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OPTIMEX is exclusively dedicated to conception, manufacturing, tests and after sales service of canned motor pumps. Created in 1998, the company has been growing since then to become a major actor in this eld on the international market.
This pumps technology is characterized by a compact and monobloc design, without mechanical seal. Used for dangerous, toxic or explosive liquid or for major and valuable process, canned motor pumps are reputed for their robustness, reliability and confer the safest solution on the market thanks to a double hermetically sealed containment.
Among others, we design and manufacture our pumps according to the following standards: ISO 2858, ISO15783, API685, directive 2006/42/EC (Electrical machinery) directive 94/9/CE (ATEX), Ex-GOST R (Russia), directive 97/23/EC (DESP), RCCM level 3, RCCM-X level 2 and 3. OPTIMEX answers the quality management requirements established by ISO 9001 and NF EN 13980.
Remaining attentive to customer needs on an international scale, OPTIMEX adapts its production to local Ex-proof directives (ATEX, GOST B, CSA, UL).
SUMMARY
PREI RANGE 3 PREI RANGE DESIGNATION 4 SPECIAL SPECIFICATIoNS oF dESIGN 5 MATERIALS 6 SLIDE BEARINGS 7 ARRANGEMENT dRAWING 8 CIRCULATION PLANS 10 THRUST BALANCING SYSTEM 11 CoNTACTS 12
PREI RANGE
Based near Lyon, OPTIMEX has rst developed a range of products dedicated to the chemical industry, to answer its nearest customers needs in leak-proof and normalized pumps. The growing demand for reliable and safer operating pumps in the oil and gas industry, gave to OPTIMEX the opportunity to develop its own range of single stage canned motor pumps adapted to this eld. This was well coordinated with the emergence of the API 685 exclusively dedicated to seal-less pumps. This is how the PREI range has been designed in full compliance with this API Standard as well as with customer expectations for their critical and severe applications.
50hZ
5 10 20
Q (m3/h)
50 100 200 400 1000
1 450 rpm
75
300
50-40
200 150
100-40
150-40
20040
20040A
50
250-40
8032
8032A
10032 150-32
100
200-32 200-32A
25
25-26A
8026
8026A 10026
H (m)
50 40
25-20A
15026 200-26
H (m)
10
8020
25-16
30
8020A
20
25-16A
4016A
4016
5016
10
2 900 rpm
10
20
30
40 50
100
150
200
300
400 500
1000
1500 2000
3000
Q (m3/h)
60hZ:
Additional option In: Inducer Hp: High pressure design Discharge nozzle diameter in mm Motor size
Number of poles: PREI: range of pump name PREIH: PREI range with heating/cooling jacket 2: 2 poles 4: 4 poles
Pumps are delivered with a standard documentation list and standard set of tests and inspections:
STANdARd doCUMENTATIoN:
Vendors data sheet + curve Instrumentation list + manuals General arrangement drawings Cross Sectionnal drawing with parts list Spare part list advised by OPTIMEX Operation and maintenance instruction Vendor Data Book Ex-Proof certicate (ATEX, Ex-GOST R or other upon request and conrmation by OPTIMEX) CE declaration of conformity
STANdARd CoNTRoLS:
Balancing test following ISO 1940 Hydrostatic tests Performance test (QHP) following ISO 9906 with API 685 tolerances (5 points) Balancing system test: axial thrust measurement Final sealless test with air Motor insulation test
Other document/test/inspection or certicate can be proposed upon request and after OPTIMEX conrmation.
SPECIFICATIoNS oF dESIGN
6 5 E
B A
STANDARD CONSTRUCTION
1 Standard anges according to ASME
CONSTRUCTION OPTIONS
Welded drain with ange and valve SIC30 slide bearings: detailed page 7 Inducer: for low NPSH application Circulation plan selection: detailed page 10 Hydraulic and motor heating or cooling jacket for crystallizing or polymerizing liquids Additionnal separate instrumentation junction box
INSRUMENTATION OPTIONS
A Control of the liquid temperature at the
page11)
3 Loose ange: allows adaptability between
or/and PTC
C Control and monitoring of the second
as the pump
5 Leak proof feedthrough with same design
position, mounted on the rear bearing support: to detect any deviance of thrust balancing or bearings capacity.
E Rotating direction indicator with local
indicator: to guarantee the appropriate electrical connection Other instrumentation can be supplied for your installation, such as liquid level switch, power controller, frequency converter
IMPORTANT: Minimum requirement in hazardous area is liquid level control and temperature control
MATERIALS
In accordance with the materials classes from API685, OPTIMEX has made a standard selection that covers to its maximum your usual applications, in terms of liquid compatibility and operating temperature range.
