Technical Submittal

SAMCRETE CO.
TORMA SILO ENGINEERING
Ministry of Trade and Industry
Egyptian Holding Company for Silos and Storage
Grain Silo Complexes Tender

No. 6/2013
TECHNICAL DOCUMENTATION O ELE!T"O#MECHANICAL E$UI%MENT O" THE SILO %LANTS IN
SAN EL HAGGA" &El S'ar(ia Go)ernorate*+ EL MENIA&El Menia Go)ernorate* !!A T EL DA,A" &-e'eire Go)ernorate* EL !HAL!A &El !alou.ia Go)ernorate*
June 18 2013
SAMCRETE CO. TORMA SILO ENGINEERING
Contents/ 1. !e"#ni"al des"ription of t#e plants page $ 2. !e"#ni"al spe"ifi"ation for 2.1 San El Haggar flat %ottom solution page 11 2.11 San El Haggar #opper %ottom solution 2.2 El &enia flat %ottom solution page 21 2.21 El &enia #opper %ottom solution 2.3 'afr El (a)ar flat %ottom solution 2.31 'afr El (a)ar #opper %ottom solution 2.$ El '#al*a flat %ottom solution 2.$1 El '#al*a #opper %ottom solution 3. !e"#ni"al des"ription of t#e e,uipment $. Statements En.ironmental impa"t (e"laration of t#e design of dri.ing Cal"ulation of "apa"ity /. &anufa"turer and supplier of t#e e,uipment page 30 page 3+ page $page --
page 83
0nne1es2 References 3eferen"es of !43&0 5td. Drawings 6lo) diagrams for San El Haggar flat %ottom 6lo) diagram for San El Haggar #opper %ottom 6lo) diagram for 'afr El (a)ar and El '#al*a flat %ottom 6lo) diagram for El &enia flat %ottom 6lo) diagram for El &enia #opper %ottom 6lo) diagram for 'afr El (a)ar #opper %ottom 6lo) diagram for El '#al*a #opper %ottom 5ay out for San El Haggar flat %ottom and #opper %ottom
2
5ay out for 'afr El (a)ar and El '#al*a flat %ottom 5ay out for El &enia flat %ottom 5ay out for El &enia #opper %ottom 5ay out for 'afr El (a)ar #opper %ottom 5ay out for El '#al*a #opper %ottom 7or*ing to)er arrangement of 2/m #eig#t restri"tion 7or*ing to)er and side .ie) for flat %ottom of El &enia 'afr El (a)ar and El '#al*a Side .ie) for San El Haggar #opper %ottom !ru"* pit
Leaflets 5eaflet of %ins from S8&090 5eaflet for "#ain "on.eyor of :ntersystem 5eaflet of %u"*et ele.ator of :ntersystem 5eaflet of filters of &09 &illing C#ara"teristi" "ur.es for fans 5eaflet of ;i%rating pre"leaner of 7estrup 5eaflet of (esinse"tion e,uipment from (etia<(eges"# 5eaflet of &ulti)ay distri%utor of :ntersytem =>endulair?
TECHNOLOGICAL DESC"I%TION O THE %LANTS
!#e silo plants #a.e a "apa"ity as follo)s2 San El Haggar 60.000tons El &enia 60.000tons 'afr El (a)ar +0.000tons El '#al*a +0.000tons 0""ording to t#e !ender @oo* all of t#e silo<plants s#ould %e t)o different solution )#i"# are2 flat %ottom solution "on"rete #opper %ottom solution.
!#e operation of t#e silo plant )ill done %y a "ontrolling "omputer system )#ere t#e different operations are preliminary inAe"ted to t#e "omputer system =>5C? %ut t#ere is room for t#e operator to "ontrol t#e plant manually %y t#e *ey %oard. !o %e on t#e safe side t#ere is a possi%ility to operate all silo plants )it# pus# %uttons too. !o ma*e easier t#e operation t#e &asters Control >anel lo"ated in t#e "ontrol room )ill #a.e a surfa"e )it# t#e flo) diagram )#i"# is signalling t#e e,uipment in operation )it# lamps. !#e "ontrolling >C "an a%sor% all data from t#e 3oad )eig#%ridge t#e Continuous )eig#er and t#e !emperature monitoring. !#e "ontrolling >C "an %e "onne"ted to t#e %oo**eeping of t#e plant to *no) a"tually t#e sto"* t#e inflo) and outflo) "ontinuously.
!#e follo)ing operations are possi%le2 3e"ei.ing operation !#e in"oming tru"* )ill %e measured at gate %y t#e )eig#%ridge. !#e dri.er )ill get a ti"*et )#i"# "ontains t#e total )eig#t of t#e tru"* t#e date )it# #our and minutes t#e plate num%er. 0fter t#e )eig#ing t#e dri.er )ill %e too* pla"e %y t#e re"ei.ing #opper. He open t#e tru"* and t#e load of t#e tru"* )ill %e poured to t#e re"ei.ing pit. !#e grain )ill fill t#e re"ei.ing pit. !#e "#ain "on.eyor pla"ed in t#e %ottom of t#e re"ei.ing #opper "olle"t t#e grain and t#roug# a rotary permanent magnet and a "ross "on.eyor it )ill %e "on.eyed to one of t#e %u"*et ele.ators. !#e %u"*et ele.ators )ill lift t#e grain and t#roug# a pendulair distri%utor t#e grain )ill %e "#uted to t#e "#arging "#ain "on.eyors pla"ed on t#e top of t#e silo %ins and it )ill %e "on.eyed to t#e "#osen silo %in. :f needed )eig#t measuring for t#e in"oming grain from t#e %u"*et ele.ator t#e grain )ill %e "#uted to t#e "ontinuous )eig#er. 6rom #ere t#e grain )ill go %y gra.ity to an ot#er %u"*et ele.ator )#i"# ele.ated t#e grain and t#e pro"ess "an start again to t#e filling t#e silo or using t#e "leaner. :n "ase of needed "leaning for t#e in"oming grain from t#e %u"*et ele.ator t#e grain )ill %e "#uted t#roug# a "as"ade magnet to t#e Cleaners. 6rom t#e Cleaners t#e grain )ill go %y gra.ity to an ot#er @u"*et ele.ator )#i"# lift t#e grain again and repeating t#e pro"ess )#at )e #a.e mentioned.
6or t#e operator it is needed to gi.e t#e starting point =re"ei.ing pit? t#e pro"esses ="leaning and/or )eig#ing? and t#e finis#ing point =num%er of t#e storing %in?. 7#en #e #as gi.en t#is data and gi.e t#e order for t#e start t#e "omputer ma*e e.eryt#ing starting t#e ma"#ines in se,uen"es opening t#e .al.es et". and t#e operation )ill go smoot#ly. !#e tru"* )#en lea.e t#e site )ill %e measured again in t#e )eig#%ridge and get a ti"*et )it# t#e tara )eig#t t#e %rut )eig#t t#e date and t#e plate num%er. Normally t#is ti"*et )ill %e t#e main do"ument for t#e in.oi"ing and t#e sto"* management.
>reser.ing t#e grain !o preser.e t#e grain in t#e plant t#ere are t)o possi%ilities. 1. 0eration t#e %in 2. !urn around t#e grain 7#en t#e temperature in t#e %in =t#ere are 63 sensing points inside of t#e storing %in? rea"# a preliminary adAusted temperature t#e temperature monitoring system )ill gi.e a signal =a"ousti" and lig#t? a%out t#e #a.arie. !#e operator "an "#oose )#i"# system #e )ants to use. He "an start t#e fan of t#e %in )it# t#e #a.arie and t#e fan )ill pus# fres# ="ooler? air to t#e %in and t#e grain )ill %e "ooled. :f t#e outside temperature too #ig# or t#e aeration pro"ess is not #a.e an a""epta%le result t#e operator "an start turning t#e grain.
:n t#is "ase t#e operator gi.e t#e "omputer t#e starting point =%in )it# #ig# temperature? and t#e finis#ing point =ot#er silo %in? and t#e "omputer )ill do e.eryt#ing to "on.ey t#e grain. !#e >C. )ill start t#e dis"#arging "#ain "on.eyor under t#e #ig# temperature %in start one of t#e @u"*et ele.ators start t#e "#arging "on.eyor open t#e .al.es and t#e pro"ess are running.
(eli.ering t#e grain !#e operator )ill appoint t#e starting point =t#e %in )#i"# )ill %e t#e sour"e for t#e deli.ering? t#e pro"ess =)eig#ing? and t#e finis#ing point =one of t#e transit %ins?< !#e "omputer )ill start t#e ma"#ines t#e dis"#arging "on.eyor t#e %u"*et ele.ator t#e "ontinuous )eig#er t#e "#arging "on.eyor for transit %in. 4pen t#e .al.es and t#e pro"ess )ill start immediately. :n "ase of t#e le.el indi"ators s#o) empty %in %y t#e flat %ottom solution t#e s)eeper s#ould start =it )ill go only rmanual "ontrolling? and t#e grain s#ould start to flo) again. !#e pro"ess )ill stop again if t#e le.el indi"ator )ill s#o) again empty status. !#e )eig#er "an %e adAusted t#at gi.e a signal and stop t#e pro"ess )#en t#e )eig#ted grain rea"# t#e gi.en le.el. =one tru"* load of grain? !#e empty tru"* at t#e gate )ill %e measured and )eig#t t#e tara and after t#at t#e tru"* )ill pla"e under t#e "#osen transit %ins. !#e operator )ill open t#e .al.e under t#e transit %in and t#e grain )ill %e poured to t#e tru"*. !#e lengt# of t#e fle1i%le teles"opi" dis"#arge tu%e )ill %e operated %y t#e dri.er to ma*e minimum t#e dust of t#e pouring grains. 7#en t#e tru"* is full t#e operator )ill stop t#e grain flo) t#e dri.er lift up t#e teles"opi" tu%e and lea.e t#e site. 9oing out t#e tru"* )ill %e measured and t#e dri.er get t#e ti"*et )it# t#e tara )eig#t t#e full )eig#t of tru"* t#e date t#e plate num%er. Normally t#is ti"*et is t#e do"ument fro t#e grain deli.ery.
8
:mpurities and (ust "ontrolling system !#e in"oming grain "ontains impurities and dust. 4ur system "ontains t#e follo)ing se"tions for "ontrolling t#ese dust and impurities in t#e plant2 < 3oad #opper. !#e in"oming grain "ontains some per"entage of dust. 7#en t#e re"ei.ing pit #as "#arged %y t#e grain from tru"* some part of t#ese dust going into t#e air. !#e surfa"e of t#e #opper is open only t#e area )#ere grain is flo)ing do)n. 0 self "losing system pre.ent t#e dust "oming out from t#e pit. 7e use a su"tion system under t#is self "losing system. !#e dust )ill %e "olle"ted %y a filter system of #oses. 6rom t#e #oses t#e dust %y a "ounter<"urrent air %lo) fallen and a s"re) under t#e #oses out "#arging. !#e dust from #ere go %a"* to t#e "ross "on.eyor. < Cleaning system !#e grain arri.ing to t#e "leaner going t#roug# an Bair "urtainB )#i"# "olle"t out t#e dusted air. !#e dusted air "leaned %y a filter on t#e same )ay as )e e1plained %y t#e road #opper system. 6rom t#e filter t#e dust )ill %e "#uted to t#e dust %in. :n t#e "leaner t#e o.er and under siCed impurities )ill %e ta*e out. !#ese impurities )ill %e "#uted %y gra.ity to t#e impurities %in. < Central dust system 0ll e,uipment )#i"# pouring t#e grain =it means dust is a.aila%le? is "onne"ted to t#e "entral dedusting system. !#e ele.ators "#ain "on.eyors )eig#er are "onne"ted to t#e "entral dedu"ting system. !#e dusted air )ill %e su"*ing to t#e "entral dedusting system )#i"# )or*ing prin"iple is t#e same as t#e road #opper dedusting filter. !#e "#ain "on.eyors )ill %e "onne"ted to ea"# ot#er )#i"# means t#ey are t#e same airspa"e and enoug# to "onne"t t#e first one.
Controlling system !#e "ontrol "omputer "an a%sor% t#e data of t#e in and outflo) of t#e )eig#%ridge and "an "on.ey t#e data for in.oi"ing if t#e Client )ants to get t#is *ind of a"ti.ities from our side. 0ll starting pro"ess is starting )it# an a"ousti" signal to gi.e )arning e.ery%ody a%out t#e starting of t#e pro"ess. !#e flo) diagram of t#e silo<plant "an %e seen at t#e monitor %uilt< in t#e "ontrol %oard. !#e %uttons indi"ated at t#e monitor %y t#e *ey%oard mouse "ontrols t#e pro"esses. !#e "oloring of t#e diagram indi"ates t#e )or*ing pro"ess. !#e )or*ing ma"#ine or tu%e )#ere t#e grain is flo) %e"omes green. !#e le.els are yello) et". 0ll of t#e %rea* do)n or #a.arie )ill gi.e a pulsing red lig#t. 0ll pro"ess "an %e starting or stopping )it# t#e *ey%oard and t#e mouse. :n "ase of needed all e,uipment and motors "an %e "ontrolled manually from t#e Control %oard. 7e put #ere a p#oto from a )or*ing plant )#i"# is similar as te"#nologi"al pro"ess %ut "ontains less %in and "on.eying ma"#ine. 7e put it #ere to see t#e "#ara"teristi"s of t#e solution )#at )e are offering. 0""ording to t#e tender pres"riptions )e )ill pla"e a flo) diagram of a %uilt in monitor and lig#t and start<stop %uttons on t#e front panel of t#e Control %oard. 7e #a.e systems )#i"# are )or*ing more t#an t)enty years )it#out any failure.
10
TECHNICAL SPECIFICATION FOR THE SILO PLANT OF SAN EL HAGGAR
12
Specification for Egypt / Silos complex/2013.06

