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Ministry of Road Transport & Highways

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STANDARD DATA BOOK FOR ANALYSIS OF RATES

(First Revision)

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Published

by :

Indian Roads Congress on behalf of the Govt. of India, Ministry of Road Transport & Highways
Copies can be had from the Secretary, Indian Roads Congress, Jamnagar House, New Deihl 110011 NEW DELHI - 2003 Price Rs. 12001(Plus packing and postage charges)

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Published

April. 1994

Revision Reprinted Reprinted

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June. 2003
September. 2003 September, 2004

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(The Rights of Publication and Translation are Reserved)

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Printed at Aravali Printers & Publishers (P) Ltd . New Delhi-l 10020 (500 copies)

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FOREWORD TO THE FIRST REVISION

I have great pleasure to present the first revised edition of the Standard Data Book for Analysis of Rates for Road and Bridge Works. The Standard Data Book for Analysis of Rates for Road and Bridge Works was first brought out by this Ministry in the year 1994. Since then analysis of rates and estimates for National Highway Works are prepared on the basis of the Data Book. This scientific approach provides for uniformity in inputs for various items of works, besides standardization in, nomenclature. Further its compatibility with the specifications of work is ensured, which had been changed to equipment intensive construction in around 1985 from labourintensive construction methods. The later still forms the basis for analysis of rates adopted by State PWDs, Owing to its merits, ,Ministry's Standard Data Book is being adopted by various agencies for projects other than National Highways. However, a need had been felt for revision and updation of the Standard Data Book on account of the following: (i) (ii) (iii)
("IV) (v)

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Technological upgradation as per currently revised MORT&H Specifications for Road and Bridge Works published in August, 2001. Increased level of 'mechanization. Changes in size, capacity and types of equipment since 1994. Rationalisation in overheads and contractor's profit, based on experience and general increase in project 'size. Inclusion of new Chapters on Concrete Pavement, Gao-synthetics, Reinforced Earth and Maintenance of Roads. Incorporation of use of f1yash in road construction.

This revised edition of the Standard Data Book has been finalised in a record time with proper research, analysis and validation, along with a user-friendly Window-based soflYlare for efficient applicaton, This would not have been possible without untiring efforts ofconcemed officers and staff of the Ministry of Road Transport & Highways, Indian Roads Congress and RITES, consultants engaged for the work. I would like to express my appreciation of SlShri S.C. Sharma and C.C. Bhattacharya, former DG(RD) & AS for their valuable guidance. I would also like to express my appreciation for commendable efforts put in by S/Shri Jai Prakash, S.K. Kaistha, R.S. Ninan, A.P.S. Sethi, Chief Engineers, Shri S.S. Nahar, Superintending Engineer, S/Shri Sudip Chaudhary and Atul Kumar, Executive Engineers of the Ministry of Road Transport & Highways, Shri G. Sharan, Secretary, IRC, S/Shri R.K Jain & KB. Thandavan, Technical Consultants, IRC and Shri S.C. Kakkar, Under Secretary, IRC and S/Shri N. Venkataraman & Harbhajan Singh of RITES. I ar . sure this Data Book, in its present form, would prove to be very useful to all practicing Highway Engineers. The Data Book, however, needs to be updated periodically with changes of technology and environment. The Ministry would, therefore, welcome the feedback/suggestions from users, so that any further amplification/modification/updating may be attempted in due course.

New Delhi January, 2003.

(N.K. Sinha) Direclor General (Road Development) & Special Secretary to the Govt. of India

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KSOUMYSORE

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21/10/11


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CONTENTS PART A. ROAD WORKS

PartA. Road Works Chapter Item No. Description Page 3 9 Preamble 1.1. 1.2. 1.3. 1.4. 1.5. 1.6. 1.7. 1.6. Site Clearance Preamble CuttIng of Trees, Trunks, Branches and Removal Clearing Grass and Removal of Rubbish 21 Clearing and Grubbing Road Land Loading and Unloading of Stone Boulder/Stone Aggregates! SandlKankarIMoorum Loading and Unloading of Stone Boulder by Manual Means Loading and Unloading of Cement or Steel by Manual Means and Stacl<ing Cost of Haulage Excluding Loading and Unloading Hand'BrokenStone Aggregates 63 mm Nominal Size Crushing of Stone Aggregates 13.2 mmNominal Size Crushing of Stone Aggregates 20 mm Nominal Size Crushing of Stone Aggregates 40 mm NOl"flinal Size 11 11 12 14 14 15 16 9 0 1

Basic Approach and General Conditions for the Preparation of Standard Data Book 1. Carriage of Materials

18

2.

18 19
21

2.1.

2.2.
2.3. 2.4. 2.5.

23
Dismantling of Structures

36
Dismantlingof-Flexible Pavements

37
Dismantlingof Cement Concrete Pavement

2.6. 2.7. 2.8, 2.9.

2.10.

38
Dismantling of Guard Rails

39
Dismantling of Kerb Stone Dismantlingof Kerb Stone Channel

40 40

Dismantlingof Kilometre Stone

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PartA. Road Works Chapter Item No. 2.11. 2.12. 2.13. 2.14. 3. Earthwork, Description Dismantling of Fencing Dismantling of CI Water Pipe line Removal of Cement Concrete Pipe of Sewer Gutter Removal of TelephoneJEleclric Poles & lines Page 42 42 43 44 45 45 48 49 50 50 51 52 53 54 56 57 58 59 60 67 67 68

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ErosIon Control and Drainages Preamble 3.1. 3.2. 3.3. 3.4. 3.5. 3.6. 3.7. 3.8. 3.9. 3.10. 3.11. 3.12. 3.13. Excavation in Soil by Manual Means Excavation in Ordinary Rock by Manual Means Excavation in Soil with Dozer with lead upto 100 m Excavation in Ordinary Rock with Dozer with lead upto 100 m Excavation in Hard Rock (requiring blasting) . with disposal upto 1000"m Excavation in Soil using Hydraulic Excavator CK 90 and Tipper with disposal upt!> 1000 m Excali3!ion in Ordinary Rock using Hydraulic Excavator CK 90 and Tipper with disposal upto 1000 m Excavation in Hard Rock (blasting prohibited) Excavatlon in Hard Rock (controlled blasting) with disposal upto 1000 m . Excavation in Marshy Soil Removal of Unserviceable Soil with disposat upto 1000 m Pre-splitting of Rock Excavation Siopes Excavation for Structures .Scarifying Existing Granular Surface to a depth of 50 mm by Manual Means Scarifying Existing Bituminous Surface to a depth of 50 mm by Mechanical Means Construction of Embankment with Material obtained from Borrowpils .

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3.14. 3.15. 3.16.

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PartA. Road Worlu! Chapter Item No. Description

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Page

3.17. 3.18. 3.19. 3.20. 3.21. 3.22. 3.23. 3.24. 3.25. 3.26. 3.27. 3.28. 3.29. 3.30. 3.31. 3.32. 3.33 3.34. 3.35. 3.36.

Construction of Embankment with Material deposited from Roadway Cutting Construction of SUbgrade and Earthen Shoulders Compacting Original Ground Stripping' and Storing Top Soil Stripping, Storing and Re-Iaying Top Soil from Borrow Areas . . in Agriculture Fields TUrfing with Sods Seeding and MUlching Surface Drains In Soil Surface Drains in Ordinary Rock Surface Drains in Hard Rock Sub-Surface -Drains with Perforated Pipe Aggregate Sub-Surface Drains Underground Drain at "Edge of Pavement Preparation and Surface Treatment of Formation Construction of Rocklin Embankment Excavation in Hilly Areas in Soil by Mechanical Means Excavation in Hilly Areas in Ordinary Rock by Mechanical Means not requiring Blasting Excavation in Hilly Areas in Hard Rock requiring Blasting Work in Urban Roads Construction of Embankment with FlyashIPond Ash available from Coal or Lignite Buming Thermal Plants as Waste . Material and Shoulders

70 71 72 74 74 75 76 77 79 80 80 81 82 82 83 84 85 86 87 89

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SUb-Bases, Bases (Non-Bituminous) Preamble 4.1. 4.2. 4.3.

91
91

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Granular Sub-Base with Close Graded Material Granular Sub-Base with Coarse Graded Material Lime Stabilization for Improving Subgrade

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PartA. RoadWorks Chapter Item No. Description Lime Treated Soil for Sub-Base Cement Treated Soil Sub-BaseJBase Cement Treated Crushed Rock or Combination in Sub-BaseJBase Making 50 mm x 50 mm Furrows Inverted Choke Water Bound Macadam Crushed Cement Concrete Sub-BaseJBase Penetration Coat Over Top .Layer of Crushed Cement Concrete Base Wet Mix Macadam Construction of Median and Island with Soil taken from RoadWay cutting ConstruCtion of Median and Island with Soil taken from Borrow Areas Construction of Shoulders Footpaths and Separators Crusher Run Macadam Base Lime, Flyash Stabilised Soil Sub-Base (Bituminous) Page 99 100 101 102 103 104 107 109 110 112 11.3 114 114
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4.4.

4.5. 4.6.
4.7. 4.8. 4.9. 4.10. 4.11. 4.12. 4.13. 4.14. . 4.15. 4.16. 4.17. 4.18. 5.

116 / 118 121 121 123 124 125 128 130 132 135

Bases and Surface Courses

Preamble 5.1. 5.2. 5.3. 5.4. 5.5. 5.6. 5.7. 5.8. Prime Coat Tack Coat Bituminous Macadam Bituminous Penetration Macadam Built-up Spray Grout Dense Graded Bituminous Macadam Semi-Dense Bituminou~ Concrete Bituminous Concrete

138

(vIII)


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PartA. RoadWorks Chapter Item No. 5.9. 5.10. 5.11. 5.12. 5.13. 5.14. 5.15. 5.16. 5.17. 5.18. 5.19. 5.20. 5.21. 5.22. 6. Description Surface Dressing Open-Graded Premix Surfacing Close-Graded Premix SurfacinglMixed Seal Surfacing Seal Coat Supply of Stone Aggregates for Pavement Courses MasticAsphalt Slurry Seal Recycling of Bituminous Pavement with.Central Recycling Plant Fog Spray Bituminous Cold Mix (Including Gravel Emulsion) Sand Asphalt Base Course Modified Binder Crack Prevention Courses RecipeCold Mixes Page 141 143

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150 151 153 157 159 160 168 170 172 177 181 181 183 184 187 188 189 191

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Cement Concrete Pavement Preamble 6.1. 6.2. 6.3. 6.4. 6.5. 6.6. Dry Lean Cement Concrete Sut>.Base Cement Concrete Pavement Rolled Cement Concrete Base Transition Section between Rigid and Flexible Pavements Construction of BaseJSut>.Base of Pavement with Lean Concrete - Flyash Cement - Flyash Concrete Pavement

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Geosynthetlcs and Reinforced Earth Preamble 7.1. 7.2. Sut>.SurfaceDrain with Geotextiles . Narrow Filter Sut>.SurfaceDrain

194 194 195 196

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PartA. Road Works Chapter Item No. 7.3. 7.4. 7.5. 8. Description Laying Paving Fabric Beneath a Pavement Overlay Laying Boulder Apron in Crates of Synthetic Geogrids Reinforced Earth Structures and other Road Appurtenances Page 197 198 199 205 205 207 209 211 213 215 216 218 220 221 221 222 223 225 226 228 229 230 231 233
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Traffic Signs, Markings

Preamble 8;1. 8.2. 8.3. 8.4. 8.5. 8.6. 8.7. 8.8. 8.9. 8.10. 8.11. 8.12. Cast.in-Situ Cement Concrete M 20 Kerb Cast.in-Situ Cement Concrete M 20 Kerb with Channel Printing New Letters and Figures of any Shade Retro-Reflectorised Traffic Signs Direction and Place Identification Signs upto 0.9 sqm Size Board Direclionand Place Identification Signs with Size more than 0.9 aqm Size Board Overhead Signs Painting Two Coats on New Concrete Surfaces Painting on Steel Surfaces Painting on Wood Surfaces Painting Unes, Dashes, Arrows, etc. on Roads in Two Coats 0 on New Work Painting Unes, "Dashes, Arrows, etc. on Roads in Two Coats on Old Work Road Marking with Hot Applied Thermoplastic Compound with Reflectorising Glass Beads on Bituminous Surface Kilometre Stone Road Delineators Boundary Pillar G.!. Barbed Wire Fencing 1.2 m High G.!. Barbed Wire Fencing 1.8 m High Fencing with Welded Steel Wire Fabric 75 mm x 50 mm

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1l.13. 8.14. 8.15. 8.16. 8.17. 8.18. 8.19.

(x)

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PartA. Road Works Chapter 9. Item No. Description Page 270 Preamble 270 271 272

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Pipe Culverts

9.1.

PCC 1:3:6 in Foundation I..aying Reinforced Cement Concrete Pipe NP 4IPrestressed Concrete Pipe on First Class Bedding in Single Row . I..aylng Reinforced Cement Concrete Pipe NP 4IPrestressed Concrete Pipe on First Class Bedding in Double Row

9.2.

9.3.

274

10.

Maintenance

of Roads Preamble

277 277 278

10.1. 10.2. 10.3. 10.4. 10.5. 10.6. 10.7. 10.8. 10.9. 10.10. 10.11. 10.12. 10.13. 10.14. 10.15.

Restoration of Rain Cuts Maintenance of Earthen Shoulders (filling with fresh soil)

279 280 281 282 283 284 284 285 286 286 287 288 289 290

Maintenance of Earthen Shoulders (stripping excess soil) FiRing Pot-holes and Patch Repairs with Open-Graded Premix Surfacing, 20 mm Filling Pot-holes and Patch Repairs with Bituminous Concrete, 40 mm Crack Filling Dusting Fog Seal, Crack Prevention Courses, Slurry Seal, Surface Dressing for Maintenance Works Repair of Joint Grooves with Epoxy Mortar Repair of Old Joints Sealant Hill Side Drain Clearance landslide Clearance in Soil landslide Clearance in Hard Rock Requiring Blasting Snow Clearance on Roads with Dozer Snow Clearance on Roads with Snow Blowers

(xii)

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PartA. Road Works Chapter 11. Item No. Description Page 291 Preamble 11.1. 11.2. 11.3. 11.4. 11.5. 11.6. 11.7. 11.8. 11.9. 11.10. 11.11. 11.12. 11.13. 11.14. 11.15. 11.16. 11.17. 11.18. 11.19. 11.20. 11.21. Spreading of Sludge Farm Yard Manure orland Good Earth Grassing with 'Doob' Grass Making Lawns including Ploughing and Dragging with 'Swagha' breaking'of Clod Maintenance of Lawns or Turfing of Slopes Turfing Lawns with Fine Grassing including Ploughing, Dressing Maintenance of Lawns with Fine Grassing for the First Year Planting and Maintaining of Permanent Hedges Planting and Maintaining of Flowering Plants and Shrubs _ Planting of Trees and their Maintenance for One Year Renovation of Lawns inclUding, Weeling, Forking the Ground, Top Dressingwith Forked Soil Supply of Site Well Decayed Farmyard Manure Supply at Site of Work/Store-Deoiled Neem Cake Supplying Sludge Half Brick Circular Tree Guard Edging with 2nd Class Brick, Laid Dry Lengthwise Making Tree Guard 1.3 m High from Empty Bitumen Drums MakingTree Guard 2.0 m High from Empty Bitumen Drums Wrought Iron and Mild Steel Welded Work Tree Guard with MS Iron Tree Guard with MS Angle Iron and Steel Wire . Compensatory Afforestation 291 292 292 294 295 295 296 297 299 300 301 302 302 303 303 304 305 306 307 308 309 310 Horticulture

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B. BRIDGE WORKS
Part B. Bridge Works Chapter Item No. Basic Approach 12. Foundation Preamble 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 12.10 12.11 12.12 12.13 Excavation for structures Filling Annular Space' Around Footing. in Rock Sand Filling in Foundation Trenches PCC 1:3:6 in Foundation Brick Masonry Work in Cement Mortar 1:3 in Foundation Cement Mortar 1:3 Stone Masonry in Cement Mortar 1:3 in Foundation Plain/Reinforced Cement Concrete in Open Foundation Providing & Constructing Temporary Island for Construction of Well Founcfalion Providing and Laying Cutting Edge of Mild Steel for Well Foundation . Plain/Reinforced Cement Concrete in Well Foundation Sinking of6 m Extemal Diameter Well through all Type of Strata Sinking of 7 m Extemal Diameter Well through all Types of Strata Sinking of 8 m External Diameter Well through all Types of Strata Sinking of 9 m External Diameter Well through all Types of Strata Sinking of 10 m External Diameter Well through all Types of Strata Sinking of 11 m External Diameter Well through all Types of Strata Sinking of 12 m External Diameter Well through all Types of Strata Sinking of Twin D-Type Well through all Types of Strata Pneumatic Sinking of Wells with Equipment 377 383 389 395 401 407 413 419 for the Preparation

Description of Standard Data Book

Page 315 318 318 321 330. 331 331 332 333 333 335 348 350 351 371

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12.14 12.15 12.16 12.17 12.18

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12.19 12.20

(xiv)

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PartB. . Bridge Works Chapter Item No. Description Sand Filling in Wells Page

12.21 12.22 12.23 12.24 12.25 12.26 12.27 12,28 12.29 12.30

422'

Providing Steel Liner 10 mm Thick for Curbs and 6 mm Thick 422 for Steining of Wells Bored Cast-ln-8itu M 35 Grade RCC Pile of Diameter 750 mm Bored Cast-In-Situ M 35 Grade RCC Pile of Diameter 1000 mm Bored Cast-In-Situ M 35 Grade RCC Pile of Diameter 1200 mm Driven Cast-In-Place M 35 Grade RCC Pile of Diameter 750 mm Driven Cast-In-Place M 35 Grade RCC Pile of Diameter 1.000 mm Driven Cast-In-Place M 35 Grade RCC Pile of Diameter 1200 mm Driven Precast Vertical M 35 Grade RCC Pile of Diameter 500 mm Driven Precast Vertical M 35 Grade RCC Pile of Diameter 750 mm Driven Precast Vertical M 35 Grade RCC Pile of Diameter 1000 mm Driven Precast Vertical M 35 Grade RCC Pile of Size

423 424 425 427 428 430 431 432

.;

12.31 12.32 12.33 12.34 12.35 12.36 12.37 12.38 12.39

'714
435 436 437
438 439

300 mm x 300 mm
Driven Precast Vertical M 35 Grade RCC Pile of Size

500 mm x 500 mm
Driven Precast Vertical M 35 Grade RCC Pile of Size

750 mm x 750 mm
Driven Vertical Steel Piles of H-Section Steel Column

400 mm x 250 mm (ISHB series)

Driven Vertical Steel Piles of H-Section Steel Column

450 mm x 250 mm (ISHB series)

Pile Load Test on Single Vertical Pile Cement Concrete for Reinforced Concrete in Pile Cap Levelling Course for Pile Cap

440 441
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(xv)


Part B . Bridge Works Chapter Item No. Description Supplying, Fitting and Placing Uncoated HYSD Bar Reinforcement in Foundation Supplying, Fitting and Placing Uncoated Mild Steel Reinforcement in Foundation Page

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448 449
450 450 451 451

12.40 12.41
13. Substructure

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Preamble

13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8

13.9

Brick Masonry Work in 1:3 pointing with Cement Mortar (1:3) on Brick Work Plastering with Cement Mortar (1:3) on Brick Work Stone Masonry Work in Cement Mortar 1:3 PlaintReinforced Cement Concrete in Substructure Supplying, Fitting & Placing HYSD Bar Reinforcement Supplying, Fitting & Placing Mild Steel Reinforcement Providing Weep Holes in Brick MasonrylPlainJReinforced Concre~e Backfilling Behind Abutment, Wing Wall and Return Wall Providing and Laying of Filter Media with Granular Materials Supplying, Fitting and Fixing Cast Steel Rocker Bearing supplying, Fitting and Fixing Forged Steel Roller Bearing Surface Sliding on Stainless Steel Supplying, Filling and Fixing Elastomeric Bearing

452
453 455

459
460 461 462 463 464 465

13.10 13.11 13.12 13.13 13.14 13.15 13.16

14. Superstructure

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Supplying, Fitting and Fixing Sliding Plate Bearing with PTFE 466

467

Suppling, Fitting and Fixing Sliding Plate Bearing with Stainless Steel Plate with Mild Steel Matrix
Supplying, Fitting and Fixing POT-PTFE Bearing

468
469

471 471
Preamble Furnishing and .Placing Reinforced/Prestressed Concrete Supplying, Fitting and Placing HYSD Bar Reinforcement High Tensile Steel Wires/Strands Including all Accessories for Stressing

14.1 14.2 14.3

472 489
490

(XVI)

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PartB. Bridge Works Chapter Item No. 14.4

Description Providing and Laying Cement Concrete Wearing Coat M 30 Grade Including Reinforcement Mastic Asphalt Construction of Pre-Cast RCC Railing of M 30 Grade, Aggregate Size not Exceeding 12 mm Construction of RCC RaUlng of M 30 Grade, In-situ with 20 mm Nominal Size Providing. Fitting and Fixing Mild Steel Railing Drainage Spouts PCC M 15 Grade Levelling Course Below Approach Slab ReinforcedCemllnt Concrete Approach Slab

Page

492
493 495 497

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14.5
14.6

14.7 14.8 14.9

14.10 14.11 14.12 -14.13 14.14 14.15 14.16 14.17

498
499
500 500 501

Providing Anti"Corrosive Treatment to HYSD Reinforcement with FusiOn Bonded Epoxy Coating (FBEC) Providing, Precasting, Transpqrtingand Placing in Position Preeast-Pretensionild Concrete Girders Providing and Fixing Helical Pipes in Voided Concrete Slabs Crash Barriers Painting on Concrete Surface Buried Joint Filler Joint Asphaltic Plug Joint Elastomeric Slab Steel Expansion Joint Compression Seal Joint Strip Seal Expansion Joint Modular Strip/Box Seal Joint Beyond 70 mm and upto to 140mm Modular Strip/Box Seal Joint Beyond 140 mm and upto . to 210 mm & Protection Works Preamble

502
504 505 505 506 507 510 512 513 515 516 517

14.18
14.19 14.20 14.21 14.22 14.23 14.24

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15.

River Training

519 519

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Providing and Laying Boulders Apron on River Bed Boulder Apron Laid in Wire Crates (xvii)

520
521

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Part B. Bridge Works Chapter Item No. 15.3 15.4 15.5 15.6 15.7 15.8 15.9 15.10 15.11 15.12 15.13 Description Cement Concrete Blocks (size 0.5xO.5xO.5 m) . Providing and Laying Pitching on Slopes Providing and Laying Filter Material Undemeath Pitching in Slopes Geotextlle Filter Toe Protection Providing and Laying Flooring Dry Rubble Flooring Curtain Wall Flexible Apron Gabion Structure for Retaining Earth Gabion Structure for Erosion Control, River Training Works and Protection Works Page 522 522 523 524 525 525 526 527 527 528 530 ..;

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16.
Repair and Rehabilitation Preamble 16.1 18.2 16.3 16.4 16;5 16.6 16.1 16.8 16.9 16.10 . Removal of Existing Cement Concrete Wearing Coat including its Disposal Removal of Existing Asphaltic Wearing Coat Guniting Concrete Surface with Cement Mortar Applied with Compressor Providing and Inserting Nipples with Approved Fixing Compound Sealing of CracksIPorous Concrete by Injection Process . . Pa~ing of Damaged Concrete Surface with -. POlYmerConcrete Sealing of CrackIPorous Concrete with Epoxy Grout by Injdon through Nipples Applying Epoxy Mortar Over Leached, Honey Combed and Spalled Concrete Surface and Exposed Steel Reinforcement Removal of DefecUveConcrete Applying Pre-Packed Cement Based Polymer for Replacement of Spalled Concrete 532 532 533 533 534 535 536 537 538 539 540 541

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PartB. Bridge Works 'Chapter Item No. Description Epoxy Bonding of New Concrete to Old Concrete Providing Extemal Prestressing with High Tensile Steel WireslStrands-Span 25 m Providing Extemal Prestressiilg with High Tensile Steel WireslStrands-Span 50 rn p'rovidingExtemal Prestressing with High Tensile Steel WirelStrands-Span 100 m Replacement of Bearings Rectification of Bearings Replacement of Expansion Joints Replacement of Damaged Concrete Railing Replacement of Crash Barrier Replacement of Damaged Mild Steel Raifing Repair of Crash Barrie! Repair of RCC Railing Repair of Steel Railing Page

16.11 16.12 16.13 16.14 16.1~ 16.16 16.17 16.18 16.19 16.20 16.2J 16.22 16.23
17.

542 542 544 546 547 548 549 550 550 551 552 553 554 555

Usage Rates of Plant and Machinery

(xix)

ABBREVITA11QNS

mm em
m km Sqm ha Sq.km cum I

kl

kg
q t tkm MoRT&H IS IRC

T&P
Gl

a
RCC PCC GL

Rs
Dia Min Max No. hr i.e, eg WBM

MHlimetre centimelre Metre Kilometre Square metre Hectrare Square Kilometre Cubic Metre Litre Kilolitre Kilogram quintal tonne tonne kilometre MinislJy Qf Road Transport and Highways Indian Standanl Indian Roads Congress Tools and Plants GaJvanlsedlron Cast Iron Reinfon:ed cement Concrete Plain Cement Concrete Ground Level Rupees Diameter Minimum Maximum Number

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..

Holr
That is For example Water Bound Macadam Bituminous Macadam SemI-Dense Bituminous Concrete . Bituminous Concrete Front end Loader Optimum Moisture Content Lead in Kilometre Hot Mix Plant Road Roller Wet Mix Macadam

BM
SDBe Be FE loader OMC L

HMP
RR WMM

(xx)

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PART-A

ROADWORKS

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A. Road Works

Basic Approach and General Conditions for the Preparation of Standard Data Book
The basic approach for the preparation of Standard Data Book for Road Works is indicated as under: Description of Items

1.

The description of items is given briefly and linked with the relevant clause of the MoRT&H Specifications for Road and Bridge Works, which may be referred for detailed description, provisions. and interpretation ..

2.

Mechanical

Means

Due to mechanization of construction work, rate analysis for various items have been prepared using mechanical means. However, manual means have also been provldedforcertain cases, where areas maybe inaccessible for machines or quantum of work may not be large enough to justify use of machines. 3. Overhead Charges

The overhead charges include the following elements : i. Site accommodation, arrangements. selling up plant, access road, water supply, electricity and general site

ii. Office fumiture, equipment and communications iii. Expenditure on a) b) c) Corporate office of contractor Site supervision Documentation and "as builr draWings of resources

o
o o o o o o o o o
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w. Mobilisation/de-mobilisation

v. Labour camps with minimum amenities and transportation to work sites vi. Light vehicles for site supervision including administrative and managerial requirements vii. Laboratory equipment and quality control including field and laboratory testing

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f>

viii. Minor T&P and survey instruments and setting out works, including verification dimensions, trial pits and bore holes, where reqUired ix. watch and ward x. Traffic management during construction

of line,

xi. Expenditure on safeguardiJ19 environment xii. Sundries xiii. Anancing Expenditure xiv. saleslTum over tax

>N. Work Insurance/compensation

3.1. For the purpose of calCulation of overhead charges, the projects are categorized into 2 types as under and overhead charges, provided as indicated against each. Category 1: Cost up to Rs. 50 crores Category 2: Cost above Rs. 50 crores

10 percent
8 percent 10 per cent of cost of works

4.

Contractor Profit: Contractor profit is also added on overhead charges.

5.

Basic Inputs Basic inputs are only given in the standard data book. The rates for material and labour are to be obtained from local authorities for thlil area where the project is located.

6.
6.1.

Plants and EqUipment A dozer is proposed for excavation where cutting and filling for the roadway is within 100 m. For longer leads, a combination of hydraulic excavator and tipper is proposed. Keeping in view the job and managerial factors and thlil aglil factor of machines, the output of plant and lilquipment is taken approximately 70 per cent of thlil rated capacity given by manufacture under ideal conditions.

6.2.

----_.

t
,

t'-

6.3.

It has been assumed

lhat a water tanl(er

would make

one trip

per hour on an average. Water

charges have flOt'beert inQIUdedfor items Where the Rlquirement is very nominal. It is assumed that the same would be covered under sundries. 6.4. 6.5. Output of plant/equipment is considered for the compacted quantities.

The usage charges for machines include ownership charges, cost of repair and maintenance including replacement of lyres and running and operating charges which includes crew, fuel and lubricants. '

7. 7.1.

Materials Quantities of materialsgivenin the rate analysis are approximate for the purpose of estimating

and include normal wastages. ActUal consumption would have to be based on mix design. 7.2. '. The rates fo material shoukBnclude basic costat locations of stone crushers, loading, unloading, cost fo carriage and stacking at plant sites as the case may be. The alternative proposal for curshingown aggregate by installing Crusher should be compared with procurement of crushed aggregates from the market and proposal found economical may be adopted. 7.4. The specifications of materials shall be govemed by section 1000 of MoRT&H Specifications for Road and Bridge Works. 8. 8.1. 8.2. 8.3. 9. 9.1. Labour The labour wages should be as per rates fixed by state government. One mate 'has been provided for 25 labours. Skilled labour include mason, carpenter, blacksmith, mechanics and other trades. Carriage of Materials

7.3.

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~

The unit for vehicle for carriage has been taken as under. a) b) In hours where lead Is defined inclUding time required In tonne - km where lead provided.separately ,

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o

tor loading

and unloading.

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o

Is variable. The loading and unloading for such cases have been

5
I

t 9.2. Where the quantity of material to be transported is small such as dismantled materials and !be same are required to be loaded manually, provision oftraclor-Irolley has been made instead~) tipper. General: The clause numbers refer to MoRT&H Specifications for Road and Bridge Works. Assumptions made have been indicated in respective chapter in the form of notes, where required. Sundries to cater for unforeseen contingency and miscellan~us overhead charges .. items have been added in the
C
C

10. 10.1. 10.2. 10.3.

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4 4 t

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41 41

10.4.

Arrangement tor traffic dUring construction shall be as per Clause 112 of MoRT&H Specifications for Road and Bridge Works. The supply of materials will be taken either at the location of mixing plant or at the work site as the case may be.

41 41

10.6.

ContractorwiJl make his own arrangements tor borrowing earth. However, compensation for earth taken from private land has been inclUded in the rate analysis for construction of embankment with borrowed earth . The reqWrlll1lt!nt of machinery has been worked out assuming effective working period of 6 hours per shift of 8 hours. The costof earthwork in urban roads will be comparatively higher due to following reasons: _ >. a) There is mixed traffic on urban roads IikesJow moving hand and animal driven carts, rickshaws, cycles, twoJIhree wheeler apart from the usual vehicular traffic reSUltinginto traffic jams. This causes loss of working time which may be in the range of 10-15 per cent. b) There is considerable disruption of traffic adversely affecting the efficiency of the working parties including machines due to congestion caused by pedestrian traffic, local road side venders, parking of vehicles by the road side, encroachments by the shopkeepers and local shops who make use of the berms of the road in front of these shops and unauthorized conversion of road berms into mini local market. The output of manpower and machines is SUbstantially reduced due to factors mentioned above. c) Cost of living in urban areas is comparatively more reSUlting into higherwages. d) .Attimes, work is executed during ni';jhttime due to heavy traffic during day lime: This involves extra expenditure by way of making arrangement for lighting and special transport for working parties due to odd hour.

41

10.7.

10.8.

II Ii
.1

'I
6

iL

411 411

411

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.'

In the light of above, the authorities engaged in preparing the cost estimates may exercise their judgment and cater for the additional cost to the extent of2to 3 per cent. keeping in view the severity of factors mentioned above. Support details for the "exb<i cost based on actual sit~ conditions in specific cases will have to be given in justification. 10.9. Credit for Dismantled Material

The dismantled materials should be examined and a realistic assessment made for the credit for such materials, which can be utilized for works or auctioned. 10.10. In the rate analyses of some items, the quantities ofsub-items involved in that analyses like excavation for foundation, foundation concrete, painting, lettering etc. have been given. The rates for such items may be taken from relevant chapters where the same have already been analysed. The source of material and samples are required to be approved by the Engineerbefore any work. 10.12. 10.13. The rates of items include cost of testing of soil, materials and works. The use of surface by construction vehicles shall be governed by Clause 119 of MoRT&H SpecifiC3tiOns. 10.14. The contractor shall arrange to provide and maintain an adequate equipped field laboratory as per Clause 121. 10.15. 10.16. Quality Control of works shall be governed by Section 900 of MoRT&H Specifications. The various activities of works shall also be documented by photographs and vedic cassettes as per Clauses 125 & 126 of MoRT&H Specifications. The classification of soil shall be as per Clause 301.2 of MoRT&H Specifications. The earth excavated from foundations has been considered to be backfilled and balance utilized locally for road work except in the case of marshy soil. The rate analysis for removal of unsuitable soil does not provide for replacement by suitable soil which will have to be paid separately. Items for hilly terrain have been analysed separately. The hire charges rates for machinery and equipments are applicable for the year 2001-2002. Suitable escalation may be added for subsequent years depending upon the market situation. 10 per cent extra cement may be provided for concreting under water, where required. start of

10.11.

10.17. 10.18.

o o o o

10.19.

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10.20. 10.21.

10.22.

10.23. 10.24.

Grade of cement may be adopted as per mix design. Quantities of cement in various grades of cement concrete have been taken as per IRC:21-2000" and IRC:18-2000. The rates for rigid, semi-rigid and flexible crash barriers have been analysed in Chapter-8. The coarse and fine aggregates shall conform to IS:383. Certain equipments like road rollers, are required to be available at site for complete period of the shift, though from the consideration of their output, they may be required only for 3 to 4 hours. This is necessitated to match with the output of other associated machines like HMP, Pavers etc. in such cases, the hire charges of road rollers have been multiplied with a factor of 0.65 to account for the idle period. For pricing of RCCsiab culverts, the items given in respective chapters in bridge section may be reftered.

4
4 4

10.25. 10.26. 10.27.

10.28.

10.29. Wherever electric generator has not been provided to run a plant or equipment, it is assumed that it is fitted with a diesel engine. 10.30. Some of the firms in the field of construction chemicals have evolved new brands of chemiCals for _ water proofing, sealing of cracks, cementing compunds etc. The m..arketcan be explored to meet such requirements. Some of majorsteel producing firms have evolved thermo-mechanically treated steel whiCh has enhanced strength, better corrosion resistance. ductility, weld ability and high temperature thermal resistance. Enquiries frOm these firms can be made on techniCal specifications and use of sue'" products considered in works based on performance in works where these have already been used. Provision of fly ash has been made in embankment construction, sub-base construction and in cement concrete pavement. The Standard Data Book is for Department use only. It cannot be produced in Court of Law as reference/authority and thus is a privilege document.

10.31.

10.32.

10.33.

10.34. In case it is decided to include the following iterna and their maintenance in the BOQ, the scope and specifications should be worked out and defined in a detailedmannerinthe tender document to avoid any dispute during execution. MoRT&H Clause 120 122 124 Item Site office and furniture for Engineer and his staff. Site residential accommodation for Engineer and other supervisory staff. Providing and maintaining vehicle for the Engineer ..

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Cbapter-1 Carriage of Materials

Preamble:
1. The provision of tipper has been made in hours where lead is known like disposal of the materials upto 1000 m. In case where lead is variable like carriage of hot mix or concrete mix from plants or earth from borrow areas, provision has been made in terms of tonne-kilometer (t-kml, which can be adopted as per actual conditions. 2. Provision has been made for a tractor trolley instead of tipper where dismantled materials of sorts or material having more volume as compared with weight are required 10 be transported. This arrangement will be economical. 3. The cost of carriage wiUvary depending upon the riding surface of the road. Provision has accordingly been made considering surface roads, unsurfaced graveled roads and katcha tracks. Analysis for iOading has been done both for manual and mechanical means for adoption as per actual situations. 5. Where loading is done by mechanical plant like HMP or batching plant and there is automatic loading in tippers, provision of loading and un-loading has been made at rate of 10 per cent of cost of carriagEf to account for time taken by the tipper for getting loaded at the plant and un-loading in .the paver or otherwise at site. 6. Although the market rates for supply of aggregates at site are generally taken for estimation purpose, rate for crushing of aggregate'have also been analysed as most of the contractors prefer to crush their own aggregates in case of large projects exceeding RS.50 crores in value. The cost of ma~\ilrialshall be evaluated considering the cost at crushing plants and cost of carriage including loading and unloading or the rates for supply at site depending upon system being followed at particular locations. These rates should be compared with the rates for own crushing and carriage by the construction agency.

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4)

4.

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7.

Chapter-1 Carriage of Materials

Sr. No. Reference MoRT&H Specifications to Description Unit Quantity Rate

Rs.

1.1.

Loadln!! and Unloading of Stone BoulderlStone Aggregates/Sandi KankarlMoorum Placing tipper at loading point, loading with front end loader. dumping, turning for retum trip, excluding time for haulage andretum trip. Unit= cum Taking output = 5.5 cum Time required for Positioning of tipper atloading point

1 Min
13Min 2 Min 4 Min
)

ii) Loading by front end loader 1 cum bucket capacity@ turning for return ill) Waiting time, unforeseen contingencies, etc. 25 cum per hour iii) Maneuvering, reversing, dumping and

..

Tolal
a) Machinery Tipper 5.5 tonnes capacity Front end-loader 1 cum bucket capacity @25cumlhour b) Overheads c) Contractor's @ profit

20 Min

hour hour

0.33 0.33

% on (a)
@ % on (a+b)

10

C t t

Road Works: l-Carriage of Materials

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Sr..
No.

Reference MoRT&H

to

DeserlPtJon

Unit

Quantity

Rate As.

Speeifk:atlons Cost for 5.5 cum = a+b+c Rate per cum = (a+b+c)/5.5 Note: 1.2. Unloading Loading Manual will be by tipping. and Unloading Mellns of Stone Boulders by

.,
.,

Unit =cum Taking output =5.5 cum a) LlIbour Mate Mazdoor for loading and unloading b) Machinery TIpper 5.5 tonne capacity ,

day day

0.11 0.75

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hour

0.75

c) Overheads d) Contrllctor's

@ .; % on (a+b)
profit

%on

(lI+b+c)

Cost for 5.5 cum = a+b+c+d Rate pel' cum = (a+b+c+d)/5.5 Note: 1.3. Unloading Loading will be by tipping. and Unloading of Cement or

Steel by Manual Means and Stacking Unit = tonne Taking output = 10 tonnes a) Labour Mate Mazdoor for loading and unloading day day 0.08 . 2.00

0'

11

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Road Worb : j-Cerriage ofMatcrials

4
4

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate

Rs.

b) Machinery Truck 10 tonne capacity c) Overheads @ % on (a+b) %on (a+b+c)

hour

2.00

d) Contractor's profit @

Cost for 10 tonries =a+b+c+d Rate per tonnes = (a+b+c+d)/10 1.4. Cost of Haulage excluding Loading and Unloading Haulage of materials by tipper excluding cost of loading.unloadingand stacking. Unit = lkm Taking output 10 tonries load and lead 10 km = 100 lkm Case-I: Surfaced Road
)

t
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Speed with load

25 kmlhour

Speed while returning empty: 35 kmIhour a) Machinery I) TIpper 10 tonne capacity ~ TImetaken for onwardhaulagewith load TIme taken for empty return trip b) Overheads @ % on (a) %on (a+b)

..

hour hour

0.4 0.29

c) Contractor's profit @ Cost for 100 lkm = a+b+c Rate per lkrn

= (a+b+c)/100
12
>c

---------,

Road Works: I-Carriage of Materials

.
Sr. No. Reference to Description Unit Quantity Rate Rs.

MoRT&H
Specifications Case-II: Unsurfaced Gravelled Road

Speed with load : 20 kmlhour Speed for empty retumtrip: a) Machinery I) Tipper 10 tonnes capacity . Time taken for onward haulage with load Time taken for empty retum trip b) Overheads c) Contractor's Cosl for 100 lkm @ 30 kmlhour

hour hour

0.5
0.33

% onla)

profit @

Ok on Ia+b)

= a+b+c

Rate per t.km C"(a+b+c)/100 Case-lll : Katcha Track and Track In River BediNallah Speed with load : Bed and Choe Bed 10 kmlhour : 15 kmlhour .

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Speed while retuming empty a) Machinery

I) Tipper 10 tonnes capacity Time taken for onward haulage .Time taken for empty retum trip b) Overheads @ c) Contractor's

hour hour

1 0.67

% on la)
% on la+b)

profit @

o
o

Cosl for 100 tkrn Rate per t.km

a+b+c

la+b+c)/100

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13

,
t
. RoadWorks: l-CaniageofMaterials

t
Unit Quantity Rate Rs.

Sr. No.

Reference MoRT&H Specifications

to

Description

1.5.

Hand Broken Stone Aggregates Nominal Size

63 mm

Supply of quarried stone, hand breaking into coarse aggregate 63 mm nominal size . (passing 80 mm and retained on 50 mm sieve) and stacking as directed; Unit cum Taking output = 1 cum a) LabOur Mate Mazdoor

day day

0.06

1.5

b) Material Supply of quarried stone 150-200 mm size cum . c) Overheads d) Contractor's Rate per cum

1.10

';;on

(a+b) % on (a+b+c)

profit @

= a+b+c+d
13.2mm

1.6.

Crushing Nominal

of Stone Aggregates Size

Crushing of stone boulders of 150 mm size in an integrated stone crushing unit of200 tonnes per hour capacity comprising of primary and secondary crushing units, belt conveyor and vibrating screens to obtain stone aggregates of 13.2 mm nominal size. Unit: cum Taking Output

600 cum at crusher location

a) Labour Mate Mazdoor Skilled Mazdoor including breaking of any oversize boulder

day day day

0.76 2 17

14

..

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.
Road Works: l-CarriageofMateriais

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Sr. No.

Reference MoRT&H Spec.ifications

to.

Description

Unit

.Quantlty

Rate Rs.

b) Material Stone Boulder of size 150 mm and below c) Machinery Integrated stone crusher of 200 TPH including beltconveyor and vibrating screens Front end loader 1 cum bucket capacity Tipper 5.5 cum capacity d) Overhead charges@ e) Contractor's CasHor 600 cum Rate per cum Note: proflt@ .~ on (a+b+c)

cum

800

Hour

Hour
Hour

20 20

% on (a+b+c+d)

= a+b+c+d+e

= (a+b+c+d+e)/600

1. 800 cum of stone boulders are needed to get 600 cum of stone i:hips of size 13.2

mm.
2. 95 per cent of above cost will be attributed to the production of 600 cum of stone chips of 13.2 mmsize and balance 5 Jl!!r cent to the production of stone dust which comes out as a by-product. 3. The integrated stone crusher includes

primary and secondary crushing units.

1.7.

Crushing Nominal

of Stone Size

Aggregates

20 mm

o
o

Crushing of stone boulders of 150 mm size in an integrated stone crushing unit of 200 tonnas per hour capacity comprising of primary and secondary crushing units, belt conveyor and vibrating screens to obtain stone aggregates of 20 mm nominal size. Unit: cum Taking Output

= 670 cum at crusher location

15

1t


t
Road Works: I-Carriage of Material.

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

a) Labour M~ Mazdoor Skilled Mazdoor including breakingot any size boulder b) Material Stone Boulder ot size 150 mm and below c) Machinery Integrated stone crusher ot200 TPH includingbelt conveyor and vibrating screens Front end loader 1 cum bucket capacity TIpper 5.5 cum capacity d) Overhead charges @ e) Contractor's profit@ % on (a+b+c) %on (a+b+c+d) d~ day day 0.76 2 17

cum Hour

800 6

Hour Hour

20 20

Cost tor 670 cum = a+b+c+d+e Rate per cum Nota:

= (a+b+c+d+e)l670

1. 800 cum ot stone boulders are needed to get 600 cum ot stone chips ot size 20 and 40mm. 2. 90 percent ot above cost will be attributed to the production of 670 cum ot stone aggregates ot 20 mmsizeand balance 10 per centwill be tor smaller size aggregates and stone dust which comes out as a byproduct 3. The integrated stone crusher includes primary and secondary crushing units.

1.8.

Crushing of Stone Aggregates 40 mm Nominal' Size Crushingot stone bouldersot 150mmsize in an integratedstone crushing unit ot 200 tonnes per hour capacity comprising ot primaryand secondary crushingunits,bEill conveyor and Vibrating screens to obtain stone aggregates of 40 mm nominalsize.

16

"

~.;,

41 41

Road Works: l-CarriageofMaterials

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

Unit: cum Taking Output = 750 cum at crusher location. a) Labour Mate Mazdoor Skilled Mazdoor b) Material Stone Boulder of size 150 mm andbekiW c) Machinery Integrated stone crusher of 200TPH includiing belt conveyor and vibrating screens front end loader 1 cum bucketcapacily Tipper 5.5 cum capacity d) Overhead charges e) eontractor'S @ % on (a+b+c) % on (a+b+c+d) . Hour Hour

day
day day

0.76 2

17

cum

800

,

o

Hour

20
20

o
o o
o o

o.
Note:

proflt@

Cost for 750 cum = (a+b+c+d+e}xO.85 Rate per cum

= (a+b+c+d+e)"O.85nSO

1. 800 cum of stone boulders are needed to get 600 cum of stone chips of size 13.2

mm.
2. 85 per cent of above cost will be attributed to the production of 750 cum of stone aggregates of 40 mm size and balance 15 per cent will be for smaller size aggregates and slone dust which comes out as a byproduct 3. The integrated stone crusher includes

o.
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o

primary and secondary crushing units.

17

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41 41

Chapter-2 Site Clearance

Preamble:
1. Unless otherwise stated, the rates indude sorting and disposal of unserviceable material and stacking of serviceable material with aillifls and upto a lead of 1000 m. The rates indude T&P and scaffolding required for items ofdismanUing ~

41 41 41

2. 3.

41

Carriage of dismanUed materials, bushes, branches of tree, etc., has been catered with a tractortrolley of 3 tonne.s capacity with manual loading and unloading @ 2lrips per hour within a lead of 1000 m. This will be economical for such works as compared with a tipper. For cutting oftJ:eesabove 1800 mm girth, 4 mazdoors have been considered to cater for large size trees, which win fall in this categOlY; Where only grasslwild growth is met, item No.2 l.e, dearing grass and removal of rubbish can be' applied. As regards wild growth disposa.1of grass, the same can be dried and burnt The dismanUing of struetureshas been catered both by manual and mechanical means. The estimator can use his discretion depending upon quantum of work and 'particular site conditions. Cutting of rivets has been provided separately. Dismantling of Humepipes has been catered manually as pipes can be easily rolled by men to a suitable stacking place Within the right of way, For dismanUingof structures, which remain submerged in water, the cost may be enhanced by 50 percent

.t

4.

5.

6.

7. 8.

9.

..

10. DismanUing of utilities is required to be done under the supervision ofconcemed departments with prior information to the users. . 11. In certain itemsofdismanUing, like, pipe culverts, utilities, etc., excavation in earth and dismantling of masonry works is notinctuded in this analysis for which suitable notes have been inserted. These items are required to be priced separately based on actual quantities at site and nature of work. 12. The dismanUed materials should be examined and a realistic assessment and provision made after due process for the credit for such materials, which can be utilized fotworks or auctioned. 13. In case where lead for disposal is more than 1000 rn, extra cost of carriage is required to be added based Oil tonne-kilometerage. 14. All minor T&P items required for dismantling are already induded in overhead charges. 15. For dismanUing of utility services like water pipe lines, electric and telephone lines, prior intimation should be given to users.

18
.>.

Chapter~2
Site Clearance

/,
Sr. No. Reference to MoRT&H Specifications 201 Description

Unit

Quantity

Rate Rs.

2.1.

Cutting of Trees, Includinll cutting Trunks, Branches and Removal .~ /

o.f

~ ~

Cutting of trees, including cutting of trunks, branches and removal of stumps, roots, stacking of serviceable material with all lilts and upto a lead of 1000m and earth filling in the depression/pit Unit = Each (i) Girth from 300 mm to 600 mm a) Labour Mate Mazdoors for cutting trees including cutting, refilling,.compactionof backfilling and stacking of serviceablematerials within 1000 m lead by manual means. b) Machinery Tractor-trolley c) Overheads @ % on (a+b) % on (a+b+c)

day day

0.02 0.60

~ ~

hour

0.10

.~

d) Contractor's profit @

Rate for each tree = a+b+c+d (ii) Girth from 600 mm to 900 mm a) Labour M~ day Mazdoors for cutting trees including day cutting, refilling,compaction of backfilling, and stacking of serviceable materials within 1000 m lead by manual means 0.04 0.90

II

o
C)

d
{'

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19
~.

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Road Worlcs: 2Site Cleanmce

Sr. No. Reference to MoRT&H Specifications b) Machinery Tractor-trolley c) Overheads @ % on (a+b) % on (a+b+c) Descr1ptfon Unit Quantity Rate: Rs. ~

hour

0.30

d) Contractors profit @ Rate for each tree

= a+b+c+d
\

(iii) Girth from 900 mm to 1800 mm a) Labour Mate Mazdoors for culling treesIncluding culling, refilling, compaction of backfilling and stacking of serviceablematerials within 1000m b) Machinery Tractor-trolley c) Overheads @
"10 on (a+b) "10 on (a+b+c)
)~ .

day day

0.08 2.00

hour

0.40

d) Contractor's profit @ Rate for each tree

= a+b+c+d

(iv)Glrth above 1800 mm a) Labour Mate Mazdoors for culling trees including culling refilling, compaction of backfilling and stacking of serviceablematerials within 1000 m b) Machinery Tractor-trolley c) Overheads @
"10 on (a+b) "10 on (a+b+c)

day day

0.16 4,00

hour

0.60

:!

1 .,
i
.~

d) Contractor's profit @ Rate for each tree

= a+b+c+d
20

,I

'?-

,. ,

Road Works: 2-Sile Clearance

.'

Sr. No.

Reference to MoRT&H Specifications 201

Description

Unit

Quantity

Rate Rs.

2.2.

Clearing Grass and Removal of Rubbish Clearing grass and removal of rubbish upto a distance of 50 metres outside the periphery of the area . By Manual Means Unit = Hectare Taking output

= 1 Hectare
day

a) Labour
Mare Mazdoor b) Over~ads c) Contractor's

2.00
50.00

o
C') C')

day @
profit

% on (a) @. % on (a+b)

Rate per Hectare

= a+b+c ~-_
..

2.3.

201

Clearing

and Grubbing

Road Land

Clearing and grubbing road land including uprooting rank vegetation, grass, bushes, shrubs, saplings and trees girth upto 300 mm, removal of stumps of trees cut earlier and disposal of unserviceable materials and stacking of serviceable. material to be used or auctioned. upto a lead of 1000 m including' removal and disposal of top organic soil not exceeding 150 mm in thickness. Unit = Hectare Taking output = 1 Hectare

21

RoadWorks: 2Sitc Ctcarance

..

Reference to sr No;, MoRT&H Specifications .- ..... I.

Description ,

Unit

Quantity

Rate

RS.
. -By Manual Means f

A. In area of light jungle a) Labour Male Mazdoor b) Machinery Tractor-trolley c) Overheads @ % on (a+b) %on (a+b+c)

day day

6.00 150.00

hour

1.00

d) Contractor's profit @ Rate per Hectate

= a+b+c+d

B. In area of thorny jungle a) Labour Male Mazdoor b) Machinery TractortroIley c) Overheads @ %on (a+b) %on (a+b+c)

day day

8.00 200.00

hour

2.00

d) Contractor's profit @ Rate per Hectare

= a+b+c+d

II. By Mechanical Means : A. in area of light jungle a) Labour Mate Mazdoor

day day

0.16 4.00

22
II-

41 41

f f

Road WorIcs: 2-Site Clearance

Sr.
No.

Reference to

Descrlptl4n

Unit

Quantity

Rate

MoRT&H
Specifications
.

Rs.

b) Machinery Dozer 80 HPwith attachmentfor removal of trees & stumps Tractor-trolley c) Overheads @ ~. on (a+b) % on (a+b+l:)

hour hour

10,00 1.00

d) Contractor's profit @ Rate per Hectare

= a+b+c+d

B.

In area of thorny Jungle

a) Labour Mate Mazdoor b) Machinery Dozer80 HPwith attachment for removal of trees & stumps Tractor-trolley

day day

hour hour

12.00 1.50

e:
,
t

c) Overheads @

% on (a+b) % on (a+b+c)

d) Contractor's profit @

Rate per Hectare = a+b+c+d 2.4.

202

Dismantling of Structures Dismantling of existingstructures likeculverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever neCessary, sorting the dismantledmaterial,disposalof unserviceable materialandstackingthe serviceable material with alilifls and lead of 1000 metres. Unit = cum Taking output = 1.25 cum

.'
~

ci
~,

o!
0; 0\ 0;, 0' 0',

o
01.,
(,

23

Road Wodcs : 2-8i C1eIIrance

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Qllantlty

Rate. ~

2.4. (i)

202

(i) Lime/Cement Concrete i. By Manual Means:

A. Lime concrete, cement concrete grade M10 and beiow a) Labour Mate Mazdoorfor dismaritJingand loading b) Machinery Tractor-trolley c) Overheads @ d) Conqactor'sprofit % on (a+b) @ ~. on (a+b+c)

day day

0.04 1.00

hour

0.27

Cost for 1.25 cum =a+b+c+d Rate per cum = (a+b+c+d)/1.25 B. Cement concrete grade M15 & M20 a) Labour Mate Mazdoorfor dismantlingand loading b) Machinery Tractor-trolley c) Overheads @ % on (a+b) % on (a+b+c)

day day

0.05 1.25

hour

0.27

d) Contractor's profit @ Cost for 1.25 cum = a+b+c+d

Rate per cum = (a+b+c+d)/1.25

24

"II

Road Works: 2-Sile Clearance

Sr.
No.

RefeTence MoRT&H Specifications

to

DesC1'lptlon

Unit

Quantity

Rate Rs.

C. Prestressed/reinforced concrete a) Labour Mate Blacksmith

cement

grade M.20 & above

day
day day

0.15 0.25

Mazdoor for dismantling. loading and unloading b) Machinery Tracior-troUey c) Overheads d) Contractor's @ profit

3.50

hour

0.27

% on (a+b)
@

% on (a+b+c)

Cost for 1.25 cum =

a-b-e-d

I f
t\
o
~r

Rate per cum

= (a+b+c+d)/1.25
Means for items N.o.202

II. By Mechanical

(B)&(C)
A. Cement concrete a) Labour Mate Mazdoor for loading and unloading Mazdoor with pneumatic breaker grade M15 & M.20

day day day

0.02 0.25 0.25

1
Q
, ':'<

b) Machinery Air Compressor 250 cfm with 2 leads of pneumatic breaker@ 1.5 cum per hour Tractor-trolley c) Overheads d) Contractor's Cost for 1.25 cum Rate per cum @ profit hour 0.27 hour 0.67

% on (a+b)
@

o q
o
~
~,

% on (a+b+c)

= a+b+c+d

= (a+b+c+d)/1.25
25

3_...

Road Worb:

2-si Clearance

4
Unit Quantity Rale Rs.

Sr. No.

Reference to MoRT&H Specifications

Description

t t
t t

B. Prestressed/reinforced cement concrete grade M-20 & above a) Labour Mate Mazdoorwith pne\lmatic breaker Blacksmith Mazdoorfor loadingand unloading b) Machinery Air Compressor 250 cfm with 2 leads of pneumatic breaker @ 1,00 cum per hour Tractor-trolley c) OVerheads @ % on (a+b) %on(a+b+c) hour hour 1.00 0.27

day day day day

0.05 0.66 0.25 0.25

d) Contractor's profit @ Cosl for 1.25 cum = a+b+c+d Rate per cum 2.4. (ii) 202

= (a+b+c+d)/1.25

(ii) Dismantling BrickfTile Work A. In lime mortar' a) Labour Male Mazdoorfor dismantling, loadingand unJoadjng b) Machinery Tractor-trolley c) OVerheads @ % on (a+b) %on(a+b+c)

day day

iI

0.02 0.5

I
I

I
I

hour

0.27

d) Contractor's profit @ Cost for 1.25 cum Rate per cum.

,
I

= a+b+c+d

(a+b+c+d)/1.25

26
I.

Road Works : 2-Site Clearance

--

Sr.
No.

Reference to MoRT&H Specifications

Descrlptlon

Unit

Quantity

Rate'

Rs,

B. In cement mortar a) Labour Mate Mazdoor for dismantling. loadingand unloading b) Machinery Tractor-trolley c) Overheads @ %on(a+b) %on (a+b+c)

day day

0.03 0.75

hour

0.27

d) Contractor's profit @ Costfor 1.25 cum Rate per cum

= a+b+c+d

= (a+b+c+dV1.25

C. In mud mortar a) Labour Mate Mazdoorfor dismantlingand loading b) Machinery Tractor-trolley c) Overheads @ % on (i1+b) % on (a+b+c)

day day

0.016 0.40

hour

0.27

d) Contractor's profit @ Cost for 1.25 cum Rate per cum ~

= a+b+c+d

= (a+b+c+d)/1.25

D. Dry brick pitching or brick soling a) Labour Mate Mazdoor for dismantling. loadingand unloading b) Machinery Tractor-trolley 27

o
o o o o o
~

day day

0.014 0.35

hour

0.27


4
Road WOllts: 2-8ite C1oaranc:e

t
Unit Quantity Rate

Sr. No.

Reference to MoRT&H Specifications

Description

Rs.

c) Overheads @

% on (a+b) % on (a+b+c)

d) Contractor's profit @ Cost for 1.25 cum = a+b+c+d Rate per cum 2.4. (iii) 202

= (a+b+c+d)/1.25

day day 0.024

.
4

(III) DlsmanUing Stone Masonry A. Rubble stone masonry In lime mortar a) Labour Male. Mazdoor for dismantling, loadingand unloading b) Machinery Tractor-\J'l)11ey c) Overheads @ % on (a+b)
% on (a+b+c)

0.6

hour

0.27
.\-

d) Contractor's profit @ Cosl for 1.25 cum = a+b+ctd Rate per cum

= (a+b+c+d)/1.25

B. Rubble stone masonry In cement mortar . a) Labour Mare Mazdoor for dismantling, loadingand unloading b) Machinery Traclor-\J'l)11ey c) Overheads @ Ao on (a+b)

day day

0.03 0.75

hour

0.27

28

'.

Road Worlcs: 20Site Clearance

Sr. No.

Reference

to

DescrlptlOn

Unit

Quantity

Rate Rs.

MoRT&H Specifications d) CQntractQr'sprofit @ % on (a+b+c)

Cost for 1.25 cum = a+b+c+d Rate per cum

= (a+b+c+d)/1.25

C. Rubble stone masonry In mud mortar a) Labour

Mate

Mazdoor for dismantling, loading and unloading b) Machinery . Tractor-trolley c) Overll.eads @ % on (a+b) % on (a+b+c)

day day

0.02 0.50

hour

0.27

d) Contractor's profit @ CasUar 1.25 cum = a+b+c+d Rate p6r eum

e

(a+b+c+d)/1.25

D. Dry rubble masonry a) Labour Mate Mazdoor for dismantling, loading and unloading b) Machinery Tractor-trolley c) Overheads @. % on (a+b)

day day

0.018 0.45

hour

0.27

d) Contractor's profit @ Cost for1.25 cum Rate per' cum

"I. on (a+b+c)

= a+b+c+d

= (a+b+c+d)/1.25
29

Road Works: 2Si Clearance

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

<

E. Dismantling stone pitching/dry stone spalls a) Labour Mate Mazdoor for dismantling,loadingand unloading b) Machinery Tractor-trolley c) Overheads @ % on (a+b) day day 0.016

0.40

hour

0.27

d) Contractor's profit @ % on (a+b+c) Cost for 1~25cum = a+b+c+d Rate per cum

= (a+b+c+d)l1.25

F. Dismantling boulders laid in wire crates Including opening of crates and stacking dismantled materials a) Labour Male Mazdoor for dismantling,loadingand unloading b) . Machinery Tractor-trolley c) Overheads @ % on (a+b) % on (a+b+c) day day .0.02 0.50"

hour

0.27

d) Contractor's profit @ Cost for 1.25 cum = a+b+c+d Rate per eum

= (a+b+c+d)l1.25

-.

30

Road Worlcs: 2-8ite Cleannce

Sr. No.

Reference to MoRT&H Specifications

202

Description

Umt

Quantity

Rate Rs.

2.4. (Iv)

(Iv)Wood Work Wrought Framed and Fixed in Frames of Trusses upto a Height of 5 m above Plinth Level a) Labour Mate 'Calpenler MazdoorfordismanUing, loading and unloading b) Machinery Tractor-trolley c) oVerheads @ %on(a+b) % on. (a+b+c)

,.
,

day day day

0.06 0.50' 1.00

'. ~.
,

hour

0.27

1. i

d) Contractor's profit @ Cost for 1.25 cum Rate per cum

= a+b+c+d

= (a+b+c+d)/1.25

~ ~
~.

2.4. (v)

202

(v) SteelWork in all types of Sections upto a Height of 5 m abovepnnth Level excluding Cutting of Rivet Unit tonne Takingoutput 1 tonne

,:e ,
~
'<'i<

r. i.
0.
0 0 0
:0

A. Including dismembering a) Labour day Mate day Blacksmith day Mazdoorfor dismanUing,loading and unloading Add 2.5 per cent of cost of labour for gas cutting, ropes, pulleys etc. b) Machinery Tractor-trolley

0.14 1.00 2.50

0 0 0 0
0

hour

0.17

31

Road Works: 2-5ite Clearance

4
Sr. 'No. Reference to MoRT&H Specifications Descrlptfon Unit ' Quantity Rate Rs.

c) Overheads @

% on (a+b) % on (a+b+c)

t t t

d) Contractor's profit @ Rate per tonne

= a+b+c+d

B. Excludingdlsmemberlng a) Labour Mare MazdoorfordismanUing,loading and unloading Blacksmith Add 2.5 per cent of cost of labo,urfor gas cutting, ropes, pulleys etc. b) Machinery Tractor-trolley c) Overheads @ % on (a+b) % on (a+b+c)

day day day

0.22 2.00 0.50

hour

0.17

d) Contractor's profit @ Rate per tonne

= a+b+c+d

C. Extra over Item No (v) A and (v) B for cutting rivets Unit = each Taking output = 10rivets a) Labour Mare Blacksmith Mazdoor b) Overheads @

day day day

0.01 0.13' 0.13

Ok on (a)
% on (a+b)

c) Contractor's profit @ Cost of 10 rivets = a+b+c Rate for each rivet

= (a+b+c)/10
32 ~

Road Works: 2'Site Clearance

Sr.
No.

Reference to MoRT&H Specifications 202

Description

Unit

Quantity

Rate

Rs.

2.4. (vi)

(vi)Scraping of Bricks DI.smantled from Brick Work including Stacking Unit numbers Taking output 1000 numbers

A. In lime/cement mortar a) Labour Mate Mazdoor b) Overheads @ c) Cllntractor'sprofit Rate per 1000 Nos. - B. In mud mortar a) Labour Mate Mazdoor b) Overheads @ % on (a) % on (a+b) % on (a) @ %on (a+b)

day day

0.14 3.50

= a+b+c

day day

0.05 1.25

it
~

c) Contractor's profit @ Rate per 1000 Nos. 2.4. (vii) 202

= a+b+c

I
;'-

(vii) Scraping of Stone from Dismantled Stone Masonry Unit cum Taking output

9
0 !0
()

= 1 cum

A. In cement and lime mortar

a) Labour

e o o o
o

Mate Mazdoor

day day

0.06 1.40

33

Road Works: 2-8ite Cleirance

Unit Quantity Rate

Sr. No.

Reference to MoRT&H Specifications

Description

Rs.

"

b) Overheads @

% on (a)
% on (a+b)

c) Contractor's profit @ Rate per cum

= a+b+c

B. In mud mortar a) Labour M~ M&ooa b) Overheads @

% on (a)

d~ d~

om
0.30

c) Contractor's profit @ Rate per cum 2.4. (viii)

202

"I.on (a+b)

= a+b+c

(viii) Scarping Piaster In Lime or Cement Mortar from BricK/Stone Masonry Unit = sqm Taking output = 100sqm a) LabOur M~ M&doorfor scarpingand loading b) Machinery Tractor-trolley c) Overheads @ % on (a+b)
% on (a+b+c)

d~ day

0.16 4.00

hour

0.32

d) Contractor's profit @

Cost for 100 sqm = a+b+c+d Rate per sqm

= (a+b+c+d)/100

34

,.

41 41

Road Works; 2SiteClearance

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

2.4. (Ix)

202

(IX)Removing all types of Hume Pipes and Stacking within a lead of 1000 metres including Earthwork and DlsmanUing , of Masonry Works Unit = metre Taking output =. 1metre A. Upto 600 mm dla a) Labour

Male Mazdoor
b) Overheads @ % on (a) % on (a+b)

day day

0.02 0.52

C) Contractor's profit @ Rate per metre = a+b+c

B. Above 600 mm to 900 mm dia a) Labour

Male Mazdoor
b) Overheads @ % On (a) % on (a+b)

day day

0.03 0.79

c) Contractor's profit @ Rate per metre

= a+b+c

C. Above 900 mm a) Labour

Male Mazdoor
b) Overheads @ % on (a)

day
day

0;05 1.20

35

Road Works: 2-5ite CIearmce

reSr. No. Reference to MoRT&H Specifications Description Unit Quantity Rate, . Rs. .

41
c) Contractor's profit @l Rate per metre % on (a+b)

41

= a+b+c

Note:

1. The excavation of earth. dismanUing of stone masonry work in head walls and protection works is not Includedwhich is to bemeasured and paid separately. 2. Credit for retrieved stone from masonry work may be taken as per actual availability.

2.5.

202

Dismantling of Flexible Pavements Dismantrll19 of flexiblepavementsanddisposal of dismanUedmaterials upto a lead of 1000 metres, stacking serviceable and unseIViceabkJmalerialsseparately. Unit = cum Taking output = 1cum I. By Manual Means : A. Bituminous courses a) Labour Mate Mazdoor for dismanUing,loadingand unloading b) Machinery Tractor-trolley c) Overheads @ % on (a+b) % on (a+b+c) day day 0.06 1.5

hour

0.38

d) Contractor's profit @ Rate per cum

= a+b+c+d

36

t C

41

Road Works: 2Site Clearance

Sr.
No.

Reference

to

Description

Unit

Quantity

Rate Rs.

MoRT&H Specifications B. Granular courses a) Labour Mate Mazdoor for dismanUing,loadingand unloading b) Machinery Tractor-trolley c) Overheads @ % on (a+b) % on (a+b+c) 0.04 1.00

day day

hour

0.33

d) Contractor's profit @ Rate per cum

= a+b+c+d

II. By Mechanical Means: .

A. BituminouscourSes a) Labour Mate Mazdoor b) Machinery Tractor.trolley Farm traetorwilh ripper@60cumperhour c) Overheads @"Io on (a+b) % on (a+b+c)

day day

0.01 0.30

hour hour

0.38 0.017

d) Contractor's profit @ Rate per cum

= a+b+c+d

2.6.

202

Dismantling of Cement Concrete Pavement DlsmanUing of ce~t concrete pavementby mechanical means using pneumatic tools, breaking to pieces not exceeding 0.02 .curn in volume and stock piling at designated locationsand disposalof dismanuedmaterials upto a lead of 1000 metres, staCkingservlc& ableand unserviceable materialsseparately.

37

Road Worlcs: 2-5ite Cleannce

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Ra~ e Rs.

Unit = cum Taking output a) Labour Mate

= 1 cum
day day day

0.03
0.50 0.50

Semi skilled mazdoor for operating pneumatic tools MazdOors as helpers including loading and unloading b) Machinery Air compressor 250 cfm with two leads for pneumatic cutler,;/hammers @ 1 cum per hour Tractor-trolley Joint Cutting Machine with 2-3 blades - c) Overheads d) Contractor's Rate per cum" Note:

hour

1.00

hour hour

0.40
1.00

@
profit

% on (;r+b) @

% on (a+b+c)

a+b+c+d

The above analysis is forremovaJ of complete pavement In case full depth repair work is requ~ to be done alter dismanUing,provision of a concrete cut6ng and ~ng be added for 0.25 hour:s. machine may

2.7.

202

DismanUing

of Guard Ralls

DismanUing guard rails by manual means and disposal of dlsmanUed mat':!rIal with all lifts and upto a lead of 1000 metres, stacking serviceable materials materials separately. and unserviceable

= running metre Taking output = 1 metre

Unit

38

o.t

"

'.

Road Works: 2-5ite Clearance

$r. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

Rs.

a) Labour Mate Mazdoor including loading and unloading b) Machinery Tractor-trolley c) Overheads d) Contractor's Rate per metre day day 0.006 0.15

hour

0.05

@
profit

% on (a+b) @ % on (a+b+c)

= a+b+c+d

2.8.

202

Dismantling

of Kerb Stone

DismanUing kerb stone by manual means and disposal of dismanUed material with all lills and upto a lead of 1000 metre Unit

Taking output a) Labour Mate

= running metre = 10 metre

day day . 0.01 0.15

.Mazdoor including loading and unloading b) Machinery Tractor-trolley c) Overheads

hour

0.20

@'
profit

% on (a+b) @ % on (a+b+c)

d) Contractor's Cost for 10m

o o o
o
o o
O~

= a+b+c+d = (a+b+c+d)l10

Rate per metre

39

41
Road Works: 2-Site C1eanmcc

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rat~ Rs.

t . -41 ~ .~; 41
.

'41 DismanUing of Kerb Stone Channel

2.9.

202

41

DismanUing kerb stone channel by manual means and disposal of dismanUed material with a.lllifts and upto a lead of 1000 metre. Unit = running metre Ta~ngou~t=10metre a) Labour Mate Mazdoor including loading and unloading b) Machinery . Tractor-trolley c) Overheads d) Contractor's day day 0.015 0.225

_'I

'41

hour

0.30

@
profit

% on (a+b) @ . %on(a+b+c)

Cost for 10m = a+b+c+d Rate per metre 2.10.

= (a+b+c+d)l10
Stone

' ~,

..
:.

202

Dil;lmanUing of Kilometre

DismanUing of kilometre stone including cutting of earth, foundation and disposal of dismanUed material with all lifts and lead upto 1000 m and back filling of pit Unit = Each Ta~ng output = one KM slone

A.

5'" KM Stone Quantity of cement concrete = 0.392 cum a) Labour Mate Mazdoor b) Machinery Tractor-trolley day day 0.13 0.75
..

hour

0.15

40

{;.c. ~,

Road Works: 2-Site Clearance

Sr.
No.

RefeFence to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

c) Overheads @

% on (a+b) % on (a+b+c)

d) Contr:actor's profit @ Rat. for one 5'" KI!IIstone C. Ordinary KM Stone

= a+b+c+d

Quantity of cement concrete = 0.269 cum

e
e

a) Labour Mate M~door b) Machinery Tractor.tron~y c) Overheads @ % on (a+b) % on (a+b+c)

day day

e e

0.02 0.50

e
e e

hour

0.3

d) Contractor's profit @

Rate for one ordinary KM stone B. Hectometre Stone

= a+b+c+d

e
e e

Quantity of cement concrete = 0.048 cum a) Labour Mate M~door b) Machinery Tractor-trolley c) Overheads @ % on (a+b) % on (a+b+c)

e
e o o o o o o o o o o

day day

0.004 0.10

hour

0.02

d) Contr:actor's profit @

Rate for one Hectometre stone

= a+b+c+d

41

o
f(}
1

('

,.
Road Works: 2-8ite Cleanuce

Sr. No.

Reference MoRT&HSpecificatll)ns

to

Description

Unit

Quantity

Rate~ Rs.

I I

2.11.

202

Dismantling

of Fencing

Dismantling of barbed wire fencinglwire mesh fencing including posts, foundalior:'! concrete, back filling of pit by manual means including disposal of dismantled material with all lifts and upto a lead of 1000 metres, stacking serviceable material material separately. Unit and unserviceable

41

= running metre

Taking output'; 30 metres a) Labour Mate Mazdoor including loading and unloading Blacksmith b) Machinery Tractor-trolley c) Overheads d) Contractor's @ profit day day day 0.15 3.00 0.75

hour

0.15

% on (a+b)
@

% on (a+b+c)

Cost for 30 metres Rate per metre

= a+b+c+d

= (a+b+c+d)l30

2.12.

202

Dismantling

of CI Water Pipe Line

DismanUing of CI water pipe line 600 mm dia including disposal with all lifts and lead upto 1000 metres and stacking of serviceable material and unserviceable material separately under supervision of concerned department

= running metre Taking output = 10 metres

Unit

42

"--

Road works : 2Site Cleanmce

St.
No.

ReJerence. to MoRT&H Specifications

Description

Unft

Quantity

Rate Rs.

a) labour Mate Mazdoor Plumber b) Machinery Truck 10 tonne capacity light Crane 3 tonne capacity c) Overheads @

day day day

0.09 2.00 0.25

hour hour

0.25 0.50

% on (a+b)
% on (a+b+c)

d) Contractor's profit @

Cost for 10 metres = a+b+c+d Rate per metre Note:

= (a+b+c+d)/10

The rate analysis ~oes not include any excavation in earth or dismantlingof masonry works which are to be measured andpaid separately. Removal of Cement Concrete Pipe of Sewer Gutter Removal of cement concrete pipe of sewer lJutter 1500 mm dia under the supervisionof concemed departmentincludingdisposalwith all lifts and upto a lead of 1000 metres and stacking of serviceable and unserviceable material separately but excluding earth excavationand dismantlingof masonryworks. Unit = running metre Taking output = 10 metres a) labour Mate Mazdoor b) Machinery Crane 5 tonne capacity Truck flat body 10 tonne

2.13.

202

day day

0.10 2:50

hour hour

0.30 1.00

43

Road Works: 2-Site Clearance

Sr. No.

Refere,!ce MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

~. "

c) Overheads d) Contractor's

@
profit

% on (a+b) @
% on (a+b+c)

Cost for 10 metres = a-b-e-d Rate per metre Note:

'I 41

, ,

= (a+b+c+d)l10

The rate analysis does not include any excavation in earth or dismantling of masonry works which are to be measured and paid separately.

2.14.

202

Removal ofTelephone/Electric lines

Poles and

Removal of telephone/electric poles including exeavation and dismantling.of foundation concrete and lines under the supervision of concerned department, disposal with all lifts and upto a lead of 1000 metres and slacking the serviceable and unserviceable material separatelY. Unit = each Taking output a) Labour Mate Mazdoor .Electrician/Lineman b) Machinery Tractor-trolley c) Overheads II) Contractor's

= 30 Nos.

day. day day

0.48
10.00

2.00 .

hour @
profit % on (a+b)

1.50

% on (a+b+c)

Cost for 30 poles = a+b+c+d Rate per pole

= (a+b+c+d)l30
44

~.

Chapter-3
Earthwork, Erosion Control and Drainage
Preamble:
1. The rates have been analysed using mechanical means. Manual means for certain items havealso been provided which can be used for areas inaccessible to machines and for small jobs. 2. 3. In the rate analyses of earthwork, only compacted volume of earth has been considered. Rates have been analyzed for average working conditions.

4. Average achievable outputs of machines have been considered taking into account job and management factors. 5. Cutting by dozer hal? been proposed where the cut earth can be utilized for filling for embankment withiila lead of1 00 m. A dozer can economically push the earth upto a distance of 100 m.

6. Where lead for transporting of earth is more than 100 m, excavator and tipper have been provided. 7. A water tankerof6 KL capacity which is commonly used atcoostruclion sites has been considered.

8. The rate caters for disposal of unsuitable $oil only upto a distance of 1 km. The cost of transportation beyond the initial lead of 1 km will be paid separately based on tonne-kilo mete rage. . 9. The replacement of unsuitable soil by suitable soil shall be included separately in the estimate. The rate analyses for removal of unsuitable soil does not provide for replacement by suitable soil. 10. Incases where embankment is constructed with earth taken from roadway ,the cost of depositing the earth at the siteofernbankment is already included in the disposal of excavated earth. 11. For narrow and restricted areas, plate compactor has been proposed for compaction to achieve the desired density. 12. For small jobswhere loading and unloading is required to be done manually, tractor - trolley has been . proposed for carriage instead of a tipper. 13. In case excavated rock is found suitable for incorporation in works, suitable credit for the available rock shall be given. 14. The possibility of using the blasted rock fragments for backfilling behind structures or backfilling of foundation pits or filling in medians I separators or use in service road shall be examined before proposing disposal of excavated rock. 15. In case of hill roads, the cut earth can be pushed down the valley in case there is no objection. In that case, cost of disposal is not required to be provided.

o o

45

Road Worlcs : 3-Earthwork. Erosion Coolroland Drainage

'\
16. 'L' represents ~ad in kin one way. This will vary from project-to-project and is.required to be ascerlainetat site at the time of estimation. . . . '.> 17. Forinhabited areas, controlled blasting with limited charges of explosives has been provided. This involves smaller drill holes and additional requirement of electric detonators. Provision has accordingly been made. 18. Ally work involved for water courses at culverts (Clause 312) will be priced under respective iterris, like, excavation, grubbing, clearing, etc. for which rate analyses have separately been made. 19. In the case of embankment made from earth taken from roadway cutting, the input of dozer for spreading earth can be deleted as the same is already provided in the cost of excavation. 20. Earth excavated from drains can be used in roadway berms. Hence, carriage for disposal of same not provided.

41

41 41 41

is

21. In the rate analyses of some items, the quantities ofsub-items involved in that analyses, like, excavation for foundation, foundation concrete, painting, lettering, etc. have been given. The rates for such items shall be taken from relevant chapters where the same have already been analysed. 22. In case of rock fitl embankment, it is assumed that material is available at site from rock cutting. 23. The itemdfpreparationand surface treabnent offormatior\ (Clause 310) is requlred to be added in the cost estimate only if there is substantial time lag between completion of sub-grade and laying of subbase. As this item is incidental to Works, it is not required to be inclOded in BOa. 24. The items filling behind abubnents and wing wall and provision of filter media has been included in Chapter-15. 25. Excavation for structures beyond the depth of 3 m has been included in Chapter~12.
/.;

_.

~i-

26. In case of high altitudes areas above 2100 m, the percentage addition to the cost of manpower and usage rates of machines are required to be made as per the Table given on next page.

46

.'

e
e e

Road Works: 3&Earthwork. Erosion Control and Drainage

Extra Provision for High Altitude Areas

Considering loss of output of men and machines above 2100 mtrs altitude, the percentage addition to cost of manpower and usage rates of machines are required to bemade as under:-

.,
., o
o o
o

Altitude

in Mtrs

Per cent of the value in Manpower to be added to rates

er cent of the value in Machines to be added to rates 3 percent

2100 to 2400 2401102700

7 percent 15 percent 25 percent 32 percent 48 percent 66 per cenl 86 percent 108 percent 132 percent 186 percent

6 percent 9 percent 12 percent 15 percent 18 percent 21 percent 24 percent

2701 to 3000 3001 to 3300 3301 to 3600 3601 to 3900 3901 to 4200 4201 to 4500

4501104800

27 percent 30 percent

4801105100

The above provisions are based on the report of Defence Institute of Physiology and Allied Sciences, Delhi Cantt. regarding quantitative reduction in the physical work capacity of individuals working in high altitude areas and the recommendation of the committee on cost of construction set up by Border Roads Development Board for reduction in output of machines whUe working

In

highallitude's.

These figures are adopted from

'Standard Schedule of Rates' of BRO as applicable to high altitude areas.

o o o
0'

o o~
olJ

47

oL.
-----------

Chapter-3
Earthwork,
Sr. No. Reference MoRT&H Specifications to

.,: jilifg

s:

, , , ..
.

Erosion Control and Drainage

Description Unit Quantity Rate Rs.

3.1.

301

excavation

in Soli by Manual Means

Excavation for roadway in soil using manual means inclUding loading in truck for carrying of cut earth to embankment site with all lifts and lead upto 1000 metres. Unit = cum Ta~ngou~t=120cwn a) Labour

, ,
411

, ,

Male
Mazdoor b) Machinery Truck 5.5 cum capacity c) Overl111ads @ % on .la+b) @

day

day-

1.80 . 45.00

10.00

,
d) Contractor'sprofrt

% on la+b+c)

Cost of 120 cum = a+b+c+d Rate per cum = la+b+c+d)/120 Note: In case there is a situation where the crosssection is of cut and fill and cut earth is required to be used in embankment in the immediate vicinity, the item of carriage in the truck shall be omitted.

