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T
he Office of Solid Waste (OSW) would like to acknowledge and thank the members
of the Solid Waste Association of North America Focus Group and the National
Environmental Justice Advisory Council Waste Transfer Station Working Group for
reviewing and providing comments on this draft document. We would also like to
thank Keith Gordon of Weaver Boos & Gordon, Inc., for providing a technical
review and donating several of the photographs included in this document.
Acknowledgements i
Contents
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
What Are Waste Transfer Stations?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Why Are Waste Transfer Stations Needed?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Why Use Waste Transfer Stations? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Is a Transfer Station Right for Your Community? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Contents iii
Air Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Storm Water Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Vectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Litter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Safety Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Exposure to Potentially Hazardous Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Personal Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Exposure to Extreme Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Traffic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Falls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Air Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Hazardous Wastes and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Ergonomics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Facility Oversight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Applicable Regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Federal Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
State Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Local Regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Common Regulatory Compliance Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Compliance Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
iv Contents
Introduction
T
his manual defines what a transfer In response in to this report, EPA has devel-
station is and how it relates to oped this manual and its companion publica-
municipal solid waste management tion Waste Transfer Stations: Involved Citizens
in the context of a community’s Make the Difference (EPA530-K-01-003).
total waste management plan. The
The intent of this manual is to promote the
manual identifies issues and factors to consid-
use of best practices in transfer station siting,
er when deciding to build a transfer station,
design, and operation to maximize facilities’
planning and designing it, selecting a site, and
effectiveness and efficiency, while minimizing
involving the community.
their impact on the community. It is designed
In many communities, citizens have voiced to assist facility owners and operators; state,
concerns about solid waste transfer stations local, and tribal environmental managers; and
that are poorly sited, designed, or operated. In the public evaluate and choose protective
addition, some citizens might feel that transfer practices for siting, designing, and operation
stations are disproportionately concentrated in of municipal solid waste transfer stations. The
or near their communities. Yet transfer sta- manual is divided into the following chapters:
tions play an important role in a community’s
• Planning and Siting a Transfer Station
waste management system.
• Transfer Station Design and Operations
In 1993, the National Environmental Justice
Advisory Council (NEJAC) was formed to • Facility Oversight
“provide independent advice, consultation,
and recommendations to EPA on matters relat- What Are Waste Transfer Stations?
ed to environmental justice.” The Waste and Waste transfer stations play an important role
Facility Siting Subcommittee, one of NEJAC's in a community’s total waste management
six subcommittees, received numerous com- system, serving as the link between a commu-
ments from citizens of several major metropol-
itan areas concerning the negative impacts of
waste transfer stations and their dispropor-
tionate siting in low-income communities and
communities of color. The Subcommittee, with
support from EPA, formed the Waste Transfer
Station Working Group in 1998 to investigate
these comments. The Working Group
arranged two fact-finding sessions in New
York City and Washington, DC, during
November 1998 and February 1999 respective-
ly. These sessions were each two-day events
consisting of a day of tours of area waste
transfer stations and a second day of public
meetings. Based upon these two fact-finding
sessions, the Working Group in March 2000
published the draft report, A Regulatory
Strategy for Siting and Operating Waste Transfer
Stations. This report made several recommen-
dations to EPA concerning proper and equi-
table siting and operation of transfer stations. Aerial view of a totally enclosed transfer station.
Introduction 1
nity’s solid waste collection program and a ties have installed full-service operations that
final waste disposal facility. While facility provide public waste and recyclables drop-off
ownership, sizes, and services offered vary accommodations on the same site as their
significantly among transfer stations, they all transfer stations.
serve the same basic purpose—consolidating
Source reduction and recycling also play an
waste from multiple collection vehicles into
integral role in a community’s total waste
larger, high-volume transfer vehicles for more
management system. These two activities can
economical shipment to distant disposal sites.
significantly reduce the weight and volume of
In its simplest form, a transfer station is a
waste materials requiring disposal, which
facility with a designated receiving area where
reduces transportation, landfill, and incinera-
waste collection vehicles discharge their loads.
tor costs. Source reduction consists of reduc-
The waste is often compacted, then loaded
ing waste at the source by changing product
into larger vehicles (usually transfer trailers,
design, manufacturing processes, and pur-
but intermodal containers, railcars, and barges
chasing and sales practices to reduce the
are also used) for long-haul shipment to a
quantity or toxicity of materials before they
final disposal site—typically a landfill, waste-
reach the waste stream. U.S. Environmental
to-energy plant, or a composting facility. No
Protection Agency (EPA) policy promotes
long-term storage of waste occurs at a transfer
source reduction as the waste management
station; waste is quickly consolidated and
technique of choice.
loaded into a larger vehicle and moved off
site, usually in a matter of hours. Recycling—the collection, processing, and
manufacture of new products—likewise
For purposes of this manual, facilities serv-
diverts materials from the landfill or incinera-
ing only as citizen drop-off stations or com-
tor. These recyclable materials are prepared for
munity convenience centers are not
shipment to markets in a special facility called
considered waste transfer stations. Only a
a MRF, which stands for materials recovery
facility that receives some portion of its waste
facility. A MRF is simply a special type of
directly from collection vehicles, then consoli-
transfer station that separates, processes, and
dates and reloads the waste onto larger vehi-
consolidates recyclable materials for shipment
cles for delivery to a final disposal facility, is
to one or more recovery facilities rather than a
considered a transfer station. A convenience
landfill or other disposal site. Consequently,
center, on the other hand, is a designated area
the concepts and practices in this manual can
where residents manually discard waste and
be applied to MRFs as well.
recyclables into dumpsters or collection con-
tainers. These containers are periodically Aggressive community source reduction
removed or emptied, and the waste is trans- and recycling programs can substantially
ported to the appropriate disposal site (or pos- reduce the amount of waste destined for long
sibly to a transfer station first). Convenience haul transfer and disposal. If these reductions
centers are not suitable for use as transfer sta- are significant enough, a community may find
tions because they cannot readily handle the that fewer or smaller transfer stations can
large volume of waste that is discharged by a meet its needs.
