TECHNICAL SPECIFICATIONS

PRODUCT GROUP

TECHNICAL SPECIFICATIONS
CONTENTS PAGE

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TECHNICAL SPECIFICATIONS

1. 1.1 1.2 2. 2.1 2.2 2.3 3. 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 4. 5. 6. 7. 8. 8.1 8.2 8.3 8.4 8.5 9. 9.1 9.2 10. 10.1 10.2 11. 11.1 11.2 11.3 11.4 11.5 12. 13. 14.

Standard supports ________________________________________________ 0.1 Requirements ____________________________________________________ 0.1 Definition________________________________________________________ 0.1 LISEGA standard supports _________________________________________ 0.1 Scope___________________________________________________________ 0.1 Design features __________________________________________________ 0.1 Principle of the optimum design type________________________________ 0.2 LISEGA modular system ___________________________________________ 0.2 Fundamentals ____________________________________________________ 0.2 Scope___________________________________________________________ 0.2 Product groups___________________________________________________ 0.2 Load groups _____________________________________________________ 0.2 Permissible loads_________________________________________________ 0.3 Travel ranges ____________________________________________________ 0.6 Type designations ________________________________________________ 0.6 Type designation system __________________________________________ 0.7 Standards and calculations_________________________________________ 0.9 Materials ________________________________________________________ 0.9 Qualification levels for standard and nuclear application________________ 0.9 Welding ________________________________________________________ 0.10 Surface treatment _______________________________________________ 0.10 Standard coating systems_________________________________________ 0.10 Standard surface protection acc. to products ________________________ 0.11 Extended surface protection_______________________________________ 0.11 Extended surface protection acc. to products ________________________ 0.12 Surface protection in extremely aggressive atmospheres _________________ 0.12 Connection dimensions ___________________________________________ 0.12 Installation dimension E __________________________________________ 0.12 Regulation of the total installation length ___________________________ 0.13 Operational behavior_____________________________________________ 0.13 Function _______________________________________________________ 0.13 Spring relaxation ________________________________________________ 0.14 Quality assurance________________________________________________ 0.14 Fundamentals ___________________________________________________ 0.14 Quality management _____________________________________________ 0.14 International qualifications ________________________________________ 0.14 Tests and qualifications __________________________________________ 0.15 Suitability tests acc. to KTA 3205.3 and VGB R 510 L _________________ 0.15 Shipment_______________________________________________________ 0.16 Warranty _______________________________________________________ 0.16 Technical modifications ___________________________________________ 0.16

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TECHNICAL SPECIFICATIONS
The products outlined in this catalog - STANDARD SUPPORTS 2010 - are fully in line with the latest developments in support technology and satisfy general requirements for plant installation at the highest level. For the general design of LISEGA standard supports, uniform criteria are applied. They are described in the following TECHNICAL SPECIFICATIONS and are binding for the contents of this catalog. Componentrelated features are outlined in the corresponding sections of the product groups and in the type data sheets Unless expressly agreed otherwise, the stipulations in the catalog STANDARD SUPPORTS 2010 apply to all our shipments. 1. STANDARD SUPPORTS 1.1 Requirements For the support of industrial piping systems, the use of standard supports is regarded as well proven, up-to-date technology. Only a correspondingly high level of standardization in support components can adequately satisfy the justifiable demand for products that are technically top-class and economically attractive at the same time. The complex requirements for modern pipe supports are: reliable functioning maintenance-free operation low unit prices simple planning with DP systems instant availability economical installation strategy easy to install designs supplementary service benefits Standard supports are pipe support components, the construction of which, in form and dimensions as well as in the design data relating to loading capacity, is certificated and cataloged, and which are manufactured according to firmly established, reproducible procedures, e.g. series production. 2. LISEGA STANDARD SUPPORTS 2.1 Scope At LISEGA, standard supports form the basis of a comprehensive performance package. A complete program from more than 8000 standardized components thereby covers all operational loads, temperatures and travel ranges normally met in piping systems in industrial plant construction: 650C operating temperature for pipe clamps and clamp bases 400kN nominal load for all mainly statically determined components 1000kN nominal load for rigid struts and standard shock absorbers 5000kN design load for large bore shock absorbers 900mm travel range for constant hangers 400mm travel range for spring hangers 2.2 Design features Specially developed components are available for the various support functions. In the design and construction of the units, fundamental design principles have been taken into consideration: symmetrical design shapes compact installation dimensions especially reliable function principles extra wide adjustment ranges fully compatible load ranges and connection dimensions favorable performance/weight ratios integrated installation aids

1.2 Definition Standard supports must fulfill the following criteria: component shapes are uniform and designed for optimum exploitation of material units are compatible regarding connecting dimensions and loading capacity units are cataloged and clearly identifiable by a designation system components are manufactured in series production components comply with the relevant standards and international regulations functional capacity, suitability and durability of the units is well proven components are certified and approved for use The relevant codes for pipe supports in German plant construction (power plants), VGB guideline R 510 L, require the preferential use of standard supports and define the criteria as follows:

