12.

GAUGE CLUSTER

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12.1

CONFIGURATION OF DISPLAY

NORMAL DISPLAY
DISPLAY SCREEN SELECTOR SWITCH

The number of the title of descriptions

ENGINE SPEED LIFTING HEIGHT 3 (1)

DISPLAY SCREEN SELECTOR SWITCH

DISPLAY SCREEN SELECTOR SWITCH

Displayed only when the double drum switch is ON side. When the double drum switch is OFF side, this display screen is skipped.

ENGINE SPEED PAY OUT BALANCE 3 (6)

DISPLAY SCREEN SELECTOR SWITCH

Push the check switch for 5 seconds.

DISPLAY SCREEN SELECTOR SWITCH

ALTERATION OF ENGINE OIL CHANGE INTERVAL 5

Setting switch

ENGINE OIL CHANGE INTERVAL 3 (2)

DISPLAY SCREEN SELECTOR SWITCH

DISPLAY SCREEN SELECTOR SWITCH

Push the check switch for 5 seconds.

Displayed only when the machine is equipped with the wind sensor in the optional setup.

WIND ALARM SET 7

Setting switch

WIND SENSOR 3 (5)

DISPLAY SCREEN SELECTOR SWITCH

DISPLAY SCREEN SELECTOR SWITCH

Displayed only when the machine is equipped with the lifting height indicator in the optional setup.

ADJUSTMENT NUMBER OF WIRE ROPE LAYERS ON FRONT DRUM 6 (2)

Push the check switch for 5 seconds.

Setting switch

NUMBER OF WIRE ROPE LAYERS ON FRONT DRUM 3 (3)

DISPLAY SCREEN SELECTOR SWITCH DISPLAY SCREEN SELECTOR SWITCH

FAULT INDICATOR
FAULTY

NORMAL Automatic indicate

WARNING 4 (1)

ADJUSTMENT NUMBER OF WIRE ROPE LAYERS ON REAR DRUM 6 (2)

Push the check switch for 5 seconds.

Setting switch

NUMBER OF WIRE ROPE LAYERS ON REAR DRUM 3 (4)

Setting switch

SELF CHECK 4 (2)

Push the zero switch for 5 seconds.

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12.2

PRIORITY

1. All the display items are divided into seven groups, A to G. The priority is given to them in the alphabetical order, A (highest) to G (lowest). 2. While the items in higher priority groups are displayed on the screen of the gauge cluster, the items in lower priority groups are not displayed. For example, while the "M/L stop release" (in the group A) is displayed on the screen, the "self check function" (in the ground E) is not displayed. The items in lower priority groups are displayed after the display of the items in higher priority groups is ended. 3. When some items in the same group are required to be displayed, they are displayed by turns. 4. The normal display is replaced by the display of the items in higher priority groups, since the normal display has the lowest priority. It can be forcibly displayed with flashing by pushing the zero switch, and holding it for 5 seconds or longer.

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Input signal for total controller *1 Priority No. Display items CPU MECHATRO FAILURE (H-1) M/L STOP RELEASE (H-2) M/L BYPASS (W-21) ENGAGE THE DRUM LOCK (W-31) ENGINE PREHEAT (W-1) FINISH PREHEAT (W-2) Fault log display Mechatronic adjustment Status display 0 Water tempera11 ENGINE WATER TEMP (W-8) D 12 OVER HEAT (G-25) 13 14 15 ENGINE OIL FILTER (W-9) 16 ENGINE AIR CREANER (W-10) E 17 Self check function 18 CHARGING PROBLEM (W-3) 1 munication exceeds 05 hx 20 RADIATOR WATER LVL (W-6) F 21 CONTROL MAIN PRESS (W-4) 22 HYD OIL TEMP (W-12) 23 24 25 27 HOOK RAISE STOP REL. (W-19) 28 BOOM RAISE STOP REL. (W-20) G 30 MOISTURE DETECTION OF THE FUEL FILTER (G-25) *4 By communication with M/L By communication with M/L O O O O O O O O 0 1 munication is 05 hx or less 0 0 0 O O O O O O O O O O O O O O 0 0 O O O O O O 105C (221 F) 0 Water temperaO O O O O O more (221 F) 1 O O Disappeared from screen Normal communication 1 Displayed on screen Faulty communication 1 1 1 Detection condition Standstill E/G O O O O O O Running E/G O O O O O O

Input delay *2 O O -

Buzzer alarm *3 O

1 A 2 3 4 B 5 6 7 C 8 9

By communication with M/L

10 ENGINE OIL PRESS (W-5)

ture is less than ture is 105C or

Fuel gauge com- Fuel gauge com19 LOW FUEL LEVEL (W-11)

- : Open level

*1. Input signal *2. Input delay *3. Buzzer alarm

1 : +24 V level : 5.0 sec.

0 : GND level O : 1.5sec.

- : No delay

: Buzzer sounds emission intermittently continues for 0.2 sec. with intervals of 0.3 sec (it cannot be stopped with the buzzer stop switch). O : Buzzer sounds emission intermittently continues for 0.5 sec. with intervals of 0.5 sec (it can be stopped with the buzzer stop switch). : Buzzer sounds emission intermittently continues for 0.2 sec. with intervals of 0.3 sec., and is stopped 5 sec. later. Blank: None *4. Normal display for other items except (G-25).

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12.3

STATUS DISPLAY
No.1 MAIN CONT. P/N JG30S00001D1 PROGRAM VER VER 0.07

The current machine statuses can be displayed on the liquid crystal display screen of the gauge cluster by using the data from the total controller. Fifty-two types of display screens are available {refer to CONTENTS OF STATUS DISPLAY (Main total controller), CONTENTS OF STATUS DISPLAY (Sub total controller)}.

Procedures 1. Start the engine. 2. Push both of the check switch and buzzer switch at the same time, and hold them for 5 seconds or longer. First, the No.1 items, parts code of the total controller and program version, are displayed. While the items in the group A or B are displayed, the machine does not enter the status display mode. Correct the conditions that lead to the display of the items in group A or B. 3. Whenever the display screen selector switch is pushed, the screen is scrolled up once, while it is scrolled down once whenever the display screen selector switch is pushed. When the display screen selector switch or is left pushed, the screen is scrolled continuously. 4. To end the status display mode, push the setting switch. Then, the screen returns to the normal display. 5. If the key switch is not set to the "OFF" position and the status display mode is actuated again, the screen which had been displayed just before the normal screen was returned appears. If the key switch is set to the "OFF" position, the No.1 screen appears.
CHECK SWITCH BUZZER SWITCH SETTING SWITCH DISPLAY SCREEN SELECTOR () SWITCH

The STATUS DISPLAY can display the status of the main total controller or the status of the sub total controller. It is selected which status is displayed on the screen by the monitor display selector switch. The monitor display selector switch is located at the switch panel on left side wall in operator's cabin.

