EXECUTIVE SUMMARY Project On Operation Research Page 1 BUSNESS SCHOOL OF DELHI The Toyota Motor Co. Ltd was first established in 1937 as a spin-off from Toyoda Automatic Loom or!s" one of the world#s leadin$ manufacturers of wea%in$ machinery. The Toyoda Automatic Loom or!s was then headed by &apan#s '(in$ of )n%entors' *a!ichi Toyoda. The patent ri$hts to one of his machines had been sold to +latt ,rothers -.(/ and pro%ided the seed-money for the de%elopment and test-buildin$ of Toyota#s first automobiles. )n 1901 the company e2perienced its one and only stri!e. Labour and mana$ement emer$ed from this stoppa$e firmly committed to the principles of mutual trust and dependence" and that corporate philosophy still $uides our $rowth today. +roduction systems were impro%ed in the late 1901s" culminatin$ in the establishment of the #Toyota +roduction *ystem.# )t became !nown as T+* in 1971 but was established much earlier by Taiichi 3hno. ,ased on the principles of &ido!a" &ust-in-time and (ai4en" the system is a ma5or factor in the reduction of in%entories and defects in the plants of Toyota and its suppliers" and it underpins all our operations across the orld. Toyota launched its first small car -*A Model/ in 1967. +roduction of %ehicles outside &apan be$an in 1909 at a small plant in ,ra4il" and continued with a $rowin$ networ! of o%erseas plants. Toyota belie%es in locali4in$ its operations to pro%ide customers with the products they need where they need them7 this philosophy builds mutually beneficial lon$-term relationships with local suppliers and helps the company fulfill its commitments to local labour. 3%er and abo%e manufacturin$" Toyota also has a $lobal networ! of desi$n and #8esearch and 9e%elopment# facilities" embracin$ the three ma5or car mar!ets of &apan" :orth America and ;urope. )n e%ery community in which the company operates" Toyota stri%es to be a responsible corporate citi4en7 close relationships with people and or$ani4ations in the local community are essential contributors to mutual prosperity. Across the world" Toyota participates enthusiastically in community acti%ities ran$in$ from the sponsorship of educational and cultural pro$rammers to international e2chan$e and research.Toyota Motor Corporation commonly !nown as Toyota and abbre%iated as TMC is a multinational automa!er head<uartered in Toyota" Aichi" &apan. )n =111" Toyota Motor Corporation employed 317"736 people worldwide" and was the world#s lar$est automobile manufacturer by production. Project On Operation Research Page = BUSNESS SCHOOL OF DELHI TABLE OF CONTENTS +a$e :o. 1. EXECUTIVE SUMMARY---------------------------------- 2 2. INTRODUCTION------------------------------------------ 4 3. LOGO AND BRANDING--------------------------------- 6 4. COMPANY AT A GLANCE------------------------------ 7 5. OBJECTIVE------------------------------------------------ 9 6. METODOLOGY----------------------------------------- 9 7. TECNOLOGY------------------------------------------- 1! ". OPERATION STRATEGY O# TOYOTA--------------- 16 9. MAR$ETING STRATEGY----------------------------- 2" 1!. #INANCIAL SOLUTION------------------------------- 4! 11. R POLICY---------------------------------------------- 55 12. CONCLUSION------------------------------------------ 6! 13. BIBLIOGRAPY---------------------------------------- 61 14. CONTRIBUTION -------------------------------------- 62 INTRODUCTION Project On Operation Research Page 3 BUSNESS SCHOOL OF DELHI Toyota Motor Corporation is hea!"artere in Toyota City# $ichi% Its To&yo o''ice is (ocate in B"n&yo# To&yo% Its Nagoya o''ice is (ocate in Na&a)"ra*&"# Nagoya%
In aition to )an"'act"ring a"to)o+i(es# Toyota pro,ies 'inancia( ser,ices thro"gh its Toyota Financia( Ser,ices i,ision an a(so +"i(s ro+ots% In preo)inant(y Chinese*spea&ing co"ntries or regions "sing traitiona( Chinese characters# e%g% Hong -ong an Tai.an# Toyota is &no.n as In preo)inant(y Chinese spea&ing co"ntries "sing si)p(i'ie Chinese characters/e%g% China0# Toyota is &no.n as /prono"nce as 1F2ngti3n1 in Manarin Chinese 0% These are the sa)e characters as the 'o"ning 'a)i(y4s na)e 1Toyoa1 in 5apanese# .hich trans(ate to 1'erti(e rice paies1 in the Chinese (ang"age as .e((% The Toyota Co)pany is a (eaer in the car )an"'act"re# asse)+(y an istri+"tion the .or( o,er% $ ,ery e''icient )anage)ent sty(e that the co)pany "ses has +een one o' the reasons 'or the 'ir)6s goo per'or)ance% There are )any other sa(ient 'actors that ha,e )ae the co)pany achie,e the niche o' )ar&et (eaer% The )ar&et str"ct"re the co)pany operates in cannot +e e'inite(y state% So)e )ay consier it to +e a )onopo(y% This is "e to the 'act that the co)pany is a o)inant )ar&et p(ayer in car e7portation% In 'act# its i''erentiation strategy has )ae it enjoy an a()ost )onopo(istic presence especia((y in the e,e(oping nations o' the .or(% On the other han# the )ar&et str"ct"re can +e seen as an o(igopo(y% This is "e to the 'act that there are other &ey p(ayers (i&e 8M .ho are peer co)petitors% Toyota is &een to see .hat these co)petitors are oing an )a&e s"re it reacts to their actions in a .ay that .i(( g"arantee its )ar&et (eaership% Fro) (e't# I.ate 8o,ernor Ta&"ya Tasso# Presient $&io Toyoa# an Miyagi 8o,ernor 9oshihiro M"rai Project On Operation Research Page 6 BUSNESS SCHOOL OF DELHI The new headquarters of the Toyota Motor Corporation Opened in February 2005 in Toyota City Logo and Branding Project On Operation Research Page 0 BUSNESS SCHOOL OF DELHI Employee at Toyota Museum explains development of Toyota name and brand In :;<=# Toyota entere the passenger car )ar&et .ith its Moe( $$ an he( a co)petition to esta+(ish a ne. (ogo e)phasi>ing spee 'or its ne. pro"ct (ine% $'ter recei,ing ?@#AAA entries# one .as se(ecte that aitiona((y res"(te in a change o' its )oni&er to 1Toyota1 'ro) the 'a)i(y na)e 1Toyoa%1 It .as +e(ie,e that the ne. na)e so"ne +etter an its eight* stro&e co"nt in the 5apanese (ang"age .as associate .ith .ea(th an goo 'ort"ne% The origina( (ogo no (onger is 'o"n on its ,ehic(es +"t re)ains the corporate e)+(e) "se in 5apan% Sti((# there .ere no g"ie(ines 'or the "se o' the +ran na)e# 1TO9OT$1# .hich .as "se thro"gho"t )ost o' the .or(# .hich (e to inconsistencies in its .or(.ie )ar&eting ca)paigns% To re)ey this# Toyota intro"ce a ne. .or(.ie (ogo in Octo+er :;B; to co))e)orate the CAth year o' the co)pany# an to i''erentiate it 'ro) the ne.(y re(ease ("7"ry Le7"s +ran% The (ogo )ae its e+"t on the :;B; Toyota Ce(sior an !"ic&(y gaine .or(.ie recognition% There are three o,a(s in the ne. (ogo that co)+ine to 'or) the (etter 1T1# .hich stans 'or Toyota% The o,er(apping o' the t.o perpenic"(ar o,a(s insie the (arger o,a( represent the )"t"a((y +ene'icia( re(ationship an tr"st that is p(ace +et.een the c"sto)er an the co)pany .hi(e the (arger o,a( that s"rro"ns +oth o' these inner o,a(s represent the 1g(o+a( e7pansion o' Toyota4s techno(ogy an "n(i)ite potentia( 'or the '"t"re% M"ch (i&e the esign o' the cars .e se((# o"r (ogo has "nergone a n")+er o' re'ine)ents an i)pro,e)ents o,er the yearsD
COMPANY AT A GLANCE Project On Operation Research Page > BUSNESS SCHOOL OF DELHI Project On Operation Research Page 7 Type P"+(ic co)pany T9OD @?A< LSED T9T N9SED TM Industry $"to)oti,e Ro+otics Financia( ser,ices Founded $"g"st ?B# :;<@ Founder(s) -iichiro Toyoa Headquarters Toyota# $ichi# 5apan Area served Eor(.ie Key people F"jio Cho /Chair)an an Representati,e Director0 $&io Toyoa /Presient an Representati,e Director0 Produts $"to)o+i(es Financia( Ser,ices Prodution output @#<AB#A<; "nits /FY20110 F:G !evenue H:B%;; tri((ion /F9?A::0 F:G /USI?<C%B; +i((ion0 "peratin# inome HJ=B%?B +i((ion /F9?A::0 F:G /USIC%B? +i((ion0 Profit HJAB%:B +i((ion /F9?A::0 F:G /USIC%A@ +i((ion0 Total assets H?;%B:B tri((ion /F9?A::0 F:G /USI<@A%< +i((ion0 Total equity H:A%<< tri((ion /F9?A::0 F:G /USI:?B%<? +i((ion0 Employees <:@#@<J /?A:A0 F?G Parent Toyota 8ro"p $ivisions Le7"s Scion BUSNESS SCHOOL OF DELHI OBJECTIVES *tudy any or$ani4ation in detail. Collect data pertainin$ to the followin$?- 3perations strate$y @inancial strate$y A8 policy Mar!etin$ strate$y Project On Operation Research Page B BUSNESS SCHOOL OF DELHI
METHODOLOGY All the analysis is done with the help of secondary data.