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In addition, LISEGA hangers feature only one upper attachment point. As a result, and due also to the compact and symmetrical design shape, the load transfer free of moments to the connecting elements is ensured and simple installation enabled. The operational position of the moving parts (hangers, supports and shock absorbers) can be read directly off a travel scale. Load adjustment of the constant hangers and supports can be modified at all times, also in the installed condition under load. Hangers and supports can be blocked in any travel position. 2.3 Principle of the optimum design type For the design of support components, optimum coverage of the specific support function is the decisive factor. For each function only one component is therefore required, namely, the optimum one for the purpose. The project engineer is spared costly selection from a series of alternative solutions. This not only facilitates application but also increases safety. Above and beyond this, it is a prerequisite for the rational application of standardized construction on the principle of the modular system. There's only ONE best solution! 3. LISEGA MODULAR SYSTEM 3.1 Fundamentals The cost of pipe supports is a major element in the total cost of a piping system. The cost of the supports is the accumulated total cost arising from: project management (processing) design and engineering work use of materials (components) as well as installation work The LISEGA modular system is specially targeted towards this efficiency. The standardization of components forms the foundation and is the precondition for rational series production, dependable quality, systematic warehousing and computer assisted application. With the LICAD design system and corresponding logistics, significant rationalization effects can be achieved in engineering, design and installation. 3.2 Scope The standardization at LISEGA extends beyond the components to their systematic interaction. To this end, load and travel distribution as well as function and connections are meaningfully coordinated. In this way the LISEGA standard support program has been developed as a functional modular system with logical linking. The individual units form modules therein and are compatible regarding loads and connections. This enables the formation of meaningful combinations to produce support configurations fulfilling all requirements. The large selection of components makes adaptation possible to widely differing support and application situations. Product groups 3.3 Product groups The standardized units are divided into 7 product groups according to their basic modes of function (see diagram, page 0.3, and table, Standardized Components, page 0.4). 3.4 Load groups To guarantee compatible loads in unit combinations, the load spectrum is split into fixed load groups. Within a load group (nominal load), all components feature uniform load limits and stress safety characteristics. The connection shapes of the units (threads - either metric or UNC according to market area - or pin diameters) are uniform within a group and thus compatible. Components of different product groups can therefore be connected only within a uniform load group to safe load chains and the faulty combination of different load groups is precluded. As all units in a load group are designed uniformly regarding strength, the stresses on a complete chain of components + load groups + travel ranges + connection compatibility = Modular System =================== The economic principle: = from the least possible effort the maximum possible profit = Total Cost Minimum/TCM =====================

Modular System + CAD design + DP logitic systems = High tech application ===================

The pipe supports are almost always critical for the commissioning deadline and can, through delayed delivery, cause incalculable extra costs. The aim of LISEGA product strategy is to forge, out of all the cost factors involved, the common cost minimum for the user in the sense of the economic principle.

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are uniformly determined. For permissible stresses, a difference is made between statically and dynamically determined components. The units in product groups 1, 2, 4, 5, 6 and 7 are stressed in only one load direction (statically or quasistatically) and are considered to be statically determined components. The components in Product Group 3, as well as their accessories, are loaded in alternating directions and are therefore regarded as dynamically determined components. 3.5 Permissible loads The permissible loads for components, arranged in matrix form according to load

groups and load cases, are set out in the LISEGA load tables (see page 0.5). The definition of load cases is regulated according to ASME III, Div. 1 Subsection NF, ASME B 31.1/MSS SP58 and DIN 18800, VGB-R 510 L, KTA 3205. The load table applies uniformly to all components in the LISEGA modular system and to other LISEGA units systematically connected to it, e.g. integral special designs (see load table, page 0.5).

constant hangers

spring hangers

dynamically loaded components

pipe surrounding components

pipe bearing and saddle components

threaded connecting components

structural attachment elements

design development tools

load & connection compatibility

. . . . . . . . . . . . . . . .

CONNECTING THREADS CONNECTING BOLTS

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LOAD GROUPS NOMINAL LOADS (kN)

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Standardized components
Product Group group designation Unit type 11 12-14 16 16 17 71 79 20 21 22 25 26 27 28 29 72 79 30 31 32 33 35 36-37 39 40 41 42-44 45-48 49 51 52 53 54 54 54 55 56 57 58 58 60 61 62 63 64 65 66 67 73 74 75 76 77 78 79 Unit designation
constant hanger multi-cell constant hanger constant support angulating const. support servo hanger support const. hanger, trapeze articulated spring support spring hanger heavy duty spring hanger spring hanger, seated heavy d. spr. hang., seated sway brace heavy duty spring support variable spring support base plate spring hanger trapeze shock absorber large bore shock absorber energy absorber installation extension weld-on bracket dynamic pipe clamp rigid strut U-bolt weld-on lug horizontal clamp riser clamp clamp base, lift-off restraints cylinder roller bearing double taper roller bearing double cylinder roller bear. weld-on pipe saddle pipe saddle w. pipe clamp support tray lift-off restraint insulated pipe bearing weld-on pipe shoe stanchion elbow pad eye nut clevis turnbuckle hexagon nut rod coupling tie rod L/R tie rod threaded rod / stud bolt weld-on clevis weld-on pl. w. spher. wash. weld-on eye nut beam adapter connecting plate beam clamp trapeze

Statically defined components Product group 1, 2, 4, 6, 7

Load group C D 1 2 3 4 5 6 7 8 9 10 20 30 40 50 Nominal Connection load [kN] thread 0.31 M10 0.62 M10 1.25 M12 2.5 M12 5.0 M16 10.0 M20 20.0 M24 40.0 M30 60.0 M36 80.0 M42 100 M48 160 M56x4 200 M64x4 240 M68x4 300 M72x4 400 M80x4 Wrench size 16 16 18 18 24 30 36 46 55 65 75 85 95 100 105 115 Pin 10 10 12 12 16 20 24 33 40 45 50 60 70 70 80 90

Dyn. defined components Product group 3

Load group 1 2 3 4 5 6 7 8 9 10 20 30 40 50 Nominal load [kN] 3 4 8 18 46 100 200 350 550 1000 2000 3000 4000 5000 Pin 10 10 12 15 20 30 50 60 70 100 120 140 160 180

Constant hangers

Spring hangers

Dynamically loaded components

Pipe surrounding components

Pipe bearings and saddle components

3.5.1 Static components The nominal load is used for the determination of load groups. For the statically determined components in Product Groups 1, 2, 4, 6, 7, the nominal load corresponds to the max. adjustment load of the spring elements, such as spring hangers and constant hangers. The maximum permissible hot load (load case H) lies considerably higher than the nominal load when components are used as rigid supports, and is tied to the load capacity of the connection threads. LISEGA threaded rod should therefore only be replaced in kind (see page 6.5, 6.6). Spring and constant hangers in the blocked position also count as rigid supports, whereby for cold loads in hydrostatic tests (short duration) the emergency loads (level C) can be exploited. For Product Group 4 (pipe connections) a limited area of overlapping in the load groups is foreseen, due to the temperature-related, variable spectrum of loading capacities. Data on the permissible loads relating to the respective operating temperature are set out for pipe connection components in the individual type data sheets. For Product Group 5 see 3.5.5, page 0.5.

