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II: Frankenmarkt
Products of HAWLE well-known throughout the world for quality and durability. Licensees all over the world use HAWLEknow-how. Two thirds of HAWLE output is exported to all 5 continents, comprising more than 60 countries.
HAWLE recognized for innovation: G first resilient-seated gate valve in the world G first combination valve G first corrosion free hydrant and many other major firsts. HAWLE the name for durability and reliability
10. 2001
HAWLE-Production
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10. 2001
HAWLE-Product range
1 2 3 3b 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
E2 VALVE FLANGED ENDS E2 REDUCING VALVE E2 VALVE "SYSTEM 2000" ELYPSO VALVE, SOCKET ENDS FOR PVC E2 VALVE, SOCKET ENDS FOR CAST IRON E2 COMBI-T, SINGLE VALVE TEE E2 COMBI-III, TRIPLE VALVE TEE E2 COMBI-T, SOCKET ENDS CONCENTRIC TAPER E2 SPIGOT SOCKET VALVE H4 CORROSION FREE HYDRANT - RIGID TYPE H4 ABOVE GROUND HYDRANT - BREAK AWAY FREEFLOW BELOW GROUND HYDRANT COMBINED AIR RELEASE VALVE AUTOMATIC AIR VALVE SERVICE VALVE SERVICE VALVE SERVICE VALVE SERVICE VALVE WATER METER CONSOLE RESTRAINT CLAMP, for PVC ENDCAP RESTRAINT COLLAR, for PVC HAKU SADDLE FOR PLASTIC PIPES
Order no. no. 4000E2 no. 4150E2 no. 4040E2 no. 4600 no. 4500E2 no. 4340E2 no. 4450E2 no. NL10E2 no. NL40 no. NL00E2 no. 5151H4 no. 5096H4 no. 5060 no. 9822 no. 9876 no. 2500 no. 2800 no. 2630 no. 3130 no. 2961 no. 1254 no. 8050 no. 0430 no. 5250
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
HAKU SADDLE FOR PLASTIC PIPES SOCKET CLAMP, for PVC ISO FITTING MALE ADAPTOR, Acetal ISO FITTING ELBOW 90, Acetal WALL INLET FITTING DOUBLE FLANGED BEND 90 ALL FLANGED TEE COLLAR WITHOUT THREAD FLANGED DUCK FOOT BEND WITH PVC SOCKET 90 DOUBLE FLANGED DUCK FOOT BEND 90 REPAIR CLAMP, single lug UNIVERSAL PIPE SADDLE SHUT-OFF SADDLE WITH O-RING UNIVERSAL PIPE SADDLE, FLANGED OUTLET PIPE-LOCK-RING RESTRAINT FLANGE ADAPTOR FOR CAST IRON DOUBLE CHAMBER FLANGE ADAPTOR FOR CAST IRON RESTRAINT FLANGE ADAPTOR FOR PVC ISO PIPE FLANGE ADAPTOR FOR PE DOUBLE CHAMBER FLANGE ADAPTOR FOR PVC DOUBLE CHAMBER FLANGE ADAPTOR FOR PVC, reducing EXTENSION SPINDLE FOR SERVICE VALVES TELESCOPIC EXTENSION SPINDLE FOR E2 VALVES SURFACE BOX ADJUSTABLE
Order no. no. 5310 no. 9230 no. 6120 no. 6420 no. 6990 no. 8530 no. 8510 no. NL50 no. 5046 no. 5049 no. 0750 no. 3500 no. 3800 no. 3510 no. 1200 no. 7602 no. 7102 no. 7604 no. 5500 no. 5600 no. 5630 no. 9101 no. 9500E2 no. 2050
10. 2001
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
HAWLE-Corrosion Protection
High quality corrosion protection using the GSK fluidised bed Epoxy coating system
The environmentally friendly solvent- and pollution free powder coating technology
Epoxy coating
G Minimum coating thickness 250 m G Zero porosity G High adhesion to metal (min. 12 N/mm2) G High resilience (no cracking) G Smooth surface (no encrustation) G Approved for food handling to KTW standard (German Federal health standard) G High impact resistance G Bacteriological approval to DVGW recommendation W270 G Regular quality tests according DIN 30 677 T2 coating thickness, adhesion, spark-testing, impact resistance G Independant auditing of quality control systems by MPA Hannover in accordance with the test methods of GSK (Gtegemeinschaft Schwerer Korrosionsschutz - the association for high quality corrosion protection) G HAWLE Standardcolour RAL 5012
10. 2001
Terms of delivery
The following terms of delivery have sole application for deliveries of our products. They are considered to have been accepted in so far as he/she does not challenge them within a period of one week after receipt of the order confirmation. Any divergent purchasing conditions on the part of the customer are only then binding when we have expressly agreed to them in writing. Our supply prices remain free and are only binding after acceptance of an order. The prices are understood as being ex works exclusive of packaging, in so far as other terms have not been agreed. Express railway deliveries are to be made exclusively at the expense of the customer. Deliveries carriage paid free house or carriage paid to the destination railway station must be expressly agreed in writing. The goods delivered are transported at the risk of the placer of the order or receiver, in so far as other terms have not been agreed. For international deliveries we use the agreed terms of delivery according Incoterms 2000, in so far as other terms have not been agreed in writing. Payment must be within 30 days, in so far as other terms have not been agreed. Payment is to be calculated in each case from the earliest claim. In the event of delayed payment, default interest of 4% p.a. over and above the bank rate will be charged. All goods, which we deliver, remain our property until they have been paid in full. Our duty to fulfill agreed contracts is in suspension with customers with overdue payments. In the event of a credit rating deficiency that will be judged by us a continued fulfillment of orders may be made dependent on the provision of securities. Agreed delivery dates are always to be understood as approximations and in no way as binding. Complaints may only be taken account of when they are made within 8 days of the arrival of the goods at their destination. Obvious faults should be reported at once. In the event of defects in our goods resulting from poor materials or errors in processing we provide a two year warranty. In a warranty event we reserve the right to free ourselves against the claims of the customer from a canceling of the contract or reduction in price in that we replace defective products with others that are not defective within a reasonable period of grace, in that we carry out the repairs required within a reasonable period of grace or provide any missing item. The warranty is waivered when the purchaser does not inform us of any damage that has appeared without delay, so that we can be present at the first investigation of the defects. The warranty extends in each case only to the improvement or the replacement of a defective product. Repairs of defects do not extend the warranty period. We do not provide the customer with indemnification on any goods, which are not the object of the contract, for other damage, for loss of profit or production time in so far as serious blame does not attach to us from the circumstances of the individual case. All claims for damages resulting from defective deliveries and/or services, must be upheld in court within one year of the expiry of the warranty term laid down by contract in cases where we do not expressly accept the defects in writing otherwise the claims will be void. Should a claim be made on grounds of product liability law relating to a product manufactured by us, our contractual partner accepts the obligation to inform us about this immediately by telephone or in writing and also to supply our address to the claimant. Negotiations relating to the product liability of our goods are to be carried out exclusively by us. Special deliveries are in general excluded from the possibility of a return. The place of fulfillment for the delivery and payment is A-4840 Vcklabruck, Austria, the court of jurisdiction in all disputes arising from this contract is the appropriate local Austrian court of law.
10. 2001
Hawle-quality-warranty
Hawle-quality-warranty
Damages caused by careless storage, transport, treatment and unprofessional installation, failure to observe the application
For original Hawle-fittings labeled with hawle we guarantee satisfactory operation for a period of ten years from delivery. The warranty refers to fittings appropriately used for drinking water supply concerning the usage of gas fittings the warranty refers to the distribution of fuel, according to EN 437.
regulations, unsatisfactory maintenance and care and the inadequate usage of fittings and replacement parts will not be covered by the warranty.
Damaged fittings will be repaired and replaced by equivalent products free-of-defects by hawle during the warranty period.
02. 2003
Our quality control system has been certified according to NORM EN ISO 9001 by , the Austrian association for certification of quality control systems.
10. 2001
HA
L
LE W
L VA LE
VE
DN
20
0-
0 40 -
(ze
.0 a0 t
5*
) )
VA
LV
N ED
50
0 15
(ze
.0 a0
3*
HA
* . . . Zeta =
resistance value when valve fully opened. Established during test, and rounded. (zeta= 2.L p / Rho. v2) L p . . . Head loss v . . . Velocity of flow Rho . . . Density of water
10. 2001
AI
Order no.
Face-to-face dimension
Application
PN
20
25
32
40
4000
G Water
non aggressive effluent other applications on request
16
4700
Resilient seated gate valve with smooth straight-through bore (according DIN 3352-4)
11 8 10 2 12 13
7 9
2. 2002
A 1/1a
Valve L
short long
k 75 85 100 110
d4 58 68 78 88
20 25 32 40
16 16 18 18
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
A 1/2a
Application
PN
Dimensions/DN
50
G
65
G
80
G
100
G
125
G
150
G
200
G
16
to BS 5163
Resilient seated gate valve with smooth straight-through bore (according DIN 3352-4)
3 11 10 7 15 9 2 13 8
14 12
7 8
9 10 11 12 13
14
15
Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501-PN10 (standard); For DIN 2501-PN 16 in sizes of DN 200 mm please specify on order - other standards on request !
2. 2002
A 1/1b
Design features:
G
easiest retrofitting of position indicator and automatic actuator on the standard bonnet possible one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible breaking torques O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings under pressure (according ISO 7259) cleaning with badger possible
Bolts f 3 3 3 3 3 3 3
Qty. Thread d 2
Spindle a 14,8 17,3 17,3 19,3 19,3 19,3 24,3 c 30 35 35 38 38 38 48 d1 22 25 25 25 28 28 32 H 260 328 336 373 450 462 563
Valve
L H 1 short long BS 5163
Weight kg B
short long BS 5163
b 19 19 19 19 19 19 20
4 4 8 8 8 8
8 12
M 16 M 16 M 16 M 16 M 16 M 20 M 20
19 19 19 19 19 23 23
250 270
280 203 180 18,5 20,5 19,0 300 229 213 24,5 27,5 26,0 325 285 35,0 38,0
350 267 285 40,5 46,0 45,0 400 292 357 64,0 72,0 67,5
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
A 1/2b
Application
Dimensions/DN PN
250
G
300
G
350
G
400
G
450* 500*
500
G
600
G
16
to BS 5163
Resilient seated gate valve with smooth straight-through bore (according DIN 3352-4)
3
11
17 7 9
13 2 14 12 6
8/18 O rings (8), sealing rings (18) of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable without pressure 9 11 12 13 Back seal of elastomer, suitable for potable water Wiper ring of elastomer, suitable for potable water Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Ball bearing Center ring of POM Center housing gasket of elastomer, suitable for potable water
1 4 5
14 17 19 20
Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501-PN10 (standard); For DIN 2501-PN 16 please specify on order - other standards of request ! 2. 2002
A 1/1c
Design features: can be easily actuated without by-pass and without power assist - even at a differential of 16 bar optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in wedge nut according to prEN 1171 guarantees highest possible breaking torques O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings without pressure spindles borne in ball bearings permit minimum closing forces for attaching in actuator or a position indicator: take off centering flange and put on position indicator or actuator with louver 100% suitable for underground installation cleaning with badger possible
on request! - angular gear drive - for DN 500/DN 600 - type with bypass available! - air release valve; for small air volume in the bonnet ! (not for the main pipeline !) Suitable accessories: Handwheel: No. 7800 Extension Spindles: rigid No. 9000 telescopic No. 9500 Surface Boxes: rigid No. 1750, telescopic No. 2050
Valve H 1 short long BS 5163 870 250 450 981 270 500 330 356 B
Weight kg
short long
D 400
b 22
k
350 355 400 410 460 470 515 525 565 585 620 650 620 650 725 770
BS 5163
432 100,0 121,0 104,0 518 147,0 170,0 153,5 604 205,0 687 261,0 300,0 687 687 332,0 371,0
838 1098 290 974 1264 310 600 974 1310 974 1345 650 700
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
A 1/2c
Order no.
Application
Dimensions/DN PN
50
G
65
G
80
G
100
G
125
G
150
G
200
G
250
300
4010E2 4710E2
25 G G G G
Resilient seated gate valve with smooth straight-through bore (according DIN 3352-4)
14 12
7 8
9 10 11 12 13
14
15
Flanges according to EN 1092-2 (DIN 28606), drilled to DIN 2501-PN 25 (standard); For DIN 2501-PN 16 in sizes of DN 200 mm and above please specify on order - other standards on request !
2. 2002
A 1/1d
Design features: easiest retrofitting of position indicator and automatic actuator on the standard bonnet possible one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 25 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible breaking torques O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings under pressure (according ISO 7259) cleaning with badger possible
Flange DN 50 65 80 100 125 150 200 250 300 PN 25 25 25 25 25 25 25 25 25 D 165 185 200 235 270 300 360 b 19 19 19 19 19 19 20 k 125 145 160 190 220 250 310 370 430 d4 98 118 133 153 183 209 264 330 f 3 3 3 3 3 3 3 3
Bolts
Qty. Thread
Spindle d2 19 19 19 23 28 28 28 31 31 a 14,8 17,3 17,3 19,3 19,3 19,3 24,3 27,3 27,3 c 30 35 35 38 38 38 48 48 48 d1 22 25 25 25 28 28 32 34 34 H 260 328 336 373 450 462 563 670 753 H1 342 420 436 480 585 602 743 883 996
Valve L short L long 150 170 180 190 200 210 230 350 400 450 500 B 143 180 180 213 285 285 357 432 518
Weight kg short 11,0 17,0 18,5 24,5 35,0 40,5 64,0 49,0 81,0 136,0 196,0 long
4 8 8 8 8 8 12 12
M 16 M 16 M 16 M 20 M 24 M 24 M 24 M 27 M 27
389 4,5 16
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
A 1/2d
Order no.
50
65
80
100
125
150
200
4480
16
Resilient seated gate valve of stainless steel 1.4408 (G-X6CrNiMo1810) with smooth straight-through bore (according DIN 3352-4)
HAWLE NIRO Elypso valve of corrosion resistant high grade stainless steel particularly suitable for use in water works, for pumping stations, for waste water treatment and for industrial plants with stainless
steel installations.The right valve for maintenance-free sites. The high alloy stainless steel offers maximum corrosion resistance. The most cost effective option for the chemical industry.
Stainless steel spindle with collar and rolled thread, 1.4462 Wiper ring of elastomer Circlip A 2 - DIN 472 O ring of elastomer O ring holder CuZn35Pb3As, threaded, for replacing O rings under pressure Friction washers of POM Back seal of elastomer, suitable for potable water
Allen screws A 2 80 DIN 912 Flat gasket of elastomer, suitable for potable water Wedge of corrosion resistant stainless steel 1.4408 - encapsulated with vulcanized elastomer Wedge nut: DN 50 - 125 CuZn35Pb3As DN 150 - 200 Rg 7 Body of corrosion resistant stainless steel 1.4408
Flanges to drilled to
Feet
1. 2001
A 2/1
Sealing system: patented, effective 3-point guide system prevents the wedge from tilting, relieves the force on the spindle and minimises the closing torque.
PN D 16 16 16 16 16 16
10 16
Flange b 18 18 20 20 22 22 24 k 125 145 160 180 210 240 295 d4 102 122 133 158 188 209 268 f 3 3 3 3 3 3 3
Qty.
Bolts
Thread
Spindle d2 18 18 18 18 18 23 23 a 14,8 16,3 17,3 19,3 19,3 19,3 24,3 c 30 31 35 38 38 38 48 d1 22 22 25 25 28 28 32 H 250 270 304 352 401 464 550
Valve H1 333 363 404 462 526 607 720 L 150 170 180 190 200 210 230 B 114 136 154 188 245 282 340
4 4 8 8 8 8
8 12
M 16 M 16 M 16 M 16 M 16 M 20 M 20
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
A 2/2
100 65
G
100 80
G
150 100
G
200 100
G
200 150
G
250 150
G
300 150
G
250 200
G
300 200
G
300 250
G
4150E2
Resilient seated gate valve with unequal flange size (according DIN 3352-4)
of ductile iron epoxy powder coated
This E2 Elypso Reducing Valve is a valve and a reducing connector in one piece. This feature offers major material and space saving benefits, particularly at junctions and branches where a reduction is needed.
The E2 Elypso Reducing Valves when used in conjunction with the Hawle cross connection fittings enable crossing points to be designed with excellent savings in the number of joints and fittings, and in labour and stock holding costs.
3 11 10 7 15 9 13 2 8
7 8
9 10 11 12 13
14
15
Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501 - PN 10 (standard); For DIN 2501 - PN 16 in sizes of DN 200 mm and above please specify on order - other standards of request !
2. 2002
A 3/3
Design features:
G
easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to EN 1171 guarantees highest possible strength O rings embeded in non-corrosive material (according to DIN 3547-T1) replaceable O rings - up to DN 200 under pressure (according ISO 7259) - from DN 250 without pressure cleaning with badger possible
Suitable accessories: Handwheel: No. 7800 Extension Spindles: rigid No. 9000E2, for DN 250 and higher No. 9000 telescopic No. 9500E2, for DN 250 and higher No. 9500 Surface Boxes: rigid No. 1750, telescopic No.2050
DN 100 - 65 100 - 80 150 - 80 125 - 100 150 - 100 200 - 100 200 - 150 250 - 150 300 - 150 250 - 200 300 - 200 300 - 250
PN H
10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16
Valve H1 L 180 190 200 200 210 210 220 230 240 240 250 260 B
Spindle a c d 1 DB
d2B nB* DA bA 19 19 23 19 23 23 23
23 28 23 28 23 28 23 28 23 28
Weight kg 19,0 20,0 24,0 25,5 28,0 32,0 46,5 52,5 57,0 68,0 74,0 105,5
328 438 336 446 336 479 373 498 373 516 373 543 462 632 462 662 462 690 563 763 563 791 670 898
180 17,3 35 25 220 19,0 180 180 17,3 35 25 220 19,0 180 180 17,3 35 25 285 19,0 240 213 19,3 38 25 250 19,0 210 213 19,3 38 25 285 19,0 240 213 19,3 38 25 340 20,0 295 285 19,3 38 28 340 20,0 295 285 19,3 38 28 400 22,0 285 19,3 38 28 455 24,5 357 24,3 48 32 400 22,0 357 24,3 48 32 455 24,5 432 27,3 48 34 455 24,5
350 355 400 410 350 355 400 410 400 410
8 8 8 8 8
8 12 8 12
185 19 145 19 200 19 160 200 19 160 220 19 180 220 19 180 220 19 180 285 19 240 19 19 19 19 19 23 23 23 23 23
23 28
12
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
A 3/4
50
G
65
G
80
G G
4100E2 4140E2
16
The Hawle E2 Valve with smooth spigot ends is a universal design suitable for both flange and socket connections. Makes easy the replacement of old valves with flanged ends; if Hawle flanges are used on the valve spigot ends, then flat gaskets are not necessary.
Face-to-face dimension of the valve can be adjusted by shortening the spigots. The outside diameters of the spigots are the same as those of cast iron pipes; (other sizes on request).
15 9 2 13
14 12 6
7 8
9 10 11 12 13
14
15
1. 2001
A 4/3
Design features:
G
Extension Spindles: rigid No. 9000E2, for DN 250 and higher No. 9000 telescopic No. 9500E2, for DN 250 and higher No. 9500
G
easiest retrofitting of position indicator and automatic actuator on the standard bonnet possible one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible breaking torques O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings - up to DN 200 under pressure (according ISO 7259) - from DN 250 without pressure
Surface Boxes:
For a shorter face-to-face dimension, shorten the spigot ends and assemble with HAWLE flanges (see "Flanges" in the catalogue index). Note: ensure that spigot length "E" is not less than flange body depth "L 1".
Valve DN 50 65 80 100 125 150 200 250 300 d* 66 82 98 118 144 170 222 274 326 L 250 270 280 600 300 600 325 350 600 400 600 450 500 E 80 85 85 245 90 240 95 95 220 115 215 120 120 H 260 328 336 336 373 373 450 462 462 563 563 670 753 H1 296 373 390 390 438 438 527 552 552 679 679 813 919 B 143 180 180 180 213 213 285 285 285 357 357 432 518 a 14,8 17,3 17,3 17,3 19,3 19,3 19,3 19,3 19,3 24,3 24,3 27,3 27,3
Spindle c 30 35 35 35 38 38 38 38 38 48 48 48 48 d1 22 25 25 25 25 25 28 28 28 32 32 34 34
Weight kg 7,8 13,0 14,5 19,5 20,0 26,0 30,0 34,5 41,5 55,5 65,0 93,0 137,0
A 4/4
Dimensions/DN
80
G
100
G
125
G
150
G
200
G
250
300
4500E2 4500
Pipe-Lock-Ring
Order no. Dimensions/DN
80
G
This is assembled onto the socket by the bayonet closure principle, which involves hammering the lug to tighten the grip ring. For installation with deflection of up to 3: G put the Pipe-Lock-Ring loosely on the bayonet closure G deflect the pipe as required G hammer the Pipe-Lock-Ring tight Without the Pipe-Lock-Ring restraint assembly, an angle of up to 5 is possible within the socket.
1200
Resilient seated gate valve with sockets for cast iron pipes
of ductile iron epoxy powder coated
3 1/2 Body (1) and Bonnet (2) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) up to DN 200, for DN 250 and higher without pressure Back seal of elastomer, suitable for potable water Circlip aus POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding Socket seal of elastomer, suitable for potable water 1 illustration No. 4500E2 16 2 13 14 12 6 11 10 7 15 9 8
5 4
7 8
9 10 11 12 13
14 15 16
2. 2002
A 5/1a
Suitable accessories: Handwheel: No. 7800 Extension Spindles: rigid No. 9000E2, for DN 250 and higher No. 9000 telescopic No. 9500E2, for DN 250 and higher No. 9500 Surface Boxes: rigid No. 1750, telescopic No. 2050
Design features:
illustration No. 4500E2
G
easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible strength O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings - up to DN 200 under pressure (according ISO 7259) - from DN 250 without pressure Type E2- cleaning with badger possible
Valve D1 165 187 213 239 302 360 421 E 110 105 115 115 125 105 110 H 336 373 450 462 563 662 758 H2 456 505 595 624 757 887 1013 L 300 300 345 340 365 335 355 L1 357 355 400 400 440 402 420 B 180 213 285 285 357 434 512
Weight
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
A 5/2a
VRS-Socket Valve
Dimensions/DN Order no. Version Application for water and non aggressive waste water other applications on request PN
80
G
100
G
125
G
150
G
200
G
250
G
300
G
4027E2
Socket - Spigot
16
10 7
9 2 13
14 6
1 4 5 16
7 8
9 10 11 12 13
14
15 16 17
2. 2002
A 5/3
VRS-Socket Valve
Standard version: Design versions: Special versions: without handwheel and extension spindle for electric actuator: with position indicator: on request! No. 4027ELE2; No. 4027STE2 Suitable accessories: Handwheel: No. 7800 Extension Spindles: Surface Boxes: rigid No. 9000E2, from DN 250 No. 9000 telescopic No. 9500E2, from DN 250 No. 9500 rigid No. 1750, telescopic No. 2050
Design features:
G
easiest retrofitting of position indicator and automatic actuator on the standard bonnet possible one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible breaking torques O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings - up to DN 200 under pressure (according ISO 7259) - from DN 250 without pressure cleaning with badger possible
Valve DN 80 100 125 150 200 250 300 Pipe mm 98 118 144 170 222 274 326 D1 98 118 144 170 222 274 326 D2 156 178 208 235 295 356 414 E 127 135 143 150 160 165 170 H 336 373 450 462 563 670 753 H1 414 462 554 580 711 848 960 L 422 440 475 513 535 577 638 B 180 213 285 285 357 432 518 a 17,3 19,3 19,3 19,3 24,3 27,3 27,3
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
A 5/4
25 32
G G
32 40
G G
40 50
G G
50 63
65 75
80 90
100 100 125 150 150 200 200 110 125 140 160 180 200 225
10 PE 80 / SDR 11 16 PE 100 / SDR 11 PE 80 / SDR 17.6 6 for cold water, non PE 100 / SDR 17.6 10 aggressive effluent 10 other applications on PE 80 / SDR 11 16 request PE 100 / SDR 11 PE 80 / SDR 17.6 6 PE 100 / SDR 17.6 10 please specify on order PE (standard PE 80)
G G
G G
G G
G G
G G
G G
G G
G G
G G
G G
Resilient seated gate valve with PE fusion tails for use with PE piping according to NORM B 5172, DIN 8075 of ductile iron, epoxy powder coated
Material and design features:
1/2 Body (1) and bonnet (2) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread and O ring slide faces Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) Back seal of elastomer, suitable for potable water Circlip of POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding O ring of elastomer, suitable for potable water Socket seal of elastomer, suitable for potable water PE tails standard version PE 80 injection moulded Melt flow index: MFR 190/5 kg - 09 MFR-group 010 (DIN 8075) (PE 100 MFR-group 05-DIN 8075) Support liner for PE tails (see drawing over page) 1.4301 (X5CrNi189) 2. 2002 1 18 5 16 17 3 11 10 7 15 2 9 13 8
This resilient seated valve has PE tails screwed into and sealed in the sockets. High performance sealing of the PE tails within the sockets is assured by two separate seals and a stainless steel support liner within the tails. The valve can be connected to the PE pipeline by either butt fusion or electrofusion.
