31-30-20-E Steel Lattice Structures and Loading Calculat 64D

ANTAMINA PROJECT
220 kV TRANSMISSION LINES
STEEL LATTICE STRUCTURES AND LOADING

CALCULATIONS
Revised
Report
Approved
Date
31-30-20-E Rev. B
31-30-20-RevB
220 kV TRANSMISSION LINES STEEL LATTICE STRUCTURES AND LOADING CALCULATIONS
REVISION
REV
A
DESCRIPTION
First Issue
/var/www/apps/conversion/tmp/scratch_4/225929970.doc
DATE
March 25, 1999
June 25,1999
31-30-20-RevB

STEEL LATTICE STRUCTURES AND LOADING
CALCULATIONS
CONTENT
1.
PURPOSE
2.
CONTRACTUAL CONSIDERATIONS
3.
TECHNICAL CONSIDERATIONS
4.
DESIGN AND CALCULATION CRITERIA
5.
SPECIFICATION
6.
CONDUCTOR
7.
OVERHEAD GROUND WIRE
8.
INSULATION
9.
GROUNDING
10.
STRUCTURES
11.
CALCULATION HYPOTHESIS FOR CONDUCTORS
12.
CALCULATION HYPOTHESIS FOR LATTICE STRUCTURES
13.
FOUNDATIONS
31-30-20-RevB
31-30-20-RevB

PROJECT CRITERIA
1.00
PURPOSE
The purpose of this document is to provide the project data and design criteria for
220 kV transmission lines of the electric supply for Antamina Project.
2.00
PROJECT DATA
The objective of the project is to provide electric supply to the Antamina Mine area
during the construction and the further operation of the Mining and Metallurgical
Complex.
The electric supply will be at 220 kV level from the new Vizcarra Substation to be
located along the existing Tingo Mara Paramonga Nueva transmission line. The
final point of the installations at 220 kV will be at the Antamina Substation, located
ay the mine site. The capacity of the transmission line will be 120 MW at 0,95
power factor.
The 220 kV electrical system has the following characteristics:
3.00
Rated voltage
Rated frequency
Maximum operating voltage
Neutral
:
:
:
:
220 kV rms
60 Hz
245 kV rms
Effectively grounded
SERVICE CONDITIONS
The ambient environmental conditions for the transmission lines are as follows.
Altitude
Temperature
Maximum
Average
Minimum
Humidity Relative
Maximum Wind
3 600 4 600 m (above sea level)
:
:
:
:
:
24C
10C
-10C
70 %
36 m/s @ 15C
31-30-20-RevB
Ice (1)
Keraunic Level
Seismic Stress
Horizontal acceleration
Vertical acceleration
Frequency
4.00
60 storm/km-year
:
:
:
0,4 g
0,3 g
1 15 Hz
LINE ROUTE
The route will be according to the existing design included in the Basic Engineering
Study, with the changes to be approved by the Owner.
The Right of Way will be provided for Compaa Minera Antamina, including the
provisional road access for construction.
5.00
CLEARANCES
5.01
Clearance between Conductors

The minimum distances at the towers will be as follows.
Horizontal Clearances
Vertical Clearances
:
:
11,00 m
7,00 m
The minimum values between phases will be checked at the middle of the span
according with the formula of VDE standards (0210/12,85).
a =k
f + l k + S AM
where:
a = clearances between phases [m]
k = constant according the phase configuration, material and size
SAM = constant according with the voltage. It must be corrected for the altitude
f = sag at the middle of the span [m]
lk = string length [m]
(
(1)
It will be assumed 6.5 mm for radial thickness of ice on conductors (see

page 8) and overhead ground wires with 0.913 gr./cm3 of density.
31-30-20-RevB
For Antamina Project

k = 0.70
SAM = 1,55, but with the altitude correction 2,6
The minimum acceptable value for a will be :
5.02
Suspension Tower:
Tension Tower:
6,00 m
5,73 m
Clearance between conductors and overhead ground wires.