Specification for flat bottom of San El Haggar 60000MTs SILOPROJEKT Seizmic load UBC 2 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S12 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system flat bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S7 /TR 3, TR4/ 7*1 Charging chain conveyor to S4, S10 /TR5, TR6/ 8* Charging chain conveyor toS2,S3 /TR7/ 8*1 Charging chain conveyor toS5,S6 /TR8/ 8*2 Charging chain conveyor toS8,S9 /TR9/ 8*3 Charging chain conveyor toSS11,S12 /TR9/ 10* Charging chain conveyor to T1,T2,T3 / TR 11/ 11* Discharging chain conveyor S1,S2,S3 /TR12/ 11*1 Discharging chain conveyor S4, S5, S6 /TR13/ 11*2 Discharging chain conveyor /TR13a-cross/ 12* Discharging chain conveyor S7, S8, S9 /TR15/ 12*1 Discharging chain conveyor S10, S 11, S12 /TR16/ Pcs 12 12 4 8 12 24 12 3 4 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 Capacity 6850m3 6 vents 16 meters 3meters H type 11000m3/h 155m3 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h Page 13 Size Dia 22.15 0.29m2/pc platform 1x0.5m platform 1x0.5m 0.5x 60m 140mmWC Dia. 4,60m 36meters 22,0meters 22,0 meters 20,0meters 20,0meters 31meters 54meters 54meters 54meters 54meters 32,0 meters 70meters 52meters 28meters 70meters 52meters H=22,44m Power/ item kW Weight /item MT 720 1,44 1,3 1,2 1,2 7,68 1,4 15 22,4 3,3 3,2 2,2 5,6 5,6 4,5 4,5 4,5 4,5 3,2 8,5 4 2,3 8,5 4 Details see 3.1 3.2
3.2 3.2 3.53 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
8 45 degree 18m pit length inclined 7 inclined 7 inclined 16 inclined 13 25+4 15 11 11 15 15 15 15 15 15 15 22,5 15 11 22,5 15
Item 12*2 12*3 13* 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
Description Discharging chain conveyor /TR16a-cross/ Discharging chain conveyor /TR20a, TR21a-cross/ Sweeper Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set) Temperature measuring system with computer and screen + UPS main. 28* connecting possibilities to the Controlling PC 28*1 Multiway distributor vertical (Pendulum) 29* Level indicators 30* Continuous weigher+standing 30*1 Prebin for weigher 30*2 After bin for weigher 31* Hoist crane 32* Road weighbridge 33* Catwalks for silos set 34* Catwalk for transit silos
Pcs 1 1 12 1 1 1 2 1 2 2 16 15 15 15 5 4 2 1 1
Capacity 200t/h 200t/h 60m2 200t/h 60m2 10t/h 60m2 60m3 15t/h 200t/h 200t/h 200t/h 200t/h 12tab/t/h 50m3/h 1m3 1,5"/1"/1/2"
Size 26meters 28meters 11 meters 20.000m3 SP-2000 20.000m3 38meters 20.000m3/h Dia 200mm 300x300mm 300x300mm 300x300mm 400x784mm 2.5meters 9 bars 445meters 6/5 sensors /cable 8 out capacitive 10m3 3m3 36 meters 21x3meters 2MT 1,2MT
Power/ item kW 11 11 30 18,5+0,75 3 18,5+0,75 4,4 18,5+0,75 2,2 pneumatic
cooler/dryer 300kgs with valves
0,75 7,5
Weight /item MT 2,7 2,8 9,6 3,2 3 3,2 0,9 3,2 3,2 0,8 1,4 0,9 0,45 1,1 0,6 0,08 1,4 0,3 13,2
Details see 3.4 3.4 3.54 3.7 3.9 3.7 3.10 3.7 3.12 3.11 3.13 3.5 3.6 3.5 3.16 3.15 3.17 3.18 3.19
1 4 29 2 2 2 1 1 1 1
7xcable/bin 1 in 200t/h
0,75 0,5
2 tons 100t Width 1400mm Width 1400mm Page 14
2,2 electronic 185m 38m
2,2 2,4 0,02 2,6 4 2,4 1,4 4,2 18,2 3,8
3.20 3.14 3.21 3.22 3.23 3.24 3.26 3.25 3.27 3.27
Item 34*1 35* 36* 36*1 36*2 37* 38* 39* 40* 41* 42* 43* 45* E4 E5 E6 E7 E7a E7b E8 E9 E10 E11 E12 E13 E14
Description Supporting structure for transit silos Chutes for grain (set) Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery Main distribution board Power Factor Correction System Master Control Panel Motor control boxes Slide control boxes Two-way valve boxes Emergency stops Lighting system Lightning system Earthing system Aircraft approach light Fire fighting system Silo inspection light
Pcs 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 84 30 20 15 1 1 1 3 1 4
Capacity Dia 312mm
Size with elbows 18x3m 18x3m 2x18x2 meters
Power/ item kW
14MT 2.7MT 100m3 0,25 3,3MT
600Gauss 600Gauss
8x8.0m
app36m
Weight /item MT 9,6 5,4 14 2,7 13 0,12 0,2 2,8 2,5 23 7,9
Details see 3.28 3.29
3.31 3.31 3.32 3.33 3.34
1200kVA 60 Farad keyboard 19"monitor
5 sections UPS
1,2 2,2 0,8
3.39 3.40 3.41 3.42 3.42 3.42 3.43 3.45 3.44 3.46 3.47 3.48
with cables
200W
Page 15
Item Description Cables NYY 4 G 1,5 1500m NYY 4 G 2,5 1500m NYY 4 G 4 1400m NYY 4 G 6 250m NYY 4 G 16 450m NYY 4 G 50 100m YSLY 2x0,5 2500m YSLY 3x0,5 1500m YSLY 7x0,5 3500m YSLY 15x0,5 1200m E15 LiYLY 4x0,5 100m E16 Communication system E17 Air Conditioner Total Spare parts 44* Spare parts for the imported machines E18 Spare part for imported electrical items
Pcs
Capacity
Size
Power/ item kW
Weight /item MT
Details see
split type 1030,4 1018,69
3.49 3.50 3.51
1 1
for two years for two years
3.35 3.52
Page 16

Specification for concrete hopper bottom of San El Haggar 60000MTs SILOPROJEKT Seizmic load UBC 2 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S12 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system hopper bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4, 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S7 /TR 3, TR4/ 7*1 Charging chain conveyor to S4, S10 /TR5, TR6/ 8* Charging chain conveyor toS2,S3 /TR7/ 8*1 Charging chain conveyor toS5,S6 /TR8/ 8*2 Charging chain conveyor toS8,S9 /TR9/ 8*3 Charging chain conveyor toSS11,S12 /TR9/ 10* Charging chain conveyor to T1,T2,T3 / TR 11/ 11* Discharging chain conveyor S1,S2,S3 /TR12/ 11*1 Discharging chain conveyor S4, S5, S6 /TR13/ 11*2 Discharging chain conveyor /TR13a-cross/ 12* Discharging chain conveyor S7, S8, S9 /TR15/ 12*1 Discharging chain conveyor S10, S 11, S12 /TR16/ Pcs 12 12 4 8 12 12 12 3 4 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 Capacity 5548m3 6 vents 16 meters 3meters 6pcs/bin 20000m3/h 155m3 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h Page 17 Size Dia 22.15 0.29m2/pc platform 1x0.5m platform 1x0.5m 8 meters long H=19,02m Power/ item kW Weight /item MT 555 1,44 1,3 1,2 9 7,68 14,4 15 22,4 3,3 3,2 2,2 5,6 5,6 4,5 4,5 4,5 4,5 3,2 8,5 4 2,3 8,5 4 Details see 3.1 3.2
3.2
15 Dia. 4,60m 36meters 22,0meters 22,0 meters 20,0meters 20,0meters 31meters 54meters 54meters 54meters 54meters 32,0 meters 70meters 52meters 28meters 70meters 52meters 45 degree 18m pit length inclined 7 inclined 7 inclined 16 inclined 13 25+4 15 11 11 15 15 15 15 15 15 15 22,5 15 11 22,5 15
3.53 3.3 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
Item 12*3 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
Description Discharging chain conveyor /TR16a-cross/ Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set) Temperature measuring system with computer and screen + UPS main. connecting possibilities to the Controlling PC Multiway distributor vertical (Pendulum) Level indicators Continuous weigher+standing Prebin for weigher After bin for weigher Hoist crane Road weighbridge Catwalks for silos set Catwalk for transit silos Supporting structure for transit silos Chutes for grain (set)
Pcs 1 1 1 1 2 1 2 2 16 15 15 15 5 4 2 1 1
Capacity 200t/h 60m2 200t/h 60m2 10t/h 60m2 60m3 15t/h 200t/h 200t/h 200t/h 200t/h 12tab/t/h 50m3/h 1m3 1,5"/1"/1/2"
Size 28meters 20.000m3 SP-2000 20.000m3 38meters 20.000m3/h Dia 200mm 300x300mm 300x300mm 300x300mm 400x784mm 2.5meters 9 bars 445meters 6/5 sensors /cable 8 out capacitive 10m3 3m3 36 meters 21x3meters 2MT 1,2MT
Power/ item kW 11 18,5+0,75 3 18,5+0,75 4,4 18,5+0,75 2,2 pneumatic
0,75 7,5
Weight /item MT 2,8 3,2 3 3,2 0,9 3,2 3,2 0,8 1,4 0,9 0,45 1,1 0,6 0,08 1,4 0,3 13,2
Details see 3.4 3.7 3.9 3.7 3.10 3.7 3.12 3.11 3.13 3.5 3.6 3.5 3.16 3.15 3.17 3.18 3.19
28* 28*1 29* 30* 30*1 30*2 31* 32* 33* 34* 34*1 35*
1 4 29 2 2 2 1 1 1 1 1 1
0,75 0,5
2 tons 100t Width 1400mm Width 1400mm Dia 312mm Page 18
2,2 electronic 185m 22m
with elbows
2,2 2,4 0,02 2,6 4 2,4 1,4 4,2 18,2 3,8 9,6 5,4
3.20 3.14 3.21 3.22 3.23 3.24 3.26 3.25 3.27 3.27 3.28 3.29
Item 36* 36*1 36*2 37* 38* 39* 40* 41* 42* 43* 45* E4 E5 E6 E7 E7a E7b E8 E9 E10 E11 E12 E13 E14
Description Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery Main distribution board Power Factor Correction System Master Control Panel Motor control boxes Slide control boxes Two-way valve boxes Emergency stops Lighting system Lightning system Earthing system Aircraft approach light Fire fighting system Silo inspection light
Pcs 1 1 1 1 1 1 1 1 1 1 1 1 1 1 44 30 16 15 1 1 1 3 1 4
Capacity
Size 18x3m 18x3m 2x18x2 meters
Power/ item kW 14MT 2.7MT 100m3 0,25 3,3MT
600Gauss 600Gauss
8x8.0m
app36m
Weight /item MT 14 2,7 13 0,12 0,2 2,8 2,5 23 7,9
Details see
3.31 3.31 3.32 3.33 3.34
5 sections UPS
1,2 2,2 0,8
3.39 3.40 3.41 3.42 3.42 3.42 3.43 3.45 3.44 3.46 3.47 3.48
with cables
200W
Page 19
Item Description Cables NYY 4 G 1,5 1500m NYY 4 G 2,5 1500m NYY 4 G 4 1400m NYY 4 G 6 250m NYY 4 G 16 450m NYY 4 G 50 100m YSLY 2x0,5 2500m YSLY 3x0,5 1500m YSLY 7x0,5 3500m YSLY 15x0,5 1200m LiYLY 4x0,5 100m Communication system Air Conditioner Total Spare parts Spare parts for the imported machines Spare part for imported electrical items
Pcs
Capacity
Size
Power/ item kW
Weight /item MT
Details see
E15 E16 E17
split type 643,9 862,19
3.49 3.50 3.51
44* E18
1 1
3.35 3.52
Page 20
TECHNICAL SPECIFICATION FOR THE SILO PLANT OF EL MENIA
21

Specification for flat bottom of El Menia 60000MTs SILOPROJEKT Seizmic load UBC 2 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S12 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system flat bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4, 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S7 /TR 3, TR4/ 7*1 Charging chain conveyor to S3, S9 /TR5, TR6/ 7*2 Charging chain conveyor to S2, S8 /TR7, TR8/ 8* Charging chain conveyor toS4,S5,S6 /TR9-TR11/ 8*1 10* 11* 11*1 11*2 11*3 12* Charging chain conveyor to S10,S11,S12 /TR12-TR14/ Charging chain conveyor to T1,T2,T3 /TR 15/ Discharging chain conveyor S2,S5 /TR16 Discharging chain conveyor S1-S4, /TR17/ Discharging chain conveyor S3,S6 /TR18/ Discharging chain conveyor TR17a-TR18a-cross Discharging chain conveyor S8, S11 /TR19/ Pcs 12 12 6 6 12 24 12 3 4 1 1 1 2 2 2 3 3 2 1 1 1 2 1 Capacity 6850m3 6 vents 16 meters 3meters H type 11000m3/h 155m3 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h Page 22 Size Dia 22.15 0.29m2/pc platform 1x0.5m platform 1x0.5m 0.5x 60m H=22,44m Power/ item kW Weight /item MT 720 1,44 1,3 1,2 1,2 7,68 1,4 15 20,4 3,3 3,2 2,2 5,6 5,6 3 2,3 2,3 3,2 3,9 2,3 2,3 6 3,8 Details see 3.1 3.2
3.2
8 Dia. 4,60m 31meters 22,0meters 22,0 meters 20,0meters 30meters 30meters 17meters 25meters 25meters 32,0 meters 40meters 26meters 26meters 31meters 40meters 45 degree 18m pit length inclined 7 inclined 7 inclined 10 inclined 10 inclined 10 21+4 15 11 11 15 15 11 11 11 15 15 11 11 15 15
3.53 3.3 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
Item 12*1 12*2 12*3 13* 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
Description Discharging chain conveyor S7, S 10 /TR20/ Discharging chain conveyor S9, S 12 /TR21/ Discharging chain conveyor /TR20a, TR21a-cross/ Sweeper Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set)
Pcs 1 1 2 12 1 1 1 2 1 2 2 20 15 15 15 5 4 2 1 1
Capacity 200t/h 200t/h 200t/h 200t/h 60m2 200t/h 60m2 30t/h 60m2 60m3 15t/h 200t/h 200t/h 200t/h 200t/h 12tab/t/h 50m3/h 1m3 1,5"/1"/1/2"
Size 26 meters 26meters 31meters 11 meters 20.000m3 SP-2000 20.000m3 38meters 20.000m3/h Dia 200mm 300x300mm 300x300mm 300x300mm 400x784mm 2.5meters 9 bars 545meters 6/5 sensors /cable 8 out capacitive 10m3 3m3 25 meters 21x3meters 2MT 1,2MT
Power/ item kW 11 11 15 30 22+0,75 3 22+0,75 4,4
2,2 pneumatic
0,75 7,5
Weight /item MT 2,3 2,3 6 9,6 3,2 3 3,2 0,9 3,2 3,2 0,8 1,4 0,9 0,45 1,1 0,6 0,08 1,4 0,3 13,2
Details see 3.4 3.4 3.4 3.54 3.7 3.9 3.7 3.10 3.7 3.12 3.11 3.13 3.5 3.6 3.5 3.16 3.15 3.17 3.18 3.19
Temperature measuring system with computer and screen + UPS main. 28* connecting possibilities to the Controlling PC 28*1 Multiway distributor vertical (Pendulum) 29* Level indicators 30* Continuous weigher+standing 30*1 Prebin for weigher 30*2 After bin for weigher 31* Hoist crane 32* Road weighbridge 33* Catwalks for silos set
1 4 27 2 2 2 1 1 1
0,75 0,5
2 tons 100t Width 1400mm Page 23
1,5 electronic total 366m
2,2 2,4 0,02 2,6 4 2,4 1,1 4,2 31,2
3.20 3.14 3.21 3.22 3.23 3.24 3.26 3.25 3.27
Item 34* 34*1 35* 36* 36*1 36*2 37* 38* 39* 40* 41* 42* 43* 45* E4 E5 E6 E7 E7a E7b E8 E9 E10 E11 E12 E13 E14
Description Catwalk for transit silos Supporting structure for transit silos Chutes for grain (set) Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery Main distribution board Power Factor Correction System Master Control Panel Motor control boxes Slide control boxes Two-way valve boxes Emergency stops Lighting system Lightning system Earthing system Aircraft approach light Fire fighting system Silo inspection light
Pcs 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 71 30 20 15 1 1 1 3 1 4
Capacity Width 1400mm Dia 312mm
Size 38m with elbows 18x3m 18x3m 2x18x2 meters
Power/ item kW
14MT 2.7MT 100m3 0,25 3,3MT
600Gauss 600Gauss
8x8.0m
app25,0m
Weight /item MT 3,8 9,6 5,4 14 2,7 13 0,12 0,2 2,8 2,5 23 7,9
Details see 3.27 3.28 3.29
3.31 3.31 3.32 3.33 3.34
5 sections UPS
1,2 2,2 0,8
3.39 3.40 3.41 3.42 3.42 3.42 3.43 3.45 3.44 3.46 3.47 3.48
200W
Page 24
Pcs
Capacity
Size
Power/ item kW
Weight /item MT
Details see
E15 E16 E17
split type 1086,45 1015,09
3.49 3.50 3.51
44* E18
1 1
3.35 3.52
Page 25