Threaded connecting elements

3.5.2 Dynamic components For dynamically determined units, the stipulation of the nominal loads follows from the meaningful division of the standardizable load spectrum. Here, the nominal load corresponds at the same time to the operating load for load event level A/B (ASME). As these components are generally used to guard against emergencies, the load event level C (ASME), possibly even level D, is usually adopted as the max. expected operating load. In each case the project engineers instructions apply.

Structural attachment elements

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3.5.3 Max. permissible loads (kN) for statically determined components

Max. operating load for spring
and constant hangers corresponding to max. load on load springs.

Permissible loads according to the design criteria for US code MSS SP 58 (ASME B 31.1). All loads are to be included hereunder that can possibly result from the normal operation of the plant, including start-up and shutdown, load tolerances and hydrostatic tests. Loads outside normal operation are grouped hereunder, possibly also hydrostatic tests. In each case a final inspection of the whole support arrangement is recommended. For the given loads, the yield stress of components can be reached. In each case replacement is recommended.

Load group C D 1 2 3 4 5 6 7 8 9 10 20 30 40 50

Normal operation Upset Nominal Level A/B 80C 150C load 0.31 0.7 0.8 0.7 0.62 2.2 2.5 1.7 1.25 3.7 4.2 2.8 2.5 6.0 6.7 4.4 5.0 10.1 11.3 8.5 10.0 20.9 23.3 14 20.0 30 34 27 40.0 50 56 43 60.0 74 83 63 80.0 102 114 85 100.0 135 151 112 160.0 199 222 178 200.0 266 297 215 240.0 305 340 270 300.0 340 380 320 400.0 440 490 400

Emergency Level C 80C 150C 1.0 1.1 2.9 3.3 5.0 5.6 8.0 9 13.4 15 27.8 31 41 46 66 74 97 108 135 150 176 196 265 295 355 395 406 452 450 505 585 650

Faulted condition Level D 80C 150C 1.3 1.4 3.8 4.3 6.4 7.2 12 13.3 20 22.2 37 41 55 61 86 96 126 140 175 195 230 255 343 381 461 512 526 585 585 650 755 840

3.5.4 Max. permissible loads (kN) for dynamically determined components, Product Group 3
Hereunder all dynamic loads
are to be included that can possibly result from plant operation, including pressure shock forces from valve operation, and perhaps operating basis earthquakes (OBE).

Hereunder all the dynamic

loads are grouped which lie outside normal operation, as for example safe shutdown earthquakes (SSE). In each case a final inspection of the whole support arrangement is recommended.

Dynamic loads from faulted conditions. For the given loads, the yield stress of components can be reached. Replacement is recommended in each case. Load groups 1 and 2 are load and connection compatible, whereby load group 1 applies to the smallest shock absorber and load group 2 to the corresponding rigid struts and weld-on brackets.

Load group 1 2 3 4 5 6 7 8 9 10 20 30 40 50

Normal (Fn)/Upset Level A/B 80C 150C 3 2.9 4 3.9 8 7.5 18 16.5 46 44 100 94.5 200 175 350 339 550 535 1000 937 2000 1900 3000 2850 4000 3800 5000 4750

Emergency Level C 80C 150C 4.0 3.8 5.3 5.1 10.6 9.7 23.9 22 61 58.5 141 127 267 239 472 423 735 715 1335 1236 2660 2520 4000 3800 5320 5050 6650 6310

Faulted condition Level D 80C 150C 5.2 5.0 6.9 6.7 13.7 12.6 31 28.5 77 74.5 180 162 336 301 655 588 935 910 1740 1612 3440 3270 5160 4900 6880 6530 8600 8150

3.5.5 Product Group 5 The units in Product Group 5, pipe clamp bases for cold piping systems, cryogenic systems, as well as roller bearings and pipe saddles, are regarded as statically determined, but are not directly connected with the hanger supports. As they are comparable with secondary steel components, they constitute a special group. The nominal load corresponds here to the max. operational load according to level A.

3.5.6 Max. permissible loads (kN) for Product Group 5

permissible loads (kN) Normal load H 4 8 Emerg. load HZ 5.5 11 16 22 35 47 60 120 80 160

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3.6. Travel ranges 3.6.1 Travel ranges of static components Moving parts such as spring and constant hangers are divided into travel ranges corresponding to the usable spring travel of the standard springs employed. The appropriate travel range in each case is marked by the 4th digit of the type designation according to the following table.
Constant hanger Travel range (mm) Designation No. 0 - 150 1. .2 . . 0 - 300 1. .3 . . 0 - 450 1. .4 . . 0 - 600 1. .5 . . 0 - 750 1. .6 . . 0 - 900 1. .7 . . Spring hanger Travel range (mm) Designation No. 0 - 50 2. .1 . . 0 - 100 2. .2 . . 0 - 200 2. .3 . . 0 - 300 2. .4 . . 0 - 400 2. .5 . .

3.7 Type designation All components can be clearly identified via coded type designations. Six digits contain all the necessary information required. The type designation system facilitates the use of modern information technology and enables the unrestricted application of the modular system in current CAD programs. 3.7.1 Example of constant hanger, type 11 Complete integrated application of 8000 components possible through clearcut type designation key!

1 1 5 3 1 5
1985 standard travel range 3/0-300mm load group 5/FN 20kN single cell constant hanger 3.7.2 Example of clamp base, type 49

4 9 5 1 8 5
high design, welded 13CrMo4-5, nuclear spec. pipe diameter 508mm clamp base pipe conn. part 3.7.3 Example of rigid strut, type 39

For spring hangers and supports (Product Group 2) the springs are already installed preset to approx. 1/3 of their nominal load. The initial load follows from this and the spring travel is correspondingly reduced. 3.6.2 Shock absorber travel ranges The maximum strokes of LISEGA shock absorbers are divided into economical stroke ranges as standard, and are so designated in the 4th digit of the type designation according to the following table.
Stroke (mm) 150 300 400 500 600 750 100 200 Shock absorber Type 30 30 30 30 30 30 30/31 30/31 Design. No. . . .2 . . . . .3 . . . . .4 . . . . .5 . . . . .6 . . . . .7 . . . . .8 . . . . .9 . .