self-unloading collection truck. While these
sites are not considered transfer stations with- Why Are Waste Transfer Stations
in the context of this manual, it is important to
Needed?
note that heavily used convenience centers can
The nationwide trend in solid waste disposal
face similar concerns as transfer stations (e.g.,
has been toward construction of larger, more
litter, road access, vehicle queuing, storm
remote, regional landfills. Economic consid-
water run on and run off). Consequently, it
erations, heavily influenced by regulatory
may be appropriate to consider implementing
and social forces, are compelling factors
some of the concepts and practices advocated
leading to this result. The passage of federal
in this manual at these sites. Many communi-
criteria in 1991 established new design
2 Introduction
requirements for municipal solid waste land- Figure 1.
fills. These new standards include design, Sample Comparison of Hauling Costs With
operating, and monitoring requirements that and Without a Transfer Station
significantly add to construction, operating,
$30
closure, and post-closure monitoring costs.
As older landfills near urban centers reach
capacity and begin closing, cities must
$25 Haul cost without
decide whether to construct new landfills or
Introduction 3
• Flexibility in selecting waste disposal protective disposal sites, even if they are more
options. distant. They can consider multiple disposal
facilities, secure competitive disposal fees, and
• An opportunity to serve as a convenience
choose a desired method of disposal (e.g.,
center for public use.
landfilling or incineration).
At many transfer stations, workers screen
Finally, transfer stations often include con-
incoming wastes on conveyor systems, tipping
venience centers open to public use. These cen-
floors, or in receiving pits. Waste screening has
ters enable individual citizens to deliver waste
two components: separating recyclables from
directly to the transfer station facility for ulti-
the waste stream and identifying any wastes
mate disposal. Some convenience centers offer
that might be inappropriate for disposal (e.g.,
programs to manage yard waste, bulky items,
hazardous wastes or materials, white goods,
household hazardous waste, and recyclables.
whole tires, auto batteries, or infectious waste).
These multipurpose convenience centers are
Identifying and removing recyclables reduces
assets to the community because they assist in
the weight and volume of waste sent for final
achieving recycling goals, increase the public’s
disposal and, depending on local recycling
knowledge of proper materials management,
markets, might generate revenue. Screening for
and divert materials that would otherwise bur-
inappropriate wastes is more efficient at the
den existing disposal capacity.
transfer station than the landfill.
Waste transfer stations also offer more flexi- Is a Transfer Station Right for
bility in terms of disposal options. Decision-
makers have the opportunity to select the
Your Community?
Deciding whether a transfer station is appro-
most cost-effective and/or environmentally
priate for an individual community is based
on determining if the benefits outweigh the
Calculating Transfer Station Break-Even Points costs. Decision-makers need to weigh the plan-
ning, siting, designing, and operating costs
o calculate the break-even point for a specific facility, first determine against the savings the transfer station might
T the following values: generate from reduced hauling costs. To assist
in making this determination, public and pri-
• Transfer Station Cost (cost to build, own, and operate transfer station,
vate decision-makers often employ third-party
in dollars per ton)
solid waste experts. These experts are familiar
• Direct Haul Payload (average payload of collection truck hauling with both the technical and regulatory issues
directly to landfill, in tons) that must be addressed in developing a suc-
cessful waste transfer station. It may be help-
• Transfer Haul Payload (average payload of transfer truck hauling from
ful to retain qualified consulting or
transfer station to landfill, in tons)
engineering firms specializing in solid waste
• Trucking Cost (average cost of direct or transfer hauling, in dollars per engineering. It is also important to note that in
mile) some areas, the regulatory agency might
require that the transfer station plans be certi-
Once these values are known, use the following formulas to calculate cost fied by a professional engineer. Again, this
at different distances:
engineer should be an experienced solid waste
Cost of Direct Haul (without the use of a waste transfer station) professional. Complex projects might also
Distance (miles) multiplied by Trucking Cost (dollars per mile) divided by require the assistance of architects, geotechni-
Direct Haul Payload (tons) cal engineers, lawyers, and other specialists.
4 Introduction
Figure 1 demonstrates a representative “cost
versus miles” relationship between direct
hauling waste to disposal facilities in collec-
tion vehicles versus consolidation, transfer,
and hauling in larger vehicles. Using the
assumptions listed below Figure 1, we see
that the average cost per ton to move the
waste from the collection vehicle onto the
transfer vehicle is $10 before the hauling vehi-
cle leaves the transfer station. This is the cost
per ton to build, operate, and maintain the
station. Due to its economy of scale, however,
the transfer trailer can move waste on a much
lower “per mile” basis because it can carry
the waste of several individual collection
vehicles.
Using the assumptions listed, the cost per
ton per mile (ton-mile) using a collection vehi-
cle is $0.43 ($3/mile truck operating cost divid-
ed by 7 tons per average load). In this
example, the transfer hauling vehicle’s cost per
ton-mile is much lower, at $0.14 ($3 divided by
21 tons per average load). Figure 1 shows how
this cost per ton-mile advantage for the trans-
fer hauling vehicle soon overcomes the initial
cost of developing and operating the transfer
station. In this case, based on the indicated
assumptions, cost savings will start to be real-
ized when the round-trip hauling distance
exceeds 35 miles (17.5 miles one way). Because
the cost to own, operate, and maintain collec-
tion vehicles, transfer stations, and transfer
hauling vehicles will vary depending on local
parameters, the break-even point indicated on
Figure 1 will vary. The formulas used in gener-
ating Figure 1 are provided below to allow for
site-specific calculations.
