POWER SERVICE

Alstom Power Inc. (Alstom) is recognized around the world as a leader in the design, manufacturing and servicing of power generation equipment. While our heritage dates to the late 1800s, our capabilities continue to expand and point us to the future.

At Alstom, we combine our capabilities and experience to enhance the productivity and performance of your boilers, pulverizers, feeders, air pollution control systems, ash handling systems and auxiliary equipment. We are an organization that focuses on customer service and understand the challenges faced by plant owners, operators, maintenance personnel and management. Whether it is a simple replacement part, a rebuilt assembly, a custom fabrication or inventory management program, Alstom provides value and service to the customer.

Table of Contents
Introduction to the EL-type Mill ..............................................................................3 The Alstom Advantage ....................................................................................4 Technical Services......................................................................................4 Inventory Management Programs ..........................................................................6 Outage Kits........................................................................................6 Alstom Service and Distribution Centers..........................................................................7 Component Rotation Programs................................................................................7 Rebuild / Repair Programs ..............................................................................8 Rebuild / Repair Services ................................................................................9 Yoke Repairs ......................................................................................9 Air Seal Repairs ........................................................................................9 Rotating Assembly Rebuilds and Repairs ......................................................................10 Spring Bolt Rebuilds................................................................................11 Bearing Plate Repairs..............................................................................12 Gear Case Repairs ..................................................................................13 Pinion Repairs..................................................................................13 Gearbox Overhauls..................................................................................14 Upgrades for EL-type Mills ............................................................................15 Performance Upgrades ..................................................................................15 Mill Conversions ..........................................................................................15 Availability Upgrades ..........................................................................................................................16 Ceramic Lining and Vacuum Bonded Products ..........................................................................16 Spring Bolts ........................................................................................17 Heavy Duty Springs ....................................................................................17 Thermal Barrier Coating for Bottom Ring ..........................................................................18 Clampless Bolt-thru Housing Liners............................................................................18 Main Shaft Upgrades ..................................................................................19 Keyless Upgrade ..............................................................................................20 SuperNut Upgrade ..........................................................................................21 Special Tools ..................................................................................22 Asset Planning and Life Cycle Work Sheet ..........................................................................23 Replacement Products for EL-type Mills ......................................................................25 Gearbox Replacement Parts ..........................................................................26 Main Shaft Assembly ..............................................................................27 Pinion Shaft Assembly ....................................................................................31 Oil Pump Assembly ................................................................................32 Oil Pump Parts........................................................................................32 Bearing Plates ................................................................................33 Air Seal Housing Replacement Parts......................................................................34 Seal and Cover Ring Replacement Parts........................................................................35 Throat Rings and Shims Replacement Parts..................................................................36 Relief Gate Assemblies and Parts ..........................................................................37 Pyrite Gate Assemblies and Parts ..........................................................................39 Grinding Zone Components ............................................................................40 Grinding Zone Materials......................................................................................40 Grinding Zone Assembly......................................................................................41 Grinding Balls ......................................................................................41 Spring Bolt Assemblies ..................................................................................42 Classifier Assembly..................................................................................44

Intro to EL-type Mill

The EL-type mill has its roots in the industrial revolution and very early pulverized coal firing. The EL-type mill employs the ball/race concept for grinding coal. A rotating race drives the balls and a stationary race applies grinding force. The Fuller Company created some of the early ball-race mill concepts in early 1900s. The mill series really started with the A-type mill and then progressed to the E-type mill. The A-type mill was designed and built by Fuller-Lehigh around 1917. Fuller-Lehigh continued with the ball race concept through the B, C, D and E type mills. Many were sold to Babcock and Wilcox (B&W) for pulverized coal fired boilers. In the 1950s, B&W bought the E-type mill design and started their own production. B&W made an improvement to the E-type mill to create the EL-type mill in the late 1950s. The ball race concept was retained, but the throat geometry and classifier were improved. The improvement increased the performance of the E-type mill by 25%. Many operating E-type mills were converted to the EL-type. The EL-type mill declined in popularity as boiler size rapidly increased in the 1960s. The ball race concept has vibration and mechanical limitations in very large sizes. The Cyclone firing scheme that did not require pulverizers also became popular for B&W boilers. B&W made one last effort in the ball race concept in the late 1960s. The Counter Rotating (CR) Type ball race mill was designed. It did not work well and the entire concept was dropped in favor of the roll/ring MPS Type mill. There are many E and EL-type mills still acceptably operating in the USA. The mill has particular advantages and disadvantages over competing mill types. In its day, the low height gave an advantage of lower boiler setting heights. The mill is compact and serviced from just one side, an advantage in plant layout. The grinding zone is the main advantage and disadvantage. It has no rollers, bearings or machinery to service, which avoids the inherent possibility of failures. However, it does not effectively use the wear materials. The grinding components of a large EL-type mill weigh 15,000 lb when new and perhaps 10,000 lb when worn. Almost two thirds of the wear material is scrapped. Still, the EL-type mill remains a workhorse in power plants across the USA.

The Alstom Advantage

Alstom combines its more than 100 years experience in designing and building coal pulverizer equipment, its solution-based products and services and a commitment to customer service into the Alstom advantage. Alstom provides timely delivery of its pulverizer products to meet the demands of the power industry. We have been a dedicated customer service organization for nearly 50 years ensuring the responsiveness that our customers require. Alstom provides the quality of an OEM while backing our products with comprehensive support. Our products are designed to help our customers meet the performance, availability and reliability requirements for their pulverizer equipment.

Markets Served
Our experience and customer base includes utility companies, regional electric cooperatives, federal, municipal and independent power producers, pulp and paper companies, and industrials such as chemical plants, steel mills and refineries. In other words, if you generate steam to produce power or to support your manufacturing processes, Alstom stands ready to provide the Technical Services you need.

Technical Services
Alstoms Technical Services capabilities cover major plant equipment and systems and include outage planning, equipment inspections, condition assessments, and operational support. We are a global provider of products and services to the power industry. We maintain a local presence to help ensure that our customers equipment and systems run reliably and efficiently with the availability they demand. We are a team of over 100 field-based engineers and technicians We are problem solvers We are equipment inspectors, testers, and evaluators We are performance specialists We are your extended team, helping you increase your competitive edge and achieve your plants goals and objectives.

Equipment Supported
In addition to Alstom equipment we serve the following brands: Boilers ABB, Combustion Engineering, Babcock & Wilcox, Riley, and Foster Wheeler Coal Pulverizers ABB, Combustion Engineering, Babcock & Wilcox, Riley Atrita, Foster Wheeler Air Pollution Control ABB, Combustion Engineering, Flakt, Walther, Carborundum, Hamon-Research Cottrell, Wheelabrator, Peabody, Rockwell
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Ash Handling Systems ABB, Combustion Engineering, Allen-Sherman-Hoff, United Conveyor, Flakt Stokers ABB, Combustion Engineering, Detroit Stoker, Riley, Westinghouse, Hoffman, Taylor Coal Feeders ABB, Combustion Engineering, Stock Equipment

stands ready to participate in this process to help ensure timely decisions, problem avoidance, and achieved goals. The services Alstom provides include: Setting overall outage objectives Work scope determination Prioritization of outage tasks Identification of material and parts needs Expediting delivery of required material and parts on order

Field Technical Service Engineers

As a leading supplier of steam generation equipment, Alstom has extensive capabilities in the form of Field Technical Service Engineers to assist with your outage inspection and maintenance needs.

