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Introduction to Pipelines in DNV Asle Vens Director Offshore Pipelines Poland Dec, 2011
Agenda
05 December 2011
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Det Norske Veritas (DNV) is an independent and autonomous foundation and spend the major part of the profit on research and development to the benefit of our clients
DNV was established in 1864 in Norway
The main scope of work was to identify, assess and manage risk initially for maritime insurance companies
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DNV Maritime
DNV Energy
A world leading provider of certification, verification, assessment, training and solutions for managing risk
DNV Industry
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300
offices
Det Norske Veritas AS. All rights reserved.
100
countries
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9,000
employees, of which 82% have university degree
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2,000 employees serving the energy industry from more than 40 locations worldwide
85 nationalities
Competency chart
9000 employees
Det Norske Veritas AS. All rights reserved. 05 December 2011 Slide 7
65%
65% of the worlds offshore pipelines are designed and installed to DNVs pipeline standard
Det Norske Veritas AS. All rights reserved.
38%
38% of the worlds classed Floating Production, Storage and Offloading vessels (FPSOs) are to DNV class
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30%
DNV is involved in 30% of the worlds LNG terminal projects
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DNV - assisting Energy Companies along the entire value chain for pipelines to safeguard and improve business perfomance
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We ensure your projects are properly managed through transparent risk based verification and certification
We provide you with the confidence that technology will function reliably
Verification
Technology Qualification
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Operations Excellence
Offshore Classification
We safely and responsibly manage risks related to ICT systems and software
We provide certification & training services to build trust and competence within your organisation and with your stakeholders
IT Risk Management
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Onshore pipelines
Managing risk
Operations excellence
Offshore pipelines
Natural Gas/LNG
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Pipelines in DNV
Pipeline services are DNVs largest activity within the Energy Market
DNV is involved in all phases for both Onshore and Offshore pipelines
has all necessary core competencies to cover the entire pipeline value chain from planning through to de-commission
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DNV has in the order of 250-300 people globally that are mainy occupied with pipeline related work. Resources are located:
Offshore Pipelines:
Norway (Hvik, Stavanger) UK (Aberdeen, London) Denmark (Copenhagen) Russia (Moscow) USA (Houston, Columbus) Brazil (Rio) South Africa (Durban) MiddleEast (AbuDhabi) India (Bombay) Singapore Malaysia (KL) Taiwan (Kaohsiung) Vietnam (Vongtau) China (Shanghai) Australia (Perth)
Onshore Pipelines:
Norway (Hvik) UK (Aberdeen, London) USA (Houston, Columbus) Canada (Calgary) Singapore Vietnam (Vongtau) China (Shanghai, Beijing) Australia (Brisbane)
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Offshore pipelines
Det Norske Veritas AS. All rights reserved. 05 December 2011 Slide 16
DNV-OS-F101-2000
- Converted to pure technical standard - Hearing process resulted in more than 3 500 comments from industry (more than 20 companies) - DNV interprets this as massive interest instead of critics
Last issue 2007 Global Pipeline Award 2009 GLOBAL PIPELINE AWARD 2009 WINNER
Tuesday, 02 February 2010 Det Norske Veritas AS. All rights reserved. 17
ABC DE
Offshore Standard DNV-OS Recommended Practices DNV-RP
RECOMMENDED PRACTICE RP-F102 RECOMMENDED PRACTICE PIPELINE FIELD JOINT COATING RP-F103 AND FIELD REPAIR OF CATHODIC PROTECTION LINEPIPE EXTERNAL COATING OF SUBMARINE PIPELINES BY GALVANIC ANODES
RECOMMENDED PRACTICE RECOMMENDED PRACTICE RP-F204 RP-F205 RISER FATIGUE RISER COLLISION
DET NORSKE VERITAS
RECOMMENDED PRACTICE RECOMM ENDED PRA CTICE RP-F10X RP-F1XX STRUCTURAL DESIGN OF RStability ECOMMENDED P RACTICE On Bottom HIGH PRESSURE/HIGH TEMPERATURE of pipelines RP - F1XX PIPELINES ECOMMENDED P RACTICE On BottomR Installation Stability calculation RP - F1XX Procedures of pipelines of pipelines On Bottom Stability Interference between Trawl gear of pipelines and pipelines
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DNV cooperate extensiveley with the pipeline industry, through JIPs, standardisation organisations, Universities, Committees, etc.
DNV is an active member in several pipeline standardisation and R&D organisations like ISO, ASME, API, NORSOK, NACE, PRCI, EPRG, etc
Operators:
BP ChevronTexaco Dong ExxonMobil Gasprom Gassco Mrsk Petrobras Shell Statoil Total Woodside
Manufacturer:
JFE-steel Tenaris VM tubes Tata-group Europipe
Regulators.
- PTIL - HSE GSI
Designers:
J. P. Kenny Atkins Boreas IntecSea
Contractors
Allseas Saipem Subsea 7 Technip Heerema
Universities:
NUS
21
Pipeline Software
FATFREE
- A professional engineering analysis software for free spanning pipelines - Based on the state of the art principles of the DNV RP-F105 for Free Spanning Pipelines
StableLines
- A professional engineering analysis software for pipelines on-bottom stability - Based on the state of the art principles of DNV RP DNV-RP-F109 - Making safe decisions on necessary weight simpler.