Introduction 5
Planning and Siting a
Transfer Station
variety of issues must be taken multiple utility connections, traffic control
A
into account during the planning systems, office space, and administration.
and siting stages of transfer sta- This approach also eliminates the cost and
tion development. This section complexity of multiple siting and permit-
discusses the types of waste trans- ting efforts.
fer stations typically accept, factors affecting a
transfer station’s size and capacity, and issues
Unacceptable Wastes
regarding facility siting, including process
Certain wastes might be unacceptable at a
issues and public involvement. While the
transfer station for a variety of reasons,
planning and siting phases of facility develop-
including:
ment might involve a significant investment of
resources, this initial investment is crucial to • They are prohibited by state or federal reg-
ensuring an appropriate project outcome sen- ulations (e.g., PCBs, lead acid batteries,
sitive to the host community. radioactive materials).
als could include construction and demolition Municipal solid waste (MSW) is generated by households, businesses,
debris, yard waste, household hazardous institutions, and industry. MSW typically contains a wide variety of materials
waste, or recyclables. The types of materials including discarded containers, packaging, food wastes, and paper products.
processed often vary depending on where the MSW includes a mixture of putrescible (easily degradable) and nonputresci-
ble (inert) materials. Three types of MSW are commonly diverted and han-
facility is located (urban, suburban, rural) and
dled separately:
who owns and operates the transfer station
(public entity or private industry). Yard waste (green waste) commonly includes leaves, grass clippings,
tree trimmings, and brush. Yard waste is often diverted so that it may be
Types of waste that transfer stations com-
composted or mulched instead of going for disposal.
monly handle are described in the adjacent
box. Household hazardous waste (HHW) includes hazardous materials
generated by households, such as cleaning products; pesticides; herbi-
If a community offers programs that man-
cides; used automotive products such as motor oil, brake fluid, and
age parts of the waste stream separately, it
antifreeze; and paint.
might reduce expenses by locating the materi-
al management programs at the transfer sta- Recyclables include discarded materials that can be reprocessed for
tion. Savings might result by: manufacture into new products. Common recyclables include paper,
newsprint, ferrous metals, plastic, glass containers, aluminum cans, motor
• Using dual-collection vehicles for refuse oil, and tires.
and source-separated waste streams and
delivering all waste to the transfer station Construction and demolition (C&D) debris results from demolition or
in one vehicle. construction of buildings, roads, and other structures. It typically consists of
concrete, brick, wood, masonry, roofing materials, sheetrock, plaster, metals,
• Continuing to use separate collections for and tree stumps. Sometimes C&D debris is managed separately from
refuse and source-separated waste streams, MSW; other times it is mixed with MSW.
but having all processing facilities located
at one site, thus minimizing the cost of
• Amount of off-street vehicle queuing (wait- Based on rate at which transfer trailers are loaded:
ing) space. At peak times, vehicles must C = (Pt x N x 60 x Ht) / (Tt + B)
often wait to check in at a facility’s “gate-
Direct Dump Stations
house” or “scale house.” It is important that
C = Nn x Pt x F x 60 x HW / [(Pt/Pc) x (W/Ln) x Tc] + B
the queue (line) not block public streets or
impede vehicular or pedestrian traffic. Hopper Compaction Stations
C = (Nn x Pt x F x 60 x HW) / (Pt/Pc x Tc) + B
• Number and size of unloading stalls, and
corresponding number of transfer trailer Push Pit Compaction Stations
loading positions. C = (Np x Pt x F x 60 x HW) / [(Pt/Pc) x (W/Lp) x Tc] + Bc + B
• Short-term waste processing and storage Where:
areas (for holding waste until it can be C Station capacity (tons/day)
reloaded into transfer vehicles). PC Collection vehicle payloads (tons)
L Total length of dumping space (feet)
W Width of each dumping space (feet)
Present and projected daily, weekly, and annu-
HW Hours per day that waste is delivered
al waste volumes (including seasonal varia- TC Time to unload each collection vehicle (minutes)
tions) are important in planning facility size to F Peaking factor (ratio of number of collection vehicles received during
accommodate waste deliveries. The maximum an average 30-minute period to the number received during a peak
rate at which waste is delivered is a crucial 30-minute period)
consideration as well. In general, it is best to Pt Transfer trailer payload (tons)
build a facility to accommodate present and N Number of transfer trailers loading simultaneously
projected maximum volumes and peak flows, Ht Hours per day used to load trailers (empty trailers must be available)
with a preplanned footprint for facility expan- B Time to remove and replace each loaded trailer (minutes)
sion. A useful exercise is calculating how much Tt Time to load each transfer trailer (minutes)
Nn Number of hoppers
tipping floor space a facility would require to
Ln Length of each hopper
store a full day’s waste in case of extreme
Lp Length of each push pit (feet)
emergency. One approach to estimating the
Np Number of push pits
required tipping floor space is to begin with a Bc Total cycle time for clearing each push pit and compacting waste into
base area of 4,000 square feet and add to it 20 trailer
square feet for each ton of waste received in a
day (assuming the waste will be temporarily Source: Decision-Makers Guide to Solid Waste Management, Secon Edition
piled 6 feet high on the tipping floor).1 For (EPA530-R-95-023), p. 4-23.
example, if the facility receives 100 tons of
1 Solid Waste Association of North America. 2001. Transfer Systems Management Training Course. SWANA. Washington,
DC.
• Direct mail with project updates. • Civic and public interest groups.
2 McMaster Institute of Environment and Health, “Psychological Impacts of the Landfill Siting Process in Two
Southern Ontario Communities.”
