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2.0 l/85 kW Motronic, engine code BHY
From June 2005
Notes:
Information concerning
Relay locations and fuse assignment
Multi-pin connectors
Control units and relays
Earth connections
Fitting locations overview!
Information concerning
Fault finding programs
Guided fault finding
Golf Current Flow Diagram No. 1 / 1
Edition 10.2005
P r o t e c t e
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1 2 3 4 5 6 7 8 9 10 11 12
97--90186
13 14
1 SA
150A
1
A
652 12
35,0
sw
C
C1
G
B
50 30 T2/2
DFM
200A
35,0
sw
16,0
ro
4,0
ro
0,5
sw/br/ro
25,0
sw
16,0
sw
0,35
bl/ws
J519
a
T2/1
L
0,5
sw/bl
T2c/2 T2c/1
T4t/2 T4t/1
0,5
bl
F/4
42
B+
+
--
35,0
sw
B508
0,35
bl/ws
66
M
66
42
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Battery, Starter, Alternator, Onboard power supply control unit
A Battery
B Starter
C Alternator
C1 Voltage regulator
J519 Onboard power supply control unit
SA1 Fuse -1- on battery fuse holder
T2 2-Pin Connector
T2c 2-Pin Connector, near starter (only models not fitted with air conditioner)
T4t 4-Pin Connector, near starter (only models fitted with air conditioner)
1 Earth strap, battery body
12 Earth point, on left in engine compartment
652 Earth point, engine/gearbox earth
B508 Connection (DF), in interior wiring harness
Golf Current Flow Diagram No. 1 / 2
Edition 10.2005
P r o t e c t e
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15 16 17 18 19 20 21 22 23 24 25 26
97--90187
27 28
382
J519
a a
D E45
can--l can--h can--l can--h
E227
374 43
J527
E/7 G/11 G/1
0,35
sw
0,35
ro/sw
0,5
br
17
197 198 186 185
0,35
or/br
0,35
or/sw
0,35
or/br
0,35
or/gn
18 173
0,5
br
0,5
br
0,5
br
1,5
br
4,0
br
192
0,5
br
193
0,5
br
T20d/
18
T20d/
17
T20d/
11
T20d/
12
T20d/
15
T20d/
14
T20d/
20
86 30 15 P X 50 2 1 5 4 3
185 186 198 197
17
173 18 192 193
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Ignition/starter switch, Cruise control system switch, Onboard
power supply control unit, Steering column electronics control
unit
D Ignition/starter switch
E45 Cruise control system switch
E227 Cruise control system (CCS) button (Set)
J519 Onboard power supply control unit
J527 Steering column electronics control unit
T20d 20-Pin connector
43 Earth point, lower part of right A-pillar
374 Earth connection -9-, in main wiring harness
382 Earth connection -17-, in main wiring harness
Golf Current Flow Diagram No. 1 / 3
Edition 10.2005
P r o t e c t e
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a g e n A G .
29 30 31 32 33 34 35 36 37 38 39 40
97--90188
41 42
J519
a
J527
D/7
J317
0,35
sw/li
0,5
ro/ge
0,5
ws/ro
T20d/19
168
F/2
b
10A
SB38
20A
SB40
c
SB17 SB16 SB39 SB15
5A 15A
2/87
1/30
5/D 3/86
4/85
T20d/13
67
0,35
sw/ws
1,0
bl/ro
130
T14a/5
1,0
ro/gn
80
2,5
ro/gn
0,5
ro/ge
10A
224
4,0
ro
6
40A
T40/39 T40/14 T40/11 T40/19 T40/25 T26/11
67 168 130 80 224 6
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Terminal 30 voltage supply relay (458), on E-box on left in
engine compartment, Onboard power supply control unit,
Steering column electronicsntrol unit
J317 Terminal 30 voltage supply relay (458), on E-box on left in engine
compartment
J519 Onboard power supply control unit
J527 Steering column electronicsntrol unit
SB15 Fuse -15- on fuse holder
SB16 Fuse -16- on fuse holder
SB17 Fuse -17- on fuse holder
SB38 Fuse -38- on fuse holder
SB39 Fuse -39- on fuse holder
SB40 Fuse -40- on fuse holder
T14a 14-Pin Connector, near battery
T20d 20-Pin Connector
T26 26-Pin Connector
T40 40-Pin Connector
Golf Current Flow Diagram No. 1 / 4
Edition 10.2005
P r o t e c t e
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V
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a g e n A G .
