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Unlike imported sanders, Hutchins is an innovator in sanding technology. This means we constantly improve and re-design our sanders to offer the latest advances for performance, productivity and value. When you purchase a Hutchins sander, you will own it for your entire career. Only Hutchins offers a no-hassle, no strings attached flat rate repair program allowing you to keep sanding with your Hutchins sander long after the imported ones are thrown in the trash! Hutchins sanders may cost a little more initially because American made quality doesn't come cheap but in the long run, your Hutchins sander is built to make you money! After all, isn't that what it's all about?
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When you see this symbol, the corresponding sanders are safe for use on all surfaces including Aluminum.
HutChINS MFG. CoMPaNY warrants each sander manufactured by us to be free of defects in material and workmanship. Our obligation under this warranty is limited to repair or replacement of any part or sander at our option for a period of one year from the date of delivery to the original purchaser. The warranty does not include cost of inconvenience, property damage, misuse, abuse, accident or similar incidents. The warranty will not apply if tool has been tampered with or repaired by unauthorized individuals, or if any part or component is not sourced by Hutchins. This warranty is identical to previous warranties in substance and does not reduce customer coverage in any way. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Specifications shown in this catalog are subject to change without notice.
LIMItED WaRRaNtY
ProFinisher Sanders by Hutchins offer cutting edge technology at an affordable price. All ProFinisher sanders are made in America and deliver performance youd expect from Hutchins Manufacturing. All ProFinisher sanders can accommodate 5 or 6 sanding pads (except for 3 models).
P r o F i n i s h e r 5 0 0 S e r i e s - 3/ 3 2 O f f s e t
Random Orbital sanders with a 3/32 offset are generally used for pre and post paint procedures. The fine orbit allows precise cut control and minimal scratch pattern. Preferred by painters world-wide, these sanders are the choice when sanding primers, topcoats or clears.
Part No.
500 500H 503 510* 520** 523**
500
Pad Size/Type
6 PSA 6 Hook 3 Hook 6 Hook Multi-hole 6 Hook Multi-hole 3 Hook 3-hole
Air Consumption
10.7CFM 10.7CFM 10.7CFM 10.7CFM 10.7CFM 10.7CFM
Speed
12,000 RPM 12,000 RPM 12,000 RPM 12,000 RPM 12,000 RPM 12,000 RPM
Noise
81 dBa 81 dBa 81 dBa 84 dBa 81 dBa 81 dBa
Wt.
3lbs 3lbs 3lbs 3lbs 3lbs 3lbs
Vacuum/ Self-Gen.
No No No Self-Gen Vacuum Vacuum
Water
No No No No No No
503
510*
Bag & Connector sold separately
P r o F i n i s h e r 6 0 0 S e r i e s - 3/16 O f f s e t
Random Orbital sanders with a 3/16 offset are generally used for all-around sanding tasks. Whether you plan to shape fillers & putties, feather-edge panels, or prep for paint, these sanders will perform a broad array of tasks. If your budget only allows for one sander, the 3/16 offset should be your choice.
Part No.
600 600H 603 610* 620** 623**
600
Pad Size/Type
6 PSA 6 Hook 3 Hook 6 Hook Multi-hole 6 Hook Multi-hole 3 Hook 3-hole
Air Consumption
10.7 CFM 10.7 CFM 10.7 CFM 10.7 CFM 10.7 CFM 10.7 CFM
Speed
12,000 RPM 12,000 RPM 12,000 RPM 12,000 RPM 12,000 RPM 12,000 RPM
Noise
81 dBa 81 dBa 81 dBa 84 dBa 81 dBa 81 dBa
Wt.
3lbs 3lbs 3lbs 3lbs 3lbs 3lbs
Vacuum/ Self-Gen.
No No No Self-Gen Vacuum Vacuum
Water
603
No No No No No No
610*
Bag & Connector sold separately
* These models require optional accessories in order to function completely. See ProFinisher accessories for details.
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P r o F i n i s h e r 7 0 0 S e r i e s - 5/16 O f f s e t
When time is money and you want the fastest sander available; turn to 5/16 offset sanders. These sanders deliver the fastest cut (up to 30% faster) while maintaining low vibration for exceptional operator comfort and safety.