• Transfer buildings have unique requirements rarely found in • Most transfer stations require some amount of grade separa-
structures designed for other uses. These include the need tion so waste can be loaded into open-topped vehicles to
for vertical clearances sufficient to accommodate the tipping simplify the waste loading process. Since customer and trans-
height of commercial collection vehicles. New facilities are fer vehicles both need to access the structure, but at different
usually designed with at least 25 to 30 feet of vertical clear- levels, finding a building that offers this configuration might
ance from the tipping floor to the lowest overhead element. prove difficult. Installing additional levels or tunnels can be
costly or impractical in some areas (i.e., shallow ground water
• Busy transfer stations require adequate onsite space for vehi- or bedrock).
cle parking and queuing, something reused buildings often
lack. In fact, one of the most common problems with building • Waste transfer stations include more than just the tipping
reuse is inadequate queuing space, which leads to vehicles area. While an existing building might be very adaptive to
blocking neighborhood streets. Queuing trucks on city streets waste transfer, the overall building site needs to accommo-
creates health and safety issues, and can be very disruptive date the supporting activities and requirements including traf-
for the surrounding neighborhood. fic queuing, buffer zones, scale facility operations, etc.
• Zoning Designations and Requirements: • Adjacent land uses, including other envi-
Zoning ordinances frequently classify trans- ronmental stressors that might already
fer stations as industrial uses, which limits exist.
their siting to areas zoned for industry usu- • Proximity to schools, churches, recreation
ally in conjunction with a special use per- sites, and residences.
mit. Exclusive use of predetermined land
use criteria, how-
ever, might result
in locating transfer
Using GIS to Narrow the Search
stations in areas
already overbur- geographic information system (GIS) is a com- attribute or exclusionary criteria for siting transfer
dened with indus- A
puter system capable of assembling, storing, stations can be layered on top of municipal maps,
tries or clustering manipulating, and displaying geographically refer- as well as each other, to narrow down potential
of these types of enced information (data identified according to site locations. The maps show these variables in
facilities in areas location). After the data are entered, each positive relationship to infrastructure and housing patterns.
adjacent to poor
and minority com-
Wetland Resource Map
munities. If local
Tampa Bay Florida
zoning ordinances
are so restrictive
Marine and Estuarine Deepwater Habitats
that they disallow
Deepwater Lakes and Rivers
facility siting out-
Estuarine Marshes and Aquatic Beds
side pre-estab-
Tidal Flats
lished industrial Estuarine Forested Wetlands
zones, substantial Palustrine Forested Wetlands
engineering and Inland Marshes and Aquatic Beds
architectural Palustrine Scrub/Shrub
design must be Open Water
incorporated into Major Roads
T
his section discusses the many fac- • How much waste will the facility be
tors that affect a transfer station designed to receive during peak flows?
design. The general design issues
• How will climate and weather affect facility
discussed in this section can typi-
operations?
cally be applied at a variety of facil-
ity sites and over a wide range of facility sizes. Two other factors to consider when develop-
Specific design decisions and their costs, how- ing a transfer station’s design include:
ever, can only be finalized once a specific site • How will environmental impacts to the sur-
is selected. After determining who will use the rounding area be minimized? (Ways to min-
facility and how, a site design plan can be imize environmental impacts on the
developed. A facility’s design must accommo- community are discussed in the
date its customers’ vehicles and the technolo-
Environmental Issues section beginning on
gy used to consolidate and transfer waste,
page 33.)
provide for employee and public safety, and
address environmental concerns related to • How will employee health and safety be
safeguarding health and being a good neigh- ensured? (The Safety Issues section begin-
bor to the surrounding community. ning on page 40 discusses several design
features, technologies, and operational
practices to help protect the health and
Transfer Station Design safety protection of facility employees.)
2 Sometimes a “conceptual site plan” is developed before a site is identified. This can be helpful in identifying and
assessing the size and suitability of candidate sites.
transfer materials by using intermodal sys- ways when extended. When these vehicles
tems, which combine short distance truck unload, they typically require 25 to 30 feet
transport with longer distance rail or barge of vertical clearance. Large transfer stations
transport. can more readily accommodate this require-
ment. Small and medium-sized transfer sta-
tions can provide this clearance, but doing
The following design issues should be consid-
so tends to make these buildings unusually
ered for the various vehicle types:
tall for their size, particularly if they are
• Packer trucks and rolloff trucks require a multilevel facilities.
tall “clear height” inside buildings so they
do not hit overhead lights, beams, or door-
Rail and Barge Transport one or two large containers. A single train can take more than
two hundred truck trips off the highway and in many situations
ail Transport is suitable for high-volume transfer stations, par- can move the waste at a lower cost per ton mile, with greater
R ticularly those that need to haul waste long distances. Using fuel efficiency and lower overall air emissions.
railcars for transport offers some advantages over long hauling via
truck. Railcars have a very large capacity and offer an economi- Rail transport is dependent upon the availability of adequate
cal mode of long-haul transport. Rail transport also eliminates numbers of rail cars and containers and the ability of the railroad
highway out-haul traffic and allows out-haul vehicles to avoid system to pickup and move the waste in a timely manner. Long
highway traffic delays. Similar to trucks, rail transport uses a range delays before departure or along the route can result in odor
of waste transfer containers and loading methods. Rail operations problems.
typically use direct top loading of noncompacted waste, loading
Barges carrying sealed intermodal containers are even more
of precompacted waste into intermodal containers, or placement
efficient than train transport. A single barge can replace 350
of bales in conventional boxcars. When intermodal containers
truck trips. Barge transport is best suited for very large waste
have to travel public highways between the rail terminals and
transfer operations because of the high capital cost of loading
either the transfer station or the disposal site, the container load
and unloading terminals and transport containers and marine
must stay within the highway weight limit. In some cases this may
vessels. Siting of marine terminals may also be more difficult
mean using several smaller containers per railcar rather than just
than siting a conventional waste transfer station.
