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De fining Siz e and Lo c atio n o f Cap ac ito r in Ele c tric al Sys te m (1)
Content
Type of Capacitor Bank as per Its Application: Type of Capacitor as per Construction Selecting Size of Capacitor Bank Selection of Capacitor as per Non Liner Load Configuration of Capacitor: Effect of series and Parallel Connection of capacitor: 1. Parallel Connection 2. Series Connection
T he reactive power supplied by the f ixed capacitor bank is constant irrespective of any variations in the power f actor and the load of the receivers. T hese capacitor banks are switched on either manually (circuit breaker / switch) or semi automatically by a remote-controlled contactor. T his arrangement uses one or more capacitor to provide a constant level of compensation . T hese capacitors are applied at the terminals of inductive loads (mainly motors), at bus bars.
Disadvant ages:
Manual ON/OFF operation. Not meet the require kvar under varying loads. Penalty by electricity authority. Power f actor also varies as a f unction of the load requirements so it is dif f icult to maintain a consistent power f actor by use of Fixed Compensation i.e. fixed capacitors. Fixed Capacitor may provide leading power f actor under light load conditions, Due to this result in overvoltages, saturation of transf ormers, mal-operation of diesel generating sets, penalties by electric supply authorities.
Applicat ion:
Where the load f actor is reasonably constant. Electrical installations with constant load operating 24 hours a day Reactive compensation of transf ormers. Individual compensation of motors. Where the kvar rating of the capacitors is less than, or equal to 15% of the supply transf ormer rating, a f ixed value of compensation is appropriate. Size of Fixed Capacitor bank Qc 15% kVA transformer Go to Content
Above the 15% level, it is advisable to install an automatically-controlled bank of capacitors. Control is usually provided by contactors. For compensation of highly f luctuating loads, f ast and highly repetitive connection of capacitors is necessary, and static switches must be used . Go to Content
Advant ages:
Consistently high power f actor under f luctuating loads. Prevention of leading power f actor. Eliminate power f actor penalty. Lower energy consumption by reducing losses. Continuously sense and monitor load. Automatically switch on/of f relevant capacitors steps f or consistent power f actor. Ensures easy user interf ace. Automatically variation, without manual intervention, the compensation to suit the load requirements.
Applicat ion:
Variable load electrical installations. Compensation of main LV distribution boards or major outgoing lines. Above the 15% level, it is advisable to install an automatically-controlled bank of capacitors. Size of Automatic Capacitor bank Qc > 15% kVA transformer. Method Individual capacitors Fixed bank Automatic bank Combination Go to Content Advantages Most technically ef f icient, most f lexible Most economical, f ewer installations Best f or variable loads, prevents over voltages, low installation cost Most practical f or larger numbers of motors Disadvantages Higher installation & maintenance cost Less f lexible, requires switches and/or circuit breakers Higher equipment cost Least f lexible
2. Heavy-dut y
Construction: Rectangular and Cylindrical (Resin filled / Resin coated-Dry/oil/gas) Application: 1. Suitable f or f luctuating load. 2. Non linear up to 20%. 3. Suitable f or APFC Panel. 4. Harmonic f iltering
3. LT Capacit or
Application: Suitable f or f luctuating load. Non linear up to 20%. Suitable f or APFC Panel & Harmonic f ilter application. Go to Content
Unit sizes lower than above is not practical and economical to manuf acture. When capacitors are connected directly across motors it must be ensured that the rated current of the capacitor bank should not exceed 90% of the no-load current of the motor to avoid self -excitation of the motor and also over compensation. Precaution must be taken to ensure the live parts of the equipment to be compensated should not be handled f or 10 minutes (in case of HT equipment) af ter disconnection of supply. Crane motors or like, where the motors can be rotated by mechanical load and motors with electrical braking systems, should never be compensated by capacitors directly across motor terminals. For direct compensation across transformers the capacitor rating should not exceed 90 % of the noload KVA of the motor. Go to Content
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1. St ar-Solidly Grounded
Initial cost of the bank may be lower since the neutral does not have to be insulated f rom ground. Capacitor switch recovery voltages are reduced High inrush currents may occur in the station ground system. T he grounded-Star arrangement provides a low-impedance f ault path which may require revision to the existing system ground protection scheme. Typically not applied to ungrounded systems. When applied to resistance-grounded systems, dif f iculty in coordination between capacitor f uses and upstream ground protection relays (consider coordination of 40 A fuses with a 400 A grounded system ). Application: Typical f or smaller installations (since auxiliary equipment is not required) Go to Content
2. St ar-Ungrounded
Industrial and commercial capacitor banks are normally connected ungrounded Star, with paralleled units to make up the total kvar. It is recommended that a minimum of 4 paralleled units to be applied to limit the over voltage on the remaining units when one is removed f rom the circuit. If only one unit is needed to make the total kvar, the units in the other phases will not be overloaded if it fails. In industrial or commercial power systems the capacitors are not grounded f or a variety of reasons. Industrial systems are of ten resistance grounded . A grounded Star connection on the capacitor bank would provide a path for zero sequence currents and the possibility of a f alse operation of ground fault relays. Also, the protective relay scheme would be sensitive to system line-to-ground voltage Unbalance, which could also result in f alse relay tripping. Application: In Industrial and Commercial. Go to Content
De fining Siz e and Lo c atio n o f Cap ac ito r in Ele c tric al Sys te m (2)
Continued from part 1: Defining Size and Location of Capacitor in Electrical System (2)
Content
1. If no-load current is known 2. If the no load current is not known Placement of power capacitor bank for motor: Placement of capacitors in distribution system: Common capacitor reactive power ratings
1.3 to 1.5 x Capacitor Current (In) f or Standard Duty/Heavy Duty/Energy Capacitors 1.31In f or Heavy Duty/Energy Capacitors with 5.6% Detuned Reactor (Tuning Factor 4.3) 1.19In f or Heavy Duty/Energy Capacitors with 7% Detuned Reactor (Tuning Factor 3.8) 1.12In f or Heavy Duty/Energy Capacitors with 14% Detuned Reactor (Tuning Factor 2.7) Note: Restrictions in T hermal settings of system with Detuned reactors are due to limitation of IMP (Maximum Permissible current) of the Detuned reactor.