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12. GAUGE CLUSTER CONTENTS OF STATUS DISPLAY (Main total controller)

Display example NO. 1 MAIN CONT. P/N JG30S00001D1 PROGRAM VER VER 0.07 NO. 2 ENGINE SET MEAS 2205 2201 The setting value is changed depending on the positions of the hand throttle or foot throttle. Low 710 to 790 rpm High 2060 to 2140 rpm *The part number and version vary by model and specification. Use Operation instruction Range of indicated values Remarks

ENGINE PRS. LIVE No.3 A-7 GRIP VOLT. POS. 4.2V 100% The values are changed depending on the hand throttle operation, low or high.

With E/G oil pressure: LIVE No E/G oil pressure: DEAD The components are norLow 0.5V 0% High 5.0V 100% mal if the values of the "POS." are changed between 0 and 100% when the E/G speed is changed between low and high. *If they are not changed to 0 or 100%, re-adjust.

MOTOR STEP 256 POS. No.4 STEP. MOTOR F-1 COIL-A F-2 COIL-B LIMIT No.5 DIGITAL OUTPUT C-1 COMP. MEAS. C-2 COMP. MEAS. No.6 DIGITAL OUTPUT C-3 COMP. MEAS C-4 COMP. MEAS. No.7 DIGITAL OUTPUT MAIN PUMP INCHING C-5 COMP. MEAS. C-6 COMP. MEAS. No.8 DIGITAL OUTPUT C-7 COMP. MEAS. C-8 COMP. MEAS. OFF OFF OFF LEVER SELECTION OFF PATTERN CHANGE SOL.2 Conditions other than the above. OFF LEVER SELECTION PATTERN CHANGE SOL.1 OFF OFF The state of lever selection pattern change solenoid 1 (SOL75) is displayed. When the lever selection pattern is W1 winch and W3 winch. Conditions other than the above. The state of lever selection pattern change solenoid 2 (SOL76) is displayed. When the lever selection pattern is W1 winch and W3 winch. ON ON OFF SOL. When the main, aux., and third winch control levers are at the neutral positions and the inching switch is turned on. Conditions other than the above, or in the free fall mode. ON OFF OFF OFF OFF OFF The boom control lever is at the neutral position, or the inching BOOM PUMP INCHING SOL. switch is turned on. When the conditions other than the above are not satisfied. ON OFF SPARE OFF OFF SPARE SPARE 1.0A 1.1A OFF NO USE COMMAND TO ECU The set valves are changed depending on the position of the throttle. Low 1.0V High 4.0V 100% NO USE

Although the unit shown on the display is "A", the actual unit is "V".

* COMP.: command value from controller * MEAS.: feed back value The fault (disconnection) is indicated by displaying the following codes COMP.OFF MEAS.ON Connector voltage ON : 24 V OFF : 6 to 8V (disconnection) Check procedures 1) Measure the voltage at the connector. 2) Measure the resistance of the solenoid valves. 3) Replace with nearby solenoid valves and connectors.

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Display example NO. 9 DIGITAL OUTPUT C-9 COMP. MEAS. C-10 COMP. MEAS. NO. 10 DIGITAL OUTPUT C-11 COMP. MEAS. C-12 COMP. MEAS. NO.11 DIGITAL OUTPUT C-13 COMP. MEAS. C-14 COMP. MEAS. NO.12 DIGITAL OUTPUT C-15 COMP. MEAS. OFF OFF H1 WINCH MOTOR BOOST SOL. OFF OFF OFF SPARE OFF Status of the H1 winch motor boost solenoid valve (SOL-15) is displayed. The H1 winch lever is at the neutral position. The H1 winch lever is not at the neutral position. ON OFF The code is changed to the "ON" 1 sec. later When the H1 winch lever is returned to the neutral position. Status of the H2 winch motor boost solenoid valve (SOL-16) is displayed. The H2 winch lever is at the neutral position. H2 WINCH MOTOR BOOST SOL. The H2 winch lever is not at the neutral position. OFF The code is changed to the "ON" 1 sec. later When the H2 winch lever is returned to the neutral position. NO.13 DIGITAL OUTPUT C-17 COMP. MEAS. OFF OFF W1 WINCH MOTOR BOOST SOL. Status of the W1 winch motor boost solenoid valve (SOL-19) is displayed. The W1 winch lever is at the neutral position. The W1 winch lever is not at the neutral position. ON OFF The code is changed to the "ON" 1 sec. later When the W1 winch lever is returned to the neutral position. C-18 COMP. MEAS. OFF OFF H1 WINCH TURN GRIP Motion of the H1 winch drum turn detection grip is displayed. (If the lever is not at the neutral position within 1 sec., the "OFF" code remains displayed.) Display of the "ON" and "OFF" is repeated with the drum rotation. The repeating speed of the Turn on the drum turn switch, and raise or lower the H1 winch. "ON" and "OFF" codes display is proportional to the drum rotation speed. (If the lever is not at the neutral position within 1 sec., the "OFF" code remains displayed.) ON 3) (If the lever is not at the neutral position within 1 sec., the "OFF" code remains displayed.) C-16 COMP. MEAS. OFF OFF SPARE The fault (disconnection) is indicated by displaying the following codes COMP.OFF MEAS.ON Connector voltage ON : 24 V OFF : 6 to 8V (disconnection) Check procedures 1) Measure the voltage at the connector. 2) Measure the resistance of the solenoid valves. Replace with nearby solenoid valves and connectors. * MEAS.: feed back value OFF OFF * COMP.: command value from controller NO USE OFF SPARE OFF Use Operation instruction Range of indicated values Remarks

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Display example NO.14 DIGITAL OUTPUT C-19 COMP. MEAS. C-20 COMP. MEAS. NO.15 DIGITAL OUTPUT C-21 COMP. MEAS. C-22 COMP. MEAS. NO.16 DIGITAL OUTPUT C-23 COMP. SPARE MEAS. C-24 COMP. MEAS. NO.17 DIGITAL OUTPUT C-25 COMP. SPARE MEAS. C-26 COMP. MEAS. NO.18 DIGITAL OUTPUT C-27 COMP. MEAS. C-28 COMP. MEAS. OFF OFF LEVER SELECTION PATTERN INDICATOR LAMP(W2 & W3) LEVER SELECTION PATTERN INDICATOR LAMP(W1 & W2) conditions other than the above. OFF When the lever selection pattern is W2 winch and W3 winch. conditions other than the above. When the lever selection pattern is W1 winch and W2 winch. ON OFF ON OFF OFF LEVER SELECTION PATTERN INDICATOR LAMP (W1 & W3) When the lever selection pattern is W1 winch and W3 winch. conditions other than the above. ON 3) OFF Check procedures 1) Measure the voltage at the connector. 2) Measure the resistance of the solenoid valves. Replace with nearby solenoid valves and connectors. SPARE Connector voltage ON : 24 V OFF : 6 to 8V (disconnection) OFF OFF OFF SPARE OFF SPARE * MEAS.: feed back value The fault (disconnection) is indicated by displaying the following codes COMP.OFF MEAS.ON OFF OFF OFF SPARE OFF * COMP.: command value from controller H2 WINCH TURN GRIP Motion of the H2 winch drum turn detection grip is displayed. Use Operation instruction Range of indicated values Display of the "ON" and "OFF" is repeated with the drum rotation. The repeating speed of the "ON" and "OFF" codes display is proportional Turn on the drum turn switch, and raise or lower the H2 winch. to the drum rotation speed. Remarks