Waste can be unloaded directly into the “open top” of the trailer, but is most
often unloaded on the tipping floor to allow for materials recovery and waste
inspection before being pushed into the trailer. Large trailers, usually 100 cubic
yards or more, are necessary to get a good payload because the waste is not A.
compacted. This is a simple technology that does not rely on sophisticated
equipment (e.g., compactor or baler). Its flexibility makes it the preferred option
for low-volume operations.
The surge pit is not a loading technology, but an intermediate step normally used
B.
with open-top or precompactor systems. The pit can store peak waste flow, thus
reducing the number of transfer trailers needed. A tracked loader or bulldozer is
used to compact the waste before loading, increasing payload. Because waste is
often unloaded directly into the surge pit, this technology might deter materials
recovery and waste screening efforts.
Stationary compactors use a hydraulic ram to compact waste into the transfer C.
trailer. Because the trailer must be designed to resist the compactive force, it is
usually made of reinforced steel. The heavy trailer and the weight of the onboard
unloading ram reduce the payload available for waste. This technology is declining
in popularity.
Balers are units that compress waste into dense, self-contained bales. Wire straps E.
may be used to hold the bales intact. They are usually moved by forklifts and
transported by flatbed trailers. The baler units can also be used for recyclables
such as paper and metal. Payloads are very high, but so are capital costs. Most bal-
ing stations have at least two units in case one is down, and they cost more than
$500,000 apiece. This high-technology option is normally used only in high-volume
operations, and special equipment or accommodations might be required at the
landfill (or balefill).
In this alternative, waste is tipped at a transfer station, then loaded into intermodal
F. containers. These containers typically have moisture- and odor-control features
and are designed to fit on both flatbed trailers and railroad flatcars. The contain-
ers may be loaded directly onto railcars or transferred by truck to a train terminal.
The sealed containers can be stored on site for more than 24 hours until enough
containers are filled to permit economic transport to the landfill. At the landfill,
these containers are usually unloaded by tippers. This option allows for reduction
of total truck traffic on local roads and can make distant disposal sites economi-
cally viable.
Source: DuPage County. 1998. Solid Waste Transfer in Illinois: A Citizen’s Handbook on Planning, Siting and Technology. Reprinted by permission of DuPage County.
• Reloading into a compactor that packs the • Operations and maintenance plans.
waste into the end of a container or transfer • Facility operating hours.
trailer (Figure 4-C).
• Interacting with the public.
• Reloading into a preload compactor that
compacts a truckload of material and then • Waste screening.
ejects the compacted “log” into the end of a • Emergency situations.
container or transfer trailer (Figure 4-D).
• Recordkeeping.
• Reloading into a baler, which makes bales
that can then be forklifted onto a flatbed
Operations and Maintenance Plans
truck (Figure 4-E).
Although a transfer station’s basic function as
a waste consolidation and transfer facility is
Options for unloading waste at the disposal straightforward, operating a successful station
facility from transfer containers or vehicles involves properly executing many different
include push-out blades, walking floors, and tasks. Some tasks are routine and easily
trailer tippers. With push-out blades and understood, while others occur infrequently
walking floors, the trailers unload themselves. and might be difficult to conduct properly
A trailer tipper lifts one end of the trailer (or without step-by-step directions. To help
rotates the entire trailer) so that the load falls ensure proper operations, transfer stations
out due to gravity. Baled waste can be manip- should have written operations and mainte-
ulated at the landfill using forklifts. nance plans. These plans are often required by
Direct dump into Simple arrangement; little potential for Transfer station cannot accept waste unless Most suitable for small transfer
transfer vehicle or equipment breakdown. a trailer is positioned to receive waste. (Short- stations in rural and tribal settings
Transfer Station Design and Operation
storage container age of empty trailers shuts down facility.) with a relatively short haul distance
Low capital cost. to the waste disposal site.
No short-term storage (surge capacity) to accom-
Potentially less housekeeping: no tipping floor, modate peak inflow periods. Unless many unload- Frequently used in conjunction with
pit, or compaction equipment to clean and ing stalls are provided, long customer queuing bins for source-separated recyclables.
maintain. can be expected during peak inflow periods.
Much smaller building footprint possible, but Relatively low payloads in trailers.
advantage might be decreased by need for
large yard space for queuing. Fall hazard.
Tipping floor Simple arrangement; little potential for Garbage on tipping floor can be messy and Suitable for small and large transfer
waste storage equipment breakdown. slippery (fall hazard). stations; can manage nearly all waste
types.
Generally less expensive and provides Potential for accidents between customers
more operational flexibility than pits. and transfer station mobile equipment
(e.g., wheel loader) that moves/stacks
Storage provides “disconnect” between waste waste (safety issue).
receipts and waste loading. (Shortage of
empty trailers does not shut down facility.) Requires roll-out space for trucks to pull
forward when discharging their loads.
Allows for easy screening and removal of
unacceptable wastes. Equipment is needed to reload the waste
into the transfer trailer.
Allows for the breaking up of bulky items and Requires additional fire control equipment (e.g.,
the compacting of waste to increase density fire hoses, water cannon) to control fires in waste
for more economical shipping. piles on tipping floor
Surge pit Storage provides “disconnect” between waste Expensive to construct. Most suitable for large transfer
receipts and waste loading. (Shortage of empty stations with high peak flows.
trailers does not shut down facility.) Fall hazard for people and vehicles.
Allows for the breaking up of bulky items and Hazards to equipment operator working in pit
the compacting of waste to increase density when waste is being unloaded by customers.
for more economical shipping.
Can be difficult to remove unacceptable waste
No roll-out space required for unloading vehicles; found in the pit.
waste falls from back of truck into pit.
Extra building level (three stories instead of two)
Eliminates potential for collision between might increase overall height of building above
transfer station equipment and customers. grade, increasing building profile.
Top-loading trailers Simple, gravity-loaded method. Generally involves imperfect, permeable Suitable for small and large transfer
and containers closure (screen or tarp) on top of trailer. Odors stations.
