Relay Panels Control Panels Special Panels Standard Features 11 Manufacturing Facilities 12 Processes and Activities 13 Quality Control and Assurance 15 SCADA System 16 References 18 Training 19 $SSURYDOVDQG&HUWLFDWHV Quality Policy 22 Products Portfolio 1. Relay Panels Relay Panels are built with main and auxiliary relays for power system protection at transmission and distribution ends. A. Transformer Relay Panel For protection of distribution transformers of all rating Main protection includes: - Differential protection - REF protection (Residual Earth Fault) - SEF protection (Sensitive Earth Fault) - Over current protection 2YHUX[SURWHFWLRQ - Breaker failure protection The Relays, Control and custom built Panels are supplied for Generation Plants and Substa- tions Up to 380 Kv 1 3 B. Underground Feeder Relay Panel For protection of distribution line Main protection includes: - Line differential protection - Distance protection - Directional over current protection - Breaker failure protection - Auto re-close & synchronizing check scheme 3 C. Bus Coupler Relay Panel For protection of coupling two buses Main protection includes: - Over current protection - Breaker failure protection Products Portfolio 3 D. Bus Section Relay Panel For protection of two sections of a bus Main protection includes: - Over current protection - Breaker failure protection 5 E. Busbar Protection Relay Panel For protection of busbar Main protection includes: - Busbar differential protection - Breaker failure protection Products Portfolio 3 F. Load Shedding Panel For protection of low voltage feeder/line Main protection includes: - Over voltage/under voltage protection - Over frequency/under frequency protection G. Transformer Auto Changeover Panel Automatic Changeover Switching Equipment (ACSE) Automatic Bus Transfer Scheme (ABTS) 7RPRQLWRUFRQWURODQGHQVXUHFRQWLQXRXVRZRIVXSSO\DWGLVWULEXWLRQVLGH 7 Products Portfolio 3 2. Control Panels Control Panels are built with measuring and control devices to control the switching equipment, to measure the energy and to provide annunciation at the transformer and distribution ends. A. Transformer Control Panel To control switching equipment in transformer bay, measurement of energy and annunciation along with synchronizing relay. B. Synchronizing Panel For manual synchronization of bay/bus. C. Feeder / Line Control Panel To control switching equipment in line/feeder bay, measurement of energy and annunciation along with synchronizing relay. D. Bus Coupler Control Panel To control switching equipment in coupler bay, measurement of energy and annunciation along with synchronizing relay. E. Bus Section Control Panel To control switching equipment in bus section bay, measurement of energy and annunciation along with synchronizing relay. F. Remote Tap Changer Control Panel (RTCC) / Automatic Voltage Control Panel (AVC) To control the low voltage side of the transformer and maintain voltage. 9 Products Portfolio 3 Products Portfolio 3. Special Panels B. Mosaic Control Panel To control switching equipment and for measurement of energy in all bays