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Display example NO.19 PROPO-VALVE D-1 W1 DRUM RAISE SPEED CONTROL COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.20 PROPO-VALVE D-2 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.21 The value is changed according to the speed adjusting trimPROPO-VALVE H1 DRUM HOIST D-3 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.22 PROPO-VALVE D-4 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP The value is changed when the lever interlock is actuated. NO.23 PROPO-VALVE D-5 COMP. 600mA 4.5MP H2 DRUM HOIST MEAS. 600mA 4.5MP SPEED CONTROL When hook overhoist is released. The value is changed when the main winch raising is stopped (due to overroast). The value is changed when the lever interlock is actuated. NO.24 PROPO-VALVE D-6 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP The value is changed when the lever interlock is actuated. NO.25 PROPO-VALVE D-7 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP W2 DRUM RAISE SPEED CONTROL The value is changed according to the speed adjusting trimmer value. *It is inapplicable if the jib is in the deceleration range. E/G Low E/G High H2 DRUM LOWER SPEED CONTROL The value is changed according to the speed adjusting trimmer value. The value is changed according to the speed adjusting trimmer value. H1 DRUM LOWER SPEED CONTROL The value is changed according to the speed adjusting trimmer value. SPEED CONTROL When hook overhoist is released. The value is changed when the main winch raising is stopped (due to overroast). The value is changed when the lever interlock is actuated. mer value. W1 DRUM LOWER SPEED CONTROL The value is changed when the boom lowering is slowly stopped (due to overload and boom lower limit). The value is changed when the lever interlock is actuated. The current at the proportional valve is decreased to 150 mA in approximately 1.5 sec. At the stop: 150mA Trimmer voltage 0V 1.5V 4.5V 5.0V Proportional valve current 345mA 345mA 570mA 625mA * COMP.: command value from controller *MEAS.: At the stop: 150mA Trimmer voltage 0V 1.5V 4.5V 5.0V At the stop: 150mA Trimmer voltage 0V 1.5V 4.5V 5.0V Proportional valve current Check procedures 345mA 345mA 570mA 625mA 2) 1) Measure the current value at the connector clamp with a meter. Measure the voltage of the controller internal detection resistance. 3) Trimmer voltage 0V 1.5V 4.5V 5.0V At the stop: 150mA Trimmer min. value 379mA 439mA Trimmer max. value 625mA 625mA Proportional valve current 345mA 345mA 570mA 625mA Measure the proportional valve resistance. 4) Replace with nearby solenoid valves and connectors. Proportional valve current 345mA 345mA 570mA 625mA feed back value The components are normal if the values of the "MEAS" are increased according to the changes in the values of the "COMP.". The value is changed according to the speed adjusting trimmer value. E/G Low E/G High The value is changed when the boom raising is stopped (due to boom upper limit). The value is changed when the lever interlock is actuated. Use Operation instruction The value is changed according to the speed adjusting trimmer value. *It is inapplicable if the boom is in the deceleration range. E/G Low E/G High Range of indicated values Trimmer min. value 410mA 460mA Trimmer max. value 625mA 625mA Remarks

The current at the proportional valve is decreased to 150 mA depending on the boom angle. At the stop: 150mA Trimmer min. value 410mA 460mA Trimmer max. value 625mA 625mA

When the hook overhoist is released : 375mA At the stop: 150mA

When the hook overhoist is released : 375mA At the stop: 150mA At the stop: 150mA

The value is changed when the jib raising is stopped (due to The current at the proportional valve is dejib upper limit). The value is changed when the lever interlock is actuated. creased to 150 mA depending on the jib angle. At the stop: 150mA Trimmer min. value E/G Low E/G High (due to overload and jib lower limit). The value is changed when the lever interlock is actuated. 379mA 439mA Trimmer max. value 625mA 625mA

NO.26 PROPO-VALVE D-8 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP W2 DRUM LOWER SPEED CONTROL The value is changed according to the speed adjusting trimmer value.

The value is changed when the jib lowering is slowly stopped The current at the proportional valve is decreased to 150 mA in approximately 1.5 sec. At the stop: 150mA

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Display example NO.27 PROPO-VALVE D-9 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP H1 MOTOR CONTROL Inching switch is in the "ON" status. When the conditions shown below are satisfied, the output is fluctuated depending on the status of the speed adjustment trimmer, engine running, and the operation of lever. NO.28 PROPO-VALVE D10 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP H2 MOTOR CONTROL Inching switch is in the "ON" status. When the conditions shown below are satisfied, the output is fluctuated depending on the status of the speed adjustment trimmer, engine running, and the operation of lever. NO.29 PROPO-VALVE D-11 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP W3 DRUM RAISE SPEED CONTROL The value is changed according to the speed adjusting trimmer value. *It is inapplicable if the HL mast is in the deceler- E/G Low ation range. E/G High Trimmer min. value 379mA 439mA Trimmer max. value 625mA 625mA 300mA (constant) Trimmer voltatg 0V 1.5V 5.0V Proportional valve current 300mA 300-700mA 300-700mA 300mA (constant) Use Operation instruction Range of indicated values Trimmer voltage 0V 1.5V 5.0V Proportional valve current 300mA 300 to 700mA 300 to 700mA Remarks

The value is changed when the HL mast raising is stopped (due to HL mast upper limit). The value is changed when the lever interlock is actuated.

The current at the proportional valve is decreased to 150 mA depending on the HL mast angle. At the stop: 150mA Smaller value shown in the left is effective during hoisting and lowering.

NO.30 PROPO-VALVE D-12 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO. 31 PROPO-VALVE D-13 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.32 PROPO-VALVE D-14 COM. 600mA 4.5MP W3 DRUM LOWER SPEED CONTROL MEAS. 600mA 4.5MP The value is changed according to the speed adjusting trimmer value. E/G Low E/G High The value is changed when the HL mast lowering is slowly stopped (due to overload and HL mast lower limit). The value is changed when the lever interlock is actuated. NO.33 PROPO-VALVE D-15 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP W1 MOTOR CONTROL When the hold pressure of the W1 motor continues 0.5 sec with 33.3 MPa or more. It returns with hold pressure 22.5MPa or less. 250mA (constant) Trimmer min. value 379mA 439mA Trimmer max. value 625mA 625mA SPARE SPARE

The current at the proportional valve is decreased to 150 mA in approximately 1.5 sec. At the stop: 150mA Trimmer voltage 0V 1.5V 5.0V Proportional valve current 250mA 250 to 600mA 250 to 600mA