48

Road WorIcs : 3-Earthworl<, Erosion Control and Drainage

Sr. No.

Reference MoRi&H Specifications

to

Unit

Quantity

Rate R$.

3.2.

301

Excavation Means

In Ordinary

Rock by Manual

,'"

Excavation in ordinary rock using manual means -includingloading in a truck and carrying of excavated matelial to embankment site with in all lifts and leads upto 1000 metres. Unit = cum Taking output = 120 cum a) Labour Mate M:lzdoor b) Machinery Truck 5.5 cum capacity c) Overheads d) Contractor's day day

2.80 70.00

hour

10:00

@
profit

% on (a+b)

"10

on (a+b+c)

Cost for 120 cum = a+b+c+d Rate per cum Note:

= (a+b+c+d)/120

In case there is a situation where the cross.section is of cut and fill and cut earth is required to be used in embankment in the immediate vicinity, the item of carriage in the truck shall be omitted.

49
~.,


RDad Worlcs : 3-Earthwork, Erosion Control and Draipage

Sr. No.

Reference to MoRT&H Specifications 301

Description

Unit

Quantity

Ratll Rs.

-I

3.3.

Excavation In Soil with Dozer with lead upto 100 metres Excavationfor roadway in soil by mechanical meansincludingcuttingand pushingthe earth to site of embankmentupto a distance of 100 metres (average lead 50 metres), including "'Imming bottom and side slopes in aocordancewith requirementsof lines,grades and cross sections. Unit cum Taking output = 180cum a) Labour Mate Mazdoor b) Machlnery Dozer, 80 HP @ 30 cum per hour c) Overheads @ % on (a+b) hour 6.00 day day 0.08 2.00

d) Contractor's profit @% on (a+b+c) Cost for 180 cum Rate per cum 3.4. 301

= a+b+c+d

= (a+b+c+d)/180

Excavation In Ordinary Rock with lead upto 100 metres . Excavation for roadway in ordinary rock by deployinga dozer,80 HP includingcullingand pushing the cut earth to site of embankment upto a distance of 100 metres ( average lead 50 metres), trimmingbottomand side slopes in accordancewith the requirementsof lines, grades and cross sections. Unit = cum Taking output = 108 cum

50

Road Works : 3-Earthwor!c, Erosion Control and Drainage

Sr. No.

Reference MoRT&H Specifications

to

DescriPtIon

Unit

Quantity

Rate Rs.

a) Labour Mate Mazdoor b) Machinery Dozer, 80 HP @ 20 Cum per hour c) Overheads d) Contractor's Cost for 108 cum Rate per cum day day 0.12 3.00

hour

6.00

@
profit

'Yo on (a+b) @'Yo on (a+b+c)

= a+b+c+d

= (a+b+c+d)/108
In Hard Rock (requiring

3.5.

301

Excavation blastlng),with

disllO$al upto10DO metres

Excavation for roadway in hard rock (requiring blasting) by drilling, blasting and breaking, trimming of bottom and side slopes in accordance with requirements of Hnes,grades and cross sections, loading and disposal of cut road with in all lifts and leads upto 1000 metres. Unit

= cum = 180cum

Taking output a) Labour Male Mazdoor Driller

day day day day

0.22 3.00 2.00 0.25

o
o

Blaster b) Machinery Dozer, 80 HP @ 30 cum per hour Air compressor, 250 crrn with 2 jack harrvner Front end loader 1 cum bucket capacity Tipper 10 tonne capacity

o o o o o
('

hour hour hour hour

6.00 6.00 6.00 11.25

51

t
Road Works : 3-Eartbwork, Erosion Control and Drainage

Sr. No.

Reference to MoRT&H Spec::lficatlons

Description

Unit

Quantity

c) Materials Gelatin 80 per cent Electric Detonators @ 1 detonatorfor 2 gelatin sticks 9f 125 gms each Credit for excavated rock found suitable for use @ 50 per cent quantity blasted d) Overheads @ % on (a+b+c) kg each 63.00 252.00

cum

90.00

ia
Rsf

e) Contractor's profit @ % on (a+b+c+d) Cost for 180 cum = a+b+c+d+e Rate per cum Note:

= (a+b+c+d+e)/180

~. Thequafity and availabilityof rockshall be checked before affordingcredit 2. In case some rock is issued to the contractor at site, the item of carriage shall be redUced!restrictedto that extent

"

.{

3.6.

301

Ex~avatlon In Soli using Hydraulic Excavator CK-90 and TIpperwith Disposal upto 1000 metres Excavationfor roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, trimming bottom and side slopes, in accordancewith requirementsof lines,grades and cross sections, and transporting to the embankment location within all lifts and lead upto 1000m. Unit = cum Taking output

= 380 cum
52

Road Works: 3-Earthworlc, Erosion Control and Drainage

15r.

Reference

to

Unit

Quantity

No.

MoRT&H
Specifications a) Labour Mate Mazdoor b) MachinerY Hydraulic:excavator0.9 cum bucket capacity @60 cum per hour Tipper 5.5 cum capacity, 4 t~ps,per hour c) Overheads @ % on (a+b)

Rate Rs.

day day

0.08 2.00

hour hour

6.06 16.00

d) Contractor's profit @ castlor 360 cum = a+b+c+d Rate per cum

0/. on la+b+c)

= (a+b+c+d)/:!60

3.7.

301

Excavation in Ordinary Rock using Hydraulic Excavator CK-90 and Tipper with Disposlil upto 1000 metres Excavation for roadway in ordinary rock with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers,transportingto embankmentsilewithin anliftsand lead upto 1000m, lrimmingbottom and side slopes in accordance with requirements of lines, grades and cross sections. Unit = cum Taking output = 240 cum _a) Labour Mate Mazdoor

day dlly

0.08 2.00

53

(' ('

t
Road Works: 3Earthwork, Erosion Control and Drainage

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

b) Machinery Hydraulic Excavator 0.90 cum bucket capacity @ 36 cum per hour Tipper 5.5 cum capacity, 4 trips per hour c) Overheads d) Contractor's

hour hour

6.00 11.00

,
41

@
profit

'Yqon (a+b)

% on (a+b+c)

Cost for 240 cum = a+b+c+d Rate per cum 3.8. 301 Excavation prohibited) Excavation for roadway in hard rock (blasting prohibited) with rock breakers"including :l/'elIking rock, loading in tippers and disposal within all lifts and lead upto 1000 metres, trimming bottom' and side slopes in accordance with requirements oflines. grades and cross-sections. A. Mechanised Unit = cum Taking output = 36 cum a) Labour Mate Mazdoor for trimming slopes including manual loading in truck b) Machinery Hydraulic excavator with rock breaker attachment @ 6 cum per hour Tipper 5.5 cum capacity, 1 tripperhour Credit for excavated rock found suitable for use @ 50 per cent of excavated quantity hour cum 6.50 18.00 hour 6.00 day day 0.40 10.00

= (a+b+c+d)/240'
In Hard Rock (blasting

54

Road Works: 3-Earthwork. Erosion Control and Drainage

Sr. No.

Reference to MoRT&H Specifications

DesCription

Unit

Quantity

Rate Rs.

c) Overheads @

% on (a+b) % on (a+b+c)

d) Contractor's profit @ Cost for 36 cum = a+b+c+d Rate per cum Note:

= (a+~+c+d)136

1. The qualityand availabilityof rock shall be checked before affordingcredil 2. In case some rock is issued to the contractor at site, the itemof carriageshall be restricted/reduced 10 that extent. 3. Being small quantity, manual loading will be economicalin this case and has been providedaccordingly. B. Manual Method Unit = cum Taking output = 16 cum a) labour Mate Mazdoor including loading In truck Chiseller Blacksmith b) Machinery TIpper 5.5 cum capacity, 1 trip per hour Credit for excavated rock found suitable for use @ 50 per cent of excavated c) Overheads @ % on (a+b) % on(a+b+c) day day day day 1.64 16.00 24.00 1.00

hoor cum

2.90 8.00

o o o o o
o

d) Contractor's profit @ Cost for 16 cum = a+b+c+d Rate per cum

= (a+b+c+d)/16
55

"

f
Road Works : 3-Earthwork, Erosion Control and Drainage

'4
Sr. No. Reference to MoRT&H Specifications Note: Description Unit Quantity. Rate Rs.

'if~

1. Credit is considered for 50 per cent of quantity of work. 2. Loadingfordisposalwill be done manually, being small quantity. 3. In case some rock is issued to contractor at site.the itemof carriageshallbe omitted to the extent of quantity issued to the contractor.

4
t

3.'.1.

301

Excavation In Hard Rock (controlled blastlng)w1th disposal upto1000 metres Excavation for roadway in hard rock with controlled blasting by drilUng,blaStingand breaking.trimming of bottom and sid.eslopes in accordance with requirements of I(nes, grades and .crcss sections, loading and disposal of cut road with in all lifts and leads upto 1000 metres. Unit = cum Taking output = 180 cum a) Labour Mare M~door Driller Blaster b) Machinery Dozer 80 HP @ 30 cum per hour Air compressor; 250 cfm with 2 jack hammers Front end loader 1 cum bucket capacity Tipper 5.5 cum capacity, 4 trips per hour

<.

day d~ day d~

0.22
3.00 2.00 0.50

hour hour hour hour

6.00 6.00 6.00 8.20

56

'.

Road WoJlcs : 3-Earthwork, Erosion Control and Drainage

sr.
No.

Reference MoRT&H Specifications

to

Deseriptlon

Unit

Quantity

Rate

Rs.

c) Materials Gelatin 80 per c~nt Electric detonators @ 1 detonator for 1/2 gelatin stick of 125 gms each Credit for excavated rock found suitable foruse@50 d) Overheads@ e) contractor's profit per cent quantity blasted

kg each cum

63.00 1008.00 90.00

% on (a+b+c)
@

% on 1a+b+c+d)

Cost for 180 cum=a+b+c+d+e Rate per cum = (a+b+c+d+e)l1'80 Note: 1. Credit is considered for 50 per cent of quantity of blastered rock; if found suitable

for constnlction.
2. In case some rock is issued
~.

to the

contractor at site, the item of carriage shall be reduced to lliat extent. 301 Excavation In Marshy SoU

3.10.

Excavation for roadway in marshy soil with hydraulic excavator 0.9 cum buckelcapacily inclUding cUlling and loading in tippers and disposal with in all lifts and lead upto 1000 metres, trimming of bottom and side slopes in accordance with requirements grades and cross-sections. Unit = cum Taking output =300 cum a) Labour Male Mazdoor day day 0.08 2.00 of lines,

57


4
Road Works : 3-EaJthWOl'k,Erosion Control and Drainage

Unit Quantity Rate Rs.

Sr. No.

Reference MoRT&H Speclficiltlons

to

Description

~
!'

.f

b) Machinery Hydraulic excavator 0.9 cum bucket capacity @ 50 cum per hour TIpper 5.5 cum capacity, 4 trips per hour c) Overheads d) Contractor's hour 13.64 hour 6.00

@
profit

% on (a+b)

41
41 41

%on (a+b+c)

Cost for 300 cum = .a+b+c+d Rate per cum = (a+b+c+d)1300 3.11. 301 Removal Disposal Unserviceable upto 1000metres of

41
5011 with

Removal of unserviceable soil including excavation, loading and dispOsal upto 1000 metres .Iead but excluding replacement by suitable soil which shall be paid separately as per Clause 305. Unit = cum Taking output = 360 cum a) Labour Mate Mazdoor b) Machinery Excavator 0.90 cum bucket capacity @ 60 cum per hour TIpper 5:5 cum capacity, 4 trips per hour c) Overheads d) Contractor's hour hour 6.00 16.36 day day 0.08 2.00

@
profit

% on (a+b)

% on (a+b+c)

Cost for 360 cum = a+b+c+d Rate per cum

= (a+b+c+d)l360

58

41

Road Works: 3-Earthwork, Erosion Control and Drainage

Sr. No.

RefeTenceto MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

.;

o o o
o
3.12.

Note:

This item does not include replacement of unsuitable soil by suitable soil. Replacement, where required. is to be provided and paid separately under Clause 305.

303

Pre-splitting of Rock excavation Slopes Canyingout excavationin hardrockto achieVe a specifiedslope of the rock faceby controned. use of explosiVesand blasting accessoriesin properly aligned and spaced drillholes, cOllectionof the excavated rock by a 80 HP dozer, loading in tipper by a front end loader and disposing of the material with all lifts and lead upto 1000 Ill, all as specified in Clause No. 303. Unit = sqm Takingoutput= 400 sqm (120cumconsidering 300 mm average depth of excavationoverthe existing rock face) a) Labour Mate Mazdoor b) Machinery Air compressor 250 cfm with 2 leads @20 cum per hour Dozer, 80 HP Front end loader 1 cum bucket capacity c) Materials Gelatin 80 per cent Electric detonators @ 1detonatorfor 1/2 gelatin stick of 125 gms each

.day day

0.60 . 15;00

hour hour hour

6.00 6.00 6.00

o o o o o o
o

kg each

42.00 672.00

59

. Road Worlts : 3-EaJ1hworlc. Erosion COOl1Oland Drainase

Sr. No.

Referenc;e to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

d) Overheads @

% on (a+b)

e) Contractor's profit @ % on (a+h+c+d)

r.

Cost for 400 sqm =a+b+c+d+e Rate per sqm = (a+b+c+d+eV400 Note: In caseblastedrockis issuet;! to the contractor against payment for constructed work, the costof carriageshaD bereducedto thatextenl Excavation for Structures Earthwork in excavation of foundation of structures as per drawing and technical specifil:ation, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, . dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work. I) Ordinary soil Unit = cum Taking output = 10 cum A. Manual Means (I) Depth upto 3 m a) Labour M~ Mudoor b) Overheads @ % on (a)

3.13.

d~ d~

0.32 8.00

60

",'I. ic"

Road Works : 3-Earthwor!c, Erosion Conaol and Drainage

Sr.
No.

Reference

to

Description

Unit

Quantity

MoRT&H Specifications c) Contractor's profit @ Cost for 10 cum

Rate Rs.

Ok on (a+b)

= a+b+c

e,

Rate per cum Note:

= (a+b+c)l10

.'

o
o
o.

Cost of dewatering may be added, where required upto 10 per cent of labour cost, Assessmentfor dewatering shall be madeas per site conditions. B. Mechanical Means .(1) Depth upto 3 m Unit cum Taking output a) Labour Mate Mazdoor b) Machinery Hydraulic excavator 1.0 cum bucket capacity c) Overheads @ % on (a+b) % on (a+b+c)

= 300 cum
day day 0.32 8.00

hour

6.00

o
o o o o
o o

d) Contractor's profit @ Cost for 300 cum Rate per cum Note:

= a+b+c+d

= (a+b+c+d)/300

Cost of dewatering upto 5 per cent of (a+b) may be added, where required. Assessment for dewatering shall be made as per site conditions.

o
o

61

Road WorIcs : 3-EarthworIc, Erosion COllIroI and Drain&ge

Sr. No.

Reference to MoRT&H Specificatlo01s

Dll$crlption

Unit

Quantity

Ra';' Rs.

II) Ordinal)' Rock (not requiring blasting) A. Manual Means Depth upto 3 m Unit = cum Taking oulput =10 cum a) Labour Mate
Maidoor,

f
f

day day % on (al

% on (a+b) ,

0,40 1000

b) Overheads @

'41

c) Contractor's profit @ Cost for 10 cum = a+b+c Rateper cum Note :

= (a+b+c)l10

Cost of dewateringupto 10,percentofJabour cost may be added, where required. Assessmentfor dewateringshalJbe madeas per site conditions.

B. Mechanical Means
Unit = cum Takingoutput =216 cum a) Labour Mate Mazdoor b) MachineI)' Hydraulicexcavator 1.0 cum bucket capacity

day day

0.24 6.00

hour

6.00

62

"'~ -I

Road Works: 3Earthwori<, Erosion Conlrol and Drainage

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

c) Overheads @

% on (a+b)

d) Contractor's profit @ Cost for 216 cum ,; a+b+e+d

~. on (a+b+c)

Rate per cum = (a+b+c+d)1216 Note: 1. CoStofdewateringupto5percentof(a+b), maybe added, . where required. Assessment for dewateringshall be made as per site conditions. 2. In case of rock. foundation beyond 3 m is not dug and hence not included.

e o e e e o o
o

Iii) Hard Rock (requiring blasting) A. Manual Means Unit=cum Taking output =10 cum a) Labour Mate Driller Blaster Mazdoor b) Machinery Air Compressor 250 chn with 2 jack hammer@ 15 cum per hour c) Material Blasting Material Detonatorelectric d) Overheads @ % on (a+b+c)

day day day day

0,53 0.84 0.40 12.00

hour

0.67

o e o o o o

kg nos

3.50 14.00

63

it
Road WorI<s: 3-Earthwodc. Erosion Control and Drainage
.~

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

QuanUty

--'l::~

Rate Rs.

f
41

e) Contractor's profit @ % on (a+b+c+d) Cost for 10 cum = a+b+c+d+e Rate per cum = (a+b+c+d+e)l10 Note: Cost of dewatering @ 10 per cent of labour cost may be added, where required. Assessment for dewateringshanbe made as per site conditions. iv) Hard Rock (blasting prohibited) Unit = cum Taking output =10 cum A. Mechanical Means a) Labour Mate Mazdoor b) Machinery Air Compressor250 cfm with 2 leads of pneumatic breaker@ 1cum per hour c) Overheads @ % on (a+b) hour 10.00 day day 0.20 5.00

4 t f

f
f

d) Contractor's profit @ % on (a+b+c) Cost for 10 cum = a+b+c+d Rate per cum = (a+b+c+d)l10 Note: 1. Cost of dewatering upto 5 per cent of (a+b), may be added, Where required. Assessmentfor dewateringshall be made as per site conditions.

64

,.
"'.~

..

Road Worl<s : 3Ear!bwork. Erosion Control and Drainage

Reference

to

Description

Unit

Quantity

MoRT&H
Speclncatlons 2. In case of rock, foundation beyond 3 m i~ not dug and hence not included. v) Marshy soil Unit = cum Taking output = 10 cum I) upto 3 m depth A. Manual Means

Rate Rs.

e~ e
l

a) Labour MatelSupervisor Mazdoor b) Machinery Tractor-trolley c) Material Selected earth for refilling d) Overheads @ % on (a+b+c) e) Contractor's profit @ % on (a+b+c+d) Cost for 10 cum = a+b+c+d+e Rate per cum =( a+b+c+d+e)/10 Note: 1. Cost of dewatering @ 30 per cent of (a), may be added, where required. Assessment for dewatering shall be made as per site conditions. 2. Shoring and strutting 20 per cent of (a), where required may be added. 3. It is assumed that Marshy Soil will be available upto 3 m depth only. For deeper excavationbeloW3 m depth,refer analysis in items (i) to (iv) for ordinary soil.

day day

0.40 10.00

e:
e
e e

e'
e'

hour

2.67

cum

5.00

o
o
o

o o o o o o
o

o
o o

65

e o e e

Road Works : 3-Earthwork, Erosion Control and Drainage

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

B. Mechanical Means a) labour M~ Mazdoor for dressing sides. bottom and backfilling b) Machinery Hydraulic excavator 1.0cum bucket capacity @ 60 cum per hour TIpper 5.5 cum capacity,4lrips per hour c) Material Selected earth forrefilling d) Overheads @ % on (a+b+c) d~ day

hour hour

'.
0.17 0.45 5.00

cum

e) Contractor's profit @ % on (a+b+c+d) Cost for 10 cum = a+b+c+d+e Rate per cum Note:

= (a+b+c+d+e)/10

1. Cost of dewatering @20percentof(a+b) may be added,where required. 2. Shoring and strutling @ 10 per cent of (a+b),where requiredmay be added. 3. It is assumed that Marshy Soil will be available uptq 3 m depthonly. For deeper excavationbelow3 m depth,referanalysis in items (i) to (Iv) for ordinary soil.

"

66

1"

'.

Road Works: 3Ear\hwor!<, Erosion Control and Drainage

Sr. No.

Reference MoRT&H Specifications

to

Description
.

Unit

Quantity

Rate Rs.

3.14.

305.4.3

Scarifying

Existing Granular

Surface to a

Depth of 50 mm by Manual Means Scarifying the existing granular road surface to a depth of 50 mm and disposal of scarified male rial within all lifts and leads upto 1000 metres. Unit = sqm Taking output a) Labour Mate Mazdoor including loading and unloading b) Machinery Tractor-trolley c) Overheads d) Contractor's @ profit % on (a+b) day day

= 100 sqm

0.20
5.00

hour

1.67

% on (a+b+c)

Cost for 100 sqm = a+b+c+d Rate per sqm Note:

= (a+b+c+d)/100
at site,

In case material is to be reused shall be deleted.

transportation cost catered above for disposal

3.15.

305.4.3

Scarifying EXisting Bituminous

Surface to Means

a depth of 50 mm -by Mechanical

scarifying the existing bituminous road surface to a depth of 50 mm and disposal of scarified material within all lifts and lead upto 1000 metres. Unit

= sqm
= 100 sqm

Taking output

67

o
p
()

Road Worb : 3-EarthworJc.Erosion Conlrol and Drainage

4
Unit Cluantlty R I'! Rs.

Sr..
No.

Reference MoRT&H Specifications

to

Description

4 4

a) Labour Mate Mazdoor b) Machinery Tractor with ripper attachment @ 60 cum per hour Front end loader 1 cum bucket capacity hour hour hour dw day

0.01 0.25

0.08 0.20 0.23

@ 25 cum per hour Tipper 5.5 cum capacity, 4 trips per hour
c) Overheads d) Contractor's

411

@
profit

% on (a+b)
\

4 ,

% on (a+b+c)

Cost for 100 sqm = a+b+c+d Rate per sqm

= (a+b+c+d)/100
of Embankment with

3.16.

305

Construction

Material obtained from Borrowpits Construction of embankment with approved material obtained from borrowpits with an lifts and leads, transporting to site, spreading, grading to required slope and compacting to meet requirelT1!lntof Table 300-2. Unit

= cum

Taking output a) Labour Mate Mazdoor

= 100 cum
day day

0.04 1.00

68

411

Road Works : 3-Earthwork, Erosion Control and Dnlinage

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantlty .

Rate Rs.

b) Machinery Hydraulic Excavator 1 cum bucket capacity @ 60 cum per hour Tipper 10 tonne capacity Add 10 per cent of cost of carriage to cover cost of loading and unloading Dozer 80 HP for spreading @200cum per hour Motor grader for grading~ 100 cum per hour water tanker 6 KLcapacity Vibratory roller 8 -10 tonnes @ 100cum per hour

hour t.km

1.67
160 x L

hour hour hour hour

0.50 1.00 4.00 1.00

c) Material Cost of water KL Compensationfor earth taken from private cum land d) Overheads @ % on (a+b+c)

24.00 100.00

e) Contractor's profit @ % on (a+b+c+d) Cost for 100 cum = a+b+c+d+e Rate per cum Note:

= (a+b+c+d+e)l100

Compensationfor earthwill vary from placeto placeandwill haveto be assessedrealistically as per particular ground situation. In case earthisavailablefromGoVt.Iand,compensatioil for earth will not be required. The position is required to be clearly stated in the cost estimate.

69

o e

e
e

s----------------------------------------- ..
4 4
Road Works : 3Earthworl<, Erosion Control and Drainage .. Unit
.....

::1 4
Quantity Rate Rs.

Sr. No.

Ref-erence to '.1.. . MoRT&H Specifications

Description

4
4 4

3.17.

305

Construction of Embankment with Material deposited from Roadway Cutting ConslJUctionof em~nkment with approved materials deposited at site from roadway CUlling and excavation from drain and foundation of other structures graded and compacted to meet requirement of Table 300-2. Unit = cum Taking output a) Labour Mate Mazdoor b) Machinery Dozer 80 HP for spreading@200cum per hour Motorgrader for grading @ 100 cum per hour Water lanker 6 KL capacity Vibratory roller 8-10 tonnes@ 100cum .per hoiJr c) Matllrial Cost of water d) Overheads @ % on (a+b+c)

= 100 cum
day day 0.02 0.50

hour hour hour hour

0.50 1.00 4.00 1.00

.

KL

24.00

e) Contractor's profit @ 0/. on (a+lJ+c+d) Cost for 100cum = a+b+c+d+e Rate per cum

= (a+b+c+d+e)/100

70

"e

"

.'f

Road Worlcs: 3-Earthwork, Erosion Control and Drainage

Refetence

to

Description

Unit

Quantity

Rate Rs.

o
o

MoRT&H Specifications Note: In case the earth cutting is done by dozer and pushed for filling in the embankmen~ the input of dozer in the cost of embankment shllll be deleted as the same is already provided in the cost of excavation. However, if the earth is dumped by tippers from roadway cutting, the input of dozer for spreading is required to be provided. 305 Constructioll Shoulders Construction of subgrade .andearthen of Subgrade and Earthen

3.18.

Shoulders with approved material obtained from borrowpits transporting required slope with all lifts and leads, and compacted to meet to site, spreading, grading to

requirement ofTable 300-2. Unit

= cum = 100 cum

Taking output a) Labour Mate Mazdoor b) Machinery

day day

0.04 1.00

Hydraulic excavator

1 cum bucket

hour t.km

1.67 175xL

capacity @ 60 cum per hour Tipper 10 tonne capacity Add 10 per cent of cost of carriage to cover cost of loading and unloading Dozer 80 HP for spreading @2oocum per hour Motor grader for grading @ 50 cum per hour water tanker with 6 km lead Vibratory roller 8-10 tonnes @ 80 cum per hour hour hour 4.00 1.25 hour 2.00 . hour 0.50

o
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11

e
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e
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Road Worlcs : 3-Earthwodc, Erosion Control and DmiDage

. Sr.
No.

Reference to MoRT&H
Specifications

DescriPtIon

UnIt

Quantity

Rate

Rs.
d) Overheads @ % on (a+b+c)

e) Contractor's profit @ 0/. on (a+b+c+d) Cost for 600 cum = a+b+c+d+e Rate per cum

= (a+b+c+d+e)lliOO

Case - II: Compacting original ground supporting embankment

., .
'

0,

Loosening,leveliingand Compacting original ground supporting embankment to facmlate placement of frrst layer of embankment scarified to a depth of 150 mm, mixed with water atOMC and then compacted by rolling so as to achieveminimutndry densi1y as gillen in Table 300-2for embankmentconstruetion. Unit = cum Taking output = 600 cum a) Labour Mate M~door b) Machinery Tractorwith ripperatlachment Vibratory road roller 1\.10tonne capacity water tinker c) Material water d) Overheads @ % on (a+b+c) % on (a+b+c+d)

day d~

0.08 2.00

e e o o o o
o

hour hour hour

6.00 7.50 4.00

KL

24.00

o o
o o o o

e) Contractor's profit @

Cost for 600 cum = a+b+c+d+e Rate per sqm" (a+b+c+d+e)l600

73


4
Rood Wod:s : 3-Eorthwork, Erosion Control ond DniDage Reference MoRT&H Specifications to. DesCription l,Inlt QuantitY' .

Sr.
No.

R!

a.
t t

.
4

3.20.

305

Stripping

and Storing Top Soil

Stripping, storing of top.soil by road side at 15 m internal and re-application on embankment slopes, cut slopes and other areas in localities where the available embankment material is not conducive to plant . growth. Unit

= cum

Taking output = 10 cum a) Labour Mate Mazdoor b) MlIchlnery Dozer80HP c) Overheads d) Contractor's

day day

0.20
5.00

@ 100 cum per hour @.

profit

hour

0.10

% on @

(a+b)
f

,~ % on (a+b+c)

Cost for 10 cum = a+b+c+d Rate per cum

= (a+b+c+d)/10
Fields

3.21.

Stripping,

Storing and Re-Iaylng Top Soli

from Borrow Areas In Agriculture

Stripping of top soil from borrow areas located in agriculture fields, storing at a suitable place, spreading and re-laylng a.1ter taking the borrow earth to maintain fertility of the agricultural field. finishing it to the required levels and sallsfaclion of the farmer. Unit

= cum

Taking output = 300 cum

74

;.

Road Worlcs : 3-Ear!hwor!c, Erosion Control and Drainage

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

Rs.

a) Labour Mate Mazdoor b) Machinery Dozer,80HP c) OVerheads d) Contractor's day day 0.08 2.00

hour

6.00"

@.

% on

(a+b) % on (a+b+c)

profit @

-"
i

Cost for 300 cum = a+b+c+d Rate per sqm

.'
e
o o e

= (a+b+c+dJl300

3.22.

307

Turfing with Sods Furnishing and laying of thfil live sods of

perennial turf forming grass on embankment slope, verges or other locations shown on thfil drawing or as directed by the Engineer including preparalion-Of ground, fetching of sods and watering. Unit = sqm Taking output = 100 sqm a) Labour Mate Mazdoor for preparation of ground and fetching of sods b) Machinery Water tanker including watering for 3 months Tractor-trolley hour hour 2.00 1.00 day day 0.12 3.00

e e

o o o o
o o o

o e

7S

ao

....

--:--

......

_- .,

,
I

t
Road Works : 3-Earth-". Erosion control ond Draiaage

- 4
Sr. Reference MoRT&H Specifications c) Material Fannyard manure@0.18cumper 100 sqm at site of work COst of water d) Overheads e) Contractor's COst for 100 sqm to Description Unit Quantity

No.

4 4

cum

0.18

4 4 4
41

Kl @
profit

12.00

% on (a+b+c) @ % on (a+b+c+d)

= a+b+c+d+e = (a+b+c+d+eV100

Rate per 100 sqm 308

3.23.

Seeding and MlIlchlng prepaf8tion of seed bed on previously laid top soil, furnishing and piacing of Seeds, fertilizer, mulching material, applying bituminous per sqm emulsion at the rate of 0.23Ulres

and laying and fixing jute netting, including watering for 3 months all as per Clause 308: Unit sqm Taking output a) Labour Mate Mazdoor b) Machinery Water tanker 6 KL capacity including watering for 3 months Traclor-trolley day day 0.40 10.00

= 240 sqm

hour hour

14.00 2.40

76

f-

..

t
t

.41

Road Worlcs : 3Earthwork, Erosion Control and Drainage

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

.'

o
o

c) Material Seeds SludgelFarm yard manure@O.18 cum per 100 sqm Bitumen Emulsion Jute netling, open weave, 2.5 cm square opening Cost of water for 3 months d) Overheads e) Contractor's

kg cum Ltr sqm KL (a+b+c)

3.60 0.43 55.20 264.00 84.00

@
profit

% on

@ % on (a+b+c+d)

Cost for 240 sqm = a+b+c+d+e Rate per sqm 3.24. 309

= (a+b+ct+d+e)/240

Surface Drains in 5011 Construction to specified of unlined surface drains of grades,levels and

average cross sectional area 0.40 sqm in soil lines, dimensions to the requirement of Clauses 301 and 309. Excavated material to be used in embankment within a lead of 50 metres (average lead 25 metres). Unit = 'metre Taking output = 10 metres A. Mechanical a) Labour Mate Mazdoor for dressing of bed and side o.f drain day day 0.01 0.25 Means

e
e o

77

e
e

Road Works : 3Earthwodc, Erosion Control aad Drainage

Sr,' No.

' Reference

to

Description

Unit

Quantity

MoRT&H Specifications b) Machinery Hydraulic Excavator 0.3 cum bucket capacity @30 metres per hour c) Overheads @ % on (a+b) % on (a+b+c)

Rate Rs.

hour

0.33

d) Contractor's profit @ Cost for 10 metres Rate per metre

= a+b+c+d

= ,(a+b+c+d)/10

B. Manual Means a) Labour Mate Mazdoor b) Overheads @ % on (a) %on (a+b)

'~(;"'"

day day

0.08 2.00

c) Contractor'S profit @ Cost for 10 metres Rate per metre Note:

.)

= a+b+c

= (a+b+c)/10

'M1ereliningof drainis provided.quantityshall beworkedout basedon approveddesignand drawingand pricedon rateof cementconcrete of approvedgrade or stonelbrick masonryas the case may be. '

78

1, \
,

Road Works : 3.Earthwork. Erosion Control and Drainage

Sr. No.

Reference

to

Description

Unit

Quantity

Rate Rs.

MoRT&H Specifications 309

Surface Drains In Ordinary Rock Construction of unlined surface drain of . average cross-s~ctional area 0.4 sqm in ordinary rock to specifiedlines, grades, levels and dimensions as per aPeroveddesign and to the requirement of Clauses 301 to 309. Excavatedmaterialto be usedin embankment at site. Unit metre Taking output = 10 metres A. MechantcalMeans a) Labour Mate Mazdoortor dre~singof bed and side of drain b) Machinery Hydraulic Excavator 0.3 cum bucket capaCity@ 15 metres per hour c) Overheads.@ % on (a+b) hour 0.67 . 0.02 0.50

3.25.

day day

d) Contractor's profit @ % on (a+b+c)

o
o

Cost for 10 metres Rate per metre

= a+b+c+d

= (a+b+c+d)l10

o o
o

B. Manual Means a) Labour Mate Mazdoor day day 0.12 3.00

o
o

o o o
o

79

e
e o o

Road Works : 3Earthworlc, Erosioo Control and Drainage

Sr. No.

Reference MoRT&H Specifications

to.

Description

Unit

Quantity

Rate Rs.

b) Overheads c) Contractor's

@
profit

% on (a) @ % on (a+b)

Cost for 10 metres Rate per metre

= a+b+c

= (a+b+c)/10

3.26.

309

Surface Drains in Hard Rock Rate per metre may be worked out based O.il quantity of hard rock as per design For rate of hard rock cutting, refer relevant item in this chapter

3.27.

309

Sub-Surface Construction

Drains with Perforated of sub-surface

Pipe

drain with

perforated pipe of 100 mm internal diameter of metaVasbestos cement/cement concrete! PVC, closely jointed, perforations ranging from 3 mm to 6 mm depending upon size of material surrounding the pipe, with 150 mm bedding below the pipe and 300 mmcushion above the pipe, cross-section of excavation 450 x 550 mm. Excavated utilised in roadway at site. Unit = metre Taking output a) Labour Mate Mazdoor for excavation and back filling c) Material Perforated pipe of cement concrete, internal dia 100 mm Crushed stone as per Table 300-3 day day 0.04 material to be

= 10 metres

2.00

mtr cum

10.00

2.40

'1'.

80

--

Road Works : 3Earthworlc, Erosion Control and Drainage

'Sr. No.

Refe.rence to MoRT&H Specifications

Description

Unit

Quantity

R.te Rs.

d) Overheads @

0.4 on (a+b+c)
011.

e) Contractor's profit @ %

(a+b+c+d)

Cost for 10 metres == a+b+c+d+e Rate per metre" (a+b+c+d+e)/10 Note: Type of pipemaybe modifieddependingupon provision in the design. Aggregate Sub-5urface Drains Constructionof aggregate sub-surface drain 300mmx 450mmWithaggregaiesconforming to Table 300-4, excavated material to be utilised in roadWay. Unit = metre Taking output = 10 metres a) Labour Mate Mazdoorfor excavation and baclt lilling with aggregates b) Material Crushedstone as per TabJe300-3 c) Overheads @ % on (a+b) % on (a+b+c)

3.28.

309

day day

0.02 1.50

cum

1.35

d) Contractor's proflt @ Cost for 10 metres

= a+b+c+d

Rate j)er metre" (a+b+c+d)/10

81

p
()

Sr. No.

Reference to MoRT&H Specifications

309

Description

Unit

QuantItY

Rate Rs;

3.29.

Underground

Drain at Edge of Pavement

Construction of an underground drain 1 m x 1 m (inside dimensions) lined with RCC 15 cm thick and covered with RCC slab 10 em in thickness on urban roads, Unit Running metre Taking output one metre

a) Earthwork in soil b) RCCwork Rates"for lliese items may be taken from chapters on earthwork and substructures respectively. Rate per metre 3.30. 310 Preparation Formation Preparation and surface treatment offormalion by removing mud and slurry. watering to the extent needed to maintain the desired moisture content , trimming to the required line, grade, profile and rolling with 8-10 tonne smooth wheeled roller,complete as per Clause 310. Unit sqm Taking output

cum cum

1.50 0.495

= a+b
of

and Surface Treatment

= 3500 sqm
day day day 0.28 6.00 1.00

a) Labour Mate Mazdo9r Mazdoor skilled

82

Road Works: 3-EarthwOO<, Erosion Control and Drainage

"Sr.
No.

Reference

to

Description

Unit

QuantitY

MoRT&H Specifications b) Machinery Smooth 3 wheeled steel roller 8-10 tonnes hour hour Water tanker 6 KL, one trip per hour c) Material Cost of water d) Overheads @. % on (a+b+c)

Rate Rs.

3.00 3.00

KL

18.00

e) Contractor's profit @ % on (a+b+c+d) Cost for 3500 cum =a+b+c+d+e Rate "llercum 3.31. 313 : (a+b+c+d+e)l3500

Construction of RockfillEmbankment Construction of rockfill embankment with broken hard rock fragments of size not" exceeding300 mmlaidin layersnotexceeding 500 mm thick includingfillingof surface voids with stone spalls, blinding top layer with granUlar material, rolled with Vibratory road roller, all complete as per Clause 313. Unit = cum Taking output = 10Qcum a) Labour Mate M~door b) Machinery Dozer 80 HP for spreading @200cum per hour Vibratory road roller 8-10 tonnes @ 100 cum per hour" Water tanker 6 KL, one trip per hour hour hour hour 0.50 1.00 2.00

day day

0.04 1.50

83

('
(' ('

Roid Works : J-Eartbworl<. Erosion Controllllll! Drainago

Sr. No.

Reference MoRT&H specifications

to

Description

Unit

Quantity

Rate Rs.

c) Material COst of water d} Overheads e) contractor's @ profit

KL

12.00

0/0 on (a+!l+c)
@ % on (a+b+c+d)

.'
COStfor 100 cum = a+b+c+d+e Rate per cum = (a+b+c+d+e)/100

Note:

II is assumed that rock is available locally at sitelrom roadWay cutting. In case, portion of the rock requires breaking to acceptable size of 300. mm, breakin~ charges will have to be added.

3.32. 301

EARTHWORK ON HILL ROAD Excavation Mechanical In Hilly Means Areas In Soli by

excavation in soil in hilly area by mechanical means including cutting and bimming of side slOpes and disposing of excavated earth with all lilts and lead upto 1000 metres. Unit = cum Taking output =260 cum a) Labour Mate Mazdoor for trimming slopes and helping

day day

0.24 6.00

in excavation,

etc.

b) Machinery Dozer 180 HP (0-80 A 12) @43.28'cum per hour Fr6ntend loader Tipper 5.5 cum capacity, 4 bips per hour

hoUr hour hour

6.00 6.00 12.00

84
"~

1II1l1i1U\it' ..

Rood WorIcs : 3Eartbwork, Erosion ConlroI and Drainage

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs .

c) Overheads @

% on (a+b)

d) Contractor's profit @ % on (a+b+c) Cost for 260 cum = a+b+c+d Rate per cum Note:
r

= (a+b+c+d)/260

In case the land on the valley side is barren al'!d there is no objection tor disposing of excavated earth on the valley side, the provision of front end loader and tipper shall be deleted as excavated earth shall be disposed oft on the .valleyside. excavation in Hlily Areas In Ordinary Rock -by Mechanical Means not Requiring Blasting Excavation in hilly area in ordinary rock not requiring blasting by mechanical means including culling and trimming of slopes and disposal of cut material with all lift and lead upto 1000 metres. Unit=cum Taking output =170 cum a) Labour Mate Mazdoor b) Machinery Dozer 180 HP (D-80 A 12) @28.32cum per hour Frontend loader Tipper 5.5 cum capacily, 4lrips per hour c) Overheads @ % on (a+b)

301

0:

e
e

o o o o o o o o
o o o o

day day

0.32 8.00

hour hour hour

6.00 7.00 1.00

85

o o
(l

Reference to MoRT&H Specifications Description

. ..

Sr. No.

.-

Unit

Quantity

Rate

Rs.

41 41

d) Contractor's profit @ % on (a+b+c) Cost for 170 cum = a+b+c+d Rate per cum Note:

= (a+b+c+d)/170

mcase the land on the valley side is barren and there is no objection for disposing of excavated earth on .the valley side. the provision of front end loader and tipper shall bedeleledas excavatedearthcan bedIsposed off on the valley side.

3.34.

301

Excavation in Hilly Areas In Hard Rock Requiring Blasting excavationin hillyareas in hard rock requiring blasting. by mechanical means including trinvningof s\opeSanddispOSal of cut material with all lifts and lead upto 1000 metres. Unit = cum Taking output = 170 cum a) Labour Mate Mazdoor Driller Blaster b) Machinery Dozer180HP(D-80A12)

41 41

41

day day day day 0.49 10.00 2.00 0.25

@28.32

hour hour hour hour

6.00 5.00 7.00 7.00

cum per hour Air compressor 2~ elm with two jack hammer@20 cum per hour Frontendloader Tipper 5.5 cum capacity. 4 trips per hour

86

r ..~ c
Sr.

Road Works: 3Earthworlc, Erosion Control and Drainage

Reference MoRT&H

to

Description

Unit

Quantity

Rate Rs.

No.

Specifications

,
c) Materials Gelatine 80 per cent Electric detonators @ 1 detonator for 2 Gelatine slicks of 125 gms each d) Overheads e) Contractor's kg nos 35.00 140.00

@
profit

% on (a+b+c) @ % on (a+b+c+d)

Cost for 170 cum = a+b+c+d+e Rate per cum

= (a+b+c+d+e)/170

Note:

In case the !and on the valley side is barren and there is no objection for disposing of excavated earth on the valley side, the provisibn of front end loader and tipper shall be deleted as excavated earth can be disposed off on the valley side. In case of hill roads, the altitude effect comes into play. The output of men and machines decreases progressively afler2100 m eIevalion leading toincrease in cost. High altilude effect has been explained in the basic approach.

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3.35.

Work In Urban Roads The costof earth work in urban roads inhabited area will be comparatively following reasons: a) There is mixed traffic on urban roads like sloW moving hand and animal driven carts, rickshaws, cycles, twoJIhree wheeler apart from the usual vehicular traffic resulting into traffic jams. This causes loss of working lime which may be in the range of 10 -15 percent. higher due to

o o o
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t-

87

On

o o
o

Sr.
No.

Reference

to

Description

Unit

Quantity

MoRT&H
Specifications b) There is considerable disruption of traffic adversely affecting the efficiency of the worl<ing parties including machines due to congestion caused by pedestrian traffic, local road side venders. parldng of vehicles by the road $ide, encroachments by the . shopkeepers arid local shops Who make use of the bermS of the road in tro!lt of these shoPs and unauthorised conversion of road berms into mini local markel The output of manpower substantially reduced mentioOed aboVe. c) Cost of living in urban areas is comparatively more resulting into higher wages. d) At times. work is executed during night time due to heavy traffic during day time. This involves extra expenditure by way of making arrangement for lighting and special transport tor working parties due to odd hour. In the light of above; the authorities engaged in preparing the cost estimates may exercise their judgment and cater tor the additional cost to the extent of 2 to 3 per cent, keeping in view the severity of factors mentioned aoove, Suppqrting details for the extra cost based on actual site conditions in specific cases will have to be given in justification. and machines is due to factors

88

Road Worlcs : 3-ilarthwOrk, Erosion Control and Drainage

Reference MoRT&H Specifications Suggestive

to

Descrlptlon

Unit

QuantIty

Rate Rs.

Construction Burning Material

of Embankment with Flyashl from Coal or Lignite Plants as Waste

Pond Ash available Thermal

Construction

of embankment

with f1yash

conforming to Table 1 of IRC: SP:58 - 2001 obtained from coal or Ugnite buming thermal power stations as waste material, spread and compacted in layer of 200 mm thickness each aIOMC. alias specified inIRC:SP: and as per approved plans. Unit = cum Taking output:= 360 cum a) Labour Mate Mazdoor bl Machinery Hydraulic Excavator 0.9 cum bucket hour t.km 6.00 432xL day day 0.16 4.00 58 - 2001

o
o o o o o o
o i, ,

e e e e o

capacity @ 60 cumlhour Tipper 10T capacity, f1yash 360 x 1.2= 432tonnes Add 10 per cent of cost of carriage for loading and unlociding Dozer 80 HP for spreading @ 200 cumlhour Motor Grader for grading @ 100 cumlhour water Tanker 6kL capacity Vibratory Roller 8-1 0 tonne @ 100 cumlhour cl OVerheads hour hour hour hour 1.80 3.60 12.00 3.60

% on (a+bl

o
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89

Road Works : 3-Eallhwodc. Erosioa Conlrolllld Drainage

Sr. No.

Reference' MoRT&H Specifications

to

Description

Unit

Quantity

Rate

Rs.

d) Contractor's Cost for 360 cum Rate per cum Note:

profit

@l % on

(a+b+c)

= a+b+c+d

= (a+b+c+d)l360
Plants. cost of

1. As f1yashis available free of cost as waste

material from Thermal material has not been added. 2. The earthcover on sides and intermediate layers of earth sandwiching the fIyash have not been included in this analysis. The same are required to be provided as per approved design and priced separately as embankment construction .

..

90

e
e
c>'

Cha pte r-4

SUb-Bases; Bases (Non-Bituminous) and Shoulders
Preamble:
1. 2. Quantities of materials provided are approximate and are meant for the purpose of estimating only. Actual quantities shall be as per mix design. For construction of sUb-base, two altematives as under have been provided : a. b. 3. Mix in place method Plarit mix method

e:
e e

o
o
o o o o o
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.;

Although plant mix method has not been provided in the MoRT&H Specifications, it is actually being adopted by some of the contractors who are holding the mixlng plants to get better qualilyof mix. llis also found economical as it can achieve much more progress. It is recommended that this .point may be kept in view during future revision of specifications of sl!b'base. In the case of improvement of sub-gradewith lime stabilization, soil is assumeq to be available and has not been provided for. Only lime hasbeeri catered. In the case ollime stabirlzation of SUb-base, so~ has been provided to fohn the sub-base. In the case of medians, separators and footpaths, plate compactor has been catered for compaction due to restricted space. It has been assumed in the case of crushed cement concrete sUb-baseibase that during the process of dismantling, 25 per cent of aggregates will get segregated and only the remaining will have to be brOken/crushed from dismantled concrete slab portions. Transportation of materials has been catered . from place of dismantling to work site. In case,site is the same, transportation cost can be deleted. Separate rate for penetration coat over top layer of crushed cement concrete base has been provided, as this item is optional. While providing for the rate of materials, detailed local enquiries should be made and prevailing market rates ascertained from concemed suppliers in the area keeping in view the location of crushing plants and lead involved. The rate analyses for crushing of aggregates has also been inclUded in Chapter-1. The cost of procured aggregates and crushed aggregates by own crusher should be compared and economic altemative adopted. It has generally been observed in practice that contractors are setting up their own crushing plants where quantities of aggregates are large especially for projec:s above RS.50 crores.

4.

5.

6.

.,

7.

8.

9.

10. The quantity considered in the output is the compacted quantity. The quantities of aggregates provided In the rate analysis under the head material are the uncompacted quantities.

o
o o o o

91

Chapter-4
sub-Bases, Bases (Non-Bituminous) and Shoulders
Sr. No. Reference to MoRT&H Specifications 401 Description Unit Quantity Rate
Rs.

Granular

Sub-Base with Close Graded

Material (Table 4001) A. Plant Mix Method eonstruefion of granularsub-base by providing close graded malerial, mixing in a mechanical miX plant at OMC, carriage of miXed material owo motor grader on prepared surface and compacting with vibratory power roller to achieve the desired density, complete as per Clause 401. Unit = cum Taking output = 225 cum (450 tonne)
s--,

a) Labour Mate Mazdoor skilled Mazdoor b) Machinery Wet mix plant @ 75 tonne capacity per hour Electric generating set, 125 'tNA water tanker 6 KL capacity 5 km lead with one trip per hour Front end loader 1 cum bucket capacity Tipper 10 toone Add 10 per cent of cost of carriage to cover loading and unlOading Motor grader 110 HP Vibratory roller 8-10 t

day day day

0.40 2.00 8.00

hoUr hour hoUr hoUr t.km

6.00 6.00 4.50 6.00 450xL ~

hour hoUr

6.00 6.00

92

Road W<lIb: 4-Sub-BasoIBases

Reference

to

Description

Unit

Quantity

Rate Rs.

MoRT&H
specifications c) Material Close graded granular sub-base material as per Table 400-1 For Grading I Material cum cum cum KL 144.0 57.00 86.40 27.00

53 mm to 9.5. mm @ 50 per cent 9.5 mm to 2;36 mm @20 per cent 2.36 mm below @ 30 per cent Cost of water OR . For Grading II Material per cent

26.5 mm to 9.5 mm@35

9.5 mm to 2.36 mm @ 25 per cent 2..36 mm belOw @40percent Cost of water OR For Grading III Material

cum cum cum KL

100,80 72.00 115.20 27.00

9.5 mm to 4.75 mm @35 per cent 4.75 mm to 2.36 mm@ 12.5 per cent 2.36 mm below'@ 52.5 percent Cost of water d) Overheads e) Contractor's Cost for 225 cum @ profit

cum cum cum KL

100.80 36.00 151.20 27.00

0/. on (a+b+c)
@

% on (a+b+c+d)

= a+b+c+d+e

Rate per cum

= (a+b+c+d+e)/225

..
"

93

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit,

Quantity

Rate Rs
.

B. By Mix In Place Method ,Construction of granular sub-base by

providing close graded material, spreading in unitor"! layers with motor grader on prepared surface, mixing by mix in place at OMC, and compacting with vibratory roller to achieve the desired density, complete as per Clause 401. Unit method with rotavator

= cum = 300 cum

Taking output a) Labour Mate

day day day

0.48 2.00 10.00

Mazetoor skilled Mazdoor unskilled b) Machinery Motor grader 110 HP @50cum Vibratory roller 8-1 0 tonne Tractor-Rolavalor Water tanker c) Material Close graded granular sub-base material as per Table 400-1
.1
t

hour hour hour hour

6.00 6.00 12.00 3.00

For Grading I Material 53 mm to 9.5 mm @ 50 per cent 9.5 mm to 2.36 mm @ 20 per cent 2.36 mm below@30percent Cost otwater cum cum cum 192.00 76.00 115.20 18.00

KL

OR
For Grading II Material 26.5 mm to 9.5 mm @ 35 per cent 9.5 mm to 2.36 mm @ 25 per cent 2.36 mm below @40 per cent Cost ot water cum cum cum 134.40 96.00 153.60 18.00

KL

94

Sr. No.

Reference

to

Description

-Unit

Quantlf;y

Rate Rs.

MoRT&H Specifications

OR
For Grading lit Material 9.5 mm to 4.75 mm @ 35 per cent 4.75 mm to 2.36 mrn@ 12.5 per cent 2.36 mm below @ 52;5 per cent cost of water d) OVerheads @ % on (a+b+c)

cum cum cum KL

134.40 48.00 201.60 18.00

e) Contractor's profit @

Ok on (a+b+c+d)

Cost for 300 cum = a+b+c+d+e . Rate per cum

= (a+b+c+d+e}l300
-

4.2.

401

Granular Sub-Base with Coarse Graded Material (Table 400-2) Constructionof granularsu~ by providing coarse graded material, spreading in uniform layers with motor grader on preparedsurface, mixing by mix in place method with rotavator atOMC, and compEictingwith vibratory roller to achieve the .desired density, complete as per Clause 401. Unit = cum Taking output = 300 cum a) Labour Mate Mazdoor skilled Mazdoor b) Machinery Motor grader 110 HP@50cumperhour Vibratoryroller~10tonne Water tanker

day day day

0.40 200 8.00

hour hour hour

6.00 6.00 3.00

95

(' ('

",

Sr. No.

Reference to MoRT&H Specifications

,

Description

Unit.

Quantity.

Rate Rs.

t
t
t

c) Material For coarse graded granular sub-base Materia~ as per Table 400-2 For grading I Material 53 mm to 26.5 mm @ 35 per cent 26.5 mm to 4.75'mm @45 per cent 2.36 mm below @20 per cent Cost of water OR "or Grading II Material 26.5 mm to 4.75 mm @ 75 per cent 2.36 mm below @25 per cent ~&mw~r OR For Grading ~II Material 9.5 mm to 4.75 mm@66percent 2.36 mm below @ 34 per cent Cost of water d) Overheads @ % on (a+b+c)

cum cum cum KL

134.40 172.80 76.80 18.00

cum cum

KL

288.00 ' 96.00 18.00

cum cum

KL

255.00 129.00 18.00

e) Contractor's profit @

0/. on (a+b+c+d)

Cost for 300 cum = a+b+c+d+e Rate per cum Note:

= (a+b+c+d+e)l300

Anyone of the grading for material may be adopted as per design

96

RoadWorks: 4-Sub-1Iase/Ilascs

Sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

Rs.

4.3.

402

Lime Stabilisation Subgrade

for

Improving

Laying and spreading available soil in the sUbgrade on a prepared surface, pulverising, mixing the spread soil in place with rotavator with 31Jllrcent slaked lime having miriimum content of 70 per cent of Cao, grading with motor grader and compacting with the road roller at OMC to the desired density to form a layer of improVed sUbgrade. Unit

= cum
Means

Taking output = 300 cum (525 tonne) A. By Mechanical a) Labour Mate Skilled mazdoor for alignment and geometerics Mazdoor for spraying lime b) Machinery Tractorwith ripper and rotavator attachments @ 60 Cum per hour for ripping and 25 cum per hour for mixing Motor Grader 110 HP @50cum per hour hour hour hour 6.00 6.00 " 0.65' 12.00 Vibratory roller 8-1 0 tonne capacity water tanker c) Material Lime at site Cost of water d) Overheads e) Contractor's Cost for 300 cum Rate per cum tonne 15.75 hour .12.00 day day day

0.36
1.00 8.00

KL

n.OO

e
profit

% on (a+b+c)
@

% on (a+b+c+d)

= a+b+c+d+e
(a+b+c+d+e)/300

97

RoocIWCIIb: 4-Sub-_

Sr.
No.

Reference to MoRT&H Speclflcatlons Note:

DesCription

Unit"

Quantity

Rate Rs.

" "
t

*Though vibratory roller is required only for 3 hours as per norms, but the same has te;> be availableat sitefOr6"hours as other machines for spreading and mixing will take 6 hours. . The usage ratesof rollerhave been multiplied with a factor of 0.65.
"

* '.

B. By Manual Means Unit = cum . Taking output = 150cum (263 tonnes) a) Labour M~ Mazdoor skilled Mmdoor b) Machinery Vibratory roller 8-10 tonne @ 60 cum per hour water tanker c) Material Lime"at site Cost of water d) Overheads @ % on (a+b+c)

d~ day d~

1.44 1.00 35.00

hour hour

2.50 6.00

tonne

KL

8.00 36.00

e) Contractor's profit @ % on (a+b+c+d) Cost for 600 cum Rate per cum"

= a+b+c+d+e
(a+b+c+d+e)/600

98

Road Worlcs: 4-Sub-_

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

.
Lime Treated Soil for Sub-Base Providing, laying and spreading soil on a

4.4.

402

prepared subgrade. pulverising, mixing the spread soil in place with r<!tavator with 3 per cent slaked lime with minimum content of 70 per cent of

Cao, grading with motor grader

the road roller at OMC

and cornpactingwith

to achieve atleast 98 percent oflhe maximum dry density to form ~ layer of sub-base, Unit cum Taking output = 300 cum (525 tonne) a) Labour Mate Mazdoor skilled MazdOOr b) Machinery Excavator 0.90 cum bucket capacity Tipper for carriage of soil Add 10 per cent of cost of carriage to cover cost of loading. and unloading Motor Grader 110 HP @50cumperhour Vibratory roller 8-1 0 tonne Tractorwilh rotavator and blade@25 cum per hour Water tanker c) Material Lime at site Cost of water d) Overheads e) Contractor's Cost for 300 cum Rate percum @ profit tonne 15.75 72.00 hour 12.00 hour hour hour 6.00 6.00 12.00 day day day

0.48
2.00 10.00

01

hour t. km

6.00 525 x l

e
OX

o o
e

o
o

o o
o

Kl % on (a+b+c)
@ % on (a+b+c+d)

o e
o o o o o o o o

= a+b+c+d+e

= (a+b+c+d+eV300
99

Sr. No.

Reference to MoRT&H Specifications 403

Description

Unit

Quantity

Rate Rs.

4.5.

Cement Treated Soil Sub-BaselBase Providing, laying and spreading soil on a prepared subgrade, pulverising, adding the designed quantity of cement to the spread soil, mixing in place with rolavalor, grading with the motor grader and compacting with the road roIerat OMC to achieve the desired unainfined compressive strength and to form a layer of sub-baseJbase. Unit = cum Taking output = 300 cum (525 tonne) For 4 per cent quantity of cement by weight of soil a) Labour Mate Mazdoor skilled Mazdoor b) Machinery Excavator 0.90 cum bucket capacity Tipper for carriage of soil Add 10 per cent of cost of carriage to cover cost of loading and unloading Motor Grader 110 HP @ 50 cum per hour Vibratory roller 8-10 tonne Tractorwith rotavator and b1ade@25 cum per hour water tanker c) Material Cement at site (@ 4 per cent of 525 tonne) Cost of water hour hour hour hour 6.00 6.00 1.2.00 12.00

day day day

0.48 2.00 10.00

hour t.km

6.00 525 x L

tonne

KL

21.00 72.00

100

....

~.

Road Works: 4-Sub-BaseIBases

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

d) Overheads e) Contractor's

@ profit

% on (a+b+c) @ % on (a+b+c+d)

Cost for 300 cum ='a+b+c+d+e Rate per cum =(a+b+c+d+e)l300 403 Cement Treated Crushed. Rock or

Combination as per Clause Table 400.4 in Sub-Base/Base Providing,layingand spreading

403.2 and

material on

a prepared sUbgrade, adding the (jesigned quantity of cementto the spread material, mixing in place with rotavator, grading with the motor grader and compacting with the road ro1Ier at OMCto achieVe the desired unconfined compressive strength and to form a layer of sub-baselbase. Unit = cum Taking output = 300 cum (600 tonne) Quantity of cement assumed as 4 per cent of quantity of crushed rock by weight

o
o
o o

a) Labour Mate Mazdoor skilled Mazdoor b) Machinery Motor Grader 110 HP @50cum Vibratory roller 8-10 tonne cum per hour water tanker hour 10.00 per hour hour hour hour 6.00 6.00 12.00 day day day 0.48 2.00 10.00

o o
o o o o o o
{' {'\
('\

Tractorwith rotavator and blade@25

101

RDodWIlIb: 4-Sub-Bas<JBascs

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

Rs.

c) Material Cement at site @ 4 per cent by weight cif crushed aggregate (600 tonne) Grading of material for sub-base course per cent

tonne

24.00

37.5 mm to 9.5 mm@55

cum cum cum KL

211.20 76.80 96.00 60.00

9.5 mm t04.75I1)m@20percent 4.75 mm to 75 micron @ 25 per cent Cost of water OR Grading of material for base course

37.5 mm to 9.5 mm @ 32.5 per cent 9.5 mm to 4.75 mm @ 5 per cent 4.75 mm to 75 micron @ 62.5 per cent Cost of water d) Overheads e) Contractor's @ profit

cum cum cum KL

124.80 19.20 240.00 60.00

0/. on (a+b+c)
@ % on (a+b+c+d)

Cost for 300 cum = a+b+c+d+e Rate per cum = (a+b+c+d+e)l300 Note:
i/

Quantities of ~gregates

provided under 'c'

above are uncompacted quantities 404.3.1 Making 50 mm x 50 mm FurroW$ Making 50 mm x 50 mm furrows, 25 mm deep, 45 to the center line of the road and at one metre interval in the existing -thin bituminous wearing coarse including sweeping and di$posal of excavated metres lead. Unit = sqm Taking output = 30 m x7 m= 210sqm

4.7.

material

within 1000

102

--

Road Works: 4-Sub-BascIBases

Reference MoRT&H Specifications

to

Description

Unit

'Quantity

Rate

Rs.

a) Labour Mate Mazdoor b) Machinery Tractor- trolley c) Overheads d) Contractor's hour 0.20 day day 0.08 2.00

@
profit

% on (a+b) @
%on (a+b+c)

Cost for 210 sqm= Rate per sqm= 404.3.2 Inverted Choke Construclionof

a+b+c+d

(a+b+c+d)l210

inverted choke by prOViding,

layinQ, spreading and compacting screening B type/coarse sand of specified grade in unifonn layer on a prepared surface with motor grader and c;ompacting with power roller etc. Unit

= cum

Taking output = 600 cum a) Labour , Mate Mazdoor skilled Mazdoor b) Machinery Motor Grader 110 HP Vibratory roller 8-10 tonnes @ 60 cum per hour Water tanker c) Material Screening type '8' or coarse sand Costofwaler cum KL 720.00 108.00 hour 18.00 hour hour 6.00 6.00

day day day

0.92 2.00 21.00

103

o
fl

Rood Works: 4-Sub-Base/IIases

Sr. No.

Reference MoRT&H Specifications

to

Description

Urilt

Quantity

Rate' Rs.

d) Overheads e) Contractor's

@
profit

% on (a+b+c) @ % on (a+b+c+d)

Cost for 600 cum Rate' per cum Water Bound

= a+b+c+d+e

=, (a+b+c+d+e)/600
Macadam

4.9.

404

PrOViding, laying, spreading and compacting stone aggregates of specific sizes to water bound macadam specification including spreading in uniform thickness. hand packing, rolling with 3-wheeled steeVvibratory roller 8.10 tonnes in stages to proper grade aoo camtler, applying and brooming requisite type of screeningl binding materials to fill-up the interstices of coarse aggregate, watering and compacting to the required density. A. By Manual Means Unit = cum Taking output a) Labour

= 360 cum

,t

ilL

Mate Mazdoor skilled Mazdoor b) Machinery Vibratory roller 8-10 tonne @,60 cum per hour OR Smooth 3-wheeled steel roller

day day day

10.08 2.00 250.00

hour

6.00

hour hour

1200 24.00

@ 30 cumlhour
Water tanker

-..

104

.,
~("'"

..

Rood Wades: 4-Sub-1Iasc/IIasoS

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

Rs.

c) Material (Refer Table 4007. 8 & 9) Aggregate Grading 100mm OR Grading 1163 mm to 45 mm/Grading 11\ 53 cum 435.60 I 90 mm to 45 mm @ 1.21 cum cum 435.60

per 10 sqm for compacted thickness of

mm to 22.4 mm @ 0.91 cum per 10 sqm for compacted thickness of 75 mm OR Grading 11153mmt022.4mm @0.91 cum per 10 sqm for compacted thickness of 75 mm Stone SCreening Type A 13.2 mm for grading I @0.27 cum per 10 sqm OR cum 97.20 cum 435.60

~ ~

Type A 13.2 mm for grading 11@0.12 cum per 10 sqm OR TypeB 11.2 mm for grading 11@ 0.20 cum

cum

57.60

e
('

cum

9a.o1

c e
c e

per 10 sqm OR Type B 11.2 mm for grading 11\@ 0.18 cum cum per 10 sqm OR Crushabie type such as Moorum or Gravel for grading I @ 0.30 cum per 10 sqm OR Crushable type such as Moorum or Gravel for grading 11 &111 @ 0.22 cuin per 10 sqm cum 105.59 cum 108.00 86.40

o o
o o o o
Q

lOS

Road WCIIb: +Sul>-1lase/IIasos

1
Sr. No. Reference MoRT&H Specifications Ellndlng material 10 sqm for cum 28.80 to Description Unit Quantity Rate Rs.

Elinding Material @0.08cumper grading I material

4 t

OR
Binding Material @O.06cumper grading II material (Any one 10 sqm for cum 28.80

ot the aggregate grading, screening

' Kl

and binding material may be used as per . design) CO,stotwater d) Overheads e) Contractor's ,144.00

@
profit

% on (a+b+c) @ % on (a+b+c+d)

Cost for 36(f cum = a+b+c+d+e Rate per cum

= (a+b+c+d+e)l360
Means

EI. By Mechanical Unit

= cum

Taking output a) Labour Mate

= 360 cum
day day day 0.68 2.00 15.00

':.
t
t

Mazdoor skilled Mazdoor b) Machinery Molor grader 110 HP @ 50 cumlhr. for spreading Vibratory roller 8-1 0 lonne @60 cumlhr. OR, Smooth 3-wheeled steel roller @30cumlhr. Water lanker 6 KL capacity

hour hour

7.20 6.00

hour hour

12.00 24.00

106

Road Wodcs: 4-Sub-_

Reference MoRT&H Specifi.catlons

to

Description

Unlt

Quantity

Rate

Rs.

c) Material Same as in case of manual means d) Overheads e) Contractor's

, % on (a+b+c) @ % on (a+b+c+d)

profit

Cost for 360. cum = a+b+c+d+e Rate Note: per cum = (a+b+c+d+e)l360

As three wheeled smooth rollers are also very commonly Used, the same has been provided as an alternative.

405

Crushed cement Concrete Sub-BaseIBase Breaking and crushing of material obtained by breaking damaged cement concrete slabs to size range not exceeding specified 75 mm

as
the

in Table 400.7 transporting

aggregates obtained from breaking of cement concrete slabs at a lead of L km, laying and compacting the same as sub.baseJbase or binding course, constructed as WBM to Clause 404 except the use of screening material. Unit = cum Taking output =360 cum a) Labour Mate Mazdoor skilled Mazdoor for crushing broken cement concrete pavement/slabs into aggregate day day day 4.16 2.00 102.00

o o
o
s,

107

o
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(' ('

RDocI W~:

4-Sub-Bose/BIseS

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs~

b) Machinery Motor grader 110 HP @50cumlhr. Vibratory roller 8-10 tonne @ 60 cum per hour

hoUr hoUr

6.00 6.00

OR
Smooth 3-wheeled steel roller@30 cumlhr. Front end loader 1 cum bucket capacity TIpper 10 tonne capacity Add 10 per cent of cost of carriage to cover cost of loading and unloading Water tanker 6 Kl capacity with 5 km lead hour @ 1lrip per hour c) M~terlal Material available from dismanUed concrete slab alter crushinglbreaking and only carriage is required to be provided Cost of water d) Overheads e) ContractOr's
@

hoUr hoUr t.km

12.00 6.00 720xl

hoUr

12.00

Kl % on (a+b+c)

72.00

profit @ % on (a+b+c+d)

Cost for 360 cum Rate per cum Note:

= a+b+c+d+e

= (a+b+c+d+e)/360

1. It is assumed that dismantling of concrete slab/pavement has been considered separately. Hence same is not added In this analysis. Only labour for crushing the dismanUed slab lnto aggregate has been added. Carriage from stock pile to work site has been provided with a lead of l

krn.

108

Road Wod<S: 4-Sub-1lase/Ilases

Reference MoRT&H specifications

to

Oescrlptlon

Unit

Quantity

Rate Rs.

2. In case of breaking of slabs is done locally without involvement of transportation, the provision of tipper, front end loader and loading/unloading deleted. 3. As 3-wheeled smooth steel rollers are commonly in use, lhesame has been provided as an altemative. Over Top Layer Penetration Coat Crushed Cement Concrete Base .of charges may be

405.2

Spraying of bitumen over cleaned dlYsurface of crushed cement concrete base althe rate of 25 kg per 10 sqm by a bitumen pressure distributor, s\5reading ofkeyagg~ates at the rate of 0.13 cum per 10 sqm by a mechanical gritter and rolling the surface as per Clause 506.3.8. Unit = sqm Takillg output a) Labour Mate Mazdoor skilled Mazdoor b) Machinery Mechanical broom hydraulic@ day day day 0.56 2.00 12.00

= 7500 sqm

1250 sqm

hour hour hour hour hour hour

6.00 6.00 6.00 6.00 6.00 x 0.65 4.28

per hour Hydraulic self propelled chips spreader Front end loader 1 cum bucket capacity

Tipper 10 tonne capacity VibratolY roller 8-10 tonne @ 30 cum per hour Bitumen pressure distributor@ per hour

,
f

1750 sqm

109

f'
f'

Sr. No.

Reference MoRT&H Specifications

to

Description

unn-

Quantity

Rate Rs.

c) Material Crushed stone aggregate 11.2 mm size Bitumen d) Overheads e) Contractor's

cum tonne

97.50 0.25

@
profit

% on (a+b+c) @ % on (a+b+c+d)

Cost for 7500 sqm Rate per sqm Note:

= a+b+c+d+e

= (a+b+c+d+e)/7500

Though vibratory roller is required only for 3 hours as per norms, the same is required to be available at site for 6 hours to match with other machines. The usage rates of vibratory roller have been multiplied with a factor of 0.65.

4.12.

406

Wet Mix Macadam Providing, laying, spreading and compacting graded stone aggregate to wet mix macadam specification including premixing the material with water at OMC in mechanical mix plant carriage of mixed material by tipper to site, laying in uniform layers with paver in subbaselbase course on well prepared surface and compacting with vibratory roller to achieve the desired density. Unit cum T!lking output a) Labour Male Mazdoor skilled Mazdoor day day day 0.48 2.00 -10.00

= 225 cum (195 tonne)

110

Road WOIb: 4-Su.b-BasoJBases

Sr.
No.

Ref.rence MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

b) MachInery ,Wet mix plant of 75 tonne hourly capacity Electric generating set, 125IWA Front end lOader 1 cum capacity Paver finisher hour hour hour hour hour 6.60 6.00 6.00 6.00 6.00 x 0.65"

e
~

VibratOlYroIler 8-1 0 tonne OR Smooth 3-wheeJed steel roller@8-10 tonne Water tanker

e
e

hour hour t.km

12.00 3.00 495xl

Tipper
Add 10 per cent of cost of carriage to cover costof loading and unloading c) Matvlal (Table 400-11) 45 mm to 22.4 mm @30percent 22.4 mm to 2.36 mm Cost of water d) Overheads e) Contractor's @ profit % on (a+b+c) @ ~. on (a+b+c+d) @40percent 2.36 mm to 75 micron @30 per cent

o
e e
('J

cum cum cum

89.10 118.80 89.10 18.00

KL

e
0'

Cost for 225 cum Rate per cum" Note:

= a+b+c+d+e
(a+b+c+d+e)l225

e o

"1. Though vibratory roller is required only for 3 hours as per norms, the same is required to be,available at site for 6 hours to match with other machines. The usage rates of vibratory roller have been multiplied with a factor of 0.65.

o o
o
o o

o o
o o

',!.
v-

11l

o
('

Road Wades: 4-Sub-BaseJBases

Sr; No.

Reference MoRT&H SPElcificatlons

to

Description

Unit

Quantity

Rate

Rs.
.

.
in use, the same has been

2.

As 3-wheeled smooth steel rollers are commonly provided as an altemative which can be used if the thickness of individual layer does not exceed 100 mm. .

4.13 ..

407

Construction

of Median and Island. with

Soil taken from Roadway cutting Construction of Median and Island above road level with approved material deposited at site from roadway cutting and excavation for drain and foundation of other structures, spread, graded and compacted as per Clause 407. Unit = cum Taking output =21 cum a) Labour Mate Mazdoor b) Machinery Water tanker 6 KL with 5 km lead and 1 trip per hour Plate compactor@ c) Material 3.5 cum per hour day day

0.24
6.00

hour hour

1.00 6.00

Cost of water d) Overheads e) Contractor's Cost for 21 cum Rate per cum

. KL @
profit

6.00

% on (a+b+c) @

0;'

on (a+b+c+d)

= a+b+c+d+e

= (a+b+c+d+e)l21

112

Reference MoRT&H Specifications Note:

to

o
o

4.14.

407

o
o
o o o o o o
o

b) Machinery Water tanker with 5km lead Plate Compactor@ 3.5 cum per hour Hydraulic Excavator 1.0 cum bucket capacity @ 60 cum per hour Tipper 10 tonne capacity Add 10 per cent of cost of transportation to cover cost of loading and unloading c) Material Cost of water d) Overheads @ % on (a+b+c)

hour hour hour t.km

1.00 6.00
O.$()

52.5 x L

KL

6.00

o"
o
(' ('

113

o
o

- -- -------,---

Unit

Quantity

Rate

Sr.
No.

Reference

to

Description

Rs.

MQRT&H
Specifications e) Contractor's Cost for 21 cum Rate per cum profit

@ % on (a+b+c+d)

= a+b+t+d+e

= (a+b+c+d+e)/21
top. In case the surface is

This analysis provides formedian and island . Note: with earthen required to be turfed or planted with shrubs, the same is required to be provided Sep;ll"8tely as per analysis given in the Chapter on horticulture. In case surface finish is of hard type. the same may be provided separately as per approved design. Construction of Shoulders

4.15.
A. Earthen Shoul<!ers The rate as applicable for sub-grade construction may be adopted. B. Hard Shoulders Rate as applicable for sub-base and or base may be adopted as per approved design. C. Paved Shoulders The rate may be adopted as applicable for dif(erentlayersol pavementdepellding upon approved design of paved shoulders. Footpaths and Separators

4.16.

409

Construction of footpath/separator 'a/ providIng a 150 mm compacted granular sub-base as . per Clause 401 and 25 mm thick cement concrete grade M15, overlaid with precast concrete tiles in cement mortar 1:3 including provision of all drainage arrangements but excluding kerb channel. Unit sqm Taking output

= 300 sqm
1\4

Road WClIb: 4-Sub-Base/Bases

Sr.
No.

Reference to MoRT&H Speclfi~atlons

Description

Unit

Quantity

Rate Rs.

a) Labour Mate Mason Mazdoor b) Machinery Vibratory road roller 8-10 tonne @ 60.cum per hour Warer tanker 6 KL capacity @ 1 trip per hour Concrete mixer 0.410.28 cum per hour c) Material I) For granular sub-base material 53 mm to 26.5 mm@35 per cent 26.5 mm to 4.75 mm@45 per cent 2.36 mm below@20 per cent

day day day

1.36 4.00 30.00

hour hour hour

0.75 2.00 6.00

cum cum cum

20.79 26.73 11.88

Ii) For cement concrete grade MiS, 7.5 cum Aggregate 12 mm crushed@0.9cumof cum concrete Sand @ 0.45 cum/cum of concrele Cement ill) For cement plaster 1:3 Sand Cement cum Ionne

6.75 3.38 1.88

cum Ionne

3.84 1.83

Iv) Precast cement concrete tiles Tiles size 300 x 300 mm and 25 mm thick Nos v) RCCpipes Pipes 200 mm dia, 2.5 m long for drainage mtr vi) Cost of water d) Overheads @

3300.00

22.50 12.00

KL
% on (a+b+c)

e) Contractor's profit @ % on (a+b+c+d) Cost for 300 sqm a+b+c+d+e Rate per sqm (a+b+c+d+e)/300

us

o
o

Sr. No.

Reference MoRT&H Specifications

to

Description

. Unit

Quantity

. Rate Rs.

4.17.

410

Crusher

Run Macadam Base

Providing aushed stone aggregate; depositing on a prepared surface by hauling vehicles, spreading and mixing with a motor grader, watering and compacting with a vibratory roDar to Clause 410 to form a layer of sub-basel base. . Unit = cum Ta~ngoutput=360cum A. By Mix In Place Method a) Labour Mate Mazdoor s~lIed Mazdoor b) Machinery Tractor attached with rotavator@25cum per hour Motor grader 110 HP Vibratory roller8-10 tonne @ 60 cum per hour ! .\ hour hour hour 6.00 6.00 6.00 hour 12.00

day day

0.48 2.00 10.00

day

Water tanker

c) Material
Aggregate at site

I) For 53 mm maximum size

63 mm to 45 mm @ 33 per cent 22.5 mm to 5.6 mm @ 32 per cent Below 5.6 mm @ 35 per cent Cost of water OR cum cum cum 157.46 151.06 166.68 36.00

Kl

116

.'

..'::...........

"

.....

..'. ' ..!;:-\;'i;~~~io:ti~~~~~.;.

Road Wades: 4-Sub-1las<IBases

Sr. No.

Reference

to

Desc.r1ptlon

MoRT&H
Specifications II) For 45 mm maximum size

Unit

Quantity

Rate Rs.

45 mm to 22.5 inm @ 5 per cent

cum cum cum KL

2i4 mm to 5.6 mm @ 50 per

Below 5.6 mm @45 per cent Cost of water d) Overheads e) Contractor's Cost for 360 cum Rate Note: per cum @ . profit

cent

24.12 237.60 213.48 36.00

% on (a+b+c)
@ % on (a-t,b+c+d)

= a+b+c+d+e

= (a+b+c+d+e)/360

Anyone of the aggregate grading may be adopted.

B. By Mixing Plant:
Unit

= cum

Taking output a) Labour

= 225 cum (450 tonnes)

day day day

Mate
Mazdoor skilled Mazdoor b) Machinery wet mix plant @ 75 tonne per hour Electric generator sel, 125 KVA Front end loader 1 cum buckelcapacity Motor grader 110 HP Vibratory roller 8-1 0 tonne Water tanker Tipper Add 10 per cent of cost of carriage to cover cost of loading and unloading

0.28
1.00 6.00

hour hour hour hour hour hour I.km

6.00 6.00 6.00 6.00 6.00 3.00 450xL

'o.~ ,~
o

... --o
o o

il7

Road Works: 4-Sub-BaseIBases

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

. Quan~ty

. Rate . I Rs ..

c) Material Aggregate at site

i)

\:
cum cum Cum 98.40 94.41 104.18 cum cum cum 15.06 148.50 133.43 18.00

For 53 mm maximum size 63mm to 45 mm @ 33 per cent 22.5 mm to 5.6 mm @ 32 per cent Below 5.6 mm@ 35 per cent

OR
il) For 45 mm maximum size 45 mm 10 22.5 rrim @ 5 percent 22.4 mm to 5.6 mm @ 50 per cent Below5.6 mm @45 per cent Costotwater d) Overheads @ % on (a+b+c) % on (a+b+c+d)

Kl

e) Contractor's profit @ Cost for 225 cum Rate per cum 4.18. Suggestive

= a+b+c+d+e
4'!.

= (a+b+c+d+e)/225

Lime.Flyash Stabilised Soli Sub-Base Constructionot sub-base using lime -llyash admixlurewilh granularsoil, free fromorganic matter/deleterious material or clayeysiltsand low plasliclty clays haVing PI between 5 and 20 andliqUidlimitlessthan 25 andcommercicil dry lime,slakedat site or pre-slakedwithGaO conlent not less than 50 per cent, lIyash to conform to gradation as per Clause 4.3 ot IRC: 88-1984, lime + lIyash content ranging between 10 to 30 per cent, the minimum unconfinedcompressjvestrengthandCBRvalue after28 days curing and 4 days soakingto be 7.5 kg!sqcmand 25 per cent respectively,all as specifiedin IRe: 88-1984.

118

RDad Works: 4-Sul>-1laseIBases

Reference MoRT&H Specifications

to

DescriptIon

UnIt

Quantity.

Rate Rs.

Unil= cum Takingoutpui 1.50tlcum) Assumptions Lime Soil Lime

= 480 cum (720 tonnes, density

m;lde

Tolal mass laken for analysis

= 7201

+ Flyash admixture
= 0.2 x 720 = 1441 = 720.;144 ,. 576 I 576 /1.6=360cum = 1441 =29 kg.

@20percenl

+ Ftyash

.
o o

Ratio Lime 4 : Flyash 16 Lime Ftyash at Labour Mate Mazdoor Mazdoor (Skilled) b) Machinery HydraUlic excavator 0,90 cum buckel capacily@60cumlhr. for 360 cum soii l.km 578xL 115x L 3.00 TIpper 10T capacity for carriage olsoil 578tonne5 TIpper 10T capacity for carriage of 115 tonnes flyash TIpper 10T capacity for carriage of 29 tonnesof lime from store 10work sile hour 6.00

= 115 kg.

day day day

0.24 6.00 1.00

.'
o o
o o

01

0: ?,

t.krn
hour

Add 10 per cent.of cost of carriage 10 cover cost of loading and unloading Traclorwilh disc harrows for pulverlsalion per hour hour hour hour hour 6.00 9.60 6.00 12.00

o
o

o
o

Motor grader 110 HP@50cum for mixing in-place and grading Vibratory roller 8-10 tonne water lanker

o o
o o
119

Road WOIb: 4-&Jl>.1IasoIBases

I
Unit Quantity

Sr. No.

Reference MoRT&H Specifications

to

Description

Rate. . Rs.