7 8
9 10 11 12 13
14 12 6 4
14
15 16 17 18
A 6/3
easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible strength O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings under pressure (according ISO 7259) cleaning with badger possible
Surface Boxes:
DN 1" 1 1/4" 1 1/2" 50 65 80 100 100 125 150 150 200 200
Valve with PE tails s (PN 6)* s (PN 10)** 2,0 2,3 2,9 3,6 4,3 5,1 6,3 7,1 8,0 9,1 10,4 11,4 12,8 3,0 3,7 4,6 5,8 6,9 8,2 10,0 11,4 12,8 14,6 16,4 18,2 20,5 H 164 199 199 260 328 336 373 373 450 462 462 563 563 H1 192 234 242 309 384 400 449 458 542 565 577 701 701 L1 196 230 240 280 295 310 340 395 390 430 458 514 514 L2 518 556 576 648 657 668 710 761 756 796 814 900 900 B 80 103 103 143 180 180 213 213 285 285 285 357 357 a 10,3 10,3 10,3 14,8 17,3 17,3 19,3 19,3 19,3 19,3 19,3 24,3 24,3
Spindle c 20 20 20 30 35 35 38 38 38 38 38 48 48 d1 14 16 16 22 25 25 25 25 28 28 28 32 32
Weight
kg 11,5 11,5 11,5 11,5 17,5 20,0 27,5 30,0 44,0 52,0 61,5 92,0 94,0
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
A 6/4
50 63
G G
65 75
G G
80 90
G G
100 110
G G
100 125
G G
150 180
G G
200 200
G G
200 225
G G
4090E2 4091E2
3 11 10 7 15 2 9 13 8
7 8
14 12 6 4 5 16 17
9 10 11 12 13
14 15 16 17 18
18
2. 2002
A 7/1a
Design features:
G
easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible strength O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings under pressure (according ISO 7259) cleaning with badger possible
DN mm 50 65 80
Pipe
Flange D b k d4 f 3
Valve with PE tail L H H1 Qty. Thread d 2 s(PN 6)* s(PN 10)** L 2 4 4 8 8 8 8 8 8 8 8 M 16 19 M 16 19 M 16 19 M 16 19 M 16 19 M 16 19 M 20 23 M 20 23 M 20 23 M 20 23 3,6 4,3 5,1 6,3 7,1 8,0 9,1 10,4 11,4 12,8 5,8 6,9 8,2 215 235 245
Bolts
Spindle a c d1 14,8 17,3 17,3 19,3 19,3 19,3 19,3 19,3 24,3 24,3 30 35 35 38 38 38 38 38 48 48 22 25 25 25 25 28 28 28 32 32
Weight kg
63 165 19 125 98
399 260 342 143 416 328 420 180 425 336 436 180 450 373 483 213 476 373 483 213 485 450 575 285 503 462 605 285 512 462 605 285 565 563 733 357 565 563 733 357
11,5 17,5 18,5 26,0 28,0 39,5 46,0 50,5 78,5 79,5
100 110 220 19 180 153 3 100 125 220 19 180 153 3 125 140 250 19 210 183 3 150 160 285 19 240 209 3 150 180 285 19 240 209 3 200 200 340 20 295 264 3 200 225 340 20 295 264 3
10,0 265 11,4 293 12,8 310 14,6 320 16,4 334 18,2 372 20,5 372
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
A 7/2a
E2 Valve
50 63
G
65 75
G
80 90
G
100 110
G
100 125
G
125 125
G
125 140
G
150 160
G
150 180
G
200 200
G
200 225
G
250 250
G
250 280
G
300 315
G
4040E2
16
Resilient seated gate valve with sockets for PE (PE 80/100) and PVC pipes
(DIN 8074, 8061 / 8062)
The pipe is sealed with a lip seal. Minimal pipe insertion force is required for pushing the pipe end into the seal chamfer with an appropriate chamfer. The pipe restraining system is effective separately from the sealing system and is activated by tightening the lock ring. For thinwalled PE pipes (up to 3 mm wall thickness) and low internal pressure we recommend using a support liner (see page D 2/4).
- total restraint
3 11 10 7 15 2 9 13 8
7 8
14 12
6 4 5
9 10 11 12 13
14
15 17 18 19 20
17 18 20 16 Assembly instructions: Tensile load: 1 see page M 6/2 see page M 6/2
19
2. 2002
A 7/5
E2 Valve
Standard version: Special versions: Suitable accessories: without handwheel and extension spindle on request Handwheel: No. 7800
Design features:
G
Extension Spindles: rigid No. 9000E2, from DN 250 No. 9000 telescopic No. 9500E2, from DN 250 No. 9500 Surface Boxes: rigid No. 1750, telescopic No. 2050
G
easiest retrofitting of position indicator and automatic actuator on the standard bonnet possible one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible breaking torques O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings - up to DN 200 under pressure (according ISO 7259) - from DN 250 without pressure cleaning with badger possible
DN 50 65 80 100 100 125 125 150 150 200 200 250 250 300
pipe mm 63 75 90 110 125 125 140 160 180 200 225 250 280 315
D1 124 138 152 174 195 195 212 236 258 284 314 347 376 422
Valve H H1 260 322 328 397 336 412 373 460 373 470 450 547 450 556 462 580 462 591 563 705 563 720 670 844 670 858 753 964
L 226 240 242 252 260 280 278 316 342 366 366 400 420 472
B 143 180 180 213 213 285 285 285 285 357 357 432 432 518
a 14,8 17,3 17,3 19,3 19,3 19,3 19,3 19,3 19,3 24,3 24,3 27,3 27,3 27,3
Spindle c 30 35 35 38 38 38 38 38 38 48 48 48 48 48
d1 22 25 25 25 25 28 28 28 28 32 32 34 34 34
Weight kg 8,1 14,3 13,8 18,3 19,1 32,0 33,0 34,0 36,0 65,0 69,0 103,0 110,0 168,0
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
A 7/6
E2 Valve Flange/socket
Dimensions/DN Pipe mm Order no. PN
50 63
G
65 75
G
80 90
G
100 110
G
100 125
G
125 140
G
150 160
G
150 180
G
200 200
G
200 225
G
250 250
G
250 280
G
300 315
G
4041E2
16
Resilient seated gate valve with flange and socket for PE (PE 80/100) and PVC pipes (DIN 8074, 8061 / 8062) - total restraint
Material and design features:
1/2/16 Body (1) bonnet (2) and lock ring (16) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) 3 4 Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread and O ring slide faces Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques O ring bush of Ms 58 O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure up to DN 200 (according to ISO 7259), DN 250 and higher without pressure Back seal of elastomer, suitable for potable water Circlip of POM Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Friction washers of POM guarantee smooth spindle guiding Grip ring of Ms 58 (from DN 300 Rg 7) Lip seal of elastomer, suitable for potable water
The pipe is sealed with a lip seal. Minimal pipe insertion force is required for pushing the pipe end into the seal chamfer with an appropriate chamfer. The pipe restraining system is effective separately from the sealing system and is activated by tightening the lock ring. For thinwalled PE pipes (up to 3 mm wall thickness) and low internal pressure we recommend using a support liner (see page D2/4).
3 11 7 15 9 2 13 10 8
7 8
14 12 6 1 4
9 10 11 12 13
5 16
14
17 18
15 17 18 19 20
20
Bolts and washers of A2 (stainless steel) Spacer bushes of PE
19
Assembly instructions: see page M 6/2 Tensile load: see page M 6/2
Flange according to EN 1092-2 (DIN 28605), drilled to DIN 2501-PN10 (standard); For DIN 2501-PN 16 in sizes of DN 200 mm and above please specify on order - other standards on request !
2. 2002
A 7/7
E2 Valve Flange/socket
Standard version: Design versions: Special versions: Suitable accessories: without handwheel and extension spindle for electric actuator: No. 4041ELE2; with position indicator: No. 4041STE2 on request Handwheel: Extension Spindles: Surface Boxes: No. 7800 rigid No. 9000E2, from DN 250 No. 9000 telescopic No. 9500E2, from DN 250 No. 9500 rigid No. 1750, telescopic No. 2050
G
Design features:
G
easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible strength O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings - up to DN 200 under pressure (according ISO 7259) - from DN 250 without pressure cleaning with badger possible
Pipe DN PN mm
50 65 80 100 100 125 150 150 200 200 250 250 300
10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16 10 16
63 75 90 110 125 140 160 180 200 225 250 280 315
D 165 185 200 220 220 250 285 285 340 340 400 400 455
Flange b k d4 19 125 98 19 145 118 19 160 133 19 180 153 19 180 153 19 210 183 19 240 209 19 240 209 20 295 264 20 295 264 350 22 355 319 350 22 355 319 400 24,5 410 367
f 3 3 3 3 3 3 3 3 3 3 3 3 4
d2 19 19 19 19 19 19 23 23 23 23
23 28 23 28 23 28
H 260 328 336 373 373 450 462 462 563 563 670 670 753
Valve H1 342 420 436 483 483 575 605 605 733 733 870 870 981
L 188 205 211 221 225 239 263 276 298 298 325 335 371
B 143 180 180 213 213 285 285 285 357 357 432 432 518
Spindle a c d1 14,8 30 22 17,3 35 25 17,3 35 25 19,3 38 25 19,3 38 25 19,3 38 28 19,3 38 28 19,3 38 28 24,3 48 32 24,3 48 32 27,3 48 34 27,3 48 34 27,3 48 34
Weight kg 10,5 15,5 17,5 22,0 23,0 33,5 39,5 43,0 65,0 66,0 101,5 105,0 157,5
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
A 7/8
to DIN 8061/8062
Dimensions/DN Pipe mm
50 63
G
65 75
G
80 90
G
100 110
G
125 140
G
150 160
G
200 200
G
200 225
G
4600
7 9 2
6 7 8 9 11 12 13
12 5 6 4
Thrust collar drawn brass Ms 58 - DIN 17660 giving positive support to spindle neck O rings of elastomer, the perfect spindle seal Back seal of elastomer, suitable for potable water Wiper ring of elastomer Bonnet gasket of elastomer, suitable for potable water Allen screws steel St 8.8 DIN 912, absolutely corrosion protected by being sunk into the body and sealed, and by passing through flat gasket Socket seal of elastomer, suitable for potable water
18
18
2. 2002
A 8/1
Valve H H1 237 285 255 310 288 353 334 410 403 494 465 568 551 679 551 691
Spindle c 30 31 35 38 38 38 48 48
d1 22 22 25 25 28 28 32 32
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
A 8/2
50
G
65
G
80
G
300
350 400
3600 3600EL
10 6
G G G G G
Ask for a special leaflet. Resilient seated gate valve for many applications in for example sewage treatment plants, the paper industry, the mining industry, the chemical and animal feed stuff industries and for low viscosity fluids and dry products. High corrosion resistance is ensured by the use of high grade stainless steel for the knife and spindle and epoxy powder coating for the grey cast iron body. The Knife Gate Valve can be mounted either between two flanges in a pipe line or with an opposing flange at the end of a pipe line. The bore is clear and unobstructed. The valve can be operated with a handwheel, a key, an extension spindle or by an electrically powered actuator. Please specify as required.
3
9 2
6 4 8 5
2 Thrust block
6 Spindle nut 7 Tie bar 8 Hexagon bolts 9 Hexagon nut Cross sealing and U-sealing Friction washer Handwheel
of elastomer of POM of grey iron EN-GJL -250 according to EN 1561 (GG 250-DIN 1691) epoxy powder coated
illustration DN 50 - 200
2. 2002
A 10/1
Faco-to-face dimension to EN 558-1 GR 20 DN PN k d2 Bolts Thread - Through bore holes Qty. - Blind tapped holes Qty. Depth Bolt length with washer Through bore holes for standard flange EN 1092-2, PN 10 Blind tapped holes Valve H h H1 B L B1 Spindle a c d1 Knife s Electric actuator Type H2 H3 H4 B2 B3 B4 Open/close revolutions d3 Weight kg No. 3600 No. 3600 EL Dimensions Working pressure Flange 50 10 125 19 M 16 2 2 9,5 110 34 349 65 284 125 43 88 10,3 20 16 6 65 10 145 19 M 16 2 2 11 110 35 381 72 309 139 46 88 10,3 20 16 6 100 125 250 300 350 400 80 150 200 10 10 6 6 6 6 10 10 10 180 210 350 400 460 515 160 240 295 19 19 23 23 23 28 19 23 23 M 16 M 16 M 20 M 20 M 20 M 24 M 16 M 20 M 20 6 6 8 8 10 10 6 6 6 4 4 8 8 12 12 4 4 4 13 14 14 19 19 26 10 14 14 120 120 150 160 160 200 110 130 130 36 38 40 48 48 56 35 38 38 490 559 957 1081 1242 1353 450 619 753 105 120 169 193 226 250 95 136 162 385 439 788 888 1016 1103 355 483 591 206 234 347 399 462 512 188 268 319 52 56 68 78 78 102 46 56 60 100 100 160 160 180 180 100 100 127 16,3 19,3 24,3 24,3 27,3 27,3 16,3 19,3 19,3 30 38 48 48 48 48 30 38 38 22 25 32 32 36 36 22 25 28 8 8 12 12 15 15 8 8 10 SA07.5 SA07.5 SA07.5 SA07.5 SA10.1 SA10.1 SA10.1 SA14.1 SA14.1 779 852 1256 1380 1584 1695 739 912 1048 609 682 1086 1210 1404 1514 569 742 878 426 484 837 937 1068 1155 396 528 636 273 273 279 279 318 318 273 273 287 265 265 282 282 385 385 265 265 282 250 250 256 256 325 325 250 250 256 10 13 21 25 29 34 8 15 20 20 20 20 20 30 30 20 20 20 14,0 17,0 73,0 99,0 140,0 180,0 11,0 22,0 33,0 16,0 19,5 76,0 102,0 144,0 184,0 13,0 24,5 36,0 2. 2002
6,3
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
A 10/2
E2 Combi-T
Dimensions/DN 1 Order no. Application PN DN
65
80 G
100
150
200
80
4340E2
G G
G G G G G in preparation G G G
G G
G G
other dimensions are available in E-type see pricelist order no. 4340, or on request !
Combining the E2Combi-T with E2Elypso Reducing Valves can provide solutions to many common problems.
2. 2002
B 1/3
E2 Combi-T
Standard version: Design versions: Special versions: Suitable accessories: without handwheel and extension spindle for electric actuator: No. 4340ELE2; with position indicator: No. 4340STE2 on request Handwheel: Extension Spindles: Surface Boxes: No. 7800 rigid No. 9000E2 / No. 9000 telescopic No. 9500E2 / No. 9500 rigid No. 1750, telescopic No. 2050
G
Design features:
G
easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible strength O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings under pressure (according ISO 7259) cleaning with badger possible
E2 C o m b i - T DN 80 100* 100 100 125* 125* 150 150 150 150 200* 200 200 200 200* DN 1 L 80 65 80 100 80 100 65 80 100 150 65 80 100 150 200 280 260 280 310 280 310 260 280 310 400 260 280 310 400 460 H 336 328 336 373 336 373 328 336 373 462 328 336 373 462 563 H1 436 420 436 483 436 483 420 436 483 605 420 436 483 605 733 H2 436 438 446 483 461 498 470 473 516 605 498 506 543 632 733 h 170 180 200 200 200 215 210 220 220 250 250 250 250 275 295 k 160 145 180 125 160 180 145 160 180 240 144 160 180 240 295
Flanges
b 19 19 19 19 19 19 19 19 19 19 19 19 19 19 20 k1 160 180 180 180 210 210 240 240 240 240 295 295 295 295 295 b1 19 19 19 19 19 19 19 19 19 19 19 20 20 20 20 a 17,3 17,3 17,3 19,3 17,3 19,3 17,3 17,3 19,3 19,3 17,3 17,3 19,3 19,3 24,3
Spindle
c 35 35 35 38 35 38 35 35 38 38 35 35 38 38 48 d1 25 25 25 25 25 25 25 25 25 28 25 25 25 28 32
Weight kg
25,0 30,5 34,5
* in preparation Illustrations, technical data, dimensions and weights are subject to alteration without notice. 2. 2002
B 1/4
E2 Combi-T
Dimensions/DN 1 Pipe (mm) Order no. Application PN DN / Pipe (mm)
50 63
G
80 90
G G G G
100 110
G G G
150 160
80 / 90
Water,
4343E2
16
The pipe is sealed with a lip seal. Minimal pipe insertion force is required for pushing the pipe end into the seal chamfer with an appropriate chamfer. The pipe restraining system is effective separately from the sealing system and is activated by tightening the lock ring. For thinwalled PE pipes (up to 3 mm wall thickness) and low internal pressure we recommend using a support liner (see page D 2/4).
Assembly instructions: see page M 6/2 Tensile load: see page M 6/2
2. 2002
B 1/5
E2 Combi-T
Design features:
G G
easy retrofitting of position indicator and automatic actuator on the standard bonnet one extension spindle for several dimensions
optimally placed wedge guide of wear resistant plastic guarantees lowest wear and tear and lowest closing torques, suitable for frequent operations at a differential pressure up to 16 bar 100 % suitable for operation by automatic actuators
generous oversizing of the required thread length in the wedge nut according to prEN 1171 guarantees highest possible strength O rings embedded in non-corrosive material (according to DIN 3547-T1) replaceable O rings under pressure (according ISO 7259) cleaning with badger possible
without handwheel and extension spindle for electric actuator: No. 4343ELE2 with position indicator: No. 4343STE2 on request! Handwheel: No. 7800
Extension Spindles: rigid No. 9000E2 telescopic No. 9500E2 Surface Boxes: rigid No. 1750, telescopic No. 2050
DN Pipe 80 / 90 100 / 110 100 / 110 100 / 110 150 / 160 150 / 160 150 / 160 200 / 225 200 / 225
E2 Combi-T H2 H 412 336 346 260 422 336 460 373 453 336 490 373 580 462 481 336 518 373
t 88 83 88 88 88 88 108 88 88
Socket t1 D1 88 150 88 172 88 172 88 172 108 234 108 234 108 234 130 312 130 312
Spindle c 35 30 35 38 35 38 38 35 38
d1 25 22 25 25 25 25 28 25 25
Weight kg 21,0 17,0 23,5 28,0 31,0 35,0 51,0 48,0 52,0
2. 2002
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
B 1/6
E2 Combi-III
Dimensions/DN Order no. Version Application PN No. of Valves
80 G G
100 G G G G
125 G G
150 G G G G
200 G G G G
4450E2 4460E2
2 16 3 2 3
Flanged Tee Piece with 3 flanged outlets and 2 or 3 integral E2 Elypso Valves
Please specify the arrangement of the valves in a clockwise direction
The short style provides for space saving installation and lower material, labour, transport and stockholding costs. The compact design enables the valve chamber to be made from sectional concrete giving typical savings of 25 % in chamber construction.
Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wipe ring of elastomer O ring bush of Ms 58 Friction washers, Protecting ring of POM guarantees smooth spindle guiding Body and bonnet of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) Back seal of elastomer Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Bonnet gasket of Elastomer Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Mounting points undrilled in standard version; surcharge for drilling Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501 - PN 10 (standard); For DIN 2501 - PN 16 in sizes of DN 200 mm and above please specify on order other standards on request
A cap No. 8570E2 can be fitted instead of the bonnet at any outlet not requiring a valve
No. 4460E2 Flange Tee piece with 2 valves and vertical centre outlet
2. 2002
B 2/3
E2 Combi-III
The wedge and the bonnet can be interchanged between various HAWLE Elypso and combination valves. Suitable extension spindles: rigid No. 9000E2, telescopic No. 9500E2 Suitable handwheel: No. 7800 Suitable surface box: No. 4550 Cleaning with badger possible
(on request)
E2 Combi III without vertical centre outlet DN 80 100 125 150 200 L 435 555 615 625 695 H 336 373 475 462 563 H1 436 483 600 605 733 k 160 180 210 240 295 b 19 19 19 19 20 M1 255 365 415 415 465 M2 180,0 258,0 293,5 293,5 329,0 L1 212 360 360 445 h 318 411 515 520 602 N 27 27 27 32 a 17,3 19,3 19,3 19,3 24,3
Spindle c 35 38 38 38 48 d1 25 25 28 28 32
(on request)
E2 Combi III with vertical centre outlet H H1 H2 H3 b b1 k k1 + + + 373 483 180 90 19 462 563 605 733 140 180 192 192 19 20 19
19 20
M1 365
M2 258
h 411
N 27 27 32
625 695
240 295
* in preparation + flange connection directly on the body (blind tapped holes M 16 x 23) Illustrations, technical data, dimensions and weights are subject to alteration without notice. 2. 2002
B 2/4
E2 Combi-IV
Dimensions/DN Order no. Version Application PN No. of Valves
4400E2 4410E2
16
2 3 4 2 3 4
80 G G G
100 G G G G G G
125 G G G
150 G G G G G G
200 G G G G G G
Flanged Tee Piece with 4 flanged outlets and 2, 3 or 4 integral E2 Elypso Valves
Please specify the arrangement of the valves in a clockwise direction
The short style provides for space saving installation and lower material, labour, transport and stockholding costs. The compact design enables the valve chamber to be made from sectional concrete giving typical savings of 25 % in chamber construction.
Stainless steel spindle St 1.4021 (X20Cr13), with rolled thread Wipe ring of elastomer O ring bush of Ms 58 Friction washers, Protecting ring of POM guarantees smooth spindle guiding Body and bonnet of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection) O rings of elastomer, embedded in non-corrosive material (according to DIN 3547-T1) and replaceable under pressure (according to ISO 7259) Back seal of elastomer Allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket Edge protecting ring of PE avoids damages during transport and storage Bonnet gasket of Elastomer Wedge nut of dezincification resistant brass CuZn36Pb3As, generous oversizing of the required thread length in the wedge nut according to prEN 1171 (draft) guarantees highest possible breaking torques Wedge of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), inside and outside fully rubberized with vulcanized elastomer, suitable for potable water, with drain hole Wedge guide of wear resistant plastic with high gliding features; optimally placed design guarantees lowest wear and tear and lowest closing torques Mounting points undrilled in standard version; surcharge for drilling Flanges according to EN 1092-2 (DIN 28605), drilled to DIN 2501-PN10 (standard); For DIN 2501-PN 16 in sizes of DN 200 mm and above please specify on order - other standards on request No. 4410E2 Cross connection with 2 valves and vertical centre outlet No. 4400E2 Cross connection with 3 valves
A cap No. 8570E2 can be fitted instead of the bonnet at any outlet not requiring a valve
2. 2002
B 3/3
E2 Combi-IV
The wedge and the bonnet can be interchanged between various HAWLE Elypso and combination valves. Suitable extension spindles: rigid No. 9000E2, telescopic No. 9500E2 Suitable handwheel: No. 7800 Suitable surface box: No. 4550 Cleaning with badger possible
(on request)
E2 Combi IV without vertical centre outlet L 435 555 615 625 695 H 336 373 475 462 563 H1 436 483 600 605 733 k 160 180 210 240 295 b 19 19 19 19 20 M1 255 365 415 415 465 M2 180,0 258,0 293,5 293,5 329,0 L1 212 360 360 445 N 27 27 27 32 a 17,3 19,3 19,3 19,3 24,3
Spindle c 35 38 38 38 48 d1 25 25 28 28 32
(on request)
E2 Combi IV with vertical centre outlet H H1 H2 H3 b b1 k k1 373 462 563 483 605 733 90 140 180
+
M1 365
M2 258
N 27 27 32
Spindle c d1 38 38 48 25 28 32
2 84,0
3 90,0
4 96,0
19 19 20
192 192
19
19 20
* in preparation + flange connection directly on the body (blind tapped holes M 16 x 23) Illustrations, technical data, dimensions and weights are subject to alteration without notice. 2. 2002
B 3/4
Service Valve
Dimensions/DN Order no. Version ductile iron, epoxy powder coated, female iron threads both ends stamped brass, female iron threads both ends Application for water,
other applications on request
PN 16
1/2"
G
3/4"
G
1"
G
1 1/4" 1 1/2"
G G
2"
G
2500 2510
16
Design features: G multiple O ring spindle seals G stainless steel spindle G unobstructed waterway G wedge encapsulated with vulcanized elastomer, suitable for potable water G threaded connection for extension spindles G no. 2500: allen screws absolutely corrosion protected by being sunk into the body and sealed, and by passing through flat gasket Sealing system: The contact between wedge and body is friction free. Therefore no scuffing or abrasion of the wedge.