Part No.
700 700H 703 710* 720** 723**
700
Pad Size/Type
6 PSA 6 Hook 3 Hook 6 Hook Multi-hole 6 Hook Multi-hole 3 Hook 3-hole
Air Consumption
10.7 CFM 10.7 CFM 10.7 CFM 10.7 CFM 10.7 CFM 10.7 CFM
Speed
12,000 RPM 12,000 RPM 12,000 RPM 12,000 RPM 12,000 RPM 12,000 RPM
Noise
81 dBa 81 dBa 81 dBa 84 dBa 84 dBa 81 dBa
Wt.
3lbs 3lbs 3lbs 3lbs 3lbs 3lbs
Vacuum/ Self-Gen.
No No No Self-Gen Vacuum Vacuum
Water
No No No No No No
703
710*
Bag & connector sold separately
ProFinisher Accessories
Replacement Pads
Part Description No.
750 751 752 760 761 762 5101 5103 5143 Low Profile 5 PSA Pad (optional) Low Profile 5 Hook Pad (optional) Vacuum, Low Profile 5 Hook Pad (optional) Low Profile 6 PSA Pad Low Profile 6 Hook Pad Vacuum, Low Profile 6 Hook Pad 1 Hook Pad for Models: 503, 603 & 3501 (optional) 3 Hook Pad for Models: 503, 603 & 3501 3 3-Hole Vacuum Hook Pad for Models: 523 & 623
Accessories
Part No.
780 800 810 850 860 870 1350-4 5301-2 5301-5
Description
Coaxial Hose Assembly Pad Wrench Vacuum Conversion Kit ** 3/32 Offset Replacement Motor 3/16 Offset Replacement Motor 5/16 Offset Replacement Motor Disposable Dust Bag Complete Connector (1 1/2 OD Vac line) ProFinisher Connector (1 OD Vac line)
*
5301-2 1350-4
*Complete Dust bag and connector required on Models 510, 610 & 710
780
** Models 520, 523, 620, 623, 720 & 810 kit require either 5301-2 or 5301-5 to complete the vacuum connection.
* These models require optional accessories in order to function completely. See ProFinisher Accessories for details.
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Legacy Sanders by Hutchins are the product of 65 years of engineering know-how and a dedication to manufacturing the best sanders available. All Legacy Sanders are made in America and are designed to deliver exceptional performance for years of trouble-free service. All Legacy Random Orbital Sanders have built-in pad release buttons and can accommodate 5, 6,or 8 sanding pads.
F i n i s h i n g S a n d e r s - 3/ 3 2 O f f s e t
Legacy Random Orbit Sanders with a 3/32 offset are generally used for pre and post paint procedures. The fine orbit allows precise cut control and minimal scratch pattern. Available in conventional, vacuum or wet-sanding; these sanders are the choice when sanding primers, topcoats or clears in automotive, commercial or industrial applications.
Part No.
3500 3501 3950 4500 4950 7544
3500
Pad Size/Type
6 PSA 3 Hook 6 PSA 6-hole 6 PSA 6 PSA 6-hole 6 Hook
Air Consumption
11 CFM 11 CFM 11 CFM 9.8 CFM 9.8 CFM 11 CFM
Speed
10,000 RPM 10,000 RPM 10,000 RPM 10,000 RPM 10,000 RPM 10,000 RPM
Noise
80 dBa 80 dBa 80 dBa 79 dBa 86 dBa 80 dBa
Wt.
2lb 5.4oz 1lb 11.2oz 3lb 6oz 3lb 5oz 3lb 11oz 2lb 7.5oz
Vacuum/ Self-Gen.
No No Vacuum No Vacuum No
Water
No No No No No Yes
4500
7544
G e n e r a l P u r p o s e - 3/16 O f f s e t
Legacy Random Orbit Sanders with a 3/16 offset are generally used for allaround sanding tasks. Available in conventional, vacuum or wet-sanding; these sanders are the choice when sanding or shaping fillers & putties, feather-edging panels, or prep for paint, these sanders will perform a broad array of tasks and will deliver years of worry-free operation.