,
.~

\,,
.\

4
.'4
>4

c) Material . Slaked Lime Compensation foi earth taken from private source d) Overheads e) Contractor's Cost for 480 cum Rate percurn Note:

tonne
cum

29.00 360.00

4
@
profit

% on (a+b+c) @ % on (a+b+c+d)

= a+b+c+d+e

4 4 4

= (a+b+c+d+eV480

1. Cof11lensation for earth win valY from place

tQ place and will have to be assessed realistically as per particular ground-situation. In case earth is available from Govt Iand,compensation for earth will not be required. The position is required to be clearly stated in the cost estimate. 2. Cost of flyash has not been considered as same will be available free of cost carriage of flyash has been provided. 3. Lime + Flyash has been taken as 20 per cent of total mass and ratio of lime and flyash as 1:4 for estimating purposes. Total quantities will be as per approved design. Only

120

Chapter-'S Bases and Surface Course (Bituminous)

Preamble:
1. Various alternatives for machines and materials have been provided. The one that suits a particular situation and design may be adopted. 2. The Clauses of MoRT&H Specifieatlons, which have been mentioned tor each item, may be referred tor detailed specifications and construclion procedure. The rate analyses mention. only brief description.

3. The machinery and equipment included in various analysis are as per various specifieatlons of MoRT&H and are mandatory. As perthe present trend,contraetors areprocuring machinery and equipment of higher capacily. Provision has accordingly been made. 4. The outputs taken for the construclion equipment are items and not for loose quantities.

tor the

compacted quantities of the relevant

5.

In case of prime coat and tack coat, minimum quantities of binder indicated in specifications have been taken. Adjustment, plus or minus, can be made tor the variation between this quanlily and the actual quanlily approved by the EngineeraflertheprelirTiinarytrials. The items of bituminous works required under maintenance have been added in the Chapter on Maintenance. Tack coat and prime coat, wherever provided, are required to be measured and paid separately. Cleaning of surface is a part of the prime coat and tack coat. As such cleaning of surface has not been provided tor bituminous courses as the same is already catered inprimeJtack coat. However, tor those cases where such coats are not required to be done, cleaning of surface shall be included. It is presumed that tack coat, where required, will be provided immediately preceding the bituminous layer.

e
,

6.

7. 8.

9.

e
~

0
0 0 0
0 0 0 :oj,. 0 l>
0
{I

10. Rolling of bituminous courses is required to be done as per Clause 501.6. Provision in the analyses has accordingly been made. It has been observed during actual praclice at work sites, that the availabilily of road roller is generally inadequate. As compaclion is the key to good construction, this point is being specifically highlighted to ensure that road rollers are deployed at site as per provision in the rate analyses. 11. Spreading of bituminous materials shall be done by mechanical means except in areas where a mechanical paver cannot have access. 12. The source of all materials to be used on the project must be tested and expressly approved by the Engineer.

121

f"
('

4
Road Works: 5-Bases and Surface Course (Bituminous)
13. Quantities of materials taken in the analyses are for the purpose of cost estimate only. The'.a4 quantity shall be as per job mix formula. . . "'. 14. Choice of grade of bitumen shall be made as per the gUidelines given in Appendix-4 of MoRT&r. Specifications.

4 4

15. The specification and requirements for modified binder with various type of modifiers have been laic down in Clause 521 of MoRT&H Specifications and IRC: SP:53-2002 which shall be followed.

4 4

16. The guidelines given vide Annexure - A to Clause 501 of MoRT&H Specifications in regan! to protection . of environment shall be followed for a particular situation.. 17. The quantities taken as output of the it\lm in the rate analysis are the compacted quantities and the quantities of aggregates taken under the head 'material'are the un-eompacted quantities for the procurement purposes. 18. The approximate proportions by weigtlt of different aggregates and bitumen CorbyVolume in unavoidable cases) necessary to produce the intended mix satisfying the job requirements and meeting the designated Specifications are for estimating purpose only .. The actual quantities should be worked out. on the basis of job mix formula adopted for the job. after working out the same in the laboratory for particular aggregates and bitumen approved by the Engineer.

"

122

"h

. --
I

Chapter- 5
Bases and Surface Course (Bituminous)
Sr.
No. Reference MoRT&H Specifications to Description Unit Quantity Rate Rs.

5.1.

502

Prime coat Providing and applying primer' coat with

bitumen emulsion on prepared sUrfa,ce of granular base including clearing of road surface and spraying primeratlhe' rate of 0.60 kg! sqm using mechanical means. Unit"'sqm Taking output'" 3500 sqm

a) Labour

Male
Mazdoor b) Machinery Mechanical broom @ 1250 sqrn per hour Air compressor 250 cfm Bitumen pressure distributor @ 1750 sqm perhour water lanker 6 KL capacity @ 1 trip per hour c) Material Bitumen emulsion @ 0.6 kg per sqm Cost of water d) Overhead charges @ % on (a+b+c) e) Contractor's profit @

day day

-0.08

2.00

hour hour hour hour

2.80 2.80 2.00 1.00

.'
j

tonne

2.10 6.00

,.
\,

KJ..

% on (a+b+c+d)

Cost for 3500 sqm '" a+b+c+d+e Rate per sqm

= (a+b+c+d+e)/3500
123

o o o

I
,

,j

1
Rood Wodcs: S-Bases and Surface cowse (Bituminous)

t Sr.
No.

Reference to
MoRT&H Specifications
Note:

Description

Unit Quantity

Ra
. Rs.

Bitumen primer has been proVided @0.60kg per sqm as per Clause 502.8. Payment shall be made with adjustmen~' plus or minus, for the variation between this quantity and the actual quantity approved by the Engineer alter the preliminary trials refe~ 502.4.3. to in Clause No.

4
f

41

5.2.

4
503
Tack Coat

Providing and applying lack coat With bitumen emulsion using emulsion pressure distributor at the rate of 0.20 kg per sqm on the prepared bituminous/granular mechanica, broom. Unit = sqm Taking output a) Labour Mate Mazdoor b) MaChinery Mechanical broom @ 1250 sqm per hour Air compressor 250 cfm Emulsion pressure distributor @1750sqmperhour c) Material Bitumen emulsion @ 0.2 kg per sql"(! d) Overhead charges @ % on (a+b+c) e) Contractor's profit @ tonne 0.70 hour hour hour 2.80 2.80 2.00 day day 0.08 2.00 surface cleaned with

= 3500 sqm

..

% on (a+b+c+d)

Cost for 3500 sqm = a+b+c+d+e Rate per sqm (a+b+c+d+e)/3500

41

41

124

1Ir'_-----

Rood W(lIks: 5-Bases and Surface Course (Bituminous)

-Refercence MoRT&H Specifications Note:

to

Description

Unit

Quantity

Rate

Rs.

1. Bitumen emulsion has been provided @ 0.20 kg per sqm as per Clause 503.8.
Payment shall be made with adjustment, pius or minus, for the variation between this quantity and actual quantity approved by the Engineer after preliminary referred to in Clause 503.4.3. trials

2. An output

of 3500 sqm has been considered in case of prime coat and tack coat which can be covered by bituminous courses on the same day. -

504

-SltuminousMacadam Providing and l<1ying bituminous ma<:adamwith

100-120 TPH hot mix plant producing an average output of 75 tonnes per hour using
crushed aggregates of specified grading premixed with bituminous binder, transported

10 site, laid over a previously prepared surface

with paver finisher to the required grade; level and aJignmenl.and rolled as per Clauses 501.6 and 501.710 achieve the desired compaction Unit cum Taking output a) Labour Mate Madoorworkingwith HMP, mechanical day dqy

= 205 cum (450 tonne)

0.84 16.00

broom, paver, roller, asphalt culler and assistance for selling out lines, levels and layout of construction Skilled mazdoor for checking line and levels day

5.00

125

{' (' ('

Road Worb: 5-1lases and Surface Course (Bituminous)

.~

Sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

b) Machinery Batch mix HMP 100-120 TPH @75tonne per hour actual output Mechanicalbroom per hour hydraulic@ 1250 sqm hour hour hour hour hour hour t.km 6.00 2.. 20 2.20 6.00 6.00 6.00 450 x l

..
i A

Air compressor 250 cfm Paver finisher hydrostalic with sensor control @ 75 cum per hour Generator25O KVA Front end loader 1 Cum bucket capacity Tipper.10 tonne capacity Add 10 per cent of cost of carriage to cover cost of loading and unloading Smooth wheeled roller 8-1 0 tonnes for inilialbreak down rolling Vibratory roller 8 tonnes for intermediate rolling Fipish rolling with 6-8 tonnes smooth wheeled tandem roller c) Material

':,4

'.
t t
411

:~
hour hour hour 6.00 x 0.65 6.00' x 0.6$ 6.00 x 0.65

'-41 41

I) Bitumen

@ 3.3 per cent of mix

tonne

. ,

Weight of mix ii) Aggregate

= 205 x 2.2 = 450 tonne

14.85

\.

= 450 tonnes Weight of bitumen = 14.85 tonnes Weight of aggregate = 450 -14.85 = 435.15 tonne.s Taking density of aggregate = 1.5 ton/cum Volume of aggregate = 290.1 cum
Total weight of mix "Grading I (40 mm nominal size) 37.5-25mm 15 percent 25-10 mm 45 percent 10-5 mm 5 mm and below 25 percent 15 per cent :

cum cum cum cum

43.51 130.55 72.53 43.51

OR

126

.7

,. *,.
.
"

~t ,

'.

Road Works: S-B and Surface COUJSO (Biblminous)

sr.
No.

Reference

to

Description

Unit

Quantliy

MoRT&H
Specifications Grading 25-10mm 105mm 5 mm and below II (19 mm nominal 40percent 40 percent 20 percent size) cum cum cum 116.04 116.04

Rate Rs.

58.02

'Any one of the altemative may be adopted as per approved design d) Overhead e) Contractor's Cost for 205 cum Rate per cum "Note: charges@ profit@

% on (a+b+c) % on (a+b+c+d)

= a+b+c+d+e

= (a+b+c+d+ll')/20S

'1. Although the roller are required only .for 3 .hours as per norms of output, but the same have to be available at site for six hours as the hot mix plant and paver will take six hours for mixing and paving the output cif 450 tonnes considered Tocaterforthe a factor of 0.65. 2. Quantity of bitumen has been taken for analysis purpose. The actual quantity wm depend upon job mix formula. 3. Labour for traffic control, watch and ward and other miscellaneous duties at site including sundries have been included in administrative overheads of the Contractor. 4. In case 8M Is laid over freshly laid tack in this analysis. idle period of this rollers,

their usage rates have been multiplied by

o
o

coat, provision of mechanical broom and 2 mazdoors for the same shall be deieted as the same has been included in the cost of tack coal

o
o

127

4
~ WOlks:.s.:Bases and SurliIceCoune (BilumiDous)

Sr. No. Reference to MoRT&H Specifications 505 Description Unit Quantity . Ratf

Rs.
-.

5.4\

Bituminous Penetration Macadam Construction of penetration macadam over prepared base by providing a layer of compacted crushed coarse aggregate using chips spreader with alternate applications of bituminous binder andkey aggregates and rollingwith a smoothwheeled steelroller8-10 tonne capacity to achieve the desireddegree of compaction. A. 50 mm thick Unit sqm Taking output = 4500 sqm (225 cum) a) Labour Mate Mazdoor includingfor brooiningof key aggregates Mazdoor skUled b) Machinery Hydraulicself propelled chip spreader both for aggregates and key aggregates @ 1500 sqm per hour for 4500 x 2 sqm = 9000 sqm Bitumenpressure distributorfor @ 1750sqm per hour TIpper5.5 cum capacity for carriageof aggregates from stockpile to chip spreader Vibratory roller 8 tonnes Front end loader 1 cum bucket capacity c) Material Bitumen @ 5 kg per sqm tonne Crushedstone coarse aggregatepassing cum 45 mm and retained on 2.8 mm sieve @ 0.06 cum per sqm Key aggregates passing 22.4 mm and cum retainedon 2.8 mm sieve@0.015cum persqm 22.50 270.00 hour 6.00 day day day 0.32 6.00 2.00

t t t

hour hour hour hour

2.57 10.00 6.00 6.00

i 1

'.

67.50

128

*'

Road Works: S-Bases and Surface Course (Bituminous)

..sr,
No.

Rererence to
MoRT&H Specifications

DesCription

Unit

Quantity

Rate Rs.

d) Overhead charges @ %on (a+b+c) e) Contractor's profit@ % on (a+b+c+d)

Cost for 4500 sqm = a+b+c+d+e Rate per sqm = (a+b+c+d+e)l45!l!l Note: 2 tipperswill be neededto match the capacity of chip spreader and front.end loader. B. 75 mm thick Unit=sqm Taking output = 45011.sqm (337.5 cum compacted) a) Labour Mate Mazdoor includingfor brooming of key aggregates Mazdoor skilled b) Machinery Hydraulicself propelledchlp.spread~r bolh for aggr'egatesand key aggregates @ 1500 sqm per hour for 4500 x 2 sqm BitUmenpressure disbibutor for

day day day

0.40 8.00 2.00

hour

6.00

hour

2.57 10.00 6.00 6.00

@ 1750 sqm per hour Tipper 5.5 cum capacity for carriage of hour aggregates from stockpile to chip spreader Vibratoryroller 8 tonnes hour Front end loader 1 cum bucket capacity hour c) Material Bitumen @ 6.8 kg per sqm Cn,lshedstone coarse aggregate (loose) passing 63 mm and retained on 2.8 mm sieve @ 0.09 cum per sqm Key aggregates passing 26.5 mm and retained on 2.8 mm sieve @ 0.018 cum persqm

o
o o
o

tonne cum

30.60 405.00

cum

81.00

o o o o o

129

q
!:

'III

!I
Road Worts: 5-Basesaod Surface Course (Bituminous) Sr. No.

t
Reference MoRT&H Specifications d) Overhead e) Contractor's charges@ Profit @ to Description Unit Quantity Rare Rs.

41

% on (a+btc) % on (a+b+c+d)

.Cost for 4500 sqm Rate per sqm Note:

= a+b+c+d+e

= (a+b+c+d+e)/4500

2 tippers and 2 rollers Will be needed to match

the capacity of chip spreader and front end loader.

5.5.

506

Built-up Spray Grout PrOViding, laying and rolling of bUilt-up spray grout layer over prepared base consis6ng of a two layer composite constr~tion of compacted crushed coarse agg!l!gates using motor grader for aggregates. Key stone chips spreader may be used with application of
.:-

bituminous binder after each layer, and with key aggregates placed on top of the second layer to serve as a base conforming to the fine, grades and cross-section specified, the

. ~
10

compacted layer thickness being 75 mm. Unit

= sqrn = 3000 sqm (225 cum)

day

Taking output
\

a) Labour Mate Mazdoor inclUding for blOOming of key agg!l!gates Mazdoor skilled

0.40 6.00 2.00

day day

130

41

',:,,'
..\

Road Works: S-Bases and Surface CllUI1lC (Bituminous)

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

-*
~-

b) Machinery Hydraulic self propelledchip spreader both for aggregates and key aggregates @ 1500 sqm per hour for 3000 x 3 sqm Bilumenpressure distributorfor 3000 x 2 sqm@ 1750 sqm per hour TIpper 5.5 cum capacity Vibratory roller 8 tonnes Front end lOader1 cum bucket capacity c) Material Bitumen 30 kg per 10 sqm@ 15 kg per 10sqm for each layer Crushed sloneOOllfSeaggregate passing 53 mm and retainedon 2.8 mm sieve @ 0.5 cum per 10 sqm for each layer Key aggregates passing22.4 mm and retained on 2.8 mm sieve @0.13 cum per10sqm d) Overhead charges @ % on (a+b+c) e) Contractor's profit@ .cost for 3000 sqm % on (a+b+c+d)

hour

6.00

hour hour hour hour

3.43 10.00 6.00 6.00

tonne cum

9.00 300.00

o
o

cum

39.00

.~
Note:

= a+b+c+d+e

Rate per sqm = (a+b+c+d+eV3000 2lippers will be neededto matchthe capacity of hydraulic chip spreader and front end loader.

o
o o o o o o

;.1

L
o
o

131

Road Wodcs: 5-1lases and SurfiIce Course (Bitumin9US)

Sr.
No.

Reference

to . Description Unit Quantity

MoRT&H
Specifications

R"
.~

5.6.

507

Dense Graded Bituminous

Macadam

Provid"lIlgand /aying dense graded bittlminous macadam with 100-120 TPH batch type HMP Producing an average output of 75 tonne per hour using crushed aggregates of specified grading, premixed with bituminous binder

@ 4.0 to 4.5 per cent by w~ight of total mix

and filler, transporting the hot mix to work site, laying With a hydrostatic paver finisher with sensor conlrolto the required grade, level and alignmel)t, desired rolling with smooth compaction as per Wheeled, MoRT&H in aU vibraloly and .tandem roUers to achieve the Specifications respects; Unit Clause 507 complete

= cum

Taking output = 195 cum (450 tonne) a) Labour Mate MazdoorWOrkingwilh HMP, mechanical broom, paver, roUer,asphalt culler and assistance for selling outlines, levels and layout of construction SkiUed mazdoor for checking line and levels b) Machinery hour hour hour hour l.km 6.00 6.00 6.00 6.00 450 x L day 5.00 day day

0.84
16.00

'"

Batch mix HMP @ 75 tonne per hour Paver finisher hYdrostatic With sensor control @ 75 cum per hour Generalor250 ~A Front end loader 1 cum bucket capacity TIpper 10 tonne capacity Add 10 per cent of cost of carriage cover cost of loadin!! and unloading

10

132
i

thE

t t t

Road Works:.5-Bases ODdSurface Cowse (Bi1llminous)

$to No.

Reference to MoRT&H SpeGificatlons

Description

Unit

Quantity

Rate Rs.

Smoothwheeled roller8-10 tonne for initial break down rolling Vibralolyroller 8 tonne for intermediate romng Finish rollingwith 13-8 tonne smooth wheeledtandemroller c) Materials I) Bitumen @ 4.25 per cent of weight

hour hour hour

6.00 x 0.65* 6.00 x 0.65* 6.00 x 0.65*

tonne

19.13

of mix
iI) Aggregate Total weight of mix <= 450 tonne Weight of bitumen = 19.13tonne Weight of aggregate'" 450 -19.13 = 430.87 tonne Taking density of aggregate 1.5 ton/cum Volume of aggregate 287.25 cum

Grading - I 40 mm (Nominal Size) 37.5 - 25 mm 22 percent 25 -10 mm 13 percent 10-4.75mm 19 percent 4.75 mm and below .44 per cent Filler @2 per cent of weight of aggregates

cum cum cum cum tonne

63.19 37.34 54.58 126.39 8.62

OR
Grading ~ Ii 19.mm (Nominal Size) 25-10mm 30 percent 10 - 5 mm , 28 percent 5 mm.and below 40 per cent Filler@2 per cent of weight of aggregates * Anyone of the alternativesmay be adopted as per approveddesign. d) Overhead cllarges @ % on (a+b+c) e) Contractor's profit cum cum cum "tonne

86.16
80.43 114.90 8.62

II % on (a+b+c+d)

Cost for 195 cum = a+b+c+d+e Rate per cum" (a+b+c+d+e)l195

133

o
o
o

t
Road Worb: S-Bases and Smface Course (Bilulllinous)

Sr. No.

Reference to MoRT&H Specifications Note:

Description

>;~ 4
Unit Quantity

Ra~
Rs .

*1. Although the rollers are required only for 3 hours as per noons of output, but the same have to be available at site for six hours as the hot mix plant and paver will take six hours for mixing and paving the output of 450 tonne considered in this analysis. To cater for the idle period of these rollers, their Usage rates have been multiplied by . a factor of 0.65. 2. Quantity of Bitumen has been taken for analysis purpose. The actual quantity Viill depend upon job mix formula. 3. labour for traffic; control, walch and ward and other miscellaneous duties at site including sundries have been included in administrative overheads of thecontractor. 4. In case DBM is laid over freshly laid tack coal, provision of mechanical broom and 2 mazdoors shan be deleted as the same has been included in the cost of tack coal 5. The individual density for each size of aggregates to be uSed for construction i.e. 37.5-25 mm, 25-10 mm etc. should be found in the laboraloly 'and accordingly the quantities should be ammended for use in field. The average density of 1.5 tonne/cum . is only a reference density in this Data Book. 6. The individual percentage of aggregates should be calculated from the total weight . of dry aggrega~ i.e. excluding the weight of bitumen. The weight of filler will also be 2 per cent by weight of dry aggregates.

....

,
I

\ / \ .;

\. ~

134

';,~

,
~

Road Works; >Bascsand Surface Course (Bituminous)

,

. Sr.

Reference MoRT&H Specifications

to

DescriPtion

Unit

Quantity

Rate Rs.

No.

5.7.

sOs

Semi-Dense Bituminous

Concrete .

Providing and laying semi-dense bituminous concrete with 100-120 TPH batch type HMP producing an average output of 75 tonne per hour using crushed aggregates of specified grading, premixed with bituminous. binder

@ 4.5 to 5 per cent of mix and filler.

transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required alignment, desired respects. Unit grade, Jevel and wheeled,
"

rolting with smooth compaction

vibratory and tandem rollers ~oachieve the as :per MoRTo&H 508 complete in all Specifications Clause

= cum

Taking output a) Labour .Mate

= 195 cum (450 tonne)

day day 0.84 16.00

Mazdoorworking with HMP, mechaniCal broom, paver, roller, asphalt cutter and assistance for setting out lines, levels and layout of construction Skilled mazdoor for checking line and levels b) Machinery Batch mix HMP @ 75 tonne per hour Paver finls~r hydrostatic with sensor control @ 75 cum per hour Generator 250 KVA Front end loader 1 cum bucket capacity Tipper 10 tonne capacity Add 10 per cent of cost of carriage to cover cost of loading and unloading

day

5.00

hour hour hour hour t.km

6.00 6.00 6.00 6.00 450xL

135

{l

p
()

I~
,I
Road Worb: SBases and Surface Course (Ilituminousj
t

, i

"
. Unit Quantity RatEf Rs"

:1,

Sr.

No.

Reference to MoRT&H Specifications

Description

I;
i'

~.

Smoothwheeled roller 8-10 tonne for initial break down rolling Vibratory roller 8lonne for intermediate rolling Finish rolling with 6-8lonne smooth wheeled tandem roller c) Material Grading I: 13 mm (Nominai Size)

hour hour hour

6.00 x 0.65* 6.00 x 0.65* 6.00 x 0.65*

I I
I

;~

I) Bitumen @ 4,5 per cent of weight of mix tonne Ii) Aggregate Total weight of mix Weight of bitumen Weight of aggregate = 450 tonne = 20.25 tonne = 450 -20.25

20.25

= 429.75 tonne Taking density of aggregate = 1.5 ton/cum Volume of aggregate = 286.5 cum 13.2 - 10 mm 20 per cent cum 10-5mm 38 percent cum 5 mm and below 40 per cent cum Filler@ 2 per centofweight of aggregates tonne 57.30 108.87 114.60 8.62

OR

.\". :
.

Grading II: 10 mm I) Bitumen @ 5 per cent of weight of mix weight of mix = 450 tonne Ii) Aggregate Total weight of mix = 450 lonne Weight of bitumen = 22.5 tonne Weight of aggregate = 450 -22.50=427.50 tonne tonne 22.50

'

...
'.

Takingdensityof aggregate= 1.5 tonIcuni Volume of aggregate = 285 cum 9.5 - 4.75 mm @ 57 per cent cum 4.75 and below @ 41 percent cum Filler@2 per cent of weightof aggregates tonne 136

162.45 116.85 8.62

-,

'.

RoadWorks: 5-Bases IIId Surfac:eCourse (Bituminous)

sr.
No.

Referlilnce

to

Description

Unit

Quantity

Rate
Rs.

MoRT&H
Specifications * Anyone of the alternative may be adopted as per approved design. d) Overhead charges @ % on (a+b+c) e) Contractor's proflt@

% on (a+b+c+d)

Cost for 195 cum = a+b+c+d+e Rate per cum =.(a+b+c+d+e}l195 Note: *1. Although the rollers are required only for 3 hours as per norms Of output, but the same have tobeava.iableatsite the hot mix ~ntand for six hours as paver will take six To

hours for mixing and paving the output of 450 tonne considered in thiSllnalyllis. cater for the idle period of these rollers, their usage rates have been multiplied by a factor of 0.65. 2. Quantity of Bitumen has been taken for anlllysis purpose. The actual quantity will depend upon job mix formula. 3. Labour for traffic control, watch and ward lind other miscellaneous duties at site including sundries have been included in administrative overheads of the contractor. 4. In case SDBC is laid over freshly laid tack coat, proviSion of broom and 2 mazdoor shall be deleted as the same has been included in the cost of tack coal 5. The quantity of bitumen to be adjusted as per job mix formula.

137

o
('I

I
Road Works: S-Bases and SurIiIce Course (BibmiiDous)
.

~
.

Sr. No.

Reference MoRT&H Specifications

to

Descrlptllm

Unit

Quantity

Rat&' Rs.
"

4
4

5.8.

509

Bituminous

Concrete

4
type hot mix plant

Providing and laying bituminous concrete with 100-120 TPH. batch producing an average OUlputof75 tonne per hour using crushed aggregates of specified grading, premixed with bituminous binder @ 5.4 to 5.6 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment; rolling with smooth Wheeled, Vibratory and tandem COltersto achieve the desired compaction as per MoRT&H Specifications respects. Unit Olause 509 complete in all

4 4
41 41

t
-t
day day

41

= cum

Taking output = 191 cum (450 tonnes) a) Labour Mate Mazdoorworking with HMP, mechanical broom, paver, roller, asphalt culler and assistance for setting outlines, levels and layout of construction Skilled mazdoor for checking fine and levels day b) Machinery Batch mix HMP @ 75 tonne per hour Paver finisher hydrostatic with sensor control @ 75 cum per hour Generator 250 KVA Front end loader 1 cum bucket capacity Tipper 10 tonne capacity Add 10 per cent of cost of carriage to cover cost of loading and unloading Smooth wheeled roller 8-1 0 tonne for initial break down rolling hour 6.COxO.65 hour hour hour hour l.km 6.00 6.00 6.00 6.00 450xL 5.00

0.84
16.00

< .

t t

138

-4

Road Works: $-Bases and Smface COUTSe (Bituminous)

Reference

to

DesCription

Unit

Quantity

Rate

MoRT&H Spe'clflcatlons Vibratory roller 8 tonne for intermediate rolling Finish rolling with ~ tonne smooth wheeled tandemroller c) Material hour hour 6,00 x 0,65* 6,00 x 0.65*

Rs.

f",

:~

I) Bitumen @ 5 per'cent of weight of mix

tonne

22.50

e,
e e e e
It' C

II) Aggregate ' Total weight of miX = 450 tonne Weight of bitumen" 22.5 tonne Weight of agg~ate = 45022.50 = 427.50 tonne Taking densily ofaggregate =' 1.5 ton/cum Volume of aggtegate=285 cum

pradln9 - 119 mm (NomlnaISJ.ze)

20 - 10 mm 35 per cent 10 - 5 mm 23 percent 5 mm and below 40 per cent Filler@ 2 per cent of weight of aggregates
OR

cum cum. cum tonne

99.75 65.55 114.00 8.62

Grading -II 13 mm (Nominal Size) 13.2 -10 mm 30 percent 10 - 5 mm 25 percent 5 mm and below 43 per cent Filler @ 2 per cent of weight of aggregates * Anyone of the altematlves may be adopted as per approveddesign. d) Overhead charges @ % on (a+b+c) e) Contractor's proflt@ % on (a+b+c+d)

cum cum cum tonne

85.50 71.25 122.55 8.62

C
C C

o o o o
o o
('

Cost for 191 cum a+b+c+d+e Rate per cum" (a+b+c+d+e)l191

139

o o
('

~
Road Worb: S-Ilasesand Surface Course (Bituminous)

4
~

Sr. No.

, ~ .

Reference to MoRT&H Specifications Note:

Description

ii.
Unit Quantity Rs.

Flit. ,~

'1. Although the rollers are required only for 3 hours as per noons of output, but the same have to be available at site for six houis as the hot mix plant and paver will take six hours for mixing and paving the output of 450 tonne considered in this analysis. To cater for the idle period of these rollers, their usage rates have been multiplied by a factor of 0.65. 2. Quantity of Bitumen has been taken for analysis pUrpose. The actual quantity will depend upon job mix fonnula. 3. labour for traffic control, walch and ward and other misceUaneous duties at site including sundries have been inclUded in adminislIative overheads of the contractor. 4. In case Be is laid over freshly leidtack coat, provision of mechanical broom and 2 mazdoors shall be deleted as the same has been inclUded in the cost of tack coat 5. The individual density for each size of aggregates to be used for conslrUcIioni.e. 37.5-25 mm, 25-10 mm etc. should be found in the laboratory and acconlingly the quantities should be ammended for use in field. The average densily of 1.5 tonne/cum is only a reference density in this Data Book. 6. The individual percentage of aggregates should be calculated from the total weight of dry aggregates I.e. excluding the weight of bitumen. The weight of filler will also"be 2 per cent by weight of dry aggregates.

'~

140

'. .,., - I
'I

Road Wmks: 5-Bascsand SurfacoCourse (Bituminous)

~r. No,

Reference

to

Description

Unit.

Quantity

Rate

MoRT&H
Specifications

Rs.

5.9.

510

Surface Dressing Providing and laying surface dressing as

wearing course in single coat using crushed stone aggregates of specified size on a layer of bituminous binder laid on prepared surface and roPing with 8-10 tonne smooth wheeled steel roller. Unit sqm Taking output

= 9000 sqm
slxe

Case - I :- 19 mm nominal chipping al Labour Mate Mazdoor Mazdoorskilled

day day day

0.44 9.00 2.00-

bl Machinery Mechanical broom @ 1250 sqm per hour Air compressor 250 cfm HydraUlic self propelled chip spreader

hour hour hour hour

7.20 7.20 6.00 6.00

@ 1500 sqm per hour Tipper totonile capacity for carriage of

stone chips from stockpile on roa<I side to chip spreader Front end loader 1 cum bucket capacity Bitumen pressure distributor Smooth wheeled roller 8-10 tonne weight cl Material Bitumen @ 1.20 kg per sqm Crushed stone chipping, 19 mm nominai size @ 0.015 cum per sqm d) Overhead charges @ % on (a+b+cl

hour hour hour

6.00 6.00 6.00

tonne cum

10.80 135.00

o o
o
(I ('

141

""'"

~ ~ Sr: . No.
..

Reference to MoRT&H Specifications

Descrlp60n
.

Unit

.Quantlty ..

R ae" Rs.
"
."

f i~"'~

,,_:::,,:

e) Cantractor's profit@ Cost for 9000 sqm Rate per sqm

% on (a+b+c+d)

= a+b+c+d+e

= (a+b+c+d+e)l9000

Case - II : 13 mm nominal size chipping a) Labour Mate Mazdoor MazdO()rskilled b) Machinery Mechanicalbroom@ 1250sqm per hour Aircompressor250 cfm Hydraulic self prnpelledchip spreader @1500sqmperhour TlPP8r10 tonnecapacityfor carriage of stone chips from stockpile on road side to chip Spreader hour hour hour hour 7.20 7.20 6.00 6.00
,

day day day

0.44 9.00 2.00

Front end loader 1 cum bucket capacity hour Bitumen pressuredistributor@1750 sqm hour perhaur

6.00 6.00 6.00

, .....
'\.
"l'i;

; ...

Vibratory roller 8-10 tonneweight c) Material Bitumen @1.ookg per sqm C~hed stone chipping, 13 mm nominal size @ 0.01 cum per sqm d) Overhead charges @ % on (a+b+c) e) Contractor's profit@ Cost for 9000 sqm Rate per sqm
% on (a+b+c+d)

hour

.. ~

tonne cum

9.00 90.00

.~

41

= a+b+c+d+e

= (a+b+c+d+e)l9000
142

Road Works: S-Bases and Surface Course (Bituminous)

Reference to
MoRT&H Specifications Note:

Description

Unit. Quantity Rate Rs.

1. Where the proposed aggregate fails to pass the stripping test, an approved adhesionagentmaybe addedto the binder as per Clause510.2.4.Alternatively, chips may be pre-coatedas perClause 510.2.5. 2. Input for the second.coal,where reqUired, will be the same as per the ist coat mentionedabove

5.10.

511

Open -Graded Premix Surfacing Providing,laying and rolling ofopen~ graded premix surfacing of 20 rnrn thickness 'COlllposed of 13.2mmto 5.6,mmaggregates either using penetrationgrade bilun1enor cutback or emulsion to required line, grade and level to serve as wearing course on a previously preparedbase, inclUdingmixing in a suitable plant, laying and rolling with a. smooth wheeled roller 8-10 tonne capacity, finished to requiredlevel and grades. Unit = sqm Taking output = 10250sqm (205 cum) Case I: MechanIcal method using penelratlongrade bitumen and HMPof approp.rlate capacity not less than 75 tonnelhour a) Labour Mate day Mazdoorworkingwith HMP, road sweeper, day paverand roller Skilled mazdoor for checking line and day levels b) Machinery i) Batch type HMP 75 tonne per hour il) Electric generator set 250 KVA iii) Front end loader 1 cum bucket capacity w) TIpper 10 tonne capacity 0.84 16.00 5.00

hour hour hour

t.km

6.00 6.00 6.00 450xL

143

o o o

Road Wocb: 5-Bases and Surface Course (BilUminoUS)

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit Quantity Rat: Rs.

.

Add 10 per cent of cost of carriage to cover cost of loading and unloading ~ Paver finisher hydrostatic with sensor allachment 8-10 Ionne weight c) Material Bitumen @ 14.60 kg per 10 sqrn Crushed stone chipping, 13.2 mm to 5.6 mm @0.27 cum per 10 sqm d) Overhead charges @ % on (a+b+c) e) Contractor's profit @ % on (a+b+c+d) =a+b+c+d+e Ionne cum 14.97 276.75

t
hour .hour 6.00 6.00

:4

i.I) Smooth wheeledltandom roller

Cost for 10250sqm Ratepersqm Note:

= (a+b+c+d+e)l10250

If a premix sand seal coat of 'B' type is proPOsed, the same is required to be provided over the open graded premix carpet immediately on the same day. As the same

.. .....
I .
I l:.

HMP and other machines will be used for laying of premix sand seal coat, out of 6 effective working hours, 4.00 hours may be utilised for laying of premix carpet and balance 2.00 hours for the seal coal. The rate for the premix sand seal coat under Clause 513 (Case II) has been worked out accordingly by Utilising the HMP for 2.00 hours for the purpose of seal coal. In case type 'N seal coat is Proposed, HMP can be worked for six hours for the premix carpet as type 'A' seal coat does not require the use of HMP."'

~;
'I

\
. '

144

tim

:.

Road Works: S-Bases and Surface Course (Bituminous)

Sl'. No.

Reference

to

Description

.unit

Quantity

MoRT&H
Specifications Case -II: Open-graded premix surfacing using cationic bitumen emulsion Unit sqm Takingoutput 900 sqm (24;3cum)

Rate Rs.

a) Labour Mate Mazdoor Mazdoorskilled b) Machinery Concretemixer 0.410.28 cum capacity Smoothwheelechsteel roller8-tO tonne c) MaterIal CalionicBitumen Emulsion@21.50kg per10sqm Crushedstoneaggregates13.'2mmto 5.6 mm @ 0.27 cum per 10 sqm d) Overhead charges @ % on (a+b+c) e) Contractor's profit@ % on (a+b+c+d)

day day day

C.BO 18.00 2.00

hour hour

6.00 6.00

tonne

1.94

cum

24.30

Costfor 900 sqm = a+b+c+d+e Rate per sqm

= (a+b+c+d+e)/900

145

(' ('

f
Road Works: ,S.Basesand Surface Course (Bilumm,ous)

4
Unit

S~. No.

Re~erence

to

Description

MoRT&.H
Specifications

Qualltlty

Fi'e
Rs.

'ij

5.11.

512

Close-Graded Premix Seal SUrfacing Case - I : Mechanical of appropriate tonnelhour. capacity

Surfacing/Mixed

,.

t
means using HMP not less than 75

Providing, laying and rolling of close-graded premix sUrfacing material of 20mm thickness composed of 11.2 mm to 0,09 mm(TYPfil-A) or 13.2 mm to 0.09 mm (Type-B) aggregates usingpenetralion grade bitumen lothe required rme, grade and level loserve as wearing COUrse on a previously prepared base, including mixing in a suitable p1anl,laying and rolling with a smooth wheeled roller .8-10 tonne capacity, and finishing 10 required leVel and grade. Unit

= sqrn
day

Taking output = 10250sqm (205 cum) a) labour Mate

S'

.. , .
\."

Mazdoorworking with HMP, road sWeeper, day paver and roller Skilled mazdoor for checking line and levels b) Machlne~ i) HMP of appropicate capacity ii) Electric Generator 8et250 KVA iii) Front end loader 1 cum bucket capaciIy Iv) Tipper 10 tonne capacity Add 10 per cent of cost of carriage 10cover cost of loading and unloading hour hour hour l.km

0.84
16.00 5.00

\ )\i;:

..

day

''. .
it

,.

6.00 6.00 6.00

450xL

146

--

Road WOIks: 5-Bases and Surface Course (Bituminous)

$1'. . No.

Reference to

DesCrlpt!on

Unit

Quantity

Rate Rs

MciRT&H
Specifications
'" Paver finisher hydrostatic with sensor attachment Smooth wheeled 8-10 tonne weight hour 6.00

VI)

hour

6.00

c) Material Type-A Bitumen @ 22 kg per 10 sqm Stone crushed aggregates 11.2 mm to 0,09@ 0.27 cum per 10 sqm OR Type-B Bitumen @ 19 kg per 10 sqm Stonecruahed aggregates 13.2 mmto O.09mm @0.27<:lJmper10 sqm d) Overhead charges @ % on (a+b+c) e) Contractor's profit@ % Itn (a+b+c+d)

tonne cum

22.50 276.75

tonne cum

19.48 276.75

Cost for 10250 sqm = a+b+c+d+e Rate per sqm

= (a+b+c+d+e)/10250

Anyone of the altematives may be adopted. 5.12. 513 Seal Coat Providing and laying seal coat sealing \he voids in a bituminous surface laid to the specified . levels. grade and cross fall uaing Type Aand B seal coats Unit = sqm Taking output = 10250 sqm (92.25 cum)

o o o
o

o o
147

(
(

Road Wotb : S-Bases and SurfiK:eCourse (Bituminous)

Sr. No.

Reference to MoRT&H Specifications

Descrlpt/c>.n

Unit

Quantity

Rate

RS.
Case - I : Type A a) Labour Mate Mazdoor

day day

0.24 6.00

b) Machinery Hydraulic self propelled chip spreader hour Tipper 5.5 cum capacity hour Front end loader 1 cum bucket capacity. hour Bitumen pressure distributor @ 1750 sqm hour per hour Smooth wheeled rollerB-,10 tonne weight c) Material Bitumen @9,80kgper10sqm Crushed stone chipping of 6.7 mm size defined as 100 per cent passing 11.2 mm sieve and retained on 2.36 mm sieve applied @ 0.09 cum per 10 sqm d) Overhead charges @ % on (a+b+c) e) Contractor's profit @ % on (a+b+c+d) hour

6.00 6.00 6.00 6.00 6.00

tonne cum

10.05 92.25 -

Coslfor 10250 sqm = a+b+c+d+e Rate.per,qm Note:

= (a+b+c+d+e)l10250
,

Since seal coat is provided immediately over the bituminous layers, mechanical broom for clea.ring has not been catered. Case - II : Type B Providing and laying of premix sand seal coat with HMP of appropriate capacity not Jessthan 75 tonneJhours using crushed stone chipping 6.7 mm size and penetration bitumen of suitable grade.

148

Road Works: 5Bases and Surtice Course (Bituminous)

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

Unit=sqm Taking output = 7858 sqm (47.16 cum) a) Labour Mate Mazdoor b) Machinery HMP of 75 tonneslhour Electric generator set 250 Frontend Tipper 10 tonne capacity Add 10 per cantof cost of carriage to COVercost of loading and unloading Paver finisher hydro~With attachment Smooth wheeled 8-10 tonne capacity c) Material Billimen delinedas @6.80 kg per 10sqm passing 11.2 mm sieve and tonne cum hour 2.00 sensor hour 2.00

. day day

0.16 4.00

hour

2.00 2.00 2.00 104 xL

IfNA

hour hour t.km

loader 1 cum bucket capacity

5.34
47.16

Crushed stone chipping of 6.7 mm siu retained on 2.36 mm sieve applied @0.06cumper10sqm d) Overhead e) Contractor's charges @ ~. on (a+b+c) profit@ % on (a+b+c+d)

Cost for 7858 sqm .= a+b+c+d+e Rate per sqm

= (a+b+c+d+e)/7858

149

()

Road WorIcs: 5-1lases IIIIdSlJrfI=Courso

(Bituminous)

Sr. No.

Reference MoRT&H Specifications Note:

to

Description

uPit' ..

qU!J!1t1ty
..

....

. R~~
RS: .

.~
Since seal coat is required to be provided over the premix carpet on the same day, out of the 6 working hours of the HMP, 4.00 hours are

tor the preniix carpet and the balance 2.00 hours tor the seal coal Hence 2.00 hours have been considered tor
proposed to be utilised this case. This may be linked to rate analysis wolked out under Clause 511.

,4
4

5.13.

514

Supply of Stone Aggregates

for Pavement

Courses
Supply of stone aggregates from approved sources conforming to the physical requirement, specified in the respective specified clauses, including royalties, fees rents, collection, transportation, stacking and testing and measured in cum as per Clause

.,.
'4

514;5
Competitive malket rates to be ascertained. Alternatively, rates tor stone crushing given in Chap!er-1 may be adopted, if found economical. In case tor supply of aggregates at site ate not available, nearest crusher site may be ascertained. Loading and un-loading charges and cost of carriage may be added to these rates to arrive at the ccst at site.

,
#

.. .
.

...
.,

\: \;

41

ISO

. !4

-,It ...

Ii':> .

Rood Works: S-Basesand SurfaceCoutse (Bituminous)

]teferenceto Mc>RT&H Specifications

Description

Unit

Quantity

Rate

Rs.

515

Mastic Asphalt Providing and laying 25 mm thick mastic

asphalt wearing course with paving grade bitumen meeting the requirements given in Table 500-29, prepared by using masliccooker and laid to required level and slope after precoated fine cleaning the surface, including providing antiskid surface with bitumen grained hard stone chipping of 13.2 mm

nominal size at the rate of 0.005 CUm per 10 sqm and at an approximate spacing of 10 em center to center In both dlreclions, pressed into :surface when the temperature ofsurfaces is not less thim 100"C. protruding 1 mmto 4 mmover mastic surface,an per Clause 515. Unit=sqm Taking output = 35.00 sqm (0.87 cum) tonne assuming a density of2.3tonnelcum-2 a) Labour Mate Mazdoor Mazdoor skilled b) Machinery Mechanical broom @1250sqm Air compressor 250 cfm Mastic cooker 1 tonne capacity Bitumen boiler 1500 litres capacity Tractor for towing and positioning of mastic cooker and bitumen boiler
n
t

complete as

day day day

0.44 10,00 1.00

per hour

hour hour hour hour hour

0.06 0.06 6.00 6.00 1,00

r . ,
>.

. -,. ,
'

1 "\

lSI

(
( (

Road WOIks: 5Basesand Surfac:cC (Biluminous)

Sr.
No.

Reference

to

Description

Unit

Quantity

MoRT&H
Specifications c) Material Base mastic (without coarse aggregates) = 60 percent Coarse aggregate (6.3 mm to 13.2 mm) = 40 per cent Proportion of material required for mastic asphalt with coarse aggregates (based on mix design done by CRRI for a specific case) i) Bitumen 85125 or 30140 @ 10.2 per cent by weight of mix = 2 x 10.21100 = 0.204 . ii) Fine aggregate passing 2.36 mm and retainedonO.075mm tonne = 0.638/1.625= @31.9percent 0.39 MT ) 0.36 .by weight of mix = 2x 31.91100 = 0,638 cum 0.39 tonne 0.20

iii) Lime stone dust filler with caiCium content not less than 80 per cent by weight @17.92 percent by weight of mix = 2 x 17.921100= 0.36 tI) Coarse aggregates 6.3 mm to 13.2mm' @40 per cent by weight of mix = 2 x 40/100 = 0.8 MT = 0.8/1.458 = 0.55 II) Pre-coated stone chips of 13.2 mm nominal size for skid resistance = 35 x 0.005110 = 0.018
\/I)

cum

0.55

cum

0.02

Bitumen for coating of chips @ 2 per cent by weight = 0.018 x 1.458 x 21100 = 0.0005 MT = 0:5 kg

kg

( 0.50

d) Overhead charges @ % on (a+b+c) e) Contractor's proflt@ % on (a+b+c+d)

Cost for 35 sqm = a+b+c+d+e Rate per sqm (a+b+c+d+e)/35

t52

Road Works: 5-Bases8lld Surface Course (Bituminous)

Reference to MoRT&H
. specifications Note:

Descrlptlon

Unit

Quantity

Rate

Rs.

1. The rates for 50 mm and 40 mm thick layers may be worked out on pro-rata basis. 2. Where tack coatis required to be provided' before laying mastic asphalt, the same is required to be measured and. paid separately. 3. The quantities of binder, filler and aggregates are for estimating purpose. Exact quantities shall be as per mix design. 4. This rate analysis is based on design made by CRRlfora specifiC.caseand is meant for estimalingpurposes only. ACtual design is required to be done for each case.

e.

e
e

o
e

5.15.

516

. SlUrry Seal Providing and laying slurry seal consisting of a mixture of fine aggregates, portland cement filler, bituminous emulsion and water on a road surface including cleaning of surface, mixing of slurry seal in a suitable mobile plant, laying and compacting to provide even riding surface Case-I: 5 111m thickness

o o
o o

Unit = sqm Taking output = 16000 sqm (80 cum) Taking density of2.2 tonne per cum Weight of mix = 176 tonne a) Labour Mate Mazdoor

o
o o o o
o

day day

0.24 6.00

o o o o
('

153

Roed WOIb: 5-Basesand SurfaceCoune (Bituminous)

Sr.
No.

Refe/'ence
MoRT&H Specifications

to

Description

Unit

Quantity

b) Machinery Mechanicalbroom Air compressor 250 cfm Mobile sluny seal equipment Front end loader 1 cumbucket capacity Tipper 5.5 cum cap3city for carriage of aggregate from stockpile on road side to sluny equipment.bitumenemulsion and fillei' Pneumatictyred ronerwith individual wheel load not exceeding 1.5 tonne Water tanker 6 KL capacity c) Material Residual Binder @ 11 per cent of mix 80 x2.2xO.11 Fine aggregate4.75mm and belOw87 per cent of total mix, 80 x 2.2 x 0.87 153.12 tonne. Taking density 1.5 153.12/1.5 102.08 cum F"dler @ 2 per cent of total mix = 80 x 2.2 x 0.02 Cost of water

hour hour hour hour hour

6.00 6.00 6.00 6.00 6.00

hour hour

6.00 2.00

tonne cum

19.36 102.0&

tonne KL

3.52 12.00

d) Overhead charges @ % on (a+b+c) e) Contractor's proflt@ % on (a+b+c+d)

Cost for 16000sqm = a+b+c+d+e Rate per sqm

= (a+b+c+d+e)l16000

Case -II : 3 mm thickness Unit = sqm Taking output= 20000 sqm (60 cum)

154

Road Works: S-Bases and Surface Course (Bituminous)

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

Rs.

a) Labour Mate Mazdoor b) Machinery Mechanicalbroom Aircompressor250cfm Mobile sluny seal equipment Front end loader 1 cum bUcketcapacity TIpper 5.5 cum Clipacityfor carriage of ag~atefrom stockpile on road side to sluny equipment, bitumen emulsion and filler Water tankerllKL capacity c) Materlal Residual Binder@ 13 per cent of miX

day day

0,20 5.00

hour hour hour hour hour

6.00 6.00 6.00 6.00 6,00

hour

2.00

=.

tonne cum

17.16 74.80
,~

60x2.2xO.13 Fine ",ggregate 3 mm and below 85 per cent of1otal mix 60 x 2.2 x 0.85 = 112.2tonne, Taking density 1.5 Filler @ 2 per cent of total mix = 60 x 2.2 x 0.02 Costofwater d) Ovemeadcharges @ % on (a+b+c)

tonne

2.64 12.00

KL

,..'
. !i(

e) Contractor's profit @ % on (a+b+c+d) Cost for 20000 sqrn Rate per sqm

C"

= a+b+c+d+e

c;
C'

= (a+b+c+d+e)l20000

o o o
o o

Case iii : 1.5 mm thickness Unit sqm Taking output = 24000 sqm (36 cum)

o
o
f'
('
('

155

Road Works: S-Bascs ond Surface COWIe (Bituminous)

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.,<

a) Labour Mate Mazdoor b) Machinery Mechanical broom Air compressor 250 cfm Mobile slurry seal equipment Front end loader 1 cum bucket capacity' Tipper 5.5 cum capacity for carriage of . aggregate from stockpile on road side to slurry equipment, bitumen emulsion and filler Water lanker 6 KL capacity c) Material Residual Binder @ 16 per-cent of mix 36 x 2.2 x 0.16 Fine aggregate 2.36 mm and below. 82 per cent of tolal mix 36 x 2.2 x 0.82 64.94 tonne. Taking density 1.5 Filler @ 2 per cent of total mix 36 x 2.2 x 0.02 Cost of water

day day

0.20 5.00

hour hour hour hour hour

6.00 6.00 6.00 6.00 6.00

hour

2.00 .

tonne cum

12.87 43.30

tonne KL

1.58 12.00

d) Overhead charges @ % on (a+btc) e) Contractor's profit @ % on (a+b+c+d)

Cost for 24000 sqm Rate per. sqm Note:

= a+b+c+d+e

= (a+b+c+d+e)J24000

Tack coat, if required to be provided. before laying slurry seal may be measured and paid separately

156

Road Works: 5-Bases and Surfaco Comse (Bituminous)

Reference to MoRT&H specifications 517

Description

Unlt

r Quantity

Rate R$;

Recycling of Bituminous Central Recycling Plant

Pavement with

Recycling. pavement by cold mil6ng of existing bi~minous layers, planning the surface after cold miIHng,reclaiming excavated material to the extent of 30 per. cent of the required quantity, haunngand slockpiting the reclaimed material near the central recycling plant after carrying out necessary checks and evaluation, adding fresh materia,!including rEljuvenalors as required, mixing In a hot mix plant, transporting and laying at site and:compacting to the required grade, level and thk;kness, all as specified in Clause 517 .. Unit cum Taking output

= 120 cum (276 tonne)

day day day 0.48 10.00 2.00

a) Labour Mate Mazdoor Mazdoor skilled b) Machinery Cold milling machine @.20cumperhour Mechanical broom@ 12.50sqm per hour Air compressor 250 cfm Bitumen pressure distributor@ 1750 sqm per hour Hot mix plant 100-1;10 TPH producing an average of 75 tonne per hour Electric generator set 250 K:V A Front end loader 1.00 cum bUcket capacity Tipper 5.5 cum capacity Smooth wheeled roller 8-10 tonne Vibratory roller 8 tonne Smooth wheeled tandem roRer8-8 tonne

hour hour hour hour hour hour hour hour hour hour hour

6.00 1.28 1.28 0.91 3.00 3.00 3.00 18.00 3.00 )( 0.653.00 )( 0.653.00 )( 0.65-

157

RoodWOlb: 5-_

and SurfilceCourse(BibDDinous)

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

,Quantity

. Rate Rs.

c) Material i) Bitumen A bitumen content is 4.5 per cent by weight of mix. For reclaimed material, fresh bitumen will be required to the extent of 60 per cent of normal requirement In a mix of 276 tonne, 82.8 tonne is reclaimed and balance 193.2 tonne is fresh mix. Bitumen required for reclaimed mix of 82.8 tonne @ 60 per cent = 82.8 " 0.60" 0.04 = 1;99 Bitumen required for fresh mixof 193.2 tonnes = 193.2 " 0.04 = 7.73 II) Aggregates Percentage of mix requiring fresh aggregates - 70 per cent weight of fresh mix = 276 x 0.70 =193.2 tonne weight of fresh aggregate in the mix = 193.2 x 0.96 = 185.47 tonne Taking average density of 1.5 tonne/cum, total volume of aggregate = 123.65 bum . Size Wise requirement of fresh aggregates 37.5 - 25 mm @23 per cent 25 -10 mm@ 15 percent 10 - 5mm @20percent Below 5 mm @ 40 per cent Filler (cement) @ 2 per cent = 5.52 tonne of 276 tonne d) Overhead charges @ % on (a+b+c) e) Contractor's pro6t @ % on (a+b+c+d) cum cum cum cum tonne 28.44 18.55 tonne 7.73

tonne

1.99

24.73
49.46

5.52

Cost for 120 cum of OBM = a+b+c+d+e Rate per sqm (a+b+c+d+e)l120

158

Road Works: 5-Bases and Surface Course (Bituminous)

sr.
No.

Reference

to

Description

Unit

Quantity

Rate

MoRT&H
Specifications Note: Although the total rolling time is only 4 hours as per norms, all the three rollers have to be available at site for 3 hours each to match with the output of re-qcling plant. To cater for theiridling time, these have been multiplied with a factor of 0.65.

Rs.

5.17.

518

Fog Spray Providing and applying low viscosity .biturnen emulsion for sealing cracks less than 3 mm wide or incipient fretting or disintegration an existing bituminous surfacin9. Unit sqm Taking output a) Labour Mate Mazdoor b) Machinery Mechanical broom @ 1250 sqm per hour' Air compressor 250 cfrn Bitumen emulsion pressure distributor In

= 10500sqm
day
0.12

day

3.00

;..

hour hour tonne

6.00 6.00 6.00

@ 1750 sqmper hour

c) Material Bitumen emulsion @ 0.75 kg persqm d) Overhead charges @ e) Contractor's profit@ tonne

7.88

Ok on(a+b+c)
% on (a+b+c+d)

Cost for 10500 sqm

= a+b+c+d+e

Rate per sqm (a+b+c+d+e)l10500

159

Road Works: S-Bues and SUrface Course (Bituminous)

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs;

In case it is decided by the Engineer to blind the fog spray, the following may be added : a) Labour Mate Mazdoorfor pre-coatingof grit b) Material Crushed stone grit 3 mm size @ 3.75 kg per sqm . Bitumen emulsion for prll-'COating grit @ 2 per cent of grit, 39.38 x 0.02 5.18.

day day

0.16 4.00

cum tonne

26.25 0.79

519

Bituminous Cold.Mix (Including Gravel Emulsion) Providing,layingand roUing of.bituminOuS cold mix on pfepared base consistingof a mixture of unheatedmineralaggregateand emulsified or cutbackbitumen,includingmixingirIa piant of suitable type and capacity, transporting, laying, compacting and finishing to specified grades andlevels. Unit cum Taking output = 205 cum (450tonne) Case -I: Using bitumen emulsion and 9.5 mm or 13.2 mm nominal size aggregate Composition of mix (450tonne) is assumed to be as under: Bitumen Emulsion . Filler Totalaggregates 8 percent 2 percent 90 percent By weight of total mix

160

Road Wod<s: 5-Bases and Surface Course (Bituminous)

Sr. No.

Reference to MoRT&H Specifications

. DescriptIon

Unit

Quantity

~at1l. RS;

Proportion of aggreg~tes 19 mm to 9.5 mm 9.5 mmt06 mm 6 mm to 0.075 mm ,a) Labour Mate Mazdoor Mazdoor skilled

25'percent 29 percent 36 percent

day day day

0.84 16.00 5,00

b) . Machinery Drum mix plant for cold mixes of approprlateeapacitY but noUess.th.an 75 tonnelhoUr Ele<!lricgenerator~ 125IWA Front end loader 1 CUl1\ buciet cllpacity Tipper 10tonnecapacily Add 10 per cent of cost of carriage to etNer cost of loading and unloading Paver finisher Pneumaticlyredroller 12-15 tonne Smooth wheeled steel tandem roller6-8 tonne c) Material Bitumen emulsion @ 8 per cent Filler (lime) @ 2 per cent Aggregates size 19 to 9.5 mm 450 x 0.25 x 1/1.5 . Aggregates size 9.5 to 6 mm 450 x 0.29 x 1/1.5 Aggregates size 6 to 0.075 mm 450 x 0.36 x 1/1.5 d) Overhead charges @ % on (a+b+c)

hoUr

6.00

hoUr hoUr l.km

6.00 6.00 450 xi.

,',

hoUr hoUr hoUr

6.00 6.00 0.65 6.00" 0.65

tonne tonne cum cum cum

36.00 9.00 75.00 87.00 108.00

161

Road Wodcs: 5-Bases SurlilceCouno (BitumiDous) ,

Sr. No.

R.f.rence to MoRT&H Specifications

Description

Unit

Quantity
,

Rate Rs.

e) Contractor's profit@ Cost for 205 cum Rate per cum

% on (a+b+C+d)

= a+b+c+d+e

= (a+b+c+d+e)l205

(Applicable to Cases I to IV) Note: 1. Density of aggregateshas beenassumed 1.5 gmfcc 2. Tack coatwhere PIQVided wiI bemeasured and paid separately. *3. Though thef08elsare mquiredontyfor,s;S hours each per norms of outpul,but these are required to be available at site for6 .hOursas the drummix plant and the paver would,take 6 hours for mixing and paving. To cater for the idle period,their usage rates have been muJtipfiedby a factor of 0.65.

as

Case - II : Using .bitumenemulslonand 19 mm or 26.5 mm nominal size aggregate Composition of mlx{450 tonne)is assumed to be as under: Bitumen EmulsiQ/1 Filler Total aggregates 8 percent 2 percent 90 percent

Proportion of aggregates 37.5 rT)mto 19 mm 25 percent 19mmt06mm '30 percent 6 mm to 0.075 mm 35 percent

162

Road Works: 5-Bases

8IIlI

Surface Course (Bituminous)

Reference to MoRT&H Sp!lciflcations

Description

Unit

QuantitY

Rate
Rs.

. a) Labour Mate M~~ Mazdoor skilled b) Machinery Drum mix plantfor cold mixes60-90 tonne per hour .producingaverageoutput of75 tonne per hour Electric gen!lrator set 125 'INA Front endtoad!lr 1 CumbuCketcapacity TIpper 10 tonne capacity Add 10 per cent cost of carriag!l to cover cost of loading and unloading Pavlll'finisher Pneumatic tyred roller 12-15tonne Smooth wheeled steel tandom roller 6-8 tonne
-. I .

day d~ ~

0.84 16.00 5.00

hclur

6.00

hour hour t.km

6.00 6.00 450xL

hour hour hour

6.00 6.00 x 0.65* 6.00 x 0,65*

c) Material Bitumen emulsion @ 8 per cent FOler(lime) @ 2 per cent Aggregates size 37.5 to 19 mm450 x 0.25x 111.5 Aggregates size 19to 6 mm 450 x 0.3 x 111.5 Aggregates size 6 to 0.075 mm 450 x 0.35 x 111.5 d) Overhead charges @ % on (a+b+c) e) Contractor's proflt@

lonnll tonne cum cum cum

36.00 9.00 75.00 90.00 . 105.00

0" on (a+b+c+d)

Cost for 205 cum = a+b+c+d+e Rate per cum

= (a+b+c+d+e)l205

163

a-J Works: 5-BasosIlld SurfaceCoone (Bi_inous)

Sr. Reference MoRT&H Specifications Note: 1. Density of aggregates has been assumed 1.5 gmslce 2. Tack Coatwhere provided WiD be measured . and paid separately. *3. Though the rollers are required only for 3.5 hours each as per norms of oirlpu~ but these are required to be available at site for 6 hours as the drum mix plant and the paver would lake 6 hours for mixing and paving. To cater for the idle period, their usage rates have been multiplied by a ractor of 0.65. Case - UI : Using cutback mm or 13.2 mm nominal bitumen and 9.5 size aggregate to Description

No.

.unit

Quantity

Rate Rs;

Composition of mix (450 tonne) Is assumed to be as under: Cutback bitumen Filler (lime) Total aggregates Proportion of aggregates 19 mm to 9.5 mm 9.5 mmt06 mm 6 mm to 0.075 mm a) Labour Mate Mazdoor Mazdoor skilled day day day 0:84 16.00 5.00

5 percent 2 percent 93 per cent

26 percent 31 percent 36 percent

164

RoadWorks: 50_and

SurfaceCourse(Bituminous)

Reference to MoRT&H specifications

Descrtptlon

Unit

Quantity

Rate Rs.

b) Machinery Drum mix plant for cold mixes 60-90 tonne per hour prodl!Cing average output of75 tonne per hour Electric generator set 125 IW A Front end loader 1 cum bucket capacity Tipper 10 tonne capacity Add 10 per cent of cost of carriage to cover cost of loading and unloading Paver finisher Pneumalic tyred roller 12-15 tonne Smooth wheeled steel tandem roOerlj..8 tonne e). Mattrial CutbaCk bitumen @ 5 per cent Filler (lime)@ 2 per cent Aggregates size 19 to 9.5 mm 450 x 0.26 x 1/1.5 Aggregates size 9.5 to 6 mm 450 x 0.31 x 111.5 Aggregates size 6 to 0.075 mm 450 x 0.36 x 1/1.5 d) Ovtrhtad chargts @ 0/. on (a+b+c) % on (a+b+c+d)

hoUr

6.00

hoUr hoUr t.km

6.00 6.00 450xL

hour hoUr hour

6.00 6.00 x 0.65* . 6.00 x 0.65*

tonne tonne cum cum cum

'-.

22,50 9.00 78.00 93.00 108.00

e) Contractor's

profit@

Cost for 205 cum = a+b+c+d+e Ratt per cum ..Nott:

= (a+b+c+d+t)l205

1. Density of aggregates has been assumed 1.5 gmslcc 2. T~coatwhereprovldedwillbemeasured and paid Sllparately.

165

Rood WOIb: S-Bases and Surfac:eCourse (Biluminous)

Sr.
No.

Reference to. MoRT&H Specifications

Oescrlptlori

*3. Thoughthe rollersare requiredonly for3.5 hours each as per nonns of outpu~ but these are required to be available at site for 6 hours as the drum mix plant and the paver would lake 6 hours for mixing and paving. To cater for the idle period, their usage rates have been multipfied !:ly a factor of 0.65 .. Case - IV : Using cutback bitumen and 19 mm or 26.5 mm nominal size aggregate Composition of mix (450 tonne) is assumed to be as under: Cutbackbitumen Filler Totataggregates Proportion of aggregates 37.5 mm to 19 mm ts mrn to s mm 6 mm to 0.075 mm a) Labour Mate Ma2door Mazdoorskilled b) Machinery Drummix plantfor cold mixes60-90tonne per hour producing output of 75 tonne per hour Electricgenerator set 125 KVA Frontend loader 1 cum bucket capacity Tipper 10 tonne capacity Add 10 per cent of cost of carriage to covercost of loading and unloading 5 percent 2 per cent 93 percent

25 perC8llt 30 per cent 38 percent

day day day

0.84 16.. 00 5.00

hour

6.00

hour hour t.km

6.00 6.00 450xL

166

Road Works : 5-Bases and Surface Course (BibJrninous)

Reference

to

Description

Unit

Quantity

Rate

MoRT&H
specifications Paver finisher Pneumatic lyred roller 12-15 tonne Smooth wheeled steel tandem roller l).8tonne c) Material Cutback bitumen on @ 5 per cent Filler (lime) @ 2 per cent Aggregates size 37.5 to 19 10m 450 x 0.25 x 1/1.5 Aggregates size 19 to 6 10m 450 x 0.3 x 1/1.5 Aggregates size.6 to Q.Q7510m 450 x 0.38 x 1/1.5 d) Overhead e) Contractor's Cost for 205 cum Rate per cum Note: charges @ profit@ cum cum 90.00 114.00 hour .hour . hour 6.00 6.COx 0.65' 6.00 x 0.65'

Rs.

tonne tonne cum

22.50 9.00 75.00

"6 on

(a+b+c)

% on (a+b+c+d)

= a+b+c+d+e

= (a+b+c:+d+e)/205

1. Density Ofaggregates has been assumed .1.5gmlcc. 2. Tack coat where provided will be measured and paid separately. '3. Though the rollers are required only for 3.5 hours each as per norms of output; but these are required to be available at site for6 hours as the drum mix plant and the paver would take

6 hOurs for mixing

and

paving. To cater for the idle period, their usage rates have been multiplied by a factor of 0.65.

167

Road Works: 5-Bases lIIId Surface Course (Bituminous)

Sr. No.

Reference to MoRT&H Specifications 520

Description

Unit

Quantity

5.19.

Sand Asphalt Base Course Providing, laying and rolringsand-asphall base course composed of sand, mineral filler and ~ituminous binder on a prepared sUb-grade or sub-base to the lines, levels, grades and cross-sections as per the drawings including mixing in a plant 0; suitable type and capacity, transporting; laying, compacting and finishing. Unit = cum Taking output = 205 cum (450 tonne) a) Labour Mate Mazdoor Mazdoor skilled b) Machinery Hot mix Plant of appropriate capacity bul'noUess than 75 tonneJhour Electric generator set 250 KVA Frontend loader 1 cum bucket capacity lipper 10 tonne capacity Add 10 per cent of cost of carriage to cover cost of loading and unloading Paver finisher Smooth wheeled roller 8-10 tonne for initial break down rolling Vibratory roller 8 tonne for intennediate roUing Finish rolling with 6-8 tonne S!!lOOth wheeled tandol11rollers hour hour hour hour 6.00 6.00 x 0.65* 6.00 6.00
x

day day day

0.84 16.00 5.00

hour hour hour t.km

6.00 6.00 6.00 450xl

;.. , \

-"'.~: \(

0.65* 0.65*

\68

Road Wod<s: 5-Bases and Surface Course (Bituminous)

Reference to MoRT&H specifications

Description

Unit

Quantity

Rate

Rs.

c) Material Compo~ltlon of mix (450 tonne) is assumed to be as under: DensitY 2.20 tonne per cum Weight 450tonne Bitumen 5 per cent Filler . 2 per cent Sahdofsize4.75to 93 percent 0.075mm Bitumen @5 percent Filler (lime) @ 2 per cent Sand of size 4.75 to 0.075mm450 x 0.93 x 1/1.5 d) Qverheadcharges@ % on (a+b+c) tonne tonne cum 22.50 9.00 288.62

e) ContraCtor's profit @ % on (a+b+c+d) Cost for 205 cum Rate per cum Note:

= a+b+c+d+e

= (a+b+c+d+e)l205

c c
c-

1. Tack coat wiD be measured and paid separately. "2. Although the rollers are required only for 3 hours as per norms of output, but the same have to be available at site for six hjlUrs as the hot mix plant and paver will take six hours for mixing and paving the output of 450 tonne considered in this analysis. To cater for the idle perlod, their usage rates have been multiplied by a factor of 0.65.

e: c
('

o
r

, ..
v

, "'
t

169

.f

Road WorIcs: SoBasos and SUrface Coone (Bituminous)

Sr.
No.

Reference to MoRT&H Specifications 521

Description

Unit

Quantity

5.20.

Modified Binder Supply of modified binder produced by mixing bitumen with modifier such as natural rubber or crumb rubber or any other polymer found compatible with bitumen and which allows properties given in Clause 521.3 and IRC:SP: 53 blencflll9of modifier with bitumen to be done either at the refinery or central unit with all facilities by proper industrial process, Is essential. Unit

= tonne

The use of modified binder is expectedioresult in an extended service life of bituminous pavelJlllnts subject to heavy traffic Ioadsin extremeclimaliccbnditions, tIlusjuslifyirlg the entire cost of adding modifiers/fibres. Other advantages incllide lower temperature susceptibility, higher resistance to aging, higherfatigue life, higherresi$tancetocracking and better adhesion between aggregates and binder. Detailed information and b1duclive dose level on the use of polymer modified binder is available in JRC:SP:53-2002. A number of proprielary products are now available in the market For such proprietary products, test reports and cost effectiveness should be the basis tor their seledion in road works. . The modifier, in the required quantity, shall be blended at the refinery or central unit with all facilities by proper industrial process, is essential. If supplied in drums it shall be agitated in melted condition with suitable device for achieving homogeneity.

170

Road Works: S-Bases and Surface C"""'" (Bituminous)

~erence to
MoRT&H speclflcat!ons

Descrlptlon

Unit

Quantity

Rate
Rs.

Proposals to use glass fibre. polypropylene fibres or any other similar material in a bituminoUsmixture should be substantiated. completewith alldetailsincluding test resultS, manufacturer'srecommendationsfor addition or means of incorporating the fibres, homogenEigusly. without segregation, Into the mixture. Before agreeing to the useof.afibre. it should have been proved to be satisfactOry in use under circumstances. similar to the work, elsewhere or it would have undergone appTOllriale'performlltlcelrials. Documented evidence of use and tria1sof.thefibre. In any country havingcondition! similarto Iridianwin be acceptable. Where information on use of trials is inadequateor lacking.trials may be required to be under taken before agreeing to the use of th~ fibre. Note: 1. The modified binder Is usually manufactured by specialised finns as a proprietary produell'herate forthlsproducl . is required to be ascertained from the market. 2. The specificationsfor various item ofroad works using polymer/rubber modified bitumens are same as those for penetration grade bitumen except those for any special conditions Which the manufacturermay indicate.

.. ~:I ..

." ~

:.

!
Rood Works: SOB 1IdSurfacoCouno (BibgninMs)

~
Sr. No. Reference MoRT&H Specifications to DesCription Unit Quantity

~ ~ 3. The other controls during mixing, Iayirlg

shaa be same as specified In IRC : 14,29, 94 and 95 for Open graded premix carpel, . bituminous concrete, respectively. DBM and SDBC

1
~

4. The temperature of mixing am:! rolling will be slightly higher than conventional bituminous mixes as indicated in Table 8 of IRC:SP:53-2002. 5.21. 522 Crack Prevention Courses Case I: stress absorbing me!1lbrane

4
4

-t
41
AI

(SAM) crack width Ie:se than 6 mm Providing and laying of a stress absoJbirlg membrane over a cracked road surface, with crack width below 6 mm after cleaning with a mechanical-broom. using modified. binder complying with Clause 521, sprayed at the rate of 9 kg per 10 sqm and spreading

,
t

5.6

mm crushed stone aggregates @ 0.11 COm per 10 sqm with hydraulic chip spreader, sweeping iIle surface for uniform spread of aggregates and surface finished to conform to Clause 902. Unit=sqm Taking output = 10500 sqm a) Labour Mate Mazdoor

day day

0.24 6.00

172

Road Wod<s: 5-Bascs and SurfaccCourse-(Bi!umiDous)

sr,
No.

Reference MoRT&H Specifications

to

Description

\Jnlt

Quantity

Rate Rs.

b) Machinery Mechanical broom@ 1250 sqm per hour J!\jrcompressor 250 cfm .Bitumen pressure distributor @ 1750 sqm per hour Hydraillicchip spreader Smooth wheeled road roller 8-1 0 tonne c) Material Modified billder Crushed stone aggregates 5.6 mm size d)Ovemead charges@ proflt@

hour hour hour hour hour

6.00 6.00 6.00 6.00 6.00

tonne cum

9.45 105.00

% on (a+b+c) % on (a+b+c+d)

e) Contractor's

Cost for 10500 sqm = a+b+c+d+e Rate per sqm = (a+b+c+d+e)/10500

f" Col
f".'
(", (",

Case _II : Stress

absorbing

membrane

(SAM) with crack width 6 mm to 9 mm Providing and laying of a stress abs0rbiA9 membrane over a cracked road surfac:e. wilh crack widlh6 mechanical 109 mm after cleaning with a broom, using modified binder

f"

complying wilh Clause 521, sprayed at Ihe rate of11 kg per 10 sqm and spreading 11.2 mm crushed stone aggregates@O.12'COO1 per 10 sqm, sweeping the surface for uniform spread of aggregates and surface finished to conform to Clause 902. Unit = sqm TakingoiltpUt= . a) Labour Mate

c:
C
{'

C
(' 10500sqm

f
{ day day 0.24 6.00

r
(

Mazdoor

173

( (

RDad WOIb: 5-llasesand Surface Course (Biluminous)

$r..-,
No.

Reference MoRT&H Specifications

tQ .

Description

Unit

. Quantity

Rate

Rs.

b) Machinery Mechanical broOm @ 1250 sqm per hour Air compressor 250 cfm capacity . Bitumen pressure distributor@ per hour Hydraulic chip spreader Smooth wheeled road roller 8-10 tonne . c) Material Modffied binder Crushed stone chipping 11.2 mm size d) Overhead e) Contractor's Cost charges @ %on (a+b+c) profIt@ % on (a+b+c+d) 1750 sqm

hour hour hour hour 'hour

6.00 6.00 6.00 6.00 .6.00

tonne cum

11.55 105.00

tor

10500 $qm ,. a+b+c+d+e

Rate per sqm

= (a+b+c+d+e)l10500
a,bsotblng above membrane 9 mm and

Case - III : Sues. (SAM)crackwldtll

cracked area above 50 per cent Providing and layil)lJ a single coat of a stress absorbing membrane over a cracked road surface, with crack width above 9 mmand cracked area above 50 per cent a.ltercleaning with a mechanic;albroom, using modified binder compJyingwith Clause 521, sprayed at the rate of 15 kg Per 10 sqm and spreading 11.2 mm crushed stone aggregates @ 0.12 cum per 10 sqm, sweeping the surface for uniform spread of aggregates and surface. finished to conform to Clause 902. Unit

= sqm
= 10500 sqm

Taking output

174

Road Works: 5-Bases and Surface Course (Bibuninous)

Reference

to

Description

Unit

'Qua"tltyRate

MoRT&H
specifications a) "Labour M~ d~ 0.24 6.00 2.00

~.

M~ooa
M~door skilled

d~
d~

b) Machinery Mechanical broom@"1250sqmperhour hoUr Air compressor 250 cfm capacity hour Bitumen pressure distribulor@ 1750 sqm hoUr per hour Hydraulicchip spreader Smoothwheeled road rolter3-10 Ionne c) Material Modifiedbinder Crushed stone, aggregates 11.2mm size d) Overhti"adcharges @ % on (a+b+c) e) Contractor's profit@ % on (a+b+c+d) hour hour

6:00
6.00 6.00 6.00 6.00

tonne cum

15.15
126.00

Cost for 10500 sqm = a+b+c+d+e Rate per sqm Note:

= (a+b+c+d+e)l10500

In case 2nd coat is also required to be provided, material provided for the 2nd coat shall be as perTabl~ 500.47. Case - IV : Bitumen geotextile providing and laying a bitumen impregnated geot8xti1e layer after cleaning the road surfacEi, geotextile conforming to requirements of Clause 703.3, laid over a tack coat with 1.05 kg per sqm of paving gradebilumen 80-100 penetration and constructed to the requirementof Clause 703.4.5. Impregnated

175

. - . Rood WOIIcs: 5-Bases and Surface Coone (BitumiDous)

_.

Sr; No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs~

Unit=.sqm Taking output = 3500 sqm a) Labour Mate Mazdoor Mazdoor skilled b) Machinery Mechanical broom @1250sqm per hour PJrcompressor 250 cfmcapacity Bitumen pressure distributor@ 1750 sqm per hour Pneumalicroller c) Material Paving grade bitUmeno{ 80-100 penetration @ 1.05 kg per sqm Geotextile including 10_per centfor

day day day

0.56 12.00 2.00

hoUr hour tonne hour

2.80 2.80 2.00 2.00

tonne sqm

3:68 3850.00

oveI1aps
d) Overhead charges @ % on (3+b+C) e) Contractor's profit@ ,'t,

% on ta+b+c+d)

Cost for 3500 sqm = a+b+c+d+e

\
~

.. \

Rate per sqm = (a+b+c+d+e)/3500 Note: As bitumen overlay construction shall follow closelythe fabric placementon the sameday, an output of 3500 sqm only has been consideredfor the analysis which will cover a length of 500 m of 7 m wide carriageway. This can be conveniently overlaid by a bituminiouscourse In a day.

176

Road Wodcs: 5-Bases aod SurIiM:eCourse (Bituminous)

Reference t~ MoRT&H specifications 519.3

Description

Unit

QuantItY

Rate

Rs.

Recipe Cold Mixes Providing and laying ofpremix of aushed sJone aggregates and emulsion binder, mixed in a batch type cold mixing plant, laid CNerprepared surface, by paver finisher, rolled with a pneumatic tyred roller initially and finished with a. smooth steel wheel roller, all as per Clause 519.3. Unit = cum. Taking output = 205 cum (450 tonnes} Case -J: 7.5mm thickness a) Labour

Ma!&
Mazdoor Mazdoor skilled b) Machinery Batch type cold mixing plant 100-12Q TPH capacily prodUCing an average output.of75 tonhe per hour Electric generator 125tfNA Front end loader 1 cum capacity Paver finisher with electronic sensor, 75 tonne per hour Tipper 10 tonne capacity Add 10 per cent of cost of carriage to cover cost of loading and unloading Pneumatic tyred roller 12-15 tonne Smooth wheeled steel roller 6-8 tonne water tanker 6 KL capacity

day day day

1.00 12.00 5.00

hour

6.00

hour hour hour lkm

6.00 6.00 6.00 450xL

hour hour hour

6.00 x 0.65" 6.00 x 0.65" 1.00

177

Rood WOIb: SoBosesIlld Surface Course (BituminOus)

Sr. Nc).

Reference to MoRT&H Specifications

Description

Unit
.

Quantity

Rate Rs.

c) Material Bitumen emulsion @ 45 Iitres per tonne Crushed stone aggregates 40 mm nominal size Cost.ofwater d) Overhead charges @ % on (a+b+c) e) Contractor's Cost for 205eum Rate per cum Note: (Case -I to III) profit@
::i

tonne cum KL

20.25 297.00 6.00

% on (a+b+c+d)

a+b+c+d+e

= (a+b+c+d+eV205

1. These mixes are considered suitable for minor repair work and temporaJY road surface improvement 2. In case concrete mixtures are required to be used for rilixing, a number of Ihese win be needed tomatchthe capacity of road rollers.

3. Tack coat, where provided,

measures! and paid separately.

wit! be

*4. Both the rollers have to be available at site to match with. the output of batch mixing plant and paver finisher.A multiplying factor of 0:l'l5 has been adopted tc)cater for the idling period of road roners. Case -II : 40 mm thickness a) Labour Mate Mazdoor Mazdoor skined

day day day

1.00 12.00 5.00

178

Road Wotlcs: 5-Bascsand Surface Course (Billlminous)

Sf: .No.

Reference to llIloRT&H Specifications

Description

Unit

Quantity. Rate
Rs

b) Machinery Batch type c;o~ mixing plant 100-120 TPH capacity producing an average output of 75 tonne per hour Electric generator 125IWA Front end loader 1 cum capacity Paver,finisherwith electronicsensor, 75 tonne per hour Tipper 10 tonnecapi!City Add 1 per cent of cost of carriage to cover cost of loading and unloading Pneumatic1yred roller 12-15tonne Smooth wheeled steel roller l).,$tonne Water tanker6 KLcapaclly c) Material Bitumen emulsion @ 70 litres per tonne tonne hour hour hour 6.00 " 065' t.km 450xL hour hour . hour 6.00 6.00 6.00 hour 6.00

a.oo " 065'

1.00

31.50
287.00 6.00

Crushed stone aggregates 14 mmnOl!1inal cum

size
Cost of water d) Overhead charges @ % on (a+b+c) e) Clintractor's profit@ KL

% on(a+~+d)

Cost for 205 cum = a+b+c+d+e Rate per eum

(a+b+c+d+e)/205

Case - III : 25 mm thickness a) Labour Mate Mazdoor Mazdoor skilled

day

1.00 12.00 5.00

day
day

179

Rood Works: 5-Bases IIId Surfioce Course (Bituminous)

Sr. No.

Reference t9 MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

b) Machinery Batch type cold mixingp'lant100-120 TPH capacity producingan averageoutput of 75 tonne per hour Electric generator 125 KVA Front end loader 1 cum capacity Paverflnisherwilh electronicsensor, 75 tonne per hour Tipper 10 tonne ca~ty Add 1o per centof cost of cairlageto cover cost of loading and unloading Pneumalictyred roPer Smooth wheeled steel roller Water tanker 6 KL capacity

hour

6.00

hour hour hour t.km

6.00 6.00 6.00 450lCL

hour hour hour

6.00 lC0.65' 6.00 lCO.65" 1.00

c) Material tonne Bitumen emulsion @85 Jitresper tonne Crushed stone aggregates6 mm nominal cum

38.25 270.00 6.00

size
Cost of water d) Ovel'head charges @ % on (a+b+c) e) Contractor's proflt@ %onla+b+c+d)
KL

Cost for 205 cum = a+b+c+d+e Rate per cum

= (a+b+c+d+e)/205

180

Cha,pter-6
Cement Concrete Pavement

1. High capacity batch mix plants of 75 cumlhour (effective output) has been considered in the rate analysis of cement concrete pavement works. 2. While tippers have been provided for transpOrtation of dry lean cement concrete and rolled cement concrete, transit truck mixers have been considered for the cement concrete pavemenl 3. 4. super plasticizer admixture has been provided to improve workability with reduced water cement ratio. Cement 43 grade has been catered for the cement concrete pavement i.e., for pavement quality concrete to get higher strength. However, for dry lean concrete, cement of 33 grade may be preferred.