Technol ogy
The latest corporate crowd sourcin$ e2periment comes to us from Toyota" which this wee! launched its ')deas for Cood' initiati%e--an opportunity for consumers to repurpose Toyota automoti%e technolo$y to benefit society outside of the automoti%e space. )n return" winners will $et to choose from one of three Toyota cars -=111 +rius" =111 Ai$hlander Aybrid or =111 Den4a/ and be part of an ')dea 9esi$n *ession' e%ent. The campai$n" which is bein$ produced in con5unction with *aatchi E *aatchi LA" as!s entrants to wor! with fi%e Toyota technolo$ies? Total Auman Model for *afety -TA.M*/ F An ad%anced in5ury-simulation software that measures more than the con%entional crash test dummy can. Project On Operation Research Page 9 BUSNESS SCHOOL OF DELHI Aybrid *yner$y 9ri%eG -A*9/ F A*9 con%erts bra!in$ ener$y into electricity. The hybrid system helps lower emissions while raisin$ mp$. *olar +owered Dentilation *ystem F The Toyota +rius offers this system that helps !eep the interior air temperature near the outside ambient temperature" when the %ehicle is par!ed in direct sun. Touch Tracer 9isplay F An ad%anced touch-acti%ated display system that allows dri%ers to control music" temperature and other features from the steerin$ wheel without ta!in$ their eyes off the road. Touch Tracer is the first display system in the world to allow steerin$ wheel controls to read out on the instrument panel. Ad%anced +ar!in$ Cuidance *ystem -A+C*/ F A%ailable on the Toyota +rius" this system utili4es ultrasonic sensors in the front and rear bumpers to detect open par!in$ spaces and helps $uide the car into those spaces with only soft dri%er bra!in$. *ome of these technolo$ies are already bein$ used outside Toyota. TA.M*" for e2ample" is bein$ used by a!e @orest .ni%ersity to study the effects of tac!les and hits on football players. )t is also bein$ used by :A*CA8 to analy4e the effects of hi$h-speed impacts. The benefits of Toyota#s crowd sourcin$ e2periment are twofold? the brand $ains reco$nition for some of its more inno%ati%e technolo$ies" and it $ets to le%era$e the ideas of the crowd" to boot. Toyota is far from the first company to dabble in online crowd sourcin$. +epsi#s multimillion dollar 8efresh $rant pro$ram has been wildly successful" and C;#s recent H=11 million ;coma$ination Challen$e captured the attention of en%ironmentally- aware )nternet 5un!ies. Toyota#s promise of a shiny new car will probably be enou$h to $et a decent number of participants in its contest. About t%e Te%nolo#ies T&H&'&M&(& 1. (olar Po)ered *entilation (ystem =. Hybrid (yner#y $rive + 3. Advaned Par,in# -uidane (ystem 6. Tou% Traer T.H.U.M.S. T.A...M.*. -Total Auman Model for *afety/ is an ad%anced in5ury-simulation software that measures in5ury to parts of the body not measurable with con%entional crash test dummies. T.A...M.*. -Total Auman Model for *afety/ is an ad%anced in5ury-simulation software. T.A...M.*. has two million distinct parts" includin$ bones" li$aments" tendons and the muscular systems" enablin$ Toyota to better understand in5ury Project On Operation Research Page 11 BUSNESS SCHOOL OF DELHI mechanisms in crashes that ha%e historically been difficult to analy4e with current crash test dummies. Toyota is usin$ T.A...M.*. to better understand the mechanisms that cause in5uries to %ehicle occupants and pedestrians in car crashes" usin$ the data collected to help de%elop ad%anced safety technolo$ies for airba$s" seatbelt systems and %ehicle body structures. )n one case" T.A...M.*. was used to study low-speed rear impacts to help reduce the ris! of whiplash in5uries. )nternal or$ans are particularly %ulnerable durin$ collisions" with in5uries to them accountin$ for appro2imately half of all in5uries sustained durin$ automobile collisions. T.A...M.*. pro%ides Toyota with more data than e%er before to help them create the ne2t $eneration of safety features on their %ehicles. Engines Toyota#s new-$eneration en$ines combine dri%in$ pleasure and en%ironmental responsibility Award Winning Engines Toyota pri4es itself for its ad%anced and intelli$ent en$ines. )ts DDT-) en$ine won ';n$ine of the Iear =111' and recently the DDTL-) has won a similar award for its re%olutionary 'liftin$' %al%e control technolo$y. And the de%elopments $o on? At +aris Motor *how =11= Toyota will launch its new 9-CAT clean diesel technolo$y% Engines - VVT I DDT-) -Dariable Dal%e Timin$ with intelli$ence/ Project On Operation Research Page 11 BUSNESS SCHOOL OF DELHI hy DDT) )n contrast to the fi2ed %al%e timin$ of con%entional en$ines" the DDT-) system is an computer controlled mechanism that continually %aries the timin$ for openin$ and closin$ the inta!e %al%es in accordance with the %ehicle#s operatin$ conditions. ,I determinin$ the le%el of performance that is demanded of the en$ine at a $i%en time by way of the dri%er#s accelerator operation and the en$ine rpm" the DDT-) enables the o%erall performance of the en$ine to be enhanced all the way from the low to the hi$h rpm ran$e. Design DDT-) is comprised of three ma5or components 1.The electronic control unit-;C./" which calculates optimum inta!e %al%e timin$ based on en$ine operatin$ conditions. =. The oil control %al%e -3CD/" which controls hydraulic pressure under the ;C.#s instruction and 3.The DDT pulley" which continuously chan$es the inta!e %al%e timin$ usin$ hydraulic pressure. The DDT-) is an en$ine control system that has achie%ed hi$h le%els of the seemin$ly opposin$ performances of Ai$her power out-put" Lower fuel consumption" Cleaner e2haust $ases. D-4D D-4D High technology, clean diesel 3ri$inally introduced in ;urope in the top sellin$ A%ensis ran$e" 9-69 is widely reco$nised as one of the most ad%anced diesel technolo$ies on the mar!et today. Toyota 9-69 en$ines are a%ailable on select models of Iaris" Iaris Derso" Corolla Derso" )nno%a" A%ensis" A%ensis Derso" 8AD6" Land Cruiser and +re%ail models. .ntil recently" diesel en$ines relied on relati%ely simple technolo$y with a low- Project On Operation Research Page 1= BUSNESS SCHOOL OF DELHI pressure mechanical in5ector deli%erin$ fuel to a pre-combustion chamber in the cylinder head" where a sin$le i$nition - fired by the intense heat of hi$h compression - ta!es place. The system was reasonably fuel efficient but lac!ed precision and refinement" leadin$ to %ibration and noise. @uel combustion can be incomplete" allowin$ smo!e and other emissions to pass into the e2haust% D-4D components Toyota#s common rail system ma!es use of a hi$h pressure pump and intelli$ent" computer controlled in5ectors to deli%er precisely the ri$ht amount of fuel" at precisely the ri$ht time" directly into the centre of the combustion chamber. Safety hile you#re $ettin$ out of your car" we#re thin!in$ about how to !eep you in. The most important aspect of protectin$ passen$ers in a collision is to minimi4e collision forces transmitted to them. At Toyota" we desi$n automobile bodies with crumple 4ones to absorb collision ener$y" and we ha%e put a $reat deal of wor! into desi$nin$ e%er more efficient passen$er restraint systems such as seatbelts and head restraints. e search for impro%ed webbin$ elon$ation characteristics" impro%ed ways of clampin$ the webbin$" and impro%ed pretensioners. +assen$er safety be$ins with buc!lin$ up. And at Toyota" we are wor!in$ hard to ma!e seatbelts more comfortable and easier Project On Operation Research Page 13 BUSNESS SCHOOL OF DELHI to wear. )n addition" we are ma!in$ si$nificant pro$ress with airba$s as supplemental restraint systems -*8*/. )n a collision" seatbelts are the primary safety de%ice that helps protect the occupants. 9urin$ the de%elopment of a new automobile" Toyota uses dummies of se%eral different si4es to ma!e sure the seatbelts" anchors" and buc!les are positioned for a safe and comfortable fit. hile road-testin$ prototypes" real people use the seatbelts and report on their fit and comfort. Ad5ustable shoulder anchor are pro%ided for wearers to chan$e the hei$ht of the belt for additional comfort and safety. Toyota continually stri%es to desi$n new and better seatbelts that ma!e the most of the ride-down effect of our automobiles# crumple 4ones and enhance the deceleration effects. Toyota e%en desi$ns the structure and shape of the seats in its cars to complement the restraint of the seatbelts. Ma!in$ the shape of the seats and the position of the anchors to ensure that the belts fit low across the pel%is. 9ependin$ upon the seatin$ confi$uration" some of our %ehicles ha%e 3-point belts for the passen$er sittin$ in the middle of the bac! seat. 3ur Tension-8educin$ ;mer$ency Loc!in$ 8etractor -;L8/ automatically loc!s when you pull on the belt to ensure its secure enou$h to wor!" yet loose enou$h to feel comfortable. And some of our %ehicles ha%e +re-Tens ioner *ensors which <uic!ly pull the seatbelt bac! at the first shoc! of a se%ere head-on collision" while the @orce Limited !eeps that tension from in5urin$ you. )t all wor!s to !eep you safe and secure in the e%ent of an accident. Brakes 3ur bra!es allow you to do somethin$ you ne%er thou$ht possible Project On Operation Research Page 16 BUSNESS SCHOOL OF DELHI Toyota has de%eloped new electronic control systems that ma!e the most of the basics and add to o%erall performance. These electronic systems include A,* for the bra!es and T8C for traction control. A,* helps pre%ent wheel loc!. hen the bra!es are applied" the tyres be$in to slip. A,* measures the de$ree of slip to determine when wheel loc! will occur from the de$ree of slip" and reduces hydraulic pressure to pre%ent it. ,ecause A,* allows the wheels to roll - albeit at a slower speed than the %ehicle %elocity - the %ehicle maintains directional control and steerability. A cars wheels may tend to spin when startin$ off or acceleratin$. )n some cases" loss of traction can cause the tyres to lose their $rip and allow the %ehicle to slide sideways. Toyota#s T8C system re$ulates en$ine and bra!es to help pro%ide as much control of wheel slip as possible durin$ start-off or acceleration. )f a wheel loses traction" the wheel speed sensor detects a sudden increase in wheel rotation speed. This information $oes to the T8C electronic control unit -;C./" which commands the en$ine to reduce tor<ue. At the same time" the ;C. commands the bra!e actuator to en$a$e the bra!es on the affected wheel until it re$ains traction. 3b%iously" dri%er awareness of road ha4ards and appropriate response is also re<uired to a%oid dan$erous situations and to $i%e the %arious systems time to operate. Toyota#s T8C system uses components of A,* and en$ine mana$ement systems" as well as components desi$ned specifically for T8C. The system helps the dri%er maintain control of the automobile and optimi4es traction" e%en on slippery surfaces.