S-5 & S-6 T>-20C Castings Pressure casing Forgings Tubes Impeller Casing and impeller wear rings Motor Casing Shaft A216WCB A350LF2 A106Grb A890 Gr1A -46C<T<-20C A352LCB A350LF2 Cl1 A333Gr6 A890 Gr1A T>-20C A216WCB A350LF2 A106Grb A890 Gr1A A312 Type 316L E355 A312 Type 316L
S-8 -46C<T<-20C A352LCB A350LF2 Cl1 A333Gr6 A890 Gr1A A312 Type 316L E355 A312 Type 316L
A-8 T<-46C A351 GrCF3M A182 Gr F 316L A312 type 316L A890 Gr1A A312 Type 316L E355 A312 Type 316L
A276 Type 410 +T A276 Type 410 +T E355 A276 Type 420 E355 A276 Type 420
Standard anges rating is #300 according to ASME B16.5. Maximum acceptable pressure versus the operating temperature is described with the graphic below.
Pressure and temperature limits Pressure rating #300 According to ASME B16.5
55 GR2.2 50 45 40 Maximum allowable pressure (bar) 35 30 25 20 15 10 5 0 GR1.1 GR1.3
GR1.1 (= S5, S6 & S8 for T>-20C) GR1.3 (= S5, S6 & S8 for T -46<T<-20C) GR2.2 (= A8)
-120
-60
60
120
180
240
300
360
420
480
540
600
Temperature in C
SLIDE BEARINGS
316L/GRAPhITE
Slide bearings are one of the major parts that confer such a good reliability to seal-less pumps. For single stage canned motor pumps, the monobloc shaft composed of all the rotating elements of the machine is supported with 2 slide bearings that are totally submersed in the pumped liquid. Once the pumps lling is guaranteed (and controlled with appropriate instrumentation) and pump is started, the mobile rotates free from any friction and wearing thanks to a thin lm
Fixed parts
Moving parts
Shaft sleeve 316Ti With coating HVOF - CWNi12% Sleeve SIC30 Bracing 316L #313 Thrust insert FH42Z2 #324 #320
ARRANGEMENT DRAWING
a #DNR
C L
100 M
h1
h3
a
80 80 100 100 80 80 100 100 100 140 125 160 200 100 100 100 125 125 125 140 165 236 125 125 125 140 140 170 236 150 140 170 170
h2
160 160 160 180 180 180 200 200 225 250 280 355 355 225 225 225 225 280 280 280 380 450 250 280 315 315 315 400 450 335 400 400 450
c
130 130 150 150 130 130 150 150 150 190 175 210 250 150 150 150 175 175 175 190 215 286 175 175 175 190 190 220 286 200 190 220 220
P4
P7
P10
P15
P30
P37
P45
P69
P80
M100
M120
1100 1000 1000 1010 1020 1100 1300 1200 1210 1220 1230 1310 1320 1330 1340 1350 1400 1410 1420 1430 1330 1360 1350 1410 1420 1620 1625 1610 1630 1635 1625 1640 1645 1635 1510 1650 1655 1410 1500 1600 1605 1610 1615 1700 1705 1710 1715 1800
1110 1120
1220
1720 1725 1710 1730 1735 1725 1740 1745 1735 1750 1755
1350
1440
1420
1820
Each combination between an hydraulic and a motor match a specic code that gives the corresponding dimensions. As an exemple, see the underlined selection.
