TP FTF10 F0761

TM
Freescale, the Freescale logo, AltiVec, C-5, CodeTEST, CodeWarrior, ColdFire, C-Ware, mobileGT, PowerQUICC, StarCore, and Symphony are trademarks of Freescale Semiconductor, Inc.,
Reg. U.S. Pat. & Tm. Off. BeeKit, BeeStack, CoreNet, the Energy Efficient Solutions logo, Flexis, MXC, Platform in a Package, Processor Expert, QorIQ, QUICC Engine, SMARTMOS, TurboLink
and VortiQa are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners. 2010 Freescale Semiconductor, Inc.
FTF-IND-F0761
Industrial Motor Control Roadmap
June, 2010
Raul Hernandez Arthur
Microcontroller Solutions Group - Motor Control Market Lead
TM
2
Motor Control Target Applications
Pumps and fans
pool pumps, factory systems
HVAC
heating fans, air-conditioners
Industrial drives
Manufacturing assembly, robotics, wind turbines, printing
presses
Appliances
washers, dryers, power tools
Medical
scanners, pumps, diagnostic and therapy
Automotive Motor Control Trends
Fuel/Water pumps, HVAC Fan Control, Window lift
Increasing adoption of electric and hybrid vehicles continues to
drive BLDC demand
2
TM
3
Motor Control Market Trends
3
Market Trend Customer Requirements
Reduce power
consumption
Intelligent motor control improves efficiency by 30 percent or more
Implement variable speed motor control with inverter-based drive systems
Smarter systems to sense environment and react in real time
Reduce system and
development cost
More on-chip peripherals to reduce component count
Libraries and reference designs for common functions
Expert customer support
Reuse software,
hardware and tools
across platforms
Support multiple motor types with one unified platform
Ease software migration across wide performance range
Tools to develop increasingly complex algorithms
Cost-effective safety,
reliability and security
IEC regulatory approval requires single-bit failure detection
On-chip protection against IP cloning and network data hacking
Easier product certification to meet safety standards
TM
4
Motor Control Freescale Alignment with Trends
4
Market Trend Freescale Alignment with Customer Requirements
Reduce power
consumption
Vector and sensorless control technology designed into every motor control
processor
Reduce system and
development cost
8- and 16-bit MCUs start at <$0.70
16-bit DSCs for ACIM and PMSM solutions
32-bit Power Architecture MCUs for standard/premium drives
Reuse software,
hardware and tools
across platforms
Rich tools, training, reference designs and libraries
Devices are ruggedized with long life and reliability
Industrial products ship 10+ years, with high quality and expert customer
support
Cost-effective safety,
reliability and security
Secure SRAM, on-chip data fusing to protect against IP cloning
Hardware encryption to protect against network data hacking
Watchdog and ECC protection against soft errors
Certified IEC software modules
TM
5
5
Freescale Product Longevity Program
The embedded market needs long-term product
support
Freescale has a longstanding track record of
providing long-term production support for our
products
Freescale offers a formal product longevity
program
A broad range of devices are made available for a
minimum of 10 or 15 years from the time of
launch
Participating Freescale products are listed at
www.freescale.com/productlongevity
TM
6
Industrial Motor Control Solutions
Freescale Motor Control Processors
TM
7
Motor and Motion Control
Motor control needs specialized timers and performance is highly
dependent upon the control algorithm used
For small motors and appliances use MC9S08 8-bit controllers
For higher performance in fractional horsepower motors use cost-effective
MC56F8xxx 16-bit digital signal controllers
7
For larger motors needing high
performance use ColdFire
processors with eTPU
For large motors or very complex
motion control, use processors
built on Power Architecture
technology
TM
8
Typical Motor Control MCU Peripheral Functions
Timer:
PWM signals < 20Khz
Dead time insertion
Commutation (mask-out)
ADC triggering
Fault control
ADC
Measure current
Delay block
Set ADC measurement at
specific times
Position decoder
Quadrature decoder inputs if not
sensorless
8
6 ch PWM
timer
12 bit ADC
Fault inputs
Prog delay
Position
decoder
TM
9
Analog Portfolio
Analog Portfolio
Hi-end DSP, 32-bit
Hi-end DSP, 32-bit
Ultra Low End Low End 8Bit
Ultra Low End Low End 8Bit
Low-end to 8-bit, Low-end 32-bit
3-phase senHi-end sored (V/Hz, Slip)
Low-end to 8-bit, Low-end 32-bit
3-phase senHi-end sored (V/Hz, Slip)
Mid Range 3-phase sensorless
(vector control) 16-bit DSP
Mid Range 3-phase sensorless
(vector control) 16-bit DSP
Motor Control Roadmap
S08MP16
56F801x
S08QD4
56F800x
56F802x / 3x
S08AC
51AC
S08SH
MPC5604P
56F82xx
M