Part No.
3560 3960 4560 4960 7545
3560
Pad Size/Type
6 PSA 6 PSA 6-hole 6 PSA 6 PSA 6-hole 6 Hook
Air Consumption
11 CFM 11 CFM 9.8 CFM 9.8 CFM 11 CFM
Speed
10,000 RPM 10,000 RPM 10,000 RPM 10,000 RPM 10,000 RPM
Noise
84 dBa 82 dBa 79 dBa 84 dBa 80 dBa
Wt.
3lb 5.4oz 3lb 6oz 3lb 5oz 3lb 10oz 2lb 7.5oz
Vacuum/ Self-Gen.
No Vacuum No Vacuum No
Water
No No No No Yes
4960
3960
*For hook-type tools not listed, add H to the sander part number (i.e. 3560H comes with a hook-pad instead of PSA)
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3570
Pad Size/Type
6 PSA 6 Hook 6-hole 6 Hook 6-hole 6 Hook 6-hole
Air Consumption
8.5 CFM 8.5 CFM 11 CFM 8.5 CFM
Speed
13,000 RPM 13,000 RPM 13,000 RPM 13,000 RPM
Noise
84 dBa 80 dBa 80 dBa 83 dBa
Wt.
3lb 6oz 3lb 6oz 2lb 7.5oz 4lb 2oz
Vacuum/ Self-Gen.
No Vacuum No Self-Gen
Water
No No Yes No
7547
8970
Replacement Pads
Part No.
5246-19 5246W
Description
Vacuum, 8 PSA Pad Vacuum, 8 Hook Pad 1 Hook Pad 3 Hook Pad 8 PSA Pad 8 Hook Pad 5 PSA Pad 6 PSA Pad Vacuum, 5 PSA, 6-hole Pad Vacuum, 6 PSA, 6-hole Pad 5 Hook Pad 6 Hook Pad Vacuum, 5 Hook, 6-hole Pad Vacuum, 6 Hook, 6-hole Pad
Description
Vacuum, 6 Hook, 19-hole Pad Water, 6 Hook, 6-hole Pad
5108
Accessories
Part No.
12028 1301-1 1352 1352P 5859 5861 5862
Description
Tune-up Kit for 4500/4560 Interface, 6 Hook Pad Muffler for 4500/4560 Muffler for 3500 Coaxial hose for 3950-70, 8970 Coaxial hose for 4906, 4921, 4950-60 Coaxial hose for 8620, 8623-25, 8650-60
*For hook-type tools not listed, add H to the sander part number (i.e. 3570H comes with a hook-pad instead of PSA)
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Straightline Sander s
All Hutchins Straightline sanders have dual cylinders with a common piston and vertically-engaged, twin-drive gears. This double rack and pinion gear assembly gives twice normal gear contact for maximum balance, thrust and longevity.
Straightline sanders are used for shaping fillers and putties and for achieving a perfectly flat surface. The Linear motion replicates hand sanding with a block.
2000
15/16 Stroke
Part No.
2000 2023 4920 8620 8623
Pad Size/Type
2 3/4 x 16 Clip/PSA 2 3/4 x 8 PSA 2 3/4 x 16 PSA 18-hole 2 3/4 x 16 PSA 18-hole 2 3/4 x 8 PSA 8-hole
Air Consumption
6.2 CFM 4.4 CFM 6.2 CFM 6.0 CFM 4.3 CFM
Speed
3,000 SPM 3,000 SPM 3,000 SPM 3,000 SPM 3,000 SPM
Noise
90 dBa 78 dBa 88 dBa 87 dBa 78 dBa
Wt.
6lb 4oz 4lb 13oz 6lb 2oz 7lb 1oz 5lb 12oz
Vacuum/ Self-Gen.
No No Vacuum Self-Gen Self-Gen
Water
Straightline Sanders
No No No No No
13/16 Stroke
2023
8620
15/16 Stroke
Straightline Accessories
Replacement Pads
Part No.