h1
1000 1010 1020 1100 1110 1120 1200 1210 1220 1230 1300 1310 1320 1330 1340 1350 1360 1400 1410 1420 1430 1440 1500 1510 1600 1605 1610 1615 1620 1625 1630 1635 1640 220 220 240 220 260 260 220 240 260 280 220 220 240 260 280 280 260 260 280 280 320 280 320 220 260 280 280 320 260 280 300 340 300
L
1000 1000 1000 1200 1000 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1400 1400 1400 1400 1200 1600 1400 1800 1800 2000 2000 1800 1800 2000 2000 1800
h3
335 335 335 335 335 335 335 335 335 335 410 410 410 410 410 410 410 410 410 410 410 410 410 410 160 160 160 160 160 160 160 160 160
M
400 500 500 400 500 600 500 500 500 500 400 500 500 500 500 600 600 500 500 600 600 600 600 400 500 500 600 600 600 600 600 800 600
e
85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 105 105 105 105 105 105 105 105 105 1645 1650 1655 1700 1705 1710 1715 1720 1725 1730 1735 1740 1745 1750 1755 1800 1810 1820 1900 1910 1920 1930 1940 1950 1960 1970 2000 2020 2030 2030 2040 2050
h1
320 360 380 260 280 280 320 260 280 300 340 300 320 360 380 320 340 360 280 300 340 320 340 380 360 380 300 320 340 380 360 380
L
1800 1800 2000 1800 1800 2000 2000 1800 1800 2000 2000 1800 1800 1800 2000 2000 2200 2000 2000 2000 2200 2000 2000 2000 2000 2000 2600 2600 2600 2600 2600 2600
h3
160 160 160 460 460 460 460 460 460 460 460 460 460 460 460 460 460 460 515 515 515 515 515 515 515 515 515 515 515 515 515 515
M
600 800 800 500 500 600 600 600 600 600 800 600 600 800 800 600 800 800 600 600 800 600 800 800 800 900 600 600 800 800 800 900
e
105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105
CIRCULATION PLANS
According to the operating conditions and uid properties, OPTIMEX selects the appropriate circulation plan to optimize the functioning of the pump. See above our standard circulations for normal conditions, liqueed gas (pressurized), hot liquids (cooling loop) and liquids with particles (ltered). For critical applications, OPTIMEX can develop customized circulation plan to guarantee a good lubrication and cooling of the motor.
N: NoRMAL CIRCULATIoN
Rf. OPTIMEX Rf. API 685 Liquid in the motor Circulation description Injection in the motor from the hydraulic casing (at the impeller periphery), circulation through the gap, and return to the pump suction via the hollow shaft. Diagram
N1
Plan 1-S
Pumped liquid
S: OVERPRESSUREd CIRCULATIoN
Rf. OPTIMEX Rf. API 685 Liquid in the motor Circulation description Injection in the motor from the hydraulic casing (at the impeller periphery), passage through the hollow shaft, overpressure by an auxiliary impeller, circulation through the gap and return in the hydraulic casing at the impeller periphery. Diagram
S1
Plan 1-SD
Pumped liquid
S3
Pumped liquid
Injection in the motor from the discharge nozzle, overpressure by a large auxiliary impeller, passage through the gap and return to the discharge nozzle via an external pipe.
S5
Pumped liquid
Injection in the motor via an external pipe from the discharge nozzle, overpressure by an auxiliary impeller, passage through the gap and return in the hydraulic casing in high pressure zone at the impeller periphery.
R: CooLEd CIRCULATIoN
Rf. OPTIMEX Rf. API 685 Liquid in the motor Circulation description Pumped liquid and motor liquid are identical and they slightly communicate in order to establish an equipressure between the 2 areas (high and low temperature). On the motor side the liquid circulates in an external heat exchanger, ow is established by an auxiliary impeller. A thermal barrier is built between the hydraulic casing and the motor (air or water). Pumped liquid and motor liquid are identical and they slightly communicate in order to establish an equipressure between the 2 areas (high and low temperature). On the motor side the liquid circulates in an external heat exchanger, ow is established by a large auxiliary impeller. A thermal barrier is built between the hydraulic casing and the motor (air or water). Diagram
HEAT EXCHANGER
R1
Plan 23-S
Pumped liquid
HEAT EXCHANGER
R3
Pumped liquid
F: FILTEREd CIRCULATIoN
Rf. OPTIMEX Rf. API 685 Liquid in the motor Circulation description Injection in the motor from the discharge nozzle through a tangential lter, overpressure by a large auxiliary impeller, passage through the gap and return to the discharge nozzle via an external pipe. Injection in the motor from the discharge nozzle through a tangenatial lter, overpressure by a large auxiliary impeller, passage through the gap and return in the hydraulic casing in high pressure zone at the impeller periphery. Diagram
FILTRE
F3
Pumped liquid
FILTRE
F5
Pumped liquid
10
If the mobile moves to the left: restriction orice (2) is widely opened, chambers (3) pressure is balanced with low pressure given by impellers rear ns through the balancing hole. As a consequence resultant force is positive, and the system moves back rearwardly.
If the mobile moves to the right: restriction orice (2) is closed and prohibits any balancing with low pressure. As a consequence, pressure increases in regulating chamber (3), the resultant is negative and the mobile moves back forwardly.
3 2
3 2
In the real functioning position, pressure in the chamber is regulated between high and low pressure. Resultant force is null and the mobile is stable and perfectly balanced between both.
3 2
11
269, rue de Montepy 69210 Fleurieux sur lArbresle France Tl : +33 (0)4 72 52 95 74 Fax : +33 (0)4 72 52 95 75 contact@optimex-pumps.com
BRC 01 1 R0 - 09/2013