C

U

/

M

P

U

S08SF
32bit
16bit
8bit
MC33991
Dual Gauge
Driver
MM908E626
Stepper Motor
Driver
w/ LIN
MPC17C724
0.4 Amp Dual
H-Bridge Motor
MC33879
Octal Serial Switch
with Open Load
Detect Current
Disable
MC33999
16-Output Switch
with SPI and
PWM Control
MC33937
Three Phase Field
Effect Transistor
Pre-driver
TM
10
http://www.freescale.com/S08MP16
MC9S08MP16
Enabling Safe, Accurate and Inexpensive BLDC Motor
Control
TM
11
11
Brushless DC (BLDC) Motor Market Landscape
The S08MP16 8-bit MCU delivers safe, accurate, and inexpensive brushless DC (BLDC)
motor control for a wide range of industrial and automotive applications.
11
BLDC Market
Growing in popularity due to
advantages over traditional brushed
DC & induction motors, which include:
Higher speed ranges
High efficiency & dynamic
response
Increased reliability / longer
lifespan
Quieter operation and higher
ratio of torque to motor size
Industrial Motor Control Trends
Reduced power consumption
Reduced system & development cost
Reuse of software, hardware and
tools across motor platforms
System safety & reliability
Automotive Motor Control Trends
BLDC segment is the fastest growing
automotive motor control segment
expected growth from 127m # in 2008 to
292m # in 2016
Applications include Fuel/Water pumps,
HVAC Fan Control, Window lift.
Increasing adoption of electric & hybrid
vehicles will continue to drive BLDC
demand
TM
12
12
MC9S08MP16: Key Messages
12
The S08MP16 8-bit MCU delivers safe, accurate, and inexpensive Brushless DC motor control for a
wide range of Industrial and Automotive applications.
Safe Motor Control
Safe Motor Control
Rich Analog Integration
Rich Analog Integration
Broad Development Support
Broad Development Support
Safe motor operation and
increased system integrity
for safety-critical
applications.
Rich on-chip peripheral
integration minimizes BOM
costs and delivers precise
system control.
Extensive off-the-shelf
development resources
and complementary analog
product solutions.
MC9S08MP16 Safe, Accurate and Inexpensive BLDC Motor Control
Over-current protection: Analog
Comparators in conjunction with PWM
FlexTimer fault inputs, provide fast
and accurate over-current shutdown
protection by driving PWMs to a safe
state.
Reduced system cost: integrated
Programmable Gain Amplifier (PGA)
and Analog Comparators minimise
external component count. Low cost
small footprint SOIC & LQFP
packages with automotive-qualified
high temperature option.
Dedicated application support:
Reference Designs, Application
Notes, and Software Libraries
covering all motor control topologies.
Regional Motor Control Centers of
Excellence provide application
support from concept to delivery.
Enhanced system integrity for
safety-critical applications
implementing IEC60730:
Independently Clocked COP & Cyclic
Redundancy Check Engine provide
clock failure protection & memory
content validation.
Precise motor control: FlexTimer
provides dead-time insertion in
hardware more accurate than
software insertion and reduces CPU
bandwidth usage. PGA allows high
resolution ADC readings over a wide
range of motor loads and speeds.
Reduced time-to-market: Free
CodeWarriorIDE up to 32KB with
Processor Expert and Freemaster
Real-Time Control and Monitoring
Tool. One-stop-shop motor control
system solutions including MC33937
3-ph FET Pre-Driver, and
MC33880/87 & MC33926/32
H-bridges.
TM
13
13
Core / Temp / Package
Industrial Version:
50MHz (25MHz bus), -40to105C, 28SOIC, 32LQFP, 48LQFP
Automotive Version:
40MHz (20MHz bus), -40to125C, 48LQFP
2.7V to 5.5V operating range
Memory
16KB Flash / 1KB RAM
12KB Flash / 512B RAM
Features
2x FlexTimers (6ch + 2ch) automatic fault protection, supports up to
50MHz CLK, selectable input capture, output compare, edge- or
center-aligned PWM; dead time insertion
3 Analog Comparators h/w sample trigger from PWM module
allowing comparison at any point in cycle
2x Programmable Delay Blocks (PDB)
12-ch 12-bit ADC 3.5 uS conversion, h/w trigger from PWM module
allowing conversion at any point in cycle
Programmable Gain Amplifier (PGA)
8-bit Modulo Timer Module (MTIM)
LIN SCI, SPI, IIC
3x 5-bit DAC used as a 32 tap voltage reference
RTC with periodical timer interval interrupt
Software Programmable Internal Clock Source
3x low power modes & peripheral CLK gating
Power Management Controller (PMC)
3x 8-bit KBI
POR / LVI supports 4 interrupt priority levels
Background Debug Mode Interface/ICE
System Protection
Cyclic Redundancy Check Generator (CRC)
Watchdog Timer with Independent Clock Source
MC9S08MP16/12
SPI
SCI
IIC
8-bit
MTIM
3x 5-bit
DAC
RTC
13ch, 12-bit
ADC &
Temp Sensor
6ch+2ch
FlexTimer with
PWM functions
Programmable
Gain Amplifier
3x High Speed
Analog
Comparators
Programmable
Delay Blocks
(x2)
S08
50MHz CPU
16KB Flash
1KB RAM
CRC Generator
ICS
BDM/ICE
COP
TM
14
MC9S08MP16: Target Applications
14
Industrial
Industrial drives/fans/pumps
HVAC systems
Actuator systems
Medical equipment (infusion pumps, respirators,
analyzers)
Office equipment
Small appliance/personal care (food processors,
shavers) players
Automotive
Sensor and sensorless brushless DC motor
control
Electric fuel pump & water pumps
Window lift
Fan control
High-brightness LEDs
TM
15
MC9S08MP16: Development Support
DEMO9S08MP16
On-board Logic Analyzer