43 44 45 46 47 48 49 50 51 52 53 54
97--90190
55 56
b
c
74 148
1,0
bl/ro
2,5
ro/gn
1,5
bl/ro
0,35
sw/gr
1,0
ro/ge
1,0
ro/ge
J519
D78
f
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J329
10A
SB8
1/30
3/86 2/87 5/D 4/85
10A
SB
10A
SB26
20A
SB6 SB7
25A
SB11 SB28
15A
SB33
T40/28 T40/15 T40/6 T40/33 T40/22 T40/16
74 148
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Terminal 15 voltage supply relay (433), in E-box on left in
engine compartment, Onboard power supply control unit
J329 Terminal 15 voltage supply relay (433), in E-box on left in engine
compartment
J519 Onboard power supply control unit
SB6 Fuse -6- on fuse holder
SB7 Fuse -7- on fuse holder
SB8 Fuse -8- on fuse holder
SB11 Fuse -11- on fuse holder
SB26 Fuse -26- on fuse holder
SB28 Fuse -28- on fuse holder
SB33 Fuse -33- on fuse holder
T40 40-Pin Connector
D78
Positive connection -1- (30a), in engine compartment wiring
harness
Golf Current Flow Diagram No. 1 / 5
Edition 10.2005
P r o t e c t e
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V
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a g e n A G .
57 58 59 60 61 62 63 64 65 66 67 68
97--90191
69 70
J519
f
g
D78 D78
T80/27 T80/9 T80/15 T80/2 T80/28 T80/11 T80/24
11
2,5
ro/gn
0,35
sw/gr
1,0
ro/ge
2,5
br
2,5
br
0,35
bl/ws
0,35
sw/ws
131
607
J220
29
2,5
br
11 29
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Motronic control unit, Onboard power supply control unit
J220 Motronic control unit
J519 Onboard power supply control unit
T80 80-Pin Connector
131 Earth connection -2-, in engine compartment wiring harness
607 Earth point, on left in plenum chamber
D78
Positive connection -1- (30a), in engine compartment wiring
harness
Golf Current Flow Diagram No. 1 / 6
Edition 10.2005
P r o t e c t e
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V
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s
w
a g e n A G .
71 72 73 74 75 76 77 78 79 80 81 82
97--90192
83 84
J519
J220
T80/57
152 N
P
Q
T80/71
0,5
gn/br
0,5
br/bl
39
2,5
ro/gn
2,5
br
T4a/2 T4a/4 T4a/3 T4a/1
654
2,5
br
383
G
T5b/5
6 G M
T5b/3
T5b/2
0,35
li/sw
222
1,5
br
0,5
br/bl
219
A193
T5b/1
1,0
bl/ro
1,5
bl/ro
51
642
T14a/9
2,5
br
51 39
222
219
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Fuel gauge sender, Fuel pump, Motronic control unit,
Onboard power supply control unit, Ignition transformer
G Fuel gauge sender
G6 Fuel pump
J220 Motronic control unit
J519 Onboard power supply control unit
N152 Ignition transformer
P Spark plug connector
Q Spark plugsFuse in fuse holder
T4a 4-Pin Connector
T5b 5-Pin Connector
T14a 14-Pin Connector, near battery
T80 80-Pin Connector
383 Earth connection -18-, in main wiring harness
642 Earth point, electronically controlled fan
654 Earth point, right D-pillar
A193 Connection (87a), in dash panel wiring harness
Golf Current Flow Diagram No. 1 / 7
Edition 10.2005
P r o t e c t e
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t b
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V
o
l k
s
w
a g e n A G .
