Tp48300b-n16b2 Tp48600b-n16b2 User Manual

TP48300B-N16B2 & TP48600B-N16B2 V300R001C05
User Manual
Issue Date
01 2012-02-20
HUAWEI TECHNOLOGIES CO., LTD.
Copyright Huawei Technologies Co., Ltd. 2012. All rights reserved.

No part of this document may be reproduced or transmitted in any form or by any means without prior written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd. All other trademarks and trade names mentioned in this document are the property of their respective holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied. The information in this document is subject to change without notice. Every effort has been made in the preparation of this document to ensure accuracy of the contents, but all statements, information, and recommendations in this document do not constitute the warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base Bantian, Longgang Shenzhen 518129 People's Republic of China Website: Email: http://www.huawei.com support@huawei.com
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Huawei Proprietary and Confidential Copyright Huawei Technologies Co., Ltd
TP48300B-N16B2 & TP48600B-N16B2 User Manual
About This Document
About This Document

Purpose
This document describes the TP48300B-N16B2 & TP48600B-N16B2 in terms of features, installation, commissioning, maintenance, and monitoring module operations.
Intended Audience
This document is intended for:

Sales engineers Technical support personnel Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows. Symbol Description Alerts you to a high risk hazard that could, if not avoided, result in serious injury or death. Alerts you to a medium or low risk hazard that could, if not avoided, result in moderate or minor injury. Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment damage, data loss, performance deterioration, or unanticipated results. Provides a tip that may help you solve a problem or save time. Provides additional information to emphasize or supplement important points in the main text.
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About This Document
Change History
Changes between document issues are cumulative. The latest document issue contains all the changes made in earlier issues.
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This issue is used for first office application (FOA).
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Contents
Contents
About This Document .................................................................................................................... ii 1 Overview......................................................................................................................................... 1
1.1 Designation Explanation .................................................................................................................................. 1 1.2 Typical Networking .......................................................................................................................................... 1 1.3 Configuration ................................................................................................................................................... 2 1.4 Features ............................................................................................................................................................ 5 1.5 Working Principles ........................................................................................................................................... 5
2 Component Description............................................................................................................... 7
2.1 Cabinet ............................................................................................................................................................. 7 2.2 Rectifier ............................................................................................................................................................ 8 2.2.1 Appearance .............................................................................................................................................. 8 2.2.2 Panel........................................................................................................................................................ 8 2.3 Monitoring System ........................................................................................................................................... 9
3 Safety Precautions ....................................................................................................................... 16

3.1 Overview ........................................................................................................................................................ 16 3.2 Local Safety Regulations ............................................................................................................................... 16 3.3 Grounding Requirements ............................................................................................................................... 16 3.4 Human Safety ................................................................................................................................................. 17 3.5 Equipment Safety ........................................................................................................................................... 17 3.6 Electrical Safety ............................................................................................................................................. 17
4 Installation and Commissioning.............................................................................................. 20 5 System Maintenance................................................................................................................... 21

5.1 Routine Maintenance...................................................................................................................................... 21 5.2 Troubleshooting.............................................................................................................................................. 22 5.2.1 Troubleshooting Common faults ........................................................................................................... 22 5.2.2 Troubleshooting Components ............................................................................................................... 29 5.3 Component Replacment ................................................................................................................................. 32 5.4 Querying Alarms ............................................................................................................................................ 36
A Appendix ..................................................................................................................................... 38
A.1 Technical Specifications ................................................................................................................................ 38
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Contents
A.2 LCD Menu..................................................................................................................................................... 41
B Acronyms and Abbreviations .................................................................................................. 46
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1 Overview
1
1.1 Designation Explanation
Figure 1-1 Definition of the product name
Overview
Figure 1-1 shows the definition of the product name TP48300B-N16B2 & TP48600B-N16B2.
1.2 Typical Networking

