PID+Fuzzy Temperature Controller

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Wallox AB Tngvgen 9C 239 42 Falsterbo Telefon: 040 152525 Telefax: 040 151472 www.wallox.se info@wallox.se

PRODUCT INTRODUCTION

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PRODUCT INTRODUCTION
The 76 series programmable temperature controller is FineTek's high-end controller. Equipped with a 14 bit analog/ digital converter core processor and with FUZZY and improved PID calculation microprocessor, the controller is capable of fast and accurate performance with reliable results. Double row of 4 digit displays indicates Present Value and Set Value (except PT7610), enables user friendly readings and coupled with 3 buttons operation, it makes operating the controller very convenient. High Sampling Rate, High Accuracy Sampling rate of 4 times per second (equivalent to 0.25sec per sampling) enables the controller to achieve high accuracy readings and accurate operations. PID + FUZZY Control Addition of FUZZY technology to PID control enables the controller to use the shortest time required as well as the smallest transients in order to achieve stability at the set value required by the user. Auto-tuning Artificial intelligence technology enables the controller to calculate the most efficient parameters to suit each and every application, thereby increasing the efficiency of the process to the maximum.

PT-7610 (48x24)

PT-7620 (48x48)

PT-7631 (48x96) PT-7630 (96x48)

PT-7640 (72x72)

PT-7650 (96x96)

Lock Protection for Control Parameters Provides 3 levels of lock protection available should the user choose to lock the parameters in case of parameters change by accident. Heating / Cooling Bi-directional Control Enables the user to select between both heating and cooling processes, reduces inconveniences of single direction control methodology and reduces inventory. Universal Input Support the input signal of industry measurement, program setting through software, facility in installation and operation.

Temp. SV

PID

Time Auto Tuning

Switching Power Supply Accepts 100 ~ 240VAC, 50/60Hz power supply, able to prevent controller from being affected by interferences due to ripples in power supply. RS485 (Modbus) Communication: Both RTU and ASCII communication modes for selection

Sensor Break Alarm: If the temperature sensor malfunctions / breaks, an alarm figure will be displayed on the panel to notify users.

Wallox AB Tngvgen 9C 239 42 Falsterbo

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PRODUCT SPECIFICATIONS

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SIGNAL INPUT
Signal Input K Type K Type J Type J Type T Type T Type E Type R Type S Type B Type N Type PT Type PT Type JPT Type JPT Type 0~50mV 0~1V 0~5V 1~5V 0~10V 2~10V 0~20mA
Direct Voltage

CONTROL FUNCTION
Control Method Fraction Value Integral time Differential time ON/OFF, PID+Auto Tuning, PID+Auto Tuning+Fuzzy 0~9999 0~9999 0~9999

Alarm / Output Hysteresis setting 0~9999 Sampling Interval Output Control Cycle 0.25s 0.1~999.9s

ALARM FUNCTION
Alarm Types Set Value Alarm Output Action Method Signal Output Absolute Value Alarm, Discrepancy Alarm,Area Alarm 0~99s SPST- ON, 3A-250VAC (Resistance Load) Alarm Activation / De-Activation delay Relay Output

Direct Current

Range Accuracy -200~1370BC A0.3% A1digit -128.0~500.0BCA0.3% A1digit -200~1200BC A0.3% A1digit -128.0~500.0BCA0.3% A1digit -200~400BC A0.3% A1digit -128.0~400.0BCA0.3% A1digit -200~800BC A0.3% A1digit 0~1760BC A0.3% A1digit 0~1760BC A0.3% A1digit 0~1820BC A0.3% A1digit -200~1300BC A0.3% A1digit -200~850BC A0.2% A1digit -199.9~850.0BCA0.2% A1digit -200~500BC A0.2% A1digit -199.9~500.0BCA0.2% A1digit A0.3% A1digit -1999~9999 A0.3% A1digit -1999~9999 A0.3% A1digit -1999~9999 A0.3% A1digit -1999~9999 A0.3% A1digit -1999~9999 A0.3% A1digit -1999~9999 A0.3% A1digit -1999~9999

RTD

Thermocouple

4~20mA

-1999~9999

A0.3% A1digit

MAIN CONTROL OUTPUT

Specifications Model Module

Accuracy A8BC for R and S in 0~500BC range For 0~600BC range, it does not guarantee accuracy on B type.

