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Index 1 2 3 4 5 6 7 Data Tower height NTU and HTU Tower area Compensation water Operaqting diagram Cooling tower s hemati
, according Treibal
!e"# $ # 3%#%1#2%14
Index Data &or ooling tower appli ation 'ain eq(ations and res(lts Cooling Tower height) NTU and HTU *ree+ ross se tional s(r&a e o& tower Compensation) elimination) e"aporation and entrainment &ow rates ,q(ili-ri(m (r"e and operation lines . hema
Cooling Tower Application Data This application will be realized with following numerical data (Note 1 ! Data for numerial example /ater &low rate entering the tower Temperat(re o& water entering the tower at the top 526 Dr8 -(l- temperat(re o& air entering the tower /et -(l- temperat(re o& air entering the tower 0o al height a-o"e sea le"el '9:im(m ooling temperat(re will -e de&ined with a di&&erential temperat(re t a-o"e air wet -(l- temp# <ir to water &low rates ratio shall -e =r= times its minim(m possi-le "al(e The ompensation water entering the s8stem wil ha"e temperat(re and will ha"e a hardness The in s8stem ir (lating water so(ld ha"e a ma:im(m hardness 'ass trans&er oe&&i ient in the air <ir mole (lar mass Tower e&&e ti"e heat or mass trans&er s(r&a e 0iq(id (nit mass &low rate <ir (nit mass &low rate t omp 2 daF 2 daF' 2 38F3mol 2 'air 2 a2 0( 2 H( 2 1% 5%% 2%%% 6#2,+%5 2?#@6 5%% 2#7 2#% >C ppm ppm
3mol 4 5 m2Gs6 3g43mol
15 45 3% 24 % 5 1#5
3g ag(a4s 7C 7C 7C m ;
Note 1 Casi data has -een ta3en &rom D1E) pages 27?+2?1#
$elp %ariables .tate 01 /ater lea"ing the tower t01 2 tw-H1 O t tbh"1 t 2 t01 2 24 5 2@ ; 7C Compensation water tacomp # 1' dac # )'''
021 2 t02 2
(C ppm
:2
KL<0U,M
3g4lg
'ass trans&er oe&&i ient 'ass trans&er oe&&i ient in the air 38F3mol 2 6#2,+%5 3mol 4 5 m2Gs6 <ir mole (lar mass 'air 2 2?#@6 3g43mol 'as trans&er per 3ilogram 38 2 38F3mol G 'air 38F3mol 2 'air 2 38 2 Irod( t ;8Ga ;8Ga 2 38 2 a2 ;8Ga 2 6#2,+%5 2?#@6 %#%%1?
3mol 4 5 m2Gs6 3g43mol 3g 4 5 m2Gs6
Blowdown water:
da* #
mA4mB 3g 4 5 m3Gs6
J2
27%
!e"# $ # 3%#%1#2%14
15 45 /ater
3g 4 s 7C <ir
L2
H2
Torre en&riadora
L1
/ater
H1 G1
3% 24
7C 7C
Blowdown water: B
)''' ppm
!e"# $ # 3%#%1#2%14
Cooling Tower height Tower pac+ing height ,)The pa 3ing height 5l6 o& a tower an -e al (lated as Number of Transfer Units
Z = HTU NTU
with
The number of transfer units ( is calculated by numerical inte "heet #2!$ NTU# %resents a ca e&am%le of the NTU! 'esult of NTU e&am%le (shee NTU ( NTU (
HTU =
QS M B k y a A
and
NTU =
1 dI y ( ) I I y,i y I y,b
I y ,a
HTU =
DmE D3g4sE D3g43molE D3mol45mARs6E DmA4mBE DmAE DN43gE DN43gE
QS M B k y a A
Tower pa 3ing height &low rate o& dr8 air 5is a onstat6 molar mass o& air mass trans&er oe&&i ient in the air e&&e ti"e heat or mass trans&er s(r&a e &ree ross+se tional s(r&a e o& the tower enthalp8 in the air phase 2 enthalp8 o& h(mid air 5in the -(l3 phase6 enthalp8 in the air phase 5iQ at ther -o(ndar8) that is) in sat(rated ondition6 Height o& Trans&er Unit N(m-er o& Trans&er Units
dr8 air air phase 2 h(mid air top o& the tower -ottom o& the tower orresponds to the -o(ndar8 5i#e#) sat(rated state6
!e"# $ # 3%#%1#2%14
he number of transfer units (NTU) calculated by numerical inte tation! heet #2!$ NTU# %resents a calculation &am%le of the NTU!