No. 2500
Material: Body and bonnet: No. 2500 of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated CuZn39Pb3 (Ms 58) Bonnet is screwed and glued to the body. To unscrew, the thread must be heated to 250 C. CuZn39Pb3 (Ms 58) wedge rubber elastomer, suitable for potable water stainless steel 1.4021 (X20 Cr13)
No. 2510
No. 2510
Wedge:
Spindle:
1. 2001
C 1/1
Service Valve
rigid No. 1550 light duty, rigid No. 1650 heavy duty telescopic No. 1850
Weight kg
20 20 20 20 20 20
16 16 16 16 16 16
Valve L H H1 a
Spindle c d1
Weight kg
20 20 20 20
14 16 16 16
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
C 1/2
Service Valve
Dimensions/DN Order no. Version 1 female thread 1 male thread
Dimensions for connection see table overleaf
PN
1"
G
1 1/4"
G
1 1/2"
G*
2"
G
2520
2800
1 male thread, 1 ISO-fitting for PE pipe 1 female thread for attaching an under pressure drilling machine, or for steel pipe connection
Dimensions for connection see table overleaf
16 G G G G
* also available with 1 1/2" male thread No. 2800 can be adapted for PVC pipe with carborundum grip ring at extra cost
These valves can be attached directly to pipe saddles for under pressure drilling without the need for additional threaded fittings.
Design features G multiple O ring spindle seals G stainless steel spindle G unobstructed waterway G wedge encapsulated with vulcanized elastomer, suitable for potable water G epoxy powder coated G threaded connection for extension spindles G allen screws absolutely corrosion protected by being sunk into the body and sealed, and by passing through flat gasket
No. 2520
Sealing system: The contact between wedge and body is friction free. Therefore no scuffing or abrasion of the wedge.
No. 2800
Material: Body and bonnet: of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated Wedge: CuZn39Pb3 (Ms 58) wedge rubber elastomer, suitable for potable water stainless steel 1.4021
STRUCTURE of grip ring for PE pipes
Spindle:
1. 2001
C 2/1
Service Valve
rigid No. 1550 light duty, rigid No. 1650 heavy duty telescopic No. 1850
DN 1"
Valve L H H1 d2 d3 a
Spindle c d1
Weight kg
148
20 20 20 20 20
16 16 16 16 16
Pipe o.d. 32 40 50 63
Valve d2 d3 t L H H1
Spindle a c d1
Weight kg
85 200 164 193 10,3 101 245 200 234 10,3 121 255 200 239 10,3 137 264 219 267 10,3
20 20 20 20
16 16 16 16
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
C 2/2
Service Valve
Dimensions/DN Order no. Version Application PN
1/2"
3/4"
G
1"
G
1 1/4" 1 1/2"
G G
2"
G
2600 2630
grey iron / ductile iron ISO-fitting for PE pipe both ends of POM ISO-fitting for PE pipe both ends
16 G G G G G G
both valves can be adapted for PVC pipe with carborundum grip ring at extra cost
Design features G multiple O ring spindle seals G stainless steel spindle G unobstructed waterway G wedge encapsulated with vulcanized elastomer, suitable for potable water G threaded connection for extension spindles G no. 2600: allen screws absolutely corrosion protected by being sunk into the body and sealed, and by passing through flat gasket Sealing system: The contact between wedge and body is friction free. Therefore no scuffing or abrasion of the wedge.
No. 2600
Material: Body No. 2600: of grey iron EN-GJL -250 according to EN 1561 (GG 250DIN 1691) epoxy powder coated
Bonnet No. 2600: of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400DIN 1693) epoxy powder coated Body and bonnet No. 2630: POM - tensile strength 7000 N/cm2 Wedge: CuZn39Pb3 (Ms 58) wedge rubber elastomer, suitable for potable water stainless steel 1.4021
Spindle:
Service Valve of POM The bonnet is spin welded to the body. Maximum spindle torque: 80 Nm The material is entirely resistant to corrosion. The valve design prevents sediment accumulating irrespective of water quality. Suitable for installation of service lines in aggressive grounds.
No. 2630
1. 2001
C 3/1
Service Valve
rigid No. 1550 light duty, rigid No. 1650 heavy duty telescopic No. 1850
DN
3/4" 1" 1 1/4" 1 1/2" 2"
Pipe o.d.
Valve t L H H1 a
Spindle c d1
Weight kg
25 32 40 50 63
52 61 76 91 103
20 20 20 20 20
16 16 16 16 16
DN
1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
Pipe o.d.
Valve t L H H1 a
Spindle c d1
Weight kg
20 25 32 40 50 63
43 52 63 78 92 100
20 20 20 20 20 20
16 16 16 16 16 16
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
C 3/2
1"
G
1 1/4"
G
1 1/2"
G
2"
G
2670 2671
of POM with PE fusion tails for welding to PE pipes to NORM 5172, DIN 8075
10 6
cold water
other applications on request
Design features G the bonnet is spin welded to the body G multiple O ring spindle seals G stainless steel spindle G unobstructed waterway G wedge encapsulated with vulcanized elastomer, suitable for potable water G threaded connection for extension spindles Sealing system: The contact between wedge and body is friction free. Therefore no scuffing or abrasion of the wedge.
PE fusion tails: Standard version PE 80 injection moulded Melt flow index: MFR 190/5 kg - 09 MFR-group 010 (DIN 8075) (PE 100 MFI group 05-DIN 8075 on request) Support liner: stainless steel 1. 4301 (X5CrNi189) Wedge: DN 1" CuZn39Pb3 (Ms 58) DN 1 1/4" - 2" CuSn7ZnPb (Rg 7) wedge rubber of elastomer, suitable for potable water stainless steel 1.4021 (X20 Cr13)
Spindle:
This resilient seated valve has PE tails screwed into and sealed in the sockets. High performance sealing of the PE tails within the sockets is assured by two separate seals and a stainless steel support liner within the tails. The valve can be connected to the PE pipeline by either butt fusion or electrofusion.
2. 2002
C 4/1
rigid No. 1550 light duty, rigid No. 1650 heavy duty telescopic No. 1850
Spindle c d1
Weight kg
32 40 50 63
20 20 20 20
16 16 16 16
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
C 4/2
Order no.
Version
Application
other applications on request
PN
DN
Thread
PE-pipe mm
G G G G G G G G G G G G
2681 with 2" male iron thread for mounting onto saddle and 1 1/2" male iron thread only for
ISO push-fit fitting No. 6221F (without ISO push-fit fitting)
ISO Combination Tapping Valve DN 1"
cold water
1"
2" 1 1/2"
25 32 40 50 63 25 32 40 50 63
2680 with 2" male iron thread for mounting onto saddle and 1 1/2"male iron thread only for
ISO push-fit fitting No. 6221F (complete with choice of ISO push-fit fitting)
ISO push-fit fitting Adaptor
16
1"
2" 1 1/2"
6221F 5940
G G G
One valve with 5 ISO push-fit fittings for PE pipes (pipe 25/32/40/50/63 mm) - reduces stockkeeping A robust valve of POM For the easiest under pressure tapping and the quickest installation of ISO push-fit fittings
For technical details and instructions for use, see over page.
1. 2001
C 4/3
Wedge: CuZn39Pb3 (Ms 58) wedge rubber of elastomer, suitable for potable water Spindle: stainless steel 1.4021 (X20Cr13)
No. 6221F
ISO push-fit fitting
POM
female thread 1 1/2" push-fit socket for PE pipes up to PN 16, pipe 25/32/40/50/ 63 mm
The backing washer (made of AquaGummi) eliminates time-consuming sealing with hemp or PTFE tape.
No. 5940
Adaptor
G-CuSn7ZnPb (Rg7) female thread 1 1/2" male thread 2"
for HAWLE drilling machines No. 5800 or No. 5805
2. Drilling:
Open the valve completely; if necessary use adaptor no. 5940.
3. Shut off:
After drilling, retract the drill and close the valve.
4. Pipe assembly:
Screw on one of the three ISO push-fit fittings push the pipe in finished.
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
C 4/4
Service Valve
Dimensions/DN Order no. Version PN Application
1"
G
1 1/4"
G
1 1/2"
G
2"
G
with female thread outlet with female thread outlet and automatic drainage device * with ISO-fitting for PE pipe *see over page
16 16 16
for cold water other applications on request for cold water other applications on request for cold water other applications on request
No. 3130 can be adapted for PVC pipe with carborundum grip ring at extra cost
Material:
Body and bonnet: of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400-DIN 1693), epoxy powder coated Shut off plug: of CuZn39Pb3 (Ms58) Plug seal: of elastomer, suitable for potable water stainless steel 1.4021 (X20 Cr13) of elastomer
Spindle: O rings:
Sealing system: The contact between shut off plug and the body is friction free. Therefore no scuffing or abrasion of the seal.
2. 2002
C 5/1
Service Valve
rigid No. 1550 light duty, rigid No. 1650 heavy duty telescopic No. 1850
* NOT suitable for locations with a drainage hole under the water table Please observe the flow directional arrow. Protection against pressure water only when fully opened. The automatic drainage of the service is only available when the valve is fully shut. Valve Spindle H1 H1 a c d1
DN
1" 1 1/4" 1 1/2" 2"
DN 1
L 1 1/4" 47 2" 2" 2" L1
Weight kg
93 227
242 292
170 205
16 16 16 16
DN
1" 1 1/4" 1 1/2" 2"
Pipe o.d.
DN 1
1 1/4" 2" 2" 2"
Valve t L L1 H H1
Spindle a c d1
Weight kg
32 40 50 63
63
86
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
C 5/2
Order no.
Version
Application PN
DN
Thread
PE-pipe mm
G
3151 with 2" male thread for mounting onto saddle and 1 1/2"male thread only for
ISO push-fit fitting No. 6221F
(without ISO push-fit fitting)
1"
2" 1 1/2"
25 32 40 50 63 25 32 40 50 63
cold water
3150 with 2" male thread for mounting onto saddle and 1 1/2" male thread only for
ISO push-fit fitting No. 6221F
(complete with choice of ISO push-fit fitting)
16
1"
2" 1 1/2"
6221F
1 1/2"
G G G G G G G G G G
G one valve with 5 ISO push-fit fittings for PE pipes (pipe 25/32/40/50/63 mm) - reduces stockkeeping G a robust design of POM G totally corrosion-free
1. 2001
C 5/3
Suitable surface boxes: rigid No. 1550 light duty, rigid No. 1650 heavy duty, telescopic: No. 1850
Sealing system: The contact between plug and body is friction free. Therefore no scuffing or abrasion on the plug.
Materials: Body: Plug: Plug seal: Spindle: POM tensile strength 7000 N/cm2 CuZn39Pb3 (Ms 58) of elastomer, suitable for potable water stainless steel 1.4021 (X20Cr13)
No. 6221F
ISO push-fit fitting
of POM female thread 1 1/2" push-fit socket for PE pipes up to PN 16, pipe 25/32/40/50/63 mm The backing washer ("Aqua-rubber") eliminates sealing with hemp, therefore quick assembly!
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
C 5/4
Service Valve
Dimensions/DN Order no. Version female iron threads both ends, automatic drainage device PN Application for water,
3/4"
1"
1 1/4"
1 1/2"
2"
2491
16
Suitable for draining of pipes which might freeze e.g. irrigation pipes etc. In below ground applications sufficient draining for the valve has to be considered (e.g. drainage pit) Design features: G secured drain hole G automatic drainage device G multiple O ring spindle seals G solid construction G allen screws St 8.8 DIN 912 absolutely corrosion protected by being sunk into the body and sealed, and by passing through bonnet gasket G stainless steel spindle G vulcanised plug (suitable for potable water) G threaded connection for extension spindles G inside and outside epoxy powder coated according to DIN 30677-T2 in accordance with DIN 3476 and all quality and test requirements of RAL quality mark 662 (GSK - Gtegemeinschaft Schwerer Korrosionsschutz the association for high quality corrosion protection)
Material: Body and Bonnet: of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400-DIN 1693), epoxy powder coated Plug: of brass/elastomer, suitable for potable water Spindle: stainless steel 1.4021 (X20 Cr13) O rings: of elastomer
Closing system (secured): Automatic secured draining when valve is completely closed. No cleaning when the valve is partly or completely open.
1. 2001
C 5/5
Service Valve
rigid No. 1550 light duty, rigid No. 1650 heavy duty telescopic No. 1850
No. 2491
with threaded drainhole* and automatic draining Note (arrow) installation direction Draining only when the valve is completely closed "open"
Note that drainhole must be positioned above ground water level in case of below ground installation (no backflow prevention in the drainhole).
flow direction
"closed"
draining direction
DN
IG (ISO 228) 3/4" 1" 1 1/4" 1 1/2" 2" L
Valve H H1 a
Spindle c d1
Weight kg
41 41 50 50 50
20 20 20 20 20
16 16 16 16 16
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
C 5/6
80
G
100
G
125
G
150
G
200
G
250
G
300
G
350
G
400
G
2402
Universal-Hawlinger
for DCI, steel and AC pipes
90
G
110
G
140
G
160
G
225
G
2300
HAKU-Hawlinger
for PVC and PE pipes
2200
female thread
1 1/4" G G
1 1/2"
2"
Design features G robust and simple design G in the open position: clear, unobstructed waterway working parts not in contact with water G just half a turn to open or close G eccentric disc and shut off plate of high grade stainless steel (1.4021 = X20 Cr13 / 1.4310 = X12 CrNi17 7) G outlet is 1", 1 1/4" and 1 1/2" female thread on all models and sizes G reducer elbow fittings available for PE pipes G can be used with all commercial drilling machines (e.g. Hawle Drilling Machine No. 5800 or No. 5805)
No. 2300
Material:
Body: of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 DIN 1693) epoxy powder coated Saddle strap: for No. 2402, stainless steel 1.4571 (X10 CrNiMoTi18 10) Seals: elastomer, suitable for potable water
Supplied complete with plastic operating key. Please specify type of pipe or pipe o.d.
2. 2002
C 6/1
Weight kg
Weight kg
90
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
C 6/2
Valve connection
1"
2 female threads G 1 ISO 228 2 male threads R 1 1/4" DIN 2999 2 female threads G 1 1/2 ISO 228 2 female threads G 2 ISO 228
3(5) m3/h - 7(10) m3/h 3(5) m3/h - 7(10) m3/h 20 m3/h 30 m3/h
G G G G
Adjustable water meter fixing yoke (without valves) for 20 m3 water meter, with 2 retractable swivel nuts 2" female thread - Dimension "A" (see overpage) adjustable from 140 to 190 mm Special versions: * ** DN 1 1/4" with female thread G 1 1/4 ISO 228 DN 2" without meter substitution connector
preventer
G problem-free assembly and dismantling of
2. 2002
C 7/1
Weight kg
90 90 115 115
Wall plate
L mm B mm
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
C 7/2
9041 9051 9091 9101 9111 9121 9613 9612 9601 9611
rigid rigid rigid rigid (standard) rigid rigid telescopic telescopic telescopic telescopic
0,75 m 1,00 m 1,25 m 1,50 m 2,00 m 2,50 m 0,60 - 0,80 m 0,80 - 1,20 m 1,30 - 1,80 m 2,00 - 2,50 m
G G G G G G G G G G
Extender for rigid spindle Order no. 7830 price for 1st m Order no. 7831 price for each additional 0.5 m
please specify dimension and length rigid telescopic
G G G G G G G
Bayonet connection (old)
rigid
telescopic
2. 2002
D 1/1
surface box see page D 2/1, D 2/1a spindle head ductile iron (dead head)
Spindle head
for Service Valves a 13,0 mm b 15,0 mm c 24,0 mm a 27,0 mm b 32,0 mm c 48,0 mm
c
b
base plate see page D 2/2, D 2/3 inner protecting tube- PE hollow top spindle St 0033 steel galvanized
Weight of Extension Spindle with Bayonet connection (old) for Service Valves
DN
3/4"- 1 1/2" W e i g h t k g for Order-No. 9050 1,60 9090 2,10 9100 2,50 9110 3,40 9120 4,30 9600 3,50 9610 5,05
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
D 1/2
Order no. 8980E2 8990E2 9000E2 9010E2 9020E2 9500E2 9500E2 9510E2
Version rigid rigid rigid (standard) rigid rigid telescopic telescopic telescopic
rigid
telescopic
Order no. 8980 8990 9000 9010 9010 9020 9020 9500 9500 9510 9510 9510
Version rigid rigid rigid (standard) rigid rigid rigid rigid telescopic telescopic telescopic telescopic telescopic
250 G G G
600
2. 2002
D 1/3
E2 Extension Spindles
All extension spindles (fixe and tlscopique) of all types and dimensions are protected against dirt and surface water. The tlscopique extension spindle can be progressively adjusted to the ground level. This is done by pushing or pulling the tube and the spindle shaft. The tlscopique effect protects the pipe and fitting from surface impact. Supplied with or without surface box and base plate.
a
Surface box see page D 2/1, D 2/1a Spindle head ductile iron (dead head)
Spindle head
for Service Valves a 13,0 mm b 15,0 mm c 24,0 mm a 27,0 mm b 32,0 mm c 48,0 mm
c
b
for Valves and Combi Valves
Base plate see page D 2/2, D 2/3 Inner protecting tube - PE Hollow top spindle St 0033 galvanized Restraining collar elastomer
DN
250 300 350
W e i g h t k g for order no. 8980 3,20 2,90 8990 4,70 4,40 4,00 3,55 9000 6,15 5,85 5,50 5,00 9010 9,15 8,80 8,45 8,00 7,40 9020 12,30 12,00 11,60 11,00 9,70 9500 7,30 6,85 6,60 6,25 9510 11,10 10,70 10,30 9,80 8,70
400-500 500-600
Illustration: Assembly of
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
D 1/4
Material
grey iron, bitumen coated grey iron, bitumen coated grey iron, bitumen coated grey iron, bitumen coated grey iron, bitumen coated ductile iron, bitumen coated ductile iron, bitumen coated
+
G G G G G G G
No. 1750
No. 1950
No. 1790
No. 4550
No. 1560
No. 1660
No. 1760
Conversion Rings
these rings are used to adapt non adjustable surface boxes already installed to HAWLE adjustable types. for surface box no. 1550 for surface box no. 1650 for surface box no. 1750 Order no. 1560 Order no. 1660 Order no. 1760 grey iron, bitumen coated grey iron, bitumen coated grey iron, bitumen coated Weight 0,9 kg Weight 0,9 kg Weight 2,7 kg G G G
2. 2002
D 2/1
No. 1850
No. 2050
1860 2060
max. load 200 kN
1,30 2,90
G G
Extension Rings
Height mm
Weight kg No. 2030 No. 2040 12 15 20 30 40 50 0,50 0,60 0,80 1,20 1,50 1,90 1,00 1,40 2,00 2,80 3,50
12 G
15 G G
20 G G
30 G G
40 G G
50 G G
2030 2040
adjustable surface box No. 1850 adjustable surface box No. 2050
Base plate
of stamped sheet steel, galvanized Measurement: 360 x 360 mm
Order no.
suitable for
Weight kg
3480 3490
surface box No. 1550, 1650, 1850 surface box No. 1750, 2050
1,70 1,70
G G
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
D 2/2
Surface Boxes
Order no. Version Weight kg
Extension Rings
Order no. suitable for Surface Box No. 2051 Surface Box No. 1851 10 G 0,5 kg G 0,4 kg Height mm 20 30 G 1,1 kg G 0,8 kg G 50 G
2051 1851
21,5 11,0
G G
2045 2035
Surface box
Advantages:
G G G G G G
Proven angle seat prevents the cover from rattling. High quality corrosion protection using the GSK fluidised bed Epoxy coating system. The removable mounting ring enables a milling down of the road surface without removing the surface box. Height adjustable with extension rings. Cover secured by stainless steel retaining rod. Available on request: special wedged extension ring for sloping roads (see illustration 2).
2. 2002
D 2/1a
Illustration 1
Illustration 2
Material: - box of grey iron, epoxy powder coating in accordance with GSK - retaining rod and cover neck of stainless steel Angle seats are turned!
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
D 2/2a
3481 3482
0,6 2,0
G G
of recycled plastic
G G G G
Safe fixture of HAWLE Telescopic Extension Spindles for Gate Valves, Combi-T and Service Valves
for surface boxes according: - DIN 4055 (for Below Ground Hydrants)
2. 2002
D 2/3
CLASS SDR 11
Pipe o.d.
20 25 32 40 50 63
PE 80 - PN 10
C
10,3 14,3 19,3 25,3 32,7 42,1
D
15,4 19,8 25,2 31,6 39,6 50
A
19,5 24,5 31,5 39,5 49,5 62,5
F
42 52 62 72 82 91
E
4 5 6 7 7 8
B
16,5 20,9 26,5 33,2 41,5 52,2 G G G G G G
PE 80 - PN 6
C
10,3 15,2 22,2 28,5 36,5 46,9
D
15,4 20,4 27,4 34,8 43,4 54,8
A
19,5 24,5 31,5 39,5 49,5 62,5
F
42 52 67 84 82 92
E
4 5 6 7 7 8
B
16,5 21,5 28,5 36 44,9 56,6 G G G G G G
L
170 170 170 170 170 170 200 220 220 220 220 220 220
Weight kg
0,10 0,25 0,33 0,39 0,48 0,55 0,67 0,86 1,50 1,62 1,85 2,15 2,55 G G G G G G G G G G G G G
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
D 2/4
Accessories
No. 7800 Handwheel
for Service Valves, Gate Valves and Combi Valves
of grey iron, epoxy powder coated in sizes DN 50 and above available with grip
+ ++
DN
Weight
and for Knife Gate Valve No. 3600 and for Knife Gate Valve No. 3600 DN 50-65
3/4"- 2" ** 50 65 80 100 125* - 150* 200 250 - 350* 400 - 500+ 500 - 600
140 0,65 160 1,00 190 1,30 190 1,70 240 2,20 320 4,20 360 6,50 486 10,00 600 21,00 800 22,00
G G G G G G G G G G
DN 50 65 80 100 - 150 200 250 - 350 400 - 500+ + Body: DN 400 - flange connection: DN 450 or 500
Direction Indicator
of elastomer suitable for Operating Cap
G G
G G
2. 2002
D 3/1
Accessories
DN 50 65 80 100 125 150 200 250 300 350 400 450 500
No. 4000STE2
No. 4700STE2
G G G G G G G G G G G
G G G G G G G G G G G G
Weight kg 4,70 4,40 7,70 9,80 10,00 20,50 17,50 26,50 34,00 G G G G G G G G G
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
D 3/2
Accessories
No. 8655
DN Length 152 168 168 190 214 247 323 Weight
No. 8655
Suction Strainer
Flange: Strainer: of grey iron galvanized sheet steel
G G G G G G G
No. 3470
No. 3390
b 3 3 3 3 3 4 4 4 4 4 4 4 4 4 5 5 5 6 6 6 7 7
Weight kg 0,02 0,03 0,04 0,04 0,05 0,06 0,10 0,13 0,17 0,21 0,23 0,04 0,06 0,07 0,07 0,12 0,13 0,18 0,23 0,60 0,70 0,77 G G G G G G G G G G G
steel reinforced
keeps its shape and therefore easy to position of elastomer, suitable for potable water Standard version PN 10 PN 16 and PN 25 on request
Enlarging Sleeve
for flange adaptors to increase pipe outside diameter to fit flange adaptor
No. 7540 Sleeve gauge 2 mm (60 mm wide) No. 7560 Sleeve gauge 3 mm (80 mm wide)
Please specify pipe material and diameter
2. 2002
D 4/1
Accessories
Weight kg 1,70 2,00 2,90 3,70 5,20 7,70 9,10 17,60 21,50 G G G G G G G G G
0o
27 25 29 33 35 40 44 55 57
8o
18/37 14/38 16/43 18/48 18/56 22/65 21/70 28/85 28/90
No. NL 47 Endcap
with socket for CI pipes PN 16 of ductile iron epoxy powder coated (for suitable restraint "Pipe-Lock-Ring" see page A 5/1a) threaded outlet 1" DN 80 100 125 150 200 Pipe mm Weight kg 98 118 144 170 222 8,50 13,00 5,00 5,40 G G i.p. G G
Theft indicator
Theft indicator
for HAWLE-Above Ground Hydrants effective protection against unauthorised access -for Hawle Hydrants supplied after 1997 (for Hawle Hydrants supplied before please specify in your inquiry) Order no. 5397 5398 5399 Adapter Order no. 3453
Theft indicator
Weight 0,5 G
Adaptor
Opening of Hydrant solely with adaptor and operating key no. 3460 (see page K 3/2) possible
Adapter
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
D 4/2
Accessories
No. 8580 Wafer Tee Piece
1 threaded outlet PN 16 of grey iron epoxy powder coated
DN 80 100 150
Thread
Height Weight kg
60 60 60
G G G
Thread
Height Weight kg
60 60 60 90 90
G G G G G
No. 5417
G G G
No. 5416
standard, for all HAWLE hydrants with the standard NORM-F 2010 for hydrants type No. 480 and 482 old, spindle 18 mm for hydrants type No. 481 and 482, spindle 22 mm conical DN 50 65 80 100 125 150 200 Operating nut
G G G G G G G
Push Fit Swivel Converter No. 6630 equal ends No. 6631 unequal ends
with one male thread outlet of POM Every push fit end can be modified to a male thread outlet
Order no.