divide the f use rating by 1.50. Example 1: 150kvar,400v, 50Hz Capacitor Us = 400V; Qs = 150kvar, Un = 400V; Qn = 150kvar. Capacitor Current =1501000/400 =375 Amp To determine line current, we must divide the 375 amps by 3 In (Line Current) = 375/3 = 216A HRC Fuse Rating = 216 x1.65 = 356A to HRC Fuse Rating = 216 x 2.0 = 432A so Select Fuse Size 400 Amp Go to Content
KVA Rating of the Transformer Up to and including 315 KVA 315 to 1000 KVA Above 1000 KVA Go to Content
Kvar Required for compensation 5% of KVA Transf ormer Rating 6% of KVA Transf ormer Rating 8% of KVA Transf ormer Rating
Thumb Rule:
It is widely accepted to use a thumb rule that Motor compensation required in kvar is equal to 33% of the
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T his location should be used f or the motor loads with high inertia, where disconnecting the motor with the power capacitor bank can turn the motor into a self excited generator, motors that are jogged, plugged or reversed, motors that start f requently, multi-speed motors, starters that disconnect and reconnect capacitor units during cycling and starters with open transition.
Advant age
Larger, more cost ef f ective capacitor banks can be installed as they supply kvar to several motors. T his is recommended f or jogging motors, multispeed motors and reversing applications.
Disadvant ages
Since capacitors are not switched with the motors, overcorrection can occur if all motors are not running. Since reactive current must be carried a greater distance, there are higher line losses and larger voltage drops.
Applicat ions
Large banks of f ixed kVAR with f using on each phase. Automatically switched banks Go to Content
Applicat ion:
Usually the best location f or individual capacitors. Go to Content
Advant age
Can be switched on or of f with the motors, eliminating the need f or separate switching devices or over current protection. Also, only energized when the motor is running. Since Kvar is located where it is required, line losses and voltage drops are minimized; while system capacity is maximized.
Disadvant ages
Installation costs are higher when a large number of individual motors need correction. Overload relay settings must be changed to account f or lower motor current draw.
Applicat ion
Usually the best location f or individual capacitors. Go to Content
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Advant ages
Reduces the tarif f penalties f or excessive consumption of kvars. Reduces the apparent power kVA demand, on which standing charges are usually based Relieves Reactive energy of Transf ormer , which is then able to accept more load if necessary
Limit at ion
Reactive current still f lows in all conductors of cables leaving (i.e. downstream of) the main LV distribution board. For this reason, the sizing of these cables and power losses in them are not improved by the global mode of compensation. T he losses in the cables (I2R) are not reduced .
Applicat ion
Where a load is continuous and stable, global compensation can be applied No billing of reactive energy. T his is the most economical solution, as all the power is concentrated at one point and the expansion coef f icient makes it possible to optimize the capacitor banks Makes less demands on the transf ormer. Go to Content
Advant ages
Reduces the tarif f penalties f or excessive consumption of kvar. Reduces the apparent power Kva demand, on which standing charges are usually based. T he size of the cables supplying the local distribution boards may be reduced, or will have additional capacity f or possible load increases. Losses in the same cables will be reduced. No billing of reactive energy. Makes less demands on the supply Feeders and reduces the heat losses in these Feeders. Incorporates the expansion of each sector. Makes less demands on the transf ormer. Remains economical
Limit at ions
Reactive current still f lows in all cables downstream of the local distribution Boards. For the above reason, the sizing of these cables, and the power losses in them, are not improved by compensation by sector Where large changes in loads occur, there is always a risk of overcompensation and consequent overvoltage problems.
Applicat ion
Compensation by sector is recommended when the installation is extensive, and where the load/time patterns dif f er f rom one part of the installation to another. T his conf iguration is convenient f or a very widespread f actory Area, with workshops having dif f erent load f actors Go to Content
Advant ages
Reduces the tarif f penalties f or excessive consumption of kvars Reduces the apparent power kVA demand Reduces the size of all cables as well as the cable losses. No billing of reactive energy From a technical point of view this is the ideal solution, as the reactive energy is produced at the point where it is consumed. Heat losses (RI2) are theref ore reduced in all the lines. Makes less demands on the transf ormer.
Limit at ions
Signif icant reactive currents no longer exist in the installation. Not recommended f or Electronics Drives. Most costly solution due to the high number of installations. T he f act that the expansion coef f icient is not incorporated.
Applicat ion
Individual compensation should be considered when the power of motor is signif icant with respect to power of the installation. Go to Content
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