Specification for concrete hopper bottom of El Menia 60000MTs SILOPROJEKT Seizmic load UBC 2 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S12 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system hopper bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4, 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S7 /TR 3, TR4/ 7*1 Charging chain conveyor S3, S9 /TR5, TR6/ 7*2 Charging chain conveyor S2, S8 /TR7, TR8/ 8* Charging chain conveyor toS4,S5,S6 /TR9-TR11/ 8*1 10* 11* 11*1 11*2 11*3 12* Charging chain conveyor to S10,S11,S12 /TR12-TR14/ Charging chain conveyor to T1,T2,T3 /TR 15/ Discharging chain conveyor S2,S5 /TR16 Discharging chain conveyor S1-S4, /TR17/ Discharging chain conveyor S3,S6 /TR18/ Discharging chain conveyor TR17a-TR18a-cross Discharging chain conveyor S8, S11 /TR19/ Pcs 12 12 6 6 12 12 12 3 4 1 1 1 2 2 2 3 3 2 1 1 1 2 1 Capacity 4474m3 6 vents 16 meters 3meters 6 pcs/bin 20000m3/h 155m3 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h Page 26 Size Dia 27,5m 0.29m2/pc platform 1x0.5m platform 1x0.5m 8 meters long H=13,4m Power/ item kW Weight /item MT 740 1,44 1,3 1,2 9 4,8 14,4 15 20,4 3,3 3,2 2,2 5,6 5,6 3 9,3 9,3 6,4 5 3,1 3,1 7 5 Details see 3.1 3.2
3.2
15 Dia. 4,60m 31meters 22,0meters 22,0 meters 20,0meters 34meters 34meters 20meters 30meters 30meters 32,0 meters 54meters 32,0 meters 32,0 meters 36meters 54meters 45 degree 18m pit length inclined 7 inclined 7 inclined 10 inclined 10 inclined 10 21+4 15 11 11 15 15 11 15 15 15 18,75 15 15 15 18,75
3.53 3.3 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
Item 12*1 12*2 12*3 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
Description Discharging chain conveyor S7, S 10 /TR20/ Discharging chain conveyor S9, S 12 /TR21/ Discharging chain conveyor /TR20a, TR21a-cross/ Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set) Temperature measuring system with computer and screen + UPS main. 28* connecting possibilities to the Controlling PC 28*1 Multiway distributor vertical (Pendulum) 29* Level indicators 30* Continuous weigher+standing 30*1 Prebin for weigher 30*2 After bin for weigher 31* Hoist crane 32* Road weighbridge 33* Catwalks for silos set 34* Catwalk for transit silos
Pcs 1 1 2 1 1 1 2 1 2 2 20 15 15 15 5 4 2 1 1
Capacity 200t/h 200t/h 200t/h 60m2 200t/h 60m2 30t/h 60m2 60m3 15t/h 200t/h 200t/h 200t/h 200t/h 12tab/t/h 50m3/h 1m3 1,5"/1"/1/2"
Size 32,0 meters 32,0 meters 36meters 20.000m3 SP-2000 20.000m3 38meters 20.000m3/h Dia 200mm 300x300mm 300x300mm 300x300mm 400x784mm 2.5meters 9 bars 995meters 6/5 sensors /cable 8 out capacitive 10m3 3m3 25 meters 21x3meters 2MT 1,2MT
Power/ item kW 15 15 15 22+0,75 3 22+0,75 4,4 22+0,75 2,2 pneumatic
0,75 7,5
Weight /item MT 3,1 3,1 7 3,2 3 3,2 0,9 3,2 3,2 0,8 1,4 0,9 0,45 1,1 0,6 0,08 1,4 0,3 13,2
Details see 3.4 3.4 3.4 3.7 3.9 3.7 3.10 3.7 3.12 3.11 3.13 3.5 3.6 3.5 3.16 3.15 3.17 3.18 3.19
1 4 29 2 2 2 1 1 1 1
0,75 0,5
2 tons 100t Width 1400mm Width 1400mm Page 27
1,5 electronic total 474m 38m
2,2 2,4 0,02 2,6 4 2,4 1,1 4,2 43,5 3,8
3.20 3.14 3.21 3.22 3.23 3.24 3.26 3.25 3.27 3.27
Item 34*1 35* 36* 36*1 36*2 37* 38* 39* 40* 41* 42* 43* 45* E4 E5 E6 E7 E7a E7b E8 E9 E10 E11 E12 E13 E14
Description Supporting structure for transit silos Chutes for grain (set) Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery Main distribution board Power Factor Correction System Master Control Panel Motor control boxes Slide control boxes Two-way valve boxes Emergency stops Lighting system Lightning system Earthing system Aircraft approach light Fire fighting system Silo inspection light
Pcs 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 71 30 20 15 1 1 1 3 1 4
Capacity Dia 312mm
Size with elbows 18x3m 18x3m 2x18x2 meters
Power/ item kW
14MT 2.7MT 100m3 0,25 3,3MT
600Gauss 600Gauss
8x8.0m
app25,0m
Weight /item MT 9,6 5,4 14 2,7 13 0,12 0,2 2,8 2,5 23 7,9
Details see 3.28 3.29
3.31 3.31 3.32 3.33 3.34
5 sections UPS
1,2 2,2 0,8
3.39 3.40 3.41 3.42 3.42 3.42 3.43 3.45 3.44 3.46 3.47 3.48
200W
Page 28
Item Description Cables NYY 4 G 1,5 1800m NYY 4 G 2,5 100m NYY 4 G 4 1900m NYY 4 G 6 350m NYY 4 G 16 750m NYY 4 G 50 100m YSLY 2x0,5 2900m YSLY 3x0,5 2500m YSLY 7x0,5 4200m YSLY 15x0,5 1800m E15 LiYLY 4x0,5 100m E16 Communication system E17 Air Conditioner Total Spare parts 44* Spare parts for the imported machines E18 Spare part for imported electrical items
Pcs
Capacity
Size
Power/ item kW
Weight /item MT
Details see
split type 784,7 1080,41
3.49 3.50 3.51
1 1
3.35 3.52
Page 29
TECHNICAL SPECIFICATION FOR THE SILO PLANT OF KAFR EL DAWAR
30

Specification for flat bottom of Kafr El Dawar 90000MTs SILOPROJEKT Seizmic load UBC 3 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S18 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system flat bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4, 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S7 /TR 3, TR4/ 7*1 Charging chain conveyor to S3, S9 /TR5, TR6/ 7*2 Charging chain conveyor to S2, S8 /TR7, TR8/ Charging chain conveyor to S4-S13,S5-S14,SS15 /TR9-TR11/ 8* Charging chain conveyor to S10-S16,S11-S17,S12-S18/TR12-TR14/ 8*1 10* Charging chain conveyor to T1,T2,T3 / TR 15/ 11* Discharging chain conveyor S2,S5,S14 /TR16 11*1 Discharging chain conveyor S1-S4,S13 /TR17/ 11*2 Discharging chain conveyor S3,S6,S15 /TR18/ 11*3 Discharging chain conveyor TR17a-TR18a-cross 12* Discharging chain conveyor S8, S11,S17 /TR19/ Pcs 18 18 6 12 18 36 18 3 4 1 1 1 2 2 2 3 3 2 1 1 1 2 1 Capacity 6850m3 6 vents 16 meters 3meters H type 11000m3/h 155m3 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h Page 31 Size Dia 22.15 0.29m2/pc platform 1x0.5m platform 1x0.5m 0.5x 60m H=22,44m Power/ item kW Weight /item MT 1080 2,04 1,3 1,4 2 11,52 1,8 15 20,4 3,3 3,2 2,2 5,6 5,6 3 8,9 8,9 3,2 5,2 4,5 4,5 6 5,2 Details see 3.1 3.2
3.2
8 Dia. 4,60m 31meters 22,0meters 22,0 meters 20,0meters 30meters 30meters 17meters 52meters 52meters 32,0 meters 66meters 52meters 52meters 31meters 66meters 45 degree 18m pit length inclined 7 inclined 7 inclined 10 inclined 10 inclined 10 21+4 15 11 11 15 15 11 18,75 18,75 15 22,5 18,75 18,75 15 22,5
3.53 3.3 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
Item 12*1 12*2 12*3 13* 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
Description Discharging chain conveyor S7, S 10, S16 /TR20/ Discharging chain conveyor S9, S 12, S 18 /TR21/ Discharging chain conveyor /TR20a, TR21a-cross/ Sweeper Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set) Temperature measuring system with computer and screen + UPS main. 28* connecting possibilities to the Controlling PC 28*1 Multiway distributor vertical (Pendulum) 29* Level indicators 30* Continuous weigher+standing 30*1 Prebin for weigher 30*2 After bin for weigher 31* Hoist crane 32* Road weighbridge 33* Catwalks for silos set
Pcs 1 1 2 18 1 1 1 2 1 2 2 20 21 21 27 5 4 2 1 1
Size 52meters 52meters 31meters 11 meters 20.000m3 SP-2000 20.000m3 38meters 20.000m3/h Dia 200mm 300x300mm 300x300mm 300x300mm 400x784mm 2.5meters 9 bars 755meters 6/5 sensors /cable 8 out capacitive 10m3 3m3 25 meters 21x3meters 2MT 1,2MT
Power/ item kW 18,75 18,75 15 30 22+0,75 3 22+0,75 4,4
2,2 pneumatic
0,75 cooler/dryer 300kgs with valves
Weight /item MT 4,5 4,5 6 9,6 3,2 3 3,2 0,9 3,2 3,2 0,8 1,4 0,9 0,45 1,1 0,6 0,08 1,4 0,3 13,2
Details see 3.4 3.4 3.4 3.54 3.7 3.9 3.7 3.10 3.7 3.12 3.11 3.13 3.5 3.6 3.5 3.16 3.15 3.17 3.18 3.19
1 4 36 2 2 2 1 1 1
0,75 0,5
2,2 2,4 0,02 2,6 4 2,4 1,1 4,2 49,2
3.20 3.14 3.21 3.22 3.23 3.24 3.26 3.25 3.27
Pcs 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 101 42 20 15 1 1 1 3 1 4
Power/ item kW
14MT 2.7MT 100m3 0,25 3,3MT
600Gauss 600Gauss
8x8.0m
app25,0m
Weight /item MT 3,8 9,6 7,3 14 2,7 13 0,12 0,2 2,8 2,5 23 7,9
Details see 3.27 3.28 3.29
3.31 3.31 3.32 3.33 3.34
5 sections UPS
1,2 2,2 0,8
3.39 3.40 3.41 3.42 3.42 3.42 3.43 3.45 3.44 3.46 3.47 3.48
200W
Page 33
Pcs
Capacity
Size
Power/ item kW
Weight /item MT
Details see
E15 E16 E17
split type 1439,95 1425,53
3.49 3.50 3.51
44* E18
1 1
3.35 3.52
Page 34

Specification for concrete hopper bottom of Kafr El Dawar 90000MTs SILOPROJEKT Seizmic load UBC 3 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S18 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system hopper bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4, 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S11 /TR 3, TR4/ 7*1 Charging chain conveyor to S4, S13 /TR5, TR6/ 7*2 Charging chain conveyor to S2, S3 /TR7, TR8/ 7*8 7*9 10* 11* Charging chain conveyor S16, S 18 /TR17/ Charging chain conveyor S14 /TR18/ Charging chain conveyor to T1,T2,T3 Discharging chain conveyor/TR21/ / TR20/ Pcs 18 18 6 12 18 18 18 3 4 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 Capacity 4474m3 6 vents 16 meters 3meters 6 pcs/bin 20000m3/h 155m3 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h Page 35 Size Dia 27,5m 0.29m2/pc platform 1x0.5m platform 1x0.5m 8 meters long H=13,4m Power/ item kW Weight /item MT 742 2,04 1,3 1,4 9 7,2 14,4 15 20,4 3,3 3,2 2,2 5,6 5,6 3 4,3 3,6 2,2 3,2 4,1 3,2 3,2 4,1 2,2 Details see 3.1 3.2
3.2
15 Dia. 4,60m 31meters 22,0meters 22,0 meters 20,0meters 40meters 40meters 26meters 45meters 32 meters 26 meters 32,0 meters 54meters 32meters 32meters 54meters 26 meters 45 degree 18m pit length inclined 7 inclined 7 inclined 10 inclined 10 inclined 10 21+4 15 11 11 15 15 11 18,75 15 11 15 18,75 15 15 18,75 11
3.53 3.3 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
7*10 Charging chain conveyor S17 /TR19/
11*1 Discharging chain conveyor S7-S10 /TR22/ 11*2 Discharging chain conveyor S9 /TR23/ 11*3 Discharging chain conveyor S8 /TR24/ 11*4 Discharging chain conveyor S6 /TR25/
Item Description 11*5 Discharging chain conveyor S3,S4 /TR26/ 11*6 Discharging chain conveyor S5 /TR27/ 11*7 Discharging chain conveyor S1, S 2 /TR28/ 12* Discharging chain conveyorTR 29 12*1 Discharging chain conveyor S12, S13 /TR 30/ 12*2 Discharging chain conveyor S16, S18 /TR 31/ 12*3 Discharging chain conveyor S17 /TR 32/ 12*4 Discharging chain conveyor S15 /TR 33/ 12*5 Discharging chain conveyor S13 /TR 34/ 12*6 Discharging chain conveyor S11 /TR 35/ 12*2 Discharging chain conveyor S9, S 12 /TR21/ 12*3 Discharging chain conveyor /TR20a, TR21a-cross/ 14* 15* Dust collecting system for receiving hopper+fan Pre-cleaning machine
Pcs 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 2 20 21 21 27 5 4 2 1 1
Capacity 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 60m2 200t/h 60m2 30t/h 60m2 60m3 15t/h 200t/h 200t/h 200t/h 200t/h 12tab/t/h 50m3/h 1m3 1,5"/1"/1/2" Page 36
Size 40meters 16meters 26 meters 54meters 54meters 40meters 16meters 40meters 20meters 36meters 32meters 36meters 20.000m3 SP-2000 20.000m3 38meters 20.000m3/h Dia 200mm 300x300mm 300x300mm 300x300mm 400x784mm 2.5meters pneumatic
Power/ item kW 15 11 11 18,75 18,75 15 11 15 11 15 15 15 22+0,75 3 22+0,75 4,4
Weight /item MT 4 1,9 2,2 4,1 4,1 4 1,9 4 2 4 3,2 6,4 3,2 3 3,2 0,9 3,2 3,2
Details see 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.7 3.9 3.7 3.10 3.7 3.12 3.11 3.13 3.5 3.6 3.5 3.16 3.15 3.17 3.18 3.19
15*1 Filter for precleaning machine with fan 15*2 Collecting chain conveyor 16 17* 18* 19* 20* 21* 22* 23* 26* Central dust separation unit Dust and broken grain bin Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit
17*1 Dust discharging screw conveyor
2,2
0,8 1,4 0,9 0,45 1,1 0,6
0,75 9 bars 1185meters cooler/dryer 300kgs with valves 7,5
0,08 1,4 0,3 13,2
27*1 Air tank for compressor 27*2 Tubes for compressed air (set)
Item Description Temperature measuring system with computer and screen + UPS main. connecting possibilities to the Controlling PC Level indicators Continuous weigher+standing
Pcs
Capacity
Size 6/5 sensors /cable 8 out capacitive
Power/ item kW
Weight /item MT
Details see
28* 29* 30*
1 4 41 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2,2 0,75 0,5 2,4 0,02 2,6 4 2,4 1,5 electronic total 590m 38m 1,1 4,2 53 3,8 9,6 5,4 14MT 2.7MT 100m3 0,25 3,3MT 14 2,7 13 0,12 0,2 2,8 2,5 23 7,9 2MT 1,2MT
3.20 3.14 3.21 3.22 3.23 3.24 3.26 3.25 3.27 3.27 3.28 3.29
28*1 Multiway distributor vertical (Pendulum)
30*1 Prebin for weigher 30*2 After bin for weigher 31* 32* 33* 34* 35* 36* Hoist crane Road weighbridge Catwalks for silos set Catwalk for transit silos Chutes for grain (set) Grid for receiving hopper
10m3 3m3 2 tons 100t Width 1400mm Width 1400mm Dia 312mm with elbows 18x3m 18x3m 2x18x2 meters 600Gauss 600Gauss 25 meters 21x3meters
34*1 Supporting structure for transit silos
36*1 Buffling system under grid of hopper 36*2 Steel hopper with AR surface 37* 38* 39* 40* 41* 42* 43* 45* E4 E5 Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery Main distribution board Power Factor Correction System
3.31 3.31 3.32 3.33 3.34
8x8.0m
app25,0m
1200kVA 60 Farad Page 37
5 sections
1,2 2,2
3.39 3.40
Item Description E6 E7 Master Control Panel Motor control boxes
Pcs 1 75 48 20 15 1 1 1 3 1 4
Capacity keyboard
Size 19"monitor UPS
Power/ item kW
Weight /item MT 0,8
Details see 3.41 3.42 3.42 3.42 3.43 3.45 3.44 3.46 3.47
E7a Slide control boxes E7b Two-way valve boxes E8 E9 Emergency stops Lighting system
E10 Lightning system E11 Earthing system E12 Aircraft approach light E13 Fire fighting system E14 Silo inspection light Cables NYY 4 G 1,5 1700m NYY 4 G 2,5 1800m NYY 4 G 4 2400m NYY 4 G 6 450m NYY 4 G 16 850m NYY 4 G 50 100m YSLY 2x0,5 3500m YSLY 3x0,5 2100m YSLY 7x0,5 4300m YSLY 15x0,5 1800m E15 LiYLY 4x0,5 100m E16 Communication system E17 Air Conditioner Total Spare parts 44* Spare parts for the imported machines
200W
3.48
3.49 3.50 2 split type 991,95 1 1 for two years for two years 1125,51 3.35 3.52 3.51
E18 Spare part for imported electrical items
Page 38
TECHNICAL SPECIFICATION FOR THE SILO PLANT OF EL KHALKA
39