Inspection Service
To help ensure an effective outage, we offer our Inspection Service that includes: Pre-outage logistics and work scope definition Pre-outage unit walk-downs Detailed inspections during the outage Daily punch lists and definition of items requiring immediate attention Coordination with repair labor personnel Initial report with critical findings and recommendations Final detailed inspection report complete with photos, recommendations and findings On-line retrieval (via our website) of our final report for convenient viewing and downloading

Our staff is positioned near our customers to provide the response they need. This full time force of professionally trained engineers and technicians receives ongoing training to help ensure they are knowledgeable in the latest trends and available technology. They are backed by our engineering groups with years of experience in designing new units as well as modifying existing equipment. For additional support they know they can rely on other Alstom organizations such as the Materials Technology Center, our NDE group, and Performance Testing.

Maintenance Support Service

To help ensure your equipment performs to your expectations, we offer our Maintenance Support Service whereby we: Determine equipment condition and need for repairs Compare components to original specifications and help make adjustments Participate in developing work scope and associated tasks Direct maintenance personnel in proper disassembly and assembly procedures Coordinate execution of the work scope Develop a daily punch list prioritizing work tasks Provide a final report documenting work performed and recommendations made

Outage Planning
Effective outages require outage planning, a continuous process that begins well in advance of the scheduled event. Alstom
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Dedicated Engineer Program

For customers continuing support, we provide an experienced Alstom Technical Services Engineer for their exclusive use for a specific time period.

Advantages and Benefits

Guaranteed parts availability Eliminates exposure to obsolete inventory After hours response team Can include most plant equipment Can be expanded to include other plants within the Customers system One week standard shipment after order release

Value to User
Reduced annual caring costs Deferred cash outlay Increased cash flow by delivering products when needed Firm blanket pricing

The Dedicated Engineer becomes an on-site member of the plant team spearheading the required Alstom support. The result is responsive service in determining root causes to problems and timely development and implementation of solutions to help reach and exceed station goals.

Outage Kits
Outage Kits are pre-packaged supplies of equipment-specific replacement parts that support planned or unexpected unit outages and rebuilds. Emergencies cost money! Outage Kits can help minimize costly delays in making repairs.

Commitment
Alstoms Technical Services is another example of our commitment to provide products and services to improve performance and reduce maintenance, with the goal of increasing your competitive edge.

Inventory Management Programs

With our proven inventory management expertise, purchasing strength and strategically located regional service centers, participation in an Alstom Inventory Management Program can offer customers significant benefits from guaranteed shipments to improved cash flow.

Outage Kits are an excellent, cost-effective way to help manage planned or unexpected unit outage repairs.
Outage Kits are the perfect solution when emergencies strike, or just to have on hand as part of a planned PM or Inventory Management Program.
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Advantages and Benefits

Customized or standard kits offered Pay for what you use Reduced maintenance costs

R3 Component Rotation Programs

Alstom offers customers a systematic method for rebuilding boiler related equipment and returning this equipment to service. Alstoms Regional Service Centers are the focus of this program combining their extensive inventory, rebuild portfolio and proven processes to provide a unique service. The R3 program is based on Rebuilding, Restocking and Replacing components.

Value to User
Right parts available when you need them Only pay for the parts you use

Alstom Service and Distribution Centers

Alstoms Service Center network, strategically located across the country, can provide emergency component repairs, parts, complete component overhauls, custom fabrications, and cost saving inventory management programs for both our fleet and non fleet equipment.

Rebuilding
Complete disassembly and inspection of a component takes place. Worn out parts are replaced and components repaired. The components are rebuilt to strict procedures and tolerances. Upgrades to components can be included.

Restock
Once a rebuild is completed the component is placed in the customers exclusive stock inventory at a Regional Service Center nearest the plant.

Replace
S E R V I C E C E N T E R S

Locations
Suwanee, Georgia Erlanger, Kentucky Tyler, Texas Harrisburg, Pennsylvania Aurora, Colorado Chattanooga, Tennessee Tubing Distribution Center)

Rebuilt components are returned to a customer when needed to replace a similar component requiring service. The replaced component is then sent back to the Service Center for rebuilding and to continue the process. Rebuilding is an economical alternative to buying new equipment. Rebuilt equipment is kept at an Alstom location until needed freeing up plant storage space. The process eliminates down time waiting for a component to be rebuilt and placed back in service.

Advantages
Responsive, flexible network Allows for better utilization of plant personnel Inventory near your location Just-in-time deliveries Saves you time and money
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Pulverizer Rebuild / Repair Services

As a leading supplier of quality pulverizer equipment and replacement parts, Alstom offers one of the industries most complete and cost-effective rebuilding/ repairing services. Alstoms rebuild / repair services typically include component inspections and maintenance, replacement and design upgrades. These offerings, which include extended warrantees, can reduce inventory costs by 25-35 percent and result in longer lasting products that save power producers money.

Value to User
Alstom quality and reliability Customer inventory reduction All work backed by Alstoms engineering experience A cost effective alternative to new equipment purchases with shorter lead times

Up to 50% cost savings vs. the purchase of new equipment

Alstoms EL-type mill rebuild /repair portfolio includes: Yoke Repairs Air Seal Repairs Rotating Assemblies Spring Bolt Rebuilds Bearing Plate Repairs Gear Case Repairs Pinion Repairs Gearbox Overhauls

Advantages & Benefits

All work is done to engineering specifications R3 Component Rotation Programs are available to fit your outage schedule Extensive parts inventory to support rebuilds / repairs OEM inspection and assembly procedures are used Component upgrades available

Rebuild/Repair Services
Yoke Repairs
The Yokes in an EL-type mill take a beating, but fortunately, they are repairable and rarely need replacement. Alstom reconditions all yoke sizes and styles. Alstom weld repairs, hard surfaces, machines and re-bushes the yoke back to as new condition. The fit between the main shaft and the yoke is critical to long and reliable shaft life. A rebuilt yoke has a standard machined bushing taper. The yoke must be hand fit to the main shaft during assembly. As an alternative, Alstom offers fitting and bluing to mate the yoke to the main shaft. See the Rotating Assemblies section for this service.

Air Seal Repairs

Air seals are critical to contain the hot primary air within the mill and prevent dusty hot air from contaminating the mill gearbox. They also reduce heat transfer into the gearbox. If your gearbox oil is running hot or contaminated, the air seal may need replacement and repair. Alstom can repair the air seal for the EL 64, 70 and 76 mills with new bronze inserts saving substantial cost over replacement. If the top of the air seal is worn or damaged, Alstom can cut off the damage and weld in a new seal carrier and save the housing.