3 9 6 2 5 4
standard spec. length 2500mm load group 6 / FN 100kN rigid strut

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3.8 Type designation system The LISEGA type designations can be decoded using the following tables.

3.8.1 Constant hangers and constant supports

Digit 1
Product group

3.8.3 Dynamic components (cont.)

Digit 6
Prod. series 5=1985 9=1999

Digit 2
Model

Digit 3
Load group

Digit 4
Travel range 2=150mm 3=300mm 4=450mm 5=600mm 6=750mm 7=900mm

Digit 5
Field of application 1=standard 5=nuclear application STANDARD 1=std. design 2=angulated design NUCLEAR APPLICATION 5=std. design 6=ang. design 3=standard 7=nuclear application

Digit 1
Product group

Digit 2
Model

Digit 3
Load group

Digit 4

Digit 5
Field of application 1= standard 5= nuclear application

Digit 6
Prod. series 1=1991 3=1993 6=1986 9=1989

1= constant C=M10-0.31kN hanger D=M10-0.62kN 1=M12-1.25kN 6= constant 2=M12-2.50kN support/ 3=M16-5.00kN angulating 4=M20-10.0kN constant 5=M24-20.0kN support 6=M30-40.0kN 7=M36-60.0kN 8=M42-80.0kN 9=M48-100kN 2= CH 8=M56x4-160kN 2-cell coupl. 9=M64x4-200kN 3= CH 8=M68x4-240kN 3-cell coupl. 9=M72x4-300kN 4= CH 8=M72x4-320kN 4-cell coupl. 9=M80x4-400kN 7= servo 5=M24-20.0kN 2=150mm 1=standard hanger 6=M30-40.0kN 3=300mm 5=nuclear 7=M36-60.0kN application 8=M42-80.0kN 9=M48-100kN

5= weld-on 19= 3kN 29= 4kN bracket 39= 8kN 49= 18kN 59= 46kN 69= 100kN pipe diameter 6= dynamic in mm/10 pipe clamp with U-bolt 7=dynamic pipe clamp with strap 9= rigid struts = 4kN = 8kN = 18kN = 46kN = 100kN

Travel range 79= 200kN 89= 350kN 99= 550kN 09= 1000kN 20= 2000kN

STANDARD 1= up to 350C 2= up to 500C 3= up to 560C NUCLEAR APPLICATION 6= up to 350C 7= up to 500C 8= up to 560C

1-6= U-bolts

1-9= flat steel strap

2 3 4 5 6

7 8 9 0

= 200kN = 350kN = 550kN =1000kN

3-4= middle instal- standard ation dimens8-9= ion in mm/100 nuclear application

3.8.2 Spring hangers and spring supports

Digit 1
Product group

3.8.4 Pipe clamps and clamp bases

Digit 5 Digit 6
Prod. series 4=1994 8=1978 9=1999

Digit 2
Model

Digit 3
Load group

Digit 4

Digit 1
Product group

Digit 2
Model 1= weld-on lug

Digit 3+4
Pipe diameter in mm D9 = 0.62kN 29 = 2.5kN 39 = 5kN 49 = 10kN 01 = 21.3 02 = 26.9 03 = 33.7 04 = 42.4 05 = 48.3 06 = 60.3 07 = 73.0 08 = 76.1 09 = 88.9 10 =108.0 11 =114.3 13 =133.0 14 =139.7 16 =159.0 17 =168.3 19 =193.7 22 =219.1 59 = 69 = 79 = 24 26 27 32 36 37 41 42 46 51 56 61 66 71 76 81 91

Digit 5
Field of application 20kN 1= standard 40kN 60kN

Digit 6

0= angul. C=M10-0.25kN spring supp. D=M10-0.52kN 0= extens. f. 1=M12-1.25kN type 20 2=M12-2.50kN 1= spring h. 3=M16-5.00kN suspended 4=M20-10.0kN 5= spring h. 5=M24-20.0kN seated 6=M30-40.0kN 7= sway brace 7=M36-60.0kN 7= extens. f. 8=M42-80.0kN type 27 9=M48-100kN 9= spring sup. 2= SH, 1=M56x4-160kN suspended 2=M64x4-200kN 6= SH, 3=M68x4-240kN seated 4=M72x4-300kN 8= spring sup. 5=M80x4-400kN

Travel Field of range application 1=50mm 1,2=standard 2=100mm 5,6=nuclear 3=200mm application 4=300mm 5=400mm 9=extens. f. type 20 &. type 27

3.8.3 Dynamic components

Digit 1
Product group

Digit 2
Model 0= hydraulic shock absor. stand. design 2= energy absorber 3= extension 1= hydraulic shock absor. large bore

Digit 3
Load group

Digit 4

Digit 5

Digit 6
Prod. series 2=2002 3=1993 6=1986 8=1988 at Type 32 6=1996

Travel Field of range application 1= 3kN 4= 18kN 2=150mm 1= standard 2= 4kN 5= 46kN 3=300mm 5= nuclear 3= 8kN 6= 100kN 4=400mm application 7= 200kN 5=500mm 8= 350kN 8=100mm 9= 550kN 9=200mm 0= 1000kN 9= 550kN 8=100mm 0= 1000kN 9=200mm 2= 2000kN 3= 3000kN 4= 4000kN 5= 5000kN

horiz. clamp 2=clevis clamp 2=2 bolt clamp 3=3 bolt clamp 4= with Ubolt or strap riser clamps 5=formed riser clamp 6=riser cl., lugs 8=riser clamp, trunnions 9= clamp bases

=244.5 =267.0 =273.0 =323.9 =355.6 =368.0 =406.4 =419.0 =457.2 =508.0 =558.8 =609.6 =660.4 =711.2 =762.0 =812.8 =914.4

