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of r e i l p e p n u i l s e r p i p You y t i l a u s q n o h i t g i c h e n n o c

Hawle pipeline fittings all over the world


since 1948 G Leaders in development, quality and breadth of range G recognized for service, reliability and adaptability

HAWLE-Manufacturing plants in Austria


I: Vcklabruck

II: Frankenmarkt

Products of HAWLE well-known throughout the world for quality and durability. Licensees all over the world use HAWLEknow-how. Two thirds of HAWLE output is exported to all 5 continents, comprising more than 60 countries.

HAWLE recognized for innovation: G first resilient-seated gate valve in the world G first combination valve G first corrosion free hydrant and many other major firsts. HAWLE the name for durability and reliability

10. 2001

HAWLE-Production
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10. 2001

HAWLE-Product range

1 2 3 3b 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

E2 VALVE FLANGED ENDS E2 REDUCING VALVE E2 VALVE "SYSTEM 2000" ELYPSO VALVE, SOCKET ENDS FOR PVC E2 VALVE, SOCKET ENDS FOR CAST IRON E2 COMBI-T, SINGLE VALVE TEE E2 COMBI-III, TRIPLE VALVE TEE E2 COMBI-T, SOCKET ENDS CONCENTRIC TAPER E2 SPIGOT SOCKET VALVE H4 CORROSION FREE HYDRANT - RIGID TYPE H4 ABOVE GROUND HYDRANT - BREAK AWAY FREEFLOW BELOW GROUND HYDRANT COMBINED AIR RELEASE VALVE AUTOMATIC AIR VALVE SERVICE VALVE SERVICE VALVE SERVICE VALVE SERVICE VALVE WATER METER CONSOLE RESTRAINT CLAMP, for PVC ENDCAP RESTRAINT COLLAR, for PVC HAKU SADDLE FOR PLASTIC PIPES

Order no. no. 4000E2 no. 4150E2 no. 4040E2 no. 4600 no. 4500E2 no. 4340E2 no. 4450E2 no. NL10E2 no. NL40 no. NL00E2 no. 5151H4 no. 5096H4 no. 5060 no. 9822 no. 9876 no. 2500 no. 2800 no. 2630 no. 3130 no. 2961 no. 1254 no. 8050 no. 0430 no. 5250

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

HAKU SADDLE FOR PLASTIC PIPES SOCKET CLAMP, for PVC ISO FITTING MALE ADAPTOR, Acetal ISO FITTING ELBOW 90, Acetal WALL INLET FITTING DOUBLE FLANGED BEND 90 ALL FLANGED TEE COLLAR WITHOUT THREAD FLANGED DUCK FOOT BEND WITH PVC SOCKET 90 DOUBLE FLANGED DUCK FOOT BEND 90 REPAIR CLAMP, single lug UNIVERSAL PIPE SADDLE SHUT-OFF SADDLE WITH O-RING UNIVERSAL PIPE SADDLE, FLANGED OUTLET PIPE-LOCK-RING RESTRAINT FLANGE ADAPTOR FOR CAST IRON DOUBLE CHAMBER FLANGE ADAPTOR FOR CAST IRON RESTRAINT FLANGE ADAPTOR FOR PVC ISO PIPE FLANGE ADAPTOR FOR PE DOUBLE CHAMBER FLANGE ADAPTOR FOR PVC DOUBLE CHAMBER FLANGE ADAPTOR FOR PVC, reducing EXTENSION SPINDLE FOR SERVICE VALVES TELESCOPIC EXTENSION SPINDLE FOR E2 VALVES SURFACE BOX ADJUSTABLE

Order no. no. 5310 no. 9230 no. 6120 no. 6420 no. 6990 no. 8530 no. 8510 no. NL50 no. 5046 no. 5049 no. 0750 no. 3500 no. 3800 no. 3510 no. 1200 no. 7602 no. 7102 no. 7604 no. 5500 no. 5600 no. 5630 no. 9101 no. 9500E2 no. 2050
10. 2001

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

HAWLE-Corrosion Protection

Measuring coating thickness

RAL QUALITY MARK


HIGH QUALITY CORROSION PROTECTION FOR VALVES AND FITTINGS

Fluidised bed Epoxy powder coating at 200 C

Spark-test for coating integrity (min. 3000 V)

High quality corrosion protection using the GSK fluidised bed Epoxy coating system
The environmentally friendly solvent- and pollution free powder coating technology

Epoxy coating
G Minimum coating thickness 250 m G Zero porosity G High adhesion to metal (min. 12 N/mm2) G High resilience (no cracking) G Smooth surface (no encrustation) G Approved for food handling to KTW standard (German Federal health standard) G High impact resistance G Bacteriological approval to DVGW recommendation W270 G Regular quality tests according DIN 30 677 T2 coating thickness, adhesion, spark-testing, impact resistance G Independant auditing of quality control systems by MPA Hannover in accordance with the test methods of GSK (Gtegemeinschaft Schwerer Korrosionsschutz - the association for high quality corrosion protection) G HAWLE Standardcolour RAL 5012

10. 2001

Terms of delivery
The following terms of delivery have sole application for deliveries of our products. They are considered to have been accepted in so far as he/she does not challenge them within a period of one week after receipt of the order confirmation. Any divergent purchasing conditions on the part of the customer are only then binding when we have expressly agreed to them in writing. Our supply prices remain free and are only binding after acceptance of an order. The prices are understood as being ex works exclusive of packaging, in so far as other terms have not been agreed. Express railway deliveries are to be made exclusively at the expense of the customer. Deliveries carriage paid free house or carriage paid to the destination railway station must be expressly agreed in writing. The goods delivered are transported at the risk of the placer of the order or receiver, in so far as other terms have not been agreed. For international deliveries we use the agreed terms of delivery according Incoterms 2000, in so far as other terms have not been agreed in writing. Payment must be within 30 days, in so far as other terms have not been agreed. Payment is to be calculated in each case from the earliest claim. In the event of delayed payment, default interest of 4% p.a. over and above the bank rate will be charged. All goods, which we deliver, remain our property until they have been paid in full. Our duty to fulfill agreed contracts is in suspension with customers with overdue payments. In the event of a credit rating deficiency that will be judged by us a continued fulfillment of orders may be made dependent on the provision of securities. Agreed delivery dates are always to be understood as approximations and in no way as binding. Complaints may only be taken account of when they are made within 8 days of the arrival of the goods at their destination. Obvious faults should be reported at once. In the event of defects in our goods resulting from poor materials or errors in processing we provide a two year warranty. In a warranty event we reserve the right to free ourselves against the claims of the customer from a canceling of the contract or reduction in price in that we replace defective products with others that are not defective within a reasonable period of grace, in that we carry out the repairs required within a reasonable period of grace or provide any missing item. The warranty is waivered when the purchaser does not inform us of any damage that has appeared without delay, so that we can be present at the first investigation of the defects. The warranty extends in each case only to the improvement or the replacement of a defective product. Repairs of defects do not extend the warranty period. We do not provide the customer with indemnification on any goods, which are not the object of the contract, for other damage, for loss of profit or production time in so far as serious blame does not attach to us from the circumstances of the individual case. All claims for damages resulting from defective deliveries and/or services, must be upheld in court within one year of the expiry of the warranty term laid down by contract in cases where we do not expressly accept the defects in writing otherwise the claims will be void. Should a claim be made on grounds of product liability law relating to a product manufactured by us, our contractual partner accepts the obligation to inform us about this immediately by telephone or in writing and also to supply our address to the claimant. Negotiations relating to the product liability of our goods are to be carried out exclusively by us. Special deliveries are in general excluded from the possibility of a return. The place of fulfillment for the delivery and payment is A-4840 Vcklabruck, Austria, the court of jurisdiction in all disputes arising from this contract is the appropriate local Austrian court of law.

10. 2001

Hawle-quality-warranty

Hawle-quality-warranty

Hawle-fittings are produced according to the latest trends of material technology.

Damages caused by careless storage, transport, treatment and unprofessional installation, failure to observe the application

For original Hawle-fittings labeled with hawle we guarantee satisfactory operation for a period of ten years from delivery. The warranty refers to fittings appropriately used for drinking water supply concerning the usage of gas fittings the warranty refers to the distribution of fuel, according to EN 437.

regulations, unsatisfactory maintenance and care and the inadequate usage of fittings and replacement parts will not be covered by the warranty.

Damaged fittings will be repaired and replaced by equivalent products free-of-defects by hawle during the warranty period.

02. 2003

Our quality control system has been certified according to NORM EN ISO 9001 by , the Austrian association for certification of quality control systems.

Another confirma tion of ou in our pr r confide oducts ! nce

10. 2001

Elypso Valve - technical details


Head loss diagramm

HA
L

LE W

L VA LE

VE

DN

20

0-

0 40 -

(ze

.0 a0 t

5*

) )

VA

LV

N ED

50

0 15

(ze

.0 a0

3*

HA

Head loss L p (mbar)


Velocity of flow v (m/s)
L

* . . . Zeta =

resistance value when valve fully opened. Established during test, and rounded. (zeta= 2.L p / Rho. v2) L p . . . Head loss v . . . Velocity of flow Rho . . . Density of water

Table of flow capacity of HAWLE valves (m3/h)


DN 50 80 100 125 150 200 250 300 400 Velocity of flow v (m/s)
1 1,5 2 2,5 3 3,5 4 4,5 5

6,9 17,4 27,6 41,5 62,2 107,1 169,3 245,4 435,5

10,4 26,0 41,5 62,2 93,3 160,7 254,0 368,1 653,2

13,8 34,7 55,3 82,9 124,4 214,3 338,7 490,7 870,9

17,3 43,4 69,1 103,7 155,5 267,8 423,4 613,4 1088,6

20,7 52,1 82,9 124,4 186,6 321,4 508,0 736,1 1306,4

24,2 60,8 96,7 145,1 217,7 374,9 592,7 858,8 1524,1

27,6 69,5 110,6 165,9 248,8 428,5 677,4 981,5 1741,8

31,1 78,2 124,4 186,6 279,9 482,1 762,0 1104,2 1959,5

34,5 89,8 138,2 207,4 311,0 535,7 846,7 1226,9 2177,3

SOURCE: VALVE TEST REPORT No. 713/2/2495 VITUKI BUDAPEST

10. 2001

AI

Elypso Valve Flanged Ends DN 20-40


Dimensions/DN

Order no.

Face-to-face dimension

Application

PN

20

25

32

40

4000

short (DIN 3202 F 4) EN 558-1 GR 14

G Water
non aggressive effluent other applications on request

16

4700

long (DIN 3202 F 5) EN 558-1 GR 15

Resilient seated gate valve with smooth straight-through bore (according DIN 3352-4)

Material and design features:


1/2 Body (1) and Bonnet (2) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wedge fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole DN 20 - 25 of Ms 58 DIN 17660 DN 32 - 40 of Rg7 DIN 1705 Bush of Ms 58 - DIN 17660, solide spindle support of drawn brass O rings of elastomer, the perfect spindle seal 4 9 10 11 12 13 Back seal of elastomer (suitable for potable water) 1 Circlip 1.4301 Wiper ring of elastomer Bonnet gasket of elastomer (suitable for potable water) Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket

11 8 10 2 12 13

7 9

Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501 - PN 10 (standard)

2. 2002

A 1/1a

Elypso Valve Flanged Ends DN 20-40


The Hawle Elypso valve is constructed plainly and made up of a limited number of components. Sealing system: The contact between wedge and body is friction free. Therefore no scuffing or abrasion of the wedge. Standard version: Drilled to PN 10 - DIN 2501; Without handwheel and extension spindle Special versions on request Suitable handwheel: No. 7800 Suitable extension spindles: rigid No. 9101, telescopic No. 9601 Suitable surface boxes: rigid No. 1550 or 1650, telescopic No.1850

Flange DN PN 10 16 10 16 10 16 10 16 D 115 115 150 150


b

Bolts f 2 2 2 2 Qty. Thread d 2 4 4 4 4 M 12 M 12 M 16 M 16 14 14 18 18 a

Spindle c 20 20 20 20 d1 16 16 16 16 H 164 164 200 200 H1 223 223 275 275

Valve L
short long

Weight kg B 80 80 240 240 103 103


short long

k 75 85 100 110

d4 58 68 78 88

20 25 32 40

16 16 18 18

10,3 10,3 10,3 10,3

130 130 140 140

4,5 4,5 7,0 7,0 8,5 8,5

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

A 1/2a

E2 Valve Flanged Ends DN 50-200


Order no. Face-to-face dimension short (DIN 3202 F 4) EN 558-1 GR 14 Water, long (DIN 3202 F 5) EN 558-1 GR 15
non aggressive effluent other applications on request!

Application

PN

Dimensions/DN

50
G

65
G

80
G

100
G

125
G

150
G

200
G

4000E2 4700E2 4060E2

16

to BS 5163

Resilient seated gate valve with smooth straight-through bore (according DIN 3352-4)

Material and design features:


1/2 Body (1) and Bonnet (2) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) Back seal of elastomer, suitable for potable water Circlip of POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding 4 5

3 11 10 7 15 9 2 13 8

14 12

7 8

9 10 11 12 13

14

15

Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501-PN10 (standard); For DIN 2501-PN 16 in sizes of DN 200 mm please specify on order - other standards on request !

2. 2002

A 1/1b

E2 Valve Flanged Ends DN 50-200


Standard version: Design versions: Special versions: without handwheel and extension spindle for electric actuator: with position indicator: on request! No. 4000ELE2; No. 4000STE2 Suitable accessories: Handwheel: No. 7800 Extension Spindles: rigid No. 9000E2 telescopic No. 9500E2 Surface Boxes: rigid No. 1750, telescopic No. 2050

Design features:
G

easiest retrofitting of position indicator and automatic actuator on the standard bonnet possible one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible breaking torques O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings under pressure (according ISO 7259) cleaning with badger possible

Flange DN 50 65 80 100 125 150 200 PN


10 16 10 16 10 16 10 16 10 16 10 16 10 16

Bolts f 3 3 3 3 3 3 3
Qty. Thread d 2

Spindle a 14,8 17,3 17,3 19,3 19,3 19,3 24,3 c 30 35 35 38 38 38 48 d1 22 25 25 25 28 28 32 H 260 328 336 373 450 462 563

Valve
L H 1 short long BS 5163

Weight kg B
short long BS 5163

D 165 185 200 220 250 285 340

b 19 19 19 19 19 19 20

k 125 145 160 180 210 240 295

d4 98 118 133 153 183 209 264

4 4 8 8 8 8
8 12

M 16 M 16 M 16 M 16 M 16 M 20 M 20

19 19 19 19 19 23 23

342 420 436 483 575 605 733

150 170 180 190 200 210 230

250 270

178 143 11,0 12,0 11,5 180 17,0 18,5

280 203 180 18,5 20,5 19,0 300 229 213 24,5 27,5 26,0 325 285 35,0 38,0

350 267 285 40,5 46,0 45,0 400 292 357 64,0 72,0 67,5

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

A 1/2b

E2 Elypso Valve Flanged Ends DN 250-600


Order no. Face-to-face dimension short (DIN 3202 F 4) EN 558-1 GR 14 long (DIN 3202 F 5) EN 558-1 GR 15 Water
non aggressive effluent other applications on request

Application

Dimensions/DN PN

250
G

300
G

350
G

400
G

450* 500*

500
G

600
G

4000E2 4700E2 4060E2

16

to BS 5163

Body: DN 400 - flange connection: DN 450 or 500

Resilient seated gate valve with smooth straight-through bore (according DIN 3352-4)
3

Material and design features:


1/2/16 Body (1), Bonnet (2) and Center housing (16) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wedge of ductile cast iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole 16 5 Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 18 19 13 8/18 20

11

17 7 9

13 2 14 12 6

8/18 O rings (8), sealing rings (18) of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable without pressure 9 11 12 13 Back seal of elastomer, suitable for potable water Wiper ring of elastomer, suitable for potable water Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Ball bearing Center ring of POM Center housing gasket of elastomer, suitable for potable water

1 4 5

14 17 19 20

Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501-PN10 (standard); For DIN 2501-PN 16 please specify on order - other standards of request ! 2. 2002

A 1/1c

E2 Elypso Valve Flanged Ends DN 250-600


Standard version: Design versions: Special versions: without handwheel and extension spindle for electric actuator: No. 4000ELE2; with position indicator: No. 4000STE2

Design features: can be easily actuated without by-pass and without power assist - even at a differential of 16 bar optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in wedge nut according to prEN 1171 guarantees highest possible breaking torques O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings without pressure spindles borne in ball bearings permit minimum closing forces for attaching in actuator or a position indicator: take off centering flange and put on position indicator or actuator with louver 100% suitable for underground installation cleaning with badger possible

on request! - angular gear drive - for DN 500/DN 600 - type with bypass available! - air release valve; for small air volume in the bonnet ! (not for the main pipeline !) Suitable accessories: Handwheel: No. 7800 Extension Spindles: rigid No. 9000 telescopic No. 9500 Surface Boxes: rigid No. 1750, telescopic No. 2050

* Body: DN 400 - flange connection: DN 450 &/or 500

Flange DN 250 300 350 400 450* 500* 500 600 PN


10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16

Bolts f 3 4 4 4 4 4 4 5 Qty. Thread d 2 12 12 16 16 20 20 20 20


M 20 M 24 M 20 M 24 M 20 M 24 M 24 M 27 M 24 M 27 M 24 M 30 M 24 M 30 M 27 M 33 23 28 23 28 23 28 28 31 28 31 28 34 28 34 31 37

Spindle a c d1 34 34 34 44 44 44 H 670 753

Valve H 1 short long BS 5163 870 250 450 981 270 500 330 356 B

Weight kg
short long

D 400

b 22

k
350 355 400 410 460 470 515 525 565 585 620 650 620 650 725 770

d4 319 367 427 477 530 582 582 720

BS 5163

27,3 48 27,3 48 27,3 48 32,3 55 32,3 55 32,3 55 36,6 66 36,3 66

432 100,0 121,0 104,0 518 147,0 170,0 153,5 604 205,0 687 261,0 300,0 687 687 332,0 371,0

455 24,5 520 26,5 580 640 28 30

838 1098 290 974 1264 310 600 974 1310 974 1345 650 700

715 31,5 715 31,5 840 36

50 1220 1578 350 700 50 1377 1797 390 800

800 479,0 542,0 944 710,0 810,0

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

A 1/2c

E2 Valve Flanged Ends "PN 25"

Order no.

Face-to-face dimension short (DIN 3202 F 4) EN 558-1 GR 14

Application

Dimensions/DN PN

50
G

65
G

80
G

100
G

125
G

150
G

200
G

250

300

4010E2 4710E2

Water long (DIN 3202 F 5) EN 558-1 GR 15

25 G G G G

Resilient seated gate valve with smooth straight-through bore (according DIN 3352-4)

Material and design features:


1/2 Body (1), Bonnet (2) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized of elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, suitable for potable water, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) Back seal of ela stomer, suitable for potable water Circlip of POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding 5 4 2 13 3 11 10 7 15 9 8

14 12

7 8

9 10 11 12 13

14

15

Flanges according to EN 1092-2 (DIN 28606), drilled to DIN 2501-PN 25 (standard); For DIN 2501-PN 16 in sizes of DN 200 mm and above please specify on order - other standards on request !

2. 2002

A 1/1d

E2 Valve Flanged Ends "PN 25"


Standard version: Design versions: Special versions: Suitable accessories: without handwheel and extension spindle for electric actuator: Nr. 4000ELE2; with position indicator: No. 4000STE2 on request! Handwheel: No. 7800 Extension Spindles: Surface Boxes: rigid No.9000E2, for DN 250 and above No. 9000 telescopic No. 9500E2, for DN 250 No. 9500 rigid No. 1750, telescopic No. 2050
G G G

Design features: easiest retrofitting of position indicator and automatic actuator on the standard bonnet possible one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 25 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible breaking torques O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings under pressure (according ISO 7259) cleaning with badger possible

Flange DN 50 65 80 100 125 150 200 250 300 PN 25 25 25 25 25 25 25 25 25 D 165 185 200 235 270 300 360 b 19 19 19 19 19 19 20 k 125 145 160 190 220 250 310 370 430 d4 98 118 133 153 183 209 264 330 f 3 3 3 3 3 3 3 3

Bolts
Qty. Thread

Spindle d2 19 19 19 23 28 28 28 31 31 a 14,8 17,3 17,3 19,3 19,3 19,3 24,3 27,3 27,3 c 30 35 35 38 38 38 48 48 48 d1 22 25 25 25 28 28 32 34 34 H 260 328 336 373 450 462 563 670 753 H1 342 420 436 480 585 602 743 883 996

Valve L short L long 150 170 180 190 200 210 230 350 400 450 500 B 143 180 180 213 285 285 357 432 518

Weight kg short 11,0 17,0 18,5 24,5 35,0 40,5 64,0 49,0 81,0 136,0 196,0 long

4 8 8 8 8 8 12 12

M 16 M 16 M 16 M 20 M 24 M 24 M 24 M 27 M 27

425 24,5 485 27,5

389 4,5 16

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

A 1/2d

"NIRO" Elypso Valve Flanged Ends


Dimensions/DN Application for potable water, sea water (in accordance with the material specification listed below) for aggressive water and other applications material specifications on request PN

Order no.

Face-to-face dimension short (DIN 3202 F 4) EN 558-1 GR 14

50

65

80

100

125

150

200

4480

16

Resilient seated gate valve of stainless steel 1.4408 (G-X6CrNiMo1810) with smooth straight-through bore (according DIN 3352-4)

HAWLE NIRO Elypso valve of corrosion resistant high grade stainless steel particularly suitable for use in water works, for pumping stations, for waste water treatment and for industrial plants with stainless

steel installations.The right valve for maintenance-free sites. The high alloy stainless steel offers maximum corrosion resistance. The most cost effective option for the chemical industry.

Stainless steel spindle with collar and rolled thread, 1.4462 Wiper ring of elastomer Circlip A 2 - DIN 472 O ring of elastomer O ring holder CuZn35Pb3As, threaded, for replacing O rings under pressure Friction washers of POM Back seal of elastomer, suitable for potable water

Bonnet of corrosion resistant stainless steel 1.4408

Allen screws A 2 80 DIN 912 Flat gasket of elastomer, suitable for potable water Wedge of corrosion resistant stainless steel 1.4408 - encapsulated with vulcanized elastomer Wedge nut: DN 50 - 125 CuZn35Pb3As DN 150 - 200 Rg 7 Body of corrosion resistant stainless steel 1.4408

Bore clear, unobstructed waterway, no seating recess

Flanges to drilled to

DIN 2543 DIN 2501 - PN 10 DIN 2501 - PN 16

Feet

1. 2001

A 2/1

"NIRO" Elypso Valve Flanged Ends


The HAWLE Elypso valve system is well known worldwide. The HAWLE Elypso valve is of simple construction and is made of the minimum number of components. The contact between wedge and body is friction free. Therefore no scuffing or abrasion of the wedge. NEW: Spindle seal is replaceable under pressure. (ISO) Standard version: Drilled to PN 10 - DIN 2501; (For PN 16 - DIN 2501 in sizes of DN 200 and above please specify on order) Without handwheel and extension spindle Suitable handwheel: No. 7809 of aluminium Suitable surface boxes: rigid No. 1750, telescopic No. 2050

Sealing system: patented, effective 3-point guide system prevents the wedge from tilting, relieves the force on the spindle and minimises the closing torque.

Special versions: on request

DN 50 65 80 100 125 150 200

PN D 16 16 16 16 16 16
10 16

Flange b 18 18 20 20 22 22 24 k 125 145 160 180 210 240 295 d4 102 122 133 158 188 209 268 f 3 3 3 3 3 3 3
Qty.

Bolts
Thread

Spindle d2 18 18 18 18 18 23 23 a 14,8 16,3 17,3 19,3 19,3 19,3 24,3 c 30 31 35 38 38 38 48 d1 22 22 25 25 28 28 32 H 250 270 304 352 401 464 550

Valve H1 333 363 404 462 526 607 720 L 150 170 180 190 200 210 230 B 114 136 154 188 245 282 340

Weight kg 12,0 16,0 20,0 26,0 31,0 45,0 72,0

165 185 200 220 250 285 340

4 4 8 8 8 8
8 12

M 16 M 16 M 16 M 16 M 16 M 20 M 20

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

A 2/2

E2 Elypso Reducing Valve


Dimensions/DN The valve is sized in accordance with the smaller flange Order no. Application for water and non aggressive waste water other applications on request PN 16

100 65
G

100 80
G

150 125 80 100


G G

150 100
G

200 100
G

200 150
G

250 150
G

300 150
G

250 200
G

300 200
G

300 250
G

4150E2

Resilient seated gate valve with unequal flange size (according DIN 3352-4)
of ductile iron epoxy powder coated

This E2 Elypso Reducing Valve is a valve and a reducing connector in one piece. This feature offers major material and space saving benefits, particularly at junctions and branches where a reduction is needed.

The E2 Elypso Reducing Valves when used in conjunction with the Hawle cross connection fittings enable crossing points to be designed with excellent savings in the number of joints and fittings, and in labour and stock holding costs.

Material and design features:


1/2 Body (1) and Bonnet (2) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure up to DN 200 (according to ISO 7259), for DN 250 and higher without pressure Back seal of elastomer, suitable for potable water Circlip of POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding 1 4 14 12 6

3 11 10 7 15 9 13 2 8

7 8

9 10 11 12 13

14

15

Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501 - PN 10 (standard); For DIN 2501 - PN 16 in sizes of DN 200 mm and above please specify on order - other standards of request !

2. 2002

A 3/3

E2 Elypso Reducing Valve


Standard version: Design versions: Special versions: without handwheel and extension spindle for electric actuator: with position indicator: on request !
G

Design features:
G

No. 4150ELE2; No. 4150STE2

easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to EN 1171 guarantees highest possible strength O rings embeded in non-corrosive material (according to DIN 3547-T1) replaceable O rings - up to DN 200 under pressure (according ISO 7259) - from DN 250 without pressure cleaning with badger possible

Suitable accessories: Handwheel: No. 7800 Extension Spindles: rigid No. 9000E2, for DN 250 and higher No. 9000 telescopic No. 9500E2, for DN 250 and higher No. 9500 Surface Boxes: rigid No. 1750, telescopic No.2050

The valve is sized in accordance with the smaller flange

nB*, nA*= bolts per flange FlangeB bB kB FlangeA kA d2A nA* 4 8 8 8 8 8 8 8 8


8 12 8 12

DN 100 - 65 100 - 80 150 - 80 125 - 100 150 - 100 200 - 100 200 - 150 250 - 150 300 - 150 250 - 200 300 - 200 300 - 250

PN H
10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16

Valve H1 L 180 190 200 200 210 210 220 230 240 240 250 260 B

Spindle a c d 1 DB

d2B nB* DA bA 19 19 23 19 23 23 23
23 28 23 28 23 28 23 28 23 28

Weight kg 19,0 20,0 24,0 25,5 28,0 32,0 46,5 52,5 57,0 68,0 74,0 105,5

328 438 336 446 336 479 373 498 373 516 373 543 462 632 462 662 462 690 563 763 563 791 670 898

180 17,3 35 25 220 19,0 180 180 17,3 35 25 220 19,0 180 180 17,3 35 25 285 19,0 240 213 19,3 38 25 250 19,0 210 213 19,3 38 25 285 19,0 240 213 19,3 38 25 340 20,0 295 285 19,3 38 28 340 20,0 295 285 19,3 38 28 400 22,0 285 19,3 38 28 455 24,5 357 24,3 48 32 400 22,0 357 24,3 48 32 455 24,5 432 27,3 48 34 455 24,5
350 355 400 410 350 355 400 410 400 410

8 8 8 8 8
8 12 8 12

185 19 145 19 200 19 160 200 19 160 220 19 180 220 19 180 220 19 180 285 19 240 19 19 19 19 19 23 23 23 23 23
23 28

12 285 19 240 12 285 19 240 12 340 20 295 12 340 20 295 12 400 22


350 355

12

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

A 3/4

E2 Valve Spigot Ends


Dimensions/DN Order no. Version standard length Length 600 mm Application Water, non aggressive effluent other applications on request ! PN

50
G

65
G

80
G G

100 125 150 200 250 300


G G G G G G G G G

4100E2 4140E2

16

Resilient seated gate valve with smooth straight-through bore

The Hawle E2 Valve with smooth spigot ends is a universal design suitable for both flange and socket connections. Makes easy the replacement of old valves with flanged ends; if Hawle flanges are used on the valve spigot ends, then flat gaskets are not necessary.

Face-to-face dimension of the valve can be adjusted by shortening the spigots. The outside diameters of the spigots are the same as those of cast iron pipes; (other sizes on request).

of ductile iron epoxy powder coated

Material and design features:


1/2 Body (1) and Bonnet (2) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) up to DN 200, for DN 250 and higher without pressure Back seal of elastomer, suitable for potable water Circlip of POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding 1 5 3 11 10 7 8

15 9 2 13

14 12 6

7 8

9 10 11 12 13

14

15

1. 2001

A 4/3

E2 Valve Spigot Ends


Standard version: Special versions: Suitable accessories: without handwheel and extension spindle for example: Handwheel: restraint type on request ! No. 7800

Design features:
G

Extension Spindles: rigid No. 9000E2, for DN 250 and higher No. 9000 telescopic No. 9500E2, for DN 250 and higher No. 9500
G

easiest retrofitting of position indicator and automatic actuator on the standard bonnet possible one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible breaking torques O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings - up to DN 200 under pressure (according ISO 7259) - from DN 250 without pressure

Surface Boxes:

rigid No. 1750, telescopic No. 2050


G

For a shorter face-to-face dimension, shorten the spigot ends and assemble with HAWLE flanges (see "Flanges" in the catalogue index). Note: ensure that spigot length "E" is not less than flange body depth "L 1".

Valve DN 50 65 80 100 125 150 200 250 300 d* 66 82 98 118 144 170 222 274 326 L 250 270 280 600 300 600 325 350 600 400 600 450 500 E 80 85 85 245 90 240 95 95 220 115 215 120 120 H 260 328 336 336 373 373 450 462 462 563 563 670 753 H1 296 373 390 390 438 438 527 552 552 679 679 813 919 B 143 180 180 180 213 213 285 285 285 357 357 432 518 a 14,8 17,3 17,3 17,3 19,3 19,3 19,3 19,3 19,3 24,3 24,3 27,3 27,3

Spindle c 30 35 35 35 38 38 38 38 38 48 48 48 48 d1 22 25 25 25 25 25 28 28 28 32 32 34 34

Weight kg 7,8 13,0 14,5 19,5 20,0 26,0 30,0 34,5 41,5 55,5 65,0 93,0 137,0

* other outside diameters on request


Illustrations, technical data, dimensions and weights are subject to alteration without notice. 1. 2001

A 4/4

E2 Elypso Valve Socket Ends


for ductile cast iron pipes
Order no. Application for water and non aggressive effluent other applications on request PN 16 G G

to NORM M 6072 DIN 28603

Dimensions/DN

80
G

100
G

125
G

150
G

200
G

250

300

4500E2 4500

Pipe-Lock-Ring
Order no. Dimensions/DN

80
G

100 125 150


G G G

200 250 300


G G G

This is assembled onto the socket by the bayonet closure principle, which involves hammering the lug to tighten the grip ring. For installation with deflection of up to 3: G put the Pipe-Lock-Ring loosely on the bayonet closure G deflect the pipe as required G hammer the Pipe-Lock-Ring tight Without the Pipe-Lock-Ring restraint assembly, an angle of up to 5 is possible within the socket.

1200

"Pipe-Lock-Ring" for restraint


of ductile iron, epoxy powder coated locking ring of ductile iron

Resilient seated gate valve with sockets for cast iron pipes
of ductile iron epoxy powder coated
3 1/2 Body (1) and Bonnet (2) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) up to DN 200, for DN 250 and higher without pressure Back seal of elastomer, suitable for potable water Circlip aus POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding Socket seal of elastomer, suitable for potable water 1 illustration No. 4500E2 16 2 13 14 12 6 11 10 7 15 9 8

5 4

7 8

9 10 11 12 13

14 15 16

2. 2002

A 5/1a

E2 Elypso Valve Socket Ends


Standard version: Design versions: Special versions: without handwheel and extension spindle for electric actuator: No. 4500ELE2 with position indicator: No. 4500STE2 on request!

for ductile cast iron pipes

Suitable accessories: Handwheel: No. 7800 Extension Spindles: rigid No. 9000E2, for DN 250 and higher No. 9000 telescopic No. 9500E2, for DN 250 and higher No. 9500 Surface Boxes: rigid No. 1750, telescopic No. 2050

Design features:
illustration No. 4500E2
G

easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible strength O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings - up to DN 200 under pressure (according ISO 7259) - from DN 250 without pressure Type E2- cleaning with badger possible

DN 80 100 125 150 200 250 300

Pipe A 98 118 144 170 222 274 326

Valve D1 165 187 213 239 302 360 421 E 110 105 115 115 125 105 110 H 336 373 450 462 563 662 758 H2 456 505 595 624 757 887 1013 L 300 300 345 340 365 335 355 L1 357 355 400 400 440 402 420 B 180 213 285 285 357 434 512
Weight

Spindle a 17,3 19,3 19,3 19,3 24,3 27,3 27,3 c 35 38 38 38 48 48 48 d1 25 25 28 28 32 36 36

Pipe-Lock-Ring D2 240 264 290 324 388 450 510


Weight kg

14,5 20,0 26,0 34,5 56,0 89,0 132,0

3,5 4,5 4,8 5,2 8,9 11,2 14,0

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

A 5/2a

VRS-Socket Valve

Dimensions/DN Order no. Version Application for water and non aggressive waste water other applications on request PN

80
G

100
G

125
G

150
G

200
G

250
G

300
G

4027E2

Socket - Spigot

16

of ductile iron epoxy powder coated


3 11

Material and design features:


1/2 Body (1) and Bonnet (2) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) up to DN 200, for DN 250 and higher without pressure Back seal of elastomer, suitable for potable water Circlip of POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding Socket seal of elastomer, suitable for potable water Standard version without pipe restraint clamp 17 12 8 15

10 7

9 2 13

14 6

1 4 5 16

7 8

9 10 11 12 13

The no-flange pipeline!

14

15 16 17

2. 2002

A 5/3

VRS-Socket Valve
Standard version: Design versions: Special versions: without handwheel and extension spindle for electric actuator: with position indicator: on request! No. 4027ELE2; No. 4027STE2 Suitable accessories: Handwheel: No. 7800 Extension Spindles: Surface Boxes: rigid No. 9000E2, from DN 250 No. 9000 telescopic No. 9500E2, from DN 250 No. 9500 rigid No. 1750, telescopic No. 2050

Design features:
G

easiest retrofitting of position indicator and automatic actuator on the standard bonnet possible one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible breaking torques O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings - up to DN 200 under pressure (according ISO 7259) - from DN 250 without pressure cleaning with badger possible

Valve DN 80 100 125 150 200 250 300 Pipe mm 98 118 144 170 222 274 326 D1 98 118 144 170 222 274 326 D2 156 178 208 235 295 356 414 E 127 135 143 150 160 165 170 H 336 373 450 462 563 670 753 H1 414 462 554 580 711 848 960 L 422 440 475 513 535 577 638 B 180 213 285 285 357 432 518 a 17,3 19,3 19,3 19,3 24,3 27,3 27,3

Spindle c 35 38 38 38 48 48 48 d1 25 25 28 28 32 36 36 Weight kg 20,5 26,5 35,0 46,5 74,0 112,0 168,5

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

A 5/4

E2 Elypso Valve for PE fusion


Dimensions/DN Pipe- mm Order no. PE-fusion tails PN Application

25 32
G G

32 40
G G

40 50
G G

50 63

65 75

80 90

100 100 125 150 150 200 200 110 125 140 160 180 200 225

4050 4051 4050E2 4051E2

10 PE 80 / SDR 11 16 PE 100 / SDR 11 PE 80 / SDR 17.6 6 for cold water, non PE 100 / SDR 17.6 10 aggressive effluent 10 other applications on PE 80 / SDR 11 16 request PE 100 / SDR 11 PE 80 / SDR 17.6 6 PE 100 / SDR 17.6 10 please specify on order PE (standard PE 80)

G G

G G

G G

G G

G G

G G

G G

G G

G G

G G

Resilient seated gate valve with PE fusion tails for use with PE piping according to NORM B 5172, DIN 8075 of ductile iron, epoxy powder coated
Material and design features:
1/2 Body (1) and bonnet (2) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread and O ring slide faces Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) Back seal of elastomer, suitable for potable water Circlip of POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding O ring of elastomer, suitable for potable water Socket seal of elastomer, suitable for potable water PE tails standard version PE 80 injection moulded Melt flow index: MFR 190/5 kg - 09 MFR-group 010 (DIN 8075) (PE 100 MFR-group 05-DIN 8075) Support liner for PE tails (see drawing over page) 1.4301 (X5CrNi189) 2. 2002 1 18 5 16 17 3 11 10 7 15 2 9 13 8

This resilient seated valve has PE tails screwed into and sealed in the sockets. High performance sealing of the PE tails within the sockets is assured by two separate seals and a stainless steel support liner within the tails. The valve can be connected to the PE pipeline by either butt fusion or electrofusion.