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Display example NO.34 ANALOG INPUT A-1 A-2 A-3 A-4 NO.35 ANALOG INPUT A-5 A-6 A-7 A-8 NO.36 ANALOG INPUT A-9 3.5V W3 DRUM HOIST PRESS. SENSOR A-10 3.5V W3 DRUM LOWER PRESS. SENSOR W1 DRUM MOTOR A-11 3.5V CONTROL PRESS. SENSOR A-12 3.5V W2 DRUM SPEED The value is changed according to the W2 winch drum speed adjusting trimmer value. Trimmer min. value 0.5V Trimmer max. value 5V 0 to 50MPa : 0.5 to 4.5V The lever is the neutral position. The lever is fully operated. The lever is the neutral position. The lever is fully operated. 0.5V 4.3V 0.5V 4.3V 3.5V 3.5V 3.5V 3.5V SPARE W3 DRUM SPEED SPARE SPARE The value is changed according to the W3 winch drum speed adjusting trimmer value. Trimmer min. value 0.5V Trimmer max. value 5V 3.5V 3.5V 3.5V 3.5V H1 DRUM SPEED H2 DRUM SPEED W1 DRUM SPEED SPARE The value is changed according to the H1 winch drum speed adjusting trimmer value. The value is changed according to the H2 winch drum speed adjusting trimmer value. The value is changed according to the W1 winch drum speed adjusting trimmer value. Trimmer min. value 0.5V Trimmer min. value 0.5V Trimmer min. value 0.5V Trimmer max. value 5V Trimmer max. value 5V Trimmer max. value 5V The components are normal if the output is changed according to the changes in the potentiometer output. Check procedure 1) Measure the voltage at the connector. *Voltage potentiometeroutput Use Operation instruction Range of indicated values Remarks

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Display example NO.37 ANALOG INPUT A-13 3.5V H1 DRUM HOIST PRESS. SENSOR H1 DRUM LOWER PRESS. SENSOR H2 DRUM HOIST PRESS. SENSOR H2 DRUM LOWER PRESS. SENSOR The lever is at the neutral position. The lever is fully operated. The lever is at the neutral position. The lever is fully operated. The lever is at the neutral position. The lever is fully operated. The lever is at the neutral position. The lever is fully operated. 0.5V 4.3V 0.5V 4.3V 0.5V 4.3V 0.5V 4.3V * The components are normal if the values are changed when the reW2 DRUM HOIST PRESS. SENSOR W2 DRUM LOWER PRESS. SENSOR INCLINATION SENSOR (X) INCLINATION SENSOR (Y) The lever is at the neutral position. The lever is fully operated. The lever is at the neutral position. The lever is fully operated. 0.5V 4.6V 0.5V 4.6V -10 to +10 : 1 to 5V -10 to +10 : 1 to 5V Check procedure: Replace with another sensor. After the replacement. Eif the indicated value is changed: the sensor is faulty. SPARE WIND SPEED SENSOR W1 RAISE PRESS. SENSOR The lever is at the neutral position. The lever is fully operated. 0.5V 4.3V 0m 90m 0V 1.6195V Eif the indicated value is not changed: the harness or controller is faulty. spective conditions are satisfied. Use Operation instruction Range of indicated values Remarks

A-14

3.5V

A-15

3.5V

A-16 NO.38

3.5V

ANALOG INPUT A-17 3.5V

A-18 A-19 A-20 NO.39

3.5V 1.5V 1.5V

ANALOG INPUT A-21 A-22 A-23 A-24 NO.40 ANALOG INPUT A-25 A-26 NO.41 DIGITAL INPUT B-1 B-2 B-3 B-4 OFF OFF OFF OFF OPERATION LEVER PATTERN 1 SPARE DOUBLE DRUM SPARE The double drum function is switched. Double drum : ON Normal : OFF 3.5V 3.5V W1 LOWER PRESS. SENSOR SPARE The lever is at the neutral position. The lever is fully operated. 0.5V 4.3V 3.5V 3.5V 3.5V 3.5V

* The components are The operation lever pattern is switched. ON : ON ON : OFF normal if the values are changed when the respective conditions are satisfied.

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Display example NO.42 DIGITAL INPUT B-5 B-6 B-7 B-8 NO.43 DIGITAL INPUT B-9 B-10 B-11 B-12 NO.44 DIGITAL INPUT B-13 B-14 B-15 B-16 NO.45 DIGITAL INPUT B-17 B-18 B-19 B-20 NO.46 DIGITAL INPUT B-21 B-22 B-23 B-24 NO.47 DIGITAL INPUT B-25 B-26 B-27 B-28 OFF OFF OFF OFF W2 DRUM LOWER STOP SIGNAL TRAVEL SIGNAL W3 DRUM LOWER STOP SIGNAL LMI BYPASS When the machine is in the overload or ATB status, or the W2 drum exceeds the working area limit. The displayed code is changed depending on the operation of the travel lever. When the machine is in the overload or ATB status, or the W3 drum exceeds the working area limit. The LMI bypass switch is effective. Stop : ON Operation : ON Stop : ON Effective: ON Usually : OFF Normal : OFF Usually: OFF Ineffective: OFF *1 OFF OFF OFF OFF H1 DRUM HOIST STOP SIGNAL H2 DRUM HOIST STOP SIGNAL CARRY OVER SOL SPARE When the machine is in the overload or ATB status. When the machine is in the overload or ATB status. The state of carry-over solenoid. Stop : ON Stop : ON Energy : ON Usually : OFF Usually : OFF Disenergy : OFF OFF OFF OFF OFF H2 LOWER STOP SIGNAL W1 RAISE SLOW DOWN SIGNAL W3 RAISE SLOW DOWN SIGNAL H1 LOWER STOP SIGNAL When the H2 winch drum wire rope over-unwinding prevention function is actuated. 10 degrees to the boom upper limit 10 degrees to the boom upper limit When the H1 winch drum wire rope over-unwinding prevention function is actuated. Stop : ON Deceleration : ON Deceleration : ON Stop : ON Usually : OFF Normal : OFF Normal : OFF Usually : OFF OFF OFF OFF OFF ENGINE OIL PRESSURE SWITCH INCHING SPEED W1 DRUM RAISE STOP SIGNAL W1 DRUM LOWER STOP SIGNAL The displayed code is changed depending on the status of the engine. Speed changes according to the position of the inching speed switch When the W1 drum is raised up to the upper limit height. When the machine is in the overload or ATB status, or the W1 drum exceeds the working area limit. E/G is stopped : ON Inching : ON Stop : ON Stop : ON E/G is running : OFF Normal : OFF Usually : OFF Usually : OFF * The components are normal if the values are changed when the respective conditions are satisfied. OFF OFF OFF OFF SPARE IGN. SWITCH SPARE H3 FEATHERING RELEASE When the H3 drum is operated. Release : ON Usually : OFF The displayed code is changed depending on the position of the ignition switch. IGNITION ON : ON IGNITION OFF : OFF OFF OFF OFF OFF W3 DRUM RAISE STOP SIGNAL W2 DRUM RAISING DECELERATION DRUM TURN GRIP SWITCH When the W3 drum is raised up to the upper limit height. With deceleration signal : ON Winch drum detection grip ON/OFF switch. Stop : ON Deceleration : ON ON : ON Usually : OFF Normal : OFF OFF : OFF Use Operation instruction Range of indicated values Remarks