Project On Operation Research Page 10 BUSNESS SCHOOL OF DELHI Operation Strategy of Toyota Toyota is &apan#s bi$$est car company and the second lar$est in the world after Ceneral Motors. )t produces an estimated ei$ht million %ehicles per year" about a million fewer than the number produced by CM. The company dominates its home mar!et" with about 61J of all new cars re$istered in =116 bein$ Toyotas. Toyota also has a lar$e mar!et share in both the .nited *tates and ;urope. )t has si$nificant mar!et shares in se%eral fast-$rowin$ *outh ;ast Asian countries. The - 1 -company produces a lar$e ran$e of %ehicles which are hi$hly re$arded for their <uality" en$ineerin$" and %alue7 their desi$ns set $lobal standards for safety" reliability and ease of maintenance. The Company +hilosophy '9o the ri$ht thin$ for the company" its employees" the customer and the society as a whole.' Origins The story of Toyota Motor Corporation be$an in *eptember 1933 when Toyoda Automatic Loom created a new di%ision de%oted to the production of automobiles under the direction of the founder#s son" (iichiro Toyoda. *oon thereafter" the di%ision produced its first Type A ;n$ine in 1936" which was used in the first Model A1 passen$er car in May 1930 and the C1 truc! in Au$ust 1930. +roduction of the Model AA passen$er car started in 193>. Althou$h the Toyota Croup is best !nown today for its cars" it is still in the te2tile business and still ma!es automatic looms -fully computeri4ed" of course/" and electric sewin$ machines which are a%ailable worldwide. 9urin$ the +acific ar" the company was dedicated to truc! production for the )mperial Army. ,ecause of se%ere shorta$es in &apan" military truc!s were !ept as simple as possible. @or e2ample" the truc!s had only one headli$ht in the centre of the hood. Toyota earns H1=01 per %ehicle produced while CM loses H=311 per %ehicle produced. JUST IN TIME (JIT) Project On Operation Research Page 1> BUSNESS SCHOOL OF DELHI &ust-)n-Time -&)T/ is a &apanese manufacturin$ mana$ement method that was de%eloped in the 1971Ks. )t was first adopted by Toyota manufacturin$ plants by Taiichi 3hno. 3ne moti%ated reason for de%elopin$ &)T was a need of a better production techni<ue after orld ar )). &apanese people had a %ery stron$ incenti%e to de%elop a $ood manufacturin$ techni<ue to help them rebuild the economy. They also had a stron$ wor!in$ ethnic which was concentrated on wor! that caused continuous impro%ement. These !inds of moti%ation had dri%en &apanese economies to succeed. ,ecause of the natural constraints and the economy constraints after orld ar ))" &apanese Manufacturers loo!ed for a way to $ain the most efficient use of limited resources. The Toyota Company implemented this into their plant and turned the mana$ement and accountin$ principles around to effecti%ely and efficiently mo%e in%entory in and out %ery <uic!ly while also concentratin$ on the manufacturin$ aspects of their cars. After the first introduction of &)T by Toyota" many companies followed up and around mid 1971sKand it $ained e2tended support and widely used by many companies around the world. &ust in Time is an in%entory strate$y implemented to impro%e the return on in%estment of a business by reducin$ in-process in%entory and its associated carryin$ costs. &)T can lead to dramatic impro%ements in a manufacturin$ or$ani4ation#s return on in%estment" <uality" and efficiency. &ust-in-time means" <uite literally" that an assembler on a line recei%es his consi$nment of parts '5ust in time' to use them. The system is based on an ideal situation in which a part arri%es 5ust in time to be used. The system also operates on the stren$th of %ery small lot <uantities of replacement parts. This type of system produces only <uantities necessary to fulfill the demands of the ne2t operation. The <uantity is pulled when it is needed" where it is needed" and in the e2act <uantity which is needed. The company will also need to ensure that the process has ade<uate response time to maintain an uninterrupted schedule. Companies can ma!e $reat strides in &)T by reducin$ setup and chan$eo%er times for machinery. &)T reco$ni4es that any motion which does not add %alue to a product increases the no %alue added cost of the product. 8eduction of setup and chan$eo%er time reduces the no %alue added costs attached to a product. ith &ust in Time mana$ement" a company can dramatically impro%e its product <uality. .sin$ &)T" a company only holds enou$h in%entories for current production" 4ero defects must be maintained. 3nce parts are put into production" attention to <uality must continue since no finished $oods in%entory will be held. &)T is $enerally reco$ni4ed that the implementation of &)T will result in si$nificant reduction in in%entory. )n%entory le%els are a !ey measurement of the &)T process. The &)T philosophy on in%entory mana$ement is simple. )t includes? stri%e for a le%el of 4ero in%entories" produce items at a rate re<uired by the customer" eliminate all unnecessary lead times" reduce setup costs to achie%e the smallest economical lot si4e" optimi4e material flow from suppliers throu$h the production process to the point of sale of the finished product" so that in%entories are minimi4ed" ensure hi$h <uality 5ust-in-time deli%ery from suppliers" minimi4e safety stoc!s" implement a total <uality Project On Operation Research Page 17 BUSNESS SCHOOL OF DELHI control pro$ram which will minimi4e scrap" rewor!" and resultant delays in production. )n the &)T manufacturin$ en%ironment" in%entory is 'demand' pulled into and throu$h the process on a part-by-part basis in small <uantities. The mo%ement of in%entories is no lon$er from the storeroom to a wor! centre" to a storeroom" to another wor! centre and so on. &)T accountin$ systems are similar to process costin$7 the %ehicle for collectin$ costs is the time in the system" not a wor! order. There was a ma5or need for this process because before the introduction of &)T" there were a lot of manufacturin$ defects for the e2istin$ system at that time. This included in%entory problem" product defects" risen cost" and lar$e lot production and deli%ery delays. The in%entory problems included the unused accumulated in%entory that was not only unproducti%e" but also re<uired a lot of effort in storin$ and mana$in$ them. 3ther implied problems such as parts stora$e" e<uipment brea!downs" and une%en production le%els. @or the product defects" manufacturers !new that only one sin$le product defects can destroy the producerKs creditability. They must create a 'defect- free' process. )nstead of lar$e lot production - producin$ one type of products" they awarded that they should produce more di%ersified $oods. Lastly" the system before &)T did not mana$e well for fast deli%ery re<uest" so" there was a need to ha%e a faster and reliable deli%ery system in order to handle customersK needs. Thus" &)T manufacturin$ mana$ement was de%eloped based on these problems. &)T was hi$hly needed especially in the automoti%e industry thatKs why Toyota was the first company to use it. )n order to ha%e an efficient production system in the automoti%e industry" there were many issues that needed to be sol%ed. The first main problem was that the automoti%e industry is a typical mass production assembly type where each %ehicle is assembled from se%eral thousand parts that ha%e under$one numerous processes. Therefore" a trouble in any of the processes will ha%e a lar$e o%erall effect. The second issue was there are %ery many different models with numerous %ariations and with lar$e fluctuation in the demand of each %ariation. The last issue is e%ery few years" the %ehicles are completely remodelled and there are also often chan$es at a part le%el. The ordinary production control system in such an industry consists of fulfillin$ the production schedules by holdin$ wor!-in-process in%entory o%er all processes as a means of absorbin$ troubles in the processes and chan$es in demand. Aowe%er" such a system in practice often creates e2cessi%e unbalance of stoc! between the processes" which often leads to dead stoc!. 3n the other hand" it can easily fall into the condition of ha%in$ e2cessi%e e<uipment and surplus of wor!ers" which is not conformable to Toyotas# reco$nition. )n order to a%oid such problems as in%entory unbalance and surplus e<uipment and wor!ers" Toyota reco$ni4ed necessity of schemes ad5ustable to conform to chan$es due to troubles and demand fluctuations. @or this purpose" they put their efforts in de%elopment of a production system which is able to shorten the lead time from the entry of materials to the completion of %ehicle. This is where &ust in Time was needed. The 5ust-in-time production is a method whereby the production lead time is $reatly shortened by maintainin$ the conformity to chan$es by ha%in$ Lall processes produce the necessary parts at the necessary time and ha%e on hand only the minimum stoc! Project On Operation Research Page 1B BUSNESS SCHOOL OF DELHI necessary to hold the processes to$ether'. )n addition" by chec!in$ the de$ree of in%entory <uantity and production lead time as policy %ariables" this production method discloses e2istence of surplus e<uipment and wor!ers. This was the startin$ point of the Toyota +roduction *ystem. There are many ad%anta$es in usin$ the &ust in Time in%entory. 3ne ma5or benefit of &)T is the elimination of separate raw materials and wor!-in-process in%entory accounts. These accounts are replaced by one account called 8aw and in-+rocess )n%entory. All materials and con%ersion costs are char$ed to this account. 9ue to the reduction of in-process in%entories" the computation of e<ui%alent units of production is simplified. *ome other ad%anta$es include minimi4in$ raw material" minimi4e defects $oods" simplify the production process" and create a timely" multi-s!illed wor! force. ,y usin$ the &)T production plannin$ approach" mana$ers reduce in%entory to a minimum le%el" !eepin$ on hand only the amount needed in production until the ne2t order arri%es. This approach eliminates the double handlin$ of products which occurs when stora$e is relocated to the wor! area or shippin$ area. The &)T production sta$e is dri%en by ha%in$ continuous deli%ery of items. The use of production plannin$ eliminates the need for material re<uirements plannin$ -M8+/ as a production plannin$ tool. )n contrast to the &)T system" a M8T system is a 'push- throu$h' system dri%en by forecasted demand. )t e2amines the finished $oods re<uirements before determinin$ the demand for raw materials" components" and subassemblies. &)T is an attempt to chan$e the manufacturin$ process and to eliminate non-%alue-added acti%ities in order to 5ud$e the cost hi$h or low. This method can also help or$ani4ation tremendously. There are also some disad%anta$es that &)T can brin$. The &)T systems can be disastrously affected by outside forces. *eptember 11" =111 caused massi%e amount of financial dama$e to companies operatin$ &)T )n%entory or +roduction systems because so many lar$e transport systems li!e @ed-;2" .nited +arcel *er%ice -.+*/" and the +ost 3ffice could not $et the $oods deli%ered. )t also affected the other transportation industries. ith the increased security at the ..*. border crossin$s with Canada and Me2ico as well as at ..