Specification for flat bottom of El Khalka 90000MTs SILOPROJEKT Seizmic load UBC 3 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S18 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system flat bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4, 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S7 /TR 3, TR4/ 7*1 Charging chain conveyor to S3, S9 /TR5, TR6/ 7*2 Charging chain conveyor to S2, S8 /TR7, TR8/ Charging chain conveyor to S4-S13,S5-S14,SS15 /TR9-TR11/ 8* Charging chain conveyor to S10-S16,S11-S17,S12-S18/TR12-TR14/ 8*1 10* Charging chain conveyor to T1,T2,T3 / TR 15/ 11* Discharging chain conveyor S2,S5,S14 /TR16 11*1 Discharging chain conveyor S1-S4,S13 /TR17/ 11*2 Discharging chain conveyor S3,S6,S15 /TR18/ 11*3 Discharging chain conveyor TR17a-TR18a-cross 12* Discharging chain conveyor S8, S11,S17 /TR19/ Pcs 18 18 6 12 18 36 18 3 4 1 1 1 2 2 2 3 3 2 1 1 1 2 1 Capacity 6850m3 6 vents 16 meters 3meters H type 11000m3/h 155m3 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h Page 40 Size Dia 22.15 0.29m2/pc platform 1x0.5m platform 1x0.5m 0.5x 60m H=22,44m Power/ item kW Weight /item MT 1080 2,04 1,3 1,4 2 11,52 1,8 15 20,4 3,3 3,2 2,2 5,6 5,6 3 8,9 8,9 3,2 5,2 4,5 4,5 6 5,2 Details see 3.1 3.2
3.2
8 Dia. 4,60m 31meters 22,0meters 22,0 meters 20,0meters 30meters 30meters 17meters 52meters 52meters 32,0 meters 66meters 52meters 52meters 31meters 66meters 45 degree 18m pit length inclined 7 inclined 7 inclined 10 inclined 10 inclined 10 21+4 15 11 11 15 15 11 18,75 18,75 15 22,5 18,75 18,75 15 22,5
3.53 3.3 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
Item 12*1 12*2 12*3 13* 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
Description Discharging chain conveyor S7, S 10, S16 /TR20/ Discharging chain conveyor S9, S 12, S 18 /TR21/ Discharging chain conveyor /TR20a, TR21a-cross/ Sweeper Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set)
Pcs 1 1 2 18 1 1 1 2 1 2 2 20 21 21 27 5 4 2 1 1
Size 52meters 52meters 31meters 11 meters 20.000m3 SP-2000 20.000m3 38meters 20.000m3/h Dia 200mm 300x300mm 300x300mm 300x300mm 400x784mm 2.5meters 9 bars 755meters 6/5 sensors /cable 8 out capacitive 10m3 3m3 25 meters 21x3meters 2MT 1,2MT
Power/ item kW 18,75 18,75 15 30 22+0,75 3 22+0,75 4,4
2,2 pneumatic
0,75 cooler/dryer 300kgs with valves
Weight /item MT 4,5 4,5 6 9,6 3,2 3 3,2 0,9 3,2 3,2 0,8 1,4 0,9 0,45 1,1 0,6 0,08 1,4 0,3 13,2
Details see 3.4 3.4 3.4 3.54 3.7 3.9 3.7 3.10 3.7 3.12 3.11 3.13 3.5 3.6 3.5 3.16 3.15 3.17 3.18 3.19
Temperature measuring system with computer and screen + UPS main. 28* connecting possibilities to the Controlling PC 28*1 Multiway distributor vertical (Pendulum) 29* Level indicators 30* Continuous weigher+standing 30*1 Prebin for weigher 30*2 After bin for weigher 31* Hoist crane 32* Road weighbridge 33* Catwalks for silos set
1 4 36 2 2 2 1 1 1
0,75 0,5
2,2 2,4 0,02 2,6 4 2,4 1,1 4,2 49,2
3.20 3.14 3.21 3.22 3.23 3.24 3.26 3.25 3.27
Pcs 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 101 42 20 15 1 1 1 3 1 4
Power/ item kW
14MT 2.7MT 100m3 0,25 3,3MT
600Gauss 600Gauss
8x8.0m
app25,0m
Weight /item MT 3,8 9,6 7,3 14 2,7 13 0,12 0,2 2,8 2,5 23 7,9
Details see 3.27 3.28 3.29
3.31 3.31 3.32 3.33 3.34
5 sections UPS
1,2 2,2 0,8
3.39 3.40 3.41 3.42 3.42 3.42 3.43 3.45 3.44 3.46 3.47 3.48
200W
Page 42
Pcs
Capacity
Size
Power/ item kW
Weight /item MT
Details see
E15 E16 E17
split type 1439,95 1425,53
3.49 3.50 3.51
44* E18
1 1
3.35 3.52
Page 43

