TEXTILE TECHNOLOGY

Textile technology in spinning covers blow room, carding, drawframe comber,

speedframe,
ring frame, winding, fibre testing, yarn testing etc. I am a textile
technologist , I had the desire to
create a web page on TEXTILE TECHNOLOGY and hence this attempt.
With my limited knowledge
on webpage designing,i would like to share some information with you.

 Success of business is to maximise the profit. Choosing the right product mix is
one way
of maximising the profit. How to choose the product mix? Linear
Programming is one among the
solutions. But Unfortunately LP is not being used in the Textile Industry.
To read more about LP please click
PRODUCT MIX USING LP FOR A SPINNING MILL
TEXTILE COSTING
FACTORS AFFECTING OVERALL CONTRIBUTION- CASE STUDY
USING LP

ARE YOU LOOKING FOR

YARNS
The greatest test of courage on earth is to
bear defeat without losing heart
 Raw material represents about 50 - 65% of the production cost of a short-staple
yarn. There are a number
of fibre properties which can influence the quality of the yarn. A textile
fibre is a peculiar object.
Fibre properties vary very much within the lot. Optimal conditions can be
obtained only through the
mastery of the rawmaterial. Therefore fibre testing is very very important.
FIBRE TESTING-1
FIBRE TESTING-2
COTTON FIBRE
COTTON FIBRE-1
EFFECT OF COTTON PREPARATION ON HVI AND AFIS
HVI-FIBER TESTING
AFIS-FIBER TESTING
COTTON LENGTH PROPERTIES
EFFECT OF FIBER LENGTH ON YARN QUALITY
COTTON STICKINESS
 PROCESSING STICKY COTTON
WHITE SPECKS
POLYESTER FIBRE
Manage your time as you manage your money
 Mixing is the first and important process in the spinning process. Some
information regarding "COTTON MIXING", is listed in this page.
COTTON MIXING
No body can insult you without your
consent
 Blow room is the process which takes care of opening , cleaning and blending of
different fibres used
in the mixing.The technological improvements are remarkable in this
process. Important points are highlighted
to refere please click the link
BLOWROOM PROCESS
Mistakes are the best teachers
 High production carding has now become an established practice for short-
staple fibres.Production
capacity in recent carding machines can be increased substatially without
deterioration in quality.
More information about carding is discussed in this link
CARDING PROCESS
THEORY OF CARDING
Reading without thinking is like eating without digesting
 Metallic card clothing played an important role to improve the production rates
on revolving flat cards.
High production card would not have been possible without the Metallic
card clothing. Moreover
the demand for high production and high quality from carding machine put
wire manufacturers under pressure
to improve their design continuously to meet the requirements. Modern
metallic wire is designed for
optimum carding performance during the processing of many tonnes of
fibre at the highest proudction
rates possible, and with the least amount of maintenance.
CARD CLOTHING
90 percent of your work can be done by your subordinates and
you genuinely get paid only for 10 percent
 Drawframe contributes less than 5% to production cost of yarn.But its influence
on quality is very big,
because drawing is the final process of quality improvement in the spinning
mill and quality of drawframe
sliver determines the final yarn quality.For more information please click
DRAWING PROCESS
AUTOLEVELLING
Most problems are really the absence of ideas
 Combing is the process which serves to improve the raw material.Combed yarn
is stronger, more uniform,
has greater shine and is smoother and purer.The quality improvements are
obtained at the cost of additional
expenditure on machines, floor and personnel, together with a loss of
rawmaterial.More iformation in
COMBING PROCESS
The greatest loss is the loss of self-confidence
 Roving bobbin is the ideal package form for supply of material to the ring
spinning frame. It is very
convenient for transport and storing.Eventhough drawframe produces a
sliver that already exhibits all the
characteristics required for making the yarn, the roving frame is forced
upon a spinner as a necessary evil
for two reasons. They are 1.higher draft 2.drawframe can feeding creates
more problem
More information in
SPEED FRAME