HTU =
QS M B k y a A
H. 4 5'C G 38 G a G <6 KL<0U,M m
m + m
NT. and $T. calculations column 1 /ater temperat(re at inlet o& tower t02 2 45 7C /ater temperat(re at tower o(tlet t01 2 2@ 7C !angeQ t02 + t01 column ) ,q(ili-ri(m (r"e &or sat(rated air# This (r"e is hair)sat 2 &5t6 where the &(n tion
hair)sat 2 Is8 hroF,nthalp8Ftd-FH(m!elFH
N(m-er o& se tions 3 52@)@6#46 The range will -e di"ided in a n(m-er =N=and ends at point o& se tions N2 4 545)21?#26 6
Col(mn 1 starts with temperat(re =t02= and ends with temperat(re =t01=# Cetween -oth temperat(res) =N+1= temperat(res are inserted to de&ine the N se tions# <ll se tion are de&ined with the same temperat(re di&&erential# Temperat(re di&&erential t0 2 t02 + t01 t02 2 t01 2 t0 2 45 2@ 16 column / Operation line &or r 2 1 where =r= is the ratio -etween the a t(al mass &low rate and the minim(m &low rate# The line strts at a point de&ined -8 the inlet air properties 5point 1 in operating 7C 7C 7C ; .tate H1 5Ioint 16 td-H1 2 2@ tw-H2 2 24 7C diagram6 also alled state =H1=
h 2
hair)sat +hopFr21
h 2
hair)sat +hopFr21#5
t0
hair)sat
hoperFr21
hoperFr21#5
25 25#5
Top#526
3N43g KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M
3N43g
3N43g
3N43g
3N43g
Cottom 516
Sn Operating diagram 5sheet 66 t H >C 3N43g Ioint 1Q 2@ KL<0U,M Ioint 2Q 45 KL<0U,M Ioint 21Q 45 KL<0U,M Ioint 3Q 2@ KL<0U,M Ioint 4Q 45 KL<0U,M
0ine 1+2Q Operation line &or r 2 1 0ine 1+21Q Operation line &or r 2 1#5 0ine 3+4Q ,q(ili-ri(m 5sat(ration6 line
*rom ol(mn 3a) is possi-le to see that the di&&eren es -etween the ,q(ili-ri(m (r"e and the operation line &or r 2 1 are "er8 small 5%#53 3N43g6 at a ertain temperat(re 53@#67 >C6# Th(s) this operation line is near eno(gh a minim(m &low rate line# Sn the operating diagram &ig(re 5sheet 66) the operating line &or r 2 1 appears to -e tangent with the ,q(ili-ri(m (r"e# This &a t "is(aliTes that this line is lose eno(gh to the real minim(m &low rate# The ondition o& tangen 8 -etween these two (r"es) is d(e to the &a t that i& the operating line wo(ld ross the eq(ili-ri(m line) it wo(ld not -e possi-le to ha"e mass trans&er in this region#
' H2
[ m]
57#51a6
I y ,a
NTU =
57#51-6
' H2
I y ,b
1 dI y I y ,i I y
The n(merial integration o& NTU is per&ormed -8 means o& the trapeToidal integration method# < ording this method) the integration
where H12 and H11 are the enthalpies o& the air+water mi:t(re &or the a t(al ase)
is realiTed as it is shown in the ol(mns 6) 7 and ?# The &inal e"al(ation is done a &ollowing eq(ation ording
57#51 6
Z = HTUNTU [ m ]
<lso
57#51d6
NTU =
NTU 2 where h0FinFr21#5 2
hL _ a hL _ b 2 N
f ( x)
HTU =
GS M Bk yaA
Tre8-al D2E res(lt is NTU 2 3#25 The di&&eren e omes &rom the "al(es o& the ps8 hrometri properties# Tre8-al ta3es its "al(es &rom graphi s) and in the e:ample are ta3en &orm ps8 hrometri &(n tios# <lso) the n(meri al integration method is not indi ated#
Comparison between the example calculation table and the tab0le from Treibal Calculation table, using ps1chrometric functions! 2 3 4 5 6 C(r"a de 0Unea de 0Unea de eq(ili-rio para opera iVn opera iVn h 2 14h aire sat(rado para r 2 1 para r 2 1#5