5002-H 5003 5005 5005-H 5005-HVA 5006-H 5011 5011-H 5013 5013-H 5023 5023-H
Replacement Pads
Part No.
5025 5025-H
Description
2 3/4 x 16 Hook Pad 2 3/4 x 16 PSA Pad 4 1/2 x 16 PSA Pad 4 1/2 x 16 Hook Pad Vacuum, 4 1/2 x 16 18-hole Hook Pad Vacuum, 2 3/4 x 8 Hook Pad 2 3/4 x 11 PSA Pad 2 3/4 x 11 Hook Pad Vacuum, 2 3/4 x 16 18-hole PSA Pad Vacuum, 2 3/4 x 16 18-hole Hook Pad 2 3/4 x 8 PSA Pad 2 3/4 x 8 Hook Pad
Description
4 1/2 x 9 PSA Pad 4 1/2 x 9 Hook Pad
8623
13/16 Stroke
Accessories
Part No.
12027 5301-1 ** 5860 5862
Description
Tune-up Kit for 2000 VA Connector Hose Fitting Coaxial hose for 4920 Coaxial hose for 8620, 8623-25, 8650-60
*For hook-type tools not listed, add H to the sander part number (i.e. 2000H comes with a hook-pad instead of PSA)
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Orbital Sanders
Orbital Action Sanders are versatile and adapt to every surface preparation need. Developed in the early 50s, this style of sander still is preferred for marine, industrial, and automotive applications. Because the fixed pad orbits an offset counterweight, fast sanding and smooth finish results can be expected. 3/32 offset orbitals sanders are used mainly for pre & post paint operations and are generally used for wet sanding applications. 3/16 offset orbitals sanders are more aggressive and used for applications requiring fast material removal and super-flat surface finishes.
Part No.
3800 3800-4H 3805 3806 3900 4564 4932 4932-4H 4933 7004 7044 7044-6
Offset
3/16" 3/16" 3/16" 3/16" 3/16" 3/16" 3/16" 3/16" 3/16" 3/32" 3/32" 3/32"
Pad Size/Type
2 3/4 x 16 PSA/Clip 4 1/2 x 16 Hook 8 x 18 PSA 8 x 18 Padded PSA/Clip 4 1/2 x 9 PSA/Clip 3 2/3 x 7 PSA/Clip 2 3/4 x 16 PSA -hole 4 1/2 x 16 Hook Multi-hole 4 1/2 x 9 PSA 10-hole 3 2/3 x 7 PSA/Clip 3 2/3 x 7 Hook/Clip 6 Hook
Air Consumption
11.4 CFM 11.4 CFM 11.4 CFM 11.4 CFM 11.4 CFM 10.4 CFM 11.5 CFM 11.5 CFM 10.8 CFM 10.2 CFM 10.4 CFM 10.4 CFM
Speed
8,500+ RPM 8,500+ RPM 8,500+ RPM 8,500+ RPM 8,500+ RPM 8,500+ RPM 8,500+ RPM 8,500+ RPM 8,500+ RPM 8,500+ RPM 8,500+ RPM 8,500+ RPM
Noise
89 dBa 89 dBa 89 dBa 89 dBa 90 dBa 80 dBa 91 dBa 91 dBa 88 dBa 76 dBa 81 dBa 81 dBa
Wt.
5lb 5oz 6lb 5 oz 6lb 6lb 5lb 2 oz 3lb 7oz 5lb 6oz 7lb 4 oz 5lb 4 oz 3lb 14oz 4lb 1oz 4ln 1oz
Vacuum/ Self-Gen.
No No No No No No Self-Gen Self-Gen Self-Gen No No No
Water
No No No No No No No No No Yes Yes Yes
3800
3900
4564
Orbital Accessories
Replacement Pads
Part No.
1802 1802-5 1902 1902H 1902-3H 5005 5005H 5005HVA 5802 5803 5864A 5864R 5864W
Replacement Pads
Part No.