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Display example NO.48 DIGITAL INPUT B-29 B-30 B-31 B-32 NO.49 DIGITAL INPUT B-33 B-34 B-35 B-36 NO.50 DIGITAL INPUT B-37 B-38 B-39 B-40 NO.51 DIGITAL INPUT B-41 B-42 B-43 B-44 NO.52 DIGITAL INPUT B-45 B-46 OFF OFF SPARE FUEL FILTER Moisture in the fuel filter is detected. Defection : ON Usually : OFF OFF OFF OFF OFF CLUSTER GAUGE DISPLAY SWITCH ENGINE PREHEAT SPARE SPARE The controller on the side displayed to the cluster gauge is selected. The displayed code is changed depending on the position of the ignition switch. Main : ON Glow position : ON Sub : OFF Other positions : OFF OFF OFF OFF OFF HYD. OIL TEMP. CONTROL PRIMARY PRESSURE SPARE SPARE The displayed code is changed depending on the hydraulic oil temperature. The displayed code is changed depending on the primary pressure. Specified level or higher : ON Specified level or higher : ON Specified level or lower : OFF Specified level or lower : OFF OFF OFF OFF OFF RADIATOR LEVEL SENSOR GENERATION SIGNAL ENGINE OIL FILTER AIR CLEANER The displayed code is changed depending on the level of remaining cooling water. The displayed code is changed depending on the generation signal of the alternator. The displayed code is changed depending on clogs of the engine oil filter. Clogging of the E/G air cleaner is detected. Specified level or lower : ON E/G ON : ON Clog : ON Defection : ON Specified level or higher : OFF E/G OFF : OFF Normal : OFF Usually : OFF * The components are normal if the values are changed when the respective conditions are satisfied. OFF OFF OFF OFF H3 DRUM RAISE STOP SIGNGL FUNCTION LOCK LIGHT FOR CLUSTER GAUGE OPERATION LEVER PATTERN 6 When the machine is in the overload or ATB status. The value is changed when the function lock lever is operated. The backlight of the cluster gauge is switched by the position of the switch of the head light. The operation lever pattern is switched. Stop : ON Release : ON ON : ON ON : ON Usually : OFF Lock : OFF OFF : OFF OFF : OFF Use Operation instruction Range of indicated values Remarks

* 1The LMI bypass switch is effective ("ON" is displayed) only when it is set to the "Bypass" position and the LMI is malfunctioned, and it is ineffective even if it is set to the "ON" position when the LMI operates normally.

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12. GAUGE CLUSTER CONTENTS OF STATUS DISPLAY (Sub total controller)

Display example NO. 1 MAIN CONT. P/N JG30S00002D1 PROGRAM VER VER 0.05 NO. 2 ENGINE SET MEAS 2205 2201 The setting value is changed depending on the positions of the hand throttle or foot throttle. Low 710 to 790 rpm High 2060 to 2140 rpm *The part number and version vary by model and specification. Use Operation instruction Range of indicated values Remarks

ENGINE PRS. LIVE No.3 A-7 GRIP VOLT. POS. 4.2V 100% The values are changed depending on the hand throttle operation, low or high.

With E/G oil pressure: LIVE No E/G oil pressure: DEAD The components are norLow 0.5V 0% High 5.0V 100% mal if the values of the "POS." are changed between 0 and 100% when the E/G speed is changed between low and high. *If they are not changed to 0 or 100%, re-adjust.

MOTOR STEP 256 POS. No.4 STEP. MOTOR F-1 COIL-A F-2 COIL-B LIMIT No.5 DIGITAL OUTPUT C-1 COMP. MEAS. C-2 COMP. MEAS. No.6 DIGITAL OUTPUT UPPER TRANSLIFTER C-3 COMP. MEAS C-4 COMP. MEAS. No.7 DIGITAL OUTPUT UPPER TRANSLIFTER C-5 COMP. MEAS. C-6 COMP. MEAS. No.8 DIGITAL OUTPUT C-7 COMP. MEAS. C-8 COMP. MEAS. OFF OFF OFF OFF PARKING BRAKE RELEASE SIGNAL CLUSTER GAUGE DISPLAY SWITCH OFF OFF The controller on the side displayed to the cluster gauge is selected. When the sub controller is selected. When the main controller is selected. The state of the parking brake release signal is displayed. When parking brake is released. conditions other than the above. ON OFF ON OFF SOL 4 When upper translifter cylinder is extended and operated. (SOL-95) conditions other than the above. ON OFF OFF OFF OFF SOL 2 When upper translifter cylinder is extended and operated. (SOL-93) conditions other than the above. When upper translifter cylinder is extended and operated. UPPER TRANSLIFTER SOL 3 (SOL-94) conditions other than the above. ON OFF ON OFF OFF OFF BATTERY RELAY It remains set to the "ON" while the power is supplied. 1.0A 1.1A OFF NO USE COMMAND TO ECU The set valves are changed depending on the position of the throttle. Low 1.0V High 4.0V 100% NO USE

Although the unit shown on the display is "A", the actual unit is "V".

* COMP.: When upper translifter cylinder is extended and operated. UPPER TRANSLIFTER SOL 1 (SOL-92) conditions other than the above. ON OFF * MEAS.: feed back value The fault (disconnection) is indicated by displaying the following codes COMP.OFF MEAS.ON Connector voltage ON : 24 V OFF : 6 to 8V (disconnection) Check procedures OFF 1) Measure the voltage at the connector. 2) Measure the resistance of the solenoid valves. 3) Replace with nearby solenoid valves and connectors. command value from controller

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Display example NO. 9 DIGITAL OUTPUT C-9 COMP. MEAS. C-10 COMP. MEAS. OFF HL MAST BACKSTOP OFF RELIEF PRESS. The state of the relief pressure switch solenoid of the HL mast backstop cylinder is displayed. When the relief pressure is a low pressure. When the relief pressure is a high pressure. NO. 10 DIGITAL OUTPUT C-11 COMP. MEAS. C-12 COMP. MEAS. NO.11 DIGITAL OUTPUT C-13 COMP. MEAS. C-14 COMP. MEAS. OFF OFF OFF OFF SWING BRAKE MODE SELECT RELAY The state of the swing brake mode select relay is displayed. (R-79) Neutral brake Neutral free The state of the HL mast backstop solenoid is displayed. (SOLHL MAST BACKSTOP SOL. (EXT.) 23) When the HL mast backstop solenoid is excited. conditions other than the above. NO.12 DIGITAL OUTPUT C-15 COMP. MEAS. C-16 COMP. MEAS. NO.13 DIGITAL OUTPUT C-17 COMP. MEAS. C-18 COMP. MEAS. OFF OFF OFF OFF When upper translifter cylinder is returned and operated. (SOLUPPER TRANSLIFTER SOL 5 96) conditions other than the above. ON OFF SPARE OFF OFF OFF SPARE OFF HL MAST BACKSTOP SOL. (RET.) The state of the HL mast backstop solenoid is displayed. (SOL22) When the HL mast backstop solenoid is excited. conditions other than the above. ON OFF 2) ON OFF Check procedures 1) Measure the voltage at the connector. Measure the resistance of the solenoid valves. 3) Replace with nearby solenoid valves and connectors. ON OFF Connector voltage ON : 24 V OFF : 6 to 8V (disconnection) OFF OFF CARRY OVER SOL The state of the carry-over solenoid is displayed. (SOL-70) When the carry-over solenoid is excited. conditions other than the above. ON OFF ON OFF * COMP.: command value from controller * MEAS.: feed back value The fault (disconnection) is indicated by displaying the following codes COMP.OFF MEAS.ON Use Operation instruction Range of indicated values Remarks