On-board Virtual Serial Port
P&Es Embedded Multilink circuitry populated on the underside
Includes Quick Start DVD
15
Quick Start DVD
DEMO9S08MP16 Quick Start Guide
CodeWarrior 6.3 for MCUs
Product Documentations (Data Sheet, Ref Manual)
Training Resources
TM
16
3-Phase Universal High Voltage Power Stage
16
Power: 1,000 Voltamps
Input voltage:
140 to 325 VDC
90 to 240 VAC
IGBT Bridge
Optically isolated
SCI/USB connector
Tacho connector
Encoder/Hall sensor
connector
Brake resistor switch
TM
17
FreeMASTER Control Page
17
Optically-isolated SCI/USB
communication (speed
9600baud) with S08MP16
Supported actions:
Setting the required speed of the motor
Switch running motor on/off
Switch between V/Hz and CSC
algorithms
Displayed values:
Actual and required speed
DC-bus current and voltage
Application fault status
FreeMASTER Recorder acquire data with 62.5us time base (16kHz PWM frequency)
TM
18
MC9S08MP16: Enablement
18
DEMO9S08MP16 (generic demo board)
Demos
Sensorless BLDC Motor Control using ADC approximation
Reference Designs
Sensorless BLDC Motor control using Comparators
3-Ph ACIM V/Hz Drive with PFC
Industrial HID Lamp with PFC
Software Libraries
S08 Math and Embedded
Application Notes
S08MP16 comparators for BLDC sensorless motor control
Using MP16 peripheral modules (FTM, Delay block, ADC)
high speed BLDC sensorless control using ADC approximation
BLDC Motor Control using Hall Sensors
Using FlexTimer in DC/BLDC Motor Control Application
TM
19
Sensorless BLDC Motor Control Using MC9S08MP16
Six step commutation
Sensorless Back-EMF Zero crossing
detection technique
Back-EMF Zero Crossing detection
using internal comparators
Running on MC9S08MP16
Both Direction of Rotation
Speed Closed Loop Control
Torque Closed Loop Control
Target Applications:
Fans
Compressors
Pumps
Appliance
19
TM
20
20
Freescale Digital Signal Controller- 56800E
family
TM
21
What is a Digital Signal Controller?
Traditional
Microcontroller
Design for Controller Code
Compact Code Size
Easy to Program
Inefficient Signal Processing
Traditional DSP
Engine
Designed for DSP Processing
Designed for Matrix Operations
Complex Programming
Less Suitable for Control
Instructions Optimized for Controller Code, DSP, Matrix Operations
Compact Assembly and C Compiled Code Size
Easy to Program
Additional MIPS Headroom and extended addressing space
TM
22
When is a Digital Signal Controller a good fit?
When the application is dominated by high speed capture and analysis of
analog input and feedback (e.g. PWM adjustment) to a closed loop system
DSC is similar to an MCU but with the performance to run complex algorithms for more responsive
control and often, system cost reduction.
DSC provides flexibility to be used in multiple systems or to adapt within a system to environmental
changes (compared to fixed analog-based control)
Key Features
32-60MIPS MCU/DSP performance for advanced Algorithms
High speed/performance 600ns/12 bit ADC for fast dynamic response
High speed sophisticated (60 MHz- 96Mhz) PWMs and timer modules to effectively increase PWM
resolution
Quadrature decoders for direct interface to Hall Effect sensors or Optical encoders
Safety features (fault inputs, loss of clock) to prevent catastrophic failures
Key Applications
Motor Control
Digital Power Conversion
Advanced Lighting Control
TM
23
Temperature Range (V)
56F8000 Series Feature Summary
56F8011 56F8013 56F8014 56F8023 56F8025 56F8036 56F8027/37
Performance 32MHz/MIPs 32MHz/MIPs 32MHz/MIPs 32MHz/MIPs 32MHz/MIPs 32MHz/MIPs 32MHz/MIPs
-40C~105C -40C~125C -40C~125C -40C~125C -40C~125C -40C~125C -40C~125C
Voltage Range
3.0V - 3.6V 3.0V - 3.6V 3.0V - 3.6V 3.0V - 3.6V
3.0V - 3.6V 3.0V - 3.6V 3.0V - 3.6V
Program/Data Flash 12KB 16KB 16KB 32KB 32KB 64KB 32KB / 64KB
Program/Data RAM 2KB 4KB 4KB 4KB 4KB 8KB 4KB /8KB
OnChip Relaxation Osc Yes Yes Yes Yes Yes Yes Yes
PLL Yes Yes Yes Yes Yes Yes Yes
COP (Watchdog) Yes Yes Yes Yes Yes Yes Yes
PWM (96Mhz Clock) 1 x 6ch 1 x 6ch 1 x 5ch 1 x 6ch 1 x 6ch 1 x 6ch 1 x 6ch
PWM Fault Inputs 4 4 3 4 4 4 4
12-bit ADCs 2 x 3ch 2 x 3ch 2 x 4ch 2 x 3ch 2 x 4ch 2 x 5ch 2 x 8ch
12-bit DACs
2
2 2 2
Analog Comparator 2 2 2 2
16-bit Timers 4 4 4 4 4 4 8
Prog. Interval Timers 1 3 3 3
GPIO (max) (+/-8mA) 26* 26* 26* 26* 35* 39* 53*
IIC 1 1 1 1 - QIIC 1 - QIIC 1 - QIIC 1 - QIIC
SCI (UART) / LIN Slave 1 - SCI 1 - SCI 1 - SCI 1 - QSCI 1 - QSCI 1 - QSCI 2 - QSCI
SPI (Synchronous) 1 - SPI 1 - SPI 1 - SPI 1 - QSPI 1 - QSPI 1 - QSPI 2 - QSPI
CAN MSCAN MSCAN
JTAG/EOnCE Yes Yes Yes Yes Yes Yes Yes
Package
32LQFP 32LQFP 44LQFP 48LQFP 64LQFP
Voltage Regulator
On-Chip On-Chip On-Chip
On-Chip On-Chip
Program Security Yes Yes Yes
Yes Yes Yes Yes
On-Chip On-Chip
No
No
No
No
No
No
No No
No
Power Consumption IDD = 42mA; IDDA = 13.5mA IDD = 48mA; IDDA = 18.8mA IDD = 48mA; IDDA = 18.8mA
No No No No No
56F8002 56F8006
32MHz/MIPs 32MHz/MIPs
-40C~105C -40C~105C
1.8V - 3.6V
1.8V - 3.6V
12KB 16KB
2KB 2KB
Yes Yes
Yes Yes
Yes Yes
1 x 6ch 1 x 6ch
4 4
2 x 8ch 2 x 12ch
0
0
3 3
3 3
1 (RTC) 1 (RTC)
23 40
1 1
1 - SCI 1 - SCI
1 - SPI 1 - SPI
Yes Yes
32LQFP (.8p)
28SOIC
32LQFP
32SDIP
48LQFP
On-Chip On-Chip
Yes Yes
No No
32LQFP 32LQFP
Prog Gain Amp
2
2 No No No No No No No
IDD = 45.6mA;IDDA = 4.5mA
* 5V tolerance I/O
TM
24
Introducing the MC56F8006/2 DSC Family