7610 SPST-ON 3A/250Vac

7620 SPST-ON 3A/250Vac

7630 SPDT 3A/250Vac

7631 SPDT 3A/250Vac

7640 SPST-ON 3A/250Vac

7650 SPST-ON 3A/250Vac

Relay Pulse Output (SSR) Analog (Re-transmission)

0/12Vdc (NPN), Max.20 mA 4~20 mA 0~10Vdc Min.600W

2nd CONTROL OUTPUT

Specifications Model Module

7610

7620 SPST-ON 3A/250Vac

7630 SPST-ON 3A/250Vac

7631 SPST-ON 3A/250Vac

7640 SPST-ON 3A/250Vac

7650 SPST-ON 3A/250Vac

Relay Pulse Output (SSR) Analog (Re-transmission)

0/12Vdc (NPN), Max.20 mA 4~20 mA 0~10Vdc Min.600W

Wallox AB Tngvgen 9C 239 42 Falsterbo

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PRODUCT SPECIFICATIONS

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COMMUNICATIONS
Communication RS-485 Interface Communication Modbus RTU or ASCII Protocol Data Format 8 bits, Bit check: odd/even/none. Stop Bit: 1 or 2bits

STANDARD SPECIFICATIONS
Power Supply Power Consumption Input Resistance Input Compensation 100~240Vac, 50/60Hz 7VA > 1M W -1999~9999

Digital Filter 1~50 Times International Standard CE Settings Range -1999~9999

Communication 600, 1200, 2400, 4800, 9600, 19200 bps Speed Address 1~255

DISPLAY
4 digit of 7 segment display, Accuracy A0.3%A1 digit
Digit Size Model Display

7610 7620 7630 7631 7640 7650 0.31" 0.36" 0.39" 0.36" 0.56" 0.56" ". 0.28" 0.36" 0.36" 0.36"

OTHER FUNCTIONS
Temperature Sensor Break Detection Error display on panel

PV (red) SV (green)

LED Indicators
Digit Size Display Model

Parameters Lock 3 tier protection 7610 7620 7630 7631 7640 7650 X1 X2 X2 X2 X2 X2 X X X X X X X1 X1 X X 1st Tier Adjustable: Input signal, alarm setpoint, set values, control type (All parameters) Adjustable: alarm setpoint, set values, control type (Auto-tuning) Fully lock

Control Output Alarm Output

X 1 X Celsius Display Fahrenheit Display X

2nd Tier 3rd Tier

BREAKOUT PROTECTION
Memory Retention EEPROM

OPERATING & STORAGE ENVIRONMENT

Operation Temperature 0~50BC Operation Humidity 20~85%RH Storage Temperature -20B~60BC

STRUCTURE
Installation Casing Material Dimensions Colour Protection Rating Panel Mounted using 2 locking clips Plastic Refer to page 10 and 11 Black 7610 7620 7630 7631 7640 7650 IP-54 IP-65 IP-54 IP-54 IP-65 IP-65

Wallox AB Tngvgen 9C 239 42 Falsterbo

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DIMENSION / PANEL CUTOUT & WIRING DIAGRAM

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G mA b F A G NO RTD ALM B

DIMENSION / PANEL CUTOUT & WIRING DIAGRAM

PT-7610 : 48mm(W) x 24mm(H) x 98.5mm(D)

48

90.5

TC/V F
24
21.6

10

11

12

58 min.

G F RS-485
46 min.

NO OUT

100~240V AC

PT-9910-S10
22.2 +0.3 -0
+0.6

Relay Output
45 -0

PT-9910-S20 PT-9910-S30
0~20mA Output 0~10V Output F

PT-9910-S40
12VDC Voltage pulse

4 3

OUT

DC 0~20mA G

4 3

F
12VDC G

PT-7620 : 48mm(W) x 48mm(H) x 101mm(D)

48 9 92

PT-9920-S10
Relay Output

PT-9920-S20 PT-9920-S30
0~20mA Output 0~10V Output F

PT-9920-S40
12VDC Voltage pulse

48

44.8

4 3

OUT1

3
F

DC 0~20mA G

F 12VDC

3 G

55 min.

RTD G B TC/V F mA b
67 min.