Repair Scope
Basic Service Disassemble Blast to clean Dimensionally and NDT inspect Based on inspection additional services can include: Weld up worn areas as required Weld up bushing bores Wear protect (hardface) high wear areas Tap wedge ring holes Machine wedge ring area Machine grinding ring seating surface Install new yoke bushing and drive pin Paint

Repair Scope
Basic Service Disassemble Blast to clean Dimensionally inspect Based on inspection additional services can include: Remove old seals Weld up air seal area as required Replace seal carrier if necessary Machine to accept new bronze labyrinth seals Install new seals Install new air pipe(s) Paint

Customer Benefits:
Saves ~50% of replacement cost Saves 2030 man-hrs in Assembly

Customer Benefits:
Saves ~50% of replacement cost Faster turn around vs. new purchase

Rotating Assemblies
The mill rebuild schedule is tight and you are worried about blue fitting the yoke and gear center in an uncontrolled environment. It has to be done correctly for long shaft life and reliability, but the schedule must be met. A ready to run rotating assembly is the answer. Alstom will inspect, repair and rebuild your spare yoke, gear center and other parts or supply new ones. A new high quality shaft will be made and fit blue to the yoke and gear center. Run outs of the mounting faces are checked and cut if needed.
Available for EL 64, 70 and EL 76 Rotor Assemblies

Customer Benefits
Saves ~50% of replacement cost Saves 2030 man-hrs 90% contact pattern on blue fit of yoke to main shaft

Rebuild Scope
Basic Service Disassemble Clean Dimensionally inspect Based on inspection additional services can include: NDT yoke and gear center for cracks Weld repair/Machine yoke, and install new yoke bushing and drive pin New main shaft See Alstom upgraded keyless main shaft option New SuperNut upgrade See Alstom upgraded keyless main shaft option Blue fit gear center to main shaft Blue fit yoke to main shaft Machine yoke seating surface and gear center as required Document blue fit with photos and inspection documents Paint

Yoke Contact to Shaft

Rotating Assembly Ready for Shipment

Building Rotating Assembly

Gear Center Contact to Shaft 10

Spring Bolt Rebuilds

Alstom can rebuild your EL 64, 70, and 76 Mill size Spring Bolt assemblies.

Rebuild Scope
Basic Service Disassemble Clean Dimensionally inspect Based on inspection additional services can include: Repair housing Replace key Recondition retaining ring Replace nut and adjusting bolt and hardware Paint Fill with grease

Worn, Dirty and Seized

Customer Benefits
Less cost than new assembly Rotation program available

Rebuilt and Ready

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Bearing Plate Repairs

Bearing Plates wear from rejects rubbing on the top surface. Usually, Bearing Plates are repaired using inserts to replace the worn material. In rare cases, a Bearing Plates is damaged beyond repair and a new one is required. Alstom offers the original cast iron material and an improved steel Bearing Plate for popular mill and shaft sizes.
Worn Top Bearing Plate

Repaired Top Bearing Plate

Repair Scope
Basic Service Disassemble Blast Clean Dimensionally and NDT inspect Based on inspection additional services can include: Clean Tapped holes Prime, Paint/cosmolene protect Sleeve bore Machine flat top and bottom mounting services Replace seal and cover rim area Replace seal and cover floor area Replace seal, cover, floor and air seal mounting surface

Bearing Plate Repairs and Rebuilds

Customer Benefits
Saves ~50% of replacement cost Rotation programs available

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Gear Casing Rebuilds

Replacement of the EL gear case with a new component can be a very expensive and lead time intensive task. While Alstom can supply new gear casings, we have developed a rebuild process for restoring EL gear cases to original specifications without compromising the quality or structural integrity of the component.

Pinion Rebuilds
Alstom power has the capability of rebuilding your EL 64, 70 and EL 76 Pinion Assemblies. The Pinion Assemblies can be rebuilt individually or as a sub-component of the lower half of the EL mill.

Rebuild Scope
Basic Service Pinion Housing & Assembly Disassemble Clean Inspect Based on inspection additional services can include: Pinion Housing Re-machine housing ends Cosmolene Protect Pinion Assembly Dimensionally record bores and shaft diameters NDT shaft and pinion gear Replace bearings and packing Reassemble/Cosmolene Protect

Rebuild Scope
Basic Service Blast Clean Dimensionally inspect Based on inspection additional services can include: Sleeve bearing bore if necessary Re-machine bearing and oil pump pedestal as required Re-machine upper flange area and pedestal, parallel and to original dimension Paint inside cast surfaces with gearbox sealer Paint outside, non-machined surfaces, of gear case with high temperature paint Final inspect gear case Cosmoline protect machined surfaces to prevent rust

Customer Benefits
Saves ~50% of replacement cost Faster turn around vs. new purchase

Customer Benefits
Saves ~50% of replacement cost Rotation programs available

EL Pinion Assembly BEFORE

Rebuilt Gear Cases Available

EL Pinion Assembly AFTER 13

Gearbox Overhauls
The EL-type gearbox is a well designed, and built machine. It will provide decades of reliable service when properly assembled, maintained and operated. The bearings and gears have very high calculated lives and design factors. The time between rebuilds depends mostly on operation. A properly loaded mill will run much longer than low or dry operation. Foreign material causes high shock loads that can damage the gearbox and shorten its life. Alstom has all the parts and services to put the gearbox back to original condition or improve the equipment for todays demands. Alstom has the capability of rebuilding the full lower half of the EL mill as a single unit or the individual sub-components depending on the customer preference.

Rebuild Scope
Basic Service Disassemble Clean Inspect Based on inspection additional services can include: Replacement parts such as gears, bearings, shafts, seals Rebuild to as-new conditions Rebuilt gearboxes Fleet rebuild programs Rental agreements Purchase options

Customer Benefits
Saves ~50% of replacement cost Rotation programs available Rebuild the individual sub-components of the mill Rebuild an entire lower mill and have it delivered before you take your operating mill off-line

Reassemble the lower half of your EL mill in a shop environment

Line Boring Rebuilt Gearbox in Alstom Shop 14

Upgrades for EL-type Mills

Alstom continues to design and develop ELtype products that will meet the changing needs of our customers. Our performance upgrades can help when looking at fuel switching and the changing Environmental regulations. They include solutions to increase your mill capacity, improve fineness and offer better fineness control. Our availability upgrades provide longer wear life, reduce maintenance costs, eliminate a number of mechanical problems and improve the overall reliability of your mill.

EL Mill Conversion
The various EL pulverizers are very similar in design and size. An EL 64 can be converted to a EL 70 and an EL70 can be converted to an EL76 while retaining much of the original pulverizer system. Alstom has done conversions and saved PA fans, PA fan motors, mill motors, mill gearbox, mill turret, mill feeder, pulverized coal piping and burners. Typically the mill housing, grinding rings and yoke require replacement and it is recommended that the gearbox be overhauled during conversion.

Performance Upgrades
The following upgrades are available for the EL 64, 70 and 76 mills. Typically, the upgrades install directly into the mill with very little modification. While some companies guess at flow characteristics, estimate velocities, and ignore particle loading, Alstom mathematically models the pulverizer and scientifically designs components for better performance. Upgrade options include:

EL Mill Conversions
Upgrade 1. EL-type 64 mill converted to EL-type 70 2. EL-type 70 mill converted to EL-type 76 Description Mill conversions to increase mill capacity up to 17% Features Reuses the majority of your existing equipment Advantages and Benefits Greater fuel flexibility Value to User Recapture capacity lost with fuel changes

All proposed conversions are first evaluated by Alstom engineering to ensure the conversion will perform correctly.