Small cost. Low power. Big Performance
TM
25
25
Introducing the MC56F8006/2 DSC Family
The explanation that makes this messaging point true. What makes this important? How are we
accomplishing this point? What does this do for our customers?
The entry-level MC56F8006/2 Digital Signal Controller provides the most cost-optimized
solution for mathematically-intensive, power-sensitive real-time control applications.
High-performance, DSP core and integrated control peripherals
High-performance, DSP core and integrated control peripherals
Market leading ultra-low-power DSC
Market leading ultra-low-power DSC
The 56F8006/2 family has been architected from the transistor level up with ultra-low-power in
mind -- standby currents are less than 1ua, and run currents less than 50mA are typical. A dual
12-bit SAR ADC is included that is optimized for very fast, low power data conversions. An ultra-
low-power crystal oscillator module is also integrated lowering overall system power consumption.
Big performance, low cost
Big performance, low cost
Designed to achieve exceptional performance and price, our on-chip features reduce the need for
external components and lower your overall BOM cost.
The family includes an ideal mix of high-performance analog (PGA, ADC) and digital (PWM)
peripherals which have been intelligently designed for real-time industrial applications such as
energy-efficient motor control, digital power supplies, and solar inverters.
TM
26
26
MC56F8006/2 Target Markets and Applications
Energy
Motor Control
Motor Control
3 phase BLDC motor control
Entry-level field -oriented control
PMSM control
Large & small home appliances
Board mounted & industrial power
supplies
Switched-mode power supply & power
management
Arc fault protection
Advance lighting control
Medical portable diagnostic and
Therapeutic devices
Handheld power tools
Instrumentation
Advanced Power Conversion
Advanced Power Conversion
Power-Sensitive Applications
Power-Sensitive Applications
TM
27
27 27
56800E Core/32MIPS JTAG/EOnCE
Programmable
Delay Block (PDB)
SPI Voltage Regulators
6 Output PWM
IIC Interrupt Controller
2 12-bit ADCs High Speed SCI Flash/RAM
1 16-bit Periodic
Interval Timer
COP
2 2X-16X
Wideband PGAs
2 16-bit Timers
Power SuperVisor
3 Analog
Comparators
Memory Options
16K Bytes
Flash
12K Bytes
Flash
2KB
SRAM
2KB
SRAM
System Integration Module
(SIM)
System Clock Control
PLL, SIM, Osc)
Core
32 MHz/32MIPS 56F800E core
1.8V to 3.6V operating range
Memory
Up to 16KB flash with Flash security, 2KB
SRAM
Features
Low power stop modes
Up to 96 MHz peripherals timers, PWM & SCI
6 output PWM module with up to 4
programmable fault inputs
Two wideband clocked programmable gain
amplifiers
10/12-bit conversion done in 3.03us @32MHz
SysClk (8-bit conversion done in 2.65us @32MHz
SysClk )
Up to three analog comparators
Custom timer for precise control of ADC/PGA
sample times relative to PWM reload cycles
2 multiple function programmable timers
One Periodic Interval Timer (PIT)
Computer Operating Properly timer
1 Serial Communications Interface (SCI)
1 Serial Peripheral Interface (SPI)
I
2
C communications interface
Up to 40 GPIOs Versatile pin usage
JTAG/EOnCE debug port
About the MC56F8006/2 Family
TM
28
28
Power Saving Mode Comparison Chart
Power Mode Conditions IDDio IDDa
Run
32MHz Peripheral Clock
ROSC on
PLL engaged
All peripherals on & running
MAC algorithm from flash
45.6mA 4.55mA
Low Power Run
200KHz Peripheral Clock
ROSC in STANDBY
Peripherals off and clocks disabled
Simple Loop from flash
573.06uA 82.11uA
Wait
ROSC on
PLL engaged
All non-communication peripherals on & running
communication peripherals off but clocked
WAIT
19.94mA 4.54mA
Low Power
Wait
ROSC in STANDBY
Peripherals off and clocks disabled
WAIT
495.2uA 81.99uA
Stop
ROSC on
PLL engaged
Peripheral Clocks allowed to be disabled in STOP
6.38mA 2.89mA
Low Power
Stop
ROSC in STANDBY
Peripherals allowed to be disabled in STOP
36.72uA 82.03uA
Partial Power Down -PPD
(with XOSC)
32,768 Hz on XTAL
PIT monitoring XOSC (but no wakeup)
140.14uA 0.5uA
Partial Power Down - PPD
(with LPO)
PIT monitoring LPO (but no wakeup)
3.39uA 2.45uA
Partial Power Down -PPD
(IDDQ)
No clock
3.57uA 2.66uA
VDDIO=VDDA =3.3V @25C
Preliminary version
Highest
Functionality
Lowest Power
TM
29
29
96 MHz for key peripherals, such as timers,
SCI and PWM twice the module maximum
operating frequency compared to competitive
DSCs.
2 x high speed 12bit x 24 channel ADC
module with integrated temperature sensor
more resolution and channels than the
competition.
Three analog comparators more than any
competitive offering.
Programmable gain amplifier increases the
ADC input dynamic range. Shielded inputs in
ADC reduce noise in conversion.
29
Key Differentiators for the MC56F8006/2 DSC
The MC56F8006/2 DSC family provides the most cost-optimized solution for mathematically-intensive,
power-sensitive real-time control applications.
Highest performance per dollar in the DSC market.
Dual Harvard Architecture + MAC and high operating frequency enable outstanding performance
in single-cycle Multiply-Accumulate for filters and real-time feedback calculation.
Lowest power stop modes of any DSC in the market.
TM
30
MC56F824x / 5x
TM
31
MC56F824x/MC56F825x Feature