11 10 9 8

RS 485

18 16 14

6 5 4 3 2 1
F

100~240V AC

G 17 F G 15 F G

EXC 24V

OUT1 G ALM

OUT2

13

45 +0.6 -0

14
45+0.6 -0

14
OUT2

F DC4~20mA G

14 13

F 12Vdc G

13

13

PT-7630 : 96mm(W) x 48mm(H) x 92.5mm(D)

PT-9931-S11
96

10

82.5

Relay Output
NC 8
48

PT-9931-S22 PT-9931-S33

PT-9931-S44

44.8

NO 7 COM 6

102 min.

5 4

0~20mA Output 12VDC Voltage pulse 0~10V Output F OUT1 F 7 7 OUT1 DC 0~20mA 12VDC OUT1 6 G 6 G F OUT2 F 5 5 12VDC OUT2 DC 0~20mA OUT2 4 G 4 G
OUT 1 OUT 2 ALM 1 ALM 2

100~240 V AC

10
67 min.

45-0

+0.6

20 19
F
92+0.8 -0

17 16
F G

14 13 12 11
TC/V RTD B F b mA G A F

EXC24V

RS485

Wallox AB Tngvgen 9C 239 42 Falsterbo

Telefon: 040 152525 1 Telefax: 040 151472

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DIMENSION / PANEL CUTOUT & WIRING DIAGRAM

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PT-9931-S22 PT-9931-S33
0~20mA Output 0~10V Output F OUT1

DIMENSION / PANEL CUTOUT & WIRING DIAGRAM

PT-7631 : 48mm(W) x 96mm(H) x 92.5mm(D)
PT-9931-S11
Relay Output
67 min.
NC 8 NO 7 COM 6

PT-9931-S44
12VDC Voltage pulse

OUT1

7 6 5

48

10

82.5

5 4

OUT2
F

4 20 19 17 16 14 13 12 11

DC4~20mA G F OUT2 DC4~20mA G

F 12VDC OUT1

6 G F 5 4 G

12VDC OUT2

10 9 8 7 6 5 4 3 2 1

96

91.8

102 min.

EXC24V
G F

100~240V AC

OUT1

92

+0.8 -0

RS485
G RTD TC/V B F mA b G F A G

OUT2

45+0.6 -0

ALM 2

ALM 1

PT-7640 : 72mm(W) x 72mm(H) x 80.5mm(D)

72

10

70.5

PT-9940-S11
Relay Output
72

PT-9940-S22 PT-9940-S33
0~20mA Output 0~10V Output F OUT1

PT-9940-S44
12VDC Voltage pulse

67

24 23 22 21

OUT1

90 min.

OUT2

24 DC 0~20mA 23 G F OUT2 22 DC 0~20mA 21 G

24 12VDC 23 G F 22 12VDC 21 G

OUT1

OUT2

90 min.

F RS485 G RTD G TC/V B F mA b F A G

68

+0.7 -0

16 15 14 13 12 11 10 9

24 23 22 21 20 19 18 17

OUT 1 OUT 2 ALM1 ALM2

8 7 6 5 4 3 2 1

100~240V AC

F EXC24V G

68

+0.7 -0

PT-7650 : 96mm(W) x 96mm(H) x 83mm(D)

96

75

PT-9950-S11 PT-9950-S22 PT-9950-S33

Relay Output
96

PT-9950-S44

91

70 69 53 54

102 min.

0~20mA Output 12VDC Voltage pulse 0~10V Output F F OUT1 70 70 OUT1 69 DC 0~20mA 69 12VDC OUT1 G G F F OUT2 53 53 12VDC OUT2 DC 0~20mA OUT2 54 G 54 G

RS485 ALM2

114 min.
mA RTD B b A

OUT 2

49 50 51 52 53 54 55 56 57 58 59 60

61 62 63 64 65 66 67 68 69 70 71 72

EXC24V

92

+0.7 -0

43 44 45 46 47 TC/V 48

ALM1 OUT 1 100~240V AC

92

+0.7 -0

Wallox AB Tngvgen 9C 239 42 Falsterbo

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ORDERING INFORMATION

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PT-7699-9 9 9 9-99-9

Dimension

10---48x24 20---48x48 30---96x48

31---48x96 40---72x72 50---96x96

Power Supply

S---100~240Vac, 50/60Hz T---20~36Vdc (Except 7610)

