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In this chapter...
Serial Number Format Using the Parts List Overview Parts Print Engine Parts Option - 500-Sheet Feeder Option - Finisher Option - Printer Stand Xerox Supplies and Accessories
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Parts List
SSSSS = Five digit numeric serial number based on the following table:
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Product
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HYX Starting Serial Number 00501 00501
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Product Code KAA Ending Serial Number 99999 99999
The nine-digit serial number has the following format: PPPRSSSSS PPP = Three digit alphanumeric product code R = Single digit numeric revision digit, 0~9. To be rolled when a major product change occurs and initiated with a change request.
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WorkCentre 6400V
WorkCentre 6400
9-2
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Total 69998 69998
Parts List
Example
KAA030001: Xerox Serial Number KAA: Product Code for the WorkCentre 6400 1 = Revision Level 30001 = Serial Number for 6400 The serial number labels can be found at two locations of the printer.
Label Placement
The Barcode label is applied to the Rear panel on the left side of the printer. Barcode Label Location
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s6400mfp-851
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S/N: KAA030001
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9-3
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Parts List The Text-only label is applied to the front of the printer chassis. Text-Only Label Location
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Label Layout Examples
MANUFACTURED: May 2009 S/N: KAA030001
Factory ID: KAA030001
s6400mfp-853
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s6400mfp-852
9-4
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WorkCentre 6400 Service Manual
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Parts List
ID No.: The callout number from the exploded part diagram. Name/Description: The name of the part to be ordered and the number of parts supplied per order. Part Number: The material part number used to order that specific part. Qty: The quantity indicates quantity per engine, not part number.
Parts identified throughout this manual are referenced PL#.#; For example, PL3.10 means the part is item 10 of Parts List 3.1.
An asterisk (*) following a part name indicates the page contains a note about this part.
KAbbreviation C E
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Abbreviations
Note Only parts showing part numbers are available for ordering by support. Parts not showing part numbers are available on the parent assembly.
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The notation J1<>J2 and P2 is attached to a wire harness. It indicates that connector Jack 1 is attached to one end of the wire harness and connector J2 is attached to the other end that is plugged into P2.
KL S
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Meaning C-ring E-ring K-clip Screw
The notation with X~Y following a part name indicates an assembly that is made up of components X through Y. For example, 1 (with 2~4) means part 1 consists of part 2, part 3, and part 4.
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A black triangle preceding a number followed by a parenthetical statement in an illustrated parts list means the item is a parent assembly, made up of the individual parts called out in parentheses.
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9-5
Parts List
Overview Parts
Parts List - Overview
13
2 15 9 3 14
4 8
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6 17
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
tro KDescription Horizontal Transport Unit Fusing Unit Duplex Unit Vertical Transport Unit Tray 1 (Manual Feed) Tray 2 Laser Unit Section Waste Toner Transport Section Main Frame Section External Parts LVPS Section Paper Exit Section Scanner (IR Section) DADF Section
Item
9-6
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18 12 5
s6400mfp-317
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Parts List Table of Contents Name/Description Duplex Automatic Document Feeder Assembly Scanner Assembly (IR Section) Covers Main Frame Tray 1 (Manual Feed) Imaging Unit Rail Imaging Unit Contact Waste Toner Transport LVPS/ Laser Unit Drive Section (1 of 3) - 2nd Transfer Pressure/ Retraction Drive Section (2 of 3) - Main Drive Drive (3 of 3) - Toner Supply (Hopper) Transfer Belt Unit Vertical Transport Unit (1 of 2) Vertical Transport Unit (1 of 2) Horizontal Transport Unit Fuser Unit Paper Exit Electrical Components 500-Sheet Tray Duplex Unit (1 of 2) Duplex Unit (2 of 2) Wiring (1 of 2) Wiring (2 of 2) Wiring Accessories Accessories Parts List PL 1.0 PL 2.0 PL 3.0 PL 4.0 PL 5.0 PL 6.0 PL 7.0 PL 8.0, PL 9.0 PL 10.0 PL 11.0 PL 12.0 PL 13.0 PL 14.0 PL 15.0 PL 16.0 Page page 9-9 page 9-11 page 9-13 page 9-15 page 9-17
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PL 17.0 PL 18.0
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PL 20.0 PL21.0
PL 19.0
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PL 22.0 PL 23.0
PL 24.0 PL 25.0 PL 26.0 PL 27.0 PL 28.0 PL 29.0 PL 30.0 PL 31.0 PL 32.0 PL 33.0 PL 34.0 PL 35.0 PL 36.0 PL 37.0 PL 38.0
Optional 500-Sheet Tray 3/ Tray 4 (2 of 7) Paper Take-Up Section (500-Sheet Feeder) Optional 500-Sheet Tray 3/ Tray 4 (3 of 7) Drive Section (500-Sheet Feeder) Optional 500-Sheet Tray 3/ Tray 4 (4 of 7) Paper Feed Tray Section (500-Sheet Feeder) Optional 500-Sheet Tray 3/ Tray 4 (5 of 7) Paper Feed Tray Section (500-Sheet Feeder) Optional 500-Sheet Tray 3/ Tray 4 (6 of 7) Wiring Accessories Optional 500-Sheet Tray 3/ Tray 4 (7 of 7) Accessory Parts (500-Sheet Feeder) Option - Finisher, Cover (1 of 2) Option - Finisher, Cover (2 of 2) Frame (Finisher) Paper Entrance (Finisher)
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page 9-29 page 9-31 page 9-33 page 9-35 page 9-37 page 9-39 page 9-44 page 9-45 page 9-47 page 9-50 page 9-52 page 9-54 page 9-56 page 9-58 page 9-59 page 9-60 page 9-61 page 9-63 page 9-65 page 9-67 page 9-69 page 9-71 page 9-72 page 9-73 page 9-74 page 9-76 page 9-78 page 9-41 9-7
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page 9-19 page 9-21 page 9-27 page 9-23
Parts List Table of Contents Name/Description Paper Transport (1 of 2) (Finisher) Paper Transport (1 of 2) (Finisher) Alignment (1 of 2) (Finisher) Alignment (2 of 2) (Finisher) Storage (1 of 2) (Finisher) Storage (2 of 2) (Finisher) Stapler Unit (Finisher) Drive (1 of 2) (Finisher) Drive (2 of 2) (Finisher) Main Tray (Finisher) Option - Printer Stand Parts List PL 39.0 PL 40.0 PL 41.0 PL 42.0 PL 43.0 PL 44.0 PL 45.0 PL 46.0 PL 47.0 PL 48.0 PL 49.0 Page page 9-80 page 9-82 page 9-83 page 9-84
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page 9-96
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page 9-88 page 9-90 page 9-92 page 9-94
Parts List
3 9
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s6400mfp-422
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9-9
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5
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Parts List Parts List 1.0 Duplex Automatic Document Feeder Assembly ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. Name/Description Pre-Separator Pad Assy Separator Roller Assy DADF Roller Kit Assy DADF Paper Tray Assy DADF Top Cover Assy DADF Assy (*) Separator Pad Friction Pad Pressure Spring 108R00866 050K68360 848K31450 059K69750 019K14220 019K14230 809E95220 Part Number 014K10910 Qty. 1 1 1 1 1 1 1 1 Complete Assy, 100K Life 20K Life 50K Life 1 20K Life 100K Life Up to 100K Life Includes item 1.3 Comments
9-10
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Parts List
20 d
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11
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3 4 5 f 8 12 (with 14-17, 19)
15
17
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16
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14 19
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a a 6
s6400mfp-423
9-11
Parts List Parts List 2.0 Scanner Assembly ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Name/Description Scanner Assy (*) ----Pressure Spring Holder Scanner Latch Bracket ----Bracket --------Holder Control Panel - 120V (includes items 2.14, 2.15, 2.16, 2.17, and 2.19) Control Panel - 220V (includes items 2.14, 2.15, 2.16, 2.17, and 2.19) 13. Control Panel Overlay - French Control Panel Overlay - Spanish 14. 15. 16. 17. 18. 19. 20. a. b. c. d. e. f. UI Main PWB UI Slave PWB Color LCD Module Ribbon Cable, Video ----Label Control Panel Overlay - Brazukuan/Portuguese 848K25660 848K25670 1 803E13730 1 1 1 1 Part Number 062K22940 Qty. 1 Comments Includes Hinges, Latch, and Scanner to I/P Board Interface Cable
604K61380
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960K58180 960K58190 123K08520 962K76250 117E36250
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Screw (Tapping)
9-12
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1 1 1 1 1 1 1 1 1 1 2 3 2
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1 1 Overlay Kit (Not shown) Contains 3 Overlays P/O Hardware Kit Not shown P/O Hardware Kit Not shown P/O Hardware Kit
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Parts List
31 a
2 a 3 5 b 28 4
25 22 24 25
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28 18
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19 c 20 a b 15 b 14 11
17 16 27
a 23 23 26
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21 12 13
23
29
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6 b 10 7 30 27 7 9
s6400mfp-318
9-13