5864A 5866A
7044
Description
2 3/4 x 16 PSA Pad Vacuum, 2 3/4 x 16 18-hole PSA Pad 4 1/2 x 9 PSA/Clip Pad (Model 3900) 4 1/2 x 9 Hook Pad (Model 3900) Vacuum, 4 1/2 x 9 10-hole Hook Pad (Model 4933) 4 1/2 x 16 PSA Pad (Model 3800) 4 1/2 x 16 Hook Pad (Model 3800) Vacuum, 4 1/2 x 16 18-hole Hook Pad (Model 4932) 2 3/4 x 16 Hook Pad Vacuum, 2 3/4 x 16 18-hole Hook Pad Water, 3 2/3 x 7 Hook Pad (Model 7044) 3 2/3 x 7 PSA/Clip Pad (Model 4564) Water, 3 2/3 x 7 PSA/Clip Pad & Water Line (Model 7004)
Description
Water, 3 2/3 x 7 PSA/Clip Pad (Model 7044) Water, 6 Hook Pad (Model 7044/7044-6)
Accessories
Part No.
1301 1301-1 5860
Description
Interface Pad, 3 2/3 x 7 Hook Pad Interface Pad, 6 Hook Pad Coaxial Hose for: 4932, 4932-4H, 4933
5860
*For hook-type tools not listed, add H to the sander part number (i.e. 3800H comes with a hook-pad instead of PSA)
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Rotar y Sander s
Hutchins Rotary sanders offer reduced gear drive action to increase operator control and to control heat generation to lessen distortion.
Hutchins ProBelt (900) Grinders are designed specifically for the automotive industry to deliver comfort, performance, and value. Typical applications include; grinding spot-welds on Ultra-Hi Strength Steel, overall panel preparation, urethane adhesive removal and tight-area sanding.
Rotary Sanders operate in a circular motion Rotary sanders are generally used for shaping fillers and grinding metals and composites
2001
Rotar y Sander s
Part No.
2001 2006 4906 4921 900
Pad Size/Type
8 PSA 6 Hook Pad 6 Hook 6-hole 8 PSA 8-12-hole 3/8 x 18 belt
Air Consumption
16 CFM 11 CFM 11 CFM 16 CFM
Speed
1,750 RPM 1,750 RPM 1,750 RPM 1,750 RPM
Noise
86 dBa 82 dBa 85 dBa 86 dBa
Wt.
5lb 14oz 4lb 3oz 6lb 6lb 1lb 7oz
Vacuum/ Self-Gen.
No No Vacuum Vacuum No
Water
No No No No No
2006
Rotar y Accessories
Replacement Pads
Part No.
5017 5017-11 5018 5018-11 5019 5019-11 5020 5020-11 5028H 5108H 5115 5116 5116V
900
Accessories
Part No.
5021 5022 5861 770 771 772
**Coming Soon**
Description
8 PSA Pad 11 PSA Pad Vacuum, 8 PSA 8-12 hole Pad Vacuum, 11 PSA 8-12 hole Pad 8 Hook Pad 11 Hook Pad Vacuum, 8 Hook 8-12 hole Pad Vacuum, 11 Hook 8-12 hole Pad Vacuum, 8 PSA 8 hole Pad (4906 only) 8 Hook Pad (2006 only) 5 Hook Pad (2006 only) 6 Hook Pad (2006 only) Vacuum, 6 Hook 6- hole Pad (4906 only)
Description
8 Polishing Kit 8 Polishing Pad Coaxial Hose for 4906, 4921, 4950, 4960 3/8 x 13 Arm for Probelt 1/2 x 18 Arm for Probelt Drive wheel for Probelt
*For hook-type tools not listed, add H to the sander part number (i.e. 2001H comes with a hook-pad instead of PSA)
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Speed Files
Long before pneumatic sanders made the scene; Autobody craftsmen were using Speed Files (hand boards) to guarantee a precisely shaped panel. Whether the desired effect is a gentle curve or a perfectly flat surface, Hutchins Speed Files offer the ultimate in comfort & control. Unlike cheap imitations, we use unfinished domestic hickory for our handles to eliminate hand blisters and splinters. Shaped for comfort; these Speed Files allow effortless sanding and outstanding results.
5501
5541H
5542H
5543
Part No.