*. ports" truc!s reportedly waited 1B to =1 hours at some crossin$ points. :ot only did crossin$ times increase but" more importantly for &)T systems" they became unpredictable problems and increased financial losses especially in perishable products. There is a definite downside to &)T. )n the &)T system often a sole supplier is used for products for the manufacturin$ process. A company becomes %ulnerable if that sole supplier shuts down for some reason. The Ceneral Motors Corporation recently faced such a problem. hen the Lordstown body stampin$ and fabrication plant went on stri!e" the CM *aturn di%ision was forced to shut down. Lordstown is the sole supplier for about 311 *aturn parts. ;i$ht more CM plants followed suit within days" at a daily cost to CM of between HB and H11 million in preta2 profits. )t is easy to see that a &)T in%entory mana$ement system intensifies the impact of a stri!e. Ceneral Motors pli$ht painfully illustrates the ris! of a &)T strate$y? )t puts a company at the mercy of its !ey suppliers. Project On Operation Research Page 19 BUSNESS SCHOOL OF DELHI Companies that use &)T principles are fre<uently used by lar$e re$ional companies" or companies that e2pand nationally or e%en $lobally. Ta!e for instance *ears 9epartment store. hene%er a sale is made" that information is transferred to the computer and stored" to later be submitted to %arious computers that use the information to update in%entory" calculate sales and create other statistical reports. Another e2ample would be a restaurant such as ApplebeeKs. hen food is ordered" the waiter submits this into a computer. At the present time" the information is used for the coo!s and for chec! calculation. Later" the stored information is used in reports for mana$ement to clearly see what items ha%e been sold and need to be reordered. The uses span far" as mana$ement can also use this data to see sale pro$ressions of certain items and to see what sells the most at %arious times of the day" wee! or month. 3ther companies such as" The Muincy" )ll." plant of Muincy Compressor" )nc. has reduced its in%entory to H6 million from H=1 million o%er 11 years. Muincy uses &)T techni<ues to speed up deli%ery time for its lar$e industrial air compressors" used in ser%ice stations" factory machinery" and climate-control systems. 'e are producin$ more than we e%er did" with less people"' says 9a%id )ric!" traffic mana$er. 'hen ) started here 13 years a$o" if you called for a basic air compressor" we <uoted you nine months# deli%ery time. :ow we <uote 11 days" and we are a%era$in$ about fi%e. That#s 5ust the way the mar!et is. :obody carries any in%entory.' The &)T in%entory method is now bein$ used 5ust about anywhere. )t is a common practice that many companies ha%e adopted and many more are reali4in$ the need to pursue the concept. This method is becomin$ the most effecti%e and efficient in operations today. ;liminatin$ waste" which is the most of important in &)T" can be used for all le%els of operation in a company" not 5ust in%entory. More and more uses of &)T will be introduced and implemented as businesses see! to ma2imi4e the <uality of their operations. Toyota adopting three-stage plan The &apanese carma!er was a latecomer to the China mar!et. ithin its $lobal strate$ies" :orth America is the top priority" followed by its home country &apan. China has been included in Toyota#s top de%elopment strate$y in recent years with its first China-made D)3* sedan produced in Tian5in in 3ctober =11=. Considerin$ China is an immature auto mar!et" the company has adopted a three- sta$e de%elopment plan -- first to establish a local sales networ! and launch brand promotions" then to build auto parts manufacturin$ bases" and" finally" to establish 5oint %entures -&Ds/ with local players and produce automobiles. Project On Operation Research Page =1 BUSNESS SCHOOL OF DELHI About 07 per cent of respondents said Toyota adopted the ri$ht strate$y for e2pansion in China and a%oided possible ris!s. Althou$h a latecomer" Toyota has 5umped to the front in terms of imported car %olume -- 01"111 units annually. )t has 07 &Ds and wholly funded auto parts companies scattered across China. :ow" the company is steppin$ into the most important and critical sta$e -- speedin$ up the locali4ation of its products" since its ri%als" such as Aonda and Ceneral Motors" are acceleratin$ their penetration into China. After the mar!et entry of the +rado and Land Cruiser with China#s @irst Automobile or!s" its new product with Cuan$4hou Automobile Manufacturin$ Co -- Camry" which was a $reat success in the .nited *tates -- is also bein$ de%eloped. About B1 per cent of the respondents predicted Toyota will continue its brilliant performance in the .* mar!et" since the company has established a far-reachin$ sales networ! -30.> per cent/ and its product brands are hi$hly reco$ni4ed by Chinese customers -0=.9 per cent/. Aowe%er" there are also unsatisfactory results of the de%elopment strate$y. *e%enty- fi%e per cent of the 116 senior company mana$ers sur%eyed said Toyota only wants to sell cars in China" but does not want to share technolo$ical !now-how. *ome 61.6 per cent of respondents said the company does not $i%e enou$h attention to China mar!et. @orbes ma$a4ine commented on Toyota#s success in the .* auto mar!et" sayin$ that once the company sets $oals" it will mana$e to e2ceed the tar$ets. hat is more challen$in$ to its ri%als is Toyota#s strate$y to reali4e these $oals. That assessment may well apply to its China e2pansion. Althou$h Toyota missed the first opportunities" it will li!ely catch up if it pays more attention to the China mar!et and introduces hi$h-end brands. Project On Operation Research Page =1 BUSNESS SCHOOL OF DELHI Toyota Motor Corporation - SWOT Framework Analysis *3T Analysis" is a strate$ic plannin$ tool used to e%aluate the *tren$ths" ea!nesses" 3pportunities" and Threats in%ol%ed in a pro5ect or in a business %enture. )t in%ol%es specifyin$ the ob5ecti%e of the business %enture or pro5ect and identifyin$ the internal and e2ternal factors that are fa%ourable and unfa%ourable to achie%in$ that ob5ecti%e. The aim of any *3T analysis is to identify the !ey internal and e2ternal factors that are important to achie%in$ the ob5ecti%e. *3T analysis $roups !ey pieces of information into two main cate$ories? )nternal factors - The stren$ths and wea!nesses internal to the or$ani4ation. ;2ternal factors - The opportunities and threats presented by the e2ternal en%ironment The internal factors may be %iewed as stren$ths or wea!nesses dependin$ upon their impact on the or$ani4ation#s ob5ecti%es. hat may represent stren$ths with respect to one ob5ecti%e may be wea!nesses for another ob5ecti%e. The factors may include all of the 6+#s7 as well as personnel" finance" manufacturin$ capabilities" and so on. The e2ternal factors may include macroeconomic matters" technolo$ical chan$e" le$islation" and socio-cultural chan$es" as well as chan$es in the mar!etplace or competiti%e position. The results are often presented in the form of a matri2. *3T analysis is 5ust one method of cate$ori4ation and has its own wea!nesses. @or e2ample" it may tend to persuade companies to compile lists rather than thin! about what is really important in achie%in$ ob5ecti%es. )t also presents the resultin$ lists uncritically and without clear prioriti4ation so that" for e2ample" wea! opportunities may appear to balance stron$ threats. Project On Operation Research Page == BUSNESS SCHOOL OF DELHI Toyota production system Harmonizing with the Environment Clobally" Toyota has indicated a stron$ and di%erse commitment to the pursuit of harmonious $rowth throu$h its technically ad%anced and en%ironment- friendly products. There ha%e been relentless efforts in the crucial fields of mobility" city transportation" resources" society and en%ironment" throu$h research E de%elopment. +rotectin$ the en%ironment has always been a priority at T(M" startin$ with the eco-friendly en$ines that are manufactured for the Toyota %ehicles" to the ad%anced technolo$y that is used for purification or recyclin$ of waste water at the plant. Apart from this" the plant at ,idadi" (arnata!a" is surrounded by a $reen belt" meets hi$h en%ironmental standards and has achie%ed the )*3 16111 certification in its %ery first year of operations.
Setting benchmarks for Production Excellence Muality is ensured in e%ery %ehicle that rolls out of Toyota (irlos!ar Motor" throu$h in-built audits at e%ery process of the system. The company#s operational e2cellence is based on the impro%ement tools and methods de%eloped by Toyota under the Toyota +roduction *ystem -T+*/"
Project On Operation Research Page =3 BUSNESS SCHOOL OF DELHI $reatly emphasi4in$ superlati%e <uality and minimal waste. )n line with Toyota#s $rowin$ comfort with its )ndia operations" the company set up Toyota (irlos!ar Auto +arts -T(A+/" which commenced production of transmissions in May =116" for its $lobal re<uirements. Another initiati%e is the Toyota Techno +ar! )ndia -TT+)/" a non-profit industrial infrastructure company aimed at boostin$ local industries and related 5ob opportunities. *ettin$ benchmar!s for the automobile industry" the manufacturin$ facility consists of 6 di%isions -shops/ F +ress" eld" +aint and Assembly.
Project On Operation Research Page =6 BUSNESS SCHOOL OF DELHI Production System A production system which is steeped in the philosophy of 'the complete elimination of all wasteN imbues all aspects of production in pursuit of the most efficient methods. Toyota Motor Corporation#s %ehicle production system is a way of 'ma!in$ thin$s' that is sometimes referred to as a 'lean manufacturin$ system' or a '&ust-in-Time -&)T/ system"' and has come to be well !nown and studied worldwide. This production control system has been established based on many years of continuous impro%ements" with the ob5ecti%e of 'ma!in$ the %ehicles ordered by customers in the <uic!est and most efficient way" in order to deli%er the %ehicles as <uic!ly as possible.' The Toyota +roduction *ystem -T+*/ was established based on two concepts? The first is called '&ido!a' -which can be loosely translated as 'automation with a human touch'/ which means that when a problem occurs" the e<uipment stops immediately" pre%entin$ defecti%e products from bein$ produced7 The second is the concept of '&ust-in-Time"' in which each process produces only what is needed by the ne2t process in a continuous flow. Project On Operation Research Page =0 BUSNESS SCHOOL OF DELHI ,ased on the basic philosophies of &ido!a and &ust-in-Time" the T+* can efficiently and <uic!ly produce %ehicles of sound <uality" one at a time" that fully satisfy customer re<uirements. TPS Concept Jidoka Ai$hli$htin$O%isuali4ation of problems -Muality must be built in durin$ the manufacturin$ process )f e<uipment malfunction or a defecti%e part is disco%ered" the affected machine automatically stops" and operators cease production and correct the problem. @or the &ust-in-Time system to function" all of the parts that are made and supplied must meet predetermined <uality standards. This is achie%ed throu$h &ido!a. Jidoka means that a machine safely stops when the normal processin$ is completed. )t also means that" should a <uality O e<uipment problem arise" the machine detects the problem on its own and stops" pre%entin$ defecti%e products from bein$ produced. As a result" only products satisfyin$ <uality standards will be passed on to the followin$ processes on the production line. *ince a machine automatically stops when processin$ is completed or when a problem arises and is communicated %ia the 'andon' -problem display board/" operators can confidently continue performin$ wor! at another machine" as well as easily identify the problem#s cause to pre%ent its recurrence. This means that each operator can be in char$e of many machines" resultin$ in hi$her producti%ity" while continuous impro%ements lead to $reater processin$ capacity. ust!in!Time P +roducti%ity impro%ement - Ma!in$ only 'what is needed" when it is needed" and in the amount neededQ' +roducin$ <uality products efficiently throu$h the complete elimination of waste" inconsistencies" and unreasonable re<uirements on the production line. )n order to deli%er a %ehicle ordered by a customer as <uic!ly as possible" the %ehicle is efficiently built within the shortest possible period of time by adherin$ to the followin$? Project On Operation Research Page => BUSNESS SCHOOL OF DELHI 1. hen a %ehicle order is recei%ed" a production instruction must be issued to the be$innin$ of the %ehicle production line as soon as possible. =. The assembly line must be stoc!ed with re<uired number of all needed parts so that any type of ordered %ehicle can be assembled. 