Control Output
0---None 1---Relay Output 2--- 4~20mA DC Output 3---0~10Vdc Output 4--- Voltage pulse (12Vdc) for SSR drive

Analog Retransmit
5 --- 4~20mA DC Output 6 ---0~10Vdc Output 7---2~10Vdc Output 8---0~5Vdc Output 9---1~5Vdc Output

Output 1

Control Output

Analog Retransmit

Output 2

0---None 5 --- 4~20mA DC Output 1---Relay Output 6 ---0~10Vdc Output 2--- 4~20mA DC Output 7---2~10Vdc Output 3---0~10Vdc Output 8---0~5Vdc Output 4--- Voltage pulse (12Vdc) 9---1~5Vdc Output for SSR drive PT-7610 only "0" for output 2

Alarm Output Communication Auxiliary Power Appendix

0---None 1---1 Set

2---2 Set PT-7610/ 7620 is available for 1 relay

0---None 1---Isolation RS485 0---None 1---24Vdc/50mA (Except 7610)

C --- Termindal protector 9 --- None (Except 7610/7650)

For Example: PT-7620-S101-00 48x48mm, one r elay output and one alarm output 0 Please call for customized specifications

Wallox AB Tngvgen 9C 239 42 Falsterbo

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PT-53XX PT-76XX PT-83XX

Model / Features

Available Dimension DIN (mm) Color Control Method

1/16 DIN (48*48), 1/8 DIN (48*96), 1/8 DIN (96*48), 3/16 DIN (72*72), 1/4 DIN (96*96) Black On/Off, PID+Auto Tuning+Fuzzy (A16) for confirmation or go info subdirectory

1/32 DIN (48*24), 1/16 DIN (48*48), 1/16 DIN (48*48), 1/8 DIN (48*96), 1/8 DIN (48*96), 1/8 DIN (96*48), 1/8 DIN (96*48), 3/16 DIN (72*72), 3/16 DIN (72*72), 1/4 DIN (96*96) 1/4 DIN (96*96) Black On/Off, PID+Auto Tuning+Fuzzy for addition and mode change Black On/Off, PID+Auto Tuning+Fuzzy for mode selection

Panel

for hundred or abort from subdirectory or hot key for control setting for ten or hot key alarm 1 setting for one or hot key alarm 2 setting 3 Digits in red color 0.36" for PT-5320, 0.39" for PT-5330, 0.41" for PT-5331, 0.56" for PT-5340, PT-5350

for position shift for confirmation 4 Digits in red color 0.31" for PT-7610, 0.36" for PT-7620, 0.39" for PT-7630, 0.36" for PT-7631, 0.56" for PT-7640 & PT-7650

for function programmed setting for change mode for addition and mode change 4 Digits in red color 0.49" for PT-8320, 0.51" for PT-8330, PT-8331, 0.69" for PT-8340, 0.83" for PT-8350

PV Display

SV Display Power Supply Operation Temperature Storage Temperature Protection Rating Installation Memory Retention Signal Input Accuracy Input Compensation

4 Digits in green color 4 Digits in green color 3 Digits in green color 0.42" for PT-8320, 0.43" for 0.28" for PT-5320 & PT-5330, 0.36" 0.28" for PT-7620 & PT-7630, 0.36" PT-8330 & PT-8331, 0.55" for for PT-5331 & PT-5340 & PT-5350 for PT-7631 & PT-7640 & PT-7650 PT-8340 & PT-8350 100 ~ 240 Vac 0 ~ 50BC -20 ~ 60BC IP65 for PT-5320, PT-5340, PT-5350 IP54 for PT-5330, PT-5331 Panel Mounted EEPROM Thermocouple K, J, PT100, JPT100 0.5%FSA1 digit -99 ~ 999BC 100 ~ 240 Vac 0 ~ 50BC -20 ~ 60BC IP65 for PT-7620, PT-7640, PT-7650 IP54 for PT-7610, PT-7630, PT-7631 Panel Mounted EEPROM Thermocouple K, J, R, S, B, E, N, T, PT100, JPT100, linear current, voltage 0.3%FSA1 digit -1999 ~ 9999BC 100 ~ 240 Vac 0 ~ 50BC -20 ~ 60BC

IP65 Panel Mounted EEPROM Thermocouple K, J, R, S, B, E, N, T, PT100, JPT100, linear current, 0-10V 0.3%FSA1 digit -1999 ~ 9999BC