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Display example NO.14 DIGITAL OUTPUT UPPER TRANSLIFTER C-19 COMP. MEAS. C-20 COMP. MEAS. OFF OFF OFF OFF UPPER TRANSLIFTER SOL 7 When upper translifter cylinder is returned and operated. (SOL98) conditions other than the above. NO.15 DIGITAL OUTPUT UPPER TRANSLIFTER C-21 COMP. MEAS. C-22 COMP. MEAS. OFF OFF OFF OFF SWING RELIEF PRESSURE SHIFT / SWING NEUTRALITY LAMP NO.16 DIGITAL OUTPUT C-23 COMP. HYD. SELECT SOL MEAS. When the upper and lower disconnect device is used conditions other than the above. C-24 COMP. SPARE MEAS. NO.17 DIGITAL OUTPUT C-25 COMP. MEAS. C-26 COMP. MEAS. OFF OFF H3 WINCH MOTOR BOOST SOL H3 FEATHERING RELEASE The state of the H3 feathering release communicate to the main controller. When the H3 drum is operated conditions other than the above. The state of the H3 winch motor boost is displayed. (SOL-17) When the H3 winch lever is neutrality. conditions other than the above. OFF The H3 winch lever is not at the neutral position. NO.18 DIGITAL OUTPUT C-27 COMP. MEAS. C-28 COMP. MEAS. ECU STATE MAINTENANCE OFF OFF The state of the ECU key signal is displayed. When the remote control power supply is turning on. conditions other than the above. ON OFF SPARE ON ON OFF 3) 2) Check procedures 1) Measure the voltage at the connector. Measure the resistance of the solenoid valves. Replace with nearby solenoid valves and connectors. ON OFF Connector voltage ON : 24 V OFF : 6 to 8V (disconnection) The state of hydraulic select SOL (SOL-44) is displayed. When the swing relief pressure is a high pressure conditions other than the above. ON OFF SOL 8 When upper translifter cylinder is returned and operated. (SOL99) conditions other than the above. The state of swing relief pressure shift SOL (SOL-42) and the swing neutrality lamp is displayed. * MEAS.: feed back value The fault (disconnection) is indicated by displaying the following codes COMP.OFF MEAS.ON ON OFF * COMP.: command value from controller ON OFF SOL 6 When upper translifter cylinder is returned and operated. (SOL97) conditions other than the above. ON OFF Use Operation instruction Range of indicated values Remarks

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Display example NO.19 PROPO-VALVE D-1 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.20 PROPO-VALVE D-2 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.21 PROPO-VALVE D-3 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.22 PROPO-VALVE D-4 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.23 PROPO-VALVE D-5 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.24 PROPO-VALVE D-6 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.25 PROPO-VALVE D-7 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP H3 MOTOR CONTROL Inching switch is in the "ON" status. When the conditions shown below are satisfied, the output is fluctuated depending on the status of the speed adjustment trimmer, engine running, and the operation of lever. NO.26 PROPO-VALVE D-8 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP H3 DRUM HOIST SPEED CONTROL The value is changed according to the speed adjusting trimmer value. Trimmer voltage 0V 1.5V 4.5V 5.0V The value is changed when the H3 winch raising is stopped. At the stop : 150mA The value is changed when the lever interlock is actuated. NO.27 PROPO-VALVE D-9 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP The value is changed when the lever interlock is actuated. H3 DRUM LOWER SPEED CONTROL The value is changed according to the speed adjusting trimmer value. At the stop: 150mA Trimmer voltage 0V 1.5V 4.5V 5.0V At the stop: 150mA Proportional valve current 345mA 345mA 570mA 620mA Proportional valve current 345mA 345mA 570mA 620mA 300mA (constant) 4) LEFT SWING conditions other than the above. The control lever is at the neutral position, and the E/G speed is low. The same conditions as the above, but the E/G speed is MAIN PUMP CONTROL high. H1, H2 and W1 winch relief and the E/G speed is low. The same conditions as the above, but the E/G speed is high. Control lever is neutral position, low E/G speed BOOM PUMP CONTROL Control lever is neutral position, high E/G speed H1, H2, and W1 winch relief, low E/G speed H1, H2, and W1 winch relief, high E/G speed 150mA Approx. 700mA Approx. 200mA Approx. 700mA Approx. 400mA Approx. 200mA Approx. 200mA Approx. 300mA Approx. 200mA Trimmer voltage 0V 1.5V 5.0V Proportional valve current 300mA 300 to 700mA 300 to 700mA 3) Left swing operation. 550mA RIGHT SWING conditions other than the above. 150mA * COMP.: command value from controller *MEAS.: feed back value The components are normal if the values of the "MEAS" are increased according to the changes in the values of the "COMP.". Right swing operation. 550mA SWING REACTION The swing lever is fully operated. *When operating, actuate the swing brake and insert the swing lock pin. 510mA 250mA The swing lever is at the neutral position. 150mA 150mA SWING SPEED CONTROL Use brake mode switch. Low E/G speed High E/G speed When the boom is not swung for 10 sec. or longer. Free Operation instruction The voltage at the proportional valve is changed by the swing Range of indicated values Free at high speed 250mA 250mA 650mA Brake Free at low speed or braking 490mA 550mA Remarks

Check procedures 1) Measure the current value at the connector clamp with a meter. 2) Measure the voltage of the controller internal detection resistance. Measure the proportional valve resistance. Replace with nearby solenoid valves and connectors.

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Display example NO.28 PROPO-VALVE D-10 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.29 PROPO-VALVE D-11 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.30 PROPO-VALVE D-12 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO. 31 PROPO-VALVE D-13 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP NO.32 PROPO-VALVE D-14 COM. 600mA 4.5MP SPARE SPARE SPARE SPARE SPARE Use Operation instruction Range of indicated values Remarks