7 8

9 10 11 12 13

14 12 6 4

14

15 16 17 18

A 6/3

E2 Elypso Valve for PE fusion


Standard version: Design versions: Special versions: Suitable accessories: without handwheel and extension spindle for electric actuator: No. 4050ELE2, No. 4051ELE2 with position indicator: No. 4050STE2, No. 4051ELE2 on request Handwheel: Extension Spindles: No. 7800 rigid No. 9000E2, up to DN 40 No. 9101 Teleskopisch No. 9500E2, up to DN 40 No. 9601 rigid No. 1750, telescopic No. 2050
G

Design features: DN 50 - DN 200


G

easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible strength O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings under pressure (according ISO 7259) cleaning with badger possible

Surface Boxes:

DN 1" 1 1/4" 1 1/2" 50 65 80 100 100 125 150 150 200 200

A 32 40 50 63 75 90 110 125 140 160 180 200 225

Valve with PE tails s (PN 6)* s (PN 10)** 2,0 2,3 2,9 3,6 4,3 5,1 6,3 7,1 8,0 9,1 10,4 11,4 12,8 3,0 3,7 4,6 5,8 6,9 8,2 10,0 11,4 12,8 14,6 16,4 18,2 20,5 H 164 199 199 260 328 336 373 373 450 462 462 563 563 H1 192 234 242 309 384 400 449 458 542 565 577 701 701 L1 196 230 240 280 295 310 340 395 390 430 458 514 514 L2 518 556 576 648 657 668 710 761 756 796 814 900 900 B 80 103 103 143 180 180 213 213 285 285 285 357 357 a 10,3 10,3 10,3 14,8 17,3 17,3 19,3 19,3 19,3 19,3 19,3 24,3 24,3

Spindle c 20 20 20 30 35 35 38 38 38 38 38 48 48 d1 14 16 16 22 25 25 25 25 28 28 28 32 32

Weight

kg 11,5 11,5 11,5 11,5 17,5 20,0 27,5 30,0 44,0 52,0 61,5 92,0 94,0

* SDR 17.6, ** SDR 11

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

A 6/4

E2 Elypso Valve Flange/PE tail


Dimensions/DN Pipe- mm Order no. PE-fusion tails PE 80 / SDR 11 PE 100 / SDR 11 PE 80 / SDR 17.6 PE 100 / SDR 17.6 PN 10 16 6 10 Application for cold water, non aggressive effluent other applications on request

50 63
G G

65 75
G G

80 90
G G

100 110
G G

100 125
G G

125 150 140 160


G G G G

150 180
G G

200 200
G G

200 225
G G

4090E2 4091E2

please specify on order PE (standard PE 80)

Resilient seated gate valve with flange and PE tail


for use with PE piping according to NORM B 5172, DIN 8075, of ductile iron, epoxy powder coated This resilient seated valve has one flange and one PE tail screwed into and sealed in the socket. High performance sealing of the PE tail within the sockets is assured by two separate seals and a stainless steel support liner within the tail. The valve can be connected to the PE pipeline by either butt fusion or electrofusion.

Material and design features:


1/2 Body (1) and Bonnet (2) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread and O ring slide faces Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) Back seal of elastomer, suitable for potable water Circlip of POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding O ring of elastomer, suitable for potable water Socket seal of elastomer, suitable for potable water PE tails standard version PE 80 injection moulded Melt flow rate : MFR 190/5 kg - 09 MFR-group 010 (DIN 8075) (PE 100 MFR-group 05-DIN 8075) Support liner for PE tails (see drawing over page) 1.4301 (X5CrNi189)

3 11 10 7 15 2 9 13 8

7 8

14 12 6 4 5 16 17

9 10 11 12 13

14 15 16 17 18

Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501 - PN 10

18

2. 2002

A 7/1a

E2 Elypso Valve Flange/PE tail


Standard version: Design versions: Special versions: Suitable accessories: without handwheel and extension spindle for electric actuator: No. 4090ELE2, No. 4091ELE2 with position indicator: No. 4090STE2, No. 4091STE2 on request! Handwheel: Extension Spindles: Surface Boxes: No. 7800 rigid No. 9000E2 telescopic No. 9500E2 rigid No. 1750, telescopic No. 2050
G

Design features:
G

easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible strength O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings under pressure (according ISO 7259) cleaning with badger possible

DN mm 50 65 80

Pipe

Flange D b k d4 f 3

Valve with PE tail L H H1 Qty. Thread d 2 s(PN 6)* s(PN 10)** L 2 4 4 8 8 8 8 8 8 8 8 M 16 19 M 16 19 M 16 19 M 16 19 M 16 19 M 16 19 M 20 23 M 20 23 M 20 23 M 20 23 3,6 4,3 5,1 6,3 7,1 8,0 9,1 10,4 11,4 12,8 5,8 6,9 8,2 215 235 245

Bolts

Spindle a c d1 14,8 17,3 17,3 19,3 19,3 19,3 19,3 19,3 24,3 24,3 30 35 35 38 38 38 38 38 48 48 22 25 25 25 25 28 28 28 32 32

Weight kg

63 165 19 125 98

399 260 342 143 416 328 420 180 425 336 436 180 450 373 483 213 476 373 483 213 485 450 575 285 503 462 605 285 512 462 605 285 565 563 733 357 565 563 733 357

11,5 17,5 18,5 26,0 28,0 39,5 46,0 50,5 78,5 79,5

75 185 19 145 118 3 90 200 19 160 133 3

100 110 220 19 180 153 3 100 125 220 19 180 153 3 125 140 250 19 210 183 3 150 160 285 19 240 209 3 150 180 285 19 240 209 3 200 200 340 20 295 264 3 200 225 340 20 295 264 3

10,0 265 11,4 293 12,8 310 14,6 320 16,4 334 18,2 372 20,5 372

* SDR 17.6, ** SDR 11

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

A 7/2a

E2 Valve

Dimensions/DN Pipe mm Order no. PN

50 63
G

65 75
G

80 90
G

100 110
G

100 125
G

125 125
G

125 140
G

150 160
G

150 180
G

200 200
G

200 225
G

250 250
G

250 280
G

300 315
G

4040E2

16

Resilient seated gate valve with sockets for PE (PE 80/100) and PVC pipes
(DIN 8074, 8061 / 8062)

The pipe is sealed with a lip seal. Minimal pipe insertion force is required for pushing the pipe end into the seal chamfer with an appropriate chamfer. The pipe restraining system is effective separately from the sealing system and is activated by tightening the lock ring. For thinwalled PE pipes (up to 3 mm wall thickness) and low internal pressure we recommend using a support liner (see page D 2/4).

- total restraint

Material and design features:


1/2/16 Body (1) bonnet (2) and lock ring (16) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread and O ring slide faces Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure up to DN 200 (according to ISO 7259), for DN 250 and higher without pressure Back seal of elastomer, suitable for potable water Circlip of POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding Grip ring of Ms 58 (from DN 300 Rg 7) Lip seal of elastomer, suitable for potable water Bolts and washers of A2 (stainless steel) Spacer bushes of PE

3 11 10 7 15 2 9 13 8

7 8

14 12

6 4 5

9 10 11 12 13

14

15 17 18 19 20

17 18 20 16 Assembly instructions: Tensile load: 1 see page M 6/2 see page M 6/2

19

2. 2002

A 7/5

E2 Valve
Standard version: Special versions: Suitable accessories: without handwheel and extension spindle on request Handwheel: No. 7800

Design features:
G

Extension Spindles: rigid No. 9000E2, from DN 250 No. 9000 telescopic No. 9500E2, from DN 250 No. 9500 Surface Boxes: rigid No. 1750, telescopic No. 2050
G

easiest retrofitting of position indicator and automatic actuator on the standard bonnet possible one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible breaking torques O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings - up to DN 200 under pressure (according ISO 7259) - from DN 250 without pressure cleaning with badger possible

DN 50 65 80 100 100 125 125 150 150 200 200 250 250 300

pipe mm 63 75 90 110 125 125 140 160 180 200 225 250 280 315

D1 124 138 152 174 195 195 212 236 258 284 314 347 376 422

t 83 85 88 88 88 90 96 108 118 128 130 147 150 176

Valve H H1 260 322 328 397 336 412 373 460 373 470 450 547 450 556 462 580 462 591 563 705 563 720 670 844 670 858 753 964

L 226 240 242 252 260 280 278 316 342 366 366 400 420 472

B 143 180 180 213 213 285 285 285 285 357 357 432 432 518

a 14,8 17,3 17,3 19,3 19,3 19,3 19,3 19,3 19,3 24,3 24,3 27,3 27,3 27,3

Spindle c 30 35 35 38 38 38 38 38 38 48 48 48 48 48

d1 22 25 25 25 25 28 28 28 28 32 32 34 34 34

Weight kg 8,1 14,3 13,8 18,3 19,1 32,0 33,0 34,0 36,0 65,0 69,0 103,0 110,0 168,0

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

A 7/6

E2 Valve Flange/socket
Dimensions/DN Pipe mm Order no. PN

50 63
G

65 75
G

80 90
G

100 110
G

100 125
G

125 140
G

150 160
G

150 180
G

200 200
G

200 225
G

250 250
G

250 280
G

300 315
G

4041E2

16

Resilient seated gate valve with flange and socket for PE (PE 80/100) and PVC pipes (DIN 8074, 8061 / 8062) - total restraint
Material and design features:
1/2/16 Body (1) bonnet (2) and lock ring (16) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread and O ring slide faces Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure up to DN 200 (according to ISO 7259), DN 250 and higher without pressure Back seal of elastomer, suitable for potable water Circlip of POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding Grip ring of Ms 58 (from DN 300 Rg 7) Lip seal of elastomer, suitable for potable water

The pipe is sealed with a lip seal. Minimal pipe insertion force is required for pushing the pipe end into the seal chamfer with an appropriate chamfer. The pipe restraining system is effective separately from the sealing system and is activated by tightening the lock ring. For thinwalled PE pipes (up to 3 mm wall thickness) and low internal pressure we recommend using a support liner (see page D2/4).

3 11 7 15 9 2 13 10 8

7 8

14 12 6 1 4

9 10 11 12 13

5 16

14

17 18

15 17 18 19 20

20
Bolts and washers of A2 (stainless steel) Spacer bushes of PE

19

Assembly instructions: see page M 6/2 Tensile load: see page M 6/2

Flange according to EN 1092-2 (DIN 28605), drilled to DIN 2501-PN10 (standard); For DIN 2501-PN 16 in sizes of DN 200 mm and above please specify on order - other standards on request !

2. 2002

A 7/7

E2 Valve Flange/socket
Standard version: Design versions: Special versions: Suitable accessories: without handwheel and extension spindle for electric actuator: No. 4041ELE2; with position indicator: No. 4041STE2 on request Handwheel: Extension Spindles: Surface Boxes: No. 7800 rigid No. 9000E2, from DN 250 No. 9000 telescopic No. 9500E2, from DN 250 No. 9500 rigid No. 1750, telescopic No. 2050
G

Design features:
G

easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible strength O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings - up to DN 200 under pressure (according ISO 7259) - from DN 250 without pressure cleaning with badger possible

Pipe DN PN mm

50 65 80 100 100 125 150 150 200 200 250 250 300

10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16

63 75 90 110 125 140 160 180 200 225 250 280 315

D 165 185 200 220 220 250 285 285 340 340 400 400 455

Flange b k d4 19 125 98 19 145 118 19 160 133 19 180 153 19 180 153 19 210 183 19 240 209 19 240 209 20 295 264 20 295 264 350 22 355 319 350 22 355 319 400 24,5 410 367

f 3 3 3 3 3 3 3 3 3 3 3 3 4

Bolts Qty. Thread 4 M 16 4 M 16 8 M 16 8 M 16 8 M 16 8 M 16 8 M 20 8 M 20 8 M 20 12 8 M 20 12 12 12 12


M 20 M 24 M 20 M 24 M 20 M 24

d2 19 19 19 19 19 19 23 23 23 23
23 28 23 28 23 28

t 83 85 88 88 88 96 108 118 128 130 147 150 176

H 260 328 336 373 373 450 462 462 563 563 670 670 753

Valve H1 342 420 436 483 483 575 605 605 733 733 870 870 981

L 188 205 211 221 225 239 263 276 298 298 325 335 371

B 143 180 180 213 213 285 285 285 357 357 432 432 518

Spindle a c d1 14,8 30 22 17,3 35 25 17,3 35 25 19,3 38 25 19,3 38 25 19,3 38 28 19,3 38 28 19,3 38 28 24,3 48 32 24,3 48 32 27,3 48 34 27,3 48 34 27,3 48 34

Weight kg 10,5 15,5 17,5 22,0 23,0 33,5 39,5 43,0 65,0 66,0 101,5 105,0 157,5

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

A 7/8

Elypso Valve Socket Ends


for PVC-pipes
Order no. Application for water, non aggressive effluent PN 16

to DIN 8061/8062

Dimensions/DN Pipe mm

50 63
G

65 75
G

80 90
G

100 110
G

125 140
G

150 160
G

200 200
G

200 225
G

4600

Resilient seated gate valve with socket ends for PVC-pipes


of grey iron / ductile iron epoxy powder coated

Material and design features:


1/2 Body (1) of grey iron EN-GJL-250 according to EN 1561 (GG 250-DIN 1691) Bonnet (2) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide patented, effective 3-point guide system prevents the wedge from tilting, relieves the force on the spindle and minimises the closing torque Spindle nut DN 50 - 125 CuZn35Pb3As DN 150 - 300 Rg 7 13 3 11 8

7 9 2

6 7 8 9 11 12 13

12 5 6 4

Thrust collar drawn brass Ms 58 - DIN 17660 giving positive support to spindle neck O rings of elastomer, the perfect spindle seal Back seal of elastomer, suitable for potable water Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws steel St 8.8 DIN 912, absolutely corrosion protected by being sunk into the body and sealed, and by passing through flat gasket Socket seal of elastomer, suitable for potable water

18

18

2. 2002

A 8/1

Elypso Valve Socket Ends


The HAWLE Elypso Valve with socket ends for PVC-pipes is of simple construction and is made of the minimum number of parts. No wear and tear of the sealing faces. The wedge and the bonnet can be interchanged between various Elypso and combination valves. Sealing system: The contact between the wedge and body is friction free. Therefore no scuffing or abrasion of the wedge. Special versions on request Suitable handwheel: No. 7800 Suitable extension spindles: rigid No. 9000, telescopic No. 9500 Standard version: Without handwheel or extension spindle Suitable surface boxes: rigid No. 1750, telescopic No. 2050

DN 50 65 80 100 125 150 200 200

Pipe mm 63 75 90 110 140 160 200 225

D1 97 110 130 151 183 207 245 280

E 95 100 105 115 128 133 151 163

Valve H H1 237 285 255 310 288 353 334 410 403 494 465 568 551 679 551 691

L 256 264 292 305 329 357 416 416

B 118 144 160 188 240 280 348 348

a 14,8 16,3 17,3 19,3 19,3 19,3 24,3 24,3

Spindle c 30 31 35 38 38 38 48 48

d1 22 22 25 25 28 28 32 32

Weight kg 7,5 10,0 13,5 18,0 24,5 34,5 61,5 64,5

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

A 8/2

Knife Gate Valve


Dimensions/DN Order no. Version PN 10

50
G

65
G

80
G

100 125 150 200 250


G G G G G

300

350 400

3600 3600EL

with non-rising spindle


6 G G G

with non-rising spindle and adaptor for connecting electric actuator

10 6

G G G G G

Ask for a special leaflet. Resilient seated gate valve for many applications in for example sewage treatment plants, the paper industry, the mining industry, the chemical and animal feed stuff industries and for low viscosity fluids and dry products. High corrosion resistance is ensured by the use of high grade stainless steel for the knife and spindle and epoxy powder coating for the grey cast iron body. The Knife Gate Valve can be mounted either between two flanges in a pipe line or with an opposing flange at the end of a pipe line. The bore is clear and unobstructed. The valve can be operated with a handwheel, a key, an extension spindle or by an electrically powered actuator. Please specify as required.
3

9 2

Material and design features:


1 Body of grey iron EN-GJL -250 according to EN 1561 (GG 250-DIN 1691) epoxy powder coated inside and outside (undivided up to DN 200) DN 50 - 200 of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400-DIN 1693) DN 250 - 400 of grey iron EN-GJL -250 according to EN 1561 (GG 250-DIN 1691) epoxy powder coated 1.4021, with rolled thread, long heavy duty spindle for high resistance to wear and tear stainless steel 1.4301, other materials on request up to DN 200, of grey iron EN-GJL -250 according to EN 1561 (GG 250-DIN 1691) inside and outside epoxy powder coated Rg 7 stainless steel 1.4021 A2 A2

6 4 8 5

2 Thrust block

3 Stainless steel spindle 4 Knife 5 Back rest

6 Spindle nut 7 Tie bar 8 Hexagon bolts 9 Hexagon nut Cross sealing and U-sealing Friction washer Handwheel

of elastomer of POM of grey iron EN-GJL -250 according to EN 1561 (GG 250-DIN 1691) epoxy powder coated

illustration DN 50 - 200

Flanges according to EN 1092-2, PN 10

2. 2002

A 10/1

Knife Gate Valve


suitable handwheels: No. 7840 DN 80, 100, 200, 250, 300, 400 No. 7800 DN 50*/65*, 125/150, 350 * = No. 7800 DN 2"

Faco-to-face dimension to EN 558-1 GR 20 DN PN k d2 Bolts Thread - Through bore holes Qty. - Blind tapped holes Qty. Depth Bolt length with washer Through bore holes for standard flange EN 1092-2, PN 10 Blind tapped holes Valve H h H1 B L B1 Spindle a c d1 Knife s Electric actuator Type H2 H3 H4 B2 B3 B4 Open/close revolutions d3 Weight kg No. 3600 No. 3600 EL Dimensions Working pressure Flange 50 10 125 19 M 16 2 2 9,5 110 34 349 65 284 125 43 88 10,3 20 16 6 65 10 145 19 M 16 2 2 11 110 35 381 72 309 139 46 88 10,3 20 16 6 100 125 250 300 350 400 80 150 200 10 10 6 6 6 6 10 10 10 180 210 350 400 460 515 160 240 295 19 19 23 23 23 28 19 23 23 M 16 M 16 M 20 M 20 M 20 M 24 M 16 M 20 M 20 6 6 8 8 10 10 6 6 6 4 4 8 8 12 12 4 4 4 13 14 14 19 19 26 10 14 14 120 120 150 160 160 200 110 130 130 36 38 40 48 48 56 35 38 38 490 559 957 1081 1242 1353 450 619 753 105 120 169 193 226 250 95 136 162 385 439 788 888 1016 1103 355 483 591 206 234 347 399 462 512 188 268 319 52 56 68 78 78 102 46 56 60 100 100 160 160 180 180 100 100 127 16,3 19,3 24,3 24,3 27,3 27,3 16,3 19,3 19,3 30 38 48 48 48 48 30 38 38 22 25 32 32 36 36 22 25 28 8 8 12 12 15 15 8 8 10 SA07.5 SA07.5 SA07.5 SA07.5 SA10.1 SA10.1 SA10.1 SA14.1 SA14.1 779 852 1256 1380 1584 1695 739 912 1048 609 682 1086 1210 1404 1514 569 742 878 426 484 837 937 1068 1155 396 528 636 273 273 279 279 318 318 273 273 287 265 265 282 282 385 385 265 265 282 250 250 256 256 325 325 250 250 256 10 13 21 25 29 34 8 15 20 20 20 20 20 30 30 20 20 20 14,0 17,0 73,0 99,0 140,0 180,0 11,0 22,0 33,0 16,0 19,5 76,0 102,0 144,0 184,0 13,0 24,5 36,0 2. 2002

6,3

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

A 10/2

E2 Combi-T
Dimensions/DN 1 Order no. Application PN DN

65

80 G

100

150

200

80

4340E2

for water, non aggressive waste water other applications on request

100 16 125 150 200

G G

G G G G G in preparation G G G

G G

G G

Flanged Tee Piece with one integral E2Elypso Valve


short style, equal and reduced
The short style provides for space saving installation and lower material, labour, transport and stockholding costs. The compact design enables the valve chamber to be made from sectional concrete giving typical savings of 25 % in chamber construction costs. Note:

other dimensions are available in E-type see pricelist order no. 4340, or on request !

Combining the E2Combi-T with E2Elypso Reducing Valves can provide solutions to many common problems.

Material and design features:


Body and bonnet of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer (suitable for potable water) with drain hole Wedge nut of dezincification resistant brass CuZn36Pb3As Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread and O ring slide faces Edge protecting ring of PE avoids damages during transport and storage Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501 - PN 10 (standard); For DIN 2501 - PN 16 in sizes of DN 200 mm please specify on order - other standards on request !

2. 2002

B 1/3

E2 Combi-T
Standard version: Design versions: Special versions: Suitable accessories: without handwheel and extension spindle for electric actuator: No. 4340ELE2; with position indicator: No. 4340STE2 on request Handwheel: Extension Spindles: Surface Boxes: No. 7800 rigid No. 9000E2 / No. 9000 telescopic No. 9500E2 / No. 9500 rigid No. 1750, telescopic No. 2050
G

Design features:
G

easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible strength O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings under pressure (according ISO 7259) cleaning with badger possible

E2 C o m b i - T DN 80 100* 100 100 125* 125* 150 150 150 150 200* 200 200 200 200* DN 1 L 80 65 80 100 80 100 65 80 100 150 65 80 100 150 200 280 260 280 310 280 310 260 280 310 400 260 280 310 400 460 H 336 328 336 373 336 373 328 336 373 462 328 336 373 462 563 H1 436 420 436 483 436 483 420 436 483 605 420 436 483 605 733 H2 436 438 446 483 461 498 470 473 516 605 498 506 543 632 733 h 170 180 200 200 200 215 210 220 220 250 250 250 250 275 295 k 160 145 180 125 160 180 145 160 180 240 144 160 180 240 295

Flanges
b 19 19 19 19 19 19 19 19 19 19 19 19 19 19 20 k1 160 180 180 180 210 210 240 240 240 240 295 295 295 295 295 b1 19 19 19 19 19 19 19 19 19 19 19 20 20 20 20 a 17,3 17,3 17,3 19,3 17,3 19,3 17,3 17,3 19,3 19,3 17,3 17,3 19,3 19,3 24,3

Spindle
c 35 35 35 38 35 38 35 35 38 38 35 35 38 38 48 d1 25 25 25 25 25 25 25 25 25 28 25 25 25 28 32

Weight kg
25,0 30,5 34,5

33,0 36,5 40,0 56,0 46,5 49,0 66,0

* in preparation Illustrations, technical data, dimensions and weights are subject to alteration without notice. 2. 2002

B 1/4

E2 Combi-T
Dimensions/DN 1 Pipe (mm) Order no. Application PN DN / Pipe (mm)

50 63
G

80 90
G G G G

100 110
G G G

150 160

80 / 90
Water,

4343E2

non aggressive effluent other applications on request!

16

100 / 110 150 / 160 200 / 225

All socket tee with one integral E2Valve


for PE (PE 80/100) and PVC Pipes (DIN 8074, 8061 / 8062) - absolut restraint
The short style provides for space saving installation and lower material, labour, transport and stockholding costs.

The pipe is sealed with a lip seal. Minimal pipe insertion force is required for pushing the pipe end into the seal chamfer with an appropriate chamfer. The pipe restraining system is effective separately from the sealing system and is activated by tightening the lock ring. For thinwalled PE pipes (up to 3 mm wall thickness) and low internal pressure we recommend using a support liner (see page D 2/4).

Material and design features:


Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread and O ring slide faces O ring bush of Ms 58 Friction washers of POM guarantee smooth spindle guiding Bonnet, body and lock ring of ductile iron EN-GJS-400-18 according EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) Circlip of POM O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) Bonnet gasket, Wiper ring and Back seal of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Edge protecting ring of PE avoids damages during transport and storage Grip ring of Ms 58 (from DN 300 Rg 7) Lip seal of elastomer, lubricated Bolts and washers for lock ring of A2 Spacer bush of PE

Assembly instructions: see page M 6/2 Tensile load: see page M 6/2

2. 2002

B 1/5

E2 Combi-T
Design features:
G G

easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions

optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators

generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible strength O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings under pressure (according ISO 7259) cleaning with badger possible

Standard version: Design versions:

without handwheel and extension spindle for electric actuator: No. 4343ELE2 with position indicator: No. 4343STE2 on request! Handwheel: No. 7800

Special versions: Suitable accessories:

Extension Spindles: rigid No. 9000E2 telescopic No. 9500E2 Surface Boxes: rigid No. 1750, telescopic No. 2050

DN Pipe 80 / 90 100 / 110 100 / 110 100 / 110 150 / 160 150 / 160 150 / 160 200 / 225 200 / 225

DN 1 Pipe 80 / 90 50 / 63 80 / 90 100 / 110 80 / 90 100 / 110 150 / 160 80 / 90 100 / 110

E2 Combi-T H2 H 412 336 346 260 422 336 460 373 453 336 490 373 580 462 481 336 518 373

t 88 83 88 88 88 88 108 88 88

H1 412 322 412 460 412 460 580 412 460

L 310 290 320 340 350 370 420 410 430

Socket t1 D1 88 150 88 172 88 172 88 172 108 234 108 234 108 234 130 312 130 312

h 201 218 231 231 251 251 303 281 291

a 17,3 14,8 17,3 19,3 17,3 19,3 19,3 17,3 19,3

Spindle c 35 30 35 38 35 38 38 35 38

d1 25 22 25 25 25 25 28 25 25

Weight kg 21,0 17,0 23,5 28,0 31,0 35,0 51,0 48,0 52,0
2. 2002

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

B 1/6

E2 Combi-III
Dimensions/DN Order no. Version Application PN No. of Valves

80 G G

100 G G G G

125 G G

150 G G G G

200 G G G G

4450E2 4460E2

without vertical centre outlet with vertical outlet

for water, non aggressive effluent other applications on request

2 16 3 2 3

Flanged Tee Piece with 3 flanged outlets and 2 or 3 integral E2 Elypso Valves
Please specify the arrangement of the valves in a clockwise direction

The short style provides for space saving installation and lower material, labour, transport and stockholding costs. The compact design enables the valve chamber to be made from sectional concrete giving typical savings of 25 % in chamber construction.

Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wipe ring of elastomer O ring bush of Ms 58 Friction washers, Protecting ring of POM guarantees smooth spindle guiding Body and bonnet of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) Back seal of elastomer Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Bonnet gasket of Elastomer Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Mounting points undrilled in standard version; surcharge for drilling Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501 - PN 10 (standard); For DIN 2501 - PN 16 in sizes of DN 200 mm and above please specify on order other standards on request

A cap No. 8570E2 can be fitted instead of the bonnet at any outlet not requiring a valve

No. 4460E2 Flange Tee piece with 2 valves and vertical centre outlet

2. 2002

B 2/3

E2 Combi-III
The wedge and the bonnet can be interchanged between various HAWLE Elypso and combination valves. Suitable extension spindles: rigid No. 9000E2, telescopic No. 9500E2 Suitable handwheel: No. 7800 Suitable surface box: No. 4550 Cleaning with badger possible

(on request)

E2 Combi III without vertical centre outlet DN 80 100 125 150 200 L 435 555 615 625 695 H 336 373 475 462 563 H1 436 483 600 605 733 k 160 180 210 240 295 b 19 19 19 19 20 M1 255 365 415 415 465 M2 180,0 258,0 293,5 293,5 329,0 L1 212 360 360 445 h 318 411 515 520 602 N 27 27 27 32 a 17,3 19,3 19,3 19,3 24,3

Spindle c 35 38 38 38 48 d1 25 25 28 28 32

Weight kg (no. of valves)

2 45,0 68,0 101,0 105,0 167,0

3 50,0 74,0 111,0 115,0 183,0

(on request)

DN 100 150 200

A DN 1 L 100 100 555 150 200


100 150* 100 200*

L1 212 360 445

E2 Combi III with vertical centre outlet H H1 H2 H3 b b1 k k1 + + + 373 483 180 90 19 462 563 605 733 140 180 192 192 19 20 19
19 20

M1 365

M2 258

h 411

N 27 27 32

Spindle a c d1 19,3 38 25 19,3 24,3 38 48 28 32

Weight kg (no. of valves)

2 71,0 120,0 185,0

3 76,0 130,0 201,0

625 695

240 295

180 240 180 295

415 293,5 520 465 329 602

* in preparation + flange connection directly on the body (blind tapped holes M 16 x 23) Illustrations, technical data, dimensions and weights are subject to alteration without notice. 2. 2002

B 2/4

E2 Combi-IV
Dimensions/DN Order no. Version Application PN No. of Valves

4400E2 4410E2

without vertical centre outlet with vertical outlet

for water, non aggressive effluent other applications on request

16

2 3 4 2 3 4

80 G G G

100 G G G G G G

125 G G G

150 G G G G G G

200 G G G G G G

Flanged Tee Piece with 4 flanged outlets and 2, 3 or 4 integral E2 Elypso Valves
Please specify the arrangement of the valves in a clockwise direction

The short style provides for space saving installation and lower material, labour, transport and stockholding costs. The compact design enables the valve chamber to be made from sectional concrete giving typical savings of 25 % in chamber construction.

Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wipe ring of elastomer O ring bush of Ms 58 Friction washers, Protecting ring of POM guarantees smooth spindle guiding Body and bonnet of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) Back seal of elastomer Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Bonnet gasket of Elastomer Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Mounting points undrilled in standard version; surcharge for drilling Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501-PN10 (standard); For DIN 2501-PN 16 in sizes of DN 200 mm and above please specify on order - other standards on request No. 4410E2 Cross connection with 2 valves and vertical centre outlet No. 4400E2 Cross connection with 3 valves

A cap No. 8570E2 can be fitted instead of the bonnet at any outlet not requiring a valve

2. 2002

B 3/3

E2 Combi-IV
The wedge and the bonnet can be interchanged between various HAWLE Elypso and combination valves. Suitable extension spindles: rigid No. 9000E2, telescopic No. 9500E2 Suitable handwheel: No. 7800 Suitable surface box: No. 4550 Cleaning with badger possible

(on request)

DN 80 100 125 150 200

E2 Combi IV without vertical centre outlet L 435 555 615 625 695 H 336 373 475 462 563 H1 436 483 600 605 733 k 160 180 210 240 295 b 19 19 19 19 20 M1 255 365 415 415 465 M2 180,0 258,0 293,5 293,5 329,0 L1 212 360 360 445 N 27 27 27 32 a 17,3 19,3 19,3 19,3 24,3

Spindle c 35 38 38 38 48 d1 25 25 28 28 32

Weight kg (no. of valves)

2 55,0 76,0 125,0 133,0 207,0

3 60,0 84,0 135,0 143,0 223,0

4 65,0 90,0 145,0 153,0 239,0

(on request)

DN 100 150 200

A DN 1 100 150 200 100


100 150* 100 200*

L 555 625 695

L1 212 360 445

E2 Combi IV with vertical centre outlet H H1 H2 H3 b b1 k k1 373 462 563 483 605 733 90 140 180
+

M1 365

M2 258

N 27 27 32

a 19,3 19,3 24,3

Spindle c d1 38 38 48 25 28 32

Weight kg (no. of valves)

2 84,0

3 90,0

4 96,0

19 19 20

180 240 295

192 192

19
19 20

180 240 180 295

415 293,5 465 329

145,0 155,0 165,0 232,0 248,0 264,0

* in preparation + flange connection directly on the body (blind tapped holes M 16 x 23) Illustrations, technical data, dimensions and weights are subject to alteration without notice. 2. 2002

B 3/4

Service Valve

Dimensions/DN Order no. Version ductile iron, epoxy powder coated, female iron threads both ends stamped brass, female iron threads both ends Application for water,
other applications on request

PN 16

1/2"
G

3/4"
G

1"
G

1 1/4" 1 1/2"
G G

2"
G

2500 2510

for water that is aggressive or subject to sedimentation

16

Design features: G multiple O ring spindle seals G stainless steel spindle G unobstructed waterway G wedge encapsulated with vulcanized elastomer, suitable for potable water G threaded connection for extension spindles G no. 2500: allen screws absolutely corrosion protected by being sunk into the body and sealed, and by passing through flat gasket Sealing system: The contact between wedge and body is friction free. Therefore no scuffing or abrasion of the wedge.

No. 2500

Material: Body and bonnet: No. 2500 of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated CuZn39Pb3 (Ms 58) Bonnet is screwed and glued to the body. To unscrew, the thread must be heated to 250 C. CuZn39Pb3 (Ms 58) wedge rubber elastomer, suitable for potable water stainless steel 1.4021 (X20 Cr13)

No. 2510

No. 2510

Wedge:

Spindle:

1. 2001

C 1/1

Service Valve

Suitable handwheel: Suitable extension spindles:

No. 7800 rigid No. 9101, telescopic No. 9601

Suitable surface boxes:

rigid No. 1550 light duty, rigid No. 1650 heavy duty telescopic No. 1850

No. 2500 Service Valve, of ductile cast iron


female thread both ends
Valve L H H1 a Spindle c d1

DN 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"

Weight kg

108 120 120 140 140 150

164 164 164 200 200 219

183 184 188 229 232 258

10,3 10,3 10,3 10,3 10,3 10,3

20 20 20 20 20 20

16 16 16 16 16 16

2,20 2,60 2,50 4,20 4,40 5,20

No. 2510 Service Valve, of Ms 58


female thread both ends

DN 1" 1 1/4" 1 1/2" 2"

Valve L H H1 a

Spindle c d1

Weight kg

100 100 100 100

161 194 194 219

182 223 223 256

10,3 10,3 10,3 10,3

20 20 20 20

14 16 16 16

1,90 2,60 2,70 4,00

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

C 1/2

Service Valve
Dimensions/DN Order no. Version 1 female thread 1 male thread
Dimensions for connection see table overleaf

Application for water,


other applications on request

PN

1"
G

1 1/4"
G

1 1/2"
G*

2"
G

2520

2800

1 male thread, 1 ISO-fitting for PE pipe 1 female thread for attaching an under pressure drilling machine, or for steel pipe connection
Dimensions for connection see table overleaf

for cold water


other applications on request

16 G G G G

* also available with 1 1/2" male thread No. 2800 can be adapted for PVC pipe with carborundum grip ring at extra cost

These valves can be attached directly to pipe saddles for under pressure drilling without the need for additional threaded fittings.

Design features G multiple O ring spindle seals G stainless steel spindle G unobstructed waterway G wedge encapsulated with vulcanized elastomer, suitable for potable water G epoxy powder coated G threaded connection for extension spindles G allen screws absolutely corrosion protected by being sunk into the body and sealed, and by passing through flat gasket

No. 2520

Sealing system: The contact between wedge and body is friction free. Therefore no scuffing or abrasion of the wedge.

No. 2800

Material: Body and bonnet: of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated Wedge: CuZn39Pb3 (Ms 58) wedge rubber elastomer, suitable for potable water stainless steel 1.4021
STRUCTURE of grip ring for PE pipes

Spindle:

1. 2001

C 2/1

Service Valve

Suitable handwheel: Suitable extension spindles:

No. 7800 rigid No. 9101, telescopic No. 9601

Suitable surface boxes:

rigid No. 1550 light duty, rigid No. 1650 heavy duty telescopic No. 1850

No. 2520 Service Valve


with one female and one male thread

DN 1"

Valve L H H1 d2 d3 a

Spindle c d1

Weight kg

148

164 200 200 200 219

191 1 1/4" 234 238 264 2" 2" 2"

1" 1 1/4" 1 1/2" 2"

10,3 10,3 10,3 10,3 10,3

20 20 20 20 20

16 16 16 16 16

2,80 4,70 4,80 4,80 5,20

1 1/4" 167 1 1/2" 167 1 1/2" 167 2" 172

238 1 1/2" 1 1/2"

No. 2800 Service Valve


1 male thread, 1 ISO-fitting, 1 female thread

DN 1" 1 1/4" 1 1/2" 2"

Pipe o.d. 32 40 50 63

Valve d2 d3 t L H H1

Spindle a c d1

Weight kg

1 1/4" 1 1/4" 2" 2" 2" 1 1/2" 2" 2 1/2"

85 200 164 193 10,3 101 245 200 234 10,3 121 255 200 239 10,3 137 264 219 267 10,3

20 20 20 20

16 16 16 16

3,10 4,90 5,60 6,50

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

C 2/2

Service Valve
Dimensions/DN Order no. Version Application PN

1/2"

3/4"
G

1"
G

1 1/4" 1 1/2"
G G

2"
G

2600 2630

grey iron / ductile iron ISO-fitting for PE pipe both ends of POM ISO-fitting for PE pipe both ends

for cold water


other applications on request

16 G G G G G G

both valves can be adapted for PVC pipe with carborundum grip ring at extra cost

Design features G multiple O ring spindle seals G stainless steel spindle G unobstructed waterway G wedge encapsulated with vulcanized elastomer, suitable for potable water G threaded connection for extension spindles G no. 2600: allen screws absolutely corrosion protected by being sunk into the body and sealed, and by passing through flat gasket Sealing system: The contact between wedge and body is friction free. Therefore no scuffing or abrasion of the wedge.

No. 2600

STRUCTURE of grip ring for PE pipes

Material: Body No. 2600: of grey iron EN-GJL -250 according to EN 1561 (GG 250DIN 1691) epoxy powder coated

Bonnet No. 2600: of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400DIN 1693) epoxy powder coated Body and bonnet No. 2630: POM - tensile strength 7000 N/cm2 Wedge: CuZn39Pb3 (Ms 58) wedge rubber elastomer, suitable for potable water stainless steel 1.4021

Spindle:

Service Valve of POM The bonnet is spin welded to the body. Maximum spindle torque: 80 Nm The material is entirely resistant to corrosion. The valve design prevents sediment accumulating irrespective of water quality. Suitable for installation of service lines in aggressive grounds.