Parts List Parts List 3.0 Covers No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. a. b. c. Name/Description ----Rear Cover Right Rear Cover Front Cover Strap Right Front Cover Front Cover Label Set Seal ----Front Cover Front Cover Assy Label Arrow Laser Lense Cleaning Tool Cleaning Pad Cleaning Rod Lever Reinforce Plate Member Cover Hinge Handle Bracket Cover Shoulder Screw Cover Seal Label Arrow Washer Label Door Latch Label 600T80377 848E40090 1 1 1 Front Door Front Door Assembly 896E86820 848E40070 848E40080 868E31260 1 1 1 1 2 1 Part Number Qty. Comments
Screw
9-14
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1 1 1 1 1 1 1 1 1 6 2 2 1 2 1 1 1 1 3 4 1 P/O Hardware Kit P/O Hardware Kit Also P/O Hardware Kit Qty 5 when ordered WorkCentre 6400 Service Manual
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1 1
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Parts List
e 22 2 c 21 a 1 3 a 5 6 b a 23 PS11 11 c b 4 c 4
7 a
8 9
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a 14
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10 13 a 12 a a 15 a
s6400mfp-319
24
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9-15
Parts List Parts List 4.0 Main Frame No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. a. b. c. d. e. Name/Description Tension Spring Arm Lever Scanner Lock Latch Shaft Bracket Bracket Bracket Photo Interrupter (PS11) Torsion Spring Actuator Reinforce Plate Pawl Cover Rail Spacer Rubber Foot Rail Bracket Seal Shoulder Screw Ground Strap Scanner Open Sensor Kit Label E-Ring Pin Screw (Tapping) 130E11800 803E13980 Part Number Qty. 1 1 1 2 1 1 1 1 1 1 1 Qty 1 when ordered Comments
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017E11810
9-16
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1 1 1 3 1 1 2 1 1 1 2 9 3 3 1
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1 1 Sheet of 4 per part number Included in Hardware Kit P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit WorkCentre 6400 Service Manual
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Parts List
3 4 1 5 2 6
4 7 11 8 9
PS7
12
10
32 17 a 29 26 21 20 25 23 c 22 c 21 20 24 b 18 27 28 30 a 31
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17 19 a 18
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15 16
s6400mfp-320
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2 14
9-17
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13
Parts List Parts List 5.0 Tray 1 (Manual Feed) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. a. b. c. Name/Description Guide Lever Regulating Plate Guide Collar Lifting Plate Regulating Plate Torsion Spring Actuator Photo Interrupter (PS7) Wire Harness Assy (CN15-PJ5) Tray 1 Assy Tray Torsion Spring Tray Reinforce Plate Lever Bushing Earth Ground Stopper Plate Spring Guide Pressure Spring Separation Roller Gear 25T Guide 130E11800 962K76260 054K43480 050E28970 Part Number Qty. 1 2 1 2 1 1 1 1 1 2 Comments
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059K69680 059E10850
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Separation Roller Assy Guide Plate Feed Roller Clutch Gear 14T
9-18
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1 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 3 1 2 P/O Hardware Kit P/O Hardware Kit 120K Life Complete Assembly WorkCentre 6400 Service Manual
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1 Tray 1 to Main Engine 1 Complete Assembly 1 Tray 1 Extension
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Parts List
21 20 19 22 25 a 3 1 4 2 5 b b b b 6 b
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7 8
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7 7 7 b b 14
17 16 17 17
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18 c 10
PS4 TLSB
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15
c 13
s6400mfp-321
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24 23 26 11 12
9-19
Parts List Parts List 6.0 Imaging Unit Rail ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Name/Description Seal CRUM Reader Cover Bracket Seal Rail Earth Ground PWBA Assy Cover Photo Interrupter (PS4) Toner Cartridge Position Label Imaging Unit Position Label Cover Lever Shield Rail Rail PWB Assy (Toner Low Sensor Board - TLSB) Toner Cartridge (C), High Capacity (12K) Toner Cartridge (C), Metered 20. Toner Cartridge (C), Standard Capacity (6K) Toner Cartridge (M), High Capacity (12K) Toner Cartridge (M), Metered 21. 130E11800 101E29030 Part Number Qty. 1 4 1 1 1 4 1 1 1 1 Qty 1 when ordered Comments
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960K51950 106R01317 106R01320 106R01324 106R01321 106R01325 106R01319 106R01322 106R01326 106R01316 106R01323 108R00775 108R00776 108R00777 108R00774 106R01318
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Toner Cartridge (M), Standard Capacity (6K) Toner Cartridge (Y), High Capacity (12K) Toner Cartridge (Y), Metered 22. 23. 24. 25. 26. a. b. c. Toner Cartridge (K), High Capacity (12K) Toner Cartridge (K), Metered Imaging Unit (C) Imaging Unit (M) Imaging Unit (Y) Imaging Unit (K) Screw Screw (Tapping) Screw (Tapping)
9-20
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1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1
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Front Door Sensor 1 1 1 Toner Cartridge Rail (Y) Complete Assembly Toner Cartridge Rail (M, C, K) P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit WorkCentre 6400 Service Manual
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Parts List
25
2 3 23 19 20 19 18
FM13
22
21
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11 16
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4 5 6 a 7 10 a a 9 12 8
24
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14 15
13
SW5
17
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s6400mfp-322
9-21
Parts List Parts List 7.0 Imaging Unit Contact ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. a. b. Name/Description Seal Seal Holder Pressure Spring Holder Pressure Spring Holder Seal Duct Wire Harness Assy (C4HV2, G4HV2) Switch (SW5) Actuator Wire Harness Assy (C3HV2, G3HV2) Wire Harness Assy (C2HV2, G2HV2) Wire Harness Assy (C1HV2, G1HV2) Duct Ozone Filter Seal Screw Fan Motor (FM13) Cover Contact (*) Contact (*) Contact (*) Holder Screw Screw 110E19930 120E36330 019E81220 Part Number Qty. 1 1 4 4 4 1 1 1 1 4 Comments
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127E16410
108R00815
K-
9-22
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1 1 1 1 2 1 4 4 4 4 4 6 1 1
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1 Tray 2 Paper Size Switch 1 1 Exhaust Fan Motor (Ozone Ventilation Fan) P/O Hardware Kit P/O Hardware Kit
Tray 2 Paper Size Actuator M Imaging Unit to HVPS-2 C Imaging Unit to HVPS-2 K Imaging Unit to HVPS-2
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Parts List
2 3 4 5 6 7 b 20 8
19
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13 16 15 14 17 d 23 a 21
18
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s6400mfp-323
22
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9 10 11 c 12
9-23
Parts List Parts List 8.0 Waste Toner Transport (1 of 2) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. a. b. c. d. Name/Description Cover Seal Bushing Assy Screw Gear 16T Bushing Pin Seal Pressure Spring Shutter Shutter Holder Pressure Spring Coupling Joint Gear 14T Gear 16T Gear 16/20T Gear 17T Stop Ring Waste Toner Auger Assy Holder Foam Seal Screw E-Ring Screw C-Clip Part Number Qty. Comments 1 1 1 1 1 1 1 1 1 1 1
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848K25680 019E81230
K-
9-24
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1 1 1 1 1 1 1 1 1 2 1 2 1 P/O Hardware Kit P/O Hardware Kit Complete Assembly Waste Auger Shaft Bearing 1 WorkCentre 6400 Service Manual
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1 1
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Parts List
2 1 3 12 a 5 a a 8
c 13
c
PS8
14
a 10
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7 8 7 7 b b
8 a 8
ec
9
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K-
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6 b b
s6400mfp-324
11
9-25
Parts List Parts List 9.0 Waste Toner Transport (2 of 2) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. a. b. c. Name/Description Holder Assy Seal Seal Photo Interrupter (PS8) Actuator Rail Rail Reinforce Plate Waste Cartridge Holder Assy Holder Assy Gear 19T Stop Ring Bracket Screw (Tapping) Screw (Tapping) Screw 106R01368 019K13970 019K13980 130E11800 120E36340 Part Number 019K13960 Qty. 1 1 1 1 1 1 3 4 1 1 Tray 2 Paper Empty Sensor Imaging Unit Cartridge Rail (K) Tray 2 Paper Empty Sensor Actuator Comments Waste Auger Delivery
Imaging Unit Cartridge Rail (Y, M, C) Includes two Cartridges per part number Front Imaging Unit Holder
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9-26
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1 1 5 4 2
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1 Rear Imaging Unit Holder 1 P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit
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Parts List
19 3 1 2 4 5 a b 7 6 c 8 a
18 a 18 a
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d 10
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13
LVPS (DCPU)
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16 15
SW1
17
12
14
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9 10 11 10
s6400mfp-325
9-27
Parts List Parts List 10.0 LVPS/ Laser Unit ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. a. b. c. d. Name/Description Seal Reinforce Plate Seal Seal Seal Bracket Wire Harness Assy (*) Duct Seal Shoulder Screw Laser Unit Seal Seal Seal Switch Cover LVPS - 120V LVPS - 220V Bracket Seal Screw (Tapping) Screw Screw Screw (Tapping) 110E20890 826E49140 017E16960 962K76270 Part Number Qty. 1 1 1 1 1 1 1 1 3 1 LVPS Shield Comments
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105E24170
105E24160
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K-
(*) Connections to Fuser, LVPS, I/P Board, MCU Board, Scanner. PL 10.7 includes Fuser Bulkhead connector.