5. While a slip form paver has been catered forthe top layer of con crete pavement,a mechanical paver has been provided for dry lean and rolled cement concrete. 6. The letter 'L' represents liad in km one way. This will vary hUm project to project and is required to be ascertained at site to provide for the cost of carriage of the mix to the work site. Materials provided in the rate analysis are for estimating purpose. Exact quantity of materials will be determined from the job mix formula. 8. Fibre Reinforced Concrete for Pavements

7.

Fibre reinforcement concrete is a recentdevelopment in the field of cement concrete pavements. In industriarlZedcountries, it has been in use for nearly 20 years now for cement concrete pavements and overlays. In India, it is still on an experimental stage. IRC have already published a code,IRC:SP:461997 for "Steel Fibre Reinforced Concrete for Pavements" which specifies a fibre content of O. 75 to 1.5 per cent and brings out the design aspects, material to be used, mix design and construction procedure. Some firms have developed Polypropylene fibres to be used in place of steel fibres. These fibres reducepermeabili~ in concrete and prevent shrinkage cracks, which eliminate chances of corrosion of steel. The organizationsconcemed with the construction of cement concrete pavements and overlays on roads and airfields who have experimented on fibre reinforcement should give a feed back to the Ministry of Road Transport and Highways so that this item can be included in the Specifications laid down by the Ministry and eventually included in the Standard Data Book for Analysis of Rates.

181

Road worts : 6-Cement ConClOle Pavement

9.

Ultra-

Thin White Topping

Some of the firms in developed countries, in the recent past have come-up with a innovative idea of laying 50 to 100 mm thick overlay of high strength fibre reinforced cement concrete over a dislreSSecl asphalt pavement They claim to have achieved 2 to 3 times layer durability than asphalt overlays.: There Is a need to gather more detaOs of the work and include in the >speciflcations in case found suitable to conditions in our country.

182

Chapter.06

.,
e e

Cement Concrete Pavements

Reference to MoRT&H Specifications 6.1. 601 Description Unit Quantity Rate Rs.

e
0 0 0 0

DJY lean Cement Concrete Sub-Base ConslnJclion of dry lean cement concrete Subbase over a prepared sub-grade with coarse and fine aggregate conforming. to IS:383, the siZe of coarse aggregate not exceeding 25 mm, aggregate ~ntratio not to exceed 15:1, .aggregategradation after blending to be as perTab1e~1, cement content not to be tess than 100 kg/cum, optimum moisture content to be determined durillgbial length constroetion, concrete strenglhl1otto be less than 10 Mpa at 7 days, mixed in a batching plant, transported to site,laid with a paverwith . electronic sensor, compacting with 8-10 tonne vibratory roller. finishing and curing. Unit cum Taking output

= 450 cum (990 tonne)

day day day 1.12 6.00 22,00

a) labour Mate Mazdoor skilled Mazdoor b) .MachineJY Front end loader 1 cum bucket capacity Cement concrete batch mix plant @ 55 cum per hour Elecbic generator 100 'INA Paver with electronic sensor Vibratory roller 8-10 t ca~acity Water tanker 6 KL capacity Tipper Add 10 per cent of cost of carriage to cover cost of loading and unlol ding

hour hour hour hour hour hour t.km

6.00 6.00 6.00 6.00 8.00 8.00 990xL

e o
0 C

183

e o
o

Road WOIb : 6-Cemenl Concrete Pavement

4 4 ,4 4 4
~ Unit Quantity Rate Rs.

Sr.
No.

Reference to MoRT&H Specifications

Description

c) Material Crushed stone coarse aggregate of25mm and 12.5 mm nominal sizes graded as . perTable6GO-1 @O.90cumlcumof concrete conforming to Clause 602.2.4. Coarse Sand as per IS:383@ 0.45 cum of concrete Cement@ .150 kg/cum of concrete. Cost of water If) Overheads ,@ e) Contractor's profit % on (a+b+c) @% on (a+b+c+d)

cum

405.00

cumi
cum tonne KL 203.00 67.50 48.00

Cost for 450 cum = a+b+c+d+e Rate per cum Note:

= (a+b+c+d+e)/450

Quantity provided for aggregate is for estimating purpose. Exact quantilY shall be as per mix design. Cement Concrete Pavement Construction of un-reinforced, dowel jointed, plain ceinent concrete pavement over a prepared sub-base with 43 grade cement @4oo kg per cum, coarse and fine aggregate conforming to 15:383,maximum size ofcoarse aggregate not exceeding 25 mm, mixed in a belching and mixing plant as per approved mix design, transported to site, laid with a fixed form or slip form paver. spread, compacted and finished in a continuous operation including provision of contraction, expansion, construction and longitudinal joints, joint filler, separation membrane, sealant primer, joint sealant, debonding' strip, dowel bar, tie rod, admixtures as approved, curing compound, finishing to lines and grades as per drawing.

6.2.

602

:.

184

Road Works : ~ement Concrete Pavement

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

Unit = cum Taking output: 1050 cum (2415 tonne) a) Labour Mate Mazdoor skiDoo Mazdoor b) Machinery Road sweeper@ 1250 sqmper hour Front end loader 1 cumbucketcapacily' Cement concrete batch mix plant@175 cum per hour (liffecliveoutput) Electric generator250KVA Sfipform paver with eleetronicsensor water tanker TransiUruck agitator '5 cem capacity Add 10 per cent of cost of carriage to cover cost of loading and unloading COncrete joint cutting machine Texturing machine c) Material Crushed stone coarse aggregates of 25 mm and 12.5mm IlOminalsize @O.90cum/cumofconcreteconforming to Clause 602.2.4 5and as per 15:383 and conforming 10 . Clause 602.2.4 @0.45cum/cumof concrete Cement 43 grade @4oo kg/cum of concrete 32 mm mild steel dowel bars of grade 5240 16 mm deformed steel tie bars of grade 5415 5eparation Membrane of impermeable plastic sheeting 125 micron thick hour hour 12.00 12.00

t t
t' t

day day day

2,00 15,00 35.00

hour hour hour hour hour hour tkm

2.80 18.00 6.00 6.00 6.00 36.00 2415" L

e
t', t'
('

e
t

cum

945.00

r
('

e
C)

cum

473.00

o o o
o o
o

tonne tonne tonne sqm

,
414.00 9.45 1.17 3675.00

o o
(' ('

185

Road Works : 6-Cemcnt Coaaete Pavement

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

Pre-moulded Joint filler, 25 mm thick for expansion joint Joint sealant Sealant primer Plastic sheath, 1.25 mm thick for dowel

sqm kg kg sqm Iiler kg

16.33 875.00 116.67 46.67 1850.00 2070.00

barS
Curing compound Super plasticizer admixture 15 marked as per9103-1999@0.5percentbyweight

of cement
Cost of water Add 1 per cenl of material for cost of miscellaneous materials like tarPauline, Hessian cloth, metal cap, cottonl compre5S1blesponge and cradle for dowel . barS; WOfk bridges tor men to approach concrete surface without walking over it, culling blades and bites, minOrequipmenls like scabbling machine, threads, ropes, guideWires and any other unforeseen items. d) Overheads @ KL 216.00

% on (a+b+c) @ % on (a+b+c+d)

e) Contractor'sprof'tt Cost for 1050 cum Rate per cum

= a+b+c+d+e
.

= (a+b+c+d+e)/1050

Note:

The quantities for cement, coarse aggregate and fine aggregates design. are for estimating only. The exact quantities will be as pet mix

186

Road Works : 6-<:cmenI Conaete Pavement

Reference to MoRT&H specifications 603

Description

Unit

Quantity

Rate

Rs.

. Rolled Cement Concrete Base Construction of rolled cement concrete base course with coarse and fine aggregate conforming to IS:383,the size of coarse aggregate not exceeding 25 rnm with minimum, aggregate cement ratio 15: 1 and minimum cement content of 200 kg/cum. aggregate gradation to be as per Table 600-4 after blending. mixing in batching plant at optimum moisture content; transporting to site,laying with a paverwithelectronic sensor. compacting with 8-10 tonnes smoOth wheeled lIitlr3loIy roIlertoachieve.1hedesignedfle:<ural strength. finishing and curing. Unit cum Taking output

= 450 cum (990 tonne)

day day day 1.20 7.00 23.00

a) Labour Mate Mazdoor skilled Mazdoor

b) Machinery hour Front end loader 1 cum bucket capaclly Cement concrete batch mix plant@ 75 hour cum per hour hour Electric generator 100 'tWA hour Paver with electronic sensor @75cumlhr. hour Vibratory roller 8-10 t capacity water tanker with 5 km lead 6 KL capaclly hour

6.00 6.00 6.00 6.00 8.00 8.00 990 l< L

TIPP8'"
Add 10 per cent of cost of carriage to COlIercost of loading and unloading

t.km

, ".
187

r
{
\

RoadWorks: 6-CementC_

Pavement

Sr.
No.

Reference to MoRT&H Specifications

Description

UnIt

Quantity

Rate Rs .

c) Material Crushed stone coarse aggregates of cum 25 mm and 12.5 mm nominal size@ 0.90 cumlcum of concrete conforming to Clause 602.2.3. Sand as per IS:383 and conforming to cum Clause 602.2.3@0.45cum1eumofconcrete Cement@2oo Cost of water d) Overheads e) Contractor's Cost for'450cum Rate per cum Note :
@

405.00

203.00 90.00 48.00

kg/cum of concrete .
I

tonne

KL
% on (a+b+c) %on (a+b+c+d)

profit @

= a+b+c+d+e = {a+b+c+d+e)l450

The quantities for cement, coarse aggregate and fine aggregates are for estimatin9 only. The exact quantities win be as per mix design. Transition Section between Flexible Pavements RIgid and

6.4.

New

.. \ '... , .

Cueto change in the properties of materials and type of construction, a gradual changeover from rigid pavement to flexible pavement is desirable to avoid any damage at the butting joint. After provision of an expansion joint in the cement concrete slab, the thickness of slab should be tapered to 10 em over a length of 3 m towards the flexible pavement. The deficiency of thickness caused due to tapering of the slab should be made up by the asphaltic layers. The quantities oHtems should be worked out based on the approved design and drawings and priced as per rates given under respective clauses for cement concrete and asphaltic work. ISS

Road Worlcs : 6-Cement Concrete pavement

Reference to MoRT&H specifications suggestive

Description

Unit

Quantity

Rate

Rs.

Construction of Base/Sub-Base of Pavement with Lean Concrete Flyash Constructionof basels\lb-base \Isingcement, sand. fly ash and coarse aggregates proportioned as per Table 4.of IRC: 74-1979 and with water cc:mtent ratio. sI\lmp and compressive strength as. defined in the said Table, miXprepared in a batchingand mixing plant and compacted with a vibratory roller 8-10 tonnes capacily within the time limit laid down vide Cla\lse 7.6.3 of IRC: 74-1979. constructionjoints properly formed.atthe end of day's work, cured for 14 days. all as specifiedin IRC: 74-1979and as perapproved plans. Unit = cum Taking outPut 450 cum (990 tonne)

a) Labour Mare Mazdoor skilled Mazdoor b) Machinery Front end loader 1 cum bucket capacily Cemenl concrele batch miXplant @75 cum per hour Electric generator 100 'rW A Paverfinisherwith electronicsensor Vibratory roller 8-10 t capacily Water tanker 6 KL capacity Tipper 10tcapacity Add 10 per cent of cost of carriage to cover cosloftoadlng and unloading

day day d~

1.12 6.00

22.00

hour hour hour hour hour hour t.km

6;00 6.00 6.00 6.00 8.00 8.00 990xL

189

Road Wodcs:

6-CementC<Jacme Pavement

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.'

c) Material Crushed stone coarse aggregate of 40 mm nominal size @0.90 cum/cum of concrete conforming to Table 2 oflRC: 74-1979 Coarse sand as per IS:383-1970 Cement@ 150kglcum of concrete FIYash conforming to IS: 3812 ( Part II ) (Total fine aggregates 450 x 0.45 202.50 cum, To be divided in ratio of2 sand: 1.65 ftyash, ReferTable4 d) Overheads @
%

cum

405.00

cum tonne cum

110.96 67.50 91.54

oflRC: 74-1979)

on (a+b+c)

8) Contractor'sprofit@ Cost for 450 cum Rate per cum Note:

% on (a+b+c+d)

= a+b+c+d+e

= (a+b+c+d+e)f450

1. Depending upon approved designs, crushed stone aggregates of nominal size 20 mm can also be used as per gradation given in Table 2 of IRC: 74-1979. 2. The ratio of specificgraviliesotftyasli sand has been assumed to,be 0.827. 3. The quantities of materials given in the analysis formula. 4. Construction procedure as laid down in Clause oflRC: 74-1979 shall be followed. are for estimating purpose. Actual quantities shall be as per job mix and

190

Road WorI<s : 6-Cement Concrete Pavement

Reference to MoRT&H specifications Suggestive

Description

Unit

Quantity

'Rate'
Rs.

Cement - Ftyash Concrete Pavement Construction of un-reinforced, dowel jointed, plain cement concrete pavement over a prepared sub-base with 43 grade cement, coarse and fine aggregate conforming to 15:383" maximum size of coarse aggregate not exceding 25 rnm, replacing cement by flyash to the extent of 15 per cent and sand by 10 per cent, mixed in a balching and mixing, plant as perapproved mixdesign, transported to site, laid with a fixed form or :SUp form p3ver, spread, compacted and finished in a continuous operation including provision of contraction, expansiOn, 'construction and longitudinal joints, joint filler,separatiOn membrane, sealant primer, joint sealant, debonding strip, dowel bar, tie rod, adrrixlures. as approved, curing compound,finishing lines and grades as per drawing. Unit = cum Takingoulput= to

1050 cum (2415lonne)

a) Labour Mate Mazdoor skilled . Mazdoor b) Machinery Road sweeper@ 1250 sqm per hour Front end loader 1 cum bucket capacity Cement concrete batch mix plant@ 175 cum per hour (effective output) Electric generator 250 trNA Slip form paverwith electronic sensor water tanker Transit truck agitator 5 cum capacity

day day day

2.00 15.00 35.00

hour hour hour hour hour 2.80 18.00 6.00 6.00 6.00 36.00 2415xL

houi
lkm

191

RoadWorks: 6-CemcDt Coacrele_

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Add 10 per cent of cost of carriage to cover cost of loading and unloading Concretejoint cutting machine Texturingmachine c) Material , Crushedstone coarse aggregatesof25 mm and 12.5 mm nominal size @ 0.90 cum/cum of concreteconforming to Clause,602.2.4. sand as per 15:383and conformingto Clause602.2.4 cement 43 grade Flyashconformingto IS:3812~1966(Part:l) 32 mm mild steel dowel 'bars of grade S 240 16 mm deformed steel tie bars of grade S 415 SeparationMembrane of impermeableplastic sheeting 125 miCronthick Pre-mouldedjoint filler, 25 mmthick for expansionjoint ' Jointsealant sealant primer Plastic sheath. 1.25 mm thick for dowel bam Curingcompound Super plasticizer admixture IS markedas per 9103-1999@0.5 percenlbyweightofcement Cost atwater
\
.

hour hour

12.00 12.00

cum

945.00

cum tonne tonne tonne tonne sqm sqm kg kg sqm liter kg KL

425' 357' 109' 9.45 1.17 3675.00 16.33 875.00 116.67 46.67 1850.00 2070:00 216.00

~ ..

\.

Add 1 per cent of material for cost ot miscellaneous malerials like tarpaullne Hessian cloth. melal cap. cattani compressible sponge and cradle for dowel bars. work bridges for men to approach concrete ,surface without walking over it. cutting blades and bites. minor equipments like scabbllng machine. threads. ropes. guidewiresand any ,otherunforeseenitems. d) Overheads @ % on (a+b+c) "

192

Road Works : 6-Cemcnt Concn:te Pavement

Sr.
No.

Reference to
MoRT&H
Specifications

Description

Unit

Quantity

Rate'
Rs.

e) Contractor's

profit

% on (a+b+c+d)

Cost for 1050 cum = a+b+c+d+e Rate Note :' per cum'" {a+b+c+d+e)lf050 for cement, coarse are fOr

1. The quantities
aggregate

and fine aggregates

estimating only. The exact quantities will be 'as per mix design.

2. IRC: 68-1976 maybe referred fOr guidelines on the design of csment-flyash concrete fOnigid pavement construction. Calculation olc.ment, sand'llndfly;i$h

Cement Cement

@ 400 kg/cum = 1050 x 400 =

420 tonne

, 15 per cent of cement to be replaced by f1yash = 63 tonne Balance cement = 357 tonne
Quantity of f1yash = 63 x specific gravity of fiyashlspecific gravity of cement =63 x 3, ; " = 45 tonne

2.251

Sand
Sand @ 0.45 cum/cum of concrete = 1050 x

0.45 = 472.50 x 1.6 = 756 tonne

10 per centto be replaced by f1yash

Balance sand = 756 x 0.9 = 680:4 tonne = 680.4/1.6 = 425 cum Quantity of f1yash = (756-680.4) x specific gravity of f1yashlspeciflc gravity of sand = 76.4 x 2.2512.687 = 63.97 tonne (say 64 tonne) Flyash Total nyash = 45 + 64 = 109 tonne.

193

4 4

t
Chapter-7
Geosynthetic and Reinforced Earth
Preamble: t

t
f f

1. The specifications for geosynthelics which inclUdes geotextiles. geogrids, geonets, geomembranes and geocomposites shall be !Is per section 700 oj MoRT&H Specifications. 2. 3. The geotextile proposed for sub-surface drain shall satisfy the requirements given in Clause 702.2.3. Care shall be taken to ensure that the geo!extile or core material is not exposed to dry light for more than a cumulative total of 50 hours. Bitumen overlay shali foIi.ow on the .same day where paving fabric is laid. The siZe of mesh openingfOrgabions, and mattresses laid withgeogrids and geonets shall be between 35 mm and 100 mm. The size of the boUlders shaH be at least 100 mm or double the siZe of the aperture whichever is larger. The boulders shall be laid in crates as per the methodology given in Clause 2503.3. The usual siZe of gabions in aprons is 1 m x 5 m with a height of 600 mm and baffles at 1 m centers.

41 41 41

4. 5.

6. 7. 8.

41

194

.'
Sr. No.

Chapter-7
Geosymhetic and Reinforced Earth
Reference to MoRT&H Specifications Description Unit Quantity Rate Rs.

., .' '.
e.

7.1.

702

S'ub-Surface

Drain with Geotextiles

Construction of sub-surface drain 200 mm dia uSinggeotextiies treated with carbon black with physical properties as given in Clause 702,2.:J formed in to a stable network and a planar geocomposite structure, joints wrapped with geolexble to prevent ingress of '$Oil,all as per Clause 702 and approved drawingsincluding excavation and backfilling. Unit:: Runnlng'metre Taking output = one metre a) LabQ.ur Mate Mazdoor skilled Mazdoor day 0,04 0.25 0.50

,. ;. o
o o o o
e

day
day

b) Material Geonets. geortlt :mbrane and geotextile to make pianargeocomposile stable nelwQr1< forSUb-surfacedrain indUdingwrapping of joints with 160 mm over lapping with geotexble. Geonets Geomembrane Geotextile Add 2 per cent cost of material for miscellaneous items like synthetic cord c) Overheads d) Contractor's Rate per metre @ % on (a+b) % on (a+b+c) sqm sqm sqm 1,00 1,00 2,00

o o
o

profit @

o
o o o o

= a+b+c+d
195

o o
('

196

Road Works : 7-<Jeosynthetic and Reinfor<ed Earth

Reference to MoRT&H specifications 703

Description

Unit

Quantity

Rate

Rs.

Laying Paving Fabric Pavement Overlay

Beneath

o
o

.~
o
0'

ProvIding and layingpavingfabricwith physical requirementsas per Table 704-2 over a tack coat of paving grade bitumen 80-100 penetration; laid at the rate of 1'kg per sqm over thoroughlycleaned and repairedsurface to provide a water resistant membrane and crack retardinglayer. Paving fabric to be free of wrinkling and folding and to be laid before cooling of tack coat, brooming and rolling of surface with pneumatic rouer to maximis.e pavingfabric contactWithpavelhent surface. Unit = sqm Taking outpilt a) Labour M~ Mazdoor b) Machinery Roadsweeper 1250 sqmperhour Pneumatic roller 14 tonne, 2000 sqm per hour Bitumen pressure distributor 1750sqm perhour c) Material PavingFabric PavingBitumen80-100 d) Overh!Jads @ % on (a+b+c) 2940.00 2.80

= 2800 sqm
d~ day 0.80 20.00

hour hour hour

2.24 1.40

1.68

o o o
o

sqm tonne

e) Contractor's profit @ % on (a+b+c+d) Cost for 100 sqm

o o o o o
o

= a+b+c+d+e

Rate per sqm =(a+b+c+d+e)l100

197

o o
('
('

Road WOIlcs : 7-Geosynthetic

and Reinforced

Earth

Sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

7.4.

704

laying

Boulder Apron in Crates of

Synthetic Geogrids Providing, preparinll and laying of geogrid crated apron 1 m x 5 m, 600 mm thick including excavation and backfilling .with baffles at1 metre interval. made with geogrids having characteristics as per Clause 704.2, joining sides with connectors/ring staples. top comers to be tie tensioned. placing of suitable cross interval tlealn layers of 300 mm connecting opposite side with lateral braces and tied with polymer braids to avoid bulging, constructed as per Clause 704;3 filled with stone with minimum size of 200 mm 'and speci/ic gravity not less than 2.65, packed with stone spalls, keyed to the foundatiOn recess in case of sloping ground-and laid over a layer of geotextile to prevent migration of fines, all as per Clause 704 and laid as per Clause 2503.3 and approved design. Unit

= cum = 3.00 cum

Taking output a) labour

,
r.. .-;;; .

Mate Mazdoor skilled Mazdoor b) Material Geogrids Connectors/Staples Polymer braids Stones with min.mum size of 200 mm Stones spall for 1 lling voids c) Overheads

day day day

0.06 0.50 1.50

sqm Each metre cum cum

21.00 50.00 20.00 3.45 0.45

% on (a+b+c)

198

Road WorIcs" ~and

Reinforced Earth

Reference to MoRT&H specifications

Description

Unit

Quantity

Rate' Rs.

d) Contractor's profit @ Cost for 3 cum Rate per cum

% on (a+b+c)

e
e
3100

= a+b+c+d
= (a+b+.!l+d)/3

Reinforced Earth Structures Reinforced earth structures have four main componentsas under: a) Excavation for .foundation,foundation concrete and.cement concrete grooved seating in the f0rn:'dation for facing elements(facia material) b) Facia material and its placement c) Assembling,joining with facing elements and layingof the reinforcing elements d) Earlhfillwith granular material which is to be retainedby the wall Each component is analysed separateiy as under: Consideringaverage height of wall

.'

0 0 0 0 0 0 0 0 0 0 0
0
3102

= 8 m.
of

Assembling, joining reinforcing elements

and laying

A. With reinforcing element of steell aluminium strlpsJf'Olymeric strips Unit Runningmetre Taking output 450 m

a) Labour Mate Mazdoor Mazdoorskilled

day day day

0.36 6.00 3.00

199

0
(' ('

f'

RoadWOIks: 1~c

and ReinforcedEorth

Sr. '
No.

Reference to MoRT&H .Specifications

Description

Unit

Quantity

b) Material @ Reinforcementships 60 mm wide 5 mm thick as per Clause 3102. 1..Gatvanisedcarbon steel ships
Of

m m m m m

450 45Q 450 450 450

2. Copper ships
Of

3. Aluminium ships
Of

4. Stainless steel ships

Of

5. Glass reinforcedpoIymerlfibre reinforcedpolymer/pOlymericships @/Vryone6ftheaboveattematlvemay be adoptedasperapproved design. Add 1 per cent of the .costof . reinforcing ship towards accessories likelie-sbips, nutsand boltsand loops! lugsforjoiningreinforcing elementswith the facia pannels, overlaps. heat bondingor extension. c) .overhead @ o/.o.n (a+b)

.:

d) Contractor's profit @ % on (a+b+c) Cost of 450 m = a+b+c+d Rate per metre =(a+b+c+d)/450 B. With reinforcing elements of synthetic geogrids Unit = sqm Takingoutput = 300 sqm

200

e
~

Road Works : 1.(leosynthetic and Reinforced Earth

Referencet{) MoRT&H specifications

Description

Unit

Quantity

Rate Rs.

a) Labour Mate Mazdoor Mazdoor skilled b) Synthetic Geogrids as per Clause 3102.8 andapprovedde~gnandspecmcations Add 10 per cent of the cost of reinforcing geogrids) for (synthetic elements accessories like tie-strips, nuts and bolts and loops/lugs for joining reinforcing synthetic elements with the facia pan nels, overlaps and other protecliveelerilentsfor geogrids. c) Overheads d) Contrac;tor's day day day sqm 0.36 6.00 3.00 300

@
profit

"I. on
@

(a+b) % on (a+b+c)

Cost of 300 sqm of synthetic geogrids= a+b+c+d Rate per' cum = (a+b+c+d)1300

3104

Facing Elements of RCC Unit = sqm Taking output = 75 sqm a) Labour Male Mazdoor Mazdoor skilled

day day day

0.18 3.00 1.50 .

b) Machinery Light crane with lifting capacity upto 3 tonne hour

6.00

201

\l<!ad Worlcs : 1..<Jeosynthetic and Reinfon:ed EaI1h

Sr. No.

Reference

to

Description

Unit

Quantity-

MoRT&H
Specifications c) Material Pre-cast RCC M-35 facing elements of size cum as per design and 18 cm thick for 75 sqm HYSD steel @ 5 kglsqm Add 2 per cent of cost of facia pannels, for all necessary temporary formwork, scaffolding and provision of loopsllugs for lifting of Pannels and joining the reinforcing elements. II) Overheads @ tonne 0.38 13.50

% on (a+b) @ % on (a+b+d)

e) Contractor'sprofit Cost for 75 sqm -Rate per cum Note:

= a+b+c+d+e = (a+b+c+d+e)l75

1. The specification and construction details to be adopted shall be as per Section 3100 of MoRT&H Specifications. 2. Drainage arrangement shall be made as per approved design and drawings. 3. The quantity of filler media shall be

calculated as per approved design and specifications and shall be priced separately. The rate for same to be adopted from Chapter 15. 4. Excav;ltion for foundation including

foundation concrete and groove in the foundation for seating of bottom most facia panel and capping calculated as per design beam to be and -priced

separately. The rates for excavation and foundation concrete shall be taken from the Chapter 12 & 13 in bridge section.

202

Road Works : 7.Qcosynthetic and Reinfun:ed Earth

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

Rs.

5. The earthfillto be retained is not included in this analysis. The same is to be worked out and provideC:S separately complete as per Clause 305. 6. For compaction of llarthwork, attention is invited to Clause 3105.5 of MoRT&H speeilications. 7. Length of reinforcing strips will vary with the height of wall and will be as per approved design and drawings. 8. The Iypeof reinforcing elements to be

adopted shall be as per approved design and specifications. 9. The market rate for supply of reinforcing elements and their accessories are to be ascertained from reputed firms in the field of earth reinforcement 10. The earthfill ma.terial shall be clean, free draining, granularwilh high friction and low cohesion, non-corrosive, coarse grained with not 10 per centof particles passing 75 micron sieve, free of any deleterious matter, chlorides, salts, acids, alkalies, mineral oil, fungus and microbes and shail be of specifiedPH value. 11. Capping beam is to be priced separately as per approved design. The rate for cement concrete shall be taken from the chapter of sub-structure in bridge section.

203

Road Wod<s: 7-<Jeosyntbelic and Reinfon:ed Earth

Sr. No.

Reference .MoRT&H Specifications

to

Description

Unit

Quantity

12. The cost of reinforced earth retaining wall shall include following:

Q) Excavation for foundation including

backfilling.

(i) Foundation concrete as per approved

. design. (iii) Cost of facial erection. pannels and their

(III) Cost of reinforcing elements including

their fixing and joining with the facial pannels.

(Ii) . Drainage arrangement including filter

media as per approved clesign and drawings. 13. The compacted earth filling to beretained . shall form part of embankment

'. \

.
,

204
iI .. ,

Chapter-8
Traffic Signs, Markings and other Road Appurtenances

Preamble:
1. Rate analysis for fencing has been done for \WO different heights, i.e., 1.20 01and 1.80 m. Any of these \WO can be adopted depending upon a particular situation and design. . Rate analysis for fencing provides for three types as under: a) Barbed wire fencing b) Welded steel wire fabric with mesh size of 75 x 25 0101 c) Welded steel wire. fabric with mesh size of 75 x 50 0101 3. 4. Kerbstone laying androad marking has been provided for laying by mechanical means. Back filHng of foundation of boundary piUarshas been proposed with s.tonespaUs, tightly packed and compacted. The item pertaining to road traffic signals has not been analysed as this is a specialized work and rates can be obtained from firms having specialization for desl!lll- and installation of this work; For metal beam crash barrier, a W shaped bearnof size 311 x 830101 flange width made with structural steel corrugated plate 3 0101thick and having a length of 4.5 01has been provided, over a channel post of 150 x 15 x 5 0101 with a spacer of channel section 150 x 75 x 50101, 330 mm long. Printing of letters and signs on item Nos. 18 to 21 is required to be measured and paid separately. A separate rate analysis for lettering has been prepared and included inthis chapter for this purpose. Twosupports have been provided for direction and place identification signs where size is more than 0.9 sqm. Only one support is provided for size uptoO.9 sqm. The traffic signs proposed are of retro-reflectorised type made of encapSUlated lens type reflective sheeting fixed over almunium sheeting as per Clause 801.3 and installation. The size, location of traffic signs shall be as per IRC:67. The analysis for rigid. semi-rigid and flexible crash barriers have been included. Provision has been made for a crane for installation of overhead signs.

2.

5.

6.

7.

8.

9.

('

10. 11. 12.

ci'
~ ..,

".
205

I
f

Road Works : 8-Traffic Signs, Markings and other Road Appurtenances

13. 14.

Separate rate analysis have been made for Tubular steel railing with RCC posts and MS steelllOSls. The organization and financial aspects are required to be finalized in consultation with administrative and traffic authorities. The rate for the message display board for gantry mounted variable message sign is required to be ascertained from the market, this being a.commercially produced item by specialised firms. The rate analysis for traffic impact attenuators at abutments and piers have been included. In the case of road signs and direction boards the depth of foundation and quantity of cement concrete provided in the rate analysis are indicative. These may' be sUitably increased in areas of higher wind velocities like coastal areas. Ducts for Utility SelVlces Along and Across the ExpresswaylHlghway :

15.

16. 17.

16.

The running metre cost of duct along the road inclUding inspection chambers (where applicable) or across the road will depend upon the approved design. The various item involved are earthen work, plain cement concrete, brick stone masonry, reinforcement cement concrete, form work, steel reinforcement, laying of pipe line (where duct is of pipe) and cast ironlRCC cover for the inspeclion chamber. The rate for these items are available under respective clauses which can be applied and running metre-cost of ductworked out as per the approved design and drawing for particular situations. In casecast iron cover for the inspection chamber, the rate can be ascertained from the market for the size provided in the design and approved drawings. 19. Noise Barriers : Noise barrier can be provided in the form ofabrick wall ofa suitable height as per the site requirement and approved design. The.items involved forthe construction of this banier like earthwork, brick masonry, plain cement concrete, etc. are available in the Data Book, which can be applied to arrive althe cost of noise banier based on the design adopted. Alternatively, wherever space permits, cluster of trees, shrubs and plants can be grown by the road side 6 m awaY.from the edge of the roadway. This will intercept the annoying sound waves and fumes from road vehicles.

206

Chapter~8
Traffic Signs, Markings & Other Road Appurtenances
sr.
No. Reference to MoRT&H Specifications 408 Description Unit Quantity Rate Rs.

8.1.

Cast~in-Situ Cement Concrete M 20 Kerb Construction of cement concrete kerb with top andbottomwidlh 115and 165 mm respeclively, 250 mm high in M20 grade PCC on M-10 grade foundation 150 mm thick, foundation having 50 mm projection beyond kerb stone, kerb stone laid with kerb laying machine, foundation concrete laid manually,aDcomplete as per Clause 408. Unit = Running metre Taking output =360 metre A. Usfng Concrete Mixer Cement Concrete Cement concrete of grade M20 = 12.60 cum Cement concrete of grade M10 for base = 11.61 cum Total Concrete = 24.21 cum a) Labour Mate Mason Mazdoor b) -Machinery Kerb casting machine @ 60 metreJhour Concrete mixer 0.48/0.28 cum capacity Water tanker 6 KL capacity
'~,

day day day

0.72 2.00 16.00

hour hour hour

6.00 12.00 5.00

207

Road Works : 8-Traffic Sips, Marldnp and other Road Appurtenances

Sr. No.

Reference MoRT&H Specifications

to

DescripOon

Unit

Quanti,tv

Rate Rs.

c) Material Crushed stone aggregate 20 mm nominal size 59% Coarse sand 30% Cement 11% Cost of water d) Overheads e) Contractor's cum tonne KL 10.9 5.7 30.00 cum 21.79

% on (a+b+c) @ % on (a+b+c+d)

profit

Cost for 360 metre Rate per .metre

= a+b+c+d+e

= (a+b+c+d+e)l360

B. Using Concrete BatChing and Mixing Plant Cement Concrete Cement concrete of grade M20

= 12.60 cum

Cement concrete of grade Ml 0 for base

= 11.61 cum
Total Concrete a) Labour Mate Mason Mazdoor b) Machinery Kerb casting machine @ 60 metrelhour Concrete batching and mixing plant @ 15 cum/hr. Water lanker 6 KLcapacity Tipper 5.5 cum capacity c) Ma,terlal Crushed stone aggregate 20 mm nominal size 59% Coarse sand 30% Cement 11% Cost of water cum tonne KL 10.9 5.7 30.00 'hour hour 5.00 6

= 24.21 cum
day day day 0.12 1.00 2.00

hour hour

6.00 1.60

cum

21.79

208

Road Works: S-Traffic Signs, Marlcings and other-Road Appurtenances

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate

Rs.

d) Overheads @

% on (a+b+c) % on (a+b+c+d)

e) Contractor's profit @

Cost for 360 metre = a+b+e+d+e Rate per metre 408

= (a+b+c+d+e)l360

Cast-In-5ltu Cement Concrete M 20 Kerb' with Channel Construction of cement coneretekerb with channel with top and bottom width 115 and 165 mm respectively, 250 mmhigh In M 20 gradePCC onM1 grade foundation150mm thick, kerb chimnel3OOmmwide, 50 rl1m thick in PCC M 20 grade, sloped tOwardsthekerb, kerb stone with channel laid with'kerb laying machine,foundation concrete laid manual!X, all complete as per Clause 408.

A. Using Concrete Mixer Unit = Running metre Taking output = 300 metre length Cement Concrete Cement concrete of grade M 20 "17.48 cum Cementconcrete of grade M 10 forbase = 23.18 cum Total Concrete 40.66 cum

a) Labour Mate Mason Mazdoor b) Machinery Kerb casting machine @ 50 metreJhour for laying kerb and channel Concrete mixer 0.4810.28 Water tanker 6 KL capacity

day day day

0.72 2.00 16.00

hour hour hour

6.00 16.00 6.00

L
()

209

o
o

Road Wom : B-Traffic Si Markin and olbcr Road Appurtenances

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

c) Material Crushed stone aggregate 20 mm nominal size 60% Coarse sand 30% Cement 10% Costof water d) Overheads e) Contractor's @

cum cum tonne

36.59 18.3 9.01 36.00

KL % on (a+b+c) @ % on (a+b+c+d)

profit

Cost for 300 metre Rate per metre

= a+b+c+d+e

= (a+b+c+d+e)/300
and Mixing Plant

B. Using Concrete Batching

Unit = Running metre Taking output = 300 metre length Cement Concrete Cement concrete ofgradeM Total Concrete a) Labour
\ .( \. .

20

= 17.48 cum

Cement concrete of grade M10 for base = 23.18 cum

= 40.66 cum

Mate Mason Mazdoor b) Machinery Kerb casting machine @ 50 metrelhour for laying kerb and channel Concrete batching and mixing plant @ 15 cumlhr. Water tanker 6 KL ClIpacity Tipper of 5.5 cum capacity

day day day

0.12 1.00 2.00

"" ,

~,~:~

hour hour hour. hour

6.00 2.70 6.00 6.00

210

"211

Road Worlcs: B-Tnflic Sips.Marl<iop

and other RoadAppurtcnanccs

Sr.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

No.

c) Overheads d) Contractor's

% on (a+b)
@ % on (a+b+c)

profit

Cost for 1600 em = a+b+e+d Rate per cm height per letter'" (a+b+c+d)/

1600
II) English and Roman Hyphens and the like not to be measured and paid for DelaUfor 100 lelters of 16 em height i.e.

1600 em Unit = per em height per lelter

a) Labour

Mate
Painter 1st class

day day day

Mazdoor
b) Material Paint c) Overheads d) Contractor's @ %on (a+b)

0.07 1.25 0.50

litre

0.5

profit

@ 0/. on (a+b+c)

Cost for 1600 em = a+b+e+d Rate per cm height per letter +d)f1600

= (a+b+c

212

Road Works : "Traffic Signs, Markings and other Road Appurtcnanees

Referenc;e MoRT&H Specifications 8.4.

to

Description

Unit

Quantity

Rate Rs.

8Qi

Retro-Reflectorlsed Providing

Traffic Signs

and fixing of retro-reflectorised

caUtionary, mandatory and informatory sign as per IRC:67 made of high inten!lity g'rade sheeting vide Clause 801.3, fixed
.

over

aluminium sheeting, 1.5 mm thick supported .. ~ on a mild steel angle iron post 75 mm x 75 mm x 6 mm firmly fixed to the ground by means of property designed foundation with M 15 grade cement concrete 45cm x 45 ern x 60 em, 60 ern beloW ground level as per approved drawing. Unit = Each Taking output

= one

traffic sign

.
i) Excavation for foundation i1)Cement concrete MiS grade

cum cum sqm

0.216 0.12 0.43

~ .. >;

C C'
("J

iii) Painting angle Iron post two coats

a) Labour (For fixing at site) Mate MazdoOr b) Material Mild steel angle iron 75 x 75 x 6 mm Aluminium sheeting fixed with encapsulated lens type reflective sheeting of size including lettering and signs as applicable Add 2 per cent of cost of angle iron towards cost of drilling holes, nuts, bolts etc. ~. 90 ern equilateral triangle OR Ii) 60 em eqUilateral triangle OR

day day

0.01 0.25

('\

kg

19.00

c
C~

c
C

o
o o
()

sqm

0.35

sqm

0.156

0'

o
e
('

213

.(.
(

Road Wotlcs : I- TnflIc Signs, Markings and other Road Appurtenances

Sr.
No.

Reference MoRT&H Specifications

to

Description

~nlt'Qui'll!ltY'
,'.'-

:..: ...,

iii) 60 cm circular OR W) 80 mm x 60 mm rectangular OR ,"" 60 em x 45 em rectangular

sqm

0.283

sqm

0.48

'sqm

0.27

Or
III) 60 em x 60 em square

,.

0.36

OR,
iii) 90 cm high octagon c) Machinery Tractor-trolley 'sqm 0.672

hour

0.01

4) Overbeads @
e) Contractor's

% on (a+b+c) @ %

profit

on fa..bi-C+d)

Rate per traffic sign Note:

= (1)+ii)+iIl)+a+b+C+d+e)

1. Any one area of aluminium sheeting given

at (i) to (vii) may be adopted as p$rsite requirement and in accordance with

IRC:67.
2. Rate for excavation, M' respective chapters. 3. The depth of foundation and quantity of cement concrete in the foundation indicative. are These may be increased for cement concrete

15 and painting may be taken from

areas having higher wind velocities like in , coastal areas. This is appflCable to all roail signs and direction boards.

214

Road Works : a-Traffic Signs, Markinp and other Road Appurtenances

c' Refel'ence MoRT&H . specifications 801

t()

Description

Unlt

Quantity

Rate Rs

Direction and Place Identification Signs upto 0.9 sqm Size Board Providing and erecting direction and place identification retro-reflectorised sign as per IRC:67made of high intensitygrade sheeting vide Clause 801.3, fixed over aluminium sheeting,2 mm thickwith area not exceeding 0.9 sqm supportedon a mildstee!single angle iron post 75 x 75 x& mmfirmly fixed to the ground by means of properly designed foundation with M 15grade cement concrete 45x45 x6(lcm,60cmbelowgroundJevel as perapproved drawing. . Unit=sqm Taking output = 0.9 sqm

t'

e e

e e e
e e e e
C

.
cum cum sqm 0.216 0.12 0.43 ':

i) excavation for foundation Ii) Cement concrete M 15 grade iii) Painting angle iron post two coats
a) Labour (for fixing at site)

Mate Mazdoor b) Material Mild steel angle iron 75 mm x 75 mm x 6 mm,2.85 metres long

dayc day

0.01 0.20

kg

19.00

c o

o
o
Q "

sqm Aluminium sheeting fixed with encapsulated lens type reflective sheeting of size 0.9 sqm Add 2 per cent of cost of materials for drilling holes. nuts, bolts, fabrication etc.

0.90

o o o o
o
(' (' (' ('

215

Road Works : 8-Traflic Sigas, MIIItinp and other Road Appurtenances

Sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

c) Machinery Tractor-trolley d) Overheads e) Contractor's @ % on (a+b+c)

hour

0.02

profit

% on (a+b+c+d)

Cost for 0.9 sqm " i)+ii)+iii)+a+b+c+d+e Rate per sqm ('orslgn having area upto 0.9 sqm)" 1)+1I)+i1i)+a+b+c+d+e)/0.9 . . Noto : 1. Lettering and arrow mark$ on sign board to be provided separately as per actual requirement Rates for these items have been analysed separately. 2. Rate for excavation. cement concrete

M 15 and painting may be laken from respective Chapters.

8.6.

801

Direction

and Place Identification

Signs Board

with size more than 0.9 sqmslze

Providing and ereclinSl direction and place identification retnrrefleclorised sign as per IRC:67 made of high intensity grade sheeting vide Clause 801.3, fixed over aluminium sheeting, 2 mm thick with area exceeding 0.9 sqm supported on a mild steel angle iroo post 75 mm x.75 mm x 6 mm, 2 Nos. firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete 45 em x 45 em x 60 cm, 60 cm below ground level as per approved drawing. Unit" sqm

Taking output " 1.50 sqm

216

Road Works : 8-Tnftic Signs, Marlcings8IldolhRoadApp_

Reference

t()

Description

Unit

Quantity

Rate Rs.

MoRT&H
specifications i) Excavation for foundation II) Cement concrete M 15 grade iii) Painting angie iron post 2 coats a) Labour (for fixing at site) Mate Mazdoor b) Material Mild steel angle Iron 75 mm x 75 mrn x 6 mm, 2.85 metre long, 2 nos Aluminium sheelingfixed withencapsulatedlens type reflective sheetillg Add 2 per cent 01 cost 01 materials for drilling holes; nuts, Dolts, fabrication etc. c) Machinery Tractor-trolley d) Ovemeads @ % on (a+b+c) cum cum sqm 0.43 0.24 0.86

day day

0.01 0.3

kg

38;00

sqm

1.50

hour,

0,02

e) Contractor's profit @ % oni)+ii)+iii)+ (a+b+c+d) Cost lor 1.5 sqm = i)+ii)+iii)+a+b+c+d+e Rate per sqm (for sign having area more than 0,9 sqm) = (i)+II)+iII)+a+b+c+d+e)l1.50 Note: 1. Letteringand arrow marks on sign board to be provided separately as per actual requirement Rates for these items have beenanalysed separately. 2. Rate for excavation, cement concrete M 15 and painting may be taken from respectivechapters.

217

,
Road Works : "Traffic Sips, Morkings and _ Road Appurtcoances

Sr. No.

Reference to MoRT&H Specifications 802

Description

Unit

. Quantity

8.7.

Overhead Signs Providing and erecting overhead signs with a . corrosion resistant 2 mm thick aluminium alloy sheet with high intensity grade relr<Hefleclive sheeting of encapsulated lens type with vertical and lateral clearance given in Glauses 802.2 and 802.3 and installed as per Clause 802,7 over a designed support system of aluminium alloy or galvanised steellresUes and trusses of sections and type as per structural design requirements and approved plans. A. Truss-and Vertlcal Support Unit = tonne TakIng output = 1 tonne a) Labour Mate Blacksmith Mazdoor including for handling and fixing at site b) Material Aluminium alloy/galvanised steel including 5 per cent wastage Add 1 per cent on cost of material for nuts, bolls and drilling and welding consumables Add 15 per cent on cost of material for fabrication of trusses as per approved design c) Machinery Crane 3 tonne capacity Truck

'.
J

;.
day day day 0.24 2.00 4.00 tonne 1.05

hour hour

3.00 0.50

218

Road Works

os,Traffic Signs, Markings and other Road Appurtenances

'Description Unit Quantity Rate

R_erence MoRT&H

tl)

Rs.

Specifications d) ,Overheads @

ok on (a+b+c)
"10on (a+b+c+d)

e) Contractor's profit @ Rate per tonne

= (a+b+c+d+e)

B. Aluminium Alloy Plate for Over Head Sign Unit = sqm Taking output = 1sam a) Labour Male Blacksmith MilZdoor b) MaterIal Aluminium alloy plate, 2 mm thick, fixed with high intensity grade sheeting vide Clause 801.3 Miscellaneous Add 1 per cent of cost of labour for lifting arrangement,like ladders, pulleys, ropes etc. c) Overheads @ % on (a+b)

day day day

0.02 0.1 0.15

sqm

1.00 .

d) Contractor's profit @ Ok on(a+b+c) Rate per sqm Note:

= (a+b+c+d)

1. The cost of excavation and foundation

concrete for fixing of vertical support system to be worked out separately as perthe approveddrawJngldesign and to ~ included in the estimate.

219

-----------------

.
Road worts : lI-Traffic Si_ Markings and _ Road Apputtena1lcOs

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

. Rate Rs.

2. Lettering and arrow marks on sign board to be provided separately as per actual requirement Rates for these items have been included separately in this chapter.

8.8.

803

Painting Two Coats on New Concrete SUrfaces Paintingtwo coats alter fillingthe surfacewith synthetic enamel paint in all shades on new plastered concrete surfaces. Unit=sqm Taking output = 40 sqm a) Labour .Mate . PlIinter Mazdoor

day dllY dllY

0.12 2.00 1.00

b) Material Paintconforming to requirementof Clause Litre 803.3 .: Add for scaffolding @ 1 per cent of labour cost where required c) Overheads @ % on (a+b)

6.00

d) Contractor's profit @ % on (a+b+c) Cost for 40 sqm = a+b+c+d Rate per sqm

= (a+b+c+d)/40

220

Road Wodcs : II-Traffic Signs, Marlcinp and other Road Appurten

Reference MoRT&H Specifications 803

to

Description

Unit

Quantity

Rate

Rs.

8.9.

Painting

on Steel Surfaces

Providing and applying two coats of ready mix paint of approved brand on steel surface alter thorough cleaning of surface to give an even shade. Unit=sqm Taking output = 10 sqm a) Labour Mate Paint\lr Mazdoor b) Material Paint reedy mixed approved brand Add @ 1 per cent on cost of material for scaffolding c) Overheads d) COlllriictor's day day day

0.03 0.45

0.2S

titre

1.25

% on (a+b)@
%

profit

on (a+b+c)

Cost for 10 sqm= a+b+c+d Rate per sqm = (a+b+c+d)l10

8.10.
i:

803

Painting on Wood Surfaces Providing and applying two coats of ready mix paint of approved brand on wood surface alter thorough cleaning of surface to give an even shade. Unit = sqm Taking output

o s
c c
o
c
{' :>,

= 10 sqm
221

(' (' (' ( (

Road Wod<s : I-Traffic Signs, MarItings and otber Road Appurteuances

Sr. No.

Reference to MoRT&!i Specifications

Description

Unit

Quantity
'.

Rate

Rs.

a) Labour Mate Painter Mazdoor b) Material Paint ready mixed of approvedbrand Add @ 1 per cent on cost of material for scaffolding c) Overheads@ t1)Contractor's Cost f9r 10 sqm Rate per sqm 8.11. 803 . % on (a+b) profit @ % on (a+b+C)

day day day

0.03 0.50 0.20

Litre

1.50

= a+b+c+d

= (a+b+c+d)/fo

PalntlngLlnes, Dashes, Arrows, etc. on Roads In Two Coats on NewWork Painting lines, dashes,imows, etc., on roads in two coats on new work with ready mixed road marking paint conforming to 15:164 on bituminous surface, including cleaning the surfaceof all dirt,dustandotherforeignmaller, demarcation at site and traffic control.
I) Over 10 cm In width

'-J
.." -s,
"

'-

Unit sqm Taking output = 10 sqm a) Labour Mate Painter Mazdoor

day day day

0.09 0.55 1.55

222

Road Works : a-TrafIi~ Signs, Marldnp

and other Road Appurla1aDteS

sr,
NOI

. R,eferenceto MoRT&H Specifications

Description

Unit

. Quantity

Rate

Rs.

b) Material Road marking Paint as per IS :164 c) Overheads @ d) con~ctor's % on (a+b)

litre

1.48

profit @ % on(a+b+c)

cost for 10 sqm = a+b+c+d Rate per sqm = (a+b+c+d)l10 ii) Upto 10 em In width Unit=sqm Taking output = 10sqm

e.

e
e

a) Labour Mate Painter Mazdoor b) Material Road marking paint c) Overheads@ % on (a+b)

day day day

0.07 0.35 1.35

'1"

litre

1.4&

e e
e e

d) Contractor's profit @ % on (a+b+c) Cost for 10 sqm = a+b+c+d Rate per sqm 8.12.

e
e o o o
o
803

= (a+b+c+d)/10

Painting Lines, Dashes, Arrows, etc. on Roads in Two Coats on Old Work Paintinglines, dashes, arrows, etc. on roads in two coats on old work with ready mixed road marking paint conforming to 15:164on bituminous surface, inclUding cleaning the surfaceof alldirt, dust andotherforeignmatter, demarcation at site and traffic control.

o
o o o

o
('

223

f'
f'
C C

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs,
;

I) Over 10 em In width Unit=sqm Taking output = 10 sqm a) Labour Mate Painter 1stclass Mazdoor b) Material Road markingpaint c) Overheads @
% on (a+b)

day day day

0.06 0.30 1.25

Litre

0.90

d) Contractor's profit @ Cost for 10 sqm = a+b+c+d

% on (a+b+c)

. Rate per sqm = (a+b+c+d)/10 II) Upto 10 em In width Unit=sqm Taking output = 10 sqm a) Labour Mate Painter 1stclasS Mazdoor b) MO\terlal Roadmarkingpaint c) Overheads @ % on (a+b) % on (a+b+c)

day day day

0.07 0.35 1.35

Litre

0.90

d) Contractor's profit @ Cost tor 10 sqm = a+b+c+d Rate per sqm

= (a+b+c+d)/10 224

Road Works: lIoTraflic Si_

lIldotbcr Road Appwtcnanccs

Sr. No .

Reference to MoRT&H. Specifications

DescriptIon

Unit

Quantity

Rate Rs.

8.13

803

Road Marking with Hot Applied ThennQplastic Compound with Retleclorlsing Glass Beads on BitumInous Surface Providing and laying of hot applied thermoplastic compound 2.5mm thick including rellectorlslng glass beads @ 250 gms per sqm area, thickness of 2.5 mm .is exclusive of surface applied glass beads as per IRC:35. Thefihished sUrfaceto be'level, uniform and free from streaks and holes. Unit sqm Taking output =600 sqm a) Labour lI1Iate Mazdoor b) Machinery Road markingmachine@60sqmperhour Tractor-trolley c) MaterIal Hot appfiedthermoplastic compound Rellectorising glass beads d) Overheads @

-,

day day

0.03 0.75

hour hour

10.00 0.50

Litre kg

1500.00 150.00

0/. on (a+b+c)

e) Contractor's profit @ % on(a+b+c+d) Cost for 600 sqm = a+b+c+d+e Rate per sqm Note:

= (a+b+c+d+eV600

'.

1. A sealingprimerinay be appliedinadvance on cement concrete pavement to el1sure properbonding.My IaitanCe and/orcuring compound to be removed where paint is require<\ to be appfiedon concretesurface.

22S

1 1

Road Works : II-Trafti~ Signs, Markings and olhet Road Appurlellances

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity
~ I

Rate'
Rs~

2. Cost of painler is already included in hire charges of toad marking machine.

-.-1'.

'.

8.14.

804

KIlometre stone

Unit Nos. Taking output 6 Nos.

a) b) . c) d). e)

M 15 grade of concrete Steel reinforcement @ 5 kg persqm Excavation In soil forfo'llndatlon Painting two coats on concrete surface lettering on km post (average 30 letters of 10 cm height each)

cum kg cum sqm percm per letter

2.35 22.08 1.68 9.85 1800

Transportation and fixing

t)

labour Male Mason Mazdoorincludingloading/unloading

day day day

0.26 0.60 6.00

g) Machinery Tractor-trolley h) Overheads @ % on (f+g)

hours

6.00

I) Contractor's profit @ 0/. on (f+g+h) Cost for 6 Nos. 5th km stone = a+b+c+d+e+f+g+h+i Rate for each 5thkm Itone (a+b+c+d+e+f+g+h+I)l8 .

226

RDad Works: 11Traffic Signs, Markings and other RDad Appurtenances

e e
C

g) Machinery Tractor-trolley h) Overheads @ i) contractor's

hour

6.00

0/. on (f+g)

c
r
("

profit @ 0/. on (f+g+h)

Cost for 14 Nos. ordinary kin stone = (a+b+c+d+e+f+g+h+i) Rate for each ordlflary km stone (a+b+c+d+e+f+g+ h+I)/14 1\1) Hectometre stene (precast) Unit = Nos. Taking output = 33 Nos.

c c

e
c

o e
o
(' {'

o o
f'

227

o
(' (' ('

RDad Wod<s : 8-Traffic Signs, MllII<inllllllld other RDad Appurtonanecs

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

~ate Rs.

a) M

15 grade of concrete
@ 5 kg per sqm
In soil for foundation

cum kg cum sqm percm perleller

1.58 66.00 1.39 6.27 330.00

b) Steel reinforcement c) excavation

d) Painting two coats on concrete surface e) Lettering of on km post (average

1 letter

10 em height each)
and fixing

Transportation

I) Labour
Mate Mason Mazdoor g) Machinery Tractor -trolley h) OVerheads @ day day day 0.34 1.5 7.00

hour

6.00

0/. on (f+g+h)
@ 0/. on (f+g)

I) Contractor's

profit

Cost for 33 Nos. Hectometre stone a+b+c+d+e+f+g+h+i Rate for each Hectometrestone (a+b+c+d+e+f+g+h+i)/33 Note:

=
=

The rate ft1rexcavation, cement concrete. steel reinforcement, painting and lettering may be taken from respective chapters.

8.15.

805

Road Delineators Supplying and installation of delineators (road way indicators, hazard markers, , object marKers), 80-100 em high above ground level, painted black and while in 15 em wide strips, filled with 80 x 100 mrn rectangular or 75 mm dia circular reftectorised buried or pressed panels at the top, and into the ground

conforming to IRC:79 and the drawings.

228

Road Wodcs : 8-Traffic Signs, Martings and other Road AJlPUIlenance.

Reference to MoRT&t-i Specifications

Description

Unit

QUantity

Rate

Rs.

Unit = Each Taking output

= 30 Nos.

a) Labour Mate Mazdoorfor fixing b) Material . Cost of approvedtype.of delineators from lSIcertifiedfirmasperthe slandarddrawing givenin IRC:79

day day

0.040 1.00

Each

30.00

Add 10 per cent cost of material for installation c) Overheads@ % on (a+b)

0/0

d) Contractor's profit @ Rate per delineators Note:

on (a+b+c)

= (a+b+c+dl.

In case Of soft ground, a proper foundation may be provided as pet approved design. In casefoundationis requiredto be provided,the items of excavationand foundation concrete are required to be measured and paid separately.. Boundary Pillar Reinforced cement concrete M 15 grade boundary pillars of standard design per IRC:25-1967,fiXed in position including finishing and lettering but excluding painting.

806

as

Unit Each Taking output = 57 Nos.

a) M 15 grade ofthe boundary stone b) Steel reinforcement c) excavation In soil d) Lettering, each 10 cm high Transportation and fixing

cum 1.25 kg 79.80 cum 10.72 per leiter 2280.00 per em high

229

Rood Wodcs: 8-Traffic Sips, Markings and other Rood Appudenanccs

Sr.
No.

Reference

to

Description

Unit

Quantity

Rate

MoRT&H
Specifications e) Labour Mate Mazdoor I) Machinery Tractor-trolley day day

Rs.

0.57
14.25

hour

6.00

g) Material Stone SP;lII h) Overheads i) Contractor's e+f+g+h) Cost for '57 Nos. boundary pillar +e+f+g+h+i Rate for each boundary +e+f+g+h+I)/57 Note: In case of soft ground, a properfoundalion may be provided as per approved design. In case foulldation is required to be provided, the items of excavation andfoundalion are required separately. to be measured concrete and paid pillar" cum 11.\)7

% on (a+b+c+e+f+g) @ % on (a+b+c+

profit

= ;I+b+c+d (a+b+c+d

8.17.

807

G.I. Barbed Wire Fencing

1.2 Metre High

Providing and fixing 1.2 metres high GI barbed wire fencing with 1.8 m angle iron posts 40 mm x 40 mm x 6 mm placed every 3 metres centerlo center foullded in M 15 grade cement concrete, 0.6 metre below ground level, every 15" post. last but one end post and comer post shall be strutted on both sides and elld post on one side only and provided with 9 horizontal Jines and 2 diagonals interwoven with horizontal wires, fixed with GI staples, tum buckles etc. complete as per Clause 807. Unit = per running metre Taking output

= 30 metre
230

Road Works : 8'-Traffic Signs, Markings and other Road Appurtenances

Referenceto
MoRT&H

Description

Unit

Quantity

Rate
Rs.

Specifications
a) Labour Mare Blacksmith M~~ b) M'!terlal l3arbedwire 335 metre length @ 9.38 k!! . per 100metre MS angle iron 40 mm x 40 mm x 6 rnrn, 23 metre in length@3.5 kg per metre Add for GI staplebindingwire, drillingholes etc. @2 per eel'ltof the cost of matenal c) Painting _ Applyingtwo coats of paintingon exposed surface of angle iron posts d) Overheads @ % on (a+b)
:~

d~ d~ d~

0.09 0.25 2.00

kg

31.42.

kg

80.5

sqm

2.11

e) Contractor's profit @

% on (a+b+d)

Cost for 30 metre fencing = a+b+c+d+e Rate per metre Note:

= (a+b+c+d+e)/30

Cost of excavation for foundation and foundation concrete to be added separately . in the cost estimate as per approved design. The rate for these items may be taken from respectivechapters. G.I. Barbed Wire Fencing 1.8 Metre High Providingand fixing 1.8metre high GI barbed wire fencing with 2.4 m angle iron posts 50 mm x 50 mm x 6 mm placed every 3 metre centerto centerfoundedin M 15grade cement

807

231

Road Works: ,.Tnffic

Sips, Mad<inP ond other Road AppurtaIODcos

Sr.
No.

Reference

to

Description

Unit

Quantity

MoRT&H
Specifications conaete, 0.6 metrebeloWgroundlevel, every .15" post, last but one end post and comer post shall be strutted on both sides and end post on one side only and provided with 12 horiZontal lines and 2 diagonals interwoven with horiZontal wires, fixed with GI staples, tum bUcklesetc.completeas per Clause807. Unit per running metre Taking output 30 metre a) LabOur Mate Blacksmith Mazdoor b) Material . Barbedwire428metrelength@9.38kg per 100 metre MS angle iron 50 mmx 50 mm x 6 mm, 33.8 metre in length @ 4.5 kg per metre Add for GI staple, binding wire, drilling holes ete. @ 2 per cent of the cost of material . c) Painting Applying two coats of painting on exposed sqm surface.ofangle'iron posts d) Overheads @ kg 152.00

day day day

0.12 0.40 2.50

kg.

40.15

3.96

OJ. on (a+b)
% on (a+b+d)

e) contractor's profit @

Cost for 30 metre fencing" a+b+c+d+e Rate per metre fencing" (a+b+c+d+e)130

232

Rood Wmlcs : a-Traffic Signs, Marldngs and other Rood Appurteamees Rate

Reference MoRT&H specifications Note:

to

Description

Unit

Quantity

Rs.

Cost of excavation

for foundation'

and

foundation Concrete to be added separately in.the cost estimate as per approved design. The rate for these items may be taken fron respectiVe chapters. Fencing with Welded Steel Wire Fabric

suggestive

75mmx50mm Providing 1.20 metre high fencing with angle iron posts 50 min x50 mm x6 mm at3 metre center to centerwilh 0.40 metre embedded in Mt5grade cementconcrete. comer. end and every 10" post to 'be strutted, provided with welded steel wire fabric of 75mm x 50 mm mesh or 75 mm x 25mm mesh and Iixedto posts by flat iron 50 x 5 mm and-bolls etc. complete in all respects.

. iron

,
Unit = Running metre Taking output a) Labour Mate Welder Mazdoor b) Material ~ Angle iron for posts 50 x50x6 day day day

fr ,;
',}

= 30 m
0.12 1.00 2.00

'-:t

mm

kg kg kg

106.00 26.00 151.00

ii) Runner flat.50 x 5 mm iii) Welded steel wire fabric 75 x 50 mm mesh @4 kglsqm,4 per cent wa!ltage x 30 x 1.2 + 5

OR
Welded steel wire fabric 75 x 25 mm mesh@7.75kgfsqm, 7.75x30x 1.2 +5 per cent wastage kg

293.00

233

Rood WOIIcs : B-Tnflic Signs, Modcings IIld olher Rood AppurIalIDc:es

Sr.
No.

Reference

to

Description

Unit

Quantity

MoRT&H
Specifications Add 2.5 per cent of cost of material for drilling holes in angles, flats, splitting angle at bottom, nuts lind bolts and welded consumables c) Machinery Tractor-trolley d) Painting Painting two coats including priming e) Overheads @ f)Contractor's "10 on (a+b+c)

hour

0.10

sqm

8.00

profit

"10 on .(a+b+c+e)

Cost for 30 metre = a+b+c+d+e+f Rate per mefi'e Note:

= (a+b+c+d+il+f)I30

1. Adopt anyone type of welded steel wire fabric 75 x 50 mm or 75 x 25 mm as per approved design. 2. The item of excavation and cement concrete in foundation shall be measured and paid separately.

8.20.

808

Tubular Steel R3i11ng on Medium Weight Steel Channel 50mm Providing, fixing and erecting 50 mm dia steel pipe raiDngin 3 rows duly paintell on medium weight steel channels (ISMC series) 100 mm x 50 mm, 1.2 metre high above ground, 2 m centre to centre, complete as per approved drawings. Unit = Running metre Taking output = 10 metre (ISMC Series) 100 mm x

234

Road Works : 8-Traffic Sigus, Markings and other Road Appurtenances

Reference

to

Description

Unit

Quantity

MoRT&H Specifications I) Excavation for foundation (6 Nos.) 6 x 0.6 x 0.6 x 0.6 II) Foundation concrete M 15 grade PCC 6 X 0.6 x 0.6 x 0.3 Iii) Painting of pipe Iv) Painting of chaMelsection 6 Nos., 1.8 metre each 11.2 x 1.8 x 6 = 2.16 a) Labour (for fixing at sit!') Mate Mazdoor Plumber b) Material Steel pipe 50 mm external dia as per IS:1239 Mediumweightsteelchannel (ISMC series) kg 100 mm x 50 mm, 10.8 metre length @9.2kgperm Add tor drilling holes @ 2 percent of cost otchannels c) Machinery Tractor-troney d) Overheads @ % on (a+b+c) 99.36 cum cum sqm sqm 1.296 0.648 4.71 2.16

Rate Rs.

o o o

day day day

0.Q1 0.25 0.01

mtr

30

e
o
o o o o o o o o o

<~

hour

0.04

e) Contractor's profit @ % on (a+b+c+d) Cost for 10 metre j)+ii)+iii)+iv)+a+b+c+d+e Rate per metre

= (1)+II)+III)+lv)+a+b+c+d+e)l10

235

Road WorIcs : 8-Traffic Sips, MarIdDp and other Road Appurtenances

L

Sr. No.

Reference to MoRT&H Specifications 808

Description

Unit

Quantity

8.21.

Tubular Steel Railing on Precast RCC Posts, 1.2 m High Above Ground Level Providing, fencing and erecting 50 mm dia painted steel pipe railing. in 3 rows on precast M 20 grade RCC vertical posts 1.8 metre high (1.2 m above GL) with 3 holes 50 mm dia for pipe, fiXed2 metre .centre to, complete.asper approveddrawing. Unit = Running metre Takingoulput=10 metre I) excavation for foundation (6 Nos.) 6 x 0.6 x 0.6 x 0.6 III Foundation concrete M 15 grade PGC 6 x 0;6 x 0.6 x 0.3 cum cum cum sqm 1.296 .0.648 0.32 4.71

iii) RCCM 20 for precast posts 6 Nos. of 1.8 metre each Iv) Painting of pipe a) Labour Male Mazdoor Plumber

day day day

0.0'14 0.35 0.01

.j

, ,i .
<

'.
""

b) Material Steel pipe 50 mm dia as per IS:1239 c) Machinery Tractor-trolley d) Overheads @ % on (a+b+c) .'" on (a+b+c+d)

mtr

30.00

hour

0.25

e) Contractor's profit @

Cost for 10 metre i)+ii)+iii)+iv)+a+b+C+d+e Rate per metre (1)+II)+III)+Iv)+a+b+c+d+eV10

236

Road Works : 8-Tnf)jc Signs, Maddnp and olhcr Road Appurtenances

Reference to MoRT&H Specifications 809

Desl:riptlon

Unit

Quantity

Rate . Rs.

Reinforced Cement Concrete Crash Barrier Provision of an reinforced cement concrete crash barrier at the edges of tile road, approachesto bridgestructuresand rned"lans, constructed with M 2~ grade concrete with HYSDrein~contorrringto IRC:21and dowel bars 25 mm dia, 450 mm long at expansionjointsliIIedwithpre-rnouidedasphalt fillerbo~rd,keyed to the structure on which it is built and installed as per design given in the enclosure to MOST CircularNo. RW~H33022l1l94-DO ill dated 24th June 1994 as per dimensions In the approved drawing and atlocli60ns direCled by the Engineer,all as specified. Unit = Linear metre Taking output = 10 m a) M 20 grade concrete b) Labour Mate Mazdoor cum 3.00

day day

0.04 1.00

c) Material HYSD steel reinforcement inclUding~owel tonne bars Pre-mouldedasphaltfiller board sqm

0.28 0.32

o o
o o
~

d) Overheads @

% on (b+c) @ % on (b+c+d)

e) Contractor's.proflt

Cost for 10 metre = a+b+c+d+e Rate per metre

::i (a+b+c+d+e)l10

o
c

c
r

237

c
c
(

Sr. No.

Reference MoRT&H Specifications Note:

to

Description

. Unit

Quantity

Rate

Rs.
1. Excavation and backfiIHng are incidental to work and not to be measured separately. 2. Rate for RCC M 20 may be taken frqm Chapter on superstructure.

8.23.

810

Metal Beam Crash ,Barrier A. Type .A, "W" : Metal Beam Crash / Barrier . Providing and erecting a W metal beam crash barrier comprising of 3mm thick corrugated sheet metal beam rail, 7I>cmaboire road! ground level, fixed on ISMC series channel ve,ticalposl, 150 x 75 x5 mm spaced 2 m centre-to-centre, 1.8 m high, 1.1 m below grounatroad level, ansteel parts and fi~nts to be galvanised by hotdipprocess, all fittings to conform to 15:1367 and 15:1364, metal beam rail to be fixed on the vertical post with a spacer of channeJ section 150x75x 5mm, 330 mm long complete as per Clause 810. Unit = Running metre Taking output = 4;5 metre length a) Labour Mate Blacksmith Mazdoor b) Machinery Tractor-trolley c) Material Corrugated sheet,3 mm thick, "W' beam section railing, 4.5 m in length Channel post 150x75x5 mm, 1.8 m long, 3 Nos. @ 16.4 kg per.mtr

~;,:

~ day ~

0.06 0.50 1.00

hour

0.10

kg kg

41.21 88.56

238

Road Worlcs : I-Traffic Signs. Momngs and other Road Appprtcnanccs

,Sr.
No.

Reference MoRT&H' Specifications

to

Descrlptlon

Unit

Qual1t1tyRate

Rs.

Spacer 150 x 75 x 5 mm channel 0.33 m

kg kg

16.24 20.00

long, 3 Nos. @ 16.4 kg per m Nuts and bolls Add 25 per cent of the cost of material for fabrication, nuts, bolls, washers, etc. d) Overheads

.~ ..,
.,~
:.
;

% on (a+b+c)

e)Contractor'sproflt@ Cost for 4.5 metre

Ok

on (a+b+c+d)

= a+b+c+d+e
: Metal Beam Crash

Rate ,per metre ~ .(a+1J+~+d+e)l4.5 B. Type - B,"THRIE" Barrier Providing and erecting a "Thrie" metal beam crash barrier comprising of 3 mmthick conugated sheet metal J)eam ra~,85 em above road/ground level, fixed on ISMC series channel vertical post, 150 x 75 x 5 mmspaced 2 mcentre-to-centre, to be galvanised 2 m high with 1.15 m anfitlings beJowground level, an steel parts and litrnents

o
o
o

bY hot dip process,

to conform to IS:1367 and 15:1364, metal beam ra~ to be fixed on the vertical post with a space of channel section 150 x 75 x 5'mm, 546 mm long complete as per Clause 810. Unit

= Running

metre

Taking output a) Labour

= 4.5 metre length

day day day 0.06 0.50 1.00

Mate Blacksmith Mazdoor b) Machinery Tractor-trolley

o
o o o o o o o
>,'

hour

0.10

239

RoadWorb: I-Tnflic Sips, ModdnpandolherRoadA~

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

c) Material Corrugated sheet, 3 mm thick, "Thrie" beam section railing, 4.5 m in length Channel post 150 x 75 x 5 mm, 2 m long,

kg kg

72.94 98.40 26.86 30.00

3 Nos. @ 16.4 kg per mtr Spac:er150 x 75 x 5 mm channel 0.546 m kg long, ,3Nos. Nuts and bolts Add 15 per cent of the costof material for fabrication, nuts, bolts, washers, etc. d)OVerheads e)ContractC)r's kg

@ ./. on la+b+c)
profit

% on (a+b+C+d)

Cost for 4.5 metre Rate per metre

= a+b+c+d+e = (a+b+c+d+e)/4.5

Note:

Inlhe case of median crash barrier, Wmelal beam or.lhrie beam section shooldbe provided on both sideS of the vertical posts fixed in the median. Extra provision for metal beam railing and spacer is required to be made when fixed in the median depending on approved design.

.;:

8.24.

811

Road "Traffic Operated

Signals

Electrically

Note:

Since it is' a ready made item commercially produced and erected by specialised firm in the electrical and electronic field, rate may be taken based on market enquily from firms specialised in this field and 151 certified for the approved design and drawings.

240

Road WOfl<s : I- TWfic Signs, Markings and olhcr Road Appurtenances

sr. No.

Reference to MoRT&H Specifications Suggestive

Description

unit

Quantity

Rate Rs.

Flexible Crash Barrier, Wire Rope Safety Barrier Providing and erecting a wire rope safety barrier with vertical poSts ofmedium weight RS Joist (15MB. series) 100 mm x 75 mm (11.50 kg! m), 1.50 m long, 0.85 m aboVe ground and 0.65 m beloW ground level, split althe bottom forbe\tergrip, embedded inM 15gradecement concrete 450 x 450 x 450 mm, 1.50 m centreto-eentre and with 4 horizontal steel wire rope 40 mm dia and anchored at terminal posts 15 m apart. Terminal post to beem~ed in M 15 grade cement concrete foundation 2400 x 450 x 900 mm (depth), strengthened by a strut 6f RS joist 1oox75 mm, 2 m long at 45" inclination anal! tie 100x 8mm, 1.50 m long at the bottom, all emb~ded In foundation concrete as per approved design and drawing, rate excluding excavation and cement concrete. Unit = Running metre Taking output = 15 metre a) Labour Mate Mazdoor Blacksmith b) Material i) RS Joist 100 x 75 mm -16.5 m @ 11.5 kg per metre Ii) Struts - 2 Nos. for terminal posts, 2 m long each 2 x2 x 11.50 iii) Tie 2 Nos. of 8 mm steel plate, 1.5 sqm each for terminal posts @62.80 kg!sqm (2 x 1.5)

e
e

.i

~<

e
e
~. '

e
o o o
o o

day day day

0.12 2.00 1.00

kg

190.00

kg

46.00

o
o

kg

188.40

o o
o
{' {' (' (
(

241

Road Wodcs : "Traffic Sil!JlS,Markinp and other Road AppurtcDaDccs

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

4
4 4

iJ) Steel wire rope 40 mm, including 7.50

per cent extra for fixing at ends 15 x 4 x 1.075 @ 1 kg per m Add 5 per cent of cost of material for drilUng, gripping, fixing. fabrication and welding consumables c) Painting Applying 2 coats of painting on exposed surface d) MachineI}' tracJor4ro1ley e) Overheads f) @

kg

65.00

sqm

16.5

hour

0.25

% on (a"'b"'d) % on (a+bi'd+e)

Contractor'sprofit@

Cost for 15 m = a+bi'c+d+e+f Rate per m (a+bi'c+d+e+f)t15 Note: The items of excavations andcementconcrele works will be measured and included separately as per the approved designs and drawings.

8.26

Suggestive

Antl-Glare

Devices in Median

A. Plantation Plantation of shrubs and plants of approved species in the median. Apart from culling off glare from vehicle coming from opposite direction, these plants provide a pleasant environment and are eco-friendly. The rate for this item is available in the Chapter 11 on horticulture.

242

Road Works : B-Traffic Signs, MadDngs and other Road Appurtenances

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

As.

. B. Anti-glare screen witli 25 mm steel pipe framework fixed with circular anil rectangular vanes

eo' e

providing and erecting an anti-glare screen with 25 mm dia vertical pipes fabricated and . framed in the rormofpaneis of one metre Ienglh. and 1.75 mtr height fixed with circular vane 250 mm dia at top and rectangular varie 600 x 300 nimat the middle, made out of steel sheet of 3 mm thiCKness, end vertical pipes of the panel made larger for embedding in foundation GOncrete, applying 2 GOats .of palnt on all exposed surtaces,<l1I as per approved design and drawings. Unit Running metre Taking output one metre

.J o
o o
o o

.'

a) Labour

Mate Mm:dOOr b) Material i) 25 mm steelpipe Ii) MS sheet for 600 x 300 x 3 mm rectangular vane, one number@ 24kg/sqm iii) MS sheet for 250 mm di<lcircular vane 3 mm thick, 4 numbers @ 24 kg/sqm Add 5 per cent cost of material for fabrication, welding, bending, nuts, bolts etc.

day day

0.004 0.10

mtr kg

16.0 4.32

kg

4.80

o .. :(,.

243

o
o

o
o

\lDad WClI'b : 8-Traffic Sips, Martinp

and odtcr \lDad AJlIlUIf<D8DCCS

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

cl Painting Applying 2 coats of painting on exposed surtaoe d) Overheads @ % on (a+b) % on (a+b+d)

sqm

1.83

e) Contractor'S profit @ Rate per metre" Note:

a+b+c+d+e

The itemsof excavationand cementconcrete as per approved design to be measuredand paid$Elparately. C. Antl'1llare screen with rectangular valle of MS sheet ~rovidingand erecting anli-glarescreenwith rectangularvanes of size750xSOO'mm made from MS sheet, 3,mmthick and fixed on MS angle 50 x 50 x 6 mm at an angle of 45to the direction of flow of traffic, 1.5 m center to center, top edge of the screen 1.75 mabove groundlevel, verticl!1postfirmlyembeddedin M 15 cement concrete foundation 0.60 m below ground level, applying2 coats of paint on exposed faces, all complete as per approveddesignand drawings. Unit = Running metre Taking output = 1.50 metre a) Labour Mate Mazdoor b) Material Angle iron post, 50 x 50 x 6 mm,

day day

0.004 0.10

kg

10.56

length 2.35 m ii) MS sheet 3 mm thick @ 24 kg/sqm kg 9.00

244

Road WOrks : II-Tnftic Signs, Marldngs and other Road AppurteIlODc:e5

Reference. MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

Add 5 per cent of cost fabrication, nuts, boilS etc c) Machinery Tractor-trolley

of material

for

hour

0.10

o
o o

.:

.' .'
8.27.

d) Painting Applying 2 coats of painting e) Overheads t)

sqm

0.85

on (a+b+c)

Conttactor's.proflt

@ "/. on (a+b+c+e)

Cost for 1.5 m

= a+b+c+d+e+f = (a+b+c+d+e+f)J1;50

Rate per metre

Note:

The items of excavation and cement concrete as per approved design to be measured and paid separately. Rate of painting has been analysed separately in this Chapter. Street Lighting Providing and erecting streetlight specifications niounted

:r

Suggestive

on a steel circular hollow pole of standard for street lighting, 9 m high on both spaced 40 m apart, 1.8moyerhang

sides if fixed in the median and on one side if fixed on the footpath; fitted with sodium vapour lamp and fixed firmly in concrete foundation. Unit = Each Taking output a) Labour Mate Mazdoor Eleclrician day day day 0.03 0.50 0.25

o
o o
= one light

o o o
o

o
o

245

o o e o

IlD8d Works:a-Tnftic Sips, Mmtinp andolbor 1lD8d~

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

b) Material i) Steelcircular hol\oWpole of standard specificationfor streetfl!Jhting to mount light at 9 m height above road level ii) Sodiumvapourlamp-250Watt Add 5 per cent of cost of material lor holder, eleclric cable, insulation, ladder, scaffolding etc. c) Painting For Fixing In Median

Each

1.00

Each

1.00

ProvIdingtwo coats ofalluminium paint .sqrn CHer steelc:ircUlarhol\olN pipewithCHertlang on both$id~$ For Flxll'lg In Footpath pro'/idingtwo coats of alluminiumpaint sqm eNer steelcircUlar hoI\oIN pipewithoverhaIl!I on one side d) Overheads @

5.75

4.63

% on (a+b)

e) Contractor's profit @ % on (a+b+d) Rate per light Note:

= a+.b+c+d+e

The itemsof excavationandcementconcrete foundation will be measured and included separately in the estimate as per approved designanddrawing.The ratefor paintinghas been analysedin this Chapter.

246

Road Works : B-Traffic Signs, Markings and other Road Appurtenances

Reference MoRT&H specifications Suggestive

to

Description

Unit

Quantity

Rate RI.

Lighting Providing

on Bridges and fixing lighting on bridges, poles of

mounted on steel ho:low circular standard specifications,

5 m high fixed on

parapets with cement concrete, 20 m apart and filled with sodium vapour lamp. .
J

Unit

= Each

Taking output

= one .Iight
d<I'J d<I'J d<I'J 0.02 0;40 0.20

a) Labour M<lte MazdQOr Electricioo b) Material Q .Steel circular hollow pole of standard 'specification for street lighting to mount light <It5 m aoove deck level ii) Sodium vapour lamp - 70 W<lll Add 1 per cent of cost of material forholder, insulatlon, ladder, electric cable. sC<lffolding. etc. Each 1.00
;"';:-

.'

0 0 0

E<lCh

1.00

c) Painting
Providing two coots of alluminium paint over steel circular hollow pipe d) Overheads e) Contractor's, Rate per light Note: sqm 2.76

0
0

@
profit

% on (a+b)

@ %on(a+b+d)

= a+b+c+d+e

0 0 0 0 0
0 0
() ()

The items of cement concrete to be measured and paid separately as per approved design. The rate for painting h<IS already been analysed in this Chapter.