85 86 87 88 89 90 91 92 93 94 95 96
97--90193
97 98
J519
T80/80
J220
T80/68 T80/55 T80/61 T80/74
0,5
br/bl
T80/66 T80/75 T80/54 T80/56 T80/69 T80/62
2
1
62 G
1
2 4 3
42 G 71 G
T6x/6
0,5
bl/ws
0,5
li
0,5
li/ro
0,5
ro/gn
0,5
br/bl
0,5
br/bl
0,5
bl
0,5
ws
0,5
br/ws
0,5
li/ro
0,5
ro/gn
220 220
D101 D101
M
T6x/3 T6x/5 T6x/1 T6x/2 T6x/4
186 G 187 G 188 G 338 J
0,5
br/bl
0,5
br
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Intake air temperature sender, Coolant temperature sender,
Intake manifold pressure sender, Motronic control unit,
Throttle valve control module
G42 Intake air temperature sender
G62 Coolant temperature sender
G71 Intake manifold pressure sender
G186 Throttle valve drive (electrically operated throttle)
G187 Throttle valve drive angle sender -1- (electrically operated throttle)
G188 Throttle valve drive angle sender -2- (electrically operated throttle)
J220 Motronic control unit
J388 Throttle valve control module
J519 Onboard power supply control unit
T6x 6-Pin Connector
T80 80-Pin Connector
220 Earth connection (sender earth), in engine wiring harness
D101 Connection -1-, in engine compartment wiring harness
Golf Current Flow Diagram No. 1 / 8
Edition 10.2005
P r o t e c t e
d
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c
o
p
y
r i g
h
t . C
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C
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h
t b
y
V
o
l k
s
w
a g e n A G .
99 100 101 102 103 104 105 106 107 108 109 110
97--90194
111 112
J519
T80/67
J220
T80/53
220 220
D101 D101
40 G 28 G
3 2
0,5
ge
0,5
ws
T3b/1 T3b/2 T3b/3
0,5
br/bl
0,5
li/ro
0,5
sw
1
0,5
ws/ge
T80/60
66 G
T80/70
0,5
sw
0,5
sw
0,5
br/ws
124 123
1 2
0,5
gn/ge
124 123
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Engine speed sensor, Hall sender, Knock sensor II, Motronic
control unit, Onboard power supply control unit
G28 Engine speed sensor
G40 Hall sender
G66 Knock sensor II
J220 Motronic control unit
J519 Onboard power supply control unit
T3b 3-Pin Connector
T80 80-Pin Connector
220 Earth connection (sender earth), in engine wiring harness
D101 Connection -1-, in engine compartment wiring harness
Golf Current Flow Diagram No. 1 / 9
Edition 10.2005
P r o t e c t e
d
b
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c
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p
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r i g
h
t . C
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C
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V
o
l k
s
w
a g e n A G .
113 114 115 116 117 118 119 120 121 122 123 124
97--90195
125 126
J519
T80/59
J220
T80/65 T80/73 T80/77
200
31
D95
T80/63
0,5
br/bl
0,5
gr
1,0
li/bl
1,0
li/ro
T80/79
1,0
li/gn
1,0
li/br
0,5
bl
61 G
1 2
1
2
33 N
1,0
ro/li
1
2
32 N
1,0
ro/li
1,0
ro/li
1
2
N
1
2
30 N
1,0
ro/li
1,0
ro/li
T14a/8
2,5
ro/sw
187
0,5
sw
108 110
0,5
br/ws
187
110 108
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Motronic control unit, Onboard power supply control unit,
Knock sensor I, Injectors
G61 Knock sensor I
J220 Motronic control unit
J519 Onboard power supply control unit
N30 Injector, cylinder 1
N31 Injector, cylinder 2
N32 Injector, cylinder 3
N33 Injector, cylinder 4
T14a 14-Pin Connector, near battery
T80 80-Pin Connector
200
Earth connection (screening), in engine compartment wiring
harness
D95 Connection (injectors), in engine compartment wiring harness
Golf Current Flow Diagram No. 1 / 10
Edition 10.2005
P r o t e c t e
d
b
y
c
o
p
y
r i g
h
t . C
o
p
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C
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h
t b
y
V
o
l k
s
w
a g e n A G .