No. 2630
1. 2001

C 3/1

Service Valve

Suitable handwheel: Suitable extension spindles:

No. 7800 rigid No. 9101, telescopic No. 9601

Suitable surface boxes:

rigid No. 1550 light duty, rigid No. 1650 heavy duty telescopic No. 1850

No. 2600 Service Valve, of grey iron / ductile iron


ISO-fitting for PE pipe both ends

DN
3/4" 1" 1 1/4" 1 1/2" 2"

Pipe o.d.

Valve t L H H1 a

Spindle c d1

Weight kg

25 32 40 50 63

52 61 76 91 103

165 170 220 232 270

164 164 200 200 219

187 192 235 240 267

10,3 10,3 10,3 10,3 10,3

20 20 20 20 20

16 16 16 16 16

2,50 2,80 4,80 5,10 6,80

No. 2630 Service Valve, of POM


ISO-fitting for PE pipe both ends

DN
1/2" 3/4" 1" 1 1/4" 1 1/2" 2"

Pipe o.d.

Valve t L H H1 a

Spindle c d1

Weight kg

20 25 32 40 50 63

43 52 63 78 92 100

125 152 174 208 246 261

178 177 177 205 205 221

200 205 205 241 247 271

10,3 10,3 10,3 10,3 10,3 10,3

20 20 20 20 20 20

16 16 16 16 16 16

0,85 0,85 0,95 1,50 1,65 2,10

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

C 3/2

Service Valve for PE fusion


Dimensions/DN Order no. Version PE fusion tail PN Application

1"
G

1 1/4"
G

1 1/2"
G

2"
G

2670 2671

of POM with PE fusion tails for welding to PE pipes to NORM 5172, DIN 8075

PE 80 / SDR 11 PE 80 / SDR 17.6

10 6

cold water
other applications on request

Design features G the bonnet is spin welded to the body G multiple O ring spindle seals G stainless steel spindle G unobstructed waterway G wedge encapsulated with vulcanized elastomer, suitable for potable water G threaded connection for extension spindles Sealing system: The contact between wedge and body is friction free. Therefore no scuffing or abrasion of the wedge.

Material: Body and Bonnet: of POM tensile strength 7000 N/cm2

PE fusion tails: Standard version PE 80 injection moulded Melt flow index: MFR 190/5 kg - 09 MFR-group 010 (DIN 8075) (PE 100 MFI group 05-DIN 8075 on request) Support liner: stainless steel 1. 4301 (X5CrNi189) Wedge: DN 1" CuZn39Pb3 (Ms 58) DN 1 1/4" - 2" CuSn7ZnPb (Rg 7) wedge rubber of elastomer, suitable for potable water stainless steel 1.4021 (X20 Cr13)

Spindle:

This resilient seated valve has PE tails screwed into and sealed in the sockets. High performance sealing of the PE tails within the sockets is assured by two separate seals and a stainless steel support liner within the tails. The valve can be connected to the PE pipeline by either butt fusion or electrofusion.

2. 2002

C 4/1

Service Valve for PE fusion

Suitable handwheel: Suitable extension spindles:

No. 7800 rigid No. 9101, telescopic No. 9601

Suitable surface boxes:

rigid No. 1550 light duty, rigid No. 1650 heavy duty telescopic No. 1850

No. 2670 - PN 10 No. 2671 - PN 6 Valve for PE fusion, of POM


with PE fusion tails
Pressure rating: Maximum spindle torque: PN 10 80 Nm

DN 1" 1 1/4" 1 1/2" 2"

Valve with PE tails s (PN 6)* s (PN 10)* H H1 L1 L2 a

Spindle c d1

Weight kg

32 40 50 63

2,0 2,3 2,9 3,6


*SDR 17.6

3,0 3,7 4,6 5,8


*SDR 11

177 205 205 221

212 241 247 271

180 218 251 271

502 544 587 639

10,3 10,3 10,3 10,3

20 20 20 20

16 16 16 16

1,25 1,85 2,30 3,10

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

C 4/2

ISO Combination Tapping Valve

Order no.

Version

Application
other applications on request

PN

DN

Thread

PE-pipe mm
G G G G G G G G G G G G

ISO Combination Tapping Valve DN 1"

2681 with 2" male iron thread for mounting onto saddle and 1 1/2" male iron thread only for
ISO push-fit fitting No. 6221F (without ISO push-fit fitting)
ISO Combination Tapping Valve DN 1"
cold water

1"

2" 1 1/2"
25 32 40 50 63 25 32 40 50 63

2680 with 2" male iron thread for mounting onto saddle and 1 1/2"male iron thread only for
ISO push-fit fitting No. 6221F (complete with choice of ISO push-fit fitting)
ISO push-fit fitting Adaptor

16

1"

2" 1 1/2"

6221F 5940
G G G

with backing washer

1 1/2" 1 1/2" 2"

for HAWLE drilling machine (2")

One valve with 5 ISO push-fit fittings for PE pipes (pipe 25/32/40/50/63 mm) - reduces stockkeeping A robust valve of POM For the easiest under pressure tapping and the quickest installation of ISO push-fit fittings

For technical details and instructions for use, see over page.

max. drill tip 24 mm

1. 2001

C 4/3

ISO Combination Tapping Valve


Suitable handwheel: Suitable extension spindles: No. 7800 rigid No. 9101, telescopic: No. 9601 Suitable surface boxes: rigid No. 1550 light duty, rigid No. 1650 heavy duty, telescopic: No. 1850

No. 2681 Tapping Valve DN 1"


with 2" male iron thread for mounting onto saddle and 1 1/2" male iron thread only for ISO push-fit fitting No. 6221F Sealing system: The contact between wedge and body is friction free. Therefore no scuffing or abrasion of the wedge.

Material: Body: POM tensile strength 7000 N/cm2

Wedge: CuZn39Pb3 (Ms 58) wedge rubber of elastomer, suitable for potable water Spindle: stainless steel 1.4021 (X20Cr13)

No. 6221F
ISO push-fit fitting
POM
female thread 1 1/2" push-fit socket for PE pipes up to PN 16, pipe 25/32/40/50/ 63 mm
The backing washer (made of AquaGummi) eliminates time-consuming sealing with hemp or PTFE tape.

No. 5940
Adaptor
G-CuSn7ZnPb (Rg7) female thread 1 1/2" male thread 2"
for HAWLE drilling machines No. 5800 or No. 5805

DRILLING AND ASSEMBLY INSTRUCTIONS


1. Mounting onto the saddle:
Screw the 2" male thread into the female thread of the saddle.

2. Drilling:
Open the valve completely; if necessary use adaptor no. 5940.

3. Shut off:
After drilling, retract the drill and close the valve.

4. Pipe assembly:
Screw on one of the three ISO push-fit fittings push the pipe in finished.

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

C 4/4

Service Valve
Dimensions/DN Order no. Version PN Application

1"
G

1 1/4"
G

1 1/2"
G

2"
G

3120 3128 3130

with female thread outlet with female thread outlet and automatic drainage device * with ISO-fitting for PE pipe *see over page

16 16 16

for cold water other applications on request for cold water other applications on request for cold water other applications on request

No. 3130 can be adapted for PVC pipe with carborundum grip ring at extra cost

For vertical installation on pipe saddles


Design features G multiple O ring spindle seals G robust construction with good waterway flow characteristics G allen screws absolutely corrosion protected by being sunk into the body and sealed, and by passing through flat gasket G stainless steel spindle G shut off plug encapsulated with vulcanized elastomer, suitable for potable water G threaded connection for extension spindles G epoxy powder coated

Material:
Body and bonnet: of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400-DIN 1693), epoxy powder coated Shut off plug: of CuZn39Pb3 (Ms58) Plug seal: of elastomer, suitable for potable water stainless steel 1.4021 (X20 Cr13) of elastomer

Spindle: O rings:

Sealing system: The contact between shut off plug and the body is friction free. Therefore no scuffing or abrasion of the seal.

STRUCTUR of grip ring for PE pipes

2. 2002

C 5/1

Service Valve

Suitable handwheel: Suitable extension spindles:

No. 7800 rigid No. 9101, telescopic No. 9601

Suitable surface boxes:

rigid No. 1550 light duty, rigid No. 1650 heavy duty telescopic No. 1850

No. 3120 Service Valve


with female thread outlet

No. 3128 Service Valve


with female thread outlet and automatic drainage device
(not shown)

* NOT suitable for locations with a drainage hole under the water table Please observe the flow directional arrow. Protection against pressure water only when fully opened. The automatic drainage of the service is only available when the valve is fully shut. Valve Spindle H1 H1 a c d1

DN
1" 1 1/4" 1 1/2" 2"

DN 1
L 1 1/4" 47 2" 2" 2" L1

Weight kg

No. 3120 No. 3128 No. 3120 No. 3128

93 227

242 292

159 191 193 196

170 205

10,3 20 10,3 20 10,3 20 10,3 20

16 16 16 16

2,20 3,60 3,90 4,40

55 108 271 56 109 280 60 113 289

No. 3130 Service Valve


with ISO-fitting for PE pipe

DN
1" 1 1/4" 1 1/2" 2"

Pipe o.d.

DN 1
1 1/4" 2" 2" 2"

Valve t L L1 H H1

Spindle a c d1

Weight kg

32 40 50 63

63

86

132 159 173 188

231 273 283 289

159 191 193 196

10,3 20 16 10,3 20 16 10,3 20 16 10,3 20 16

2,50 4,00 4,40 5,50

77 106 91 120 103 135

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

C 5/2

ISO Combination Service Valve

Order no.

Version

Application PN

DN

Thread

PE-pipe mm
G

ISO Combination Service Valve DN 1"

other applications on request

3151 with 2" male thread for mounting onto saddle and 1 1/2"male thread only for
ISO push-fit fitting No. 6221F
(without ISO push-fit fitting)

1"

2" 1 1/2"
25 32 40 50 63 25 32 40 50 63

cold water

ISO Combination Service Valve DN 1"

3150 with 2" male thread for mounting onto saddle and 1 1/2" male thread only for
ISO push-fit fitting No. 6221F
(complete with choice of ISO push-fit fitting)

16

1"

2" 1 1/2"

6221F

ISO push-fit fitting

with backing washer

1 1/2"

G G G G G G G G G G

G one valve with 5 ISO push-fit fittings for PE pipes (pipe 25/32/40/50/63 mm) - reduces stockkeeping G a robust design of POM G totally corrosion-free

1. 2001

C 5/3

ISO Combination Service Valve

Suitable handwheel: Suitable extension spindles:

No. 7800 rigid No. 9101, telescopic: No. 9601

Suitable surface boxes: rigid No. 1550 light duty, rigid No. 1650 heavy duty, telescopic: No. 1850

ISO Combination Service Valve DN 1"


with 2" male thread for mounting onto saddle and 1 1/2" male thread only for ISO push-fit fitting No. 6221F

Sealing system: The contact between plug and body is friction free. Therefore no scuffing or abrasion on the plug.

Materials: Body: Plug: Plug seal: Spindle: POM tensile strength 7000 N/cm2 CuZn39Pb3 (Ms 58) of elastomer, suitable for potable water stainless steel 1.4021 (X20Cr13)

No. 6221F
ISO push-fit fitting
of POM female thread 1 1/2" push-fit socket for PE pipes up to PN 16, pipe 25/32/40/50/63 mm The backing washer ("Aqua-rubber") eliminates sealing with hemp, therefore quick assembly!

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

C 5/4

Service Valve
Dimensions/DN Order no. Version female iron threads both ends, automatic drainage device PN Application for water,

3/4"

1"

1 1/4"

1 1/2"

2"

2491

16

other applications on request

Suitable for draining of pipes which might freeze e.g. irrigation pipes etc. In below ground applications sufficient draining for the valve has to be considered (e.g. drainage pit) Design features: G secured drain hole G automatic drainage device G multiple O ring spindle seals G solid construction G allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket G stainless steel spindle G vulcanised plug (suitable for potable water) G threaded connection for extension spindles G inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection)

Material: Body and Bonnet: of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400-DIN 1693), epoxy powder coated Plug: of brass/elastomer, suitable for potable water Spindle: stainless steel 1.4021 (X20 Cr13) O rings: of elastomer

Closing system (secured): Automatic secured draining when valve is completely closed. No cleaning when the valve is partly or completely open.

1. 2001

C 5/5

Service Valve

Suitable handwheel: Suitable extension spindles:

No. 7800 rigid No. 9101, telescopic No. 9601

Suitable surface boxes:

rigid No. 1550 light duty, rigid No. 1650 heavy duty telescopic No. 1850

No. 2491
with threaded drainhole* and automatic draining Note (arrow) installation direction Draining only when the valve is completely closed "open"

Note that drainhole must be positioned above ground water level in case of below ground installation (no backflow prevention in the drainhole).

flow direction

max. opening torque 40 Nm

"closed"

draining direction

max. closing torque 40 Nm

DN
IG (ISO 228) 3/4" 1" 1 1/4" 1 1/2" 2" L

Valve H H1 a

Spindle c d1

Weight kg

115 115 130 130 140

207 207 243 243 243

41 41 50 50 50

10,3 10,3 10,3 10,3 10,3

20 20 20 20 20

16 16 16 16 16

2,30 2,40 4,20 4,10 4,50

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

C 5/6

Hawlinger Pipe Drilling Saddle


Dimensions/DN Order no. Version PN 16 Application for water
other applications on request

80
G

100
G

125
G

150
G

200
G

250
G

300
G

350
G

400
G

2402

Universal-Hawlinger
for DCI, steel and AC pipes

Pipe mm Order no. Version PN 16 Application for water


other applications on request

90
G

110
G

140
G

160
G

225
G

2300

HAKU-Hawlinger
for PVC and PE pipes

male thread Order no. Version PN 16 Application for water


other applications on request

2200

Hawlinger Adaptor Valve


for use with any pipe saddle

female thread

1" 1 1/4" 1 1/2"

1 1/4" G G

1 1/2"

2"

Design features G robust and simple design G in the open position: clear, unobstructed waterway working parts not in contact with water G just half a turn to open or close G eccentric disc and shut off plate of high grade stainless steel (1.4021 = X20 Cr13 / 1.4310 = X12 CrNi17 7) G outlet is 1", 1 1/4" and 1 1/2" female thread on all models and sizes G reducer elbow fittings available for PE pipes G can be used with all commercial drilling machines (e.g. Hawle Drilling Machine No. 5800 or No. 5805)

for vertical drilling only includes shut-off valve

No. 2200 No. 2402

No. 2300

Material:
Body: of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 DIN 1693) epoxy powder coated Saddle strap: for No. 2402, stainless steel 1.4571 (X10 CrNiMoTi18 10) Seals: elastomer, suitable for potable water

Supplied complete with plastic operating key. Please specify type of pipe or pipe o.d.

2. 2002

C 6/1

Hawlinger Pipe Drilling Saddle


Suitable extension spindles: on request

No. 2402 Universal-Hawlinger


for DCI, steel and AC pipes DN 80 - DN 400 with female thread 1" / 1 1/4" / 1 1/2" Dimensions and weights for female thread 1 1/2"
DN 80 100 125 150 200
Weight kg

DN 250 300 350 400

Weight kg

7,90 7,90 8,00 8,10 8,30

8,40 8,50 8,70 8,90

No. 2200 Hawlinger Adaptor Valve


R 1" Drilling- max. 24 mm R 1 1/4" Drilling- max. 24 mm R 1 1/2" Drilling- max. 28 mm with female thread 1" / 1 1/4" / 1 1/2" Dimensions and weights for female thread 1 1/2" Weight: 5,6 kg

No. 2300 HAKU-Hawlinger


for PVC and PE pipes DN 80 - DN 200 with female thread 1" / 1 1/4" / 1 1/2" Dimensions and weights for female thread 1 1/2"
Pipe DN mm

B 154 170 204 228 298

L 194 194 194 194 200

H 146 160 177

Weight kg

80 100 125 150 200

90

8,30 8,50 9,35

110 140 160 225

188 10,30 240 11,80

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

C 6/2

Water Meter Console


Order no.
DN

Valve connection

kv value m3/h at 1 bar p

for water meter NORM B 2535 DIN-ISO 4064

1"

2 female threads G 1 ISO 228 2 male threads R 1 1/4" DIN 2999 2 female threads G 1 1/2 ISO 228 2 female threads G 2 ISO 228

11,4 11,4 32,1 47,2

3(5) m3/h - 7(10) m3/h 3(5) m3/h - 7(10) m3/h 20 m3/h 30 m3/h

G G G G

2961 2960 2906

1 1/4" * 1 1/2" 2 " ** 2"

Adjustable water meter fixing yoke (without valves) for 20 m3 water meter, with 2 retractable swivel nuts 2" female thread - Dimension "A" (see overpage) adjustable from 140 to 190 mm Special versions: * ** DN 1 1/4" with female thread G 1 1/4 ISO 228 DN 2" without meter substitution connector

for cold water up to 30o C - PN 16

No. 2961 DN 1"


Design features:
G compact design - with integral back flow

preventer
G problem-free assembly and dismantling of

the water meter by length adjustment (supplied without water meter)


G body of brass, wall plate of aluminium

No. 2961 DN 1 1/4" *

(including fastening set for water meter console)


G electrical earthing link to base plate G Order no. 2961 with drainage plug G DN 1", 1 1/4" and 1 1/2" supplied with

meter substitution connector

No. 2960 DN 1 1/2"

No. 2960 DN 2" **

2. 2002

C 7/1

Water Meter Console


No. 2961 DN 1"

No. 2961 DN 1 1/4"

DN 1" 1 1/4" 1 1/2" 2"

A Meter connection mm 1 1/4" 1 1/4" 2"


Flange DN 50

Weight kg

90 90 115 115

4,40 4,60 11,50 21,70

No. 2960 DN 1 1/2"

DN 1" 1 1/4" 1 1/2" 2"

Wall plate
L mm B mm

300 300 590 590

100 100 190 190

No. 2960 DN 2"

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

C 7/2

Extension Spindles rigid or telescopic


for Elypso and Combi Valves
Order no. 8980 8990 9000 9010 9020 9500 9500 9500 9500 9510 Version rigid rigid rigid (standard) rigid rigid telescopic telescopic telescopic telescopic telescopic Pipe cover depth 1,00 m 1,25 m 1,50 m 2,00 m 2,50 m 1,30 - 1,80 m 1,35 - 1,80 m 1,40 - 1,80 m 1,50 - 1,80 m 2,00 - 2,50 m G G G G G G G G 50 G G G G G G 65 G G G G G G 80 G G G G G G 100 G G G G G G for dimensions/DN 125 150 200 250 G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G 300 G G G G G G G G G G G G G 350 400-500

for Service Valves

for Elypso and Combi Valves

for Service Valves with threaded connection for spindle


DN 3/4" 2"
Order no. Version Pipe cover depth

9041 9051 9091 9101 9111 9121 9613 9612 9601 9611

rigid rigid rigid rigid (standard) rigid rigid telescopic telescopic telescopic telescopic

0,75 m 1,00 m 1,25 m 1,50 m 2,00 m 2,50 m 0,60 - 0,80 m 0,80 - 1,20 m 1,30 - 1,80 m 2,00 - 2,50 m

G G G G G G G G G G

Extender for rigid spindle Order no. 7830 price for 1st m Order no. 7831 price for each additional 0.5 m
please specify dimension and length rigid telescopic

for Service Valves with Bayonet connection (old version)


DN 3/4" - 1 1/2"
Order no. Version Pipe cover depth

9050 9090 9100 9110 9120 9600 9610

rigid rigid rigid (standard) rigid rigid telescopic telescopic

1,00 m 1,25 m 1,50 m 2,00 m 2,50 m 1,30 - 1,80 m 2,00 - 2,50 m

G G G G G G G
Bayonet connection (old)

rigid

telescopic

2. 2002

D 1/1

Extension Spindles rigid or telescopic


The telescopic extension spindle can be progressively adjusted to the ground level. This is done by pushing or pulling the tube and the spindle shaft. The telescopic effect protects the pipe and fitting from surface impact. Supplied with or without surface box and base plate.

surface box see page D 2/1, D 2/1a spindle head ductile iron (dead head)

Spindle head
for Service Valves a 13,0 mm b 15,0 mm c 24,0 mm a 27,0 mm b 32,0 mm c 48,0 mm

c
b
base plate see page D 2/2, D 2/3 inner protecting tube- PE hollow top spindle St 0033 steel galvanized

for Elypso and Combi Valves

Weight of Extension Spindle for Elypso and Combi Valves


DN
50 65 80 100 125 150 200 250 300 350 400-500 W e i g h t k g for Order-No. 8980 3,20 3,20 3,30 3,40 3,00 3,00 3,40 3,10 2,70 8990 4,40 4,40 4,40 4,60 4,20 4,20 3,90 4,50 4,20 4,00 3,90 9000 5,30 5,30 5,20 5,30 5,20 5,20 4,80 6,00 5,70 5,60 5,30 9010 7,20 7,20 7,20 7,20 10,00 10,00 9,90 9,30 9,00 8,60 8,40 9020 9,20 9,20 9,10 9,20 13,20 13,20 12,50 12,30 12,00 11,80 11,50 9500 6,90 6,30 6,30 6,50 7,30 7,30 6,50 6,70 6,50 6,20 6,10 9510 9,10 8,90 8,80 8,80 11,15 11,15 10,95 10,60 10,20 10,10 10,10

Pipe Cover = top of pipe to ground level

restraining collar elastomer

clamp ring elastomer

outer protecting tube - PE

spindle shaft St 0037 steel galvanized

stop disk - PE spindle coupling ductile iron

Weight of Extension Spindle with threaded connection for Service Valves


DN
W e i g h t k g for Order-No. 9041 9051 9091 9101 1,70 2,20 2,70 9111 9121 9601 9611 9612 9613 3,70 4,70 3,50 4,90 2,40 1,60

3/4" - 2" 1,20


valve

Weight of Extension Spindle with Bayonet connection (old) for Service Valves
DN
3/4"- 1 1/2" W e i g h t k g for Order-No. 9050 1,60 9090 2,10 9100 2,50 9110 3,40 9120 4,30 9600 3,50 9610 5,05

Telescopic Extension Spindle

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

D 1/2

E2 Extension Spindles rigid or telescopic


rigid telescopic

for E2 Valves and E2 Combi Valves DN 50 - 200


G one extension spindle for several dimensions G protective cover with integrated locking mechanism G NO additional fixing (bolt/pin) necessary
Pipe cover depth 1,00 m 1,25 m 1,50 m 2,00 m 2,50 m 1,30 - 1,80 m 1,35 - 1,80 m 2,00 - 2,50 m G G for dimensions/DN 50/65/80/100 125/150 200 G G G G G G G G G G G G G G G G G G G

Order no. 8980E2 8990E2 9000E2 9010E2 9020E2 9500E2 9500E2 9510E2

Version rigid rigid rigid (standard) rigid rigid telescopic telescopic telescopic

rigid

telescopic

for E2 Valve DN 250 - 600


Pipe cover depth 1,00 m 1,25 m 1,50 m 1,90 m 2,00 m 2,40 m 2,50 m 1,40 - 1,80 m 1,50 - 1,80 m 1,90 - 2,20 m 2,00 - 2,30 m 2,00 - 2,50 m G G G G G G G G G G G G G G G G G G G G for dimensions/DN 300 350 400-500* 500 G G G G G G G G G

Order no. 8980 8990 9000 9010 9010 9020 9020 9500 9500 9510 9510 9510

Version rigid rigid rigid (standard) rigid rigid rigid rigid telescopic telescopic telescopic telescopic telescopic

250 G G G

600

* Body: DN 400 flange connection: DN 450 or 500

2. 2002

D 1/3

E2 Extension Spindles
All extension spindles (fixe and tlscopique) of all types and dimensions are protected against dirt and surface water. The tlscopique extension spindle can be progressively adjusted to the ground level. This is done by pushing or pulling the tube and the spindle shaft. The tlscopique effect protects the pipe and fitting from surface impact. Supplied with or without surface box and base plate.

a
Surface box see page D 2/1, D 2/1a Spindle head ductile iron (dead head)

Spindle head
for Service Valves a 13,0 mm b 15,0 mm c 24,0 mm a 27,0 mm b 32,0 mm c 48,0 mm

c
b
for Valves and Combi Valves
Base plate see page D 2/2, D 2/3 Inner protecting tube - PE Hollow top spindle St 0033 galvanized Restraining collar elastomer

Weight of Extension Spindle for E2 Valves and E2 Combi Valves DN 50 - 200


DN
50-100 125-150 200 W e i g h t k g for order no. 8980E2 8990E2 9000E2 9010E2 9020E2 3,45 2,90 2,70 4,45 3,90 3,70 5,40 4,90 4,70 7,45 6,90 6,70 9,50 8,90 8,70 9500E2 9510E2 6,75 6,25 6,10 9,40 8,90 8,60

Pipe cover = top of pipe to ground level

Weight of Extension Spindle for E2 Valves DN 250-600


Clamp ring elastomer

DN
250 300 350

W e i g h t k g for order no. 8980 3,20 2,90 8990 4,70 4,40 4,00 3,55 9000 6,15 5,85 5,50 5,00 9010 9,15 8,80 8,45 8,00 7,40 9020 12,30 12,00 11,60 11,00 9,70 9500 7,30 6,85 6,60 6,25 9510 11,10 10,70 10,30 9,80 8,70

Outer protecting tube - PE

Spindle shaft St 52/3 galvanized

400-500 500-600

Stop disc - PE Spindle coupling ductile iron

Illustration: Assembly of

E2 Extension Spindle DN 50-200

Protective cover Spindle coupling

Valve Sleeve ring

Spindle coupling adaptor

Illustration: Tlscopique Extension

Spindle DN 250 - 600

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

D 1/4

Surface Box non-adjustable


Model for: Service Valves 1650 Elypso Valves and Combi-T Below Ground Hydrants Air-Release Hydrants 1750 1950 1790 4550 Combi-III und Combi-IV 4550 DN 80+ DN 100-200++
No. 1650

Order no. 1550

Version light* heavy

Material
grey iron, bitumen coated grey iron, bitumen coated grey iron, bitumen coated grey iron, bitumen coated grey iron, bitumen coated ductile iron, bitumen coated ductile iron, bitumen coated
+

Weight kg 2,8 6,5 11,3 32,0 41,5 34,0 54,5


E-type DN 80-150 E2-type DN 80

G G G G G G G

No. 1550 * for light traffic duty only

No. 1750

++ E-type DN 200 E2-type DN 100-200

No. 1950

No. 1790

No. 4550

max. load 200 kN (excluding No. 1550)

No. 1560

No. 1660

No. 1760

Conversion Rings
these rings are used to adapt non adjustable surface boxes already installed to HAWLE adjustable types. for surface box no. 1550 for surface box no. 1650 for surface box no. 1750 Order no. 1560 Order no. 1660 Order no. 1760 grey iron, bitumen coated grey iron, bitumen coated grey iron, bitumen coated Weight 0,9 kg Weight 0,9 kg Weight 2,7 kg G G G

2. 2002

D 2/1

Surface Box adjustable


Model for: Service Valves Elypso Valves and Combi-T Order no. 1850 2050 Version complete box, without extension rings Material grey iron, bitumen coated Weight kg 7,4 12,9 G G

Height adjustable Surface Box to DIN see page D 2/1a

Surface Box adjustable


with extension rings to adjust to ground level The cylindrical guide combined with machined conical seating results in tight and noiseless fitting of the lid. The design enables the lid to be easily removed.

No. 1850

No. 2050

Lid for adjustable Surface Boxes


of grey iron, bitumen coated
Order no. suitable for Weight kg

1860 2060
max. load 200 kN

surface box No. 1850 surface box No. 2050

1,30 2,90

G G

Extension Rings
Height mm

Weight kg No. 2030 No. 2040 12 15 20 30 40 50 0,50 0,60 0,80 1,20 1,50 1,90 1,00 1,40 2,00 2,80 3,50

for adjusting to ground level of grey iron, bitumen coated

Height mm Order no. suitable for

12 G

15 G G

20 G G

30 G G

40 G G

50 G G

2030 2040

adjustable surface box No. 1850 adjustable surface box No. 2050

Base plate
of stamped sheet steel, galvanized Measurement: 360 x 360 mm

Order no.

suitable for

Weight kg

3480 3490

surface box No. 1550, 1650, 1850 surface box No. 1750, 2050

1,70 1,70

G G

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

D 2/2

Height adjustable Surface Box to DIN


with separate removable mounting ring for road surfaces which have to be milled down

Surface Boxes
Order no. Version Weight kg

Extension Rings
Order no. suitable for Surface Box No. 2051 Surface Box No. 1851 10 G 0,5 kg G 0,4 kg Height mm 20 30 G 1,1 kg G 0,8 kg G 50 G

2051 1851

DIN 4056 (gate valves) DIN 4057 (service valves)

21,5 11,0

G G

2045 2035

1,6 kg 3,0 kg G G 1,2 kg 2,0 kg

Accessories: Puller No. 5971 (see illustration 1)

Cover with stainless steel neck

Turned angle seat, no rattling

Removable mounting ring

Long neck of Retaining rod removable ring

Extension ring of 4 different ganges Seats turned

Surface box

max. load 200 kN

Advantages:
G G G G G G

Proven angle seat prevents the cover from rattling. High quality corrosion protection using the GSK fluidised bed Epoxy coating system. The removable mounting ring enables a milling down of the road surface without removing the surface box. Height adjustable with extension rings. Cover secured by stainless steel retaining rod. Available on request: special wedged extension ring for sloping roads (see illustration 2).

2. 2002

D 2/1a

Height adjustable Surface Box to DIN


Dimensions for Surface Box to DIN a = DIN 4056 b = DIN 4057

Puller No. 5971

Illustration 1

Extension ring for sloping roads

Illustration 2

Material: - box of grey iron, epoxy powder coating in accordance with GSK - retaining rod and cover neck of stainless steel Angle seats are turned!

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

D 2/2a

Base Plate for Surface Boxes


suitable for surface boxes according: Order no. Weight
Fitted position:

DIN 4056 and DIN 4057 DIN 4055

3481 3482

0,6 2,0

G G

of recycled plastic
G G G G

unbreakable and solid easiest assembly small weight unrottable

Universal Base Plate No. 3481


for surface boxes according: - DIN 4056 (Gate Valves) - DIN 4057, Edition 9.38 and 11.74 (Service Valves)

Safe fixture of HAWLE Telescopic Extension Spindles for Gate Valves, Combi-T and Service Valves

Base Plate No. 3482

for surface boxes according: - DIN 4055 (for Below Ground Hydrants)

2. 2002

D 2/3

Support liners for PE Pipes


No. 6031 Support liner for ISO Pipe Fittings
of POM

CLASS SDR 11
Pipe o.d.
20 25 32 40 50 63

PE 80 - PN 10
C
10,3 14,3 19,3 25,3 32,7 42,1

D
15,4 19,8 25,2 31,6 39,6 50

A
19,5 24,5 31,5 39,5 49,5 62,5

F
42 52 62 72 82 91

E
4 5 6 7 7 8

B
16,5 20,9 26,5 33,2 41,5 52,2 G G G G G G

CLASS SDR 17,6


Pipe o.d.
20 25 32 40 50 63

PE 80 - PN 6
C
10,3 15,2 22,2 28,5 36,5 46,9

D
15,4 20,4 27,4 34,8 43,4 54,8

A
19,5 24,5 31,5 39,5 49,5 62,5

F
42 52 67 84 82 92

E
4 5 6 7 7 8

B
16,5 21,5 28,5 36 44,9 56,6 G G G G G G

Support liner for PE pipe of stainless steel 1.4301


No. 6035 Class SDR 17,6 PE 80 - PN 6 (PE 100 - PN 10) No. 6036 Class SDR 11 PE 80 - PN 10 (PE 100 - PN 16) Pipe o.d.
63 75 90 110 125 140 160 180 200 225 250 280 315

L
170 170 170 170 170 170 200 220 220 220 220 220 220

Weight kg
0,10 0,25 0,33 0,39 0,48 0,55 0,67 0,86 1,50 1,62 1,85 2,15 2,55 G G G G G G G G G G G G G

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

D 2/4

Accessories
No. 7800 Handwheel
for Service Valves, Gate Valves and Combi Valves
of grey iron, epoxy powder coated in sizes DN 50 and above available with grip
+ ++

Order no. 7800

DN

Weight

and for Knife Gate Valve No. 3600 and for Knife Gate Valve No. 3600 DN 50-65

No. 7840 Handwheel


for Knife Gate Valve No. 3600 DN 80/100/200/250/300/400 of grey iron, epoxy powder coated

No. 7809 Handwheel


of aluminium, DN 50 - 200

+ Body: DN 400 - flange connection: DN 450 or 500

3/4"- 2" ** 50 65 80 100 125* - 150* 200 250 - 350* 400 - 500+ 500 - 600

140 0,65 160 1,00 190 1,30 190 1,70 240 2,20 320 4,20 360 6,50 486 10,00 600 21,00 800 22,00

G G G G G G G G G G

No. 2156 Operating Cap


en ductile iron, galvanized

DN 50 65 80 100 - 150 200 250 - 350 400 - 500+ + Body: DN 400 - flange connection: DN 450 or 500

No. 2156 No. 2162 No. 2152 G G G G G G G

Direction Indicator
of elastomer suitable for Operating Cap

No. 2162 "clockwise closing" No. 2152 "anti clockwise closing"

G G

G G

Additional Extension Spindle


DN Material: St 0037 (steel) 3/4" - 2" 50 65 80 100-150 200 250 - 350 400 - 500 No. 7820 / 7821 No. 7825 / 7826 G G G G G G G G G G G G G G G

No. 7820 No. 7821

price for 1,0 m price for each additional 0,5 m

Material: stainless steel

No. 7825 No. 7826

price for 1,0 m price for each additional 0,5 m

Please specify total length on order

No. 8570E2 No. 8570 Blanking Cap


for Combi Valves in place of valve bonnet of ductile iron, epoxy powder coated

DN 80 100 125 150 200

Weight kg 1,20 1,60 2,10 2,50 4,30 G G G G G

2. 2002

D 3/1

Accessories

No. 4000STE2 E2 Elypso Valve - short version


with position indicator

DN 50 65 80 100 125 150 200 250 300 350 400 450 500

No. 4000STE2

No. 4700STE2

No. 4700STE2 E2 Elypso Valve - long version


with position indicator

No. 2160 Limit switch


further Hawle Elypso Valves with position indicator and version with limit switch on request

G G G G G G G G G G G

G G G G G G G G G G G G

Flap Valve No. 9930


with flange PN 10 - DIN 2501 of grey iron, epoxy powder coated

DN 50 65 80 100 125 150 200 250 300

Weight kg 4,70 4,40 7,70 9,80 10,00 20,50 17,50 26,50 34,00 G G G G G G G G G

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

D 3/2

Accessories

No. 8655
DN Length 152 168 168 190 214 247 323 Weight
No. 8655

Suction Strainer
Flange: Strainer: of grey iron galvanized sheet steel

No. 8653 Suction Strainer


of stainless steel 1.4301

50 65 80 100 125 150 200

3,5 4,5 5,6 6,3 7,2 13,6 21,0

G G G G G G G

other dimensions on request

No. 3470 Flat Gasket

with fabric liner

No. 3470

No. 3390

DN 50 65 80 100 125 150 200 250 300 350 400

b 3 3 3 3 3 4 4 4 4 4 4 4 4 4 5 5 5 6 6 6 7 7

Weight kg 0,02 0,03 0,04 0,04 0,05 0,06 0,10 0,13 0,17 0,21 0,23 0,04 0,06 0,07 0,07 0,12 0,13 0,18 0,23 0,60 0,70 0,77 G G G G G G G G G G G

No. 3470 No. 3390 No. 3470 No. 3390

of elastomer, suitable for potable water

No. 3390 Flat Gasket

steel reinforced

keeps its shape and therefore easy to position of elastomer, suitable for potable water Standard version PN 10 PN 16 and PN 25 on request

Enlarging Sleeve
for flange adaptors to increase pipe outside diameter to fit flange adaptor

DN 50 65 80 100 125 150 200 250 300 350 400 G G G G G G G G G G G

No. 7540 Sleeve gauge 2 mm (60 mm wide) No. 7560 Sleeve gauge 3 mm (80 mm wide)
Please specify pipe material and diameter

2. 2002

D 4/1

Accessories

No. 8730 Angle Piece adjustable 0 8


of steel, galvanized Angle Piece adjustable "mm" DN
80 100 125 150 200 250 300 350 400
o o

DN 80 100 125 150 200 250 300 350 400

Weight kg 1,70 2,00 2,90 3,70 5,20 7,70 9,10 17,60 21,50 G G G G G G G G G

0o
27 25 29 33 35 40 44 55 57

8o
18/37 14/38 16/43 18/48 18/56 22/65 21/70 28/85 28/90

No. NL 47 Endcap
with socket for CI pipes PN 16 of ductile iron epoxy powder coated (for suitable restraint "Pipe-Lock-Ring" see page A 5/1a) threaded outlet 1" DN 80 100 125 150 200 Pipe mm Weight kg 98 118 144 170 222 8,50 13,00 5,00 5,40 G G i.p. G G

Theft indicator

Theft indicator
for HAWLE-Above Ground Hydrants effective protection against unauthorised access -for Hawle Hydrants supplied after 1997 (for Hawle Hydrants supplied before please specify in your inquiry) Order no. 5397 5398 5399 Adapter Order no. 3453
Theft indicator

Outlet for A-coupling for B-coupling for C-coupling

Weight 3,7 2,2 1,7 G G G

for coupling A+B+C

Weight 0,5 G

Adaptor
Opening of Hydrant solely with adaptor and operating key no. 3460 (see page K 3/2) possible

Adapter

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

D 4/2

Accessories
No. 8580 Wafer Tee Piece
1 threaded outlet PN 16 of grey iron epoxy powder coated

DN 80 100 150

Thread

Height Weight kg

1 1/4" 1 1/4" 1 1/4"

60 60 60

3,90 4,20 7,90

G G G

No. 8590 Wafer Tee Piece


2 threaded outlets PN 16 of grey iron epoxy powder coated

DN 100 125 150 250 250

Thread

Height Weight kg

1 1/4" 1 1/4" 1 1/4" 1 1/4" 2"

60 60 60 90 90

4,30 6,30 7,80 19,20 19,20

G G G G G

No. 5417 Theft Indicator Cap


for Above-Ground Hydrant Since September 1988 all HAWLE AboveGround Hydrants have been supplied in a form that can accept theft indicator caps.

