ST.XAVIERS CATHOLIC COLLEGE OF ENGINEERING CHUNKANKADAI QUESTION BANK MANUFACTURING TECHNOLOGY-I (ME1203 !

ART " A UNIT-I

1. 2. 3. !. What is the difference types of patterns used in foundries? Generally sweep pattern is used in .moulding? State the various types of the core bo es? "n which type of bac#ing oven the highest intensity heat is obtained? Where it is used? $. Where the balanced core is generally used? %. What is the properties good moulding sand? &. State the purpose of adding ingredient to the moulding sand? '. Which is used for mi ing of moulding sand? (. What are the ingredients of moulding sand? 1). *ist out any five moulding tools? 11. What are the uses of runner and riser? 12. State the various methods for testing moulding sand? 13. +ention any two differences between green sand moulding and dry sand moulding? 1!. What are the differences between oil fired and co#e fired furnace? 1$. What is die,casting?

UNIT-II
1. -efine welding process? 2. What are the difference of welding #now? 3. -efine .utogeneous? !. +ention any two advantages of -./ and ../ welding? $. When is the straight polarity used for arc welding? %. What is the purpose of coating on an arc welding electrode? &. 0ow does +"G welding differ from 1"G welding? '. Where the parts to be welded #ept in submerged arc welding? (. Write down the heat generated e2uation in resistance welding process? 1). What is the primary wor# ta#en before welding the parts in pro3ection welding? 11. 0ow the acetylene is stored in the cylinder? 12. What are the various types of flame? 13. 4lasma arc temperature is about .?

1!. 1he filler metal in bra5ing is called ..? 1$. What are the adhesive bonded 3oints?

UNIT-III
1. Give some e amples for mechanical wor#ing of metals? 2. What is advantages hot wor#ing over cold wor#ing? 3. 6ame two metals having re crystalli5ation temperature at room temperature? !. What are two common methods of thread rolling? $. What is the material for mechanical wor#ing of metal? %. -efine forging? &. -efine closed die forging? '. -efine upsetting? (. -efine impact e trusion? 1). What are the defects in forging operations? 11. What are methods used for producing seamless tube? 12. -efine slab7 plate7 sheet and strip? 13. What is the formula used for roll strip contact length? 1!. 8 plain orbital forging? 1$. -escribe the methods used for cleaning the forging?

UNIT-IV
1. What are the various measuring tools used in sheet metal operations? 2. What is meant by seaming? 3. State the methods for stretch forming process? !. 0ow force e erted on the form bloc# is calculated? $. State the law of process of fracturing in formability? %. State the law of geometrical similitude? & 0ow wor# hardening is practical interms of stress,strain in formability? '. 9or accessing the stretchability of the sheet metal7 ,,,,,,,, test are carried? (. What are the types of special forming process? 1). 0ow upper die is pressed against the sheet metal surface in rubber pad forming process? 11. 0ow rubber hydro forming process is carried out? 12. State advantages and applications of e plosive forming process? 13. What is super plasticity of metals? 1!. What are the applications of super plastic forming process? 1$. 0ow the finished product is released in super plastic forming process?

UNIT-V
1. Give some natural organic materials? 2. 1he force which is used in addition polymeri5ation is called? 3. Give some e amples of additives? !. What are the processes of thermoplastics? $. What are the two types of laminates? %. Which type of moulding used for ma#ing bottles? &. What are the fusion and solvent methods? '. -efine co,polymeri5ation? (. What are the processes involved in laminates? 1). What is the fre2uency range in ultra sonic welding? 11. What arte formed plastics? 12. "n in3ection moulding the moulding pressure is ..? 13. :ubber is a .. 4olymer? 1!. Give some e amples for thermo setting plastics? 1$. Give some additives added to the manufacturing of rubber?

!ART-B UNIT-I
1. 2. 3. !. $. %. &. '. What are the pattern allowances? 8 plain briefly each? +entions the various types of core ovens? 8 plain briefly each? 8 plain the /o2 process of core ma#ing? State its advantages and applications? *ist the various types of moulding sand and write short notes on green sand and dry sand? 6ame the various ingredients. 8 plain briefly? With a neat s#etch of a cupola7 e plain its operation? 8 plain full moulding process briefly? +entions its advantages and limitations? 8 plain the various non,destructive inspection methods of cast products?

UNIT-II
1. 2. 3. !. $. %. &. '. 8 plain the method of electron beam welding and given their applications? -escribe and e plain ultra sonic welding and give their applications? -istinguish between bra5ing7 soldering and welding? What are the welding are defects and give their remedies? Write short notes on soldering welding? What is adhesive bonding? +ention its types? What are the advantages7 disadvantages and limitations of adhesive bonding? What is friction welding? Give their advantages and limitations?

UNIT-III
1. 2. 3. !. $. %. &. '. -efine rolling discuss according to the classification? -iscuss closed die forging and open die forging? What are the defects in forgings? 8 plain it? 0ow the pipes and tubes are manufacturing? -ifferentiate between press forgoing and hammering forging? What are the various press wor#ing operations? 8 plain the shape rolling operations? What are the defects in rolled parts?

UNIT-IV
1. -escribe sheering operations in a sheet metal wor# with a neat s#etch? 2. Write down the step by step procedure for determining pass capacity for drawing operations? 3. What is stretch forming? 0ow it is carried in sheet metal? !. 8 plain hydro forming process with its neat s#etches. State their advantages and applications? $. 0ow magnetic pulse forming is carried out on sheet metal? %. Write short notes on super plastic forming materials? &. What is super plastic of metal? 0ow this process is carried out on sheet metals? '. 8 plain peen forming process with a neat s#etch?

UNIT-V
1. What are the types of plastics? 2. What are the types of moulding of thermo plastics? 3. 8 plain the wor#ing principle and applications of;, <a= "n3ection moulding <b= >low moulding <c= :otational moulding <d= 9ilm moulding !. 8 plain the e trusion process? $. 8 plain the wor#ing principle and applications of;, <a= /ompression moulding <b= 1ransfer moulding %. What are the fusion and solvent method? &. What is bonding of thermo plastics? '. 8 plain induction and ultra sonic method?