IMP THEORY QUESTIONS - MD 1.

With a neat sketch mark the basic terms of a welded joint for butt weld and fillet weld. 2.For the following designation draw the illustration and symbol for welding joi nts. a. Square butt weld b. Single V butt weld c. Single bevel butt weld d. Fillet weld e. Spot weld f. Seam weld 3. With a neat sketch explain caulking and fullering in riveted joint. 4. Define the terms associated with riveted joints a. Pitch b. Margin c. Chain riveting d. Zig-zag riveting e. Row pitch f. Diagona l pitch 5. Draw the sectional front view for the following riveted joints to join plates of thickness 10 mm. a. Single riveted lap joint b. Double riveted chain lap joint c. Double riveted zig-zap lap joint 6 a) What is a key and what for is it applied? (b) What is the difference between a saddle key and a sunk key? 7. Define the following terms with respect to screw threads a. Pitch b. Major diameter c. Minor diameter d. Lead e. Root f. Thread angle 8. Distinguish between the following (a) Square and ACME thread (b) Pitch and lead of a thread 9. Sketch the following thread profiles for a nominal diameter of 25 mm and pitc h 3 mm and give their applications (a) BSW thread (b) Buttress thread 10 Sketch the following thread profiles for a nominal diameter of 25 mm and pitc h 3 mm and give their applications (a) Square thread (b) ACME thread 11Sketch the following forms of nut, with proportions marked (a) Flanged nut (b) Cap nut (c) Dome nut(d) Capstan nut 12. Define the terms : (a) Basic size (b) Limits (c) Allowance (d) Tolerance 13. (a) What is unilateral tolerance? (b) What is bilateral tolerance? 14. Differentiate between clearance fit and transition fit. 15. Differentiate hole basis system and shaft basis system? 16 With the help of sketches, show how the geometrical tolerances are indicated, as prevalent in industry, for the following cases: (a) Parallelism (b) Perpendicularity (c) Symmetry (d) Radial run out 17 What is meant by the term fit and how are fits classified? 18 What is fundamental tolerance and how tolerance is denoted?

19 Sketch the following forms of nut, with proportions marked(a) Flanged nut (b) Cap nut (c) Dome nut (d) Capstan nut 20 Sketch the conventional representation of the following (a) External thread (b) Internal thread(c) Thread in section (d) Assembled threads in section 21 a) What is T-Bolt and where is it used? (b) What is an eye-Bolt and what purpose is it used? 22 (a) Differentiate between cotter joint and pin joint? (b) Differentiate saddle key and sunk key? 23 What is knuckle joint and where it is used? What is the difference between th e eye end and fork end of a knuckle joint? 24 What is a cotter and where is it used? What is the purpose of using a gib alo ne with a cotter in a cotter joint? 25 Through sketches, indicate the various types of welding joints.