The minimum distance at the tower will be 7,25 meters. For the every day condition
with medium temperature, the overhead ground wire sag will be 80% of the
conductor sag.
On the other hand, under differential ice loading conditions, the minimum
separation in any direction between phase conductors and between phase
conductors and overhead ground wires will be checked.
5.03
Clearance to Ground (under the line)

The minimum distances will be used for the worst case with the maximum value of
the conductor sag.
5.04
Railroads
Roads, streets, etc.
Bridges
Roads in rural area
Spaces accessible to pedestrians
Building roofs not accessible to pedestrians
Building roofs accessible to pedestrians
Communication lines
Transmission conductors of lines
(46 kV or below)
:
:
:
:
:
:
:
:
:
10,56 m
8,22 m
8,22 m
7,62 m
6,72 m
5,22 m
6,72 m
3,42 m
2,82 m
Horizontal Clearances (from line to objects)

The minimum distances will be used for the worst case with the maximum
balancing of the conductor .
Railroads
6,12 m
31-30-20-RevB
6.00
Buildings, bridges, signs, television antennas

Lighting supports, traffic signals
:
:
4,62 m
3,12 m
CONDUCTORS
The conductor will be ACSR Curlew with the technical characteristics as follows
Code Word
Current Rating
Resistance
DC at 20C
60 Hz at 75C
Diameter
External
Steel Core
7.00
Stranding
Aluminum
Steel
Size
Aluminum
Total
Ultimate strength
CURLEW
1 047 A rms @ 50C
0,0542 /km
0,0691 /km
31,62 mm
10,54 mm
54 x 3,513 mm
7 x 3,513 mm
524 mm
592 mm
16 837 kg
Weight
Aluminum
Total
1 450 kg/km
1 979 kg/km
Final Elasticity Module

Longitudinal Coefficient
7 000 kg/mm
19,3 x 10-6 /C
OVERHEAD GROUND WIRES

The shielding protection will be suitable for all the discharge current greater or
equal to the corresponding insulation level of the transmission line. The design will
be checked according to the electromagnetic model. There will be two overhead
ground wires and the maximum angle of protection for overhead ground wire will
be according to the structure height as follows.
31-30-20-RevB
Up to 28 meter
Up to 30 meter
Up to 35 meter
:
:
:
30
26
21
The overhead ground wire will be galvanized steel with the technical characteristics
as follows.
8.00
Material
Grade
Diameter
Stranding
Size
Ultimate strength
Weight
Final Elasticity Module
Longitudinal Coefficient
Galvanized Steel
Extra high strength (EHS)
3/8
7 x 3,05 mm
51 mm
6 985 kg
0,407 kg/km
18 500 kg/mm
11.5 x 10-6 /C
INSULATION
The insulation for transmission line will be according to the following values at site
level.
Maximum operating voltage

Rated Frequency
Basic Insulation level (BIL)
Power frequency withstand voltage
245 kV
60 Hz
1 050 kV
460 kV
The insulation values at sea level will be calculated with the additional factor for
the altitude with the formula.
k = e ( H 1000 ) / 8150
If the flashover will be for less than 10%, then the impulse critical value will be:
U CFO =
IW
1 1.3 i
In the same way, for Power Frequency
31-30-20-RevB
VCFO =
PFW
1 1.3 pf
The values for standard deviation will be pf = 0.03

corrected voltage will be:
and
i = 0,06. Then the
Transmission Line
Vizcarra Antamina
Altitude above sea level
4600 m
Altitude Correction Factor

Critical Flashover for
Impulse Voltage
Critical Flashover for
Power Frequency Voltage
Leakage distance
1.5554
1771 kV crest
745 kV rms
7600 mm
These values will be used for the suspension insulators string. For tension
string one additional unit will be used. Then, the insulator strings will be as
follows:
9.00
Suspension String:
Tension String:
20 units
21 units
GROUNDING
The ground resistance value will be designed for the following values.
Area accessible to pedestrians