No. 5417

For hydrants made before September 1988 a conversion kit is needed.

Conversion Kits pour Theft Indicator Cap


For hydrants made before September 1988

No. 5416 No. 5418 No. 5419

G G G

No. 5416

standard, for all HAWLE hydrants with the standard NORM-F 2010 for hydrants type No. 480 and 482 old, spindle 18 mm for hydrants type No. 481 and 482, spindle 22 mm conical DN 50 65 80 100 125 150 200 Operating nut

No. 5418 No. 5419

No. 8615 Spacer Ring


to fill a gap Steel 1.0037 Please specify length "L" on order

G G G G G G G

Push Fit Swivel Converter No. 6630 equal ends No. 6631 unequal ends
with one male thread outlet of POM Every push fit end can be modified to a male thread outlet

Order no.

DN

Thread 3/4" 1" 1 1/4" 1 1/2" 2" 1 1/4" 1 1/2" 2"

L 92 105 123 144 160 111 117 126

Weight 0,04 0,05 0,10 0,20 0,35 0,06 0,07 0,12 G G G G G G G G

3/4" 1" 6630 1 1/4" 1 1/2" 2" 1" 6631 1" 1"

1. 2001

D 5/1

Accessories
Nut and Bolt No. 8810 electro galvanized No. 8830 A 2 No. 8840 A 4
proofing corrosion proofing corrosion and acid
Bolt Length No. 8810 No. 8830 No 8840 L M 16 M 20 M 16 M 20 M 16 M 20 G G G G G G 60 G G G G G G 70 G G G G G G 80 G G G G G G 90 G G G G G G 100 G G 110 G G 120 G 130 G 140 G 150

HAFIX-Washer No. 8888


of stainless steel 1.4301 - protects the coating - guides the bolts - keeps in place - totally corrosion-free

for Bolts M 16 M 20 M 24 M 27

sales quantities (pieces)


200 1000 150 750 80 400 50 250

G G G G

Washer No. 8873 No. 8874

for M 16 A 2 corrosion proofing A 4 corrosion and acid proofing No. 8873 for M 20 for M 16 No. 8874 for M 20

G G G G

Bolt insulator
for electrical insulation of bolts for prevention of electrolytic corrosion Washer Pipe Length 1m

for thread M 16 M 20 M 16 M 20 G G G G

No. 8877 Washer


3 mm gauge, of epoxy glass

No. 8820 Pipe


of polyester

Required bolt lengths: Flanged Valves Flange (PN 10)


Bolt length for flange No: Flanged Valve DN 50 65 80 100 125 150 200 250 300 350 400 Bolt dimension M 16 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 20 M 20 M 24 No. of bolts No. 0310 No. 0101 No. 7101 No. 0102 No. 7102 No. 0400 No. 5500 No. 5600 No. 0311 No. 7602 No. 7601 No. 8100 No. 7103 60 60 70 90 80 60 60 70 70 70 70 70 100 80 70 70 70 70 70 70 80 100 80 70 70 70 70 70 70 80 100 80 70 70 70 70 70 70 80 100 80 70 70 80 80 70 70 90 140 100 70 70 80 80 70 70 90 140 100 70 80 80 80 80 100 140 80 90 90 90 90 100 140 90 90 90 120 100 120 100

4 4 8 8 8 8 8 12 12 16 16

Illustrations, technical data, dimensions and Poids are subject to alteration without notice.

1. 2001

D 5/2

Automatic Air Valve

Order no.

DN

Version standard

Application for cold water

Working pressure bar PN 0,1 PN 6 G G G G G G

9876 9876 9874

1"

PN 0,8 PN 16 PN 0,1 PN 6 standard for cold water PN 1 with flange DN 50 ductile iron for cold water PN 1 PN 16 PN 16 PN 0,1 PN 6

2"

2"

Air valve for releasing air only: on request (minimum pressure required: 0,3 bar) The female thread inlet is reinforced with a stainless steel ring Installation: upright, preferably at the highest point in the pipeline with isolating valves.

PE shield for UV protection

No. 9876
DN 2"

No. 9876
DN 1"

No. 9874
DN 2"

2. 2002

E 1/1

Automatic Air Valve


DN 1" for small air discharge
Max. Air release capacity: 0,13 m3/min. Test pressure: Body 24 bar Working pressure: 0,1 6 bar 0,8 16 bar Material: Body: POM

Valve (= wearing part) replaceable on the spot in depressurised status demount safeguard ring remove cap loosen locking screw unscrew the valve

Orifice and valve plug: CuAl10 Float: Seal: UV shield: POM elastomer PE

Please specify working pressure

DN
1" 1"

PN
6 16

Working pressure

Size of the opening

D D1 H
109 109 122 172 122 172

Weight kg

0,1 - 6 0,8 - 16

1,77 mm2 1,77 mm2

0,90 0,90

DN 2"
Max. Air release capacity: 3,2 m3/min. Test pressure: Body 24 bar Working pressure: 0,1 6 bar 1 16 bar Material: Body and outlet elbow: Valve seat: Float: Seal: UV shield:

POM CuZn35Pb3As POM elastomer PE

Please specify working pressure

DN PN
2" 6

Working pressure

Size of the opening

A A1 B

B1

Weight kg

0,1 - 6 1 - 16

900/2,0 mm2 160 175 305 320 2,80 900/2,0 mm2 160 175 305 320 2,80

2" 16

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

E 1/2

Automatic Air Valve


Working pressure bar PN 6 (0,2 - 6 bar) DN 80
PE pipe connection d 63

DN 100
PE pipe connection d 75

DN 150

DN 200

Order no.

Version

9835 9836 9837 9838

G G G G G

G G G G G

G G

G G

double orifice (with travelling valve) double orifice (with travelling valve) with PE pipe and insect protective grid single orifice (without travelling valve) single orifice (without travelling valve) with PE pipe and insect protective grid

PN 16 (0,8 - 16 bar) PN 6 (0,2 - 6 bar) PN 16 (0,8 - 16 bar) PN 16 (0,2 - 16 bar)

PN 16 (0,2 - 16 bar)

G for cold water

G automatic G all mechanical parts made from corrosion resistant materials DN 150 / DN 200 DN 80 / DN 100

travelling valve

basic valve Air release rate


DN 100

0.6
bar

0.4 0.2

m3/h 20000 10000 2000 1000

200 100 100 200 1000 2000 m3/h 10000 20000

DN 200 DN 150

DN 100

- 0.2
DN 80

- 0.4 - 0.5

Air inflow rate

2. 2002

bar

DN 150

E 1/3

DN 200

DN 80

0.8

Automatic Air Valve


DN 80 / DN 100 DN 150 / DN 200

Material 1, 2 body and bonnet 3 seat 4 grid 5 bolt 6 washer 7 nut 8 cap 9 Automatic air valve 1" 10 nipple 11 O ring 12 hexagonal bolt 13 washer 14 hexagonal nut 15 float 16 17 18 19 grey iron, epoxy powder coated Ms 58 /elastomer, suitable for potable water stainless steel A 2 stainless steel A 2 stainless steel A 2 stainless steel A 2 St 37, epoxy powder coated divers (see page E 1/2) POM (DN 80, 100) / A 2 (DN 150, 200) elastomer, suitable for potable water stainless steel A 2 stainless steel A 2 stainless steel A 2 DN 80 - 100 polycarbonat DN 150 - 200 A 2 passivated elastomer, suitable for potable water O ring clamp ring POM PE pipe tail (on request) insect protective grid (on request) stainless steel A 2

DN 80 100 150 200

A 212 250 387 387

B 455 505 686 686

C 230 260

d 63 75

weight / kg 17,0 26,0 69,0 77,0

Please specify dimension on order !

Technical details:
Dimensions Test pressure (body) Working pressure PN 16 (standard) Working pressure PN 6 Maximum air release capacity Size of the opening PE pipe connection Flange connection PN 10 EN 1092-2 (DIN 2501) DN 80 24 bar 0,8 - 16 bar 0,2 - 6 bar 1562 m3/h 1810/1,77 mm2 d 63 DN 100 24 bar 0,8 - 16 bar 0,2 - 6 bar 3250 m3/h 3320/1,77 mm2 d 75 DN 150 24 bar 0,8 - 16 bar 0,2 - 6 bar 16900 m3/h 17670/1,77 mm2 DN 200* 24 bar 0,8 - 16 bar 0,2 - 6 bar 27800 m3/h 17670/1,77 mm2

*DN 200 PN 16 EN 1092-2 (DIN 2501) please specify on order

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

E 1/4

Combined Air Release Valve

Order no.

Working pressure

DN

Installation depth
above-ground (fig. 1) below-ground (fig. 2)

L=total Weight length* kg 755 1055 1305 1555 755 1055 1305 1555 755 1055 1305 1555 755 1055 1305 1555 23,0 27,0 30,0 33,0 24,0 28,0 31,0 34,0 23,0 27,0 30,0 33,0 24,0 28,0 31,0 34,0 G G G G G G G G G G G G G G G G

50

9822

PN 1 PN 16 80

50

9823

PN 0,1 PN 6

80

0,75 m 1,00 m 1,25 m 1,50 m 0,75 m 1,00 m 1,25 m 1,50 m 0,75 m 1,00 m 1,25 m 1,50 m 0,75 m 1,00 m 1,25 m 1,50 m

1,00 m 1,25 m 1,50 m 1,00 m 1,25 m 1,50 m 1,00 m 1,25 m 1,50 m 1,00 m 1,25 m 1,50 m

Air valve for releasing air only: (with air inflow stop) on request (see over page figure 3)

*Length= reducible 100 mm

minimum Length= 650 mm maximum Length= 2500 mm

This arrangement eliminates expensive valve chambers. The stainless steel stand pipe protects the automatic air valve. An automatic shut-off valve enables the equipment easily to be removed for inspection and reinstalled under pressure. The materials from which the valve is made, namely POM and bronze assure complete corrosion resistance. Excess water is drained ISO-Pipe-Fitting DN 1/2". away through an

For below-ground installation a surface box with minimum opening of 300 mm diameter is required. Gravel backfilling should be used to prevent rain water from accumulating in the surface box (see figure 2, page E 2/2) The air release valve can be shortened by 100 mm by cutting the standpipe 5 and extension tube 3 at the red marks (see over page). Max. air release capacity: 3,2 m3/min Inlet flange: DN 50 or DN 80 drilled to DIN 2501

Air valve for releasing air only: on request (minimum pressure required: 0,3 bar)

Flushing Stand Pipe


including shut-off valve Instead of the air valve assembly a stand pipe can be supplied for water main flushing and for water discharge generally.

Order no.

L 755

Weight kg 4,70 5,80 6,75 7,60 G G G G

9824

1055 1305 1555

L= Total lenght of the hydrant

1. 2001

E 2/1

Combined Air Release Valve


fig. 1 fig. 2
road level Surface box Order no. 1790

mark for shortening

mark for shortening

gravel backfill

Parts 1.1 inlet flange drain-off fitting O ring foot valve flange foot valve spring case spring hexagon bolt M 10 DIN 934 air valve air outlet 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2 2.3

Material EN-GJS (GGG) EN-GJS (GGG) elastomer Rg7 POM POM A2 A2


see page E 1/2

fig. 3

Ms/elastomer elastomer A2 Ms Ms A2 EN-GJS (GGG) A2 A4 EN-GJS (GGG) A2 A2 elastomer elastomer EN-GJS (GGG) Ms 58 HDPE A2

2.13 O ring 2.14 insect protective grid 2.15 double nipple 2.17 reducing socket 3 4 4.1 5 6 7 8 Removal: G unscrew the bolts (15) G take off the hood (14) G Undo bolt (13), until spindle support (12) disconnects from standpipe (5) G the foot valve will close (1.5) G lift off the air valve assembly with the extension tube (3) Installation: reverse the above instructions 10 11 12 13 14 15 tube, galvanized coupling hexagon bolt DIN 933 stand pipe lock ring hexagon bolt DIN 931 hexagon nut DIN 934 seal blind cover spindle support operating bolt hood hexagon bolt DIN 933

2.16 non return valve Europa Ms

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

E 2/2

Automatic Air Valve for wastewater

Dimensions / DN Order no. Version stainless steel with anged connection stainless steel with female thread connection 2" St 37, epoxy powder coated with anged connection St 37, epoxy powder coated with female thread connection 2" G G wastewater PN 0 PN 16 G G G G G Application Working pressure bar 2" 50 G 80 G 100 G 150 G 200 G

9864 9864 9863 9863

Design features: G direct automatic air inow and release valve for wastewater G operates automatically G max. air release capacity: 230 m/h G max. size of the opening: 480 mm G sealing face is not in contact with the wastewater G the two joints facilitate easy and excellent ushing at maintenance (above joint = inlet for ushing) G all mechanical parts of corrosion resistant materials G ange drilled according to DIN 2501 (= BS 4504) - PN 10 (for PN 16 - DIN 2501 = BS 4504 in DN 200 size please specify on order) G due to the direct operation the release of lots of air is possible, even under full working pressure G please take the direction and maintenance instructions into consideration

Maintenance: Automatic Air Valves have to be maintained regularly: Flush the valve via the two joints in non operating condition.

11. 2002

E 3/1a

Automatic Air Valve for wastewater

Part 1 Outlet elbow with dirt sieve 2 Diaphragm with retaining ring 3 Protector 4 Body No. 9864 No. 9863 5 Float 6 Ball valve outlet 1" 7 Rod 8 Body nut with sieve 9 Diaphragm holder 10 Fix ange Fix ange 11 Valve body-bonnet Bolts, nuts and springs No. 9864 No. 9863

Material PE 100 / St 1.4301 (POM) elastomer PE St 1.4571 St 37, epoxy powder coated POM stainless steel St 1.4301 POM / St 1,4301 POM St 1.4571 St 37, epoxy powder coated POM St 1.4301

Flange ID DN 2" 50 80 100 150 200

B 270 270 270 270 270 270

H 615 615 615 615 615 615

Weight kg 23,0 23,5 25,0 26,0 28,0 33,0

Flow performance diagram


Air release rate
COMPRESSIVE RELEASE bar

m3/h

Air inow rate

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

bar

11. 2002

E 3/2a

Automatic Air Valve for waste water

Working pressure: Max. air release capacity: Orifice: Connections:

PN 16 / 0,2 - 16 bar 13 m3 / min. 12 mm2 / 804 mm2 Spigot DN 80 Flange DN 80


Order no.
Version

pipe cover 1,25 m G G G G

9827 9828

spigot end DN 80 flange connection DN 80

1,50 m 1,25 m 1,50 m

Technical features:
The air valve assembly consists or a PE shaft with a shut-off valve and air valve, thus eliminating expensive chamber constructions. The air valve assembly can be installed later on sewage pipes via a saddle. For covering we recommend a commercial ventilating cover (the saddle and the cover are not included in the scope of supply). All maintenance and service work can be done from the road surface, thus avoiding the dangers arising shafts. Excess water is drained away through the drain off system. We recommend the installation of coarse gravel backfill reaching from the road surface down to the piping. If installed in groundwater, additional measures are necessary (closing the drain hole). For reasons of easier installation we recommend the use of the spigot end version. Please use dirt protection and locking device ! The air release pipe lead through laterally serves for letting off the outgoing air.

Application: Waste water from private homes.

1. 2001

E 3/3

Automatic Air Valve for waste water

Parts: 1
5 7 6

Spigot end Shut-off valve Air valve Shaft pipe Cover

ductile iron ductile iron stainless steel PE-HD Steel St 37 epoxy coated PE-HD Brass Brass square bar steel St 37 epoxy coated Steel St 37 epoxy coated ductile iron POM

2 3 4 5
7 8

6 7 8

Three-way ball valve Hose coupling Ball valve outlet Rod

10

Base plate

11 12
9

Drain-off fitting End fitting (please note surcharge !)

2 10

Valve maintenance:
Close the shut-off valve. The valve is provided with two flushing inlets, which are pulled up to the cover. By connecting flushing lines, dirt can be easily and quickly flushed out of the valve. Opening of the valve and manual cleaning and/or removal of dirt is required only in case of larger dirt particles.

11

12 1

Order no.

Version

Pipe cover 1,25 m 1,50 m 1,25 m 1,50 m

total height H 1205 1460 1265 1515

total width A 455 455 455 455

Weight kg 62,0

9827

Spigot end DN 80 Flange DN 80

9828

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

E 3/4

Universal Pipe Saddle, Undrilled Saddle


Dimensions/DN Order no. Version

50
G G

65
G G

80
G G G G

100
G G G G

125
G G G G

150
G G G G G G

200
G G G G G G G G G G

250
G G G G G G G G G G

300
G G G G G G G G G G

350

400

450

500

600

1"
Universal Pipe Saddle

1 1/4" 1 1/2" 2" 3" DN 40

3500

with female threaded outlet 2 1/2"

G G G

G G G

G G G

G G G

G G G

G G

G G

G G

G G G G

3510

Universal Pipe Saddle with flanged outlet

DN 50 DN 80 DN 100 DN 150

G G

G G G

G G G G

G G G G

G G G G

3530

Undrilled Saddle
(see page F 1/2)

larger sizes on request; surcharge for electrical earthing arrangement

for DCI, steel and AC pipes


Design features G stainless steel rubber insulated strap G solid epoxy powder coated body G favourable angle of contact G flexible wrap around straps for easy installation G the saddle seal is moulded to fit the pipe diameter and is prefixed in the saddle body G easily accessible nut on stainless steel dished washer (No. 3500/3530) resp. on stainless steel flat washer (No. 3510)
Please specify pipe material on order

up to PN 16

No. 3500
with female thread

No. 3510
with flanged outlet

2. 2002

F 1/1

Universal Pipe Saddle, Undrilled Saddle


Material Saddle body: Saddle seal: Strap: ductile iron, epoxy powder coated elastomer, suitable for potable water 1.5 mm gauge, stainless steel 1.4571 DIN 17006 (X10 CrNiMoTi 18 10) Nuts: Strap insulation: Bolts: elastomer M 16 - stainless steel 1.4408 DIN 17006 (G-X6 Cr NiMo 18 10) DIN 934, rust & acid proof steel 1.4401, DIN 17006 (X5 CrNiMo 18 10) molybdenum coating

No. 3500 Universal Pipe Saddle with female threaded outlet DIN 2999 used in conjunction with shut-off adaptor no. 3720 for under pressure drilling
Threaded outlet Weight kg

Dimensions/DN 50
2,30 64 2,30 64 H Weight kg

65
2,20 64 2,20 64

80
2,40 61 2,40 61 2,40 57 2,45 57

100
2,50 61 2,50 61 2,50 57 2,50 57

125
3,30 78 3,40 78 3,60 78 3,80 78

150
3,40 78 3,50 78 3,60 78 3,90 78 5,30 54* 5,40 54*

200
3,90 86 4,10 86 4,20 86 4,40 86 5,70 56* 5,40 56*

250
4,60 89 4,60 89 4,80 89 5,00 89 6,20 56* 5,90 56*

300
4,70 89 4,70 89 4,90 89 5,10 89 6,40 56* 6,00 56*

350

400

1" 1 1/4" 1 1/2" 2" 2 1/2"


*Double strap model DN 450 - 1000 "Weight" and "H" on request

H Weight kg H Weight kg H Weight kg H Weight kg

6,40 74* 6,4 63* 6,4 64*

6,60 74* 6,60 63* 6,60 64*

3"

No. 3510 Universal Pipe Saddle


all models have a double strap flange drilling to DIN 2501 - PN 16
Flanged outlet

with flanged outlet - DIN 28504

Dimensions/DN 80
Weight kg H Weight kg H Weight kg H Weight kg H Weight kg H 6,60 114 6,60 114

DN 40 50 80 100
larger sizes dimensions on request

100 125 150 200 250 300 350 400 450 500 600
6,60 6,80 6,90 114 126 126 6,60 6,80 6,90 114 126 126 8,80 135 10,30 140 7,70 145 7,70 145 10,00 150 10,10 155 7,90 153 7,90 153 10,40 147 11,60 158 8,00 153 8,00 153 10,50 147 11,70 158

11,00 146 12,50 165

150

12,20 146 12,70 165 27,50 186

12,30 146 12,80 165 28,00 186

12,50 146 12,90 165 29,00 186

11,80 146 13,30 165 30,50 186

No. 3530 Undrilled Saddle


ductile iron, epoxy powder coated suitable for covering of drill holes up to 40 mm
Dimensions DN 350 - 600 "Weight" on request Weight kg

50
2,60

65
2,60

80
2,70

100
2,70

125
3,50

150
3,60

200
4,30

250
4,80

300
4,90

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

F 1/2

HACOM Pipe Saddle

The

Order no.

Article

Application

HAWLE COMPACT SADDLE


Combines efficiency and technical perfection Suitable for renovation and new installations 3350
HACOM Pipe Saddle
with rubber insert for ductile cast iron pipes water
non aggressive effluent

Threaded outlet

Dimensions/DN

80 100 125 150 200


G G G G G G G G G G G G G G G G G G G G G G G G G

1" 1 1/4" 1 1/2" 2"

3382

Rubber Insert
for adapting to steel pipes

for DCI and steel pipes


Please specify pipe material and outside diameter on order

up to PN 16
G robust design of ductile iron, epoxy powder coated, bolts of corrosion resistant

material
G easy exchange of the rubber insert enables adaptation from ductile cast iron to steel

pipes; the rubber insert ensures proper contact with the pipe
G a protecting ring on the end of the thread reliably protects against corrosion and encrustation

and, therefore, prevents a reduction of the flow section


1 4 3 5 2

Material: 1 Saddle body: of ductile iron, EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated strap width 50 % greater than DIN-requirements (DIN 3543 part 2) 2 Rubber insert: of elastomer 3 O ring: of elastomer, suitable for potable water 4 Protecting ring: of elastomer, suitable for potable water 5 Bolts, nuts and washers: M 16 - Delta-Magni coated, therefore highest corrosion protection

1. 2001

F 1/3

HACOM Pipe Saddle

No. 3350 HACOM Pipe Saddle with thread outlet


DN D
1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2"

d
30 38,5 43 43 30 38,5 43 43 30 38,5 43 43 30 38,5 43 43 30 38,5 43 43

H
70 73 83 89 81 84 94 100 94 97 107 113 107 110 120 126 133 136 146 152

L
186 186 186 186 210 210 210 210 238 238 238 238 264 264 264 264 316 316 316 316

L1
60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60

Weight
2,3 2,3 2,5 2,5 2,5 2,5 2,7 2,7 2,7 2,7 2,9 2,9 3,0 3,0 3,2 3,2 3,5 3,5 3,7 3,7

80

100

125

150

200

I N S T A L L A T I O N E X A M P L E : HACOM Pipe Saddle for house connection


DCI or steel pipe Assemble the HAWLE HACOM Pipe Saddle with 2" female thread onto the DCI or steel pipe Install the HAWLE ISO Combination Tapping Valve DN 1" - No. 2681 - of POM (ask for special leaflet) Drill the pipe through the opened valve with the HAWLE Drilling Machine No. 5800 or No. 5805 (ask for special leaflet) After drilling, retract the drill Close the valve Screw on one of the HAWLE ISO push-fit fittings, No. 6221F, suitable for PE pipes of 25, 32, 40, 50, or 63 mm Push the PE pipe in - finished PE pipe connection

max. drill tip 24 mm

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

F 1/4

Shut-Off Saddle with O ring


for DCI, steel and AC pipes
Please specify pipe material on order !
Order no. Version Dimensions/DN

for under pressure drilling


up to DN 600 mm on request

50 1"
G G

65
G G

80
G G G G

100
G G G G

125
G G G G

150
G G G G

200
G G G G

250
G G G G

300
G G G G

3800

with female threaded outlet

1 1/4" 1 1/2" 2"

larger sizes on request; surcharge for electrical earthing arrangement

up to PN 16
Design features G stainless steel rubber insulated strap G solid epoxy powder coated body G flexible wrap around straps for easy installation G favourable angle of contact G the saddle seal is moulded to fit the pipe diameter and is prefixed in the saddle body G easily accessible nuts with stainless steel dished washers G can be pressure tested from both directions Drilling instructions Drilling: drill the pipe with a drilling machine (Hawle drilling machines, see special leaflets) retract the drill Shut-off: lubricate the saddle blade (Order no. 8401) insert it shut-off Connection: connect the pipe retract the saddle blade screw on the cover

1. 2001

F 2/1

Shut-Off Saddle with O ring

No. 3800 Shut-Off Saddle with O ring


with female thread outlet DIN 2999

Material: Saddle body: Cover: Seals: O ring carrier: Strap: ductile iron - DIN 1693, epoxy powder coated POM, glass fiber reinforced elastomer, suitable for potable water POM 1.5 mm gauge, stainless steel 1.4571DIN 17006 (X10CrNiMoTi 18 10)

Strap insulation: elastomer Bolts: Nuts: M 16 - stainless steel 1.4408 DIN 17006 (G-X6CrNiMo 18 10) DIN 934, stainless & acid resistant steel 1.4401 - DIN 17006 (X5CrNiMo 18 10) (molybdenum coating)

Threaded outlet 1"


Weight kg

D i m e n s i o n s / DN 50 2,10 67 2,10 70 65 2,10 68 2,10 71 80 2,60 69 2,70 72 3,00 73 3,10 78 100 2,70 69 2,70 72 3,00 73 3,10 78 125 3,10 70 3,20 73 3,60 74 3,80 78 150 3,20 70 3,30 73 3,70 74 3,80 78 200 4,00 80 4,10 80 4,30 80 4,60 81 250 4,60 82 4,70 82 4,90 82 5,30 83 300 4,70 82 4,70 82 4,90 82 5,40 83

H 1 1/4"
Weight kg

H 1 1/2"
Weight kg

H 2"
Weight kg

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

F 2/2

Straps for Hawle Pipe Saddles


Reference and order list

Dimensions DN *50 *65 *80 *100 *125 *150 175 200 *200 *250 250 *300 300 *350 350 400 *400 400 *450 450 *500 500 *600 600

Pipe material G Steel G G G G G G G G DI G G G G G G G G G G AC G G G G G G - Diameter range of strap

Markings Total length "L" DN Pipe material

60 - 70 70 - 82 89 - 108 102 - 130 132 - 158 159 - 185 185 - 210 210 - 235 219 - 244 264 - 288 288 - 310 316 - 340 335 - 360 355 - 380 385 - 408 406 - 429 415 - 440 450 - 475 467 - 485 496 - 520 518 - 535 578 - 600 620 - 640 680 - 700

330 360 400 450 520 595 685 760 785 905 975 1055 1130 1155 1250 1300 1325 1425 1480 1570 1630 1810 1945 2120

50 65 80 100 125 150 175 200 200 250 250 300 300 350 350 400 400 400 400 450 450 500 600 600

ST ST ST ST ST ST ST ST

DI DI DI DI DI DI DI DI DI

AC AC AC AC AC AC

AC

ST

DI AC

ST

DI AC

ST

DI AC

G G

G G

ST ST DI AC ST DI AC ST DI AC ST DI AC

If the pipe material and diameter is not specified in the order, the saddle will be supplied with a strap for the size range indicated.

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

F 2/3

HACOM Shut-Off Saddle


The
Application Threaded outlet

Dimensions/DN

Order no.

Article

80 100 125 150 200


G G G G G G G G G G G G G G G G G G G G G G G G G

HAWLE-COMPACT SADDLE
for under pressure drilling Combines efficiency and technical perfection Suitable for renovation and new installations
For drilling instructions see over page.

3370 3382

HACOM Shut-Off Saddle


with rubber insert for ductile cast iron pipes

water non aggressive effluent

1" 1 1/4" 1 1/2" 2"

Rubber Insert
for adapting to steel pipes

for DCI and steel pipes


Please specify pipe material and outside diameter on order

up to PN 16

G robust design of ductile iron, epoxy powder coated, bolts of corrosion resistant material G easy exchange of the rubber insert enables adaptation from ductile cast iron to steel

pipes; the rubber insert ensures proper contact with the pipe
G a protecting ring on the end of the thread reliably shields against corrosion and encrustation

and therefore prevents reduction in the flow section

6 Material: 1 Saddle body: of ductile iron, EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) strap width 50 % greater than DIN-requirements(DIN 3543 part 2) 2 Rubber insert: 3 O ring: of elastomer of elastomer, suitable for potable water

4 1 3 9

4 Protecting ring: of elastomer, suitable for potable water 5 Seal: 6 O ring carrier: 7 Backing plate: 8 Sealing cover: of elastomer, suitable for potable water of POM of POM of POM, reinforced

9 Bolts, nuts and washers: M 16 - Delta-Magni coated, therefore highest corrosion protection 2

1. 2001

F 2/5

HACOM Shut-Off Saddle

No. 3370 HACOM Shut-Off Saddle with threaded outlet


DN D
1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2"

d
28 32 43 43 28 32 43 43 28 32 43 43 28 32 43 43 28 32 43 43

H
103,5 109 109 114,5 102,5 108 109 114,5 115,5 121 122 127,5 128,5 134 135 140,5 154,5 160 161 166,5

L
186 186 186 186 210 210 210 210 238 238 238 238 264 264 264 264 316 316 316 316

L1
60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60

Weight
2,8 2,9 3,0 3,1 3,0 3,1 3,2 3,3 3,2 3,3 3,4 3,5 3,5 3,6 3,7 3,8 4,0 4,1 4,2 4,3

80

100

125

150

200

D R I L L I N G I N S T R U C T I O N S:
Drilling: drill the pipe with a drilling machine (for Hawle drilling machines, see special leaflets) retract the drill Shut-off: lubricate the saddle blade (Order no. 8401) insert it shut-off Connection: connect the pipe retract the saddle blade screw on the cover

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

Edition 1. 00

F 2/6

HAKU Saddle
No. 5250 HAKU Saddle
Tube mm female threaded outlet

1/2"
G G G

3/4"

1"

1 1/4"

1 1/2"

2"

25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 280* 315 315* 400* 450* 500*

G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G

For PE and PVC Tubes of all pressure ratings up to PN 16 to DIN 8074, 8061/8062
for cold water, other applications on request The HAKU sealing system is the best method for sealing outlets in plastic Tubes. The HAKU seal is in full contact with the entire diameter of the PE or PVC Tube and is glued into the saddle for ease of assembly. In addition several concentric seals with increasing diameter surround the outlet thus relieving the pressure upon the drill hole and protecting it from deformation.

* supplied as saddle piece with strap Caution: When being used on PE Tubes, this type is suitable on class SDR 11 and higher qualities, only

Material: d 25 - 40 d 50 - 500 Rubber seals: EN-GJL-250 (GG 250) - EN 1561, epoxy powder coated EN-GJS-400-18 (GGG 400) - EN 1563 epoxy powder coated elastomer, suitable for potable water

Bolts and washers: stainless steel - A 2

1. 2001

F 3 /1

HAKU Saddle
Tube mm Tubes NORM PE PE PVC B 5170 B 5172 B 5182 DIN 8072 8074 8061/62 resp. 19532 D 1/2" 1/2" 3/4" 1/2" 3/4" 1" 1" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1"* 1 1/4"* 1 1/2"* 2"* 2" 1"* 1 1/4"* 1 1/2"* 2"* 2" 1 1/2"* 2"* 1 1/2"* 2"* 1 1/2"* 2"* d 16 16 24 16 24 27 27 27 33 40 40+ 27 33 40 50 27 33 40 50 27 33 40 50 27 33 40 50 27 33 40 50 27 33 40 50 27 33 40 50 30 33 40 50 27 33 40 50 27 33 40 42 27 38 44 50 51 27 38 44 50 51 40 50 40 50 40 50 H 30 35 35 40 40 42 56 57 62 62 68 63 68 68 73 71 75 75 80 81 85 85 90 87 93 93 98 96 100 100 106 106 111 111 116 125 125 127 127 132 132 137 137 143 145 145 150 156 156 163 163 176 176 176 176 178 196 196 196 196 196 243 243 268 268 292 292 L 75 90 L1 60 70
Weight

No. 5250 HAKU Saddle

25 32 40

98 110 124

70 80 100

Tube mm 25 - 315

50 63

75

135

110

90

150

110

110

170

120

125

192

120

140
+ max. 35 mm drill tips

208

120

160

230

120

180

262

120

200

282

120

* Tube mm 280- 500 (supplied as saddle piece with strap) Caution: When being used on PE Tubes, this type is suitable on class SDR 11 and higher qualities, only

225

310

120

250

347

180

280

204

120

315

377 200

180 120

400 450 500

408 270 235 255

180 120 120 120

0,40 0,75 0,75 0,95 0,95 0,95 1,20 1,80 2,00 1,90 2,10 2,15 2,25 2,20 2,30 2,60 2,70 2,60 2,70 3,60 3,60 3,80 3,60 3,70 3,70 4,15 4,10 4,40 4,30 4,60 4,50 5,90 6,10 6,30 6,20 8,00 8,00 8,10 8,10 8,10 7,80 8,30 8,10 9,10 9,40 9,70 9,60 11,00 11,30 11,50 12,00 3,80 3,60 3,60 3,30 14,20 3,80 3,80 3,75 3,55 16,70 4,90 4,90 4,60 4,60 4,90 4,90

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

F 3/2

HAKU Pipe Saddle with flanged outlet


for cold water,
other applications on request
Pipe mm

Order no.