3. The assembly line must replace the parts used by retrie%in$ the same number of parts from the parts-producin$ process -the precedin$ process/. The precedin$ process must be stoc!ed with small numbers of all types of parts and produce only the numbers of parts that were retrie%ed by an operator from the ne2t process. Project On Operation Research Page =7 BUSNESS SCHOOL OF DELHI MARKETING STRATEGY Strategic Focus and Plan There are three aspects of the e2istin$ corporate strate$y that are de%eloped in relation to their o%erall impacts caused to the mar!etin$ plan of Toyota Company. These are7 Mission Statement of the Company Toyota see!s to create a more prosperous society throu$h automoti%e manufacturin$ -Airoshu" =113/. Therefore" the Company is aimed at achie%in$ a stable and lon$-term $rowth in future" and this is supposed to be in synchroni4ation with a number of factors? the si$nificant en%ironment" $lobal economy" local communities ser%ed" and the )nternal ;n%ironment of sta!eholders. The Companys Goals The company has committed itself to offerin$ of hybrid alternati%es for e%ery model that is sold in the mar!et. This is aimed at enablin$ the Company to ma!e a total sale of 1 million hybrid %ehicles within a year" and this $oal has been set to ha%e been achie%ed by the year =11=. Toyota Company has impro%ed its =111 ;n%ironmental Action +lan and it is committed in si2 different !ey areas" which are? the ;n%ironmental Mana$ement7 chan$es in ;ner$y and Climate7 the Muality of Air7 concerned *ubstances7 the aspects of 8ecyclin$ and )mpro%ed 8esource utili4ation7 and *ocietal Cooperation. The Company is committed to reduce carbon dio2ide emission and it is belie%ed to ta!e combined actions of ensurin$ that the en%ironment is !ept clean all the time by obser%in$ the stated fuel economy %alues. Core Competency and Sustainable Competitive Advantage Toyota Company is wor!in$ towards the achie%ement of a better and more sustainable economy by ha%in$ a stable $lobal mar!et. ith ad%ancement in new technolo$y and other related matters" the Company is in%estin$ in %arious strate$ies that will enable it to reali4e its set $oals and ob5ecti%es o%er a period of time. The Company has a well de%eloped and e<uipped networ! of e2pertise that are into research and de%elopment o%er aspects that are to !eep the Company on top in product and ser%ice deli%ery to its $lobal mar!et.. Project On Operation Research Page =B BUSNESS SCHOOL OF DELHI Situation Analysis ToyotaKs capacity to stay on top of producti%ity efficiency and <uality ran!in$s can be credited to its internal en%ironment. This entails the way production process is mana$ed by the top mana$ement who are famous for their competency. The production team has an insatiable obsession to impro%e the efficiency and effecti%eness of its manufacturin$ operations. Therefore" to fully understand the situation analysis of Toyota Company" a *3T analysis is determined and it mainly consists of the CompanyKs stren$th" wea!nesses" a%ailable opportunities" and finally the threats that the Company is e2periencin$ or pro5ected to $o throu$h. S"#T $nalysis *tren$th and wea!nesses are referred to as internal factors of the Company as their impact starts from within the Company" while opportunities and threats normally ori$inates from outside of the Company" hence referred to as e2ternal factors. Figure 1: SWOT Analysis of Toyota Company (Internal Fators! Internal Fators Strengths Wea"nesses Management Having competent and experienced management team and board members Large size of management team reduces chances of moving fast into the targeted market, because of slow rate in decision making Offering Hybrid products that are customer friendly Expensive in proofing the market that are right products for them Marketing Distribution of products into the market through wide range of identified branches Expensive in establishing this distribution network Personnel Have good skilled workforce who are relied upon The gap will be big if the employees left the ompany Finance !mproved revenues from sales made in the global market Limited workforce and material may slow down the growth of the ompany in relation to competitors Manufacturing "ain supplier of material ensure fast and #uality material Different supply interests among the ompany suppliers and other competitors$ R&D %uality of products delivered is enhanced through out the Project On Operation Research Page =9 BUSNESS SCHOOL OF DELHI period of doing business Figure #: SWOT Analysis of Toyota Company ($%ternal Fators! External Factors Opportunities Threats Consumer/social *tability of the upcomin$ mar!et is hi$hly pro5ected Low priced products may proof that the <uality of the products is <uite low Competitive 9ifferentiated products and prices ma!e the Company to be <uite distincti%e in the mar!et +roducts of hi$h technolo$y are bein$ introduced into the mar!et by other competiti%e companies Technological ,rea!-throu$h in technolo$ical standin$s is a better course for the Company to impro%e on the <uality of its products Economic )mpro%ed consumer income has made it con%enient for the Company to $et deep into the mar!et )ndi%iduals optin$ for other products since they ha%e enou$h disposable income Legal/Regulatory 8e$ulatory measures ensurin$ fairness in the mar!et and a%oid o%er- e2ploitation by other competitors Figure &: The SWOT Analysis Matri% Project On Operation Research Page 31 BUSNESS SCHOOL OF DELHI *tren$ths? Rin%estment in new factories Rdi%erse ran$e of products Rimpro%ed mar!etin$ techni<ues 3pportunities? Rhybrid cars Rsellin$ technolo$y Rrisin$ urban youth population ea!nesses? RMaintainin$ client base RMaintainin$ production Threats? R@aulty products R.pcomin$ manufacturers %ndustry $nalysis Toyota Company is able to apply its stren$ths and opportunities it has to create a competiti%e ed$e in the industry. @or instance" the widely differentiated product line is helpin$ the company to ha%e more $lobal presence. This can also be achie%ed throu$h enterin$ new mar!ets li!e China and ;urope. Toyota has pre%iously concentrated on the &apan and American mar!ets and it needs to setup strate$ies to penetrate the other mar!ets as well. Toyota has ta!en a $ood position as far as sustainable de%elopment is concerned. ith the fear of depletion of the fossil fears coupled with the $lobal warmin$ effects" there is a ready mar!et for the ToyotaKs hybrid car. The company can also use this opportunity t sell its technolo$y to other firms Company analysis Toyota Company is one of the worldKs leaders in car e2port and it appears to literally be li%in$ its mission" which is to be the world leader in the creation of automoti%es that are best in terms of %alue. The company is wor!in$ towards the end of creatin$ a society that is prosperous by pro%idin$ their clientele with the best %alue for their money. They belie%e in $i%in$ the best prices for the client yet still deli%er a %ehicle that is at per with those bein$ offered by their other ma5or competitors. This could be the reason why their products are ha%in$ a %ery $ood mar!et in the de%elopin$ nations. The Company is also conscious about sustainable de%elopment" and this can be clearly seen in its different corporate social responsibilities as well its sustainable de%elopment initiati%es aimed at reducin$ the pollution of the en%ironment. Project On Operation Research Page 31 BUSNESS SCHOOL OF DELHI Customer $nalysis ToyotaKs customers are %ery di%erse and they ran$e from the low income earners to the %ery rich. They are widespread around the world. Toyota has catered for all car needs that may arise for any indi%idual with their wide ran$e of motor %ehicles. They ran$e from small sports cars to bi$ family %ehicles and truc!s as well as %ans. The customers comprise a %aried $roup of people" with differin$ a$es" incomes" $eo$raphical locations" and social and cultural statuses. Customers $o for Toyota products to satisfy different wants and needs. Low income earners are pro%ided with a basic mode of transportation that is both within their price ran$e and efficient. Clients $oin$ for class and ele$ance are also catered for. Customers purchase Toyota products on indi%idual basis accordin$ to their specific needs. )n some cases we ha%e or$ani4ations purchasin$ cars for their firmKs usa$e or for their employees. )n such a case" the product buyer and purchaser is not actually the product user. 3nce indi%iduals purchase the companyKs product" there is an increased e2posure to its other products. +roduct awareness is enhanced throu$h ad%ertisements" newsletters" website information" and other informational sources. The opportunity for Toyota to $enerate income from complimentary products such as boo!s and seminars by members is %ery bi$. "here do they Purchase& Most of ToyotaKs products are sold throu$h retail distributors located all o%er the world. +urchase can also be made directly from the factories" as is the case with limited edition models. The increase in the use of electronic commerce" Toyota as well" that is" purchasin$ products on-line. Ma5ority of the ad%ertisin$ materials can be obtained in full" on-line %iew o%er the )nternet. 3n-line publications diminish paper waste while $i%in$ e2istin$ and direct a%ailability of the product to clients. Customers are able to order a product in stores and with a toll-free number directly from the company as well -,oo4" =117/. This $rants customers around the world access to the companyKs products. "hen do they Purchase& )ndi%iduals can purchase the companyKs products anytime that they li!e" at any time of the year. This is because Toyota sells its cars all year round" e2cept for the limited editions which are purchased directly from the factories. :ew users often purchase cars after ac<uirin$ a dri%erKs licence in the case of some countries when $oin$ to hi$h school or to colle$e in others. 