t
25 25#5 2@ 31#67 34#33 37#%% 3@#67 42#33 45#%%
hair)sat
3N43g KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M
hoperFr21
3N43g
hoperFr21#5
3N43g
hair)sat +hopFr21#5
3N43g
1453N43g6
2 C(r"a de
3 0Unea de
h 2
hair)sat +hopFr21#5
14h 1453N43g6
t
25 25#5 2@ 31#67 34#33 37#%% 3@#67 42#33 45#%%
hair)sat
3N43g KL<0U,M KL<0U,M 1%%#% 114#% 12@#? 147#% 166#? 1@1#% 216#%
hoperFr21
3N43g
hoperFr21#5
3N43g
3N43g
The line ends in a point de&ined -8 the properties o& the lea"ing sat(tared air Ioint 21 ,stado H21 t-sH2 2 &2 H2 45 1%% % 7C W m
.lope o& line with r 2 1#5 .2m2 0 G Cpw 4 Hs 57#546 02 15 3g4s Cpw 2 Hs 2 .2 ,:it enthalp8 .2 hH2 2 hH1 2 .2 t-sH2 2 t-sH1 2 hH2 2 column 2 5hH2 + hH16 4 5t-sH2 + t-sH16 hH1 O . G 5t-sH2 + t-sH16 KL<0U,M KL<0U,M 45 2@ KL<0U,M N43g 53N43g64; 7C 7C N43g 4#1?6? KL<0U,M KL<0U,M 3N453gG;6 3g as4s 53N43g64;
<ir &low rate *rom heat -alan e H air = H Liquid 2 : top 1 : bottom
GS ( hG 2 hG1 ) = L c pw ( t L 2 t L1 ) GS = L c pw
hH21 2 KL<0U,M 3N43g The operation line&or r 2 1) is the straight line 1#21) onQ where r2H r4 2H H 4H min .lope o& operation line witrh r 2 1 .r21 2 5hH21 + hH16 4 5t02 + t016 hH21 2 hH1 2 t02 2 t01 2 KL<0U,M KL<0U,M 45 2@ 3N43g 3N43g 7C 7C
( hG 2 hG1 )
( t L 2 t L1 )
h h m = G 2 G1 ( t L 2 t L1 ) GS = L c pw m
.r21 2 KL<0U,M 53N43g64; H. 2 Hr21 2 14m G 0 G pw 57#546 . m2 r21 .r21 2 m2 02 Cpw 2 Hr21 2 column 5 Operation line &or r 2 1#5 KL<0U,M KL<0U,M 15 4#1?6? KL<0U,M 3g ag(a4s 3N453gG;6 3g as4s 53N43g64;
Dri"ing enthalp8 di&&eren e at a point =i= hH2 Q e:it air enthalp8 5top6 D3N43gE hH1 Q inlet air enthalp8a 5-ottom6 D3N43gE hair)satFi +hopFr21#5Fi hi 2 column 3 !e ipro o& dri"ing enthalp8 di&&eren e column 4 Coe&&i ients &or n(meri al integration Ci 2 1 at -oth ends 2 in the other elements
0Q liq(id &low rate D3g4 sE# 5ass(med ons Q liq(id spe i&i heat D3N453gG;6E pw t02 Q inlet water temperat(re 5top6 D>CE
The line starts &rom the same point 1 column 6 the properties at the inlet de&ined as the N(meri al integration elements &5:i6 2 Ci G 514hi6 state H1# Hs 2 r2 Hr21 2 Hs 2 r G Hr21 1#5 KL<0U,M KL<0U,M 3g as4s 3g as4s
14h
Ci
&5:6
t-s1 2
2@#%
7C
5Col(mn 16
1453N43g6
1 2 2 2 2 2 1 &5:6 2
KL<0U,M 3N43g 5Col(mn 36 Conditions at the top o& the tower 5point 21 in diagram6 Ioint 21 t-s21 2 45 7C 5Col(mn 16 h21 2 KL<0U,M 3N43g 5Col(mn 36
hH1 2
q(ation 57+516
1 dI y I y ,i I y
GS HTU = k ya
'
HTU =
HTU 2 with Hs 2 'C 2
GS M Bk yaA
tegration o& NTU is HTU 2 H1. Q 38Ga Q H1. 45 38 G a6 2#% %#@ 3g45mAGs6 3g 4 5 m Gs6
3
38F3mol 2 a2 <2
HTU 2
2#2
HTU 2
KL<0U,M
ation is done a
ording
J. Q 'C Q 38 Q aQ <Q
&low rate o& dr8 air 5is a onstat6 molar mass o& air mass trans&er oe&&i ient in the air e&&e ti"e heat or mass trans&er s(r&a e &ree ross+se tional s(r&a e o& the tower
a hL _ b
2 N
f ( x)
3N43g 3N43g
Z = HTUNTU
P2 HTU 2 NTU 2 P2 HTU G NTU 2#2 KL<0U,M KL<0U,M m m
0Fa
+ omes &rom the "al(es o& ri properties# Tre8-al &rom graphi s) and in e ta3en &orm ps8 hrometri he n(meri al integration
from Treibal
a i i
f ( x) dx
ba N 2 N k =1
fk
Ci
&5:6
1 2 2 2 2 2 1 &5:6 2
% 7 N(meri al ?