Flange DN

110
G

140
G G

160
G G

180
G G

200
G G

225
G G

250
G

up to PN 16

80

5230
100

for PE-pipes according to DIN 8074 PN 10 (SDR 11) and PN 16 (SDR 7.4) and PVC-pipes according to DIN 8061/8062 PN 10 (SDR 21) and PN 16 (SDR 13.5) Flanged outlet - EN 1092-2 (DIN 28605)

Design features: G G G G solid construction of ductile iron epoxy powder coated bolts, nuts and washers of stainless steel the drill hole is sealed by an O ring inserted in the upper part of saddle the rubber linings are bonded to the lower part of saddle this ensures positive positioning of saddle

Material: Saddle body: of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated Rubber-in the lower part: Elastomer O ring seal-in the bonnet: Elastomer, (suitable for potable water) Bolts, Nuts and Washers: stainless steel - A 2 Nuts: molybdenum coated

9. 2001

F 3/3

HAKU Pipe Saddle with flanged outlet


for PE-pipes according to DIN 8074 PN 10 (SDR 11) and PN 16 (SDR 7.4) and PVC-pipes according to DIN 8061/8062 PN 10 (SDR 21) and PN 16 (SDR 13.5) Flanged outlet - EN 1092-2 (DIN 28605)

No. 5230

Pipe mm 110 140 160 180 200 225 250

Flange DN 80 80 100 80 100 80 100 80 100 80 100 80

d 80 80 100 80 100 80 100 80 100 80 100 80

H 150 166 166 176 176 186 186 191 191 206 206 221

L 182 212 212 234 234 254 254 270 270 301 301 347

L1 180 220 220 220 220 220 220 220 220 220 220 220

Weight/kg 8,3 10,2 10,9

11,8 13,8 14,0 16,0 14,7

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

9. 2001

F 3/4

HAKU Shut-Off Saddle, Shut-Off Adaptor


No. 5310 HAKU Shut-Off Saddle
female threaded outlet Rohr mm

No. 5310 3/4" 1"


G G G G G G G

1 1/4"
G G G G G

1 1/2"
G G G G

2"
G G G G

63 75 90 110 160

No. 5210 Combined Assembly: HAKU Saddle No. 5250 (page F 3/1) with Shut-Off Adaptor No. 3720 125 140 225
G G G G G G G G G G G G

other dimensions on request

For PE and PVC Tubes of all pressure ratings up to PN 16 (DIN 8074, 8061 / 8062)
for cold water, other applications on request

Under pressure drilling with the O ring shut-off saddle system has been proven over many decades.
The HAKU sealing system is the best method for sealing outlets in plastic Tubes. The HAKU seal is in full contact with the entire diameter of the PE or PVC Tube and is glued into the saddle for ease of assembly. In addition several concentric lip seals with increasing diameter surround the outlet thus relieving the pressure upon the drill hole and protecting it from deformation. Material: Body: Rubber seals: Bolts: O ring seal: of ductile iron EN-GJS-400-18 (GGG400) - EN 1563, epoxy coated lastomer, suitable for potable water stainless steel - A 2 DIN 933 lastomer, suitable for potable water

Drilling instructions: see over page

No. 3720 Shut-Off Adaptor


Under pressure drilling with the O ring shut-off saddle system has been proven over decades.
This shut-off adaptor can be used for under pressure drilling with every type of standard saddle. for water, other applications on request Note: The male thread is one size larger than the female threaded outlet, except on the 2" size, this to provide greater strength. Material: of ductile iron EN-GJS-400-18 (GGG 400) - EN 1563, epoxy coated O ring seal: lastomer, suitable for potable water
DN

1" 1 1/4" 1 1/2" 2"

G G G G

PN 16

Drilling instructions: see over page

1. 2001

F 4 /1

HAKU Shut-Off Saddle, Shut-Off Adaptor

Drilling instructions: Drilling: Shut-off: drill the Tube with a drilling machine (HAWLE drilling machine see "Tools") retract the drill lubricate the saddle blade (order no. 8401 - see page K 3/1) insert it shut-off

Connection: connect the branch Tube retract the saddle blade screw on the cover

No. 5310 HAKU Shut-Off Saddle


Tube mm 63 D 1" 1 1/4" 1" 1 1/4" 1 1/2" 2" 3/4" 1" 1 1/4" 1 1/2" 2" 3/4" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" d 28 32 28 32 43 43 24 28 32 43 43 24 28 32 43 43 28 32 43 43 H 84 87 91 94 91 95 100 100 103 101 105 110 110 113 113 117 138 141 140 145 L 124 L1 100
Weight kg

75

135

110

90

150

110

110

170

120

160

230

120

2,5 2,4 2,8 2,6 3,3 3,0 3,0 3,0 2,5 3,6 3,4 3,6 3,6 3,6 4,3 4,0 5,5 5,4 5,6 5,6

No. 5210 Combined Assembly: HAKU Saddle No. 5250 with Shut-Off Adaptor No. 3720
Tube mm 125 Tubes NORM PE PE PVC B 5170 B 5172 B 5182 DIN 8072 8074 8061/62 resp. 19532 225 140 D 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" d 27 31 37 42 27 31 37 42 27 31 37 42 ~H 167 170 180 183 174 177 188 191 219 222 232 235 L 192 L1 120
Weight kg

208

120

310

120

4,8 5,5 5,8 5,8 5,4 5,9 6,2 6,2 10,5 11,0 11,3 12,0

No. 3720 Shut-Off Adaptor


DN d1 H a d Weight kg

1" 1 1/4" 1 1/2" 2"

1 1/4" 1 1/2" 2" 2"

85 90 95 100

10 12 12 15

27 31 37 42

1,10 1,30 1,70 1,75

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

F 4/2

HAWEX Pipe Saddle


for PE and PVC pipes PN 10/PN 16 to DIN 8074, 8061/8062
for water
Order no. Pipe mm*

Threaded outlet

75
G G G G G

90
G G G G G

110
G G G G G

160
G G G G G

225
G G G G G

3/4" 1"

5270

1 1/4" 1 1/2" 2"

* For pipe 63 mm see type "HAKU Saddle" (page F 3/1)

Design features: G G G G robust design of ductile iron, epoxy powder coated bolts, nuts and washers of stainless steel A 2 the drill hole is sealed by an O ring inserted in the upper saddle part the rubber seals are lubricated to the lower saddle part

Material:
Saddle body: ductile iron - EN-GJS400-18 (GGG 400) - EN 1563 epoxy powder coated Rubber seals: elastomer O ring seal: elastomer, suitable for potable water

Bolts, nuts and washers: stainless steel A 2 Nuts: molybdenum coating

1. 2001

F 4/3

HAWEX Pipe Saddle


No. 5270 HAWEX Pipe Saddle with threaded outlet
Pipe mm D
3/4" 1" 1 1/4" 1 1/2" 2" 3/4" 1" 1 1/4" 1 1/2" 2" 3/4" 1" 1 1/4" 1 1/2" 2" 3/4" 1" 1 1/4" 1 1/2" 2" 3/4" 1" 1 1/4" 1 1/2" 2"

d
24 30 35 42 42 24 30 35 42 42 24 30 35 42 42 24 30 35 42 42 24 30 35 42 42

L
148 148 148 148 148 162 162 162 162 162 182 182 182 182 182 228 228 228 228 228 295 295 295 295 295

L1
80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 100 100 100 100 100

H
66 66 75 75 77 74 74 82 82 85 84 84 92 92 95 109 109 117 117 120 141 141 150 150 152

Weight
1,85 1,95 1,90 1,95 2,00 1,85 1,95 1,90 2,00 2,00 2,15 2,25 2,30 2,30 2,30 2,60 2,70 2,70 2,75 2,80 4,65 4,75 4,85 4,95 4,95

75

90

110

160

225

Bolts: Pipe 75-160 mm = M 12 x 40 - A 2 DIN 933 Pipe 225 mm = M 12 x 50 - A 2 DIN 931

I N S T A L L A T I O N E X A M P L E : HAWEX Pipe Saddle for house connection for under pressure drilling
G Assemble the HAWLE HAWEX Pipe

PE pipe connection

Saddle with 2" female thread onto the PE or PVC pipe


G Install the HAWLE ISO Combination

Tapping Valve DN 1" - No. 2681 - of POM (ask for special leaflet)
G Drill the pipe through the opened valve

PE or PVC pipe

with the HAWLE Drilling Machine No. 5800 or No. 5805 (ask for special leaflet)
G After drilling, retract the drill G Close the valve G Screw on one of the HAWLE ISO

push-fit fittings, No. 6221F, suitable for PE pipes of 25, 32, 40, 50, or 63 mm
max. drill tip 24 mm

G Push the PE pipe in - finished

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

F 4/4

Pipe Repair and Coupling Clamp


for steel, DCI, AC and PVC pipes

stainless steel
all metallic parts - chromium-nickel-steel fully encircling elastomer gasket seals complete gaps and other pipe damage Application: water up to 110o C, other applications on request The clamp with the self-centering lug system The short bolts (3) are welded to the bolt bar (4). The handle makes for easy assembly onto the pipe. The nuts are fed directly to the bolts from a special nut dispenser (8). This eases the positioning of lugs and bolts, and avoids handling of loose parts. Pipe repair clamps connections. cannot be used for restraint

No. 0750

tested under normal conditions: 54 190 PN 16 190 430 PN 10

Special version such as larger diameters and other lengths on request.


The quick assembly system with the easy to use handle and nut dispenser

No. 0750 "single lug"


for pipe outside diameters of 54 - 430 mm length 150 - 380 mm

No. 0751

tested under normal conditions: 87 186 PN 16 208 430 PN 10 425 471 PN 6

No. 0751 "double lug"


for pipe outside diameter of 87 - 471 mm length 200 - 380 mm The advantage of the double lug is that each clamp covers a bigger diameter range. This system enables larger diameter clamps to be manufactured more quickly. Clamps of over 400 mm are sometimes made with more than 2 lugs.

No. 0750/0751
1. 2. 3. 4. 5. 6. 7. 8. Band 1.4571 Lug 1.4301 Bolts A 2 1.4301 Bolt-bar 1.4301 Bridging plate 1.4301 Gasket Elastomer Handle 1.4301 Nut dispenser Elastomer

No. 0501 "light weight model"


not suitable for plastic pipes Application: water up to 70o C for Pipe diameter of 21 64 mm, length 76 mm Band: Gasket: Lug: Bolts: stainless steel 1.4301 Elastomer malleable iron electro galvanized, imperial threads

1. 2001

F 5/1

Pipe Repair and Coupling Clamp


Order no. 0750 single lug
Type
K M K M K M K M K M K M K M K M K M K M K M K M K M L K M L K M L K M L K M L K M L K M L K M L K M L K M L K M L K M L K M L K M L K M L K M L K M L 54 54 58 58 63 63 68 68 75 75 82 82 95 95 104 104 112 112 115 115 120 120 131 131 140 140 140 151 151 151 166 166 166 178 178 178 190 190 190 200 200 200 215 215 215 233 233 233 250 250 250 269 269 269 285 285 285 306 306 306 315 315 315 345 345 345 366 366 366 400 400 400 418 418 418

Order no. 0751 double lug


PVC
O.D.

Pipe mm 54 58 58 64 63 68 68 76 75 83 82 91 95 104 104 112 112 121 115 125 120 130 131 141 140 150 151 161 166 178 178 190 190 202 200 212 215 227 233 246 250 262 269 281 285 297 306 318 315 327 345 357 366 379 400 412 418 430

Length mm Steel DI 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 200 250 200 250 315 200 250 315 200 250 315 200 250 315 200 250 315 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 50 50

suitable for pipe DN


AC-PN 10 AC-PN 16
raw machined raw machined

Weight

kg 1,1 1,5 1,1 1,5 1,2 1,6 1,2 1,7 1,3 1,7 1,3 1,8 1,4 1,9 1,5 2,0 1,5 2,1 1,5 2,1 1,7 2,2 3,2 4,0 3,2 4,0 5,2 3,4 4,3 5,4 3,5 4,4 5,5 3,6 4,5 5,7 3,9 4,7 5,8 5,0 6,2 7,5 5,0 6,3 7,6 5,2 6,3 7,8 5,4 6,8 8,1 5,6 7,1 8,5 6,0 7,5 9,0 6,0 7,8 9,2 6,2 7,8 9,5 6,7 8,3 10,0 7,0 8,7 10,5 7,4 9,2 10,9 7,6 9,7 11,8
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G

Type
M 87

Pipe mm 87 102

Length mm Steel DI 200 200 200 200 250 200 250 200 250 315 200 250 315 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380

suitable for pipe DN


AC-PN 10 AC-PN 16
raw machined raw machined PVC
O.D.

Weight

kg 2,7 2,8 2,9 4,9 6,2 5,0 6,4 5,3 6,5 8,1 5,3 6,7 8,3 7,2 8,8 10,7 7,3 9,0 11,1 7,5 9,4 11,1 7,8 9,9 11,8 8,4 10,0 12,0 8,9 10,7 13,1 8,9 11,0 13,3 9,1 11,2 13,8 9,7 11,7 14,5 9,8 12,3 14,8 10,2 12,8 15,1 G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G

M 106 106 124 M 114 114 132 K 132 M 132 K 142 M 142 K 160 M 160 160 180 L 160 K 166 M 166 166 186 L 166 K 208 M 208 208 230 L 208 K 220 M 220 220 242 L 220 K 236 M 236 236 258 L 236 K 271 M 271 271 293 L 271 K 306 M 306 306 328 L 306 K 330 M 330 330 352 L 330 K 346 M 346 346 368 L 346 K 369 M 369 369 392 L 369 K 406 M 406 406 430 L 406 K 425 M 425 425 448 L 425 K 448 M 448 448 471 L 448

63 50 50 50 60 75 90 80 80 100 125 100 100 125 125 125 150 150 150 150 150 150 180 200 125 160 125 140 80 80 110 63

80 80 80 80 100 100 100 100 80 125 100 100 100 100 125 125 125 125 100 150 125 125 125 125 125 150 150 150

90 110 125 140 160

132 152 142 162

65 80

60 60 65 80 80

160

100 100 100

150 150 150 150

100 100 100 100 100 125

200 200

225

200

200

225

200 200 200 200

250

150 150 150

250 250 250 250

280

300 300

250 250

315

300

200 200 200 200 200 200 200 250 250 250 250 250 250 300 300 350 350 350 400 400 400 350 350 300 300 300 300 400 315 315 355 250 280 225

350

300 300

355

350

300 300

400 400 350

400

350 350

400 400

450

Order no. 0501


Type
D 21 D 26 D 33 D 42 D 48 D 50 D 60

Pipe mm 21 25 26 30 33 37 42 45 48 51 50 54 60 64

Length 76 76 76 76 76 76 76

Weight kg 0,25 0,30 0,35 0,35 0,45 0,45 0,45 G G G G G G G

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

F 5/2

Flanged Connections for PE pipes, restraint


Flange Adaptor "System 2000"
restraint for PE (PE 80/100) pipes up to PN 16
Flange Pipe DN mm

for PE pipes according to NORM B 5172, DIN 8074 standard version: PN 10 - DIN 2501

Flange Adaptor ISO Pipe Flange Adaptor "System 2000"


No. 0400 equal No. 5500 G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G S S S S S S S S S S S S S S S S S* S* S* S* S* S* S* S* G G G G G G G G G G G G G G G G G G G G+ G G G+ G G G G+
+

Flange with PE fusion tail


PN 6 No. 0311

No. 0400
Material: Flange and locking ring: ductile iron, epoxy powder coated Lip seal: Elastomer, suitable for potable water (durably lubricated) Flat gasket: Elastomer Grip ring: Ms 58 (up to DN 300 Rg7) Hexagonal bolts: A 2 stainless Flanges to EN 1092-2

reducing PN 10 No. No. 5530 0310 G G

For thinwalled PE-pipes (up to 3mm wall thickness) and low internal pressure we recommend using a support liner (see page D2/4).

The use of lip seals enables the pipe to be pushed in with minimal force. The flange to flange seal is incorporated onto the flange. The pipe restraining system is effective separately from the sealing system and is activated by tightening the locking ring.
Assembly: 1. Chamfer the pipe end 30 and moisten, then a) push the pipe end into the loosely assembled flange until it stops, or b) push the loose bride onto the pipe end until it stops. 2. Bolt up the locking ring until it stops. This shall be done only after firmly assembling the flange adaptor with the opposing flange

Flange Adaptor with PE fusion tail No. 0310


PE 80 / SDR 11 - PN 10 PE 100 / SDR 11 - PN 16 Material: Flange: ductile iron, epoxy powder coated PE tail injection moulded PE 80 (standard) Melt flow index: MFR 190/5 kg MFR group 010 (DIN 8075) (PE 100 MFR group 05DIN 8075) Support liner: 1.4301 Seals: Elastomer, suitable for potable water

No. 0311
PE 80 / SDR 17.6 - PN 6 PE 100 / SDR 17.6 - PN 10

25 40 40 40 50 50 50 60 60 60 65 65 80 80 100 100 100 125 125 125 150 150 150 200 200 250 250 300 300 400 400

32 40 50 63 40 50 63 50 63 75 63 75 75 90 90 110 125 110 125 140 140 160 180 200 225 250 280 315 355 400 450

G S

G S

G S G S G S

G S G S G S

G G G G

S S S S

G G G G

S S S S

Explanation:

+ also available in DIN 1882 S of ductile iron

* also available in PN 16 G of grey iron

ISO Pipe Flange Adaptor No. 5500 equal No. 5530 reducing
up to PN 16
Material: Flange: see above table, epoxy powder coated Grip ring: POM Seal ring: Elastomer, suitable for potable water

High performance sealing of the PE tail is assured by two separate O ring seals and a stainless steel support liner within the tail. The flange can be connected to the PE pipline by either butt fusion or electrofusion.
2. 2002

Assembly instructions: chamfer the pipe 30 and moisten, and push into the socket until it stops.

G 1/1

Flanged Connections for PE pipes, restraint


No. 0400 / No. 5500
Flange DN 25 40 50 60 60 65 65 80 80 100 100 100 125 125 125 150 150 150 200 200 250 250 300 300 400 400 Pipe mm 32 50 63 63 75 63 75 75 90 90 110 125 110 125 140 140 160 180 200 225 250 280 315 355 400 450 D 115 150 165 175 175 185 185 200 200 220 220 220 250 250 250 285 285 285 340 340 400 400 455 455 565 565 k 85 112 125 135 138 145 145 160 160 180 180 180 210 210 210 240 240 240 295 295 350 350 400 400 515 515 b 16 23 23 24 24 24 25 25 26 24 ~ L (assembled) 65 97 94 105 105 101 124 173 136 170 E 60 93 80 100 99 96 119 162 130 163 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 16 16 Bolts
Qty.

No. 0400

Weight kg 1,1 2,6 3,2

No. 0400 No. 5500 No. 0400 No. 5500 No. 0400 No. 5500

Thread No. 0400 No. 5500

19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 20 20 22 22 25 25 25 25

90 90 92 90 92 92 95 95 95 97 95 97 103 103 115 125 135 138 155 158 184 277 242 302

80 80 82 80 82 82 85 85 85 87 85 87 93 93 105 115 125 128 145 148 174 237 230 260

M 12 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 24 M 24

3,6 3,8 3,9 4,0 4,3 4,0 4,3 5,0 4,2 5,5 6,8 6,7 6,2 8,2 7,0 7,8 9,0 8,2 8,5 10,6 11,3 10,5 11,6 18,0 16,0 22,0 29,0 44,0

No. 5530
Flange DN 40 40 50 50 60 60 65 80 100 125 Pipe mm 40 63 40 50 50 63 63 75 90 110 D 150 150 165 165 175 175 185 200 220 250 k 110 110 125 125 135 135 145 160 180 210 b 21 23 23 23 24 24 24 24 25 26 L 85 104 83 97 97 94 94 105 101 124 E 80 100 80 93 94 90 90 100 96 119 Bolts Qty. 4 4 4 4 4 4 4 8 8 8 Thread M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 Weight kg 2,4 2,8 2,7 3,0 3,4 3,9 4,2 5,0 5,9 8,8

No. 0310 / No. 0311

No. 0310 / No. 0311


Flange DN 50 80 100 100 150 150 200 200 Pipe mm 63 90 110 125 160 180 200 225 D 165 200 220 220 285 285 340 340 k 125 160 180 180 240 240 295 295 b 19 20 21 19 23 19 20 20 L 106 125 142 190 175 260 210 210 L1 291 305 327 373 358 437 403 403 s (PN 6)* (PN 10)* 3,6 5,8 5,1 8,2 6,3 10,0 7,1 11,4 9,1 14,6 10,2 16,4 11,4 18,3 12,8 20,5 *SDR 17.6 *SDR 11 Bolts Qty. 4 8 8 8 8 8 8 8 Thread M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 20 Weight kg 4,0 6,7 9,3 12,4 16,0 23,0 28,0 28,0

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

G 1/2

Flanged Connections for PVC pipes


for PVC pipes according to NORM B 5182, DIN 8061 / 8062 standard version: PN 10 - DIN 2501

Flange Adaptor "System 2000"


restraint
for PVC pipes up to PN 16

Flange Adaptor "System 2000"


Flange DN Pipe mm

Double Chamber Flange Adaptor


equal Order no. 5600 G G G G G G G G G G G G G G+ G+ G reducing Order no. 5630

Order no. 0400 G G G G G G G G G G G G G G G G G G G G G G G G S S S S S S S S S S S S S S S S S* S* S* S* S* S* S* S*

No. 0400
Material: Flange and locking ring: ductile iron, epoxy powder coated Lip seal: elastomer suitable for potable water (durably lubricated) Flat gasket: elastomer Grip ring: Ms 58 (from DN 300 Rg7) Hexagonal bolts: A 2 Flanges to EN 1092-2

50 60 60 65 65 80 80 100 100 100 125 125 125 150 150 150 150 200 200 200 250 250 300 300 400 400
Explanation:

63 63 75 63 75 75 90 90 110 125 110 125 140 110 140 160 180 160 200 225 250 280 315 355 400 450
+ S

G G

G+ G+ G G G+ G

The use of lip seals enables the pipe to be pushed in with minimal force. The Flange to Flange seal is incorporated onto the pipe. The pipe restraining system is effective seperately from the sealing system and is activated by tightening the locking ring.
Assembly: 1. Chamfer the pipe end 30 and moisten, then a) push the pipe end into the loosely assembled flange until it stops, or b) push the loose flange onto the pipe end until it stops. 2. Bolt up the locking ring until it stops. This shall be done only after firmly assembling the flange adaptor with opposing flange.

G+ G G+

G G G G G G

S* S*+ G*+ S*+ S*+ S*

Double Chamber Flange Adaptor


up to PN 16

also available in DIN 1882 of ductile iron

* also available in PN 16 G of grey iron

No. 5600 equal No. 5630 reducing


with reducing ring Material: Flange: see table above right, epoxy powder coated Sleeve gasket: elastomer, suitable for potable water

Assembly: Cut the pipe end square, do not chamfer or moisten push the flange onto the pipe and then push the gasket on.

1. 2001

G 2/1

Flanged Connections for PVC pipes


No. 5600
No. 5600 No. 5630
Flange DN 50 60 60 65 80 100 125 125 150 200 200 250 250 300 400 Pipe mm 63 63 75 75 90 110 125 140 160 200 225 250 280 315 400 D 165 175 175 185 200 220 250 250 285 340 340 400 400 445 565 k 125 135 135 145 160 180 210 210 240 295 295 350 350 400 515 b 24 24 24 24 25 26 28 27 29 31 24 32 32 33 33 ~L
(assembled) Qty.

Bolts
Thread

Weight kg 2,0 2,6 2,6 3,0 3,2 4,1 5,8 5,0 6,7 9,4 7,9 13,6 15,5 15,8 27,0

54 54 54 54 60 62 66 66 66 93 92 114 114 117 134

4 4 4 4 8 8 8 8 8 8 8 12 12 12 16

M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 20 M 20 M 20 M 24

No. 5630
Flange DN 80 100 150 150 200 Pipe mm 75 90 110 140 160 D 200 220 285 285 340 k 160 180 240 240 295 b
with reducer

Weight including reducer ring

~L
with reducer Qty.

Bolts
Thread

Weight kg 5,1 6,3 12,0 8,5 17,5

50 53 62 63 62

78 85 94 97 95

8 8 8 8 8

M 16 M 16 M 20 M 20 M 20

No. 0400
No. 0400
Flange DN 50 60 60 65 65 80 80 100 100 100 125 125 125 150 150 150 200 200 250 250 300 300 400 400 Pipe mm 63 63 75 63 75 75 90 90 110 125 110 125 140 140 160 180 200 225 250 280 315 355 400 450 Bolts D 165 175 175 185 185 200 200 220 220 220 250 250 250 285 285 285 340 340 400 400 455 455 565 565 k 125 135 135 145 145 160 160 180 180 180 210 210 210 240 240 240 295 295 350 350 400 400 515 515 E 80 80 82 80 82 82 85 85 85 87 85 87 93 93 105 115 125 128 145 148 174 237 230 260 b 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 20 20 22 22 25 25 25 25 ~L 90 90 92 90 92 92 95 95 95 97 95 97 103 103 115 125 135 138 155 158 184 277 242 302 Qty. 4 4 4 4 4 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 16 16 Thread M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 24 M 24 Weight kg 3,6 3,8 4,0 4,3 4,3 5,0 5,5 6,8 6,2 7,0 7,8 8,2 8,5 11,3 10,5 11,6 18,0 16,0 22,0 29,0 44,0

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

G 2/2

Flanged Connections for DCI pipes


to NORM M 6072 DIN 28603

Double Chamber Flange Adaptor


to PN 16

Double Chamber Flange Flange Adaptor Adaptor

Spar Flange
see picture over page

Flange DCI pipe standard reducing restraint standard reducing DN mm Order No. Order No. Order No. Order No. Order No.

No. 7102 standard No. 7402 reducing


(with reducing ring) Material: 1 Flange: see right table epoxy powder coated 2 Sleeve gasket: elastomer, suitable for potable water

These Hawle flanges are a further development of the well proven Hawle Spar Flanges. The long draw of the fitting and the double chambered gasket result in the pressure being spread well back from the pipe end. The resilience of the connection prevents tension in the pipe and minimises the danger of breakage.

Flange Adaptor
restraint to PN 16

1 2 3 4 5

No. 7602
Material: 1 Flange: ductile iron, epoxy powder coated 2 Grip ring: steel 1.0037 hardened 3 Sleeve gasket: elastomer, suitable for potable water 4 Pressure ring: grey iron 5 Seal: elastomer, suitable for potable water

Simultaneous pipe restraint and sealing. This avoids the need for pipe supports and additional bolting to counter the effect of axial load and pressure. This connection can be easily dismantled at any time.
Assembly: Assemble the flange with the sleeve gasket and pressure ring, and push onto the pipe. Offer up the complete flange to the opposing flange, ensuring that the pressure ring projects approx. 10 mm over the end of the pipe. Cross tighten the nuts and bolts to make the connection. This fitting has the advantage that it can cope with a gap or an unsquare cut that extends up to 15 mm from the opposing flange.

40 50 50 60 60 65 65 80 80 80 80 80 100 100 125 125 150 150 150 175 175 200 200 200 225 225 250 250 300 300 350 350 400 400 450 450 500 500 600

56 56 66 77 82 66 82 66 77 82 98 101 98 118 118 144 118 144 170 170 196 170 196 222 222 248 222 273-274 273-274 326 326 378 378 429 429 480 480 532 635

7102 G S G S G G

7402 X G

7602

0102

1002

G S G S

G G G G X G G G G G X G G G

G G

G S

G S G S G S+ G S G S G G+ G S G S+
+

G S

G G

G S G S

G G+ G G G G+ G G

G S

G G+ G G G G
+

G G+ G S*+ G S* G G+

G G G S G G G G*

G G* G S*+ G S*+ G S* G S* G G*+ G G G G*+ G G G G* G G G S G S* G G G G G G G S* G S


* also available in PN 16 + also available in DIN 1882 S = of ductile iron G = of grey iron X = see picture G 4/1

Explanation:

standard version: drilled to PN 10 - DIN 2501 Note: do not chamfer the pipe

special dimensions: on request

1. 2001

G 3/1

Flanged Connections for DCI pipes


No. 7102 / No. 0102
No. 7102 No. 0102
Flange DN 40 50 60 60 65 80 80 100 125 150 175 200 225 250 300 350 400 450 500 600 D CI tube mm No. 7102 No. 0102 150 56 165 165 66 175 175 77 175 82 185 185 82 200 200 98 200 101 220 220 118 250 250 144 285 285 170 315 196 340 340 222 370 248 400 405 274 455 455 326 510 378 570 580 429 630 480 690 532 776 635 k 110 125 135 135 145 160 160 180 210 240 270 295 325 350 400 460 515 570 620 730 b ~ L (assembled) Qty. 4 4 4 4 4 8 8 8 8 8 8 8 8 12 12 16 16 20 20 20 Bolts Weight kg No. 0102 2,2 2,4 3,9 2,7 3,2 3,8 5,3 7,0 6,8 10,6 8,6 13,5 15,0 22,9 22,5 42,0 35,0 38,0 No. 7102 No. 7102 No. 0102 45 23 35 56 22 35 28 56 35 36 58 29 38 22 64 22 64 38 23 62 42 66 24 45 25 66 46 45 71 30 47 48 32 78 51 33 82 61 61 37 103 70 74 74 Thread No. 7102 1,4 M 16 M 16 1,8 3,1 M 16 M 16 3,4 M 16 2,6 M 16 2,8 M 16 3,1 M 16 4,2 M 16 5,2 M 20 M 20 7,6 M 20 M 20 10,9 M 20 13,8 M 20 M 20 22,0 M 24 M 24 M 24 M 27

No. 7402 / No. 1002


No. 7402 No. 1002
Flange DN 65 80 80 80 100 125 150 150 175 200 200 225 250 300 350 400 450 500 D CI pipe mm No. 7402 No. 1002 66 185 66 200 77 200 82 200 98 220 118 250 118 285 144 285 285 170 315 170 340 340 196 340 222 370 222 400 274 455 326 515 378 575 429 630 480 690 k 145 160 160 160 180 210 240 240 270 295 295 325 350 400 460 515 565 620
b with reducer ~ L with reducer

No. 7402 No. 7402 No. 1002 60 58 60 60 47 85 72 65 94 58 73 94 73 65 73 95 77 88 83 112 92 102 103 103 120

Qty. 4 8 8 8 8 8 8 8 8 8 8 8 12 12 16 16 20 20

Bolts Weight kg Thread No. 7402 No. 1002 M 16 4,8 M 16 5,4 M 16 4,8 M 16 5,0 M 16 5,3 M 16 9,6 M 20 11,3 M 20 10,2 11,4 M 20 13,7 M 20 15,0 20,4 M 20 13,9 M 20 13,0 M 20 22,5 M 20 28,0 M 20 45,0 M 24 55,0 M 24 50,0 M 24 85,0
Weight including reducing ring

No. 7602

No. 7602
Flange DN 50 60 65 80 100 125 150 200 250 300 CI pipe mm 66 77 82 98 118 144 170 222 274 326 D 165 175 185 200 220 250 285 340 400 455 k 125 135 145 160 180 210 240 295 355 405 ~L
(unassembled)

b 60 60 63 59 60 62 87 90 90 90

Bolts Qty. 4 4 4 8 8 8 8 8 12 12 Thread M 16 M 16 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 20

Weight kg 3,0 3,2 3,7 3,9 4,6 6,0 10,0 14,5 17,6 21,6

71 73 79 76 78 85 98 105 105 105

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

G 3/2

Flanged Connections for steel pipes


Double Chamber Flange Adaptor No. 7101
to PN 16
Working pressure: up to PN 16 Material: Flange: see table on right epoxy powder coated Sleeve gasket: elastomer, suitable for potable water

Flange DN

Steel pipe mm

Double Flange Chamber Adaptor Flange Adaptor restraint


Order no. 7101 Order no. 7601

Spar Flange
picture see over page

standard Order no. 0101 G G G G G G G G

reducing Order no. 1001

These Hawle flanges are a further development of the well proven Hawle Spar Flanges. The long draw of fitting and the double chambered gasket result in the pressure being spread well back from the pipe end. The resilience of the connection prevents tension in the pipe and minimises the danger of breakage.

Flange Adaptor
restraint to PN 16

1 2 3 4 5

No. 7601
Material: 1 Flange: ductile iron, epoxy powder coated 2 Grip ring: steel 1.0037 hardened 3 Sleeve gasket: elastomer, suitable for potable water 4 Pressure ring: ductile iron 5 Seal: elastomer, suitable for potable water

Simultaneous pipe restraint and sealing. This avoids the need for pipe supports and additional bolting to counter the effect of axial load and pressure. This connection can be easily dismantled at any time.
Assembly: Assemble the flange with the sleeve gasket and pressure ring, and push onto the pipe. Offer up the complete flange to the opposing flange, ensuring that the pressure ring projects approx. 10 mm over the end of the pipe. Cross tighten the nuts and bolts to make the connection. This fitting has the advantage that it can cope with a gap or unsquare cut that extends up to 15 mm from the opposing flange. Note: do not chamfer the pipe

20 25 32 40 50 50 50 60 65 65 80 80 80 80 100 100 100 125 125 150 150 150 175 200 200 200 200 200 225 250 250 300 300 350 350 350 400 400 400 450 450 500 500

27 34 42 48 48 56-57 59-61 67 66-68 76 56 61 76-78 89 89 108 114 108 133 133 159 168 185 159 185 211 216 219 216 267 273 264 316 316 356 368 368 406 419 419 467 467 508

G G G

S G G

G G S G G G G S G G G G G G G G G S S G G G S G S G S G S G S G S G G G G G G G G G G G G G G G G G G X G S S S* G* S *+ G
+

G G G G G G G

G G

G
+

G G

G S* G X S* G X G G G G G G G *+ G G* G S G G S+ G G G G G G
*
+

G G

G G

Explanation:

also available in PN 16 also available in DIN 1882 S of ductile iron G of grey iron X see picture G 3/1 No. 7102/0102

standard version: special dimensions:

PN 10 - DIN 2501 on request

1. 2001

G 4/1

Flanged Connections for steel pipes


No. 7101 / No. 0101
Flange DN 20 25 32 40 50 50 60 65 80 100 100 125 150 175 200 200 200 250 250 300 350 350 400 400 450 500 D Steel pipe mm No. 7101 No. 0101 27 100 34 114 42 120 150 48 150 165 56-57 165 59/61 67 175 185 76 185 200 89 200 220 108 220 220 114 250 133 250 285 159 285 185 316 340 211 340 216 340 219 400 267 400 400 273 405 455 316 455 505 356 505 368 406 565 419 565 620 467 690 508 k 70 77 92 110 125 125 135 145 160 180 180 210 240 270 295 295 295 350 350 400 460 460 515 515 565 620 b ~L (assembled) No. 7101 No. 7101 No. 0101 25 28 30 52 25 30 26 54 26 54 37 56 28 33 29 63 37 63 25 38 23 63 64 33 43 67 36 45 45 71 38 71 38 71 30 41 78 48 32 78 48 82 49 51 60 60 60 60 69 76 Qty. 2 2 2 4 4 4 4 4 8 8 8 8 8 8 8 8 8 12 12 12 16 16 16 16 20 20 Bolts Weight kg Thread No. 7101 No. 0101 0,4 M 12 0,5 M 12 M 12 0,6 0,9 M 16 1,6 M 16 2,6 M 16 2,6 2,5 M 16 2,8 M 16 3,5 3,2 M 16 4,2 4,4 M 16 3,8 M 16 3,5 5,7 M 16 6,8 7,5 M 20 8,5 8,0 M 20 M 20 12,5 M 20 11,4 M 20 8,6 14,4 M 20 16,0 M 20 11,0 13,5 16,5 M 20 18,5 19,5 M 20 26,5 M 20 22,0 M 24 36,5 M 24 53,0 M 24 43,0 M 24

No. 7101

No. 0101

No. 1001

No. 1001
Flange DN 50 65 80 80 80 100 125 150 200 200 225 300 350 400 450 500 Steel pipe mm 48 66-68 56 61 76-78 89 108 133 159 185 216 264 316 368 419 467 D 165 185 200 200 200 220 250 285 340 340 370 455 505 565 620 690 k 125 145 160 160 160 180 210 240 295 295 325 400 460 515 565 620 ~L
with reducer

Bolts Qty. 4 4 8 8 8 8 8 8 8 8 8 12 16 16 20 20 Thread M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 20 M 20 M 20 M 24 M 24 M 24

Weight kg 2,4 5,0 5,2 5,2 4,8 6,1 9,6 11,8 21,2 15,2 15,9 28,5 45,5 56,0 50,0 86,0

with reducing ring

No. 7601

55 60 58 58 60 63 71 73 74 76 88 92 102 102 110 120

Weight including reducing ring

No. 7601
Flange DN 50 65 80 100 100 125 150 150 200 Steel pipe mm 60 76 89 108 114 133 159 168 219 D 165 185 200 220 220 250 285 285 340 k 125 145 160 180 180 210 240 240 295 ~L
(unassembled)

b 39 38 39 39 44 39 49 52 52

Bolts Qty. 4 4 8 8 8 8 8 8 8 Thread M 16 M 16 M 16 M 16 M 16 M 16 M 20 M 20 M 20

Weight kg 2,7 3,4 3,9 4,6 4,4 5,8 7,8 7,3 10,0

61 61 67 69 69 69 73 73 81

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

G 4/2

Flanged Connections for AC pipes

Double Chamber Flange Adaptor No. 7103


to PN 16

Flange DN

Pipe mm

Double Chamber Flange Adaptor


Order no. 7103 X G G G S G+ S S
+

80 100 150 150


Explanation:
+

98 120 176 178

also available DIN 1882 S of ductile iron G of grey iron X see picture G 3/1 No. 7102/0102

Material: Flange: see table on right epoxy powder coated Sleeve gasket: elastomer, suitable for potable water

These Hawle flanges are a further development of the well proven Hawle Spar Flanges. The long draw of the fitting and the double chambered gasket result in the pressure being spread well back from the pipe end. The resilience of the connection prevents tension in the pipe and minimises the danger of breakage.

standard version: drilled to PN 10 - DIN 2501 Note: do not chamfer the pipe

special dimensions: on request

1. 2001

G 5/1

Flanged Connections for AC pipes

No. 7103

No. 7103
Flange DN 80 100 150 150 mm 98 120 176 178 D 200 220 285 290 k 160 180 240 244 b 22 23 46 48 ~L
(assembled)

Bolts Qty. 8 8 8 8 Thread M 16 M 16 M 20 M 20

Weight kg 2,6 2,8 5,8 5,8

64 62 66 66

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

G 5/2

Threaded, Blank Flanges

No. 8100 Threaded Flange


female thread
of grey iron epoxy powder coated Flange drilling to DIN 2501 - PN 10 b special dimensions on request
see No. 8000

No. 8000 Blank Flange


of grey iron epoxy powder coated Flange drilling to DIN 2501 - PN 10

DN 25 32 40 50 60 65 80 100 125 150 200

1" G G G G G G G G G G G

1 1/4" 1 1/2" G G G G G G G G G G G G G G G G G G G G

Thread 2" 2 1/2"

DN 3" 3 1/2" 4" 40 50 60 65

b 20 20 23 23 20 22 30 27 27 36 40 45 50

Weight kg 1,90 2,20 2,80 3,80 4,10 5,10 7,90 9,50 15,80 24,00 39,00 48,00 62,00 G G G G G G G G G G G G G

G G G G G G G G G

G G G G G G G

80 G G G G G G 100 G G G G G 125 G G G G 150 200 250 300 350 400 3" 3 1/2" 4"

DN 25 32 40 50 60 65 80 100 125 150 200

Weight kg 1" 1 1/4" 1 1/2" 2" 2 1/2" 1,15 1,70 1,65 1,60 1,75 1,60 1,60 1,45 2,10 2,10 2,00 2,10 2,60 2,60 2,50 2,30 2,00 3,70 3,50 3,50 4,00 3,60 3,30 4,00 3,90 3,90 4,30 3,90 3,70 3,10 5,20 5,00 4,80 5,60 5,10 4,60 4,00 2,80 7,80 7,80 7,70 7,60 7,30 7,00 6,60 3,40 9,50 9,30 9,10 9,10 8,70 8,60 8,10 8,00 15,50 15,50 14,90 15,10 14,70 14,10 13,90 13,70

2. 2002

G 6/1

Reducing, Transition Flanges

No. 0801 Reducing Flange "Type A"


of ductile iron epoxy powder coated Bolts: stainless steel The low profile enables transitions to be made between dimensions in the shortest possible space.

