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From Wikipedia, the free encyclopedia Liquefied petroleum gas

Liquefied petroleum gas


the ground. It was first produced in 1910 by
Dr. Walter Snelling, and the first commercial
products appeared in 1912. It currently
provides about 3% of the energy consumed,
and burns cleanly with no soot and very few
sulfur emissions, posing no ground or water
pollution hazards. LPG has a typical specific
calorific value of 46.1 MJ/kg compared to
42.5 MJ/kg for diesel and 43.5 MJ/kg for
premium grade petrol (gasoline).[1] However,
its energy density per unit volume is lower
than either petrol or diesel.
At normal temperatures and pressures,
LPG will evaporate. Because of this, LPG is
supplied in pressurised steel bottles. In order
to allow for thermal expansion of the con-
tained liquid, these bottles are not filled com-
pletely; typically, they are filled to between
80% and 85% of their capacity. The ratio
between the volumes of the vaporised gas
and the liquefied gas varies depending on
composition, pressure and temperature, but
is typically around 250:1. The pressure at
which LPG becomes liquid, called its vapour
45 kg LPG cylinders pressure, likewise varies depending on com-
position and temperature; for example, it is
Liquefied petroleum gas (also called approximately 220 kilopascals (2.2 bar) for
LPG, GPL, LP Gas, or autogas) is a mixture pure butane at 20 °C (68 °F), and approxim-
of hydrocarbon gases used as a fuel in heat- ately 2.2 megapascals (22 bar) for pure pro-
ing appliances and vehicles, and increasingly pane at 55 °C (131 °F). LPG is heavier than
replacing chlorofluorocarbons as an aerosol air, and thus will flow along floors and tend
propellant and a refrigerant to reduce dam- to settle in low spots, such as basements.
age to the ozone layer. This can cause ignition or suffocation haz-
Varieties of LPG bought and sold include ards if not dealt with.
mixes that are primarily propane, mixes that LPG is a low carbon emitting hydrocarbon
are primarily butane, and the more common, fuel available in rural areas, emitting 19 per-
mixes including both propane (60%) and bu- cent less CO2 per kWh than oil, 30 percent
tane (40%), depending on the season—in less than coal and more than 50 percent less
winter more propane, in summer more bu- than coal-generated electricity distributed via
tane. Propylene and butylenes are usually the grid. Being a mix of propane and butane,
also present in small concentration. A power- LPG emits more carbon per joule than pro-
ful odorant, ethanethiol, is added so that pane and LPG emits less carbon per joule
leaks can be detected easily. The internation- than butane.
al standard is EN 589. Large amounts of LPG can be stored in
LPG is synthesised by refining petroleum bulk tanks and can be buried underground if
or ’wet’ natural gas, and is usually derived required. Alternatively, gas cylinders can be
from fossil fuel sources, being manufactured used.
during the refining of crude oil, or extracted
from oil or gas streams as they emerge from As motor fuel
1
From Wikipedia, the free encyclopedia Liquefied petroleum gas

chlorofluorocarbon or hydrofluorocarbon re-


frigerants in conventional stationary refriger-
ation and air conditioning systems.[2]