Specification for concrete hopper bottom of Kafr El Dawar 90000MTs SILOPROJEKT Seizmic load UBC 3 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S18 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system hopper bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4, 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1 /TR 3/ 7*1 Charging chain conveyor to S2 /TR5/ 7*2 Charging chain conveyor to S3, S4 /TR6/ 7*3 Charging chain conveyor S6,S7 /TR7, TR 8/ 7*4 Charging chain conveyor S5 /TR9/ 7*5 Charging chain conveyor S8, S9 /TR10/ 8* Charging chain conveyor S10 /TR11/ 8*1 Charging chain conveyor S11 /TR12/ 8*2 Charging chain conveyor S12, S13 /TR13/ 8*3 Charging chain conveyor S14, S 16 /TR14, TR15/ 8*4 Charging chain conveyor S15 /TR16/ 8*5 Charging chain conveyor S17, S18 /TR17/ Pcs 18 18 6 12 18 18 18 3 4 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 Capacity 4474m3 6 vents 16 meters 3meters 6 pcs/bin 20000m3/h 155m3 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h Page 44 Size Dia 27,5m 0.29m2/pc platform 1x0.5m platform 1x0.5m 8 meters long H=13,4m Power/ item kW Weight /item MT 742 2,04 1,3 1,4 9 7,2 14,4 15 20,4 3,3 3,9 3,9 3,8 5,6 3,9 6,2 3,3 6,2 3,6 5,6 3,9 6,2 3,3 6,2 Details see 3.1 3.2
3.2
15 Dia. 4,60m 31meters 22,0meters 42meters 40meters 38meters 52meters 40meters 30meters 32 meters 60meters 36meters 52meters 40meters 30meters 32 meters 60meters 45 degree 18m pit length inclined 4 inclined 4 inclined 13 21+4 15 15 15 15 18,75 18,75 11 15 18,75 15 18,75 18,75 15 15 18,75
inclined 13
3.53 3.3 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4
Item 10* 11* 11*1 11*2 11*3 11*4 11*5 12* 12*1 12*2 12*3 12*4 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
Description Charging chain conveyor to T1,T2,T3 / TR18/ Discharging chain conveyor S1, S2 /TR21/ Discharging chain conveyor S3, S4 /TR22/ Discharging chain conveyor/TR21a-, TR22a/ Discharging chain conveyor S5,S6 /TR23/ Discharging chain conveyor S7, S8, S9 /TR24/ Discharging chain conveyor /TR24a/ Discharging chain conveyor S 15 /TR 25/ Discharging chain conveyor S10 /TR 26/ Discharging chain conveyor S11, S12, S13 /TR 27/ Discharging chain conveyor S14 /TR 28/ Discharging chain conveyor S16,S17,S18/TR28-30/ Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set) Temperature measuring system with computer and screen + UPS main. connecting possibilities to the Controlling PC
Pcs 1 1 1 2 1 1 1 1 1 1 1 3 1 1 1 2 1 2 2 20 21 21 27 5 4 2 1 1
Capacity 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 200t/h 60m2 200t/h 60m2 30t/h 60m2 60m3 15t/h 200t/h 200t/h 200t/h 200t/h 12tab/t/h 50m3/h 1m3 1,5"/1"/1/2"
Size 38meters 32 meters 36meters 43meters 30meters 60meters 30meters 54meters 16meters 70meters 32 meters 30meters 20.000m3 SP-2000 20.000m3 12meters 20.000m3/h Dia 200mm 300x300mm 300x300mm 300x300mm 400x784mm 2.5meters 9 bars 1185meters 6/5 sensors /cable
Power/ item kW 15 18,75 15 15 15 18,75 15 18,75 11 22,5 15 15 18,5+0,75 3 18,5+0,75 3 18,5+0,75 2,2 pneumatic
0,75 7,5
Weight /item MT 3,8 3,4 3,7 8,2 3,1 6,2 3,1 5,8 2,8 7,6 3,3 9,3 3,2 3 3,2 1,9 3,2 3,2 0,8 1,4 0,9 0,45 1,1 0,6 0,08 1,4 0,3 13,2
Details see 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.7 3.9 3.7 3.10 3.7 3.12 3.11 3.13 3.5 3.6 3.5 3.16 3.15 3.17 3.18 3.19
28*
7xcable/bin Page 45
2,2
3.20
Item 28*1 29* 30* 30*1 30*2 31* 32* 33* 34* 34*1 35* 36* 36*1 36*2 37* 38* 39* 40* 41* 42* 43* 45*
Description Multiway distributor vertical (Pendulum) Level indicators Continuous weigher+standing Prebin for weigher After bin for weigher Hoist crane Road weighbridge Catwalks for silos set Catwalk for transit silos Supporting structure for transit silos Chutes for grain (set) Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery E4 Main distribution board E5 Power Factor Correction System E6 Master Control Panel E7 Motor control boxes E7a Slide control boxes E7b Two-way valve boxes E8 Emergency stops
Pcs 4 41 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 75 48 20 15
Capacity 1 in 200t/h
Size 8 out capacitive 10m3 3m3 25 meters 21x3meters 2MT 1,2MT
Power/ item kW 0,75 0,5
2 tons 100t Width 1400mm Width 1400mm Dia 312mm
1,5 electronic total 590m 38m
with elbows 18x3m 18x3m 2x18x2 meters
14MT 2.7MT 100m3 0,25 3,3MT
600Gauss 600Gauss
8x8.0m
app25,0m
Weight /item MT 2,4 0,02 2,6 4 2,4 1,1 4,2 53 3,8 9,6 5,4 14 2,7 13 0,12 0,2 2,8 2,5 23 7,9
Details see 3.14 3.21 3.22 3.23 3.24 3.26 3.25 3.27 3.27 3.28 3.29
3.31 3.31 3.32 3.33 3.34
5 sections UPS
1,2 2,2 0,8
3.39 3.40 3.41 3.42 3.42 3.42
Page 46
Item E9 E10 E11 E12 E13 E14
Description Lighting system Lightning system Earthing system Aircraft approach light Fire fighting system Silo inspection light Cables NYY 4 G 1,5 1700m NYY 4 G 2,5 1800m NYY 4 G 4 2400m NYY 4 G 6 450m NYY 4 G 16 850m NYY 4 G 50 100m YSLY 2x0,5 3500m YSLY 3x0,5 2100m YSLY 7x0,5 4300m YSLY 15x0,5 1800m LiYLY 4x0,5 100m Communication system Air Conditioner Total Spare parts Spare parts for the imported machines Spare part for imported electrical items
Pcs 1 1 1 3 1 4
Capacity
Size
Power/ item kW
Weight /item MT
200W
Details see 3.43 3.45 3.44 3.46 3.47 3.48
E15 E16 E17
split type 974,15 1141,01
3.49 3.50 3.51
44* E18
1 1
3.35 3.52
Page 47
3. TECHNICAL DESCRIPTION OF THE DIFFERENT KIND OF EQUIPMENT
48
1. Silobin for grain storage, Diameter: San El Haggar flat bottom hopper bottom El Menia, Kafr El Dawar, El Khalka flat bottom hopper bottom Eave height San El Haggar flat bottom hopper bottom El Menia, Kafr El Dawar, El Khalka flat bottom hopper bottom Overall height San El Haggar flat bottom hopper bottom with hopper bottom El Menia, Kafr El Dawar, El Khalka flat bottom hopper bottom with hopper bottom Total volume: San El Haggar flat bottom hopper bottom with hopper bottom El Menia, Kafr El Dawar, El Khalka flat bottom hopper bottom with hopper bottom Capacity with flat bottom San El Haggar El Menia, Kafr El Dawar, El Khalka Capacity with hopper bottom San El Haggar El Menia, Kafr El Dawar, El Khalka
22,15m 22,15m 22,15m 27,5m 16,01m 12,59m 16,01m 5,75m 22,44m 19,02m 22,44m 13,4m 24,2m 6865m3 5548m3 6754m3 6865m3 4774m3 6670m3 5148MT 5148MT 5065MT 5003MT
49
Capacity with compacting / flat bottom San El Haggar El Menia, Kafr El Dawar, El Khalka Capacity with compacting / hopper bottom San El Haggar El Menia, Kafr El Dawar, El Khalka Acceleration Zone 3 / 0,26G Kafr El Dawar, El Khalka Acceleration Zone 2 / 0,20G San El Haggar, El Menia
5450MT 5450MT 5360MT 5253MT
Galvanization 600 gr/m2 two sides 145 kph wind design Silos design for free flowing wheat according to DIN 1055-6 Specific weight for design 918 kgs/m3 Load carrying capacity of roof peak is 4500kgs uniformly applied to rafter ring Large 1,6 meters roof deck Pitch size 86,5mm Complete Ring of Heavy roof compression beams High Roof Ribs Rigidized Roof Panels Double roof sheets Continuous eave angle for roof panel attachment Corrugated wall panels Number of stiffener (column Omega Shaped) 22,15meter diameter 84pcs 27,5meter diameter 108 pcs Wide overlap at vertical seams Roof access doors Sidewall door 685x685mm in the second tier Base sealer Roof stair unit Includes single steps, attachment brackets and handrails
50
Thicknesses of wall elements: 22,15m-diameter Sheets Stiffeners 1 row uppermost 1,5 1,5 2 row 1,5 2,0 3 row 1,5 2,0 4 row 1,5 2,5 5 row 1,5 4,0 6 row 1,8 4,0 7 row 1,8 4,0+2,0 8 row 2,0 4,0+2,0 9 row 2,2 4,0+4,0 10 row 2,8 4,0+4,0 11 row 3,2 4,0+4,0 12 row 3,2 4,0+4,0+2,5 13 row 4,0 4,0+4,0+2,5 14 row 4,0 4,0+4,0+2,5 Manufacturer: SYMAGA / Spain 2. Aeration system f the silobin of hopper bottom consisting of: 14 pcs of elbow vent to free air area above grain in the silobin, fixed on the roof Air inlet regulation no Supplier: / Egypt the silobin of flat bottom 47m2 surface of aeration with dia 1,5mm perforation coeefficient 23% Supplier: TORMA Ltd. / Hungary
27,5m-diameter Sheets Stiffeners 1,5 1,5 1,5 2,0 1,5 2,0 1,5 2,5 2,0 2,5
51
3. Bucket elevator Type: Capacity: Height overall Main motor Motor speed RELIANCE Soft Starting Protection
GE3620 200t/h in the specification San El Haggar 25kW 1500 rpm constructor of motor electronic galvanised head and bottom hot galvanised leg hot galvanised 3.2m/sec Belt material Rubber (SOF) (SOR) oil resistant, flame retardant antistatic 381mm 80kg/cm Mechanical with screw SKF and double rim with TG seal self aligning spherical outside yes Lubricator DODGE TA 7315 Class 2 100mm 55mm
Belt speed Elevator belt
Width Tension in belt (max) Tensioning system Bearing and driving Bearing Placing Bearing temperature protection Oiling system Type of reductor Size of head shaft Size of leg shaft
52
Securities rotation sensor anti runback anti deflagration misalignment switch over charge sensor speed limit switch Blow out panel in head Blow out panel in leg Inspection door at the head Buckets Dimensions Spacing: Material Brand Elevator body Thickness of head Thickness of boot Thickness of legs Material of wearing plates Thickness Control doors Blow-out doors with chain Cleaning doors Inlet Location Slope Wearing material Dust aspiration Location Itching motor Manufacturer: Intersystem Inc. / USA
yes yes yes yes yes yes yes yes 3 pieces yes 355mm wide 222.3mm steel Grain belt 4 mm 4.6 mm 2.5mm Anti abrasion steel lining / UHMW in boot 3.4mm in head 3.4mm in leg by chuting 3.4mm 2 service doors in leg 3 pcs on leg 1 in Head cover 2 in the boot under the hopper both end of boot 45 degree AR Steel 3.4 mm head dia 150mm boot dia 150mm yes for maintenance 4 kW
53
4. Chain conveyors Type: San El Haggar item 7, 7*1 Capacity: Length Motor power Speed of chain Housing Dimensions San El Haggar item 7, 7*1 Material Material protection Closing Thicknesses: Antiwear lining Bottom Side Material Chain Quality of chain Dimensions pitch 101.6mm Breaking load Chain guide Chain material Sprockets Material No. of Teeth
EMC 1717 GV EMC 2126 GV 200t/h see in the specification see in the specification 0.62 m/sec Transport section 292x431.8mm Transport section 286x533mm Steel bottom Anti abrasion steel Galvanized dust and watertight bottom 6.4mm side 4 mm cover 2.5mm 10mm 6mm Nylon/Teflon or equivalent 212l on/teflon over 22kW 22.000kgs under 22 kW 16.000kgs no chain guide Steel C4S 10
54
Flights Material Operation temperature: Sparkle risk Antistatic power: Hardness: Spacing Bearing Location Type Driving Speed reduction Motor speed Motor type: Driving type: Type of variator Lubrication material Inspection doors Location Type Securities Choke detector Pressure relief door moving detector glass indicator starting Manufacturer: Intersystem Inc. / USA
mounted UHMW thickness 10mm -20 / +85 Nil negative min 105 Rockwell 304.8mm outside the box. Pillow block shaft mounted 1500 rpm RELIANCE TEFC DODGE Ta 5215 Class 2 ungraduated only for hopper conveyor electronic, oil 1 pc on both end hinged and dust proof closing yes yes with over flow detector yes yes over 7.5kW is soft starter
55
5. Pneumatic valves Capacity: Size: under silo bins under chain conveyors Driving Limit definitions No. of limit switch Manual operation possibility Slide material Protection Supplier: Torma Ltd. Hungary 6. Manual valves Capacity: Size: Driving Limit definions No. of limit switch Slide material Protection Supplier: Torma Ltd. Hungary 7. Filters Capacity: receiving hopper central dedusting system for cleaners Type: Material housing filter
200t/h 300x300mm 431x914mm pneumatic piston magnetic detectors 2 yes steel bolted and sealed steel sheets
200t/h under silo bins300x300mm rack bar and pinion mikroswitch 1, closed status steel bolted and sealed steel sheets
20.000m3/h 20.000m3/h 20.000m3/h super jet modulated steel antistatic wool-nylon cloth
56
Filtering surface Receiving hopper system Central dedusting system Cleaners Cleaning system
60m2 60m2 60m2 counter current modulated air hammer
Air flow of fan Receiving hopper system 330m3/min Central deducting system 330m3/min Cleaners 330m3/min Pressure of air-flow by fan 190mm w.c. Air pressure on filters max. 120mm Air ratio to surface of filters less than 6 Motor power of fan Receiving hopper system 11 kW Central dedusting system 11 kW Cleaners 2x5.5 kW Air lock Capacity: 15 t/h Power 0.75kW Explosion doors surface 200x600mm Manufacturer: MAG Milling Ltd. / Hungary
8. Dust transport screw conveyor Capacity: 15 t/h dust Diameter of screw 150mm Type of screw double casing Length of screw: 4 meters Casing directly bolted on the bottom of the dust/broken grain bin. Bearing: SKF or FAG Driving: Motorreductor with chain Manufacturer: MAG Milling Ltd. / Hungary
57
9. Precleaner Capacity: 200t/h Type: SP 2000 Receiving part with dust separator part for air cleaning, and distribution shaft Vibrating table with screens. The thickness of the grain-flow can be adjusted by weighed flap. The in and outgoing grain has sucked. . The channel for air-cleaning can be regulated. Screens frames 4 pcs moved by an excenter drive Each screen frames has: Oversize screen 1.5 x 2meters undersized screen 1.5 x 2meters Screen inclination Oversize screen 8 Undersized screen 11 Effective ratio of screens 0.83 Cleaning of the screens gum balls Driving excenter drive Extra set of sieves for maize Manufacturer: Westrup SA / Denmark 10. Collecting screw conveyor Under the precleaner collecting the impurities Capacity: 10tons/hour Diameters 100mm Length: 4,5 meters Bearing: SKF or FAG Driving: Motorreductor with chain Manufacturer: MAG Milling Ltd. / Hungary
58
11. Charging screw conveyor Under the dust bins Capacity: 15tons/hour Diameters 150mm Length: 2 meters Bearing: SKF or FAG Driving: Motorreductor with chain Manufacturer: MAG Milling Ltd. / Hungary
12. Dust and broken grain bin Holding capacity: Size: Hopper bottom Roof Wall Bottom hole Free space under Total height: Manhole level indicator Discharge Manufacturer: / Egypt
60m3 3x3 in two direction 49 degree other direction strait 30 degree strait and smooth 3000x400mm 3500mm 11.000mm yes 2 pcs (full and empty) by double screw Item 17*1
13. Two way direction box Capacity: Size: Driving: Manual control Motion limit Protection Supplier: Torma Ltd.
200t/h 300x300mm pneumatic cylinder available magnetic sensor Galvanization
59
14. Multiway distributor vertical/pendular type Capacity: 200t/h Model 108 Size: 324x324mm Inlets 1 pcs Outlets 8 pcs Driving: 0.75 kW motor Dust suction hole yes, dia 100mm Inspection holes yes Motion control magnetic detectors Case: steel Case width 710mm Case height 2900mm Manufacturer: Intersystem Inc. / USA
15. Desinsection equipment Capacity: 12 tablet / t /h Max. capacity: 200 t/h Hopper capacity: 6000 tablets Cover of hopper transparent Driving: 0.75 kW motor Manufacturer: Detia - Degesch / Germany
16. Telescopic discharge tube Capacity: Min. length Max. length: Driving Supplier: Torma Ltd. / Hungary
200 t/h 0.75m 2.5 m manual
60
17. Compressor screw type Capacity: Working method Cooler Cleaner, dryer Max. pressure Working pressure Motor power Regulation of capacity Manufacturer: Atlas Copco / Sweden
50m3/h screw pressuring in built in built 9 bar 7 bar 7.5kW continuous and automatic
18. Air tank for compressed air Holding capacity: holding pressure with the necessary security devices. Manufacturer: / Egypt
1 m3 9 bar
19. Tubes for compressed air Tube type Sizes: valves dewatering and oiling equipment Supply: / Egypt
steel, seamless, galvanized 1/2" see specification length 1" see specification length 1.5" see specification length 1/2" 24 pcs 1" 30 pcs 1.5" 6 pcs 1" 4 pcs 1/2" 8 pcs
61
20. Temperature measuring system Cable type heavy duty cable number/bin 7 sensing points / cable 5/6 connection boxes yes special wiring yes connection to the PC data line Measuring elements are set into a stainless steel rope of 8 mm in diameter. This rope creates only a low friction force with the cereal. As ropes are hanging on the roof of the silo, it is very important to reduce the friction force. During discharging of silo about 2000 N/rope force is pulling the roof, and no more. Measuring limit: -20C +100C. Lower end of ropes are attached to the bottom of silo in the interest of keeping the optimal measuring position. (by hopper bottom) Process and storing by own computer With UBS Power pack Interface for the central controlling computer Supplier: GESCASER / Spain and TORMA Ltd. / Hungary
21. Level indicators Type: Working method Housing Fixing method Length in bin Supplier: TORMA Silo Engineering.
IT 5065 capacitive completely closed plastic M24x1 fixing 50mm
22. Continuous weigher Type: MP-AFG-200 Capacity: 200 t/h Weighing batch max. 1100kg Accuracy: 1 kg/batch Size: 2.0x2.0x2.1m Manufacturer: Metripond Plus / Hungary
62
23. Pre bin for continuous weigher Volume: Size: Hopper bottom: Material: Protection: Weight: with level indicator on the bottom Manufacturer: / Egypt
10m3 2,5x2,5x3,2m 45 degree St 52 painted 2 tons
24. After bin for continuous weigher Volume: Size: Hopper bottom: Material: Protection: Weight: with level indicator on the upper level Manufacturer: / Egypt
3m3 1,5x1,5x3m 45 degree St 52 painted 1.2 tons
25. Road weighbridge Type: Capacity: Divisions Dimensions. Number of load cell Capacity of load cell Model of load cell Height of the weighing platform Surface of platform Protection of platform Manufacturer: Egypt
100tons 50 kgs 21.11x3m 8 pcs 35 tons 400mm chequered plates anti-sliding paint
63
26. Hoist crane Type: Capacity: Lifting height Lifting means Lifting speed Length of the control with free running trolley Manufacturer: TRAKTEL / France
TK 2000 2000kgs see specification steel rope and hook 2 meters/min 5 meters
27. Catwalk Width: 1.400mm Width of the walking surface 700mm Surface of walking path chequered plate Height of handrails 1.000mm Weight: 125 kg/meter Protection: Galvanised Material: L, U beams, closed sections with the necessary supports for silo top and silo walls Manufacturer: / Egypt
28. Supporting structures for transit silos Dimensions: Material Protection Weight: Manufacturer: / Egypt
17.7x5.5x7.4m St 52, I and U beams galvanized 16 tons
29. Chutes for grain Size: diameter 312mm Thickness: 3 mm Protection: painted with elbows, segments, bends, union rings, tied sleeves, hoppers, Manufacturer: / Egypt
64
30. Receiving hopper -Truck pit Length 18 meters Width 3 meters Height of pit 2800mm Inclination of the bottom 45 Weight 8 tons -Grid size: 18 x 3 meters Weight: 14 tons Max. axle load 16 tons Size of holes 50x30mm Moveable sections - Under the grid mounted baffling system as a dust guarding with moving and fixed part The system is a self-alignment system Weight: 2.7 tons - Surface of hopper The surface of hopper will be covered by steel sheets Supported by the concrete foundation Thickness: 6mm Weight: 3.5 tons Manufacturer: / Egypt 31. Magnet separators Magnet type: Permanent 1. Solution: ROM400-600 1. Placing: in between the two part of cross conveyor 1. Number of magnets 1 pcs 1. Size diameter 400mm 1. Magnetic power 600 Gauss 2. Solution GMM 350 2. Number of magnet cascade 1 pc 2. Placing in front of the cleaners 2. Magnetic power 600 Gauss Manufacturer: MAGNES Ltd. / Hungary
65
32. Tubes, ducts for dust deduction Size: diameter 50 - 300mm Thickness of sheets 2 mm Protection: painted with the necessary connection, sleeves, elbow, etc. Manufacturer: / Egypt 33.Technological tower Size: Height: San El haggar El Menia, Kafr El Dawar. El Khalka Level number San El Haggar El Menia, Kafr El Dawar. El Khalka Used material Max grade for stairs Handrail Protection: Cover Manufacturer,: / Egypt
8 x 8 meter 36 meters 25 meters 5 levels 4 levels I, U beams 45 degree yes painted no cover
34. Laboratory equipment Sample picking pen NILEMA Hectolitre weigher Precision weigher Oven for moisture measuring Digital moisture measuring Sample divider set manual Dock-age carter Sieves set for wheat and corn CO2 measure kit Supplyer: Torma Ltd. / Hungary
5 pcs 2 pcs 2 pcs 2 pcs 2 pcs 2 sets 1 pc 1 set 1 set
66
35. Spare parts for imported machines Bucket elevators Bearing at tension end Head of Bearing Shaft of drive Transmission chain of drive Belt 380mm wide Griff for connection of belt Buckets with bolts Detector for central running Sensor for overflow Chain conveyor Bearing in drive end Bearing in tail end Flight Chain Sprocket Filters Filter bags Asco's valve Reducer for the air lock Set of pats for cabinet control Valves, Pendular, Two way boxes, Contactor for valve under conveyor Microswitch Pneumatic piston Magnetic control for piston Cleaner Gumball Set of sieves Compressor Set of gaskets set of filters
2 pcs 2 pcs 2pcs 2 pcs 20mt 3 sets 50 pcs 1 pc 1 pc 4pcs 4pcs 40pcs 20meters 2 pcs 50 pcs 2 pcs 2 pcs 1 set 4 pcs 10 pcs 3 pcs 2 pcs 15 pcs 2 sets 1 set 1 set
67
Continuous weigher Load cell Pneumatic piston Supplier: Torma Ltd / Hungary
1 pc 1 pc
39. Low voltage distribution board with capacitor bank Main switch Sections No. 5 from - 1 section for the main switch and lamps and measuring equipment - 1 section for the capacitor bank - 1 section for the lighting distributor boards - 1 section for Motor Control Centre 1 and 2. - 1 section for the buildings Supplier: Egypt
40. Masters control centre To control the machines and distribute the power for them it consists of: The MCC panel is located in two places. The first and main panel is located in the adjacent of control room. The second panel is located on the highest level of the working tower. The panels are a free standing construction, all sections are 800mm wide and 600mm deep and 2100mm high. The width of the complete MCC: 3200mm + 3200mm The main cables connected via manual fuse holders, capacity 630 A, for disconnect any cable for safety and service. The main circuit breaker has an electronic protection unit, with short circuit and overload protection. The door of input section locked to the handle of the main circuit breaker open only the breaker is off position.
68
All bus-bars made by copper and located in the upper section of the panel, with mechanical isolation and protection. In the input section located the combination measuring unit for measure: currents for each phase voltages for each phase and between phases momentary power consumed power power factor
This unit has an output for control system. All motors have an individual motor starter, the starting method of motors above 7.5 kW with soft starters. All motor circuits protected with circuit breakers. Each soft starter have an data line / connected as an network / and transfer the actual current value and other parameters of motor. This parameters are visualized on the screen. All cables connections are below with terminals. All terminal block have labels, all terminals have numbers, all end of wires have numbers. All ends of interconnection wires, inside of panel, have own numbers. All wires are color coded: black: power blue: neutral green/yellow: earth red: 230V control voltage white: 24V control brown and purple: analog and data signals. The MCC panels have ventilation system with changeable filters. The protection of panel is IP54. Main distribution board -with main switch - with all motor protection, fuses, - with thermal protection, - with motor starters - with relays for incoming sign etc. - with cable connections.
69
Board for the process control computer - with PLC - with relays for process control Element manufacturers: Siemens, Merlin Gerin, Symo, Telemechanique Controlling Master control panel MP The MP panel is located in the central control room. Here located the motor starter push buttons for each motors and pneumatic elements. The multiway diverters have an selector switch. On the front side of the panel located the screens of control computers. All screens are colors, the protection of the screens from the front side is IP65. On the panel located the start button of the operating voltage, the manual/automatic mode key-switch and signal lamps. Close to the control computers are the keyboards / protection from the front side is IP65 / for control of the plant. The control PCs have an touch screen function. Inside of the panel erected the process control PLC, with digital and analog inputs and outputs. The control PCs connected to the Internet for remote service and file transfer, for the control system. This function extended to the PLC too. Both PCs can control whole plant, this is an redundant network. All material transport processes controlled and supervised by visualization PCs in automatic mode. The control system has an clients extensions capability. The panel has an equipped uninterrupted power supply unit for protection. All cables for pneumatic elements and level sensors connected to the MP. All connections via terminals, all terminal blocks have labels all wires have numbers. All interconnection wires have numbers. The wiring is color coded. Connection points are below. Process developer and supplier: Torma Ltd. / Hungary and ICCE/Serbia/
70
42. Motor control boxes For the local control of all motors One box contains Key switch with three position - out, the motor cannot get power - local the motor can start and stop with the push button on the box - automatic the motor controlled from the Master Control Panel Push buttons with lamp for start and stop Supplier: Egypt Slide control boxes to control the slides locally with key switch for 4 position normal working (remote control) stop (there is no possible working) locally controlling from the box Supplier: Egypt Two way control boxes to control the two way valve locally with key switch for normal working (remote control) stop (there is no possible working) locally controlling from the box Supplier: Egypt 43. Lighting system to illuminate the environment of the silos and the working places fluorescent armature under the main bins 20 W per each closed type - with 3 pcs of fluorescent armature under the transit bins 20 w per each closed type - with 2 pcs of fluorescent armature at the leg of the elevators 2x20W each - with 16 light-poles with 16 fluorescent armature along the bins and at the corners with 3x20w each closed type. Supplier: / Egypt
71
44. Earthing system To put to the same potential all of the steel parts and the electrical equipment All end of the plant should put to the soil 1m2 size earthing plate All of the silobins and all of the motors should be connected to this two earthing plate and the two of them should connect each other. Supplier: / Egypt 45. Lightning system To eliminate all thunderstruck We will use six lightning rods. One on the top of the main elevators Four at the end of the silos rows One at the end of the conveyor on the top of the transit bins All of the rods should be independently earthen. Supplier: / Egypt
46. Aircraft approach light Warning the planes for a high object. To fix to the top of the working tower Five pieces of red warning light armatures. Supplier: / Egypt
47. Fire fighting system Usability with As parts for
for Class A, Class B, Class C Alarm system Ionisation smoke and thermal detectors Intrusion alarm multi zone system FM 200 fire extinguish Gas CO2 extinguish system Water fire fighting system including Two fire fighting pumps - one with diesel
72
- one with electromotor and control panel Pipe network 3" with hoses (30m) and hose pulleys perpendicular valves type 25" Supplier: / Egypt 48. Silo inspection light Using voltage Max. power/each Quantity Protection Cable length Explosion proof. Supplier: / Egypt
30 V 200W 4 pcs IP67 50meters
49. Cables All of the cables are plastic isolated copper conductor cables F class Cable trays with the necessary section and fixing
All the length of the cables see in the specifications.
Supplier: / Egypt 50. Communication system According to the tender prescription Supplier: / Egypt 51. Air Conditioner According to the tender prescription Supplier: / Egypt
73
52. Spare parts for imported electrical items Supplier: TORMA Ltd. / Hungary
DESCRIPTION SOFTSTARTER 7.5KW, 400V SOFTSTARTER 11KW, 400V SOFTSTARTER 15KW, 400V SOFTSTARTER 22KW, 400V SOFTSTARTER 30KW, 400V CONTACTOR 25A 3P 1NO+1NC 230V 50/60HZ CONTACTOR 32A 3P 1NO+1NC 230V 50/60HZ CONTACTOR 38A 3P 1NO+1NC 230V 50/60HZ CONTACTOR 65A 3P 1NO+1NC 230V 50/60HZ CONTACTOR 80A 3P 1NO+1NC 230V 50/60HZ MOTOR CIRCUIT BREAKER 7.5KW MOTOR CIRCUIT BREAKER 11KW MOTOR CIRCUIT BREAKER 15KW MOTOR CIRCUIT BREAKER 22KW MOTOR CIRCUIT BREAKER 30KW POWER SUPPLY FOR PLC: AC 120/230V, DC 24V, 5A CENTRAL PROCESSING UNIT FOR PLC MODULE FOR REMOTE PLC UNIT DIGITAL INPUT CARD FOR PLC: 64DI, 24V DC DIGITAL OUTPUT CARD FOR PLC: 64DO, 24V DC, 0.3A
Qnt. 2 2 1 1 2 1 1 1 1 2 2 3 1 1 1 1 1 1 3 3
MANUFACTURER Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Schneider Electric Siemens Siemens Siemens Siemens Siemens
74
53. Silobin for transiting N: 460/6T45 Diameter: 4,6 m Eave height 6,88 m Overall height 10.32 m Volume with hopper bottom: 134 m3 Capacity: 100 metric ton UBC seismic design Galvanization 600 gr/m2 two sides 145 kph wind design Silos design for free flowing wheat according to DIN 1055-6 Load carrying capacity of roof peak is 1500kgs uniformly 76mm high Roof Ribs Rigidized Roof Panels Continuous eave angle for roof panel attachment Omega shaped stiffener column Wide overlap at vertical seams Roof access doors Sidewall door 685x685mm in the second tier Roof stair unit Includes single steps, attachment brackets and handrails Conical bottom Body sheet thickness (mm) Highest 1row 0,8 2 row 0,8 3 row 0,8 4 row 0,8 5 row 0,8 Lowest 6 row 1,5 Stiffener thickness (mm) 1 1,5 2 1,5 3 1,5 4 1,5 5 1,5 Manufacturer: SYMAGA / Spain
75
54. Sweeper Type: Length Gravity output Average residual cone output Motor drive with power with flexible coupling Motor
BM-GM 11meters maximum 400 MT 200MT/h 30kW
Zone 22 IP 55 Screw with beam and auto advance unit at 2meters of extremity and weighting 500kgs with an intermediate advance wheel Central support with right angle gearbox under / out of bin
Outlet Manufacturer: DENIS/France 400x400mm
76
DECLARATIONS
77
ENVIROMENTAL IMPACT
During the design process of the siloplant we have taken into consideration the most modern methods to decrease or eliminate any environmental impacts. Pollution of environmental during operation The siloplant is a closed system which has very limited points where the grain can contacted with the free air. These points are the follows: Truck pit During the tipping the grain sliding to the truck pit and when it contacted with any solid surface there are dust could be on the air. So, mostly eliminate the dust - we have shaped a self-closing system which prevent the dust to coming out from the hopper, - we have established a dedusting system which sucking 20.000m3 air hourly which is conduit to a filter system. The dedusted air contains maximum 10mg dust/m3 which could fulfill the most stringent pollution degree. Pre-cleaning machine There is no point where the grain is contacted with the free air It is a totally closed machine Filtering units for Pre-cleaning machine The filtering unit is sucking the pre-cleaning machine in every points, and ensure that the dust which is formation during the cleaning process on the screens could go to the filtering hoses only. This system is tightly closed one. Filtering unit for the central handling All of the handling machines are connected by pipes and spouts with each other, forming totally closed system. The dust which is forming by the transmitting the grain from machine to machine is sucked by the system and convey to the filtering hoses. This system is tightly closed one.
78
Filtering hoses and dust bin The filtering hoses taken the dust from the dusted air, using an air-hammer to convey it to the bottom of the filter house and with the help a discharging screw and an airlock coming out in a spout from the machine. The spout is connected permanently and solid with the dust bin. Discharging grain from the closed storing and handling system We are establishing in all three points where the grain will be delivered out to the truck a flexible pipe system. The length of this flexible pipes or hoses could be adjustable manually. This could be ensuring that the distance between the truck and the mouth of the pipes as small as possible to prevent the dusting. Discharging dust from the dust bin We introduce the flexible pipe system at the end of the discharging screw of the dust bins as well. The manually adjustable length is preventing the dusting possibilities. Altogether we can stated that the designed plant is fulfilling the most environmental specifications concerning the pollution. Pollution of environmental after life cycle The parts of the used machines, equipment in the siloplant has designed to recycling after their self life has expired. The material of the dismounted parts are 90% could be used after a recycling processing. These parts are not polluting the environment.
79
Declaration
We, declare that during the design period of the silo plant we have taken into consideration that the handling machines must have a 15% reserve of rated power. In our machines the mentioned rated power in this technical subscription is 16-20% higher than the needed power of the driven equipment coming out from the calculation of the necessary one. This solution is valid for the ambient temperature +50-55C . All motors what we have used has an insulation of F-class All motor what we are using is totally enclosed, air cooled and has an IP 54 protection.
80
CALCULATION OF CAPACITY FOR BINS Tender 6/2013
DIAMETER 22.15 METERS SILO BIN for San El Haggar siloplant with hopper bottom Nominal diameter Hopper bottom diameter for calculation height of hopper volume of hopper Net volume of bin (2215/11) Altogether volume (bin with roof + hopper bottom) Needed volume Volume altogether 12x6738m3=80.856m3x0.75 Total height of silo bin incl. hopper bottom 22.15 meters 22.1 meters 9.41 meters 1190 m3 5548m3 6738m3 6667m3 (5000MT) 60.642MT 29.25 meters (from 0 level)
DIAMETER 22.15 METERS SILO BIN for all flat bottom siloplant Nominal diameter Hopper bottom diameter for calculation height of hopper volume of hopper Net volume of bin (2215/14) Needed volume Volume altogether 12x6865m3=82.380m3x0.75 18x6865m3=123.570m3x0,75 Total height of silo bin 22.15 meters 22.1 meters 0 meters 0 m3 6865m3 6667m3 (5000MT) 61.785MT 92677MT 22.44 meters (from 0 level)
81
SAMCRETE CO. TORMA SILO ENGINEERING DIAMETER 27.5 METERS SILO BIN for hopper bottom with height restriction of 25m Nominal diameter Hopper bottom diameter for calculation height of hopper volume of hopper Net volume of bin (2750/5) Altogether volume (bin with roof + hopper bottom) Needed volume Volume altogether 12x6670m3=80.80.040m3x0.75 Total height of silo bin incl. hopper bottom 27,5 meters 27,45 meters 10,8 meters 1896 m3 4774m3 6670m3 6667m3 (5000MT) 60.030MT 24,2 meters (from 0 level)
82
MANUFACTURERS and SUPPLIERS of THE SILO PLANTS
83