9-28
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1 1 1 1 DCPU 1 2 1 5 1 1 2 DCPU
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1 Print Head Assy (P/H) 1 1 Power Switch P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit
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Parts List
27 13 26
MS2 TEM/HUMS
7 e
a 23 a 13
MS4
28 24 22 21
2 a
PS5
5
PS9
25
3 a
4 b
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16 9 15 17 d
c 9
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20
PS6
PS13
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18
s6400mfp-326
19
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10 8
CL5
PS3
14
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11 12 9 4 c 13
MS3
9-29
Parts List Parts List 11.0 Drive (1 of 3) - 2nd Transfer Pressure/ Retraction ID No. 1. 2. 3. 4. Name/Description Temperature/Humidity Sensor Photo Interrupter (PS5) Stopper Photo Interrupter (PS3, PS9, PS13) 130E11800 Part Number 130E12990 Qty. 1 1 1 3 PS3 = Right Door Sensor PS9 = Registration Sensor PS13 = Pressure/ Retraction Sensor 2 Registration Sensor Actuator Spring Registration Sensor Actuator OHP Sensor - P/O Item 28 Comments
Torsion Spring Actuator Guide Plate Drive Assy Kit Bushing Clutch (CL5) Lever Tension Spring Micro - Switch (MS2, MS3, MS4)
1 1 1 1
110K15620
14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. a. c.
Torsion Spring Gear 24T Gear 18/25T Gear 19/44T Cover Solid State Switch (PS6) Rail Cam Gear 17T Lever
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107E29990 130E13000 019E81510
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28. b.
Screw (Tapping)
C-Clip C-Clip Screw (Tapping) 2 2 P/O Hardware Kit P/O Hardware Kit
d. e.
9-30
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1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1
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3 1 1 Waste Toner Full Sensor OHP Sensor P/O Hardware Kit P/O Hardware Kit
Pressure/Retraction Clutch 2
MS2 = Front Door Safety Switch MS3 = Right Door Safety Switch MS4 = Fuser In Switch
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Parts List
a 4 a 1
M3
15
M2
b 5
22 6
M1
8
CL4
M5
11 12
2 g
M4
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e
21
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20 19 g c e
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b 13 14 b 5 16 17 18
s6400mfp-327
10
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9-31
Parts List Parts List 12.0 Drive (2 of 3) - Main Drive ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Name/Description Brushless Motor (M3) Brushless Motor (M1, M5) Wire Harness Assy (PJ19MCU-PJ17) Brushless Motor (M2) Bushing Clutch (CL4) Gear 17 50T Gear 28T Gear 58T Ratchet Torsion Spring Gear 26T Lever Tension Spring Paper Take-Up Drive Assy Bushing Gear 19T Gear 27T Gear 21 66T Gear 40T Seal Main Drive Assy 121E26560 127E16520 Part Number 127E16420 127E16430 Qty. 1 2 1 1 2 1 1 1 1 1 1 Comments Color PC Drum Motor M1 = Intermediate Transport Motor M5 = Developer K Motor MCU to Fusing Motor Fusing Motor Pressure/ Retraction Clutch 1
130K75990
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a. b. c. d. e. f.
Screw
g.
Screw
9-32
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1 1 1 1 1 1 1 1 1 1 P/O 15 P/O 15 4 3 2 2 2 1 2
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1 Includes Tray 1 Paper Feed Clutch (CL1) & Tray 2 Paper Feed Clutch (CL3) Includes Developer YMC Motor (M4) and Pressure Retraction Clutch 2. M4 requires factory alignment, do not remove it from the Assembly. P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit WorkCentre 6400 Service Manual
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Parts List
a a
2
FM12
FM11
a 22 b b
M6 M7
21 c c
2 c
c 22 21
18
17
16 15
14
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12 23 24 d 24 23 d 8 9 e
13
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4 6 7 5 10 11
s6400mfp-328
19 19 18 16 20 15 14 17
K-
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ec
13 12
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3
9-33
Parts List Parts List 13.0 Drive (3 of 3) - Toner Supply (Hopper) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. a. b. c. e. d. Name/Description Bracket Fan Motor (FM11, FM12) Duct Waste Toner Drive Assy Gear 30T Gear 14T Gear 28T Gear 15T Gear 17/17T Gear 17T Gear 17T Gear Coupling Pressure Spring Torsion Spring Gear 30T Gear 30T Gear 45/96T Gear 22/108T Hopper Drive Assy Heat Sink Motor (M6, M7) Washer Screw 007K19880 127E16440 Part Number Qty. Comments 1 2 1 1 1 1 1 1 1 1 1 FM11 = DC Power Supply Fan Motor FM12 = Fusing Fan Motor
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007K19890
K-
127E16450
Torsion Spring
Screw (Tapping)
9-34
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4 4 4 4 2 2 2 1 2 2 4 4 4 2 4 2 1 P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit M6 = Toner Supply Motor Y/M M7 = Toner Supply Motor C/K Includes Toner Supply Motors M6 and M7. WorkCentre 6400 Service Manual
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4
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Parts List
23 1 22 2 3 8 7 b 4 21 a
PS12
b 9 12
IDCSB/R IDCSB/F
13
14
10 5 11 6 10 5 a 10
10
18
19
20
17 16
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WorkCentre 6400 Service Manual
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s6400mfp-329
K-
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27 28
9-35
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9 25 6 26
24
12
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15 13
Parts List Parts List 14.0 Transfer Belt Unit ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. a. b. Name/Description Rail Plate Nut Lever Contact Pressure Spring Stop Plate Torsion Spring Guide Plate Screw Screw Cover Earth Ground Image Density Control Board (IDCSB) Guide Torsion Spring Transfer Belt Unit Wire Harness Assy (T1HV2) Contact Guide Plate Photo Interrupter (PS12) Rail 960K51960 848E40550 Part Number Qty. 1 1 1 1 2 1 1 2 4 2 2 Comments
809E94740
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130E11800
108R00816
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Wire Harness Assy (T2HV2) Guide Plate Contact Rail Torsion Spring
K-
9-36