Bay wise control and indication arrangement is built with mosaic tiles in the front side of the panel. Use of WLOHVKHOSVLQHDV\PRGLFDWLRQDQGED\H[WHQVLRQIRU future requirements. All in one compact control panel, due to small size of mosaic control switches, mosaic indication and semaphore indicators - control, measurement, indication and architecture is compacted in a smaller area. C. Metering Panels To measure the energy for tariff D. Data Retrieval / Station Evaluation Panel (DTR/SEP) To communicate relays in all panels through one system Its major objective is to download and upload data from and to a protection and measurement equipment in a substation located in a remote area from a master station at headquarters. E. Custom Built Panels As per a customers requirement A. Annunciator & Marshalling Kiosk Panel To display all characteristics of signals in a substation; it includes continuous signal recording and printing. 11 3 - 2200 X 800 X 800 (H x W x D) - 800 X 400 X 400 (H x W x D) - only for synchronizing panels. - 700 X 500 X400 (H x W x D) - only for synchronizing panels. - Various alternative arrangements are available to suit customers requirements. The panels are supplied with all devices duly assembled and wired as per a client's requirement and in line with the system logic. 0DGH RI HOHFWUR JDOYDQL]HG VKHHW VWHHO ZLWK D ]LQF coating of 20 microns 0DLQ VXSSRUWV ZLWK PP DQG RWKHUV ZLWK PP (* sheet steel 7KHSDQHOH[WHULRUDQGLQWHULRULVQLVKHGZLWKSRO\HVWHr based powder coated paint with paint thickness greater WKDQPLFURQVLQWHULRUSDLQWVKDGHLQ5$/ 7HUPLQDO EORFN UDLOV ',1 UDLO FKDQQHOV FDEOH KROGLQJ strips and anchor rails are made of steel and zinc plated with yellow passivation or powder coating &DEOHHQWU\IURPERWWRPZLWKUHPRYDEOHJODQGSODWHV LQVSHFLDOFDVHVZLWKWRSHQWU\DOVR 5DWLQJPDQXIDFWXUHUVODEHODUHPDGHRI6WDLQOHVV6WHHO 0DLQ DQG VXEVLGLDU\ ODEHOV DUH ZLWK EODFN OHWWHUV RQ white background $FFHVVLEOH IURP WKH IURQW DQG UHDU GHSHQGLQJ RQ WKH type of a panel Vermin proof protection at the top and bottom of the door %UDQG1DPH DQG5DWLQJODEHOVDUHPDGHRI 6WDLQOHVV6WHHO The panels are manufactured as per national and interna- tional standards. The general standards followed are: ,(& IRUPDQXIDFWXULQJLQVSHFWLRQ testing) ,(& IRU,3SURWHFWLRQ 6(&6WDQGDUGV IRUPDQXIDFWXULQJ Product Standards Standard Dimensions (in mm) Construction 9$&DX[LOLDU\SRZHUVXSSO\ 9'&DX[LOLDU\SRZHUVXSSO\ $$&7VHFRQGDU\ 5DWHGLQVXODWLRQYROWDJHXSWR9 'HJUHHRI3URWHFWLRQ,3DVSHU,(& 6LPSOH['XSOH[7\SH 'RRUVZLWKSDGORFNIDFLOLW\ 6SHFLFDWLRQV Standard Features Manufacturing Facilities The Substation Automation Factory has an ultramodern and fully equipped manufacturing facility. 