60 MHz/60MIPS From 56800E Core
2.7-3.6V Operation
64K Bytes Program FLASH
8K Bytes Program/Data RAM
Flash security
8Mhz/100Khz Tunable Internal Relaxation Oscillator
Software Programmable Phase Locked Loop
Up to 60 MHz Peripherals Timers and PWMs
8 Output PWM Module
520ps PWM and PFM resolution
2-12-bit ADCs with total 16 Inputs,
600ns conversion rate
built-in PGA with 1x, 2x, 4x, gains
1 12-bit Digital to Analog Converter
3 5bit Digital to Analog Converters
3 - Analog Comparators
8 16-bit Enhanced GPMultifunction Programmable QTimers
Cyclic Redundancy Check Generator (CRC)
Computer Operating Properly Timer
2- High Speed Serial Communications Interface (SCI)
1-Queued Serial Peripheral Interface (QSPI)
1 MS-CAN Bus
2 - I
2
C/SMbus Communications Interface
Up to 54 GPIOs
Inter Module cross-bar
JTAG/EOnCEDebug Port
Lead Free Green Packages
Industrial temperature:-40C to 105C with 60Mhz
44LQFP, 48LQFP 64 LQFP
31
56800E Core
60Mhz
POR
LVI
COP
8ch 12bit ADCA
1ch 12bit DAC
64KB
Program Flash
8-ch High Res PWM
2 x High Speed QSCIs
1 x QSPI
2x IIC/SMbus
JTAG/EOnCE
8kB
Data RAM
1 x MSCAN
Voltage Regulator
PLL
Crystal Oscillator
System Integration
Module (SIM)
Interrupt Controller
3 Analog Comparators
Prog Gain Amp Ax1,2,4
8Ch 16bit Timer
Relaxation OSC
8ch 12bit ADCB Prog Gain Amp Bx1,2,4
CRC
3 5bit DAC
Inter-module Cross Bar
Breakthrough Features:
High Speed PWM module 520 ps duty cycle resolution
High speed ADC with Programmable Gain Amplifiers
Inter-module Cross bar
TM
32
32
Temperature Range (V)
56F824x/5x Series Feature Summary
56F8245 56F8246 56F8247 56F8255 56F8256 56F8257
Performance
60MHz/MIPs 60MHz/MIPs 32MHz/MIPs 60MHz/MIPs 60MHz/MIPs 60MHz/MIPs
-40C~105C -40C~105C -40C~105C -40C~105C -40C~105C -40C~105C
Voltage Range
3.0V - 3.6V 3.0V - 3.6V 3.0V - 3.6V 3.0V - 3.6V
3.0V - 3.6V 3.0V - 3.6V
Program/Data Flash 48KB 48KB 48KB 64KB 64KB 64KB
Program/Data RAM 6KB 6KB 8KB 8KB 8KB 8KB
OnChip Relaxation Osc Yes Yes Yes Yes Yes Yes
PLL Yes Yes Yes Yes Yes Yes
COP (Watchdog) Yes Yes Yes Yes Yes Yes
eFlexPWM Channels 1 x 6ch 1 x 6ch 1 x 9ch 1 x 6ch 1 x 6ch 1 x 9ch
PWM Fault Inputs 4 4 4 4 4 4
12-bit ADCs /w PGA 2 x 3ch 2 x 3ch 2 x 4ch 2 x 3ch 2 x 4ch 2 x 5ch
12-bit DACs
1
1 1
Analog Comparator /w 5bir DAC Ref 3 3 3
16-bit Timers 8 8 8 8 8 8
Prog. Interval Timers No No No
GPIO (max) (+/-8mA) 35* 39* 54* 35* 39* 54*
IIC /SMBus 2 2 2 2 2 2
SCI (UART) / LIN Slave 2- QSCI 2 - QSCI 2 - QSCI 2 - QSCI 2 - QSCI 2 - QSCI
SPI (Synchronous) 1 - QSPI 1 - QSPI 1 - QSPI 1 - QSPI 1 - QSPI 1 - QSPI
CAN MSCAN
JTAG/EOnCE Yes Yes Yes Yes Yes Yes
Package
48LQFP 44LQFP 48LQFP 64LQFP
Voltage Regulator
On-Chip On-Chip On-Chip
On-Chip On-Chip
Program Security Yes Yes Yes
Yes Yes Yes
On-Chip
1
3
1
3
1
3
No No
No
No No No MSCAN MSCAN
64LQFP 44LQFP
Crossbar Module Yes Yes Yes yes Yes Yes
* 5V tolerance I/O
HiRes PWM Channels
FlexPWM Channels
6ch 6ch
6ch 6ch
6ch 6ch
3ch
3ch
TM
33
Cost Effective 56F8000 Solutions
56F8011/56F8013/56F8014
32 MIPS Performance
12K -16 K Bytes Program FLASH
4 K Bytes Program/Data RAM
Tunable Internal Relaxation Oscillator
Up to 6-Output PWM Module with up to 4 Programmable
Fault Inputs
Selectable PWM frequency for each complementary
PWM signal pair
Two 12-bit ADCs with up to 8 Inputs , 1.125us
conversion rate
Synchronization between PWM and ADC
Four 16-bit General Purpose Programmable Timers
Serial Ports: SCI, SPI, I2C
Low Power Consumption 59mA Max and .026mA
Min
Industrial & Automotive temp
Cost Effective
Package: 32LQFP
33
56800E Core
32MHz
Power-On-Reset
Power Supervisor
COP
12K - 16KB
Program Flash
6-ch PWM Output
System Integration
Module (SIM) 1 x SCI
1 x SPI
1x IIC
JTAG/EOnCE
4kB
Program/
Data RAM
Voltage Regulator
PLL
Relaxation OSC
3-4ch 12bit ADC
3-4ch 12bit ADC
56F8011/56F8013/56F8014
Up to 26 GPIOs
4Ch 16bit Timer
Synch
TM
34
56F8000 Family Expansion
56F8023/56F8025/56F8036/56F8037 Features
32 MHz/32 MIPS 56800E Core
3.0-3.6V Operation
32K-64K Bytes Program FLASH
4K-8K Bytes Program/Data RAM
Flash security
Tunable Internal Relaxation Oscillator
6 Output PWM Module with 4 Programmable Fault
Inputs
Selectable PWM frequency for each
complementary PWM signal pair
Two 12-bit ADCs with up to 16 Inputs , 1.125us
conversion rate
Up to Two 12-bit Digital to Analog Converters
Two Analog Comparators
Synchronization between PWM and ADC
4 or 8 16-bit General Purpose Programmable Timers
1 or 3 Programmable Interval Timers (PIT)
2-Queued Serial Communications Interface
2-Queued Serial Peripheral Interface
Optional MSCAN
I
2
C Communications Interface
Lead Free Green Packages
Industrial & Automotive temp
Package 32 LQFP, 44LQFP, 48LQFP, 64LQFP
34
56800E Core
32MHz
Power-On-Reset
Power Supervisor
COP
32KB - 64KB
Program Flash
6-ch PWM Output
System Integration
Module (SIM)
2 x QSCI
2 x QSPI
1xIIC
JTAG/EOnCE
4kB-8KB
Program/
Data RAM
Voltage Regulator
PLL
Relaxation OSC
8ch 12bit ADC
8ch 12bit ADC
56F8023/56F8025/56F8036/56F8037
Up to 53 GPIOs
8Ch 16bit Timer
Synch
1x MSCAN
Crystal OSC
2 x Comparators
2 x 12 bit DAC
3xPIT
TM
35
35
Power Architecture for Motor Control:
MPC5604P
TM
36
MPC5604P
CAN ControllerAreaNetwork(FlexCAN)
DSPI Deserial SerialPeripheralInterface
LINFlex SerialCommunicationInterface(LINsupport)
FMPLL FrequencyModulatedPhaseLockedLoop
SRAM StaticRandomAccessMemory
36
VLE
M
C