Ci
&5:6
1 1 1 1 1 1 1 &5:6 2
Tre8-al ta-le di&&ers &rom the al (lation ta-le in the "al(es o& the psi hrometri properties# <dditional8) Trei-al (ses a di&&erent n(meri al integration method) where the n(meri al integration oe&&i ienst are not req(ired 5or Ci 2 16 The n(meri al integration (sed is not indi ated and Tre8-al gi"es as a &inal res(lt a NTU "al(e NTU 2 3#25 +
!e"# $ # 3%#%1#2%14
Iage 1 o& 4
id
t L1 ) G 2 hG1 )
= L c pw ( t L 2 t L1 )
L2
te D3g as4 sE
!e"# $ # 3%#%1#2%14
Iage 2 o& 4
=1= in diagram6
Iage 3 o& 4
GS M Bk yaA
4 5'C G 38 G a G <6 3g as4s 3g43mol
3mol 4 5 m2Gs6
mA4mB mA
Iage 4 o& 4
HTU
HTU =
! MB ky a A
L 4 5'C G 38 G a G <6 56#?4 2?#@6 6#2,+%5 5%% 5#33 3g as4s 3g43mol
3mol 4 5 m2Gs6
mA4mB mA
HTU 2
11#@
Tower height l2 NTU G HTU NTU 2 4#25 HTU 2 11#@ l2 5%#4 L2 HG< H2 1%#66 5#33 56#?4
+ m m 3g as45sGmA6 mA 3g as4s
H1. 45 38 G a6 2 3g45mAGs6
.eleted area *rom -orh res(lts) the smallest "al(e sho(ld -e sele ted) to ens(re that the "al(e o& the prod( t =38Ga= has at least the indi ated "al(e o& 38Ga 2 .o <2 %#@% KL<0U,M
0Q liq(id &low rate D3g4sE 0( Q (nit &low rate 5&or (nit o& ross se tional s(r&a e6Q D3g4 5 mAGs6E <Q area o& ross se tion <2 02 0( 2 <2 0 4 0( 15 2#7 5#56
3g4s 3g45mAGs6 mA
Using the gas &low rate H. 4 H.( <2 HQ gas rate D3g4sE H( Q (nit &low rate 5&or (nit o& ross se tional s(r&a e6Q D3g4 5 mAGs6E <Q area o& ross se tion Hs 2 KL<0U,M 3g as4s H.( 2 2 3g45mAGs6 <2 KL<0U,M mA
!e"# $ # 3%#%1#2%14
3g 4 5 m3Gs6 mA
Compensation water Cosidering a ompensation and a ontin(o(s elimination) the mass -alan e is ,ntrainment loss rate =/=) water that is -eing transported with the e:it air) lea"ing &rom de top o& the tower as a loss o& water# ,"aporation rate =,=) water that is e"apotated in the air &low prod( ing 5-6 de ooling o& the water &low *rom eq(ation 5d6 <ppli ation 90aporation rate :9:
M = B + # +"
< water hardness -alan e is
5a6
1#+ <-sol(te h(midit8 o& e:it air <ss(ming that the lea"ing air is sat(rated at Ioint =O= O =
B + # +" = B B B
5# 6
M =
( B + " ) da$
daM
The enthalp8 at this point) &rom th al (lation Ta-le 1) is hO 2 <ss(ming initiall8 a temperat(re " tO 2
B + # +" =
( B + " ) da$
daM
5d6
da$ B 1 da M da$ B 1 da M
' Q ompensation rate D3g4hE C Q elimination rate , Q e"aporation rate D3g4hE D3g4hE
/ith al (lated e:it air temperat( an -e -e al (lated t2 O = H2 :a2 2 2#+ <-sol(te h(midit8 o& inlet air *rom sheet 2 :a1 2 3#+ H(midit8 hange :2+1 2 :a2 2 :a1 2 :2+1 2
/ Q entrainment loss rate D3g4hE daC Q hardness weight &ra tion o& ir (lating water D3g43gE or DppmE da' Q hardness weight &ra tion o& ompensation water D3g43gE or DppmE
,limination rate =C=) req(ired to repla e water with a ma:im(m allowa-le salts ontent with &resh water with the in this water e:isting salt ontent# This is alled the ompensation rate#
B = "
B = " +
B = #
B = #
5e6
,ntrainment water H. G :2+1 ,2 Dr8 air &low rate 5sheet 26 Hs 2 KL<0U,M :2+1 2 KL<0U,M ,2 KL<0U,M
/ater