In motor vehicles
Such substitution is widely prohibited or dis-
couraged in motor vehicle air conditioning
systems, on the grounds that using flam-
mable hydrocarbons in systems originally de-
signed to carry non-flammable refrigerant
presents a significant risk of fire or explo-
sion.[3][4][5][6][7][8][9][10]
Vendors and advocates of hydrocarbon re-
frigerants argue against such bans on the
grounds that there have been very few such
incidents relative to the number of vehicle air
conditioning systems filled with hydrocar-
bons.[11][12] One particular test was conduc-
ted by a professor at the University of New
South Wales that unintentionaly tested the
worst case scenario of a sudden and com-
plete refrigerant loss into the passenger com-
partment followed by subsequent ignition. He
and several others in the car sustained burns
to their face, ears, and hands, and several ob-
servers received lacerations from the burst
When LPG is used to fuel internal combustion glass of the front passenger window. [13]
engines, it is often referred to as autogas or
auto propane. In some countries, it has been
used since the 1940s as an alternative fuel As cooking fuel
for spark ignition engines. More recently, it According to the 2001 Census of India, 17.5%
has also been used in diesel engines. Its ad- of Indian households or 33.6 million Indian
vantage is that it is non-toxic, non-corrosive households used LPG as cooking fuel in
and free of tetra-ethyl lead or any additives, 2001.[14] 76.64% of such households were
and has a high octane rating (108 RON). It from urban India making up 48% of urban In-
burns more cleanly than petrol or diesel and dian households as compared to a usage of
is especially free of the particulates from the 5.7% only in rural Indian households. LPG is
latter. subsidised by the government. Increase in
LPG has a lower energy density than LPG prices has been a politically sensitive
either petrol or diesel, so the equivalent fuel matter in India as it potentially affects the
consumption is higher. Many governments urban middle class voting pattern.
impose less tax on LPG than on petrol or LPG was once a popular cooking fuel in
diesel, which helps offset the greater con- Hong Kong; however, the continued expan-
sumption of LPG than of petrol or diesel. sion of town gas to buildings has reduced
LPG usage to less than 24% of residential
As refrigerant units.
LPG is the most common cooking fuel in
LPG is instrumental in providing off-the-grid Brazilian urban areas, being used in virtually
refrigeration, usually by means of a gas ab- all households. Poor families receive a gov-
sorption refrigerator. ernment grant ("Vale Gás") used exclusively
Blends of pure, dry "isopropane" (refriger- for the acquisition of LPG.
ant designator R-290a ) and isobutane
(R-600a) have negligible Ozone depletion po-
tential and very low Global Warming Poten-
tial and can serve as a functional replace-
ment for R-12, R-22, R-134a, and other

2
From Wikipedia, the free encyclopedia Liquefied petroleum gas

supplies can be connected. Developing mar-


kets in India and China (among others) use
LPG-SNG systems to build up customer bases
prior to expanding existing natural gas
systems.

Fire risk and mitigation

Truck carrying LPG cylinders to residential


consumers in Singapore

Comparison to natural
gas A spherical gas container typically found in
refineries
LPG has a higher calorific value (94 MJ/m3
equivalent to 26.1kWh/m³) than natural gas LPG containers that are subjected to fire of
(methane) (38 MJ/m3 equivalent to sufficient duration and intensity can undergo
3
10.6 kWh/m ), which means that LPG cannot a boiling liquid expanding vapour explosion
simply be substituted for natural gas. In or- (BLEVE). Due to the destructive nature of
der to allow the use of the same burner con- LPG explosions, the substance is classified as
trols and to provide for similar combustion a dangerous good.[15] This is typically a con-
characteristics, LPG can be mixed with air to cern for large refineries and petrochemical
produce a synthetic natural gas (SNG) that plants that maintain very large containers.
can be easily substituted. LPG/air mixing ra- The remedy is to equip such containers with
tios average 60/40, though this is widely vari- a measure to provide a fire-resistance rating.
able based on the gases making up the LPG. If the containers are cylindrical and horizont-
The method for determining the mixing ratios al, they are referred to as "cigars" or
is by calculating the Wobbe index of the mix. "bullets", whereas circular ones are
Gases having the same Wobbe index are held "spheres". Large, spherical LPG containers
to be interchangeable. may have up to a 15 cm steel wall thickness.
LPG-based SNG is used in emergency Ordinarily, they are equipped with an ap-
backup systems for many public, industrial, proved pressure relief valve on the top, in the
and military installations, and many utilities centre. One of the main dangers is that acci-
use LPG peak shaving plants in times of high dental spills of hydrocarbons may ignite and
demand to make up shortages in natural gas heat an LPG container, which increases its
supplied to their distributions systems. LPG- temperature and pressure, following the ba-
SNG installations are also used during initial sic gas laws. The relief valve on the top is de-
gas system introductions, when the distribu- signed to vent off excess pressure in order to
tion infrastructure is in place before gas