P
e
r
i
p
h
e
r
a
l
s
M
C

P
e
r
i
p
h
e
r
a
l
s
S
a
f
e
t
y
S
a
f
e
t
y
Power Architecture Core
Up to 64 MHz e200 zen0h core, 32-bit Power Architecture Book E
CPU with Harvard architecture
VLE instruction set encoding for code size footprint reduction
On-Chip Memory Options
I/O Peripherals
1 x High speed FlexCAN with 32 Message Buffers (MB)
1 x Safety port (can be used as additional FlexCAN 32 MB)
1 x FlexRay Controller - Dual Channel with 32 MB
2 x LinFlex
4 x DSPI (4 independent chip selects each)
1 x FlexPWM (4 channels with 4 fault inputs)
2 x eTimer (6 channels incl. quad decode)
2 x ADC - 2 x 12 ch.(4 shared channels)
10-bit, conversion time 700 nsec ( 2x 6 ch., 4shared on 100-pin package)
1 x CTU triggering unit: 32 input channels, 8 events, 24 ADC cmds.
1 x Fault collection unit
System
2 x PLL (one FM-PLL, one for FlexRay)
Crossbar switch architecture for concurrent access to peripherals
16-ch. eDMA
16 MHz internal RC OSC
Junction temperature sensor
JTAG (2 pin or 5 pin) / Nexus Class 2+
3.3V single supply (5V mask option) with external ballast transistor
100/144 LQPF
FlexPWM FlexiblePulseWidthModulation
eTimer EnhancedTimer
PIT PeriodicInterruptTimer
SWT SoftwareWatchdogTimer
STM SystemTimerModule
O
n