Might be supplemented with compaction by and litter can escape, and precipitation can
using equipment that reaches into the top of make the load heavier.
the trailer to tamp down and level the load.
Trailers can be damaged when dense or sharp
Suitable for a wide range of waste types, materials fall into an empty trailer.
including construction debris and bulky
materials. Sound of waste falling into trailers can be noisy.
29
Transfer Container and Vehicle Loading Alternatives (cont.)
Compaction into A trailer or container can be completely A heavy trailer or container decreases Not commonly used for new transfer
Transfer Station Design and Operation
trailer and closed to prevent rainwater entry and odor effective payload. (Trailer must be structurally stations.
container and liquid from escaping. reinforced to withstand the pressure of the
compactor.)
Compaction usually achieves high densities.
Capital cost of trailer fleet is greater.
Preload compaction Allows use of lightweight trailer or container High capital costs (but can be offset by Most suitable for high-volume
into rear-loading to increase effective payload. reduced transportation costs). transfer stations, particularly those
trailer or container that need to haul waste long
Trailer or container can be completely closed Relatively complex equipment; when it breaks distances.
to prevent rainwater entry and odor and down, can shut down transfer station after
liquid from escaping. short-term storage capacity is full. Container alternative ideally suited for
intermodal transfer to rail system.
Payload can be measured as it is compacted, Redundancy (i.e., two compactor units)
with ability to optimize each payload. increases costs.
Push-out blade Allows for unloading anywhere (not just at a Some trailer capacity (both volume and Most suitable for short-distance,
transfer trailer landfill with a trailer tipper). weight) used for the push-out blade, which low-volume hauling.
reduces effective waste payload.
Walking floor Allows for unloading anywhere (not just at a More prone to leak liquids from the bottom Suitable for a range of volumes and
transfer trailer landfill with a trailer tipper). of the trailer. distances.
Trailer tipper for Allows use of lightweight trailers to High reliability or redundancy required—no Most suitable for long-distance, high-
transfers trailers maximize payloads. way to unload trailers at the landfill if the volume hauls. Most suitable for hauls
and trailer- tipper fails. to large landfills (small to medium
mounted Ideal for rail-based container intermodal landfills not likely to have a tipper).
containers system. Tippers can be unstable if placed over
31
waste at landfill.
Open-top railcar Extremely rapid, large-volume unloading. Fixed unloading point requires reloading and Most suitable for a fixed-disposal
tippers some other form of transport from unloading method such as at a solid waste
point to final destination. incinerator.
• Emergency procedures.
3 For example, some states, tribes, or cities prohibit the disposal of yard wastes in landfills. Thus, grass clippings
would be prohibited in a mixed waste load.
material (e.g., waste, compostables, recy- viewed (such as with packer trucks), cubic
clables), destination of load. yards are generally based on the vehicle’s
capacity. Loads in cars and pickup trucks are
• Facility operating log: noting any unusual
typically charged a minimal flat fee.
events during the operating day.
• Complaint log: noting the date, time, com-
plaining party, nature of the complaint, and
Environmental Issues
Developing transfer stations that minimize
followup activity to address the complaint.
environmental impacts involves careful plan-
• Accidents or releases: details any accidents ning, designing, and operation. This section
or waste releases into the environment. focuses on neighborhood quality or public
nuisance issues and offers “good neighbor
• Testing results: such as tests for suspected
practices” to improve the public’s perception
unacceptable waste.
of the transfer station. Design and operational
• Environmental test results: such as surface issues regarding traffic, noise, odors, air emis-
water discharges, sewer discharges, air sions, water quality, vectors, and litter are dis-
emissions, ground-water, or noise tests. cussed below. Proper facility siting, design,
• Maintenance records: for mobile and fixed and operation can address and mitigate these
equipment. potential impacts on the surrounding natural
environment and the community.
• Employee health and safety reports.
Careful attention to these issues begins with
• Employee training and operator certifica- the initial planning and siting of a facility and
tion documentation. should continue with regular monitoring after
operations begin. Transfer station design must
Some transfer station operators, particularly at account for environmental issues regardless of
smaller facilities, find it necessary to record surrounding land use and zoning. Stations
only some of the above items. In order to sited in industrial or manufacturing zones are
avoid the cost of installing and operating a subject to the same environmental concerns
scale, some small and medium-size transfer and issues as stations located in more populat-
stations substitute estimated load volume (as ed zones. Minimizing the potentially negative
measured in cubic yards) instead of weighing aspects associated with these facilities requires
loads (in tons). When loads cannot be easily thoughtful design choices. Identifying and
Odors
MSW, food waste, and certain yard wastes
such as grass have a high potential for odor
generation. Odors might increase during
warm or wet weather. Thus, transfer stations
handling these wastes need to address odor
management based on current and projected
adjacent land uses. Odors can be managed
Surge pit separating public and commercial vehicles. Water sprays along the walls
with proper facility design and operating pro-
of the pit are used to suppress dust.
cedures, including:
• As with noise mitigation, increasing the dis-
• Avoiding traffic flows adjacent to noise- tance between the odor source and the
sensitive property. receiver effectively reduces the impact of
odors.
• Arranging the facility layout to eliminate
steep uphill grades for waste-hauling • Evaluating the prevailing wind direction to
trucks, as driving uphill can significantly determine building orientation and setback
increase noise levels. to adjacent properties.
• Facing building openings such as entrances • Carefully orienting the building and its
away from noise-sensitive adjoining prop- doorways with respect to odor-sensitive
erty. neighboring property and closing as many
doors as practical during operating hours.