No. 0802 Reducing Flange "Type B"


of ductile iron epoxy powder coated Bolts: stainless steel The low profile enables transitions to be made between dimensions in the shortest possible space.

DN 80/50 80/65 100/80 125/80 125/100 150/100 150/125 200/150 250/200

Bolts DN 1 Qty. Thread

Bolts DN 2 Qty. Thread

Weight kg

DN G G G G G G G G G 150/80 200/80 200/100 250/80 250/100 250/150

Qty.

DN 1 d

Bolts DN 2 Qty. Thread

Weight kg

8 8 8 8 8 8 8 8 12

M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 20 x 60 M 20 x 60 M 20 x 60 M 20 x 60

4 4 8 8 8 8 8 8 8

M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 20 x 60 M 20 x 60

28 28 30 30 30 30 30 32 32

5,6 5,4 6,9 8,0 7,6 11,2 11,2 16,5 21,3

8 8 8 12 12 12

23 23 23 23 23 23

8 8 8 8 8 8

M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 20 x 60

30 30 30 31 31 31

10,7 14,5 15,0 22,0 22,0 20,0

G G G G G G

Other dimensions on request

Other dimensions on request

No. 0800 Transition Flange


DN 80
from 4 holes (old standard) to 8 holes (new standard) of grey iron epoxy powder coated PN 10 - PN 16

DN 80

Length 42

Weight kg 5,00 G

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

G 6/2

Restraint Systems for PVC pipes

Dimensions/DN PVC pipe mm Product name Order no. 1254 Restraint Clamp 1255 PN
PN 10 * PN 10 + PN 16

50 63 G*

65 75 G*

80 90 G*

100 110 G G

125 140 G G

150 160 G G

200 200

200 225 G G

250 300 280 315 G G

PN 16

Split Collar

9240

PN 10

No. 1254 Restraint Clamp (Socket to Pipe)


of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), epoxy powder coated

Grip ring Ms 58 (CuZn36Pb3)

No. 9240 Split Collar


Body: Grip ring: Bolts: Seal:

(Pipe to Pipe)

ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), epoxy powder coated Ms 58 (CuZn36Pb3) A 2 DIN 933 elastomer, suitable for potable water

1. 2001

G 7/1

Restraint Systems for PVC pipes

No. 1254 Restraint Clamp


The Restraint Clamp for all PVC pipes and sockets. The 2-part body can be assembled onto an existing pipeline. If required it can be dismantled and reused. The grip ring is self tightening within its tapered seating. The design of the teeth avoids cutting into the pipe resulting in the highest gripping force without pipe damage. Wedge fastening on both sides. Hammer the wedges until the clamp is tightly closed.

No. 9240 Split Collar


Restraint connection for 2 spigot ends; can also be used as a repair coupling The teeth of the grip ring do not abrade the pipe; it is not necessary to chamfer the pipe. For thick walled PE pipes and for joining PE pipes to PVC pipes. For thin walled PE pipes support liners should be used.

DN 50 65 80 100 125 150 200 200 250 300

PVC pipe 63 75 90 110 140 160 200 225 280 315

B No. 1254/1255 180 200 220 240 280 300/320 156 174 196 228 254 308 380/400 455 495 332 165/185 195 200 No. 9240 No. 1254/1255 91 96 103 110 123 140/152

L No. 9240

Weight kg No. 1254/1255 2,5 170 174 195 220 245 316 350 9,5 13,5 16,3 2,8 3,0 3,5 3,9 6,0 3,4 4,5 5,8 7,3 10,5 19,5 21,0 No. 9240

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

G 7/2

ISO Pipe Fitting

for PE pipes (to NORM B 5172, DIN 8074) up to PN 16 - for cold water of grey iron (ductile iron)
epoxy powder coated

of POM

The HAWLE ISO Pipe Fitting is the easiest way of joining polyethylene pipes up to PN 16. The gripping and sealing functions act only on the o.d. of the pipe; therefore only one fitting is required for all pressure ratings. The function of the ISO Pipe Fitting is clear and simple. The O ring is made of elastomer and seals well even when the pressure is nil, because it is compressed onto the pipe. As the water pressure and pipe tension increase, the sealing and grip rings are compressed further into the conical chamber, thus increasing the sealing and gripping effect. The joint is flexible and the fitting can be turned on the pipe without affecting the grip or seal. The fitting can be dismantled if required. Assembly is quick and simple.

The HAWLE ISO Pipe Fitting of POM has been developed from the grey iron version. The underlying principle is to use a fitting that is as corrosion free as the plastic pipe itself. POM is a high grade engineering plastic. This design has been well proven for many years in water distribution and is used in pipelines of all pressure ratings including vacuum levels. All female threads are strengthened with a stainless steel ring.

All ISO Pipe Fittings can also be supplied for PVC pipes with a carborundum grip ring at extra cost. (Carborundum grip ring see page J 3/1)

Grip ring "standard"


Interlocking teeth

Grip ring "carborundum"

Push Fit Swivel Converter of POM with male thread end every fitting in the range can be converted to a swivel male thread outlet. see page D 5/1

2. 2002

H 1/1

ISO Pipe Fitting Instruction for Assembly and Dismantling

ASSEMBLY
for Gas always new Fittings
1 2 1

DISMANTLING

Pipe Cutter No. 6050 3 4 Extractors No. 6010 2 Support Liner No. 6031 for zero pressure and low pressure pipelines. Dont chamfer the pipe 6

Chamfering Tool No. 6000 5

Grip ring No. 6932 for PE pipes Grip ring No. 6931 for PVC pipes 3 7 NO OIL !

Moisten with water or lubricants (see M5/2)


9 10 4

O ring No. 6940

11

Pressure test at completed pipline and exposed connections!

Assembly

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

H 1/2

ISO Pipe Fitting


Male Adaptor
Pipe mm
20 25 32 40 50 63

Thread
1/2" 3/4" 1" 1 1/4" 1 1/2" 2"

Order no. 6100 Weight


G G G G G G 0,16 0,24 0,35 0,63 0,93 1,45

Order no. 6120 Weight


G G G G G G 0,04 0,06 0,10 0,21 0,28 0,44

Pipe mm
25 32 32 32 40 40 40 50 50 63 63 75

Thread
1 1/4" 1 1/4" 1 1/2" 2" 1" 1 1/2" 2" 1 1/4" 2" 1 1/4" 1 1/2" 2" G G G G G G G G G G G G

Order no. 6110


Weight kg
0,45 0,39 0,60 0,67 0,64 0,66 0,72 0,90 0,95 1,40 1,45 2,50

No. 6100 of grey iron (32/1" of ductile iron) No. 6120 of POM
Special dimensions

No. 6110 of grey iron

Female Adaptor

Pipe mm
20 25 32 40 50 63 75 90 110 125

Thread
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"

Order no. 6200


Weight kg
G G G G G G G G G G 0,16 0,24 0,42 0,70 1,00 1,70 3,20 3,60 6,00 9,00

Order no. 6220


Weight kg
G G G G G G 0,06 0,08 0,12 0,23 0,34 0,47

No. 6200 of grey iron No. 6220 of POM


Special dimensions

Pipe mm
32 40 40 40 50 50 75 75 75 75 90 90 90 90 90 110 110 110 110 125 125 125 125 125

Thread
1 1/4" 3/4" 1" 1 1/2" 1" 1 1/4" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 2 1/2" 1 1/2" 2" 2 1/2" 3" 1 1/2" 2" 2 1/2" 3" 3 1/2" G G G G G G G G G G G G G G G G G G G G G G G G

Order no. 6210


Weight kg
0,57 0,83 0,77 0,90 1,10 1,10 3,30 3,15 3,00 3,00 4,10 4,15 4,00 4,00 3,45 8,00 7,10 7,30 6,40 10,00 9,60 9,20 9,00 8,50

No. 6210 of grey iron

1. 2001

H 2/1

ISO Pipe Fitting


Connector
Pipe mm
20 25 32 40 50 63 75 90 G G G G G G G G

Order no. 6300


Weight kg
0,26 0,35 0,65 0,97 1,40 2,30 3,20 3,15 G G G G G G

Order no. 6320


Weight kg
0,07 0,10 0,15 0,30 0,50 0,75

No. 6300 of grey iron No. 6320 of POM

Connector Special dimensions


Pipe 1 mm
25 32 32 40 40 50 50 50 63 63 75 90 110 125

Pipe 2 mm
20 20 25 25 32 20 32 40 40 50 63 75 90 110

Order no. 6310


Weight kg
G G G G G G G G G G G G G 0,30 0,63 0,51 1,00 0,80 2,10 1,70 1,40 1,70 2,65 3,30 5,50 7,70

Order no. 6330


Weight kg
G G G G G G G G 0,08 0,13 0,20 0,23 0,30 0,42 0,50 0,60

No. 6310 of grey iron No. 6330 of POM

Connector

with detachable ends for subsequent assembly

Attention: no stop !
Pipe mm
32 40 50 63 G G G G

Order no. 6301


Weight kg
1,10 1,90 2,10 3,20

No. 6301 of grey iron

Elbow 45o
Pipe mm
40 50 63 90 110 G G G G G

Order no. 6440


Weight kg
1,20 1,80 2,60 5,00 7,40

No. 6440 of grey iron


Illustrations, technical data, dimensions and weights are subject to alteration without notice. 1. 2001

H 2/2

ISO Pipe Fitting


Elbow 90o
Pipe mm
20 25 32 40 50 63 75 G G G G G G G

No. 6400
Weight kg
0,30 0,45 0,80 1,20 1,90 3,00 5,00 G G G G G G

No. 6420
Weight kg
0,06 0,10 0,18 0,37 0,52 0,80

No. 6400 of grey iron No. 6420 of POM


Special dimensions No. 6490 of POM

Pipe 1 mm
32 40

Pipe 2 mm
25 32 G G

No. 6490
Weight kg
0,13 0,25

Elbow 90o with female thread


Pipe mm
20 25 32 40 50 63

Thread
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" G G G G G

No. 6410
Weight kg
0,38 0,65 0,98 1,50 2,20 G G G G G G

No. 6430
Weight kg
0,07 0,10 0,14 0,28 0,42 0,67

No. 6410 of grey iron No. 6430 of POM

Elbow 90o with male thread


Pipe mm
25 32 40 50 63

Thread
3/4" 1" 1 1/4" 1 1/2" 2" G G G G G

No. 6460
Weight kg
0,40 0,65 1,10 1,70 2,25

Pipe mm

Thread
3/4" 1 1/4" 1 1/2" 1 1/2" 1 1/2" G G G G G

No. 6470
Weight kg
0,60 0,90 1,10 2,50

No. 6460 of grey iron (32 - 1" of ductile iron)


Special dimensions No. 6470 of grey iron (32 - 3/4" of ductile iron)

32 32 32 40 63

Elbow 45o

with male thread Pipe mm


32 50 63

Thread
1" 1 1/2" 2" G G G

No. 6411
Weight kg
0,60 1,45 1,90

No. 6411 of grey iron


1. 2001

H 3/1

ISO Pipe Fitting


Elbow 90o
Swivelling fitting, with male Thread Pipe mm
32 40 50 63

Thread
1 1/2" 1 1/2" 1 1/2" 1 1/2" G G G G

No. 6462
Weight kg
1,55 1,80 2,00 2,65

No. 6462 of grey iron

Tee

with female thread outlet Pipe mm


20 25 32 40 50 63

Thread
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" G G G G G G

No. 6500
Weight kg
0,38 0,56 0,83 1,45 2,20 3,70 G G G G G G

No. 6520
Weight kg
0,10 0,15 0,22 0,43 0,60 0,90

Pipe mm

Thread
1/2" 3/4" 2" 1/2" 1" 2" G G G G G G

No. 6510
Weight kg
1,90 2,00 2,40 3,20 5,15 4,60

Pipe mm
90 90 110 110 125 125

Thread
1" 2" 1" 2" 1" 2" G G G G G G

No. 6510
Weight kg
5,70 5,20 8,90 7,80 11,80 10,70

No. 6500 of grey iron No. 6520 of POM


Special dimensions No. 6510 of grey iron

50 50 50 63 75 75

Tee

with female thread outlet, with detachable ends for subsequent assembly

If used as sleeve Attention: no stop !


Pipe mm
32 40 50 63

Thread
1" 1 1/4" 1 1/2" 2" G G G G

No. 6501
Weight kg
1,50 2,40 2,70 4,10

Pipe mm

Thread
1 1/4" 2" 1 1/2" G G G

No. 6502
Weight kg
2,80 3,00 4,00

No. 6501 of grey iron


Special dimensions

50 50 63

No. 6502 of grey iron

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

H 3/2

ISO Pipe Fitting

Tee

with 3 sockets Pipe A mm


20 32 40 50 63

Pipe B mm
20 32 40 50 63

Order no. 6530


Weight kg
G G G G G 0,55 0,95 1,55 3,00 4,45

Order no. 6550


Weight kg
G G G 0,25 0,75 1,20

Pipe A mm
32 40 50 50 50 63 63 63

Pipe B mm
25 25 25 32 40 32 40 50 G G G G G G G G

Order no. 6531


Weight kg
0,90 1,50 1,90 2,00 2,70 2,60 3,20 3,45

No. 6530 of grey iron No. 6550 of POM


Special dimensions No. 6531 of grey iron

Fitting
for wall inlet fitting No. 690 (old version) Pipe mm
25 32 40 50 63

Connecting Protective thread sleeve thread


3/4" 1" 1 1/4" 1 1/2" 2" 1 1/4" 1 1/2" 2" 2 1/2" 3" G G G G G

Order no. 6901


Weight kg
0,25 0,40 0,70 1,10 1,70

No. 6901 of grey iron

End Stop
Pipe mm
20 25 32 40 50 63 G G G G G G

Order no. 6223


Weight kg
0,04 0,06 0,09 0,20 0,28 0,40

No. 6223 of POM

2. 2002

H 4/1

ISO Pipe Fitting


Hawle Wall Inlet Fitting for PE pipes up to PN 16 - without protective sleeve - for cold water single piece version - simple and economical to install.
This wall inlet fitting enables the plastic pipe to end on the outside of the wall. Only metal pipes occur in the wall and in the cellar. Therefore there is no risc en PE pipes being damaged by hot water flooding the cellar or other damages (e.g. as a result of building works). The body is of thickwalled ductile iron and is epoxy coated.

The ISO socket on the outside of the wall is cylindrical to enable an additional PE protective sleeve to be pushed on. For the inside en the wall there are two possibilities: the standard version with female thread; alternatively (at 10 % price premium) an additional male thread for installing a protective sleeve for special application.

No. 6990
of ductile iron, epoxy coated

The outside central portion of the wall inlet body is ribbed and uncoated to ensure good adhesion to cement.

Pipe d 1* mm 32 40 50 63 56

R" 1"

d 2**
R 2"

DIN 2999 DIN 2999

t 75 90

L 1+ d 3 80 87 87

Weight kg 4,65 5,40 5,70 8,40 G G G G * a protective sleeve can be pushed on ** can be threaded if required + maximum wall thickness

440 410 440 410 440 410

66,5 1 1/4" R 2 1/2" 80 97

1 1/2" R 2 1/2" 105 2"


R 3"

115

510 470 101

Electrical earthing arrangement available on request

Assembly instruction: see page H 1/2

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

H 4/2

ISO Pipe Fitting

Connector "PE Pipe Steel Pipe" total restraint


of ductile iron epoxy powder coated

Order no.

PE pipe mm 32 32

Steel Pipe 3/4" 1"


G G

6310ST 6300ST

PE

Steel

Material: 1/8 Body (1) Tension nut (8): of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coating POM hardened acier Elastomer, suitable for potable water Elastomer, suitable for potable water POM Elastomer, suitable for potable water

2 Grip ring PE: 3 Grip ring acier: 4 O ring: 5 Gasket: 6 Thrust collar: 7 Protection cap:

Order no.

PE Pipe mm 32 32

Steel Pipe 3/4" (D 26,9 mm) 1" (D 33,7 mm)

Weight kg 0,66 0,73

6310ST 6300ST

Illustrations, technical data, dimensions and weights are subject to alteration without notice. 10. 2001

H 5/1

H4 Corrosion Free Hydrant - rigid type


Outlet A C B Weight kg

Order no.

Colour / RAL

DN

5151H4 5151H4B 5140H4 5140H4B 5151H4 5151H4B 5140H4 5140H4B

red* / 3003 blue** / 5003 red* / 3003 blue** / 5003 red* / 3003 blue** / 5003 red* / 3003 blue** / 5003

80 80 100 100 1

1 2 2 2

59,0 58,0 62,0 59,0

G G G G G G G G

Standard: Tested acc. to: Max. working pressure: Standard pipe cover: Remaining water content:

NORM F 2010 DIN 3222 VGW / DVGW 16 bar 1,50 m (on request 1,25 m and 1,00 m possible) "0" according DIN 3321

* standard colour red ** special colour blue - other colours on request

Instructions for use: Theft indicator cap: Security cap: Operating key: Other pipe cover:

see page I 8 see page D 5/1 see page D 4/2 see page K 3/2 double flanged pipe see page L 1/1

Design features: G entirely of corrosion free materials G O rings embedded in non-corrosive material
(according DIN 3547-T1)

G minimum torque for operation G noticeable stop at the limits when opening and closing G hydrant head can be turned from 0 to 360 G automatic drain off system with pressure control G drain outlet connection possible with PE pipe 32 mm G easy exchange of all inner parts G several outlets on the stand pipe possible, positions
on request

G outlets according to other standards possible

Hydrant head: Stand pipe: Operating controls: Base: Rate of flow:

sea water proof tempered aluminium alloy, UV resistant coated thick walled stainless steel tube, polished stainless steel cast stainless steel rate of flow Q (m3/h) at a differential pressure of 1 bar is for all HAWLE H4-Hydrants higher than requested by NORM F 2010 and DIN 3222

2. 2002

I 1/3

H4 Corrosion Free Hydrant - rigid type


Required details for ordering spare parts:
order no. / DN / pipe cover / year of construction
(see identification plate on back of the hydrant head) Parts
1 1.1.1 1.2 1.2.1 1.3 1.3.1 1.3.2 1.3.3 1.4 1.5 1.5.1 1.5.2 1.5.3 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.9 2.1 2.1.1 2.2 2.3 2.3.1 2.4 3.1 3.2 3.2.1 3.3
Drainage water absorber On request

Material
G-Al various Al Al elastomer elastomer G-Al G-Al elastomer elastomer A2 A2 POM brass elastomer elastomer POM G-Al G-Al A2 A2 PE
polystyrene

Hydrant head Identification plate DN 80 C coupling DIN 14317 - C1 52 mm DN 100 B coupling DIN 14318 - B1 75 mm DN 80 O ring 64 x 4 DN 100 O ring 79 x 4 DN 80 C cap DIN 14317 - C 4 DN 100 B cap DIN 14318 - B 4 DN 80 C flat seal ring DIN 14317 - C3 DN 100 B flat seal ring DIN 14318 - B3 Chain with S-hooks Ring for chain Air valve O ring bush O ring 32 x 4 O ring 25 x 3,5 Friction washer Cap Operating nut Washer DIN 125 - A 13 Allen bolt DIN 912 - M 12 x 25 Isolating cap Theft safety device Head flange for hydrant head Washer DIN 433 - 13 Allen bolt DIN 912 - M 12 x 40 Fixing strap Brace DIN 1481 - 8 x 16 O ring 170 x 6 Spindle rigid Pin DIN 94 - 4 x 25 Stop nut Stem nut Hexagonal bolt DIN 933 - M 8 x 10 Friction washer Stand pipe DN 80 B coupling DIN 14318 - B1 75 mm DN 100 A coupling DIN 14319 - A1 110 mm DN 80 O ring 79 x 4 DN 100 O ring 116 x 4 DN 80 B cap DIN 14318 - B 4 DN 100 A cap DIN 14319 - A 4 DN 80 B flat seal ring DIN 14318 - B3 DN 100 A flat seal ring DIN 14319 - A3 Guide pin Guide bush Fitting 1" / 90o Operating controls Valve plug Securing pin for valve plug Flow former

G-Al A2 A2 A2 A2 elastomer A2 A2 A2 brass A2 POM A2 Al Al elastomer elastomer G-Al G-Al elastomer elastomer A2 POM POM A2 brass/elastomer A2 PE

3.3.1 3.4 3.5 6.1.2

Outlets DN 80 80 100 100 A 1 B 1 2 2 2 C 2

Pipe cover RD 1500 / 1250 / 1000

Base flange
according DIN 2543, drilled to DIN 2501

7.1 7.2 7.3 7.4 Qty.

DN 80

Bolts

200 160 220 180

M 16 M 16

8 8

1500 / 1250 / 1000 100

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

I 1/4

H4 Corrosion Free Hydrant - break away


Standard:
Order no. Colour / RAL DN Outlet A C B Weight kg

NORM F 2010 DIN 3222

5195H4 5195H4B 5196H4 5196H4B 5195H4 5195H4B 5196H4 5196H4B

red* / 3003 blue** / 5003 red* / 3003 blue** / 5003 red* / 3003 blue** / 5003 red* / 3003 blue** / 5003

80 80 100 100 1

1 2 2 2

69,0 68,0 72,0 69,0

G G G G G G G G

VGW / DVGW 16 bar 1,50 m (on request 1,25 m and 1,00 m possible) Remaining water content: "0" according DIN 3321 Tested acc. to: Max. working pressure: Standard pipe cover:

* standard colour red ** special colour blue - other colours on request

Instructions for use: see page I 8 Theft indicator cap: see page D 5/1 Security cap: see page D 4/2 Operating key: see page K 3/2 Other pipe cover: double flanged pipe see page L1/1 Distance piece for break away line: on request

Design features: G entirely of corrosion free materials G O rings embedded in non-corrosive material G G G G G G G G G G G
(according DIN 3547-T1) minimum torque for operation noticeable stop at the limits when opening and closing hydrant head can be turned from 0 to 360 easy and quick repair of the break away line spare bolts Order no. 8841 for quick repair of the break away line are contained under the cap of the hydrant head safety bar for spindle housing in the area of the break away line automatic drain off system with pressure control drain outlet connection possible with PE pipe 32 mm easy exchange of all inner parts several outlets on the stand pipe possible, positions on request outlets according to other standards possible
sea water proof tempered aluminium alloy, UV resistant coated thick walled stainless steel tube, polished stainless steel cast stainless steel rate of flow Q (m3/h) at a differential pressure of 1 bar is for all HAWLE H4-Hydrants higher than requested by NORM F 2010 and DIN 3222

Hydrant head: Stand pipe: Operating controls: Base: Rate of flow:

2. 2002

I 2/3

H4 Corrosion Free Hydrant - break away


Required details for ordering spare parts:
order no. / DN / pipe cover / year of construction
(see identification plate on back of the hydrant head)

Parts
1 1.1.1 1.1.2 1.2 1.2.1 1.3 1.3.1 1.3.2 1.3.3 1.4 1.5 1.5.1 1.5.2 1.5.3 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.9 2.1 2.1.1 2.2 2.4 3.1 3.2 3.2.1 3.3 3.3.1 4.1 5.1 5.1.1 5.2 5.2.1 5.3 5.4 5.4.1 5.6 5.7 5.7.1 5.7.2 5.7.3 6.1.2 7.1 7.2 7.3 7.4 Hydrant head Identification plate Bolt fastener DN 80 C coupling DIN 14317 - C1 52 mm DN 100 B coupling DIN 14318 - B1 75 mm DN 80 O ring 64 x 4 DN 100 O ring 79 x 4 DN 80 C cap DIN 14317 - C 4 DN 100 B cap DIN 14318 - B 4 DN 80 C flat seal ring DIN 14317 - C3 DN 100 B flat seal ring DIN 14318 - B3 Chain with S-hooks Ring for chain Air valve O ring bush O ring 32 x 4 O ring 25 x 3,5 Friction washer Cap Operating nut Washer DIN 125 - A 13 Allen bolt DIN 912 - M 12 x 25 Isolating cap Theft safety device Head flange for hydrant head Washer DIN 433 - 13 Allen bolt DIN 912 - M 12 x 40 Fixing strap Brace DIN 1481 - 8 x 16 O ring 170 x 6 Extension spindle Brace DIN 1481 - 8 x 50 Pin Friction washer Stand pipe - upper part DN 80 B coupling DIN 14318 - B1 75 mm DN 100 A coupling DIN 14319 - A1 110 mm DN 80 O ring 79 x 4 DN 100 O ring 116 x 4 DN 80 B cap DIN 14318 - B 4 DN 100 A cap DIN 14319 - A 4 DN 80 B flat seal ring DIN 14318 - B3 DN 100 A flat seal ring DIN 14319 - A3 Stand pipe - lower part Spindle break away Pin DIN 94 - 4 X 25 Spindle housing Spring clip Securing bush Stem nut Hexagonal bolt DIN 933 - M 8 x 10 Stop nut Hexagonal bolt with break away line M 16 x 60 Plug for bolt Washer DIN 125 - A 17 Hexagonal nut DIN 934 - M 16 Fitting 1" / 90o Shaft Valve plug Securing pin for valve plug Flow former

Material
G-Al various elastomer Al Al elastomer elastomer G-Al G-Al elastomer elastomer A2 A2 POM brass elastomer elastomer POM G-Al G-Al A2 A2 PE
polystyrene

Drainage water absorber On request

Outlets DN 80 80 100 100 A 1 B 1 2 2 2 C 2

Pipe cover RD 1500 / 1250 / 1000

Base flange
according DIN 2543, drilled to DIN 2501

DN 80

Bolts

Qty.

200 160 220 180

M 16 M 16

8 8

G-Al A2 A2 A2 A2 elastomer A2 A2 A2 POM A2 Al Al elastomer elastomer G-Al G-Al elastomer elastomer A2 A2 A2 brass A2 POM brass A2 A2 A2 PE A2 A4 POM A2 brass/elastomer A2 PE

1500 / 1250 / 1000 100

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

I 2/4

H4 Above Ground Hydrant - rigid type


Standard: Tested acc. to: Max. working pressure: Standard pipe cover: NORM F 2010 DIN 3222 VGW / DVGW 16 bar 1,50 m (on request 1,25 or 1,00 m possible) Remaining water content: "0" according DIN 3321 Instructions for use: see page I 8 Theft indicator cap: see page D 5/1 Security cap: Operating key: Other pipe cover: see page D 4/2 see page K 3/2 double flanged pipe see page L1/1
Outlet B C Weight kg

Order no.

DN

5051H4 5053H4 5051H4 5053H4

80 80 100 100 1

1 2 2 2

69,0 68,0 72,0 70,0

G G G G

DN 150 on request

Design features: G inner parts entirely of corrosion free materials G stand pipe, base and hydrant head with corrosion
resistant coating

G several outlets on the stand pipe possible, positions


on request

G O rings embedded in non-corrosive material


(according DIN 3547-T1)

G minimum torque for operation G noticeable stop at the limits when opening and closing G hydrant head can be turned from 0 to 360 G automatic drain off system with pressure control G drain outlet connection possible with PE pipe 32 mm G easy exchange of all inner parts G outlets according to other standards possible

Hydrant head: Stand pipe:

of grey iron, epoxy powder + UV resistant coated (as of June 2001 RAL 9006) thick walled steel tube St. 37 DIN 2458/1615, galvanized, UV resistant coated (as of June 2001 RAL 5003) stainless steel of ductile iron, epoxy powder coated (as of June 2001 RAL 5012) rate of flow Q (m3/h) at a differential pressure of 1 bar is for all HAWLE H4-Hydrants higher than requested by NORM F 2010 and DIN 3222

Operating controls: Base: Rate of flow:

2. 2002

I 3/3

H4 Above Ground Hydrant - rigid type


Required details for ordering spare parts: order no. / DN / pipe cover / year of construction
(see identification plate on back of the hydrant head)

Parts
1 1.1.1 1.2 1.2.1 1.3 1.3.1 1.3.2 1.3.3 1.4 1.5 1.5.1 1.5.2 1.5.3 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.9 2.1 2.1.1 2.2 2.3 2.3.1 2.4 3.1 3.2 3.2.1 3.3 3.3.1 3.4 3.5 6.1 6.1.5 6.1.6 6.2 6.2.1 Hydrant head Identification plate DN 80 C coupling DIN 14317 - C1 52 mm DN 100 B coupling DIN 14318 - B1 75 mm DN 80 O ring 64 x 4 DN 100 O ring 79 x 4 DN 80 C cap DIN 14317 - C4 DN 100 B cap DIN 14318 - B4 DN 80 C flat seal ring DIN 14317 - C3 DN 100 B flat seal ring DIN 14318 - B3 Chain with S-hooks Ring for chain Air valve O ring bush O ring 32 x 4 O ring 25 x 3,5 Friction washer Cap Operating nut Washer DIN 125 - A 13 Allen bolt DIN 912 - M 12 x 25 Isolating cap Theft safety device Head flange for hydrant head Washer DIN 433 - 13 Allen bolt DIN 912 - M 12 x 40 Fixing strap Brace DIN 1481 - 8 x 16 O ring 170 x 6 Spindle rigid Pin DIN 94 - 4 x 25 Stop nut Stem nut Hexagonal bolt DIN 933 - M 8 x 10 Friction washer Stand pipe DN 80 B coupling DIN 14318 - B1 75 mm DN 100 A coupling DIN 14319 - A1 110 mm DN 80 O ring 79 x 4 DN 100 O ring 116 x 4 DN 80 B cap DIN 14318 - B4 DN 100 A cap DIN 14319 - A4 DN 80 B flat seal ring DIN 14318 - B3 DN 100 A flat seal ring DIN 14319 - A3 Guide pin Guide bush Base O ring 30,3 x 7,5 Clamp Head flange for base Hexagonal bolt DIN 933 - M 12 x 45 Hexagonal nut DIN 934 - M 12 Operating controls Valve plug Securing pin for valve plug Flow former

Material
grey iron various Al Al elastomer elastomer G-A G-A elastomer elastomer A2 A2 POM brass elastomer elastomer POM G-Al G-Al A2 A2 PE
polystyrene

G-Al A2 A2 A2 A2 elastomer A2 A2 A2 brass A2 POM steel Al Al elastomer elastomer G-Al G-Al elastomer elastomer A2 POM DCI elastomer POM steel A2 A2 A2 brass/elastomer A2 PE

Outlets DN 80 80 100 100 A 1 B 1 2 2 2 C 2

Pipe cover RD 1500 / 1250 / 1000

Base flange
according DIN 2543, drilled to DIN 2501

6.2.2

DN 80

Bolts M 16 M 16

Qty. 8 8

7.1 7.2 7.3 7.4

200 160 220 180

1500 / 1250 / 1000 100

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

I 3/4

H4 Above Ground Hydrant - break away


Standard: Tested acc. to: Max. working pressure: Standard pipe cover: NORM F 2010 DIN 3222 VGW / DVGW 16 bar 1,50 m (on request 1,25 or 1,00 m possible) Remaining water content: "0" according DIN 3321 Instructions for use: see page I 8 Theft indicator cap: see page D 5/1 Security cap: Operating key: Other pipe cover: see page D 4/2 see page K 3/2 double flanged pipe see page L1/1

Order no.

DN

Outlet B C

Weight kg

5095H4 5096H4 5095H4 5096H4

80 80 100 100 1

1 2 2 2

79,0 78,0 82,0 79,0

G G G G

DN 150 on request

Design features: G inner parts entirely of corrosion free materials G stand pipe, base and hydrant head with corrosion
resistant coating

G O rings embedded in non-corrosive material


(according DIN 3547-T1)

G minimum torque for operation G noticeable stop at the limits when opening and closing G hydrant head can be turned from 0 to 360 G easy and quick repair of the break away line G spare bolts Order no. 8841 for quick repair of the break
away line are contained under the cap of the hydrant head

G safety bar for spindle housing in the area of the


break away line

G several outlets on the stand pipe possible, positions on


request

G automatic drain off system with pressure control G drain outlet connection possible with PE pipe 32 mm G easy exchange of all inner parts G outlets according to other standards possible
Hydrant head: Stand pipe:
of grey iron, epoxy powder + UV resistant coated (as of June 2001 RAL 9006) thick walled steel tube St. 37 DIN 2458/1615, galvanized, UV resistant coated (as of June 2001 RAL 5003) stainless steel of ductile iron, epoxy powder coated (as of June 2001 RAL 5012) rate of flow Q (m3/h) at a differential pressure of 1 bar is for all HAWLE H4-Hydrants higher than requested by NORM F 2010 and DIN 3222

Operating controls: Base: Rate of flow:

2. 2002

I 5/3

H4 Above Ground Hydrant - break away


Required details for ordering spare parts: order no. / DN / pipe cover / year of construction
(see identification plate on back of the hydrant head)

Parts
1 1.1.1 1.1.2 1.2 1.2.1 1.3 1.3.1 1.3.2 1.3.3 1.4 1.5 1.5.1 1.5.2 1.5.3 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.9 2.1 2.1.1 2.2 2.4 3.1 3.2 3.2.1 3.3 3.3.1 4.1 5.1 5.1.1 5.2 5.2.1 5.3 5.4 5.4.1 5.6 5.7 5.7.1 5.7.2 5.7.3 6.1 6.1.5 6.1.6 6.2 6.2.1 6.2.2 7.1 7.2 7.3 7.4 Hydrant head Identification plate Bolt fastener DN 80 C coupling DIN 14317 - C1 52 mm DN 100 B coupling DIN 14318 - B1 75 mm DN 80 O ring 64 x 4 DN 100 O ring 79 x 4 DN 80 C cap DIN 14317 - C 4 DN 100 B cap DIN 14318 - B 4 DN 80 C flat seal ring DIN 14317 - C3 DN 100 B flat seal ring DIN 14318 - B3 Chain with S-hooks Ring for chain Air valve O ring bush O ring 32 x 4 O ring 25 x 3,5 Friction washer Cap Operating nut Washer DIN 125 - A 13 Allen bolt DIN 912 - M 12 x 25 Isolating cap Theft safety device Head flange for hydrant head Washer DIN 433 - 13 Allen bolt DIN 912 - M 12 x 40 Fixing strap Brace DIN 1481 - 8 x 16 O ring 170 x 6 Extension spindle Brace DIN 1481 - 8 x 50 Pin Friction washer Stand pipe DN 80 B coupling DIN 14318 - B1 75 mm DN 100 A coupling DIN 14319 - A1 110 mm DN 80 O ring 79 x 4 DN 100 O ring 116 x 4 DN 80 B cap DIN 14318 - B 4 DN 100 A cap DIN 14319 - A 4 DN 80 B flat seal ring DIN 14318 - B3 DN 100 A flat seal ring DIN 14319 - A3 Stand pipe Spindle break away Pin DIN 94 - 4 X 25 Spindle housing Spring clip Securing bush Stem nut Hexagonal bolt DIN 933 - M 8 x 10 Stop nut Hexagonal bolt with break away line M 16 x 60 Plug for bolt Washer DIN 125 - A 17 Hexagonal nut DIN 934 - M 16 Base O ring 30,3 x 7,5 Clamp Head flange for base Hexagonal bolt DIN 933 - M 12 x 45 Hexagonal nut DIN 934 - M 12 Operating controls Valve plug Securing pin for valve plug Flow former

Material
grey iron various elastomer Al Al elastomer elastomer G-Al G-Al elastomer elastomer A2 A2 POM brass elastomer elastomer POM G-Al G-Al A2 A2 PE
polystyrene

Outlets DN 80 80 100 100 A 1 B 1 2 2 2 C 2

Pipe cover RD 1500 / 1250 / 1000

Base flange
according DIN 2543, drilled to DIN 2501

DN 80

Bolts M 16 M 16

Qty. 8 8

200 160 220 180

G-Al A2 A2 A2 A2 elastomer A2 A2 A2 POM steel Al Al elastomer elastomer G-Al G-Al elastomer elastomer steel A2 A2 brass A2 POM brass A2 A2 A2 PE A2 A4 DCI elastomer POM steel A2 A2 A2 brass/elastomer A2 PE

1500 / 1250 / 1000 100

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

I 5/4

H4 Corrosion Free Hydrant with drop jacket


Standard: Tested acc. to: Max. working pressure: Standard pipe cover: NORM F 2010 DIN 3222
Order no. DN Outlet A B

VGW / DVGW 16 bar 1,50 m (on request 1,25 m and 1,00 m possible) Remaining water content: "0" according DIN 3321 Operating key: see page K 3/2 Other pipe cover: double flanged pipe see page L1/1

Weight kg

5186 5186 5185

80 100 100 1

2 2 2

82,0 83,0 86,0

G G G

NEW !

Design features: G this above ground hydrant is convincing both in terms of


technology and its non-corroding material and in terms of the optical effect of its remarkable and clear design.

G the "drop jacket technology" protects the upper outlets


from unauthorized use. Only after the plastic jacket is unlocked and drops downwards the two indiviually lockable B-outlets can be opened.