The TP48300B-N16B2 & TP48600B-N16B2 is installed on the scenarios. It supplies power to the -48 V DC communication equipments. The TP48300B-N16B2 & TP48600B-N16B2
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1 Overview
power system, AC power supply, ATS, storage batteries, and related devices constitute the site power solution. Figure 1-2 shows the application of the TP48300B-N16B2 & TP48600B-N16B2 power system in the typical site power solution. Figure 1-2 TP48300B-N16B2 & TP48600B-N16B2 in the typical site power solution
1.3 Configuration
The TP48300B-N16B2 uses 50 A rectifiers and outputs a maximum of 300 A current. The TP48600B-N16B2 uses 50 A rectifiers and outputs a maximum of 600 A current. Figure 1-3 shows the TP48300B-N16B2 configuration. Figure 1-4 shows the TP48300B-N16B2 configuration.
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Figure 1-3 TP48300B-N16B2 cabinet interior
(1) Positive direct current(DC) output busbar (4) Battery low voltage disconnect (BLVD) circuit breaker (7) Power monitor unit (PMU)
(2) Battery fuse (5) Power supply unit (PSU) (8) Surge protection device (SPD)
(3) Load low voltage disconnection (LLVD) route fuse (6) LLVD circuit breaker (9) Alternating current (AC) input circuit breaker
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Figure 1-4 TP48600B-N16B2 cabinet interior
(1) Positive direct current(DC) output busbar (4) Battery low voltage disconnect (BLVD) circuit breaker (7) Power monitor unit (PMU)
(2) Battery fuse (5) Power supply unit (PSU) (8) Surge protection device (SPD)
(3) Load low voltage disconnection (LLVD) route fuse (6) LLVD circuit breaker (9) Alternating current (AC) input circuit breaker
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1.4 Features
Easy PSU Installation
The PSU is hot-swappable, which simplifies installation and reduces the maintenance time and operational expenditure (OPEX).
Intelligent PSU Hibernation
Based on the actual load power, the TP48300B-N16B2 & TP48600B-N16B2 automatically enables one or more PSUs to enter the hibernation mode.
Network Management over the NetEco
The TP48300B-N16B2 & TP48600B-N16B2 perform comprehensive power management and battery management functions. The power monitoring unit (PMU) communicates with the PSU over RS485 protocol, with HUAWEI communications equipment over a COM port, or with the NetEco over an SNMP module. The NetEco is a new-type intelligent element management system (EMS) developed by Huawei. It works in client/server mode, which allows you to perform operations on the client if you successfully log in to the server from the client.
Wide Range of AC Input Voltages
The AC input voltage of the TP48300B-N16B2 & TP48600B-N16B2 ranges from 90 V AC to 290 V AC phase voltage.
1.5 Working Principles

The TP48300B-N16B2 & TP48600B-N16B2 working principles are described as follows:

The TP48300B-N16B2 & TP48600B-N16B2 is energized by three- phase four-line mode (Ll, L2, L3, N). Rectifiers convert AC power into 48 V DC power. The direct currents (DCs) generated by rectifiers converge on a busbar and then divide into multiple routes to power loads. The PMU monitors operating parameters of the TP48300B-N16B2 & TP48600B-N16B2 in real time, analyzes the operating status, and generates alarms when necessary.
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Figure 1-5 TP48300B-N16B2 Conceptual Diagram
Figure 1-6 TP48600B-N16B2 Conceptual Diagram
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2 Component Description
2
2.1 Cabinet
Component Description
Dimensions (H x W x D) of the TP48300B-N16B2 & TP48600B-N16B2 cabinet are 1600 mm x 600 mm x 400 mm (62.99 in. x 23.62 in. x 15.75 in.). The protection level of the cabinet is IP20. The cabinet supports the ground installation and front maintenance. Figure 2-1 shows the TP48300B-N16B2 & TP48600B-N16B2 cabinet. Figure 2-1 TP48300B-N16B2 & TP48600B-N16B2 cabinet
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2.2 Rectifier
2.2.1 Appearance
The rectifier converts the AC input power into stable 48 V DC power. Figure 2-2 shows the rectifier. Figure 2-2 Rectifier
2.2.2 Panel
The rectifier panel provides the run indicator, alarm indicator, and fault indicator.Figure 2-3 shows the rectifier panel. Figure 2-3 Rectifier panel
(1) Run indicator
(2) Alarm indicator
(3) Fault indicator
Table 2-1 Indicator description Indicator Run indicator Color Green Abnorma l Status Off Exception Causes No AC input exists The rectifier is faulty Suggestion Check that the AC input voltage is normal. Replace the rectifier.
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Indicator Alarm indicator
Color Yellow
Abnorma l Status Steady on
Exception Causes Overtemperature pre-alarm The rectifier hibernates AC input undervoltage or overvoltage occurs
Suggestion Ensure that the vent of the rectifier is unblocked. Remove the rectifier and then install it again. If there is still no output, replace the rectifier. Replace the rectifier. Ensure that the vent is unblocked and that the ambient temperature is within the specified range. Replace the rectifier.
Fault indicator
Red
Steady on
Output overvoltage occurs
The fan is faulty Overtemperature occurs
No output exists because of a fault inside the rectifier
2.3 Monitoring System

The PMU consists of the monitoring board and panel.
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Monitoring board
The TP48300B-N16B2 & TP48600B-N16B2 implements the monitoring function using a monitoring board. The monitoring board has strong expandability. The monitoring board is installed on the cabinet door and is covered by an aluminum shell that is closed. Cables are routed out of the left side of the aluminum shell. The movable window can be removed for user connecting cables. Figure 2-4 shows the monitoring board. Figure 2-4 Monitoring board
Table 2-2 Structural specifications of the monitoring board Item Dimensions (W x D) Installation position Maintenance mode Description 127.90 mm x 270 mm (5.04 in. x 10.63 in.) On the cabinet door Replace the whole monitoring board.
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Figure 2-5 shows user port screen. Figure 2-5 User port screen
Table 2-3 User ports Port Type Sensor port Silkscreen GATE SMOKE TEM_BAT TEM2 TEM_HUM WATER Analog value detection port Boolean value detection port AIN Description Door status detection Smoke detection Battery temperature detection Ambient temperature detection Ambient temperature and humidity detection Water detection Middle point voltage detection for storage batteries Boolean value input 1 Boolean value input 2 Boolean value input 3 Boolean value input 4 Boolean value input 5 Boolean value input 6 Boolean value input 7 AC power failure DC undervoltage alarm PSU fault Remarks Reserved None None None Reserved Reserved Battery in position detection None None AC SPD alarm detection DC SPD alarm detection None None None None None None
DIN1 DIN2 DIN3 DIN4 DIN5 DIN6 DIN7
Dry contact output port
ALM1 ALM2 ALM3
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Port Type
Silkscreen ALM4 ALM5
Description Fuse blown PMU fault eID tag input
Remarks None None Reserved
Electronic identification (eID) tag Communications port
PELU
COM
Communication with the host
None
Figure 2-6 Sensor ports
Table 2-4 Pin definition of sensor ports Silkscreen SMOKE Pin 1 2 TEM BAT 1 2 TEM2 1 2 AIN 1 2 DIN1 1 2 Definition SMOKE 12V 12V VBTEM1 12V VTEM2 SIM1 SIM2 12V JTD1
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Silkscreen DIN2
Pin 1 2
Definition 12V JTD2 JTD3 12V JTD4 12V 12V JTD6 12V JTD7
DIN3
1 2
DIN4
1 2
DIN6
1 2
DIN7
1 2
Table 2-5 PMU functions Function Power supply management Description