C
h
i
p

M
e
m
o
r
y
O
n

C
h
i
p

M
e
m
o
r
y
System Clock System Clock
Device MPC5602P MPC5603P MPC5604P
ProgramFlashwithECC 256K 384K 512K
DataFlash withECC 64K 64K 64K
SRAMwithECC 24K 32K 40K
FlexRay No No Yes
InterruptController 100ch 100ch 144ch
TM
37
MPC5604P Safety Highlights
37
VLE
Power Architecture
Core
Core self test planned
RC OSC
Provides seperate clock to
system watchdog
RAM
Provides ECC support in HW
Offers higher safety than SW
signature at no speed constraint
Flash + Data Block
Provides ECC for both
program Flash and Data Flash
Fault Collection Unit
Monitors and manages fault events
Detects when errors have occurred
and the source and sets a flag
Independent of software operation
Critical fault events trigger 2 external
pins
Safety Port
Allows CRC signed
communication to slave MCU
(if needed)
Synthesized to run at high bit rates
May be used as second CAN
FlexRay Option
2-channel w/32 MSG buffers,
10 Mbps
TM
38
38
Electric Motor Control Peripherals
38
Timer Module:
DSC based
Six Ch IC/OC
Double buffered registers for
detecting two edges in a row
eDMA supported
Integrated quad decoder support
2 x BUS frequency high resolution
MCU
CTU
eTimer
(Pos Counter)
PWM
Reloa
d
Timer/ Pos.
decoder compare
External
Signal
External
Trigger
T
r
i
g
g
e
r

G
e
n
e
r
a
t
o
r
eTimer
flexPWM
S
c
h
e
d
u
l
e
r
ADC Cmd
ADC
Trig & Ackw
Real
PWMs
PWMs
PWM
Triggers
Real PWMs
ADC Inputs
A
D
C
1
S
H
A
R
E
D
A
D
C
2
2x ADC
Up to 24 independent and 4 shared
channels
10-bit
700 nsec conversion time
Limit checking & zero crossing detect
Cross Triggering Unit
Allows mcTIM, PWM, ATD
to be synchronized
Automatic ADC & eTimer acquisitions
No CPU intervention during the control
cycle
FlexPWM
Based on DSC PWM
Optimized for 3ph motor control
One extra pair of PWM integrated
Includes dead time insertion, fault
channels, center/edge alignment, Distortion
correction,
Register protections
Double buffered registers
eDMA supported
2 x BUS frequency high resolution
PWM0 Ch0
PWM0 Ch1
PWM1 Ch0
PWM1 Ch1
PWM2 Ch0
PWM2 Ch1
PWM3 Ch0
PWM3 Ch1
C
o
n
t
r
o
l
M
M
DC/DC
8
2
6
11 4 11
10bit
S&H
MUX
I/F
10bit
S&H
MUX
I/F
1 1
TM
39
39
Motor Control PWM Peripheral Module
39
Main Features
4 Sub-modules, each with complementary PWM generation, Isense
IC/OC and fault input
16 bits of resolution for center, edge aligned, and asymmetrical
PWMs
PWM outputs can operate as complimentary pairs or independent
channels
Independent control of both edges of each PWM output
Independently programmable PWM output polarity
Separate dead time for rising and falling edges
Each complementary pair can operate with its own PWM frequency
and deadtime values
All outputs can be programmed to change simultaneously via a
"Force Out" event
Double buffered PWM registers
Integral reload rates from 1 to 16
Half cycle reload capability
Safety Features
Write protection for critical registers
Fault inputs can be assigned to control multiple
PWM outputs
Programmable filters for fault inputs
PWM0 Ch0
C
o
n
t
r
o
l
PWM0 Ch1
PWM1 Ch0
PWM1 Ch1
PWM2 Ch0
PWM2 Ch1
PWM3 Ch0
PWM3 Ch1
Faults
Internal triggers
Complementary Pairs
PWM Modes
Independent Channel
PWM Modes
auX
auX
auX
auX
Permanent magnet synchronous motor (PMSM, PMAC)
Brushless DC motor (BLDC)
Brush DC motor (BDC)
AC induction motor (ACIM)
Switched reluctance motor (SRM)
Variable reluctance motor (VRM)
Stepper motors
DC/DC converters
CMP1
CMP2
Independent
Edge Control
TM
40
40
Motor Control Enablement
TM
TM
41
Build things faster using Processor Expert
A rapid application design tool with
Graphical user interface that allows an application to be specified by the functionality needed
Automatic code generator that creates tested, optimized C code tuned to the application
needs and selected Freescale MCU
Built-in knowledgebase that immediately flags resource conflicts and incorrect settings
Creating
Hardware abstraction layer (HAL) hardware-dependent, low-level drivers with a known
application programming interface (API)
Benefits
Eases migration between Freescale devices
Designers dont have to be intimately familiar with every page of a specification
Errors are caught early in design cycle; therefore designers get to market faster with higher
quality product
Motor control library with embedded beans
Embedded beans easily incorporate software components of Freescales motor control library
The Freescale motor control library includes
Transcendental functions
PID controllers
Clark and park transform and inverse transforms
Algorithmic support for space vector modulation, and more..
Embedded bean store is now available at http://www.freescale.com/BeanStore
41 41
TM
42
FreeMASTER Interface
42
Application control
and monitor
Real-time eTPU
operation monitor
Live graphs,
variable watches,
and graphical
control page
TM
43
Application Implementation
43
System infrastructure
User application SW
FMaster*
support
On-chip drivers
efficient reflecting the chip feature
M
C
c
I
B
M
o
t
o
r