Specification for flat bottom of San El Haggar 60000MTs SILOPROJEKT Seizmic load UBC 2 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S12 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system flat bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S7 /TR 3, TR4/ 7*1 Charging chain conveyor to S4, S10 /TR5, TR6/ 8* Charging chain conveyor toS2,S3 /TR7/ 8*1 Charging chain conveyor toS5,S6 /TR8/ 8*2 Charging chain conveyor toS8,S9 /TR9/ 8*3 Charging chain conveyor toSS11,S12 /TR9/ 10* Charging chain conveyor to T1,T2,T3 / TR 11/ 11* Discharging chain conveyor S1,S2,S3 /TR12/ Pcs Manufacturer 12 12 4 8 12 24 12 3 4 1 1 1 2 2 1 1 1 1 1 1 Symaga/Spain or Obial/Turkey Symaga/Spain or Obial/Turkey Design Torma local manufacturing Design Torma local manufacturing Torma supply Torma supply Design Torma local manufacturing Symaga/Spain or Obial/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey
Page 84
Item 11*1 11*2 12* 12*1 12*2 12*3 13* 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
Description Discharging chain conveyor S4, S5, S6 /TR13/ Discharging chain conveyor /TR13a-cross/ Discharging chain conveyor S7, S8, S9 /TR15/ Discharging chain conveyor S10, S 11, S12 /TR16/ Discharging chain conveyor /TR16a-cross/ Discharging chain conveyor /TR20a, TR21a-cross/ Sweeper Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set)
Pcs 1 1 1 1 1 1 12 1 1 1 2 1 2 2 16 15 15 15 5 4 2 1 1
Manufacturer Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Denis/France MAG/Hungary WESTRUP/Denmark MAG/Hungary MAG/Hungary MAG/Hungary Design Torma local manufacturing MAG/Hungary Torma supply Torma supply Torma supply Torma supply MAG/Hungary DETIA DEGESCH/Germany Atlas Copco/Sweden or Modial/Germany local supply local supply
Temperature measuring system with computer and screen + UPS main. 28* connecting possibilities to the Controlling PC 28*1 Multiway distributor vertical (Pendulum)
1 4
Torma supply Intersystem/USA or ABMS/Turkey
Page 85
Item 29* 30* 30*1 30*2 31* 32* 33* 34* 34*1 35* 36* 36*1 36*2 37* 38* 39* 40* 41* 42* 43* 45*
Description Level indicators Continuous weigher+standing Prebin for weigher After bin for weigher Hoist crane Road weighbridge Catwalks for silos set Catwalk for transit silos Supporting structure for transit silos Chutes for grain (set) Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery E4 Main distribution board E5 Power Factor Correction System E6 Master Control Panel E7 Motor control boxes E7a Slide control boxes
Pcs 29 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 84 30
Manufacturer Torma supply Metripond Plus/Hungary Design Torma local manufacturing Design Torma local manufacturing Torma supply local supply Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Torma supply Torma supply Design Torma local manufacturing Design Torma local manufacturing local design and manufacturing Design Torma local manufacturing Torma supply local supply local design and manufacturing local design and manufacturing Torma supply Design Torma local manufacturing Design Torma local manufacturing
Page 86
Item E7b E8 E9 E10 E11 E12 E13 E14
Description Two-way valve boxes Emergency stops Lighting system Lightning system Earthing system Aircraft approach light Fire fighting system Silo inspection light Cables NYY 4 G 1,5 1500m NYY 4 G 2,5 1500m NYY 4 G 4 1400m NYY 4 G 6 250m NYY 4 G 16 450m NYY 4 G 50 100m YSLY 2x0,5 2500m YSLY 3x0,5 1500m YSLY 7x0,5 3500m YSLY 15x0,5 1200m LiYLY 4x0,5 100m Communication system Air Conditioner Total Spare parts Spare parts for the imported machines Spare part for imported electrical items
Pcs 20 15 1 1 1 3 1 4
Manufacturer Design Torma local manufacturing local supply local design and supply local design and supply local design and supply local supply local supply local supply
E15 E16 E17
local supply local supply local supply
44* E18
1 1
Torma supply Torma supply
Page 87

Specification for concrete hopper bottom of San El Haggar 60000MTs SILOPROJEKT Seizmic load UBC 2 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S12 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system hopper bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4, 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S7 /TR 3, TR4/ 7*1 Charging chain conveyor to S4, S10 /TR5, TR6/ 8* Charging chain conveyor toS2,S3 /TR7/ 8*1 Charging chain conveyor toS5,S6 /TR8/ 8*2 Charging chain conveyor toS8,S9 /TR9/ 8*3 Charging chain conveyor toSS11,S12 /TR9/ 10* Charging chain conveyor to T1,T2,T3 / TR 11/ 11* Discharging chain conveyor S1,S2,S3 /TR12/ Pcs Manufacturer 12 12 4 8 12 12 12 3 4 1 1 1 2 2 1 1 1 1 1 1 Symaga/Spain or Obial/Turkey Symaga/Spain or Obial/Turkey Design Torma local manufacturing Design Torma local manufacturing Torma supply Torma supply Design Torma local manufacturing Symaga/Spain or Obial/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey
Page 88
Item 11*1 11*2 12* 12*1 12*3 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
Description Discharging chain conveyor S4, S5, S6 /TR13/ Discharging chain conveyor /TR13a-cross/ Discharging chain conveyor S7, S8, S9 /TR15/ Discharging chain conveyor S10, S 11, S12 /TR16/ Discharging chain conveyor /TR16a-cross/ Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set)
Pcs 1 1 1 1 1 1 1 1 2 1 2 2 16 15 15 15 5 4 2 1 1
Manufacturer Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey MAG/Hungary WESTRUP/Denmark MAG/Hungary MAG/Hungary MAG/Hungary Design Torma local manufacturing MAG/Hungary Torma supply Torma supply Torma supply Torma supply MAG/Hungary DETIA DEGESCH/Germany Atlas Copco/Sweden or Modial/Germany local supply local supply
Temperature measuring system with computer and screen + UPS main. 28* connecting possibilities to the Controlling PC 28*1 Multiway distributor vertical (Pendulum) 29* Level indicators 30* Continuous weigher+standing
1 4 29 2
Torma supply Intersystem/USA or ABMS/Turkey Torma supply Metripond Plus/Hungary
Page 89
Item 30*1 30*2 31* 32* 33* 34* 34*1 35* 36* 36*1 36*2 37* 38* 39* 40* 41* 42* 43* 45*
Description Prebin for weigher After bin for weigher Hoist crane Road weighbridge Catwalks for silos set Catwalk for transit silos Supporting structure for transit silos Chutes for grain (set) Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery E4 Main distribution board E5 Power Factor Correction System E6 Master Control Panel E7 Motor control boxes E7a Slide control boxes E7b Two-way valve boxes E8 Emergency stops
Pcs 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 44 30 16 15
Manufacturer Design Torma local manufacturing Design Torma local manufacturing Torma supply local supply Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Torma supply Torma supply Design Torma local manufacturing Design Torma local manufacturing local design and manufacturing Design Torma local manufacturing Torma supply local supply local design and manufacturing local design and manufacturing Torma supply Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing local supply
Page 90
Item E9 E10 E11 E12 E13 E14
Description Lighting system Lightning system Earthing system Aircraft approach light Fire fighting system Silo inspection light Cables NYY 4 G 1,5 1500m NYY 4 G 2,5 1500m NYY 4 G 4 1400m NYY 4 G 6 250m NYY 4 G 16 450m NYY 4 G 50 100m YSLY 2x0,5 2500m YSLY 3x0,5 1500m YSLY 7x0,5 3500m YSLY 15x0,5 1200m LiYLY 4x0,5 100m Communication system Air Conditioner Total Spare parts Spare parts for the imported machines Spare part for imported electrical items
Pcs 1 1 1 3 1 4
Manufacturer local design and supply local design and supply local design and supply local supply local supply local supply
E15 E16 E17
44* E18
1 1
Page 91