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1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2
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1 IDCSB Shutter 2 R = Rear F = Front IDCSB Shutter Spring HV2 to 1st Image Transfer Pressure/ Retraction Sensor 1 MCU to PS12 HV2 to 2nd Image Transfer P/O Hardware Kit P/O Hardware Kit WorkCentre 6400 Service Manual
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Parts List
1 A P.16.0
25 3 a
24 24 8 23 a 22
a 21 b
12
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11 7 a 6 a a 9 9 c 10 a 8
20 a 19 14
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4 5
s6400mfp-330
13
PS10
18
17
15 16
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c 10
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9-37
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Parts List Parts List 15.0 Vertical Transport Unit (1 of 2) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. a. b. c. Name/Description Vertical Transport Assy Cover Pawl Torsion Spring Claw Cover Ground Plate Shaft Torsion Spring Stopper Ground Plate Bracket Actuator Photo Interrupter (PS10) Guide Plate Spring Ground Plate Guide Guide Torsion Spring Plate Spring Plate Spring Pressure Spring Wire Harness Assy (CN14A/B-PJ11) 120E36360 130E11800 Part Number 059K69690 Qty. Comments 1 1 1 1 1 1 2 2 2 1 Complete Right Door Assembly
ec El
962K76760 809E94750 896E86840
K-
Screw (Tapping)
9-38
tro
1 1 1 1 1 1 1 1 1 2 1 10 2 1 1
ni c
1 1 1 Paper Loop Sensor MCU to Duplex Unit P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit
de
Parts List
A PL.15.0
2 3
20 5 19 12 e
CL2
d 17 c 15 10 9 8
18
ec
a 9
tro
7 5 22 10 16 b 15 21 14 13 12 e
s6400mfp-331
El w w
WorkCentre 6400 Service Manual
K-
ni c
1 11
9-39
de
Parts List Parts List 16.0 Vertical Transport Unit (2 of 2) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. a. b. c. d. e. Name/Description Holder Pressure Spring Stopper Set Plate Pressure Spring Roller Roller Solid State Switch Tension Spring Bushing Lever Roll Gear 20T Gear 15T Bushing Earth Ground Spacer Clutch (CL2) Lever Transfer Roller Washer Registration Roller Assy Pin E-Ring E-Ring C-Clip Screw (Tapping) 809E94760 Part Number Qty. Comments 2 2 1 1 1 1 1 2 2 2
ec
121E26560
El
108R00815 059K69700
K019E81510
9-40
tro
1 2 1 1 1 1 1 1 1 2 1 2 1 2 P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit Complete Assembly Includes Ozone Filter Registration Clutch WorkCentre 6400 Service Manual
ni c
1 2 1
de
Parts List
37 a a 48 27 28 36 b
38 a
38 39 40 4142 a 43 49 b 47 50 a 11 45 40 44
2 b b
3 b
11 50 b a a 29 30 31 32 24 24 c 35 46 34
10
ni c
9 8 7 4 6 a 5 5 a 15 16 11 14 17 12 7 19 b 18 16 11 21 20 6 6
33 a b
25 26
26
El
d
26 25
26
2525
ec
b
tro
50 22 b 23
11 a b 12 13 8
K-
de
3 a
s6400mfp-424
9-41
Parts List Parts List 17.0 Horizontal Transport Unit ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 35. 36. 37. 38. 39. 40. Name/Description Duct Reinforce Plate Spring Guide Guide Bushing Torsion Spring Collar Bracket Ground Bushing Pulley 14T Shaft Pulley 14T Gear 14/17T Roller Shaft Bracket Timing Belt 308L Timing Belt 206L Timing Belt 280L Bracket Duct Cushion Spring Roll Guide Seal Part Number Qty. Comments 1 1 2 1 3 2 2 1 1 2
ec El
059E10840
K-
Holder Pressure Spring Tension Spring Gear 30T Gear 16T Arm Gear 17T Gear 16T Horizontal Transport - Upper Gear 22T Shaft Gear 17T
34.
9-42
tro
1 1 2 1 1 1 1 1 1 1 2 4 4 1 1 1 1 1 1 1 1 1 1 1 2 1 2 Complete Assembly WorkCentre 6400 Service Manual
ni c
5 2 1
de
Parts List Parts List 17.0 Horizontal Transport Unit (continued) ID No. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. a. b. c. Name/Description Gear 17T Holder Shaft Pulley 14T Shaft Screw Neutralizing Brush Horizontal Transport - Lower Seal Bearing E-Ring Screw Screw 059E10830 Part Number Qty. Comments 1 1 1 1 1 1 1 1 6 1
Complete Assembly
K-
El
ec
9-43
tro
ni c
10 8 2 P/O Hardware Kit P/O Hardware Kit
de
Parts List
PS2
ec
4
tro
a 3 a 3 b 4 b
s6400mfp-332
ID No. 1. 2.
El
Qty. Comments 1 1 1 2 807E34410 130E11800 019E81510 2 2 2 2 PS1 = Fuser Exit Sensor PS2 = Paper Feed Sensor P/O Hardware Kit P/O Hardware Kit
Seal
3. 5.
Shoulder Screw Pawl Photo Interrupter (PS1, PS2) C-Clip Screw (Tapping)
4.
a. b.
9-44
ni c
5
PS1
de
Parts List
1 2 3 a 24 a 21 23 22 27 13 d
PS15
7 6
c a
20
d 19
tro
9 10 11 d
PS14
ec
16
18 25 17
El
17 17 17
16
K-
ni c
8 c 12 13 a 14 15 28
s6400mfp-508
de
9-45
Parts List Parts List 19.0 Paper Exit ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. a. b. c. d. Name/Description Shaft Gear 17T Torsion Spring Gear 22T Gear 16T Bushing Actuator Roller Actuator Guide Torsion Spring Bracket Photo Interrupter (PS14, PS15) Lever Bushing Plate Spring Roll Shaft Bracket Bracket Bracket Pressure Spring Gear 17T Shaft ----130E11800 120E36490 Part Number Qty. Comments 1 1 1 1 1 1 1 1 1 1 1
ec El
848K25690
K-
Screw (Tapping)
Screw
9-46
tro
1 1 2 4 1 1 1 1 1 1 1 1 1 1 6 1 2 2
ni c
1 2 Complete Assembly P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit
de
Parts List
2
1 37 35 b
aa
aa 44 3 45 4 c 5 6 8 b 9 b f 11
FM15 FM14
44
10 43 42 14
b 34 36 36 b 33 40 b 40 b 38 39 36 36
b 12
tro
15 15 b 15 26 25 24 d b 23 27 b b 28
15 b
ni c
13 b b a 16
HV1
ec
b e
b 38 b 31 b b 32
El
22
K-
30
29
de
46 46 7 17 a a 18
HV2
19 20 21
s6400mfp-333
9-47
Parts List Parts List 20.0 Electrical Components ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. Name/Description Shoulder Screw Rear Cover Access Door HDD - CC HDD - NC Shield Horizontal Transport Fan (FM14) Bracket Image Processor Board Ribbon Cable Engine Controller Board (MFPB) Duct Cooling Fan (FM15) Supporter Bracket Bracket Seal HVPS-1 (HV1) Ribbon Cable (CN1HV1-PJ17MCU) Ribbon Cable (CN1HV2-PJ17MCU) Bracket HVPS-2 (HV2) Cover Bracket Shield Hold Plate Bracket Bracket Bracket 127E16550 960K51980 962K76280 960K51970 127E16560 848E40120 121K50770 121K50810 Part Number Qty. Comments 1 1 1 1 1 1 1 1 1 Copy Controller Network Controller RF Protective Shield Included with Hardware Kit
I/P Board (includes Fax and SATA Daughter Board) MCU Board
ec
105K35700 962K76290 962K76300 962K76310 105K35710 962K76770 848E40130
El
K-
Wire Harness Assy (CN1PG1) Wire Harness Assy (CN29L/A-PJ34/35MCU) Bracket Ferrite Core Hinge Hinge Seal Washer Screw I/P Board Back Panel
32.