3
From Wikipedia, the free encyclopedia Liquefied petroleum gas

prevent the rupture of the tank itself. Given a that the steel substrate would be adequately
fire of sufficient duration and intensity, the protected from rusting through the use of al-
pressure being generated by the boiling and kaline plasters. The alkalinity in such plasters
expanding gas can exceed the ability of the is due to the presence of cement stone. This
valve to vent the excess. When that occurs, alkalinity, however, does not typically have a
an overexposed tank may rupture violently, permanent character, which means that wa-
launching pieces at high velocity, while the terproofing with high quality epoxy primers
released products can ignite as well, poten- is very important. Also, exterior waterproof-
tially causing catastrophic damage to any- ing of the plaster is required by some fire-
thing nearby, including other tanks. In the proofing plaster vendors, as reduced alkalin-
case of "cigars", a midway rupture may send ity in exposed plasters can have a deleterious
two "rockets" going off each way, with plenty effect on the cement stone, which binds the
of fuel in each to propel each segment at plaster in the first place. By contrast, the in-
high speed until the fuel is spent. tumescent and endothermic coatings are usu-
Mitigation measures include separating ally epoxy based to begin with, meaning that
LPG tanks from potential sources of fire. In corrosion of the substrate is no problem
the case of rail transport, for instance, LPG whatsoever.
tanks can be staggered, so that other goods Fireproofing, not unlike all passive fire
are put in between them. This is not always protection products, is subject to stringent
done, but it does represent a low-cost remedy Listing and approval use and compliance.
to the problem. LPG rail cars are easy to spot The problem with this is though, that exterior
from the relief valves on top, typically with structures of this nature are not subject to
railings all around. the building code or the fire code, meaning
In the case of new LPG containers, one that one still sees the majority of LPG con-
may simply bury them, only leaving valves tainers without any fireproofing at all, as
and armatures exposed, for easy mainten- there are often no local regulations, let alone
ance. Great care must be taken there though, any Authority Having Jurisdiction, apart from
as mechanical damage can occur to the an insurance inspector, to force owners to
primers, which can result in hazardous corro- use the proper mitigation methods. Insurance
sion of the containers. For the buried con- companies are also in a competitive
tainer, only the exposed parts need to be quandary, where such items are concerned,
treated with approved fireproofing materials, as they compete not only on the basis of
such as intumescent and or endothermic rates, but also on the strictness of the de-
coatings, or even fireproofing plasters. The mands by their inspectors. LPG vessel fire-
rest are amply protected by soil. Speciality proofing tests are varied. The only realistic
removable covers exist for easy access to the exposure offered is done at the Braunschweig
dials and components that must be accessed test facility of "BAM" Berlin. BAM’s proced-
for proper maintenance and operation of the ure is to expose a small LPG container to the
equipment. hydrocarbon test curve and to quantify the
LPG containers are subject to significant results. North American methods are based
motion due to expansion, contraction, filling on UL1709. While UL1709 uses the correct
and emptying; even with very thick steel time/temperature curve for testing, it is lim-
walls. This operational motion makes the ited to testing steel columns (not even
burial option less attractive in the long run beams), whereas BAM actually exposes a real
because it is difficult to detect mechanical LPG container that has been fireproofed. No
damage to the outer waterproofing of the matter the fireproofing method one uses, it is
vessel through soil. A small stone scraping very important to pay close attention to list-
back and forth across the epoxy-painted hull ing and approval use and compliance and to
can jeopardise the waterproofing and be the be sure that the product one chooses has un-
cause for corrosion. dergone product certification, whereby the
Whilst one may calculate and justify on pa- original test included the environmental ex-
per the use of inorganic plasters to cover en- posures that the product will be exposed to
tire spheres, it can be difficult to keep during operations. Particularly with organic
plasters operable for extended periods of products, such as the endothermic and intu-
time. Major errors have also been made in mescent ones, one must closely review the
the past in this field, as the presumption was ageing criteria and be able to quantify how