Specification for flat bottom of El Menia 60000MTs SILOPROJEKT Seizmic load UBC 2 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S12 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system flat bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4, 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S7 /TR 3, TR4/ 7*1 Charging chain conveyor to S3, S9 /TR5, TR6/ 7*2 Charging chain conveyor to S2, S8 /TR7, TR8/ 8* Charging chain conveyor toS4,S5,S6 /TR9-TR11/ Charging chain conveyor to S10,S11,S12 /TR12-TR14/ 8*1 10* Charging chain conveyor to T1,T2,T3 /TR 15/ 11* Discharging chain conveyor S2,S5 /TR16 11*1 Discharging chain conveyor S1-S4, /TR17/ Pcs Manufacturer 12 12 6 6 12 24 12 3 4 1 1 1 2 2 2 3 3 2 1 1 Symaga/Spain or Obial/Turkey Symaga/Spain or Obial/Turkey Design Torma local manufacturing Design Torma local manufacturing Torma supply Torma supply Design Torma local manufacturing Symaga/Spain or Obial/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey
Page 92
Item 11*2 11*3 12* 12*1 12*2 12*3 13* 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
Description Discharging chain conveyor S3,S6 /TR18/ Discharging chain conveyor TR17a-TR18a-cross Discharging chain conveyor S8, S11 /TR19/ Discharging chain conveyor S7, S 10 /TR20/ Discharging chain conveyor S9, S 12 /TR21/ Discharging chain conveyor /TR20a, TR21a-cross/ Sweeper Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set)
Pcs 1 2 1 1 1 2 12 1 1 1 2 1 2 2 20 15 15 15 5 4 2 1 1
Manufacturer Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Denis/France MAG/Hungary WESTRUP/Denmark MAG/Hungary MAG/Hungary MAG/Hungary Design Torma local manufacturing MAG/Hungary Torma supply Torma supply Torma supply Torma supply MAG/Hungary DETIA DEGESCH/Germany Atlas Copco/Sweden or Modial/Germany local supply local supply
Temperature measuring system with computer and screen + UPS main. 28* connecting possibilities to the Controlling PC 28*1 Multiway distributor vertical (Pendulum)
1 4
Torma supply Intersystem/USA or ABMS/Turkey
Page 93
Item 29* 30* 30*1 30*2 31* 32* 33* 34* 34*1 35* 36* 36*1 36*2 37* 38* 39* 40* 41* 42* 43* 45*
Description Level indicators Continuous weigher+standing Prebin for weigher After bin for weigher Hoist crane Road weighbridge Catwalks for silos set Catwalk for transit silos Supporting structure for transit silos Chutes for grain (set) Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery E4 Main distribution board E5 Power Factor Correction System E6 Master Control Panel E7 Motor control boxes E7a Slide control boxes
Pcs 27 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 71 30
Manufacturer Torma supply Metripond Plus/Hungary Design Torma local manufacturing Design Torma local manufacturing Torma supply local supply Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Torma supply Torma supply Design Torma local manufacturing Design Torma local manufacturing local design and manufacturing Design Torma local manufacturing Torma supply local supply local design and manufacturing local design and manufacturing Torma supply Design Torma local manufacturing Design Torma local manufacturing
Page 94
Item E7b E8 E9 E10 E11 E12 E13 E14
Description Two-way valve boxes Emergency stops Lighting system Lightning system Earthing system Aircraft approach light Fire fighting system Silo inspection light Cables NYY 4 G 1,5 1500m NYY 4 G 2,5 2500m NYY 4 G 4 1900m NYY 4 G 6 450m NYY 4 G 16 550m NYY 4 G 50 100m YSLY 2x0,5 2900m YSLY 3x0,5 1500m YSLY 7x0,5 4500m YSLY 15x0,5 1400m LiYLY 4x0,5 100m Communication system Air Conditioner Total Spare parts Spare parts for the imported machines Spare part for imported electrical items
Pcs 20 15 1 1 1 3 1 4
Manufacturer Design Torma local manufacturing local supply local design and supply local design and supply local design and supply local supply local supply local supply
E15 E16 E17
44* E18
1 1
Page 95

Specification for concrete hopper bottom of El Menia 60000MTs SILOPROJEKT Seizmic load UBC 3 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S12 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system hopper bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4, 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S7 /TR 3, TR4/ 7*1 Charging chain conveyor S3, S9 /TR5, TR6/ 7*2 Charging chain conveyor S2, S8 /TR7, TR8/ 8* Charging chain conveyor toS4,S5,S6 /TR9-TR11/ Charging chain conveyor to S10,S11,S12 /TR12-TR14/ 8*1 10* Charging chain conveyor to T1,T2,T3 /TR 15/ 11* Discharging chain conveyor S2,S5 /TR16 11*1 Discharging chain conveyor S1-S4, /TR17/ Pcs Manufacturer 12 12 6 6 12 12 12 3 4 1 1 1 2 2 2 3 3 2 1 1 Symaga/Spain or Obial/Turkey Symaga/Spain or Obial/Turkey Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Torma supply Design Torma local manufacturing Symaga/Spain or Obial/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey
Page 96
Item 11*2 11*3 12* 12*1 12*2 12*3 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
Description Discharging chain conveyor S3,S6 /TR18/ Discharging chain conveyor TR17a-TR18a-cross Discharging chain conveyor S8, S11 /TR19/ Discharging chain conveyor S7, S 10 /TR20/ Discharging chain conveyor S9, S 12 /TR21/ Discharging chain conveyor /TR20a, TR21a-cross/ Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set)
Pcs 1 2 1 1 1 2 1 1 1 2 1 2 2 20 15 15 15 5 4 2 1 1
Manufacturer Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey MAG/Hungary WESTRUP/Denmark MAG/Hungary MAG/Hungary MAG/Hungary Design Torma local manufacturing MAG/Hungary Torma supply Torma supply Torma supply Torma supply MAG/Hungary DETIA DEGESCH/Germany Atlas Copco/Sweden or Modial/Germany local supply local supply
Temperature measuring system with computer and screen + UPS main. 28* connecting possibilities to the Controlling PC 28*1 Multiway distributor vertical (Pendulum) 29* Level indicators
1 4 29
Torma supply Intersystem/USA or ABMS/Turkey Torma supply
Page 97
Item 30* 30*1 30*2 31* 32* 33* 34* 34*1 35* 36* 36*1 36*2 37* 38* 39* 40* 41* 42* 43* 45*
Description Continuous weigher+standing Prebin for weigher After bin for weigher Hoist crane Road weighbridge Catwalks for silos set Catwalk for transit silos Supporting structure for transit silos Chutes for grain (set) Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery E4 Main distribution board E5 Power Factor Correction System E6 Master Control Panel E7 Motor control boxes E7a Slide control boxes E7b Two-way valve boxes
Pcs 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 71 30 20
Manufacturer Metripond Plus/Hungary Design Torma local manufacturing Design Torma local manufacturing Torma supply local supply Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Torma supply Torma supply Design Torma local manufacturing Design Torma local manufacturing local design and manufacturing Design Torma local manufacturing Torma supply local supply local design and manufacturing local design and manufacturing Torma supply Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing
Page 98
Item E8 E9 E10 E11 E12 E13 E14
Description Emergency stops Lighting system Lightning system Earthing system Aircraft approach light Fire fighting system Silo inspection light Cables NYY 4 G 1,5 1800m NYY 4 G 2,5 100m NYY 4 G 4 1900m NYY 4 G 6 350m NYY 4 G 16 750m NYY 4 G 50 100m YSLY 2x0,5 2900m YSLY 3x0,5 2500m YSLY 7x0,5 4200m YSLY 15x0,5 1800m LiYLY 4x0,5 100m Communication system Air Conditioner Total Spare parts Spare parts for the imported machines Spare part for imported electrical items
Pcs 15 1 1 1 3 1 4
Manufacturer local supply local design and supply local design and supply local design and supply local supply local supply local supply
E15 E16 E17
44* E18
1 1
Page 99

Specification for flat bottom of Kafr El Dawar 90000MTs SILOPROJEKT Seizmic load UBC 3 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S18 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system flat bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4, 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S7 /TR 3, TR4/ 7*1 Charging chain conveyor to S3, S9 /TR5, TR6/ 7*2 Charging chain conveyor to S2, S8 /TR7, TR8/ Charging chain conveyor to 8* S4-S13,S5-S14,SS15 /TR9-TR11/ Charging chain conveyor to 8*1 S10-S16,S11-S17,S12-S18/TR12-TR14/ 10* Charging chain conveyor to T1,T2,T3 / TR 15/ 11* Discharging chain conveyor S2,S5,S14 /TR16 Pcs Manufacturer 18 18 6 12 18 36 18 3 4 1 1 1 2 2 2 3 3 2 1 Symaga/Spain or Obial/Turkey Symaga/Spain or Obial/Turkey Design Torma local manufacturing Design Torma local manufacturing Torma supply Torma supply Design Torma local manufacturing Symaga/Spain or Obial/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey
Page 100
Item 11*1 11*2 11*3 12* 12*1 12*2 12*3 13* 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
28*
Description Discharging chain conveyor S1-S4,S13 /TR17/ Discharging chain conveyor S3,S6,S15 /TR18/ Discharging chain conveyor TR17a-TR18a-cross Discharging chain conveyor S8, S11,S17 /TR19/ Discharging chain conveyor S7, S 10, S16 /TR20/ Discharging chain conveyor S9, S 12, S 18 /TR21/ Discharging chain conveyor /TR20a, TR21a-cross/ Sweeper Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set) Temperature measuring system with computer and screen + UPS main. connecting possibilities to the Controlling PC
Pcs 1 1 2 1 1 1 2 18 1 1 1 2 1 2 2 20 21 21 27 5 4 2 1 1
Manufacturer Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Denis/France MAG/Hungary WESTRUP/Denmark MAG/Hungary MAG/Hungary MAG/Hungary Design Torma local manufacturing MAG/Hungary Torma supply Torma supply Torma supply Torma supply MAG/Hungary DETIA DEGESCH/Germany Atlas Copco/Sweden or Modial/Germany local supply local supply
Torma supply
Page 101
Item 28*1 29* 30* 30*1 30*2 31* 32* 33* 34* 34*1 35* 36* 36*1 36*2 37* 38* 39* 40* 41* 42* 43* 45* E4 E5 E6 E7
Description Multiway distributor vertical (Pendulum) Level indicators Continuous weigher+standing Prebin for weigher After bin for weigher Hoist crane Road weighbridge Catwalks for silos set Catwalk for transit silos Supporting structure for transit silos Chutes for grain (set) Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery Main distribution board Power Factor Correction System Master Control Panel Motor control boxes
Pcs 4 36 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 101
Manufacturer Intersystem/USA or ABMS/Turkey Torma supply Metripond Plus/Hungary Design Torma local manufacturing Design Torma local manufacturing Torma supply local supply Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Torma supply Torma supply Design Torma local manufacturing Design Torma local manufacturing local design and manufacturing Design Torma local manufacturing Torma supply local supply local design and manufacturing local design and manufacturing Torma supply Design Torma local manufacturing
Page 102
Item E7a E7b E8 E9 E10 E11 E12 E13 E14
E15 E16 E17
44* E18
Description Slide control boxes Two-way valve boxes Emergency stops Lighting system Lightning system Earthing system Aircraft approach light Fire fighting system Silo inspection light Cables NYY 4 G 1,5 1600m NYY 4 G 2,5 1600m NYY 4 G 4 2200m NYY 4 G 6 450m NYY 4 G 16 850m NYY 4 G 50 100m YSLY 2x0,5 3100m YSLY 3x0,5 1800m YSLY 7x0,5 3900m YSLY 15x0,5 1500m LiYLY 4x0,5 100m Communication system Air Conditioner Total Spare parts Spare parts for the imported machines Spare part for imported electrical items
Pcs 42 20 15 1 1 1 3 1 4
Manufacturer Design Torma local manufacturing Design Torma local manufacturing local supply local design and supply local design and supply local design and supply local supply local supply local supply
1 1
Page 103

Specification for concrete hopper bottom of Kafr El Dawar 90000MTs SILOPROJEKT Seizmic load UBC 3 12.06.2013 (1. Solution) Item Description Pcs Manufacturer Mechanical machinery 1* Silo bins for grain storage S1-S18 18 Symaga/Spain or Obial/Turkey 1*1 Roof aeration system 18 Symaga/Spain or Obial/Turkey 1*2 Ladder+3 platform 6 Design Torma local manufacturing 1*3 Ladder+1 platform 12 Design Torma local manufacturing 2* Aeration system hopper bottom 18 Design Torma local manufacturing 2*1 Aeration fan 18 Torma supply 2*2 Distribution system for aeration +tubes 18 Design Torma local manufacturing 3* Transit bins T1, T2. T3 3 Symaga/Spain or Obial/Turkey 4* Bucket elevator E1, E2, E3, E4, 4 Intersystem/USA or ABMS/Turkey 5* Hopper chain conveyor ,special TR1 1 Intersystem/USA or ABMS/Turkey 6* Cross /hopper/chain conveyor TR2 1 Intersystem/USA or ABMS/Turkey 6*1 Cross chain conveyor TR2a 1 Intersystem/USA or ABMS/Turkey 7* Charging chain conveyor to S1, S11 /TR 3, TR4/ 2 Intersystem/USA or ABMS/Turkey 7*1 Charging chain conveyor to S4, S13 /TR5, TR6/ 2 Intersystem/USA or ABMS/Turkey 7*2 Charging chain conveyor to S2, S3 /TR7, TR8/ 2 Intersystem/USA or ABMS/Turkey 7*3 Charging chain conveyor S12,S15 /TR9, TR 10/ 2 Intersystem/USA or ABMS/Turkey 7*4 Charging chain conveyor S5 /TR11/ 1 Intersystem/USA or ABMS/Turkey 7*5 Charging chain conveyor S7, S10 /TR13/ 1 Intersystem/USA or ABMS/Turkey 7*6 Charging chain conveyor S6, S9 /TR14/ 1 Intersystem/USA or ABMS/Turkey 7*7 Charging chain conveyor S13 /TR16/ 1 Intersystem/USA or ABMS/Turkey 7*8 Charging chain conveyor S16, S 18 /TR17/ 1 Intersystem/USA or ABMS/Turkey Page 104
Item 7*9 7*10 10* 11* 11*1 11*2 11*3 11*4 11*5 11*6 11*7 12* 12*1 12*2 12*3 12*4 12*5 12*6 12*2 12*3 14* 15* 15*1 15*2 16 17* 17*1
Description Charging chain conveyor S14 /TR18/ Charging chain conveyor S17 /TR19/ Charging chain conveyor to T1,T2,T3 / TR20/ Discharging chain conveyor/TR21/ Discharging chain conveyor S7-S10 /TR22/ Discharging chain conveyor S9 /TR23/ Discharging chain conveyor S8 /TR24/ Discharging chain conveyor S6 /TR25/ Discharging chain conveyor S3,S4 /TR26/ Discharging chain conveyor S5 /TR27/ Discharging chain conveyor S1, S 2 /TR28/ Discharging chain conveyorTR 29 Discharging chain conveyor S12, S13 /TR 30/ Discharging chain conveyor S16, S18 /TR 31/ Discharging chain conveyor S17 /TR 32/ Discharging chain conveyor S15 /TR 33/ Discharging chain conveyor S13 /TR 34/ Discharging chain conveyor S11 /TR 35/ Discharging chain conveyor S9, S 12 /TR21/ Discharging chain conveyor /TR20a, TR21a-cross/ Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor
Pcs 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 2
Manufacturer Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey MAG/Hungary WESTRUP/Denmark MAG/Hungary MAG/Hungary MAG/Hungary Design Torma local manufacturing MAG/Hungary
Page 105
Item 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
Description Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set) Temperature measuring system with computer and screen + UPS main. connecting possibilities to the Controlling PC Multiway distributor vertical (Pendulum) Level indicators Continuous weigher+standing Prebin for weigher After bin for weigher Hoist crane Road weighbridge Catwalks for silos set Catwalk for transit silos Supporting structure for transit silos Chutes for grain (set) Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator
Pcs 20 21 21 27 5 4 2 1 1
Manufacturer Torma supply Torma supply Torma supply Torma supply MAG/Hungary DETIA DEGESCH/Germany Atlas Copco/Sweden or Modial/Germany local supply local supply
28* 28*1 29* 30* 30*1 30*2 31* 32* 33* 34* 34*1 35* 36* 36*1 36*2 37*
1 4 41 2 2 2 1 1 1 1 1 1 1 1 1 1
Torma supply Intersystem/USA or ABMS/Turkey Torma supply Metripond Plus/Hungary Design Torma local manufacturing Design Torma local manufacturing Torma supply local supply Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Torma supply
Page 106
Item 38* 39* 40* 41* 42* 43* 45* E4 E5 E6 E7 E7a E7b E8 E9 E10 E11 E12 E13 E14
Description Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery Main distribution board Power Factor Correction System Master Control Panel Motor control boxes Slide control boxes Two-way valve boxes Emergency stops Lighting system Lightning system Earthing system Aircraft approach light Fire fighting system Silo inspection light
Pcs 1 1 1 1 1 1 1 1 1 1 75 48 20 15 1 1 1 3 1 4
Manufacturer Torma supply Design Torma local manufacturing Design Torma local manufacturing local design and manufacturing Design Torma local manufacturing Torma supply local supply local design and manufacturing local design and manufacturing Torma supply Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing local supply local design and supply local design and supply local design and supply local supply local supply local supply
Page 107
Pcs Manufacturer
E15 E16 E17
44* E18
1 1
Page 108