9-48
tro
1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 AC Input Engine to Finisher Harness Card Cage Engine to LTA Harness HV Power Supply 2 HV Power Supply 1 MCU to HV1 Ribbon Cable MCU to HV2 Ribbon Cable WorkCentre 6400 Service Manual
ni c
1 1 1
de
Parts List Parts List 20.0 Electrical Components (continued) ID No. 39. 40. 41. 42. 43. 44. 45. 46. a. b. c. d. e. f. Name/Description Screw Hex Nut ----Fax Board NVM Module RAM (Memory DIMM) IP Board NVRAM Chip Hard Drive Cable Screw Screw (Tapping) Screw Screw (Tapping) Screw Screw 960K51990 960K58220 237E24920 960K52040 962K40460 1 2 1 1 8 512 MB each 1 Part Number Qty. Comments 1 2
Common harness for both NC and CC HDDs P/O Hardware Kit P/O Hardware Kit
K-
El
ec
9-49
tro
1 1
ni c
14 1 1 P/O Hardware Kit
de
Parts List
1 2 4 23 5 31 8 a 9 25 22 21 c 20 18 19 21 29 c b 26 27 29 10 c 3 6 28
10
29
4 24
El
17
ec
14 16 15 30
s6400mfp-334
9-50
K-
tro
c 12 c
ni c
c 14 11 13
WorkCentre 6400 Service Manual
de
Parts List Parts List 21.0 500-Sheet Tray ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. a. c. b. Name/Description Regulating Plate Guide Guide Guide Friction Sheet Regulating Plate Separation Roller Assy Separation Roller Pressure Spring Bushing Lever Tension Spring Front Cover Hold Plate Label Label Lever Guide Plate Guide Plate Spring Pressure Spring Regulating Plate Lifting Plate Shaft Plate Spring Clutch Feed Roller 059K69710 Part Number Qty. Comments 1 1 1 2 1 1 1 1 2 1
Complete Assembly
ec El
121E26580 059E10850 050K68310 050K68320 019E81520
K-
Label
Brake
E-Ring
E-Ring Screw
d.
Pin
tro
2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 1 1 6 1 P/O Hardware Kit P/O Hardware Kit Tray 2 Separation Roller Clutch 120K Life Complete Tray Assembly Complete Tray Assembly 1 9-51
ni c
1 1 1
de
Parts List
c 26 22 b
M9
15 a
PS16
16 17 27
23 A PL.23.0
13 a 21 14
20
2 28
12 a 11 b
ni c
2 4 28 25
28
tro
d
29 a 8 7 b
10 9 b
El
ec
5 6
9-52
K-
de
3 28 24
s6400mfp-426
Parts List Parts List 22.0 Duplex Unit (1 of 2) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. a. c. b. d. Name/Description Cover Pressure Spring Shaft Lever Frame Torsion Spring Cover Pressure Spring Actuator Pressure Spring Bracket Cover Stepping Motor (M9) Bracket Gear 15/58T Photo Interrupter (PS16) Holder --------Gear 32T Axle Plate (Drive) Timing Belt 158L Duplex Unit Label Label Seal Seal Seal Screw Screw Spring 127E16460 Part Number Qty. Comments 1 2 2 2 1 1 1 1 1 1
130E11800
ec El K084K36930
Screw
Washer
tro
1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 5 4 1 1
ni c
1 1 Right Cover 1 Duplex Reverse Motor Duplex Door Sensor Complete Duplex Unit Assembly P/O Hardware Kit P/O Hardware Kit 9-53
de
Parts List
21 20 20 11 10 9 8 c d 5 22 12 a c
M8 ADCB
2 a b 13 16 17 18 18 16 19 19 15 3 1 A PL.22.0
15 14 2 a
ni c
3
14
7 6 a 23 4 4
El
ec
4 3 4 3
s6400mfp-427
9-54
K-
tro
WorkCentre 6400 Service Manual
de
a 2 1 a 2
Parts List Parts List 23.0 Duplex Unit (2 of 2) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. a. b. c. d. Name/Description Roller Bushing Roll Spring Holder Hook Wire Pulley Torsion Spring Collar Shaft PWB Assy (ADCB) Stepping Motor (M8) Plate Spring Gear 12T Gear 28T Gear 17/52T Gear 15/28T Gear 30T Ferrite Core Wire Harness Assy (*) 960K52000 127E16470 Part Number Qty. Comments 2 4 4 4 1 1 1 1 1 1 1
ec El K117E36000
Wiring Harness Assy (PJ2ADCB-PJ22) Wiring Harness Assy (CN14A/CN14B-PJ1ADCB) E-Ring Screw Screw Screw
tro
1 1 2 1 2 2 2 1 1 1 6 1 2 1 P/O Hardware Kit ADCB to M8 Duplex Unit to Engine Harness. Includes Bulkhead connector 9-55
ni c
1 Duplex Control Board 1 Duplex Transport Motor
de
Parts List
CN1PG1
SW1
CN1_INPDCPU PJ9 PJ12MCU 5 PJ23 PJ22 PJ33 PJ33MCU PJ14MCU PJ8MCU 6 PJ27MCU PJ7MCU PJ15 PJ26MCU 7 PJ32 CN26 PJ14 PJ8
CN12
CN13
tro El ec
9-56
ni c
PJ16 PJ21 PJ18 PJ19
s6400mfp-335
de
PJ31 CN27
PJ25 PJ24
Parts List Parts List 24.0 Wiring (1 of 2) ID No. 1. 2. Name/Description Wire Harness Assy CN1PG1-SW1-CN1INPDCPU Wire Harness Assy PJ29MCU to PJ22(Y), PJ23(M), PJ24(C) & PJ25(K) Wire Harness Assy PJ5MCU to PJ33(SW5) PJ6MCU to CN11(CL3), CN12(CL1) & CN13(FM13) Wire Harness Assy PJ15MCU to PJ7(PS9) and PJ20(PS5) PJ25MCU to PJ6(Temp/Hum Sensor) Wire Harness Assy PJ12MCU to PJ8(IDCSB/R) & PJ9(IDCB/F) Wire Harness Assy PJ7MCU to PJ31(M6), PJ32(M7), CN26(CL4), CN27/PJ13(PS12) PJ8MCU & PJ33MCU to PJ21(M5) & PJ16(M4) PJ14MCU to PJ14(M3) PJ27MCU to PJ15(M1) 962K76820 962K76790 962K76780 Part Number Qty. Comments 1 1 CMYK Toner CRUM Harness
4.
5. 6.
ec
7.
K-
El
tro
1
ni c
1 1
de
9-57
3.
Parts List
CN_FAN1 3
PJ37MCU
PJ13MCU
CN_OPN CN1_SCN1
ec
Parts List 25.0 Wiring (2 of 2) ID No. 1. 2. 3. 4. 5.
tro
CN_SCN2 PJ101 PJ7IPB CN_MBC PJ1MCU PJ7IPB
s6400mfp-336
El
Wire Harness Assy (Interlock) (*) Wire Harness Assy (Relay) Wire Harness Assy
K-
9-58
(* ) Connections from PJ10MCU to CN17, CL5, PJ10(PS3), PJ11(PS13) & PJ3 (PS4) Connections from PJ3MCU to MS2 & MS3 & MS4
ni c
PJ1TLSB PJ2TLSB
Qty. Comments 1 1 1 1 1 TLSB Harness Fuser Bulkhead Connector Paper Full and Exit Sensor Harness Front and Right Door Sensor Harness WorkCentre 6400 Service Manual
de
Parts List
9.2 11.5 2
L=104 4.8 8
5 5.6
ec
Part Number 2 2
32.4 18
Parts List 26.0 Wiring Accessories ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. Name/Description Saddle Saddle Saddle Saddle Clamp Clamp Band Saddle Holder
El
K-
tro
31.4 18
s6400mfp-835
ni c
11.2
Qty. Comments P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit 9-59
de
7.3
Parts List
4 3
ec
Parts List 27.0 Accessories ID No. 1. 2. 3. Name/Description Tray Tray
El
Part Number
tro
s6400mfp-338
K-
117E35990
4.