DN
3/4" 1" 6630 1 1/4" 1 1/2" 2" 1" 6631 1" 1"
1. 2001
D 5/1
Accessories
Nut and Bolt No. 8810 electro galvanized No. 8830 A 2 No. 8840 A 4
proofing corrosion proofing corrosion and acid
Bolt Length No. 8810 No. 8830 No 8840 L M 16 M 20 M 16 M 20 M 16 M 20 G G G G G G 60 G G G G G G 70 G G G G G G 80 G G G G G G 90 G G G G G G 100 G G 110 G G 120 G 130 G 140 G 150
for Bolts M 16 M 20 M 24 M 27
G G G G
for M 16 A 2 corrosion proofing A 4 corrosion and acid proofing No. 8873 for M 20 for M 16 No. 8874 for M 20
G G G G
Bolt insulator
for electrical insulation of bolts for prevention of electrolytic corrosion Washer Pipe Length 1m
for thread M 16 M 20 M 16 M 20 G G G G
4 4 8 8 8 8 8 12 12 16 16
Illustrations, technical data, dimensions and Poids are subject to alteration without notice.
1. 2001
D 5/2
Order no.
DN
Version standard
1"
PN 0,8 PN 16 PN 0,1 PN 6 standard for cold water PN 1 with flange DN 50 ductile iron for cold water PN 1 PN 16 PN 16 PN 0,1 PN 6
2"
2"
Air valve for releasing air only: on request (minimum pressure required: 0,3 bar) The female thread inlet is reinforced with a stainless steel ring Installation: upright, preferably at the highest point in the pipeline with isolating valves.
No. 9876
DN 2"
No. 9876
DN 1"
No. 9874
DN 2"
2. 2002
E 1/1
Valve (= wearing part) replaceable on the spot in depressurised status demount safeguard ring remove cap loosen locking screw unscrew the valve
Orifice and valve plug: CuAl10 Float: Seal: UV shield: POM elastomer PE
DN
1" 1"
PN
6 16
Working pressure
D D1 H
109 109 122 172 122 172
Weight kg
0,1 - 6 0,8 - 16
0,90 0,90
DN 2"
Max. Air release capacity: 3,2 m3/min. Test pressure: Body 24 bar Working pressure: 0,1 6 bar 1 16 bar Material: Body and outlet elbow: Valve seat: Float: Seal: UV shield:
DN PN
2" 6
Working pressure
A A1 B
B1
Weight kg
0,1 - 6 1 - 16
900/2,0 mm2 160 175 305 320 2,80 900/2,0 mm2 160 175 305 320 2,80
2" 16
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
E 1/2
DN 100
PE pipe connection d 75
DN 150
DN 200
Order no.
Version
G G G G G
G G G G G
G G
G G
double orifice (with travelling valve) double orifice (with travelling valve) with PE pipe and insect protective grid single orifice (without travelling valve) single orifice (without travelling valve) with PE pipe and insect protective grid
PN 16 (0,2 - 16 bar)
G automatic G all mechanical parts made from corrosion resistant materials DN 150 / DN 200 DN 80 / DN 100
travelling valve
0.6
bar
0.4 0.2
DN 200 DN 150
DN 100
- 0.2
DN 80
- 0.4 - 0.5
2. 2002
bar
DN 150
E 1/3
DN 200
DN 80
0.8
Material 1, 2 body and bonnet 3 seat 4 grid 5 bolt 6 washer 7 nut 8 cap 9 Automatic air valve 1" 10 nipple 11 O ring 12 hexagonal bolt 13 washer 14 hexagonal nut 15 float 16 17 18 19 grey iron, epoxy powder coated Ms 58 /elastomer, suitable for potable water stainless steel A 2 stainless steel A 2 stainless steel A 2 stainless steel A 2 St 37, epoxy powder coated divers (see page E 1/2) POM (DN 80, 100) / A 2 (DN 150, 200) elastomer, suitable for potable water stainless steel A 2 stainless steel A 2 stainless steel A 2 DN 80 - 100 polycarbonat DN 150 - 200 A 2 passivated elastomer, suitable for potable water O ring clamp ring POM PE pipe tail (on request) insect protective grid (on request) stainless steel A 2
C 230 260
d 63 75
Technical details:
Dimensions Test pressure (body) Working pressure PN 16 (standard) Working pressure PN 6 Maximum air release capacity Size of the opening PE pipe connection Flange connection PN 10 EN 1092-2 (DIN 2501) DN 80 24 bar 0,8 - 16 bar 0,2 - 6 bar 1562 m3/h 1810/1,77 mm2 d 63 DN 100 24 bar 0,8 - 16 bar 0,2 - 6 bar 3250 m3/h 3320/1,77 mm2 d 75 DN 150 24 bar 0,8 - 16 bar 0,2 - 6 bar 16900 m3/h 17670/1,77 mm2 DN 200* 24 bar 0,8 - 16 bar 0,2 - 6 bar 27800 m3/h 17670/1,77 mm2
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
E 1/4
Order no.
Working pressure
DN
Installation depth
above-ground (fig. 1) below-ground (fig. 2)
L=total Weight length* kg 755 1055 1305 1555 755 1055 1305 1555 755 1055 1305 1555 755 1055 1305 1555 23,0 27,0 30,0 33,0 24,0 28,0 31,0 34,0 23,0 27,0 30,0 33,0 24,0 28,0 31,0 34,0 G G G G G G G G G G G G G G G G
50
9822
PN 1 PN 16 80
50
9823
PN 0,1 PN 6
80
0,75 m 1,00 m 1,25 m 1,50 m 0,75 m 1,00 m 1,25 m 1,50 m 0,75 m 1,00 m 1,25 m 1,50 m 0,75 m 1,00 m 1,25 m 1,50 m
1,00 m 1,25 m 1,50 m 1,00 m 1,25 m 1,50 m 1,00 m 1,25 m 1,50 m 1,00 m 1,25 m 1,50 m
Air valve for releasing air only: (with air inflow stop) on request (see over page figure 3)
This arrangement eliminates expensive valve chambers. The stainless steel stand pipe protects the automatic air valve. An automatic shut-off valve enables the equipment easily to be removed for inspection and reinstalled under pressure. The materials from which the valve is made, namely POM and bronze assure complete corrosion resistance. Excess water is drained ISO-Pipe-Fitting DN 1/2". away through an
For below-ground installation a surface box with minimum opening of 300 mm diameter is required. Gravel backfilling should be used to prevent rain water from accumulating in the surface box (see figure 2, page E 2/2) The air release valve can be shortened by 100 mm by cutting the standpipe 5 and extension tube 3 at the red marks (see over page). Max. air release capacity: 3,2 m3/min Inlet flange: DN 50 or DN 80 drilled to DIN 2501
Air valve for releasing air only: on request (minimum pressure required: 0,3 bar)
Order no.
L 755
9824
1. 2001
E 2/1
gravel backfill
Parts 1.1 inlet flange drain-off fitting O ring foot valve flange foot valve spring case spring hexagon bolt M 10 DIN 934 air valve air outlet 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2 2.3
fig. 3
Ms/elastomer elastomer A2 Ms Ms A2 EN-GJS (GGG) A2 A4 EN-GJS (GGG) A2 A2 elastomer elastomer EN-GJS (GGG) Ms 58 HDPE A2
2.13 O ring 2.14 insect protective grid 2.15 double nipple 2.17 reducing socket 3 4 4.1 5 6 7 8 Removal: G unscrew the bolts (15) G take off the hood (14) G Undo bolt (13), until spindle support (12) disconnects from standpipe (5) G the foot valve will close (1.5) G lift off the air valve assembly with the extension tube (3) Installation: reverse the above instructions 10 11 12 13 14 15 tube, galvanized coupling hexagon bolt DIN 933 stand pipe lock ring hexagon bolt DIN 931 hexagon nut DIN 934 seal blind cover spindle support operating bolt hood hexagon bolt DIN 933
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
E 2/2
Dimensions / DN Order no. Version stainless steel with anged connection stainless steel with female thread connection 2" St 37, epoxy powder coated with anged connection St 37, epoxy powder coated with female thread connection 2" G G wastewater PN 0 PN 16 G G G G G Application Working pressure bar 2" 50 G 80 G 100 G 150 G 200 G
Design features: G direct automatic air inow and release valve for wastewater G operates automatically G max. air release capacity: 230 m/h G max. size of the opening: 480 mm G sealing face is not in contact with the wastewater G the two joints facilitate easy and excellent ushing at maintenance (above joint = inlet for ushing) G all mechanical parts of corrosion resistant materials G ange drilled according to DIN 2501 (= BS 4504) - PN 10 (for PN 16 - DIN 2501 = BS 4504 in DN 200 size please specify on order) G due to the direct operation the release of lots of air is possible, even under full working pressure G please take the direction and maintenance instructions into consideration
Maintenance: Automatic Air Valves have to be maintained regularly: Flush the valve via the two joints in non operating condition.
11. 2002
E 3/1a
Part 1 Outlet elbow with dirt sieve 2 Diaphragm with retaining ring 3 Protector 4 Body No. 9864 No. 9863 5 Float 6 Ball valve outlet 1" 7 Rod 8 Body nut with sieve 9 Diaphragm holder 10 Fix ange Fix ange 11 Valve body-bonnet Bolts, nuts and springs No. 9864 No. 9863
Material PE 100 / St 1.4301 (POM) elastomer PE St 1.4571 St 37, epoxy powder coated POM stainless steel St 1.4301 POM / St 1,4301 POM St 1.4571 St 37, epoxy powder coated POM St 1.4301
m3/h
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
bar
11. 2002
E 3/2a
9827 9828
Technical features:
The air valve assembly consists or a PE shaft with a shut-off valve and air valve, thus eliminating expensive chamber constructions. The air valve assembly can be installed later on sewage pipes via a saddle. For covering we recommend a commercial ventilating cover (the saddle and the cover are not included in the scope of supply). All maintenance and service work can be done from the road surface, thus avoiding the dangers arising shafts. Excess water is drained away through the drain off system. We recommend the installation of coarse gravel backfill reaching from the road surface down to the piping. If installed in groundwater, additional measures are necessary (closing the drain hole). For reasons of easier installation we recommend the use of the spigot end version. Please use dirt protection and locking device ! The air release pipe lead through laterally serves for letting off the outgoing air.
1. 2001
E 3/3
Parts: 1
5 7 6
ductile iron ductile iron stainless steel PE-HD Steel St 37 epoxy coated PE-HD Brass Brass square bar steel St 37 epoxy coated Steel St 37 epoxy coated ductile iron POM
2 3 4 5
7 8
6 7 8
10
Base plate
11 12
9
2 10
Valve maintenance:
Close the shut-off valve. The valve is provided with two flushing inlets, which are pulled up to the cover. By connecting flushing lines, dirt can be easily and quickly flushed out of the valve. Opening of the valve and manual cleaning and/or removal of dirt is required only in case of larger dirt particles.
11
12 1
Order no.
Version
Weight kg 62,0
9827
9828
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
E 3/4
50
G G
65
G G
80
G G G G
100
G G G G
125
G G G G
150
G G G G G G
200
G G G G G G G G G G
250
G G G G G G G G G G
300
G G G G G G G G G G
350
400
450
500
600
1"
Universal Pipe Saddle
3500
G G G
G G G
G G G
G G G
G G G
G G
G G
G G
G G G G
3510
DN 50 DN 80 DN 100 DN 150
G G
G G G
G G G G
G G G G
G G G G
3530
Undrilled Saddle
(see page F 1/2)
up to PN 16
No. 3500
with female thread
No. 3510
with flanged outlet
2. 2002
F 1/1
No. 3500 Universal Pipe Saddle with female threaded outlet DIN 2999 used in conjunction with shut-off adaptor no. 3720 for under pressure drilling
Threaded outlet Weight kg
Dimensions/DN 50
2,30 64 2,30 64 H Weight kg
65
2,20 64 2,20 64
80
2,40 61 2,40 61 2,40 57 2,45 57
100
2,50 61 2,50 61 2,50 57 2,50 57
125
3,30 78 3,40 78 3,60 78 3,80 78
150
3,40 78 3,50 78 3,60 78 3,90 78 5,30 54* 5,40 54*
200
3,90 86 4,10 86 4,20 86 4,40 86 5,70 56* 5,40 56*
250
4,60 89 4,60 89 4,80 89 5,00 89 6,20 56* 5,90 56*
300
4,70 89 4,70 89 4,90 89 5,10 89 6,40 56* 6,00 56*
350
400
3"
Dimensions/DN 80
Weight kg H Weight kg H Weight kg H Weight kg H Weight kg H 6,60 114 6,60 114
DN 40 50 80 100
larger sizes dimensions on request
100 125 150 200 250 300 350 400 450 500 600
6,60 6,80 6,90 114 126 126 6,60 6,80 6,90 114 126 126 8,80 135 10,30 140 7,70 145 7,70 145 10,00 150 10,10 155 7,90 153 7,90 153 10,40 147 11,60 158 8,00 153 8,00 153 10,50 147 11,70 158
150
50
2,60
65
2,60
80
2,70
100
2,70
125
3,50
150
3,60
200
4,30
250
4,80
300
4,90
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
F 1/2
The
Order no.
Article
Application
Threaded outlet
Dimensions/DN
3382
Rubber Insert
for adapting to steel pipes
up to PN 16
G robust design of ductile iron, epoxy powder coated, bolts of corrosion resistant
material
G easy exchange of the rubber insert enables adaptation from ductile cast iron to steel
pipes; the rubber insert ensures proper contact with the pipe
G a protecting ring on the end of the thread reliably protects against corrosion and encrustation
Material: 1 Saddle body: of ductile iron, EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated strap width 50 % greater than DIN-requirements (DIN 3543 part 2) 2 Rubber insert: of elastomer 3 O ring: of elastomer, suitable for potable water 4 Protecting ring: of elastomer, suitable for potable water 5 Bolts, nuts and washers: M 16 - Delta-Magni coated, therefore highest corrosion protection
1. 2001
F 1/3
d
30 38,5 43 43 30 38,5 43 43 30 38,5 43 43 30 38,5 43 43 30 38,5 43 43
H
70 73 83 89 81 84 94 100 94 97 107 113 107 110 120 126 133 136 146 152
L
186 186 186 186 210 210 210 210 238 238 238 238 264 264 264 264 316 316 316 316
L1
60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60
Weight
2,3 2,3 2,5 2,5 2,5 2,5 2,7 2,7 2,7 2,7 2,9 2,9 3,0 3,0 3,2 3,2 3,5 3,5 3,7 3,7
80
100
125
150
200
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
F 1/4
50 1"
G G
65
G G
80
G G G G
100
G G G G
125
G G G G
150
G G G G
200
G G G G
250
G G G G
300
G G G G
3800
up to PN 16
Design features G stainless steel rubber insulated strap G solid epoxy powder coated body G flexible wrap around straps for easy installation G favourable angle of contact G the saddle seal is moulded to fit the pipe diameter and is prefixed in the saddle body G easily accessible nuts with stainless steel dished washers G can be pressure tested from both directions Drilling instructions Drilling: drill the pipe with a drilling machine (Hawle drilling machines, see special leaflets) retract the drill Shut-off: lubricate the saddle blade (Order no. 8401) insert it shut-off Connection: connect the pipe retract the saddle blade screw on the cover
1. 2001
F 2/1
Material: Saddle body: Cover: Seals: O ring carrier: Strap: ductile iron - DIN 1693, epoxy powder coated POM, glass fiber reinforced elastomer, suitable for potable water POM 1.5 mm gauge, stainless steel 1.4571DIN 17006 (X10CrNiMoTi 18 10)
Strap insulation: elastomer Bolts: Nuts: M 16 - stainless steel 1.4408 DIN 17006 (G-X6CrNiMo 18 10) DIN 934, stainless & acid resistant steel 1.4401 - DIN 17006 (X5CrNiMo 18 10) (molybdenum coating)
D i m e n s i o n s / DN 50 2,10 67 2,10 70 65 2,10 68 2,10 71 80 2,60 69 2,70 72 3,00 73 3,10 78 100 2,70 69 2,70 72 3,00 73 3,10 78 125 3,10 70 3,20 73 3,60 74 3,80 78 150 3,20 70 3,30 73 3,70 74 3,80 78 200 4,00 80 4,10 80 4,30 80 4,60 81 250 4,60 82 4,70 82 4,90 82 5,30 83 300 4,70 82 4,70 82 4,90 82 5,40 83
H 1 1/4"
Weight kg
H 1 1/2"
Weight kg
H 2"
Weight kg
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
F 2/2
Dimensions DN *50 *65 *80 *100 *125 *150 175 200 *200 *250 250 *300 300 *350 350 400 *400 400 *450 450 *500 500 *600 600
60 - 70 70 - 82 89 - 108 102 - 130 132 - 158 159 - 185 185 - 210 210 - 235 219 - 244 264 - 288 288 - 310 316 - 340 335 - 360 355 - 380 385 - 408 406 - 429 415 - 440 450 - 475 467 - 485 496 - 520 518 - 535 578 - 600 620 - 640 680 - 700
330 360 400 450 520 595 685 760 785 905 975 1055 1130 1155 1250 1300 1325 1425 1480 1570 1630 1810 1945 2120
50 65 80 100 125 150 175 200 200 250 250 300 300 350 350 400 400 400 400 450 450 500 600 600
ST ST ST ST ST ST ST ST
DI DI DI DI DI DI DI DI DI
AC AC AC AC AC AC
AC
ST
DI AC
ST
DI AC
ST
DI AC
G G
G G
ST ST DI AC ST DI AC ST DI AC ST DI AC
If the pipe material and diameter is not specified in the order, the saddle will be supplied with a strap for the size range indicated.
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
F 2/3
Dimensions/DN
Order no.
Article
HAWLE-COMPACT SADDLE
for under pressure drilling Combines efficiency and technical perfection Suitable for renovation and new installations
For drilling instructions see over page.
3370 3382
Rubber Insert
for adapting to steel pipes
up to PN 16
G robust design of ductile iron, epoxy powder coated, bolts of corrosion resistant material G easy exchange of the rubber insert enables adaptation from ductile cast iron to steel
pipes; the rubber insert ensures proper contact with the pipe
G a protecting ring on the end of the thread reliably shields against corrosion and encrustation
6 Material: 1 Saddle body: of ductile iron, EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) strap width 50 % greater than DIN-requirements(DIN 3543 part 2) 2 Rubber insert: 3 O ring: of elastomer of elastomer, suitable for potable water
4 1 3 9
4 Protecting ring: of elastomer, suitable for potable water 5 Seal: 6 O ring carrier: 7 Backing plate: 8 Sealing cover: of elastomer, suitable for potable water of POM of POM of POM, reinforced
9 Bolts, nuts and washers: M 16 - Delta-Magni coated, therefore highest corrosion protection 2
1. 2001
F 2/5
d
28 32 43 43 28 32 43 43 28 32 43 43 28 32 43 43 28 32 43 43
H
103,5 109 109 114,5 102,5 108 109 114,5 115,5 121 122 127,5 128,5 134 135 140,5 154,5 160 161 166,5
L
186 186 186 186 210 210 210 210 238 238 238 238 264 264 264 264 316 316 316 316
L1
60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60
Weight
2,8 2,9 3,0 3,1 3,0 3,1 3,2 3,3 3,2 3,3 3,4 3,5 3,5 3,6 3,7 3,8 4,0 4,1 4,2 4,3
80
100
125
150
200
D R I L L I N G I N S T R U C T I O N S:
Drilling: drill the pipe with a drilling machine (for Hawle drilling machines, see special leaflets) retract the drill Shut-off: lubricate the saddle blade (Order no. 8401) insert it shut-off Connection: connect the pipe retract the saddle blade screw on the cover
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
Edition 1. 00
F 2/6
HAKU Saddle
No. 5250 HAKU Saddle
Tube mm female threaded outlet
1/2"
G G G
3/4"
1"
1 1/4"
1 1/2"
2"
25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 280* 315 315* 400* 450* 500*
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
For PE and PVC Tubes of all pressure ratings up to PN 16 to DIN 8074, 8061/8062
for cold water, other applications on request The HAKU sealing system is the best method for sealing outlets in plastic Tubes. The HAKU seal is in full contact with the entire diameter of the PE or PVC Tube and is glued into the saddle for ease of assembly. In addition several concentric seals with increasing diameter surround the outlet thus relieving the pressure upon the drill hole and protecting it from deformation.
* supplied as saddle piece with strap Caution: When being used on PE Tubes, this type is suitable on class SDR 11 and higher qualities, only
Material: d 25 - 40 d 50 - 500 Rubber seals: EN-GJL-250 (GG 250) - EN 1561, epoxy powder coated EN-GJS-400-18 (GGG 400) - EN 1563 epoxy powder coated elastomer, suitable for potable water
1. 2001
F 3 /1
HAKU Saddle
Tube mm Tubes NORM PE PE PVC B 5170 B 5172 B 5182 DIN 8072 8074 8061/62 resp. 19532 D 1/2" 1/2" 3/4" 1/2" 3/4" 1" 1" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1"* 1 1/4"* 1 1/2"* 2"* 2" 1"* 1 1/4"* 1 1/2"* 2"* 2" 1 1/2"* 2"* 1 1/2"* 2"* 1 1/2"* 2"* d 16 16 24 16 24 27 27 27 33 40 40+ 27 33 40 50 27 33 40 50 27 33 40 50 27 33 40 50 27 33 40 50 27 33 40 50 27 33 40 50 30 33 40 50 27 33 40 50 27 33 40 42 27 38 44 50 51 27 38 44 50 51 40 50 40 50 40 50 H 30 35 35 40 40 42 56 57 62 62 68 63 68 68 73 71 75 75 80 81 85 85 90 87 93 93 98 96 100 100 106 106 111 111 116 125 125 127 127 132 132 137 137 143 145 145 150 156 156 163 163 176 176 176 176 178 196 196 196 196 196 243 243 268 268 292 292 L 75 90 L1 60 70
Weight
25 32 40
98 110 124
70 80 100
Tube mm 25 - 315
50 63
75
135
110
90
150
110
110
170
120
125
192
120
140
+ max. 35 mm drill tips
208
120
160
230
120
180
262
120
200
282
120
* Tube mm 280- 500 (supplied as saddle piece with strap) Caution: When being used on PE Tubes, this type is suitable on class SDR 11 and higher qualities, only
225
310
120
250
347
180
280
204
120
315
377 200
180 120
0,40 0,75 0,75 0,95 0,95 0,95 1,20 1,80 2,00 1,90 2,10 2,15 2,25 2,20 2,30 2,60 2,70 2,60 2,70 3,60 3,60 3,80 3,60 3,70 3,70 4,15 4,10 4,40 4,30 4,60 4,50 5,90 6,10 6,30 6,20 8,00 8,00 8,10 8,10 8,10 7,80 8,30 8,10 9,10 9,40 9,70 9,60 11,00 11,30 11,50 12,00 3,80 3,60 3,60 3,30 14,20 3,80 3,80 3,75 3,55 16,70 4,90 4,90 4,60 4,60 4,90 4,90
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
F 3/2
Order no.