• Considering alternatives for beeping back-
up alarms, such as strobe lights and prox- • Designing floors for easy cleanup, includ-
imity detectors (if state and local ing a concrete surface with a positive slope
regulations allow). to drainage systems. Eliminating crevices,
corners, and flat surfaces, which are hard to
• Confining noisy activities within specified
keep clean and where waste residue can
buildings or other enclosures. In particular,
accumulate.
enclose hydraulic power units associated
with compactors and rams in areas with • Sealing concrete and other semiporous sur-
acoustic silencing materials. Quieter equip- faces to prevent absorption of odor-produc-
ing residues.
T
his section describes the types of while others require certification of key per-
regulations that generally apply to sonnel. Some states also require compliance
transfer stations and addresses typi- with regional solid waste planning efforts or
cal regulatory compliance methods. demonstrations of “need.”
Appendix A provides a state-by-state
checklist of major transfer station regulatory
Applicable Regulations issues. Appendix A shows that:
Transfer stations are affected by a variety of
• All but five states require waste transfer
federal, state, tribal, and local regulations,
stations to have some type of permit, per-
including those related to noise, traffic impact
mit-by-rule, or state license to operate.
mitigation, land use, workplace safety, taxes,
employee right-to-know, and equal employ- • All 50 states have at least minimal operat-
ment opportunity that are applicable to any ing standards for waste transfer stations
other business or public operation. Many either through regulations, statutes, operat-
jurisdictions also have regulations specifically ing plans, or construction permits.
applicable to transfer stations. These regula- • Some states require analysis of transfer sta-
tions typically emphasize the protection of tion impacts under general environmental
public health and the environment. review procedures.
Federal Regulations
Local Regulations
No federal regulations exist that are specifical- Local regulation of transfer stations can take
ly applicable to transfer stations. EPA, howev- many forms. Typical regulatory bodies include
er, initiated a rulemaking process exclusively counties, cities, regional solid waste manage-
for marine waste transfer stations under
authority of the Shore Protection Act in 1994.
These rules would regulate vessels and
marine transfer stations in the U.S. coastal
waters. EPA is currently working with the U.S.
Coast Guard on finalizing these rules.
State Regulations
State solid waste regulatory programs usually
take primacy in transfer station permitting,
although local zoning and land use require-
ments apply as well. State regulations vary
widely. Some have no regulations specific to
transfer stations; others mention them as a
minor part of regulations that generally apply
to solid waste management; and others have
regulations specifically addressing transfer
station issues such as design standards, oper-
ating standards, and the maximum amount of
time that waste can be left on site. A few states
also require transfer stations to have closure
plans and to demonstrate financial assurance, Example of a state issued transfer station facility permit.
Facility Oversight 49
ment authorities, health departments, and air tions. The entity responsible for performing
pollution control authorities. inspections and the frequency and level of
detail of inspections vary widely around the
Counties, cities, and regional authorities
country. Some inspections are complaint driv-
often are required to prepare comprehensive
en, some occur on a regular frequency, and
solid waste management plans describing
some occur on a random basis. A typical
long-range plans for waste prevention, recy-
inspection involves a representative of the
cling, collection, processing (including transfer
local health department or state or tribal solid
stations), and disposal. Other local regulations
waste regulatory program walking through
likely to apply to transfer stations include
the facility, looking for improper waste stor-
zoning ordinances, noise ordinances, and traf-
age or handling methods and writing up a
fic impact analysis.
short notice of compliance or noncompliance.
Public health departments are involved
Other inspections for specific issues are also
with transfer stations because of the potential
conducted. Special inspections might target
health concerns if solid waste is improperly
workplace safety, proper storm-water runoff
managed. In some states, the state environ-
management, and compliance with applicable
mental protection agency delegates authority
roadway weight limits for transport vehicles.
to local health departments to oversee solid
waste management facilities, including trans-
fer stations. This typically includes overseeing Reporting
general compliance with a facility’s operating Some transfer station operators are required to
permit; regular cleaning of the tipping floor; compile monthly, quarterly, or annual reports
limits on the amount of waste the facility can for submission to regulatory agencies and host
accept; and employment of adequate meas- communities. These reports typically include
ures to prevent vectors such as rats, birds, and the following information:
flies from contacting waste.
• Weight (tons) and loads (number of cus-
Local or regional air pollution control tomers) received at the transfer station each
authorities often regulate odor, dust, and vehi- month. This sometimes includes details
cle exhaust emissions at transfer stations. Air such as day of the week, time of day, type
pollution control agencies might regulate of waste, name of hauler, and origin of
chemicals used to control odor, exhaust from waste.
vents on the facility’s roof or walls, and
• Weight (tons) and loads (number of transfer
whether dusty loads can be delivered to the
truck shipments) shipped from the transfer
transfer station. The local sanitary district often
station each month. This sometimes
establishes waste water standards and might
includes a breakdown by time shipped,
be involved in storm water management and
type of waste, and the final destination of
protection.
the waste.
50 Facility Oversight
Resources
Leon County, Florida. Leon County Solid Waste Transfer Station: Noise Study Report. February 2000
(Draft).
National Environmental Justice Advisory Council. 2000. A Regulatory Strategy for Siting and
Operating Waste Transfer Stations, (EPA500-R-00-001). Washington, DC.
Solid Waste Association of North America. 2000. Certification Course Manual: Managing Transfer
Station Systems. SWANA. Washington, DC.
Tchobauoglous, George, Hilary Theisen, and Samuel A. Vigil. 1993. Integrated Solid Waste
Management: Engineering Principles and Management Issues. McGraw-Hill Companies.
U.S. EPA, Office of Solid Waste and Emergency Response. 2000. Waster Transfer Stations: Involved
Citizens Make the Difference, (EPA530-K-01-003). Washington, DC.
U.S. EPA, Office of Solid Waste and Emergency Response. 1995. Decision-Maker’s Guide to Solid
Waste Management, Second Edition (EPA 530-R-95-023). Washington, DC.