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Availability Upgrades
The following upgrades are available for the EL 64, 70 and 76 mills. These products directly replace the OEM product in fit and form but will last longer, and are more reliable.

Upgrades Improve Reliability and Availability

Ceramic Lined and Vacuum Bonded Liners

Ceramic lining is the best wear solution for high erosion, low impact locations. Alstom offers the most comprehensive wear solutions available. Product
DYNAWEAR

Application

Description

Features
Pre-engineered, mechanically interlocked system BLOME Grout Adhesive Customized application for your specific wear pattern Tensile Strength: 6000+ psi Shear bond strength: 4000+ psi High wear resistance Excellent impact resistance

Advantages and Benefits

Simplified installation Aids installation and helps fill voids between tiles Impact resistant Can be usded with complex shapes

Value to User
Reduced costs Easy to fabricate Extends time between overhauls Reduced costs Easy to fabricate Extends time between overhauls

DYNAWEAR II

Static Adhesive applications only bonded alumina ceramic tiles Typical Use: cones wall liners turrets Static and Vacuum bonded Dynamic product available applications in both alumina ceramic or tungsten carbide tiles Brazed Tungsten Carbide tiles

DYNAWEAR III Static and Dynamic applications Note: Brazing method restricts use to certain types of materials

Longer run time before replacmement is needed

Reduces total cost of ownership Extends time between overhauls

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Spring Bolt Upgrade

Spring Bolts apply load to the grinding ring through the dual purpose springs. They also locate the grinding ring and prevent its rotation. Proper spring setting improves mill operation. Therefore, ease of adjustment is critical. Alstom offers an upgraded spring bolt that includes ACME threads with an optional split adjusting nut and a sealed spring bolt assembly. The ACME thread is coarser and wider than the original design which prevents coal from building up on the thread surface. The split adjusting nut cleans the thread as it is tightened on the shaft. The seal prevents contamination, reduce shaft wear and keep dust out.

Heavy Duty Springs

High moisture coal tends to accumulate in the mill. The bed of coal on the bottom ring gets deep and the balls ride over it. The springs are compressed more than usual and they are highly stressed. In addition, the balls are no longer securely held in the top race and are not under control. This can result in the balls riding out of the track. The solution is the heavy-duty spring.

Features
Larger diameter spring Higher spring constant

Advantages and Benefits

Applies greater force as it compresses Produces lower spring stress levels for equal forces

Features
Improved Spring Bolt adjustment Self-cleaning split adjusting nut ACME Threads Sealed Spring Bolt assembly

Value to User
Better reliability Longer life

Advantages and Benefits

Ensures proper spring setting Easier and more precise adjustment Stronger ACME threads

Value to Customer
Improved mill operation Longer service life

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Thermal Barrier Coating for Bottom Ring

The ball race mill was never intended for high moisture coals. The high moisture demands high temperature air to the mill to properly dry the coal. The hot air and wet coal create cracking problems for the bottom grinding ring because very hot air is blowing around the outside while wet coal is pouring over it. The temperature difference across the ring can lead to cracking. Another remedy for this situation is the high temperature ring arrangement. This consists of a two-piece grinding ring and seat. The high temperature arrangement can require major mill and coal pipe modifications due to its greater height.

Value to User
Better reliability when using high moisture fuels like PRB

Clampless Bolt-Thru Housing Liners

The standard design of the EL housing liners utilize two small clamps to help secure the liner to the upper pulverizer housing. These clamps wear over time and can fail allowing the liners to fall into the grinding zone, resulting in severe damage to the pulverizer and emergency shutdown. By using Alstoms bolt through style liners, you eliminate the small housing unit clamps, thus eliminating a potential issue and increasing run time between outages.

Alstom has a better alternative, the Thermal Barrier Coated (TBC) ring. The standard bottom ring has a Ceramic TBC applied to the outside, in the throat, safety band and above the seal ring. The TBC lowers ring differential temperature by 100F or more. It is simple and effective, there is no waiting for special parts and no major mill modifications.

Some liners also use pockets that slide over T bolts. These T bolts are sometimes difficult to position into the pockets. With Alstoms bolt thru liners installation is straight forward and requires less time.

Features
Bolt-thru design eliminates housing unit clamps

Features
Thin ceramic spray

Advantages and Benefits

Easy to install Increased time between outages Eliminates the possibility of the housing unit falling into the grinding zone during operation

Advantages and Benefits

No adjustments need to maintain air gap Protects the bottom ring from large temperature gradients during operation Reduces risk of cracking when using high moisture fuels like PRB

Value to User
Increased reliability Improved performance
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Main Shaft Upgrades

Since most main shaft failures occur in the yoke key slot, Alstom has redesigned the shaft to eliminate this stress point. Alstoms keyless design decreases the shaft fatigue stress by a factor of two and in many cases prevents shaft failure. It does not require any major modifications to the yoke, air seal housing, upper bearings or bearing plate. All keyless shafts can be supplied with the standard VAD (vacuum arc degassed) material or VAR (vacuum arc re-melt) material. Vacuum arc re-melt is an additional step in the manufacturing process that eliminates material impurities. This results in a strong shaft less prone to breaking. VAR is standard for all 8 3/4" shafts. Additionally, for those EL-type 76 mills that run with the original 8" main shaft, Alstom offers an 8 3/4" diameter shaft upgrade. This larger diameter shaft is stronger and helps prevent shaft failure due to the significant forces encountered during normal operation. This upgrade is available with in both standard key or keyless style. All Alstom main shafts are made from high quality, high strength, certified and inspected forgings. The steel is ultra-clean to eliminate inclusions where a crack could start and lead to failure. The forging is heat-treated and material samples are destructively tested to assure the correct material properties. The forging is accurately machined to final dimensions, shot peened in high stress areas for additional fatigue strength, and finally magnetic particle inspection. These are the best main shafts available.

EL-type Mill Main Shaft Options

Mill Size Shaft Size Standard Keyed Shaft Keyless Shaft EL76 8-3/4" 8003096 8003096S EL76 8" 8004470 8004470S EL70 EL64 8" 8005597 8005597S EL70 EL64 7-1/2" 7001572 7001572S

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Keyless Shaft Upgrade

Alstom has developed a main shaft design that eliminates the keyway making the shaft twice as strong By precisely mating the shaft to the hub or yoke and seating it firmly with the SuperNut (see upgrade below) the drive torque is transferred without a keyway. Major modifications are not required for this conversion. The original bearings, gear centers, hubs and yokes are used, although the yoke bushings must be replaced.

Features
Vacuum arc re-melted forging Certified chemical and mechanical properties Ultrasonically inspected Precision CNC machined Polished keyways Shot-peened high stress areas Final magnetic particle inspection

Advantages and Benefits

Twice as strong as the standard design No major modifications required SuperNut technology Available for all EL-type pulverizer sizes

Value to Customer
Improved reliability Reduced maintenance costs Reduces shaft breakage

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SuperNut Upgrade
The Alstom Supernut upgrade was designed to allow the removal of the keyway in the shaft taper area, the weakest part of the shaft, where most shaft failures occur. Other bonuses of the Supernut include repeatable installation force, and are much safer to install, since you will not need to slug on a hex nut, which can be dangerous, and of unknown force. The SuperNut uses many smaller bolts to produce the seating force. The yoke is not heated and the nut is not hammered Force is accurately applied by torquing the smaller bolts a simple one-man job. The shaft seating force of the SuperNut is greater than the heating method resulting in a better assembly.