Specification for flat bottom of El Khalka 90000MTs SILOPROJEKT Seizmic load UBC 3 12.06.2013 (1. Solution) Item Description Mechanical machinery 1* Silo bins for grain storage S1-S18 1*1 Roof aeration system 1*2 Ladder+3 platform 1*3 Ladder+1 platform 2* Aeration system flat bottom 2*1 Aeration fan 2*2 Distribution system for aeration +tubes 3* Transit bins T1, T2. T3 4* Bucket elevator E1, E2, E3, E4, 5* Hopper chain conveyor ,special TR1 6* Cross /hopper/chain conveyor TR2 6*1 Cross chain conveyor TR2a 7* Charging chain conveyor to S1, S7 /TR 3, TR4/ 7*1 Charging chain conveyor to S3, S9 /TR5, TR6/ 7*2 Charging chain conveyor to S2, S8 /TR7, TR8/ Charging chain conveyor to 8* S4-S13,S5-S14,SS15 /TR9-TR11/ Charging chain conveyor to 8*1 S10-S16,S11-S17,S12-S18/TR12-TR14/ 10* Charging chain conveyor to T1,T2,T3 / TR 15/ 11* Discharging chain conveyor S2,S5,S14 /TR16 Pcs Manufacturer 18 18 6 12 18 36 18 3 4 1 1 1 2 2 2 3 3 2 1 Symaga/Spain or Obial/Turkey Symaga/Spain or Obial/Turkey Design Torma local manufacturing Design Torma local manufacturing Torma supply Torma supply Design Torma local manufacturing Symaga/Spain or Obial/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey
Page 109
Item 11*1 11*2 11*3 12* 12*1 12*2 12*3 13* 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22* 23* 26* 27*1 27*2
28*
Description Discharging chain conveyor S1-S4,S13 /TR17/ Discharging chain conveyor S3,S6,S15 /TR18/ Discharging chain conveyor TR17a-TR18a-cross Discharging chain conveyor S8, S11,S17 /TR19/ Discharging chain conveyor S7, S 10, S16 /TR20/ Discharging chain conveyor S9, S 12, S 18 /TR21/ Discharging chain conveyor /TR20a, TR21a-cross/ Sweeper Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set) Temperature measuring system with computer and screen + UPS main. connecting possibilities to the Controlling PC
Pcs 1 1 2 1 1 1 2 18 1 1 1 2 1 2 2 20 21 21 27 5 4 2 1 1
Manufacturer Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Denis/France MAG/Hungary WESTRUP/Denmark MAG/Hungary MAG/Hungary MAG/Hungary Design Torma local manufacturing MAG/Hungary Torma supply Torma supply Torma supply Torma supply MAG/Hungary DETIA DEGESCH/Germany Atlas Copco/Sweden or Modial/Germany local supply local supply
Torma supply
Page 110
Item 28*1 29* 30* 30*1 30*2 31* 32* 33* 34* 34*1 35* 36* 36*1 36*2 37* 38* 39* 40* 41* 42* 43* 45* E4 E5 E6 E7
Description Multiway distributor vertical (Pendulum) Level indicators Continuous weigher+standing Prebin for weigher After bin for weigher Hoist crane Road weighbridge Catwalks for silos set Catwalk for transit silos Supporting structure for transit silos Chutes for grain (set) Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set Laboratory equipment Workshop Electrical machinery Main distribution board Power Factor Correction System Master Control Panel Motor control boxes
Pcs 4 36 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 101
Manufacturer Intersystem/USA or ABMS/Turkey Torma supply Metripond Plus/Hungary Design Torma local manufacturing Design Torma local manufacturing Torma supply local supply Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Torma supply Torma supply Design Torma local manufacturing Design Torma local manufacturing local design and manufacturing Design Torma local manufacturing Torma supply local supply local design and manufacturing local design and manufacturing Torma supply Design Torma local manufacturing
Page 111
Item E7a E7b E8 E9 E10 E11 E12 E13 E14
E15 E16 E17
44* E18
Description Slide control boxes Two-way valve boxes Emergency stops Lighting system Lightning system Earthing system Aircraft approach light Fire fighting system Silo inspection light Cables NYY 4 G 1,5 1600m NYY 4 G 2,5 1600m NYY 4 G 4 2200m NYY 4 G 6 450m NYY 4 G 16 850m NYY 4 G 50 100m YSLY 2x0,5 3100m YSLY 3x0,5 1800m YSLY 7x0,5 3900m YSLY 15x0,5 1500m LiYLY 4x0,5 100m Communication system Air Conditioner Total Spare parts Spare parts for the imported machines Spare part for imported electrical items
Pcs 42 20 15 1 1 1 3 1 4
Manufacturer Design Torma local manufacturing Design Torma local manufacturing local supply local design and supply local design and supply local design and supply local supply local supply local supply
1 1
Page 112

Specification for concrete hopper bottom of El Khalka 90000MTs SILOPROJEKT Seizmic load UBC 3 12.06.2013 (1. Solution) Item Description Pcs Manufacturer Mechanical machinery 1* Silo bins for grain storage S1-S18 18 Symaga/Spain or Obial/Turkey 1*1 Roof aeration system 18 Symaga/Spain or Obial/Turkey 1*2 Ladder+3 platform 6 Design Torma local manufacturing 1*3 Ladder+1 platform 12 Design Torma local manufacturing 2* Aeration system hopper bottom 18 Design Torma local manufacturing 2*1 Aeration fan 18 Torma supply 2*2 Distribution system for aeration +tubes 18 Design Torma local manufacturing 3* Transit bins T1, T2. T3 3 Symaga/Spain or Obial/Turkey 4* Bucket elevator E1, E2, E3, E4, 4 Intersystem/USA or ABMS/Turkey 5* Hopper chain conveyor ,special TR1 1 Intersystem/USA or ABMS/Turkey 6* Cross /hopper/chain conveyor TR2 1 Intersystem/USA or ABMS/Turkey 6*1 Cross chain conveyor TR2a 1 Intersystem/USA or ABMS/Turkey 7* Charging chain conveyor to S1 /TR 3/ 1 Intersystem/USA or ABMS/Turkey 7*1 Charging chain conveyor to S2 /TR5/ 1 Intersystem/USA or ABMS/Turkey 7*2 Charging chain conveyor to S3, S4 /TR6/ 1 Intersystem/USA or ABMS/Turkey 7*3 Charging chain conveyor S6,S7 /TR7, TR 8/ 2 Intersystem/USA or ABMS/Turkey 7*4 Charging chain conveyor S5 /TR9/ 1 Intersystem/USA or ABMS/Turkey 7*5 Charging chain conveyor S8, S9 /TR10/ 1 Intersystem/USA or ABMS/Turkey 8* Charging chain conveyor S10 /TR11/ 1 Intersystem/USA or ABMS/Turkey 8*1 Charging chain conveyor S11 /TR12/ 1 Intersystem/USA or ABMS/Turkey 8*2 Charging chain conveyor S12, S13 /TR13/ 1 Intersystem/USA or ABMS/Turkey Page 113
Item 8*3 8*4 8*5 10* 11* 11*1 11*2 11*3 11*4 11*5 12* 12*1 12*2 12*3 12*4 14* 15* 15*1 15*2 16 17* 17*1 18* 19* 20* 21* 22*
Description Charging chain conveyor S14, S 16 /TR14, TR15/ Charging chain conveyor S15 /TR16/ Charging chain conveyor S17, S18 /TR17/ Charging chain conveyor to T1,T2,T3 / TR18/ Discharging chain conveyor S1, S2 /TR21/ Discharging chain conveyor S3, S4 /TR22/ Discharging chain conveyor/TR21a-, TR22a/ Discharging chain conveyor S5,S6 /TR23/ Discharging chain conveyor S7, S8, S9 /TR24/ Discharging chain conveyor /TR24a/ Discharging chain conveyor S 15 /TR 25/ Discharging chain conveyor S10 /TR 26/ Discharging chain conveyor S11, S12, S13 /TR 27/ Discharging chain conveyor S14 /TR 28/ Discharging chain conveyor S16,S17,S18/TR28-30/ Dust collecting system for receiving hopper+fan Pre-cleaning machine Filter for precleaning machine with fan Collecting chain conveyor Central dust separation unit Dust and broken grain bin Dust discharging screw conveyor Two way direction boxes Pneumatic valves under silo bins Manual valves under bins Pneumatic valves under conveyor Telescopic discharge tube
Pcs 2 1 1 1 1 1 2 1 1 1 1 1 1 1 3 1 1 1 2 1 2 2 20 21 21 27 5
Manufacturer Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey Intersystem/USA or ABMS/Turkey MAG/Hungary WESTRUP/Denmark MAG/Hungary MAG/Hungary MAG/Hungary Design Torma local manufacturing MAG/Hungary Torma supply Torma supply Torma supply Torma supply MAG/Hungary
Page 114
Item 23* 26* 27*1 27*2
Description Desinsection equipment Screw compressor unit Air tank for compressor Tubes for compressed air (set) Temperature measuring system with computer and screen + UPS main. connecting possibilities to the Controlling PC Multiway distributor vertical (Pendulum) Level indicators Continuous weigher+standing Prebin for weigher After bin for weigher Hoist crane Road weighbridge Catwalks for silos set Catwalk for transit silos Supporting structure for transit silos Chutes for grain (set) Grid for receiving hopper Buffling system under grid of hopper Steel hopper with AR surface Cascade magnet separator Rotary magnet separator Tubes for central dust deducting system (set) Duct system for road hopper (set) Technological tower Supporting elements and steel structure set
Pcs 4 2 1 1
Manufacturer DETIA DEGESCH/Germany Atlas Copco/Sweden or Modial/Germany local supply local supply
28* 28*1 29* 30* 30*1 30*2 31* 32* 33* 34* 34*1 35* 36* 36*1 36*2 37* 38* 39* 40* 41* 42*
1 4 41 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Torma supply Intersystem/USA or ABMS/Turkey Torma supply Metripond Plus/Hungary Design Torma local manufacturing Design Torma local manufacturing Torma supply local supply Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing Torma supply Torma supply Design Torma local manufacturing Design Torma local manufacturing local design and manufacturing Design Torma local manufacturing
Page 115
Item Description 43* Laboratory equipment 45* Workshop Electrical machinery E4 Main distribution board E5 Power Factor Correction System E6 Master Control Panel E7 Motor control boxes E7a Slide control boxes E7b Two-way valve boxes E8 Emergency stops E9 Lighting system E10 Lightning system E11 Earthing system E12 Aircraft approach light E13 Fire fighting system E14 Silo inspection light Cables NYY 4 G 1,5 1700m NYY 4 G 2,5 1800m NYY 4 G 4 2400m NYY 4 G 6 450m NYY 4 G 16 850m NYY 4 G 50 100m YSLY 2x0,5 3500m YSLY 3x0,5 2100m YSLY 7x0,5 4300m YSLY 15x0,5 1800m E15 LiYLY 4x0,5 100m
Pcs Manufacturer 1 Torma supply 1 local supply 1 1 1 75 48 20 15 1 1 1 3 1 4 local design and manufacturing local design and manufacturing Torma supply Design Torma local manufacturing Design Torma local manufacturing Design Torma local manufacturing local supply local design and supply local design and supply local design and supply local supply local supply local supply
local supply Page 116
Item Description E16 Communication system E17 Air Conditioner Total Spare parts 44* Spare parts for the imported machines E18 Spare part for imported electrical items
Pcs Manufacturer local supply 2 local supply
1 1
Page 117

Technical Submittal

Caricato da

Informazioni sul documento

Descrizione originale:

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Technical Submittal

Caricato da

Copyright:

Formati disponibili

SAMCRETE CO.

TORMA SILO ENGINEERING

Ministry of Trade and Industry

Egyptian Holding Company for Silos and Storage

Grain Silo Complexes Tender

TECHNICAL DOCUMENTATION O ELE!T"O#MECHANICAL E$UI%MENT O" THE SILO %LANTS IN

SAMCRETE CO. TORMA SILO ENGINEERING

SAMCRETE CO. TORMA SILO ENGINEERING

SAMCRETE CO. TORMA SILO ENGINEERING

TECHNOLOGICAL DESC"I%TION O THE %LANTS

SAMCRETE CO. TORMA SILO ENGINEERING

SAMCRETE CO. TORMA SILO ENGINEERING

SAMCRETE CO. TORMA SILO ENGINEERING

SAMCRETE CO. TORMA SILO ENGINEERING

SAMCRETE CO. TORMA SILO ENGINEERING

SAMCRETE CO. TORMA SILO ENGINEERING

SAMCRETE CO. TORMA SILO ENGINEERING

TECHNICAL SPECIFICATION FOR THE SILO PLANT OF SAN EL HAGGAR

Specification for Egypt / Silos complex/2013.06

Power/ item kW 11 11 30 18,5+0,75 3 18,5+0,75 4,4 18,5+0,75 2,2 pneumatic

cooler/dryer 300kgs with valves

2 tons 100t Width 1400mm Width 1400mm Page 14

2,2 electronic 185m 38m

2,2 2,4 0,02 2,6 4 2,4 1,4 4,2 18,2 3,8

Capacity Dia 312mm

Size with elbows 18x3m 18x3m 2x18x2 meters

14MT 2.7MT 100m3 0,25 3,3MT

Details see 3.28 3.29

3.31 3.31 3.32 3.33 3.34

1200kVA 60 Farad keyboard 19"monitor

1,2 2,2 0,8

split type 1030,4 1018,69

3.49 3.50 3.51

for two years for two years

Specification for Egypt / Silos complex/2013.06

Power/ item kW 11 18,5+0,75 3 18,5+0,75 4,4 18,5+0,75 2,2 pneumatic

cooler/dryer 300kgs with valves

2 tons 100t Width 1400mm Width 1400mm Dia 312mm Page 18

2,2 electronic 185m 22m

Size 18x3m 18x3m 2x18x2 meters

Power/ item kW 14MT 2.7MT 100m3 0,25 3,3MT

Weight /item MT 14 2,7 13 0,12 0,2 2,8 2,5 23 7,9

3.31 3.31 3.32 3.33 3.34

900kVA 60 Farad keyboard 19"monitor

1,2 2,2 0,8

E15 E16 E17

split type 643,9 862,19

3.49 3.50 3.51

for two years for two years

SAMCRETE CO. TORMA SILO ENGINEERING

TECHNICAL SPECIFICATION FOR THE SILO PLANT OF EL MENIA

Specification for Egypt / Silos complex/2013.06

Power/ item kW 11 11 15 30 22+0,75 3 22+0,75 4,4

cooler/dryer 300kgs with valves

2 tons 100t Width 1400mm Page 23

1,5 electronic total 366m

2,2 2,4 0,02 2,6 4 2,4 1,1 4,2 31,2

3.20 3.14 3.21 3.22 3.23 3.24 3.26 3.25 3.27

Capacity Width 1400mm Dia 312mm

Size 38m with elbows 18x3m 18x3m 2x18x2 meters

14MT 2.7MT 100m3 0,25 3,3MT

Details see 3.27 3.28 3.29

3.31 3.31 3.32 3.33 3.34