Output Tray
050E28910
9-60
ni c
Qty. 1 1 1 Refer to Xerox Supplies and Accessories on page 9-98 for nonNorth America Power Cord part numbers. Comments 1 WorkCentre 6400 Service Manual
de
Parts List
20 b
22 26 21 a 2 1 b b 16 a 17
PCCB
19 a b 18 a
b 18 b
23
tro ec
10 a 9 24 24 9 9 b
ni c
4 2 5 4 5 a 6 7 a 8
s6400mfp-428
15
MS1
11 12 10 13
14
K-
El
a
de
3
9-61
20
Parts List Parts List 28.0 Optional 500-Sheet Tray 3/4 (1 of 7) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. a. b. Name/Description Cover Sound Shield Door Lever Torsion Spring Rail Frame Bracket Rubber Foot Bracket PWB Assy (PCCB) Actuator Wire Harness Assy Switch (MSI) Bracket Plate Spring Cover Plate Spring Bracket Shoulder Screw Bracket 960K52010 120E36370 962K76320 110E19930 017E11810 Part Number Qty. 1 2 1 2 1 1 1 3 2 2 Comments
ec El
962K76330 962K77190 050K68330
Wire Harness Assy (PJ20MCU-CN25) Wire Harness Assy (PJ1PCCB-CN25) Reinforce Plate Optional-500 Sheet Feeder Label
K-
Screw Screw
9-62
tro
1 1 1 2 1 2 1 1 1 2 1 1 8 7 1
ni c
1 LTA Circuit Board 1 1 Paper Size Switch LTA to Engine P/O Hardware Kit P/O Hardware Kit
Tray 3 to Tray 4 Connector Complete 500-Sheet Feeder Assembly (does not include Tray)
de
Parts List
Parts List 29.0 Optional 500-Sheet Tray 3/4 (2 of 7) - Paper Take-up Section
1 22 22
c 15 a
PS24
16
23
6 17
PS23
d b
8
PS22
20
11 14 26
tro
b
ni c
4 5 24 6 7 c
11
21
13
12
ec
11 10
9 d
K-
El
de
a 22 1 a 8
25
18
3 3
19
s6400mfp-429
9-63
Parts List Parts List 29.0 Optional 500-Sheet Tray 3/4 (2 of 7) - Paper Take-Up Section ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Name/Description Roller Shaft Roller Roller Sheet Tension Spring Bushing Bushing Frame Guide Plate Photo Interrupter (PS22, PS23, PS24) 130E13020 Part Number Qty. Comments 2 1 2 1 2 2 2 1 1 1
13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. a. b. c. d. e.
Torsion Spring Frame Assy Gear 22T Gear 22T Bracket Torsion Spring Actuator Actuator Guide Pin Pin Slider Label
ec El
120E36400
K-
Screw Screw
C-Clip
9-64
tro
1 1 1 1 1 1 1 1 1 3 1 1 1 1 5 2 2 3 1 P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit Tray 3/4 Paper Feed Sensor Actuator WorkCentre 6400 Service Manual
12.
Guide
ni c
3 1
PS22 = Media Empty Sensor PS23 = Media Feed Sensor PS24 = Right Door Sensor
de
Parts List
2 3 4
b
CL6
c 6
15
14
El
f
ec
c
M16
K-
13
tro
e 12
ni c
7 8 d 9 10
de
11
s6400mfp-430
9-65
Parts List Parts List 30.0 Optional 500-Sheet Tray 3/4 (3 of 7) - Drive Section ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. a. b. c. d. e. f. Name/Description Bushing Bracket Clutch (CL6) Gear 24T Shaft Holder Pressure Spring Pawl Gear 32T Torsion Spring Gear Motor (M16) Bracket Gear 18/40T Gear 24T C-Clip Screw Screw E-Ring Pin Screw 127E16480 121E26590 Part Number Qty. Comments 1 1 1 1 1 1 1 1 1 1 Paper Feed Clutch
ec El K-
9-66
tro
1 1 2 1 2 1 1 1
ni c
1 1 Transport Motor 1 P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit P/O Hardware Kit WorkCentre 6400 Service Manual
de
Parts List
Parts List 31.0 Optional 500-Sheet Tray 3/4 (4 of 7) - Paper Feed Tray Section
4 2 1 3 9 8 8 4
7 6
23 22 21
tro ec
b b 18 16
20
ni c
14 13 5 15
24 A PL.32.0
El
19
K-
de
10 11 12 a 17
s6400mfp-431
9-67
Parts List Parts List 31.0 Optional 500-Sheet Tray 3/4 (4 of 7) - Paper Feed Tray Section ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. a. b. Name/Description Lifting Plate Friction Sheet Guide Guide Pressure Spring Shaft Gear 14T Screw Shoulder Screw Guide Pressure Spring Knob Lever Shaft Label Lever Label Paper Supply Bracket Detecting Plate Guide Plate Spring Back Stop Cassette (Tray) E-Ring Screw Cassette Assy (Tray Assy) Part Number Qty. 1 1 1 2 1 1 2 1 1 1 2 Comments
ec El
050K68340
K-
9-68
tro
1 1 1 1 1 1 1 1 1 1 1 2 Complete Tray Assembly P/O Hardware Kit 1 WorkCentre 6400 Service Manual
ni c
1 1
de
Parts List
Parts List 32.0 Optional 500-Sheet Tray 3/4 (5 of 7) - Paper Feed Tray Section
a e 15
22 7 16 14 e d
17
tro
e 9 e e
19
18
13 12
A PL.31.0
K-
El
s6400mfp-432
ec
11 10
ni c
7 20 9 8
9-69
de
5 21 f
Parts List Parts List 32.0 Optional 500-Sheet Tray 3/4 (5 of 7) - Paper Feed Tray Section ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. a. b. c. d. e. f. Name/Description Separator Roller ----Pressure Spring Clutch Feed Roller ----Bushing Front Cover Hold Plate Tension Spring Lever Guide Plate Guide Resistor Plate Spring Plate Spring Shaft Guide Guide K-Clip K-Clip Separation Roller Assy Pin C-Clip C-Clip C-Clip Screw 2 1 2 1 059E10880 1 1 1 240K Life Part Number Qty. Comments 1
ec El
019E81520 005E29580 059K70360
K-
Washer
9-70
tro
1 1 1 1 1 1 1 1 1 1 1 1 6 1 P/O Hardware Kit P/O Hardware Kit Complete Assembly 1 WorkCentre 6400 Service Manual
ni c
1 1 1
de
Parts List
10 2.4
5 1.3
4.8
s6400mfp-433
ID No. 1. 2.
Part Number
K-
El
ec
9-71
tro
ni c
Qty. Comments
de
7.3
Parts List
ec
Part Number 848E40140 029E51120 029E51160 1 2 2 1
tro
s6400mfp-434
ID No. 1. 2. 3. 4.
Name/Description Cover Rear LTA Fasteners Label Tray 3/4 Front LTA Fasteners
El
9-72
K-
ni c
3
Qty. Comments WorkCentre 6400 Service Manual
de
Parts List
Option - Finisher
Parts List 35.0 Cover (1 of 2)
1 (with 2, 3)
tro
5 3 2 6
Part Number 1 2 2 1 1 1 2 2 059K69720 1 2
K-
El
Parts List 35.0 Cover (1 of 2)
ec
ID No. 1. 2. 3. 4.
Name/Description
Rear Cover Assy Cushion Cushion Label Staple Supply Front Door Plate Spring Tapping Screw Finisher Assy Screw
5. 7.