Prod. series f. straight pipes, max. insul. thickn. 1=10mm 2=100mm 1= standard for pipe elbows R1.5OD max. insul. thickn. 3,4=10mm 5,6=100mm STANDARD depends 1= up to 350C on load 2= up to 500C range and 3= up to 560C design 4= up to 600C 5= up to 650C NUCLEAR APPLICATION 6= up to 350C 7= up to 500C 8= up to 560C 1=low 2=medium 3=low, welded 4=medium, welded 5=high, welded 8=standard

0= U-bolts

9=Lift-off 00 = Lift-off restraints restraints for clamp bases

1= carbon steel 3= stainless steel 0= Lift-off restraints

1-4= size

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3.8.5 Roller bearings, cryogenic clamp bases
Digit 1
Product group

3.8.6 Connecting elements, connecting rods (cont.)

Digit 6
Prod.series 9=1989

Digit 2
Model 1=cylinder roller bearings 2=double taper roller bearings 3=double cylinder roller bearings 5=lift-off restr. f. roller bear. 4=pipe saddle/ support tray

Digit 3+4
Load group Pipe diameter 04= 4kN 08= 8kN 12= 120kN 16= 16kN 35= 35kN 60= 60kN

Digit 5
Field of application 1=standard 2=movable laterally

Digit 1
Product group

Digit 2
Model

Digit 3
Load group

Digit 4
Length

Digit 5

Digit 6
Prod.series 3=1993 8=1978 9=1999

6= preinsulated pipes

7= weld-on pipe bases

8= stanchions

8=elbow pads

01 = 21.3mm 02 = 26.9mm 03 = 33.7mm 05 = 48.3mm 06 = 60.3mm 07 = 73.0mm 08 = 76.1mm 09 = 88.9mm 10 = 108.0mm 11 = 114.3mm 13 = 133.0mm 14 = 139.7mm 16 = 159.0mm 17 = 168.3mm 19 = 193.7mm 22 = 219.1mm 24 = 244.5mm 26 = 267.0mm 27 = 273.0mm 32 = 323.9mm 36 = 355.6mm 37 = 368.0mm 41 = 406.4mm 42 = 419.0mm 46 = 457.2mm 51 = 508.0mm 56 = 558.8mm 61 = 609.6mm 66 = 660.4mm 71 = 711.2mm 76 = 762.0mm 81 = 812.8mm 91 = 914.4mm

1=weldable 2=with pipe clamp 3=support plate 1= 300mm long 2,4,6= 500mm long

Insul. thickn. 0=25mm 1=40mm 2=50mm 3=80mm 4=100mm 5=130mm 6=150mm 7=180mm 8=200mm 9=250mm 9=cold block 1= Cold Block 1=standard 1=from T-sections 2=from C-sections 1= 1,2= for stanchions streight 2=telescopic pipes stanchions 3,4= for elbow R OD 5,6= for elbow R1,5OD 3=standard 1=carbon steel
2=stainless steel

Field of application 3=hexag. D=M10-0.62kN 9 (Model 3) 2=standard nut 5=nuclear 2=M12-2.50kN application 3=M16-5.00kN 5=tie rod 4=M20-10.0kN 1=not stand- 1=standard left/right 3=hot dip 5=M24-20.0kN ardized 6=tie rod 6=M30-40.0kN 2= 500mm galvanized right/right 7=M36-60.0kN 3=1000mm 5=nuclear 7=stud bolt/ 8=M42-80.0kN 4=1500mm application threaded rod 9=M48-100kN 5=2000mm 6=2500mm 7=3000mm 10 = M56x4-160kN length 20 = M64x4-200kN not 30 = M68x4-240kN stan40 = M72x4-300kN dardized 50 = M80x4-400kN

3.8.7 Structural attachments and trapezes

Digit 1
Product group

Digit 2
Model

Digit 3
Load group

Digit 4
Function

Digit 5

Digit 6
Prod.series 5,9 = bracket 1x 6= bracket 2x 7= bracket 3x 8= bracket 4x 1=1991/ 2001 2=1982 3=1993 4=1994 5=1985 6=1996 8=1978 9=1989

1= support C = M10-0.31kN for constant D = M10-0.62kN hanger 1 = M12-1.25kN 2 = M12-2.50kN 3 = M16-5.00kN 4 = M20-10.0kN 5 = M24-20.0kN 6 = M30-40.0kN 2=base plate f. 7 = M36-60.0kN 1, 2, 3, 9= 1=standard spring hanger 8 = M42-80.0kN depends 5=nuclear 3=weld-on clevis 9 = M48-100kN on design application 4=weld-on plate 5=weld-on eye 10 = M56x4-160kN nut 20 = M64x4-200kN 6=beam adapter 30 = M68x4-240kN and bolts 40 = M72x4-300kN 8=beam clamp 50 = M80x4-400kN 9=trapeze 0=PTFE slide plate
2=2 connections 3=3 connections 1...3= travel range of spring hanger 50 200mm

Field of application 2...7= STANDARD travel 6= bolted range of 7= loose constant NUCLEAR hanger 8= bolted 150-900mm 9= loose

3.8.6 Connecting elements, connecting rods

Digit 1
Product group

Digit 2
Model 0=eye nut 1=clevis 2=turnbuckle 4=rod coupling

Digit 3+4
Load group D9 = M10-0.62kN 29 = M12-2.50kN 39 = M16-5.00kN 49 = M20-10.0kN 59 = M24-20.0kN 69 = M30-40.0kN 79 = M36-60.0kN 89 = M42-80.0kN 99 = M48-100kN 10 = M56x4-160kN 20 = M64x4-200kN 30 = M68x4-240kN 40 = M72x4-300kN 50 = M80x4-400kN

Digit 5
Field of application 1=standard 3=hot dip galvanized 5=nuclear

Digit 6
Prod.series 2=1982 5=1995 8=1978 9=1999

1=const.hang. 4, 6 and 9= trapeze U-sections 1 and 2= 7= spring hanger L-sections trapeze 3=rigid trapeze

7=connecting plate

3rd to 6th digits correspond to clamps to be coupled

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Worldwide coverage of recognized codes and standards!