247

Road WOIb : II-Traffic Si8JlS, Maddngs and olher Road AppurteJiances

Sr. No.

Reference to MoRT&H Specifications Suggestive

Description

Unit

Quantity

8.29.

Cable Duct Across the Road Providing and laying of a reinforced cement concrete pipe duct, 300 mm dia, across the road (new construction), extending from drain to drain In cuts and toe of slope to toe of slope in fills, constrUcting head walls at both ends, providing a minimum fill of granular material OVe(top and sides of RCC pipe as per IRC:981997, bedded on a 0.3m.thick Iayes:ofgranular material free of rock pieces, outer to outer distance of pipe aUeast half dia of pipe subject to minimum 450 mmin case of double and triple-row ducts, joints to be made leak proof, invert level of duct to be above higher than ground levello prevent entry of water and dirt, all as per IRC: 98-1997 and approved drawings. Case- I :5lngle row for one utility service

Uni!.= Running metre Taking output = 20 metre a) Random rubble masonrylbrick masonry in cement mortar 1:6 for headwall both sides b) Labour Mate Mazdoor Skilled mazdoor cum 2.36

day day day

0.05 1.00 0.25

c) Material Reinforced cement concrete pipe 300 mm metre dia Granular soil with PI less than 6 for bedding and sides of pipe (0.6xO.6x20 m) Collar for joints 300 mm dia Ces:nentmortar 1:2 for joints cum Nos. cum

20.00 7.20 9.00 0.02

248

Road Works : 8-Traffic Signs, Maddogs IIld other Road Appw1enlJlces

Reference to MoRT&H specifications

Description

Unit

Quantity

Rate Rs.

d) Machinery Tractor.trolley e) Overheads@ ~. on (b+c+d)

hour

0.50

t) Contractor's profit @ % on (b+c+d+e) Cost for 20 metre = a+b+c+d+e+f Rate per metre =ta+b+c+d+e+f)I20' Case - II : Double row for two utilitly services

Unit= Running metre Taking output =20 metre a) Random rubble masonrylbrlck masonry in cement mortar 1:6for head wall both sides
:;

cum

3.37

b) Labour Mate Mazdoor Skilled mazdoor

c) Material

day day day

0.05 2.00 0.25

e o o o o
o

Reinforced cement concrete pipe300 mm metre

40.00 14.40 18.00 0.04

dia cum Grariular soil with PIless than 6 for bedding and sides of pipe (0.6xO.6x40m) Nos. Collar for joints 300 mm dia cum Cement mortar 1:2 for joints d) Machinery Tractor-trolley e) Overheade @ % on(b+c+d)

o
o o o o

hour

1.00

'l~

249

o o o o

Road Works: 8-Traffic SiI!JlS,Mar!dnp IDd olher Road Appurteoanees .

Sr.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

No.

f)

Contractor's

profit

% on (b+c+d+e)

Cost for 20 metre = a+b+c+d+e+f Rate per metre = (a+b+c+d+e+f)/20 Case - III: Triple row for three utilltly services

.
Unit = Running metre Taking output= 20metre a) Random rubble masonl)'lbrIck sides b) Labour Mate' Mazdoor . Skilled mazdoor c) Material Reinforced cemeotcoocrete pipe 300 mm dia Granular soil with PI less than 6 for bedding and sides of pipe (0.6xO.6x60 m) Collar for joints 300 mm dill Cement mortar 1:2 for joints d) MachineI)' Tractor-trolley e) Overheads @ % on (b+c+d) @ % on (b+c+d+e) Nos. cum masomy cum 4.38

in cement mortar 1:6 for head wall both

day
day
day

0.16 3.00 1.00

metre cum

60.00 21.60 27.00 0.06

hour

1.50

f) Contractor's

profit

Cost for 20 metre'!' .a+b+c+d+e+f Rate per metre

= (a+b+c+d+e+f)l20

250

RoadWorks:g.Traffic Signs. MaddngsandotherRoadA~

Reference

to

Description

. Unit

Quantity

. Rate Rs.

MoRT&H specifications Note: 1. Inspection chamber at both ends is the responsibility of the agency who is laying the ducl Hence not included. 2. Therates for stonemasonrylbrickmasonry and cement mortar to be adopted from .respectiVeClauses. Suggestive Highway Patrolling and Traffic Aid Post It is proposed to loCateone TrlifficAid Post every SQ-60kmof the highWaY. The organisation and financial aspects ate required to be finalised in CO!1sultation with administrativeand traffic authorities. ttems Retated to Underpass/Subwayl overhead Bridge/OVerhead FootBridge The items involved for underpass/SubWaY/ overhead bridge/overhead foot bridge are earthwork,plaincement concrete, plastering, painting, information sign etc. Tlierates for theseitemSareavailablein respectivechapters whichcanbe adoptedfor thequanlities deriVed from the approveddesigns and drawings. Traffic Control system Communication System

Suggestive

and

suggestive

providing a traffiC control centre and communication system Including telecommunication facilities and related accessories, CClV, radar, vehicle detection camera, central computer system.

251

:'l

Rl)lll!

Weds :8-Tnffic Signs, Marlcinp

BDcI

other Road Appurtcnaoccs

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

of item specialised are These telecommunication system and are the commercial productS. The designer is required to contact the manufacturers to ascertain market prices. In case of civil works required to be executed for these installations, pricing may be done as per rates in relevant Chapters for quantities derived as per approved design and drawings. As regards the locations where such devices are required to be installed, the traffic control authority should be consulted to finalise the location. 8.33. Suggestive Gantry Mounted Variable Message Sign . Board Provicflll9and erecting gantry mounted variable message sign board electronically operated capable of flashing the desired meSsageover a designed support system of aluminium alloy or galvanised steel, erected as per approved design and drawings and with lateral clearance

as per Clause 802.3 i) Gantry Support System

...:.-

.'.-..

~,

Unit=tonne Taking output = 1 tonne a) Labour Mate Mazdoor Blacksmith

day day day

0.12 2.00 1.00

252

Road Wotlcs : 1-Tnftlc SigllS, Markings and other Road App_ccs

. Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate'

Rs.

b) Material A1luminiumalloy/galvanised steel including 5 per cent wastage Add 15 per cent of cost of material for fabrication and erection Add 1per cent of cost of material fQr nuts, bolls and welding c) Machinery Truck 10 tonne d) Overheads @ e) Contractor's Rate per tonne % on (a+b+c)

tonne

1.05

hour

1.00

profit @ % on (a+b+c+d)

= a+b+c+d+e

II) Message Display Message display board 6 sqm electronically operated with complete eletronlc fitments for fla$hing the pre-determined messages. This Is a speciliSed commerical product and the lumpsum rate including erection at site is required to be ascertained from the market and including In the rate analysls.The size of the board will vary depending upon specific location. The ra,e for the gantry mounted variable sign would be the addition of cost of gantry support system as per approved design determined at (I) above and the cost of message display board asceltained from the market at (ii) above

e,
0'
0' "
i
'.'

o
o o o o o o
c

,;
C'

0'

253

r
r

c
r.

Road WorI<s: B-Traffic Sitplll, MarIdnp 1IIld0lbcr Road Appurteaanees

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

8.34.

Suggestive

Traffic

Impact Attenuators

at Abutments

and Piers A. With Scrap Tyres Provision and installation of traffic attenuators at abutmenlfpier of lIyovers bridges using scrap tyres of size 100 x 20 rellieved from trucks laid In 2 rows and 4 tiers. one above the other and tied with 20 mm wire rope as per approved design and drawings. Unit = sqm Taking output = 20 sqm a) Labour Mate Mazdoor Blacksmith b) Material SCrap tyres of size 900 x 20 20mm steel wire rope Add 1 per cent of cost of wire rope for clamps etc. c) Machinery Tractor-trolley d) OVerheads @
;

day

0.08 1.50 0.25

day
- day

Nos. kg

80.00 150.00

hour

3.00

"I. on
@

(a+b+c) % on (a+b+c+d)

e) Contractor's

profit

Cost for 20 sqm = a+b+c+d+e Rate per sqm

= (a+b+c+d+e)J20

254

Road Works : 8-TralT'" Sisns. Markinp and other Road Appurtenances

Road Works : 8-Trallic SillJll, Madcinp and othe< Road Appurtenane:a

Sr.
No.

Reference to MoRT&H Specifications

C. With

Description

Unit

Quantity

Rate
Rs.

1
HI ORO Cell Sandwich (Patented) (In this patented HI - ORO cell system, water gels discharged from plastic tubes on impact over a pre-determined time, thus absorbing the energy). Providing and inslallinga patentend HI- ORO cell system as a traffic impact altenuators, using plastic tubes 50 em dia, 1.2 m in height, 25 mm opening at the top, placed in three rows, filled with waier and tied with a 20 mm steel wire rope. . Unit=sqm Taking output a) Labour

t
't
.t t

41

= 10 sqm

M~
Mazdoor b) Material Plastic tubes 50 cm dia, 1.2 m high water 20 mm steel wire rope Add 1 per cent of cost of wire rope for clamps etc. c) Machinery Tractor-trolley Water lanker 6 KL capacity d) Overheads @ e) Contractor's % on (a+b+c)

d~
d~

0.1

2.50

Nos.

KL
kg

40.00 12.00 100.00

<,-

hour hour

2.00 2.00

.:

;,

e.

profit

% on (a+b+c+d)

Cost for 10 sqm = a+b+c+d+e Rate per sqm = (a+b+c+d+e)l10

. . ,.

256

 o
o o o o

Road Wod<s : 8-Traffic Signs, Markinill' and other Road AppurtcIlaDc:es

Sr. No.

Reference to MoRT&H Specifications Suggestive

Description

Unit

Quantity

Rate

Rs.
,

8.35.

Road Markers/Road Reflector

Stud with Lens

Providing and fixing of road stud 100 x 100 mm, diecast in aluminium, resistant to corrosiveeffect of salt and grit, fittedwithlens reflectors, installed in concrete or asphaltic surface by drilling hole 30 mmupto a depthof 60 mm and bedded in a suitable bituminous grout or epoxy mortar, all as per 85:873 (Part 4) 1973. Unit = Nos. Taking output = 50 Nos. a) Labour . Mate Mazdoor b) Material Aluminium studs 100 x 100 mm fitted with lense reflectors / Add 10per centof cost of materialforfixing and installation c) Overheads @ % on (a+b)

-day day

0.04 1.00

Nos.

50.00

d) Contractor's profit @ % on (a+b+c) Cost for 50 studs = a+b+c+d Rate per studs::: (a+b+c+d)/50

o
o

257

o o
o

Road WorIcs : II-Tnflic ~

MarkiDp IIId olhcr Road Appurleuai

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

Rs.

8.36.

Suggestive

traffic

Cone

Provision of red lluorescentwilh while retleclive sleeve traffic cone made of low density polyethylene (LOPE) material with a square base of 390 x 390 x 35 mm and a height of 770 mm, 4 kg in weight, placed at 1.5 m interval, all as per 6S:873.

= Running metre Taking output = 68 Nos.

Unit a) Labour Mate Mazdoor b) Material Traffic cones wilt! 150 mm relledive sleeve c) Machinery Tractor-trolley d) Overheads e) Contractor's day day 0.02 0.50

Nos.

68.00

hour

0.10

% on (a+b+c)
profit

@ % on (a+b+c+d)

Cost for 68 Nos. Rate per metre 8,37. Suggestive

= a+b+c+d+e = (a+b+c+d+e)/68

Roadside Amenities A. Rest areas

Providing plainly furnished accommodation for rest rooms, donnitories, restaurants, stalls, shops, petrol pump, telephone booth, first aid room, traffic aid.pos~ police assistance booth, including system. electricity, toilet and sewerage

258

Road Works : 8-Tndlic Signs. Mukings and other Road Appurtenances

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate
Rs.

Pricing may be done based on current plin!h area rates approved by PWD/CPWDIMES for a particular zone. Area is required to be assessed for specific location as per actual site conditions. B. Parking areas and bus laybves trucks, buses and light vehicleS for

.' .

':
e.

Pricing of parking areas maybe done for the quantities of various items based on the approved dimensions and pavement design for a parlicularterrain and soil. Rates for items maybe fromrespeclivechapters.

C. lawn
Providing' a"lawn .planted with grass and itsmaintenance. Pricing of lawn may be done as per rates given in the chapter on horticulture for the quantities as per approved dimensions in the drawings. . 8.38. Suggestive Rumble Strips Provision of 15 nos. rumble strips coverd with premix bituminous carpel, 15-20 mm high at center, 250 mm wide placed at1 m center to center at approved locations to control speed, marked with while strips of road marking paint Unit=sqm Taking output = 100 sqm (including gaps) The rate per sqm of premix carpet and road marking may be adopted from Chapters 5 & 8 respectively for the quantities calculated from approved drawings.
.~ .

.!

o
o

o o
o o

o
o o o o o o o o

259

o
o

RoadW"",": 8-Tnftic Sips,Moddopand -

Road AppurlCD8DCCS

Sr.
No.

Reference to MoRT&H Specifications suggestive

Description

Unit

Quantity

8.39.

policeman

Umbrella

Provision of a 2 m high (floor to roof) umbrella for traffic policeman at road crossings, where necessary, instanecl'on a raised platform, built on a central support of a steel pipe 100 mm dia, roof made of 25 mm dia steel pipe to provide covered area of3 sqm, roofed with CGI sheets, all steel parts to be given 2 coats of paint Unit = each Taking output= one number EarthWork cement concretelbrick or stone masonry Painting a) labour Mate Mazdoor Blacksmith Welder b) Material Steel pipe 100 mm dia Steel pipe 25 mm dia CGlsheets Add 25 per cent of cost of material for fabrication Quantities of these items to be calculated as per approved design and cost added as per rates of these items given in' Chapters 3 and 13 sqm

2.5

day day day day

0.09 1.00 1.00 0.25

m
kg

3.50 10.00 8.00

Add 2 per cent of cost of material for welding consumables, J-hOOks,washers etc.

260

Road Wod<s :8- Traflic signs, Maddngs and alb Road Appurtenances

Reference

to

Description

Unit

Quantity

Rate

Rs.

MoRT&H
Specifications c) Machinery. Tractor-trolley d) Overheads e) Contractor's

hour % on (a+b+c) @ % on (a+b+c+d)

umbrellil

0.50

profit

Rate -per policeman

=
Suggestive

a+b+c+d+e

High Mast Pole Lighting -at Interchanges and Flyovers providing and erecting a high mast pole fighting with 30 m high hot dip galvanised mast designed to withstand forces exertedwith wind speeds of 180 kin per hour with 3 seconds gust, as per 15:875 (Parl3) -1978, fitted with a base flange, door at the base of mast with heavy duly internal lock, lantern carriage, suilablewinching arrangement for safe working load of 750 kg arid high powered electrically driven power tools for raising and lowering of Iantem carriage, flexible 8 core electric cable, lightening conductor, earthing terminal, a,nd fixing 2 nos. aviation obstruction lights on top of the mast, all complete as per approved design and drawings. This is a specialised work and is generally done by firms who specialise in such jobs. The detailed designs and estimates are submitted by the firms alongwith their tender for checks by the Department The cost of this work is required to be worked out based on approved design, drawings and estimate of the lowest tender. A separate contract for this work Is concluded as the Contractor'S for road and bridge works undertake such jobs. generally do not

261

"
Road Works : I- Traffic Signs, Markinill' one!Road AppurtcaaDCOS

Sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

.4
....1

,
t II

. f 4

8.41.

suggestive

Toll Plaza
The construction, operatiOn arid maintenance of Toll Plaza can be bro.ken into separate items of work as under based on the approved design and drawings: a) provision of tolllXlllection service lane to separate different categories of vehicles for purpose of toll collection. This involves considerable Increase in carriageway

width. b) Provision of 2.5 m wide separators for different toll collection service lanes for safety. c) Toll booths with integrated roof cover d) Barrier gates for'individuallanes e) - provision of building to provide f.licility to toll plaza personnel ~ Toll plaza office equipment and fumiture g) Water sllPply, electricity, intercomes, sanitation" wireless septictank system and drainage h) Telephone,

communication system i) High mast lighting pavement mar1<ing Fixed message signs (Advance)

D
I)

kl. Overhead signs

;.

m) Variable message signs n) Traffic cones and pylons

0) First aid post

p) Traffic aid post and security The quantities for the aboVe mentioned items may be calcUlated from the approved design and drawings and their rates adopted from respective Chapters of the standard Data

Book.
262

Road Works : 8-Tramc Signs, Markings and other Road Appurtenances

Reference

to

Description

Unit

Quantity

Rate

Rs.

MoRT&H
Specifications Suggestive Safety Devices and Signs in Construction Zones Provision and fixing of traffic signs for limited period at suilable locations in constrUctiOn zone comprising of waming zone, approach transitiOn zone, working zone and terminal transition zone with a minimum distance of 60 em from the edge of the kerb incase of kerbed roads and 2 to 3 m frQm the edge of the carriageway in case of un-kerbed roads. the bottom edge of the lowest sign plate lobe not less than 2 m above the road level.1ilced on 60 mm x 60 mm x 6 mmangl~ironpost, founded and inslalled as per approved design and drawings, removed and disposed of after comple~on -of construction work, alias per

IRC:SP:55-2001.
Unit each Taking output

= one sign post

e
e
(" ("

Following types of signs are required to be fixed in construction zones for safety of traffic a) b) c) d) e) ~ g) h) i) Diversion one km ahead Traffic sign ahead Road ahead closed Men at work Road narrow Single file traffic Rightlanediverted Lefllane diverted Right lane closed Lefllane closed Median closed Diversion to other carriageway

c
('

c o o
C'
{'

j)

o o
o
('

k) I)

263

f'

("

.-

Road Works : Tnllic Sips, MarkiDP olhor Road AJIIlUIl"IIaDteS

Sr. No.

Reference

to

Description

Unit

Quantity

MoRT&H Specifications m) Traffic signal ahead n) Two way traffic 0) Un-even road p) Slippery road q) Loose chippings r) s) t) Dual carriageway ends DiverSion Do not enter

u) Roadctosed

'"

Stop

w) SloW x) Oneway y) G"rJeway z) Overtakingprohibited aal Speed limit -bb) Weight limit eel Height and length limit dd) No stopping orstanding eel Any otherwamingor regulatorysafelysign as per site requirement and consistent with IRC:SP:55-2001andIRC:67 The rate for trallicslgns are already worked out and given elsewhereIn this cliapter. The same may be adopted. . 8.43. Suggestive portable Barricade In Constnictlon Zone Installation of a steel portable.barricadewith horizontal rail 300 mm wide, 2.5 m in length fitted on a 'A' frame madewith 45 x 45 x 5 mm angle iron section, 1.5 m in height, horizontal rail painted (2 coats) with yellow and white strips, 150mminwidth at an angle . of 450,'A' frame paintedwith2 coatsofyeUow paint, complete as per IRC:SP:55-2001.

-.

264

Road Works: I-Tralfic Signs, Markings and other !toad Appurtenances

Reference

to

Description

Unit

QuantitY,

MoRTI.H
Specifications Unit = each Taking output = one steel portable barricade a) LabOur Mate Mazdoor Painter Welder b). Material Angle iron 45 x 45 x 5 mm MS sheet 300 mm wide, 2.5 m long and 2.6 mm thick Paint Add 2 per cent of cost of steel for w~lding consumables, nuts and bOltsand drilling holes c) Overheads @ % on (a+b)

,Rate Rs.

day day day day

0.02 0.25 0.50 0.25

o .
0'

kg kg litre

25.00 15.00 0.50

d) Contractor's profit @ % on (a+b+c) Rate per barricade 8.44. Suggestive Permanent

= a+b+c+d
Barricade in

Type

Construction Zone A. With steel components Construction of a permanent type barricade made of steel components, 1.5 m high from roadlevel,fittedWith3 horizontalrails200 mm wide and 4 m long on 50 x 50 x 5 mm angle iron vertical support, painted with yellow and white strips, 150 mm in width at an angle of 450,complete as per IRC:SP:55-2oo1.

o o o

o o
o

o
o
o
265

o
('

r r

Road Works : B-Traffic Sips, Maddngs and other Road

AJlPUllalal1CCS

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Unit = each Taking output = one barricade a) Labour Mate Mazdoor Painter Welder b) Material Angle iron 50 x 50 x 5 mm, 2 m long, 2.Nos. MS sheet of 12 $WG, 3 Nos. 01200 mm width and 4 m length Paint Add .1.per cent of cost of s!ee1 for welding consumables, nuts and bolts and drilling holes c) Overheads @ ~. on (a+b) @ .. % on (a+b+c)

day day day

0.05 0.30

0.60
0.30

cJ3y

kg kg litre

15.00 50.00 1.00

d) Contractor'sprofit Rate per barricade

= a+b+c+d

B. With wooden components Construction of a permanent type barricade madeof wooden components,1.5m highfrom road level, fittedwith 3 horizontal planks 200 mm wide and 3.66 m,long on 100 x 100 mm wooden verticalpost, paintedwith yellow and white strips, 150 mm in width at an angle of 45, complete as per IRC:SP:55-2001.

266

Road Worlcs: B-Traffic Signs, Marl<ings and other RoadAppurtenanees

Reference to MoRf&H Specifications

Description

Unit

QuantIty

Rate Rs.

Unit each Taking output

= one barricade
day day day day 0.05 0.30 0.60 0.60

e; e;

o
o o
o

a) Labour Mate Mazdoor Painter Carpenter b) Material Tmber Add 1 per cent of cost of timber for nuts and bolts, nails, etc. c) Ovetheads @

cum

0.18

'Yo on (a+b)
olt(a+b+c)

<If Contractor's profit @'Yo

Rate per barricade C. With bricks

= a+b+c+d
~~"

.,!.

Construction of a permanent type barricade made with brick work in mud mortar, 1.5 m high, 4 m long, 600 mm thick, plasteredwith cement mortar 1:6, painted with yelloWand white strips. Unit each Taking output a) Labour Mate Mazdoor Painter Mason

= one barricade
day day day daY 0.24 3.00 1.00 2.00

o o
o

267

o o o
o

Road Wod<s: 8-TnIlic SiMarkingsaacI_

Road Appurtenances

Sr. No. '

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

Rs.

b) Material Brick Cement sand Paint c) Overheads@ d) Contractor's % on (a+b) profit @ % on (a+b+c) Nos. kg cum litre 1800.00 22.00 0.09 1.25

Rate per barricade

= a+b+c+d
Zone

8.45.

SuggesUve

Drum Delineator

In Construction

Provision of metal drum/empty bitumen drum delineator, 300 mm in diameter,Boo mm high, filled with earth for stability. painted in circumferential strips of alt~mate black and white 100 mm wide fitted with reftectors3 Nos. of 7.5 cm dia, all as per IRC:SP:55-2oo1. Unit = .each Taking output a) Labour Mate Mazdoor Painter b) Material Steel drum 300 mm dia 1.2 m higillempty bitumen drum Paint c) Overheads @ d) Contractor's % on (a+b) @ % on (a+b+c) litre 0.50 day day day 0.02 0:25 0.25

= one drum delineator

Nos.

1.00

profit

Rate per drum delineator

= a+b+c+tl

268

Road Works : 8-Traffic Signs, Markings and other Road Appurtenances

Reference MoRT&H Specifications SuggllStlve

to

Description

Unit

Quantity

Rate

Rs.

Flagman , Positioning of a smart flagman with a yellow vest and a yellow cap and a red flag 600 x 600 mm securely fastened to for gUiding the traffic. Unit:: each Taking output = one flagman

a staff 1 m in length

~.
~
~'

a) Labour Mate Mazdoor b) Material Flag of red colour cloth 600 x 600 mm

flay
day

0.04
1.00

each
each

1.00 1.00

Wooden staff for fastening of flag 25 mm dia, one m long c) Overheads d) Contractor's Rate per flagman

r'

c<
r
r

r',

% on (a+b)

profit

@ % on(a+b+c)

r :'
C
f f
(" c,

= a+b+c+d

e:

c
(' ('

269

chapter-s
Pipe Culverts

... .,

Preamble:
1. . Pipe culverts of size 1000 mm and 1200 mm dia in single row and double row which are generally
used on roads, have been included. Only laying of pipe has been included in the rate. Auxiliary works such as excavation, backfilUng, concrete and masonry shall be paid for separately, as provided under the respective clauses. 2. In case of RCC culverts, rates for various items of work involved such as excavation, backfilling, masonry, cement concrete etc. have been provided under respectiVe clauses in the chapters on foundations, sub-structures, super-structures and river training and protection works in bridge section of this book. 3. Any river training and protection work like stone pitching, apron, rivelr(1ent, curtain wall etc. may be provided under the respective clauses included in Chaptet 16 of bridge section .. 4. The choice .between first class bedding and .cement cradle bedding will depend on particular situations and the approved design. 5. 6. The jointing of pipes is proposed by collar joints: Backfilling upto 300 mm above top of the pipe shall be carefully done and the soil thoroughly rammed, tamped or vibrated in layers not exceeding 150 mm. 7. 8. Head walls and other ancillary works shall be costed under respective clauses. The height of filling above the top of pipe shall not be less than 600 mm.

.4 4

tI

41 41

.t t

270

Chaplei"-9
Pipe Culverts
Reference MoRT&H Specifications 408 PCC 1:3:6 In FoundaUon Plain cement concfele 1:3:6 mix with crushed stone aggregate 40 mm nominal size mechanically mixed. placed in foundation and compacle9 by vibration including curing for 14 to Description Unit Quantity Rate

Rs.

9.1.

.' .,

o o

days. Unit cum Taking output a) Labour Mate Mason Mazdoor b) Material Aggregate at site Sand at site Cement at site Cost of water c) Machinery Concrete mixer O.4f 0.28 cum Generator set 33 kVA Water lanker 6 KL capacity d) Overheads e) Contractor's Cost for 15 cum Rate per cum Note:

= 15 cum
day day day 0.64 1.00 15.00

com ,cum lonne KL

13.80 '6.90 3.30 18.00

o
o o o o o o o o o o o o

hour hour hour

6.00 6.00 3.00

"10 on (a+b+c)
@ "10 on (a+b+c+d )

profit

= a+b+c+d+e = (a+b+c+d+e)f15

Vibrator is a part Qf minor T & P which is already included in overhead charges of the contractor.

271

Sr.
No.

Reference

to

Description

Unit

Quantity

M6RT&H
Specifications

9.2.

2900

Laying Reinforced NP4IPresteressed. Class Bedding

Cement Concrete Pipe Concrete Pipe on First

In Single Row pipe NP41

laying reinforced a;mentconcrele

prestressed concrete pipe for culverts on first class bedding of granular material in single row including fixing collar with cement rnorta"r 1:2 but excluding works, backfilling, excavation, protection concrete and masonry

works in head walls and parapets .. Unit

= metre

Taking output = 12.5 metre (5 pipes of 2.5 m length each ) A. 1000mm a) labour Mate Mason Mazdoor b) Material Sand at site Cement at site RCC pipe NP41prestressed concrete cum tonne day day day dia

0.18 0.50 4.00

mtr
cum

0.07 0.05 12.50 4.50

pipe including collar at site Granular material passing 5.6 mm sieve for bedding c) Overheads d) Contractor's

@ '"1. (a+b)
profit @ % (a+b+c:)

Cost for 12.5 metre = a+b+c+d Rate per metre

= (a+b+c+dV12.5

272

Road Works : 9-Pipe Culverts

Reference

to

Description

Unit

Quantity

MoRTH
Specincations Note: 1. in case of cement craddle bedding, quantity of PCCM15 is to.be calculated as per design and priced separately and added. 2. The rate analysis does not include excavation, cement/masonry works in headwalls,backfilnng, protectionWOrks and parapet walls. The same are to be calculated as per approved design and drawings and priced separately on rates availableunder respective sections. B. 1200 mmdla a) Labour Mate Mason MazQoor

Rate Rs.

day day day

0.28 1.00 6.00

.1;

t
b) Material cum Sand at site tonne Cement at site RCC pipe NP-4/prestressedconcrete pipe metre including collar at site Granular material passing 5-6 mm sieve for class bedding c) Overheads @ % on (a+b) %on(a+b+c) cum 0,09 0.07 12.50 5.00
.' 'f"

d) Contractor's profit @ Cost for 12.5 metre Rate per metre

= a+b+c+d

= (a+b+c+d)/12.5

273

274

Road Works : 9.Pipe Culverts

Reference

to

DescrIption

Unit

Quantity

Rate Rs.

MoRTH Specifications b) Material Sand at site Cement at site RCC pipeNP-4Iprestressedconcretepipe cum tonne metre cum 0.14 0.10 25.00 12.50

e.

e
e. e
.!

including collar at site Granular material passing 5.6 mm sieve for bedding . c) Overheads @ % (a+b)

d) Contractor's profit @ Cost for 12.5 metre Rate per metre Note:

0/. (a+b+c)

= a+b+c+d

= (a+b+c+d)l12.5

o
o
o

1. In case of cement craddle bedding quantity of PCC M 15 is to be calculated as per design and priced separately and added. 2. The rate analysis does not include excavation, cement/masonry. works in head walls. backfilling, protection works and parapet walls. The same are to be calculated as per approved design and drawings and priced separately on rates availableunder respective sections. B. 1200 mm dla a) Labour Mate Mason Mazdoor
:'''!;

o o o o
o o o o
()

day day day

0.56 2.00 12.00

o .' ~ ..

275

Road Wades : 9-Pipe Culverts

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

b) Material Sand at site Cement at site RCC pipeNP-41prestresse<jconcrete pipe including collar at site Granular materialpassing 5-6 mm sieve for class bedding c) Overheads @ % on (a+b) % on (a+b+c)

cum tonne metre cum

0.18 0.14 25.00 13.75

d) Contractor's profit @

Cost for 12.5 metre = a+b+c+d Rate per metre Note:

= (a+b+c+d)l12.5

1. In case of cement craddle bedding, quantity of peC M 15 is to be calculated as per design and priced separately and added. 2. The rate analysis does not include excavation, cemenUmasonry works in headwalls. backfilling. protection works and parapet walls.The same are to be calculated as per approved design .and , . drawings and priced separately on rates availableunderrespectivesections.

276

Chapter-to
Maintenance of Roads reamble:
. 1. In the case of rain cuts, it has been assumed that some material cut by rain, approximately 25 per cent, win be <Wail able at site which can be retriev,ed and re-used and the balance75 per cent is required to be provided as fresh material. 2. For making up earthen shoulders, it has been assumed that on an average 150 min filling will be required. Similarly, for stripping 'of excess $Oilfrom the shoulder, an average depth of75 mm has been assumed. 3. In the case of chocking of drain, it has been assumed that half the depth of drain has been filled with earth/debris, which requires clearance. 4. During the process of landslide clearance on hill roads, it has been assumed that earth will be disposed off I}y the dozer on the valley .side. Incase there is any objection to this arrangement due to particular site conditions, resources like loader and tipper will have to be provided for disposal of earth/debris for the lead involved.

1".
0:

5, 6.

Pot-hole repair and patchwork are provided to be done by mechanical means. The items like slurry seal, fog spray, crack prevention courses, surface dressing for maintenance works have already been included in Chapter-5 and are not being repeated in this chapter. The cost of other items like repair of ruts and undulation maintenance of earthen shoulders, cross drainage works, minor and major bridges and miscellaneous items like Iurfing and arboriculture, painting and lettering onkm stones, repair to signage, repair to footpath, street lighting, railing, dividers, separators and under passes for pedestrians has been given in tho:: "Report of the Committee on NormS for Maintenance of Roads in India" published by IRC in January 2001 which may be referred for guidance.

e
C
7.

o o o o o o
o

6.

The repair items related to bridges have been given in Chapter-16.

o o o
o

o
(' (' ('

277

f
f

Chapter-10
Maintenance of Roads
Sr.
No. Reference MoRT&H Specifications 10.1. to Description Unit Quantity

3002

Restoration

of Rain cuts

Restoration of rain cuts with.soil, moorum, gravelOf a mixtUre of th!lse, clearing the loose soil, benching for 300 !lim width. laying fresh malerial in layers not exceeding 250 mm and compacting with plate compactor or power rammers to restore the original alignment, levels and slopes Unit = cum Taking output = 10 cum a) Labour Male

, 'day day

0.08
2.00

Ma%door
b) Machinery excavator 1.0 cum buCket capacity @60 cum per hour Tipper ( L is average lead in km for borrow earth) Add 10pereentofcost of carriage towards

hoUr t.km
<"

0.13 12xL

.,.
-\

._.

'"

~,

.:;;;.;.

'UI

loading and unloadingcharges Plate compactor c) Overheads d) contractor's cost for 10 cum Rate per eum> @ hour 0.50

% on (a+b)
@

profit

% on (a+b+c)

= a+b+c+d
(a+b+c+d)/10

278

Road Works: 16-Maioteoanoe of Roads

!teference MoRT&H $pecificatlons Note:

to

Description

Unit

Quantity

Rate R$.

Only 75 per cent of fresh material has been provided as 25 per cent can be retrieved at site from earth tloat is flown down the slope in the form of slurry and deposited at the foot of the rain cuts

3003

Maintenance

of Earthen Shoulder

(filling

with fresh soil) Making up loss of inateriallirregularities approved soil and compacting on

shoulder to the design level by adding fresh it with appropriate equipment Unit = sqm Taking output = 100 sqm Assuming average thickness of filling to be 150mm Quantity of fresh material = 15 cum a) Labour Mate Mazdoor b) Machinery Excavator 1.0 cum bucket capacity @ 60 cum per hour Tipper (L is average lead in km for borrow earth) Add 10 per cent of cost of transportation to cover cost of loading and unloading Plate compactor@ c) Overheads @ 25 sqm per hour hour 12.00 day day 0.18 4.50
.~

hour t.km

0.25 24xL

% on (a+b)

279

(
(

RoadWotks: JU-M$_

oCRoads

~------

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

d) Contractor's profit @ Cost for 100 sqm Rate per 10.3. 3003

%on (a+b+c)

= a+b+c+d sqm on = (a+b+c+d)/100

.Shoulder

of' Earthen Maintenance (stripping excess soli)

Strippingexcesssoil from the shouldersurface to achieve the approved levelandcompacting with plate compactor. Unit: sqm Taking output

= 100 sqm =

Assuming averagedepth of smppingas 75mm Quantity of earth culling involved 7,Scum a) Labour Mate Mazdoor b) Machinery Plate compactor @ 25 sqm per hour c) Overheads @ d) ~ontractor's % on (a+b) % on (a+b+c)

-r.
I
\i\

day day

0.10 2.50

< .

:r-,
:;;:

..
>-

<: ~

hour

4.00

A1

profit @

Cost for 100 sqm = a+b+c+d Rate per sqm" (a+b+c+d)/100 Note: The earth shipped from earthen shouldersto be dumped on the side slopes locally for disposal.

280

Road Worlcs : Io-Mainlellallce

of Roads

Reference

to

Description

Unit

Quantity

Rate

MoRT&H
Specifications 3004.2 Filling Pot-holes and Patch Repairs with 20 mm

Rs.

Open-Graded

Premlx Surfacing,

Removal of all failed material, trimming of completed excavation to provide finn vertical faces, Cleaning of suiface, painting of tack coat on the sides and base of excavation as per Clause 503, back fimng the pOt-holes with hot. bituminous material as per Clause 511, complic:ting, trimming and finishing the surface tofonn

a smooth

continuous surface, all as "

per Clause 3004.2. Unit = sqm Taking output = 10250sqm{20S'cum) tonne) a) Labour Mate Mazdoor Mazdoor Skilled b) Machinery Air compressor 250 am HMP 100'110 TPH capacity Tipper 10 tonnescapacily Smooth wheeled roller 8-10 tonne c) Material Crushed stone aggregates nominal size 13:2 rrim @ 0.18 cum/10 sqm. Crushed stone aggregates nominal size 11.2 mm @ 0.09 cum/10 sqm. Bitumen 801100 @ 14.6 kg.l10 sqm. Bitumen emulsion for tack coat including vertical sides of pot-hole d) Overheads e) Contractor's tonne tonne 14.97 2.46 cum 92.25 hour hour hour hour

(405

Day

Day
Day

3.76 90 4

6 6 45 12

cum

184.5

@
profit

% on (a+b+c) @ % on (a+b+c+d)

Cost for 10250 sqm Rate per sqm

= a+b+c+d+e

= (a+b+c+d+e)/10250
281

Road Works: IG-Maintenaoe:e of Roads

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

10.5.

3004.2

Filling Pot-holes Bituminous

and Patch Repairs with

Concrete, 40 mm

Removal of all failed material, trimming of completed excavation io provide lirm vertlc31 faces, cleaning of surface, painting of tac;k coat on the sides and base of excavation as per Clause 503; back lilting the pot-holes with hot bituminous material as 'per Clause 504, compacting. binvning and linis/ling the surface to form a smooth continuous surface, all as per Clause 3004.2 Unit=sqm Taking out put =4900 sqm (196 cum) (450 tonnes) li) Labour Mate Mazdoor Mazdoor skilled b) Machinery Air compressor,250 cfm HMP 100-110 TPHcapacity

Day Day Day'

2.92 70 3

.,..
I

hour , hour hour hour

6 6

\r,

IA, , :;0;::

.. .. ,.. '" -~
-~

Tipper 10 tonnescapacity Smooth wheeled roller 8-10 tonne c) Materia,1 i) Bitumen ii) Bitumen emulsion for tack coat iii) Aggregates Grading I -19mm 2Q-10mm 1Q-5mm 5 mm and below Filler (Nominal size) 35 percent 23 percent 40 percent 2 per cent by weight of aggregates

45
12

tonne tonne

22.5 1.18

cum cum cum tonne

99.75 65.55 114 8.62

Add 5 per centfor wastage OR

282

"

(":i
J

..
.,

(s

1)

.i

1..
J

Road WOIl<s: IO-Maintenance of Roads

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

c) Overheads e) Contractor's

@
profit

% on (a+b)

%on(a+b+c)

Cosl for 500 sqm = a+b+c+d Rate per metre 10.7

= '(a+b+c+d+e)/500

3004A

Dusting Applying crusher dusllo areas of road where bleeding of excess bitumen has occurred Unil=.sqm Taking output = 3500 sqm a) Labour Male Mazdoor b) Material Slone crusher duslliner than 3 mm with not more than 10 per cenl passing 0.075 sieve c) Overheads d) Contractor's cum 6.25

day day

0.08 2

@.
profit

%on (a+b)

% on (a+b+c)

Cosl for 3500 sqm = a+b+c+d Rate per sqm 10.8. 3004.3.2 3004.3.4 3004.5 3004.6 Fog Seal Crack Prevention Siuny Seal Works Courses

= (a+b+c+d)/3500

Surface Dressing for Maintenance

The above mentioned items have already been inclUded in Chapter 5.

284

Road Worb : IO-Maintenance of Roads

Reference MoRT&H specifications 300$.1

to

Description

Unit

Quantity

Rate Rs.

Repair Mortar

of

Joint

Grooves

with

Epoxy

Repair of spalled joint grooves of contraction joints. longitudinal joints and expansion joints in concrete pavements using epoxy mortar or epOxy concrete. Unit = running metre Taking output =10 metres a) 1.abour Mate Mazdoor Chiseller b) Material ,Epoxy primer Epoxy compound with accessories/ for
,

day day day

0.04 0.50 0.50

kg kg

2.50 10.00
.~ .~
~,

preparing epoxy mortar c) Machinery Air compressor 250 cfm for cleaning d) Overheads e) Contractor's

hoUr

0.05

@
profit

% on (a+b+c) @ % on (a+b+c+d)

Cost for 10 metre = a+b+c+d+e Rate per metre

= (a+b+c+d+e)/1Q
of epoxy mortary/epoxy

, "".' . , :'

Note:

The constituents

concrete will be 'as per the instruction, and manual of the manufacturer.

285

Rood Works: to-Maintenance of Roads

Sr.
No.

Reference

to

Description

MoRT&H
Specifications

Unit.

Quantity

10.10.

3005.2

Repair of Old Joints

Sealant

Removal of existing sealant and re-sealing of contraction,longitudinal or.expansion joints in concrete pavement material. . Unit with fresh sealant

= running metre

Taking output = 10 metre a) Labour Mate Mazdoor b) Material Primer Sealant c) Machinery Air compressor 250 ctm for cleaning d) Overheads
"

day day

0.04 0.50

kg kg

0.25

1.00

hour

0.05

% on (a+b+c)

e) Contractor's

prof"1t @ %on(a+b+C+d)

-,
r

.)

Cost for 10 metre = a+b+c+d+e Rate per metre 10.11.

,.,

= (a+b+c+d+e)/10

Hill Side Drain Clearance Removal of earth from the choked hill side . drain and disposing it on the valley. side manuC!lly. Unit = running metre Taking output ~umirig

= 10 metre =

muck causing choking of drain to

be 0.2 cum per metre. quantity of earth to be removed for 10 metre 2 cum

286

....
'

,.

".~, ':"'~.

Road works: IO-Maintenance of Roads

Reference MoRT&H Specifications

to

Description

Unit

QuaJ:\tity

Rate

Rs.

a) Labour Mate Mazdoor b) Overheads c) Contractor's Cost for 10 metre Rate per metre 3000 Landslide

day day @
profit

0.08 1.00

% on (a)

% on (a+b)

= a+b+e
= (a+b+cV10

Clearance 1n Soil

Clearance of landslides. in soil and ordinary rock by abulklozer

n 80 A-12,

180 HPand

disposal of the same on the valley side. Unit cum Taking output = 1()Ocum a) Labour

Mate
Mazdoor b) Machinery Dozer 180 HP @60cum c) Overheads
"!J;

day day

0.04
1.00

per hour

hour

1.67

@ profit

% on (a+b) @

o
o

d) Contractor's

0/. on (a+b+c)

Cost for 100 cum = a+b+c+d Rate per cum" (a+b+c+dV100

o
o

287
~
(
(

Road Wotks: IG-Mainlenance of Roads

Sr.
No..

. Reference to MoRT&H Specifications Note:

Description

Unit

Quantity

Slide clearance involves pushing of loose earth slided on the road surface from hill face on the valley side. Since no cutting of original ground is involved, the output of dozer has beentakenas60 cumper hourfor soil,ordinary rock and blasted hard rock. However, if there are objection to disposing of earth on yalley side, additionalresourcesfOrits disposalshan be considered as per site conditions. Landslide Clearance Requiring Blasting In Hard Rock

10.13.

3000

Clearing of landslide in hard rock requiring blasting fOr50 per cent of the boulders and disposal of the same on the valley side. Unit = cum Taking output = 100 cum a) Labour Mate Mazdoor DriDer . Blaster b) Machinery DozerD 80A-12, 180 HP@60cumper hour Air compressor 250 cfrn with two jack hammer c) Materials Gelatine 80 per cent@35 kg per 100 cum kg Electric Detonators @ 1 Detonator fOr2 Nos. Gelatine slicks of 125 gms each d) Overheads @ % on (a+b+c)

day day day day

0.09 1.50 0.75 0.07

hour hour

1.67 2.50

17.50 70.00

288

RoadWorks :lo.Maintenance

of Roads

sr.
No:

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

e) Contractor's profit @ % on (a+b+c+d) Cost for 100 cum = a+b+c+d+e Rate per cum Note:

= (a+b+c+df'e)/100

Credit for the rock if found acceptable as construction material shall be afforded. Snow Clearance on Roads with Dozer Snow clearance from road surface by a bulldozer165HP anddisposingit on thevaney side Unit = CUm Ta~ngou~ut=5000cum a) Labour Mate Mazdoor b) MachinelY Dozer 0 80A-1i, 180 HI;'@850cum per hour c) Overheads @ % on (a+b) % on (a+b+c)

10.14.

3000

day

0.08

day

2.0

hOur

5.88

d) Contractor's profit @

Cost for 5000 cum = a+b+c+d

(~I

Rate per cum Note:

= (a+b+c+d)/500ll

"

01

Labour providedwill not be culling the snow. They will be guidingthe dozer operatoron the alignment of the road as entire surface gets covered with snow and the edges of the road are not visible and for changing the blade angle. Also they will keep a watch on the hill side for any eventuality of avalanches, slide etc.

289

Road Works: IO-M_

orRoads

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

10.15.

3000

Snow Clearance on Roads with Snow Blowers Snow clearance from roadsurfaceby a Snow blower and disposing on the valley side. Unit cum Taking output a) Labour Mate Mazdoor b) Machinery Snow bloWerequipment140HP @600 cum per hour c) Overheads @

=~

cum

day day

0.08 2.00

hour

6.00

0/.

on (a+b)

d) Contractor's profit @ % on (a+b+c) Cost for 3600 cum (a+b+c+d) Rate per cum

= (a+b+c+d)/3600

290

Chapter-11 Horticulture

The items of turfing with sods and seeding and mulching have been included in the chapter of earthwork 2. The analysis of rates for grassing of lawns and hedges has been included, as the same may be needed for resting places on highways. Five types of tree guards as under have been provided: a) b) c) d) e) Half prick circular type Tree guards made from empty bitumen drums 1.30 m high Tree guards made trom empty bitumen drums 2.00 m high Tree guards with-MS flat iron Tree guards with MS angle and 3 mm steel wire welded on MS flat and bolted to angle irori posts

3.

Selection from above may be made as per actual situation and design.

4.

C"

Analysis of rates for wrought iron and mild steel welded work has been included to cater for any miscellaneous work in connection with horticulture, fencing and traffic sign. Though the estimate for compensatory afforestation is made by the forest department the rate for this item has been analysed and included for the purpose ofestimation. In !he rate analysis of same items, the quantities of sub-items involved in that analysis, like, excavation for foundation, foundation concrete, painting, leltering, etc. have been given. The rates for such items may be taken from relevant chapters where the same have already been analysed. As grass and plantation need more care, one mate has been provided for every 10 mazdoors in case of horticulture.

e~ ,:}. ,-;.
o
o o

5.

6.

o
o o o
o

7.

o
('

291

c
('
(

Chapter-11
Horticulture
Sr. No. Reference MoRT&H Specifications to Oescriptlon Unit Quantity

11.1.

307

Spreading

of Sludge

Farm Yard Manure

or/and Good Earth

Spreading of sludge farm yard manure or/and good earth in required thickness to be paid for separately) Unit = cum Taking output =5 cum a) Labour Mate Maz~ b) Overheads @ c) Contractor's profit day day 0.04 1.00 (cost of sludge, farm-yard manure or/and good earth

% on (a)
"10 on (a+b)

Cost for 5 cum = a+b+c Rate per cum = (a+b+c)/5

11.2.

307

Grassing with 'Ooob' Grass Grassing with'Ooob' grass including watering and maintenance of the lawn for 30 days or more till the grass forms a thick lawn free from weeds and fit for moving including supplying good earth if needed. Unit = sqm Taking output = 100 sqm

292

( (

RoodWodcs:IIHoI1i_

Sr.
No.

Reference to MoRT&H Specifications Note:

Description

Unit

Quantity

In the case of horticullureone mate has been provided for every 10 mazdoors as maintenanceof grass andplantsrequiremore care.

11.3.

307

Making Lawns including Ploughing and Dragging with 'Swagha' breaking of Clod Making lawns including ploughing and breakingof clod, removalof rubbish, dressing and supplyingdoobsgrass roots and planting at 15 cm apart, including supplying and spreadingoffarm yard manure at rate of 0.18 cum per 100 sqm. Unit=sqm Taking output = 100sqm a) Labour Mate Mazdoorfor preparationof ground Mali for fetchingdoob grass roots and grassing at15 cm apart b) Machinery Water tanker 6 KL capacity Traclorwith IiIler

day day day

0.15 0.50 1.00

hour hour

0.50 0.01

c) Material Supply of farm yard manure at site of work cum Finegrass d) Overheads @ % on (a+b+c) % on (a+b+c+d) kg

0.16 100.00

e) Contractor's proflt@

Cost for 100sqm = a+b+c+d+e Rate per sqm" (a+b+c+d+e)l100

294

...

Road Works : II-Horticulture

Reference to MoRT&H Specifications 307

Description

Unit

Quantity

Rate Rs.

Maintenance of Lawns or Turfing of Slopes Maintenance of lawns or Turfing of slopes (rough grassing) lor a period of one year including watering, etc. Unit=sqm Taking output = 100 sqm a) Labour Mali b) Machinery Water tanker 6 KL capacity c) Material Cost of water d) Overheads @

day

10.00

houlS

15.00

KL 0/. on (a+b+c)
% on (a+b+c+d)

90.00

. ,

e) Contractor's profit@.

Costfor 100 sqm = a+b+c+d+e Rate per sqm = (a+b+c+d+e)/100 307 Turfing Lawns with Fine Grassing including Ploughing, Dressing Turfing lawns with fine grassing including ploughing, dressing including breaking of clods, removal of rubbish, dressing and supplying doob grass roots at 10 em apart, includingsupplyingand spreadingof farmyard manure at rate of 0.6 cum per 100 sqm. Unit = sqm Taking output = 100 sqm

295

Road Wotks: II-HOftic:ulture

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rat

Rs:
a) Labour Mate Mazdoor for preparation of ground Mali for fetching doob grass roots hedges and grassing at 10 cm apart b) Machinery Water tanker 6 Kl capacity Tractorwith c) Material Supply of farmyard manure at site of work @0.6cumperl00sqm Fine grass d) Overheads@ e) Contractor's cum kg 0.60 100.00 filler hoUr hour 0.50 0.01 day day day 0.25 1.00 1.50

% on (a+b+c)
profit @

% on {a+b+c+d)

Cost for 100 sqm = a+b+c+d+e Rate per sqm = (a+b+c+d+e)tl00 11.6. 307 Maintenance of Lawns with Ane Grassing

for the First Year Maintenance of lawns with fine grassing for the first year including watering, etc. Unit= sqm Taking output = 100 sqm a) Labour Mali b) Machinery Water tanker 6 Kl capacity hour 20.00 day 10.00

296

1.

Road Worlcs: l l-Herticulture

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

c) Material Cost of water d) Overheads@ e) Contractor's Cost for 1'00 sqm Rate per sqm KL 60.00

% on (a+b+c)
profit@

% on (a+b+c+d)

= a+b+c+d+e

= (a+b+c+d+e)/100
of Permanent

307

Planting Hedges

and Maintaining

A) Planting permanenthedges digging of trenches

including

Planting permanent hedges including digging of trenches, 60 em wide and 45 cm deep, refming the excavated earth mixed with farmyard manure, supplied at the rate of 4.65 cum per 100 metre and supplying and planting hedge plants at 30 cm apart. Unit
'<!

Taking output a) Labour

,':;-

= Running metre = 100 metre

Mate Mazdoor for digging of trench 60 em wide and 45 ern deep , Mazdoor for refilling ,theexcavated earth mixed with cow dung, preparation of ground and digging of plant, from the nursery carriage to site and planting in position b) Machinery Water tanker 6 KL capacity

day day day

1.4 10.00 4.00

~ .,..

hour

0.50

297

..

,
f
RDod WOIb: II-HOI1ioultunl

t
Sr. No. Reference to.. Description Unit Quantity MoRT&H . Specifications c) Material Cost of hedge plants 2 rows at 30 ern each 2x340 4.67 0.25 3.00

4
t
4

apart Supply of farmyard manure at site of work cum Pesticide Costofwatar d) Overheads @ . % on (a+b+c) % on (a+b+c+d) kg KL

e) Contractor's proflt@ Cost for 1~tre Rate per metre

= a+b+c+d+e
= (a+b+c+d+e)/100

B) Maintenance of hedge for one year Unit = Running metre Taking output 1()0m

a) Labour

M~
M&door b) Machinery water tanker f? KL capacity c) Material Manureslu.dgelfarmyard manure Pesticide Cost of water Cost of hedge plants @ 10% casualty d) Overheads @ % on (a+b+c+d)

~
d~

3.00 30.00

hour

5.00

,. :.
.-'.

'. ;.'..
;e ,e

41

cum kg KL each

2.00 0.50 30.00 68.00

e) Contractor's proflt@

% on (a+b+c+d)

Cost for 100 metre a+b+c+d+e Rate per metre (a+b+c+d+e)l100

298

Road Wades: II-Horticulture

Sr.
No.

Reference. to MoRT&H Specifications 307

Description

Unit

Quantity

Rate. Rs.

Planting and Maintaining of Flowering Plants and Shrubs A) Planting flowering plants and shrubs In central verge Unit = Running metres 200 plants and 800 shrubs in two rows in one kin length of road where width ofvergElis 3m and above Ta~ngou~ut=1000metre a) Labour Mate Mazdoor b) Machinery water tanker 6 KL capacity c) Material Plants Shrubs Manuresludgelfarmyardmanure Pesticide Cost of water d) Overheads @ % on (a+b+c) % on (a+b+c+d)

day day

1.20 12.00

hour

0.00

each

each
cum kg

KL

200.00 800.00 63:64 0.50 36.00

e) Contractor's proflt@ Rate per kin

= (a+b+c+d+e)

B) Maintenance of flowering plants and . shrubs In central verge for one year Unit=km Ta~ng ou~ut

= one km

299

('

c
('

Rood WOIb: JJHoIticuJIure

Sr. No.-

Reference to MoRT&H Specifications

Description

Unit

Quantity

a) Labour Mate Mazdoor b) Machinery Water tanker 6 Kl capacity c) Material Manure Siudgelfarmyard manure at site Cost of Wliter Replacement of casualJies @ 10 per cent Plants Shrubs Pesticides d) Overheads @ e) Contractor's

day day

36.00 365.00

hour

90.00

cum

Kl
each each kg

10.00 180.00 20.00 60.00 1.50

% on (a+b+c) % on (a+b+c+d)

profit @

Malntenancelyearlkm 11.9. 307

= (a+b+c+d+e)

Planting of Trees and their Maintenance for One Year Planting of bees by the roadside (Avenl,l8 bees) in 0.60 m dia holes, 1 m deep dug in the ground, mixing the soil with decayed fannyardl slUdge manure, planting the saplings, backfilling the trench, watering, Iixlngthe tree guard and maintaining the plants for one year Unit = Each Taking output

= 10 trees

a) Labour Mate Mazdoor for planting Mazdoor for maintenance for one year

day. day day

1.70 2.00 15.00

300

Road Works: II-Horticultun:

Reference MoRT&HSpecifications

to

Description

Unit

Quantity

Rate Rs.

b) Machinery Water tanker 6 KL capacity c), Material Sapling 2 m high 25 mm dia Farmyard manure Presticide Cost of water d) Overheads e) Contractor's Cost for 10 trees @ each cum kg KL 10.00 0.94 0.50 12.00 hour 2.00

% on (a+b+c) % on (a+b+c+d)

profit@

= a+b+c+d+e

Rate per tree "'(a+b+c"d+e)/10 11.10.

3.08

Renovation Forking Forked Soil

of Lawns including,

Weeding, with
,i$

the Ground,

Top Dressing

Renovation lawns including, weeding forking the ground, lop dressing Y1Ilh forked soil,
<

watering and maintenance the lawns, for 30 days or more, till the grass forms a thick lawn, !Tee frtimweeds, and lit for moving and dispOsal of rubbish as directed, including supplying good earth, if needed but excluding the cost of well decayed farmyard manure. Unit

= sqm
= 100 sqm

Taking' output a) Labour Mate Mazdoor b) Machinery

day day

0.12 3.00

water tanker 6 KL capacity

hour

0.50

301

(' ('

Rood Worla: II-Horticulture

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

c) Material Cost of water d) Overheads e) Contractor's Cost for 100 sqm

KL
@ % on (a+b+c) % on (a+b+c+d)

3.00

profit @

= a+b+q+d+e

Rate per sqm (a+b+c+d+e)/100 11.11. 308.2 Supply Manure Supply at site of work well decayed farmyard, manure, from any available source, approved by lheengineer-in-dlarge including screening and stacking. Unit at Site Well Decayed Farmyard

= cum = one
cum cum 1.00

Taking output

''''!

a)CO$tof well decayed farmyard manure duly screened, loading. carriage, unloading and stacking at site b) Overheads c) Contractor's Rate per cum 11.12. 308.2 Supply

". -;
(j

-, -,.. &-

f)

% on (a)
%on (a+b)

,.' .~

...

profit @

= (a+b+c)

at Site of WorklStore-Deolled

Neem Cake Supply at site of worklstore-deoiled cake duly packed in used gunny bags. Unit = qUintal Taking output neem

= one quintal
302

Road Works: II-Horticulture

"$r.
No.

Reference MoRT&H Specifications

to

Description

. Unit

Quantity

Rate

Rs;

a) Cost, carriage, and stacking b) Overheads c) Contractor's Rate per quintal 308.2 Supplying

loading, Unloading

quintal

1.00

in store/site % profit

on ('I)
% on (a+b)

= a+b+c

11.13.

Sludge

Supplying sludge duly stacked at site/store Unit=cum Taking output

= one cum
cum 1,00
I

a) Costofsludgeincludingcam0\Q8,loading, unloading and stacking at site b) Overheads c) Contractor's Rate per cum

% on (a) 'Y. on (a+b)

profit @

= a+b+c
Tree Guard, in 2nd and

11.14.

New

Half Brick

Circular

Class Brick, internal diametre 1.25 metre, and height 1.2 metre, above ground 0.20 metre below ground Half brick circular tree guard, in 2nd class brick; internal diametre 1.25 metre, and height 1.2 melia, above ground and 0.20 metre beloW ground, bottom two courses laid dry, and top three courses in cement mortar 1:6 (1 cement 6 sand) and the Intermediate Courses being in dry honey comb masonry, as per design complete,

303

('
('

('

Road WQIi<s : II-Horticulture

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

f f

Unit:: Each Taking output one tree guard

a) Labour Mate Mason Mazdoor b) Material Brick 2nd class including carriage Cement mortar 1:6 c) Overheads@ %on (a+b) % on (a+b+c)
e-

day day day

0.05 0.25 0.25

Nos. cum

230.00 0.025

d) Contractor's profit @ Rate per tree guard" 11.15. New

a+b+c+d

Edging with 2nd Class Bricks, Laid Dry Lengthwise Edging with 2nd class bricks, laid dry lengthwise, including excavation, "refilling, consolidation, with a hand packing and spreading nearly surplus earth within alead of 50 metre. Unit metre Taking output 10 metre

a) Labour Mate Mason Mazdoor b) Material Brick 2nd class including carriage c) Overheads@ % on (a+b)

day day day

0.002 0.05 0.05

Nos.

50.00

304

305

Roed Worb:

t t-1IoIticu\lure

Sr. No.

Reference to MoRT&H Specifications New

Description

Unit

Quantity

11.17.

Making Tree Guard 53 em Dla and 2 Metre High as per Design from Empty Bitumen Drums Making tree guard 53 cm dia 2 metre high as per design from empty bitumen drums, slit . . suitably to permit sun and air, (supplied by the department atstoek issue rate) including providing and fixing four legs 40 ern long of 30 x 3 mm MS riveted to tree guard and providing and' fixing 2 nos. MS sheet rings 50 x 0.5 mm with rivets complete in all respects. Unit=eaeh Taking oUtput" one tree guard a) Labour Mate Blacksmith Mazdoor b) Material Empty bitumen drum MS sheet 50 x 0.5 mm Rivets 6 mm dia and 10 mm in length MS plate 30 x 3 mm c) Overheads@ % on (a+b) %on (a+b+c)

day day day

0.04 0.20 0.20

each kg each kg

1.50 ' 0.65 50.00 1.30

d) Contractor's profit@

Rate for each tree guard = a+b+c+d

306

Road Wod<s: \\Hortic:ultuno

St. No.

Reference to MoRT&H Specificatlo'ns New

Wrought Work

Description

Unit

Q~antlty

Rate

Rs.
Iron and Mild Steel Welded

11.18.

.'

o
o o o o o

Wrought iron and mild steel welded work (using angles, square bars, tees and channel grills, grating frames, gates and tree guai-ds of any size and design etc. including cost of screens and welding rods or bolts and nuts comp~te fixed in position butwithout the cost of excavation and concrete for fixing which will be paid separately . Unit

= quintal

Taking output a) Labour

= one q\lintal
day for cutting to design day

Mat&Blacksmithlwelder .and shape and jointing Mazdoor for fixing and helper for blacksmithlwelder b) Material Angle, tees, channels etc. Deduct the Cost 'of scrap Add 5, per cent of cost of material for welding rods acCessories c) Overheads d) Contractor's Rate per qUintal and other welding

0.45
2.00 2.50

day

quintal quintal

1.05 0,05

@
profit

% on (a+b) % on (a+b+c)

= a+b+c+d

o
o
o
~. 0,'
307

o
o
(' ()
-------------------------

RoodWorks: \I-Horticulbn .

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

11.19.

New

Tree Guard with MS Iron Providing and fixing MS iron tree guard 60 em dia and 2 metre high above ground level formed of 4 Nos. (25 " 6 rnm) and 8 Nos. (25 " 3 mm) . vertical MS riveted to 3 Nos. (25 " 6 mm) iron rings in two halves. boited together with 8 rnm dia and 30 mm long bolls including paintirtg two coals with paint of approved brand over a coat of priming, complete in all respects. Unit = each Ta~ngoutput=onetreeguard a) Labour Mate Blacksmith Mazdoor b) Material MS iron 25" 6 mm kg kg 19.20 9.60 MS iron 25 " 3 mm Add 5 per cent of cost of material for riveting, bolting and welding accessories c) Machinery Tractor-trolley d) Painting Painting two coats including priming e) Overheads f) Contractor's @

day day . day

0.05 0.25 6.25

hour

0.04

sqm

1.71

% on (a+b+c)

profit @ % on (a+b+c+e)

Rate per tree guard = a+b+c+d+e+f

308

Road Wodcs: U-Horticullunl

Reference MoRT&H Specifications Note:

to

Description

Unit

Quantity

Rate Rs.

1. The items of excavation and concreting to be measured and paid separately as per design. 2. Rate of painting may be adopted from the chapter as traffic signs.

New

Tree Guard with MS Angle Iron and Steel Wire Providing and fixing tree guard 0.60 metre square, 2.00 metre high fabricated with US angle iron 30 >< 30 >< 3 mm,MS mm and steelwir.e together. Uni~= each Taking output = one tree guard a) Labour Mate Blacksmith Welder Mazdoor b) Material MS angle 30 >< 30 " 3 mm MS iron 25 " 3 mm Steel wire 3 mm dia Add 5 per cent of cost of material for riveling, bolting and welding accessories c) MachInery Tractor-trolley d) Painting Painting two coats Including priming sqm 1.50 kg kg kg 13.50 18.00 6.00 day day day
,,:-\\:

iron 25 ><3

3 mm dia welded and

fabricaled <IS per design in two halves bolted

~ .

0.05 0.25 0.25 0.25

hour

0.04

309

(' ('

Road Works: IIHorticulbml

,I

Sr. N.o.

Reference to MoRT&H Specifications

Description

Unit

Quantity

e) Overheads@ f) Contractor's

% on (a+b+c) profit @ % on (a+b+c+e)

Rate per tree guard 11.21. New Compensatory

= a+b+c+d+e+f

Afforesta~on

Planting trees as compensatory afforestation at the rate of2OOtrees per hectare at a spacing ot6 m by grubbing and levelling the ground upto a dethQf 15Omm, digging holes 0,9 ni dia, 1 m deep, mixing farm yard/sludge manure with soil, planting ofsaprtng 2 m high with 25 cm dia stem, backfilling the hole and watering, Unit hectare Taking output a) Labour i) Planting Mate Mazdoor i1) For Maintenance Mate Mazdoor tor one year day day 5.00 50.00

= one hectare

i
' t~

day day

2.50 25.00

..

"'"

b) Machinery Dozer 80 HP @ 1000 sqmlhour Water tanker 6 KL capacity (for planting) Water tanker 6 KL capacity (for maintenance)

hour hour hour

10 3.00 25.00

310

",,----

Road woiks: lI-HorticulluR

Reference MoRT&H Specifications

to .

Description

Unit

Quantity

Rate

Rs.

c) Material Sapling 1 to 1.5 m high 2 cm dia stem Add 10 per cent of sapling Decayed farmyard/sludge manure (planting) Decayed farm yard/sludge manure (maintenance) Pesticides for planting Pesticides for maintenance Cost of water d) Overheads e) Contractors Rate per hectare Note: Nos. Nos. . cum cum

290.00 29.00 60.90 4.00 0.50 1.50

18.00

kg

kg
Kl

% on (a+b+c)

profit @ % on (a+b+c+d)

= a+b+c+d+e

Cost of fencing to be provided as per size ~f plot and approved design, measured and paid separately.

,
;~'

o
o o

o
o
o

o o o

311

o
o
(l

c:
()

f 1

'<(rf .
t

'4

,.
4

~'~
i.

,I

PART B

BRIDGE WORKS

 ~ .~

4
~

.~
f

,t

4".

B.,Brldge Works

Basic Approach for the Preparation of Standard Data Book

basic approach for the preparation of Standard Data Book for Brid!le Works is indicated as under: c:riptlon of items description of items is given briefly and linked with relevant clause of Minisby's Specifications for Road and e Works,which may be referred fordet,ailed description, provisions and interpretation. rhead charges overhead charges include the following elements : SiteaccommOdalion, selting upplanl, access road, water supply, electricity and general silEl arrangements Officefumiture, equipment and communications Expenditure on: a) b) c) 4. 5. 6. 7. 8. Corporate office of con'!"Ctor Site supervision Documentation and "as builr drawings

Mobilisation/de-mobilisation of resources Labour camps with minimum amenities and transportation towol:k sites Light vehicles forsitesupervision including administrative and managerial requirements

Laboratory equipmentand quality control including field and laboratory testing MinorT&Pand survey instruments and selting out works, including verification of line, dimensions, trial

pits and bore holes, where required

0-. 0 0 0 0
0

9. 10. 11. 12. 13. 14. 15.

Watch and ward Traffic management during construction Expenditure on safeguarding environment Sundries Financing Expenditure SaleslTum over tax Work Insurance/compensation

0 0
0' 0

315

o
() ()

For the purpose of calculation of overhead charges, the bridge projects may be categorized into three ' types depending upon widl,\l of carriageway, length of the bridge a!"d the present cost. Category-1: Category-2 Category-3 : : Major Bridges including State of Art Bridges and Minor Bridges Minor Bridges included in the Road Packages Rehabilitation of Bridges, 25% 20% 30%

For the bridge having more than two lanes, equivalent length and cost can be adjusted accordingly. Contractor's Profit Contractor's profit has been taken uniformly as 10 per cent, over the cost of items including overhead eha Basic Inputs In the Standard Data Book only basic inputs for material, labour and machinery/equipments

are given.

rates for material and labour are to be obtained fiom local authorities for the area where the project is Ioca Plant and Equipment The usagelhire charges of machinery/equipment have been worked out based upon present cost of eqUip repairs, POL and operational charges as indicated in Chapter-17. These charges are applicable for the b year 2001-2002. For subsequent years, theseare required to be escalated depel}ding upon the market situa . In the analysis of rates, for any items of work, capacity of equipment with corresponding output has equipment with corresponding output as indicated in Chapter-17 can be provided for preparing the estimate. Mat,erials The rates of material should include basic cost at crushing units, cost of carriage including loading and unloading", and stacking of material at site of work and shall be determined through marketenquiries. Labour For labour, the general classification is mazdoor for unskilled labour and masonlfitterlblacksmilh labour. One mate has been provided for 25 labourers. Carriage of Materials The unit for vehicle for carriage has been taken as under: a) b) In hours where lead is d,efined including time required for loading and un-loading. In tonne km where lead is variable. The loading and un-loading for such case, are to be have been provided separately. .

indicated which is most common in use for estimation purpose. seeing the volume of job, different capacity,

etc. for skilled

316

bearing and expansion joints are readymade items,commercially produced by speCialized firms and In in cases using imported technology and parts. The rates of these. items are to be oblained dlrecUy from t manufacturers approved by the Ministry and shall be adopted after comparison. I method of curing has been covered In the schedule. Analysis for steam curing has been included in the lysis of pre-cast concrete PSC beams. , testing of materials and finished Items of work is covered under overhead charges. arrangements during construction are covered under overhead charges. Provisions of a temllC?rarydivision, Whererequired shall be govemed by Clause 112;3. In the items for well foundation, provision for nominal Island/temporary protection, deep islands/cofferdams wooden ballies and sheet piles has been made. ' For innovative type of structures like cable slayed bridges, suspension bridges; arch bridges, bow string girder, brillges, erected by innovative techniques where errectionslage is as Important as the construction of bridge components in terms of input of machinery, manpower and materials, special analysis Is called for . with

I'JI

.t !'or some of the Items, certain Size/specifications 'have been assumed. If size/specifications
same are adopted, corresponding modifications may be made in the i~puts of analysis.

other than the

,The ilems do not cover all components of bridge projecls for all situa,tirins. There may be specialized Items tllr,' ",~peCifiC cases, which need to be analysed keeping in view the basic approach. Guide Bund The,Items for the guide bund are excavation, embankment and protection works. The rates for these items may be taken from lhe respective chapters. In case bridge construction works are to be done on wide and deep water channels in major rivers or in sea ' creeks etc., provision of floating barrages etc, for taking the construction materials and equipments Inside water shall also be made separately. Analysis for sinking of wells cover diameters from 6 m to 12 and Twin D Type of size 12 m " 6 m. For other shapes 'like rectangular or any other size, the rates of sinking may be worked out on pro-ralabasls. The lift f?r casting of concrete in well steining may be 2 to 2.5m restricting the free fall of concrete to 1.5 m and concreting layer to 450 mm. The Standard Dala Book is for Department use only. It can not be produced in Court of Law as reference! authority and this Is a privilege document

317

. (,

;f Chapter-12 Foundation

41 1;.

4
141 Preamble:
1. Excavation for structures has been provided both by manual and mechanical means. The rate relevant to' a particular situation may be adopted. 2. The earth excavated li'om foUndation has been proposed to be baCkfilled an<!balance quantity utilized for road work toeally except for marshy soil where disposal has been provided. 3. 4. 5. 6. The rock foundations are required to be prepared which has been analysed. In case of rockS. excavation has been considered upto a depth of Embedment offoundation oewateriilg 3 rn only. .

in soft and hard rockS has been provided as required by the specifications.

has been provided in excavation for foundation. In case dewatering is not required for a

particUlar site condition. the same 7.

rrtai! be omitted.

<. ;.

Mixing of cement concrete h.as been considered both by using concrete mixer and batching planl The rate can be adopted depending upon availability of equipment and as approved by the Engineer. Concrete batching plant is generally placed within one km of the bridge site. In case of longer lead. transportation cost may be worked out based on tonne km,

8.

9. 10.

The coarse and fine aggregate loi" cement concrete shall be.as per IS:383. oescription of items has been giVen very briefly. Relevant clauses of MoRT&H Specifications may be referred for detailed specification. 6

11.

The rate analysis for well foundation has been included for diameter varying from twin 0 type has also been included.

m to 12 m. Well for

12.

Pneumatic sinking is a speciafised job. All safety precaution as per IS:4138 are required to be taken. Medical supeNlslon for such works is considered very essential. Depth of pneumatic sinking has been restricted to 30 m beloW normal water level.

13.

Rate analysis for various type of pileS like bored cast-in-situ. driven precast RCC pile and driven steel piles of H section have been included. If the steel casing In case of driven pile is required to be retained. the same is required to be priced separately.

313

Bridge Works: 12-Foundation

PUe driVing rigs including vibratory hammers are assumed to be self contained with power units and necessary accessorieS required for driving. 15. The quantity of concrete which is required to be stripped off upto a minimum height of600 mm aboVe the designed top level of the pile has been taken into account in the rate analysis. 16. The amount indicated for testing of piles are for the base year 2001-2002. For subsequent years. these are required to be escalated depending upon market situation. 17. The levelling course below the pile cap is proposed with M 15 grade concrete. 18. Steel reinforcement for cement concrete works are reqUired to be provided separately. The rate for the same has been a.nalysed. 19. 20. Ai>pendix-4 oflRC: 78-2000 may be referred regarding precautions to be taken during sinking of wells. In case of blasting during sinking of wells the inner face of the curb is required to be protected with the steel plates' of thickness not less than 10 mm upto top level of well curb. For height above top of curb, the thickness of steel plate may be redUced to 6 mm. This extra height of steel lining should be limited to 3m. 21. The concrete mix used in bottom plug shall have aroinimum cement content of 330 kg/cum and a slump of about 150 mm to permit easy flow of concrete through tremie to fill-up all cavities. Necessary safety precautions shall be taken for excavation on open foundations for which guidance, {11ay be taken from 15:3764. 23. 24. A levelling course of 100 mm thickness in M 10 (1:3:6) shall be provided before laying open foundations. In the case of open foundation. dewatering shall not be permitted from the time of placing of conrete upto 24 hours after placement 25. In case of open foundations in rock. the trenches around the footing shall be filled-UP with concrete of M 15 grade upto a level of 0.6m for hard rock and 1.5 m for soft rock above the foundation level. The portion above this may be filled by boulders grouted with cemenl 26. When there are two or more compartments in a well. the lower edge of the cutting edge of the middle stems of such wells shall be kept about 300 mm above that of outer stems to prevent rocking. The well curb shall be in RCC of mix not leaner than M 25 grade with minimum steel reinforcement of 72 kg/cum excluding bond rods. 28. The top of the bottom plug shall be aUeast 300 mm above top of curb.

22.

o o

27.

o
o
o

319

o
o

o
o o

Bridge Wod<s: 12-Foanclatioft

29. 30.

No dewatering shall be carried out within 7 days of casting of bottom plug. In case of cement concrete piles. the minimum grade of concrete shall be M 35 with minimum cement content of 400 kg/cum.

31.

The top of the pile shall project 50 '!'m into the pile cap and reinforcement of pile shall be fully anchored in pile cap. . of pile cap should be aUeast 0.6 m or 1.5 times the diameter of the pile

32.

The minimum thickness whichever is more.

33. 34.

Guidance for piles is to be obtained from 15:2911. Concrete in driven cast-In-situ piles shall be cast upto a minimum height of 606 mm above the designed top level of pile. which shall be stripped off to obtain sound concrete either before final set or after 3 days.

320

Chapter-12 Foundation
Reference to MoRT&H Specifications Description Unit Quantity Rate Rs.

12.1.

304

Excavation

for Structures of out . matter,

Earth work in excavation for foundation structures specifications, of stumps including setting

as per drawings arid technical

construction of shoring and bracing, removal and other deleterious dressing ofsides andboltom with approved material. I. Ordinary soil and backfilling

Unit cum Taking output = 10 cum A. Manual Means (i) Depth upto 3m

e
('>'

a) Labour

Mare
Mazdoor b) Overheads c) Contractor's cost for 10 cum Rate per cum

d~
d~

0.14

3.50

c
C'
't,

% on (a)

profit

% on (a+b)

o o o
o

= a+b+c
= (a+b+c)/10

o
o

Note:

1. Cost of dewatering may be added where required upto 10 per cent of labour cost Assessment for dewatering shall be made as '?Orsite conditions.

o
o

o
o '~ ,
('

32\

C
('

c
('
"

-----

Bridge Works: 12-FouncIatioD

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

2. The excavated earthcan be usedpartially for backfilling of foundation pit and partly for roadwork exceptfor marshysoil.Hence cost of disposal has not been added except for marshy soil. This remark is common to all cases of item 12.1 excluding marshy S?il. 3. The cost of shoring and shuttering,where needed, may be added @ 1 per cent on cost of excavation for openfoundation, (II) 3 m to6m depth

a) Labour Mate/Supervisor Mazdopr b) Overheads @ % on (a) % on (a+b)

day day

0.18
4.50

c) Contractor's profit @ Cost for 10 cum Rate per Note:

= a+b+c cum = (a+b+c)/10

Cost of dewatering may be added where required upto 15 per cent of labour cost. Assessment for dewateringshall be done as per actual groul)d conditions. (iii) Above 6 m depth a) Labour Mate/Supervisor Mazdoor b) Overheads @
% on (a)

day day

0.24 6.00

322

Bridge Wod<s: 12Foundation

rSr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

c) Contractor's profit @ Cost tOr 10 cum = a+b+c Rate per cum Note:

% on (a+b)

= (a+b+c)J10

Cost of dewatering may be added where required upto 20 per cent of tabour cost Assessment for dewatering shall be made as per site conditions. B. Mechanical Means (i) Depth upto 3m

.~
e;,
8;- -

Unit = cum Taking output 240 cum """'" ~

a) Labour

Mme
~d~ b) Machinery Hydraulic excavator 1.0cum bucket capacity c) Overheads @ % on (a+b) %

d~
d~

e e e e e o o o o o o o o o o o o o
o

0.32 8

hour

d) Contractor's profit @ Cost for 240 cum = a+b+c+d Rate per cum Note:

on (a+b+c)

= (a+b+c+d)/240

Cost of dewatering upto 5 per cent of (a+b) may be added. where required, Assessment for dewatering shall be made as per site conditions.

323

-4
Bridge Works: 12.FouadaIion

Sr. No.

Reference

'to

Description

Unit

Quantity

Rate Rs.

MoRT&H Specifications (ii) Depth 3 m to 6 m Unit = cum Taking output = 210 cum a) Labour Mate Mazdoor b) Machinery Hydraulic excavator 1.0 cum bucket c) Overheads @ % on (a+b) % on (a+b+c) day day 0.32 8

,.
41

"

hoUr

t t

d) Contractor'S profit @ costfot210cum =a+b+c+d

Rate per cum = (a+b+c+d)/210 Cost of dewatering upto 7.5 per cent of(a+b) may be added. where required.Assessment for dewatering shall be made as per site conditions.
(iii) Depth above 6 m

Note:

Unit =cum Taking output = 180cum a) Labour Mate Mazdoor b) Machinery Hydraulic excavator 1.0cum bucket capacily c) Overheads @ % on (a+b) day day 0.4 10

hoUr

324

Bridge Works:t2-Foundation Unit Quantity Rate Rs.

. sr.
No.

Reference

to

Description

MoRT&H .Specifications d) contractor's profit @ % on (a+b+c)

Cost lor 180 cum = a+b+c+d Rate per cum = (a+b+c+d)/180 Note: 1-. Cost of dewatering upto 10 per cent of (a+b) may be added, where required. Assessmentlor dewatering shall bemade as per site conditions.

2. Labour provided for excavation

by mechanicalmeans includes that required for trimming of bottom and side slopes.

1\. Ordinary rock (not requiring blasting) A. Manuat Means Depth upto 3 m Unit = cum Taking output =10 cum a) Labour Mate Mazdoor b) Overheads @ % on (a) % on (a+b)

day day

0.20 5.00

c) Contractor'S profit @ Cost for 10 cum = a+b+c Rate per cum = (a+b+c)/10 Note:

Cost of dewatering upto 10 per cent oflabour cost may be added, where required. Assessmentlor dewatering shall be made as per site conditions.

325

BridIC Works: 12-fQUllllalion

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

.,<.~

".

'.
n'

Bridg~ Works: 12Founda!ion

Rtlference t~ MoRT&H Specifications

De$crlptlon

Unit

Quantity

Rilte Rs:

b) Machinery PJrCompressor 250 cfm with 2 jack hammer for drilling c) Material E!lastingMaterial Detonator electric d) Overheads @

hour

kg Nos.

3.50 14

0" on (a+b+c)

e) Contractor's profit @ ~ on (a+b+c+d) Cost for 10 cum = a+b+c+d+e Rate per cum = (a+b+c+d+e)/10 Note: Cost of dewatering@ 10 percent of (a+b) may be added. where required.Assessment for dewatering shall be made as per site conditions. rII. Hard rock ( blasting prohibited) Unit = cum Taking output =10 cum A. Mechanical Means a) Labour Mate Mazdoor b) Ma~hlnery Air Compressor250 cfm with 2 leads of pneumaticbreaker c) Overheads @ ~ ...

en
or.,
<

day day

0.2 5

o o o o o o o .. ,

hour

0" on (a+b)

327

Bridge Worb: 12-Foundalion

Sr.
No.

Refllrence to MoRT&H Specifications

Description

Unit

..QuantltY
.:',:

d) Contractor's profit @ % on (a+b+c) COstfor 10 cum = a+b+c+d Ratll pllr cum Note:

= (a+b+c+d)l10

1. Cost of dewatering uP1Cl10.percent of (a+b), may be added, wherll required. Assessmentfor dewateringshaUbll made as per sire conditions. 2. In case of rock, foundationbllyond 3 m is not dug and hence.not included. V. Marshy soU Unit = cum Taking output.'" 1Q. cum Upto 3 m depth A. Manual Muns a) Labour Mate/Supervisor Mazdoor b) Machinery Tractor-trolleyfor removal c) Overheads @ % on (a+b) d) Contractor's profit @ % on (a+b+c) Cost for 10cum Rate per cum 0.4 10

"

..

day day

hour

2.OT

= a+b+c+d = (a+b+c+d)/10

328

Bridge Works: 12-Foundation

~eference to MoRi&H specifications Note:

Description

Unit

Quant1ty

Rate Rs.