6. 8. 9. a.
ni c
4 (with 2, 3, 5, 6) a
s6400mfp-435
Qty. Comments
Complete Assembly
de
9-73
9 (with 1,4,7,8)
Parts List
SL2
6
PS10
13 16 12 14 14
PS9
tro
4 6
15
K-
El
a
ec
s6400mfp-436
9-74
ni c
10 11
WorkCentre 6400 Service Manual
de
a 9
Parts List Parts List 36.0 Cover (2 of 2) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Name/Description Cover Assy Lever Assy Solenoid Assy (SL2) Retaining Ring Wire Harness Assy (CN17FSCB-SL2) Bushing Lever Tension Spring Tapping Screw Wire Harness Assy Wire Harness Assy Cushion Cushion Photo Interrupter (PS9, PS10) 130E13030 Part Number 848K25700 Qty. Comments 1 1 1 2 2 1 1 1 1 1 1 1 1 Includes items 2 & 3 Paper Level Lever Actuator Paper Level Lever
15. 16. a.
ec
K-
El
tro
2 1 1 2
ni c
PS9 = Paper Level Sensor 1 PS10 = Paper Level Sensor 2 Caution: Connectors to PS9 and PS10 can get swapped. The wiring color is different, but the plugs are the same. FSCB to PS9, PS10 9-75
de
Parts List
16 2 1 2 a 2 3 a a 16
tro
5 a
ni c
b
15
ec
15
12 11
El
13
K-
9-76
de
a 2
MS1
6 7 8 9
10
s6400mfp-437
Parts List Parts List 37.0 Frame ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. a. b. Name/Description Bracket Tapping Screw Bracket Wire Harness Assy Wire Harness Assy (CN24FSCB-MS1) Bracket Push Button Switch Front Door Switch (MS1) Holder Screw Lever Tension Spring Lock Assy ----Stop Ring Hook Screw Screw 110K21050 Part Number Qty. Comments 1 5 1 1 1 1 1 1 1 Right Plate
005E29460 019E81240
ec KEl
tro
1 2 2 5 1
ni c
1 1 1 Qty 1 when ordered 9-77
de
Parts List
3 a
24 PL.39.A 14
2 a 1 7 6
22
20
ni c
8 5 23 9
PS1
21 a a 19 17 18 16 16
21 21 20 19 21 5
tro
a a 14 13 15 16
El
ec
9-78
K-
de
5 6 10 12 11 25
s6400mfp-438
Parts List Parts List 38.0 Paper Entrance ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. a. Name/Description Roller Assy Label Prohibition Top Cover Assy Top Cover-Right Screw Cushion Cushion Guide Wire Harness Assy Photo Interrupter (PS1) Torsion Spring Actuator Bush Plate Spring Guide Neutralizing Brush Neutralizing Brush Assy Tray Pressure Spring Lever Roller Shaft Holder Paper Exit Assy Guide Assy Screw 130E13030 848K25710 Part Number Qty. Comments 2 1 1 1 2 1 1 1 1 3 Includes items 1 & 2
ec
050E28920
118K01690
El K848K31460 032K09700
tro
2 3 1 1 1 2 2 4 1 1 1 1 8 Includes items 13-15, 19-22 Does not include 38.05 Includes items 6-12, 23 Top Tray 9-79
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Entrance Sensor 1 1 1
de
Parts List
1 2 33 32 6 28
PS4
4 6 5 27 25 22 26 21 a c 3 20 1
SL1
14 17 17 d b 30
31 30 29
19 c
PS3
14 34
25 22 23 24 18 17
16 A PL.38.24
ec
PS2
tro
9 10 11 10 11 15 14 13 12
s6400mfp-439
35
9-80
K-
El
ni c
8
WorkCentre 6400 Service Manual
de
Parts List Parts List 39.0 Paper Transport (1 of 2) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Name/Description Shoulder Screw Label Handle Neutralizing Brush Cover Assy Solenoid Assy (SL1) Tapping Screw Tension Spring Guide Wire Harness Assy (CN14FSCB-SL1) Bushing Stop Ring Torsion Spring Actuator Photo Interrupter (PS2, PS3, PS4) 130E13030 848K25720 121K50650 Part Number Qty. Comments 2 1 1 1 2 1 1 1 2 1 Entrance Solenoid
15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 31. 32. 33. 34. a. b. c. d. 30.
Wire Harness Assy (CN6FSCB-PJ9, PJ10) Roller Stop Ring Gear 32T Gear Lever Pulley Pin Gear 16T Timing Belt Collar
ec El K-
Retaining Ring Label Dial Collar Gear 18T Bushing Gear 16T
Sensor Assy
Wire Harness Assy (CN7FSCB-PS4) Bracket Assy Roller C-Clip Pin E-Ring Screw
35.
tro
3 1 1 3 1 1 1 1 2 1 1 2 1 1 1 1 2 1 1 1 1 1 1 2 2 1
ni c
2 1 1 PS2 = Transport Section Sensor PS3 = Top Cover Sensor PS4 = Paper Full Sensor FSCB to PS2, PS3 P/O Hardware Kit 9-81
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Parts List
1 2
ec
5 7
Part Number 059K69730
tro
2 a 3 2 3 2 3 3 4
s6400mfp-440
1. 2. 3. 4. 5. 6. a.
Guide
ID No.
Name/Description Neutralizing Brush Tapping Screw Roller Assy Roller Assy Roller Assy Roller Assy Screw
K-
El
Qty. Comments 1 4 4 1 2 1 1 2 Includes items 1-6
9-82
7.
ni c
5
WorkCentre 6400 Service Manual
de
Parts List
1
PS6
3
PS5
M2
PS7
M1
K-
El
s6400mfp-441
ID No. 1. 2. 3. 4. 5. 6.
Name/Description
ec
Part Number 130K76010 130E13030 Qty. 1 2 1 1 1 2 Comments Complete Assembly PS5 = Paper Ejector Sensor PS7 = Storage Section Sensor 9-83
Sensor Assy Photo Interrupter (PS5, PS7) Torsion Spring Stop Ring Sensor Assy Tapping Screw
tro
ni c
6
de
Parts List
3 1
ec El
Part Number 033E05420 Qty. 1 1 1 ID No. 1. 2. 3. Name/Description Paddle Tension Spring Tension Spring
tro
2
s6400mfp-442
K-
9-84
ni c
1
Comments WorkCentre 6400 Service Manual
PL.47.0
de
Parts List
2 1 a
El
Parts List 43.0 Storage (1 of 2) ID No. 1. 2. a. Name/Description Lever Bushing C-Clip
ec
s6400mfp-443
K-
Part Number
tro
Qty. Comments 1 1 1 9-85
ni c
de
P.46 C
Parts List
1 2 PL.46.0 B d 3
ni c tro
14 c 12 a
10 9 a
11 13 c 12 15
ec El
9 a 10 c 11
K-
9-86
de
5 4 5 6 2 16 c 8 7 b
s6400mfp-444
Parts List Parts List 44.0 Storage (2 of 2) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. a. b. c. d. Name/Description Gear 14T Bush Shaft Assy Arm Pin Stopper Ring Bushing Bracket Bushing Stop Ring Roller Collar Pulley 22T Flange Roller Assy Tapping Screw Pin Screw C-Clip E-Ring 059K69740 Part Number Qty. Comments 1 2 1 2 1 1 1 2 2 2 1 2
ec KEl
tro
1 1 1 3 1 4 1 9-87
ni c
2
de
Parts List
11 (with 1, 3-10)
9 8
tro ec
4 3 10 b 6 5
K-
El w w
9-88
ni c
a 2
s6400mfp-445
de
Parts List Parts List 45.0 Stapler Unit ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. a. b. Name/Description Cover Wire Harness Assy (CN23FSCB - CN9) Wire Harness Assy (CN9 - PJ20 & PJ19) Bracket Label Cushion Base Frame Tapping Screw Stapler Unit Label Arrow Stapler Assy Screw Screw 029K04650 Part Number Qty, Comments 1 1 1 1 1 1 1 1 1 1
K-
El
ec
9-89
tro
ni c
1 1 1 P/O Hardware Kit
de
Parts List
1
PS11
2 3 20
M3
4
SL3