Area no accessible to pedestrians
20 Ohm
25 Ohm
The grounding will be bare conductor, 35 mm. The length for either counterpoises
or radical will be according to the electric resistivity of the soil.
Normal ground
Rock ground
0.60 m deep
0.10 m deep with a layer of vegetal material
and covered with concrete.
10.00 LATTICE STRUCTURES
10
31-30-20-RevB
The structure for the transmission line will be self supported lattice type, suitable
for one three-phase circuit and two overhead ground wires. There will be three
types of structures:
Suspension
Tension (medium angle)
Tension (wide angle) and dead end
11.00 CALCULATION HYPOTHESIS FOR CONDUCTORS AND OVERHEAD

GROUND WIRES
11.01 Hypothesis
The calculations for the transmission line will carried out with the following
hypothesis.
First hypothesis
Every Day Stress (EDS) Condition at Medium Temperature. According with
project data, it is 10C without wind.
Second hypothesis
Maximum Wind Loading Condition at 15C. It will be assumed 70,54 kg/m wind
pressure on the conductors insulator string and overhead ground wires.
Third hypothesis
Wind and ice combined loading condition at 10C. It will use 19,40 kg/cm wind
pressure and 6,50 mm radial thickness of ice with 0,913 g/cm density.
Fourth hypothesis
Maximum design temperature of the Conductors and Overhead Ground Wires. It
will be for maximum temperature without wind. It is assumed 75 C as final
temperature for Conductors and 40C for the Overhead Ground Wires.
11.02 Insulator and Strings
For the maximum overloading condition the insulators string will be less than 30%
of the electrical and mechanical ultimate strength.
12.00 CALCULATION HYPOTHESIS FOR STRUCTURES
11
31-30-20-RevB
The design and calculation of the lattice structures will be for the loading
combinations in order to achieve the worst conditions. The loads to be included are
the following.
Construction maximum unbalanced loading during stringing including the

Vertical and Horizontal Loads
Operation for both Normal and Fault Condition
Maintenance to include the people on the structure
Normal Operation will be for all the temperature, wind and ice loading and
overloading conditions as indicated for the conductors and overhead ground wire.
The wind pressure will be 120 kg/m. It will be assumed either longitudinal or
transversal to the line axis. Faults Condition will be for broken cable either one
conductor or one ground wire. The seismic condition will be simulated with
fictitious wind loading.
The design of the Lattice Structure will carry out with the following safety factor.
For normal loading
For exceptional loading (fault condition)
Seismic Condition
:
:
:
1,5
1,3
1,1
13.00 FOUNDATIONS
There will be three types of foundations
Metallic Grid
Concrete
On the rock
According to geological study there will be a classification of the soil conditions for
each tower in order to apply the typical foundations.
12

31-30-20-E Steel Lattice Structures and Loading Calculat 64D

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ANTAMINA PROJECT

220 kV TRANSMISSION LINES

STEEL LATTICE STRUCTURES AND LOADING

220 kV TRANSMISSION LINES

DESIGN AND CALCULATION CRITERIA

OVERHEAD GROUND WIRE

CALCULATION HYPOTHESIS FOR CONDUCTORS

CALCULATION HYPOTHESIS FOR LATTICE STRUCTURES

220 kV TRANSMISSION LINES

3 600 4 600 m (above sea level)

Clearance between Conductors

It will be assumed 6.5 mm for radial thickness of ice on conductors (see

For Antamina Project

Clearance between conductors and overhead ground wires.

Clearance to Ground (under the line)

Horizontal Clearances (from line to objects)

Buildings, bridges, signs, television antennas

Final Elasticity Module

OVERHEAD GROUND WIRES

Maximum operating voltage

In the same way, for Power Frequency

The values for standard deviation will be pf = 0.03

i = 0,06. Then the

Altitude above sea level

Altitude Correction Factor

Area accessible to pedestrians

10.00 LATTICE STRUCTURES

11.00 CALCULATION HYPOTHESIS FOR CONDUCTORS AND OVERHEAD

Construction maximum unbalanced loading during stringing including the

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