1, Cost of dewatering @ 30 per cent of (a), may be added, .where required. Assessment fordewat~ng shall be made as per site conditions. 2. Shoring and strutting 15 per cent of (a). 'where required may be added. 3. It is assumed that Marshy soil will be available upto 3 m depth only. For deeper excavationbelQW 3 mdepth, referanalySis in item 12.1 (i) to (iv) for ordinary soU.

a. Mechanical

Means 0.08

a} Labour Mare Mazd60r for dressing sides, bottom and backfilling b) Machinery Hydraulic excavator 1.0 cum bucket capacity @ 60 cum per hour TIpper 5.5 cum capacity, 4 trips per hour

d~ d~

2
.'!

hour hour

0.17 0.45
..... ~.z'

e o~ o ,'t'

c) OVerheads @

% on (a+b)

d} Contractor's profit @ oJ. on (a+b+c) Cost for 10 cum = a+b+c+d Rate per cum Note:

o
o o

= (a+b+c+d}/10

o o
o o
C)

1. Cost of dewatering@20percentof(a+b) m~ be added.where required. 2. Shoring and strutting @ 10 per cent of (a+b). where required may be 3dded.

O"'\~

329

o
o
o

Briclil" Wod<s: 12-Foundation

Unit Quantity

Sr. No.

Reference MoRT&H Specifications

to

Description

12.3
3. It is assumed that Marshy soil will be

available upto 3 m depth only. For deeper excavation beloW 3 m depth. refer analysis in items (i) to (iv) for ordinary soil.

'4
PitS

. VI. Backfilling

In Marshy Foundation

Unit cum Taking output a) Labour

= 6 cum
day day 0.12 3.00

s,

Mate MazdoOr for dressing sides, bottom and baCkfilli1l9 b) Machinery Tractor-trolley for transportation

hour

2.00

c) overheads d) Contractor's Cost for 6 cum Rate per

%on

(a+b) %on(a+b+c)

profit

= a+b+c+d cum = (a+b+c+d)16

In

Filling .Annular Space Around Footing

'.
;.

12.2.

304 Rock Unit cum Taking output

1 cum

:.

Lean cement concrete 1:3:6 nominal mix. Rate may be taken as per item 12.4.

330

Bridge Works: 12.Foundation

Reference

to

Description

Unit

Quantity

. Rate

Rs.

MoRT&H
Specifications 304 Sand Filling per Drawing Unit = cum Taking output a) Labour in Foundation Trenches as & Technical Specification

= 1 cum
day
day

Male
Mazdoor b) Material Sand (assuming 20 per cent voids) c) Overheads d) Contractor's Rate per cum

0.01

0.3

cum

1.2

@
profit

%.on(a+b)

% on (a+b+c)

= a+b+c+d

e e
("J

12.4.

2100

PCC 1:3:6 In Foundation Plain cement concrete 1:3:6 nominal mix iii foundation with crushed stone aggregate 40 mm nominal size mechanically mixed. placed in foundation and compacted by vibration including curing for 14 days.

d
(',; (".

Unit cum Taking output = 15 cum a) Labour Mate Mason Mazdoor b) Material Aggregate 40 mm eoarsesand Cement Cost of water

o
o o o
o o o

day day day

0.64
1

15

cum cum tonne KL

13.50 6.75 3.45 18.00

o o o
('

331

c
('

c
(

-----

---

,
Unit Quantity

Brielge Wades: 12-Foundalim

Sr. No.

Reference to MoRT&H Specifications

Description

c) Machinery Concrete mixer 0.4/0.28 cum 33 KYA generator set Water tanker 6 KL capacity d) Overheads ~ 0/0 on (a+b+c)

hour hour hour

6.00 6.00 2;00

e) Contractor's profii @ % on (a+b+c+d ) Cost for 15 cum Rate per cum Note:

= a+b+c+d+e = (a+b+c+d+e)/15

Vibratorisa partof minorT&P whichis already includedin overheadchargesof theconliaCtor. Brick Masonry Work in Cement Mortar1~3 in Foundation complete excluding Pointln~ and Plastering, as pefDrawing and Technical Spl1cificatlons Unil= cum Taking oUlput 5 cum

12;5.

1.300

a) Material Bricks 1stclass Cement Mortar 1:3

Nos. cum

2500 1.2

,
""

b) Labour Mate Mason Mazdoor c) Overheads @ 0/0 on (a+b) % on (a+b+c)

day day day

0.48 4 8.00

d) Contractor's profit@ Cost for 5 cum Rate per

/

= a+b+c+d cum = (a+b+c+d)/5

332

..

Bridge Works: 12foundation

Reference to MoRT&H Specifications Sub-analysis

Description

Unit

Quafltity

- Rate

Rs.

Cement Mortar 1:3(1 cement: 3 sand) Unit = 1 cum Taking output = 1 cum a) Materials Cement Sand b) Labour Mate Matdoor Total Material and Labour = (a+b) 0.51 1.05

MT
cum

day day

0.04 0.90

1400

StoneNiasonry Work-In Cement-Mortar 1:3 in Foundation complete as per Drawlng and Technical Specification!>

Unit=cum Taking output = 5 cum

ji

'-1405.4 A. Square Rubble Coursed Masonry (first sort) Rubble

a) Material cum Stone Nos. Through and bond stone (35no.xO.24mxO.24mxO.39m = 0.79 cum). cum Cement mortar 1:3 b) Labour Mate Mason _Mazdoor c) Overheads @ % on (a+b)

5.50 35.00 1.50

"i

~. ,~,

I'

day day day

0.66 7.50 9

333

o
o
C'
('


Bridge Works: 12Foundation

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

QuantItY

,
41

t I

d) Contractor's profit@ Cost tor 5 cum

<:

% on (a+b+c)

a+b+c+d

Rate per cum = (a+b+c+d)/5 1405.3

B: Random Rubble Masonry

(coursed/Uncoursed) . Unit= cum Taking output = 5 cum a) Material S~e cum Through and bond stone Nos. (35nOS.xO.24rnxO.24mxO.39m:O.79cuml Cementmortar 1;3 cum b) Labour Mate Mason Mazdoor c) Overheads @ % on (a+b) % on (a+b+c)

5.50 35.00

1.55

day day day

d) Contractor's profit@

Cost for 5 cum = a+b+c+d Rate per cum Note:

= (a+b+c+d)/5

The labour already considered in cement mortar has been taken into account while proposinglabour for masonryworks.

334

Jlrid&e WaRs: 12-Foundatioo .

Unit Reference to

QuantIty

'Rate
Rs.

MoRT&H
Speclflcat1.ons ..12.8. . PlalnlRelnforced Cement Concrete In Open Foundation complete as' per Drawing and Technical SpecifiCations PCC Grade M1~ Unlt= cum Tatdng output= 15 cum a) Material cement eoarsesand 40 mm aggregate 2()mmaggregate 10 mm aggregate b) l..a~ur Mate Mason Mazdoor
i

1500,1700 & 2100

A.

MT
cum cum cum cum

4.13 6.75 8.1 4.05 1.35

d ay day day

0.86 1.5 20

~.;

c) Machinery Concrete miXer0.40/0.28 cum capacity Generator63 tOIA d) Formwork @ 4 per cent on cost of concrete i.e. cost of material, labour and machinery e) Overheads @
f)

hoUr hoUr

6.00 6.00

e
03

e o
o

% on (a+b+c+d)

o o o
o

contractor's profit @ % on (a+b+c+d+e)

Cost for 15 cum = a+b+c+d+e+f Rate per cum = (a+b+c+d+e+f)/15 Note: NeedleVibratoris an itemof minorT&P which is already included in overhead charges. Hence not added in rate analysis of cement concreteworks.

o
o

o
o o ',. o
(' (' ('

335

Brld&e WCIIb: 11-FouadaIiaD

Sr. No.

Reference to
MoRT&H

Desc~ptlon

Unit. . Quanti1. "

Specifications
B. PCC Gnde M 20 Unit = cum Takingoutput= 15cum a) Material cement coarse sand 40 mmaggregate 20 mmaggregate 10mmaggregate b) Labour Mate "Mason M~ MT cum cum cum cum 5.16 6.75 5.4 . 5.4 2.1

day day d~

0.86 1.5 ~

c) Machinery Concretemixer0.40/0.28" cum cap;ICitYhoUr Generator 33KVA hOur d) Formwork @ 4 per cent on cost of concretete. costof material,labourand machinery e) Overheads @ % on (a+b+e+d)

6.00 6,00

f) . Contnctor's profit @ % on (a+b+c+d+e) Costfor 15 cum = a+b+c+d+e+f Rate per cum (a+b+c+d+e+f)/15 C. RCCGradeM 20 Case-I: Using Concrete Mixer Unit= cum Takingoutput= 15cum

336

Bridge Works: 12-Foundalion

Sr. Mo.

Rilference to . MoRT&H Specifications a}

Description

Unit

QuantItY

Rate

Rs.

Material cement Coarsesand 20 mmaggregate 10mmaggregate

MT
cum cum cum

5.21 6.75 8.1 5.4

b) Labour Mate Mason Mazdoor c) Machinery Concretemixer 0.40/0.28cum capacity Generator33 KVA d) Formwork @ e)' Overheads @ 4 percent on (a+b+c) on (a+b+c+d)

day day day

0.86 1.5 20

hour hour

6.00 6.00

f) Contractor's profit@

on (a+b+c+d+e).

Cost for 15 cum = a+b+c+d+e+f Rate per cum

= (a+b+c+d+e+f)/15

o
o o

Case-II:

With Batching Piant, Trans.it Mixer and Concrete Pump

o o o
o o

Unit = cum Takingoutput = 120cum a) Material Cement' Coarsesand 20 mmaggregate 10mmaggregate b) Labour Mate Mason Mazdoor 41.66/
54.00

Mf cum cum cum

64.80/ 43.20/

day day day

0.84 3.00 18.00

o
e
o

337

o
o

IlridP WOIb: i2.FoundatiOn

Sr. No.

Referenceto MoRf&H Specifications

DescriPtIon

Unit

Quantity

Rate
Re .:

c) Machinery
Batchlng plant @ 20 cumlhr Generator 100 KVA Loader 1 cum capacity Transit mixer 4.0 cum capacity lead upt01 km Lead beyond 1 km, L-lead in km Concrete pump d) Formwcnk machinery .) Overheadll f) Contractor's @ @ 4 per cent on cost of

hoUr hoUr hoUr hoUr t-km hoUr

6.00 6.00 6.00 15.00 300L 6.00

concrete i.e. cost of material, labour and

.% on (a+b+c+d)

proflt@.

"I.on (a+b+c+d+e)

Costfor 120 cum = a+b+c+d+e+f Rate per cum D.PCC = (a+b+c+d+e+f)/120

Grade M 25

Case-l : Using ConCrete Mixer Unlt= cum Taking output = 16 cum a) Material Cement Coarse sand 40 mm aggregate 20 mm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor

MT
cum cum cum cum

5.99

6.75

5.4 5.4 2.7

day
day day

0.86

1.5
20

338

BridgeWodcs: 12-Foundalion

Reference to MoRT&H Specifications

Description

Unit

QuantIty

Rate
Rs.

c) Machinery Concrete mixer (capacity 0.40/0.28 cum) Generator33KVA d) Formwork@3.75percentof(a+b+c) e) Overheads f) Contractor's @ . profit@

hour hoUr

6.00 6.00

"10 on (a+b+c+d) Ok on (a+b+c+d+e)

COst for 15 cum =a+b+c+d+e+f Rate per cum . Case-li: With

(a+b+c+d+e+t)/15 Plant. Transit

Batchlng

Mixer and QOncrete l"ump Unit = cum Taking output a) Material cement

>

120 cum

MT
cum cum cum cum

47.95

e
c o

Coarse sand 40 mm aggregate 20 mm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor c) Machinery Batching plant @20'cumlhr Generator 100 KVA Loader 1 cum capacity Transit mixer 4 cum capacity lead upto

54'
43.2 43.2 21.6

c
o c o o c
C
f' f'
('

day day day

0.84 3 18

hour hour hour hour t.km hour

6.00 6.00 6.00 15.00 300L 6.00

1 km Transit mixer 4 cum capacity lead beyond 1 km L-lead in kilometre

'~

Concrete pump

r
f' f'
( (

339

IIridp Works: 12FOUDdaIioo

Sr. No.

Reference to
MoRT&H

Description

Unit.

Quantity
."

Specifications
d) Forrnwork @ 3.75 per cent Qf cost of -. concrete i.e. cost of material, laboUrand niachinery e) Overheads @ % on (a+b+c+d)

',

f) Contractor's profit @ % on (a+b+c+d+e) Cost for 120 cum = a:l'b+c+d+e+f Rate per cum = (a+b+i:+d+e+f)f120 E. RCC GradeM25 ClIn-1 : Using Concrete Mixer Unlt= cum Taking oytput = 15 cum a) Material cement Coarsesand 20 mm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor c) Machinery Concrete mixer 0.40/0.28 cum capacity Generator33 KVA d) Formwork @ 3.75 per cent of a+b+c e) Overheads @ % on (a+b+c+d) %on (a+b+c+d+e)

MT cum cum cum

sos
6.75 8.1 5.4

"\

" ;1. -,/ ..

~

day day day

0.86 1.50 20.00

hour hour

6.00 6.00

f) Contractor's profit@

Cost for 15 cum = a+b+c+d+e+f Rate per cum = (a+b+c+d+e+f)f15

340

Bridge WorIcs: ) 2-Foundation

Sr. ,Reference

to

Description

Unit

. Quantity

Rate

RS;

No:

MoRT&H Specifications Case-II: With Batchlng Plant, Transit Mixer and Concrete Pump Unit = cum Takingoutput = 120 cum a) Material Cement Coarsesand 20 mmaggregate 10mmaggregate b) Labour Mate Mason M;mIoor c) Mac;hlnery Batchingplant @ 20 .cumlhr Generator100KVA Loader1 cum capacity 1 cum transit mixer4 cum capacitylead upto

Mf
cum cum cum

48,38 54 64,8 43,2

day day day

0,84 3,00 18

hour hour hour hour

6,00 6,00 6,00 15,00 300L 6,00

1km Transitmixer 4 cum capacitylead beyond t.krn 1 km, L-1E1ad in kilometre Concretepump hour

c-

o o o o
o

d) Formwork @ 3,75 per cent on cost of concretel.e. cost of material,labourand , machinery e) Overheads @ % on (a+b+c+d)

l) Contractor's profit @ % on (a+b+c+d+e) Costfor 120 cum = a+b+c+d+e+f Rate per cum (a+b+c+d+e+f)/120

o
o o
()

f)
L
(', ("
(

341

t:

Bridge Wod<s: 12-Foundalion

Sr. No.

Reference to MoRT&H Specifications

.

. Description

Unit

Quantity

Rate Rs.

F. PCCGrade M 30 Case-I: Using Concrete Mixer Unit= cum Takingoutput= 15cum a) Material Cement Coarsesand 40 mmaggregate 20 mmaggregate 10mmaggregate b) Labour Mate Mason Mazdoor c) Machinery Concretemixer0.40/0.28 cum capacity Generator33KVA d) Formwork @ 3.50 per cent of cost of concretei.e.cost of material,labourand machinery. e) Overheads @ % on (a+b+c+d)

Mi
cum cum cum cum

6.08 6.75 5.4 5.4 2.7

day day day

0.86 1.50 20.00

hOur hOur

6.00 6.00

f) Contractor's profit @ 0/. on (a+b+c+d+e) Cost for 15cum= a+b+c+d+e+f Rate per cum = (a+b+c+d+e+f)I15

342

I.

11

Bridge Works: 12-Foundation

,.,

..

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate. Rs.

Case-II : Using 6atchlng Plant, Transit Mixer and Concrete Pump Unil=cum Taking output = 120 cum a) Material Cemenl Coarse sand 40 mm aggregale 20 mmcaggregale 10 mm aggregale Il) Labour
Mate

MT
cum

48.60
54

cum
cum cum

43.2 43.2 21.6

day
day day

Mason Mazdoor c) Machinery Balching planl @ 20 cumlhr Generalor 100KVA Loader 1 cum capacity Transil mixer 4 cum capacity lead upto

0.84 3.00 18

O'

hoUr hoUr hoUr hoUr

6.00 6.00 6.00 15.00 300L 6.00

o
0:

1 km Transil mixer 4 cum capacity lead beyond l.km 1 km, L-Iead in kilometre Concrelepump d) Formwork @ 3.5 per cent of cosl of concrele Le, cost of material, labour and machinery e) Overheads @ hoUr

o o o o

0/0 on (a+b+c+d)
% on (a+b+c+d+e)

o o o o o o
0;;;;:

f) Contractor's profit@

Cosl for 120 cum = a+b+c+d+e+f Rate per cum

= (a+b+c+d+e+f)I120
343

o o
(' ('
('

Briel WOIb: 12-f.',. jon

Sr. No.

Reference

to

Description

Unit

Quantity

MoRT&H Specifications G.: RCC Grade M 30 Case-I: Using Concrete Mixer Unit.= cum Taking output = 15 cum a) Material Cement Coarse sand 20 mm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor c) Machinery Concrete mixer 0.4010.28 cum capacity Generator33IWA d) Formwork @ 3,S per cent on cost of concrete i.e. cost of material, labour and machinery

MT
cum cum cum

6.10 6.75 8.1 5.4

day day day

0.86 1.50 20.00

hour hour

6.00 6.00

,,
~,J

e) Overheads @

% on (a+b+c+d) % on (a+b+c+d+e)

'/

f) Contractor's profit@

I'.L ~

Cost fOr15 cum = a+b+c+d+e+f Rate per cum = (a+b+c+d+e+f)l15 Case-II: Using Batchlng Plant, Transit Mixer and Concrete Pump

Unit= cum Taking output = 120cum

344

BridgeWodcs:

12-FoundatiOn

ReJe~ence

to

Description

Unit

Quantity

Rate

MoRT&H
Specifications a) Material cement Coarse sand 20 mm aggregate 10 mmaggregate b) L:abour Mate Mason Mazdoor c) Machinery Batching plant @20 cumlhr Generator 100 IW A Loader 1 cum capacity Transit mixer"1cum capacity lead upto day day day MT cum cum cum

Rs.

48.80 54 64.8 43.2

0.84
3.00

18

hour hour hour hour t.km hour

6.00 6.00 6.00 15

."

1 km
Transit mixer 4 cum capacity lead beyond 1 km, L-Iead in kilometre Concrete pump d) Formwork machinery e) Overheads t) Contractor's @ @ 3.5 per cent of cost of 6.00 300L

concrete i.e. cost .of material, labour and

"10 on (a+b+c+d)

profit @ ~. on (a+b+c+d+e)

0
~.

Cost for 120 cum = a+b+c+d+e+f Rate per cum

o ,.:;

= (a+b+c+d+e+f)l120

H. RCC Grade M 35 Case"1 : Using Concrete Unit= cum Taking output = 15 cum Mixer

o o

o o o '\
(' (' ('

345

c
('


Bridge ~oII<s: 12Foundatioo

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

QuantlW .

a) Material cement Coarsesand 20 mmaggregate 10mm"I9gregate b) Labour Mate Mason Mazdoor c) Machl~ery .concrete mixer0.40/0:28 cum capacity. Generator33IWA d) FormwOrk @ 3 per cent on a+b+c e) Overheads @

MT cum cum cum

6.33

'6:75
8.1 5.4

day day day

0.86 1.50 20.00

hour hour

6.00 6.00

% on (a+b+c+d)

t) Contractor's profit @ % on (a+b+c+d+e) Cost for 15 cum = a+b+c+d+e+f Rate per cum

= (a+b+c+d+e+f)/15

Case-U : Using Batchlng Plant, Transit Mixer and Concrete Pump Unit = cum TakingoiJtput = 120cum a) Material Cement Coarsesand 20mmaggregate 10mm aggregate

MT
cum cum cum

50.64 54 64.8

43.2

346

,-:: .~}f;;.;._

..:~ ....

Bridge Worlcs: 12Foundation

Reference to . MoRT&H Specifications

Description

Unit

Quantity

Rate

Rs.

b) Labour Mate Mason Mazdoor c) Machinery Batching plant@20cumlhr Generator 100 KVA Loader 1 cum capacity Transit mixer 4 cum capacity lead upto 1 kin Transit mixer 4 cum capacity lead beyond 1 kin, L-Iead in kilOmetre Concrete pump d) Fotmwork @ 3 per cent on cost of concrefe teo cost of material, labour and" machinery e) Overheads f) Contractor's @ profit@ ,day day day

0.84

3.00
18

hour hOur hour hour t.km hour

6.00 6.00 6.00 15.00 300L .6.00

e
e

.',
e
Note:

% on (a+b+c+d) % on (a+b+c+d+e)

Cost tor 120 cum = a+b+c+d+e+f Rate per cum Wherever

= (a+b+c+d+e+f}l120
is carried out using

concrete

'0

o o o o o o o

batching plant, transit mixer, concrete pump, admixture @ 0.4 per cent of weight of cement may be added tor achieving desired slump of concrete.

o
0,-,
347

o
o

o o

Bridp. Worb:

12Foundotioa

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quari~

WELL FOUNDATION 12.9. 1200 Providing and Constructing Temporary Island 16 m diameter for Construction of Well Foundation forB m dla Well. A. Assuming depth of water 1.0 m and height of Island to be 1.25 rn . Unit = 1 No. Takingoulput

= 1 No.
cum Nos. 251.20 750.00

a) Material Earth(compacted) Sandbags b) Labour Mate Ma2doorfor filling sand bags. stitching and placing

day day

0.4015.00

c) Machinery hour Cranewith grab 1 cum capacity Consumables@ 2.5 per cent of (c) above d) Overheads @ %on.(a+b+c) % on (a+b+c+d)

20.00

e) Contractor's proflt@ Rate per No. Note :

= (a+b+c+d+e)

It is assumedthatearthwill be availablewithin theworkingspace of crane with grab bucket B. Assuming depth of water 4.0 m and height of Island 4.5 m Unit 1 No. Takingoutput 1 No.

348

Bridge Works: 12-Foundation

Reference

to

Description

Unit

Quantity

Rate

MoRT&H
Specifications a) Material Earth (compacted) Sandbags Wooden ballies .8" diaand 9 m long Wooden ballies 2" dia for bracing b) labour Mate Mazd()()rfor piling 8" dia ballies Mazd()()r for bracing with 2" dia ballies Mazdoor for filling sandbags, stitching and placing c) Machinery Crane with grab 1 cum capacity Consurnables and other arrangernenlS for pilingballies d) Overheads @2.5 per cent of (a+b+c). @ profit@

~s.

cuin Nos: Nos. Rm

904.32 6000 95 190

day day day day

5.60 18.00 12.00 110.00

hour

50.00

0/0 on (a+b+c)
% on (a+b+c+d)

e) Contractor's

c.

c~
~.';
J{

Rate per No. = (a+b+c+d+e) Note: For other well diameters tate can be worked out on the basis of cross-sectional area of well. The diameter of the island shall be in the conformity with Clause 1203.2 of MoRT&H Specifications. C. Providing service location Assuming spaillength 30 m, width of service and constructing one span pier

~,

i'

C
() ()

road to reach Island location to another

o
()

from one pier location

('
{: ()

road 10m and depth of water 1 m

o
('
('

349

C
(' ('

Bridge Works: 12FoundaIion

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Unit = 1 metre Taking output = 30 metre a) Material Earth Sandbags b) Labour Mate Mazdoor for filling sand bags, stitching and placing c) Machinery Front end Loader 1 cumcapacity TIpper 5.5 cum capacity d) Overheads @ %~on(a+b+C) % on'(a+b+c+d)

cum Nos.

450.00 300.00

day day

0.24 6.00

hour hour

27.00 28.00

e) Contractor's profit@

Cost for 30 m = a+b+c+d+e Rate per m = (a+b+c+d+e)l30 12.10. 1200& 1900 Providing and laying cutting edge of mild steel weighing 40 kg per metre for well foundation complete as per drawing and technical specification Unit = 1 MT Taking output = 1 MT a) Material Q Structural steel in plates, angles, etc. including5 per cent wastage ii) 'Nuts and bolts

MT
kg

1.05 20.00

350

Bridge Works: 12-Foundation

.. 'Sr, No. Reference to Description Unit Quantity MoRT&H Specifications b) Labour (for cutting, bending, making holes, joining, welding and erecting in position) day Mate day Fitter day Blacksmith . day Welder day Mazdoor Electrodes. culling gas and other consumables@10percentOfcostol(a)above c) Overheads @
% on (a+b)

Rate Rs.

1.32 5.50 5.50 5.50 16.50

d) Contractor's profit @ % on (a+b+c) Rate pllrMT

= (a+b+c+d)

." .",
'1".1

12.11. 1200,1500 & 1700

Plaln/ReinforcedCement Concrete, In Well Foundation complete as per Drawing and Tllchnical Specifications Unit = 1 cum Taking output = 1 cum A. Well Curb i) RCC M 20 Grade Samll as for 12.8(e) except lor 10rmWork which shall be @20 per centof the cost of concrete instead of4 per cent, II) RCC M 25 Grade Same as for 12.8 (E) except for formwork which shall be @ 20 per cent of the cost of concrete instead of 3.75 per cenl III) RCC M 35 Grade Same as for 12.8 (H) except for formwork which shall be @ 20per cent 01the cost of concrete Instead of 3 per cenl

e
o o o o

.~~ .

0;'
0,

351

o o o

,
Bridge Worb: 12-Foundalion

4 4
Unit Quantity

Sr.
No.

Reference

to

Description

MoRT&H
Speclflcattons Note: If curb concrete is carried out within steel liner, cost of formwor1<shall be excluded. B. Well Stelning

/.,4
'4

(I) PCC M 15 Grade Same as for 12.8 (A) except for formwor1< which shall be @ 10 per cent of the cost of concrete instead of 4 per cent. (II) PCC M 20 Grade .Same as for 12.8 (B) except forformwor1< which shall be @ 10 per cent of the cost of concrete instead of 4 per cent. (Iii) RCC M20 Grade Same as for 12.8 (e) exceptforformwor1< which shall be @ 10~r cent of th.e cost of concrete instead of 4 per cent. (Iv) PCC M 25 Grade Same as for 12.8 (0) except for formwor1< which shall be @ 10 per cent Of the cost of concrete instead of 3.75 per cent. (v) RCC M 25 Grade Same as for 12.8 (E) except for formwor1< which shall be

t
t

41

@ 10 per cent of the cost

of concrete instead of 3.75 per cent (vi) PCC M 30 Grade Same as for 12.8 (F) except for formwor1< which $hall be @ 10 per cent of the cost of concrete instead of 3.5 per cent (vII) RCC M 30 Grade Same as for 12.8 (G) except forformwor1< which shall be @ 10 per cent of the cost of concrete instead of 3.5 per cent

352

Bridge Wod<s: 12-Folindation

. .

sr, No.

Reference

to

Description

Unit

Quantity

Rate Rs.

MoRT&H Specifications (viii) RCC M 35 Grade Sameas for 12.8(H) exceptfor formwork which shall be@10percentofthe cost of concrete instead of 3 per cent. (Ix) RCCM 40 Grade using Batcbln!! Plant, Transit Mixer and Concrete Pump Unit = cum Taking output = 120 cum a) Material Cement Coarsesand 20 mm aggregates . 10mm aggregates Admixture b) Labour Mate Maison Mazdoor c) Machinery Batching Plant Generator100 KVa Loader 1 cum capacity Transit mixer 4 cum capacity for lead upto 1km Transit mixer 4 cum capacity for lead beyond 1 km. Concretepump d) Formwork @ 10 per cent on cost of concrete i.e. cost of material, labour and machinery

e,
e;

e, e,

MT cum cum cum kg

51.60 54.00 64.80 43.20 206.00

e
e

e e o
o

day day day

0.84 3.00 18.00

o o
o

hour hour hour hour t.km hour

6.00 6.00 6.00 15.00 3OO.L 6.00

o o
o

o
o o o
0,

353

o o o

o
o

Bridge Works: 12-Foundatioo

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

e) Overheads @

% on (a+b+c+d) % on (a+b+c+d+e)

I) Contractor's proflt@

Cost for 120 m = a+b+c+d+e+f Rate per m = (a+b+c+d+e+f)/120 C. Bottom Plug Concrete to be placed using tremie pipe (Note: 10 percent extra cement to be added where underwaterconcretingis involved) Case-I: Using Concrete Mixer (i) PCC Grade M 20 Unit= cum Taking output = 15cu!" a) Material Cement Coarse sand 40 mm aggregate 20 mm aggregate 10 mm aggregate Admixture b) Labour Mate Mason Mazdoor

MT cum cum cum cum kg

5.55 6.75 5.4 5A 2.7 18.60

day day day

0.9 1.50 20.00

c) Machinery Concrete mixer OAO/0.28cum capacity hour Generator33 KVA hour Light crane 3tonnes capacity for handling hour tremiepipe Add 5 per cent of cost of material and labour towards cost of forming sump, protective bunds,chisllingand making arrangementsfor underwater concretingwith tremie pipe.

6.00 6.00 6.00

354

Bridge Works: I2-Foundation

Sr.

Reference MoRT&H Specifications

to

'Description

Unit

Quantity

Rate Rs.

No:

d} Overheads e) Contractor's Cost for 15cum Rate per cum Case-II:

@ proflt@

% on (a+b+c) % on (a+b+c+d)

= a+b+c+d+e = (a+b+c+d+e)/15
Plant, Transit

Using Batcl1ing Mixer Pump and

Crane/Concrete

"

Unit = cum Tallingoutput a) Material

= 120 cum
MT cum cum cum kg 44.4 64 64.8 43.2 148:80

.' .'
0"

cement Coarse sand 20 mm aggregate 10 mm aggregate Admixture b) Labour Mate Mason Matdoor c) Machinery Batching plant @ 40 cumlhr Generator 100 KVA Loader 1 cum capacity Transit mixer 4 cum capacity, lead upto 1 km Transit mixer 4 cum capacity, lead beyond 1 km, L - lead in kilometre Concrete pump Add 5 per cent of cost of material and labour towards cost of forming sump, protective bunds, chiselling and making arrangements for under water concreting with tremie pipe.

day day day

0.88 3.00 18

e o

o o
o o o o o
o o

hour hour hour hour t.km hour

6.00 6.00 6.00 15.00 300L 6.00

o o .:"
()

355

o
{'l

Bridge Wotb;

12.Poundation

Sr. No.

Reference MoRT&H Specifications

to

i
Description Unit Quantity

4 4 4

d) Overheads e) Contractor's

% on (a+b+c) % on (a+b+c+d)

profit @

Cost for 120 cum Rate per cum

= a+b+c+d+e

= (a+b+c+d+e)l120

t t t

(Ii) PCC Grade M 25 Case-I: Unit Using Concrete Mixer cum

Taking output a) Material Cement

= 1.5cum

MT

Coarse sand 40 mmaggregate 20 mm aggregate 10mmaggregate Admixture b) Labour Mate Mason )

)

cum cum cum cum kg

.-

5.99 6.75 5.4 5.4 2.7 21.60

~
\

day day day

0.9 1.50 20.00

Mazdoor c) Machinery Concrele mixer 0.4010.28 cum capacity Generalor 33IWA light crane of 3 tonnes capacity for handling tremie pipe Add 5 per cent of cost of material and labour towards cost of forming sump. protective bUrids, chiserrmgand making arrangements for underwater concreting with tremie pipe.

hour hour hour

6.00 6.00 6.00

356

...

_-----

Bridge Works: 12-FoundatiOll .,,-

Reference MoRT&H Specifications

to

Description

Unlt.

Quantity

Rate Rs.

d) Overheads e) Contractor's

% on (a+b+c)

profit @ % on (a+b+c+d)

.,

CosHor 15 cum = a+b+c+d+e Rate per cum = (a+b+c+d~eV15 Case-II : Using Mixer Pump Unit= cum Taking output = 120 cum a) Material Cement Coarse sand 20 mm aggregate 10 mm aggregate Admixture b) Labour Mate Mason Batchhig and Plant, Transit

Crane/Concrete

.' .' .'

"

MT
cum cum cum kg

. 54

47.88 64.8 43.2

172.80

o o
o

day day

0.88 3.00

M~oocr
c) Machinery Balching plant @ 20 cumlhr Generator 100 KVA Loader 1 cum capacity Transit mixer 4 cum capacity, lead upto

d~

18

o o o
o

hour hour hour hour l.km hour

6.00 6.00 6.00 15.00 300L 6.00

1 km
Transit mixer 4 cum capacity, lead beyond 1 km, L-Iead in kilometre Concrete pump Add 5 pre cent of cost of material and labour towards cost of forming sump, protective bunds, chiselling and making arrangements for under water concreting with tremie pipe.

o
o

o o
o o
0"", ~

357

o o o
()

Bridge Works: 12-Foundation

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

d) Overheads @

% on (a+b+c)

e) Contractor's profit @ % on (a+b+c+d) Cost for tzocum = a+b+c+d+e Rate per cum

= (a+b+c+d+e)l120

(iii) PCC Grade M 30 Case-I : Using Concrete Mixer Unit = 1 cum TakinQoutput = 15 cum .a) Material Cement Coarse sand 40 mm aggregate 20 mm aggregate 10 mm aggregate Admixture b) Labour M~ M~n M~door c) Machinery Concrete mixer 0.40/0.28 cum cap!lCity Generator33 KVA Light crane of 3 tonne capacity for handlingtremill pipe Add 5 per cent of cost of material and labour towards cost of forming sump, protective bunds, chiselling and making arrangements for under water concreting with tremie pipe.

MT
cum cum cum cum kg

6.08. 6.75 5.4 5.4 2.7 21.60

d~ ~ d~

0.9
1.50 20.00

hour hour hour

6.00 6.00 6.00

358

Bridge Worlcs: 12-Foundation

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

QlJantlty

Rate Rs.

d) Overheads e) Contractor's Cost for 15 cum Rate per cum Case-II:

0/. on (a+b+c) 0/. on (a+b+c+d)

profit@

= a+b+c+d+e

= (a+b+c+d+e)/15
Batching and Plant, transit CranefConcrete

Using Mixer Pump

Unit = cum T<ikingoutput = 120 cum a) l'iIIaterlal Cement COarse sand 20 mm aggregate 10 mm aggregate Admixture b) Labour Mate Mason Mazdoor c) Machinery BatChing plant @ 20 cumlhr Generator1ooKVA Loader 1 cum capacity Transit mixer 4 cum capacity, lead upto 1 km Transit mixer 4 cum capacity,lead 1 km, L-Iead in kilometre Concrete pump Add 5 per cent of cqst of material and labour towards cost of forming sump, protective bunds, Chiselling and making arrangements for under water concreting with tremie pipe. day day day 0.88

MT
cum cum cum

48.64 54 64.8

4.3.2
172.80

kg

3.00
18

hour hour hour hour

6.00 6.00 6.00 15.00 300L 6.00

beyond t.km hour

359

( (
{


Bridge Works: 12-Foundalion Quantity Rate Rs.

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

d) Overheads e) Contractor's

@ profit@

% on (a+b+c)
% on (a+b+c+d)

Cost for 120 cum =.a+b+c+d+e Rate per cum

= (a+b+c+d+e)/120

(Iv) PCC 'Grade M 3$ Case-I: Using Concrete Unit = 1 cum Taking output = 15 cum a) Material Cement eoarsesand 40 mm aggregate 20 mm aggregate 10 mm aggregate Admixture b) Labour Mate Mason Mazdoor c) ~achinery Concrete mixer 0.4010.28 cum capacity Generator 33 t<N A Light crane of 3 tonne capacity for handling tremie pipe Add 5 per cent of cost of material and labour towards cost of forming sump, protective bunds, chiselling and making arrangements for under water concreting with tremie pipe. Mixer

Mf
cum

6.29 6.75

.curn
cum cum

5.4 5.4
2.7 21.60

kg

day day day

0.9
1.50 20.00

hour hour hour

6.00 6.00 6.00

360

,. ",. .+4

Bridge Works: 12-Foundotioo

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

d) Overheads @

% on (a+b+c)

e) Contractor's proflt@

". on (a+b+c+d)

Cost for 15 cum =a+b+c+d+e Rate per cum = (a+b+c+d+e}/15 Case-II : Using Batchlng Plant, Transit Mixer and Crane/Concrete Pump Unit= cum Taking output = 120 cum a) Material Cement Coarsesand 20 mmaggregate 10 mm aggregate Admixture b) Labour Mate Mason Mazdoor c) Machinery Batching plant @ 20 cumlhr Generator100 !<VA Loader 1 cum capacity Transit mixer 4 cum capacity, lead upto
1 km

MT
cumcum cum
kg

50.28
54

64.!!
43.2 172.80

day day day

0.88 3.00

18

hour hour hour hour

6.00 6.00 6.00 15.00 300L 6.00

Transit mixer 4 cum capacity, lead beyond t.km 1 km, L-lead in kilometre Concretepump hour Add 5 per cent of cost of material and labour towards cost of forming sump. protective bunds. chiselling and making arrangements for underwater concreting with tremie pipe.

361

Bridge Works: 12-Foundalion

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

d) Overheads e) Contractor's

% on (a+b+c) % on (a+b+c+d)

profit@

Cost for 120 cum = a+b+c+d+e Rate per cum D. Intermediate

= (a+b+c+d+e)/120
Plug

(I) Grade M 20 pec Same as in bottom bunds, chiselling etc.

plug concrete,

excluding cost of forming sump, protective

(Ii) Grade M 25 PCC Same-as in bottom plug concrete, excluding cost of forming sump, protective bunds, chiselling etc. (iii) Grade M 30 PCC Same as in bottom . bunds, chiselling etc. E. TopPlug (i) Grade M 15 PCC Same as item 12.8(A) excluding formwork (Ii) Grade M 20 PCC Same as item 12.8(B) excluding formwork (ill) Grade M 25 PCC Same as item 12.8 (D) excluding formwork (tv) Grade M 30 PCC same as item 12.8(F) excluding formwork

plug concrete,

excluding cost of forming sump, protective

362

.. ,.~''''''~i~ .. ~<~/:.i ~,~- .. }~

~_

. _,~.

Bridge Works: 12-Foundation

Sr. No.

Reference MoRT&H Specifications

to

Description

UnIt

Quantity

Rate Rs.

F. Well Cap

(i) RCC Grade M 20

Case-I: Using Concrete Unit Mixer

= cum'

Taking output = 15 cum a) Material Cement Coarse sand 20 mm aggregate 10 mm aggregate b) Labour Male Mason Mazdoor -day day day 0.86 1.5 20 MT cum cum cum 5.12 6.75 8.1 5.4

c:

c) Machinery Concrete mixer (capacity 0.40/0.28 cum) Generator 33 KVA Formwork @ 4 per cent of d) Overheads @ e) Contractor's

hour hour

e e e c .o o o o o
o

6.

a-b-c

% on (a+b+c) % on (a+b+c+d)

profit@

Cost for 15 cum = a+b+c+d+e Rate per cum = (a+b+c+d+eV15 Case-II: Using Batching Plant, Transit Pump

Mixer and Concrete Unit= cum

Taking output = 120 cum

o o
o
r
('

s:

363

c
('

Bridge WorIcs: 12-Foundalioo

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate. Rs.

a) Material Cement Coarse sand 20 mm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor c) MaChinery Balching plant (output 20 cumihr) Generator 100 KVA Loader (capacity 1 cum) Transilmixer (capacity 4.0 cum) hour l.km hour per cent of (a+b+c) 15.00 300L 6.00 Lead upto 1 kin Lead beyond 1 kin. L-lead in kilometre Concrete pump Formwork@4 d) Overheads e) Contractor's @ profit@ day day day 0.84 3 18

Mf
cum cum cum

40.92 54 64.8 43.2

hour hour hour

6.00 6.00 6.00

% on (a+b+c) % on (a+b+c+d)

Cost for 120 cum Rate pel' cum Note: Wherever

= a+b+c+d+e

= (a+b+c+d+e)/120
is carried out using

concrete

batching plant, transil mixer, concrete pump. admixtures@0.4percenlofweightofcement may be added for achieving desiredslurilp concrete. of

364

Bridge Works: 12-Foundation

Sr. No.

Reference

to

Description

Unit

Quantity

MoRT&H Specifications (il) RCC GradeM 25 Case-I : Using Concrete Mixer Unit = cum Takingoutput= 15cum 'a) Material Cement Coarsesand 20mmaggregate 10mmaggregate b) Labour Mate Mason Mazdoor c) Machinery Concretemixer(capacity0.40/0.28 cum) Generator33KVA

Rate Rs.

MT cum cum cum

6.05 6.75 8.1 5.4

day day lIay

0.86 1.5 20

hour hour

6 6

c, e
0\ '

Formwork@3.75'percentof a+b+c d) Overheads @

0/. on (a+b+c+d)
% on (a+b+c+d)

e) Contractor's profit@

o
0'

Cost for 15 cum = a+b+c+d+e Rate per cum

= (a+b+c+d+e)/15

o o
o o o o

Case-II : Using Batchlng Plant, Transit Mixer and Concrete Pump Unit = cum Takingoutput 120cum

o
o
('

365

(
( (

Bridge Works: 12Foundation

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

a) Material Cement Coarse sand 20 mm aggregate 10 mm aggregate b) labour , Mate Mason Mazlloor c) Machinery Batching plant (output20cum/hr) Generator 100 twA Loader (capacity 1 cum) Transit mixer(capacity 4.0 cum) Lead upto 1 km . Lead beyond 1 km l-Iead in kiromelfe Concretepump Formwork @ d) Overheads @ 4 per cent.of (a+b+c) %on (a+b+c) % on (a+b+c+d)

MT
cum cum cum

48.40
54

64.8, 43.2

day' day day

0.84 3 18

hour hour hour hour t.km hour

6.00 6.00 6 15.00 300l 6.00

e) Contractor's profit@

Cost for 120 cum ='a+b+c+d+e Rate per cum

= {a+b+c+d+e)l120

(iii) RCC Grade M 30

c

Case-I: Using Concrete Mixer 'Unit= cum Taking output = 15 cum

366

Bridge Works: 12-Foundation

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

a) Material Cement Coarse sand 20 mm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor c) Machinery Concrete mixer (capacity 0.40/0.28 cum) Generator33IWA Formwork@ d) Overhqads e) Contractor's Cost for 15 cum Rate per cum @ -3.5 per cent of (a+b+c) "10 on (a+b+c) "10 on (a+b+c+d)

MT
cum cum cum

6.10 6.75 8.1 5.4

day day day

0.86 1.5 20

hour hour

6 6

profit@

= a+b+c+d+e

= (a+b+c+d+e)/15
Batching Plant, Transit Pump

Case-II : Using

Mixer and Concrete Unit = cum Taking output a) Material Cement Coarse sand 20 mm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor

= 120 cum MT
cum cum cum 48.79 54 64.8 43.2

day day day

0.84 3 18

o
o

o
o
(' ('

367

f
(

Bridge Works: I2-Foundalion

Sr.
No.

Reference

to

Description

Unit

Quantity

MoRT&H
Specifications c} Machinery Batching plant (output 20 cumlhr} Generator 100 KVA Loader (capacity 1 cum) Transit mixer (capacity 4.0 cum) Lead upto 1 kin Lead beyond 1 km, L-Iead in kilometre Concrete pump Formwork@ d} Overheads e} Contractor's Cost for 120 cum Rate per cum @ 3.5 per cent of (a+b+c) % on (a+b+c+d) % on (a+b+c+d) hour l.km hour 15.00 300L 6.00

hour hour hour

6.00 6~00 6.00

profit @

= a+b+c+d+e

= (a+b+c+d+&}/120
Mixer

(Iv) RCC Grade M 35 Case-I: Using Concrete Unit curn Taking output

= 15 cum
MT
cum cum cum 6.33 6.75 8.1 5.4

a) Material cement Coarse sand 20 mm aggregate 10 mm aggregate b} Labour Mate Mason Mazdoor c) Machinery Concrete mixer (capacity 0.40/0.28 cum) Generator 33 KVA Formwork@ 3 per cent of (a+b+c)

day day day

0.86 1.5 20

hour hour

6 6

368

Bridge Works : 12-Foundation

Reference to MoRT&H Specifications

Description

UnltQlJ3lltity

Rate Rs.

d) Overheads @

%on (a+b+c) % on:(a+b+c+d)

e) Contractor's profit@

Cost for 15 cum = a+b+c+d+e Rate per cum Case-II:

= (a+b+c+d+e)/15

\.ising Batching Plant, Transit Mixer and Concrete Pump

Unit cum Taking ouput = 120cum a) Material cement Coarse sand 20 mn):aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor c) Machinery Batching plant(output 20 cumlhr) Generator100 'tWA Loader (capacity 1 cum) Transit mixer (capacity 4.0 cum) Lead upto 1 km Lead beyond 1 km, L-Ieadin kilometre Concretepump Formwork @ d) Overheads @ 3 per cent of (a+b+c) % on (a+b+c) % on (a+b+c+d)

MT
cum . cum cum

50.64 54 64.8 43.2

day day day

0.84 3 18

hour hour hour hour t.km hour

6.00 6.00 6.00 15.00 300L 6.00

e) Contractor's proflt@ Cost for 120 cum Rate per cum

= a+b+c+d+e

= (a+b+c+d+e)/120
369

Bridge Works: 12-Foundation

Sr. No.

Reference MoRT&H Specifications Note:

to

Description

Unit

Quantity

Wherever concrete is carried out using batching plant, transit mixer, concrete pump, admixtures @0.4 per cent of weight of cement may be added for achieving desired slump of concrete. (v) RCC M 40 Grade Using Batchlng Pump Plant, Transit Mixer and

Concrete Unit

= cum = 120 cum

Taking output a) Material Cement

MT cum cum cum kg

52.20 54.00 &1.80 43.20 206.00

Coarse sand 20 mm aggregates 10 mm aggregates Admixture b) Labour Mate Mason Mazdoor c) Machinery Batching Plant Generator 100 KVA Loader 1 cum capacity Transit Mixer 4 cum capacity for lead upto 1 km Transit mixer 4 cum capacity for lead beyond 1 km Concrete pump d) Formwork @ 3 per cent on cost of concrete I.e. cost of material, labour and machinery

day day day

0.84 3.00 18.00

hour hour hour hour t.km hour

6.00 6.00 6.00 15.00 300L 6.00

370

Bridge Works: Ii-Foundation

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

e) Overheads @

% on (a+b+c+d) % on (a+b+c+d+e)

.1) Contractor's profit@

Cost for 120 cum = a+b+c+d+e+f Rate per cum Section 1200

= (a+b+c+d+e+f)/120

Sinking of 6 m external diameter well (other than pneumatic method of sinking) through all types of strata namely sandy soil, clayey soil and rock as shown against 'each case, complete as per,drawlngand technical specific.ations. Depth of sinking is reckoned from bed level. Unit = ItUnhingme.lre Taking output = 1 m Diameter of well 6 m A. Sandy Soil (i) ,Depth below bed level upto 3.0 m Rate of sinking = 0.50 m per hour a) Labour Mate Sinker (skilled) Sinkinghelper (semi-skilled) b) Machinery Hire & runningcharges of crane with grab bucket of 0.75 cum capacity and accessories Consumablesin sinking@ 10 percent of (b)

day

day
day

O.1<! 1

hours

"

37\

Bridge Wod<s: 12Foondation

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

c) Overheads @ of

% on (a+b) % on (a+b+c)

d) Contractor's profit@ Rate per metre

= (a+b+c+d)

(Ii) Beyond 3 m upto.10 m depth Rate of sinking = 0.33 rn per hour a) Labour Mate Sinker Siriking helper b) Machinery Hire & running charge;;of cranewith grab bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b) c) Overheads @ % on (a+b) % on(a+b+c)

day day day

0.15 1.25 2.5

hours

d) Contractor's profit@ Rate per metre

= (a+b+c+d)

(iii) Beyond 10 m upto 20 m Add 5 per cent for every additional metre depth of sinkingover the rateof sinkingfor the previousmetre (iv) Beyond 20 m upto 30 m Add 7.5 per centfor everyadditionalmetre depthof sinkingover the rateof sinkingfor the preViousmetre

372

",\.
'

.."~,,.

Bridge Worl<s: 12Fouodation

Reference MoRT&H Specifications

to

Descrlpt!on

Unit

Quantity

Rate

Rs.

Add 20 per cent of cost for Kentledge including supports, loading arrangement and labour (v) Beyond 30 m upto 40 m

.' .'.
.;

Add, 10 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add 20 per cent of cost for kenUedge including supports, loading arrangement and labour B. Clayey Soil (6 m dia WeU)

.' ( .:
e
e

Onit = Running metre Taking output = 1 metre

.~
..'"1

(i)

Depth below bed level upto 3.0 m

Rate of sinking = 0.33 m per hour a) Labour Male Sinker (skilled) Sinking helper (semi-skilled) b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Consumables in sinking@ c) Overheads d) Contractor's Rate per metre 10 per cent of (b) hours 3.00 day

day
day

-f

0.15 1.50 2.25

e
e e

e
e

o o
o

% on (a+b)

profit @ % on (a+b+c)

o
0;.;..

= (a+b+c+d)
373

o
e

1I

4
Bridge Works: ll-Foundatioo

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

QuantJty

'4

(ii) Beyond 3 m upto 10 m depth Rate of sinking = 0.17 m per hour a) Labour Mate Sinker Sinking helper b) Machinery Hire & running charges of crane with grab bucket of O. 75 cum capac;ity and accessories Nr compressor with pneumatic chisel attachment for cutting hard clay Consumables in sinking@10percentof(b) c) Overheads @ d) Contractor's Rate per metre %on(a+b) % on (a+~c) hours

day day day

0.30 3.00 4.50

hours

6.00

2.00

profit@

= (a+b+c+d)

'>,

(iii) Beyond 10 m upto 20m Add 5 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add for dewatering @ 5 per cent of cost, if required (Iv) Beyond 20 m upto 30 m Add 7.5 per cent for every additional metre depth of sinking over the rate of sinking for the previoUs metre

~. '. '.

374

Bridge Works: 12-Foundation Rate

Reference MoRT&H Speciflcations

to

Description

Unit

Quantity

RS.

Add 5 per cent of cost for dewatering of the cost, if relluired Add 25 per cent of cost for kenlledge including supports. loading arrangement and labour (v) Beyond 30 m upto 40 m Add 10 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add 5 percent required Add 20 per cent of cost for kenlledge including supports, loading arrangernent and labour of cost for dewatering; If

C.

Soft Rock (6 m dia Well )

Unit = Running metre Taking output = 1 m Depth in soft rock strata upto 3m Rate of sinking = 0.25 m per hour a) Labour Mate Sinker (skilled) Sinking helper (semi-skilled) ONer b) Machinery Hire & running charges of crane With grab bucket of 0.75 cum capacity and accessories Air compressor with pneumatic breakers Consumables in sinking @ 10 per cent of (b) hours 3.50 0.92 3.00 20.00 0.50

day day day day

hours

4.00

?!. '

375

Bridge Weds: 12-FOUDdaIion

Sr. No.

Reference

to,

Description

Unit

Quantity

l
~ ~

MORT&H Specifications Add for dewatering @ of 5 per cent of (a+b), if required c) Overheads @ % on (a+b)
% on (a+b+c)

d) Contractor's profit @ Rate per metre = (a+b+c+d)

D. Hard Rock (6 m dia Well ) Unit = Running metre Taking output = 1 m Depth In hard roek strata upto 3 m . Rate ohinking " 0.17 m per hour a) Materlat Gelatine 80 percent Electricdetonators b) Labour Mate Driller Blaster Mazdoor Mazdoor(skilled) c) Machinery Hire & runningcharges of cranewith grab bucket of 0.75 cum capacity and accessories Hire & runningcharges of compressor with pneumaticbreaker/Jackhammer for drilling Dewatering @ 5 per cent of cost of (b+c) if required Consumablesin sinking@10percentof cost of (b). 376 hour 6 4.00 18.00

kg. No.

41

'4

day day day day day

1.56 2 0.25 12 4

hour

..

-.

Bridge Wodes: 12-Foundation

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

d) Overheads @

% on (a+b+c) % on (a+b+c+d)

e) Contractor's profit@ Rate per metre" 12.13. Section 1200

(a+b+c+d+e)

./

.' .v .,~ .-,

o
o

Sinking of 7 m external diameter well (other than pneumatic method of sinking) through all types of strata namely sandy soil, clayey soil and rock as shown against each case, eomptete.as per drawlng'and technical specifications. Depth of sinking is reckoned from bed level. Unit Running metre Taking output 1 m Diameter of well ,7 m A. (i) Sandy Soil Depth below bed level upto 3.0 m

Rate of sinking" 0.30 m per hour a) Labour Mare Sinker (skilled) Sinking helper (semi-skilled) b) Machinery Hire & runningcharges of crane with grab bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b) c) Overheads @ of % on (a+b) % on (a+b+c)

o o e
o

d~ d~ day

0:t5 _.
1.25

2.5

hour

3.25

o o o o o o
o '~

d) Contractor's profit@ Rate per metre"

(a+b+c+d)

377

o e
o

Bridge Works: 12-FoIindation

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

(ii) Beyond 3 m upto 10 m depth Rate of sinking = 0.22 m per hour a) Labour Mate Sinker Sinking helper b) Machinery Hire & running charges of cranewith glJlb bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent.of (b)
.

day day day

0.18 1.5 3

hour

4.5

c) Overheads @

0/0 on (a+b)

d) Contractor's profit@ Rate per metre

% on (a+b+c)

= (a+b+c+d)

(iii) Beyond 10 m .upto 20 m Add 5 per cent for every additionalmetre depth of sinkingover the rateof sinkingfor the previous metre (Iv) Beyond 20 m upto 30 In Add 7.5 per cent foreveryadditionalmetre depth of sinkingover therateof sinkingfor the previous metre . Add 20 per cent of cost for kenUedge including supports. loadingarrangement and labour

378

Bridge Worits: 12-Foundation

Reference

to

DescriptIon

Unit

Quantity

Rat,e

MoRT&H
Specifications (v) Beyond 30 m upto 40 m Add 10 per cent for every additional metre depth of sinking over the rate of sinking fclr the previous metre Add 20 per cent of cost for kentledge including supports, loading arrangement. and labour etc. B. Unit Clayey Soil (7111 dia Well)

Rs.

= Running

metre

Taking output = 1 cum

(i)

Depth below bed level upto 3.0 m

Rate of sinking a) Labour

= 0.22 m per hour

0'"
1.:
C

0\

Male Sinker (skilled) Sinking helper (semi-skilled) b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b) c) Overheads d) Contractor's Rate per metre

day day day

0.18 1.50 3.00

c'~

e e
o o o o o o o

hour

4.50

% on (a+b) % on (a+b+c)

profit @

= (a+b+c+d)

(II) Beyond 3 m upto 10 m depth Rate of sinking

= 0.17 m per hour

379

o
O

,.
1'; ,'t-.

o
o o

Bridge WorIcs: 12-Foundalion

Sr.
No.

Referencfil

to

Description

Unit

QuantifY

MoRT&H
Specifications

a) Labour Mate Sinker Sinking helper b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Air compressor with pneumatic chisel attachment for culling hard clay Consumables in sinking@ 10 per cent of (b) c) Overheads d) Contractor's Rate per metre" @ profit@ %on (a+b) % on (a+b+c)

day day day

0.26 2.00 4.00

hour

6.00

hour

'3.25

:. 0.

(a+b+c+d)

(iii) Beyond 10 m upto 20 m Add 5 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add for dewatering @ 5 per cent of cost, if required. (Iv) Beyond 20 m upto 30 m Add 7.5 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add 5 per cent of cost for dewatering on the cost, if required Add 25 per cent of cost for kenUedge including supports. loading arrangement and labour

380

Bridge Works: 12-Foundation Rate Rs.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

. (v) Beyond 30 m upto 40 m Add 10 per cent for every additional metre depth of sinking over the rate of sinking for Ihe previous metre Add 5 per cent of cost for dewatering, if required

.' . .\
e

..:,

'

Add 20 per cent of cost for kentiedge including supports. loading arrangement and labour

C.
Unit

Soft Rock (7 mdla

Well )

= Running metre Taking output = 1 m

Depth in soft rock strata upto 3 m Rate of sinking a) Labour Mate Sinker (skilled) Sinking helper (semi-skilled)

= 0.22 m per hour

0.58 4.00 10.00 0.75

o
e e

day day day day

DiVer
c.

e e
e e

bl Machinery Hire & running charges of crane with grab bucket of O. 75 cum capacity and accessories Air compressor with pneumatic breakers Consumables in sinking @ 10 per cent of (b) Add for dewatering @of5 per cent of (a+b), if required c) Overheads @

hour

4.50

hour

3.75

o o o o
o
e

% on (a+b)

o~
o

381

o
o o o

Bridge Works: 12Founclalion

-,
.4
Unit . QuantitY

Sr.
No.

Reference

to

Description

MoRT&H
Specifications d) Contractor's profit @

% on (a+b+c)

Rate per metre = (a+b+c+d) D. Hard Rock (7 m dla Well) Unit

= Running metre

Taking output =1 m . Depth In hard rock strata upto 3 in a) Material Gelatine 80 per cent Electric detonators b) Labour Mate day day day day day day kg No.

7.00 30.00

, ,.

iI

Driller
Blaster Mazdoor Mazdoor (skilled)

Diver
c) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Hire & running charges of compressor with pneumatic breakerljack hammer for drilling Dewatering@ 5 per cent of cost of (b+c), if

1.6 2 0.25 18 4 0.5

hour

hour

reqUired
Consumables in sinking @ 10 per cent of cost

of (b)
d) Overheads e) Contractor's @ proflt@

% on (a+b+c)
%

on (a+b+c+d)

Rate per metre (a+b+c+d+e)

382

Bridge Works: 12-Fouodation

Reference

to

Description

Unit

Quantity

Rate Rs.

MoRT&H Specifications Section 1200 Sinking of 8 m external diameter well (other than pneumatic method of sinking) through all types of strata namely sandy soil, clayey soil and rock as shown against each case, complete as per drawing and technical specifications. Depth of sInking is reckoned from bed level. Unit = Running metre Taking output = 1 m Diameter of well A. Sandy Soil

=8m

(i) Depth below bed level upto 3;(tm Rate of sinking @ 0.25 mlhour a) Labour Mate Sinker (skilled) Sinking helper (semi-skilled) b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b) c) Overheads @ of d) Contractor's profit @ Rate per metre % on (a+b) % on (a+b+c)

day day day

0.18 1.5 3

hour

= (a+b+c+d)

(II) Beyond 3 m upto 10m depth Rate of sinking @ 0.20 mlhour

383
(
(

Bridge WOlb: 12Foundatioo

Sr.
No.

Reference to MoRT&H l:\peclflcations

Description

Unit

Quantity

a) Labour Mate Sinker Sinking helper b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b) c) Overhead @ % on (a+b) % on (a+b+c)

day day day

0.25 1.75 3.5

hours

d) Contractor's profit@ Rate per metre

= (a+b+c+d)

(Iii) Beyond 10 m upto 20 m Add 5 per cent for every additional metre depthof sinkingoverthe rate of sinkingfor the previousmetre (Iv) Beyond 20 mupto 30 m Add 7,5 percentforeveryadditionalmetre depthof sinkingoverthe rate of sinkingfor the previousmetre Add 20 per cent of cost for kentledge inclUdingsupp<frts,loading arrangement and labour (v) Beyond 30 m upto 40 m Add 10 per centfor every additionalmetre depthof sinkingoverthe rateof sinkingfor the previousmetre

384

Bridge Worlcs: 12-Foundation

Reference MoRT&H Specifications

to

Descrlptlon

Unit

Quantity

Rate

Rs.

Add 20 per cenl of cosl for kentledge including supports. loading arrangemenl and labour etc. B. Unit Clayey Soil (8 m dia well)

= Running

metre

Taking oulput = 1 metre (I) Depth from bed level upto 3.0 m Rale of sinking @0.18m/hour a) Labour Mate Sinker !skilled) Sinking helper (semi-skilled)

day day day

0.22 2.00 3.50

b) Machinery Hire & running charges of crane with grab

hour

5.50

o o
e

bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b) c) OVerheads d) Contractor's Rate per metre @ % on (a+b)

e e

profit@

% on (a+b+c)

e
o

= (a+b+c+d)

(Ii) Beyond 3 m upto 10 m depth Rate of sinking @ 0.17 m/hour a) Labour Mate Sinker Sinking helper

o
o

o
o o o
0,;',
() ()

day day day

0.32
2.. 50

4.50

385

('

f'
(l

Bridge Works: 12Foundation

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

b) Machinery Hire & running charges of cranewith grab bucket of 0.75 cum capaCityand accessories Air compressor with pneumaticchisel attachment for cutting hard clay Consumables in sinking@ 10 per cent of (b) c) Overhead @

hour

6.00

hour

3.50

0;. on (a+b)
% on (a+b+c)

d) Contractor's profit @ Rate per metre

= (a+b+c+d).

(ill) Beyond 10m upto 20 m Add 5 per centfor.every additionalmetre depth of sinkingoverthe rateof sinkingfor the previous metre Add for dewatering @ 5 per cent of cost, if required (iv)Beyond 20 m upto 30 m
I

Add 7.5 per centfor everyadditionalmetre depth of sinkingover the rateof sinkingfor the previous metre Add 5 per cent of cost for dewatering on the cost, if required Add 25 per cent of cost for kentledge including supports, loadingarrangement and labour

386

Bridge Works: 12~FoU:ndation

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs:

(v) Beyond 30 m upto 40 m Add 10 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add 5 per cent of cost for dewatering, if required Add 20 per cent of cost for kel'ltledge including supports. loading arrangement and labour C.Soft Rock (8 m dia Well)

Unit = Running metre Taking output =1

ni

Depth In soft rock strata upto 3 m Rate of sinking @ 0.20 mlhour a) Labour Mate Sinker (skilled) Sinking helper (semi-skilled) Diver b) Machinery Hire & running charges of crane with grab

day day day day

0.68 4.00 12.00 1.00

hour

5.00

,
f

bucket of 0.75 cum capacity and accessories Air compressor with pneumatic breakers. Consumables in sinking @ 10 per cent of (b) Addfordewalering@of5percentof(a+b),if required hour 3.75

387

Bridge Works: 12-FoundaIioo

J
Unit Quantity Rate

1
Rs.

Sr. No.

Reference MoRT&H Specifications

to

Description

c) Overheads d) Contractor's

% on (a+b) % on (a+b+c)

profit @

Rate per metre = (a+b+c+d) D. Har:d Rock (8 m dla well) Unit = Running metre Taking output = 1 m Depth In hard rock strata upto 3m Rate of sinking @ 0.17 mIhour a) Material Gelatine 80 percent kg No. 8.00 32.00 Electric detonators b) Labour Mate Driller Blaster Mazdoor Mazdoor (Skilled) c) , Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Hire & running charges of compressor with hour pneumatic breakerljack hammer for drilling Dewatering @ 5 per cent of cost of (b+c), if reqUired. Consumables in sinking @ 10 per cent of cost day day day day day 1.09 2 0.25 20

hour

of (b)

388

Bridge WorIcs: 12-Foundation

Sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

d) Overheads @

% on (a+b+c) % on (a+b+c+d)

e) Contractor's profit@ Rate per metre 12.15. Section 1200

= (a+b+c+d+e)

Sinking of 9 m external diameter well (other than pneumatic method ofslnking) through all types of strata namely sandy soli, clayey soil and rock as shown against each case, complate as per drawing and technical specifications. Depth ofsinking Is reckoned from bed level. Unit = Running melte Taking output = 1 m Diameter of well =9 m A. Sandy Soil

(I) Depth below bed level upto 3.0 m Rate of sinking @0.25 mlhour {" (', (' (' (' (' '. a) l-abour Mate Sinker (skilled) Sinkinghelper (semi-skilled) b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Consumablesin sinking @ 10 per cent of (b) c) Overheads @ of % on (a+b) day day day 0.19 1.5 3.25

hour

Ci

o o
O

o
o

d) Contractor's profit @ % on (a+b+c) Rate per metre

= (a+b+c+d)

o
o
(
(

389

, ,

Bridge Works: 12FoundaIion

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

(iI) Beyond 3 m upto 10 m depth Rate of sinking @ 0.18 mlhour a) Labour Mate Sinker Sinkinghelper

day day day

0.27 1.75 4

b) Machinery Hire & runningcharges of crane with grab houi" bucket of 0.75 cum capacity and accessories . Consumables in sinking @ 10 per cent of (b) c) Overheads @ % onja+b) % on (a+b+c)

5.5

d) Contractor's proflt@ Rate per metre

= (a+b+c+d)

(ill) Beyond 10 m upto 20 m Add 5 per cent for every additional metre depthof sinkingover the rate of sinkingfor the previousmetre (Iv) Beyond 20 m upto 30 m Add7.5 percentfor every additionalmetre depthof sinkingover the rate of sinkingfor the previoUs metre Add 20 per cent of cost for kenlledge includingsupports, loading arrangement andlabour

390

Bridge Wodcs: 12-Foundalion

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

Rs.

(v) Beyond 30 m upto 40 m

Add 10 per cent for every additional metre depth of sinking 9ver the rate of sinking for the previous metre Add 20 per cent .of cost for kentledge including supports,loading and labour etc. B. Clayey Soli (9 m dla well) arrangement

Unit = Running metre Taking output

= 1 cum

(i) Depth below bed level upto 3.0 m

Rate of sinking 0.17 mlhour a) Labour Mate Sinker (skilled) Sinking helper (semi-skilled) b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and acCessories Consumables in sinking @ 10 per cent of (b) c) Overheads d) Contractor's Rate per metre @ day day day

0.24 2.25 3.75

hour

5.75

% on (a+b)

profit @

'Y. on

(a+b+c)

= (a+b+c+d)

(ii) Beyond 3 m upto 10 m depth

Rate of sinking 0.15 mlhour

391

"
Bridll" Wod<s: 12-Foundalion

Sr:
No.

Reference to MoRT&l:I Specifications

Description

Unit

Quantity

a) Labour Mate Sinker Sinking helper b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Air compressor with pneumatic chisel attachment for culling hard olay Consumables in sinking @ 10 percent Of(b) c) Overheads d) Contractor's @ % on (a+b) . % on (a+b+c)

day day day

0.34 2.50 5.00

hour

6.50

'.
I

hour

3.75

profit @

Rate per metre = (a+b+c.j.d) (Iii) Beyond 10 m upto20 m

Add 5 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add for dewatering @ Sper cent of cost, if reqUired. (Iv) Beyond 20 m upto 30 m Add 7.5 percent for every additional metre depth of sinking over the rate of sinking for the previous metre Add 5 per cent of cost for dewatering on the cost, if required

392

Bridge Works: 12-Foundalion

Sr. No.

Reference MoRT&H Specifications

to

Description

UnIt

Quan.t1ty

Rate Rs.

-,
Add 25 per cent of cost for kenUedge including supports, loading arrangement and labour (v) Beyond 30 m upto40 m

I,

Add 10 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add 5 per cent of cost for dewatering, required if

.' ; .
,

Add 20 per cent of cost lor kentledge oincluding supports, loading arrangement _ 'and labour C. Soft Rock (9 m t1la well) Unit = Running metre Taking output

o
o

=1m

Rate of sinking 0.15 mlhour ";' a) Labour Mate Sinker (skilled) Sinking helper (semi-skilled) day day day day 0.76 4.00 14.00 1.2

Diver
b) Machinery Hire & running charges of crane with grab bucket of 0.75 cuni capacity and accessories

o o o
o o e o . .'"
o

hours

6.50

Nr compressorwitli pneumaUc breakers

Consumables in sinking @ 10 per cent of (b)

hours

4.00

393

o
o
o

..

!'!I
Bridge works: 12Foondation

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

Add for dewatering @ of 5 per cent of (a+b). if required

:!"

c) Overheads d) Contractor's Rate per metre

0/0 on (a+b)

profit @

. % on (a+b+c)

= (a+b+c+d)

D. Hard Rock (9 m dia well)

= Running metre Taking output = 1 m

Unit Depth In hard rock strata upto 3 m Rate of sinking 0.15 m/hour a) Material 80 percent Gelatine Electric detonators b) Labour Mate Driller Blaster Mazdoor Mazdoor (skilled) Diver c) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and acceSsories Hire & running charges of compressorwith pneumatic breaker!jack hammer for drilling Dewatering @ 5 per cent of cost of (b+c), if required hour 2.5 day day day day day day 1.17 2 0.25 22 4 1 kg l'jo. 10.00 40.00

hour

394

Bridge Works: 12-Foundation

Sr. No.

Reference

to

Description

Unit

Quantity

Rate
Rs.

MoRT&H Specifications Consumables in sinking @ 10 per cent of cost of (b) d) Overheads @ % on (a+b+c) % on (a+b+c+d)

e) Contractor's profit@ Rate per metre 12.16. 1200

= (a+b+c+d+e)

Slriklng of 10 m external diameter well (other than pneumatic method of sinking) through all types of strata namely san'dy soil,clayey soil and rock as shown against each cas:e, e.ompleteasper drawing and technical specifications. Depth of sInking Is reckoned from bed level. 'Unit = Running metre Taking output = 1 m Diameter of well- 10m A. Sandy Soil (i) Depth below bed level upto 3.0 m Rate of sinking 0.20 mlhour a) Labour Mate Sinker (skilled) Sinkinghelper (semi-skilled) b) Machinery Hire & running charges of Cranewith ~rab bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b) c) Overheads @ % on (a+b)

day day day

0.2 1.5 3.5

hour

395

Bridge WOIb: 12-FOUDdaIion

Sr. No.

Reference MoRT&H " Speclflcatlons

to

Description

Unit

Quantity

Rate Rs.

t
d) Contractor's Rate per metre profit@ % on (a+b+c)

4
"~

= (a+b+c+d)

(II) Beyond 3 m upto 10 m depth Rate of sinking 0.17 mIhour a) LabC)ur Mate Sinker Sinking helper b) Machinery Hire & running charges of crane with "grab bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b) c) Overheads d) Contractor's Rate per metre @ hour 5.75 day day day 0.31

2 4.25

I 41
\ 41

,.
41 41

% on (a+b)
% on (a+b+c) "

profit @

= (a+b+c+d)

(iii) Beyond 10m upto ~O m Add 5 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre (Iv) Beyond 20 m upto 30 m Add 7.5 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add 20 per cent of cost for kenUedge including supports, loading arrangement and labour

'.
';.

396

Bridgo Wodcs: 12-Foundalion

Reference MoRT&H Specifications

to

Description

Unit

Ql,lantlty

Rate Rs.

Iv)

Beyond 30 m upto 40 m Add 10 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add 20 per cent of cost for kentledge including supports, loading arrangement and labour etc.

B. Clayey Soil

11~ m

dla well)

e;
.i

Unit

Taking output

= Running'metre = 1 cum
m

e
o e

.'\

(i) Depth below bed level uptll.3.0 Rate of sinking 0.18 mlhour a) Labour Mate Sinker I skilled) Sinking helper (semi-skilled)

day day day

0.25 2.50 5.50

b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Consumables in sinking@ 10 per cent of (b) c) Overheads d) Contractor's Rate per metre @ profit @

hour

6.00

e
o

o o o o o o o
O -.

0/0 on la+b)
%on la+b+c)

= (a+b+c+d)

397

o o
o

JIrid&eWoob: 12-Fouodolion

Sr.
No.

Reference

to

Description

Unit

Quantity

Rate

'.
I

Rs.

llIIoRT&H
Specifications (Ii) Beyond 3 m upto 10 m depth Rate of sinking 0.15 m/hour a) Labour Mate Sinker Sinkinghelper

I~

day day day

0.40 3.00 5.50

b) Machinery Hire & running charges of crane with grab hoUr bucket of 0.75 cum capacity and accessories. I'Jr compressor with pneumatic chisel attachment for cutting hard clay Consumables in sinking@10percentof(b) c) Overheads @ d) Contractor's profit @ Rate per metre hoUr

6.00

4.00

% on (a+b) 0/. on (a+b+c)

= (a+b+c+d)

. (iii) Beyond 10 m upto 20m

Add 5 per cent for every additional metre depthof sinkingO'v"7r the rateof sinkingfor the previousmetre Add for dewatering @ 5 per cent of cost, if required. (Iv) Beyond 20 m upto 30 m Add7.5 percentfor every additionalmetre depthof sinkingover the rateof sinkingfor the previouSmetre

398

Bridge Works: 12-Foundalion

1

Sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity.

Rate
Rs.

Add 5 per cent of cost for dewatering on the cost, if required Add 25 per cent of cost for kentledge including supports, loading arrangement and labour

.~t o
s

.,

(v) Beyond 30 m upto 40 m Add 10 per cent for every additional metre depth of sinking over the rate ofsinkingfor the previQ!ls metre Add 5 per cenl of cost for dewalering on the cost, if required Add 20 per cent of cost for kentledge inclUding supports, loading arrangement and labour C. Soft Rock (10 m dJa well) Unit

= Running metre

Taking oulput = 1 m Depth in soft rock strata upto 3 m Rate of sinking 0.14 m1hour a) Labour Mate Sinker (skilled) Sinking helper (semi-skilled) day day day day 0.86 4.00 16.00 1.4

o e
o o o o o o o

Diver
b) Machinery Hire & running charges of crane with grab bucket of 0.75.cum capacity and accessories Air compressor with pneumatic breakers Consumables in sinking @ 10 per cent of (b) Add for dewatering @ 5 per cent of cost, if required

hour

7.00

hour

4.25

o
o
o ~l' .,

399

o
o

Bridge Works: 12Foundation

Sr. No.

Reference to MoRT&H Specifications

Description

.
% on (a+b) % on (a+b+c)

Unit

Quantity

Rate Rs.

c) Overheads @

d) Contractor's profit @ Rate per metre

= (a+b+c+d)

D. Hard Rock (10 m dla well) Unit = Running metre Taking output = 1 m Depth in hard rock strata upto 3 m Rate of sinking 0.12 mlhour a) Material Gelatine 80 per cent Electric detOnators b) Labour Mate Driller Blaster Mazdoor Mazdoor(skilled)

kg !'los.

11 44.00

day day day day day

1.27 2.00 0.25 24.00 4.00

c) Machinery Hire & runningcharges of cranewith'grab hour bucket of 0.75 cum capacity and accessories Hire & run'ningcharges of compressor hour with pneumaticbreakerljack hammer or drill Dewatering @ 5 per cent of cost (c), if requi.red Consumablesin sinking @ 10 per cent of cost of (b+c).

8.5

400

Bridge wOlb:

12Foundation

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate
Rs.

d) Overheads @ e) contractor's Rate per metre 12.17. 1200

%on (a+b+c) % on (a+b+c+d)

profit@

= (a+b+c+d+e)

Sinking of 11 m external diameter well (other than pneumatic method of sinking) through all types of strata namely sandy soil, clayey soil and rock as shown against each case, complete as per drawing and technical specifications. Depth ofslnklng Is reckoned from bed level. Unit = Runnirigmetre Taking output = 0.50 m Diameter of well:: 11 m A. Sandy Soil (I) Depth from bed level upto 3.0 m Rate of sinking @0.15mlhour

t",;

e e

c;
e o o
o

a) Labour Male Sinker(skilled) Sinking helper (semi-skilled) b) Machinery Hire & runningcharges of crane with grab bucket of 0.75curri capacity and accessories Consumables in sinking @ 10 per Centof (b) c) Overheads @ d) Contractor's profit@ Cost for 0.5 m % on (a+b) % on (a+b+c)

day day day

0.21

1.5 3.3

hour

o o
o

o o o o
o r
(
(

= a+b+c+d
= (a+b+c"\;d)/0.50 401

Rate per metre

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

(ii) Beyond 3 m upto 10 m depth Rate of sinking @ 0.13 mlhour a) Labour Mate Sinker Sinking helper b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b) c) Overheads @ % on (a+b) % on (a+b+c) _

day day day

0.32 2 4.5

hour

4.00

d) Contractor's profit@ Cost for 0.5 m=a+b+c+d

Rate per metre (a+b+c+d}/O.SO (iii) Beyond 10 m upto 20 m Add 5 per cent for every additional metre depthof sinkingover the rate of sinkingfor the previousmetre (iv) Beyond 20 m upto 30 m Add 7.5 per centforeveryadditionalmetre depthofsinking overthe rateof sinkingfor the previousmetre Add 20 per cent of cost for kenUedge including supports, loading arr;mgement and labour

402

Bridge Works: 12-Foundalioo

Reference

to

Description

Unit

Quantity

Rate

MoRT&H
Specifications (v) Beyond 30 m upto 40 m Add 10 per cent for every additional metre depth of sinking over the rate of sinking for the previous m\ltre Add 20 per cent of cost for kenUedge including supports, loading arrangement and labour etc. B. Clayey Soil (11 m dia well) Unit"'.Runningmetre Taking output O;5qlTletre

Rs.

Ii

e
e

.,
e. e
e e e o
o

(I) Depth from bed.level

upto 3.0 m

Rate of sinking @0.10m{hour a) Labour Mate Sinker (skilled) Sinking helper (semi-skilled) b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b) c) Overheads d) Contractor's @
0/0 on (a+b)

day
day

0.26 2.50
4.00

day

hour

5.00

o
o o o o o o _
o

profit @

% on (a+b+c)

Cost for 0.5 m '" a+b+c+d Rate per metre '" (a+b+c+d)lO.50

403

o
o
()

Bridge WOfb: 12-Foundalioo

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

(II) Beyond 3 m upto 10 m depth Rate of sinking @0.08 mlhour a) !-abour Mate Sinker Sinking helper b) Machinery Hire & runningcharges of crane with grab bucket of 0.75 cum capacity and accessories Air compressorwith pneumatic chisel attachment forculling hard clay Consl1mablesin sinking@ 10 per cent of (b) c) Overheads @ d) Contractor's profit @ Cost for 0.5 m = a+b+c+d Rate per metre
%

day day day

0.43 3.50 5.75

hour

6.00

hour

4.25

on (a+b)
"10

on (a+b+c)

= (a+b+c+d)/0.50

(III) Beyond 10 m upto 20 m Add 5 per cent for every additional metre depthof sinkingover the rateof sinkingfor the previousmetre Add for dewatering@ 5 per cent of cost. if required (Iv) Beyond 20 m upto 30 m Add 7.5 percentfor every'additionalmetre depthof sinkingover the rateof sinkingfor the previousmetre

,404

Bridge Works: 12Fouoda!ion

Reference MoRT&H SpecificatIons

to

Description

Unit

Quantity

Rate Rs.

Add 5 per cent of cosH or dewatering on the cost, if r~uired Add 25 per cent of cost for kenUedge including supports, loading arrangement and laboUr (v) Beyond 30 mupto 40 m

Add 10 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add 5 per cent of cost for d~atering the cost, if required Add 20 per cen~ of costJor and labour . C. Soft Rock (11 m dia well) Unit kenUedge on

including supports, loading arrangement

Running metre

Taking output

= 0.50 m

Depth in soft rock strata upto 3 m Rate of sinking @ 0.06 mlhour

C 0 0 0 0 0 0 0 0 0 0
(' a) .Labour Mate Sinker. (skilled) Sinking helper (semi-skilled) DiVer b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Air compressor with pneumatic breakers hoUr 4.50 day day day day 0.95 4.25 18.00 1.50

hoUr

8.00

405

f' f'
f'

Bridge Works: I2-FoundaIioD

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Consumables in sinking@10percentOf(b) Add for dewatering @ 5 per cent of cost, if required c) Overheads d) Contractor's @

% on (a+b) . % on (a+b+c)

profit @

Cost for 0.5 m = a+b+c+d Rate per metre = (a+b+c+d)/O.SO D. Hard Rock (11 m dia well) Unit = Running metre T~kingoutput =0.50 m

Depth in hard fock strata upto 3 m Rate of sinking @ 0.05 mlhour a) Material 80 percent Gelatine Electric detonators b) Labour Mate Driller Blaster Mazdoor Mazdoor (skilled) c) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Hire & running charges of compressor hoUr day day

kg Nos.

