Part Name: Part Number:

Part Submission Level: Reason for Submission:

User Plants: STA:
1 Design Record
Released Final Drawing Engineering Release Level
Released Engg Specifications ES Number & Release Level
CAD/CAM data (if applicable) Available Yes/No
IMDS certificate IMDS #
ISO marking on polymeric parts
2 Authorized Engineering Change Documents
WERS Alert (if any) Alert #
Others Explain
3 Customer Engineering Approval
Engineering Sample Evaluation Report (ESER)
Approved SREA
WERS Concern Concern #
WERS Notice Notice #
Others Explain
4 Design Failure Mode and Effects Analysis (DFMEA)
DFMEA signed by PD Engineer (if supplier is FSS)
Copy of customer provided DFMEA available (if supplier is not FSS)
YS & YCs are identified with necessary controls.
5 Process Flow Diagram(s)
Copy of Process Flow Diagram available
References
* An organization supplying standard catalog production
or service parts shall comply with PPAP unless formally
waived by the authorized customer representatives.
Does the Process Flow Diagram represents the physical process.
6 Process Failure Mode and Effects Analysis (PFMEA)
Copy of PFMEA available.
Linkage with DFMEA Exists
CCs/SCs/HICs are identified
Are all recommended actions are completed as per the timeline?
Sev, Occ & Det ratings are in line with AIAG/Ford FMEA guidelines.
7 Control Plan
Copy of Production Control Plan available
Control plan includes all SCs/CCs/HICs with necessary controls identified.
Control plan includes all print dimensions and process characteristics.
Variable Gaging used for SCs/CCs/HICs if not, explain:
Control plan has linkage with Process Flow and PFMEA and Work Instruction.
Are all SCs/CCs defined and singned off in CRT agreement?
8 Measurment Systems Analysis
Gage R&R conducted on all gages
9 Dimensional Results
Layout inspection of each cavity
All gages are used as mentioned in Control Plan.
10 Records of Material / Performance Test Results
Material Test Certificate of all components
11 Initial Process Studies:
Ppk study done for all special characteristics.
Ppk > 1.67 for all special characteristics
Gage R&R < 10% ; if gage R&R > 10% then containment is reduce
the tolerance by the amount it exceeds 10%. Analyse AV & EV
and provide take necessary improvements
Data is normally distributed.
Supplement K
12 Qualified Laboratory Documents
13 Appearance Approval Report
AAR signed by Studio/FCPA
14 Sample Production Parts
15 Master Sample
16 Checking Aids
17 Customer Specific Requirements
IMDS
Capacity Analysis Report
Packaging Approval (From 150/ 1121E)
18 Part Submission Warrant
Safety/ Government Regulation
Reason of submission
Level
Production Rate