b 21 b 22 b 22 a b e 18
FM1
5 6
20
8 13 14 c 8 12 11 b 11
19 15 16
24 a
ec
FSCB
tro
d d B PL.44.0 C PL.43.0
s6400mfp-446
25 17
9-90
K-
El
WorkCentre 6400 Service Manual
ni c
7 9 10
M4
23
de
Parts List Parts List 46.0 Drive (1 of 2) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. a. b. c. d. e. Name/Description Wire Harness Assy (CN11FSCB-PS11) Photo Interrupter (PS11) Wire Harness Assy (CN15FSCB-PJ12) Solenoid (SL3) Timing Belt Gear 32/35T Gear 32T Stop Ring Gear 32/18T Bushing Pulley 22T Timing Belt Timing Belt Gear 16T Timing Belt PWB Assy (FSCB) Wire Harness Assy (*) Wire Harness Assy (CN13FSCB-CN5) Motor (M3, M4) Bracket Tension Spring Bracket Screw Screw C-Clip Pin Screw Wire Harness Assy (CN16FSCB-PJ13) 121E26600 130E13030 Part Number Qty. Comments 1 1 1 1 1 1 1 2 1 1 2 FSCB to PS11 Aligning Belt Sensor FSCB to M3 Alignment Belt Up/ Down Solenoid
960K52030
ec
127E16490 127E16500
962K76340
El
K-
Screw
tro
1 1 1 1 1 1 2 1 2 1 1 2 2 6 1 2 2
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1 1 Finisher Control Board FSCB to Engine FSCB to M4 FSCB to FM1 M3 = Transport Motor M4 = Exit Motor FM1 = Fan Motor 9-91
de
Parts List
3 a 1 4 4 6
SD4
c 9 8 7
ec El w w
9-92
tro
D PL.42.0
s6400mfp-447
ni c
b PS8
de
M5
Parts List Parts List 47.0 Drive (2 of 2) ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. a. b. c. Name/Description Tension Spring Gear 32/18T Bracket Tapping Screw Motor Wire Harness Assy Bracket Photo Interrupter (PS8) Solenoid (SD4) C-Clip Screw Screw 127E16510 Part Number Qty. Comments 1 1 1 2 1 1 1 1 1 1 1 M5 = Exit Roller Up/ Down Motor
K-
El
ec
9-93
tro
ni c
1 P/O Hardware Kit
de
Parts List
1 16 2 14 15
M6 PS12
3 PS13 16 16 16 11
16
16
ec
12 16
13
tro
10 9
s6400mfp-448
9-94
K-
El
ni c
6 7
de
8
Parts List Parts List 48.0 Main Tray ID No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Name/Description Cover Motor (M6) Photo Interrupter (PS12, PS13) Holder Lever Gear 40T Lever Holder Holder Cover Wire Harness Assy Lever Holder Tray Cushion Screw Tray Motor Assy Tray Assy 130E13030 Part Number Qty. Part Number 1 1 2 1 1 1 1 1 1 1 Tray Up/ Down Motor PS12 = Tray Upper Sensor PS13 = Tray Lower Sensor
ec
050K68350
K-
El
tro
1 1 1 7 1 1 Complete Main Tray Assembly 9-95
ni c
1 1
de
Parts List
tro ec El
5
ni c
6
K-
3
s6400mfp-743
9-96
de
2
Parts List Parts List 49.0 Printer Stand ID No. 1. 2. 3. 4. 5. 6. 7. Name/Description Stand Assembly Leg Stand Assy Door Assy Mounting Kit Frame Assy Cover, Rear RePack Kit 650K65000 Part Number 078K00820 078K00830 078K00840 604K55040 Qty. Comments 1 1 1 1 1 1 1 Complete Assembly Left/ Right Leg Assembly
K-
El
ec
9-97
tro
ni c
de
Parts List
Toner Cartridge (C), Standard Capacity (6K) Toner Cartridge (C), Metered
tro
ec
El
Toner Cartridge (K), Metered
K-
Imaging Unit (C), (Up to 30K, 5-page jobs, or more, simplex, plain paper) Imaging Unit (M), (Up to 30K, 5-page jobs, or more, simplex, plain paper) Imaging Unit (Y), (Up to 30K, 5-page jobs, or more, simplex, plain paper) Imaging Unit (K) (Up to 30K, 5-page jobs, or more, simplex, plain paper) Waste Cartridge Color (Up to 9K, 5% coverage) Mono: (Up to 36K, 5% coverage)
Fuser Unit Fuser Unit - 110V 150K, continuous 130K, 2-page jobs Fuser Unit - 220V 150K, continuous 130K, 2-page jobs Transfer Roller (Up to 120K)
9-98
ni c
6.19 6.20 6.21 6.22 6.23 6.24 6.25 6.26 9.9 18.1 16.20
de
Part Number 106R01317 106R01320 106R01324 106R01318 106R01321 106R01325 106R01319 106R01322 106R01326 106R01316 106R01323 108R00775 108R00776 108R00777 108R00774 106R01368 115R00059 115R00060 108R00815
604K60860
Parts List Consumables and Maintenance Items (continued) Description Transfer Belt (Up to 120K) Ozone Filter (Up to 120K) (bundles with Ozone Filter) Tray 1 Feed Roller (Up to 120K) Tray 2 Feed Roller (Up to 120K) Lower Feed Unit Feed Roller (240K) Staple Cartridge - 5,000 each (3) Parts List Reference 14.16 7.17 5.29 21.27 32.5 N/A Part Number 108R00816 108R00815 059E10850 059E10850
tro
ec
El
Power Cords Description
K-
Power Cord, North America (NEMA 5-15), 125 V, 15A Power Cord, Cable Assy, EUR, 240 V Power Cord, Cable Assy, UK, 240 V Power Cord, Italy, 230V Power Cord, Denmark, 230V Power Cord, India/South Africa, 230V Power Cord, Israel, 230V Power Cord, Australia, 230V Power Cord, China, 220V Power Cord, Argentina, 220V Power Cord, Switzerland, 230V
ni c
Parts List Reference 20.44 35.9 N/A 28.25 49.1
de
059E10880 108R00813 Part Number 237E24920 059K69720 097S03872 050K68330 078K00820 Part Number 117E29520 117E29500 117E29510 117E29450 117E29460 117E29470 117E29480 117E29490 117E35030 117E35040 117E35050 9-99
Parts List
Service Kits/Tools
Service Kits are developed to provide an easy means to obtain spare parts normally associated with larger assemblies. A number of Service Kits have been developed for the WorkCentre 6400. The following tables list the contents for each kit.
Kits
Tapping Screw
El
Tapping Screw Tapping Screw
ec
2 4
K-
Screw
Screw E-ring
E-ring
9-100
tro
10 8 2 2 4
ni c
N/A 2 12.0a 6 10.0c, 12.0c, 20.0a, 45.0b, 47.0c 2.0a, 4.0a, 6.0a, 7.0a, 9.0b, 10.0a, 11.0b, 12.0f, 13.0a, 14.0a, 19.0c, 20.0b, 22.0a, 23.0c, 28.0b, 29.0d, 30.0c 3.0a, 10.0d, 15.0c 4.0d, 6.0c, 7.0b, 9.0c, 11.0e, 12.0g, 18.0b, 20.0d 2.0f, 3.0b, 5.0c, 6.0b, 8.0c, 9.0a, 11.0a, 14.0b, 15.0a, 16.0b, 17.0b, 19.0d, 21.0c, 22.0b, 28.0a, 29.0b, 30.0b, 31.0b, 32.0e 13.0e, 15.0b 3.0c, 8.0b, 11.0d, 16.0e, 18.0a 4.0b, 13.0d, 16.0c, 17.0a, 30.0d
de
Part Number 604K54550
Parts List Hardware Kit (continued) Description E-ring Quantity 2 Parts List Reference 5.0b, 21.0a, 29.0e, 31.0a, 32.0c 19.0b 4.0c, 39.0b 30.0e Part Number
Pin Pin Pin Wire Saddle Clamp Edge Holder Steps Screw Steps Screw
1 1 1 2 2 2
tro
Description Printer Packaging Kit Parts List Reference N/A N/A
ec
Tools
ni c
1 1 20.1 Part Number 695K28270 Part Number 237E25350 109K02300 9-101
de