127 128 129 130 131 132 133 134 135 136 137 138
97--90196
139 140
J519
B351
T80/22
J220
T80/47 T80/13
T4x/3
80 130 G
T4v/
3
T4v/
4
T4x/2
E30 E30
0,35
ge/li
1,0
bl/ro
1 2
0,5
li/ro
156
0,5
or/sw
1,0
gr
1,0
sw
0,5
or/br
1,0
br/ws
T4v/
2
1,0
ws
1,0
ws
T4v/
1
1,0
bl/ro
N
T80/64
1,0
br/ro
1,0
bl/ro
37
1,0
bl/ro
T14a/6
37 156
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Lambda probe after catalytic converter, Motronic control unit,
Onboard power supply control unit, Active charcoal filter
system solenoid valve 1 (pulsed)
G130 Lambda probe after catalytic converter
J220 Motronic control unit
J519 Onboard power supply control unit
N80 Active charcoal filter system solenoid valve 1 (pulsed)
T4v 4-Pin Connector, near catalytic converter
T4x 4-Pin Connector, bottom left on radiator
T14a 14-Pin Connector, near battery
T80 80-Pin Connector
B351 Connection -2- (87a), in main wiring harness
E30 Connection (87a), in engine wiring harness
Golf Current Flow Diagram No. 1 / 11
Edition 10.2005
P r o t e c t e
d
b
y
c
o
p
y
r i g
h
t . C
o
p
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i n
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C
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p
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r
i g
h
t b
y
V
o
l k
s
w
a g e n A G .
141 142 143 144 145 146 147 148 149 150 151 152
97--90197
153 154
J519
J220
E30 E30
185 G 79 G
T6h/6 T6h/1 T6h/5 T6h/2 T6h/4 T6h/3
0,35
br/bl
0,35
gr/sw
0,35
gr/bl
0,35
ge/gn
0,35
ws/bl
0,35
gr/ro
T80/45 T80/6 T80/19 T80/8 T80/33 T80/7
T4/1
T4/2 T4/4 T4/3
1,0
bl/ro
1,0
sw
0,5
br/ws
0,5
li/ws
T80/20 T80/46 T80/1
56
1,0
bl/ro
39 G
56
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Lambda probe, Accelarator pedal position sender, Motronic
control unit, Onboard power supply control unit
G39 Lambda probe
G79 Accelarator pedal position sender
G185 Accelarator pedal position sender -2-
J220 Motronic control unit
J519 Onboard power supply control unit
T4 4-Pin Connector
T6h 6-Pin Connector
T80 80-Pin Connector
E30 Connection (87a), in engine wiring harness
Golf Current Flow Diagram No. 1 / 12
Edition 10.2005
P r o t e c t e
d
b
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c
o
p
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r i g
h
t . C
o
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.
C
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p
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r
i g
h
t b
y
V
o
l k
s
w
a g e n A G .