5501 5501H 5502 5502H 5504 5504H 5506
Model
PF-16 PF-16 AF-16 AF-16 AF-11 AF-11 AF-8 AF-8 F-16 F-16 S-11 C-11 R-11 HF-16 PF-16V PF-16V
Pad Size/Type
2 3/4 x 16 PSA/Clip Pad 2 3/4 x 16 Hook Pad 2 3/4 x 16 PSA/Clip Pad 2 3/4 x 16 Hook Pad 2 3/4 x 11 PSA/Clip Pad 2 3/4 x 11 Hook Pad 2 3/4 x 8 PSA/Clip Pad 2 3/4 x 8 Hook Pad 2 3/4 x 16 PSA/Clip Pad 2 3/4 x 16 Hook Pad 4 x 11 PSA/Clip Pad, Medium Radius 4 x 11 PSA/Clip Pad, Broad Radius 4 x 11 PSA/Clip Pad, Small Radius Replacement Handle Vacuum, 2 3/4 x 16 PSA/Clip, 18-hole Vacuum, 2 3/4 x 16 Hook Pad, 18-hole 4 1/2 x 9 Hook Pad, 1-Hand 4 1/2 x 9 Hook Pad, 2-Hand Faring Board, 4 1/2 x 30 PSA Pad Faring Board, 4 1/2 x 30 Hook Pad Faring Board, 2 3/4 x 30 PSA Pad Faring Board, 2 3/4 x 30 Hook Pad
Vacuum/ Self-Gen.
No No No No No No No No No No No No No No Vacuum Vacuum No No No No No No
5502
5506H 5507 5507H 5510 5511 5512 5515 5540 5540H 5541H 5542H
5548
5504
5512
5506
5507
5510
5511
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Anti-Static Airlines
Clear, crushproof, reinforced construction allows instant detection of airborne contamination. The anti-static design decreases electrical charge to improve metallic orientation for both solvent & water based paints. Reduces static charge and dust build-up on plastic parts and bumpers. The lightweight, durable design with a large inside diameter improves airflow for better spray gun and air tool operation.
Part No.
1361-3A-35 1361-3A-50
Description
Anti-Static 3/8th Airline - 35 Feet Anti-Static 3/8th Airline - 50 Feet
Vacuum Ac c e s sor ie s
Accessories
Part No.
780 1350-4 1980 1992 5859 5860 5861 5862
Static Electricity, in the presence of Aluminum or Magnesium dust, can cause dangerous and possibly explosive results. The Hutchins Anti-Static Hose, when properly installed, can greatly reduce the risk of static electricity arcing. Please consult your local and State codes for recommended guidelines.
Accessories
Description
Coaxial Hose Assembly for ProFinisher Sanders Disposable Dust Bag Complete 6 Pierce Plate 2 3/4 x 16 Pierce Plate 1 Coaxial Hose Assembly for Models: 3950, 3960, 3970 & 8970 1 1/2 Coaxial Hose Assembly for Models 4920 & 4932 1 1/2 Coaxial Hose for Models: 4906, 4921, 4950 & 4960 1 1/2 Coaxial Hose Assembly for Models: 8620, 8623-25, 8650 & 8660
5301-1
For custom length Coaxial Hose assemblies, please contact the factory at (800) 247-3199
Connectors
Part No.
1355-3 1355-3L 5301-1 5301-2 5301-4 5304-1
Description
Exhaust Hose Coupling (for 1/4 ID airline) Exhaust Hose Coupling (for 3/8 ID airlines) Vacuum Connector Hose Fitting Quick Change Connector Vacuum Connector Vacuum Connector
Top ID
1 1/4 1 1/4 5/8 1 1/16 1 1 1/4
Top OD
1 1/2 1 1/2 N/A 1 1/2 N/A 1 1/2
Bottom ID
1 1/4 threaded 1 1/4 threaded 1 1/4 threaded 1 1/4 threaded 1 1/4 threaded 1 1/4 threaded
Bottom OD
1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2
5301-2
1355-3
For a complete listing of all vacuum connections, hoses, available color choices and applications by tool please visit our website www.hutchinsmfg.com
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