3ther users usually purchase a new car when the old one brea!s or $ets too old or when they want to trade in for a newer car or a different model. "hy do they Purchase& Project On Operation Research Page 3= BUSNESS SCHOOL OF DELHI Customers select Toyota products o%er other manufacturers primarily because of their comprehensi%e" yet speciali4ed" nature. Toyota offers a di%erse ran$e of cars that encompass all needs of the clients. They are focussed on buildin$ and maintainin$ hi$h standards when it comes to the products. They offer cheaper alternati%es to the clients for the same products from other manufacturers that are <uite e2pensi%e. Toyota has also in%ested hea%ily on safety in their cars. As the $lobe $oes $reen and clients call for an appropriate response from their car manufacturers" Toyota ha%e responded by in%estin$ in hybrid cars" the +rius. This may be the future of the motor industry. The hi$h <uality products ma!e it all that easy for a customer to $o bac! to the shop and purchase another Toyota product -@lana$an" =117/. "hy Potential Customers 'on(t Purchase. As is the case for many lar$e or$ani4ations" ToyotaKs tar$et mar!et defines a much wider population than their customer base actually reflects. There are many car manufacturers who ha%e come up and the motor industry is currently flooded with many products. Many of these products are similar" often differin$ due to one or two features that may or may not be si$nificant. )n this case" it comes down to personal li!e and disli!e. The other reason is the issue of class and social status. Toyota products do not always $i%e the implication of a hi$h social standin$. A customer may choose to buy a car from a competitor and not from Toyota simply because of that" and yet the car is the same. Product!)arket *ocus )n this section" the Company three year de%elopment pro5ections is clearly e2plained in %arious cate$ories" which are de%elopin$ of a strate$ic focus7 mar!etin$ $oals and ob5ecti%es7 tar$et mar!et7 and the Company position in the mar!et. $evelopin# a (trate#i Fous Toyota has already embraced product differentiation as a ma5or strate$y in mar!et penetration and the strate$y is wor!in$ well. )t is determined to use a pricin$ mechanism that will $i%e it a competiti%e ed$e o%er its main competitors. The cost of production of a unit for Toyota is pro5ected to be lar$e but due to possible mass production plants" the o%erall cost will not be a hu$e issue in this case. This means the company will be able to sell its products at an e%en lower price yet still remain profitable. The company is ta!in$ an ad%anta$e of this and usin$ it to penetrate the mar!ets of emer$in$ economies with affordable products. Mar,etin# -oals and "b/etives ToyotaKs enormous si4e and capacity is a $reat ad%anta$e in meetin$ industry $rowth. The number of clients in need of cars is constantly increasin$" thus creatin$ a bi$$er mar!et for Toyota and re<uirin$ more of their products. The percei%ed Project On Operation Research Page 33 BUSNESS SCHOOL OF DELHI importance of ownin$ a car due to increased tra%ellin$ needs in todayKs lar$ely corporate world is constantly increasin$ as well. ToyotaKs $reat si4e will enable them to successfully meet the needs of this $rowin$ population of customers in need of cars -9obbin" =11=" p.61/. The company !eeps ma!in$ <uality product and ma!e it a rule not compromise on this" and not to $i%e in to the competitorsK pressure and raise their prices then clients will remain loyal to the company -Armstron$ E (otler" =11=/. Then" e%eryone has a chance to !now the real %alues behind ToyotaKs past" current" and hopefully future e2istence -Armstron$ E (otler" =113/. Toyota is in the process of en$ineerin$ lesser platforms to be used in the assembly of its different models. This is as a cost cuttin$ measure7 they intended to compress their platforms from =1 to ten in the ambitious e2ercise. This is especially important since their chief ri%als7 CM and @ord ha%e made notable impro%ements in their production process. Toyota is also thin!in$ twice about its bloated assembly points. )t is thin!in$ of best ways to reduce them without hinderin$ its efficiency -Mullins" al!er E ,oyd" =111/. Target )arket Each o' Toyota6s pro"cts is esigne to target a speci'ic )ar&et% The esign criteria range 'ro) top spee# capacity an e7terior appearance (i&e co(o"r an shape% There is a high spee# s)a((# t.o*seat )oe( cars 'or the re(ati,e(y yo"nger an sing(e peop(e .ho are a,ent"ro"s to the +ig 'i,e*seat )oe(s 'or the 'a)i(y set "p% De)ographica((y# they a(so target sit"ations on the s)ooth tar)ac roa as .e(( as the ro"gh an r"gge o'' roa terrain% Toyota has +een pre,io"s(y +(a)e +y the $)erican Mar&ets that their pro"cts are (ac&ing in '(air an esign "n(i&e those o' 8M an For% This has (e the co)pany to +e )ore attenti,e to its $)erican esigners to )a&e s"re this nees are )et% The KB pic&"p .hich .as (a"nche recent(y .as as a res"(t o' this a)+itio"s% The hy+ri )oe(# Pri)"s# has a(so +een trans'or)e since at its inception# it in6t hit the $)erican )ar&et% Ehen they )ae it (oo& )ore '"t"ristic# it res"(te in +ig ,o(")es o' sa(es% O,er(y# the Toyota Co)pany is gi,ing its co)petitors a har ti)e% E,en tho"gh it has e7perience cha((enges (i&e the recent reca((s# it is sti(( nota+(e in )ar&et (eaership position% I' the c"rrent i)pressi,e res"(ts an g(o+a( positioning o' the co)pany is anything to go +y# then this is a position Toyota is not (i&e(y to (ose any ti)e soon% Company Position in the )arket Project On Operation Research Page 36 BUSNESS SCHOOL OF DELHI Toyota Company has been producin$ %ehicles and si$nificant products that are not e2pensi%e and readily a%ailable. This has been a si$nificant factor that has enabled the Company to ha%e a ma5or cut in the mar!et " and it is pro5ectin$ to ha%e most of the mar!et by the end of =113" as it has put a cross a number of strate$ies to enable it reach the set tar$et. Market Program This consists of the four mar!etin$ mi2 elements that are desi$ned to fit the mar!et in terms of their needs and ability to access such products and ser%ices. Product Strategy The Company is belie%ed to be mo%in$ with a strate$y of mass production of which it has enabled it to sell widely in the $lobal mar!et. )t has also included the strate$y of hybrid product" where it can double the amount of production for the arisin$ needs in the mar!et. Price Strategy The reputation of the Company has been de%eloped by producin$ hi$h <uality %ehicles that can be bou$ht at a reasonable price. The Company has also been usin$ tactful pricin$ strate$ies throu$h price differentiation so that they are different from other automobile producers. +ocation Strategy ,ein$ a $lobal producer and supplier of Toyota automobiles and their components" Toyota Company has positioned itself all o%er the world $i%in$ it a clear cut within the mar!et. ithin three years to come" it is wor!in$ towards the achie%ement of about 30 percent of the mar!et share" and this will ma!e it to be best and top supplier of automobile products. Promotion Strategy The Company is determined to use a pricin$ mechanism that will $i%e it a competiti%e ed$e o%er its main competitors. This is a mechanism that it is usin$ to mar!et itself so that it can $et hold of mar!et share that will see it better in achie%in$ the hi$hest le%el in the mar!et. Project On Operation Research Page 30 BUSNESS SCHOOL OF DELHI )arketing %mplementation $nalysis Toyotas main focus will be in reachin$ the new mar!ets of China and ;urope. )t will also be concerned about the competition from other firms li!e @ord and CM. An ad%anta$e the company has is the widely differentiated product ran$e. ;stablishin$ new factories in these new mar!ets as well as openin$ up new franchises will help the company in $ettin$ an ease of penetratin$ the new mar!ets Auman resource is one of the most important aspects in this plan. The company should always ma!e sure they ha%e hi$hly moti%ated staff as this is directly proportional to $ood production both in the <ualitati%e and <uantitati%e aspects. Toyota can do this by comin$ up with schemes of rewardin$ their employees li!e helpin$ them own cars subsidi4ed rates. The company should also ma!e sure the personnel are the best in terms of technical !now-how. The company needs to carry out fre<uent trainin$ towards this end. *inancial data and Pro,ections The pre%ious years ha%e seen ToyotaKs profit $rows each year with an e2ception of =119 due to the economic downturn as well as the recalls. The fi$ures below illustrate this *igure-. Toyotas impressive performance in the last four years /ohnson0 12234
ith the ad%ent of more efficient production technolo$ies coupled with the entrance into the new mar!ets" it is e2pected that the increase in profits will continue for the ne2t fi%e years. ,elow are the pro5ections for the ne2t fi%e year period Project On Operation Research Page 3> BUSNESS SCHOOL OF DELHI *igure1. Pro,ected financial returns for the next five years /ohnson0 12234 S%&'( #)*'+%(, M-&&-).( )/ Y'. Iear =119 =111 =111 =11= =113 :et *ales 3peratin$ income 3rdinary )ncome :et )ncome 8esearch 9i%idendsOyen 1"=63"660 06"1=1 71"91= 6>"1=3 31"101 3= 1"600">01 >0"1=3 B1.>3> 67"999 3="101 66 1"911"361 B9"906 11B"6B6 >1"=31 31"101 01 1"907"B79 9B"1031 1=0"666 B1"=36 =1"101 >1 ="111"036 99"7>1 16"363 07"07> 31"101 7B Tactical )arketing $ctivities Toyota has ta!en a bold step in bein$ a leader in sustainable de%elopment. This position will need some inno%ations which translate to e2penditure. They are howe%er necessary as a way of stayin$ ahead of competition. The acti%ities the company will embar! on are $i%en in fi$ure 3 Fi#ure 01 Tatial Mar,etin# ativities *pecific Tactical Acti%ities +ersonO9epart ment 8esponsible 8e<uired ,ud$et millions of yen Completio n 9ate +roduct Acti%ities 1.Car air conditionin$ compressor =.9C-9C con%erters for fuel efficiency 3.Low ;2haust ;mission ;n$ine +roduction en$ineers and +roduct mana$ement 31.60 =111 +ricin$ Acti%ities 1.:ew Technolo$ies =.Compression of +roduction platforms 3.Mer$er of Assembly points 3perations mana$ement 10.=0 =11= 9istribution Acti%ities Lo$istics =1.61 =111 Project On Operation Research Page 37 BUSNESS SCHOOL OF DELHI 1. 3penin$ up of new factory in America and china =. Machine handlin$ 3.Lo$istical operations mana$ement )MC -+romotion/ Acti%ities 1.Concerts =.Dolunteer 3Iouth )n%ention club Mar!etin$ mana$er 9.=1 =11= %mplementation Plan There are a number of acti%ities that ha%e been pro5ected within a life span of three years and the followin$ representation shows the aspects that ha%e been tar$eted and within what strate$ic period of time. Year To be Achieved e! Targeted Markets "millions# Cumulative Targeted Markets "millions# Today "$%&%# or!in$ towards hybrid products $'% $'% & st Year "$%&&# )ntroduction of pricin$ mechanism and price differentiation strate$ies. ($% )%% $ nd Year "$%&$# ;nhancin$ hybrid products by use of new technolo$ies (*% +*% ( rd Year "$%&(# +roduct differentiation to meet the needs of the mar!et ,$% &($% Project On Operation Research Page 3B BUSNESS SCHOOL OF DELHI Evaluation and Control There is a monitorin$ and e%aluation team that will be set to watch o%er the pro$ress of the company in reali4in$ the strate$ic $oals. The short term $oals will be clearly watched and corrections put in place where tar$ets are missed for they are the !eys to fulfillin$ the lon$ term $oals. Currently" the Company has made a clear step forward in ensurin$ that hybrid %ehicles are bein$ produced" and so far the mar!et has started impro%in$ in terms of o%erall reception of these brands of %ehicles. Another aspect that is supposed to be considered here is the speed of the roll-out pro$ram of pricin$ mechanism introduced. Currently" it has ta!en the mar!et by surprise as most of Toyota products are found to be customer friendly. The Company has been able to come up with a differentiation pro$ram for its products and this has helped it to ha%e a hu$e mar!et share. )t is pro5ects to impro%e and reach the tar$et within three years and this will be determined by the rate of $rowth and the total number of mar!et reached. Project On Operation Research Page 39 BUSNESS SCHOOL OF DELHI FINANCIAL SOLUTION %ncome Statement Diew? Annual -ata All numbers in thousands +eriod ;ndin$ (&.Mar.$%&& (&.Mar.$%&% (&.Mar.$%%+ Total Revenue $$+/&*&/%%% $%$/0&,/%%% $%*/0'$/%%% Cost of 8e%enue =11"676"111 17B"001"111 1B>"B0>"111 1ross 2ro3it $0/)+)/%%% $,/$)(/%%% $%/++)/%%% 3peratin$ ;2penses 8esearch 9e%elopment - - - *ellin$ Ceneral and Administrati%e =3"16>"111 ==">B0"111 =0">>3"111 :on 8ecurrin$ - - - 3thers - - - Total 3peratin$ ;2penses - - - 4perating 5ncome or Loss '/)'%/%%% &/'*+/%%% ",/))0/%%%# )ncome from Continuin$ 3perations Total 3ther )ncomeO;2penses :et 1"011"111 1"B9B"111 -031"111/ ;arnin$s ,efore )nterest And Ta2es 7"101"111 3"677"111 -0"199"111/ )nterest ;2pense 306"111 30B"111 670"111 )ncome ,efore Ta2 >"79>"111 3"119"111 -0">76"111/ )ncome Ta2 ;2pense 3"776"111 99="111 -071"111/ Minority )nterest ->91"111/ -37="111/ =6>"111 :et )ncome @rom Continuin$ 3ps 6"9=0"111 ="=6="111 -6"6=6"111/ :on-recurrin$ ;%ents Project On Operation Research Page 61 BUSNESS SCHOOL OF DELHI 9iscontinued 3perations - - - ;2traordinary )tems - - - ;ffect 3f Accountin$ Chan$es - - - 3ther )tems - - - et 5ncome ,/+$'/%%% $/$,$/%%% ",/,$,/%%%# +referred *toc! And 3ther Ad5ustments - - - et 5ncome Applicable To Common 6hares ,/+$'/%%% $/$,$/%%% ",/,$,/%%%# Currency in .*9.