Intelligent PSU hibernation Adjusting the output voltage and current of the PSU Switching between boost charge and floating charge Controlling the power-on and power-off of storage batteries and loads Alerting by the buzzer Site mains quality Management of storage batteries inside the power supply cabinet and outdoor battery cabinet Battery temperature compensation, charge current limiting, battery capacity calculation, and battery protection Battery in position detection Controlling storage batteries in manual or automatic mode Battery operating temperature Amount of electricity discharged by storage batteries. The monitoring system generates audible and visual alarms and reports the alarms to the host. Alarms are classified into major alarms and minor alarms by severity. Alarm severities can be set as required. Records are kept for alarms. A maximum of 1000 historical alarms are reserved.
Battery intelligent management
Alarm reporting and recording
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Function Communications
Description
The PMU provides the functions of local management and alarm reporting. The PMU communicates with the host and third-party equipment. The PMU supports NetEco NetEco network management by connecting to the SNMP module. The monitoring system has five dry contact outputs. The association between dry contact outputs and alarm signals can be set. When an alarm is generated, an alarm signal is set through the corresponding dry contacts.
Dry contact output
Digital parameter input Sensor port
The PMU has seven Boolean value inputs. The PMU has various sensor ports.
Monitoring Panel
The monitoring panel has indicators, liquid crystal display (LCD) panel, and buttons. The monitoring panel is installed on the front door of the cabinet and is connected to the monitoring board over the flat cable. Figure 2-7 shows the monitoring panel. Figure 2-7 Monitoring panel
Table 2-6 Indicator descriptions Silkscreen Run indicator Color Green Meaning Run indicator Status Off Blinking (0.5 Hz) Blinking (4 Hz) Alarm Red Alarm Off Description The PMU is faulty or has no DC input. The PMU communicates with the host normally. The PMU communicates with the host abnormally. No alarm occurred.
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Silkscreen indicator
Color
Meaning indicator
Status On
Description Major alarms are generated on the PMU
Table 2-7 Button descriptions Button or Cancel Enter Description Allows you to scroll the menu or set the value of a menu item. Returns to the previous menu Enters the main menu from the standby screen, enters a submenu from the main menu, or saves the settings of a submenu item. The default customer password is 0#, and Huawei engineer password is11#.
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3 Safety Precautions
3
3.1 Overview
Safety Precautions
The safety precautions described in this section are also applicable to other Huawei equipment.
To minimize the risk of personal injury and damage to equipment, read and follow all the precautions in this document before performing any installation or maintenance. The "NOTE", "CAUTION", and "WARNING" marks in other documents do not represent all the safety instructions. They are only supplements to the safety instructions. Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment, and they must understand basic safety precautions to avoid hazards. To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all the safety instructions in this document. Huawei will not be liable for any consequence caused by the violation of the safety operation regulations and design, production, and usage standards.
3.2 Local Safety Regulations

When operating Huawei equipment, you must follow the local laws and regulations. The safety instructions in this document are only supplements to the local laws and regulations.
3.3 Grounding Requirements

Equipment to be grounded must meet the following requirements:

When installing the device, always make the ground connection first and disconnect it at the end. Do not damage the ground conductor.
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Do not operate the device in the absence of a properly installed ground conductor. Conduct the electrical inspection carefully. The device (or system) must be connected permanently to the protection ground before an operation. Before operating the device, check the electrical connection of the device to ensure that it is securely grounded.
3.4 Human Safety

Do not operate the device or cables during lightning strikes. To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telecommunication network voltage (TNV) circuits. Before operating the device, wear electrostatic discharge (ESD) clothes, ESD gloves, and an ESD wrist strap. Do not wear jewelry or watches when you operate the device. In the case of fire, immediately leave the building or the equipment room, and turn on the fire alarm bell or make an emergency call. Do not enter a building that is on fire.
3.5 Equipment Safety

The device must be fixed securely on the floor or to other immovable objects such as walls and mounting racks before operation. Do not block the ventilation while the device is operating. Tighten the thumbscrews by using a tool after initial installation and subsequent access to the panel. After the installation, remove packing materials from the equipment area.
3.6 Electrical Safety