DuPage County Solid Waste Department. 1998. Solid Waste Transfer in Illinois: A Citizen’s
Handbook on Planning, Siting and Technology. Weaver Boos & Gordon, Inc. (For information on
ordering copies of the DuPage County publication entitled Solid Waste Transfer in Illinois: A
Citizen’s Handbook on Planning, Siting and Technology contact Kevin T. Dixon, Director, Solid
Waste Department, DuPage County Center, 421 N. Country Farm Road, Wheaton, Illinois
60187, telephone (630)682-7373.)
Resources 51
Glossary of Terms and
Acronyms
Baler: This technology compresses waste into Host community benefits: A transfer station
high-density, self-contained units (bales) of or landfill operator can offer specific benefits
either waste or recyclables. Baled waste is to the community selected for a proposed
transported on flatbed trailers (as opposed to facility. The benefits are listed in a Host
transfer trailers) and is most often sent to a Community Agreement. Benefits can include
“balefill” that has special equipment (e.g., cash, free tipping, highway improvements,
forklifts). and tax reductions.
Buffer zone (also setback): The distance Household hazardous wastes (HHW): HHW
between the transfer station or roadways and come from residences, are generally produced
adjacent properties; often used for screening. in small quantities, and consist of common
household discards such as paints, solvents,
herbicides, pesticides, and batteries.
Collection vehicle: Residential collection vehi-
cles include front-loading and rear-loading
garbage trucks, as well as special trucks with Loadout: The process of loading outbound
compartments used to pickup source-separat- transfer trailers with waste; or loading trucks
ed recyclables. Commercial (businesses), insti- with recyclables destined for the market.
tutional (hospitals and schools), and industrial
(plants) waste, as well as C&D waste, is often
Municipal solid waste (MSW): Generally
discarded in rolloff boxes, which are dropped
defined as discards routinely collected from
at the facility and then collected on schedule.
homes, businesses, and institutions, and the
nonhazardous discards from industries.
Construction and demolition debris (C&D):
Includes broken concrete, wood waste,
Queuing distance: The space provided for
asphalt, rubble. This material can often be sep-
incoming trucks to wait in line.
arated for beneficial use.
Tipping floor: The floor of the transfer station Waste diversion: The process of separating
where waste is unloaded (tipped) for inspec- certain materials at the transfer station to
tion, sorting, and loading. avoid the cost of hauling and the tipping fee
at the landfill.
Tons per day (TPD): The most common unit
of measurement for waste generation, trans- Waste screening: Inspecting incoming wastes
fer, and disposal. Accurate TPD measure- to preclude transport of hazardous wastes,
ments require a scale; conversion from “cubic dangerous substances, or materials that are
yards” without a scale involves estimated incompatible with transfer station or landfill
density factors. operations.
T
he table starting on page A-2 is state regulations stipulate that a transfer sta-
designed to serve as a quick refer- tion operator must be a “qualified solid waste
ence guide and comparative index manager” but do not have requirements for
of all state transfer station regula- any specific type of certification.
tions. Almost all of these regula-
Storage Restrictions. Many states have estab-
tions are available over the Internet, and the
lished time limits on how long waste may
URLs are provided at the end of this section.
remain in a transfer station. Storage time
Permit Requirements. Nearly all states require restrictions vary from state to state, and some-
transfer facilities to obtain a permit before times even within a state, depending upon the
beginning operations. The vast majority of size of the transfer station.
states issue standard permits after a transfer sta-
Recordkeeping Requirements. The majority
tion’s application has been reviewed and
of states require a transfer station to maintain
approved. A few states have permit-by-rule pro-
onsite records of all incoming and outgoing
visions, which allow transfer stations to forego
waste as well as copies of the facility permit,
the application process by demonstrating com-
operating plan, contingency plan, and proof of
pliance with a set of designated standards. Of
financial assurance, when such things are
the states not requiring permits for transfer sta-
applicable.
tions, about half require the facility to register
with the state prior to beginning operation. Reporting Requirements. Many states require
transfer stations to submit reports at least
Siting Requirements. Siting requirements
annually to the state environmental agency.
refer to any additional regulatory require-
These reports often include information such as
ments beyond relevant and applicable state or
the name and location of the transfer station,
local zoning requirements or conditions. Siting
the amounts and types of waste accepted, and
requirements could include prohibitions
the source and final destination of this waste.
against siting in or near wetlands, flood
plains, endangered species habitats, airports, Monitoring Requirements. Monitoring refers
or other protected sites. to any surface water, soil, or air compliance
monitoring that a transfer station may be
Design Standards. Nearly all states have at
required to perform by its state.
least minimal design criteria for transfer sta-
tions. These requirements typically set stan- Closure Requirements. Closure requirements
dards for waste receiving areas and include standards or timetables for removing
waste-storage areas that include building wastes and cleaning the transfer station site
structural features, access control, vector con- after the facility stops receiving waste and per-
trol, and dust and odor controls. manently ends operations. Most states with
closure requirements require transfer stations
Operational Standards. These standards estab-
to remove all wastes and close the facility in a
lish how the transfer station will be run and
manner that eliminates any threats to human
how wastes will be handled. Standards often
health and the environment and minimizes
include hours of operation, safety issues, litter
the need for further maintenance.
control, dust and odor control, disease vector
control, facility cleaning/sanitation practices, Financial Assurance Requirements. Some states
waste removal, traffic control, and contingencies. require transfer stations to demonstrate that they
have sufficient funds to properly close the facili-
Operator Certification. Only five states have
ty when it ceases operation. Financial assurance
mandatory operator certification for transfer
mechanisms often include trust funds, insurance
station operators (Arkansas, New Hampshire,
policies, letters of credit, or other financial tests.
New Mexico, New York, and Ohio). Other
No No No No No No
No No No No No No
No No No No Yes No
No Yes No No Yes No
Yes - Loaded into Yes Yes - Annual, by Possible - At state’s Yes Yes
transfer vehicle March 1 discretion
next day