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What is it?
It allows users to design and rate KG proprietary packings and conventional valve and sieve trays. It will provide the estimated capacity and pressure drop of KG high performance trays.
It will estimate a tower diameter and provide some design details (downcomer widths, for example). It gives an indication of the turndown expected.
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What else?
The KG-TOWER software has a list of both sales and technical contacts. It includes pictures of our packings, valves, and trays. It uses the same models that we use in our internal version to design our equipment. Built in unit conversions.
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Design Information
Hydraulic Loads
Density
Viscosity
[kg/m3 or lb/ft3]
[cP]
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Design Information
System Properties
Application
Pressure and temperature
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Current Operation
90 mol ppm CO2 (0.18 kg-mol/h)
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Revamp
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Physical Properties
Absorber bottom
V = 36,000 kg/h v = 23.8 kg/m3 L = 279,800 kg/h L = 926.7 kg/m3 L = 0.83 cP L = 61.5 dyne/cm
Absorber top
V = 16,160 kg/h v = 24.6 kg/m3 L = 260,000 kg/h L = 991.1 kg/m3 L = 1.01 cP L = 66.6 dyne/cm
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Current Operation
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Proposed Operation
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Efficiency
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Downcomer
Outlet Weir Tray Spacing Downcomer Clearance Inlet Area Active Area or Bubbling Area Vapor Flow
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Design Information
Mechanical Information
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Optimizing Features
Sumps
Anti-jump baffles Weir blocks
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Conventional Trays
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Input Values
Tray Spacing
24 [610 mm] is the most common Typically ranges from 12 to 30 [300 to 760 mm]
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Input Values
Downcomer Chord
4 [100 mm] or 1/12 tower diameter minimum applies to both top and bottom
Kickback
3 [75 mm] typical for conventional trays or to provide topto-bottom area ratios:
< 2:1 if vapor density < 1.0 lb/ft3 [16 kg/m3] < 3:1 if vapor density < 1.0 - 3.0 lb/ft3 [16 - 48 kg/m3] < 4:1 if vapor density > 3.0 lb/ft3 [48 kg/m3]
Input Values
Sweptback weirs
Can lose active area
Sump Width
Same as top downcomer width
Sump Depth
as need to provide VUD of 1.0 ft/sec [0.3 m/s] 4 to 6 [100 to 150 mm] is typical
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Input Values
Weir Height
Generally 1 to 3 [25 to 75 mm] Default is 2 [50 mm] Use less than 12% of tray spacing to avoid a loss of jet flood capacity
Downcomer Radius
1 [25 mm] is standard for conventional trays
Downcomer Clearance
typically weir height minus 0.5 [10 to 15 mm] 0.75 [20 mm] absolute minimum [1 or 25 mm preferred min] 1.5 [37 mm] minimum for refining applications
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Calculated Values
Jet Flood 85% maximum (all trays) Downcomer Choke Flood (all trays)
85% maximum for low and moderate pressure 65-80% for high pressure hydrocarbon fractionation
Weir Loading
6 gpm/ft [4.5 m3/m/h] minimum consider more passes above 120 gpm/ft [90 m3/m/h]
Calculated Values
Rule of Thumb
While not applicable to all systems, there is an old industry rule of thumb that states:
10% entrainment will result in a 10% loss of tray efficiency
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When the weir loading is very low, the momentum of the vapor can throw the entire liquid rate into the downcomer (or to the tray above) and blow the tray dry. In the process, the downcomer can become unsealed, thus aggravating the process. When the weir loading is less than 6 gpm/ft [4.5 m3/m/h], the weir height should be a minimum of 2 [50 mm] tall. Use weir blocks (picketing).
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