MEAS. 600mA 4.5MP NO.33 PROPO-VALVE D-15 COMP. 600mA 4.5MP MEAS. 600mA 4.5MP SPARE

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Display example NO.34 ANALOG INPUT HL MAST BACKSTOP A-1 3.5V CYLINDER PRESSURE SENSOR A-2 A-3 A-4 NO.35 ANALOG INPUT A-5 A-6 A-7 A-8 NO.36 ANALOG INPUT A-9 A-10 A-11 A-12 3.5V 3.5V 3.5V 3.5V SPARE SPARE SWING PUMP PRESSURE SENSOR H3 DRUM SPEED The swing lever is at the neutral position. E/G Full, swing relief The value is changed according to the third winch drum. (Unrelated when this optional component is not equipped.) 0.5V 3.5V Trimmer min. value 0.5V Trimmer max. value 5V 3.5V 3.5V 3.5V 3.5V SPARE GRIP THROTTLE FOOT THROTTLE SPARE The value is changed depending on the hand throttle status. The value is changed depending on the foot throttle status. (Unrelated when this optional component is not equipped.) Low 0.4 to 0.8V Low 1V High 4.6 to 5V High 3 to 4.4V 3.5V 3.5V 3.5V SPARE SPARE SPARE The components are normal if the output is changed according to the changes in the potentiometer output. Check procedure 1) Measure the voltage at the connector. 0 to 34.3 MPa : 1.0 to 5.0V *Voltage potentiometeroutput Use Operation instruction Range of indicated values Remarks

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Display example NO.37 ANALOG INPUT A-13 A-14 A-15 A-16 NO.38 ANALOG INPUT A-17 3.5V H3 DRUM HOIST PRESS. SENSOR H3 DRUM LOWER PRESS. SENSOR SPARE SPARE The lever is at the neutral position. The lever is fully operated. The lever is at the neutral position. The lever is fully operated. 0.5V 4.6V 0.5V 4.6V 3.5V 3.5V 3.5V 3.5V SPARE SPARE SPARE SPARE * The components are normal if the values are changed when the respective conditions are satisfied. Check procedure: Replace with another sensor. After the replacement. Eif the indicated value is SPARE SPARE SPARE SPARE changed: the sensor is faulty. Eif the indicated value is not changed: the harA-23 A-24 NO.40 ANALOG INPUT A-25 A-26 3.5V 3.5V SPARE REMOTE CONTROLLER ACCELERATOR SIGNAL NO.41 DIGITAL INPUT B-1 B-2 B-3 B-4 OFF OFF OFF OFF SWING BRAKE MODE (2) SWING BRAKE MODE (1) SWING INCHING SPEED ECU ON SIGNAL Position of the swing brake mode selector switch is displayed. Position of the swing brake mode selector switch is displayed. The state of the inching speed mode change switch is displayed. ECU condition is displayed Free fall at low speed: Free fall at high speed: * The components are ON OFF normal if the values are Swing brake mode se- Swing free mode low changed when the relect: ON Inching: ON ECU ON: ON speed select: OFF Normal: OFF ECU OFF: OFF spective conditions are satisfied. Low idle High idle 1.0V 3.8V 3.5V 3.5V ness or controller is faulty. Use Operation instruction Range of indicated values Remarks

A-18 A-19 A-20 NO.39

3.5V 1.5V 1.5V

ANALOG INPUT A-21 A-22 3.5V 3.5V

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Display example NO.42 DIGITAL INPUT B-5 B-6 B-7 B-8 NO.43 DIGITAL INPUT B-9 B-10 B-11 B-12 NO.44 DIGITAL INPUT B-13 B-14 B-15 B-16 NO.45 DIGITAL INPUT B-17 B-18 B-19 B-20 NO.46 DIGITAL INPUT B-21 B-22 B-23 B-24 NO.47 DIGITAL INPUT B-25 B-26 B-27 B-28 OFF OFF OFF OFF GENERATION SIGNAL INCHING SPEED HL MAST BACKSTOP REMOTE CONTROL OPERATION SIGNAL6 The displayed code is changed depending on the generation signal of the alternator. Speed changes according to the position of the inching speed switch The state of HL mast backstop LS is displayed. The state of the manipulate signal is displayed. E/G ON: ON Inching : ON Normal: ON Operation: ON E/G OFF: OFF Normal : OFF Defection: OFF Normal: OFF OFF OFF OFF OFF REMOTE CONTROL OPERATION SIGNAL3 REMOTE CONTROL OPERATION SIGNAL4 REMOTE CONTROL OPERATION SIGNAL5 SPARE The state of the manipulate signal is displayed. The state of the manipulate signal is displayed. The state of the manipulate signal is displayed. Operation: ON Operation: ON Operation: ON Normal: OFF Normal: OFF Normal: OFF OFF OFF OFF OFF MODE SELECT1 MODE SELECT2 REMOTE CONTROL OPERATION SIGNAL1 REMOTE CONTROL OPERATION SIGNAL2 The state of remote control of the operation MODE 1 is displayed. The state of remote control of the operation MODE 2 is displayed. The state of the manipulate signal is displayed. The state of the manipulate signal is displayed. ON: ON ON: ON Operation: ON Operation: ON OFF: OFF OFF: OFF Normal: OFF Normal: OFF OFF OFF OFF OFF SPARE SWING SIGNAL RECEIVER DEVICE CHANGE REMOTE CONTROL POWER SUPPLY The displayed code is changed depending on the operation of the swing lever. When the receiver device is switched. The state of the power supply of remote control is displayed. Operation: ON Upper: ON Power: ON Normal: OFF Lower: OFF * The components are Normal: OFF normal if the values are changed when the respective conditions are satisfied. OFF OFF OFF OFF ENGINE OIL PRESSURE SWITCH IGN. SWITCH SPARE SPARE The displayed code is changed depending on the status of the engine. The displayed code is changed depending on the position of the ignition switch. E/G is stopped : ON IGNITION ON: ON E/G is running : OFF IGNITION OFF: OFF OFF OFF OFF OFF H3 DRUM LOWER STOP SIGNAL H3 DRUM RAISE STOP SIGNAL CLUSTER DISPLAY CHANGE When the boom is lowered to the lower limit height. When the machine is in the overload or ATB status. When the controller is switched. Stop: ON Stop: ON Sub: ON Normal: OFF Normal: OFF Main: OFF Use Operation instruction Range of indicated values Remarks

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Display example NO.48 DIGITAL INPUT B-29 OFF REMOTE CONTROL OPERATION SIGNAL7 HL MAST BACKSTOP B-30 OFF RELIEF PRESSURE CHANGE B-31 B-32 NO.49 DIGITAL INPUT B-33 B-34 B-35 B-36 NO.50 DIGITAL INPUT B-37 B-38 B-39 B-40 NO.51 DIGITAL INPUT B-41 B-42 B-43 B-44 NO.52 DIGITAL INPUT B-45 B-46 OFF OFF SPARE SPARE OFF OFF OFF OFF SPARE FUNCTION LOCK SPARE SPARE The value is changed when the function lock lever is operated. Release: ON Lock: OFF OFF OFF OFF OFF SPARE SPARE SPARE SPARE OFF OFF OFF OFF SPARE REMOTE CONTROL OPERATION SIGNAL8 SPARE SPARE * The components are normal if the values are changed when the respective conditions are satisfied. The state of the manipulate signal is displayed. Operation: ON Normal: OFF OFF OFF HYD. OIL TEMP SPARE The state of the manipulate signal is displayed. The state of the HL mast backstop relief pressure change switch is displayed. The displayed code is changed depending on the hydraulic oil temperature. Operation: ON Normal: OFF Use Operation instruction Range of indicated values Remarks

Change: ON Specified level or higher: ON

Normal: OFF Specified level or lower : OFF

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12.4

FAULT LOG DISPLAY

The logs of faults which have been found by the self check of the total controller are stored in the controller, and can be displayed on the display screen of the gauge cluster. If faults do not re-appear on job sites, first, check the fault log display for the convenience of troubleshooting. 1. Display procedures (1) Set the key switch to the "ON" position. (2) Enter the fault finding mode. (Push both of the check switch and buzzer switch at the same time and hold them for 5 sec. or longer.) (3) Push the check switch and hold it for 5 sec. or longer while the machine is in the status display mode. Then, the fault logs are displayed.