G entirely of corrosion free materials G new flow technique to the shut-off valve at the hydrant
head

G simple locking and loosening of the drop jacket by means


of snap. "Shock absorbers" prevent the drop jacket from bumping hard

G G G G G

minimum torque for operation noticeable stop at the limits when opening and closing hydrant head can be turned from 0 to 360 easy and quick repair of the break away line spare bolts for quick repair of the break away line are stored in the head of the hydrant break away line

G safety bar for spindle housing in the area of the G automatic drain-off system with pressure control G drain outlet connection possible with PE pipe
32 mm

G easy exchange of all inner parts


Hydrant head: Drop jacket: Stand pipe: Operating controls: Base: Rate of flow: sea water proof tempered aluminium alloy, UV resistant coated shock-proof UV-resistant plastic thick walled stainless steel tube, polished stainless steel stainless steel rate of flow Q (m3/h) at a differential pressure of 1 bar is for all HAWLE H4-Hydrants higher than requested by NORM F 2010 and DIN 3222

1. 2001

I 5/5

H4 Corrosion Free Hydrant with drop jacket


Required details for ordering spare parts:
order no. / DN / pipe cover / year of construction
(see identification plate on the back of the hydrant head)

Parts
1 1.1.1 1.2 1.2.1 1.3.2 1.3.3 1.4 1.5 1.5.1 1.5.2 1.5.3 1.7.1 1.7.2 1.8.1 1.8.2 1.8.3 1.9 1.11 1.12.1 1.12.2 1.12.3 1.12.5 1.12.6 1.13.1 1.13.7 1.14.1 1.14.5 1.14.6 1.14.9 1.15 1.16 2.1 2.1.1 2.2 2.4 3 3.2 3.2.1 3.3 3.3.1 4 5.1 5.1.1 5.2 5.2.1 5.3 5.4 5.4.1 5.6 5.7 5.7.1 5.7.2 5.7.3 6.1.2 6.2 7.1 7.2 7.3 7.4 Hydrant head Identification plate B-coupling DIN 14318 - B1 75 mm O ring Grip ring Rope Air valve O ring bush O ring 32 x 4 O ring 25 x 3.5 Friction washer Washer DIN 125 - A 13 Allen bolt DIN 912 - M 12 x 25 Washer DIN 125 - A13 Allen bolt DIN 912 - M 12 x 40 Cap nut DIN 1587 - M 12 O ring 170 x 6 Pressure indicator Hood column Bearing bush O ring Hood lock Hood support Guide strip Allen bolt DIN 912 M 8 x 20 Hood cover Spindle Straight pin Locking bar Drop jacket Valve bonnet, complete Extension spindle Brace DIN 1481 - 8 x 50 Pin for Extension spindle Friction washer Stand pipe, complete A coupling DIN 14319 - A1 110 mm O ring 116 x 4 A cap DIN 14319 - A 4 Flat seal ring Stand pipe Spindle Pin DIN 94 - 4 x 25 Spindle housing Spring clip Securing bush Stem nut Hexagonal bolt DIN 933 - M8 x 10 Stop nut Hexagonal bolt for break away M 16 x 60 Plug for bolt Washer DIN 125 - A17 Hexagonal nut DIN 934 - M16 Fitting 1" / 90 Lock ring Shaft Valve plug Securing pin for valve plug Flow former

Material
G-Al divers Al elastomer divers A2 POM brass elastomer elastomer POM A2 A2 A2 A2 A2 elastomer brass G-Al POM elastomer G-Al G-Al POM A2 G-Al 1.4021 1.4305 brass ABS Al 1.4301 A2 1.4301 POM 1.4541 Al elastomer Al elastomer 1.4541 1.4021 A2 brass A2 POM brass A2 1.4021 A2 PE A2 A4 POM G-Al A2 brass/elastomer A2 PE

Outlets DN 80 100 100 A 1 B 2 2 2

Pipe cover RD 1500 / 1250 / 1000 1500 / 1250 / 1000

Base flange
according EN 1092-2, drilled to DIN 2501

DN 80 100

Bolts

Qty.

200 160 220 180

M 16 M 16

8 8

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

I 5/6

Freeflow below ground hydrant


Standard: Approved by: Standard pipe cover: Design features: free passage, high capacity with low pressure losses (160 m3/h with 1 bar pressure drop) stainless steel plate mechanism with fixed opening and closing points, which will not be affected by encrustation or pollution good corrosion protection by epoxy coating and non-corroding materials maintenance free hydrant length can be adjusted at site suitable for installation by under pressure drilling, (installation afterwards) Connecting possibilities: Flange connection: EN piece, F piece, drilling clamp Spigot connection: B piece, MMB piece, SM piece, MMN piece, hydrant clamp, electrofusion socket DIN 3221 DVGW 1,5 m
Order no. Version PN Pipe *

1,00
G

1,25
G

1,50
G

max. operating pressure: 16 bar

5060 Flange connection DN 80


16

5061 Spigot connection DN 80


Overlengths up to 3 m on request

* optional intermediate lengths possible (smalest pipe cover 0,85 m)

Jaw coupling DN 80

On request: below ground extensions 100 500 mm protection against dirt and twisting

Further applications
under pressure drilling pipe inspection pipe cleaning with pig pipe draining with sucking lance

slurs drilling machine endoscope or microphone measuring sucking lance B piece

valve pipe saddle

pig

2. 2002

I 6/3

Freeflow below ground hydrant

1 2 1 2 3 3 4 4 5 6 7 8 9 10 11 12 13

Parts Jaw coupling Operating nut Pipe Plastic protection pipe Spindle Gear Plate drive Ring nut Driving worm Valve plate Hydrant top Drain connection Hydrant end with spigot or flange

Material DCI DCI SS PP SS DCI SS PA Ms SS DCI

On site Hydrant length adjustment

1. Loosen jaw coupling, lower the coupling plate, loosen the operating nut. 2. Loosen the pp cap from protection pipe. Shorten the pp pipe and square spindle equally.

DCI

5 6

10 11

7 8 9 12 13

Recommendation Drainage water absorber Order no. 5062

3. Install the ss cone (No. NN60) with driver tool (No. NN61).

Order no.

Connection

Pipe length 1,00 m

A 740 990 1240 785 1045 1295

B 280 280 280 280 280 280

B1 320 320 320 320 320 320

C 115 115 115 115 115 115

Weight kg 35,1 37,3 39,5 31,6 33,8 36,0


5. Conduct leakage test 4. Press pp cap on the protective pipe, connect the coupling plate with jaw by turning. Install the operating nut.

5060

Flange DN 80

1,25 m 1,50 m 1,00 m

5061

Spigot DN 80

1,25 m 1,50 m

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

I 6/4

Garden hydrant

Order no. 5080 5081

DN
50 50

Version Round thread outlet Bayonet coupling

Total height
466 555

Weight kg
16,0 19,0 G G

with round thread outlet


flange DN 50 of grey iron, epoxy powder coated without drainage outlet

with bayonet coupling DN 50


flange DN 50 of grey iron, epoxy powder coated without drainage outlet

Illustrations, technical data, dimensions and weights are subject to alteration without notice. 1. 2001

I 7/1

Above ground hydrant


ASSEMBLY
Preperatory work
1 1

Operating instructions
OPERATION MAINTENANCE

Hydrant assembly

Rotation of the hydrant head


1 1

Annual Inspection

Advice: install a gate valve before the hydrant 2 2

bolt the flanges crosswise or connect the sockets

loosen the bolts at the tension ring 2 2

check, if the hydrant is closed

prepare a base. pay attention to the installation height (break-away hydrant:break-away line 12 6 cm above of the ground level) 3

support the hydrant 3

remove the cap prepare a drainage pipe 1 (1 - 3 m) 4 assemble the drainage pipe - fit on the rubble drain - pressure test - flush 4 rotate the hydrant head to the required position 3 3

prepare a flange connection or sockets for the hydrant assembly

flush backfill the excavation tighten the bolts 4

Damage of the break away line (break away hydrant)


1 4 7

examination of the break-away line (damage, soiling, etc.) 2

remove the cap and the operating nut 5 torque for tightening bolts: 60 Nm 8 5

close the hydrant

pay attention to the drainage noise (repair necessary?) 6

if necessary: clean the flange 3 6

remove spare bolts, re-order bolts, replace them in cap

assemble the cap and the operating nut 9 insert O ring place stand pipe on base operation maintenance mount on the cap

2. 2002

I 8/3

Above ground hydrant


rigid

Operating instructions

Above Ground Hydrant - DRAINAGE UNTIGHT or CHANGE OF THE VALVE PLUG and Above Ground Hydrant telescopic - HEIGHT ADJUSTMENT
break-away telescopic
If the drainage is untight, point 5 is deleted. If the valve plug has ro be changed, point 3 is deleted. If the height of the telescopic hydrant has to be adjusted, point 4, 5 and 7 are deleted. 1 Attention: note the insert inside of the cap close the supply open the hydrant completely 2 2 close the supply, open the hydrant completely 8 If the drainage is untight, point 5 is deleted. If the valve plug has to be changed, point 4 is deleted. 1 1

close the supply open the hydrant completely 2

remove the bolts take off the stand pipe 3 remove the operating nut and the cap 3 remove the spring clip; turn the spindle housing out of the anchoring 4 remove the bolts completely 3 at height adjustment move up the clamp and the sealing ring; tighten the bolts 9

loosen the bolts, remove the head 4 rotate the operating controls by 180
or

turn the operating nut clockwise and remove the stand pipe or adjust to the required height 4 10

close the hydrant

5 mark the position of the operating controls, rotate it by 180. Put the hydrant head on, tighten the bolts.
or

16 - 17 mm take out the operating controls, change the valve plug*, insert the operating control 6 5

5 take out the operating controls, change the valve plug, insert the operating control, put head in place again, tighten the bolts

mark the position of the operating controls lift and rotate it by 180
or

adjust the lower edge of the stop nut to 16 - 17 mm 11

lock the spindle housing connect the spring clip 7

take out the operating controls, change the operating control, insert the operating control 6

place the stand pipe on base 8 assemble the cap and the operating nut 7 9 60 Nm tighten the bolts remove the operating nut and the cap 7 12

close the hydrant; open the supply 8 operation maintenance

close the hydrant, open the supply 10 operation maintenance

open the supply put on the stand pipe and by turning 13 the spindle anticlockwise the initial situation is recovered operation maintenance 2. 2002

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

I 8/4

Spare Parts

No. 8690 Elypso Valve Bonnet (without illustr.)


for Service Valves, Elypso Valves and Combination Valves

DN 3/4" - 1" 1 1/4" - 1 1/2" 2" 50 65 - 80 100 125 - 150 200 250 300 350 400 500 600

Weight kg G* 0,90 G* 1,30 G* 1,40 G 3,10** G 4,70** G 5,30** G 7,80** G 12,40** G 21,50** G 27,50** G 34,00** G 43,00** G 95,00** G 134,00** * only available in No. 8690 ** Weight of No. 8690E2

No. 8690E2 E2 Elypso Valve Bonnet


for E2 Valves and E2 Combi Valves

of ductile iron epoxy powder coated with spindle, flat gasket and bolts (also available with anti clockwise closing)

No. 8700 Elypso Valve Wedge

DN
(without illustr.)

Weight kg 0,25 0,40 0,50 0,70** 1,60** 2,30** 5,20** 9,30** 13,00** 21,00** 30,00** 40,00** 82,00** 130,00** G* G* G* G G G G G G G G G G

for Service Valves, Elypso Valves and Combination Valves

No. 8700E2 E2 Elypso Valve Wedge


for E2 Valves and E2 Combi Valves also available with anti clockwise closing DN 3/4" 1" DN 1 1/4" 2" DN 50 600 No. 8700: of brass (Ms58) Rg7 of ductile iron outside rubberised with elastomer, suitable for potable water (inside bitumen coated) inside and outside rubberised with elastomer, suitable for potable water

3/4" - 1" 1 1/4" - 1 1/2" 2" 50 65 - 80 100 125 - 150 200 250 300 350 400 500 600

No. 8700E2:

* only available in No. 8700 ** Weight of No. 8700E2

2. 2002

J 1/1

Spare Parts
No. 8710 Elypso Valve Flat Gasket
of elastomer, suitable for potable water
(without illustr.)

DN 3/4" - 1" 1 1/4" - 2" 50 65 80 100 125 150 200 250 300 350 400

Weight kg G* 0,010 G* 0,015 G 0,010 G 0,025 G 0,022 G 0,030 G 0,035 G 0,030 G 0,080 G 0,180 G 0,175 G 0,210 G 0,250 * only available in No. 8710

No. 8710E2 E2 Elypso Valve Flat Gasket


of elastomer, suitable for potable water

other dimensions on request

No. 9620 Spindle Shaft


for all rigid type extension spindles
please specify length, see page D 1

DN 3/4" - 2" 50 65 80 100 125 - 150 200 250 300 350 400 - 500

Square head dimension

Weight kg

14 20 20 20 20 20 20 25 25 25 25

2,05 3,60 3,60 3,60 3,60 4,80 4,10 3,75 3,55 3,45 3,10

G G G G G G G G G G G

DN 3/4" - 2"

DN 50 - 500

Outer Protecting Tube


for all rigid type extension spindles

DN 3/4" - 2" DN
50 - 100 125 - 150 200 250 300 350 400 - 500

No. 9631
G

No. 9691
G

No. 9631 for DN 3/4" - 2"


Service Valves (threaded connection)

No. 9630
G G G G G G G

No. 9591
G G G G G G G

No. 9630 for DN 50 - 500


Elypso and Combination Valves

No. 9630E2 for DN 50 - 200


E2 Elypso and E2 Combination Valves

Outer and Inner Protecting Tube


for all telescopic type extension spindles

DN
50 - 100 125 - 150 200

No. 9630E2 No. 9591E2


G G G G G G

No. 9691 for DN 3/4" - 2"


Service Valves (threaded connection)

No. 9591 for DN 50 - 500


Elypso and Combination Valves
Illustr. No. 9631 Illustr. No. 9630E2

No. 9591E2 for DN 50 - 200


E2 Elypso and E2 Combination Valves

DN 3/4" - 2"

DN 50 - 200

please specify length, see page D 1

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

J 1/2

Spare Parts

No. 9640 Protective Cover


for extension spindles with bayonet connection (old version of service valves)

Weight kg 0,08 G

No. 9651 Sealing cap


for all rigid type extension spindles

DN 3/4" - 2" 50 - 200 250 - 500

No. 9650 No. 9651 G G G G G G

No. 9650 Cap


for all rigid type extension spindles

No. 8670 Spindle Head


for rigid extension spindles for Elypso Valves
of ductile iron with set bolt

DN 50 - 200 250 - 500

Square head dimension

20,5 25,5

Weight kg 0,65 0,68

G G

No. 8660
DN Weight kg 0,15 0,30 0,30 0,40 0,40 0,60 0,80 0,80 G G G G G G G G

Spindle Coupling
for all extension spindles
of ductile iron with set bolt

3/4" - 2" 50 65 80 100 - 150 200 250 - 350 400 - 500

1. 2001

J 2/1

Spare Parts
No. 7500
Sleeve Gasket
for Spar Flange No. 0101, 0102, 1001, 1002
Please specify type of pipe and outside diameter DN 50 60 65 80 100 125 150 200 250 300 350 400 Weight kg 0,07 0,11 0,11 0,14 0,18 0,23 0,31 0,48 0,57 0,90 1,38 1,71

G G G G G G G G G G G G

No. 7510
Sleeve Gasket
for Double Chamber Flange Adaptor No. 7101, 7102, 7103, 7402,
Please specify type of pipe and outside diameter

DN 40 50 65 80 100 125 150 200 250 300 400

Weight kg 0,07 0,09 0,14 0,17 0,26 0,31 0,41 0,58 0,85 1,20 2,20

G G G G G G G G G G G

No. 7524
Sleeve Gasket
for Double Chamber Flange Adaptor No. 5600, 5630 (PVC)
Please specify outside diameter of pipe

DN 50 65 80 100 125 125 150 200 200 250 250 300 400

Pipe mm 63 75 90 110 125 140 160 200 225 250 280 315 400

Weight kg 0,10 0,13 0,17 0,21 0,30 0,32 0,41 0,69 0,84 1,28 1,32 1,50 2,81

G G G G G G G G G G G G G

No. 7532
Sleeve Gasket
for Flange Adaptor, restraint No. 7602 (cast iron)
Please specify outside diameter of pipe The gasket has grip ring segments glued to it

DN 50 60 65 80 100 125 150 200 250 300

Pipe mm 66 77 82 98 118 144 170 222 274 326

Weight kg 0,14 0,14 0,16 0,23 0,28 0,37 0,69 1,30 1,67 1,98 G G G G G G G G G G

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

J 2/2

Spare Parts

No. 7531
Sleeve Gasket
for Flange Adaptor, restraint No. 7601 (steel)
Please specify outside diameter of pipe The gasket has grip ring segments glued to it

DN 50 65 80 100 100 125 150 150 200

Pipe mm

Weight

60 75 89 108 114 133 159 168 219

0,12 0,14 0,21 0,26 0,26 0,35 0,65 0,65 1,20

G G G G G G G G G

No. 6932 * No. 6930


Grip ring "standard"
for PE Pipes for all Hawle products with ISO pipe push fit fittings Interlocking teeth

Pipe mm

DN

Weight

*16 20 25 32 40 50 63 75 90 110 125 140 160

3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"

0,002 0,003 0,004 0,007 0,015 0,021 0,032 0,044 0,049 0,098 0,134 0,155 0,181

G G G G G G G G G G G G G

No. 6931
Grip ring "carborundum"
for PVC pipes for all Hawle products with ISO pipe push fit fittings

Pipe mm

DN

Weight

20 25 32 40 50 63 75 90 110 125 140 160

1/2" 3/4" 1" 1 1/4" 1 1/2" 2"

0,004 0,005 0,009 0,016 0,025 0,037 0,050 0,070 0,131 0,166 0,188 0,220

G G G G G G G G G G G G

1. 2001

J 3/1

Spare Parts
No. 6940
O ring of elastomer (suitable for potable water)
for all Hawle products with ISO pipe push fit fittings

Pipe mm

16 20 25 32 40 50 63 75 90 110 125 140 160

DN 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"

Weight 0,001 0,003 0,004 0,006 0,011 0,020 0,030 0,040 0,040 0,070 0,100 0,113 0,140

G G G G G G G G G G G G G

No. 5417 Theft Indicator Cap


for all above ground hydrants

No. 5417

Operating Controls for Hydrants


Order no. 5430 Operating Controls for Above Ground Hydrant - rigid DN 80 100 150 5431 Above Ground Hydrant - break away 80 100 150 5437 5438 5432 5433 Above Ground Hydrant - break away with distance piece 250 mm Above Ground Hydrant - break away with distance piece 400 mm Above Ground Hydrant - telescopic Below Ground Hydrant 80 100 80 100 80 80 80 Pipe cover Weight kg 1,50 1,50 1,50 1,50 1,50 1,50 1,75 (250) 1,75 (250) 1,90 (400) 1,90 (400) 1,30 - 1,80 1,25 1,50 11,00 11,80 12,30 8,00 8,80 9,30 8,90 9,70 9,40 10,20 9,00 5,00 7,00 G G G G G G G G G G G G G

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

J 3/2

Spare Parts

Valve plug
for H4 above ground hydrants

Order no. 5440

DN

80-100

Weight 1,15

Coupling
for above ground hydrants

Order no. 5403 5404 5405

Type

Weight 1,60 0,40 0,22 G G G

'A' coupling 4" DIN 14319 'B' coupling 2 1/2" DIN 14318 'C' coupling 2" DIN 14317

Cap
for above ground hydrants
with chain and gasket

Order no. 5400 5401 5402

for

'A' coupling 'B' coupling 'C' coupling

Weight 3,45 1,45 1,11

G G G

Operating Nut
for above ground hydrants

Order no. 5415

Weight 1,80

Flat gasket
for cap

Order no. 5406 5407 5408

for

A-cap B-cap C-cap

Weight 0,15 0,09 0,05

G G G

O ring
for coupling

Order no. 5410 5411 5412

for

A-raccord B-raccord C-raccord

Weight 0,006 0,004 0,003

G G G

2. 2002

J 4/1

Spare Parts
Air Valve
for above ground hydrant
of POM

Order no. 5180

Thread 3/8"

Weight kg 0,02

Bayonet Coupling
without cap

Order no. 5171 5170

for
Below ground hydrant DN 80 Garden hydrant DN 50

Weight 4,40 2,70 G G

Colour Repairs No. 3441


blue synthetic resin coating, UV resistant Attention! Not suitable for potable water Colour repairs for potable water on request
Order no. 3441 Contents of can 1 kg G

Repair Cartridge
for powder coated Hawle products
For repairing minor mechanical damage caused by transport or installation.

Order no. 3442

Cartridge content 32 cm3 G

No. 3442
Cartridge with plunger
Exact 1:1 proportional dosing of resin and hardener. Good mixing is essential. For repairing large areas we recommend No. 3441 (see above).

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

J 4/2

Drilling Machine

No. 5800 Drilling Machine


for under pressure drilling Can be used for drilling pipes of steel, cast iron, AC or plastic. When drilling under pressure, swarf is washed out through a purpose - designed outlet. Rotated by ratchet handle and fed by feed wing nut. The ratchet is connected to the drill shaft with a simple locking device. Pipe saddle adaptors and reducers are sealed with captivated rubber rings.

1. 2001

K 1/1

Drilling Machine

No. 5800 Drilling Machine


for under pressure drilling
No.5820 Drilling Machine No.5810 Case No.5830 Ratchet No.5840 Shaft No.5850 Twist drill for steel, CI and AC pipes Twist drill 1" - 24 Twist drill 1 1/4" - 29 Twist drill 1 1/2 " - 35 Twist drill 2" - 40 No.5860 Cup drill for PVC pipes Cup drill 1" - 24 Cup drill 1 1/4" - 29 Cup drill 1 1/2" - 35 Cup drill 2" - 40 No.5890 Reducing adaptor with rubber seals 2" - 1" 2" - 1 1/4" 2" - 1 1/2" 2"- 2 1/2" No.5900 Equal adaptor with rubber seals 2" - 2"
1 2 3 4 5 6 7 8 9 10 11 12 Ratchet Shaft locking bolt Feed wing nut Red marking Drill shaft Body O ring Rubber seal Washout Adaptor or reducer Hexagonal socket Twist drill

No.5910 1 pc. Allen key size 5 No.5920 2 pcs. C spanner for adaptor No.8401 Saddle blade for shut-off 1" - 1 1/4" 1 1/2" - 2" No.5800 COMPLETE IN CASE Weight: 17.5 kg

Alternative to twist drill No. 5850


No. 5870 Cup drill for steel and CI pipes Cup drill 1" - 24 Cup drill 1 1/4" - 29 Cup drill 1 1/2" - 35 Cup drill 2" - 40

No. 5940 Adaptor 2" - 1 1/2"


for ISO Combination Tapping Valve (Page C 4/3) No. 5860 Cup drill for PVC pipes No. 5870 Cup drill for steel and CI pipe

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

K 1/2

Motorised Drilling Machine


No. 5805 No. 5835 No. 5836 Machine with handratchet
Standard version (in metal case)

One Powered Drilling Machine with Three Options


- hand ratchet - petrol engine - pneumatic

G G G

Petrol engine including Adaptor for drilling machine No. 5805 Pneumatic including Adaptor (air consumption: 540 l/min) for drilling machine No. 5805

G G G

Also for under pressure drillling For quick and simple drilling of CI, steel, AC and plastic pipes Motorised power and continous feed are necessary for driving the special carbide drills which are needed for cement lined cast iron pipes. Hand ratchet drive (standard version)

Petrol engine drive

Pneumatic drive

1. 2001

K 2/1

Motorised Drilling Machine


No. 5825 Drilling Machine No. 5815 Case No. 5830 Ratchet No. 5840 Shaft No. 5845 Short Shaft No. 5850 Twist drill for steel, CI and AC pipes Twist drill 1" - 24 Twist drill 1 1/4" - 29 Twist drill 1 1/2 " - 35 Twist drill 2" - 40 No. 5860 Cup drill for PVC pipes Cup drill 1" - 24 Cup drill 1 1/4" - 29 Cup drill 1 1/2" - 35 Cup drill 2" - 40 No. 5890 Reducing adaptor with rubber seals 2" - 1" 2" - 1 1/4" 2" - 1 1/2" 2 1/2" - 2" No. 5900 Equal adaptor with rubber seals 2" - 2" No. 5920 2 pcs. C spanner for adaptor No. 8401 Saddle blade for shut-off 1" - 1 1/4" 1 1/2" - 2" No. 5805 COMPLETE IN CASE Weight: 22.5 kg

1 2 3 4 5 6 7 8 9 10 11 12

Cup drill or twist drill Hexagonal socket Adaptor or reducer Knurled nut Gear transmission Shaft Shaft locking bolt Ball valve (washout) Carrier O ring Red marking Body

Alternative to twist drill No. 5850


No. 5870 Cup drill for steel and CI pipes Cup drill 1" - 24 Cup drill 1 1/4" - 29 Cup drill 1 1/2" - 35 Cup drill 2" - 40

No. 5940 Adaptor 2" - 1 1/2"


for ISO Combination Tapping Valve (Page C 4/3)

Special equipment:
for cast iron, cement lined cast iron, and AC pipes

No. 5805W complete in case


No. 5860 Cup drill for PVC pipes No. 5870 Cup drill for steel and CI pipes same as No. 5805, but instead of twist drill No. 5850 with carbide drill No. 5855

No. 5855W Carbide drill

Continous feed and motorised drive are required

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

K 2/2

TONISCO Drilling Machine Changeable Carbide Drill (WHM)

WHM-drill complete No. 5855W

WHM-drill for cement lined DCI pipes, standard coated DCI pipes and AC pipes
Continous feed and motorised power are necessary! No. 5855W WHM-drill complete 1" - 24 1 1/4" - 29 1 1/2" - 35 2" - 40 WHM-cutting tip holder including set bolt 1" - 1 1/4" 1 1/2" - 2" WHM-cutting tip 1" - 24 1 1/4" - 29 1 1/2" - 35 2" - 40 Set bolt for WHM-cutting tip holder GWS 25 for 1" - 1 1/4" GWS 32 for 1 1/2" - 2" TORX-Pinkey

No. 5856

WHMcutting tip holder No. 5856

WHMcutting tip No. 5857

No. 5857

No. NN52

No. 5911

Set bolt No. NN52

TORX-Pinkey No. 5911

Characteristic features: G Easy and cost saving replacement of worn cutting tips without any technical efforts; G ONE cutting tip holder for each TWO dimensions of cutting tips; G Available as set for one dimension each and in single components for an individual demand;

No. 5807 TONISCO-Drilling Machine


Tonisco drilling machines are suitable for drilling up to 90 mm . Attention: 220 V - please observe safety regulations Please ask for a special leaflet!

Illustrations, technical data, dimensions and weights are subject to alteration without notice. 1. 2001

K 2/3

Tools
Pipe Cutter
cuts PE and PVC pipes Cuts pipes square and straight. The lever design minimises the force required.

Order no. Model I Model II

for pipe

Weight kg

6050

up to 1 1/4" or 40 mm up to 2" or 63 mm

0,30 1,10

G G

Chamfering Tool
for beveling PE pipes For easy assembly of ISO push fit fittings the pipe should be beveled. We recommend our precision-made steel chamfering tool. This provides the correct chamfer when turned clockwise a few times on the pipe end.

Order no.

Pipe mm

DN

Weight kg

20 25 6000 32 40 50 63

1/2" 3/4" 1" 1 1/4" 1 1/2" 2"

0,07 0,07 0,10 0,17 0,22 0,62

G G G G G G

Saddle Blade
for shut-off saddles and shut-off adaptors for under pressure drilling

Order no.

Size Model I Model II

Weight kg

8401

for saddle 1" 1 1/4" for saddle 1 1/2" 2"

0,20 0,25

G G

1. 2001

K 3/1

Tools
Order no. Pipe mm DN Qty. Extractors Weight kg

Extractors
for dismantling ISO push fit fittings First ensure that the grip ring is not under tension. When pushed in, the extractors separate the grip ring from the pipe, which can then be pulled out. Application: for all Hawle products with ISO push fit fittings 6010

20 25 32 40 50 63 75 90 110 125 140 160

1/2" 3/4" 1" 1 1/4" 1 1/2" 2"

2 2 2 2 2 2 3 3 3 3 3 3

0,02 0,04 0,05 0,07 0,10 0,17 0,26 0,32 0,40 0,48 0,54 0,65

G G G G G G G G G G G G

IS

Hydrant-Master Universal Key


lightweight - robust - practical
of aluminium and ductile iron with reversible ratchet G for opening and closing G for operating coupling caps A + B + C G for operating hose couplings B + C G for breaking theft indicator caps

Order no.

Weight kg

3461

1,65

Operating Key

Order no.

for Service Valves Valves and Below Ground Hydrants Above Ground Hydrants

Length Weight mm kg

3410 3420 3460

830 1227 420

2,00 4,10 1,25

G G G

No. 3410/3420

No. 3460

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

K 3/2

Flanged Fittings

No. 8500 Double Flanged Pipe


FF
EN 545 (DIN 28614) working pressure max. PN 16 of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated flanges according to EN 1092-2 (DIN 28605) standard drilling to DIN 2501 - PN 10 * also available drilled to DIN 2501 PN 16 (please specify on order)

DN 50 50 65 65 80 80 80 80 80 100 100 100 100 100 125 125 125 125 125 150 150 150 150 150 *200 *200 *200 *200 *200

L 200 400 200 400 200 400 600 800 1000 200 400 600 800 1000 200 400 600 800 1000 200 400 600 800 1000 200 400 600 800 1000

Weight kg 7,50 10,00 9,50 13,00 9,20 12,50 15,70 18,90 22,00 10,70 15,00 19,00 23,00 27,00 13,30 18,50 24,00 29,00 34,50 16,50 23,00 29,50 36,00 42,50 23,00 32,50 41,50 51,00 60,00 G G G G G G G G G G G G G G G G G G G G G G G G G G G G G

No. 8550 Double Flanged Taper


FFR EN 545 (DIN 28645) working pressure max. PN 16 of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated flanges according to EN 1092-2 (DIN 28605) standard drilling to DIN 2501 - PN 10 * also available drilled to DIN 2501 PN 16 (please specify on order) + of grey iron

DN 65 80 80 100 100 100 +125 125 125 150 150 150 *200 *200 *200

DN 1 50 50 65 50 65 80 65 80 100 80 100 125 100 125 150

L 200 200 200 200 200 200 400 200 200 200 200 200 300 300 300

Weight kg

9,00 7,40 8,20 8,10 8,80 9,50 19,00 10,70 11,40 12,20 12,80 14,10 18,60 20,00 22,00

G G G G G G G G G G G G G G G

2. 2002

L 1/1

Flanged Fittings
No. 8540 Double Flanged Bend 45o
FFK 45o EN 545 (DIN 28639) working pressure max. PN 16 of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 DIN 1693) epoxy powder coated flanges according to EN 1092-2 (DIN 28605) standard drilling to DIN 2501 - PN 10 * also available drilled to DIN 2501 PN 16 (please specify on order) DN 50 65 80 100 125 150 *200 b 150 165 130 140 150 160 180
Weight kg

9,00 12,00 9,50 11,50 14,60 18,70 27,50

G G G G G G G

No. 8530 Double Flanged Bend 90o


Q 90o EN 545 (DIN 28637) working pressure max. PN 16 of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 DIN 1693) epoxy powder coated flanges according to EN 1092-2 (DIN 28605) standard drilling to DIN 2501 - PN 10 * also available drilled to DIN 2501 PN 16 (please specify on order)

DN 50 65 80 100 125 150 *200

b 150 165 165 180 200 220 260

Weight kg

9,30 9,70 9,90 11,90 15,60 20,50 31,00

G G G G G G G

No. 8510 All Flanged Tee


T EN 545 (DIN 28643) working pressure max. PN 16 of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 DIN 1693) epoxy powder coated flanges according to EN 1092-2 (DIN 28605) standard drilling to DIN 2501 - PN 10 * also available drilled to DIN 2501 PN 16 (please specify on order) + of grey iron

DN 50 65 65 80 80 80 100 100 100 100 125 +125 125 125 125 +150 +150 150 150 150 150 *200 *200 *200 *200 *200

DN 1 50 50 65 50 65 80 50 65 80 100 50 65 80 100 125 50 65 80 100 125 150 80 100 125 150 200

L 300 330 330 330 330 330 360 360 360 360 400 450 400 400 400 500 500 440 440 440 440 520 520 520 520 520

h 150 157 165 160 165 165 170 170 175 180 185 195 190 195 200 200 207 205 210 215 220 235 240 245 250 260

Weight

12,50 15,50 16,50 14,00 14,70 16,00 16,60 17,40 18,60 19,40 21,50 31,00 23,00 24,00 25,50 27,50 39,00 29,00 29,50 31,00 32,00 42,50 43,00 44,00 46,50 50,00

G G G G G G G G G G G G G G G G G G G G G G G G G G
2. 2002

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

L 1/2

Flanged Fittings

No. 8740 All Flanged Short Tee


working pressure max. PN 16 of ductile iron GGG EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated on request: a) No. 8741 with vertical outlet DN 100 (surcharge) b) No. 8742 with 1" thread (surcharge) flanges according to EN 1092-2 standard drilling to DIN 2501 - PN 10 (DIN 2501 PN 16 please specify on order)

DN 200 250 300

L 400 460 520

h 200 230 260

Weight kg

45,0 66,0 86,0

G G G

No. 8520 All Flanged Crosses


TT working pressure max. PN 16 of grey iron EN-GJL-250 according to EN 1561 (GG - DIN 1691) epoxy powder coated flanges according to EN 1092-2 standard drilling to DIN 2501 - PN 10 * also available drilled to DIN 2501 PN 16 (please specify on order)

DN 80 100 125 150 *200

L 360 400 450 500 600

Weight kg

27,0 34,0 46,0 60,0 93,0

G G G G G

No. 8750 All Flanged Short Cross


working pressure max. PN 16 of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated on request: a) No. 8751 with vertical outlet DN 100 (surcharge) b) No. 8752 with 1" thread (surcharge) flanges according to EN 1092-2 standard drilling to DIN 2501 - PN 10 (DIN 2501 - PN 16 please specify on order)

DN
200 250 300 400 500

L
400 460 520 700 830

Weight kg 60,0 91,0 112,0 213,0 352,0

G G G G G

2. 2002

L 2/1

Fittings

No. 5049 Double Flanged Duck Foot Bend 90o


N EN 545 (DIN 28638) DN working pressure max. PN 16 of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 DIN 1693) epoxy powder coated flanges according to EN 1092-2 standard drilling to DIN 2501 - PN 10 80 100 150

DN 80 100 150 b 165 180 220

Weight kg 13,40 16,80 29,50 c 110 125 160 G G G

No. 5046 Flanged Duck Foot Bend with PVC socket 90


EN-KS 90 working pressure max. PN 16 of grey iron EN-GJL-250 according to EN 1561 (GG - DIN 1691) epoxy powder coated flanges according to EN 1092-2 standard drilling to DIN 2501 - PN 10 DN 80 100

DN 80 100 a 260 280

Weight kg 16,50 19,50 b 165 180 c 110 125 G G

d 90 110

No. 5045 Flanged Duck Foot Bend 90o "System 2000", restraint
for PE and PVC pipes

No. NL44 Cut-in Socket Fitting


EMS PN 16 for subsequent installation of valves and fittings in grey iron and ductile iron pipelines of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 DIN 1693) epoxy powder coated

DN 80 100 125 150 200

L 465 507 550 550 590

t 84 88 91 94 100

s 155 175 185 185 195

Weight 12,4 13,4 19,5 28,5 36,5 G G G G G

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

L 2/2

Fittings
for PE (PE 80/100) and PVC pipes up to PN 16
(DIN 8074, 8061 / 8062)

Connector
Pipe 63 75 90 110 125 140 160 180 200 225 250 280 315 355 G G G G G G G G G G G G G G

Double Socket Tee


with flanged branch Pipe Flange DN 63 75 90 110 110 110 125 125 140 140 140 160 160 160 180 180 200 225 225 225 50 65 80 50 80 100 80 100 80 100 125 80 100 150 80 150 200 80 100 200 G G G G G G G G G G G G G G G G G G G G

All Socket Tee


Pipe Pipe A B 63 75 90 110 110 110 125 125 125 140 140 140 160 160 160 180 180 200 225 225 225 63 75 90 63 90 110 90 110 125 90 110 140 90 110 160 125 180 200 90 110 225 G G G G G G G G G G G G G G G G G G G G G

total restraint minimal pipe insertion force - easy to dismantle


for water and non aggressive effluent The pipe is sealed with a lip seal. Minimal pipe insertion force is requried for pushing the pipe end into the seal chamfer with an appropriate chamfer. The pipe restraining system is separate from the sealing system and is activated by tightening the lock ring. For thinwalled PE-pipes (up to 3mm wall thickness) and low internal pressure we recommend using a support liner (see page D 2/4).