$556$+ '$T$ #* %5C#)E ST$TE)E5T
Project On Operation Research Page 61 BUSNESS SCHOOL OF DELHI 7alance Sheet Diew? Annual 9ata All numbers in thousands +eriod ;ndin$ 31-Mar-=111 31-Mar-=111 31-Mar-=119 Assets Current Assets Cash And Cash ;<ui%alents =0"110"111 19"9>7"111 =6"76B"111 *hort Term )n%estments 17"=6>"111 =3"396"111 0"67="111 :et 8ecei%ables 7B"613"111 70"B09"111 >="997"111 )n%entory 10"737"111 10"==="111 16"77>"111 3ther Current Assets >"=63"111 0"67="111 >"616"111 Total Current Assets 16="736"111 139"916"111 116"39>"111 Lon$ Term )n%estments 13="933"111 110"=61"111 97"76>"111 +roperty +lant and ;<uipment 7>"1=6"111 71"B=1"111 76"939"111 Coodwill - - - )ntan$ible Assets - - - Accumulated Amorti4ation - - - 3ther Assets 7"9B0"111 7"B=3"111 7"109"111 9eferred Lon$ Term Asset Char$es - - - Total Assets 309"770"111 3=6"B11"111 =96"=61"111 Liabilities Current Liabilities Accounts +ayable 61"B9="111 61"109"111 =9"=76"111 *hortOCurrent Lon$ Term 9ebt 7B"B13"111 >6"9>>"111 71"76B"111 3ther Current Liabilities 11"01>"111 B"=61"111 7"1B9"111 Project On Operation Research Page 6= BUSNESS SCHOOL OF DELHI Total Current Liabilities 131"=11"111 116"3>6"111 117"=1="111 Lon$ Term 9ebt 77"B16"111 70"179"111 >3"799"111 3ther Liabilities 11"==9"111 9">76"111 9"39B"111 9eferred Lon$ Term Liability Char$es 9"770"111 B"713"111 >"013"111 Minority )nterest 7"191"111 >"11B"111 0"6>="111 :e$ati%e Coodwill - - - Total Liabilities ==B"11B"111 =17"B=="111 1B>"91="111 *toc!holders# ;<uity Misc *toc!s 3ptions arrants - - - 8edeemable +referred *toc! - - - +referred *toc! - - - Common *toc! 6"791"111 6"=69"111 6"1=1"111 8etained ;arnin$s 16="B10"111 1=3"B1B"111 11>"70="111 Treasury *toc! -10"=19"111/ -13"6B9"111/ -1="7>>"111/ Capital *urplus >"11="111 0"3>0"111 0"170"111 3ther *toc!holder ;<uity -13"B1="111/ -9"1>3"111/ -11"=1>"111/ Total *toc!holder ;<uity 1=6">>7"111 111"B71"111 111"B>0"111 :et Tan$ible Assets 1=6">>7"111 111"B71"111 111"B>0"111 Currency in .*9. Muotes delayed" e2cept where indicated otherwise. 9elay times are 10 min. for :A*9AM" :I*; and Ame2. *ee also delay times for other e2chan$es. Muotes and other information supplied by independent pro%iders identified on the IahooQ @inance partner pa$e. Muotes are updated automatically" but will be turned off after =0 minutes of inacti%ity. Muotes are delayed at least 10 minutes. All information pro%ided 'as is' for informational purposes only" not intended for tradin$ purposes or ad%ice. :either IahooQ nor any of independent pro%iders is liable for any informational errors" incompleteness" or delays" or for any actions ta!en in reliance on information contained herein. ,y accessin$ the IahooQ site" you a$ree not to redistribute the information found therein. @undamental company data pro%ided by Capital )M. Aistorical chart data and daily updates pro%ided by Commodity *ystems" )nc. -C*)/. )nternational historical chart data" daily updates" fund summary" fund performance" di%idend data and Mornin$star )nde2 data pro%ided by Mornin$star" )nc. Project On Operation Research Page 63 BUSNESS SCHOOL OF DELHI
C$SH *+#" #* T#8#T$ )#T#9S Diew? Annual -ata S All numbers in thousands +eriod ;ndin$ (&.Mar.$%&& (&.Mar.$%&% (&.Mar.$%%+ et 5ncome ,/+$'/%%% $/$,$/%%% ",/,$,/%%%# 4perating Activities/ Cash 7lo!s 2rovided 8y or 9sed 5n 9epreciation 16"1B6"111 10"139"111 10"13B"111 Ad5ustments To :et )ncome -1"=>1"111/ 1"61B"111 ="919"111 Chan$es )n Accounts 8ecei%ables 0"1B0"111 ->"17="111/ B"113"111 Chan$es )n Liabilities -="016"111/ 11"3=0"111 -11"60="111/ Chan$es )n )n%entories >=0"111 >11"111 1"96B"111 Chan$es )n 3ther 3peratin$ Acti%ities =">70"111 3"6>B"111 3"10>"111 Total Cash 7lo! 7rom 4perating Activities $,/,$&/%%% $*/(0$/%%% &,/+'(/%%% 5nvesting Activities/ Cash 7lo!s 2rovided 8y or 9sed 5n Capital ;2penditures -7"093"111/ ->"671"111/ -13"B1>"111/ )n%estments -1B"0>1"111/ -=6"096"111/ BB1"111 3ther Cash flows from )n%estin$ Acti%ities >19"111 0>="111 6B1"111 Total Cash 7lo!s 7rom 5nvesting Activities "$'/'('/%%%# "(%/'%(/%%%# "&$/,''/%%%# 7inancing Activities/ Cash 7lo!s 2rovided 8y or 9sed 5n 9i%idends +aid -1"713"111/ -1"B6>"111/ -6"600"111/ *ale +urchase of *toc! -360"111/ -111"111/ -710"111/ :et ,orrowin$s 7"=BB"111 -1"119"111/ 1="=60"111 3ther Cash @lows from @inancin$ Acti%ities - - - Project On Operation Research Page 66 BUSNESS SCHOOL OF DELHI Total Cash 7lo!s 7rom 7inancing Activities '/$,%/%%% "$/+*'/%%%# */%*'/%%% ;ffect 3f ;2chan$e 8ate Chan$es -1"033"111/ -90"111/ -1"316"111/ Change 5n Cash and Cash E:uivalents $/'+,/%%% ")/&+$/%%%# 0/$'+/%%% Project On Operation Research Page 60 BUSNESS SCHOOL OF DELHI Toyota )otor Corporation Common -:IM? TM / Last Trade; )*<(, Trade Time; 11?39+M Change; 1.11 -1.>=J/ 2rev< Close; >B.60 4pen; >B.13 8id; >7.30 2 =11 Ask; >7.3B 2 311 &y Target Est<; 07.36 -ay=s Range; >7.11 - >B.16 '$!k Range; >1.37 - 93.91 >olume; 169"117 Avg< >ol< "(m#; 039"9B9 Market Cap; 110.0B, 2/E "ttm#; 61.B7 E26 "ttm#; 1.>0 -iv ? Yield; 1.90 -1.61J/ Muotes delayed" e2cept where indicated otherwise. Currency in .*9. Project On Operation Research Page 6> BUSNESS SCHOOL OF DELHI *%5$5C%$+ '$T$
Capital in%estment and 8E9 Dehicle production
Project On Operation Research Page 67 BUSNESS SCHOOL OF DELHI Dehicle production by re$ion Dehicle sales
Dehicle sales by re$ion Project On Operation Research Page 6B BUSNESS SCHOOL OF DELHI :et re%enues operatin$ income *inancial Performance /Consolidated4 7iscal 7inancial 5ndicator Project On Operation Research Page 69 BUSNESS SCHOOL OF DELHI Year 4perating income return on revenues 2reta@ return on revenues 2reta@ return on capital Return on assets "R<4<A<# Return on e:uity "R<4<E<# 6hareholders= e:uity ratio 7Y$%&&=.0J 3.1J 1.9J 1.6J 3.9J 36.7J 7Y$%&%1.BJ 1.0J 1.1J 1.7J =.1J 36.1J 7Y$%%+ =.=J =.7J 1.BJ 1.6J 6.1J 36.>J 7Y$%%0B.>J 9.3J 7.0J 0.3J 16.0J 3>.>J 7Y$%%*9.3J 9.9J 7.BJ 0.6J 16.7J 3>.3J 7Y$%%)B.9J 9.9J 7.9J 0.=J 16.1J 3>.BJ 7Y$%%'9.1J 9.0J 7.>J 0.1J 13.>J 37.=J 7Y$%%,9.>J 11.=J B.6J 0.0J 10.=J 37.1J 7Y$%%(B.=J 7.9J >.=J 3.BJ 11.6J 30.3J 7Y$%%$7.7J >.9J 0.6J 3.1J 7.BJ 37.>J 7Y$%%&>.1J B.0J >.>J 6.1J 9.>J 61.>J A7inancial 3igures are based on 9<6< 1AA2 "1enerally Accepted Accounting 2rinciples# $ividend Poliy (As of Mar% 023 4522) Project On Operation Research Page 01 BUSNESS SCHOOL OF DELHI TMC /Toyota Motor Corporation0 ee)s the +ene'it o' its shareho(ers as one o' its priority )anage)ent po(icies# an it is .or&ing to i)pro,e corporate str"ct"re to.ars the rea(i>ation o' s"staina+(e gro.th in orer to enhance its corporate ,a("e% TMC .i(( stri,e to contin"e to pay i,iens .hi(e gi,ing "e consieration to 'actors s"ch as +"siness res"(ts 'or each ter)# in,est)ent p(ans an its cash reser,es% In orer to s"r,i,e sti'' co)petition# TMC p(ans to "ti(i>e its interna( '"ns 'or the ear(y co))ercia(i>ation o' techno(ogies 'or the ne7t*generation en,iron)ent an sa'ety# gi,ing priority to c"sto)er sa'ety an sense o' sec"rity% TMC pays i,iens t.ice a year L an interi) i,ien an a year*en i,ien% In orer to sec"re an opport"nity to irect(y see& shareho(ers4 opinions# TMC treats pay)ents o' year* en i,iens as a )atter to +e reso(,e at the 8enera( Shareho(ers4 Meeting# e,en tho"gh TMC4s artic(es o' incorporation stip"(ate that retaine earnings can +e istri+"te as i,iens p"rs"ant to the reso("tion o' the +oar o' irectors% Consiering these 'actors# an ann"a( i,ien o' CA yen per share .as pai 'or 'isca( ?A::# consisting o' a year*en i,ien o' <A yen per share an an interi) i,ien o' ?A yen per share% NoteD The Boar o' Directors eter)ine the interi) i,ien 'or the (ast ter) on No,e)+er C# ?A::%
9i%idends per share 5otice Concerning 'istribution of %nterim 'ividends from Surplus At a meetin$ held on :o%ember B" =111" the ,oard of 9irectors of Toyota Motor Corporation -'TMC'/ resol%ed to distribute di%idends from surplus" with record date dated *eptember 31" =111. )n relation to the abo%e" we hereby inform you of the followin$? 1. Details of dividends
)nterim di%idend for @I =11= Most recent di%idend forecast 8ecord 9ate*eptember 31" =111*eptember 31" =111 Project On Operation Research Page 01 BUSNESS SCHOOL OF DELHI 9i%idend per share =1.11 yen :ot reported =1.11 yen Total amount of di%idends >="713 million yen - >="719 million yen ;ffecti%e date :o%ember 31" =111 - :o%ember =>" =111 *ource of di%idends 8etained earnin$s - 8etained earnin$s 2. Reason for the dividend amount
TMC deems the benefit of its shareholders as one of its priority mana$ement policies and stri%es to continue to pay stable di%idends while $i%in$ due consideration to factors such as business results for each term" in%estment plans and its cash reser%es. )n order to successfully compete in this hi$hly competiti%e industry" TMC will focus on the early commerciali4ation of technolo$ies for the ne2t-$eneration en%ironment and safety" $i%in$ priority to customer safety and sense of security. ,ased on the fore$oin$" TMC#s interim di%idend for the year is =1 yen per share. Details of Dividends through the fiscal ear 9i%idend per share -yen/ 8ecord date ;nd of interim ;nd of fiscal Total Project On Operation Research Page 0= BUSNESS SCHOOL OF DELHI period period 9i%idends for @I=11= -endin$ March 31" =11=/ =1.11 - - 9i%idends for @I=111 -ended March 31" =111/ =1.11 31.11 01.11 $ $ Project On Operation Research Page 03 BUSNESS SCHOOL OF DELHI GROWTH OF TOYOTA MOTORS IN 5 YEAR PRICE CHART Project On Operation Research Page 06 BUSNESS SCHOOL OF DELHI HR POLICIES P69P#SE. ;mbodiment of mana$ement that respects people to create perpetual prosperity for the company. 7$S%C P9%5C%P+E. ;stablishment of relationship of mutual trust and respect. 