Flange DN
110
G
140
G G
160
G G
180
G G
200
G G
225
G G
250
G
up to PN 16
80
5230
100
for PE-pipes according to DIN 8074 PN 10 (SDR 11) and PN 16 (SDR 7.4) and PVC-pipes according to DIN 8061/8062 PN 10 (SDR 21) and PN 16 (SDR 13.5) Flanged outlet - EN 1092-2 (DIN 28605)
Design features: G G G G solid construction of ductile iron epoxy powder coated bolts, nuts and washers of stainless steel the drill hole is sealed by an O ring inserted in the upper part of saddle the rubber linings are bonded to the lower part of saddle this ensures positive positioning of saddle
Material: Saddle body: of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated Rubber-in the lower part: Elastomer O ring seal-in the bonnet: Elastomer, (suitable for potable water) Bolts, Nuts and Washers: stainless steel - A 2 Nuts: molybdenum coated
9. 2001
F 3/3
No. 5230
H 150 166 166 176 176 186 186 191 191 206 206 221
L 182 212 212 234 234 254 254 270 270 301 301 347
L1 180 220 220 220 220 220 220 220 220 220 220 220
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
9. 2001
F 3/4
1 1/4"
G G G G G
1 1/2"
G G G G
2"
G G G G
63 75 90 110 160
No. 5210 Combined Assembly: HAKU Saddle No. 5250 (page F 3/1) with Shut-Off Adaptor No. 3720 125 140 225
G G G G G G G G G G G G
For PE and PVC Tubes of all pressure ratings up to PN 16 (DIN 8074, 8061 / 8062)
for cold water, other applications on request
Under pressure drilling with the O ring shut-off saddle system has been proven over many decades.
The HAKU sealing system is the best method for sealing outlets in plastic Tubes. The HAKU seal is in full contact with the entire diameter of the PE or PVC Tube and is glued into the saddle for ease of assembly. In addition several concentric lip seals with increasing diameter surround the outlet thus relieving the pressure upon the drill hole and protecting it from deformation. Material: Body: Rubber seals: Bolts: O ring seal: of ductile iron EN-GJS-400-18 (GGG400) - EN 1563, epoxy coated lastomer, suitable for potable water stainless steel - A 2 DIN 933 lastomer, suitable for potable water
G G G G
PN 16
1. 2001
F 4 /1
Drilling instructions: Drilling: Shut-off: drill the Tube with a drilling machine (HAWLE drilling machine see "Tools") retract the drill lubricate the saddle blade (order no. 8401 - see page K 3/1) insert it shut-off
Connection: connect the branch Tube retract the saddle blade screw on the cover
75
135
110
90
150
110
110
170
120
160
230
120
2,5 2,4 2,8 2,6 3,3 3,0 3,0 3,0 2,5 3,6 3,4 3,6 3,6 3,6 4,3 4,0 5,5 5,4 5,6 5,6
No. 5210 Combined Assembly: HAKU Saddle No. 5250 with Shut-Off Adaptor No. 3720
Tube mm 125 Tubes NORM PE PE PVC B 5170 B 5172 B 5182 DIN 8072 8074 8061/62 resp. 19532 225 140 D 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" d 27 31 37 42 27 31 37 42 27 31 37 42 ~H 167 170 180 183 174 177 188 191 219 222 232 235 L 192 L1 120
Weight kg
208
120
310
120
4,8 5,5 5,8 5,8 5,4 5,9 6,2 6,2 10,5 11,0 11,3 12,0
85 90 95 100
10 12 12 15
27 31 37 42
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
F 4/2
Threaded outlet
75
G G G G G
90
G G G G G
110
G G G G G
160
G G G G G
225
G G G G G
3/4" 1"
5270
Design features: G G G G robust design of ductile iron, epoxy powder coated bolts, nuts and washers of stainless steel A 2 the drill hole is sealed by an O ring inserted in the upper saddle part the rubber seals are lubricated to the lower saddle part
Material:
Saddle body: ductile iron - EN-GJS400-18 (GGG 400) - EN 1563 epoxy powder coated Rubber seals: elastomer O ring seal: elastomer, suitable for potable water
1. 2001
F 4/3
d
24 30 35 42 42 24 30 35 42 42 24 30 35 42 42 24 30 35 42 42 24 30 35 42 42
L
148 148 148 148 148 162 162 162 162 162 182 182 182 182 182 228 228 228 228 228 295 295 295 295 295
L1
80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 100 100 100 100 100
H
66 66 75 75 77 74 74 82 82 85 84 84 92 92 95 109 109 117 117 120 141 141 150 150 152
Weight
1,85 1,95 1,90 1,95 2,00 1,85 1,95 1,90 2,00 2,00 2,15 2,25 2,30 2,30 2,30 2,60 2,70 2,70 2,75 2,80 4,65 4,75 4,85 4,95 4,95
75
90
110
160
225
I N S T A L L A T I O N E X A M P L E : HAWEX Pipe Saddle for house connection for under pressure drilling
G Assemble the HAWLE HAWEX Pipe
PE pipe connection
Tapping Valve DN 1" - No. 2681 - of POM (ask for special leaflet)
G Drill the pipe through the opened valve
PE or PVC pipe
with the HAWLE Drilling Machine No. 5800 or No. 5805 (ask for special leaflet)
G After drilling, retract the drill G Close the valve G Screw on one of the HAWLE ISO
push-fit fittings, No. 6221F, suitable for PE pipes of 25, 32, 40, 50, or 63 mm
max. drill tip 24 mm
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
F 4/4
stainless steel
all metallic parts - chromium-nickel-steel fully encircling elastomer gasket seals complete gaps and other pipe damage Application: water up to 110o C, other applications on request The clamp with the self-centering lug system The short bolts (3) are welded to the bolt bar (4). The handle makes for easy assembly onto the pipe. The nuts are fed directly to the bolts from a special nut dispenser (8). This eases the positioning of lugs and bolts, and avoids handling of loose parts. Pipe repair clamps connections. cannot be used for restraint
No. 0750
No. 0751
No. 0750/0751
1. 2. 3. 4. 5. 6. 7. 8. Band 1.4571 Lug 1.4301 Bolts A 2 1.4301 Bolt-bar 1.4301 Bridging plate 1.4301 Gasket Elastomer Handle 1.4301 Nut dispenser Elastomer
1. 2001
F 5/1
Pipe mm 54 58 58 64 63 68 68 76 75 83 82 91 95 104 104 112 112 121 115 125 120 130 131 141 140 150 151 161 166 178 178 190 190 202 200 212 215 227 233 246 250 262 269 281 285 297 306 318 315 327 345 357 366 379 400 412 418 430
Length mm Steel DI 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 150 200 200 250 200 250 315 200 250 315 200 250 315 200 250 315 200 250 315 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 50 50
Weight
kg 1,1 1,5 1,1 1,5 1,2 1,6 1,2 1,7 1,3 1,7 1,3 1,8 1,4 1,9 1,5 2,0 1,5 2,1 1,5 2,1 1,7 2,2 3,2 4,0 3,2 4,0 5,2 3,4 4,3 5,4 3,5 4,4 5,5 3,6 4,5 5,7 3,9 4,7 5,8 5,0 6,2 7,5 5,0 6,3 7,6 5,2 6,3 7,8 5,4 6,8 8,1 5,6 7,1 8,5 6,0 7,5 9,0 6,0 7,8 9,2 6,2 7,8 9,5 6,7 8,3 10,0 7,0 8,7 10,5 7,4 9,2 10,9 7,6 9,7 11,8
G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
Type
M 87
Pipe mm 87 102
Length mm Steel DI 200 200 200 200 250 200 250 200 250 315 200 250 315 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380 250 315 380
Weight
kg 2,7 2,8 2,9 4,9 6,2 5,0 6,4 5,3 6,5 8,1 5,3 6,7 8,3 7,2 8,8 10,7 7,3 9,0 11,1 7,5 9,4 11,1 7,8 9,9 11,8 8,4 10,0 12,0 8,9 10,7 13,1 8,9 11,0 13,3 9,1 11,2 13,8 9,7 11,7 14,5 9,8 12,3 14,8 10,2 12,8 15,1 G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
M 106 106 124 M 114 114 132 K 132 M 132 K 142 M 142 K 160 M 160 160 180 L 160 K 166 M 166 166 186 L 166 K 208 M 208 208 230 L 208 K 220 M 220 220 242 L 220 K 236 M 236 236 258 L 236 K 271 M 271 271 293 L 271 K 306 M 306 306 328 L 306 K 330 M 330 330 352 L 330 K 346 M 346 346 368 L 346 K 369 M 369 369 392 L 369 K 406 M 406 406 430 L 406 K 425 M 425 425 448 L 425 K 448 M 448 448 471 L 448
63 50 50 50 60 75 90 80 80 100 125 100 100 125 125 125 150 150 150 150 150 150 180 200 125 160 125 140 80 80 110 63
80 80 80 80 100 100 100 100 80 125 100 100 100 100 125 125 125 125 100 150 125 125 125 125 125 150 150 150
65 80
60 60 65 80 80
160
200 200
225
200
200
225
250
280
300 300
250 250
315
300
200 200 200 200 200 200 200 250 250 250 250 250 250 300 300 350 350 350 400 400 400 350 350 300 300 300 300 400 315 315 355 250 280 225
350
300 300
355
350
300 300
400
350 350
400 400
450
Pipe mm 21 25 26 30 33 37 42 45 48 51 50 54 60 64
Length 76 76 76 76 76 76 76
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
F 5/2
for PE pipes according to NORM B 5172, DIN 8074 standard version: PN 10 - DIN 2501
No. 0400
Material: Flange and locking ring: ductile iron, epoxy powder coated Lip seal: Elastomer, suitable for potable water (durably lubricated) Flat gasket: Elastomer Grip ring: Ms 58 (up to DN 300 Rg7) Hexagonal bolts: A 2 stainless Flanges to EN 1092-2
For thinwalled PE-pipes (up to 3mm wall thickness) and low internal pressure we recommend using a support liner (see page D2/4).
The use of lip seals enables the pipe to be pushed in with minimal force. The flange to flange seal is incorporated onto the flange. The pipe restraining system is effective separately from the sealing system and is activated by tightening the locking ring.
Assembly: 1. Chamfer the pipe end 30 and moisten, then a) push the pipe end into the loosely assembled flange until it stops, or b) push the loose bride onto the pipe end until it stops. 2. Bolt up the locking ring until it stops. This shall be done only after firmly assembling the flange adaptor with the opposing flange
No. 0311
PE 80 / SDR 17.6 - PN 6 PE 100 / SDR 17.6 - PN 10
25 40 40 40 50 50 50 60 60 60 65 65 80 80 100 100 100 125 125 125 150 150 150 200 200 250 250 300 300 400 400
32 40 50 63 40 50 63 50 63 75 63 75 75 90 90 110 125 110 125 140 140 160 180 200 225 250 280 315 355 400 450
G S
G S
G S G S G S
G S G S G S
G G G G
S S S S
G G G G
S S S S
Explanation:
ISO Pipe Flange Adaptor No. 5500 equal No. 5530 reducing
up to PN 16
Material: Flange: see above table, epoxy powder coated Grip ring: POM Seal ring: Elastomer, suitable for potable water
High performance sealing of the PE tail is assured by two separate O ring seals and a stainless steel support liner within the tail. The flange can be connected to the PE pipline by either butt fusion or electrofusion.
2. 2002
Assembly instructions: chamfer the pipe 30 and moisten, and push into the socket until it stops.
G 1/1
No. 0400
No. 0400 No. 5500 No. 0400 No. 5500 No. 0400 No. 5500
19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 20 20 22 22 25 25 25 25
90 90 92 90 92 92 95 95 95 97 95 97 103 103 115 125 135 138 155 158 184 277 242 302
80 80 82 80 82 82 85 85 85 87 85 87 93 93 105 115 125 128 145 148 174 237 230 260
M 12 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 24 M 24
3,6 3,8 3,9 4,0 4,3 4,0 4,3 5,0 4,2 5,5 6,8 6,7 6,2 8,2 7,0 7,8 9,0 8,2 8,5 10,6 11,3 10,5 11,6 18,0 16,0 22,0 29,0 44,0
No. 5530
Flange DN 40 40 50 50 60 60 65 80 100 125 Pipe mm 40 63 40 50 50 63 63 75 90 110 D 150 150 165 165 175 175 185 200 220 250 k 110 110 125 125 135 135 145 160 180 210 b 21 23 23 23 24 24 24 24 25 26 L 85 104 83 97 97 94 94 105 101 124 E 80 100 80 93 94 90 90 100 96 119 Bolts Qty. 4 4 4 4 4 4 4 8 8 8 Thread M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 Weight kg 2,4 2,8 2,7 3,0 3,4 3,9 4,2 5,0 5,9 8,8
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
G 1/2
No. 0400
Material: Flange and locking ring: ductile iron, epoxy powder coated Lip seal: elastomer suitable for potable water (durably lubricated) Flat gasket: elastomer Grip ring: Ms 58 (from DN 300 Rg7) Hexagonal bolts: A 2 Flanges to EN 1092-2
50 60 60 65 65 80 80 100 100 100 125 125 125 150 150 150 150 200 200 200 250 250 300 300 400 400
Explanation:
63 63 75 63 75 75 90 90 110 125 110 125 140 110 140 160 180 160 200 225 250 280 315 355 400 450
+ S
G G
G+ G+ G G G+ G
The use of lip seals enables the pipe to be pushed in with minimal force. The Flange to Flange seal is incorporated onto the pipe. The pipe restraining system is effective seperately from the sealing system and is activated by tightening the locking ring.
Assembly: 1. Chamfer the pipe end 30 and moisten, then a) push the pipe end into the loosely assembled flange until it stops, or b) push the loose flange onto the pipe end until it stops. 2. Bolt up the locking ring until it stops. This shall be done only after firmly assembling the flange adaptor with opposing flange.
G+ G G+
G G G G G G
Assembly: Cut the pipe end square, do not chamfer or moisten push the flange onto the pipe and then push the gasket on.
1. 2001
G 2/1
Bolts
Thread
Weight kg 2,0 2,6 2,6 3,0 3,2 4,1 5,8 5,0 6,7 9,4 7,9 13,6 15,5 15,8 27,0
4 4 4 4 8 8 8 8 8 8 8 12 12 12 16
M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 20 M 20 M 20 M 24
No. 5630
Flange DN 80 100 150 150 200 Pipe mm 75 90 110 140 160 D 200 220 285 285 340 k 160 180 240 240 295 b
with reducer
~L
with reducer Qty.
Bolts
Thread
50 53 62 63 62
78 85 94 97 95
8 8 8 8 8
M 16 M 16 M 20 M 20 M 20
No. 0400
No. 0400
Flange DN 50 60 60 65 65 80 80 100 100 100 125 125 125 150 150 150 200 200 250 250 300 300 400 400 Pipe mm 63 63 75 63 75 75 90 90 110 125 110 125 140 140 160 180 200 225 250 280 315 355 400 450 Bolts D 165 175 175 185 185 200 200 220 220 220 250 250 250 285 285 285 340 340 400 400 455 455 565 565 k 125 135 135 145 145 160 160 180 180 180 210 210 210 240 240 240 295 295 350 350 400 400 515 515 E 80 80 82 80 82 82 85 85 85 87 85 87 93 93 105 115 125 128 145 148 174 237 230 260 b 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 20 20 22 22 25 25 25 25 ~L 90 90 92 90 92 92 95 95 95 97 95 97 103 103 115 125 135 138 155 158 184 277 242 302 Qty. 4 4 4 4 4 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 16 16 Thread M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 16 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 20 M 24 M 24 Weight kg 3,6 3,8 4,0 4,3 4,3 5,0 5,5 6,8 6,2 7,0 7,8 8,2 8,5 11,3 10,5 11,6 18,0 16,0 22,0 29,0 44,0
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
G 2/2
Spar Flange
see picture over page
Flange DCI pipe standard reducing restraint standard reducing DN mm Order No. Order No. Order No. Order No. Order No.
These Hawle flanges are a further development of the well proven Hawle Spar Flanges. The long draw of the fitting and the double chambered gasket result in the pressure being spread well back from the pipe end. The resilience of the connection prevents tension in the pipe and minimises the danger of breakage.
Flange Adaptor
restraint to PN 16
1 2 3 4 5
No. 7602
Material: 1 Flange: ductile iron, epoxy powder coated 2 Grip ring: steel 1.0037 hardened 3 Sleeve gasket: elastomer, suitable for potable water 4 Pressure ring: grey iron 5 Seal: elastomer, suitable for potable water
Simultaneous pipe restraint and sealing. This avoids the need for pipe supports and additional bolting to counter the effect of axial load and pressure. This connection can be easily dismantled at any time.
Assembly: Assemble the flange with the sleeve gasket and pressure ring, and push onto the pipe. Offer up the complete flange to the opposing flange, ensuring that the pressure ring projects approx. 10 mm over the end of the pipe. Cross tighten the nuts and bolts to make the connection. This fitting has the advantage that it can cope with a gap or an unsquare cut that extends up to 15 mm from the opposing flange.
40 50 50 60 60 65 65 80 80 80 80 80 100 100 125 125 150 150 150 175 175 200 200 200 225 225 250 250 300 300 350 350 400 400 450 450 500 500 600
56 56 66 77 82 66 82 66 77 82 98 101 98 118 118 144 118 144 170 170 196 170 196 222 222 248 222 273-274 273-274 326 326 378 378 429 429 480 480 532 635
7102 G S G S G G
7402 X G
7602
0102
1002
G S G S
G G G G X G G G G G X G G G
G G
G S
G S G S G S+ G S G S G G+ G S G S+
+
G S
G G
G S G S
G G+ G G G G+ G G
G S
G G+ G G G G
+
G G+ G S*+ G S* G G+
G G G S G G G G*
Explanation:
standard version: drilled to PN 10 - DIN 2501 Note: do not chamfer the pipe
1. 2001
G 3/1
No. 7402 No. 7402 No. 1002 60 58 60 60 47 85 72 65 94 58 73 94 73 65 73 95 77 88 83 112 92 102 103 103 120
Qty. 4 8 8 8 8 8 8 8 8 8 8 8 12 12 16 16 20 20
Bolts Weight kg Thread No. 7402 No. 1002 M 16 4,8 M 16 5,4 M 16 4,8 M 16 5,0 M 16 5,3 M 16 9,6 M 20 11,3 M 20 10,2 11,4 M 20 13,7 M 20 15,0 20,4 M 20 13,9 M 20 13,0 M 20 22,5 M 20 28,0 M 20 45,0 M 24 55,0 M 24 50,0 M 24 85,0
Weight including reducing ring
No. 7602
No. 7602
Flange DN 50 60 65 80 100 125 150 200 250 300 CI pipe mm 66 77 82 98 118 144 170 222 274 326 D 165 175 185 200 220 250 285 340 400 455 k 125 135 145 160 180 210 240 295 355 405 ~L
(unassembled)
b 60 60 63 59 60 62 87 90 90 90
Weight kg 3,0 3,2 3,7 3,9 4,6 6,0 10,0 14,5 17,6 21,6
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
G 3/2
Flange DN
Steel pipe mm
Spar Flange
picture see over page
These Hawle flanges are a further development of the well proven Hawle Spar Flanges. The long draw of fitting and the double chambered gasket result in the pressure being spread well back from the pipe end. The resilience of the connection prevents tension in the pipe and minimises the danger of breakage.
Flange Adaptor
restraint to PN 16
1 2 3 4 5
No. 7601
Material: 1 Flange: ductile iron, epoxy powder coated 2 Grip ring: steel 1.0037 hardened 3 Sleeve gasket: elastomer, suitable for potable water 4 Pressure ring: ductile iron 5 Seal: elastomer, suitable for potable water
Simultaneous pipe restraint and sealing. This avoids the need for pipe supports and additional bolting to counter the effect of axial load and pressure. This connection can be easily dismantled at any time.
Assembly: Assemble the flange with the sleeve gasket and pressure ring, and push onto the pipe. Offer up the complete flange to the opposing flange, ensuring that the pressure ring projects approx. 10 mm over the end of the pipe. Cross tighten the nuts and bolts to make the connection. This fitting has the advantage that it can cope with a gap or unsquare cut that extends up to 15 mm from the opposing flange. Note: do not chamfer the pipe
20 25 32 40 50 50 50 60 65 65 80 80 80 80 100 100 100 125 125 150 150 150 175 200 200 200 200 200 225 250 250 300 300 350 350 350 400 400 400 450 450 500 500
27 34 42 48 48 56-57 59-61 67 66-68 76 56 61 76-78 89 89 108 114 108 133 133 159 168 185 159 185 211 216 219 216 267 273 264 316 316 356 368 368 406 419 419 467 467 508
G G G
S G G
G G S G G G G S G G G G G G G G G S S G G G S G S G S G S G S G S G G G G G G G G G G G G G G G G G G X G S S S* G* S *+ G
+
G G G G G G G
G G
G
+
G G
G S* G X S* G X G G G G G G G *+ G G* G S G G S+ G G G G G G
*
+
G G
G G
Explanation:
also available in PN 16 also available in DIN 1882 S of ductile iron G of grey iron X see picture G 3/1 No. 7102/0102
1. 2001
G 4/1
No. 7101
No. 0101
No. 1001
No. 1001
Flange DN 50 65 80 80 80 100 125 150 200 200 225 300 350 400 450 500 Steel pipe mm 48 66-68 56 61 76-78 89 108 133 159 185 216 264 316 368 419 467 D 165 185 200 200 200 220 250 285 340 340 370 455 505 565 620 690 k 125 145 160 160 160 180 210 240 295 295 325 400 460 515 565 620 ~L
with reducer
Weight kg 2,4 5,0 5,2 5,2 4,8 6,1 9,6 11,8 21,2 15,2 15,9 28,5 45,5 56,0 50,0 86,0
No. 7601
No. 7601
Flange DN 50 65 80 100 100 125 150 150 200 Steel pipe mm 60 76 89 108 114 133 159 168 219 D 165 185 200 220 220 250 285 285 340 k 125 145 160 180 180 210 240 240 295 ~L
(unassembled)
b 39 38 39 39 44 39 49 52 52
Weight kg 2,7 3,4 3,9 4,6 4,4 5,8 7,8 7,3 10,0
61 61 67 69 69 69 73 73 81
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
G 4/2
Flange DN
Pipe mm
also available DIN 1882 S of ductile iron G of grey iron X see picture G 3/1 No. 7102/0102
Material: Flange: see table on right epoxy powder coated Sleeve gasket: elastomer, suitable for potable water
These Hawle flanges are a further development of the well proven Hawle Spar Flanges. The long draw of the fitting and the double chambered gasket result in the pressure being spread well back from the pipe end. The resilience of the connection prevents tension in the pipe and minimises the danger of breakage.
standard version: drilled to PN 10 - DIN 2501 Note: do not chamfer the pipe
1. 2001
G 5/1
No. 7103
No. 7103
Flange DN 80 100 150 150 mm 98 120 176 178 D 200 220 285 290 k 160 180 240 244 b 22 23 46 48 ~L
(assembled)
64 62 66 66
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
G 5/2
1" G G G G G G G G G G G
1 1/4" 1 1/2" G G G G G G G G G G G G G G G G G G G G
b 20 20 23 23 20 22 30 27 27 36 40 45 50
Weight kg 1,90 2,20 2,80 3,80 4,10 5,10 7,90 9,50 15,80 24,00 39,00 48,00 62,00 G G G G G G G G G G G G G
G G G G G G G G G
G G G G G G G
80 G G G G G G 100 G G G G G 125 G G G G 150 200 250 300 350 400 3" 3 1/2" 4"
Weight kg 1" 1 1/4" 1 1/2" 2" 2 1/2" 1,15 1,70 1,65 1,60 1,75 1,60 1,60 1,45 2,10 2,10 2,00 2,10 2,60 2,60 2,50 2,30 2,00 3,70 3,50 3,50 4,00 3,60 3,30 4,00 3,90 3,90 4,30 3,90 3,70 3,10 5,20 5,00 4,80 5,60 5,10 4,60 4,00 2,80 7,80 7,80 7,70 7,60 7,30 7,00 6,60 3,40 9,50 9,30 9,10 9,10 8,70 8,60 8,10 8,00 15,50 15,50 14,90 15,10 14,70 14,10 13,90 13,70
2. 2002
G 6/1
Weight kg
Qty.