4. STANDARDS AND CALCULATIONS In design, stress and load calculations, as well as in manufacturing, the relevant German and international standards, technical regulations and codes are taken into account.

The characteristic values of materials that all design calculations are based on are taken from the relevant standards and recognized technical codes.

The following codes apply:

MSS SP 58 MSS SP 69 ANSI ASME B31.1 ASME III Div.I - NF VGB-R 510 L DIN 18800 KTA 3205.1/2/3 AD-Merkbltter TRD-Regel BS 3974 RCC-M MITI 501 JEAG 4601 Pipe supports - material and design Pipe supports - applications Pressure piping systems Supports for nuclear components Standard supports Steelwork Nuclear regulations Working group for pressure vessels Techn. regulations, steam boilers Pipe supports Specifications for pipe supports Technical regulations Nuclear design regulations USA USA USA USA Germany Germany Germany Germany Germany UK France Japan Japan

Standardized selection of high temperature materials!

5. MATERIALS Materials are exclusively used which correspond to ASTM material requirements and DIN or DIN-EN norms.

As a matter of principle, only materials of guaranteed strength properties are used for supporting components.

5.1 Preferred materials for pipe connection parts

Material
EN Material-No. EN 10027-2

S235JRG2 S235JRG2 S235JRG2 S355J2G3 S355J2G3 S355J2G3 P235T1 P235G11TH 16Mo 3 13CrMo 4-5 10CrMo 9-10 X10CrMoVNb9-1 X5CrNi 18-10 42CrMoV 4 X10CrMoVNb9-1 21 CrMoV 5-7 X22CrMoV12-1 24CrMo 5

1.0038 1.0038 1.0038 1.0570 1.0570 1.0570 1.0254 1.0305 1.5415 1.7335 1.7380 1.4903 1.4301 1.7225 1.4903 1.7709 1.4923 1.7258

Temperature of medium in C 350 450 500 530 560 600 650 COMPONENTS x A 36 x A 515 Gr. 60 x A 675 Gr. 55 x A 675 Gr. 70 x A 299 x A 516 Gr. 70 x A 53 S Gr. A x A 53 S Gr. A x x x A 204 x x x x x A 387 Gr. 12 x x x x x x A 387 Gr. 22 x x x x x x x A 387 Gr. 91 Cl.II x x x x A 312 TP 304 MEANS OF CONNECTION x A 193 B7 x x x x x x x A 193 B8 x x x x x x x A 182 F91 x x x x x x x x x x x x x x x x x A 194 Gr. 2H
ASTM

6. QUALIFICATION LEVELS FOR STANDARD AND NUCLEAR APPLICATION Standard supports have the same function both in the conventional and in the nuclear field of application, and therefore do not

differ in design. Due to additional qualityassuring measures and materials with special certification, separate manufacture is however necessary.

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In the field of nuclear application, all materials are traceable right through to the finished product via heat number restamping, and the components themselves are marked according to ASME and KTA regulations. In the type designation, the nuclear design is noted in the 5th digit (for struts, the 6th digit). The relevant component documentation relates to this and to the fabrication order number. In this catalog, the standard design, i.e. nonnuclear applications, provides the basis for the type designations. As the given functional data and unit dimensions are the same for nuclear applications, selection can also be made here with the help of the catalog. On planning or ordering, attention must however be paid to corresponding conformity of the type designations. The table showing the type designation system (3.8, page 0.7) can be consulted in this respect. 7. WELDING All welding is carried out as gas metal arc welding - in special cases by stick welding. LISEGA holds certifications according to: ASME III Div I NCA NPT stamp DIN EN 729-2 by the German TV AD-HPO, production and testing of pressure vessels, by the TV DIN 18800 T7 Extended suitability certification for steelwork and bridge construction by the SLV, the training and testing institute for welding technology LISEGA welding inspection personnel are qualified according to ASME III NCA 4000 NF, DIN EN 719, AD HP3 and HP4. Nondestructive tests are carried out by testing staff qualified acc. to ASME IX and DIN EN 473, level 2, and SNT-TC-1A, level II. Supporting connections are produced corresponding to the material group by qualified welders according to ASME IX or DIN EN 287, part 1. The welding procedure is qualified according to ASME IX and DIN EN 288. 8. SURFACE TREATMENT 8.1 Standard coating systems The surfaces of LISEGA products are protected as standard from corrosive influences by high quality protection systems that are also suitable for external use in aggressive conditions (coastal, industrial and chemical areas). The following coating systems are applied to the different products: 8.1.1 Primer coating Components that are either to be welded to existing structure in the plant or simply require higher quality transport protection are coated on a bright metal surface with weldable primer (thickness app. 30m, color reddish brown). 8.1.2 Electrogalvanizing Spring hangers and supports up to load size 9, as well as all threaded parts and special function parts, are electrogalvanized (zinc thickness app. 15m, yellow chromatized). UNC threaded parts are white chromatized. 8.1.3 Paint coatings Constant hangers and supports and other products according to table 8.2 receive the following surface treatment: 1. Steel grit blasting according to SP-6 or SP-10 for the U.S. and EN ISO 12944-4 grade SA 2 1/2 for Europe. 2. Undercoat of 1-component polyurethane zinc dust primer, dry film thickness 60m, approx. 62% zinc in solid state volume, color grey. 3. Final coating of 2-component acrylic polyurethane paint, dry film thickness 60m, color RAL 5012, light blue. The total dry film thickness of the system amounts to approx. 120m. 8.1.4 Hot dip galvanization Roller bearings, pipe saddles and cryogenic pipe clamp bases are hot dip galvanized as standard, zinc thickness approx. 60m. Separate manufacture of products for nuclear applications for the traceability of qualified materials!

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8.1.5 Stainless steel designs Shock absorbers and energy absorbers (E-Bars) are made entirely of non-corroding materials. Connecting parts are electrogalvanized according to 8.1.2. 8.1.6 Cathodic immersion process (CIP) All LISEGA springs are given special treatment because of their distinctive functional Standardized procedures for surface protection for constant quality!

significance. The peeled surface of the springs is steel ball blasted and zinc-phosphated; subsequently a 2-component epoxy resin coating is applied via electroimmersion and then burnt in at approx. 200C (CIP). This highly sophisticated process has been adopted from the automobile industry.