12

48.00

day
day day

1.35 2.00 0.25 26.00 4.00.

hoUr

10

3.5

,
.;

with pneumatic breakerljack hammer or drill

406

Bridge Works: 12-Foundation

Reference

to

Description

Unit

Quantity

MoRT&H Specifications Dewatering @ 5 per cent of cost (c), if required Consumables in sinking @ 10 per cent of cost of (b+c) d) Overheads @. e) contractor's Rate per metre 12.18. 1200
% on (a+b+c)

Rate Rs.

profit@

% on (a+b+c+d)

= (a+b+c+d+e)/0.50

Sinking of 12 m external diameter well (other than pneumatic method of sinking) through all types of strata namely sandy soil, clayey soil and rock as shown against each case, complete as per drawing and techriicalspeclficatlons. Depth of sinking is reckoned from bed level. Unit = Running metre Taking output = 0.25 m Diameter of well = 12 m A. Sandy Soil (i) .Depth below bed level upto 3.0 m Rate of sinking @ 0.05 mlhour a) Labour Mate Sinker (skilled) Sinking helper (semi-skilled) b) Machinery Hire & runningcharges of crane with grab bucket of 0.75 cum capacity and aceessories Consumablesin sinking @ 10 per cent of (b)

e c
c'

c
c c
C

day day day

0.22 1.75 4

o
o o

hour

n
o

o
o -~
('

407

f'

r
r
f'

Bridge Wmks: 12FOUDdation

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

c) Overheads @ of

% on (a+b) % on (a+b+c)

d) Contractor's profit @ Cost for 0.25 m = a+b+c+d Rate per metre

= (a+b+c+d)/0.25

(Ii) Beyond 3 m upto 10 m depth Rate of sinking @0.038 mihour a) Labour Mate Sinker Sinkinghelper

day day day

0.37 2.5 4.75

b) MlIIchlnery Hire & running charges ofcraoewith grab hour bucket of 0.75 cum capacity and accessories. Consumablesin sinking @ 10 per cent of (b) c) Overheads @ % on (a+b) %on(a+b+c)

6.5

d) Contractor's profit @ Cost for 0.25 m = a+b+c+d

Rate per metre" (a+b+c+d)/0.25 (iii) Beyond 10 m upto 20 m Add 5 per cent for every additionall1)etre depthof sinkingover the rateof sinkingfor the previousmetre

408

Bridge Works: 12-Foundalion

Sr.

Referanca MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

No.

(Iv) Beyond 20 m upto 30 m Add 7.5 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add 20 per cent for kenUedge including

.:

supports, loading arrangement and labour (v) Beyond 30 m upto 40m Add 10 per cent for every additional metre depth of sinking over the rate the previous metre Add 20 per cent for kenUedjle including supportsjoading B. arrangemel'ltarid labour

."
o
o o o o

0'

sinking for

Clayey Soil (12 m dla well)

Unit = Running metre Taking output = 0.25 metre (i) Depth below bed level upto Rate of sinking @0.04 mJhour a) Labour Mate Sinker (skilled) Sinking helper (semi-skilled) b) MachInery Hire and running charges of crane with grab bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b) day day day

.'

3;0 m

0.30 3.00 4.50

hour

6.25

0,\

409

o
o

e o
o

Bridge Wodts: 12Foundation

Sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity'

c) Overheads d) Contractor's Cost for 0.25 m Rate per metre

@ profit@

% on (a+b)
% on.(a+b+c)

= a+b+c+d

= (a+b+c+d)/0.25

(i1) Beyond 3 m upto 10 m depth Rate of sinking @0.03 mlhour a) L~bour Mate Sinker Sinking helper b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Air compressor with pneumatic chisel attachment for culling hard clay Consumables in sinking@ 10 per cent of (b) c) Overheads @ d) Contractor's Cost for 0.25 m Rate per metre profit @ % on (a+b) % on (a+b+c). hours day day day 0.48 3.75 6.00

hours

8.33

4.50

= a+b+c+d

= (a+b+c+d)/0.25

(iii) Beyond 10m upto 20 m Add 5 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre

410

BridgeWorks:

12-Foundation

Reference

to

Description

Unit

Quantity

Rate

MoRT&H
Specifications Add for dewatering @ 5 per cent of cost, if required. (Iv) Beyond 20 m upto 30 m Add 7.5 per cent for every additional metre depth of sinking over the rate of sinking tor the previous metre Add 5 per cent for dewatering on the cost, if required Add 25 per cent for kentledge including supports. loading arrangement and labour (v) Beyond 30 m upto 40 m

"Rs.

e
e

Add 1 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add 5 per cent of cost for dewatering. if required Add 20 per cent of cost for kentledge including supports, loading arrangement and labour C. Soft Rock (12 m dia Well) Unit = Running metre raking output

.r

e
e e

= 0.25 m
upto 3 m

Depth in soft rock strata

o o o o
o

Rate of sinking @ 0.025 mlhour a) Labour

M~
Sinker (skilled) Sinking helper (semi-skilled)

d~
day day

1.06 4.50
20.00

Diller

d~

1.75

o o o
o o o

411

Bridge Works: 12-FoundatilJll

Unit

Quantity

Sr.
No.

Reference

to

Description

MoRT&H
Specifications b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories . Air compressor with pneumatic chisel attachment fOr cutting hard clay. consumables in sinking @ 10 per cent of (b) hoUr" 4.75 hoUr 10.00

Add for dewatering @ 5 per cent, if required c) Overheads d) contractor's Cost for 0.25 m

%i on (a+b)
%on (a+b+c)

profit @

= a+b+c+d

Rate per metre (a+b+c+d)/O.25 D. Hard Rock Unit

= (12 m
metre

ella weU) -

= Running

Taking output = 0.25m Depth In hard rock strata upto 3 m Rate of sinking @0:020 m/hour a) Material Gelatine 80 per cent Electric detonator b) Labour Mate Driller Blaster Mazdoor Mazdoor (skilled) c) Machinery Hire and running charges of crane with grab bucket of 0.75 cum capacity and accessories kg

Nos.

14 56.00

day day day day day

1.44
2.00 0.25

28
4.5

hoUr

12.5

412

Bridge Wotks: 12-F<lUIldalion

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

Hire and running chargesof compressor with pneumatic breaker/Jackhammeror drill Dewatering @ 5 per cent, if required Consuma"les in sinking @ 10 per cent of (c). d) Overheads @ e) Contractor's profit@ % on (a+b+c)

hour

% on (a+b+c+d)

Cost for 0.25 m= a:>b+c+d+e Rate per metre

= (a+b+c+d+e)/0.25

./

o o
o o

12.19.

1200

.
-:'':'

i,

"

Sinking of..Twin D Type well (other than pneumatic method of sinking) through all types of strata, namely, sandy soil, clayey soil and rock as shown against each case, complete as per drawing and technical specifications. Depth of sinking Is reckoned from bed level. . Unit = Running metre Taking output 1 m

Dimensions of well Overaillength 12 m Overall width = 6 m

A. Sandy Soil (i) Depth from bed level upto 3.0 m Rate of sinking @ 0.18 mlhour a) Labour M~ Sinker (skilled) Sinking helper (semI-skilled) 0.2 1.25 3.75

d~ day d~

0'

413

o
o o o

Bridge Wod<s: 12-FoundatiOll

Sr.

Ref~rence MoRT&H Specifications

to

Description

Unit

Quantity

..

No.

b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b) c) Overheads d) Contractor's Rate per metre @ profit @

hour

5.50

0/0 on (a+b) 0/0 on (a+b+.c)

= (a+b+c+d)

(ii) Beyond 3 m upto 10 m depth Rate of sinking @ 0.17 m/hour a) Labour Mate Sinker Sinking helper b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Consumables in sinking@ c) Overheads d) Contractor's Rate per metre (III) 10 per cent of (b) day day day 0.3 1.5

hour

5.88

@
profit @

0/0 on (a+b) 0/0 on (a+b+c)

= (a+b+c+d)

Beyond 10 m upto 20 m Add 5 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre

414

I
,..,

_,.;',~ ,)' .. "'f~Cj';:;.~,,"~~;

.. &.",/4i'<"".i\li,x ;;~~

Bridge Works: 12-Foundation

Sr. No.

Reference to MoRT&f1 Specifications

Description

Unit

Quantity

Rate Rs.

(Iv) Beyond 20 m upto 30 m Add 7.5 per cent for every additionalmetre depthof sinkingover the rate of sinkingfor the previousmetre Add 20 per cent pf cost for kentledge including supports, loading arrangement and labour (v) Beyond 30 m upto 40 m Add 10 per cent for every additionalmetre depthof sinkingover the rate of sinkingfor the previousmetre Add 20 per cent of cost for kentledge including supports, loading arrangement and labour

e' e c;
e"

B. Clayey Soil (Twin D Type Well) Unit = Runningmetre Taking output 1 metre

. (i) Depth below bed level upto 3.0 m Rate of sinking @0.16mlhour a) Labour Mate Sinker (skilled) Sinkinghelper (semi-skilled) b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Consumables in sinking @ 10 per cent of (b)

e
0"

o o o
0;

day day day

0.26 2.50 4.00

o o
o

hours

6.25

o
Q

o
('

415

Bridge WOll<s: I2-Foundation

Sr.
No.

Reference

to

Description

Unit

Quantity

Rate'

MoRT&H
Specifications c) Overheads d) Contractor's Rate per metre

Rs. " @
profit @

% on (a+b)

% on (a+b+c)

= (a+b+c+d)

(ii) Beyond 3 m upto 10m depth Rate of sinking @ 0.15 mlhour a) labour Mate Sinker Sinking helper b) Machinery Hire & running charges of crane with grab bucket of 0.75 "Cum,capacity and aa:essories Air compressor with pneumatic chisel attachment for culling hard clay Consumables in sinking @ 10 per cent of (b) c) Overheads @ d) Contractor's Rate per metre profit @ hour

day
day day

0.45 3.25 6.00

hour

6.67

4.50

0/. on (a+b)
% on (a+b+c)

= (a+b+c+d)

(iii) Beyond 10 m upto 20 m Add 5 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre Add for dewatering @ 5 per cent of cost (b), if required.

J
416

Bridge Works: 12-Foundation

"Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

(iv) Beyond 20 m upto 30 m Add 7.5 per cent for every additional metre depth of sinking over the rate of sinking for the previous metre

Add 5 per cent for deWatering, if required Add 25 per cent of cost for kentledge including supports, loading arrangement and labOur (v) Beyond 30 m upto 40 m Add 10 per cent for every additiOnal metre

.'

o
o

depth of sinking over the rate of sinking for the previous metre Add 5 per cent of cost for dewatering, if required Add 20 per cent for kentledge including supports,loading arrangement and.labOur

C. Soft Rock (Twin D Type Well) Unit= Running metre .Taking output = 1 m Depth in soft rock strata upto 3 m Rate ohinking a) LabOur Mate Sinker (skilled) Sinking helper (semi-skilled) Diver day day day day 0.86 4.50 15.00 1.5 @0.12 mlhour

o o o o o o o o
o

o o .~ o

417

o
e o

Bridgeworb: l2-foundalion

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

b) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Air compressor with pneumatic breakers Consumables in sinking@10percentof(b) hour 6.00 hour 8.33

Add for dewatering@ 5 per cent, if required c) Overheads@ d) Contractor's Rate per metre D. Unit profit @

% on (a+b) % on (a+b+c)

= (a+b+c+d)

Hard Rock (Twin D Type Well)

Taking output

= Running metre = 1m

kg Nos. 10 40.00

Depth in hard rock strata upto 3 m Rate of sinking @ 0.1 ~ mlhour a) Material Geletine 80 per cent Electric detonators b) Labour Mate Driller Blaster Mazdoor Mazdoor (skilled) c) Machinery Hire & running charges of crane with grab bucket of 0.75 cum capacity and accessories Hire & running charges of compressorwilh pneumatic breaker~ack hammer or drill hour 3 day day day~ day day 1.34 2.00 0.25 25.00 4.25

hour

10

418

Bridge WoJl<s: 12-Fouodatioo

Sr. No.

Reference to MoRT&H Specifications

Descriptlon

Unit

Quantity

Rate Rs.

Dewatering@ 5 per cent of cost of (b+c), ifrequir~ Consumablesin sinking @ 10 per cent of (b) d) Overheads @ % on (a+b+c)

e) Contractor's profit @ %on (a+b+c+d) Rate per metre

= (a+b+c+d+e)

.1 o
o o
o o o o o

12.20.

1200

.;

Pneumatic sinking of weils with equipment of approved design, drawing and speclflcations worked by competent and tralned ,personnel and comprising of compression and decompression chambers, raducers, two air locks separately for men and plant and materials, arrangementfor supply of fresh air to working chambers, check valves, exhaust valves, shafts made from steel platesof rivettedconstruction not less than 6 mm thick to withstand an air pressure of 0.50 MPa, controlled blasting of hard rock where required, staircases and 1 m wide landing plateforms with ralllnq, arrangement for comression and decompression, electric lighting of 50 V maximum, proper rooms for rest and medical examinations and compliance with safety,precautlons as per IS:4138,all as per Clause1207.6 of MoRT&H Specifications. Unit = 1 cum Takingoulput = 5 cum

O .'"

419

o o
fl

Bridge Works: 12FoundaIiOll

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

a) Material M 35 grade RCC corbel provided for supporting of equipment (Dimensions as per ground conditions). Rate may be adopted vide item no.12.6 (H) HYSD bar relnforcement in corbel BIl/stlng material

cum

MT

0.460

Gelatine 60 per cent Electric detonators b) Labour MeOlClIlOfficer Paramedical personnel Mate Drillers Blaster M32door (for culling, blasting, cleaning, removal of material,etc.) . M32door skiDed (for fixation and removal of adopter for air lock, carrying out mechanical andeleclrical operations and repairs and other skilled jobs) Diver c) Machinery (i) .Induction, delnduction of plant and equipment all components pneumatic and erection Including

kg each

1.50 6.00

day day day day day day day

0.50 1.00 1.66 1.00 0.50 30.00 10.00

day

4.00

hour

6.00

and accessories for L.S L.S hour hour hour Rs.l,OO,ooo Rs.l,50,000 6.00 2x6 6.00

method of well sinking

Induclion and deinduction Erection at site and commissioning Usage of plant and equipment for pneumatic method of well sinking Air compressor 250 elm, 2 nos. Hire and running charges of crane of 15 tonne capacity

420

Bridge WOJIcs: 12-Foundation

sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

Motorised barge of 20 tonne capacity Boat to carry alleast 20 persons Electric generating set 33 ~ A Tipper 10 tonne capacity d) Overheads @

hour hour hour hour

6.00 6.00 6.00 6.00

% on (a+b+c) % on (;i+b+c+d)

e) Contractor'sproflt@

.;;

."
"

Cost for 5 cum = a+b+c+d+e (see notes below) Rate per cum

= (a+b+c+d+e)l5

Note:

1. The cost of induction, deinduction and erection of equipment shall be divided by the total quantity of pneumatic sinking for all the wells of a particular bridge to arrive at the per cum rate

on account of this item.

2. Cost of pneumatic sinking per cum of individual wells will be added to the cost. indicated at (1) above to arrive at the final rate of pneumatic sinking per cum. 3 The cost of induction and deinduction will depend upon the distance involved for shifting of equipment which may be assessed in individual cases as per actual ground conditions atthe time of making of cost estimates. 4. In case pneumatic sinking is involved on a dry bed, the proyision of barge and boat . may be omitted. 5. The necessity and dimensions of the corbel will be as per actual ground conditions. 6. Small equipments, pumps, vibrators, like, welding pneumatic sets, tools,

o
o

portable lamps,. fire extinguishers, hose

e o
o
o

0, .. 7t

421

Bridp Wodcs: 12-FoundaIioo

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

.Quantity

pipes, etc., have not been included as the same are covered as items of minor'T&P underoverheadcharges. 7. Depth of sinking shall be restricted to 30 m. 12.21. 1207 Sand fililng In wells complete as per drawing and technical specifications Unit 1 cum Taking output

11
t

= 1 cum

. -i J: -,;

a) Material Sand (assuming 20 per cent voids) b) Labour Ml;lte Mazdoor c) Overheads @ d) Contractor's profit @ Rate per cum 12.22. 1200& 1900
"10 on (a+b)

cum

1.2

day day

0.01 0.3

"loon (a+b+c)

= (a+b+c+d)

Providing steel liner 10 mm thick for curbs and 6mm thick for stelnlng of wells InCluding fabricating and setting out as per detailed drawing Unit 1 MT Taking output 1 MT

a) Material Q Structural steel including 5 per cent wastage

MT

1.05

422

11

Bridge Works: 12-Foundation

Sr. No.

Re(erence to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

b) Labour Mate Filler Blacksmith Welder Mazdoor culling gas and Electrodes. consumables @5percentoncost(a) c) Overheads @ d) Contractor's profit@ other above

day day day day day

1.24 6.00 5.005.00 10.00

"/. on (a+b) % on (a+b+c)

.
\

Rate per MT 12.23 1100& 1700

= (a+b+c+d)

.:

Bored castln-sltuM 35 grade R.C.C.pile eltcludlng reinforcement complete as per drawing and technical specifications and removal of excavated earth ,with all lifts and lead upto 1000 m Pile diameter

= 750 mm =

,{

.'

metre Unit Taking output 15 m a) Materials ConcreteGrade M 35 Rate for concrete may be adopted same as for boltomplugvide item no. 12.11( C-)
(IV)

o
o

cum

6.62

o
o o o o o o
o

Concrete to be cast with a tremie pipe 200mmdia

423

o
e o
o

.t
.. ~
Bridge Works: 12-Foundalion

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

Rs.

b) Machinery

(for

boring

and hour 6.00

E:
4
41

construction) Hire and running charges of hydraulic piling rig with power unit and complete accessories including shifting from one bore locatjon to another Hire and running charges of light crane for lowering reinfo/Cel1lent cage Hire and running charges of Bentonite pump Loader Ieumbucket capacity TIpper 5.5 cum capacity for disposal of muck from pile bore hole Bentonite c) Labour Mate/supervisor

hour hour hour hour kg

0.50 6.00 0.30 0.30 300

41

day day

Mazdoor
d) Overheads e) Contractor's

0.14 3.50

@
profit @

% on (b+c) % on (b+.c+t\)

~.

Cost for 15 m = a+b+c+d+d+e Rate per metre = (a+b+c+d+e)J15 Bored cast-In-situ excluding removal M 35 grade R.C.C. pile complete as per and earth with all lifts

12.24.

1100,1600 & 1700

reinforcement of excavated

drawing and technical specifications and lead upto 1000 m Pile diameter = 1000 mm Unit= metre

Taking output = 10 m

424

41

Bridge Works: 12-FOUDdalion

:sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

a) Materials Concrete Grade M 35 Rate for concrete may be adopted same as for bottom plugvide item no. 12.11( C ) (IV)

cum

7.85

Concrele 10 be caslwith a lremie pipe 200 mm dia' b) Machinery (for boring and construction) Hireand runningcharges of hydrauiic hour ;4piling rig with power uniland complete aceessoriesincludingshiftingfrom 'one bor,elocation 10 another Hire and runningcharges of light crane for hour Ioweringreinforcemenlcage Hire and runningcharges of Benlonite hour pump Loader I cum bucket capacity Tipper 5.5 cum capacity for disposal of muck from pile bore hole Bentonite c) labour MaleiSupelVisorday hour hour kg

.' ,
o
o

6.00

0.50 6.00 0.40 0.4 350

~r
d) Overheads @ e) Contractor's profit @ Cost for 10 m = a+b+c+d+e Rate per metre

d~

0.16 4.00

0/. on (b+c)
% on (b+c+d)

= (a+b+c+d+e)/10

o o
o
0,

425

o
o

o o

BridgeWorks:

12-FoundaJion QuantltyRate Rs.

sr,
No.'

Refereflce MoRT&H Specifications

to

Description

Unit

tt
c

12.25.

1100& 1700

Bored cast-In-situ

M 35 grade R.C.C. pile

c
4

excluding reinforcement complete as per drawing and technical specifications and removal of excavated earth with all lifts

and lead upto 1000 m Pile diameter

= 1200

mm

Unit = metre Taking output= 9 m a) Materials Concrete Grade M 35 Rate for concrete may be adopted same as for.bo\tomplug vide item no, 12.11( C ) 10.17

cum

(M
Concrete 200mmdia and boring (for b) Machinery construction) Hire and running charges of hydraulic piling rig with power unit and complete accessories including shifting from one hoUr hour hour hour kg 0.50 6.00 0;50 0.5 bOre Iqcation to another Hire and running charges of light crane for loWering reinforcement cage Hire !lnd running charges of Bentonite pump Loader I cum bucket capacity. Tipper 5.5 cum capacity for disposal of muck from pile bore hole Bentonite ' to be cast with a tremie pipe

hour

6.00

385

426

Bridge Wodcs: 12-F_clation

Sr.

.'A'
o o

No.

Reference to MoRT&H Specifications

Description

Unit ..

Quantity

R.te Rs.

o o o o o o
0t427

o
o

o
o o

428

Bridge Works: 12Foundalion

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

a) RCC Grade M 35 Rate for concrete may be adopted same as for bottom plug .vide item no. 12.11 ( C ) (IV) b) Materials Pile shoesQ C.J.shoes for the pile ii) M.S.clamps fOr shoe @ 35 kg per pile of 15 m iii) Steel helmet and cushion block on top of casing head during driving c) Machinery Hire and running charges of piling rig IncluolI'!g doUble acting piJe driving hammer complete with power unit and accessories Hiring and running charges for light crane 5 tonne lifting capacity for lowering reinforcement and handling steel casing Hire and running charges for light crane for lowering reinforcement cage d) Labour Mate/Supervisor Mazdoor e) Overheads 1) Contractor's @ % on (b+c+d)

cum

23.55

kg kg kg

160 70

0"'Ii ,~~'" Ofl;;.

50

o o o
0,

.hour

hour

0.5

hour

0.5

o o
o

o
o o o
o

day day

0.16 4

profit @ % on (b+c+d+e)

Cost for 30 rn = a+b+c+d+e Rate per metre" Note: (a+b+c+d+e)/30

1. The quantity of concrete required to be removed above iIIe designed top level of concrete, if any, will be provided for in the rate analysis.

429

Bridp Wod<s: 12-Founda!ion

Unit Quantity Sr . >'~:

Sr. No.

Reference to MoRT&H Specifications

Description

NO"

2. In case steel lining is included in the design for driven cast-in-situ pile and is Ilianned to be retained, the same may be,(ncluded in the rate analysis. In case th~porary steel casing used during .asting is planned to be removed. an additional cost @ 0.50 per cent of cost of concrete may be provided to cover its usage. 1100& 1700 Driven cast-ln-place vertical M 35 grade R.C.C. piles exciudlng reinf<lrcement c<lmplete as per drawing and tech~ical Speclficati<lns Pile diameter

12.28.

= 1200 mm

Unit" Running metre Taking output = 20 metre a) RCC Grade M 35 Rate fur concrete may be adopted same as fur bottom plug vide item no. 12.11(C) (IV) b) Materials Pile shoes kg i) C.l.sh<l8S fur the pile ii) M.S.c1amps fur shoe @ 35 kg per pile kg of 15 m iii) Steel helmet on top of casing head during driving kg cum 22.61

160 70 50

c) Machinery h<lUr Hire and running charges of piling rig Including double acting pile driving harnrnEir complete with power unit and accessories Hiring and running charges fur rlQl:ltcrane hoUr 5 tonne lifting capacity for l<lwering relnf<lrC8mentand handling steel casing

0.5

430

, ,
t

t t

. ,-.1'

Bridge Works: 12-Foundation

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

d) Labour Mate/Supervisor Mazdoor e) Overheads

day day % on.(b+c+d)

0.18

4.5

@.
proflt@

f) Contractor's
Cost for 20 m

% on (b+c+d+e)

= a+b+c+d+e

.' . ..

Rate per metre

= (a+b+c+d+e)/20

.'
'

:J

.~ ".'

Note:

1. The quantity of concrete required to be removed above the designed top level of concrete, if any, will be provided for in the rate analysis. 2. In case sleelliningis included in the design for driven cast-in-situ pile and is planned to be retained, the same may. be included in the rate analysis. ,In case the temporary steel casing used during casting is planned to be removed,an additional cost @ 0.50 per cent of cost of concrete may _be provided to cover its usage. Driven precast vertical M 35 grade R.C.C. plies excluding as per Specifications Pile diameter reinforcement and c,C)mplete Technical drawing

o
o o o o o o
o

12.29.

1100& 1700

500 mm

11.78 Rate for concrete may be adopted same as for bottom plug vide item no. 12.11(F) (IV)

o e o
o o

431

Bridp WOIb: 12-FOIII1daIion

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

b) Materials Pile shoes a) C.I Shoes b) M.S.shoes c) Steel helmet and cushion block on kg kg kg 240 105

30

lOP of pile head during driving

c) MachInery Crane 20 t capacity Vibrating pile driving hammer complete hour hour 6.00 6.00

with power

unit and accessories

d) Labour MatelSupervisor Mazdoor _ Add 1 per cent of(a+b+c) forcaqiage of piles from casting yard to work site and staCking, and other imponderables during installation. e) Overheads@

day day

0.12

% on (b+c+d)
profit @ % on (b+c+d+e)

f) Contractor's
Cost for 60 m

a+b+c+d+e+f

Rate per metre Note: The quantity

= (a+b+c+d+e+f)I60
required to be

of concrete

removed above the designed top level of concrete, if any, will be provided for in the rate analysis. 12.30. 1100& 1700 Driven precast vertlcal M 35 grade R.C.C. plies excluding as per Specifications reinforcement and drawing complllte Technical

Pile Diameter

,. 750 mm

432

Bridge Works: 12-FoundaIiOll

-t-

Sr. No.

Reference MoRT&H

to

Description

l1nlt

Quantity

Rate Rs.

Specifications . Unit = Running metre Taking output = 50 m a) RCC Grade M 35 Rate for concrete may be adopted same as for bottom plug vide item no; 12.11 (F) (IV) b) Materials Pile shoes a) C.J.shoes b) M.S.shoes c) Steel helmet and cushion block on top of pile head duringdriving c) MachineI)' Crane 40 T capacity Vibrating Pile drivirig hammercomplete with power unit and accessories d) labour MatelSupelVisor. Mazdoor Add 1per cent of (a+b+c)for carriage of piles from casting yard to work site and stacking, and other imponderablesduring installation e) Overheads @
t) % ori (b+c+d)

.' ,
"

cum

22.08

o
o o

kg kg kl!

160
70 40

hour hour

6.00 6.00

day

0.16

day

Contractor's proflt@

% on (b+c+d+e).

o
o o o o
o 0/ o.
Note:

Cost for 50 m = a+b+c+d+e+f Rate per metre

= (a+b+c+d+e+f)l50

The quantity of concrete required to be removed above the designed top level of concrete,if any,will be providedfor in the rate analysis.

433

e o o

Bridge Wod<s: 12FQUlIcIaIion

Unit Quantity

Sr. No. 12.31.

Reference

to

Description

4
4 4 4

MoRT&H Specifications 1100 & 1700 Driven precast vertical M 35 grade R.C.C. piles excluding reinforcement complete as per drawing and Technical Specifications Pile Diameter

= 1000 mm

Unit Running metre Taking output 40 rn

12.3~. 31.40

a) RCC Grade M 35 Rate for concrete may be adopted same as for bottom plug vide item no. 12.11(F) (IV) b) Materials Pile shoes a) C.I. shoes for the pile kg b) M.S. shoes @ 35 kg per pile of 15 m kg c) Steel helmet and cushion block on top kg of pile head during driVing c) Machinery Crane 50 t capacity Vibrating Pile driving hammer complete with power unit and accessories d) Labour Mate/Supervisor Mazdoor Add 1 per cent of (a+b+c)for carriageof piles from casting yard to work site and stacking, and other imponderablesduring installation e) Overheads @ % on (b+c+d) % on (b+c+d+e) 0.2 5 6.00 6.00 cum

160
70 50

hoUr hoUr

day day

I) Contractor's proflt@

434

Bridge Worlcs: 12-Foundation

Sr. No.

Reference

to

Description

Unit

Quantity

MoRT&H Specifications Cost for 40 m = a+b+c+d+e+f Rate per metre = (a+b+c+d+e+f}/40 Note: The quantity of concrete required to be removed above the designed top level of concrete, if any.will be providedfor in the rate analysis. . Driven precast vertical M 35grade R.C.C. piles excluding reinforcement complete as per drawing and Technical Specifications Size of pile =300 mm x 300 mm Unit = I'tunning metre Taking output = 60 m

Rate . Rs.

12.32.

1100& 1700

o o

<,

a) RCC Grade M 35 Rate for concrete may be adopted same as for bottom plugvide item no. 12.11(F) (IV) b) Material Pile shoes a) C I shoes b) M S shoes c) Steel helmet and cushion block on top of pile head during driving. c) Machinery Crane 10 tonne capacity Vibrating Pile driving hammer complete with power unit and accessories: d) Labour MatelSupervlsor M~d~ cum 5.40 .

kg kg kg

240 105 30

o o o
o o o o o o
()

hour hour

6.00 6.00

day day

0.12 3

435

Bridge Woob: 12Foundalion

t
Sr. No. Reference to MoRT&H Specifications Description Unit Quantity

Add 1 per cent of (a+b+c) for carriageof piles from casting yard to work site and slacking,and other imponderables during installation. e) Overheads@ % on (b+c+d) % on (b+c+d+e)

t t t

I). Contractor's proflt@ Cost for 60 m

= a+b+c+d+e+f Rate per metre = (a+b+c+d+e+f)l60

Note:

The quantity of concrete required to be removed above the designed top level of concrete,if any, will be providedfor in the rate analysis. Driven precast vertical fA 35 grade ~C.C. piles excluding reinforcement complete as per drawing and Technical Specifications Size of pile

12.33.

1100&1700

= 500 mmx =

500 mm

Unit Running metre Taking output 50 m a) RCC Grade M 35 Rate for concrete may be adoptedsame as for bottom plug vide item no. 12.11(F)
(IV)

cum

12.50

b) Material Pile shoes a) C I shoes b) M. S shoes c) Steel helmet and cusbion block on top of pile head duringdriving

kg kg kg

160 70 30

436

Bridge Works: 12-Foundation

. .' .i
;

Sr. No.

Reference MoRT&H Specifications

to

Oescrlptlon
.

. Unit

Quantity

Rate

Rs.

c) Machinery Crane 20 tonne capacity Vibrating Pile driving hammer complete with power unit and accessories d) Labour . Mate/Supervisor. Mazdoor Add 1 per cent of (a+b+c) for carriage of piles from casting yard to work site and stacking, and other imponderables during installation e) Overheads f) Contractor's

hour hour

6.00 6.00

day day

0.16 4

,t
o
O.k.

@
profit @

%on

(b+c+d)

"/. on (b+c+d+e)

Cost for 50 m '" a+b+c+d+e+f Rate per metre Note: The quantity

= (a+b+c+d+e+f)I50
required to be

." ./r:,

of concrete

removed above the designed analysis. 12.34. 1100&1700 Driven precastver:tical piles excluding drawing per as Specifications Size of pile Unit

top level of

concrete, if any. will be provided for in the rate

M 35 grade R.C.C. and complete Technical

reinforcement

= 750

mm x .750 mm

= Running metre Taking output = 40 m

a) RCC Grade M 35 Rate for concrete may be adopted same as for bottom plug vide item no. 12.11(F) cum 22.50

(IV)

o
437 C

e
e e e

hi)

~l! :'
Sr. No. Reference MoRT&H Specifications b) Material to

Bridge Wqrb : 12-Fouodalion

Description

Unit

Quantity

Pile shoes a) C I shoes b) M. S shoes c) Steel helmet and cushion block on top of pOehead during driving c) Machinery Crane 20 tonne capacity Vibrating Pile driving hammer complete with power unit and aocessorles d) Labour MalelSupervisor. Ma2door Add 1 per cent of (a+b+c) for carriage of piles from casting yard to work site and stacking, and other imponderables dUring installation -. e) Overheads @ f) Contractor's Cost for 40 m % on (b+c+d) % on (b+c+d+e) hour hour 6.00 6.00 kg kg kg 160 70 30

day day

0.18 4.5

profit @

= a+b+c+d+e+f = (a+b+c+d+e+f)/40
required to be

Rate per metre Note:

The quantity of concrete

removed above the designed top level of concrete, if any, will be provided for in the rate analysis. 12.35.

1100& 1900

Driven

vertical steel piles complete Specifications

as

per drawing and Technical Section, of the pile

H Section

steel

column 4QO x 250 mm (ISHB Series)

438

Reference

to

Description

Unit

Quantity;

Rate

MoRT&H
Specifications Unit" Running metre Taking output" a) Materials Structural steel including 5 per cent wastage @ 82.20 kglm b) MaChinery Crane 10 t capacity Vibrating pile driving hammer complete with power unit and other accessories . c) Labour Mate/Supervisor Mazdoor AdaO.5 per cent at (a+b+c) tor providing steel helmet on lop at pile head during driving, stacking hour hour tonne 70 m

Rs.

6.04

6
6.00

day
day

0.12

at

piles at site, providing

anti.
"

corrosion treatment and other imponderables during installation. d) Overheads @ % on (a+b+c) .

e e
0,

e) Co.ntractor'sprofit@ Cost tor 70 m " a+b+c+d+e Rate per metre

% on (a+b+c+d)

e
e

= (a+b+c+d+e)J70

steel piles complete as

e o o
o

12.36.

1100&1900

Driven

vertical

per drawing and Technical Specifications Section of the pile

= H Section

steel

column 450 x 250 mm (ISHB Series) Unit

o o
o

= Running metre

Taking output = 60 m

o
0'0 .,."
439

o o

Bridge Works: 12Foundation

Reference to MoRT&H Specifications 1100,15011 &1700

Description

Unit

Quantity

Rate Rs.

Cement concrete for reinforced concrete in pile cap complete as per drawing and Technical Specifications A.RCC Grade M 20 Unit'" cum Taldng output = 15 cum Case-I : Using Concrete Mixer a) Material cement Coarse sand 20 mm aggregate 10mmaggregale b) Labour Mate M~ Mazdoorfor concreting Mazdoor forbreaking pilehead,bending bars, cleaning, etc. c) Machinery Concrete mixer (capacity 0.40/0.28 cum) Generator (capacity 33IWA) Case-II : Using B;itchlng Plant, Transit Mixer and Concrete Pump

.,

.0
lj o o o
o
O.l",

.'

.;

MT
cum cum cum

5.12 6.75 8.1 5.4

day day day day

0.9 1.5 20 1

"

hour hour

6 6

a) Material Cement Coarse sand .20 mm aggregate 10 mm aggregate

MT
cum cum cum

5.12 6.75 8.1 5.4

441

o
.

,.

Bridgo Works: l1Fouodatioo

,s(; ., - -~~e',~~I'_nceto

Description

Unit

QuantitY

N(l. .

MoRT&H
Specifications b) Labour Mate Mason Mazdoor for concreting Mazdoor for breakingpilehead,bending bars, cleaning, etc, c) Machinery' Batching plant (output 20cumlhr) Generator 100 tWA Loader (capacity 1 cum) Transit mixer (capacity 4.0 cum) Lead upto 1 km Lead beyond 1 km, L-Ieadin kilOmetre Concrete Pump Formwor~ @ 4 per cent on cost of concrete,i.e.,costof a) Material,b) Labour and c) Machinery d) Overheads @ e) contractor's %on(a+b+c)
%

day day day day

0.16 0.38 2.5 1

hoUr hoUr .hoUr hoUr t.km hoUr

0.75 0.75 0.75 2.00 37.5L 0.75

proflt@

on (a+b+c+d)

Cost for 15 cum = a+b+c+d+e Rate per metre = (a+b+c+d+e)/15 Note: The value of a, band c may be taken as applicable, Le., either using concrete mixer or batching plant. B. RCC Grade M 25 unit= cum Taking output = 15 cum

442

Bridge Works: II-Foundation

Reference MoRT&H Specifications

to

Description

Unit

Quanftty

Rate

Rs.-

Case-I:

Using Concrete Mixer

a) Material Cement eoarsesand 20 mm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor for concreting Mazdoor for breaking pile head. bending bars, c1eaning,etc. c) Machinery Consrete mixer (capacity 0.40/0,28 curn) Generator (capacity 33 KVA) Case-II : Using Batchlng Plant, Transit Mixer and Concrete Pump a) Material Cement Coarse sand 20 mm aggregate 10 mm aggregate MT cum cum cum day day day day

Mf
cum cum cum

5.99 6.75 8.1 5.4

0.9 1.5 20 1

hour hour

6 6

-:
5.99 6.75 8.1 5.4

e
0]

b) Labour Mate Mason Maz~oor for concreting Mazdoor for breaking pile head, bending bars, cleaning, elc. day day day day

0.16 0.38 2.5 1

o
o

c) Machinery Balching plant (output 20 cumlhr) Generator 125 KVA 'Loader (capacity 1 cum) Transit mixer (capacity 4.0 cum) Lead upto 1 km Lead beyond 1 km, L-Iead in kilometre Concrete pump hour t.km hour 2.00 37.5L 0.75 hour hour hoUr 0.75 0.75 0.75

o o o o o
O'

443

1-,

Ilridsc Worb:

J2-FouncIIlioG

Sr; No.

Reference MoRT&H Specifications

to

Description

Unit

Quanti

Formwork @4 per ~nt on cost of concrete, i.e . cost of a) Material, c) Machinery d) Overheads e) Contractor's @ profit@ b) Labour and

% on (a+b+c) % on (a+b+c+d)

Cost for 15 cum = a+b+c+d+e Rate per metre Note:

= (a+b+c+d+e)l15
c may be taken as

The value of Ii, band or batching plant.

r

applicable, i.e., either using concrete mixer

C. RCC Grade M 30 Uriit= cum

Taking output = 15 cum a) Material cement Coarse sand . 20 lnm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor for concreting Mazdoor for breaking pile head. bending bars, cleaning, etc. day day day day 0.9 1.5 20 1

MT
cum cum . cum

6.10 6.75 .8.1 5.4

;.

c) Machinery
Concrete mixer (capaclty 0.4010.28 cum) Generator (capaclty 33 KVA) hour hour 6 6

-A

"'.
"

Bridge Works: 12-Foundation

Reference

to

DescrIption

Urlit

Quantity

MoRT&H Specifications Case-II : Using Batching Plant, Transit Mixer and Conrete Pump a) Material Cement Coarsesand 20 mmaggregate 10mmaggregate b) Labour Mate. Mason Mazdoorforconcreting Mazdoorforbreakingpilehead,bending bars,cleaning,etc. c) Machinery Batchingplant(oulput20cumlhr) Generator 100KVA loader (capacity1cum) Transitmixer(capacity4;0 cum) lead upto1 km lead beyond1 km, L-Ieadin kilometre Concretepump Formwork@4 percenton cost of concrete, i.e., cost of a) Material, b) labour and c) Machinery d) Overheads@

'Rate Rs.

MT cum cum cum

6.10 6.75 8.1 5.4

day day day day

0.16 0.38 2.5 1

.c,
et,

hour hour hour , hour t.km hour

0.75 0.75 0.75 2.00 37.5l 0.75

."

,:

o
o

0/0 on (a+b+c)
% on (a+b+c+d)

e) Contractor's profit@

Costfor 15cum = a+b+c1:d+e Rate per metre Note:

= (a+b+c+d+e)/15

o
o o o

The value of a, band c may be taken as applicable,i.e., either using concrete mixer or batchingplant.

445

.- ~
i
4
Ilridse Wodts: 12-Foundation

.
4 4
~

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

D. RCC Grade M 35 Unit= cum

Taking output a) Material

= 15 cum

cement coarse sand 20 mm aggregate 10 mmaggregate b) labour Mate Mason Mazdoor for conCreting Mazdoor fof-breaking pile head, ben<jing bars, cleaning, etc. c) Machinery Concrete mixer (capacity 0.40/0.28 cum) Generator (capacity 331<NA)

MT
cum cum cum

6.33 6.75 8.1 5.4

day day day d~y

0.9 1.5 20 1

hour hour

6 6

case-n :

Using Batchlng

Plant, Transit"

Mixer and Concrete Pump a) Material cement coarse sand 20 mm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor for concreting Mazdoor for breaking pile head, bending bars, cleaning, etc. day day day day 0.16 0.38 2.5 1

MT
cum cum cum

6.33 6.75 8.1 5.4

446

Bridge Works: 12Foundation

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

c) Machinery Batching plant (output 20 cumlhr) Generator 1251W A Loader(capacity 1 cum) Transit mixer ( capacity 4.0 cum) Lead upto 1 km Lead beyond 1 km, L-Iead in kilometre Concrete pump Formwork @.4 per cent on cost of concrete,

hour hour hour hour t.km hour

0.75 0.75 0.75 2.00 37.5L 0.75

o
o

i.e., cost of c) Machinery d) Overheads

a) Material,

b} Labour

and

@ profit@

0/. on (a+b+c)
% on (a+b+c+d)

e) Contractor's

Cost for 15 cum = a+b+c+d+e Rate per metre 1100& 1700 Levelling Providing
"

= (a+b+c+d+e)/15

12.39.

Course for Pile Cap and laying of

pce M 151evelUng

course 100 mm thick below the pile cap Unit= cum

Taking output = 15 cum a) Material Cement Coarse sand 40 mm aggregate 20 mm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor day day day 0.86 1.5 20

MT
cum cum cum cum

4.13 6.75 8.1 4.05 1.35

o
o e

447

o
e e

,
Bridge Works: 12-Foundalion

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

t
i4

'1

,
I

c) Machinery Concrete mixer 0.4010.28capacity Generator 33 lIN A d) Overheads@ % on (a+b+c) %.on (a+b+c+d)

hour hour

6 6

4
4

e) Contractor's profit@

Cost for 15 cum = a+b+c+d+e Rate per metre = (a+b+i:+d+e)/15 12.40. 1600 Supplying. fitting and placing uncoated HYSD bar reinforcement iii foundatloJ:l complete as per .. drawing and Technical
,,;".

Specifications Unit = 1 MT Taking output = 1 MT a) Material HYSD bars including 5 per cent overlaps and wastage Bindingwire b) Labour for cutting. bending. shifting to site. tying and placing In position Mate Blacksmith Mazdoor c) Overheads@ % on (a+b) %on(a+b+c) day day day 0.40 2.00 6.00

MT
kg

1.05 6.00

d) Contractor'S profit@ Rate per MT " (a+b+c+d)

448

Bridge Works: 12Foundation

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

12.41.

1600

Supplying, fitting and placing uncoated mild steel reinforcement complete In foundation as per drawing and Technical Specifications Unit=1 MT Takingoutput = 1 MT a) Material MSbars including5 percentoverlapsand MT wastage Bindingwire b) Labour for straightening, cuttlnlh bending, shifting to site, tying and placing In position Mate Blacksmith Mazdoor c) Overheads @ %on (a+b) %on (a+b+c) d.fr/ day day 0.43 kg

1.05 6.00

2.:l5
6.50

.""",'
~:
'. ~j:-

f..,
'

o
o
o

d) Contractor's profit @ Rate per MT

= (a+b+c+d)

o o
o

o o

o
o

o
o
()

"

449

Chapter-13
Substructure
Preamble:
1. Although, Substructures are generally constructed in cement concrete, the rate analysis for brick and stone masonry in CM 1:3 have also been included which can be adopted if permitted by design. 2. The cost of formwork will vary with the height of the substructure. Provision has accordingly been made. 3. As the higher grade of concrete is consUier, the provision made for formwork on percentage basis has been suitably adjusted to make it comparable with other grades. 4. Bridge bearing, being commercial items produced by speclalaed firms with imported technology and parts, the rates for the same are required to be ascertained from the market for the approved design anI! technical specifications. 5. Filter media and backfilling behind abutments are required to be provided as per guidelines given in

IRC: 78-2000.
6. 7. Weep holes shall be provided as per Clause 2706 of MoRT&H Specifications. In case of roller-cum-rocker bearings, only full circular rollers are to be provided.

8. All bearings shall be set truly level so as to have full and even seating. 9. For elastomeric bearing pads, the concrete surface shall be levelled such that the variation is not more than 1.5 mm from a straight edge placed in any direction across the area.

10. The bearing should be procured only from those manufacturers who have been pre-qualified by the Ministry of Road Transport and Highways. 11. The bottoms of girders resting on the bearing shall be plane and truly horizontal. 12. For spans in grade, the bearing shall be placed horizontal by using sole plates for suitably designed RCC pedestals.

41

450

..

Chapter-13
Substructure
Sr. No. Reference to MoRT&H Specifications 1300&2200 DQscrlptlon Unit Quantity Rate Rs.

13.1.

Brick masonry work in 1:31n substructure and complete QXcludlng pointing plastQrlng, as per drawing and TQchnlcal SpQcificatlon Unit= cum Taking output = 1 cum a) Material Nos BriCks1stclass Cement mortar 1:3 (Rate.as in item 12.6) cum b) Labour Mate Mason Mazdoor Add for scaffolding @ 5 per cent of cost of materialand labour c) Overheads @ % on (a+b) % on (a+b+c)

500.00 0.24

day day day

0.06 0.8 0.80

d) Contractor's profit @ Rate per cum = (a+b+c+d) 13.2. 1300&2200

Pointing with cement mortar (1:3 ) on brick work In substructure as per Technical Specification Unit = 10sqm Taking output = 10 sqm a) MatQrlal Cement mortar 1:3 (Rate as in item 12.1) cum

0.03

,.

451

Bridge Works: 13-Subslructure

Sr. No.

Reference to MoRT&H . Specifications.

Description

Unit

Quantity ~

Rate Rs

b) Labour Mate Mason Mazdoor c) Overheads @ 0/0 on (a+b) 0/0 on (a+b+c)

day day day

0.04 0.50 0.50

d) Contractor's profit @ Rate per 10 sqm Note: 13.3. 1300&2200

= (a+b+c+d)

Scaffolding is already included in item no. 13.1 Plastering with cement mortar (1:3 ) on brickwork In substructure as per Technical Specifications Unit = 10 sqm Taking output = 10 sqm a) Material Cement mortar 1:3 (Rate as in item 12.6) b) Labour Mate Mason Mazdoor c) Overheads @ d) Contractor's profit @ Rate per 10 sqm

cum

0.144

day day day

0.04 0.50 0.50

'I.on

(a+b)

0/0 on (a+b+c)

= (a+b+c+d)

Note:

1. Scaffoldingis already included in item no. 13.1

452

Bridge Works: 13-Subotructure

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

2. The nunmber of masons and mazdoors already catered in the cement mortar have been taken into account while providing these categories in brick masonry. pointing and plastering. Stone masonry work in cement mortar 1:3 for substructure and Technical complete as per drawing Specifications

13.4.

A.Random Rubble Masonry (coursedluncoursed) Unit

= cum
= 1 cum
cum 1.00 7.00

Taking output

e,

a) Material Stone Through and bond stone (7no.XO.24rnxO.24rnxO.39m

e,
e,

No

=- 0.16

cum) cum

Cement mortar 1:3 (Rate as in item 12.6) b)"Labour Mate Mason MazdOOr ~dd for scaffolding @ 5 per cent of cost of a) Material and b) Labour c) Overheads @ d) Contractor's Rate per cum % on (a+b) %on (a+b+c)

0.33

.~

e
o o

day .day day

0.1 1.2 1.2

e o o o o o o

profit @

= (a+b+c+d)

453

Bridl!"Worb: 13-80_

Sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

B. Coursed rubble masonry (first sort) Unit= cum

14
Taking output = 1 cum a) Material Stone Through and bond stone (7no.xO.24mxO.24mxO.39ril = 0.16 cum) Cement mortar 1:3 (Rate as in item 12.6) cum 0.30
'{.

t :

i,

cum Nos.

1.10 7.00

't.
t
'. 4 4 4

,
,
I

'

b) Labour Mate Mason Mazdoor Add for scaffolding @ 5 per cent of cost of rnaterialandlabour c) Overheads d) Contr.actor's @

day day day

0.12 1.50 1.50

',;

! !

!"

I:
;!-

1:\

% on (a+b) % on (a+b+c)

',), \F '

.y;/~.
'l: :l

,III
, ,

profit @

Rate per cum = (a+b+c+d) C. Ashlar mason~ Plain ashlar Unit= cum Taking output = 1 cum a) Material Stone Through and bond stone (7no.xO.24mxO.24mxO.39m = 0.16 cum) Cement mortar 1:3 (Rate as in item 12.6) cum 0.33 (first sort)

~. ~. .,.
~

E
J. t
cum Nos. 1.11 7.00

454

Bridge Worlcs: 13-5u_

Sr. No.

Re'f~rence MoRT&H

to

Description

Unit

Quantity
.

. .

Rate Rs.

Specifications b) Labour for masonry work Mate Mason Mazdoor Add for scaffolding .@ 5 per cent of cost of a) Material and b) Labour c) Overheads @ % on (a+b) % on (a+b+c) .

day day day

0.2

2.5 2.5

d) Contractor's profit @ Ratep!!rcum Note:

= (a+b+c+d)

e;
e
~'

.'
'r

The labour already considered in the cement mortar have been taken into account while providing these categories in the stone masonry works. Plain/Reinforced cement concrete In sUbstructumcomplete as per drawing,and Technical Specifications Unit= cum Taking output = 1 cum a) PCC GradeM 15 Same as item 12.8 (A) upto 5 m height, except forformwork which shall be 10 per cent instead of 4 per cent of cost of material, labour and machinery. b) PCC Grade M 20 Same as item 12.8 (B) upto 5 m height, except for formwork which shall be 10 per cent Instead of 4 per cent of cost of material, labour and machinery.

13.5.

1500,1700 & 2200

~,
c;

e
C

Co

o
o o

o o o o o o

455

Bridge Works: 13-SubstructUre

Sr.
No.

Reference

to

Description

Unit

Quantity

MoRT&H
Specifications c)

pee
Grade M 25 Same as item 12.8 (0) upto 5 m height formwork shall be 10 per cent instead of 3.75 per cent of cost of material, labour and machinery'. For height above 5 m and upto 10m. Same as item 12.8 (0) with the folloWing changes: (i) Add 2 per cent of cost of material, labour and machinery excluding formwork to cater for extra lift. (ii) The provision of formwork shall be 12 per cent instead of 3.75 per cent of cost of material, labour and machinery. For height above 10 m. Same as item 12.8 (0) with the following changes: (i) Add 4 per cent of cost of material, taoour and machinery excluding formwork to cater for extra lift. (ii) The provision offormworkShall labour and machinery. d) be 15 percent instead of 3.75 per cent of cost of material, with the only change that the provision of

pee Grade

M30 Same as item 12.8 (F) upto 5 m height

with the only change that the provision of formwork shall be 10 per cent instead of 3.50 per cent of cost of material, labour and machinery. For height above 5 m and upto 10 m.

t t

456

Bridge Works : l3-Substrudure

,Sr. No.

Rl:lference MoRT&H Specifications

to

Description

Unit.

Quantity

Rate Rs.

Same as item 12.8 (F) with the following changes: (i) Add 2 per cent of cost of material, labour and machinery excluding formwork to cater for extra lift. (ii) The

.
:
,
t

provision of formwork shall be 12 per cent instead of 3.50 per cent of cost of material, labour and machinery . For height above 10m. Same as item 12.8 (F) with the folloWing changes: (i) Add 4 per cent of cost of material, labour and machinery excluding fomwvork to caterforextl'aliIl. (ii) The provision of formwork shall be 15 per cent instead of3.50 per cent of cost of material, labour and machinery. e) RCC Grade M 20Same as item 12.8 (C) upto 5 m height, except for formworkwhich shall be 10 per cent instead of 4 per cent of cost of material, labour and machinery. For height, upto 10 m, add 2 per cent of cost as above excluding formwok. For cost of formwork add 12 per cent of cost of material, labour and machinery instead of 4 percent For height above 10 m, Same as item 12.8 (C) with the following changes: (i) Add 4 per cent of cost of material, labour and .machinery excluding formwork to cater for extra lift (ii) The provision of formwork shall be15 per cent Instead of 4 per cent of cost of material, labour and machinery.

.'f

.'


o o o o

.i;

."
o

o
o o

o o
o

o
Of
457

Bridge WQIb: 13-Substructure

Sr. No.

Reference to MoRT&H Specifications

f)

Description

Unit

Quantity

Rate Rs.

RCCGrade M 25 Same as item 12.8 (E) upto 5m height, excluding formwork. For cost of formwor1<, add 10 per cent of cost"of material, labour and machinery instead of 3.75 per cent For height, upto 10m, add 1.8 per cent of cost as aboVe excluding formwork. For cost of formwor1<add 11.8 per cent of costof material, labour and machinery. For height, above 10m, add 4 per cent of cost as aboVe excluding formwork. For cost of formwor1< add 15 per cent of cost of material, labour and machinery. g) RCC Grade M30 Same as item 12.8 (G) upto 5m height, excluding formwork. For cost of formwor1<, add 10 per cent of cost of rterial, laboUr and machinery instead of 3.5 per cent Forheight, upto 10m, add 1.6 per cent of cost as above excluding formwork For cost of formwork add 11.5 per cent of cost . of material, labour and machinery. For height, above 10 m, add 3.5 per cent of cost as above excluding formwork. For cost of formwor1<add 14 per cent of cost of material, labour and machinery. h) RCC Grade M 35 Same as item 12.8 (H) upto 5 m height, excluding formwork. For cost of formwor1<, add 10 per cent of cost of material, laboUr and machinery instead of 3 per cent

458

",.~{, ...

"l .

'

.."..

Bridge Worl<s: 13-SubstnK:tuJe

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

For height, upto 10 m, add 1.4 per cent of cost as above excluding formwork. For.ccst of formwork add 11 per cent of cost of matelial, labour and machinery. For height, above 10 m, add 3 per cent of cost as above excluding formwork.For labour and machinery. Note: The basic components of this analysis are the same as Ihose of items 1.2.8 (A to H). The only changes are as under: a) Ramps/Stairs: Extra expenditure on cost of formwork add 13 per cent of cost of material,

o
O

structures which are more than 5 m ,high @ 2 per cent of cost for height upto 10m and 4 per cent for heights above 10m will be involved for approaching the work spot by providing higher ramp/stair case for use by the working parties. b) The above mentioned percentages have been suitably modified for dinerent categories as cost for various categories varies, whereas, effort for access for same height will be similar. As the costof richer concrete is comparatively more, the percentage to be added has been reduced to maintain the same cost for extra efforts.

.'
e-

o o o o
o o o
o

13.6.

1600&2200

Supplying, bar complete

fitting

and In

placing

HYSD

reinforcement

substructure and Technical

as per drawing

Specifications Output=MT Taking output = 1 MT

o o
o ",'

459

o
o

Bridge Wod<s: 13-Subs1nlcture

Sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs:

a) Material HYSD bars including 5 per cent overlaps and wastage Binding wire' b) Labour for cutting, bending, shifting to site, tying and placing In position Mate Blacksmith Mazdoor c) Overheads d) Contractor's @ profit@

MT kg

1.05 6.00

day day day

0.34 2.00 6.50

% on (a+b) % on (a+b+c)

Rate perMT = (a+b+c+d) Supplying, fitting and placing mild steel as

13.7.

1600&2200

relnforcementc()mplete

In substructure Specifications

per drawing and Technical Unit= MT

Taking output = 1 MT a) Material MS bars including 5 per cent overlaps and wastage Binding wire b) Labour for straightening, cutting, bending, shifting to site,tying and placing in position Mate Blacksmith Mazdoor c) Overheads@ d)Contractor's day day' day 0.28 1.50 5.50 kg 6.00

MT

1.05

0/0 on (a+b)
profit @

0/0 on (a+b+c)

Rate per MT = (a+b+c+d)

460

Bridge Worl<s: 13-Substructure

Sr. No.

Reference MoRT&H Specifications

to

. Description

Unit

Quantity

Rate . Rs.
.

13.8.

2706&2200.

Providing wail/return

weep holes in brick masonry/ concrete abutment, wing with 100 mm dla AC the full width of as per drawing through wail

plain/reinforced plpe,extending drawing

the structure with slope of 1V :20H towards .foce. Complete and Technical Unit Nos. Taking output Specifications

= 30 Nos.
RM 31.5

a) Material AC pipe 100 rnm dia. (:ncluding wastage

. @ 5 per cent)
Averqge length of weep hole is taken a~ aile metre for the purpose of estimating MSclamp Collorfor AC pipe (average) Cement mortar 1:3 rate as in Item 12.6 Nos. Nos. cum 30 10 0.05
':~

0.

Cl

b) Labour Mate Mason Mazdoor c) Overheads d) Contractor's Cost for 30 m Rate per m day day day

c;
0"

0;03 0.5 0.25

e o
0'

@
profit @

0/. on (a+b)
% on (a+b+c)

o
o o o o o o o
o.
Note:

= a+b+c+d

= (a+b+c+d)130

1. In case of stone masonry. the size of the weep hole shall be 150 mm x 80 mm or circular with 150 mm diameter.

46\

BridgeWorks: t).~bslructure

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

~ f

C ~ ~

2. For structure in stone masonry, the weep holes shall.bedeemed to be included in the item of stone masonrywork and shall not be paid separately. 13.9. 710.1.4,oflRC:78 &2200 Backfilling behincl abu.tment, wing wall and return wall complete as per drawing and Technical Specifications Unit =.cum Taking output = 10 cum A. Granular material a) Labour Mate. Mazdoor b) Material Granular material c) Machinery Plate compactor/powerrammer Water Tanker d) Overheads @ % on (a+b+c) % on (a+b+c+d)

t t
41

41

day day

0.28 7.00

cum

12.00

hour hour

2.50 0.05

e) Contractor's profit @

Cost for tocum of granular backfill = a+b+c+d+e Rate per cum = (a+b+c+d+e)/10 B. Sandy material a) Labour Mate day Mazdoorforfilling, watering, ramming, etc. day

0.28 7.00

462

,.

:.

,'.,'

-'

Bridge

w~:

13-Substructure

Sr.

No.

Reference to MoRT&H Specifications'

Description

Unit

Quantity

Rate Rs.

b) Material Sand c) Machinery Plate compactor/power rammer Water tanker d) Overheads @ % on (a+b+c)

cum

12.00

hoUr hoUr

2.50 0.06

e) Contractor's profit @

% on (a+b+c+d)

Cost for 1 cum of sandy backfill= a+b+c+d+e Rateper.cum 13.10. 710.1.4. of IRC:78 and 2200

= (a+b+c+d+e)J10

Providing and laying of Filter media with granlliar materials/stone .c:rushed aggregates satisfying the requirements laid down In Clause 2504.2.2 of MoRT&H Specifications to a thickness of not less than 600 mm with smaller size towards the soil and bigger size towards the wall and provided over the entire surface behind abutment, wing wall and return wall to the full height compacted to a flfltl condition complete as per drawing and Technical Specifications Unit= cum Taking output = 10 cum a) Labour Mate day Mazdoor for filling, watering, ramming,elc. day Mazdoorskilled day b) Material Filtermediaof stone aggregateconforming cum to Clause 2504.2.2. of MoRT&H Specifications

0.32 7.00 1.00

12.00

463

~ ~
Bridge Works : I3-SubslNcture

~ Sr. No. Reference to MoRT&H Specifications Description Unit Quantity ~

c) Machinery _ water tanker of 6 KL capacity d) Overheads @ e) contractor'S % on (a+b+c)

hour 0.06 ~

41

profit @

% on (a+b+c+d)

Cost for 10 cum of Filter Media Rate per cum 13.11. 1000,2000&2200

= a+b+c+d+e

= (a+b+c+d+e)l10

Supplying, fitting and fixing In position true to line and level cast steel rocker bearing conforming to iRC: 83(Pt.1) Section iX-and Clause 2003 of MoRT&H Specifications cO"lplete Including all accessories as per drawing and Technical Specifications Unit: one tonne capacity Consideringa 250 tonne capacity bearingfor this analysis a) Labour M~te Mazdoorskilled Mazdoor 0.06 0.50 1.00

day day day

b) Material Cast steel rocker bearing assemblyof Nos. 250 tonne design load capacity duly paintedcomplete with all its components as perdrawing and specifications Add 1 per cent of cost of bearing assembly for foundation anchorage bolls, lifting arrangements, greaseandotherconsumables". c) Overheads @ % on (a+b)

1.00

,. ,.
41

41

464

Bridge Worl<s: I3Substro<lure

Sr. No.

Refen!nce

to

Description

Unit

Quantity

MoRT&H Specifications d) Contractor's profit @ % on (a+b+c)

Rate. Rs.

Cost for 250 tonne capacity bearing = a+b+c+d Rate per tonne capacity 13;12. 1000,2000 & 2200

= (a+b+c+d)/250

Supptying, fitting and fixing In position true to line and level forged steel roller bearing conforming to IRC: 83(Pt. 1) Section IX and Clause 2003 of MoRT&H Specifications complete Includln'gall accessories as per drawing and Technical Specification Unit: one tonne capacity Consideringa 250 tonne capacity b!!aring for this' analysis a) Labour Mate Mazdoor Mazdoor skilled

day day day

0.06 1.00 0.50

b) Material Forged steel rollerbearing of 250 tonne . Nos. designloadcapacityduly paintedcomplete with all itscomponentsas per drawing and specifications Add 1 per cent of cost of bearingasseinbly for foundation anchorage bolts, lifting arrangements, greaseandotherconsumables. c) Overheads @ % on (a+b) % on (a+b+c)

1.00

d) Contractor'S profit @. Cost for 250 tonne bearing Rate per tonne capacity

= a+b+c+d = (a+b+c+d)1250

46S

Ilri<Ige Worb;I3-Su~

Sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

13.13.

2000&2200

Supplying,

fitting

and fixing

In position

. true to line and leve.1sliding plate bearing with PTFE surface sliding on stainless steel complete drawing including all accessorles as per and and T.echnical Specification

as: 5400, Sections

Unit:

9.1 & 9.2 (for PTFE) and

Clause 2004 of MoRT&H Specifications one tonne capacity

Considering this analysis a) Labour

a 80 tonne capacity

bearing for

Mate Mazdoor Mazdoor skilled b) Material PTFE sliding plate bearing assembly of 80 tonne design load capacity dulypainled complete with all its components as per drawing and technical -, specification Add 1 per cent for foundation anchorage boits and consumables c) Overheads d) Contractor's @

day day day

0.06 1.00 0.50

Nos,

1.00

% on (a+b)
@

profit

% on (a+b+c)

Cost for 80 tonne capacity bearing = a+b+c+d Rate per tonne capacity

= (a+b+c+dV80

i!
j'

\'1 d

q I i
i !

jl ,

466

"

Bridge Works: I3-Subslnlcture

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

\
Supplying, conforming complete drawing fitting and fixing in position bearing IX true to line and level eiastomeric

"

13.14.

2000&2200

to IRC: 83 (Part.II), Section including all accessories

and Clause 2005 of MoRT&H Specifications as per and Technical Specifications

Unit: one cubic centimetre Considering an elastomeriC bearing of size 500 x 400 x 96 mm for this analy.sls. Overall volume 19200 cu.crn Volume of6 nos. 488 x 388 x 4 mm size

reinforcing steel plates = 4545 cu.cm Hence, volume of elastometer a) Labour Mate Maidoor day day day

= t4655cu.cm.
0.06
1.00

e...
('1'

~.

Mazdoor skilled bl Material Elastomeric bearing assembly consisting of 7 intemallayersof elastomer bonded to complete 6 nos, internal reinforcing steel laminates by the process ofvulcanisation, technlcal specifications. Add 1 percent of cost of bearing assembly for foundation anchorage bolts and consumables. c) Overheads d) Contractor's @ with all components as per drawing and

0.50

f'.,
f)"

Nos.

1.00

'.'

Ci~ C
(',

o o
f'
f'
I) .

% on (a+b) @ % on (a+b+c)

profit

467

Bridge Wod<s: I3-Subsbucture

~.

Sr. No.

Reference to MoRT&H Specifications

. Description

..

Unit

<9,,~ntity
. 't-' ~.;
"

Rate Rs

.
Cost for 19200cc of elastomeric bearing = a+b+c+d Rate per cc of elastomerlc bearing

.:

= (a+b+c+d)/19200
13.15. 2000&2200 . Supplying, fitting and fixing in position true to line and level sliding plate bearing with stahtless steel plate. sliding on stainless steel plate Withmild steel matrix complete Including all accessories as per drawing and Technical Specifications Unit: one tonne capacity Considering the sliding bearing of 80 tonne design capacity for this analysis. a) Labour Mate Mazdoor Mazdoor skilled b) Material Supplyof slidingplatebearingof 80 tonne designcapacitycompleteas per drawings and technicalspecifications Add 1 per cent of cost of bearing assembly for foundation anchorage bolts and consumables c) Overheads @ % on (a+b) o/~on (a+b+c)

day day day

0.04 0.75 0.35

Nos.

1.00

d) Contractor's profit @

Cost for 80 tonne capacity bearing = a+b+c+d ~ate per tonne capacity bearing

= (a+b+c+d)J80
:j

468

Bridge Wcirks: I3-Substructure

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

.,

13.16.

2000&2200

.' ./ .'
;)

Supplying, fitling and fixing in positiol) true to line and level POT-PTFE bearing consisting of a metal piston supported by a disc or unrelnforced eiastomerconflned within a metal cylinder, sealing rings, dust seals, PTFE surface sliding against stainless steel mating surface, complete .assembly to be of cast steel/fabricated structural steel, metal and elastomer elemlmts. to be as'per IRC: 83 Parts 1&11 respectively and other parts conforming to as: 5400, Sections 9.1 & 9.2 and Clause 2006.ofMoRT&HSpecificatlonscomplete as per drawing and approved Technical Specifications Unit: one tonne capacity Considering a pot bearing assembly of 250 tonne capacily for this analysis. a) Labour Mate

o
o

day

M~OOor
M~door skilled b) Material Pot type bearing assembly consisting of a metal piston supported by a disc, PTFE pads providing sliding surfaces against stainless steel mating together with cast steelassemblieslfabricated structuralsteel assemblies duly painted with all components as per Clause 2006 and complete as per drawings and Technical Specification.

d~
day

0.08 1.50 0.50

Nos.

1.00

469

Biidge Works: I3-Substructure

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

Add 1 per cent of cost of bearing assembly for foundation anchorage bolts and consumables. c) Overheads @ d) Contractor's % on (a-t,b) % on (a+b+c)

profit @

Cost for 250 tonne capacity bearing = a+b+c+d Rate per tonne capacity

= (a+b+c+d)/250

470

r-

Chapter-14
superstructure
Preamble:
1. The rate for the wearing coat has been analysed as under: a) Cement concrete wearing coat b) Ashphaltic concrete wearing coat c) Bitumen mastic wearing coat The item may be selected as per approved design. In case the thickness of wearing coat is differel1t from that analysed, the rate for the desired thickness may be worked out on pro-rata basis. ' 2. The rate analysis has been done both for RCC RaiUng and M.S. Railing, which can be adopted as per approved design. 3. The length of drainage spout has been provided in such a way that it is connected to the drainage system on the ground in case of fiyovers and there is no splashing of water on the structure in case of bridges. 4. The rate foranti-corrosive treatment is required to be ascertained from firms specialised in this work. In this connection Circular No. RW/NH-34041/44191-S&Rdated 21.3.2000 of Ministry of Road Transport and High~ays may be referred for further details .

o
e o
0:
Or

5.

Expansion joints involving movements exceeding 40 mm are speCialisedreadymade items commercially produced by reputed firms with imported technology and parts. The rates for such joints are required to be ascertained from the firms pre-qualified by the Ministry.

6. 7.

The rate analysis for pre-cast and pre-tensioned girders has also been included. The rate analysis for prestressed cement concrete of M 60 grade lias also been included which can be adopted for bridges with innovative design/construction.

8.

MoRT&H letter No. RW/NH-34059/1196 S&R dated 30.11.2OQOand subsequent corrigendum dated 25.1.2001 may be referred for detailed specifications and provisions for various types of expansion joints.

oI o
0: 0'

9.

S" pply of new type of expansion joint may be obtained on the basis of competitive bidding from amongst the suppliers pre-qualified by the Ministry of Road Transport and Highways. Further, a warranty of 10 years of trouble free performance may be insisted from the suppliers. For bridges having wide deck/span length of more than 120 m orland involving complex movements! rotations in different directions/planes, provision of special type of modular expansion joints such as swivel joists joints are required for which firms specialised in this field maybe consulted. Such cases will require prior approval of Ministry.

10.

o
o o

o
o

471

Chapter-14
Superstructure
Sr. No. Reference to MoRT&H Specifications Description Unit Quantity

14.1.

1500,1600 & 1700 Furnishing and placing reinforced/ prestressed cement concrete in superstructure as per drawing and Technical Specifications A. RCC Grade M 20 Case-I: Using Concrete Mixer Unit = 1 cum Taking output = 15 cum a) Material Cement Coarsesand 20 mm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor c) Machinery Concretemixer (cap.0.40/0.28cum) Generator33 t<N A d) For formwork following: and staging add the

MT cum cum cum 5.12 6.75

8.1
-504

day day day

0.86 1.50 20.00

hour hour

6.00 6.00

I) For solid slab superstructure, 2ll-30 per cent of (a+b+c) 20 percent Height uptc 5 m Height 5 m to 10 m - 25 percent Heightabove 10 m - 30 percent

472

-.-

'-

Bridge Wodcs: l4-Supentructure

Sr. No.

Reference

to

Description

Unit

Quantity

Rate

MoRT&H Specifications ii) ForT-beam & slab, 25-35 per cent of (a+b+c) 25 percent Height upto 5 m Height 5 m to 10 m - 30 percent 35 percenl Heightabove.10 m e) Overheads @ f) Conlraclqr's (a+b+c+d+e) % on (a+b+c+d). profit @

Rs.

%on

Cost for 15 cum = a+b+c+d+e+f Rate per eum Case-II:

(a+b+c+d+e+f)l15

Using Balching Plant, Transit Mixer and concrete Pump

Unit = cum Taking output = 120cum a) Material Cement Coarsesand 20 mm aggregate 10mm aggregate b) Labour Male Mason Mazdoor c) Machinery Batching plant (assuming output 20cumlhr) Generator100IWA Loader Transit mixer (capacity 4.0 cum) Lead upto 1 km Lead beyond 1 km, L-Iead in kilometre Concretepump

MT cum cum cum

40.92

54
64.8

43.2

day day day

0.84

3.00 18

hoor hoor hoor hoor l.km hoor

6.00 6.00 6.00 15.00 300L 6.00

473

. ...J

Bridge Worla: 14-Superstmclure

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

d) For formwork following: i)

and staging

add the

For solid slab superstructure, cent of (a+b+c) Height upto 5 m Height 5 m to 10 m Height above 10m

20-30 per

20 percent
25 percent

30 percent

i1) For T-beam & slab, 25-35 per cent C?f

(a+b+c) Height upto 5 m Height 5 m to 10 m Height above 10 m e) Overheads

25 percent 30 percent

35 percent
% on ((+b+c+d)

I
:1
~i

f)

Contractor's (a+b+c+d+e)

profit

on

Cost for 120 cum Rate per cum

a+b+c+d+e+f

~
1i ,;

= (a+b+c+d+e+f)I120

~ ~ ;. ~

B. RCC Grade M 25 Case-I: Using Concrete Mixer Unit 1 cum Taking output a) Material Cement Coarse sand 20 mm aggregate 10 mm aggregate b) Labour Mate Mason Mazdoor day day day 0.86 1.50 20.00

I: 1
, ,

I'

I!
lJ

= 15 cum
MT
cum cum cum 5.99 6.75 8.1 5.4

~ l ~

.\
474

"

..... :;

..

-,."

..

..
Bridge WOJks: t4-SuperstNctuR
.

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

c) Machinery Concrete mixer (cap. 0.40/0.28 cum) Generator33 KVA d) For formwork following: I) For solid slab superstructure, 20-30 per cent of (a+b+c) - 20percent Height upto 5 m Height 5 m to 10 m - 25percent Heightabove 10m - 30percent II) For T.beam & slab, 25-35 per cent of (a+b+c) - 25 'per cent . Height upto 5 m Height 5 m to 10 m - 30percent 35 per cent Heightabove'O m e) Overheads @
f)

hour hour

6.00 6.00

and staging add the

%orr(a+b+C'td-) profit @ %
OJ)

contractor's (a+b+c+d+e)

Cost for 15 cum = a+b+c+d+e+f Rate per cum

= {a+b+c+d+e+f)/15

Case-II : Using Batching Plant, Transit Mixer and Concrete Pump Unit = cum Taking output = 120cum a) Material Cement Coarsesand 20 mm aggregate 10 mmaggregate Mf cum cum cum 47.95 54.2 64.8 43.2

475

,,!4~!~:?'i!.K}JtS*H};tj
. "-~:'<-~';,'
,

., ,.
..

,:,.'-,.

Bridge Worlcs: 14-SuperstructUJe

Sr.
No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

b) Labour Mate Mason Mazdoor c) Machinery Batching plant (assuming output 20cum/hr) Generator 100 KVA hour hour hour l.km hour and staging add the 6.00 6.00 15.00 300L 6.00 hour 6.00 day. day day

0.84
3.00

18

Loader
Transit mixer (capacity 4.0 cum) Lead upto 1 km Lead beyond 1 km, L-Iead in kHometre Concrete pump d) For formwork following: i) For s!>ild slab superstructure, cent of cost of concrete Height upto 5 m Height 5 m to 10m Height above 10.m - 20 per cent - 25 per cent - 30 per cent 20-30 per

II) For T_beam & slab, 25-35 per cent of (a+b+c) Height upto 5 m Height 5 m to 10 m Height above 10m e) Overheads l) Contractor's (a+b+c+d+e) Cost for 120 cum" a+b+c+d+e+f Rate per cum" (a+b+c+d+e+f)l120 - 25 percent - 30percent - 35 percent

@
profit

% on (a+b+c+d)
@

% on

476

.. ~, - .-

...

Bridge Works: 14-Superstructure

Sr. No.

Reference MoRT&H

to

Description

Unit

Quantity

Rate Rs.

Specifications C. RCC Grade M 30 Case-I: Using Concrete Mixer Unit = 1 cum Taking output = 15 cum a) Material Cement Coarsesand 20 mmaggregate 10 mm aggregate b) Labour Mate , Mason Mazdoor

MT
cum cum cum

6.10 6.75 8.1

5.4

day day

0.9
1.50 21.00

day

0,:

.'
e e
C'
(',

c) Machinery Concrete mixer (cap. 0.40/0.28 cum) Generator33 twA d) For formwork following: and staging add the

hour hour

6.00 6.00

C
C

I) For solid slab superstructure,2l1-30 per cent of (a+b+c) Height upto 5 m - 20 percent Height'5 m to 10 m -' 25 per cent Heightabove tum - 30 percent iI) For T-beam & slab, (a+b+c) Height upto 5 m Height 5 m to 10 m Heightabove 10 m e) Overheads @ 25-35 per cerit of - 25 percent - 30 percent - 35 percent % on (a+b+c+d)

o o o o o
o

o
o
477

.,.
BridgeWorb: 14-Supersbuctunl

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

1 .
.

t
' III

f) Contractor's (a+b+c+d+e)

profit

% on

Costfor 15 cum = a+b+c+d+e+f Rate per cum Case-II:

,.
1(1

. ,.
t

= (a+b+c+d+e+f)l15
f

Using Batchlng Plant, Transit Mixer and Concrete Pump

Unit = cum Taking output = 120cum a) Material cement Coarsesand 20 mm aggregate 10 mmaggregat~ b) Labour Mate Mason Mazdoor c) Machinery Batc:hingplant (assuming output 20cumlhr) Generator100IWA Loader Transit mixer (capacity 4.0 cum) Lead upto 1 km Lead beyond 1 km, L-Ieadin kilometre Concretepump d) For formwork following: and staging add thl!

MT
cum cum cum

48.79 54.6 64.8 43.2

day ,day day

0.88 3.00 19

hour hour hour hour t.km hour

6.00 6.00 6.00 15.00 300L 6.00

I) For solid slab superstructure, 20-30per cent of cost of concrete Height upto 5 m 20 'per cent

478

1',1.
':"
-\:

iii

Bridge Wodcs : l4-SuperstnJcture

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate' Rs.

Height 5 m to 10m Heightabove 10m

- 25 per cent - 30 per cent

Ii) For T-beam & slab, 25-35 per cent of cost of concrete _ 25percent Height upt05 m 30 percent, Height 5 m to 10 m 35 percent Heightabove 10m e) Overheads @ ,%on (a+b+c+d) l) contractor's (a+b+c+d+e) profit @

/. on

Cost for 120 cum = a+b+c+d+e+f Rate per cum

= (a+b+c+d+e+f)f120

D. RCC/PSC Grade M 35

.'
0'

Case-I: Using Concrete Mixer Unit = 1 cum Taking output = 15 cum a) Material Cement eoarsesand 20 mm aggregate 10mm aggregate b) Labour Mate Mason Mazdoor c) Machinery Concrete mlxer(cap. 0.4010.28cum) Generator33 'rW A 6.33 6.75

Mf cum cum cum

8.1

5.4

o o
o

day day day

0.9
1.50 21.00

o
o

o
o
O

hoUr hoUr

6.00 6.00

479

o
0;

Bridge Worlcs: I4-Superstrutlure

Sr.
No.

Reference to
MoRT&H Specifications

Description

Unit

Quantity

d) For formwork following: i)

and staging

add the

For solid slab superstructure, cent of cost of concrete Height upto 5 m Height 5 m to 10m Heightabove10m -

18-28 per

18 per cent 23 per cent

- 28 percent slab, 23-33 per .cent of - 23 percent 28percent. - 33 percent and balanced

ii) For T-beam

&.

cost of concrete Height upto 5 m Height 5 m.te 10m Height above 10 m iii) For box girder

cantilever, concrete

38-58 per cent of cost of - 38 percent - 48 percent 58 percent

Height upto 5 m Height 5 m to 10 m Height above 10m. e) Overheads I) Contractor's (a+b+c+d+e)

@ % on (a+b+c+d)
profit @

% on

Cost for 120 cum

= a+b+c+d+e+f

Rate per cum = (a+b+c+d+e+f)l120 Case-II : Using Batching Plant, Transit

Mixer and Concrete" Pump Unit'" cum Taking output

= 120 cum

480

Bridge Works: I4-Superstructure

Sr. No.

Reference MoRT&H Specifications

to

Descrlptlon

Unit

Quantity

Rate Rs.

a) Material Cement

MT
cum cum cum

50.64

Coarse sand 20 mm aggregate 10 mm aggregate b) Labour

54
64.8 43.2

Male
Mason
Mazdoor c) Machinery Batching plant (assuming output 20cum/hr) Generator 100 I<N A Loader Transit mixer (capacity 4.0 cum) Lead upto 1 km Lead beyond 1 km, L-lead in kilometre Concrete pump d} For formwork and 'staglng add the

day
day day

0.88 3.00

19

hoUr hoUr hour hour t.km hoUr

6.00 6.00 6.00 15,00 300L 6.00

~
~.

following: i) For solid slab superstructure, cent of cost of concrete Height upto 5 m Height 5 m to 10m Heightabove 10m 18 per cent 23 per cent 28 per cent 18-28 per

~\
~';

C' C

o
o o o
()
,

Ii) For T -beam & slab, 2333 per cent of cost of concrete Height upto 5 m Height 5 m to 10 m Height above 10m 23 percent 28 percent 33 percent

Bridge Works: 14-Supentnlcture

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

Iii) For box girder and' balanced cantilever, 3858 per cent of cost of concrete 38 percent Height upto 5 m 48 percent Height 5 m to 10 m Height above 10.m - 58 percent e) Overheads @ f) contractor's (a+b+c+d+e)
% on (a+b+c+d)

.~

profit

0/0 on

Cost for 120 cum = a+b+c+d+e+f Rate per cum

= (a+b+c+d+e+f)J120

E. PSC Grade M40 Case-l : Using Concrete Mixer Unit = 1 cum Taking output = 15 cum a) Material Cement Coarse sand 20 mm aggregate 10 mm aggregate Admixture @ 0.4 per cent of cement b) Labour Mate Mason Mazdoor c) Machinery Concrete mixer (cap.0.40/0.28cum) GeneratOr33IWA

I
{t.