DN 1 d
Weight kg
8 8 8 8 8 8 8 8 12
M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 20 x 60 M 20 x 60 M 20 x 60 M 20 x 60
4 4 8 8 8 8 8 8 8
M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 20 x 60 M 20 x 60
28 28 30 30 30 30 30 32 32
8 8 8 12 12 12
23 23 23 23 23 23
8 8 8 8 8 8
M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 16 x 50 M 20 x 60
30 30 30 31 31 31
G G G G G G
DN 80
Length 42
Weight kg 5,00 G
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
G 6/2
Dimensions/DN PVC pipe mm Product name Order no. 1254 Restraint Clamp 1255 PN
PN 10 * PN 10 + PN 16
50 63 G*
65 75 G*
80 90 G*
100 110 G G
125 140 G G
150 160 G G
200 200
200 225 G G
PN 16
Split Collar
9240
PN 10
(Pipe to Pipe)
ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), epoxy powder coated Ms 58 (CuZn36Pb3) A 2 DIN 933 elastomer, suitable for potable water
1. 2001
G 7/1
B No. 1254/1255 180 200 220 240 280 300/320 156 174 196 228 254 308 380/400 455 495 332 165/185 195 200 No. 9240 No. 1254/1255 91 96 103 110 123 140/152
L No. 9240
Weight kg No. 1254/1255 2,5 170 174 195 220 245 316 350 9,5 13,5 16,3 2,8 3,0 3,5 3,9 6,0 3,4 4,5 5,8 7,3 10,5 19,5 21,0 No. 9240
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
G 7/2
for PE pipes (to NORM B 5172, DIN 8074) up to PN 16 - for cold water of grey iron (ductile iron)
epoxy powder coated
of POM
The HAWLE ISO Pipe Fitting is the easiest way of joining polyethylene pipes up to PN 16. The gripping and sealing functions act only on the o.d. of the pipe; therefore only one fitting is required for all pressure ratings. The function of the ISO Pipe Fitting is clear and simple. The O ring is made of elastomer and seals well even when the pressure is nil, because it is compressed onto the pipe. As the water pressure and pipe tension increase, the sealing and grip rings are compressed further into the conical chamber, thus increasing the sealing and gripping effect. The joint is flexible and the fitting can be turned on the pipe without affecting the grip or seal. The fitting can be dismantled if required. Assembly is quick and simple.
The HAWLE ISO Pipe Fitting of POM has been developed from the grey iron version. The underlying principle is to use a fitting that is as corrosion free as the plastic pipe itself. POM is a high grade engineering plastic. This design has been well proven for many years in water distribution and is used in pipelines of all pressure ratings including vacuum levels. All female threads are strengthened with a stainless steel ring.
All ISO Pipe Fittings can also be supplied for PVC pipes with a carborundum grip ring at extra cost. (Carborundum grip ring see page J 3/1)
Push Fit Swivel Converter of POM with male thread end every fitting in the range can be converted to a swivel male thread outlet. see page D 5/1
2. 2002
H 1/1
ASSEMBLY
for Gas always new Fittings
1 2 1
DISMANTLING
Pipe Cutter No. 6050 3 4 Extractors No. 6010 2 Support Liner No. 6031 for zero pressure and low pressure pipelines. Dont chamfer the pipe 6
Grip ring No. 6932 for PE pipes Grip ring No. 6931 for PVC pipes 3 7 NO OIL !
11
Assembly
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
H 1/2
Thread
1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
Pipe mm
25 32 32 32 40 40 40 50 50 63 63 75
Thread
1 1/4" 1 1/4" 1 1/2" 2" 1" 1 1/2" 2" 1 1/4" 2" 1 1/4" 1 1/2" 2" G G G G G G G G G G G G
No. 6100 of grey iron (32/1" of ductile iron) No. 6120 of POM
Special dimensions
Female Adaptor
Pipe mm
20 25 32 40 50 63 75 90 110 125
Thread
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4"
Pipe mm
32 40 40 40 50 50 75 75 75 75 90 90 90 90 90 110 110 110 110 125 125 125 125 125
Thread
1 1/4" 3/4" 1" 1 1/2" 1" 1 1/4" 1" 1 1/4" 1 1/2" 2" 1" 1 1/4" 1 1/2" 2" 2 1/2" 1 1/2" 2" 2 1/2" 3" 1 1/2" 2" 2 1/2" 3" 3 1/2" G G G G G G G G G G G G G G G G G G G G G G G G
1. 2001
H 2/1
Pipe 2 mm
20 20 25 25 32 20 32 40 40 50 63 75 90 110
Connector
Attention: no stop !
Pipe mm
32 40 50 63 G G G G
Elbow 45o
Pipe mm
40 50 63 90 110 G G G G G
H 2/2
No. 6400
Weight kg
0,30 0,45 0,80 1,20 1,90 3,00 5,00 G G G G G G
No. 6420
Weight kg
0,06 0,10 0,18 0,37 0,52 0,80
Pipe 1 mm
32 40
Pipe 2 mm
25 32 G G
No. 6490
Weight kg
0,13 0,25
Thread
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" G G G G G
No. 6410
Weight kg
0,38 0,65 0,98 1,50 2,20 G G G G G G
No. 6430
Weight kg
0,07 0,10 0,14 0,28 0,42 0,67
Thread
3/4" 1" 1 1/4" 1 1/2" 2" G G G G G
No. 6460
Weight kg
0,40 0,65 1,10 1,70 2,25
Pipe mm
Thread
3/4" 1 1/4" 1 1/2" 1 1/2" 1 1/2" G G G G G
No. 6470
Weight kg
0,60 0,90 1,10 2,50
32 32 32 40 63
Elbow 45o
Thread
1" 1 1/2" 2" G G G
No. 6411
Weight kg
0,60 1,45 1,90
H 3/1
Thread
1 1/2" 1 1/2" 1 1/2" 1 1/2" G G G G
No. 6462
Weight kg
1,55 1,80 2,00 2,65
Tee
Thread
1/2" 3/4" 1" 1 1/4" 1 1/2" 2" G G G G G G
No. 6500
Weight kg
0,38 0,56 0,83 1,45 2,20 3,70 G G G G G G
No. 6520
Weight kg
0,10 0,15 0,22 0,43 0,60 0,90
Pipe mm
Thread
1/2" 3/4" 2" 1/2" 1" 2" G G G G G G
No. 6510
Weight kg
1,90 2,00 2,40 3,20 5,15 4,60
Pipe mm
90 90 110 110 125 125
Thread
1" 2" 1" 2" 1" 2" G G G G G G
No. 6510
Weight kg
5,70 5,20 8,90 7,80 11,80 10,70
50 50 50 63 75 75
Tee
with female thread outlet, with detachable ends for subsequent assembly
Thread
1" 1 1/4" 1 1/2" 2" G G G G
No. 6501
Weight kg
1,50 2,40 2,70 4,10
Pipe mm
Thread
1 1/4" 2" 1 1/2" G G G
No. 6502
Weight kg
2,80 3,00 4,00
50 50 63
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
H 3/2
Tee
Pipe B mm
20 32 40 50 63
Pipe A mm
32 40 50 50 50 63 63 63
Pipe B mm
25 25 25 32 40 32 40 50 G G G G G G G G
Fitting
for wall inlet fitting No. 690 (old version) Pipe mm
25 32 40 50 63
End Stop
Pipe mm
20 25 32 40 50 63 G G G G G G
2. 2002
H 4/1
The ISO socket on the outside of the wall is cylindrical to enable an additional PE protective sleeve to be pushed on. For the inside en the wall there are two possibilities: the standard version with female thread; alternatively (at 10 % price premium) an additional male thread for installing a protective sleeve for special application.
No. 6990
of ductile iron, epoxy coated
The outside central portion of the wall inlet body is ribbed and uncoated to ensure good adhesion to cement.
Pipe d 1* mm 32 40 50 63 56
R" 1"
d 2**
R 2"
t 75 90
L 1+ d 3 80 87 87
Weight kg 4,65 5,40 5,70 8,40 G G G G * a protective sleeve can be pushed on ** can be threaded if required + maximum wall thickness
115
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
H 4/2
Order no.
PE pipe mm 32 32
6310ST 6300ST
PE
Steel
Material: 1/8 Body (1) Tension nut (8): of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coating POM hardened acier Elastomer, suitable for potable water Elastomer, suitable for potable water POM Elastomer, suitable for potable water
2 Grip ring PE: 3 Grip ring acier: 4 O ring: 5 Gasket: 6 Thrust collar: 7 Protection cap:
Order no.
PE Pipe mm 32 32
6310ST 6300ST
Illustrations, technical data, dimensions and weights are subject to alteration without notice. 10. 2001
H 5/1
Order no.
Colour / RAL
DN
red* / 3003 blue** / 5003 red* / 3003 blue** / 5003 red* / 3003 blue** / 5003 red* / 3003 blue** / 5003
80 80 100 100 1
1 2 2 2
G G G G G G G G
Standard: Tested acc. to: Max. working pressure: Standard pipe cover: Remaining water content:
NORM F 2010 DIN 3222 VGW / DVGW 16 bar 1,50 m (on request 1,25 m and 1,00 m possible) "0" according DIN 3321
Instructions for use: Theft indicator cap: Security cap: Operating key: Other pipe cover:
see page I 8 see page D 5/1 see page D 4/2 see page K 3/2 double flanged pipe see page L 1/1
Design features: G entirely of corrosion free materials G O rings embedded in non-corrosive material
(according DIN 3547-T1)
G minimum torque for operation G noticeable stop at the limits when opening and closing G hydrant head can be turned from 0 to 360 G automatic drain off system with pressure control G drain outlet connection possible with PE pipe 32 mm G easy exchange of all inner parts G several outlets on the stand pipe possible, positions
on request
sea water proof tempered aluminium alloy, UV resistant coated thick walled stainless steel tube, polished stainless steel cast stainless steel rate of flow Q (m3/h) at a differential pressure of 1 bar is for all HAWLE H4-Hydrants higher than requested by NORM F 2010 and DIN 3222
2. 2002
I 1/3
Material
G-Al various Al Al elastomer elastomer G-Al G-Al elastomer elastomer A2 A2 POM brass elastomer elastomer POM G-Al G-Al A2 A2 PE
polystyrene
Hydrant head Identification plate DN 80 C coupling DIN 14317 - C1 52 mm DN 100 B coupling DIN 14318 - B1 75 mm DN 80 O ring 64 x 4 DN 100 O ring 79 x 4 DN 80 C cap DIN 14317 - C 4 DN 100 B cap DIN 14318 - B 4 DN 80 C flat seal ring DIN 14317 - C3 DN 100 B flat seal ring DIN 14318 - B3 Chain with S-hooks Ring for chain Air valve O ring bush O ring 32 x 4 O ring 25 x 3,5 Friction washer Cap Operating nut Washer DIN 125 - A 13 Allen bolt DIN 912 - M 12 x 25 Isolating cap Theft safety device Head flange for hydrant head Washer DIN 433 - 13 Allen bolt DIN 912 - M 12 x 40 Fixing strap Brace DIN 1481 - 8 x 16 O ring 170 x 6 Spindle rigid Pin DIN 94 - 4 x 25 Stop nut Stem nut Hexagonal bolt DIN 933 - M 8 x 10 Friction washer Stand pipe DN 80 B coupling DIN 14318 - B1 75 mm DN 100 A coupling DIN 14319 - A1 110 mm DN 80 O ring 79 x 4 DN 100 O ring 116 x 4 DN 80 B cap DIN 14318 - B 4 DN 100 A cap DIN 14319 - A 4 DN 80 B flat seal ring DIN 14318 - B3 DN 100 A flat seal ring DIN 14319 - A3 Guide pin Guide bush Fitting 1" / 90o Operating controls Valve plug Securing pin for valve plug Flow former
G-Al A2 A2 A2 A2 elastomer A2 A2 A2 brass A2 POM A2 Al Al elastomer elastomer G-Al G-Al elastomer elastomer A2 POM POM A2 brass/elastomer A2 PE
Base flange
according DIN 2543, drilled to DIN 2501
DN 80
Bolts
M 16 M 16
8 8
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
I 1/4
red* / 3003 blue** / 5003 red* / 3003 blue** / 5003 red* / 3003 blue** / 5003 red* / 3003 blue** / 5003
80 80 100 100 1
1 2 2 2
G G G G G G G G
VGW / DVGW 16 bar 1,50 m (on request 1,25 m and 1,00 m possible) Remaining water content: "0" according DIN 3321 Tested acc. to: Max. working pressure: Standard pipe cover:
Instructions for use: see page I 8 Theft indicator cap: see page D 5/1 Security cap: see page D 4/2 Operating key: see page K 3/2 Other pipe cover: double flanged pipe see page L1/1 Distance piece for break away line: on request
Design features: G entirely of corrosion free materials G O rings embedded in non-corrosive material G G G G G G G G G G G
(according DIN 3547-T1) minimum torque for operation noticeable stop at the limits when opening and closing hydrant head can be turned from 0 to 360 easy and quick repair of the break away line spare bolts Order no. 8841 for quick repair of the break away line are contained under the cap of the hydrant head safety bar for spindle housing in the area of the break away line automatic drain off system with pressure control drain outlet connection possible with PE pipe 32 mm easy exchange of all inner parts several outlets on the stand pipe possible, positions on request outlets according to other standards possible
sea water proof tempered aluminium alloy, UV resistant coated thick walled stainless steel tube, polished stainless steel cast stainless steel rate of flow Q (m3/h) at a differential pressure of 1 bar is for all HAWLE H4-Hydrants higher than requested by NORM F 2010 and DIN 3222
2. 2002
I 2/3
Parts
1 1.1.1 1.1.2 1.2 1.2.1 1.3 1.3.1 1.3.2 1.3.3 1.4 1.5 1.5.1 1.5.2 1.5.3 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.9 2.1 2.1.1 2.2 2.4 3.1 3.2 3.2.1 3.3 3.3.1 4.1 5.1 5.1.1 5.2 5.2.1 5.3 5.4 5.4.1 5.6 5.7 5.7.1 5.7.2 5.7.3 6.1.2 7.1 7.2 7.3 7.4 Hydrant head Identification plate Bolt fastener DN 80 C coupling DIN 14317 - C1 52 mm DN 100 B coupling DIN 14318 - B1 75 mm DN 80 O ring 64 x 4 DN 100 O ring 79 x 4 DN 80 C cap DIN 14317 - C 4 DN 100 B cap DIN 14318 - B 4 DN 80 C flat seal ring DIN 14317 - C3 DN 100 B flat seal ring DIN 14318 - B3 Chain with S-hooks Ring for chain Air valve O ring bush O ring 32 x 4 O ring 25 x 3,5 Friction washer Cap Operating nut Washer DIN 125 - A 13 Allen bolt DIN 912 - M 12 x 25 Isolating cap Theft safety device Head flange for hydrant head Washer DIN 433 - 13 Allen bolt DIN 912 - M 12 x 40 Fixing strap Brace DIN 1481 - 8 x 16 O ring 170 x 6 Extension spindle Brace DIN 1481 - 8 x 50 Pin Friction washer Stand pipe - upper part DN 80 B coupling DIN 14318 - B1 75 mm DN 100 A coupling DIN 14319 - A1 110 mm DN 80 O ring 79 x 4 DN 100 O ring 116 x 4 DN 80 B cap DIN 14318 - B 4 DN 100 A cap DIN 14319 - A 4 DN 80 B flat seal ring DIN 14318 - B3 DN 100 A flat seal ring DIN 14319 - A3 Stand pipe - lower part Spindle break away Pin DIN 94 - 4 X 25 Spindle housing Spring clip Securing bush Stem nut Hexagonal bolt DIN 933 - M 8 x 10 Stop nut Hexagonal bolt with break away line M 16 x 60 Plug for bolt Washer DIN 125 - A 17 Hexagonal nut DIN 934 - M 16 Fitting 1" / 90o Shaft Valve plug Securing pin for valve plug Flow former
Material
G-Al various elastomer Al Al elastomer elastomer G-Al G-Al elastomer elastomer A2 A2 POM brass elastomer elastomer POM G-Al G-Al A2 A2 PE
polystyrene
Base flange
according DIN 2543, drilled to DIN 2501
DN 80
Bolts
Qty.
M 16 M 16
8 8
G-Al A2 A2 A2 A2 elastomer A2 A2 A2 POM A2 Al Al elastomer elastomer G-Al G-Al elastomer elastomer A2 A2 A2 brass A2 POM brass A2 A2 A2 PE A2 A4 POM A2 brass/elastomer A2 PE
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
I 2/4
Order no.
DN
80 80 100 100 1
1 2 2 2
G G G G
DN 150 on request
Design features: G inner parts entirely of corrosion free materials G stand pipe, base and hydrant head with corrosion
resistant coating
G minimum torque for operation G noticeable stop at the limits when opening and closing G hydrant head can be turned from 0 to 360 G automatic drain off system with pressure control G drain outlet connection possible with PE pipe 32 mm G easy exchange of all inner parts G outlets according to other standards possible
of grey iron, epoxy powder + UV resistant coated (as of June 2001 RAL 9006) thick walled steel tube St. 37 DIN 2458/1615, galvanized, UV resistant coated (as of June 2001 RAL 5003) stainless steel of ductile iron, epoxy powder coated (as of June 2001 RAL 5012) rate of flow Q (m3/h) at a differential pressure of 1 bar is for all HAWLE H4-Hydrants higher than requested by NORM F 2010 and DIN 3222
2. 2002
I 3/3
Parts
1 1.1.1 1.2 1.2.1 1.3 1.3.1 1.3.2 1.3.3 1.4 1.5 1.5.1 1.5.2 1.5.3 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.9 2.1 2.1.1 2.2 2.3 2.3.1 2.4 3.1 3.2 3.2.1 3.3 3.3.1 3.4 3.5 6.1 6.1.5 6.1.6 6.2 6.2.1 Hydrant head Identification plate DN 80 C coupling DIN 14317 - C1 52 mm DN 100 B coupling DIN 14318 - B1 75 mm DN 80 O ring 64 x 4 DN 100 O ring 79 x 4 DN 80 C cap DIN 14317 - C4 DN 100 B cap DIN 14318 - B4 DN 80 C flat seal ring DIN 14317 - C3 DN 100 B flat seal ring DIN 14318 - B3 Chain with S-hooks Ring for chain Air valve O ring bush O ring 32 x 4 O ring 25 x 3,5 Friction washer Cap Operating nut Washer DIN 125 - A 13 Allen bolt DIN 912 - M 12 x 25 Isolating cap Theft safety device Head flange for hydrant head Washer DIN 433 - 13 Allen bolt DIN 912 - M 12 x 40 Fixing strap Brace DIN 1481 - 8 x 16 O ring 170 x 6 Spindle rigid Pin DIN 94 - 4 x 25 Stop nut Stem nut Hexagonal bolt DIN 933 - M 8 x 10 Friction washer Stand pipe DN 80 B coupling DIN 14318 - B1 75 mm DN 100 A coupling DIN 14319 - A1 110 mm DN 80 O ring 79 x 4 DN 100 O ring 116 x 4 DN 80 B cap DIN 14318 - B4 DN 100 A cap DIN 14319 - A4 DN 80 B flat seal ring DIN 14318 - B3 DN 100 A flat seal ring DIN 14319 - A3 Guide pin Guide bush Base O ring 30,3 x 7,5 Clamp Head flange for base Hexagonal bolt DIN 933 - M 12 x 45 Hexagonal nut DIN 934 - M 12 Operating controls Valve plug Securing pin for valve plug Flow former
Material
grey iron various Al Al elastomer elastomer G-A G-A elastomer elastomer A2 A2 POM brass elastomer elastomer POM G-Al G-Al A2 A2 PE
polystyrene
G-Al A2 A2 A2 A2 elastomer A2 A2 A2 brass A2 POM steel Al Al elastomer elastomer G-Al G-Al elastomer elastomer A2 POM DCI elastomer POM steel A2 A2 A2 brass/elastomer A2 PE
Base flange
according DIN 2543, drilled to DIN 2501
6.2.2
DN 80
Bolts M 16 M 16
Qty. 8 8
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
I 3/4
Order no.
DN
Outlet B C
Weight kg
80 80 100 100 1
1 2 2 2
G G G G
DN 150 on request
Design features: G inner parts entirely of corrosion free materials G stand pipe, base and hydrant head with corrosion
resistant coating
G minimum torque for operation G noticeable stop at the limits when opening and closing G hydrant head can be turned from 0 to 360 G easy and quick repair of the break away line G spare bolts Order no. 8841 for quick repair of the break
away line are contained under the cap of the hydrant head
G automatic drain off system with pressure control G drain outlet connection possible with PE pipe 32 mm G easy exchange of all inner parts G outlets according to other standards possible
Hydrant head: Stand pipe:
of grey iron, epoxy powder + UV resistant coated (as of June 2001 RAL 9006) thick walled steel tube St. 37 DIN 2458/1615, galvanized, UV resistant coated (as of June 2001 RAL 5003) stainless steel of ductile iron, epoxy powder coated (as of June 2001 RAL 5012) rate of flow Q (m3/h) at a differential pressure of 1 bar is for all HAWLE H4-Hydrants higher than requested by NORM F 2010 and DIN 3222
2. 2002
I 5/3
Parts
1 1.1.1 1.1.2 1.2 1.2.1 1.3 1.3.1 1.3.2 1.3.3 1.4 1.5 1.5.1 1.5.2 1.5.3 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.9 2.1 2.1.1 2.2 2.4 3.1 3.2 3.2.1 3.3 3.3.1 4.1 5.1 5.1.1 5.2 5.2.1 5.3 5.4 5.4.1 5.6 5.7 5.7.1 5.7.2 5.7.3 6.1 6.1.5 6.1.6 6.2 6.2.1 6.2.2 7.1 7.2 7.3 7.4 Hydrant head Identification plate Bolt fastener DN 80 C coupling DIN 14317 - C1 52 mm DN 100 B coupling DIN 14318 - B1 75 mm DN 80 O ring 64 x 4 DN 100 O ring 79 x 4 DN 80 C cap DIN 14317 - C 4 DN 100 B cap DIN 14318 - B 4 DN 80 C flat seal ring DIN 14317 - C3 DN 100 B flat seal ring DIN 14318 - B3 Chain with S-hooks Ring for chain Air valve O ring bush O ring 32 x 4 O ring 25 x 3,5 Friction washer Cap Operating nut Washer DIN 125 - A 13 Allen bolt DIN 912 - M 12 x 25 Isolating cap Theft safety device Head flange for hydrant head Washer DIN 433 - 13 Allen bolt DIN 912 - M 12 x 40 Fixing strap Brace DIN 1481 - 8 x 16 O ring 170 x 6 Extension spindle Brace DIN 1481 - 8 x 50 Pin Friction washer Stand pipe DN 80 B coupling DIN 14318 - B1 75 mm DN 100 A coupling DIN 14319 - A1 110 mm DN 80 O ring 79 x 4 DN 100 O ring 116 x 4 DN 80 B cap DIN 14318 - B 4 DN 100 A cap DIN 14319 - A 4 DN 80 B flat seal ring DIN 14318 - B3 DN 100 A flat seal ring DIN 14319 - A3 Stand pipe Spindle break away Pin DIN 94 - 4 X 25 Spindle housing Spring clip Securing bush Stem nut Hexagonal bolt DIN 933 - M 8 x 10 Stop nut Hexagonal bolt with break away line M 16 x 60 Plug for bolt Washer DIN 125 - A 17 Hexagonal nut DIN 934 - M 16 Base O ring 30,3 x 7,5 Clamp Head flange for base Hexagonal bolt DIN 933 - M 12 x 45 Hexagonal nut DIN 934 - M 12 Operating controls Valve plug Securing pin for valve plug Flow former
Material
grey iron various elastomer Al Al elastomer elastomer G-Al G-Al elastomer elastomer A2 A2 POM brass elastomer elastomer POM G-Al G-Al A2 A2 PE
polystyrene
Base flange
according DIN 2543, drilled to DIN 2501
DN 80
Bolts M 16 M 16
Qty. 8 8
G-Al A2 A2 A2 A2 elastomer A2 A2 A2 POM steel Al Al elastomer elastomer G-Al G-Al elastomer elastomer steel A2 A2 brass A2 POM brass A2 A2 A2 PE A2 A4 DCI elastomer POM steel A2 A2 A2 brass/elastomer A2 PE
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
I 5/4
VGW / DVGW 16 bar 1,50 m (on request 1,25 m and 1,00 m possible) Remaining water content: "0" according DIN 3321 Operating key: see page K 3/2 Other pipe cover: double flanged pipe see page L1/1
Weight kg
80 100 100 1
2 2 2
G G G
NEW !