8.2 Standard surface protection in order of products (corresp. to 8.1)

Product Type Standard Hot dip paint galvanized coating acc. to 8.1.1 acc. to 8.1.2 acc. to 8.1.3 acc. to 8.1.4 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Primer Electrogalvanized

11 - 17 Constant hangers, constant supports 71 Support for constant hangers 21, 25, 27 Spring hangers, sway braces 20, 29 Spring supports (incl. load group 9) 22, 26 Spring hangers 28 Spring supports (from load group 10) 35 Weld-on brackets 36, 37 Dynamic pipe clamps 39 Rigid struts 33 Shock absorber extensions 40 U-bolts 41, 42, 43, 44, Weld-on lugs, pipe clamps 45, 46, 48, 49 Riser clamps, pipe clamp bases 51, 53 Cylinder roller bearings 52 Taper roller bearings 54 Pipe saddles/support tray 55 Lift-off restraints 56 Pipe clamp bases f. cryogenic appl. 57 Weld-on pipe shoe 58 Elbow pads 58 Stanchions 60, 61 Eye nuts, clevises 62, 64 Turnbuckles, rod couplings 63, 65 Hexagonal nuts, tie rods 66, 67 Threaded rods, stud bolts 72, 73 Base plates, weld-on clevises 74, 75 Spherical washers, weld-on eye nuts 76 Beam adapters 77 Connection plates 78 Beam clamps 79 Trapezes

8.3 Extended surface protection For applications in the open involving highly corrosive conditions, such as coastal sites or chemical plants, extra protection can be supplied, insofar as this has not already been provided as standard by hot dip galvanizing or special steel versions. The following coating systems are thereby applied:

8.3.1 Electrogalvanization with additional coats of paint 1. A barrier layer (dry film thickness 30m) is applied to the galvanized surface acc. to 8.1.2. 2. As a final layer, a 2-component acrylic polyurethane finish (dry film thickness 60m, color RAL 5012 - light blue) is applied.

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8.3.2 Extra paint layer Over the standard paint coating according to 8.1.3, a third protective layer consisting of a 2-component acrylic polyurethane coating is applied. Dry film thickness 60m, color RAL 5012 - light blue, total dry film thickness app. 180m. 8.3.3 Hot dip galvanizing Hot dip galvanized surface, layer thickness approx. 60m, bolts approx. 40m. 8.3.4 Stainless steel For the connecting parts of shock absorbers, energy absorbers (E-Bars) and rigid struts, stainless steel designs can be supplied. 8.4 Extended surface protection in order of products acc. to 8.3
Product Type Electrogalvanization with Extra paint coating add. coating acc. to 8.3.1 acc. to 8.3.2 x x x x x x x x x x x x x Hot dip galvanizing acc. to 8.3.3 11 - 17 Constant hangers, constant supports 71 Supports for constant hangers 21, 25, 27 Spring hangers, sway braces 20, 29 Spring supp. (incl. load group 9) 22, 26 Spring hangers 28 Spring supp. (from load group 10) 39 Rigid struts 33 Shock absorber extensions 60, 61, Eye nuts, clevises 62, 64 Turnbuckles, rod couplings 63, 65, Hexagon nuts, tie rods 66, 67 Threaded rods, stud bolts 79 Trapezes

8.5 Surface protection in extremely aggressive atmospheres For applications in specially aggressive atmospheres, e.g. coastal areas, certain industrial gases or offshore, special measures are to be agreed on. 9. CONNECTION DIMENSIONS 9.1 Installation dimension E For the simple determination of minimum installation lengths, the installation dimension E is given for all components except the connecting rods (Product Group 6). This dimension comprises the installation length minus the engaging length of the connecting part. For load chains, the E therefore designates the complete rod section. Special product-related features are to be taken into account as follows: To determine the total length of the rods in a load chain, all the E dimensions are to be added together. The sum of these is then to be compared with the total installation length. If the resulting difference is greater than the sum of the engagement depths (X dimensions), the chain selected is appropriate for the total installation height. For load chains consisting solely of pin connections, the minimum installation dimension follows from the sum of all E dimensions. Simple checks for installation possibilities through dimension E !

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Sensible devices on hand for readjusting installation lengths!

9.2 Regulation of the total installation length 9.2.1 Turnbuckle function of the connecting threads For length adjustment in installation condition (adjustment of pipe installation position, actuation of loading), the lower connections in constant and spring hangers provide a turnbuckle function. This way, subsequent adjustment of the installation lengths (attachment rods) within a sufficient range is possible: for constant hangers type 11, by 300mm for spring hangers type 21, by the adjustment possibility of a turnbuckle, type 62 for spring hangers type 22, by min. 140mm for spring hangers types 25 and 26, the load bearing rod is fed through the weld-on support tube and fixed with an adjustment nut. The adjustment can be made within the scope of the available threaded length of the rod.

9.2.4 Rigid struts, type 39 The connections in rigid struts type 39 are supplied as left/right, with fine threading for length adjustment in the installation condition as standard. Flat faces on the body of the rigid struts enable simple adjustment with a wrench. 10. OPERATIONAL BEHAVIOR 10.1 Function Constant hangers type 1 are designed so that in theory no load deviation occurs over the whole range of action. The total deviation resulting from springs, bearing friction, and fabrication tolerances is held to within 5% in series production. The load adjustment follows with a level of accuracy of 2%.

load F

travel s

All connection threads are supplied as right hand threads. 9.2.2 Spring supports For spring supports types 28 and 29, the installation height can be regulated by the support tube, functioning as a spindle independently of the presetting. The necessary load is actuated on installation by screwing the support tube upwards. 9.2.3 Turnbuckle, type 62, tie rod, left hand/right hand thread, type 65 For rigid hanging support arrangements with short installation lengths, a defined reserve length in the connection parts type 60 and 61 usually enables sufficient length adjustment. For longer installation lengths, the use of a turnbuckle L/R, type 62, in conjunction with a tie rod L/R, type 65, is appropriate. For easy access, this combination should be arranged at the lower end of the load chain.