Additionally, with the SuperNut upgrade the yoke can still be pulled from the shaft after years of service. Alstom has removed yokes for repair and has reused the SuperNut without difficultly.

Features
Increased number of smaller bolts

Advantages and Benefits

Easily tightened with torque wrench No yoke heating required Produces 500,000+ lbs of seating force (Standard Nut Produces 5,500 lbs) Yoke can still be removed with a standard puller Better shaft taper sealing Easy installation Efficient disassembly

Value to Customer
Improved reliability Reduced maintenance costs Improved safety Reduces shaft breakage when used in conjunction with Keyless Shaft upgrade

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Special Tools
Yoke removal can be a challenge for the maintenance crew. The geometry of the shaft and yoke bore is known as a locking taper. When the taper angle is below 7 degrees, the parts will self-lock together. With very good contact between the mating parts, it is very difficult to pull them apart. The Alstom yoke puller makes this task easier. With a 150-ton ram (supplied by user), the yoke can be pulled from the shaft. With the yoke loose from the shaft, lifting and removal become the next chore. Rigging and drifting are time consuming. Alstoms yoke handling fixture speeds the task. Designed for low height, it fits through the mill door and on to the yoke. Slots for a forklift speed the lifting and transport.

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Assett Planning and Life Cycle Worksheet: EL Pulverizer

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Replacement Parts for EL-type Mills

All part numbers in this section are for reference only. Please verify with you Alstom representative before ordering.

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Gearbox Replacement Parts

Typical EL76, EL70 and EL64 Main Shaft Assembly

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MAIN SHAFT ASSEMBLY EL76, 8-3/4" SHAFT

Item
5

Description
BUSHING, YOKE, 8-3/4", KEYED-STANDARD BUSHING, YOKE, 8-3/4", KEYED-OVERSIZED BUSHING, YOKE, 8-3/4", KEYLESS YOKE, W/O BUSHING, WEDGE STYLE DOWEL, YOKE DRIVE PIN LOCK PLATE YOKE NUT SUPERNUT FOR KEYLESS SHAFT COVER FOR SUPER NUT PIN-COTTER T HD .062 X 1.500 " NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE SCR-SET HEX KNL CUP PT .375X.500 GEAR-PINION SET (GEAR AND PINION) BOLT GEAR CENTER LOCKNUT LOCK PLATE SLINGER NOT APPLICABLE OIL SEAL BOLT-HEX .625 X 1.500 IN WASHER-LOCK REG SPG .625" STUFFING BOX ROLLER BEARING BEARING SPACER - INNER BEARING SPACER - OUTER THRUST PLATE THRUST BEARING RETAINER, THRUST BEARING SHIM PACK ROLLER BEARING MAIN SHAFT, 8-3/4", KEYED W/ THRUST PLATE, KEYS AND YOKE NUT MAIN SHAFT, 8-3/4", KEYLESS W/ THRUST PLATE, KEY, GEAR CENTER NUT, MUST USE SUPERNUT AR-500-6 KEY, GEAR CENTER KEY, YOKE

Part No.
7001657 8005086 7001657S 8005083 8000806 7000109 7003931 AR-500-6 AR-500-6-C MD8-00099-GC

10 15 20

25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135

MD8-00082-BL 8801877 KI-79973 Mk3 8005216 7003182 7003773 7001595 8803599 MD8-00044-DF 15-2006 7001458 0456131 8005072 8002341 KS-87134 0456411 7002003 8000041 0456287 8003096

140 145

8003096S 8005142

8002281

27

MAIN SHAFT ASSEMBLY EL76, 8" SHAFT

Item
5

Description
BUSHING, YOKE, 8" KEYED, STANDARD BUSHING, YOKE, 8", KEYED, OVERSIZED BUSHING, YOKE, 8", KEYLESS, STANDARD BUSHING, YOKE, 8", KEYLESS, OVERSIZED YOKE, WEDGE STYLE DOWEL, YOKE DRIVE PIN LOCK PLATE YOKE NUT SUPERNUT FOR KEYLESS SHAFT COVER FOR SUPERNUT PIN-COTTER T HD .062 X 1.500" HELICAL SPRING WASHER-PLAIN TYPE A .438" (W) NUT-HEX .375 IN SCR-SET HEX KNL CUP PT .375X.500 GEAR-PINION SET BOLT GEAR CENTER LOCKNUT LOCK PLATE SLINGER GLAND PACKING BOLT-HEX .625 X 1.500 IN WASHER-LOCK REG SPG .625" STUFFING BOX ROLLER BEARING BEARING SPACER INNER BEARING SPACER OUTER THRUST PLATE THRUST BEARING RETAINER, THRUST BEARING SHIM PACK ROLLER BEARING MAIN SHAFT, 8", KEYED,W/ THRUST PLATE AND KEYS MAIN SHAFT, 8", KEYLESS, W/ THRUST PLATE AND KEY, MUST USE SUPERNUT AR-500-5 KEY, GEAR CENTER KEY, YOKE

Part No.
7000135 8005079 7000135KL 8005079S Call 8000806 7000397 7003179 AR-500-5 AR-500-5-C MD8-00099-GC 7000016 MD8-00032-AJ 11-2006 MD8-00082-BL 8801877 KI-79973 Mk3 8005216 7003182 7003773 7002864 3035742 234SQPACK MD8-00044-DF 15-2006 7002863 0456130 8002343 8002341 KS-87134 0456411 7002003 8000041 0456287 8004470

10 15 20

25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135

140 145

8004470S 8005142 8002281

28

MAIN SHAFT ASSEMBLY EL70 and EL64, 8" SHAFT

Item
5

Description
BUSHING, YOKE, 8" KEYED, STANDARD BUSHING, YOKE, 8", KEYED, OVERSIZED BUSHING, YOKE, 8", KEYLESS, STANDARD BUSHING, YOKE, 8", KEYLESS, OVERSIZED YOKE, EL70, WEDGE STYLE YOKE ASSM, EL70, W/ BUSHING & PIN YOKE ASSM, EL70, W/ BUSHING & PIN, KEYLESS YOKE, EL64, WEDGE STYLE YOKE ASSM, EL64, W/ BUSHING & PIN YOKE ASSM, EL64, W/ BUSHING & PIN, KEYLESS OTHER YOKE STYLES AND REBUILDS AVAILABLE - CALL DOWEL, YOKE DRIVE PIN LOCK PLATE YOKE NUT SUPERNUT FOR KEYLESS SHAFT COVER FOR SUPERNUT PIN-COTTER T HD .062 X 1.500 " HELICAL SPRING WASHER-PLAIN TYPE A .438" (W) NUT-HEX .375 IN SCR-SET HEX KNL CUP PT .375X.500 GEAR-PINION SET BOLT GEAR CENTER LOCKNUT LOCK PLATE SLINGER GLAND PACKING BOLT-HEX .625 X 1.500 IN WASHER-LOCK REG SPG .625" STUFFING BOX ROLLER BEARING BEARING SPACER - INNER BEARING SPACER - OUTER THRUST PLATE THRUST BEARING RETAINER, THRUST BEARING SHIM PACK ROLLER BEARING MAIN SHAFT, 8", KEYED, W/ THRUST PLATE, KEYS AND NUTS MAIN SHAFT, 8", KEYLESS, W/ THRUST PLATE AND KEY, MUST USE SUPERNUT AR-500-5 KEY, GEAR CENTER KEY, YOKE