7KH6XEVWDWLRQ$XWRPDWLRQ)DFWRU\HPSOR\VKLJKO\TXDOLHGDQGVNLOOHGWHFKQLFDOWHDPZKLFKORRNVDIWHUWHQGHULQJ SURMHFWPDQDJHPHQWGHVLJQSURFXUHPHQWSURGXFWLRQWHVWLQJDQGTXDOLW\FRQWURODQGDVVXUDQFH 7KHIDFWRU\KDVVRSKLVWLFDWHGDQGUHOLDEOHNLWVIRUWHVWLQJLWVSDQHOV6RPHRIWKHZHOONQRZWHVWLQJHTXLSPHQWXVHG by us are: &HUWLHGWR,62VWDQGDUGVRXULQKRXVHIDEULFDWLRQSDLQWLQJDQGZLULQJPHWKRGVDUHFKHFNHGDQGLQVSHFWHG WRH[DFWLQJTXDOLW\DVVXUDQFHVWDQGDUGVDQGZHFRQWLQXHDWUDGLWLRQRIYDOXHDQGFUDIWVPDQVKLS 2PLFURQ5HOD\7HVW.LW 2PLFURQ )UHMD5HOD\7HVW.LW 3URJUDPPD 6YHUNHU5HOD\7HVW.LW 3URJUDPPD %(3RZHU3DFN 3URJUDPPD 707LPHU 3URJUDPPD 'LJLWDO0XOWLPHWHUV )OXNH 3 3 Processes And Activities Tendering Process 5HJLVWHU5HTXHVWVIRU4XRWDWLRQ5)4 7HQGHU5)45HYLHZ(YDOXDWLRQ %LOORI0DWHULDO%203UHSDUDWLRQDQG&RVW(VWLPDWLRQ 2IIHU6XEPLVVLRQ &XVWRPHU)ROORZXS 3RVW2UGHU5HYLHZ +DQGRYHUWR3URMHFWV7HDP Projects Management Process $OORFDWLRQRI:RUN2UGHU 3UHSDUDWLRQRI3URMHFW([HFXWLRQ3ODQ &RRUGLQDWLRQZLWK&XVWRPHUDQG,QWHUQDO'HSDUWPHQWV 3URMHFW3URJUHVV0RQLWRULQJDQG5HYLHZ +DQGOLQJ&XVWRPHU&RPSODLQWVDQG)HHGEDFN Design Process 7KH&RPSDQ\RIIHUVFRPSOHWHGHVLJQVROXWLRQVDQGVHUYLFHV IRUSURWHFWLRQDQGFRQWUROV\VWHPV 1. Engineering Software 0LFURVWDWLRQ9L /DWHVWYHUVLRQRI0LFURVWDWLRQLQRUGHUWRPHHW6(& GUDZLQJVWDQGDUGV6(('6,, 3URPLVH9L ,QWHOOLJHQWLQWHJUDWHGVRIWZDUHIRUHOHFWULFDOFRQWURO ZLULQJV\VWHPWRSURYLGHWKHPRVWSURIHVVLRQDODQG HUURUOHVVSURMHFWVH[HFXWLRQ 3UR(QJLQHHULQJ ,QGXVWULHVLQWHJUDWHG''&$'&$0&$( VROXWLRQVIRUDQ\VL]HGHVLJQVXFKDVWRIXOOODOO UHTXLUHPHQWVRIDFXVWRPHU $XWRGHVN,QYHQWRUZLWK$XWR&$' 7KHIRXQGDWLRQIRUGLJLWDOSURWRW\SLQJSURGXFLQJ DQDFFXUDWH'PRGHOWKDWYDOLGDWHVWKHIRUPW DQGIXQFWLRQRIDGHVLJQEHIRUHLWLVEXLOW 13 Processes And Activities 2. Core Competencies 3URWHFWLYHGHYLFHVIXQFWLRQRSHUDWLRQVHOHFWLRQ (QJDJLQJSURWHFWLRQDQGPHWHULQJV\VWHPVLQ VHUYLFHDVSHUYDULRXVSKLORVRSKLHVDQGVWDQGDUGV $&'&EXUGHQFDOFXODWLRQV 5HPRWHHQGHQJLQHHULQJZRUNV 3. Design Process Activities 6WXG\RI'HVLJQ,QSXWV37662:35 3763URMHFW7HFKQLFDO6SHFLFDWLRQV 62:6FRSHRI:RUN 353URMHFW5HTXLUHPHQW 3UHSDUDWLRQRI3DQHOV5HOD\V0HWHUV$&'& EXUGHQOLVWV %DVH'HVLJQVXEPLWWDO 3UHSDUDWLRQRI3URMHFW%LOORI0DWHULDOV 'HWDLOHG'HVLJQVXEPLWWDO 3DQHOV0DQXIDFWXULQJ:RUN2UGHU5HOHDVH 3URGXFWLRQ)LOHV5HOHDVH 7URXEOH6KRRWLQJ 0DWHULDOSODQQLQJ ,WHPFRGHFUHDWLRQ 3UHSDUDWLRQRISXUFKDVHUHTXHVW 0DWHULDOSURFXUHPHQW 0DWHULDOFRQWURO Production Process 7KHEDVLFSURGXFWLRQSURFHVVHVIROORZHGLQWKHIDFWRU\DUH )DEULFDWLRQSDLQWLQJRISDQHOSDUWV 3DQHODVVHPEO\ (TXLSPHQWDVVHPEO\PRXQWLQJ :LULQJ 0LPLFDVVHPEO\ 1DPHSODWHV[LQJ )LQDODVVHPEO\ Material Planning & Control Process 3 Quality Control And Assurance The Substation Automation Factorys approach to Quality is: To prevent error before it happens. The whole system is directed towards this methodology. The aim is to achieve customer satisfaction by consistently delivering products and services on time, meeting all quality requirements and providing value for money. The Substation Automation Factory follows the PDCA (Plan-DO-Check-Act) approach towards Quality Management 6\VWHP7KHZKROH4XDOLW\0DQDJHPHQW6\VWHPLVLQOLQHZLWK,62DQGFHUWLHGE\$%64XDOLW\(YDOXDWLRQ Inc., USA. Quality Control Activities ,QZDUG0DWHULDO,QVSHFWLRQ7HVWLQJ ,QSURFHVV,QVSHFWLRQ7HVWLQJ )LQLVKHG3URGXFWV,QVSHFWLRQ7HVWLQJ 3UHSDUDWLRQRI5HOHYDQW5HFRUGVDQG&RQWURO Quality Assurance Activities 4XDOLW\0DQDJHPHQW6\VWHP406'RFXPHQWDWLRQ &DOLEUDWLRQ&RQWURO 0RQLWRULQJ4XDOLW\7UHQGV &RPSODLQWV$QDO\VLV 4XDOLW\6\VWHP$XGLW &XVWRPHU6DWLVIDFWLRQ6XUYH\ &XVWRPHU7KLUG3DUW\,QVSHFWLRQ&RRUGLQDWLRQ Final Product