Do important jobs now before they become urgent
 The ring spinning will continue to be the most widely used form of spinning
machine in the near future,
because ring spinning still offers the greatest flexibility in application and
supplies yarns of a quality
that cannot be equalled by the new technologies owing to technological
reasons. More information in
RING FRAME
RINGS AND TRAVELLER
COM-4 AND ELITE SPINNING
A pessimist finds difficulty in every opportunity, the
optimist finds opportunity in every difficulty
 Winding is the process which results in producing a good package of long length
and fault free yarn.
Most of the spinning mills use automatic winding machines. Quality of yarn
and package and winding machine
production are improving day by day. The requirements of package quality
and yarn quality is also
very high for the present knitters and weavers.
WINDING
YARN FAULTS AND YARN CLEARING
YARN CONDITIONING
The more time spent on self improvement, the
less there is to criticise others.
 Variables in a spinning mill is extremely high e.g., rawmaterial, atmospheric
conditions in a plant
type of machines,technology adopted, skill level, investment concepts,
market requirements, etc. Since
 the variations are innumerable, it is a must to optimise the process
parameters to produce a good quality
yarn at a lower manufacturing cost. Some information and guidelines for
fixing parameters is given in the
following pages.
PROCESS PARAMETERS IN BLOWROOM
PROCESS PARAMETERS IN CARDING
PROCESS PARAMETERS IN COMBING
PROCESS PARAMETERS IN DRAW FRAME
PROCESS PARAMETERS IN SPEED FRAME
PROCESS PARAMETERS IN RING SPININING
CONSTANTS AND CALCULATIONS
Theory without Practice is sterile,
and Practice without Theory is futile
 Yarn occupies the intermediate position in the manufacture of fabric from raw
material. Yarn
tests are therefore essential, both for estimating the quality of the raw
material and for controlling
the fabric produced. The important characteristics OF yarn is discussed
here.
YARN TESTING
YARN EVENNESS-1
YARN EVENNESS-2
YARN HAIRINESS
STUDIES ON YARN HAIRINESS BY MR.KAMATCHI SUNDARAM-
VOLTAS, INDIA
BARRE IN FABRIC
YARN REQUIREMENT FOR KNITTING
 The textile Industry uses compressed air power in some machinery or other, for
instance blow room,
comber, spinning frame, loom, splicers to name a few. With the use of more
sophisticated, high production
machinery the need for more and more complicated Pneumatic controls are
necessitated. To have minimum
breakdowns and reliable performance with minimum failure, in other
words, to have good quality products,
the compressed air supplied to the machine should be of the highest order,
both in QUALITY and QUANTITY.
COMPRESSED AIR
You can either be a boss or a leader. Decide.
 Atmospheric conditions have a decided effect on textile materials, especially
during processing.For this
reason it is essential that the temperature and moisture content of the air
within the mill be controlled.
The exact degree of temperature and relative humidity will vary depending
upon the material and department.
 HUMIDIFICATION
PSYCHROMETRY AND HUMIDIFIACTION
It is better to make a first class soup than a second class painting
 Spinning Industry was consdiered to be a Labour intensive unit. But now it is
considered to be a power
intensive unit due to automation and increasing power cost. Moreover a
spinning unit uses a lot of Induction
motors of capacity ranging from 0.25 KW upto 70KW , a lot of Electronic
components like
DC Drives, PLC controls, Processors, Inverters, SCRs etc. Hence it is a
basic requirement for the technologist
to understand the basics of Electrical, Electronics and Power etc
ELECTRICITY
INDUCTION MOTOR
POWER FACTOR

SPINNING MACHINES:
 BLOWROOM
  
 Crosrol
Lakshmi Rieter Trutzschler
 CARDING
   
 Marzoli
Lakshmi Rieter Trutzschler Crosrol
 COMBER
  
 Marzoli
Lakshmi Rieter Toyoda
 DRAW FRAME
 
 Lakshmi
Rieter Vouk
 SPEEDFRAME
  
 Lakshmi
Zinser Toyoda Marzoli
 RING SPINNING
   
 Toyoda
Lakshmi Rieter Zinser Suessen
 OPEN END
 
 Lakshmi
Schlafhorst Rieter
 WINDING

 Savio
Schlafhorst
TEXTILE RESOURCES:
 AKTRIN Textile Information Center

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This page is maintained by T.VIJAYAKUMAR

UPDATED IN THE MONTH OF MARCH 2003

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