C
o
n
t
r
o
l
A
C
L
I
P
A
d
v
a
n
c
e
d

c
o
n
t
r
o
l
GFLIB
General functions
GDFLIB
Digital filtering
FSL Library Set
External appl.*
support
D
o
c
u
m
e
n
t
a
t
i
o
n
On-chip
peripherals
On-chip
driver
Libraries
External HW
Pins
Application SW
Application
External
connections
*optional
M
C
5
6
F
8
0
X
X
TM
44
Sensorless PMSM Motor Control Using MC56F80xx
MC56F80xx digital signal controller
3-phase AC/BLDC High Voltage
Power Stage Board
1-phase line input 110/230VAC @
50/60Hz
Appliance PM motor
Initial rotor position detection
Full torque at motor start-up
Field weakening
Application based on C-callable
library functions (GFLIB, GDFLIB,
MCLIB, ACLIB)
Current control loop execution time:
55us
Speed control loop with Field
weakening execution time : 17us
Flash: ~ 6KB, RAM ~ 1.5KB
Reference design manual
44
TM
45
Low Cost BLDC Motor Control Demo Board
Brushless motor, Maxon EC-200187,
6W 9V
Motor interface connector
Input power connector
Daughter card connector for
connecting the 56F8013
demonstration board
LED power indicator
Motor bus voltage sense logic
Motor bus current sense logic
Back EMF phase voltage sense logic
Zero-crossing logic
Hall-effect/zero-crossing selector
3-phase H-bridge power stage
Power regulation logic
(Optional) Five on-board real-time
user debugging LEDs
45
Order Number: APMOTOR56F8000
TM
46
BLDC Control Using MC56F8013
Three-phase brushless DC motor
sensorless drive
Designed to fit into fan, pump and
compressor applications
Using MC56F8013 32 MIPS hybrid
controller
Available for two power stages and
two motors
Input power supply voltage +12 Vdc
for power stages
Control technique incorporates:
Sensorless, trapezodial control of 3-phase
brushless DC motor with back-EMF sensing
Using A / D converter zero-cross
sensing for sensorless control
Speed and current closed loop with
PI controller
Speed range: 200 2000 and 500
5000 RPM (depending on the motor
used)
Manual interface (run/stop switch,
up/down pushbuttons)
46
DSC
56F8013
56F8013
motor control board
UNI-3 motor
control interface
DC motor
3-phase
power stage
FreeMASTER
connection
DRM070
TM
47
BLDC control using 56F8013 ((Continued))
3-phase Brushless DC motor sensorless drive
Designed to fit into fan, pump and compressor
applications
Using MC56F8013 32MIPS hybrid controller
Avaliable for two power stages and two motors
Input power supply voltage +12Vdc for power stages
Control technique incorporates:
Sensorless, trapezodial control of 3-phase
Brushless DC motor with Back-EMF sensing
Using A / D converter Zero Cross sensing for
sensorless control
Speed & current closed loop with PI controller
Speed Range 200 2000 and 500 5000 RPM
(according to the motor used)
Manual interface (Run / Stop switch, Up / Down
pushbuttons)
FreeMASTER interface for monitoring, control and tuning
Fault protection (DC-Bus over-current, DC-Bus under-
voltage, DC-Bus over-voltage)
Automatic calibration of phase Back-EMF measurements
Easy to tune for different power stages and motors
Application Usage
Compressors
Fans
Pumps
Washing Machines
Automotive Drives
Industrial Drives
Air conditioning units
Appliances
DSC
56F8013
56F8013
Motor control Board
UNI-3 Motor
Control Interface
BLDC Motor
3 phase
Power Stage
FreeMaster
Connection
DRM070
TM
48
48
High Speed Application
3-Phase BLDC Drive Using Variable DC Link Six-Step Inverter
Application Note Number:DRM078
Speed can exceed 10Krpm
TM
49
High Speed Application: Demo Setup
49
Power
Supply
3-phase
Motor Cable Hall Sensors
Motor Cable
BLDC
Motor
MC56F8013
Controller Board
Serial
Cable
3-phase Power
Stage with DC/DC
Inverter Lite
24V/5.4A
TM
50
Additional Information
Freescale:
Motor Control Homepage www.freescale.com/motorcontrol
8-bit Microcontrollers www.freescale.com/8bit
16-bit DSC www.freescale.com/dsc
16-bit Microcontrollers www.freescale.com/16bit
32-bit ColdFire
Microcontrollers www.freescale.com/coldfire
32-bit Power Architecture
Processors www.freescale.com/powerpc
Analog Products www.freescale.com/analog
Connectivity www.freescale.com/connectivity
Industrial Segment www.freescale.com/industrial
50
TM
51
Summary
Cutting Edge. Cost Effective. Complete.
Freescale offers technology for every motor control application
Energy efficient motor control
Vector and sensorless control technology in motor control processors
8- and 16-bit
16-bit DSCs for ACIM and PMSM solutions
32-bit Power Architecture
MCUs for standard and premium drives

Strong technical support
Rich tools, training, reference designs, libraries
Devices are ruggedized with long life and reliability
Industrial products ship 10+ years with high quality and expert support
Cost-effective safety and security on-chip
Protect against IP cloning, network data hacking and soft errors
51
TM

TP FTF10 F0761

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

TP FTF10 F0761

Caricato da

Copyright:

Formati disponibili

TM

MCUs for standard and premium drives

Potrebbero piacerti anche