Inspection and Test Plan

CONCRETE WORKS
ITP NUMBER: ITP-KDBK-002 REV. : A DATED: 22.09.2012

PURCHASER: BLACK & VEATCH SPECIAL PROJECTS CORP. SUBCONTRACTOR: AEPC-DSWP JOINT VENTURE CONTRACT NO. : 042246 - KDBK.73.1010

REVISION RECORD:

A Revision

22-08-12 Date

First issue Description Approval and Change History

AEPC-WSWP Prepared Approved

Inspection Codes HP Hold Point V Visual Inspection WP Witness point D Dimension Inspection M Monitor/Audit R Review & Approve Documentation S Surveillance Inspection WC 100% Examination by Sub.

Responsibility PE Project Engineer/foreman ST Store man SE Safety engineer EX Inspection/Expeditor SC Sub-Contractor QC Quality Inspector

1.

Scope and objective

The purpose of an Inspection and Test Plan (ITP) is to put together in a single document that records all inspection and testing requirements relevant to a specific process. On a construction contract the process is likely to be a construction activity, element of work, trade work or providing a product section. An Inspection and Test Plan identifies the items of materials and work to be inspected or tested, by whom and at what stage or frequency, as well as Hold and Witness Points, references to relevant standards, acceptance criteria and the records to be maintained. Inspection and Test Plans, when properly implemented, help ensure that, and verify whether, work has been undertaken to the required standard and requirements, and that records are kept. 2. References:

This Inspection and Testing Plan should be read in conjunction with the below referenced documentations. Contract Specification and drawings. Civil Execution Plan (Issued for Distribution vide DSF-080 dated 5 March 2012) Project Quality Plan (Issued for Distribution vide DSF-043 dated 14 January 2012) Project HSE Plan (Issued for Distribution vide DSF-045 dated 14 January 2012) 3. Definition

ITP -Inspection and Test Plan The minimum requirement of the activities for quality control and inspection of the field construction work. Hold Point (HP): A point which requires inspection/verification and acceptance by Purchaser before any further processing is permitted. The Subcontractors shall not process the activity/item beyond the Hold Point without written approval from Purchaser. Witness Point (WP): Any point which requires witness by Purchaser when activity is performed. Review (R): Subcontractors documentation to be reviewed by Purchaser. Surveillance inspection (S): Monitoring of observations to verify whether or not materials/items/services confirms to specified requirement. Surveillance activities may include audit, inspection, and witness of testing, review of quality documentations and records, personnel qualifications etc. WC:
Inspection Codes HP Hold Point V Visual Inspection WP Witness point D Dimension Inspection M Monitor/Audit R Review & Approve Documentation S Surveillance Inspection WC 100% Examination by Sub. Responsibility PE Project Engineer/foreman ST Store man SE Safety engineer EX Inspection/Expeditor SC Sub-Contractor QC Quality Inspector

100% examination by Subcontractors. 4. Inspection and Testing Details

Responsibility B&V QC SC PE SE Frequenc y

No
1

Inspection/ Test Activity (Spec./ Dwg. Refs.)

Receiving Inspection

Acceptance Criteria

Record

Notes

Receiving inspection shall be carried out on all incoming permanent materials, to ensure conformance to the relevant documents.

Per Delivery

On receipt of the material at site, the same shall be inspected by the Store Keeper / Site Engineer / QA/QC Engineer to ensure the materials are delivered, in a good condition and without damage as per the approved material submittal. Layout, dimension and level of each structural member checked and are as shown in relevant drawing

HP

WP

Setting out

WP

Material Receiving Report Form No.: AQP-001

Delivery Ticket for Concrete

HP

HP

2.1

Equipment Calibration

Checking layout

Each structure

Check list Form No.: C-002

Survey

3.1

Equipment and machinery

Each equipment

Equipments are certified

Calibration report

Survey Equipment

Material testing

4.1

No

Inspection/

Responsibility

RW

HP

All construction materials -00756.1.2.3

RW

HP

Each material

Cement, aggregate, water, ready mix are as per specs

Test report

Concrete Ingredient

Frequency

Acceptance Criteria

Record

Notes

Inspection Codes HP Hold Point V Visual Inspection WP Witness point D Dimension Inspection M Monitor/Audit R Review & Approve Documentation S Surveillance Inspection WC 100% Examination by Sub.

Responsibility PE Project Engineer/foreman ST Store man SE Safety engineer EX Inspection/Expeditor SC Sub-Contractor QC Quality Inspector

Formwork

B&V

QC

SC

PE

SE

Test Activity (Spec. / Dwg. Refs.)

5.1

Structural formworks

Each Location

Check line and level of shuttering are acceptable. Formwork are braced, stable and level

Check list Form No.: C-002

WC

Reinforcement

WP

HP

6.1

Placement of reinforcement 00756.1.2.7.7

Concreting

Each location

Bar sizes and lengths are as per drawing, concrete cover as per specs.

Check list Form No.: C-002

WC

WP

HP

9S

7.1

Concrete pour Slump & Air Content test 00756.1.2.6.2 & 00756.1.2.6.3
Curing

Each pour

Ensure all tested are taken when concreting

7.2
8

Each Delivery

00756.1.2.4 Limiting Requirements

Check list Form No.: C-003 Field report & Form No.: C-003

WC

HP

HP

Three Consecutive batches

WC

WP

WP

8.1

Structure water curing

Ensure structures is Each structure watered, covered until full strength is attained Each structure 00756.1.2.18 Repairing Defective Concrete

Check list Form No.: C-004 Check list Form No.: C-004 Check list Form No.: C-004

WC

WP

WC

WP

8.2 9 9.1

De-shuttering Final Inspection Final Concrete Inspection

WP HP

WP

ACI 301 Section 1.7 Each structure Acceptance of structure

5.

Checklist forms
Material Receiving Report Form No. AQP-001 Inspection Checklist - PCCP Pre pour

Inspection Codes HP Hold Point V Visual Inspection WP Witness point D Dimension Inspection M Monitor/Audit R Review & Approve Documentation S Surveillance Inspection WC 100% Examination by Sub.

HP

Responsibility PE Project Engineer/foreman ST Store man SE Safety engineer EX Inspection/Expeditor SC Sub-Contractor QC Quality Inspector

Inspection check list for formwork and reinforcement Concrete Pre-Pour Inspection Form No.: C-002 Concrete Pour Inspection Form No.: C-003 Concrete pour card Final Concrete Inspection Form No.: C-004 Inspection check list for Scaffolding Concrete Works Inspection Request Form Material Receiving Report Hold Release Form AMCC Delivery Ticket GMTC Sample Fresh Concrete Test Report GMTC Sample Compressive Strength Test Report

Inspection Codes HP Hold Point V Visual Inspection WP Witness point D Dimension Inspection M Monitor/Audit R Review & Approve Documentation S Surveillance Inspection WC 100% Examination by Sub.

Responsibility PE Project Engineer/foreman ST Store man SE Safety engineer EX Inspection/Expeditor SC Sub-Contractor QC Quality Inspector