Inspection & Testing $OOWKHQLVKHGSDQHOVDUHVXEMHFWHGWRURXWLQHTXDOLW\FKHFNLQJDVSHUWKHFXVWRPHUDSSURYHGGUDZLQJVDQG DVSHU,(&,QVSHFWLRQ7HVWSODQLQVWUXFWLRQVDUHIROORZHGDQGWKHUHVXOWVDUHUHFRUGHG7KHLQVSHFWLRQ and tests include the following: 9LVXDOFKHFNV 0HFKDQLFDODQGGLPHQVLRQDOFKHFNV :LULQJFRQWLQXLW\FKHFNV 'LHOHFWULFWHVW ,QVXODWLRQUHVLVWDQFHWHVW (TXLSPHQWWHVWLQJ )XQFWLRQDOWHVWV 15 SCADA System s Substation Automation System provides a complete supervisory control solution for substations (HV, MV, MCC, LC, etc.). It is also a Distributor Control System (DCS). The system uses the industrys latest technology. Main Functions of SCADA System Supervisory Control To control the system elements like CBs, Isolators and Voltage Regulators. Remote control is available either manu- ally, by selecting icons, or automatically via event or time schedules. Master Control is delivered with a full sequence language capability that can provide wide area control. Third party applications can also initiate controls via APIs (Applications programming Interface). Data scanning 6FDQWKHGDWDFKDQJHVLQOHG&%VWDWXV,VRODWRUVVWDWXVDQG0HDVXUHPHQWV Monitoring 0DVWHU&RQWUROKDVXVHUFRQJXUDEOHDXWRPDWLFVFDQQLQJUHJLPHVRISODQWLWHPVWKURXJKWKHXVHRIDQDGYDQFHG scanning algorithm and prioritizing polls. This function, according to operational importance and polling rates, can be altered in response to a particular event. Alarms The ability to alarm when unsolicited event happened and the ability to manage the alarms, including links to second- ary and primary alarms so that a power failure will not swamp the Operations Centre with unnecessary alarms. Alarms are user-prioritized and automatically routed to the relevant users and workstations. These alarms can be routed to radio pagers, sent by SMS message to cellular phones, or e-mailed to relevant users. 3 3 Historic data Save all data in historical database. The database is very useful for studying the system condition and reporting. Reporting It has the facility to generate various types of reports. Trends Ability to draw data status like data indications and measurements related to another variable like time, as an example. Station Level 6WDWLRQ&RPSXWHU (QJLQHHULQJ:RUNVWDWLRQ 6WDWLRQ6ZLWFK *365HFHLYHU Bay Level %D\&RQWURO8QLW%&8 %D\3URWHFWLRQ8QLW%38 %D\0RQLWRULQJ8QLW%08 %D\6ZLWFK 2SWLFDOVSOLWWHUIRU,5,*%VLJQDO $XWRPDWLF9ROWDJH5HJXODWRU$95 Process Level &% 0HWHULQJ &797 SCADA Protocols ,(& ,(&,(&,(& 0RGEXV '13 23& Project Steps ,GHQWLFDWLRQRI6ROXWLRQ 'HVLJQ (QJLQHHULQJDQG6HWWLQJ 7HVWLQJ)DFWRU\$FFHSWDQFH7HVW)$7 &RPPLVVLRQLQJ6LWH$FFHSWDQFH7HVW6$7 System Contents %&8%D\&RQWURO8QLW0DQDJH DQGFRQWURO%D\V ,(',QWHOOLJHQW(OHFWURQLF'HYLFH 3URWHFWLRQDQG&RQWURO +0,VRIWZDUH0RQLWRULQJ&RQWURO 5HSRUW(YHQW$ODUP+LVWRULFDOGDWDEDVH (WKHUQHWVZLWFKHV$YDLODELOLW\ &RQGXFWLYLW\ *DWHZD\3URWRFROFRQYHUWHUWR FRQQHFWWR'&&DQG+0, 17 References The panels are supplied to various customers across the Kingdom. Some of the major projects are: Project New 33/13.8kV Sakaka Industrial City S/S in Sakaka area King Faisal University 69/13.8kV S/S 115kV Annunciation Panels