+ <-sol(te h(midit8 o& e:it air ss(ming that the lea"ing air is -asi all8 at(rated at Ioint =O= 9ntrainment loss :;:
To estimate the entrainment losses) one ass(mes that these losses are a per entage Y/ o& the water &low rate Y0 2 %#2 The water &low rate is 02 /2 02 Y0 2 /2 15 0 G Y0 15 %#%%2 %#%3% W 3g4s Compensation water 3g4s + 3g4s
3% >C e orresponding enthalp8 &or this ss(med temperat(re is with 4%#% >C
M, daM
1%% W % m#a#s#l# KL<0U,M 3N43g ow) (sing .ol"er) &ind a "al(e o& the mperat(re tO to o-tain that h 2 hO
9limination rate :<: , G 5 da' 4 5daC + da'6 6 + / C2 ,2 /2 daF' 2 daF 2 C2 KL<0U,M %#%3% 5%% 2%%% KL<0U,M 3g4s 3g4s ppm ppm 3g4s
Compensation rate :*: 5C O /6 G daC 4 da' '2 C2 / daF 2 daF' 2 *# KL<0U,M %#%3% 2%%% 5%% =%A>.9? 3g4s 3g4s ppm ppm +g@s
rom sheet 2
!e"# $ # 3%#%1#2%14
,ntrainment water
W, daC
H2 Cooling tower
01
H1
<ir
B, daC
,limination water
Aperation Diagram
1 12!2 2 3 C(r"a de 0Unea de eq(ili-rio para opera iVn aire sat(rado para r 2 1 3a Diagram 4 5 6Tower Operation of Cooling h 2
hair)sat +hopFr21
h 2
hair)sat +h 4opFr21#5
14h
t0
12!2 25#% 25#5 2@#% 31#7 6!2 34#3 37#% 3@#7 42#3 5!2 45#%
hair)sat
3N43g KL<0U,M KL<0U,M
hoperFr21
3N43g
hoperFr21#5
3N43g
3N43g
3N43g 2<
1453N43g6
,7uilibrium for saturated air KL<0U,M cur8e; KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M
3
4!2 :%eratin line with r ( 1!1
2!2 21!2
32!2
41!2
12!2
ng Tower 7
Ci
&5:6
H1G2 4
KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M KL<0U,M ,7uilibrium 1 cur8e KL<0U,M &5:6 29olumn KL<0U,M , :%! L! r ( 1!1
1 2 2 2 2 2
H12
( t L , H *)
(t , H )
i ' i
T '
" U
(t
,H'
H1G1 H11
12!2
!e"# $ # 3%#%1#2%14
D1E
Opera iones de trans&eren ia de masa 24e !o-ert ,# Tre8-al ' Hraw Hill)2%%3
D1E
Opera iones de trans&eren ia de masa 24e !o-ert ,# Tre8-al ' Hraw Hill) 2%%3
D2E
D3E httpQ44li-rar8#3&(pm#ed(#sa4S.S42%%645+2%%6#pd&
Bac+ing height and free8cross sectional surface of a tower D2E 1!8 Bac+ing height The pa 3ing height o& a tower an -e al (lated a ording D2E) eq(ation 5656
Z=
%S M Bk yaA
I y&a
I y &b
1 dI y ( I y & i I y )
Tower pa 3ing height &low rate o& dr8 air 5is a onstat6 molar mass o& air
HTU =
! MB ky a A
mass trans&er oe&&i ient in the air e&&e ti"e heat or mass trans&er s( &ree ross+se tional s(r&a e o& the
and the se ond term as the N(m-ert o& Trans&er Units 5NTU6
enthalp8 in the air phase 5iQ at the that is) in sat(rated ondition6 Height o& Trans&er Unit N(m-er o& Trans&er Units
I y ,a
HTU Q NTU Q
NTU =
I y ,b
1 dI y I y ,i I y
.(-s ripts CQ 8Q aQ -Q iQ
Z = HTUNTU
dr8 air air phase 2 h(mid air top o& the tower -ottom o& the tower orresponds to the -o(ndar8 5i#e#
ass trans&er oe&&i ient in the air &e ti"e heat or mass trans&er s(r&a e ee ross+se tional s(r&a e o& the tower
nthalp8 in the air phase 2 enthalp8 o& h(mid air n the -(l3 phase6
nthalp8 in the air phase 5iQ at ther -o(ndar8) at is) in sat(rated ondition6
r phase 2 h(mid air p o& the tower ottom o& the tower orresponds to the -o(ndar8 5i#e#) sat(rated state6