155 156 157 158 159 160 161 162 163 164 165 166
97--90198
167 168
J519
J220
T80/51
1
4
3
F F47 G83
327
B131
2 1
T80/21 T80/36 T80/23
0,5
sw
0,5
gr
0,35
gr/li
0,5
ws/gn
137
0,5
or/sw
0,5
ro/ws
236 179
0,35
sw/ro
0,5
sw/ro
0,5
sw/ro
194
A167
0,5
ro/sw
0,5
ws/ro
36
2
0,5
sw
194
137 236 179
36
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Brake light switch, Radiator outlet coolant temperature
sender, Motronic control unit, Onboard power supply control
unit
F Brake light switch
F47 Cruise control system brake pedal swotch
G83 Radiator outlet coolant temperature sender
J220 Motronic control unit
J519 Onboard power supply control unit
T80 80-Pin Connector
327
Earth connection (sender earth), in engine compartment wiring
harness
A167 Positive connection -3- (30a), in dash panel wiring harness
B131 Connection (54), in interior wiring harness
Golf Current Flow Diagram No. 1 / 13
Edition 10.2005
P r o t e c t e
d
b
y
c
o
p
y
r i g
h
t . C
o
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C
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p
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r
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h
t b
y
V
o
l k
s
w
a g e n A G .
169 170 171 172 173 174 175 176 177 178 179 180
97--90199
181 182
J519
J220
T80/31
G476
B362
T80/38 T80/32
T5m/2
T5m/5
T5m/4
T5m/1
B390 B390 B390 B390
B383 B383
T26/21
T47/15
J104
T26/16
T47/41
J104
T26/23
T47/11
J104
0,5
ws/ro
0,35
or/br
0,35
or/sw
0,35
or/br
0,35
sw/ro
0,35
or/sw
164
16
0,5
br
0,5
ws/ro
can--h can--l
164
16
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Clutch position sender, ABS and EDL/ESP control unit,
Motronic control unit, Onboard power supply control unit
G476 Clutch position sender
J104 ABS and EDL/ESP control unit
J220 Motronic control unit
J519 Onboard power supply control unit
T5m 5-Pin Connector
T26 26-Pin Connector, on ABS and EDL/ESP control unit
T47 80-Pin Connector, on ABS and EDL/ESP control unit
T80 80-Pin Connector
B362 Connection -13- (87a), in main wiring harness
B383 Connection -1- (drive train CAN bus, high), in main wiring harness
B390 Connection -1- (drive train CAN bus, low), in main wiring harness
Golf Current Flow Diagram No. 1 / 14
Edition 10.2005
P r o t e c t e
d
b
y
c
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p
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r i g
h
t . C
o
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C
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p
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r
i g
h
t b
y
V
o
l k
s
w
a g e n A G .
183 184 185 186 187 188 189 190 191 192 193 194
97--90200
195 196
J519
T80/29
B163
B390
B383
T80/4
30a
29
SC 30
10A
B390
B383
SC 5
5A
SC 6
5A
A76
T16/6
0,5
br
0,5
br
1
4,0
sw
4,0
sw
0,5
sw/bl
0,5
gr/ws
5a 6a
0,5
sw/li
0,5
sw/bl
232
T16/4 T16/5
can--h
T16/7 T16/14
can--l
0,35
or/br
0,35
or/sw
0,5
gr/ws
22 23
0,35
or/sw
0,35
or/br
18 19
201 202
T16/16
0,5
ro/ws
166
J220
B135 234
2,5
ro/sw
113
18 19
234 113 232
22 23 201 202 166
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Motronic control unit, Onboard power supply control unit,
Fuses, Diagnostic socket
J220 Motronic control unit
J519 Onboard power supply control unit
SC5 Fuse -5- on fuse holder
SC6 Fuse -6- on fuse holder
SC30 Fuse -30- on fuse holder
T16 16-Pin Connector, diagnostic socket
T80 80-Pin Connector
A76 Connection (diagnosis wire K), in dash panel wiring harness
B135 Connection -1- (15a), in interior wiring harness