Part No.
7000135 8005079 7000135KL 8005079S 8005084 8005089-WSK 8005089-WSKL 8005124 8005129-WSK 8005129-WSKL 8000806 7000397 7003179 AR-500-5 AR-500-5-C MD8-00099-GC 7000016 MD8-00032-AJ 11-2006 MD8-00082-BL 8801877 KI-79973 Mk3 8005216 7003182 7003773 7002864 3035742 234SQPACK MD8-00044-DF 15-2006 7002863 0456130 8002343 8002341 KS-87134 0456411 7002003 8000041 0456287 8005597 8005597S 8005142 8002281

10

15 20

25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135

140 145
29

MAIN SHAFT ASSEMBLY EL70 and EL64, 7-1/2" SHAFT

Item
5

Description
BUSHING, YOKE, 7-1/2" KEYED, STANDARD BUSHING, YOKE, 7-1/2" KEYED, OVERSIZED BUSHING, YOKE, 7-1/2" KEYLESS, STANDARD BUSHING, YOKE, 7-1/2" KEYLESS, OVERSIZED YOKE, EL70, WEDGE STYLE YOKE ASSM, EL70, W/ BUSHING & PIN YOKE ASSM, EL70, W/ BUSHING & PIN, KEYLESS YOKE, EL64, WEDGE STYLE YOKE ASSM, EL64, W/ BUSHING & PIN YOKE ASSM, EL64, W/ BUSHING & PIN, KEYLESS OTHER YOKE STYLES AND REBUILDS AVAILABLE - CALL DOWEL, YOKE DRIVE PIN LOCK PLATE YOKE NUT SUPERNUT FOR KEYLESS SHAFT COVER FOR SUPERNUT PIN-COTTER T HD .062 X 1.500 " HELICAL SPRING WASHER-PLAIN TYPE A .438" (W) NUT-HEX .375 IN SCR-SET HEX KNL CUP PT .375X.500 GEAR-PINION SET BOLT GEAR CENTER LOCKNUT LOCK PLATE SLINGER GLAND PACKING BOLT-HEX .625 X 1.500 IN WASHER-LOCK REG SPG .625" STUFFING BOX ROLLER BEARING BEARING SPACER - INNER BEARING SPACER - OUTER THRUST PLATE THRUST BEARING RETAINER, THRUST BEARING SHIM PACK ROLLER BEARING MAIN SHAFT, 7-1/2", KEYED, W/ THRUST PLATE, KEYS AND NUTS MAIN SHAFT, 7-1/2", KEYLESS, W/ THRUST PLATE, AND KEY, MUST USE SUPERNUT AR-500-5 KEY, GEAR CENTER KEY, YOKE

Part No.
8005085 7000171 8005085-KL 7000171S 8005084 8005088-WSK 8005088-WSKL 8005124 7501111-WSK 7501111-WSKL 8000806 7000397 7003179 AR-500-5 AR-500-5-C MD8-00099-GC 7000016 MD8-00032-AJ 11-2006 MD8-00082-BL 8801877 KI-79973 Mk3 8005216 7003182 7003773 7000738 7001873 234SQPACK MD8-00044-DF 15-2006 7000746 0456125 7002312 7000107 KS-87134 0456411 7002003 8000041 0456287 7001572

10

15 20

25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135

140 145

7001572S 8005142 8002281

30

EL76, EL70 and EL64 Pinion Shaft Assembly

Item
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110

Description
NUT-SLOTTED 2"-8N PUMP DRIVE PINION NUT-SLOTTED 3-1/2"-8N WASHER, PINION GEAR GEAR-PINION SET SCR-CAP HEX HD .625 X 1.500 IN RETAINER RING ROLLER BEARING THRUST RING KEY, OIL PUMP PINION GEAR KEY, PINION DRIVE GEAR PINION SHAFT KEY, DRIVE COUPLING THRUST BEARING SHIM SET SCR-CAP HEX HD .750 X 2.250 IN NUT-HEX JAM .625 IN PACKING GLAND LANTERN RING PACKING STUFFING BOX PINION SHAFT SLINGER ROLLER BEARING PINION BEARING HOUSING SHIM SET, PINION HOUSING MOUNTING FLANGE

Part No.
71636-Mk6 7000167 71636-Mk5 8003238 8801877 MD8-00053-EG 7002002 8803351 7001549 71636-MK4 71636-MK3 8004874 71636-MK2 0456395 KS-71651 MD8-00053-HH 11-4011 7001486 7002732 234SQPACK 7001456 7001596 8803352 8004870 8000043

31

Oil Pump Assembly

Item
5 10 15

Description
OIL PUMP ASSEMBLY, CW* SCR-CAP HEX SOC HD .875 X 3.000" SHIM SET, 5 pcs (2 - 0.005, 1 - 0.010, 1 - 0.020) SHIM SET, 7 pcs (2 - 0.010, 1 - 0.020, 3 - 0.030, 1 - 0.040) GEAR, OIL PUMP NUT-HEX .750 IN WASHER-LOCK REG SPG .625"

Part No.
7000157 13-4384 KS-81315 8004871 7000168 11-2000 15-2006

20 25 30

*Alstom can supply CCW pumps on request

Oil Pump Parts

Alstom recommends replacing the entire assembly. If individual parts are needed, Alstom can supply them. Item
1 2 3 4 5 6 7

Description
PUMP HOUSING-MACHINED ASSEMBLY OIL PUMP DRIVE GEAR OIL PUMP IDLER GEAR OIL PUMP PLATE OIL PUMP PLATE ELB-STREET 1.00 X 90 CL150 NPT CYLINDRICAL ROLLER BEARING

Part No.
7000157-8 7001481 7001482 7000157-4 7000157-5 12-4027

GP-13198
32

Bearing Plates

Mill Size EL76 EL76 EL76 EL76 EL70 EL70 EL64 EL64

Main Shaft Size 8.75" 8.75" 8" 8" 8" 8" 8" 8"

Matl. Iron Steel Iron Steel Iron Steel Iron Steel

Part Number 8000843 8000843-st 8000843 8000843-st 8005467 8005467-stl 8803354 8803354-stl

Comments Specify the number and location of pyrites openings with respect to pinion shaft. Specify oil line location with respect to pinion shaft