(Example) If no fault has occurred in the past:

NO ERROR

If faults have occurred in the past:

5000 A-2 C-7 F-1 Hr A/I ERROR D/O ERR S/M ERROR

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12. GAUGE CLUSTER (4) The displayed fault logs remain displayed on the screen for an hour. If there are four or more fault logs to be displayed at a time, the displayed fault logs are changed automatically.

(Example) (a)
5000 A-2 C-7 F-1 Hr A/I ERROR D/O ERR S/M ERROR

Displayed alternately (b)

5000 D-2 D-3 Hr PV ERR. PV ERR.

(5) To display the logs of faults occurred at other time (for example, logs of faults occurred at the time other than 5000 Hr), switch the display with the display screen selector switch or . Former fault logs can be displayed by pushing the display screen selector switch , and later logs can be displayed by pushing the display screen selector switch .

(6) To end the fault log display, push the setting switch. Then, the status display mode returns.

2. Deletion of fault logs (1) Display the fault logs occurred. (2) Push the zero switch and hold it for 5 sec. or longer. All the fault logs occurred are deleted. (3) After the deletion is completed, the message "NO ERROR" appears on the display screen.

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12. GAUGE CLUSTER 3. Notes on fault logs Even when a fault occurs, if the same type fault already occurred in the past, and the log of the fault has already been stored, a new log of the fault is not stored. The hour indicated in the hourmeter on the display is a reference (for the replacement of the controller), and indicates the total period of the controller operation. It is not related to the hourmeter on the carrier.

1.-(3) CHECK SWITCH

1.-(6) SETTING SWITCH

1.-(5) DISPLAY SCREEN SELECTOR ( ) SWITCH 2.-(2) ZERO SWITCH

Owing to the facts above, be sure to delete fault logs after faults are corrected. It is recommended to record the hourmeter value of the controller together with that of the hourmeter of the carrier.

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12. GAUGE CLUSTER 4. Contents of fault log display (Main controller) CONTENTS OF DISPLAY A-1 A-2 A-3 A-6 A-9 A-10 A-11 A-12 A-13 A-14 A-15 A-16 A-17 A-18 A-19 A-20 A-22 A-24 A-25 C-4 C-5 C-7 C-8 C-15 C-16 C-17 C-18 C-19 C-26 C-27 C-28 A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR USE H1 winch motor speed adjusting trimmer H2 winch motor speed adjusting trimmer W1 winch motor speed adjusting trimmer W3 winch motor speed adjusting trimmer W3 winch raising pressure sensor W3 winch lowering pressure sensor W1 winch motor pressure sensor W2 winch motor speed adjusting trimmer H1 winch raising pressure sensor H1 winch lowering pressure sensor H2 winch raising pressure sensor H2 winch lowering pressure sensor W2 winch raising pressure sensor W2 winch lowering pressure sensor Inclination sensor (X) Inclination sensor (Y) Wind alarm output W1 winch raising pressure sensor W1 winch lowering pressure sensor Boom pump inching solenoid Maim pump inching solenoid Lever pattern change solenoid 1 Lever pattern change solenoid 2 H1 winch motor boost solenoid H2 winch motor boost solenoid W1 winch motor boost solenoid H1 winch drum turn detection grip H2 winch drum turn detection grip Lever selection pattern indicator lamp 1 Lever selection pattern indicator lamp 2 Lever selection pattern indicator lamp 3

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12. GAUGE CLUSTER CONTENTS OF DISPLAY D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8 D-9 D-10 D-11 D-14 D-15 H-3 H-4 H-5 H-6 H-7 P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR ROM DATA MEC. SET M/L RECEIVE MEC. RECEIVE MEC. -B. REV NO ERROR USE W1 remote control raising pressure reducing proportional valve W1 remote control lowering pressure reducing proportional valve H1 remote control raising pressure reducing proportional valve H1 remote control lowering pressure reducing proportional valve H2 remote control raising pressure reducing proportional valve H2 remote control lowering pressure reducing proportional valve W2 remote control raising pressure reducing proportional valve W2 remote control lowering pressure reducing proportional valve H1 winch motor tilting angle proportional valve H2 winch motor tilting angle proportional valve W3 remote control raising pressure reducing proportional valve W3 remote control lowering pressure reducing proportional valve W1 winch motor tilting angle proportional valve Abnormal total controller adjustment value Wrong total controller adjustment Faulty communication with LMi Faulty communication with total controller Sub total controller is abnormal

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12. GAUGE CLUSTER 5. Contents of fault log display (Sub controller) CONTENTS OF DISPLAY A-1 A-6 A-7 A-11 A-12 A-17 A-18 A-26 C-1 C-2 C-3 C-4 C-5 C-7 C-8 C-10 C-11 C-13 C-14 C-15 C-18 C-19 C-20 C-21 C-22 C-23 C-25 C-26 C-28 A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR A/I ERROR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR D/O ERR Hand throttle Foot throttle Swing pump pressure sensor H3 winch motor speed adjusting trimmer H3 winch raising pressure sensor H3 winch lowering pressure sensor Remote control accelerator Battery relay Upper translifter solenoid 1 Upper translifter solenoid 2 Upper translifter solenoid 3 Upper translifter solenoid 4 Cluster gauge display switch relay Parking brake release relay HL mast backstop relief pressure change solenoid Carry over solenoid Swing brake mode change relay HL mast backstop solenoid (EXT.) HL mast backstop solenoid (RET.) Upper translifter solenoid 5 Upper translifter solenoid 6 Upper translifter solenoid 7 Upper translifter solenoid 8 Swing relief pressure shift solenoid HYD. change solenoid H3 feathering release H3 winch motor boost solenoid ECU state maintenance USE HL mast backstop cylinder pressure sensor

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12. GAUGE CLUSTER CONTENTS OF DISPLAY D-1 D-2 D-3 D-4 D-5 D-6 D-7 D-8 D-9 H-3 H-4 H-5 H-6 P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR P/V ERR ROM DATA MEC. SET M/L RECEIVE MEC. RECEIVE NO ERROR Swing speed proportional valve Swing reaction proportional valve Right swing proportional valve Left swing proportional valve Main pump reducing horsepower proportional valve Boom pump reducing horsepower proportional valve H3 winch motor tilting angle proportional valve H3 remote control raising pressure reducing proportional valve H3 remote control lowering pressure reducing proportional valve Abnormal total controller adjustment value Wrong total controller adjustment Faulty communication with LMi Faulty communication with total controller USE

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