B163 Positive connection -1- (15), in interior wiring harness
Golf Current Flow Diagram No. 1 / 15
Edition 10.2005
P r o t e c t e
d
b
y
c
o
p
y
r i g
h
t . C
o
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197 198 199 200 201 202 203 204 205 206 207 208
97--90301
209 210
J519
J533
B390
B383
B397
B383
B390
B406
T20/16
T20/15
J285
0,35
or/br
0,35
or/gn
0,35
br
T20/5
T20/6
T20/8
T20/13
T36/12 T36/13
T36/15
0,35
bl/ge
0,35
or/br
0,35
or/sw
0,35
ge
192
T20/19
0,35
or/sw
0,35
or/br
193
T20/9
T20/18
0,35
or/gn
0,35
or/br
26 25 25
can--h can--l
can--h can--l can--l can--l can--h can--h
26 25
192 193
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Control unit with display in dash panel insert, Onboard power
supply control unit, Data bus diagnostic interface
J285 Control unit with display in dash panel insert
J519 Onboard power supply control unit
J533 Data bus diagnostic interface
T20 20-Pin Connector
T36 36-Pin Connector
B383 Connection -1- (drive train CAN bus, high), in main wiring harness
B390 Connection -1- (drive train CAN bus, low), in main wiring harness
B397
Connection -1- (convenience CAN bus, high), in main wiring
harness
B406
Connection -1- (convenience CAN bus, low), in main wiring
harness
Golf Current Flow Diagram No. 1 / 16
Edition 10.2005
P r o t e c t e
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211 212 213 214 215 216 217 218 219 220 221 222
97--90201
223 224
J519
K2 K105 K28 K83 K31 K132
G21 G5 G3 G1
269
T36/2
40
0,5
ro/ge
T36/33 T36/17 T36/35
0,35
br/bl
0,35
li/sw
0,35
li/ro
32 G
72 72
0,35
br/bl
0,5
br/bl
J285
1
2
40
72 72
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Fuel gauge, Coolant temperature gauge, Rev. Counter,
Speedometer, Coolant shortage indicator sender, Control
unit with display in dash panel insert
G1 Fuel gauge
G3 Coolant temperature gauge
G5 Rev. Counter
G21 Speedometer
G32 Coolant shortage indicator sender
J285 Control unit with display in dash panel insert
J519 Onboard power supply control unit
K2 Alternator warning lamp
K28 Coolant temperature/coolant shortage warning lamp
K31 Cruise control system (CCS) warning lamp
K83 Exhaust emissions warning lamp
K105 Reserve fuel warning lamp
K132 Electric power control fault lamp
T36 36-Pin Connector
269 Earth connection (sender earth) -1-, in dash panel wiring harness
Golf Current Flow Diagram No. 1 / 17
Edition 10.2005
P r o t e c t e
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225 226 227 228 229 230 231 232 233 234 235 236
97--90202
237 238
J519
367
T36/1
602
B277 F1
1,5
br
T36/19
190
0,5
sw
0,5
br
0,5
sw/li
0,5
sw/li
J285
K28
K3
H3
1,0
br
1,0
br
D/5 A/9
T14a/1
0,5
gn/sw
T36/25
0,5
sw/bl
1
F4
E/2
B285
0,5
sw/bl
2
0,5
bl/sw
F/6
185 163
0,5
sw/ro
190 185 163
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
Oil pressure switch, Reversing light switch, Warning buzzer,
Control unit with display in dash panel insert, Onboard power
supply control unit
F1 Oil pressure switch
F4 Reversing light switch
H3 Warning buzzer
J285 Control unit with display in dash panel insert
J519 Onboard power supply control unit
K3 Oil pressure warning lamp
K28 Coolant temperature/coolant shortage warning lamp
T14a 14-Pin Connector, near battery
T36 36-Pin Connector
367 Earth connection -2-, in main wiring harness
602 Earth point, in footwell, front left
B277 Positive connection -1- (15a), in main wiring harness
B285 Positive connection -9- (15a), in main wiring harness
Golf Current Flow Diagram No. 1 / 18
Edition 10.2005