FN F min F max SN

= = = =

nominal load min. load (upwards) max. load (downwards) nominal travel (incl. reserve)

For spring hangers and supports, the load alters linearly corresponding to the spring travel. The deviation of the spring force from theoretical values, resulting from spring hysteresis and fabrication tolerances, amounts to less than 5% within the ordered travel.
load F
operating load

travel s FN SN S = nominal load = nominal travel (incl. reserve) = operating travel

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10.2 Spring relaxation Conventional helical coil springs under load, depending on time and temperature factors, lose part of their tension by relaxation (settling loss), a loss that is not inconsiderable. If no appropriate measures are taken, for constant and spring hangers this can in the long run lead to a reduction in adjusted ultimate load of more than 10%. In contrast to common practice, LISEGA only uses springs that, through special treatment, permit no settling loss of any significance. In these springs the settling loss normally to be expected is anticipated via the process of hot setting from a longer coil length, producing corresponding prerelaxation. measures are prescribed. They are an integral part of order processing and embrace the whole LISEGA group. 11.2 Quality management program, QMP The QMP is clearly laid out in a quality management manual, QMM, and regulates all the quality-assuring activities in the company. The QMM covers the organization as a whole, whereby the observance of rules is monitored by the independent quality management department QM. The QMM has been compiled according to international quality norms and standards and specifically takes into account the regulations according to ASME III - NCA 3800 and NCA 4000 incl. NF as well as DIN EN ISO 9001 and KTA 1401. The QMM applies in principle to both the conventional and nuclear fields. The extent of monitoring of materials and tests, as well as the documentation, can in each case be exactly adapted to special requirements by the use of extended QA levels. All international requirements concerning nuclear applications can be covered. Corresponding qualifications are available and are regularly renewed. 11.3 International qualifications Certification code
Shear stress Relaxation behavior of helical coil springs Cold set helical coil springs (values loosely based on DIN 2089) LISEGA hot set helical coil springs qualified by TV and VGB suitability tests (independent German authorities)

QMP and Processing constitute a single entity!

Relaxation

Certification No.
Reg.Nr. 200550 1996/5030 N-2951 QSC 552 0121WO29784 07-702-0194 07-703-0080 60317/62/9804 No. 1606 No. DNV 5477 CEXO-99/00210

Certifying body
Lloyds Register QA LAFAQ ASME Accreditation and Certification ASME Accreditation and Certification TV Nord e.V. (independent German authority) SLV-Hannover TRACTEBEL (Vincotte) DET NORSKE VERITAS NUPIC

DIN/EN/ISO 9001 DIN/EN/ISO 9001 ASME-III NCA 4000/NF (NPT-Stamp) ASME-III NCA 3800/NF Stamping agreement AD-Merkblatt HP 0; HP 3; HP 4 Welding certification according to EN 729-2 DIN 18800T7 Major qualification certificate ASME III - NCA/NF; ASME IX SKIFS 1994:1 ASME-III NF/NCA 3800; 10CFR50 App. B; 10CFR21; N45.2; NQA1

11. QUALITY ASSURANCE 11.1 Fundamentals Superior product quality has an important place among the fundamental company goals at LISEGA and also involves the activities of and relationships with our business partners. The organization and attitudes of those working in the company are correspondingly attuned to this aim. In a quality management program (QMP), special quality-assuring

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11.4 Tests and qualifications 11.4.1 Raw material and material reception All materials used undergo receiving control by the quality management department. The materials used are qualified, corresponding to requirements by material tests according to ASME and DIN EN 10204. Proven operational safety and long life through type and suitability tests! 11.4.2 Monitoring of manufacture Manufacture is monitored via accompanying quality control according to the QM manual. In particular, for nuclear applications the quality-assuring requirements according to ASME III NF and KTA are fulfilled. 11.4.3 Final inspection Before shipment, constant and spring hangers as well as shock absorbers undergo a function test on test benches by quality management personnel. The tests are carried out using computer-assisted equipment. The values measured can be recorded by means of a diagram. In addition, for constant and spring hangers the digital values can be printed out over the whole travel range. The specific test benches employed undergo regular inspections by an independent supervisory body. 11.4.4 Documentation on shipment If so ordered, the materials used are documented by certification from material tests according to ASME and DIN EN 10204. In addition, the results of the function tests can be confirmed by issuing an acceptance test certificate, also from a supervisory body if desired.

Stress reports according to particular specifications and quality-assuring documents can be agreed between customer, manufacturer and supervisory body. 11.5 Suitability test according to KTA 3205.3 and type test according to VGB R 510 L For the use of series-made standard supports in conventional power plants, a type test by a supervisory body (according to 14 of the appliance safety law GSG) is foreseen in the VGB code R 510 L. For use in nuclear installations a corresponding suitability test, according to directive 35 of the TVs nuclear technology supervisory body at the Vd TV, is prescribed by nuclear code KTA 3205.3. The test program prescribed comprises in essence the following components: inspection of the quality management program inspection of material used inspection of the design documentation inspection of design report summaries experimental function tests experimental overload tests experimental testing of continuous load capacity For the broad range of LISEGA products, type and suitability tests have been conducted by the German TV and VGB and the corresponding permits granted. Qualifications can be supplied on request

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12. FORM OF SHIPMENT All components are shipped in appropriate packaging for transport and short-term storage. They are clearly marked and, if required, protected through special preventive measures against corrosive influences. Special features are noted in the type data sheets or installation instructions. By special order, complete pipe support arrangements (load chains from different components) are preassembled, bundled and labelled for identification. 13. WARRANTY For all LISEGA components a two-year warranty is issued from date of commissioning or for 8,000 hours of operation, limited to four years after commissioning. For the number of hours of operation the plant records are applicable; the duration of the warranty is limited to a maximum of five years after shipment. 14. TECHNICAL MODIFICATIONS LISEGA expressly reserves the right to introduce modifications in the interests of further technical development.

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