78. - ,uildin$ a relationship" in which" employee himOherself ta!es up part of responsibility in corporate acti%ities. - Contributin$ to self reali4ation of employees throu$h continuously e2ercisin$ their facilities throu$h the 5ob The Eight H9 Processes That Contributed to Toyota(s Success 1. Re!ards and recognition P The purpose of any corporate reward process is to encoura$e and incant the ri$ht beha%iours and to discoura$e the ne$ati%e ones. )tKs important for the reward process to incant the $atherin$ of information about problems. )tKs e<ually important to reward employees who are successful in $ettin$ e2ecuti%es to ta!e immediate action on ne$ati%e information. =. Training P The purpose of trainin$ is to ma!e sure that employees ha%e the ri$ht s!ills and capabilities to identify and handle all situations they may encounter. Toyota is famous for its four-step cycle P planOdoOchec!Oact P but clearly the trainin$ amon$ mana$ers now needs to focus more on the last two. )n addition" in an en%ironment where safety is paramount" e%eryone should ha%e been trained on the symptoms of L$roupthin!N and how to a%oid the e2cess discountin$ or i$norin$ of ne$ati%e e2ternal safety information. Project On Operation Research Page 00 BUSNESS SCHOOL OF DELHI 3. Biring P The purpose of $reat hirin$ is to brin$ on board top-performin$ indi%iduals with the hi$h le%el of s!ills and capabilities that are re<uired to handle the most comple2 problems. +oorly desi$ned recruitin$ and assessment elements can result in the hirin$ of indi%iduals who sweep problems under the ru$ and who are not willin$ to stand up to mana$ement. 6. The per3ormance management process P The purpose of a performance mana$ement process is to periodically monitor or appraise performance" in order to identify problem beha%iours before they $et out of hand. )f the performance measurement system included performance factors to measure responsi%eness to ne$ati%e information" Toyota wouldnKt be in turmoil today. 0. The corporate culture P The role of a corporate culture is to informally dri%e employee beha%iours so that it closely adheres to the companyKs core %alues. ,ecause these errors occurred under difficult dri%in$ conditions" itKs hard to blame the production $roup" which has a well-!nown reputation for *i2 *i$ma <uality in its construction. The ne$ati%e reports came to functions li!e $o%ernment" ris! analysis" corporate and customer satisfaction. As a result" it is the culture within the corporate offices that need to be more closely monitored rather than assumin$ that the culture was ali$ned. )t appears that the corporate culture created leaders so concerned with Lsa%in$ faceN and so ad%erse to ne$ati%e publicity" that they for years postponed ma!in$ the announcement of a massi%e recall. >. Leadership development and succession P The purpose of leadership de%elopment and succession plannin$ processes are to ensure that a sufficient number of leaders with the ri$ht s!ills and decision-ma!in$ ability are placed into !ey leadership positions. )t is li!ely that the leadership de%elopment and the promotion process both failed to create and promote leaders who were capable of confrontin$ problems and ma!in$ difficult decisions. 7. Retention P The purpose of a retention pro$ram is to identify and !eep top performers and indi%iduals with mission-critical s!ills. B. Risk assessment P Most A8 departments donKt e%en ha%e a ris! assessment team whose purpose is to both identify and calculate ris!s caused by wea! employee processes. Clearly A8 should ha%e wor!ed with corporate ris! mana$ement at Toyota in order to ensure that employees were capable of calculatin$ the lon$-term actual costs of i$norin$ product failure information. Selection Project On Operation Research Page 0> BUSNESS SCHOOL OF DELHI *election is defined as the process of differentiatin$ between applicants in order to identify -and hire/ those with a $reater li!elihood of success in a 5ob. *election is basically pic!in$ an applicant from -a pool of applicants/ who has the appropriate <ualification and competency to do the 5ob. 9ole of selection. *election is crucial for the or$ani4ations effecti%eness for = reasons? 1# Cork per3ormance? +erformance of the or$ani4ation is %ery important to the success of the Company. *o the or$ani4ation always employs people who are well <ualified and competent. =/ Cost incurred? Cost incurred while selection process also plays an important role. 5eed for training: The need for trainin$ of employees is uni%ersally accepted and practical trainin$ in the form of information" instructions and $uidance is $i%en to all cate$ories of employees. )t is a must for raisin$ efficiency of employees. Trainin$ is necessary in present competiti%e and e%er chan$in$ )ndustrial world. The 3ollo!ing points "reasons# Dusti3y the need 3or training? o Trainin$ is needed as a $ood supplement to schoolOcolle$e education. Trainin$ at the )ndustry le%el is practical and is needed for creatin$ confidence amon$ employees. )t is also needed for personal $rowth and de%elopment of employees. o Trainin$ is needed due to continuous chan$es in the field of science and technolo$y. o or!ers can wor! as per new methods or can use new machines only when suitable practical trainin$ is $i%en to them. Trainin$ is the only method by which the !nowled$e and s!ills of wor!ers are updated. o Trainin$ is needed in order to introduce modern methods or for the introduction of rationali4ation and computer technolo$y in the industrial units. o Trainin$ is needed for raisin$ the efficiency and producti%ity of industrial employees. o )t is needed for impro%in$ the <uality of production and also for a%oidin$ accidents and wasta$es of all !inds in the industrial units. o Trainin$ is needed for personal safety of employees and also for a%oidin$ dama$e to machines and property of the company. o Trainin$ is needed as it creates hi$hly s!illed manpower in an or$ani4ation. *uch s!illed manpower is the real asset of an industrial unit. Project On Operation Research Page 07 BUSNESS SCHOOL OF DELHI o Trainin$ is needed for pre%entin$ manpower obsolescence" for impro%in$ health and safety of wor!ers" for impro%in$ or$ani4ational climate and finally for meetin$ future personnel needs of the or$ani4ation.
PE9*#9)$5CE $PP9$%S$+. )n simple terms" performance appraisal may be understood as the assessment of an indi%idualKs performance in a systematic way" the performance bein$ measured a$ainst such factors as 5ob !nowled$e" <uality and <uantity of output" initiati%e" leadership abilities" super%ision" dependability" co-operation" 5ud$ment" %ersatility" health and the ali!e. Assessment should not be condensed to past performance alone. +otentials of the employee for future performance must also be assessed. #b,ectives of Performance $ppraisalD 9ata relatin$ to performance assessment of employees are recorded" stored" and used for se%eral purposes. The main purposes of employee assessment are? 1. To effect promotions based on competence and performance. =. To confirm the ser%ices of probationary employees upon their completin$ the probationary period satisfactorily. 3. To assess the trainin$ and de%elopment needs of employees. 6. To let the employees !now where they stand insofar as their performance is concerned and to assist them with constructi%e criticism and $uidance for the purpose of their de%elopment. 0. To impro%e communication. +erformance appraisal pro%ides a format for dialo$ue between the superior and the subordinate" and impro%es understandin$ of personal $oals and concerns. >. @inally" performance appraisal can be used to determine whether A8 pro$rammers such as selection" trainin$" and transfers ha%e been effecti%e or not. 7. ,roadly" performance appraisal ser%es four ob5ecti%es- )/ 9e%elopment uses" ii/ Administrati%e usesOdecisions" iii/ 3r$ani4ational maintenanceOob5ecti%es" and i%/ 9ocumentation purposes. Project On Operation Research Page 0B BUSNESS SCHOOL OF DELHI )#T%:$T%#5. Toyota $i%es both financial as well as non financial moti%ator to their employees. hat type of moti%ational tool $i%en in ToyotaT U Annual *alary 8e%ision. U +romotion U &ob ;nrichment U 9ele$ation E authority U Telephone @acility U ,onus U Muarters UToyotaKs share etc Project On Operation Research Page 09 BUSNESS SCHOOL OF DELHI CONCLUSION Toyota is ma!in$ a product that is both $ood for the societyOen%ironment and practical at the same time. )t is practical in that there is a demand for it and that Toyota presumably is ma!in$ money or will ma!e money on the product. Toyota is also loo!in$ towards further de%elopment of the en$ine" possibly combinin$ an alternate fuel source other that $asoline with the electric component. e belie%e that Toyota is actin$ as a social entrepreneur with these lines of cars. They are pro%idin$ a ser%ice to humanity and the en%ironment while also presumably sustainin$ a business. Accordin$ to &ames ,roo! of the :ew Ior! Times" Toyota has claimed that it reached the brea!-e%en point for its profitability on its hybrid models" but industry e2perts in To!yo find it impossible to !now e2actly how profitable these cars ha%e been for Toyota so far. i ;%en if they are losin$ money" ) thin! in the lon$ run it will be where all auto production is headed" e%idenced by the fact that oil is a limited resource and by the increased competition in the hybrid sector -while Toyota and its competitors do not disclose how much they put into research and de%elopment of these cars" Toyota" :issan" and Aonda all raised their bud$ets for 8E9 by ten percent/. Toyota was the one to first mass-mar!et and produces these cars with the +rius and deser%es much of the credit for leadin$ the way. Project On Operation Research Page >1 BUSNESS SCHOOL OF DELHI BIBLIOGRAPHY: ,33( 8;@;8;:C;?- OPERATION RESEARC 0 J.$. SARMA #INANCIAL MANAGEMENT- I. M. PANDEY MAR$ETING MANAGEMENT- PILIP $OTLER ;,*)T; 8;@;8;:C;?- 111.TOYOTA.COM 111.TOYOTABARAT.COM 111.TOYOTA.CO.JP 111.ERE.NET 111.RESEARCANDMAR$ETS.COM 111.TEPENSTERS.COM 111.MANAGEMENTPARADISE.COM
Project On Operation Research Page >1 BUSNESS SCHOOL OF DELHI CONTRIBUTION OF TEAM MEMBERS:- &"&'(EET )*"&'+ !nterpretation, H$' , -peration .trategy$ &.H!.H )'$ .!/0H+ "arketing .trategy , Editing &1H!.HE) 2&TEL+ 3inancial .olution