Wallox AB Tngvgen 9C 239 42 Falsterbo

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Model / PT-53XX Features -99 ~ 999BC Setting Range 30 times Fixed Digit Filter CONTROL FUNCTION 0 ~ 999 Fraction Value Integral Time 0 ~ 999 Differential Time 0 ~ 999 Alarm / Output 0 ~ 999 Hysteresis setting Sampling Interval 0.2 second Output Control 0 ~ 999 second Cycle ALARM FUNCTION
Absolute Value Alarm, Deviation Alarm
Alarm1 Mode: Alarm1 Operation

PT-76XX
-1999 ~ 9999BC 1 ~ 50 times 0 ~ 9999 0 ~ 9999 0 ~ 9999 0 ~ 9999 0.25 second 0.5 ~ 999.9 second

PT-83XX
-1999 ~ 9999BC 1 ~ 100 times 0 ~ 9999 0 ~ 9999 0 ~ 9999 0 ~ 9999 400 ms 0.1 ~ 999.9 second

Absolute Value Alarm, Deviation Alarm, Area Alarm

: SV : Alarm Setting Value ( ) : Hysteresis Setting Value ( )

Absolute Value Alarm, Deviation Alarm, Area Alarm

: SV : Alarm Setting Value ( ) : Hysteresis Setting Value ( )

A1 0

A1 0

Absolute-value upper-limit ED1=0;A1H=HI A1 ON OFF 0 ON OFF Absolute-value lower-limit ED1=0; A1H=LO A1 0

Deviation high alarm OFF Deviation high alarm OFF Deviation low alarm ON (

) ON

Deviation high alarm OFF Deviation high alarm

) ON

) ON ) OFF

) ON

OFF Deviation low alarm ON Deviation low alarm ( ) ( )

OFF

Alarm Types

A1 ON OFF 0 ON OFF Upper-limit(deviation) ED1=1;A1H=HI A1 ON OFF SV ON OFF Lower-limit(deviation) ED1=1;A1H=LO A1 ON OFF SV ON OFF

A1 0

Deviation low alarm ON

) OFF ( OFF ) ON

ON Deviation high/low alarm ON Band alarm ( ) ON ( ) ( OFF )

OFF

Deviation high/low alarm ON

A1 SV

ON

Band alarm ( OFF Process high alarm

A1

) ON ( ) ON ( ) OFF OFF

OFF Process high alarm OFF Process low alarm ON (

OFF

OFF Process low alarm ON

ON ) OFF

SV

Sensor error alarm ( ) Set alarm while sensor break or out of measuring range.

Delay Time Alarm Output

0 ~ 99 second SPST-ON, 5A/ 250Vac (Resistance load) x 2 Max.

0 ~ 99 second SPST-ON, 3A/ 250Vac (Resistance load) x 2 Max. Direct / Reverse

0 ~ 99 second SSPST-ON, 5A/ 250Vac (Resistance load) x 4 Max. Include in Main and Auxiliary Output Direct / Reverse

Direct / Reverse Action Method CONTROL OUTPUT

Main Control Output x 2 Max. Modulize Output Auxiliary Control Output x 2 Max.

Relay Output (SPDT for PT-5330, PT-5331, PT-5350 OUT1) Pulse Output, Analog None None

Relay Output (SPDT for PT-7630, PT-7631 OUT1) Pulse Output, Analog ( Re-transmission ) None None

Relay Output(All SPST) Pulse Output, Analog ( Re-transmission ) Yes Relay Output(All SPST) Pulse Output, Analog ( Re-transmission )

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Model / Features OTHER FUNCTIONS Temperature Sensor Break detection Heater Feedback Irregularities Detection SV Remote Setting Parameters Lock Bar graph Display Ramp Soak Setting Event Function Communication Interface Communication Protocol Approval

PT-53XX

PT-76XX

PT-83XX

Yes

Yes

Yes

No

No

Yes

No Password Protection No No No No No CE

No Yes No No No RS485 ModBus RTU or ASCII CE, UL pending

Yes Yes Yes Yes Yes RS485 ModBus RTU or ASCII CE, UL

Wallox AB Tngvgen 9C 239 42 Falsterbo

Telefon: 040 152525 1 Telefax: 040 151472

www.wallox.se info@wallox.se