G entirely of corrosion free materials G new flow technique to the shut-off valve at the hydrant
head
G G G G G
minimum torque for operation noticeable stop at the limits when opening and closing hydrant head can be turned from 0 to 360 easy and quick repair of the break away line spare bolts for quick repair of the break away line are stored in the head of the hydrant break away line
G safety bar for spindle housing in the area of the G automatic drain-off system with pressure control G drain outlet connection possible with PE pipe
32 mm
1. 2001
I 5/5
Parts
1 1.1.1 1.2 1.2.1 1.3.2 1.3.3 1.4 1.5 1.5.1 1.5.2 1.5.3 1.7.1 1.7.2 1.8.1 1.8.2 1.8.3 1.9 1.11 1.12.1 1.12.2 1.12.3 1.12.5 1.12.6 1.13.1 1.13.7 1.14.1 1.14.5 1.14.6 1.14.9 1.15 1.16 2.1 2.1.1 2.2 2.4 3 3.2 3.2.1 3.3 3.3.1 4 5.1 5.1.1 5.2 5.2.1 5.3 5.4 5.4.1 5.6 5.7 5.7.1 5.7.2 5.7.3 6.1.2 6.2 7.1 7.2 7.3 7.4 Hydrant head Identification plate B-coupling DIN 14318 - B1 75 mm O ring Grip ring Rope Air valve O ring bush O ring 32 x 4 O ring 25 x 3.5 Friction washer Washer DIN 125 - A 13 Allen bolt DIN 912 - M 12 x 25 Washer DIN 125 - A13 Allen bolt DIN 912 - M 12 x 40 Cap nut DIN 1587 - M 12 O ring 170 x 6 Pressure indicator Hood column Bearing bush O ring Hood lock Hood support Guide strip Allen bolt DIN 912 M 8 x 20 Hood cover Spindle Straight pin Locking bar Drop jacket Valve bonnet, complete Extension spindle Brace DIN 1481 - 8 x 50 Pin for Extension spindle Friction washer Stand pipe, complete A coupling DIN 14319 - A1 110 mm O ring 116 x 4 A cap DIN 14319 - A 4 Flat seal ring Stand pipe Spindle Pin DIN 94 - 4 x 25 Spindle housing Spring clip Securing bush Stem nut Hexagonal bolt DIN 933 - M8 x 10 Stop nut Hexagonal bolt for break away M 16 x 60 Plug for bolt Washer DIN 125 - A17 Hexagonal nut DIN 934 - M16 Fitting 1" / 90 Lock ring Shaft Valve plug Securing pin for valve plug Flow former
Material
G-Al divers Al elastomer divers A2 POM brass elastomer elastomer POM A2 A2 A2 A2 A2 elastomer brass G-Al POM elastomer G-Al G-Al POM A2 G-Al 1.4021 1.4305 brass ABS Al 1.4301 A2 1.4301 POM 1.4541 Al elastomer Al elastomer 1.4541 1.4021 A2 brass A2 POM brass A2 1.4021 A2 PE A2 A4 POM G-Al A2 brass/elastomer A2 PE
Base flange
according EN 1092-2, drilled to DIN 2501
DN 80 100
Bolts
Qty.
M 16 M 16
8 8
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
I 5/6
1,00
G
1,25
G
1,50
G
Jaw coupling DN 80
On request: below ground extensions 100 500 mm protection against dirt and twisting
Further applications
under pressure drilling pipe inspection pipe cleaning with pig pipe draining with sucking lance
pig
2. 2002
I 6/3
1 2 1 2 3 3 4 4 5 6 7 8 9 10 11 12 13
Parts Jaw coupling Operating nut Pipe Plastic protection pipe Spindle Gear Plate drive Ring nut Driving worm Valve plate Hydrant top Drain connection Hydrant end with spigot or flange
1. Loosen jaw coupling, lower the coupling plate, loosen the operating nut. 2. Loosen the pp cap from protection pipe. Shorten the pp pipe and square spindle equally.
DCI
5 6
10 11
7 8 9 12 13
3. Install the ss cone (No. NN60) with driver tool (No. NN61).
Order no.
Connection
5060
Flange DN 80
5061
Spigot DN 80
1,25 m 1,50 m
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
I 6/4
Garden hydrant
DN
50 50
Total height
466 555
Weight kg
16,0 19,0 G G
Illustrations, technical data, dimensions and weights are subject to alteration without notice. 1. 2001
I 7/1
Operating instructions
OPERATION MAINTENANCE
Hydrant assembly
Annual Inspection
prepare a base. pay attention to the installation height (break-away hydrant:break-away line 12 6 cm above of the ground level) 3
remove the cap prepare a drainage pipe 1 (1 - 3 m) 4 assemble the drainage pipe - fit on the rubble drain - pressure test - flush 4 rotate the hydrant head to the required position 3 3
remove the cap and the operating nut 5 torque for tightening bolts: 60 Nm 8 5
assemble the cap and the operating nut 9 insert O ring place stand pipe on base operation maintenance mount on the cap
2. 2002
I 8/3
Operating instructions
Above Ground Hydrant - DRAINAGE UNTIGHT or CHANGE OF THE VALVE PLUG and Above Ground Hydrant telescopic - HEIGHT ADJUSTMENT
break-away telescopic
If the drainage is untight, point 5 is deleted. If the valve plug has ro be changed, point 3 is deleted. If the height of the telescopic hydrant has to be adjusted, point 4, 5 and 7 are deleted. 1 Attention: note the insert inside of the cap close the supply open the hydrant completely 2 2 close the supply, open the hydrant completely 8 If the drainage is untight, point 5 is deleted. If the valve plug has to be changed, point 4 is deleted. 1 1
remove the bolts take off the stand pipe 3 remove the operating nut and the cap 3 remove the spring clip; turn the spindle housing out of the anchoring 4 remove the bolts completely 3 at height adjustment move up the clamp and the sealing ring; tighten the bolts 9
loosen the bolts, remove the head 4 rotate the operating controls by 180
or
turn the operating nut clockwise and remove the stand pipe or adjust to the required height 4 10
5 mark the position of the operating controls, rotate it by 180. Put the hydrant head on, tighten the bolts.
or
16 - 17 mm take out the operating controls, change the valve plug*, insert the operating control 6 5
5 take out the operating controls, change the valve plug, insert the operating control, put head in place again, tighten the bolts
mark the position of the operating controls lift and rotate it by 180
or
take out the operating controls, change the operating control, insert the operating control 6
place the stand pipe on base 8 assemble the cap and the operating nut 7 9 60 Nm tighten the bolts remove the operating nut and the cap 7 12
open the supply put on the stand pipe and by turning 13 the spindle anticlockwise the initial situation is recovered operation maintenance 2. 2002
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
I 8/4
Spare Parts
DN 3/4" - 1" 1 1/4" - 1 1/2" 2" 50 65 - 80 100 125 - 150 200 250 300 350 400 500 600
Weight kg G* 0,90 G* 1,30 G* 1,40 G 3,10** G 4,70** G 5,30** G 7,80** G 12,40** G 21,50** G 27,50** G 34,00** G 43,00** G 95,00** G 134,00** * only available in No. 8690 ** Weight of No. 8690E2
of ductile iron epoxy powder coated with spindle, flat gasket and bolts (also available with anti clockwise closing)
DN
(without illustr.)
Weight kg 0,25 0,40 0,50 0,70** 1,60** 2,30** 5,20** 9,30** 13,00** 21,00** 30,00** 40,00** 82,00** 130,00** G* G* G* G G G G G G G G G G
3/4" - 1" 1 1/4" - 1 1/2" 2" 50 65 - 80 100 125 - 150 200 250 300 350 400 500 600
No. 8700E2:
2. 2002
J 1/1
Spare Parts
No. 8710 Elypso Valve Flat Gasket
of elastomer, suitable for potable water
(without illustr.)
DN 3/4" - 1" 1 1/4" - 2" 50 65 80 100 125 150 200 250 300 350 400
Weight kg G* 0,010 G* 0,015 G 0,010 G 0,025 G 0,022 G 0,030 G 0,035 G 0,030 G 0,080 G 0,180 G 0,175 G 0,210 G 0,250 * only available in No. 8710
DN 3/4" - 2" 50 65 80 100 125 - 150 200 250 300 350 400 - 500
Weight kg
14 20 20 20 20 20 20 25 25 25 25
2,05 3,60 3,60 3,60 3,60 4,80 4,10 3,75 3,55 3,45 3,10
G G G G G G G G G G G
DN 3/4" - 2"
DN 50 - 500
DN 3/4" - 2" DN
50 - 100 125 - 150 200 250 300 350 400 - 500
No. 9631
G
No. 9691
G
No. 9630
G G G G G G G
No. 9591
G G G G G G G
DN
50 - 100 125 - 150 200
DN 3/4" - 2"
DN 50 - 200
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
J 1/2
Spare Parts
Weight kg 0,08 G
20,5 25,5
G G
No. 8660
DN Weight kg 0,15 0,30 0,30 0,40 0,40 0,60 0,80 0,80 G G G G G G G G
Spindle Coupling
for all extension spindles
of ductile iron with set bolt
1. 2001
J 2/1
Spare Parts
No. 7500
Sleeve Gasket
for Spar Flange No. 0101, 0102, 1001, 1002
Please specify type of pipe and outside diameter DN 50 60 65 80 100 125 150 200 250 300 350 400 Weight kg 0,07 0,11 0,11 0,14 0,18 0,23 0,31 0,48 0,57 0,90 1,38 1,71
G G G G G G G G G G G G
No. 7510
Sleeve Gasket
for Double Chamber Flange Adaptor No. 7101, 7102, 7103, 7402,
Please specify type of pipe and outside diameter
Weight kg 0,07 0,09 0,14 0,17 0,26 0,31 0,41 0,58 0,85 1,20 2,20
G G G G G G G G G G G
No. 7524
Sleeve Gasket
for Double Chamber Flange Adaptor No. 5600, 5630 (PVC)
Please specify outside diameter of pipe
DN 50 65 80 100 125 125 150 200 200 250 250 300 400
Pipe mm 63 75 90 110 125 140 160 200 225 250 280 315 400
Weight kg 0,10 0,13 0,17 0,21 0,30 0,32 0,41 0,69 0,84 1,28 1,32 1,50 2,81
G G G G G G G G G G G G G
No. 7532
Sleeve Gasket
for Flange Adaptor, restraint No. 7602 (cast iron)
Please specify outside diameter of pipe The gasket has grip ring segments glued to it
Weight kg 0,14 0,14 0,16 0,23 0,28 0,37 0,69 1,30 1,67 1,98 G G G G G G G G G G
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
J 2/2
Spare Parts
No. 7531
Sleeve Gasket
for Flange Adaptor, restraint No. 7601 (steel)
Please specify outside diameter of pipe The gasket has grip ring segments glued to it
Pipe mm
Weight
G G G G G G G G G
Pipe mm
DN
Weight
0,002 0,003 0,004 0,007 0,015 0,021 0,032 0,044 0,049 0,098 0,134 0,155 0,181
G G G G G G G G G G G G G
No. 6931
Grip ring "carborundum"
for PVC pipes for all Hawle products with ISO pipe push fit fittings
Pipe mm
DN
Weight
0,004 0,005 0,009 0,016 0,025 0,037 0,050 0,070 0,131 0,166 0,188 0,220
G G G G G G G G G G G G
1. 2001
J 3/1
Spare Parts
No. 6940
O ring of elastomer (suitable for potable water)
for all Hawle products with ISO pipe push fit fittings
Pipe mm
Weight 0,001 0,003 0,004 0,006 0,011 0,020 0,030 0,040 0,040 0,070 0,100 0,113 0,140
G G G G G G G G G G G G G
No. 5417
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
J 3/2
Spare Parts
Valve plug
for H4 above ground hydrants
DN
80-100
Weight 1,15
Coupling
for above ground hydrants
Type
'A' coupling 4" DIN 14319 'B' coupling 2 1/2" DIN 14318 'C' coupling 2" DIN 14317
Cap
for above ground hydrants
with chain and gasket
for
G G G
Operating Nut
for above ground hydrants
Weight 1,80
Flat gasket
for cap
for
G G G
O ring
for coupling
for
G G G
2. 2002
J 4/1
Spare Parts
Air Valve
for above ground hydrant
of POM
Thread 3/8"
Weight kg 0,02
Bayonet Coupling
without cap
for
Below ground hydrant DN 80 Garden hydrant DN 50
Repair Cartridge
for powder coated Hawle products
For repairing minor mechanical damage caused by transport or installation.
No. 3442
Cartridge with plunger
Exact 1:1 proportional dosing of resin and hardener. Good mixing is essential. For repairing large areas we recommend No. 3441 (see above).
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
J 4/2
Drilling Machine
1. 2001
K 1/1
Drilling Machine
No.5910 1 pc. Allen key size 5 No.5920 2 pcs. C spanner for adaptor No.8401 Saddle blade for shut-off 1" - 1 1/4" 1 1/2" - 2" No.5800 COMPLETE IN CASE Weight: 17.5 kg
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
K 1/2
G G G
Petrol engine including Adaptor for drilling machine No. 5805 Pneumatic including Adaptor (air consumption: 540 l/min) for drilling machine No. 5805
G G G
Also for under pressure drillling For quick and simple drilling of CI, steel, AC and plastic pipes Motorised power and continous feed are necessary for driving the special carbide drills which are needed for cement lined cast iron pipes. Hand ratchet drive (standard version)
Pneumatic drive
1. 2001
K 2/1
1 2 3 4 5 6 7 8 9 10 11 12
Cup drill or twist drill Hexagonal socket Adaptor or reducer Knurled nut Gear transmission Shaft Shaft locking bolt Ball valve (washout) Carrier O ring Red marking Body
Special equipment:
for cast iron, cement lined cast iron, and AC pipes
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
K 2/2
WHM-drill for cement lined DCI pipes, standard coated DCI pipes and AC pipes
Continous feed and motorised power are necessary! No. 5855W WHM-drill complete 1" - 24 1 1/4" - 29 1 1/2" - 35 2" - 40 WHM-cutting tip holder including set bolt 1" - 1 1/4" 1 1/2" - 2" WHM-cutting tip 1" - 24 1 1/4" - 29 1 1/2" - 35 2" - 40 Set bolt for WHM-cutting tip holder GWS 25 for 1" - 1 1/4" GWS 32 for 1 1/2" - 2" TORX-Pinkey
No. 5856
No. 5857
No. NN52
No. 5911
Characteristic features: G Easy and cost saving replacement of worn cutting tips without any technical efforts; G ONE cutting tip holder for each TWO dimensions of cutting tips; G Available as set for one dimension each and in single components for an individual demand;
Illustrations, technical data, dimensions and weights are subject to alteration without notice. 1. 2001
K 2/3
Tools
Pipe Cutter
cuts PE and PVC pipes Cuts pipes square and straight. The lever design minimises the force required.
for pipe
Weight kg
6050
up to 1 1/4" or 40 mm up to 2" or 63 mm
0,30 1,10
G G
Chamfering Tool
for beveling PE pipes For easy assembly of ISO push fit fittings the pipe should be beveled. We recommend our precision-made steel chamfering tool. This provides the correct chamfer when turned clockwise a few times on the pipe end.
Order no.
Pipe mm
DN
Weight kg
20 25 6000 32 40 50 63
G G G G G G
Saddle Blade
for shut-off saddles and shut-off adaptors for under pressure drilling
Order no.
Weight kg
8401
0,20 0,25
G G
1. 2001
K 3/1
Tools
Order no. Pipe mm DN Qty. Extractors Weight kg
Extractors
for dismantling ISO push fit fittings First ensure that the grip ring is not under tension. When pushed in, the extractors separate the grip ring from the pipe, which can then be pulled out. Application: for all Hawle products with ISO push fit fittings 6010
2 2 2 2 2 2 3 3 3 3 3 3
0,02 0,04 0,05 0,07 0,10 0,17 0,26 0,32 0,40 0,48 0,54 0,65
G G G G G G G G G G G G
IS
Order no.
Weight kg
3461
1,65
Operating Key
Order no.
for Service Valves Valves and Below Ground Hydrants Above Ground Hydrants
Length Weight mm kg
G G G
No. 3410/3420
No. 3460
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
K 3/2
Flanged Fittings
DN 50 50 65 65 80 80 80 80 80 100 100 100 100 100 125 125 125 125 125 150 150 150 150 150 *200 *200 *200 *200 *200
L 200 400 200 400 200 400 600 800 1000 200 400 600 800 1000 200 400 600 800 1000 200 400 600 800 1000 200 400 600 800 1000
Weight kg 7,50 10,00 9,50 13,00 9,20 12,50 15,70 18,90 22,00 10,70 15,00 19,00 23,00 27,00 13,30 18,50 24,00 29,00 34,50 16,50 23,00 29,50 36,00 42,50 23,00 32,50 41,50 51,00 60,00 G G G G G G G G G G G G G G G G G G G G G G G G G G G G G
DN 65 80 80 100 100 100 +125 125 125 150 150 150 *200 *200 *200
L 200 200 200 200 200 200 400 200 200 200 200 200 300 300 300
Weight kg
9,00 7,40 8,20 8,10 8,80 9,50 19,00 10,70 11,40 12,20 12,80 14,10 18,60 20,00 22,00
G G G G G G G G G G G G G G G
2. 2002
L 1/1
Flanged Fittings
No. 8540 Double Flanged Bend 45o
FFK 45o EN 545 (DIN 28639) working pressure max. PN 16 of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 DIN 1693) epoxy powder coated flanges according to EN 1092-2 (DIN 28605) standard drilling to DIN 2501 - PN 10 * also available drilled to DIN 2501 PN 16 (please specify on order) DN 50 65 80 100 125 150 *200 b 150 165 130 140 150 160 180
Weight kg
G G G G G G G
Weight kg
G G G G G G G
DN 50 65 65 80 80 80 100 100 100 100 125 +125 125 125 125 +150 +150 150 150 150 150 *200 *200 *200 *200 *200
DN 1 50 50 65 50 65 80 50 65 80 100 50 65 80 100 125 50 65 80 100 125 150 80 100 125 150 200
L 300 330 330 330 330 330 360 360 360 360 400 450 400 400 400 500 500 440 440 440 440 520 520 520 520 520
h 150 157 165 160 165 165 170 170 175 180 185 195 190 195 200 200 207 205 210 215 220 235 240 245 250 260
Weight
12,50 15,50 16,50 14,00 14,70 16,00 16,60 17,40 18,60 19,40 21,50 31,00 23,00 24,00 25,50 27,50 39,00 29,00 29,50 31,00 32,00 42,50 43,00 44,00 46,50 50,00
G G G G G G G G G G G G G G G G G G G G G G G G G G
2. 2002
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
L 1/2
Flanged Fittings
Weight kg
G G G
Weight kg
G G G G G
DN
200 250 300 400 500
L
400 460 520 700 830
G G G G G
2. 2002
L 2/1
Fittings
d 90 110
No. 5045 Flanged Duck Foot Bend 90o "System 2000", restraint
for PE and PVC pipes
t 84 88 91 94 100
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
L 2/2
Fittings
for PE (PE 80/100) and PVC pipes up to PN 16
(DIN 8074, 8061 / 8062)
Connector
Pipe 63 75 90 110 125 140 160 180 200 225 250 280 315 355 G G G G G G G G G G G G G G
Material: Body (1), Lock ring (5) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693), epoxy powder coated Lip seal (2) of elastomer, suitable for potable water Ms 58 (from DN 300 Rg7) A 2 (stainless)
2. 2002
L 2/3
Fittings
No. 0430 Connector
Pipe A mm
L
171 175 181 181 185 197 221 241 261 265 300 306 358 464
E
80 82 85 85 87 93 105 113 125 128 145 148 174 237
B
124 138 152 172 193 210 236 258 284 314 347 376 422 472
Weight kg
63 75 90 110 125 140 160 180 200 225 250 280 315 355
3,2 4,0 5,4 6,4 7,8 9,0 12,0 14,5 21,5 26,0 33,0 38,5 58,5 96,0
A mm
DN
L
236 250 268 240 270 290 274 294 288 308 334 300 320 380 310 415 480 356 376 488
E
83 85 85 85 85 85 87 87 93 93 93 105 105 105 113 113 130 130 130 130
h
100 110 140 150 150 150 160 160 170 170 170 180 180 180 200 200 220 220 220 230
Weight kg
63 75 90 110 110 110 125 125 140 140 140 160 160 160 180 180 200 225 225 225
50 65 80 50 80 100 80 100 80 100 125 80 100 150 80 150 200 80 100 200
8,0 9,0 11,0 10,0 11,5 12,0 14,0 14,2 14,8 15,3 16,0 16,5 17,0 20,0 23,0 31,0 47,0 33,5 33,0 55,0
A mm
B mm
L
236 250 268 240 270 290 274 294 306 288 305 344 310 330 380 360 415 460 356 376 488
E1
83 85 85 85 85 85 87 97 90 93 93 96 105 105 105 113 113 128 128 128 130
E2
83 85 85 80 85 85 85 85 90 85 85 96 85 85 105 87 113 128 85 128 130
h
118 125 134 140 145 145 150 150 153 157,5 160 167 170 170 190 180 207,5 230 200 200 244
Weight kg
63 75 90 110 110 110 125 125 125 140 140 140 160 160 160 180 180 200 225 225 225
63 75 90 63 90 110 90 110 125 90 110 140 90 110 160 125 180 200 90 110 225
6,0 7,7 9,0 7,7 8,9 9,2 10,4 10,7 15,0 12,2 12,5 19,0 14,1 14,3 16,6 24,0 29,0 35,0 29,5 30,0 55,0
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
L 2/4
Fittings
for PE (PE 80/100) and PVC Tubes up to PN 16
(DIN 8074, 8061 / 8062)
Pipe 63 75 90 110 125 140 160 180 200 225 250 280 315
Bend
90o 45o 30o
G G G G G G G G G G G G G G G G G G G G G G G G G G
End Cap
Pipe 63 75 90 110 125 140 160 180 200 225 250 280 315
Flange
DN 80 100 G G
G G
G G G G G G G G G G G G G
Bend No. 8535 90o No. 8545 45o No. 8555 30o
Material: Body (1), Lock ring (5) of ductile iron EN-GJS-400-18 according to EN 1563 (GGG 400 - DIN 1693) epoxy powder coated Lip seal (2) Spacer bushes (3) Grip ring (4) Bolts (6) 1 2 of elastomer, suitable for potable water of PE Ms 58 from DN 300 Rg7 A 2 (stainless) 3 4 5 6
2. 2002
L 2/5
Fittings
Bend No. 8535 90o No. 8545 45o No. 8555 30o
Pipe mm 90o 63 75 90 110 125 140 160 180 200 225 250 280 315 153 170 188 213 240 246 283 293 353 355 427 430 506
b 45o 30o
Weight kg
90o
80 124 4,2 112 82 138 5,5 120 129 115 85 152 7,1 140 122 85 172 9,2 87 193 11,7 153 93 210 15,0 159 181 155 105 236 19,6 113 258 24,0 191 125 284 37,5 221 128 314 43,0 224 145 347 57,0 263 148 376 69,0 266 174 422 101,0 313
45o 30o 3,7 4,5 6,4 6,0 7,5 7,3 9,9 12,3 16,2 16,0 19,5 30,0 39,0 43,5 55,0 67,0
Pipe mm 63 75 90 110 125 140 160 180 200 225 250 280 315
L 106 138 141 159 162 169 180 192 203 207 225 228 254
B 124 138 152 172 193 210 236 258 284 314 347 376 422
Weight kg
2,7 3,2 4,5 5,8 6,1 7,4 8,6 11,7 14,5 16,5 20,5 25,0 33,5
DN 80 100
Pipe mm 90 110
A 210 223
E 85 85
H 110 125
H1 165 180
Weight kg
12,7 16,0
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
L 2/6
Sundries
No. 9920 Valve Actuator
In standard version 400 V, 50 Hz, three phase motor, easily adjustable limit switch, dual torque switch, signal output to control flasher, thermoswitch for motor protection, handwheel for emergency use. Connection according: DIN 3210 GO resp. G1/2 Shaft coupling: DIN 3210 E Enclosure of actuator: IP 67 Enclosure of switches: IP 66 Variations from the standard version on request. symbolic photo
E2 Elypso Valve DN 50 - 150 200 250 - 500 600 DN 50 - 80 100 -125 150 - 200 250 300 - 500 600 Type SA 07.5 SA 10.1 SA 14.1 SA 14.5 PN 16 16 16 16
G G G G
1,0 min 1,5 min 2,0 min 2,5 min 2,5 min 4,5 min Length 514 536 713 720 Width 299 312 375 375
Important: The actuator should not be used with HAWLE E2 Elypso Valve for partial flow control. For using the actuator with HAWLE E2 Elypso Valves please specify the following details on order: 1. working pressure, 2. alignment of the valve, 3. how often the valve is to be opened and closed within 24 hours.
