Teknik Pertambangan Fakultas Teknik Pertambangan dan Perminyakan, Institut Teknologi Bandung 2009 NPW 1 Mine Ventilation Isi NPW 1. Pengertian dan istilah 2. Klasifikasi dan cara kerja alat ventilasi mekanis - Fan sentrifugal - Fan axial - Mixed-flow fan 3. Kurva karakteristik fan 4. Hukum-hukum fan Klasifikasi alat ventilasi mekanis untuk Tambang NPW Fans Centrifugal Radial tip Forward curved Backward curved Axial Flow Tube-axial Vane-axial Compressors Centrifugal Axial Flow Positive displacement Rotary Axial Flow Injectors Cylindrical Conical Venturi Fan NPW Axial fan Centrifugal fan Tube-fan NPW Mixed-flow fan NPW NPW NPW Axial fan Centrifugal fan Variable/adjustable Pitch Fan NPW Compressed-air injectors NPW NPW NPW NPW ASSESSMENT OF FANS AND BLOWERS NPW What is fan efficiency / performance? Fan efficiency is the ratio between the power transferred to the air stream and the power delivered by the motor to the fan. The power of the airflow is the product of the pressure and the flow, corrected for unit consistency. Another term for efficiency that is often used with fans is static efficiency, which uses static pressure instead of total pressure in estimating the efficiency. When evaluating fan performance, it is important to know which efficiency term is being used. The fan efficiency depends on the type of fan and impeller. As the flow rate increases, the efficiency increases to certain height (peak efficiency) and then decreases with further increasing flow rate. The peak efficiency ranges for different types of centrifugal and axial fans. NPW Penempatan Fan NPW 2. Forcing system 3. Exhausting system Fan Outlet unit Outlet unit Fan 1. Fan with inlet-outlet duct Fan sentrifugal NPW Backward bladed-Centrifugal Impeller Velocity and Total Pressure of Centrifugal Fan NPW a. Radial tip b. Forward-curved c. Backward-curved V a =V t + V r cot q (m/s) P t = r V t (V t + V r cot q) V t tangential velocity of blade V a tangential velocity of air U velocity of air relative to the blade V absolute velocity of the air qblade angle in degrees n fan speed in rpm D diameter impeller plus blade Q quantity of air P t total pressure (Pa) P t = r V t (V t - V r cot q) P t = r V t V a P t = r V t 2 V t = pDn/60 (m/s) V r = Q/A (m/s) Theoretical Centrifugal Fan Characteristic Curves NPW Actual Centrifugal Fan Characteristic Curves NPW Axial Fan NPW NPW P t = r V t (V 1 V 2 ) Typical Axial Fan Characteristic Curves V t tangential velocity of blade (V 1 V 2 ) change in the rotational component of the absolute velocity. (V 1 V 2 ) is varies along radius. Fan Laws NPW NPW Perubahan blade angle terhadap kurva karakteristik fan dan total efisiensi NPW Perubahan blade angle terhadap kurva karakteristik fan dan Fan Power NPW Contoh fan technical specification NPW Contra-rotating axial fan NPW A modification of the axial-flow fan. It consists of two impellers with aerofoil shaped blades that rotate in opposite directions. The drive is by means of a single motor through differential gears, or two separate motors, one for each impeller. They are placed in the airstream and act as streamlined hubs. These fans are available for auxiliary ventilation in mines. Single vs. Contra-rotating axial fan NPW NPW NPW NPW NPW NPW NPW NPW Fan kombinasi: Series NPW NPW Fan kombinasi: Paralel Typical pressure gradient NPW Fan Evases and Diffusers NPW Re (m) Ae (m 2 ) Teta Conv. Eff. Q v Desain L (m) L/Rf Rf (m) Af (m 2 ) Ae/Af (deg) m3/s m/s Hv (Pa) Hr (Pa) Pr (kW) A 6.72 6 2 12.57 3.19 7.46 0.6 70 5.57 18.62 102.42 7.17 1.12 3.94 70 17.76 189.31 B 3.36 3 1.3 5.31 1.35 3.07 0.87 70 13.18 104.30 73.96 5.18 1.12 3.94 70 17.76 189.31 (Pa) (Pa) NPW Air Demand for Stoping and Development 42 Stoping Development No. Description Unit Q Q Q total kW (m 3 /min) (m 3 /s) (m 3 /s) 1 Mining equipment 1.1 Toro 6 loader 136 489.6 8.2 1.2 Truck; EJC 417 156 561.6 9.4 1.2 Jumbo (electric) 0 0 0.0 17.5 2 Underground Miners 2.1 Operator 3 18 0.3 2.2 Non operator 4 24 0.4 0.7 Air Requirement 18.2 Drilling and Mucking at Stope No. Description Unit Q Q Q total kW (m 3 /min) (m 3 /s) (m 3 /s) 1 Mining equipment 1.3 Dozer 50 180 3.0 1.4 Elphinstone;1300 136 489.6 8.2 1.5 Shotcreting; 136 489.6 8.2 1.6 Agitator; mariner 55 114 410.4 6.8 26.2 2 Underground Miners 2.1 Operator 4 24 0.4 2.2 Non operator 8 48 0.8 1.2 Air Requirement 27.4 Development Total Air Demand 43 Air requirement per unit
diesel equipment 0.06 m 3 /s/kW human 0.1 m 3 /s/man room 0.25 m 3 /s/m 2 area
Difficulties in assessing the performance of fans and blowers NPW In practice certain difficulties have to be faced when assessing the fan and blower performance, some of which are explained below: Non-availability of fan specification data: Fan specification data (see Worksheet 1) are essential to assess the fan performance. Most of the industries do not keep these data systematically or have none of these data available at all. In these cases, the percentage of fan loading with respect to flow or pressure can not be estimated satisfactorily. Fan specification data should be collected from the original equipment manufacturer (OEM) and kept on record. Difficulty in velocity measurement: Actual velocity measurement becomes a difficult task in fan performance assessment. In most cases the location of duct makes it difficult to take measurements and in other cases it becomes impossible to traverse the duct in both directions. If this is the case, then the velocity pressure can be measured in thecenter of the duct and corrected by multiplying it with a factor 0.9. NPW Improper calibration of the pitot tube, manometer, anemometer & measuring instruments: All instruments and other power measuring instruments should be calibrated correctly to avoid an incorrect assessment of fans and blowers. Assessments should not be carried out by applying correction factors to compensate for this. Variation of process parameters during tests: If there is a large variation of process parameters measured during test periods, then the performance assessment becomes unreliable. Choose the right fan NPW Important considerations when selecting a fan are (US DOE, 1989): Noise Rotational speed Air stream characteristics Temperature range Variations in operating conditions Space constraints and system layout Purchase costs, operating costs (determined by efficiency and maintenance), and operating life Maintain fans regularly NPW Regular maintenance of fans is important to maintain their performance levels. Maintenance activities include (US DOE, 1989): Periodic inspection of all system components Bearing lubrication and replacement Belt tightening and replacement Motor repair or replacement Fan cleaning NPW NPW NPW NPW