I I

MT
cum cum cum kg

6.45 6.75 8.1 5.4 25.8

day day day

0.96 2.00 22.00

hour hour

6.00 6.00

482

Bridge Works: I4-Superstruc:ture

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

d) For formwork following:

and staging add the

i) For solid slab superstructure, 20-30 per cent of (a+b+c) - 20 percent Height upto 5 m Height 5 mto 10 m - 25percent Height above 10m - 30percent ii) For T-beam & slab, 25-35 percent of (a+b+c) - 25 percent Height upto 5 m. Height 5 mto 10 rn - 30.percent Height above 10m - 35 per cent. ef Overhead~ @ f) Contractor's (a+b+c+d+e) 0/0 on (<r+b+c+d) profit @

0/.

on

Cost for 15 cum = a+b+c+d+e+f Rate per cum

= (a+b+c+d+e+f)/15

c
O. , 0, 0;

Case-II : Using Batching Plant, Transit Mixer and Concrete Pump Unit = cum Taking output = 120cum a) Material Cement Coarsesand 20 mm aggregate 10mmaggregate Adinixture @ 0.4 per cent of cement

o
o

o
0:

Mr
cum cum cum kg

51.6
54

0'

64.8 43.2 206.4

o
0:

o
o. '

o
f
(

483

Bridge Works: I4-Superstnlclure

Sr.
No.

Reference to MoRl:&H Specifications

Description

Unit

Quantity

b) Labour Mate Mason Mazdoor c) Machinery Batchingplant (assuming output 20cumlhr) Generator 100KVA Loader Transit mixer (capacity 4.0 cum) Lead upto 1 km Lead beyond 1 km, L-Iead in kilometre Concretepump d) For formwork following: and staging add the

day day day

0.94 3.50

20

hour hour hour hour t.km hour

6.00 6.00 6.00 15.00 300L 6.00

I) For solid slab/voided' slab superstructure, 18-28 per cent of cost of concrete Height upto 5 m - 18 percent Height 5 m to 10 m 23 percent Heightabove 10m 28 percent Ii) For I-beam and slab Including launching of precast girders by launching truss upto 40 m span, 23-33 per cent of cost of concrete Height upto 5 m - 23 per cent Height 5 m to 10m - 28 per cent Heightabove10m - 33 percent iii) For cast-In-situ box girder, segmental construction and balanced cantilever, 38-58 per cent of cost of concrete Height upto 5 m - 38 per cent Height 5 m to 10m - 48 per cent Heightabove 10m - 58 per cent

,r

484

Bridge Works:

14-SuperslJuclw"e

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs;
.

e) Overheads f) Contractor's (a+b+c+d+e)

% on (a+b+c+d)
profit

% on

Cost for 120 cum = .a+b+c+d+e+f Rate per cum

= (a+b+c+d+e+f)/120

F. PSC Grade M 45 Unit = 1 cum Taking output a) Material Cement 'Coarsesand 20 mm aggregate 10 mm aggregate Admixture @ 0.4 per cent of cement b) Labour Mate Mason Mazdoor c) Machinery Batching plant (assuming output 20cumlhr) Generator 100 twA Loader Transit mixer (capacity 4.0 cum) Lead upto 1 km Lead beyond 1 km, L-Iead in kilometre Concrete pump hour t.krn hour 15.00 300L 6.00 hour hour 6.00 6.00 day day day 0.94 3.50 20 MT cum cum cum kg 55.80 54 64.8 43.2 223.2

= 120 cum

.,
#.

{-

hour

6.00

485

o o

Bridge Wod<s: 14-SupentnK:ture

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

QuantitY

d) For formwork following:

and staging add the

i) For solid slab/voided slab superstructure, 16-26 per cent of cost of concrete - 16 percent Height upto 5 m Height 5 m to 10 m 21 percent Heightabove 10m - 26 percent II) For I-beam and slab including launching of precast girders by launching truss upto40 m span, 21-31 percent of cost of concrete Height upto 5 m - 21 percent Height 5 m to 10m 26 per cent Helghtabove 10 m - 31 percent iii) For cast-in-situ box girder, segmental construction and balanced cantilever, 36-56 per cent of cost of concrete Height upto 5 m - 36 per cent Height 5 m to 10m - 46 per cent Heightabove 10m - 56 per cent e) Overheads @ f) Contractor's (a+b+c+d+e) % on (a+b+c+d) profit
@

t ;t

'.
't 'tI

,t

'.

'.

% on

Cost for 120 cum = a+b+c+d+e+f Rate per cum = (a+b+c+d+e+f)/120 G. PSC Grade M 50 Unit = 1 cum Taking output = 120 cum

486

..

. :.~ '_ ..,i..;

Bridge Worlcs: I4-Superstruclure

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

a) Material Cement Coarse sand 20 mm aggregate 10 mm aggregate Admixture @ 0.4 per cent of cement b) Labour Mate Mason Mazdoor c) Machinery Batching'Plant (assuming output 20cumlhr) Generator 100 KVA hour hour 6.00 6.00 6.00 15.00 300L 6.00 day day day

MT
cum cum cum

58.80 54 64.8

43.2
235.2

kg

0.94 3.50 20

'Loader
Transit mixer (capacity 4.0 cum) Lead upto 1 km. Lead beyond 1 km, L-Iead in kilometre Concrete pump d) For formwork following: i) For cast-In-situ construction box girder, segmental and staging add the

hour
hour t.krn hour

and balanced cantilever, - 35 per cent - 45 per cent 55 per cent % on (a+b+c+d) profit

35.55 per cent of cost of concrete Height upto 5 m Height 5 m to 10 m Height above 10m e) Overheads @ f) Contractor's (a+b+c+d+e) Cost for 120 cum = a+b+c+d+e+f Rate per cum" (a+b+c+d+e+f)l120

% on

487

Bridge Worb: 14-SuperstnIcIure

Sr.
No.

Referencq MoRT&H Specifications

~o

Description

Unit

Quantity

Rate

Rs.

H. PSC Grade M 55 Unit = 1 cum Taking output = 120 cuI!' a) Material Cement Coarse sand 20 mm aggregate 10 mm aggregate Admixture @0.4 per cent of cement b) Labour Mate Mason Mazdoor c) Machinery Batching plant (assuming output 2Ocumlhr) Generator 100 KVA hour hour hour t.km hour and staging add the 6.00 6.00 15.00 300L 6.00

Mr.
cum cum cum kg

63.50 54.00 64.80 43.20 254.00

day

0.94
3.50

day
day

20

hour

6.00

Loader
Transit mixer (capacity 4.0 cum) Lead upto 1 mm . Lead beyond 1 km, L-Iead in kilometre Concrete pump d) For formwork following: I) For cast-ln-sltu construction box girder, segmental

and balanced cantilever, 35 per cent - 45 per cent - 55 per cent % on (a+b+c+d)

35-55 per cent of cost of concrete Height upto 5 m Height 5 m to 10m Height above 10m e) OYerheads

488

Bridge Worlcs: 14-Supermucture

. Sr. No.

Reference .to MoRT&H Specifications

Description

Unit

.Quantity

Rate Rs.

f) Contractor's. (a+b+c+d+e)

profit

% on

Cost for 120.cum = a+b+c+d+e+f Rate per cum Note:

= (a+b+c+d+e+f)I120

1 Wherever concrete is carried out using batci)lng plant, transit mixer, concrete pump, admixturesconformingIS: 9103@ 0.4 percent of weight of cement may be added for achieving desired slump of concrete. 2. Cernerit providedfor various components of the superstructure Is for estlmatirig _ purpose only. Actual quantity of cement will be as per approved mix design. Similarly,lIle provisionfor coarse andfine aggregates is for estimating purpose and fhe exact quantity shall be as per the mix design. 3. The Items, like, needle and surface vibrators are part of minor T&P which is already covered under the overhead charges. As such lIlese items have not beenaddedseparatelyin fhe rateanalysis.

14.2.

1600

A) Supplying, fitting and placing HYSO bar reinforcement in superstructure complete as per drawing and Technical Specifications Unit = 1 MT Taking output = 1 MT a) Material HYSD bars including 5 per cent for laps andwaslage Bindingwire

MT kg

1.05 8.00

489

,;

.,..

Bridge WorIts: 14-Superstruc:twe

Sr.
No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

b) Labour for cutting, bending, tying and placing in position Mate Blacksmith Mazdoor c) Overheads @ d) Contractor's proflt@ Rate per MT 14.3. 1800 % on (a+b) % on (a+b+c)

day day day

0.44 3.00 8.00

= (a+b+c+d)

High tensile steelwireslstrands Including all accessories for stressing, stressing operations and groutlngcomplete as per drawing and.Technlcal Specifications Unit = 1 MT Taking output = 0.377 MT Details of cost for 12T13 strand 40 m long cable (weight = 0.377 MT) a) Material H.T. Strand @ 9.42 kg/rri including 2 per cent for wastage and extra lengtlr forjacking Sheathing duct 1066 mm alongwith 5 per cent extralength 40 x 1.05 = 42 m Tube anchorageset completewith bearing plate, permanentwedges, etc. Cement for groutingincluding3 per cent wastage @ 3.00 kg/m = 3 x 1.03 x 40 = 123.60 kg (say 125 kg) Add 0.50 per centcostof materialfor spacers, Insulation tape and miscellaneousItems

MT

0.385

M Nos. MT

42.00 2.00 0.125

490

.
;.

Bridge Works: 14-Superstruc:tw1:

Sr No .

Reference

to

Description

Unit

Quantity

Rate Rs.

.:

MoRT&H Specifications b) labour I) For making anchorages Mate Blacksmith Mazdoor and fixing cables, day day day 0.16 1.00 3.00

.c.: .,

II) For prestressing Mate/Supervisor Prestressingopel'lltorlFilter Mazdoor III) For grouting Mate/SupervisOr Mason Mazdoor c) Machinery Stressing jack with pump Grouting pumpwith agitator Generator 331W A d) Overheads @ % on (a+b+c)

day day day

0.05 0.25 1.00

day day day

0.05 0.25 1.00

.:c/

hour hour hour

2.50 1.00 3.50

e
o

e) Contractor's profit @ 0/. on (a+b+c+d) Cost for 0.377 MT = a+b+c+d+e . Rate !Jer MT = (a+b+c+d+e)/O.377 Note: Cost of HT steel has been taken for deliverY at site. Hence, carriage has not been considered.

491

Bridge Works: 14-Supenlnlcture

Sr.
No.

Reference to MoRT&H Specifications 2702

Description

Unit

Quantity

14.4.

Providing. and laying cement concrete wearing coat M 30 grade including reinforcement complete as per drawing and Technical Specification Unit = 1 cum Taking output = 1 cum a) Material i) Cement Concrete M 30 Grade (Refer relevant item of concrete in item No. 14.1.excludingformwork) II) HYSD bar reinforcement (Rateasperitem No 14.2) b) Labour for cleaning deck slab concrete surface c) Overheads @ % <m{b) d) Contractor's profit @ %on{b+c) Rate per cum cum 1.00

Mr

0.075

day

0.15

= (b+c+d)

>.

'.

41

'"

'.

492

Bridge Works: I4-SuperstnJc:twe

Sr. No.

Reference

to

Description

Unit

Quantity

Rate Rs.

MoRT&H Specifications 515&2702 Mastic Asphalt. Providing and laying 12 mm thick mastic asphalt wearing course on top of deck slab excluding prime coat with paving .grade' bitumen meeting the requirements given in Table 500-29, prep;lredby using mastic cooker and laid to required level and slope after cleaning the surface, Including providlngantl.skld surface with bitumen precoated fine grained hard stone chipPing of 9.5 mm nominal size at the rate of 0;005 cum per 'lOsqm and at an approximate spacing of10cm center to center In' both directions, pressed Into sUrface When the te'!1Perature of surfaces not less than 'lOOC,protruding 1mm to4 mm over mastic surface, all complete as per Clause 515.

14.5.

e
e,

Unit = sqm Taking output = 72.46 sqm (2 lonnes) (0.869 cum) assuming a density of 2.3 lonneslcum a) Labour M~e Mazdoor Mazdoor skilled b) Machinery Mechanicalbroom @ 1250 sqm per hour Air compressor 250 cfm Mastic cooker 1 tonne capacity Bitumen boiler 1500 Iitres capacity Tractor for towing and positioningof mastic cooker and bitumen boiler

d~ day d~

0.49 11.00 1.25

e
o

o
o o o o o
o

hour hour hour hour hour

0.06 0.06 6.00 6.00 1.00

493

Bridge Worlcs: 14-Supcntructurc

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

c) Material Base mastic (without coarse aggregates) =60 percent Coarse aggregate (3.35 mm to 9.5mm) = 40 percent proportion of material required for mastic asphalt with coarse aggregates (based on mix design done by CRRI for a specific case) ~ Bitumen 85125 or 3014()@ 10.2 per cent by weight of mix 2 x 10.2/100 = 0.204 ii) Crusher stone dust @ 31.9 per cent by weightof mix = 2 x 31.9/100 = 0.638 tonnes= 0.63811.625 = 0.39 iii) Lime.stone dust filler with calcium carbonate content not less than 80 per cent by weight@ 17.92 per cent by weight of mix = 2 x 17.92/100 = 0.36 w) Coarse aggregates 3.35 mm to 9.5 mm @ 40 per cent by weight of mix = 2 x 401100 = 0.8 MT = 0.811.456 = 0.55 Pre-coated stone chips of 13.2 mm nominal size for skid resistance = 72.46xO.005f10 = 0.036 III) Bitumen for coating of chips @ 2 per cent by weight = 0.036 x 1.456 x 2/1 00 = 0.001048MT= 1.05kg tonne cum 0.204 0.39

MT

0.36

cum

0.55

..,

cum

0.036

kg

1.05

.-'I!"

."
-1-

d) Overheads

% on (a+b+c) % on (a+b+c+d)

e) Contractor's profit@

Cost for70 sqm = a+b+c+d+e Rate per sqm Note:

= (a+b+c+d+e)170

1. The rates for 6 mm or any other thickness may be worked out on pro-rata basis.

b
494

Bridge Works: .. Superstro<:luie

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

2. INheretack coatis requiredto be provided before laying mastic asphalt, the same is required to be measured and paid separately. 3. The quantities of binder,. filler and' aggregates are for estimating purpose. Exact quantities shall be as per mix design. 4. This rate analysis is based on design made by eRRI for a specific case and is . meantfor B$timating purposes.ooly.Actual designis requiredto be doneforeachcase. 5. Thequantily of bitumenworks out 17 per cent of the mastic asphalt blocks without aggregates andtalls.within thastandards laid down by MoRT&H Specifications. 14.6. 2703,1500,1600& 1700 Construction of precast RCC railing ot M 30 grade, aggregate size not exceeding 12 mm, true to line and grade, tolerance of vertical RCC post not toexc:eed 1 In 500, centre to centre spacing between vertical post not to exceed 2000 mm, leaving adequate space between vertical post tor expansion, complete as per approved drawings and Technical Specifications Unit 1 RM Taking output 2 x 24 m span

o
o

o o o o
('

= 48 m

a) Material I) M 30 Grade Reinforced Cement Concrete No. of vertical posts = (12 + 2)2 = 28 Nos. External area of vertical post 0.25 x 0.275 = 0.069 sqm cum

o
o
('

495

.,....

.,

~ . ..""" .......

.t t t
Bridge WOIb: 14-Superstruc:Iure

t
Sr. No. Reference MoRT&H . Specifications Concrete in vehicle posts = 0.069 x 28 = 1.932 cum Hand rail in 3tieis = 3 x 24 = 72 m External area = 0.170 x 0.175 = 0.03 sqm Concrete in hand rails = 0.03 x 72 = . . 2,16cum Total Concrete = 1.932 + 2.16 = ,4.092 cum (Refer MoRT&H SDI202). (Rate as per item No.14.1, except cost of to Description Unit Quantity

t t

form work)
Add 5 per cent.of above cost for formwork for casting in casting yard.

t
411 411

t
MT 0.865

ii) HYSD bar reinforcement

(Rate as per item No. 14.2 ) Refer.MoRT&H SDI202 Add 5 per cent of (a) for handling and fixing ()f precast panels in position Cost for 48 m= a Rate per metre = (a)l48 Note: 1. Quantities of material have been adopted from standard plans of MoRT&H vide drawing No. 501202. 2. 48 m length is the tolailinear length adding both sides of 24 m span.

496

_ ......

c.

,
j

Bridge Worlcs: I4-Supers1IUe:ture

Sr.
No.

Reference to MoRT&H Specifications 2703,1500,1600 & 1700

Description

Unit

Quantity

. Rate Rs.

14.7.

Construction of .RCC railing of M 30 grade In-situ with 20 mm nominal size aggregate, true to line and grade, tolerance o.f vertical RCC post not to exceed 1 In 500, centre to centre spacing .between vertical post notto exceed 2000 mm, leaving adequate space between vertical post for expansion, complete as per approved drawings and Technical. Specifications
Unit

= 1 RM

Taking output = 2 x 24m span =48 rn. a) Material il M 30 Grade Reinforced Cement Concrete No. of vertical posts = (12 + 2)2 = 28 Nos. Externalarea of vertical post 0.25 x 0.275 =0.069sqrn Concrete in vehicle posts = 0.069 x 28 = 1.932cum Hand rail in 3 tiers = 3 x 24 = 72 rn External area =0.170 x 0.175 = 0.03 sqm Concrete in hand rails = 0.03 x 72 =

cum

4.092

z.tscum
Total Concrete': 1.932+ 2.16= 4.092cum (ReferMoRT&H501202). (Rate as per item No.14.1, except cost of formwork) Add 12 per cent of above cost for formwork

497

Bridge Works: l4-Supemrueture

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Ii) HYSD bar reinforcem.ent (Rate as per item No. 14.2) Refer MoRT&H 501202 Cost for 48 m : a Rate per metre: Note: (a)/48

MT

0.865

1. Quantities of material have been adopted from standard plans of MoRT&H vide drawing No. 501202. 2. 48m length is the total linear length adding both sides of 24 m span.

14.8.

2703.2 & 1900

Providing, railing Technical

fitting

and fixing

mild steel and

complete

as per drawing

Specifications

Unit : 1 Running metre Taking output: a) Material: 1) 15MC 100: 2.806 x 1.05: 2.946 MT 2) M5 Flat: 0.964 x 1.05: 1.012 MT MT MT MT MT 2.946 1.012 0.18 0.15 2 x 50 m span: 100 m

3) M5 bars: 0.17 x 1.05: 0.180MT

4) M5 bolls, nuls and washers Add @ 5 per cent of cost of malerial for painting one shop coat with red oxide primer and three coals of synthetic enamel paint and consumables to safeguard against weathering and corrosion. Add for cost of concrete for fixing vertical posls in the performed recess @ 1 per cent of cost of material

498

Bridge Works: 14-SupOlS1rUcturo

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

. Quantity

Rate Rs.

Add for eleclricily charges. welding and drilling equipment, eleclrocles and other consumabtes

@ 1 per cent of cost of material

b) Labour Mate Mazdoor (skilled) Mazdoor c) Overheads d) contractor's day day.. day 2.80 30.00 40.00

"loon (a+b) "loon (a+b+c)

profit @

Cost for 100 m .steelrailing =a+b+c+d Rate per metre = (a+b+c+d)/100 14.9. 2705 Drainage spouts complete as per drawing. and Technlcat Specifications

Unit = 1 No. Taking output = 1 No. a) Material corrosten resistant structural steel including 5.per cent wastage GI pipe 100 mm dia GI bolt 10 mm dia Galvanised MS flat clamp b) Labour For fabrication Mate Skilled (Blacksmith, welder etc.) Mazdoor For fixing In position Mate Mason Mazdoor day day day 0.Q1 0.01 0.20 day day day 0.02 0.02 0.02 m Nos. Nos. 6.00 6.00 2.00

kg

4.00

499

. -.#. ': "..

Bridge Works: 14-Supcrstruc:lme

Sr. No.

. Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

Add @5 per cent of cost of material and labour for electrodes, etc. c) Overheads. d) Contractor's @ % on (a+b) %on (a+b+c) cu~ing gas, sealant, anticorrosive bituminous paint, mild steet grating,

profit @

Rate per metre = (a+b+c+d) Note: 1. In case of viaducts in urban areas, the drainage spouts should be connected with suitably located pipelines to discharge the surface run-offto drains provided at ground level 2. In case of bridges, sufficient length of G.I Pipe shall be provided to ensure that there is no splashing of water from the drainage spout on the structure. 14.10. 2700 PCC M 15 Grade leveiling approach slab complete and Technical Specifications course b.elow .

as per drawing

Unit.= 1 cum Taking output = 1 cum a) Material Concrete, Rate as per item No. 12.8 (A) Less Forrnwork 14.11. 1500,1600, 1700&2704 Reinforced slab formwork cement complete concrete reinforcement as per drawing approach and and cum 1.00

Including

Technical SpeciflcaUons Unit

= 1 cum

Taking output = 1 cum

500

."

Bridge Worl<s: I4-SuperstnJeture

~"'8r. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

~.

o
o o o o o o o o o
o

a) Material Cement concrete RCC M30 Grade (Refer relevant item of concrete in item No. 12.8 (G) except thatformwork may be added at the rate of 2 per cent of cost against 4 per cent provided in the foundation concrete. HYSD bar reinforcement (Rate as per item No. 14.2) Rate per cum [a] Note: The grade of reinforced cement concrete may be adopted as M30 for severe conditions and M 25 for moderate. conditions. 14.12. 1600 Providing antt-cerreslve treatment to MT 0.05 cum

1.00

HYSD reinforcement

with Fusion Bonded

Epoxy Coating (FBEC) Unit

=;

1 MT

Taking output = 1 MT To be taken as per the prevailing market rates. Note: Contractor's generally do not have expertise for this item. The job is, therefore, got done from specialised firms who have the expertise in the field of construction ascertained chemicalS. The prevailing rate in the market is reguirell to be from the market and added in the cost estimate. Detailed guidelines in this regard have been issued by MoRT&H vide their Circular No. RW/NH-34041/44191-8&R dated 21.3.2000.

501

Bridge Works: 14-Super.dnK:lU1

Sr.
No.

Reference to MoRT&H Specifications 1800&2300

Description

Unit

Quantity

14.13.

Precast-pretensloned Girders Providing, precasting, transporting and placing In positiOn precast-pretensloned concrete girders .as per drawing and Technical Specifications Unit = 1 cum Taking output = 1 cum Grade of concrete - M 40 a) Material Cement Coarse sand zorom aggregate 10 mm aggregate Admixture@ 0.4 per cent oh:ement HYSOsteel. HT strand with 5 per cent as wastage and extra lengthfor anchoring LOO for steamcuring Add consumablessuchas bindingwire,foam, packing tape, shuttering oil, HOPE pipe for unbondingof strand, bolt and nuts etc. @ 1 per cent of materialcost b) Labour (i) Cutting, bending, making reinforcement cage, placing in position, binding etc. complete Taking quantity of steel 100 kg/cum of concrete includinglaps andwastage M~ Mazdoor skilled Mazdoor

41 41

t
Mf cum cum cum kg Mf 0.47

41

0.45
0.54 0.36 1.88 _

0.1
0.06 37.00

MT
Ulre

d~ day d~ 0.06 0.35 1.40

t t

502

,~

,e

ts
~

. Bridge Works: l4-SuporslIUcturo

-f,.'-

Sr. No.

Reference to MoRT&H Specifications"

Description

Unit

Quantity

Rate Rs.

(ii) Cable cutting and threading in position Including binding by Insulation tape with HOPEpipes etc., prestressing and cutting of extra length of HT strand after de-stresslng Taking quanlity of HT strand 60 kg/cum Mate Mazdoor skilled Mazdoor (iii) Erection and dismantling of shuttering Taking shuttering area 10 sqmlcum of concrete Mate Mazdoorskilled Mazdoor (iv)Concreting bybatching plant and stationary concrete pump Mate Mazdoorskilled Mazdoor (v) Steam curing and manual curing Mate Mazdoor (Vi) Handling of precast girder, stacking In stockyard and again loading In trallor Mate Mazdoor (vii) Placement of girders In position over pier caps Including placement of sand Jacks, channel, levelling etc. Male Mazdoorskilled Mazdoor day day day day day 0.01 0.25 day day day day day day day day 0.11 1.00 2.00 day day day

0.02 0.14 0.50

"0.03 0.05 0.60

0.01 0.35

0.01 0.06 0.24

503

..~-'

..~. .

... .".~ ..

--

o o

Bridge Works: 14-Superstructure

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

cl Machinery il At casting yard Generator 100 KVA Batching plant @ 20 cumlhour Transit mixer 4 cum capacity Concrete pump stationary Crane 35 tonne capacity Trailor30 tonne- capacity Loader iiI For transportation site Crane 35 tonne capacity Trailer 30 tonne capacity for transporting to site. (L-Lead in kilometre) Trailor 30 tonne capacity during placement Cost of formwork, steam curing arrangement, pretensioning arrangement etc. @ 5 per cent of cost material, labour and machinery hour 0.15 hour t.km 0.15 2.5L and placement at hour hour hour hour hour hour hour 0.05 0.05 0.10 0.05 0.10 0.10 0.05

d) Overheads eI Contractor's

@ profit@

% on (a+b+c) % on (a+b+c+dl

I I
.

Rate per cum = (a+b+c+d+el 14.14 . 1700& 1800 Providing and fixing valde!! concrete slabs Unit heUcal pipes in

1N~

= 1 Running metre

Taking output =1 Running metre

it

504

--

" ~
..

Bridge Wodts: 14-Supc:rstrueture

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

a) Material Helical pipes 600 mm diameter TIe rods 20 mm diameter Consumables for sealing joints etc. @ 5 per cent of cost of material b) Labour Mate Fitter Mazdoor c) Overheads @ d) Contract~":s profit@ Rate per cum = (a+b+c+d) 14.15. 800 Crash Barriers The rate analysis for rigid crash barrier in reinforcedcement concrete, semi-rlgldcrash barrier with metal beam and flexible crash barrier with wire ropes have been made and included in Chapter-Bon Traffic and Transportation -.4.16. 800 Painting on Concrete Surface

RM

No.

1.00 1.00

day

0.01
0.05
0.20

Clay
day

Of. on (a+b)
% on (a+b+c)

Providing and applying 2 coats of water based cement paint tc:iunplastered concrete surface after cleaning the surface of dirt, dust, en, greaslt, efflorescence and applying paint @ of 1 litre for 2 sqm. Unit = sqm Ta~ngou~ut=10sqm

505

",.-

- ............

Bridge WorIcs: I<hSupcrstruclure

'Sr.'
No.;

R~~e~en'c~to
MoRT&H , , .. ~pe,ciflc.atlons

Description

Unit

Quantity

a) Labour Mate Painter Mazdoor (skilled) b) Material Water based paint of approvedquality for cement concrete surface c) Overheads @ % on (a+b) % on (a+b+c)

day day day

0.01 0.25 0.25

Utres

5.00

d) Contractor's profit @ Cost for 10 sqm = ,,!+b+c+d Rate per sqm 14.17. 2604 Burri~d Joint

= (a+b!,c+d)J10

Providing and laying a burried expansion Joint, expansion gap being 20 mm, covered with 12 mm thick, 200 mm wide galvanised weldable structural steel plate as per IS: 2062, placed symmetrical to centre line of the Joint, resting freely over the top surface of the deck concrete, welding of 8 mm dia. 100 mm long galvanlsed nails spaced 300mm clc along the centre line of the plate, all as specified In Clause 2604. Unit = Running metre Taking output = 12 m a) Labour Mate Mazdoor Mazdoor(skilled)

day day

0.02

0.40
0.20

day

506

t-' .. ------

''..
~

Bridge Works: 1+SupastnJc:tunl

ft'Sr. llio. 'Reference to Description MoRT&H Specifications' b) Material Galvanised MeS.plale 200 mmwide, 12 rnm lhick @ 94.20 kg/sqm including 5 per cenl wastage .Add 1 per cent of cosl of sleel plate culling, welding consumablesand galvaniSednails c) Overheads @ %on (a+b) %on(a+b+c)

. , Unit

Q~ antIW ,_ .Rate
'
.

'.' Ii~

Rs.

kg

237.50 .

.'
Note: ;"

d) Contractor's profit @ Cosl for 12 m

a+b+c+d

~.
I.

Rate per metre

= (a+b+c+d)/12

Guidefinalaid d<mn1lide1lleMoRT&H Circu~ daled No. RW/NH-34059/1196-S&R 30.11.2000 and subsequent corrigendum dated 25.01.2001 may be relfered for expansion joints.

14.18.

2605

Filler Joint til Providing and fixing 2 min .thick corrugated coppe~plate in expansion Joint complete aspEir drawing and Technical Specifications Unil Runningmelre Taking output 12 m

e f;
T

'.
~

al Labour Cutting, bending, carrying & fixing elc. Male Mazdoor Mazdoor(skined) day day day 0.04 0.50 0.50

p
p

507

.. 7 .

Sr.
No.

Reference to ' MoRT&H Specifications

Description

Unit

Quantity

Rate

~s.

(iii) Providing andfixing In position 20mm thick premoulded joint filler, In expansion joint for fixed ends of simply supported spans not exceeding 10m to cater for a horizontal movement upto 20 mm, covered with sealant complete as per drawing and Technical Spec.ificatlons Unit = Running'metre Taking output 12m

a) Labour Mate Mazdoor Maidoor{skined) b) Material Premoulded joint filler 12 m long. 20 mm thick and300 mmdeep c) Overheads @ % on (a+b) , % on (a+b+c)

day day day

0.01 0.20 0.10

sqm

3.60

d) Contractor's profit @ Cost for 12 rn = a+b+c+d Rate per metre

= (a+b+c+dV12

(Iv)Provldlng and filling joint sealing compound as per drawings and TechnIcal Specification with coarse sand and 6 per cent bitumen by weight Unit Runningmetre Takingoutput= 12m 12 m long x 100mmwide x 10 mm deep recess a) Labour Mate Mazdoor Mazdoor(skilled)

day day day

0.02 0.50 0.10

509

...

'

o o

Bridge Worts: 14-SuperstnJdure

Sr. No.

. Reference

to

Description

Unit

Quantity

MoRT&H Specifications
-

Rate Rs.

b) Material Sand Volume 12 x 0.1 x 0.01 = 0.012 cum Weight = 0.012 x 1400 = 16.8 kg Bitumen 16.8 x 0.06 = 1 kg c) Overheads @ d) Contractor's profit@ % on (a+b) % on (a+b+c)

41
cum 0.012
411

tonne

0.001

Cost for 12 m with 1 cm depth = a+b+c+d Rate per m with 1 em depth

= (a+b+c+d)l12

-~
Ie

41

Note:

For arriving at the fil1lllrateof fillerjoints per m length and per cm depth of joint filling compound. the rates at Sr. No. i), ii), iii) & Iv) shall be added Asphaltic Plug Joint ProViding and laying of asphaltic plug Joint to provide for horizontal movement of 25 mm and vertical movement of 2 mm, depth of joint varying from 75 mm to 100 mm, width varying from 500 mm to 750 mm (In traffic direction), covered with a closure plate of 200 mm x 6 mm of weldable structural steel conforming to IS: 2062, asphaltic plug to consist of polymer modified bitumen binder, carefully selected single size aggregate of 12.5 mm nominal size and a heat resistant foam caulking/backer rod, all as per approved drawings and Specifications Unit Runningmetre Taking output = 12 m

14.19.

2600

510

":),

4ff .. o
o

Bridge Works: 14-Superstrueture

Sr. No.

Referen~e to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

a) LaboUr Mate Mazdoor Mazdoor (skilled) b) Material Crushed stone aggl'llgate 12.5 mm . nominal size polymer modified bitumen Galvanised structural steel plate200 mm wide, 6 mm thick, 24 m long (4.8 sqm) @47.10kglsqmincluding5percent wastage Add 1 percentforwelding and foameaulkingf backer rod and other incidentals c) Machinery Mini hot mix plant Smooth 3-wheeled steel roller 8-10 capacity d) Overheads @ % on (a+b+c)
%

day day day

0.052 1.00 0.30

cum kg kg

0.75 77.50 113.00

hour hour

0.50 0.50

e) Contractor's profit@

on (a+b+c+d)

o o
o o o o o
o
Note:

Cost for 12 m asphalt plugjoint = a+b+c+d+e Rate per metre

= (a+b+c+d+eV12

The nominal size of aggregates shall be.12.5 mm for depth of joint upto 75 mm and 20 mm for joil)ts of depth more than 75 mm.

o
o o o
511

e
.

41

tI
Bridge Works: I4-SupentIUetun:

Sr. No.

Reference MoRT&H Specifications 2606

to

Description

Unit

Quantity

Rate Rs.

14.20.

Elastomeric Slab Seal Expansion Joint Providing and laying of an elastomeriC slab seal expanslonjolnt, catering to right or skew (less than 20 deg., moderately curved with maximum .horizontai movement upto 50 mm, complete as per approved drawings and standard speciflcatlons to be installed by the manufacturerisuppllllr or tIlelr authorised representative ens\lring compliance to the manufacturer's Instructions for installation and Clause 2606of MoRT&H Specifications for Road & Bridge Works Unit = Running metre Taking output = 12 m a) labour Mate Mazdoor Mazdoor (skilled)

41 41

day day day 0.06 1.00 0.50

b) Material Supplyof elastomericslabsealexpansion M joint assembly manufactured by using chloroprene, elastomer for elastomeric slab unit conforming to Clause 915.1 of IRC:83 (Part II),completeas perapproved drawings and standard specification conforming to Clause 2608 of MoRT&H Specifications Add5 percentof cost of materialforanchorage reinforcemen~welding and other incidentals c) Overheads @ % on (a+b)

12.00

512

.-'~

"1

).

",I

Bridge Works: I4-Supcntrueture

Sr. No.
.

Reference

to

Description

Unit

Quantity

Rate Rs.

MoRT&H Specifications d) Contractor's profit@ Cost for 12 m = a+b+c+d Rate per metre % on (a+b+c)

= (a+b+c+d)/12

14.21.

2600

Compression Seal Joint Providing and laying of com~resslon seal joint consisting of steel armoured nosing attw.o edges of the joint gap suitably anchored to the deck concrete and a preformed chloroprene elastomer or closed cell foam joint sealer compressed and fixed into the joint gap with special adhesive binder to cater for a horizontal movement upt040 mm and vertical movement of 3 mm Unit = Running metre Taking output = 12 rn a) Labour Male Mazdoor Mazdoor(skilled) b) Material Galvanised angle sections 100 mm x 100 mm of 12 mm thickness weldable structural steel as per IS: 2062, 2 Nos. of 24 m length each@ 17.7 kglm and 5 per cent wastage . Add 5 per cent of cost of above for structuralsteelfor anchorage,welding and other incidentals

day day day

0.036 0.60 0.30

kg

446.00

513

Bridge Works: 14-Superstrudlue

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

Prefolmedcontinuouschloroprene elastomer or closed cell foam sealing element with high tear strength, vulcanisedin a single operation for thefull lengthof a joint to ensure water tightness Add 1 per cent of cost of sealing element for lubricant-cum-adh'esive and other consumables c) Overheads @.

12.00

I il

I
0/. on (a+b)
% on (a+b+c) d) Contractor's profit @ Cost for 12 m = a+b+c+d Rate per metre Note:

= (a+b+c+d)112

1. The installation shall be done by the manufacturer or his authorised representative to the satisfaction of the Engineer. 2. The concreting for joining the expansion joint assemblywith the deck has notbeen included in this analysis as the same is cateredin the quantities of RCC deck. 3. The anchoringbars of the expansionjoint assembly shall. be welded to the main reinforcementof the deck.

514

------------':....;;..;.~-'--'.'.

. '." .

- ....

~:I

- '.
I

Bridge Worlcs: 14-Supcrstru--

JI.i-.'

~,

Sr. No.

Reference-to MoRT&H Specifications

Description

-Unit

Quantity
.

Rate Rs

14.22.

2607

Strip Seal Expansion Joint Providing and laying of a strip seal expansion joint catering to maximum horizontal movement upto -70 mm, complete as per approved drawlngiS and standardspecifica60nstobelnstalled by the manufacturer/supplier or thalr authorised representative ensurln!l . compliance to the manufacturer's instructions for Installation Unit = Running metre Taking output 12 m

:.

'.
~

Ie

I.

a) Labour Mate Mazdoor Mazdoor (skilled)

day day day

0.0&
1;00 0.25

'ill

e o o o o o
o

b) Material Supply of complete assembly of strip seal RM expansionjointcomprisingof edge beams, anchorage, strip seal element and complete accessories as per approved specificationsanddrawings Add 5 percentofcostof materialforanch0rage reinforcemen~welding and other incidentals c) Overheads @ % on (a+b) % on (a+b+c)

1200

d) Contractor's proflt@ Cost for 12 m = a+b+c+d Rate per metre

= (a+b+c+d)l12

515

Bridge WorIcs: 14-Supers1rUc:twe

Sr. No.

Reference to MoRT&H Specifications Note :

Description

Unit

Quantity

1. The installation shall be done by the manufacturer or his authorised representatiVe to the satisfaction of the Engineer. 2. The concreting !or joining the expansion joint assemblywith the deck has not been included in this analysis as the same is catered in the quantitiesof RCC deck.

14.23.

2600

Modular StripiBoxseal, Joint Providing and laying of a modular strip box steel expansion joint Including anchorage catering to a horizontal movement beyond 70 mm and upt~ 140 mm, complete, as per approved drawings and standard specifications to be installed by the manufacturerl supplier ortheir authorised representative ensuring compliance to the manufacturer's Instructions for installation Unit = Runningmetre Taking output 12m

a) Labour Mate Mazdoor M<1Zdoor (skilled) b) Material Supply of a modularstriplbox seal joint assembly comprising of edge beams, centralbeam,2 moduleschloropreneseal, anchorageelements,support and control system, all steel sections protected against corrosion and installed by the manufacturer or his authorised representative.

day day day

0.056 1.00

0.40

RM

12.00

516

.~

'.

Bridge Works: I4-SupcrslNetuR

Unit

Quantity

Sr. No.

Reference to . MoRT&H Specifications

Description

Rate Rs.

c) Overheads @ d) Contractor's profit@

% on (a+b) % on (a+b+c)

cestjcr 12 m modular strip/boXseal joint

a+b+c+d Rate per metre

= (a+b+c+d)l12

Note:

1. The installation shall be done by the manufacturer' or h.is authorised representative to the satisfaction of the Engineer. 2. The concreting for joining the exparision joint ;lSsemb1y with the deckhas not been included in this analysis as the same is catered in the quantities of RCC deck. . 3. The anchoringbars of the expansionjoint assembly shall be welded to tile main reinforcementof the deck. Modular Strip/Box Seal Joint Providing and laying of a .modular strip box seal expansion joint catering to a horizontal movement beyond 140 mm and upto 210 mm, complete as per approved drawings and standard speclficatlons to be Installed by the manufacturerlsupplier or their authorised representative ensuring compliance to the manufacturer's Instructlons for Installation. Unit Running metre Taking output 12 m

.'
o
o o
14.24.
2600

o
o o o o o o

517

o
o
IL
~

I>

._------- .....---

Bricls.Wodts: 14-Supenlroeture

'l:
I

C
. Unit Quantity Rate Rs.

Sr. No.

Reference to MoRT&H Specifications

Description

At

a) Labour Ma~ Mazdoor Mazdoor (skilled) b) Material Supply of a modular striplbox seal joint assembly containing 3 modules/cells and comprisingof edgebeams.twocentralbeams. chloropreneseal, anchorage elements. supportand control system, all steel sections protected against corrosion and installed by the manufacturer or his authorised representative. c) OvlU'heads @ d) Contractor's profit@ % on (a+b) % on (a+b+c)

day day day

0.07 1.25 0.50

RM

12.00

Cost for 12 m modular striplbox seal joint = a+b+c+d Rate per metre Note:

= (a+b+c+d)/12

1. The installation shall be done by the manufacturer or his authorised representative to the satisfaction of the Engineer. 2. TIlecom:reting fOrjolningilr& expansion joint assemblywith the deck has not been included in this analysis as the same is catered in the quantitiesof RCC deck. 3. The anchoring bars of the expansionjoint assembly shall be welded to the main reinfOrcementof the deck.

S18

t------------
Chapter-iS
River Training and Protection Works
Preamble:

1.

Three types of aprons on riverbed as under have been catered. a)' Boulder apron laid dry b) Boulder apron laid in wire crates c) Apron laid in cement concrete blocks on M 15

2.

A toe wall for toe protection ofpjtching can be either in dry rubble masonry (uncoursed) or in nominal mix cement concrete M 15. Depending upon the design, the rates may be adopted under respective clauses.

3.

Flooring has been proposed in dry rubble stone, rubble stone laid in C M 1:3 and with cement concrete blocks M 15.

o
o

4.

Curtain walls proposed are of following \Wo types: a) b) Course rubble stone masonry (1 st sort) in C M 1:3. Cement concrete M 15 grade.

5.

The rate analysis for gabion structures comprising of stone boulders laid in wire crates have been included. Such structures are suited as retaining structures and for crosion control in river training works especially for situations where some settlement offoundation in anticipated. These. structures can adjust in minor settlements, being flexible structures, without losing their functional requirement.

o
o o o o o o o
o

o
'.

519

(.

Chapter-15
River Training and Protection Works
Sr. No. Reference MoRT&H Specifications 15.1. 2503 Providing and laying boulders apron on to Description Unit Quantity Rate Rs.

',C
river bed for protection kg each complete Technical against scourwith not less than 40 and

;jC

:c
C

stone boulders weighing Specifications

as per drawing

A.,

Boulder Laid Dry Without Unit = cum Taking output = 1 cum a) Material Stone Stone spans b) Labour Mate Mason Mazdoor c) Overheads d) Contractor's

Wire Crates

cum cum

1.00 0.20

day day day

0.04 0.35 0.75-

@
profit @

% (a+b)
% (a+b+c)

Rate per cum = (a+b+c+c:I) -'ncluding excavation for trimming for

preparation of bed. Note: Nominal excavation required for preparation of bed has been taken into account while making provision for labour.

520

-..,.,..a_,"" ; "i.a-, ".,";c.,_.,_,

..
.. ""uc;_

..(

aiL'.

Fr.
,

'

Bridge Works : ISRiver TI1lining and Protection Works

Sr No.

Reference MoRTH Specifications

to

Description

Unit

Quantlty

Rate Rs.

15.2.

2503

Boulder

Apron

Laid in Wire Crates

Providing and laying of boulder apron laid in wire crates made with 4 mm dia GI wire conforming to IS: 280 &IS:4826 in 100 mm x 100 mm mesh (wea\'ed diagonally) including 10 per centexlra each. Unit cum Taking output 5.63 cum a) Material 4 mm GI wire crates woven in mesh size of 100 mm x 100 mm Stone Stone spalls b) Labour Mate Mazdoor (skilled) Mazdoor c) Overheads d) Contractor's @ profit @ % on (a+b) day day day 0.18 1.50 *3.00 cum cum 5.63. 1.13 for laps and joints laid with . stone boulders weighing not less \han 40 kg

3 m x 1.5 m x 1.25 rn

=
sqm 22

'I. on (a+b+c)

Cost for 5.63 cum Rate per cum *Including

= a-b-e-d
for trimming for

= (a+b+c+d)/5.63

excavation

preparation of bed. Note: Readymade woven wire crate rolls have been considered in the rate analysis. In case ready made rolls are not available. GI wire 4 mm dia. @32kgper10sqmmaybeprovided. In \hat case 2 per cent of \he.cost of GI wire may be added for weaving the wire crates.

521


Bridge Works: IS-River Tnlining and Protection Works

Sr. No.

Reference to MoRT&H .Specifications

Description

Unit

Quantity

Rate Rs.

.
t t

\ I:.

: '-

.~
Sr No.

Bridge Works: IS-River Training and 1'JOteetion WorkS

Reference to MoRTH Specifications

Description

Unit

Quantity

Rate Rs.

I:
~ .~

c) Overheads @ d) contractor's Rate per cum profit @

. 0/. on (a+\ % on (a+b+c)

= (a+b+c+d)

B. Cement Concrete Blocks of. size 0.3 x 0.3 x 0.3 m cast In cement concrete of grade M 15 Unit cum Taking output

o
o

= 1 curn
cum 1.00

a) ConcretegradeM 15 Rate as per item No. 12.8 (A) Add 2 percent of costlo accountfor nominal surface reinforcement and filling of granular . material in recesses between blocks Rate per cum

= (a)

15.5.

2504

Providing and laying filter material underneath pitching In slopes complete as per drawing and Technical Specifications Unit = cum Taking output = 1 cum a) Material Graded stone aggregateof required size b) Labour Mate Mazdoor(skilled) Mazdoor 1.20

cum

day day day

0.05 0.25
1*

o
o o
523

o
~

Bridge Works: IS-RivorTraining

and Protoction Works

t
Sr. No. Reference MoRT&H Specifications .
.

to

Description

Unit

Quantity

Rate Rs.

41 41 41

c) Overheads d) Contractor's Rate per cum "Includes

@
profit @

Pfo on (a+b)

.41
,41
41

% on (a+b+c)

= (a+b+c+d)

Mazdoor required for trimming of

slope to proper profile and preparation of bed. Geotextile Filter

15.6.

700&2504

Laying of a geotextile filter between pitching and embankment slopes on which pitching is laid to prevent escape of the embankment material through the voids oflhe stone pitchingf .cement concrete blocks as well as to allow free movement afwater without creating any uplift head on the pitching. Unit = sqm Taking output a) Labour Mate Mazdoor Mazdoor (skilled) b) Material Permeable synthetic geotextile including 5 per cent for overlap and wastage c) Overheads d) Contractor'S @ profit @ day day day

,.

= 10 sqm
0.02

0.3
0.10

sqm

11.00

OJ. on (a+b)
%on (a+b+c)

Cost for 10 sqm = a+b+C+d Rate per sqm

= (a+b+c+d)l10
524

'.

Bridge WorIcs : IS-River Training and Protection Works

Sr No.

Reference to MoRTH Specifications 2504A

DescrJption

Unit

Quantity

Rate Rs.

15.7.

Toe Protection A toe wall for toe protection can either be in dry rubble masonry in case of dry rubble pitchingor pitchingwith stones in wire crates or it can be in PCC M 15 nominal mix if cement concrete block have been used for pitching. Rates for toe wall can be adopted from respective Clauses depending upon approved design. The rate for excavation for foundation, dry rubble masonry and pce M 15 have been analysed arid given in respectivechapters.

15.8.

2505

Providing and laying flooring complete as per drawing and Technica.i Specification laid over cement concrete bedding A. Rubble stone iaid In cement mortar 1:3 Unit = cum Taking output = 1 cum a) Cement mortar (1:3) (for rate refer to item No.12.6) Add for cement concrete bedding (M 15 Nominal mix) vide item 12.8 (A)

cum cum

0.33

,0 ,0
Quantityshall be adopted as per design Add 1 per cent of cost to account for excavationfor preparationof bed. b) Material Stone Stone spalls

o ,o
!O
()

cum cum

1.00 0.20

10
i

525

e----z
e

Bridge Works : IS-River Training and Protedinn Works

.
.

, .1 .'

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

I
jl

c) labour Mate Mason Mazdoor (for laying stones, filling of quarry spalls) . d) Overheads e) Contractor's Rate per cum

day day day

0.08 0.50 1.50

% on (b+c) %on(b+c+d)

profit @

= (a+b+c+d+e)

Includes cement molar for laying and filling of joints. B. Cement Concrete Blocks Grade M 15 Concrete grade M 15 block Rate as per item No. 12.8 (A) Add for cement concrele bedding (M 15 Nominal mix). Quantity shall be adopted as per design Add 1 per cent of cost to account excavation for preparation of bed. for cum cum 1.00

15.9.

2506

Dry rubble flooring Construction of dry rubble flooring at cross drainage works for relatively less important works. Unit cum Taking output a) Material Slone Stone spalls

= 1 cum
"Cum cum 1 0.2

526

.'

.-----------r.
I

.~
Sr No. Reference MoRTH Specifications to

Bridge Works: IS-River Training and protection WorlcS

.'

Description

Unit

Quantity

Rate Rs.

b) Labour Mate Mason Mazdoor Add 1 per cent of (b) for trimming preparation of base c) Overheads d) Contractor's Rate per cum curtain and days days days

0.1 0.5 1.5

@
profit @

% on (a+b) % on (a+b+c)

= (a+b+c+d)

15.10.

2507.2

wall cornplete as per drawing-and Specifications

Technical

A. Stone rnasonrY In cernent mortar (1 :3) coursed rubble masonry (1st sort) cum 1.00

t. ,.
l.

Rate same as per item No; 12.7 (A) OR B. Cernent concrete grade M 15 cum 1.00

~ ~ ~ ~

Rate same as per item No. 12.8(A) Rate per curn Note:

.~

15.11.

= A orB

Other items like excavation for foundation, filling behind wall, filter media, weep holes etc. shall be added separately as per approved design.

2507.2

Flexible Apron: boulders beyond

Construction

of flexible

apron 1 m thick cornprising weighing curtain w~1I

of loose stone

not less than 40 kg

527

Bridge Works : ISRiver Training 8IId Protection Worlcs

Sr. No.

Reference to MoRT&H Specifications

Description

' UnIt

Quantity

Rate Rs.

Unit= cum Taking oulput = 1 cum a) Material Swne Stone spalls b) Labour M~ Mason Mazdoor Add 1 per cent of cost of (a+b) for trimming and preparationof bed. c) Overheads @ %

cum cum

0.2

d~ day day

0.05 0.25 1.00

{e
t

II

i.

on (a+b)
%on (a+b+c)

1.

d) Contractor's proflt@ Rate per cum = (a+b+c+d) 15.12. 2503.3

Gabian Structure for Retaining Earth Providing andconstruction of a gabianstructure forretainingearthwith segmentsof wire crates of size 7 m x 3 m x 0.6 m each divided into 1.5 m compartments by cross netting, made from4 mm galvanised steel wire@ 32 kg per 10 sqm having minimum tensile strength of 300Mpaconformingto IS:260andgalvanizing coating conforming to IS:4826, woven into mesh with double twist, mesh size not exceeding100x 100mm, filled with boulders wiIhleastdimensionof2oo mm, all looseends to be tied with 4 mm galvanised steel wire Unit = cum Taking output = 7 x 3 x 0.6 = 12.60 cum

'.

528

1-.-..:....-------------:

E"~---------' . ;.
\.
~'i. .

Bridge Worl<s: IS-River Training and Protection WorlcS

I.

Sr No.

Reference

to

Description

Unit

Quantity

Rate Rs.

MoRTH Specifications

a) Labour Mate Mazdoor Mazdoor (skilled)

day day day

0.28 5.00 2.00

b) Material Galvanised steel wire crates of mesh size sqm 100 mm x 100 mm woven with 4 mm dia. GI wire in rolls of required.slze. . Stone boulderswith least dimension of cum 200mm Stone.spalls of minimum SIZe25 mm c) Overheads @ d) Contractor's profit @ % on (a+b) % on (a+b+c) cum

61.00

12.6 2.52

Cost for 12.60cum = a+b+c+d Rate per cum Note:

= (a+b+c+d)/12.60

~eadymade wovenwire crate rolls havebeen considered in. the rate analysis. In case readymade rolls are not available, GI wire 4 mm dia. @ 32 kg per 10 sqrn may be provided, In that case 2 per cent of the cost of GI wire may be added for weaving the wire crates.

529

,
4 t
. Bridge Works: lSoRiverTraining and 1'Ioteotion Works

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate Rs.

15.13.

2503.3

Gabian Structure for Erosion Control, River Training Works and Protection Works Providing and constructinggabianstructures for erosion control, river training works and protection works wiUtwire crates of size .2m x 1 m x 0.3 m each divided into 1 m compartments by cross nelling, made from 4 mm galvanised steel wire @ 32 kg per 10 sqm having minimumtensile strengUt of 300 Mpa confonningIoIS:280andgaJvanizing coating conforming to IS:4826, woven into mesh with double twist, mesh size not exceeding 100 mm x 10<1. mm, filled with boulders wiUt least.dimensionbf 200 mm, all loose ends to be securely tied with 4' mm galvanised steelwire. Unit = cum Taking output = 2 x 1 x 0.3 x 10 Nos. = 6.00 cum a) Labour Mate M~door M~door (skilled)

1: "
Lt

}t

.0

day d~ ~

0.14 2.50 1.00

b) Material Galvanised steelwire crates of mesh size sqrn : 100 mm x 100mmwoven wiUt4 mm dia GI wire in rollsof requiredsize to cover 6.00 cum Stone boulderswiUtleast dimensionof sqm 200mm Stone spalls of minimumsize 25 mm cum

65.00

6.00

1.2

530

----_

.....,--....:.;.} .... ..: ...

Bridge WOrks : IS-River Training and Protection WorkS.

Sr No.

Reference to MoRTH Specifications

Description

Unit

Quantity

Rate Rs.

c) Overheads @ d ) Contractor's profit @

% on (a+b)

0/. on (a+b+c)

Cost for 6.00 cum = a+b+c+d Rate per cum Note:

= (a+b+c+d)t6.00

.~

t
~

Readymadewovenwire crate rolls havebeen considered in the rate analysis. In case readymade rolls are not available, GI wire 4 mm dia. @ 32 kg per 10 sqm may be provided. In that case 2 per cent ofthe cost of GIwire may be added for weaving the wire crates.

o o o
o o P
!

531

Chapter-16
Repair and Rehabilitation
Preamble:
1. Removal of cement concrete wearing coat and asphaltic wearing coat has been proposed with pneumatic breakers. 2. 3. The rate for extemal prestressing has been analysed for three different spans of25,50 and 100 m. Sealing of cracks has been proposed with cement grout, cement mortar (1:1) grout and epoxy grout by injectingwith grout pump through nipples .. 4. 5. Bonding of new concrete with old concrete is proposed with epoxy resin. The repair and replacement of following structures has been included: (a) (b) (c) (d) (e) Bridge Marings Expansion Joints Concrete Railing Mild steel railing Crash barrier

;~c

.c

c

532

'.

!.
4'

'.

Chapter-16
Repair and Rehabilitation
Sr. No. Reference to MoRT&H Specifications 16.1. 2809 Removal wearing complete without removal of existing coat cement its concrete disposal eftect to and with all Description Unit Quantity Rate Rs.

including

as per technical

specification structure

C Ie
j

causing any detrimental

any part

of

the bridge 1000 m

of dismantled

material

lifts and leadupto Unit

"
~

= sqm ( Thickness 75 mm) Taking output = 10sqm

a)l.a\:lour Mate Mazdoor b) Machinery Air COmpressor 250 cfm with pneumatic breakerljack hammer along with accessOries Tractor"lrolley c) Overheads d) Contractor's Cost for 10 sqm Rate per sqm 2809 Removal concrete hour % on (a+b) .~ on (a+b+c) 0.50 day day 0.06 1.00

0 0 0 0 0

hour

1.00

16.2.

profit @

= a+b+c+d

= (a+b+c+d)/10
asphaltic wearing mastic

of existing

coat comprising asphalt Including

of 50 mm thick asphaltic disposal with all 11ftand

laid over 12 mmthlck

lead upto 1000 m

f>

f>
1>

533

t
t>

-- .. ~.

5_

--

Bridge Works: 16-Repair and Rehabilitation

Sr. No.

Reference

to

Description

Unit

Quantity

MoRT&H Specifications Unit = sqrn Ta~ngou~ut=10sqm a) Labour Mate Mazdoor b) Machinery Air compressor 250 cfm with pneumatic breaker Tractor-trolley c) Overheads @

Rate Rs.

day day

0.03 0.75

'I

t
t

II

hoUr hour

0.75 0.40

"10 on (a+b) 0/0 on (a+b+cj

d) Contractor's profit@ Cost for 10 sqm

= a+b+c+d

Rate per sqm = (a+b+c+d)/10 16.3. 2807 Guniting concrete surface with cement mortar applied With compressor after cleaning surface and spraying with epoxy complete as per Technical Specifications Unit = sqm Ta~ng output = 1 sqm Assuming thickness 25 mm a) Material Cement Gradedsand Wire mesh 50 mm x 50 mm size of 3 mm wire Epoxy Acceleratorcompound for gunlling @4 per cent of weight of cement

kg cum kg kg kg

16.00 0.04 2.00 0.67 0.64

534

,.

I----------------~

-.

. -------~
e o o
o
o
Sr. No. Reference to MoRT&H Specifications Description
-

Bridge Wodcs : 16-hpair IIIldRehabilitation

Unit

Quantity

Rate Rs.

Add 2 per cent of cost of material for miscellaneous consumables, like, nozzles, wire brush, cotton waste, etc. b) Labour Mate Mason Mazdoor c) Machinery Compressorwith gunitingequipment along with accessories d) Overheads @ e) Contractor's proflt@ Rate per sqm 16.4. %on ta+b+c) % on (a+b+c+d)

day day day

0.01 0.04 0.14

hour

0.10

= (a+b+c+d+e)

2800

Providing and Inserting nipples with approved fixing compound after drilling holes for grouting as per Tel:hnlcal Specification including subsequent cutting/removal and sealing of the hole as necessary of nipples after completion of grouting with Cement/Epoxy Unit = Number Taking output 1 No.

a) Material Nipples Cement,fixing compound and consumables @ 15 per cent of cost of nipple

No.

1.00

o
o o
t')

SJS

~--t>

Bridgc Works; I6-RcpIirondRcbabilitalion

4
411

..

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

411 411

b) Labour Mate Skilled labour for driRing SkiDed labour for fixing nipple and sealing inlets .Mazdoor for cutting and removing of nipples Add 10 per cent of labour cost for driRingholes, etc. c) Overheads d) Contractor's Rate per No. 16.5. 2806 Sealing Injection grouting day day day day

0.01 0.08 0.08 0.04

f 1.

@
profit @

% on (a+b) % on (a+b+c)

= (a+b+c+d)
concrete by through nippiest

of cracks/porous process complete

as per Technical

Specifications A. Cement Grout Unit = kg Taking output

= 1 kg
kg 1.10

a) Material Cement including 10 per cent wastage AdmiXtures (anti shrinkage compound)

@ 20 per cent of cost of cement

b) Labour Mate Mazdoor Skilled Mazdoor c) Machinery Grout pump with agitator and accessories d) OVerheads day day day 0.08 0.10 0.10

hoUr

0.1

% on (a+b+c)

536

_ ....

-.'

...

------------,

Bridse WorI<s: 16-Repair 8Ild Rehabititalion

.
Sr. . No. Reference to MoRT&H Specifications Description Unit Quantity Rate Rs

e) Contractor's profit@

% on (a+b+c+d)

Rate per kg = (a+b+c+d+e) B. Cement mortar (1:1) Grouting Unit= kg Taking output = 1 kg

t
,
:f

a) Material Cement including 10 per cent wastage Sand including 10 per cent wastage Admixtures (anti shrinkage 'compound) @ 20 per cent of cost of cement b) Labour M~ Mazdoor (skilled) MazOOa

kg kg

0:55 0.55

d~ d~ d~

O.O&0~10 0.10

c) Machinery Grout pump with agitator and accessories hour d) Overheads @ e) Contractor'sprofit@
".

0.10

~. on (a+b+c) %on(a+b+c+d)

Rate per kg = (a+b+c+d+e) 16.6.

,
p
~

2800

Patching of damaged concrete surface with polymer concrete and curing compounds, Initiator and promoter, available In present formulations, to be applied as per Instructions of manufacturer and as approved ~y the Engineer. Unit=sqm Taking output = 10 sqm for an average thickness of 25 mm

537

~-----------------------------"'4.
Bridge Worlcs: I6-Repair and Rehabilillllion

Sr.

.. -

....
Reference MoRT&H Specifications to

..

-., .. -

.,
Unit Quantity Rate Rs.
.

Description

No.:.

a) Labour Mate Mazdoor (skilled) Mazdoor b) Material Pre-packed polymer concrete based on epoxy system complete with curing compound. initiator and promoter including 5 per cent wastage c) Machinery Grout pump with agitator and accessories d) Overheads e) Contractor's Cost for 10 sqm hOur 2.00 kg 315.00 day day day 0.06 0.75 0.75

@
profit

% on (a+b+c)

% on (a+b+c+d)

= a+b+c+d+e

Rate per sqm = (a+b+c+d+e)l10 Note: This item is a proprietory item available in market as pre-packed polymer concrete and is reqUired to be applied as per instructions of the manufacturer 16.7. 2803 Sealing of crack/porous concrete with

Epoxy Grout by Injection through nipples complete as per Clause 2803.1. Unit= kg

Taking output = 1 kg a) Material Epoxy including 10 per cent wastage kg 1.10

538

,.

0.",

~' ..-_~.

Bridge Works: 16-Repair andRdlabililalion

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate Rs.

b) Labour Mate Mazdoor(skilled) Mazdoor c) Machinery Epoxy Injectiongun d) Overheads@ e) Contractor's profit@ Rate per kg 16.8. 2804
"10

day day day

0.08 0.10 0.10

hour on (a+b+c)
"10

0.10

on (a+b+c+d)

= (a+b+c+d+e)

ApplYing epoxy mortar C!ver leached. honeycombed and spalled concrete surface and exposed steel reinforcement complete as per Technical Specifications Unit = sqm Taking output = 10 sqm Assume average 10 mm thickness of epoxy mortar a) Material Epoxy resin-hardner mix for prime coat Epoxymortar Epoxy.resin- hardner mix for seal coat Add 3 per cent cost of material for other consumables,like, acetone,etc. and to cover wastage b) Labour Mate . Skilledlabour Unskilledlabour

o
o

kg kg kg

2.50 2.20 2.00

o
o

o
o o

day day day

0.04 0.50 0.50

o
o

539

e
o

Ilri!II\CWorks: I6-RcpairandRcbabililalion

Sr. No.

Reference to MoRT&1i Specifications

Description

Unit

Quantity

Rate Rs.

c) Overheads @

0/0 on (a+b)
% on (a+b+c)

d) Contractor's proflt@ Cost for 10 sqm = a+b+c+d Rate per sqm 16.9. 2807

= (a+b+c+d)l10

Removal of defective concrete, cleaning the surface thoroughly, applying' the shotcrete mixture mechanically with compressed air under pressure, comprising of cement, sand, coarse aggregates, water and quick setting compoull5i In the proportion as per Clause 2807.1, sand and coarseaggregates conforming to IS: 383 and Table 1 of IS: 9012 respectively, water cement ratio ranging from 0.35 to 0.50, . density of gunite not less than 20~Okg/ cum, strength not less than 25 MPil and workmanship conforming to Clause 2807.6. Unit = sqm Taking output thickness. a) Labour Mate M!\Zdoor Mazdoor(skilled) b) Machinery Air compressor250 elm Shotcretingequipment Water tanker 6 KL capacity

= 10 sqm, 40 mm average

1.

day day day

0.04 0.50 0.50

hour hour hour

1.00 1.00 0.02

540

,.

Bridge'Works:

16-RepairandRehabilitation

Sr. No.

Reference to MoRT&H Specifications

Description

Unit

Quantity

Rate

~.

"

c) Material cement Sand Coarse aggregate of size 4.75 mm Quick selling compound Water d) Overheads @ 0/0 on (a+b+c)

k.g
cum ,cum

kg
KL

120.00 0.15 0.15 2.50 0.10

e) Contractor's profit @ ~
"

0/. on (a+b+c+d)

,
:,

Cost for 10 sqm = a+b+c+d+e Rate per sqm 16.10. 2800

= (a+b+c+d+e)l10

e e

P'

Applying pre-packed cement based polymer mortar of strength 45Mpa at 28 days for replacement of spalied concrete Unit = sqm Taking output = 10 sqm Assumed thickness - 10 mm a) Material Litre Acrylic polymer bonding coat Pr~packOOcement based polymer mortar kg of strength 45 Mpaat 28 days Add 3 per cent of (a ) abOvefor wastage b) Labour Mate SkiDoo labour Unskilledlabour c) Overheads @ 0/0 on (a+b) .". on (a+b+c) day day day 0.04 0.50 0.50 1.4 12.00

o o o
o o
~

d) Contractor's proflt@ Cost for 10 sqm = a+b+c+d

. Rate per sqm (a+b+c+d)l10

o
e

.,

541


4 4
Bridge Worb: 16-Rq>air end RebabiIitIIion

4
41
Unit Quantity Rate Rs. 41

Sr. No,

Reference to MoRT&H Specifications 2805

Description

16.11,

Epoxy bonding of new concrete to old concrete Unit=sqm Taking output = 10 sqm a) Material Epoxy resin with pot life not less than 60-90 minutes and satisfying testing as per Clause 2803.9 Add 3 per cent of (a ) above for wastage b) Labour Mate Skilled1abour Mazdoor 0) Overheads @ .

I:
,t ~ t :
It
kg 8 day day day' 0.04 . 0.50 0.50

41

0/0 on (a+b)

d) Contractor'S profit @ 0/0 on (a+b+c) Cost for 10 sqm = a+b+c+d Rate per sqm = {a+b+c+dV1O 16.12. 2810 Providing external prestressing with high tensile steel wires/strands Including drilling for passage of prestressing steel, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical Specifications Span assumed No. of cables No. of anchorages Unit=MT Taking output = 1 MT : 25m : 4 no. : 8 no.

542

---------------------.

."
o
o

Bridge Works: 16-Repair and Rehabilitation

Sr. No.

Reference MoRT&H . Specifications

to

Description

Unit

Quantity

Rate Rs.

Assume

12.7 mm dia. Strand

in 12T13

system. Weight 9.42 kglm of cable. a) Material HTS strand including 5 per cent wastage and extra length for jacking HDPE pipes 75mm dia including 5 per cent wastage Cement for grouting Tube anchorage set complete with bearing plate, permanent wedges, -etc. Epoxy MS plalesfor deviator(wtlere blocks are not provided) Add .20 per cent costef fixtures, etc. b) Labour i) For making holes in the structure Male Semi-skilled Mazdoor iI) For making and fixing anchorages cables and placement Mate Blacksmith Mazdoor ill) For prestressing Mate/SUpervisor Filler Mazdoor of cables day day day 0.44 3 8.00 for day day day 0.24 3.00 3.00 material for other kg deviator 6.00 2.10

Mf
RM kg Nos,

1.05 112 400.00 8.00

Mf

materials, like, lead sheet, sleeves, deviator

o
o o o
f)
f)

day day day

0.13 0.70 2.65

543

Bridge WOIb: 16-\tqloir IIIIdRehabilitalion

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity

Rate

t 1t

Rs.

Iv) For grouting MatelSupervisor MaSOn Mazdoor c) Machinery Stressing jack with pump Grouting pump with agitator d) Overheads e) Contractor's Rate per MT 2810 Providing tensile @ profit@

day day day

0.13 0.70 2.65

hour hour

4.00 1.35

'Yo on (a+b+c) 'Yo on (a+b+c+d)

= (a+b+c+d+e)
with high Including steel, as per

1613

external prestressing steel wires/strands

drililng for passage of prestressing all accessories operation drawing and grouting and Technical complete

for stressing and stressing Specifications 50m 4 no. 8 no.

Span assumed No. of cables No. of anchorages Unit=MT Taking output = 3.10 MT

Assume 12.7 mm dia Strand in 19T13system. Weight 14.73 kglm of cable. a) Material HTS strand including 5 per cent wastage and extra length for jacking HOPE pipes 90 mm dia including 5 per cent wastage Cement for grouting Tube anchorage set complete wi!/! bearing plate, permanent wedges, etc tonne Nos. 1.01 8~00 RM 224

MT

3.1

544

--------------~------ .

tt

 e
e o o o o o o
o o

Bridge Wodcs: 16-Repoir and llehabilitalion

Sr. No.

Reference to MoRT~H Specifications

Description

Unit

Quantity

Rate Rs.

Epoxy MS platesfor deviator(where deviator blocks are not provided) Add 20 per cent cost of material for omer materials, like, lead sheet, sleeves, deviator fixtures, etc. b) Labour i) For making holes in the structure M~ Semi-skilled

kg MT

10.00 7.00

d~

M~OOor
ii) For making and fixing anchorages for cables and placement of cables M~ Blacksmilh

d~ d~

0.08 8.00 8.00

d~ d~

M~OOor
iii) For prestressing

d~
d~ d~

1.28 7 25.00

Mate/SUpervisor F~r

M~OOor
Iv) For grouting Mate/Supervisor Mason

d~
d~ day

0.2 1.00 4

M~OOor
c) Machinery Stressingjack wilh pump Groutingpumpwilh agitator d) Overheads @

~
hour hoUr

0.26 1.50 5

7.00

OJ. on (a+b+c) OJ. on (a+b+c+d)

e) Contractor's proflt@ Cost for 3.10 MT

= a+b+c+d+e

(I

Rate per MT = (a+b+c+d+ei!3.10

545

i.... -----------------t>

BridgeWorb: t6-Rcpair and Rdlabililalioo

f
Unit Quantity Rate Rs.

-~

'." t
Sr. No. Reference to MoRT&H Specifications 2810 Description

"
Providing external prestressing with high tensile steel wires/strands including dnlllng for passage of prestressing steel, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical Specifications Span assumed No. of cables No. of anchorages Unit=MT Taking output = 9.28 MT Assume 12.7 mm dia. Strand in 19T13 system. Weight 14.73 kglm of cable.: a) Material HTS strand inclUding5 per centwastage and extra length for jacking HOPE pipes 90 mm dia including 5 per cent wastage Cementfor grouting Tube anchorageset completewith bearing plate, permanentwedges,etc Epoxy MS platesfor deviator (wheredeviator blocksare not provided) Add 20 per cent cost of material for other materials, like, lead sheet, sleeves, deviator fixtures, etc. b) Labour I) For making holes In the structure Mate Semi-skilled M~door 100m 6 no. .12 no.

16.14.

MT RM tonne Nos. kg MT

9.28

3.04 12.00 14.00 20.00

day day day

1.72 18.00 25.00

546

"--_.~. ------- ..-_._-_.

,t

Bridge Worb: 16-Rq>air and Rehabilitation

Sr. No.

Reference to MoRT&H Specifications

. Description

Unit

Quantity

Rate Rs.

ii) For making and fixing anchorages for cables and placement of cables Mate Blacksmith Mazdoor
iii) For prestressing.

day day day

4 20 80.00

MatelSupervisor

Fitter Mazdoor Iv) For grouting Mate/Supervisor Mason Mazdoor c) Machinery Stressingjack with pump' Groutingpumpwith agitator d) Overheads @ % on (a+b+c)

day day day

0.3
1.50

day day day

1 5.00
20

hour hour

10.00 10

e) Contractor's profit @ % on (a+b+c+d) Cost for 9.28 MT = a+b+c+d+e Rate per MT

16.15.

= (a+b+c+d+e)l9.28

o o o o
o

2808

Replacement of be,lrlngs complete as per Technical Specifications

Unit

= No

Taking output 3 No. Lifting of superstructure span by jacking up from below,i.e., by placing the Jackson pieri abutment caps for span length of 30 m

o
o

547


Bridge WlItks: 16-llqJairand R.bab;lilalion

Sr. No.

Reference MoRT&H Specifications

to

Description

Unit

Quantity ..
.

Rate Rs.

"

.
t

a) Lifting of span Hire charges for jack of 40 tonne i) lifting capacity ii) iii) Mate Skilled labour llnskilled labour Wooden packing of bearing

each day day day cum

3.00 0.64 4.00 12-. 00 0.15

w) 'I)

b) Replacement Cost of bearing c) Overheads d) Contractor's

No. % on (a+b) %on(a+b+c)

I: ,
l ,

profit @

Cost for replacement of 3 bearings = a+b+c+d Rate per No. = (a+b+c+d)l3 Note: Thewor1<entails replacementofall1he bearings on one side of the span 2808 Rectification Specifications Unit =1 No. Taking output = 3 No. a) Lifting jacking of superstructure span by of bearings as per Technical

16.16.

up from below, i.e., by placing caps for

the Jacks on pier/abutment span length of 30m i)

Hire charges for jack of 40 tonne lifting capacity

each day day day cum

3.00 0.64 4.00 12.00 0.15

ii) Mate iii) Skilled labour w) Unskilled labour

I/) Wooden packing

548

---------~-----------.

f:
i
f

,.
t.
,.

Bridge Wmlcs: l6--hpair and RdJabiIitalion

i. ;. :.
'

Sr. No.

Reference

to

Description

Unit

Quantity

MoRT&H Specifications b) Cost of parts to be replaced for 3 bearings c) Overheads @ d) Contractor's profit@ % on (a+b)

Rate Rs.

As per actuala

,
.;

Ok on (a+b+c)

Cost of repair of 3 bearings = a+b+c+d Rate of repair per bearing Note:

= (a+b+c+d)/3

The rectificationof 3 bearingsincluded in this , analysis are on the same side of the span, Replacement of Expansion complete as per drawings Unit = 1 Running metre Taking output 12 Running metre joints

16.17.

a) Material Epoxy for bonding new concrete to old concrete @0.8 kglsqm Concrete M 30 b) Labour Removal of old expansionjointlncluding breaking of concrete, cutting of lugs and shifting of broken material,etc. Mate Mazdoor Mazdoor (Skilled) c) Overheads @ % on (a+b) % on (a+b+c)

kg cum

9,6 3.6

day day day

0.26 6.00 0.50

d) Contractor's profit @

Cost for replacement of 12 RM Rate per RM (a+b+c+d)/12

= a+b+c+d

e o e

549

_.
e
I)

.3.,-----..

BridgeWorks:I6-Repairand~i1ita1ion

Sr. No.

Reference to MoRT&H Specifications Note:

. Description

Unit

Quantity

. Rate Rs.

.
" 1

i:

'..

The rate for the installation of new expansion joints may be taken from the chapter on superstructure. Broken concretewill have to be replaced which has been included in this analysis. Replacement Railing of Damaged Concrete

,-

16.18.

Unit Running metre Taking output 10 Running metre

a) Labour Labour for dismantling old railing and disposal of dismantled material ~I.Mate (ii) Mazdoor b) Machinery Tractor-trolley for disposal of dismantled 'material c) Overheads @ % on (a+b) %on(a+b+c)

day day

0.20 5.00

hour

1.00

d) Contractor's profit @ Cost for 10 m

a+b+c+d

Rate per metre = (a+b+c+d)l10 Note: The rate for the provision of new railing may beadoptedfrom thechapteron superstruclure Replacement of Crash Barrier Unit Running metre Taking output 10 Running metre

16.19.

550

'f'

'.
Ie

'.
o o

Sr. No.
.

Reference to MoRT&H Specifications

Descnirt!on

umt

Quantity

. Rate Rs.

o
o o

o
o

e
o e
551
f ! ,.f.,

o
~

." .

I
Sr.

...~

No.

Reference to MoRT&H Specifications

Description

Unit

Quantity .

Rate Rs.

-C

d) Contractor's proflt@ Cost for 10 m

% on (a+b+c) .

= a+b+c+d
=
(a+b+c+d)l10

Rate per metre 16.21.

e
e
c

Repair of Crash Barrier Repair of concrete crash barrierwilh cement concrete of M 30 grade by cutting and trimming the damaged portion toa regular shape, cleaning the area to be rel1<1ired thorougly, applying cement concrete after erectionof properfonnworl<. f Unit Runningmetre Taking output ~ 10m It is assumed that darnage is to the extenhif 10 per cent of the volume of concrete. This will require0.30 cum of concrete. a) Manpower* . Mate Mazdoor For dismantlingand trimming the surface to a regularshapeandremovalofdamaged material. day day 0.04 1.

b) Material M 30 grade concrete This may be priced based on the rate given in the Chapter on Superstructure. c) Overheads @ d) CO,ntractor's profit@ Cost for 10 m = a+b+c+d Rate per m % on (a) % on (a+c)

cum

0.3

= (a+b+c+d)/10
552

"

f'i. r>'
~'
~

'.~

..

"-'.'~"

..

o
o e
e

Sr. ,No.

Reference to MoRT&H' Specifications

Descrlpt10n
.

Unit

Quantity

Rate Rs.

16.22.

Repair of RCCRailing'
carrying out repair of RCC raRingto bring it to the original shape. Unit = Running metre Taking output 10m

It is assumed that damage is totheeldent 10percenl

of

a) Material
M 30 grade cement concrete Rate as per items 14.1 HYSD reinforcement Rate as per items 14.2 b) Labour" Mate Mazdoor Fordismantling and trimming the surface to a reqular shape and removal of damaged material. @ 'Yo on (b) cum 0.1

MT

0.013

day

day

0.016 0.2

c) Overheads d) Contractor's

profit @

'Yo on (b+c)

Cost for 10m = a+b+c+d Rate per metre

= (a+b+c+d)/10

o o
o

o
o
553

t o
e

 11'1

Bridp WOIb: 16-Rcpo!r IDdRehobiIitaIi

...
Sr. No. Reference to MoRT&H Specifications Description Unit Quantity Rate Rs.

: 1

16.23.

Repair of Steel Railing

Repair of steel raRing to bring it to the original shape. It is assumed illat the damage to the steel railing is to tllIl extent of 10 per cent

,
I

Unit = Running metre Taking output = 10 m a) Material Mild steellSMC

!I
I
~.

series

kg

!.

Flatiron MS Bolt and nuts Add 5' per cent of cost of material for painting b) Labour

kg kg

29 10 1

I
I

Mate Mazdoor (skilled)

day day day

0.016

0.2

Mazdoor
c) Overheads d) Contractor's

0.2

% on (a+b)

profit @

% on (a+b+c)

1
,
I

Cost of repair for 10 m

= a+b+c+d

Cost of metre = (a+b+c+d)/10

554

- -.,.. '_

......, .."'-!"'.

~l!'lq.l."q.H"!Wi.

.,~J.," ..

~.. ;-_2. ..,----------------------r

:'i..
i ;.
.ee
I

;.

Chapter . 17
mery n Ma.ch" antad aes 0 PI Usage Rtf
Sr No. 1. Machine Dozer D-5o-A 15 Description of ActIVity
;

(J.IO

1-

,fA.-.\. )
In Rs._ Rates

Output of Machine Unit cumlhour eumillour cumlhour

;

Usage ~tes Unit

OUtput 200 100 150 300 150 250 200 200 50 50 60 60 60 60 25

Spreading Cutting Clearing

per hour

1423

2.
;

Dozer D-8Q..A12

Spreading Cutting Clearing

cumlhour cumlhour cumlhoUr

per hour

2400

3.

Motor Grader 3.35 metre blade

Clearing ; Spreading Gsa ,WMM Soil Ordinary Soil Marshy

;

cumlhour cumlhour cumlhour cumlhour cumlhour cumlhour cumlhour cumlhour cumlhour Capacity in cum

per hour

;;1545"

4. Hydraulic Excavator of 1 cum bucket

per hour 840

Soil Unsuitable Soil loading Aggregate loading Transportation of soil, GSa. WMM, Holmix etc,

5.

Front end loader 1 cum bucket capacity

perhbur

520

6.

Tipper-Scum

perkm 5.5 per tonne, km per hour

; 15.6 1,74 200

7.

Vibratory Roller 8 tonne

Earth/Soil GSa WMM

cumlhour cumlhour cumlhour cumlhour cumlhour capacity inKL

100 60 60 70 25 6 perkm 15,6 per hour ; 297 perhour 994

C)
C)

8.

Smooth Wheeled Roller 8 tonne

Soil Compaction 8M Compaction Water Transport

C)

o
C)

9,

Water Tanker

t----J,
w:;

o e o e

555

-BrIdp Works: 17-Ustt,eRates filr PIIIlt.l MIcIiIDeIy

.' .
, , ,

,.

Sr; No. 38.

.Desc;JtptlOn of Machine

0UtjHit of MaChine ActiVity Unit RmIhQur OUtput 2to3

Usage Rates In RS. Unit perhour

.
,

'-

PiI"lIl9 Rig WIth Bantonite . ,Pump . '.

O.75mdlato1.2m d1aBoring Atlachment

,

3525.

39.

Concrete PaVet FlniSlierwith 40HPMotor

Paving ofConi:reIe

'

c:ul'Whour
-r,

20

perhour

1850

Surface :
::rushing of SpaDs ClUshIrig o(SpaDs

,-,-"
,

40.

Integrated Stone ,CIUsher

" --c,

TPH TPH

":,c. .,

00 200
,

per hour pel: hour per hour .

,,5590
11760 . 183

..
with Pump
,

41'.
I

Preslresslilg'Jack & Access General<1I' a) 100 tW.A b) 33

Stres$ing of Steel Wlr~s

'.,

'

42 .

.
'.
43.

w;

Generall!>n of E1ectr Energy. Pneullllltic Sinking of Wells Material Transport

'tWA 'tWA cum' hour

capacityl

"

100 ' JleI'hour 50 per hour

450 240 2690

Pneumatic Sinking Plant

1.5 to: 2.00 4.5

perhoUr
"

44.

Truck 5.5 cum per 10 tonnes

'

cum ,Road Marking Machine .Road Marking Mixing and laying slUrry seal SqmlhoUr Sqmlhour 100 2700

14.5 perkm per tonne kn ' 1.6

..'

perhour
,

60 650

45. 46,
,

!
I
1

Mobile Slurry Seal Equipment Note:

per hour

The usage rates given above are for the base year 2001-2002. For subsequent years, escalation is required to be added depending upon the market situation.

558