Connector No. 0430


Chamfer the pipe (by use of a connector as a sleeve: chamfer the pipe strongly)

Assembly instructions and tensile load see "page M 6/2"

Material: Body (1), Lock ring (5) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), epoxy powder coated Lip seal (2) of elastomer, suitable for potable water Ms 58 (from DN 300 Rg7) A 2 (stainless)

No. 8525 Double Socket Tee with flanged


branch
equal and reducing

Spacer bushes (3) of PE Grip ring (4) Bolts (6)

No. 8515 All Socket Tee


equal and reducing

2. 2002

L 2/3

Fittings
No. 0430 Connector
Pipe A mm

L
171 175 181 181 185 197 221 241 261 265 300 306 358 464

E
80 82 85 85 87 93 105 113 125 128 145 148 174 237

B
124 138 152 172 193 210 236 258 284 314 347 376 422 472

Weight kg

63 75 90 110 125 140 160 180 200 225 250 280 315 355

3,2 4,0 5,4 6,4 7,8 9,0 12,0 14,5 21,5 26,0 33,0 38,5 58,5 96,0

No. 8525 Double Socket Tee


with flanged branch

A mm

DN

L
236 250 268 240 270 290 274 294 288 308 334 300 320 380 310 415 480 356 376 488

E
83 85 85 85 85 85 87 87 93 93 93 105 105 105 113 113 130 130 130 130

h
100 110 140 150 150 150 160 160 170 170 170 180 180 180 200 200 220 220 220 230

Weight kg

equal and reducing

63 75 90 110 110 110 125 125 140 140 140 160 160 160 180 180 200 225 225 225

50 65 80 50 80 100 80 100 80 100 125 80 100 150 80 150 200 80 100 200

8,0 9,0 11,0 10,0 11,5 12,0 14,0 14,2 14,8 15,3 16,0 16,5 17,0 20,0 23,0 31,0 47,0 33,5 33,0 55,0

No. 8515 All Socket Tee


equal and reducing

A mm

B mm

L
236 250 268 240 270 290 274 294 306 288 305 344 310 330 380 360 415 460 356 376 488

E1
83 85 85 85 85 85 87 97 90 93 93 96 105 105 105 113 113 128 128 128 130

E2
83 85 85 80 85 85 85 85 90 85 85 96 85 85 105 87 113 128 85 128 130

h
118 125 134 140 145 145 150 150 153 157,5 160 167 170 170 190 180 207,5 230 200 200 244

Weight kg

63 75 90 110 110 110 125 125 125 140 140 140 160 160 160 180 180 200 225 225 225

63 75 90 63 90 110 90 110 125 90 110 140 90 110 160 125 180 200 90 110 225

6,0 7,7 9,0 7,7 8,9 9,2 10,4 10,7 15,0 12,2 12,5 19,0 14,1 14,3 16,6 24,0 29,0 35,0 29,5 30,0 55,0

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

L 2/4

Fittings
for PE (PE 80/100) and PVC Tubes up to PN 16
(DIN 8074, 8061 / 8062)
Pipe 63 75 90 110 125 140 160 180 200 225 250 280 315

Bend
90o 45o 30o
G G G G G G G G G G G G G G G G G G G G G G G G G G

End Cap
Pipe 63 75 90 110 125 140 160 180 200 225 250 280 315

Duck Foot Bend


Pipe A 90 110

Flange
DN 80 100 G G

total restraint minimal pipe insertion force - easy to dismantle


for water and non aggressive effluent The pipe is sealed with a lip seal. Minimal pipe insertion force is requried for pushing the pipe end into the seal chamfer with an appropriate chamfer. The pipe restraining system is separate from the sealing system and is activated by tightening the lock ring. For thinwalled PE-pipes (up to 3mm wall thickness) and low internal pressure we recommend using a support liner (see page D 2/4).

G G

G G G G G G G G G G G G G

Bend No. 8535 90o No. 8545 45o No. 8555 30o

Assembly instructions and tensile load see "page M 6/2"

Material: Body (1), Lock ring (5) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated Lip seal (2) Spacer bushes (3) Grip ring (4) Bolts (6) 1 2 of elastomer, suitable for potable water of PE Ms 58 from DN 300 Rg7 A 2 (stainless) 3 4 5 6

End Cap No. 8075


with lateral 1" female threaded outlet Threaded outlets 1 1/4" / 1 1/2" / 2" as well as axial version on request

Duck Foot Bend No. 5045

2. 2002

L 2/5

Fittings

Bend No. 8535 90o No. 8545 45o No. 8555 30o

Pipe mm 90o 63 75 90 110 125 140 160 180 200 225 250 280 315 153 170 188 213 240 246 283 293 353 355 427 430 506

b 45o 30o

Weight kg

90o

80 124 4,2 112 82 138 5,5 120 129 115 85 152 7,1 140 122 85 172 9,2 87 193 11,7 153 93 210 15,0 159 181 155 105 236 19,6 113 258 24,0 191 125 284 37,5 221 128 314 43,0 224 145 347 57,0 263 148 376 69,0 266 174 422 101,0 313

45o 30o 3,7 4,5 6,4 6,0 7,5 7,3 9,9 12,3 16,2 16,0 19,5 30,0 39,0 43,5 55,0 67,0

End Cap No. 8075

Pipe mm 63 75 90 110 125 140 160 180 200 225 250 280 315

L 106 138 141 159 162 169 180 192 203 207 225 228 254

E 80 82 85 85 87 93 105 113 125 128 145 148 174

B 124 138 152 172 193 210 236 258 284 314 347 376 422

Weight kg

2,7 3,2 4,5 5,8 6,1 7,4 8,6 11,7 14,5 16,5 20,5 25,0 33,5

Duck Foot Bend No. 5045

DN 80 100

Pipe mm 90 110

A 210 223

E 85 85

H 110 125

H1 165 180

Weight kg

12,7 16,0

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

L 2/6

Sundries
No. 9920 Valve Actuator
In standard version 400 V, 50 Hz, three phase motor, easily adjustable limit switch, dual torque switch, signal output to control flasher, thermoswitch for motor protection, handwheel for emergency use. Connection according: DIN 3210 GO resp. G1/2 Shaft coupling: DIN 3210 E Enclosure of actuator: IP 67 Enclosure of switches: IP 66 Variations from the standard version on request. symbolic photo

E2 Elypso Valve DN 50 - 150 200 250 - 500 600 DN 50 - 80 100 -125 150 - 200 250 300 - 500 600 Type SA 07.5 SA 10.1 SA 14.1 SA 14.5 PN 16 16 16 16

Valve Actuator Type SA 07.5 SA 10.1 SA 14.1 SA 14.5


Weight kg

20,0 23,5 50,5 60,0

G G G G

Valve Actuator U/min ~ Closing time

16 16 16 16 22 16 Hight 252 253 295 295

1,0 min 1,5 min 2,0 min 2,5 min 2,5 min 4,5 min Length 514 536 713 720 Width 299 312 375 375

other closing times and versions on request

Important: The actuator should not be used with HAWLE E2 Elypso Valve for partial flow control. For using the actuator with HAWLE E2 Elypso Valves please specify the following details on order: 1. working pressure, 2. alignment of the valve, 3. how often the valve is to be opened and closed within 24 hours.

No. 4000 ELE2 E2 Elypso Valve - short version


with adaptor for actuator

No. 4700 ELE2 E2 Elypso Valve - long version


with adaptor for actuator
including bolts (stud bolts and nuts) Connection suitable for valve actuator No. 9920

No. 8630E2 E2 Actuator

Bolt Shaft Weight kg DN circle Nr. 4000ELE2 Nr. 4700ELE2 15,0 G 16,0 G 20 50 102 21,0 G 22,5 G 20 65 102 22,5 G 24,5 G 20 80 102 28,5 G 31,5 G 20 100 102 39,0 G 42,0 G 20 125 102 44,5 G 50,0 G 20 150 102 69,5 G 77,5 G 20 200 102 30 100,5 G 122,0 G 250 140 30 148,0 G 171,0 G 300 140 30 206,0 G 350 140 30 264,0 G 303,0 G 400 140 30 335,0 G 450 140 30 483,0 G 546,0 G 500 140 30 714,0 G 814,0 G 600 140

Nr. 8630E2

3,8 3,8 3,8 3,8 3,8 3,8 5,3 8,5 8,5 8,5 10,3 10,3 20,0 20,0

G G G G G G G G G G G G G G

Head Stock
for operating HAWLE Elypso Valves
of cast iron

Order no. 9890 DN 100 150 200 250


Height Weight kg

No. 9890
without position indicator, with fixed handwheel

920 920 920 920

35,5 40,0 44,0 50,0

G G G G

Order no. 9892 DN 100 150 200 250


Height Weight kg

No. 9892
with position indicator and fixed handwheel

920 920 920 920

35,5 40,0 44,0 50,0

G G G G

2. 2002

M 1/1

Sundries
No. 9860

Butterfly Valve
PN 10/16 of cast iron

DN 300 300 350 350 400 400 450 500 500 600 600 700 800 900 1000 1200

PN 10 16 10 16 10 16 10 10 16 10 16 10 10 10 10 10

Length

Weight

No. 9860
with geared drive and handwheel Coating: EKB epoxy powder coating

No. 9800
with geared drive and handwheel Coating: Body outside: Body inside: Disc: EKB epoxy powder coated enamelled enamelled

270 270 290 290 310 310 330 350 350 390 390 430 470 510 550 630

110,0 160,0 135,0 255,0 195,0 325,0 265,0 305,0 535,0 405,0 815,0 590,0 720,0 1115,0 1335,0 2070,0

G G G G G G G G G G G G G G G G

No. 9800 DN
For DN 200 and higher please specify nominal pressure on order Length Weight kg

150 200 250 300 350 400 450 500 600

210 230 250 270 290 310 330 350 390

38,0 51,0 53,0 83,0 85,0 150,0 152,0 241,0 314,0

G G G G G G G G G

No. 9820 Non Return Valve


with lever and counterweight PN 10 - 16 of cast iron
length same as flat valve

DN 150 200 200 250 250 300 300 350 400 500 600 700 800
For DN 200 and higher please specify nominal pressure on order

PN 16 10 16 10 16 10 16 10 10 10 10 10 10

Length

Weight

Coating: EKB epoxy powder coated

210 230 230 250 250 270 270 290 310 350 390 430 470

45,0 60,0 60,0 80,0 80,0 100,0 100,0 135,0 180,0 270,0 400,0 530,0 700,0

G G G G G G G G G G G G G

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

M 1/2

Sundries

No. 9850 Float Valve


straight-through globe version
of cast iron PN 10 also available on request in angle-pattern version

DN 50 65 80 100 125 150

Length

Weight kg

230 290 310 350 400 480

25,0 35,0 45,0 63,0 86,0 118,0

G G G G G G

Figurative picture

No. 9880 Needle Valve


of cast iron PN 10/PN 16 with geared drive and handwheel with blade rim for directing the water jet ask for a questionnaire about your requirements also available on request with actuator

DN 150 200 200 250 250 300 300 350 350 400
For DN 200 and higher please specify nominal pressure on order

PN 10 10 16 10 16 10 16 10 16 10 16 10 16

Length

Weight kg

325 400 400 500 500 600 600 700 700 800 800 1000 1000

90,0 110,0 148,0 220,0 230,0 330,0 345,0 425,0 450,0 570,0 595,0 875,0 945,0

G G G G G G G G G G G G G

400 500 500

2. 2002

M 2/1

Sundries

No. 9810 Dismantling Piece


lock type, epoxy coated PN 10/PN 16 Length adjustment range: +/- 25 mm Bolts: galvanized

DN 50 65 80 100 125 150 200 250


For DN 200 and higher please specify nominal pressure on order

Length

Weight kg

180 180 200 200 200 200 220 220 220 230 260

11,0 13,0 17,0 21,0 26,0 35,0 49,0 64,0 73,0 134,0 160,0

G G G G G G G G G G G

300 350 400

No. 9900 Back Flow Preventer


Standard version: Body: Plug: of grey iron DN 40 - 50 red brass DN 65 - 300 stainless steel

DN 40 50 65 80 100 125 150


For DN 200 and higher please specify nominal pressure on order

Length

Weight kg

180 200 240 260 300 350 400 500 600 700

9,0 11,0 17,0 21,0 29,0 37,0 62,0 79,0 155,0 180,0

G G G G G G G G G G

PN 10/PN 16

200 250 300

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

M 2/2

Non Return Valve

Order No.

Version without lever and counterweight

PN 16

40
G

50
G

65
G

80
G

100
G

125
G

150
G

200
G

250
G

300
G

9830

Automatically closing of the disc reliably prevents a back flow of the medium. The disc opens automatically, if the medium flows in the directionindicated by the arrow on the valve body. Face-to-face dimensions according EN 558-1 GR 48 (DIN 3202 T1 - F6)
Optional with lever and counterweight on request opening pressure min. 0,03 bar closing pressure min. 0,1 bar (tight)

Material: Body and disc: of grey iron, epoxy powder coated Bolts, nuts and shaft: of stainless steel A2 Disc lever-arm: ductile cast iron, epoxy powder coated Disc gasket: of elastomer, suitable for potable water

Installation Instructions:
G

In general Non Return Valves are designed to be installed in horizontal pipe lines. An installation in sloping and vertical pipe lines is possible if the flow of the medium is upwards.

Direction of flow has to be according to the arrow indicated on the body. Axle of the disc shaft has to be fully horizontal.

2. 2002

M 2/3

Non Return Valve


No. 9830
without lever and counterweight

Flanges to DIN EN 1092-2 (DIN 28605), drilled to DIN 2501-PN 10 (standard); for DIN 2501-PN 16 in sizes of DN 200 mm and above please specify on order; other standards on request!

DN 40 50 65 80 100 125 150 200 250 300

PN 16 16 16 16 16 16 16
10 16 10 16 10 16

L 180 200 240 260 300 350 400 500 600 700

H 119 120 141 168 175 199 217 277 337 374

D 150 165 185 200 220 250 285 340 405 460

d1 88 102 122 138 158 188 212 268 320 378

k 110 125 145 160 180 210 240 295


350 355 400 410

d2 18 18 18 18 18 18 22 22
22 26 22 26

f 3 3 3 3 3 3 3 3 3 4

b 18 20 20 22 24 26 26 30 32 32

bolts 4 x M 16 4 x M 16 4 x M 16 8 x M 16 8 x M 16 8 x M 16 8 x M 20
8 12 12 12 12 12 x x x x x x M M M M M M 20 20 20 24 20 24

Weight kg 9,0 11,0 15,0 21,0 31,5 46,0 60,0 120,0 180,0 270,0

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

M 2/4

Strainer

Order no.

Version with stainless steel double-screen

PN 16

40
G

50
G

65
G

80
G

100
G

125
G

150
G

200
G

250
G

300
G

9910

The fine-meshed double screen made from stainless steel reliably restrains all parts bigger than 0,5 mm (DN 40 - DN 150 mm ) or bigger than 0,6 mm (DN 200 - 300 mm). Face-to-face dimension according to EN 558-1 GR 1 (DIN 3202 T1 - F1)

Material: Body and lid: grey iron, epoxy powder coated Bolts and nuts: stainless steel Double screen: stainless steel, standard mesh-size: DN 40 150: DN 200 300: Gasket: Klingerit

ca. 0,5 mm ca. 0,6 mm

Installation Instructions:
G

In general Strainers are designed to be installed in horizontal pipe lines. An installation in sloping and vertical pipe lines is possible if the flow of the medium is downwards.

Direction of flow has to be according to the arrow indicated on the body whereby the lid has to look to the bottom.

1. 2001

M 2/5

Strainer
No. 9910
with stainless steel double-screen

Flanges to DIN EN 1092-2 (DIN 28605), drilled to DIN 2501-PN 10 (standard); for DIN 2501-PN 16 in sizes of DN 200 mm and above please specify on order; other standards on request! DN 40 50 65 80 100 125 150 200 250 300 PN 16 16 16 16 16 16 16
10 16 10 16 10 16

L 200 230 290 310 350 400 480 600 730 850

H 150 160 180 215 235 280 320 405 540 680

H1 240 250 285 330 365 425 480 610 915 1110

D 150 165 185 200 220 250 285 340 405 460

d1 88 102 122 138 158 188 212 268 320 370

B 114 119 134 149 169 199 224 284 434 555

C 50 62 79 90 110 138 160 210 258 308

k 110 125 145 160 180 210 240 295


350 355 400 410

d2 18 18 18 18 18 18 22 22
22 26 22 26

f 3 3 3 3 3 3 3 3 3 4

b 18 20 20 22 24 26 26 30 32 32

bolts 4 x M 16 4 x M 16 4 x M 16 8 x M 16 8 x M 16 8 x M 16 8 x M 20
8 x M 20 12 x M 20 12 x M 20 12 x M 24 12 x M 20 12 x M 2

Weight kg 8,8 11,0 16,8 19,5 34,0 42,5 56,0 110,0 165,0 285,0

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

M 2/6

Sundries

No. 9940 Pipeline Spacers


O.D. - Pipeline (anti-friction) 92* 528 mm Type "F" Type "G" from 466 mm Type "E" Type 25 G G G Type and number of segments depends on the outside diameter of pipeline. The height of the spacer segments depends on the inside diameter of the protective tube. Special leaflets on request.

Segment height / mm

41 G G G

60 G G

90

Order no. 9945

Weight 1,80 kg

* smaller diameters on request

No. 9945 Application Tool for Pipeline Spacers

Cover range of simple elements Type F/G


OD Carrier pipe min 92 116 153 189 225 261 296 314 377 447 max 115 152 188 224 260 295 376 376 446 528 Elements to make one insulator F 1 2 2 3 3 4 4 5 6 7 G 1 1 1 1 Recommended distance between spacers m 2 2 2 2 2 2 2 2 2 2

Type E
OD Carrier pipe min 466 531 631 731 831 931 1031 1160 1361 1601 max 530 630 730 830 930 1030 1159 1360 1600 1799 5 6 7 8 9 10 11 13 15 17 Elements to make one insulator Recommended distance between spacers m 2 2 2 2 2 2 2 1,5 1,2 1

2. 2002

M 3/1

Sundries
No. 0820 Warning Tape
insert with the message "Beware Water Pipe" without metal

No. 0820
250 m - roll G

No. 0830
A up to 1000 m B 1250 to 5000 m C from 5000 m G G G

No. 0830 Warning Tape


with metal insert Non-decaying locating and warning tape on non-metallic pipes for installing with the pipeline with the message "Beware Water Pipe"

250 m - roll

Indicator Plates
of plastic, impact resistant, weatherproof, with interchangeable characters

Order no. Dimensions 0850 0860 0870 200 x 140 100 x 140 200 x 250
L V

Type L V L V L V G G G G G G

No. 0850 No. 0860 No. 0870

for mains pipes for service valves for hydrants

= Blank = Complete with inserts

Numbers and Letters


Inserts for indicator plates

when ordering indicator plates, resp. numbers and letters, please specify the colour requested ! "blue" "green" "white" "yellow" - water - waste water - hydrants - gas

Numbers and Letters 0881 0882 Order no. 0880 for 10 mm 25 mm 40 mm Size G No. 0850 G G No. 0860 G No. 0870 G G G

1-space blank 0890 0891 0892 10 mm 25 mm 40 mm G G G G G G G

5-space blank 0900 10 mm G G

Wooden Box for Inserts


for clearly displayed storage of numbers and letters for indicator plates

No. 0910 Empty No. 0911 Filled for approx. 160 plates
Please specify the colour requested ! "blue" "green" "white" "yellow" - water - waste water - hydrants - gas
2. 2002

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

M 3/2

Sundries

Pressure Reducing Valve


of ductile iron epoxy powder coated PN 10 / PN 16 with 2 pressure gauge assemblies (glycerine pressure gauges) inclusive valve position indicator

DN 1 1/4" 1 1/2" 50 65 80 100 125 150 200 250 300 350 400

Length

Weight kg

For DN 200 and higher please specify nominal pressure on order

184 184 230 290 310 350 400 480 600 730 850 980 1100

16,0 16,0 16,0 22,0 23,0 37,0 60,0 68,0 124,0 193,0 334,0 544,0 646,0

G G G G G G G G G G G G G

up to DN 700 on request

Float Valve
of ductile iron epoxy powder coated PN 10 / PN 16 consisting of: main valve and pilot valve (Connecting pipe between main valve and pilot valve not included; to be installed on site) inclusive valve position indicator

DN 1 1/4" 1 1/2" 50 65 80 100 125 150 200 250 300 350 400

Length

Weight kg

184 184 230 290 310 350 400 480 600 730 850 980 1100

10,0 10,0 17,0 23,0 24,0 38,0 61,0 68,0 124,0 193,0 334,0 544,0 646,0

G G G G G G G G G G G G G

up to DN 700 on request

For DN 200 and higher please specify nominal pressure on order

Pressure Relief and Safety Valve


of ductile iron epoxy powder coated PN 10 / PN 16 with 1 pressure gauge assembly (glycerine pressure gauge) inclusive valve position indicator

DN 1 1/4" 1 1/2" 50 65 80 100 125 150 200 250 300 350 400

Length

Weight kg

For DN 200 and higher please specify nominal pressure on order

184 184 230 290 310 350 400 480 600 730 850 980 1100

15,0 15,0 16,0 22,0 23,0 37,0 60,0 68,0 124,0 193,0 334,0 544,0 646,0

G G G G G G G G G G G G G

up to DN 700 on request
2. 2002

M 4/1

Sundries
Check Valve
of ductile iron epoxy powder coated PN 10 / PN 16 inclusive valve position indicator l

DN 1 1/4" 1 1/2" 50 65 80 100 125 150 200

Length

Weight kg

184 184 230 290 310 350 400 480 600

8,0 8,0 15,0 21,0 22,0 36,0 59,0 67,0 122,0

G G G G G G G G G

up to DN 700 on request

For DN 200 and higher please specify nominal pressure on order

Solenoid Controlled Valve


of ductile iron epoxy powder coated PN 10 / PN 16 including solenoid valve 220 V / 50 Hz (other voltages available) inclusive valve position indicator

DN 1 1/4" 1 1/2" 50 65 80 100 125 150 200 250 300 350 400
For DN 200 and higher please specify nominal pressure on order

Length

Weight kg

184 184 230 290 310 350 400 480 600 730 850 980 1100

11,0 11,0 15,0 21,0 22,0 36,0 59,0 67,0 122,0 191,0 332,0 541,0 644,0

G G G G G G G G G G G G G

up to DN 700 on request

Pump Control Valve


of ductile iron epoxy powder coated PN 10 / PN 16 with integral automatic non-return valve dry-running protection at extra cost inclusive valve position indicator

DN 50 65 80 100 125 150 200 250 300 350 400

Length

Weight kg

230 290 310 350 400 480 600 730 850 980 1100

17,0 23,0 24,0 38,0 61,0 69,0 124,0 193,0 334,0 544,0 656,0

G G G G G G G G G G G

up to DN 700 on request
For DN 200 and higher please specify nominal pressure on order

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

M 4/2

Sundries
Flow Control Valve
of ductile iron epoxy powder coated PN 10 / PN 16 for constant outlet flow including orifice plate (Length 25 mm) inclusive valve position indicator DN 32/40 50 65 80 100 125 150 200 250 300 350 400
For DN 200 and higher please specify nominal pressure on order

Length
excl. plate

Weight kg

184 230 290 310 350 400 480 600 730 850 980 1100

16,0 17,5 23,0 24,0 38,0 61,0 69,0 124,0 193,0 334,0 543,0 646,0

G G G G G G G G G G G G

up to DN 700 on request

DN

Length
excl. plate

Weight kg

Pipe Burst Safety Shut-Off Valve


of ductile iron epoxy powder coated for protection of pipework systems including orifice plate inclusive valve position indicator

32/40 50 65 80 100 125 150 200 250 300 350 400


For DN 200 and higher please specify nominal pressure on order

184 230 290 310 350 400 480 600 730 850 980 1100

16,0 17,0 23,5 24,0 38,0 61,0 69,0 124,0 193,0 334,0 544,0 647,0

G G G G G G G G G G G G

up to DN 700 on request

with threaded outlet

Back Flow Preventer with threaded outlet with flanged outlet


of ductile iron epoxy powder coated PN 10 / PN 16 Vacuum breaking and 100 % segregation of piping networks (without valves) inclusive valve position indicator

DN 1" 1 1/2"

Longueur

Weight kg

238 305

8,0 13,0

G G

with flanged outlet

DN 50 65 80 100 150 200 250


For DN 200 and higher please specify nominal pressure on order

Longueur

Weight kg

511 687 662 765 1019 1289 1511

40,0 72,0 75,0 135,0 185,0 330,0 495,0

G G G G G G G

up to DN 700 on request

2. 2002

M 5/1

Sundries

....smoothly, without a hitch!


No. 3443 Mounting-spray
for PE and PVC pipes for an easy installation made from pure silicon (with a special solvent) with KTW-approval for potable water

without CFCs

400 ml

Attention: observe the safety-instructions remarked on the tin

No. 3444 Fitting grease


for potable and hot water fittings suitable for spindle crest with elastomers Special grease type VR 69-252 with DVGW-KTW-approval for potable water meets the requirements of DIN EN 200

100 g

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

2. 2002

M 5/2

Overall view

Valves and fittings for PE and PVC pipes (DIN 8074, 8061 / 8062) total restraint - up to PN 16
E2 Elypso Valve No. 4040E2
DN 50-300

E2 Elypso Valve Flange/Socket end No. 4041E2


DN 50-300

see page A 7/5

see page A 7/7

Flange Adaptor No. 0400


equal and reducing

E2 Combi-T No. 4343E2


DN 50-200

DN 50-400 see page G 1/1 for PE G 2/1 for PVC

see page B 1/5

Double Socket Tee


with flanged branch

Connector No. 0430


DN 50-300

No. 8525
equal and reducing

DN 50-200 see page L 2/3 see page L 2/3

Bend No. 8535 90o No. 8545 45o No. 8555 30o
DN 50-300 see page L 2/5

All Socket Tee No. 8515


equal and reducing

DN 50-200 see page L 2/3

Duck Foot Bend No. 5045


DN 80, DN 100

End Cap No. 8075


DN 50-300

see page L 2/5

see page L 2/5

For thinwalled PE pipes (up to 3mm wall thickness) and low internal pressure we recommend using a support liner.

1. 2001

M 6/1

Overall view

ASSEMBLY INSTRUCTIONS:
For flange adaptors: bolt the flange to the mating flange first. Chamfer the pipe use lubricant (see page M5/2) Do not use oil ! Push the pipe to the end of the socket. For thinwalled PE-pipes (up to 3mm wall thickness) and low internal pressure we recommend using a support liner

Tighten the lock ring bolts crosswise until lock ring is tight on bushes.

DISMANTLING INSTRUCTIONS:
Ondo and remove lock ring bolts.

Twist and withdraw the pipe.

TENSILE TESTING:
The following maximum tensile loads have been established.
* 1 kN = 100 kp

Test data: HAWLE test laboratory tensile testing machine HDPE pipe (PE 80)DIN 8075 - NORM B 5172 PN 10 (Gas PN 4) Data established by use of a support liner and under 0 bar internal pressure. Room temperature: 23o C Speed of tensile test (mm/min.): 0,1 x the free pipe length (L)
This table shows the maximum end load capacity of a connection, compared with the effective theoretical loads in a PE pipeline with 10 bar. A connection provides a safety factor of 4 to 6 times!

Max. tensile load Theoretical tensile Pipe load - (kN*) at 10 bar established in tests (kN*) internal pressure mm
63 75 90 110 125 140 160 180 200 225 250 280 315 3,15 4,42 6,37 9,50 12,27 15,40 20,10 25,45 31,40 39,80 49,10 61,60 77,80 20 28 38 56 63 66 98 130 145 153 233 215 270

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

M 6/2

BAIO-Combi-System

G No flanges - no bolts G Fewer joints G Minimum labour costs G Compact design G Convertible gaskets for cast and ductile iron, PVC and PE pipes

G Sockets with integral Pipe-Lock G Reduces your stock of fittings G High corrosion resistance by fluidised bed epoxy powder coating

DN 80 - DN 200

Spigot and socket valve No. 1200 Pipe-Lock or No. NL 80 Hawle Stop Socket Tee Bayonet locking

Pipe-Lock or Hawle-Stop

NEW EFFICIENT RELIABLE

Concentric taper

Please ask for special leaflet


Pipe-Lock or Hawle-Stop

Bayonet lugs for Pipe Lock or Hawle Stop

A Bayonet locking system is available across the entire HAWLE range of fittings B Lugs for restraining plain ended pipe with the Pipe Lock Ring or Hawle Stop

1. 2001

M 7/1

BAIO-Combi-System
Range of fittings (other designs on request) Hawle-Sockets DN 80 - DN 200
No. NL 10 Socket Combi Tee with integral valve No. NL 00 Spigot Socket Valve No. NL 20 Socket Tee

No. NL 50 Collar without thread No. NL 51 Collar with thread

No. NL 40 Concentric Taper

No. NL 44 Cut-in Socket Fitting

for inserting valves and fittings with socket seals into an existing pipeline

No. No. No. No.

NL NL NL NL

30 32 33 34

Bend 90o Bend 45o Bend 30o Bend 22o

No. NL 60 Duckfoot Bend

No. NL 41 Flanged Spigot

No. NL 42 Flanged Socket

No. NL 47 Endcap All sockets convertible for PVC pipes with HAWLE special GKS gasket Restraint Joints: Ductile Iron Pipes: Pipe-Lock Ring (electroconductive) or HAWLE-Stop (not electroconductive) PVC/PE-pipes: HAWLE-Stop-PVC/PE

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

1. 2001

M 7/2

ZAK -SYSTEM

ZAK -Description ZAK -System


G G G

the threadless, restraint jointing system for service connections integrated in Pipe Saddles, Service Valves and Fittings PN 16

Thread

additional Seal

Incrustation

Simple installation:

push into rotate for 90 pull out fit the snap ring

ZAK -sockets d 34

for pipe drilling 25 mm ISO-push fit from PE-pipes 20 mm - 40 mm

ZAK -sockets d 46

for pipe drilling 35 mm ISO-push fit from PE-pipes 32 mm - 63 mm

ZAK -Assembly, Dismantling


ZAK -System Assembly Instructions
1 2

Grease the O rings of the spigot end. Push the ZAK-spigot end into the ZAK- socket to the stop.

Rotate the ZAK-Fitting for 90 clockwise to the stop

Pull out the ZAK- Fitting to the stop (approx. 4 mm)

Fit the snap ring in the gap and close it.

ZAK -System Dismantling Instructions


1 2 3

Open the snap ring, widen it and pull it back.

Push in the ZAK- Fitting to the stop (approx. 4 mm)

Turn the ZAK-Fitting for 90 counterclockwise to the stop and pull it out of the ZAKsocket.

ZAK -Range

ZAK-Service Valve
for lateral tapping

ZAK-Service Valve
for vertical tapping

No. 2810

No. 3160

ZAK 34 DN 3/4" 1" 1 1/4" 1 1/2" DN 3/4" 1" 1 1/4" 1 1/2" PE-Pipe mm 25 32 40 50 a 10,3 10,3 10,3 10,3 H 168 168 168 168 c 20 20 20 20 L 173 175 205 232 d1 16 16 16 16 t 52 63 76 91 Weight/kg 2,35 2,50 2,90 3,15

ZAK 34 DN 3/4" 1" DN 3/4" 1" t 52 63 PE-Pipe mm 25 32 a 10,3 10,3 H 240 240 c 20 20 H1 159 159 d1 16 16 L 80 86 Weight/kg 2,30 2,40

ZAK 46 DN 1 1/4" 1 1/2" DN 1 1/4" 1 1/2"

PE-Pipe mm 40 50 t 76 91 a 10,3 10,3

H 272 286 c 20 20

H1 190 190 d1 16 16

L 106 220 Weight/kg 4,15 4,25

ZAK -Range

ZAK-HAKU Shut-Off Saddle


for lateral and vertical tapping of PE and PVC pipes

ZAK-HAKU Pipe Saddle with flanged outlet


for lateral and vertical tapping of PE and PVC pipes

No. 5320

No. 5260

ZAK 34, for pipe drilling 25 mm Pipe mm 90 110 140 160 225 L 150 170 208 230 310 L1 110 120 120 120 120 H 73 73 76 80 83 Weight/kg 3,35 3,75 5,00 5,85 7,65

ZAK 46, for pipe Pipe mm 90 110 140 160 225

drilling 35 mm L L1 150 110 170 120 208 120 230 120 310 120

H 72 74 79 74 86

Weight/kg 3,55 4,00 5,20 5,95 7,70

ZAK 46, for pipe Pipe mm 63 90 110 125 140 160 225

drilling 35 mm L1 L 100 135 110 150 120 170 120 190 120 205 120 230 120 300

H 46 46 46 39 39 39 39

Weight/kg 1,90 3,00 3,10 3,80 4,80 5,00 7,00

ZAK -Range

ZAK-HAKU-Hawlinger
for vertical tapping of PE and PVC pipes

ZAK-HAKU-Hawlinger
for lateral and vertical tapping of PE and PVC pipes

No. 2305

No. 2310

ZAK 34, for pipe drilling 25 mm Pipe mm 63 90 110 125 140 160 225 A 175 175 175 175 175 175 175 B 155 155 170 190 205 230 305 C 110 110 110 110 110 110 110 D 68 68 68 68 68 68 68 Weight/kg 6,30 6,40 6,80 7,10 7,70 8,20 10,70

ZAK 34, for pipe drilling 25 mm Pipe mm 63 90 110 125 140 160 225 A 175 175 175 175 175 175 175 B 155 155 170 190 205 230 305 C 125 125 125 125 125 125 125 D 68 68 68 68 68 68 68 E Weight/kg 75 75 75 75 75 75 75 6,80 6,90 7,30 7,20 8,10 9,00 11,10

ZAK 46, for pipe drilling 35 mm Pipe mm A B C 90 110 125 140 160 180 225 205 205 205 205 205 205 205 155 170 190 205 230 250 305 115 115 115 115 115 115 115

D 82 82 82 82 82 82 82

Weight/kg 7,60 8,20 9,00 9,10 9,90 10,80 11,80

ZAK 46, for pipe drilling 35 mm Pipe mm A B C 225 130 155 90 225 130 170 110 225 130 190 125 225 130 205 140 225 130 230 160 225 130 250 180 225 130 305 225

D 82 82 82 82 82 82 82

E Weight/kg 8,70 65 9,10 65 10,40 65 10,00 65 11,00 65 12,50 65 13,90 65

ZAK -Range

ZAK-Universal Shut-Off Saddle


for lateral and vertical tapping of DCI, Steel- and AC pipes No. 3810 complete with straps and saddle seal No. 3810G without straps and saddle seal
When ordering please state DN, pipe o.d. and pipe material

ZAK-Universal-Pipe Saddle
for lateral and vertical tapping of DCI, Steel- and AC pipes No. 3540 complete with straps and saddle seal No. 3540G without straps and saddle seal
When ordering please state DN, pipe o.d. and pipe material

ZAK 34, for pipe drilling 25 mm Pipe mm 65 - 500 A 200 B 88 C 83 D 112

Weight without strap

Weight without strap

Weight/kg 2,50

ZAK 46, for pipe drilling 35 mm Pipe mm A B C 200 85 86 65 - 500

D Weight/kg 105 3,00

ZAK 46, for pipe drilling 35 mm Pipe mm A B 200 90 65 - 500

C 65

Weight/kg 1,70

ZAK -Range

ZAK-Universal-Hawlinger
for vertical tapping of DCI, Steel- and AC pipes No. 2405 complete with straps and saddle seal No. 2405G without straps and saddle seal
When ordering please state DN, pipe o.d. and pipe material

ZAK-Universal-Hawlinger
for lateral and vertical tapping of DCI, Steel- and AC pipes No. 2410 complete with straps and saddle seal No. 2410G without straps and saddle seal
When ordering please state DN, pipe o.d. and pipe material

ZAK 34, for pipe drilling 25 mm DN 65-500 A 165 B 200 C 95 D 68 Weight/kg 4,10

ZAK 34, for pipe drilling 25 mm DN 65-500 A 170 B 200 C 110 D 68 E 60 Weight/kg 4,70

ZAK 46, for pipe drilling 35 mm DN A B C 195 200 95 65-500

D 82

Weight/kg 5,20

ZAK 46, for pipe drilling 35 mm DN A B C 225 200 120 65-500

D 82

E 65

Weight/kg 6,10

ZAK -Range
ZAK -ISO-Fittings for PE-Pipe
ZAK-Adaptor ZAK-Elbow 90 swivel type ZAK-Elbow 90 PE tail

No. 6160
ZAK 34 PE-Pipe- mm Weight/kg 20 25 32 40 32 40 50 63 0,30 0,40 0,50 0,70 0,70 0,80 1,20 1,60

No. 6465
ZAK 34 PE-Pipe- mm Weight/kg 32 40 32 40 50 63 1,60 1,80 1,70 1,90 2,30 2,80

No. 6479
ZAK 34 PE-Pipe- mm Weight/kg 32 40 32 40 50 63 0,80 0,90 1,00 0,65 0,85 1,30

46

46

46

ZAK-Elbow 90

ZAK-PE-tail

ZAK-ISO fitting
slideable with detachable socket

No. 6480
ZAK 34 PE-Pipe- mm Weight/kg 20 25 32 40 32 40 50 63 0,40 0,55 0,80 1,10 0,90 1,20 1,65 2,10

No. 6180
ZAK 34 PE-Pipe- mm Weight/kg 32 40 32 40 50 63 0,50 0,95 0,60 0,60 0,90 1,20

No. 6170
ZAK 34 PE-Pipe- mm Weight/kg 32 50 1,05 1,85

46

46

ZAK -Range
ZAK-Connector
with double sockets

ZAK-Tee piece
all socketed

ZAK-Plug
for ZAK-adaptor

No. 6980
ZAK 34 46 Weight/kg 0,75 1,10

ZAK-Drilling adaptor
for Hawle drilling-machines

No. 6340
ZAK 46 L 120 Weight/kg 1,00

No. 6540
ZAK 46 L 120 H 60 Weight/kg 1,40

No. 5895
ZAK 34 46 Weight/kg 0,75 1,10

Strap with Saddle Seal


(Inclusive grip pieces, washers and nuts) for all ZAK-Saddles and ZAK-Hawlinger

No. 6945 O-ring


ZAK 34 / ZAK 46

No. 6970 Security-ring


ZAK 34 / ZAK 46

No. 3110

DN 65-500

When ordering please state DN, pipe o.d. and pipe material

Illustrations, technical data, dimensions and weights are subject to alteration without notice.

10

Edition 10. 02

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