SilverPipe
- A professional web based software for Pipeline Integrity Management - Pipeline Data Management - Risk Assessment - Inspection planning - Integrity Assessment - Condition & Change Assessment - Response and Mitigation activities - Organization and System effectiveness - Report generator
Det Norske Veritas AS. All rights reserved. 05 December 2011 Slide 23
Early Phase Support Verification & Certification Pipeline Design & Engineering support Technology Qualification, Advisory and Specialist Services Project Management and Consultancy Services Technical Development & Research Pipeline Integrity Management inc. RBI
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Maintenance/update of state-of-the art Pipeline codes; Offshore Pipeline Standard OSF101 and associated Recommended Practices DNVs R&D services are used to customise pipeline theory into safe and cost effective solutions. Managing/performing Joint Industry Projects Development of Recommended Practices Development of analytical tools and methods Knowledge development & transfer Some recent JIP projects:
High Pressure / High Temperature Trawling Stability Free Spanning Pipelines Strain concentration due to concrete coating Deep pipe (s-lay in deep water) Laying Criteria Pipeline Integrity Management Corroded Pipelines Coatings & CP design Clad and lined pipes (Phase 1/2/3)
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Ongoing.
EOIP: X-Stream - Deepwater Pipelines Cost effective solution deep-water gas pipelines Update of DNV -OS-F101 Extended development of Silverpipe (Pipeline Integrity Management Software) Development of AUT workmanship style acceptance criteria Standard for verification and certification Onshore pipelines
In planning stage:
- EOIP - Floating pipelines
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Pipeline Training
Hydro
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Design 3 days DNV-OS-F101 Global Buckling 2 days DNV-RP-F110 Free Span - 2 days DNV-RP-F105
OS-F101 Updated
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K.P. 15
2,150 m
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The challenges
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20 spools
N
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UMBILICAL
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DEVELOPMENT AREA
WATER DEPTH = 850 m
10 KM
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Studies:
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Langeled
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DNV Involvement:
Detailed Design verification Risk assessment Installation Surveillance Various other technical studies and support for Hydro/Statoil and Contractors
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Nord Stream AG is building 2 gas pipelines from Vyborg (Russia) to Greifswald (Germany) across the Baltic Sea.
- The 48'' pipelines will be the longest offshore pipelines in the world (ca 1220 km each).
DNV has verified the conceptual/FEED study of Nord Stream for Gazprom (2006). DNV has been engaged by Nord Stream AG since late 2007 to:
VERIFY that line 1 meets the requirements of DNV OS F-101 for: - design, - fabrication, and - installation
Upon successful completion of these phases, CERTIFY the pipeline system according to DNV OSS 301.
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K.P. 15
2,150 m
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BS - Challenges
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DEVELOPMENT AREA
WATER DEPTH = 850 m
10 KM
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Studies:
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DNV Involvement:
Detailed Design verification Risk assessment Installation Surveillance Various other technical studies and support for Hydro/Statoil and Contractors
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Nord Stream AG is building 2 gas pipelines from Vyborg (Russia) to Greifswald (Germany) across the Baltic Sea.
- The 48'' pipelines will be the longest offshore pipelines in the world (ca 1220 km each).
DNV has verified the conceptual/FEED study of Nord Stream for Gazprom (2006). DNV has been engaged by Nord Stream AG since late 2007 to:
VERIFY that the NordStream pipelines meets the requirements of DNV OS F-101 for: - design, - fabrication - Installation - Pre-commissioning
Upon successful completion of these phases, CERTIFY the pipeline system according to DNV OSS 301.
Det Norske Veritas AS. All rights reserved. 05 December 2011 Slide 70
Onshore Facilities:
Receiving Terminals Meetering stations Filtering stations
Taichung terminal
26 onshore trunkline
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Segment 0-4
68 . (R 5899 FE 6) 8.
(R 5899 FE )
Segment 2
Segment 1 Tunghsiao
Taichung
Segment 0-1
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Reliance Industries Ltd KG-DWN-98/3 Project (Krishna Godavari Block KG-D6) - Certification
Subsea structures:
- 1 Deepwater PLEM; - 6 manifolds; - 9 Subsea Distribution Assemblies/units; - 1 umbilical distribution hub - PLETS
Subsea wells
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Work awarded to DNV on nomination, based on the past relationship with Reliance. DNV is perceived by RIL as most competent agency for many of the services related to the project. DNV has been the certification and verification agency for this project from Concept to Commissioning and helped Reliance in Quality, technology and integrity functions.
Concept and FEED (2002-2004): FEED Optimization & Updating (Year 2006-2007): Design, Fabrication, Installation, commissioing Phase (Year 2007-2009):
Use the risk based approach in verification according to DNV OSS 300
Certificate of Compliance issued at end of the project.
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Houston, USA
Inspection of Subsea equipment Inspection of Line Pipes Germany, France Malaysia Design review Main Singapore Inspection of other items: UK Houston Los Angeles Belgium Survey of Offshore Installations-India Italy Singapore
DNV Energy 1,700 employees serving the energy industry from more than 40 locations worldwide
Det Norske Veritas AS. All rights reserved.
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The End
The frustration of bad quality last longer than the irritation of a high price
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