for Hafer Al-Batin 132/13.8kV S/S # 8914 and 8915 132/13.8kV S/S # 8828 115/13.8kV AL-Masoudi S/S 132/33/13.8kV S/S 8602 at Dawadmi 132/13.8kV S/S #8829 132/13.8kV S/S #8711 KAU 110/13.8kV S/S, Thuwal 115/13.8kV HIE S/S 220/115kV Jubail - 2 S/S 132/13.8kV S/S #8123 Al-Morabba Construction of New 115/13.8kV Saihat S/S # 2 Composite Water Plant 4.16kV - Salboukh & Boweb Water Treatment plant 115/13.8 KV S/S #2,3&4 - Khafji 132 KV S/S # 8712 - Kadi 132/13.8kV S/S # 8122 New substation # 8133 - alfanar Industrial Complex 132/13.8 KV S/S # 8826 - MEC Main Contractor Co. Co. SAITE-Dammam Al-Mashariq Co. Al-Toukhi Co. Co. ZJ Construction Co. Al-Osais Contracting Co. Kadi Contracting & Trading Co. AREVA-DUBAI Co. Al-Harbi Trading & Contracting Co. Al-Babtain Contracting Co. Co. BEMCO Contracting Co. Co. Al-Mashariq Co. Kadi Contracting & Trading Co. Al-Osais Contracting Co. Co. Kadi Contracting & Trading Co. SEC-ERB SEC-ERB SEC-ERB SEC-COA SEC-COA SEC-ERB SEC-COA SEC-COA SEC-COA SEC-WOA SEC-ERB SEC-ERB SEC-COA SEC-ERB SEC-ERB SWCC SEC-ERB SEC-WOA SEC-COA SEC-COA SEC-COA End User 3 3 Training ,QRUGHUWRHQKDQFHWKHFRPSHWHQF\DQGNQRZOHGJHRIWKHHPSOR\HHVUHTXLUHGWUDLQLQJQHHGVDUHLGHQWLHGDQG regular trainings are conducted in-house and at training centres. As a part of customer skill development, technical trainings and seminars are conducted in-house and at Original Equipment Manufacturers location. 19 $SSURYHGE\6(&IRUPDQXIDFWXUHRISDQHOVXSWRN9 $SSURYHGE\6(&IRUPDQXIDFWXUHRISDQHOVXSWRN9 3DQHOVDUHW\SHWHVWHGDJDLQVW,(&IRU,3SURWHFWLRQ Approvals And Certifcates 3 3 Notes 21 33 Notes 3 Notes 23 K.S.A. Toll Free: 800 124 1333 www.alfanar.com QUALITY POLICY The Quality Policy of is to: Provide products conforming to governing standards and of consistent quality Excel in all our operations to achieve customer`s satisfaction for products and services through continual improvement Develop and maintain a motivated team of competent employees and vendors Redehne and execute new processes and systems that meet the changing market requirements. OUR OBJECTIVE We reach exacting standards in the safety and distribution of power and go well beyond a customer`s expectations. This is done by focusing our technology and expertise on the ultimate reward we can get, complete satisfaction of our customers. Oil-Immersed Distribution Transformers Switches and Socket Boxes Junction Boxes Service Enclosures IP65 Stainless Steel Enclosures NEMA-4X Telephone Enclosures Circuit Breaker Enclosures ~ NEMA 1 & NEMA 3R Types with Multiple Outlets Modular Enclosures Load Centres - NEMA Type LA Load Centres - IEC Type LD Load Centres - Split Busbar Unit Type LAS/LDS Load Centres MCCB Distribution Boards Pump Control Panels Motor Control Centres LV Switchboards up to 6300A, Tested for 100KA, 1 Sec Short Circuit Withstand Package Substations Control and Automation Panels Relay and Control Panels Medium Voltage Switchgears Pole Mounted Metering Structures AC/DC Panels up to 5000A, Tested for 85kA, 1 Sec Short Circuit Withstand Extendable and Non-Extendable Ring Main Units PRODUCTS