4
From Wikipedia, the free encyclopedia Liquefied petroleum gas

long the product is expected to be operable • List of CO2 emitted per million Btu of
for. This is where UL1709 "shines". Anything energy from various fuels
that can withstand the full battery of environ-
mental exposures prior to the actual fire test,
is a very tough product indeed. The idea is to
References
rule out conditions that may render the [1] Dipl.-Ing(FH) Horst Bauer, ed (1996).
product inoperable before it is ever exposed Automotive Handbook (4th ed.).
to a fire. By using products that have re- Stuttgart: Robert Bosch GmbH. ISBN
ceived the appropriate environmental tests 0837603331.
FIRST, and the fire expose afterwards, using [2] European Commission on retrofit
the very same test sample with all the applic- refrigerants for stationary applications
able exposures, one can then demonstrate [3] U.S. EPA hydrocarbon-refrigerants FAQ
due diligence, but not otherwise. Likewise, [4] Compendium of hydrocarbon-refrigerant
the DIBt ageing qualifications for intumes- policy statements, October 2006
cents have proven to be very reliable. With [5] MACS bulletin: hydrocarbon refrigerant
close attention to the bounding and coverage usage in vehicles
of ageing and environmental exposures, it is [6] Society of Automotive Engineers
absolutely possible to buy a lot of time for hydrocarbon refrigerant bulletin
firefighting measures to relieve the LPG con- [7] Shade Tree Mechanic on hydrocarbon
tainers of the energy exposure from accident- refrigerants
al fires and thus reduce the likelihood of a [8] Saskatchewan Labour bulletin on
BLEVE to the maximum possible extent. hydrocarbon refrigerants in vehicles
If a container bursts, the LPG first spreads [9] VASA on refrigerant legality &
out as a supercooled liquid. This freezes any- advisability
thing within range. Then it boils into the at- [10] Queensland (Australia) government
mosphere and become an oxygen-displacing warning on hydrocarbon refrigerants
gas, which asphyxiates any creatures in the [11] New South Wales (Australia)
affected radius. This gas spreads out to cover Parliamentary record, 16 October 1997
several hundred times more area than the li- [12] New South Wales (Australia)
quid from which it comes. A single tank of Parliamentary record, 29 June 2000
LPG can cause oxygen displacement of many [13] VASA news report on hydrocarbon
square miles. At some point this gas is di- refrigerant demonstrations
luted by the atmosphere. It will then reach a [14] Indian Census
point of an ignitable mixture. When this hap- [15] The Dangerous Substances and
pens, a fireball of many square miles will con- Explosive Atmospheres Regulations.
sume everything in the area. For this reason, Retrieved on 27 June 2007.
LPG and LNG facilities are monitored closely.
External links
See also • AEGPL European LPG Association
• Listing and approval use and compliance • WLPGA World LP Gas Association
• Compressed natural gas (CNG) • PERC Propane Education & Research
• Endothermic Council
• Filling Carousel • NPGA National Propane Gas Association,
• Fireproofing USA
• Fire-resistance rating • The LP Gas Distribution Chain Discover
• Gasoline gallon equivalent LP Gas, from its source to your home
• Hybrid vehicles and Hybrid electric (graphic animation)
vehicles • PGAC Propane Gas Association of Canada
• Intumescent • LPGSASA LP Gas Safety Association of
• Liquefied natural gas (LNG) South Africa
• Natural gas • Propane 101 Explaining propane and LP
• Passive fire protection Gas fundamentals
• Product certification • UKLPG LPG in the UK
• Underwriters Laboratories • LPG consumer forum UK Forum | Price |
• World LP Gas Association Suppliers | Install | Alternatives

5
From Wikipedia, the free encyclopedia Liquefied petroleum gas

• Poten & Partners Collection of articles • Rural Fuel Calor gas guide to LPG in the
relating to LPG UK
• LPG Info Independent Autogas/LPG • Flogas Information from Flogas, a UK LPG
information site supplier
• Calor Information from Calor, a UK LPG
supplier

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Categories: Fuels, Fuel gas, Fossil derived gases, Liquefied petroleum gas

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