33

Air Seal Housing Replacement Parts

Item
5

Description
HOUSING, SEAL AIR, EL76, 8-3/4" SHAFT HOUSING, SEAL AIR, EL76, EL70, EL64, 8" SHAFT HOUSING, SEAL AIR, EL70, EL64, 7-1/2" SHAFT LABYRINTH AIR SEAL UPPER, EL76, 8-3/4" SHAFT LABYRINTH AIR SEAL UPPER, EL76 EL70 EL64, 8" SHAFT LABYRINTH AIR SEAL UPPER, EL70 EL64, 7-1/2" SHAFT LABYRINTH AIR SEAL LOWER, EL76, 8-3/4" SHAFT LABYRINTH AIR SEAL LOWER, EL76 EL70 EL64, 8" SHAFT LABYRINTH AIR SEAL LOWER, EL70 EL64, 7-1/2" SHAFT

Part No.
7001487 7002211 3060891 7003949 8005366 3027896 7003948 8005491 3031298

10

15

34

Seal and Cover Ring Replacement Parts

Item

Description
SEAL RING ASSEMBLY, EL76, ONE PYRITE OPENING SEAL RING ASSEMBLY, EL76, TWO PYRITE OPENINGS SEAL RING ASSEMBLY, EL70, ONE PYRITE OPENING SEAL RING ASSEMBLY, EL70, TWO PYRITE OPENINGS COVER RING ASSEMBLY, EL70, ONE PYRITE OPENING COVER RING ASSEMBLY, EL70, TWO PYRITE OPENINGS SEAL RING ASSEMBLY, EL64, ONE PYRITE OPENING SEAL RING ASSEMBLY, EL64, TWO PYRITE OPENINGS COVER RING ASSEMBLY, EL64, ONE PYRITE OPENING COVER RING ASSEMBLY, EL64, TWO PYRITE OPENINGS

Part No.
7001538 8003207 7000732 8005127 8000691

7000154 8005126 8004000

35

Throat Rings and Shims Replacement Parts

Item

Description
THROAT PLATE, EL76, ONE PYRITE OPENING THROAT PLATE, EL76, TWO PYRITE OPENINGS THROAT PLATE, EL70, ONE PYRITE OPENING THROAT PLATE, EL76, TWO PYRITE OPENINGS THROAT PLATE, EL70, ONE PYRITE OPENING THROAT PLATE, EL76, TWO PYRITE OPENINGS SHIM, THROAT PLATE, EL47 to EL76, 12 GAUGE SHIM, THROAT PLATE, EL47 to EL76, 22 GAUGE SHIM, THROAT PLATE, EL47 to EL76, 16 GAUGE SHIM KIT, 48 PIECES

Part No.
8000668 7001540 8003221 8003209 8003221 8003209 7001578 7001579 7001580 8005061

36

Relief Gate Assemblies and Parts

RELIEF GATE ASSEMBLY EL76

Item
5 10 15 20 25 30 35 40 45 50 55 60

Description
GATE ASSEMBLY, COMPLETE HINGE BRACKET SUPPORT HINGE PIN SPRING PIN JAM NUT COUNTER WEIGHT 1/2" COUNTER WEIGHT 3/16" RELIEF GATE RELIEF GATE w/o HUMP SCR-CAP HEX HEAD WASHER - LOCK WASHER - PLAIN NUT

Part No.
8001998 8001998A 8001998B 8001998C MD8-00075-KH 11-3007 GP-13424 GP-13424-1 7000146 7000146W 13-3072 15-2004 MD8-00022-AE 11-2007

37

RELIEF GATE ASSEMBLY EL70

Item Description
GATE ASSEMBLY, COMPLETE HINGE ASSEMBLY (HINGES, PIN, COUNTER WEIGHTS) HINGE SUPPORT HINGE PIN ROLL PIN JAM NUT COUNTER WEIGHT 1/2" COUNTER WEIGHT 3/16" RELIEF GATE RELIEF GATE w/o HUMP SCR-CAP HEX HEAD WASHER - PLAIN WASHER - LOCK NUT

Part No.
8002394 8005067 GP-13422 GP-13423 GP-13426 MD8-00075-KH 11-3007 GP-13424 GP-13424-1 7000137 7000137W 13-3072 MD8-00022-AE 15-2004 11-2007

5 10 15 20 25 30 35 40 45 50 55 60

RELIEF GATE ASSEMBLY EL64

Item
5 10 15 20 25 30 35 40 45 50 55 60

Description
GATE ASSEMBLY, COMPLETE HINGE SUPPORT HINGE PIN ROLL PIN JAM NUT COUNTER WEIGHT 1/2" COUNTER WEIGHT 3/16" RELIEF GATE SCR-CAP HEX HEAD WASHER PLAIN WASHER LOCK NUT

Part No.
8003223 8003223A 8003223B 8003223C MD8-00075-KH 11-3007 GP-13424 GP-13424-1 8003223D 13-3072 MD8-00022-AE 15-2004 11-2007

38

Pyrite Gate Assemblies and Parts

PYRITE GATE ASSEMBLY EL76, EL70 and EL64

Item
5 10 15 20 25 30 35 40 45 50 55 60 65

Description
PYRITE GATE ASSEMBLY, COMPLETE DOOR FRAME GATE GATE WITH GEAR RACKS DOOR BRACE SHAFT SET COLLAR SPRING WASHER WRENCH WASHER BOLT RACK RACK SPECIAL W/O V GROOVE PINION PINION SPECIAL W/O V GROOVE SPACER

Part No.
7001575 8002408 7000389 8002376 131630B 8005498 8005498A 7000087 15-1006 15-1002 13-3036 3069797 3069797 SPEC 8003225 8003225 SPEC 8002408A

39

Grinding Zone
Materials
Alstoms grinding ring and ball castings are made from the highest quality alloy castings for long life. Years of experience in the design and manufacture of pulverizers gives Alstom the capability to supply these castings. The power industry has settled on two preferred materials for NiHard and High Chrome. NiHard is a nickel alloy casting and not as popular as it once was. High Chrome is a 20% chromium alloy casting and is almost used exclusively.

Trade Name NiHard High Chrome

Standard ASTM A532, Class I, Type D ASTM A532, Class II, Type D

Relative Wear 1 2

All Alstom grinding part castings are High Chrome unless otherwise stated. NiHard castings can be special ordered.

GRINDING ZONE ASSEMBLY EL76

Item
5 10 10A 10B 15 20 25 30 30A 30B 35 40

Description
WEDGE RING SET HOUSING LINER - MAIN HOUSING LINER - MAIN, FLUTELESS HOUSING LINER CLAMP FOR ITEMS 10 AND 10A HOUSING LINER - MAIN, THROUGH BOLTED GRINDING BALL TOP GRINDING RING TOP GRINDING RING, LARGE SPRING SPRING, 1-1/2" SPRING, 1-5/8" HOUSING LINER DOOR HOUSING LINER DOOR, FLUTELESS HOUSING LINER - DOOR, THROUGH BOLTED NOT APPLICABLE BOTTOM GRINDING RING BOTTOM GRINDING RING, THERMAL BARRIER COATED

Part No.
7000008 3046659 3046659FL 7001685 GP-14370 SEE TABLE 7001551 7001551LS 7000049 7000175 3046660 3046660FL GP-14371 7001546 7001546TBC
40