Bolt Shaft Weight kg DN circle Nr. 4000ELE2 Nr. 4700ELE2 15,0 G 16,0 G 20 50 102 21,0 G 22,5 G 20 65 102 22,5 G 24,5 G 20 80 102 28,5 G 31,5 G 20 100 102 39,0 G 42,0 G 20 125 102 44,5 G 50,0 G 20 150 102 69,5 G 77,5 G 20 200 102 30 100,5 G 122,0 G 250 140 30 148,0 G 171,0 G 300 140 30 206,0 G 350 140 30 264,0 G 303,0 G 400 140 30 335,0 G 450 140 30 483,0 G 546,0 G 500 140 30 714,0 G 814,0 G 600 140
Nr. 8630E2
3,8 3,8 3,8 3,8 3,8 3,8 5,3 8,5 8,5 8,5 10,3 10,3 20,0 20,0
G G G G G G G G G G G G G G
Head Stock
for operating HAWLE Elypso Valves
of cast iron
No. 9890
without position indicator, with fixed handwheel
G G G G
No. 9892
with position indicator and fixed handwheel
G G G G
2. 2002
M 1/1
Sundries
No. 9860
Butterfly Valve
PN 10/16 of cast iron
DN 300 300 350 350 400 400 450 500 500 600 600 700 800 900 1000 1200
PN 10 16 10 16 10 16 10 10 16 10 16 10 10 10 10 10
Length
Weight
No. 9860
with geared drive and handwheel Coating: EKB epoxy powder coating
No. 9800
with geared drive and handwheel Coating: Body outside: Body inside: Disc: EKB epoxy powder coated enamelled enamelled
270 270 290 290 310 310 330 350 350 390 390 430 470 510 550 630
110,0 160,0 135,0 255,0 195,0 325,0 265,0 305,0 535,0 405,0 815,0 590,0 720,0 1115,0 1335,0 2070,0
G G G G G G G G G G G G G G G G
No. 9800 DN
For DN 200 and higher please specify nominal pressure on order Length Weight kg
G G G G G G G G G
DN 150 200 200 250 250 300 300 350 400 500 600 700 800
For DN 200 and higher please specify nominal pressure on order
PN 16 10 16 10 16 10 16 10 10 10 10 10 10
Length
Weight
210 230 230 250 250 270 270 290 310 350 390 430 470
45,0 60,0 60,0 80,0 80,0 100,0 100,0 135,0 180,0 270,0 400,0 530,0 700,0
G G G G G G G G G G G G G
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
M 1/2
Sundries
Length
Weight kg
G G G G G G
Figurative picture
DN 150 200 200 250 250 300 300 350 350 400
For DN 200 and higher please specify nominal pressure on order
PN 10 10 16 10 16 10 16 10 16 10 16 10 16
Length
Weight kg
325 400 400 500 500 600 600 700 700 800 800 1000 1000
90,0 110,0 148,0 220,0 230,0 330,0 345,0 425,0 450,0 570,0 595,0 875,0 945,0
G G G G G G G G G G G G G
2. 2002
M 2/1
Sundries
Length
Weight kg
180 180 200 200 200 200 220 220 220 230 260
11,0 13,0 17,0 21,0 26,0 35,0 49,0 64,0 73,0 134,0 160,0
G G G G G G G G G G G
Length
Weight kg
180 200 240 260 300 350 400 500 600 700
9,0 11,0 17,0 21,0 29,0 37,0 62,0 79,0 155,0 180,0
G G G G G G G G G G
PN 10/PN 16
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
M 2/2
Order No.
PN 16
40
G
50
G
65
G
80
G
100
G
125
G
150
G
200
G
250
G
300
G
9830
Automatically closing of the disc reliably prevents a back flow of the medium. The disc opens automatically, if the medium flows in the directionindicated by the arrow on the valve body. Face-to-face dimensions according EN 558-1 GR 48 (DIN 3202 T1 - F6)
Optional with lever and counterweight on request opening pressure min. 0,03 bar closing pressure min. 0,1 bar (tight)
Material: Body and disc: of grey iron, epoxy powder coated Bolts, nuts and shaft: of stainless steel A2 Disc lever-arm: ductile cast iron, epoxy powder coated Disc gasket: of elastomer, suitable for potable water
Installation Instructions:
G
In general Non Return Valves are designed to be installed in horizontal pipe lines. An installation in sloping and vertical pipe lines is possible if the flow of the medium is upwards.
Direction of flow has to be according to the arrow indicated on the body. Axle of the disc shaft has to be fully horizontal.
2. 2002
M 2/3
Flanges to DIN EN 1092-2 (DIN 28605), drilled to DIN 2501-PN 10 (standard); for DIN 2501-PN 16 in sizes of DN 200 mm and above please specify on order; other standards on request!
PN 16 16 16 16 16 16 16
10 16 10 16 10 16
L 180 200 240 260 300 350 400 500 600 700
H 119 120 141 168 175 199 217 277 337 374
D 150 165 185 200 220 250 285 340 405 460
d2 18 18 18 18 18 18 22 22
22 26 22 26
f 3 3 3 3 3 3 3 3 3 4
b 18 20 20 22 24 26 26 30 32 32
bolts 4 x M 16 4 x M 16 4 x M 16 8 x M 16 8 x M 16 8 x M 16 8 x M 20
8 12 12 12 12 12 x x x x x x M M M M M M 20 20 20 24 20 24
Weight kg 9,0 11,0 15,0 21,0 31,5 46,0 60,0 120,0 180,0 270,0
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
M 2/4
Strainer
Order no.
PN 16
40
G
50
G
65
G
80
G
100
G
125
G
150
G
200
G
250
G
300
G
9910
The fine-meshed double screen made from stainless steel reliably restrains all parts bigger than 0,5 mm (DN 40 - DN 150 mm ) or bigger than 0,6 mm (DN 200 - 300 mm). Face-to-face dimension according to EN 558-1 GR 1 (DIN 3202 T1 - F1)
Material: Body and lid: grey iron, epoxy powder coated Bolts and nuts: stainless steel Double screen: stainless steel, standard mesh-size: DN 40 150: DN 200 300: Gasket: Klingerit
Installation Instructions:
G
In general Strainers are designed to be installed in horizontal pipe lines. An installation in sloping and vertical pipe lines is possible if the flow of the medium is downwards.
Direction of flow has to be according to the arrow indicated on the body whereby the lid has to look to the bottom.
1. 2001
M 2/5
Strainer
No. 9910
with stainless steel double-screen
Flanges to DIN EN 1092-2 (DIN 28605), drilled to DIN 2501-PN 10 (standard); for DIN 2501-PN 16 in sizes of DN 200 mm and above please specify on order; other standards on request! DN 40 50 65 80 100 125 150 200 250 300 PN 16 16 16 16 16 16 16
10 16 10 16 10 16
L 200 230 290 310 350 400 480 600 730 850
H 150 160 180 215 235 280 320 405 540 680
H1 240 250 285 330 365 425 480 610 915 1110
D 150 165 185 200 220 250 285 340 405 460
B 114 119 134 149 169 199 224 284 434 555
d2 18 18 18 18 18 18 22 22
22 26 22 26
f 3 3 3 3 3 3 3 3 3 4
b 18 20 20 22 24 26 26 30 32 32
bolts 4 x M 16 4 x M 16 4 x M 16 8 x M 16 8 x M 16 8 x M 16 8 x M 20
8 x M 20 12 x M 20 12 x M 20 12 x M 24 12 x M 20 12 x M 2
Weight kg 8,8 11,0 16,8 19,5 34,0 42,5 56,0 110,0 165,0 285,0
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
M 2/6
Sundries
Segment height / mm
41 G G G
60 G G
90
Weight 1,80 kg
Type E
OD Carrier pipe min 466 531 631 731 831 931 1031 1160 1361 1601 max 530 630 730 830 930 1030 1159 1360 1600 1799 5 6 7 8 9 10 11 13 15 17 Elements to make one insulator Recommended distance between spacers m 2 2 2 2 2 2 2 1,5 1,2 1
2. 2002
M 3/1
Sundries
No. 0820 Warning Tape
insert with the message "Beware Water Pipe" without metal
No. 0820
250 m - roll G
No. 0830
A up to 1000 m B 1250 to 5000 m C from 5000 m G G G
250 m - roll
Indicator Plates
of plastic, impact resistant, weatherproof, with interchangeable characters
Order no. Dimensions 0850 0860 0870 200 x 140 100 x 140 200 x 250
L V
Type L V L V L V G G G G G G
when ordering indicator plates, resp. numbers and letters, please specify the colour requested ! "blue" "green" "white" "yellow" - water - waste water - hydrants - gas
Numbers and Letters 0881 0882 Order no. 0880 for 10 mm 25 mm 40 mm Size G No. 0850 G G No. 0860 G No. 0870 G G G
No. 0910 Empty No. 0911 Filled for approx. 160 plates
Please specify the colour requested ! "blue" "green" "white" "yellow" - water - waste water - hydrants - gas
2. 2002
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
M 3/2
Sundries
DN 1 1/4" 1 1/2" 50 65 80 100 125 150 200 250 300 350 400
Length
Weight kg
184 184 230 290 310 350 400 480 600 730 850 980 1100
16,0 16,0 16,0 22,0 23,0 37,0 60,0 68,0 124,0 193,0 334,0 544,0 646,0
G G G G G G G G G G G G G
up to DN 700 on request
Float Valve
of ductile iron epoxy powder coated PN 10 / PN 16 consisting of: main valve and pilot valve (Connecting pipe between main valve and pilot valve not included; to be installed on site) inclusive valve position indicator
DN 1 1/4" 1 1/2" 50 65 80 100 125 150 200 250 300 350 400
Length
Weight kg
184 184 230 290 310 350 400 480 600 730 850 980 1100
10,0 10,0 17,0 23,0 24,0 38,0 61,0 68,0 124,0 193,0 334,0 544,0 646,0
G G G G G G G G G G G G G
up to DN 700 on request
DN 1 1/4" 1 1/2" 50 65 80 100 125 150 200 250 300 350 400
Length
Weight kg
184 184 230 290 310 350 400 480 600 730 850 980 1100
15,0 15,0 16,0 22,0 23,0 37,0 60,0 68,0 124,0 193,0 334,0 544,0 646,0
G G G G G G G G G G G G G
up to DN 700 on request
2. 2002
M 4/1
Sundries
Check Valve
of ductile iron epoxy powder coated PN 10 / PN 16 inclusive valve position indicator l
Length
Weight kg
G G G G G G G G G
up to DN 700 on request
DN 1 1/4" 1 1/2" 50 65 80 100 125 150 200 250 300 350 400
For DN 200 and higher please specify nominal pressure on order
Length
Weight kg
184 184 230 290 310 350 400 480 600 730 850 980 1100
11,0 11,0 15,0 21,0 22,0 36,0 59,0 67,0 122,0 191,0 332,0 541,0 644,0
G G G G G G G G G G G G G
up to DN 700 on request
Length
Weight kg
230 290 310 350 400 480 600 730 850 980 1100
17,0 23,0 24,0 38,0 61,0 69,0 124,0 193,0 334,0 544,0 656,0
G G G G G G G G G G G
up to DN 700 on request
For DN 200 and higher please specify nominal pressure on order
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
M 4/2
Sundries
Flow Control Valve
of ductile iron epoxy powder coated PN 10 / PN 16 for constant outlet flow including orifice plate (Length 25 mm) inclusive valve position indicator DN 32/40 50 65 80 100 125 150 200 250 300 350 400
For DN 200 and higher please specify nominal pressure on order
Length
excl. plate
Weight kg
184 230 290 310 350 400 480 600 730 850 980 1100
16,0 17,5 23,0 24,0 38,0 61,0 69,0 124,0 193,0 334,0 543,0 646,0
G G G G G G G G G G G G
up to DN 700 on request
DN
Length
excl. plate
Weight kg
184 230 290 310 350 400 480 600 730 850 980 1100
16,0 17,0 23,5 24,0 38,0 61,0 69,0 124,0 193,0 334,0 544,0 647,0
G G G G G G G G G G G G
up to DN 700 on request
DN 1" 1 1/2"
Longueur
Weight kg
238 305
8,0 13,0
G G
Longueur
Weight kg
G G G G G G G
up to DN 700 on request
2. 2002
M 5/1
Sundries
without CFCs
400 ml
100 g
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
2. 2002
M 5/2
Overall view
Valves and fittings for PE and PVC pipes (DIN 8074, 8061 / 8062) total restraint - up to PN 16
E2 Elypso Valve No. 4040E2
DN 50-300
No. 8525
equal and reducing
Bend No. 8535 90o No. 8545 45o No. 8555 30o
DN 50-300 see page L 2/5
For thinwalled PE pipes (up to 3mm wall thickness) and low internal pressure we recommend using a support liner.
1. 2001
M 6/1
Overall view
ASSEMBLY INSTRUCTIONS:
For flange adaptors: bolt the flange to the mating flange first. Chamfer the pipe use lubricant (see page M5/2) Do not use oil ! Push the pipe to the end of the socket. For thinwalled PE-pipes (up to 3mm wall thickness) and low internal pressure we recommend using a support liner
Tighten the lock ring bolts crosswise until lock ring is tight on bushes.
DISMANTLING INSTRUCTIONS:
Ondo and remove lock ring bolts.
TENSILE TESTING:
The following maximum tensile loads have been established.
* 1 kN = 100 kp
Test data: HAWLE test laboratory tensile testing machine HDPE pipe (PE 80)DIN 8075 - NORM B 5172 PN 10 (Gas PN 4) Data established by use of a support liner and under 0 bar internal pressure. Room temperature: 23o C Speed of tensile test (mm/min.): 0,1 x the free pipe length (L)
This table shows the maximum end load capacity of a connection, compared with the effective theoretical loads in a PE pipeline with 10 bar. A connection provides a safety factor of 4 to 6 times!
Max. tensile load Theoretical tensile Pipe load - (kN*) at 10 bar established in tests (kN*) internal pressure mm
63 75 90 110 125 140 160 180 200 225 250 280 315 3,15 4,42 6,37 9,50 12,27 15,40 20,10 25,45 31,40 39,80 49,10 61,60 77,80 20 28 38 56 63 66 98 130 145 153 233 215 270
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
M 6/2
BAIO-Combi-System
G No flanges - no bolts G Fewer joints G Minimum labour costs G Compact design G Convertible gaskets for cast and ductile iron, PVC and PE pipes
G Sockets with integral Pipe-Lock G Reduces your stock of fittings G High corrosion resistance by fluidised bed epoxy powder coating
DN 80 - DN 200
Spigot and socket valve No. 1200 Pipe-Lock or No. NL 80 Hawle Stop Socket Tee Bayonet locking
Pipe-Lock or Hawle-Stop
Concentric taper
A Bayonet locking system is available across the entire HAWLE range of fittings B Lugs for restraining plain ended pipe with the Pipe Lock Ring or Hawle Stop
1. 2001
M 7/1
BAIO-Combi-System
Range of fittings (other designs on request) Hawle-Sockets DN 80 - DN 200
No. NL 10 Socket Combi Tee with integral valve No. NL 00 Spigot Socket Valve No. NL 20 Socket Tee
for inserting valves and fittings with socket seals into an existing pipeline
NL NL NL NL
30 32 33 34
No. NL 47 Endcap All sockets convertible for PVC pipes with HAWLE special GKS gasket Restraint Joints: Ductile Iron Pipes: Pipe-Lock Ring (electroconductive) or HAWLE-Stop (not electroconductive) PVC/PE-pipes: HAWLE-Stop-PVC/PE
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
1. 2001
M 7/2
ZAK -SYSTEM
the threadless, restraint jointing system for service connections integrated in Pipe Saddles, Service Valves and Fittings PN 16
Thread
additional Seal
Incrustation
Simple installation:
push into rotate for 90 pull out fit the snap ring
ZAK -sockets d 34
ZAK -sockets d 46
Grease the O rings of the spigot end. Push the ZAK-spigot end into the ZAK- socket to the stop.
Turn the ZAK-Fitting for 90 counterclockwise to the stop and pull it out of the ZAKsocket.
ZAK -Range
ZAK-Service Valve
for lateral tapping
ZAK-Service Valve
for vertical tapping
No. 2810
No. 3160
ZAK 34 DN 3/4" 1" 1 1/4" 1 1/2" DN 3/4" 1" 1 1/4" 1 1/2" PE-Pipe mm 25 32 40 50 a 10,3 10,3 10,3 10,3 H 168 168 168 168 c 20 20 20 20 L 173 175 205 232 d1 16 16 16 16 t 52 63 76 91 Weight/kg 2,35 2,50 2,90 3,15
ZAK 34 DN 3/4" 1" DN 3/4" 1" t 52 63 PE-Pipe mm 25 32 a 10,3 10,3 H 240 240 c 20 20 H1 159 159 d1 16 16 L 80 86 Weight/kg 2,30 2,40
H 272 286 c 20 20
H1 190 190 d1 16 16
ZAK -Range
No. 5320
No. 5260
ZAK 34, for pipe drilling 25 mm Pipe mm 90 110 140 160 225 L 150 170 208 230 310 L1 110 120 120 120 120 H 73 73 76 80 83 Weight/kg 3,35 3,75 5,00 5,85 7,65
drilling 35 mm L L1 150 110 170 120 208 120 230 120 310 120
H 72 74 79 74 86
ZAK 46, for pipe Pipe mm 63 90 110 125 140 160 225
drilling 35 mm L1 L 100 135 110 150 120 170 120 190 120 205 120 230 120 300
H 46 46 46 39 39 39 39
ZAK -Range
ZAK-HAKU-Hawlinger
for vertical tapping of PE and PVC pipes
ZAK-HAKU-Hawlinger
for lateral and vertical tapping of PE and PVC pipes
No. 2305
No. 2310
ZAK 34, for pipe drilling 25 mm Pipe mm 63 90 110 125 140 160 225 A 175 175 175 175 175 175 175 B 155 155 170 190 205 230 305 C 110 110 110 110 110 110 110 D 68 68 68 68 68 68 68 Weight/kg 6,30 6,40 6,80 7,10 7,70 8,20 10,70
ZAK 34, for pipe drilling 25 mm Pipe mm 63 90 110 125 140 160 225 A 175 175 175 175 175 175 175 B 155 155 170 190 205 230 305 C 125 125 125 125 125 125 125 D 68 68 68 68 68 68 68 E Weight/kg 75 75 75 75 75 75 75 6,80 6,90 7,30 7,20 8,10 9,00 11,10
ZAK 46, for pipe drilling 35 mm Pipe mm A B C 90 110 125 140 160 180 225 205 205 205 205 205 205 205 155 170 190 205 230 250 305 115 115 115 115 115 115 115
D 82 82 82 82 82 82 82
ZAK 46, for pipe drilling 35 mm Pipe mm A B C 225 130 155 90 225 130 170 110 225 130 190 125 225 130 205 140 225 130 230 160 225 130 250 180 225 130 305 225
D 82 82 82 82 82 82 82
ZAK -Range
ZAK-Universal-Pipe Saddle
for lateral and vertical tapping of DCI, Steel- and AC pipes No. 3540 complete with straps and saddle seal No. 3540G without straps and saddle seal
When ordering please state DN, pipe o.d. and pipe material
Weight/kg 2,50
C 65
Weight/kg 1,70
ZAK -Range
ZAK-Universal-Hawlinger
for vertical tapping of DCI, Steel- and AC pipes No. 2405 complete with straps and saddle seal No. 2405G without straps and saddle seal
When ordering please state DN, pipe o.d. and pipe material
ZAK-Universal-Hawlinger
for lateral and vertical tapping of DCI, Steel- and AC pipes No. 2410 complete with straps and saddle seal No. 2410G without straps and saddle seal
When ordering please state DN, pipe o.d. and pipe material
ZAK 34, for pipe drilling 25 mm DN 65-500 A 165 B 200 C 95 D 68 Weight/kg 4,10
ZAK 34, for pipe drilling 25 mm DN 65-500 A 170 B 200 C 110 D 68 E 60 Weight/kg 4,70
D 82
Weight/kg 5,20
D 82
E 65
Weight/kg 6,10
ZAK -Range
ZAK -ISO-Fittings for PE-Pipe
ZAK-Adaptor ZAK-Elbow 90 swivel type ZAK-Elbow 90 PE tail
No. 6160
ZAK 34 PE-Pipe- mm Weight/kg 20 25 32 40 32 40 50 63 0,30 0,40 0,50 0,70 0,70 0,80 1,20 1,60
No. 6465
ZAK 34 PE-Pipe- mm Weight/kg 32 40 32 40 50 63 1,60 1,80 1,70 1,90 2,30 2,80
No. 6479
ZAK 34 PE-Pipe- mm Weight/kg 32 40 32 40 50 63 0,80 0,90 1,00 0,65 0,85 1,30
46
46
46
ZAK-Elbow 90
ZAK-PE-tail
ZAK-ISO fitting
slideable with detachable socket
No. 6480
ZAK 34 PE-Pipe- mm Weight/kg 20 25 32 40 32 40 50 63 0,40 0,55 0,80 1,10 0,90 1,20 1,65 2,10
No. 6180
ZAK 34 PE-Pipe- mm Weight/kg 32 40 32 40 50 63 0,50 0,95 0,60 0,60 0,90 1,20
No. 6170
ZAK 34 PE-Pipe- mm Weight/kg 32 50 1,05 1,85
46
46
ZAK -Range
ZAK-Connector
with double sockets
ZAK-Tee piece
all socketed
ZAK-Plug
for ZAK-adaptor
No. 6980
ZAK 34 46 Weight/kg 0,75 1,10
ZAK-Drilling adaptor
for Hawle drilling-machines
No. 6340
ZAK 46 L 120 Weight/kg 1,00
No. 6540
ZAK 46 L 120 H 60 Weight/kg 1,40
No. 5895
ZAK 34 46 Weight/kg 0,75 1,10
No. 3110
DN 65-500
When ordering please state DN, pipe o.d. and pipe material
Illustrations, technical data, dimensions and weights are subject to alteration without notice.
10
Edition 10. 02