GRINDING ZONE ASSEMBLY EL70

Item
5 10 10A 15 20 25 30 35 40

Description
WEDGE RING SET HOUSING LINER - MAIN T BOLT, LOCK WASHER, NUT FOR ITEM 10 HOUSING LINER - MAIN, THROUGH BOLTED BOLT, LOCK WASHER, NUT FOR 10A GRINDING BALL TOP GRINDING RING SPRING, 1-1/2" SPRING, 1-1/2", TWO SET SCREW FLATS HOUSING LINER LEFT, DOOR HOUSING LINER LEFT, DOOR, THROUGH BOLTED HOUSING LINER RIGHT, DOOR HOUSING LINER RIGHT, DOOR, THROUGH BOLTED BOTTOM GRINDING RING BOTTOM GRINDING RING, THERMAL BARRIER COATED

Part No.
7000144 4506603 8003112 GP-13387 GP-13823 SEE TABLE 7001552 7000049 7000184 4506511 GP-13389 4506597 GP-13388 7001552 7001552TBC

GRINDING ZONE ASSEMBLY EL64

Item
5 10 15 20 25 30 35 40

Description
WEDGE RING SET HOUSING LINER - MAIN T BOLT, LOCK WASHER, NUT FOR ITEM 10 12LL TOP GRINDING RING SPRING, 1-1/2" HOUSING LINER LEFT, DOOR HOUSING LINER RIGHT, DOOR BOTTOM GRINDING RING BOTTOM GRINDING RING, THERMAL BARRIER COATED

Part No.
7000143 7000057 8003112 SEE TABLE 7001550 7000049 7000058 7000059 7001548 7001548TBC

GRINDING BALLS
Description
14" GRINDING BALL 13-5/8" GRINDING BALL 12-1/4" GRINDING BALL 11-7/8" GRINDING BALL 11-1/4" GRINDING BALL 10-1/2" GRINDING BALL 9-7/8" GRINDING BALL 9-1/4" GRINDING BALL 8-1/2" GRINDING BALL
41

Part No.
GP-12950 GP-13744 7001436 4506611 7001439 7001440 7001438 7001441 7001437

Spring Bolts

SPRING BOLT ASSEMBLY EL76, EL70 and EL64

Item Description
NEW SPRING BOLT ASSM W/O SOCKET REBUILT SPRING BOLT ASSM W/O SOCKET BUTTON HEAD GREASE FITTING SPRING BOLT SPRING SOCKET, KEY AND RIVETS SPRING SOCKET, KEY AND RIVETS, 1-5/8" SPRING RIVET SPRING BOLT HOUSING, KEY AND RIVETS REBUILT SPRING BOLT HOUSING, KEY AND RIVETS RIVET ADJUSTING NUT RETAINER SET SCREW, RETAINER SCREW CAP, HEX SOCKET HEAD HI COLLAR LOCK WASHER

Part No.
7000165NA 7000165RA A1186 7001455 7000051 3049397 18-2267 7000165 7000165R 18-2273 7000052 7000114 GP-13312 0492319 0493464

5 10 15 20 25 30 35 40 45

42

UPGRADED SPRING BOLT ASSEMBLY WITH SEALS AND ACME THREADS EL76, EL70 and EL64
Item Description
NEW SPRING BOLT ASSY REBUILT SPRING BOLT ASSY SPRING BOLT, ACME THREAD SPRING BOLT HOUSING REBUILT SPRING BOLT HOUSING SCREW - CAP HEX SOCKET HEAD RETAINER ADJUSTING NUT, ACME THREAD ADJUSTING NUT, ACME THREAD, SPLIT WASHER LOCK WASHER LOCK SCREW CAP CAP END SCREW CAP HEX SOCKET HEAD O-RING SEAL BUTTON HEAD GREASE FITTING

Part No.
3064833 3064833RA 3064832 3064829 3064829R 0492319 3034955 3034957 3034957S 0493464 MD8-00026-AM MD8-00080-CE 186586 GP-13475 MS28775 3250-2562-250-F A1186

5 10 15 20 30 45 50 60 65 70 75 80 85
43

Classifier Assembly

CLASSIFIER ASSEMBLY EL76

Item
5 10 15 20 25 30 35 40 45 50 55 60 65

Description
NUT HEX WASHER-PLAIN BOLT-HEX CLASSIFIER ASSEMBLY LOUVER SECTION NUT-HEX CENTER SECTION, 400 Bhn PLATE CENTER SECTION, SPACER, USE WITH 8005063 BOLT-HEX NUT-HEX BOLT-HVY HEX TAILING SECTION, TALL, 24-1/2", 400 Bhn PLATE TAILING SECTION, SHORT, 22", 400 Bhn PLATE BOLT-HVY HEX TAILING DISCHARGE SEAL, 400 Bhn PLATE EXTENSION VANE

Part No.
11-2007 MD8-00032-BA MD8-00044-DE 7002441 11-2008 124347D 7002468 MD8-00044-BD 11-2000 MD8-00045-FC 8005069-2 8005069 MD8-00045-LE 7000189 GP-13199
44

CLASSIFIER ASSEMBLY EL70

Item
5 10 15 20 25 30 35 40 45 50 55 60 65

Description
NUT-HEX WASHER-PLAIN BOLT-HEX CLASSIFIER ASSEMBLY LOUVER SECTION NUT-HEX CENTER SECTION, 400 Bhn PLATE BOLT-HEX NUT-HEX BOLT-HVY HEX TAILING SECTION, 400 Bhn PLATE BOLT-HVY HEX TAILING DISCHARGE SEAL, 400 Bhn PLATE EXTENSION VANE

Part No.
11-2007 MD8-00032-BA MD8-00044-DE 8005068 11-2008 8004211 MD8-00044-EF 11-2000 MD8-00045-FC 8002259 MD8-00045-LE 7000189 GP-13199

CLASSIFIER ASSEMBLY EL64

Item
5 10 15 20 25 30 35 40 45 50 55 60 65

Description
NUT-HEX WASHER-PLAIN BOLT-HEX CLASSIFIER ASSEMBLY LOUVER SECTION NUT-HEX CENTER SECTION, 400 Bhn PLATE BOLT-HEX NUT-HEX BOLT-HVY HEX TAILING SECTION, 400 Bhn PLATE BOLT-HVY HEX TAILING DISCHARGE SEAL, 400 Bhn PLATE EXTENSION VANE

Part No.
11-2007 MD8-00032-BA MD8-00044-DE 8005115 11-2008 7001681 MD8-00044-EF 11-2000 MD8-00045-FC 7001563 MD8-00045-LE 7000189 GP-13199

45

Notes

46

Alstom Power Inc. 2000 Day Hill Road Windsor, CT 06095-0500 Tel: 860.282.5400 Fax: 860.285.9611
PSE/BPROB/LPVZPS08/eng/PSER1/12.08/US/6738 2008 Alstom Power Inc. 06095. Alstom, the Alstom logo and any alternative version thereof are trademarks and service marks of Alstom. The other names mentioned, registered or not, are the property of their respective companies. This document is submitted in confidence and is to be used solely for the purpose for which it is furnished. Any technical and other data contained in this document is provided for information only. Neither Alstom nor its officers or employees accept responsibility for or should be taken as making any representation, warranty or guarantee (whether expressed or implied) as to the accuracy or completeness of such data or the achievement of any projected performance criteria where these are indicated. Alstom reserves the right to revise or change this data at any time without further notice.

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