High Voltage
The high voltage power supply provides power for the device operation. Direct or indirect contact (through damp objects) with high voltage and alternating current (AC) mains supply may result in serious injury. Non-standard and incorrect high voltage operations may result in fire and electric shock. The personnel who install the AC facility must be qualified to perform high voltage and AC operations. You must abide by the local rules and regulations when bridging and wiring AC cables. During the installation of the AC power supply facility, follow the local safety regulations.
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Dedicated tools must be used during high voltage and AC operations. Avoid using ordinary tools. When the operation is performed in a damp environment, ensure that the device is dry. When water is found in the rack or the rack is damp, switch off the power supply immediately.
High Electrical Leakage

Ground the device before powering it on. Otherwise, personal injury or device damage may be caused by high leakage current. If a "high electrical leakage" tag is present on the power terminal of the device, you must ground the device before powering it on.
Power Cable
Do not install or remove power cables when the device is on. Transient contact between the core of the power cable and the conductor may generate electric arcs or sparks, which may cause fire or hurt human eyes. Before installing or removing the power cable, turn off the power switch. Before connecting a power cable, check that the label on the power cable is correct.
Power Output
All output circuits are evaluated as SELV circuits.
CAUTION
Outputs are energy hazards (>240 VA)
Electrostatic Discharge
The static electricity generated by human bodies may damage the electrostatic-sensitive components on boards, for example, the large-scale integrated (LSI) circuits.
Human body movement, friction between human bodies and clothes, friction between shoes and floors, or handling of plastic articles causes static electromagnetic fields on human bodies. These static electromagnetic fields cannot be eliminated until the static is discharged. To prevent electrostatic-sensitive components from being damaged by the static on human bodies, you must wear a well-grounded ESD wrist strap when touching the device or handling boards or application-specific integrated circuits (ASICs).
Figure 3-1 shows how to wear an ESD wrist strap.
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Figure 3-1 Wearing an ESD wrist strap
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4 Installation and Commissioning
Installation and Commissioning
The detailed installation and commissioning refer to the TP48300B-N16B2 Quick Installation Guide and TP48600B-N16B2 Quick Installation Guide.
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5 System Maintenance
5
5.1 Routine Maintenance
Maintenance Item Maintenance Task Check Whether The voltage output is normal. Indicators are normal. Electricity
System Maintenance
The TP48300B-N16B2 & TP48600B-N16B2 is maintained every six months. If faults are identified, clear them immediately.Routine maintenance checklist
Check Method Using a multimeter
Repair When The BLVD or LLVD voltage exceeds the threshold. Alarms are generated.
Measures For details, see section 5.2 "Troubleshooting Common Faults."
Preventive maintenance inspection (PMI) Cabinet appearance
Observing indicators
The paint or the electroplated coating on the cabinet are flaking off or scratches occur.
Observing the cabinet
The cabinet surface is damaged or distorted.
Repaint and repair the cabinet.
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5.2 Troubleshooting
5.2.1 Troubleshooting Common faults
Table 5-2 Common faults and troubleshooting methods Fault Type AC phase loss Fault Analysis
Handling Method 1. Check whether the DC input cable is correctly and securely connected. If the cable is not correctly and securely connected, reconnect the cable. If the insulation layer is aged, replace the cable. Check whether the AC input voltage is excessively low using a multimeter, and check whether the AC undervoltage (lower than 180V AC) alarm is generated. If the AC input voltage is excessively low and the AC undervoltage alarm is generated, check whether there is short-circuit or electric leakage on the AC input loop. If there is short-circuit or electric leakage, replace the cable. If the AC input is the mains supply, contact the mains supplier for troubleshooting. If the AC input is from the D.G., check the D.G. by referring to the Diesel Generator User Manual. Check whether the DC input cable is correctly and securely connected. If the cable is not correctly and securely connected, reconnect the cable. Check whether the AC input is available. If the AC input is not available, check whether faults such as short-circuit or open circuit exist on the AC input loop. If the AC input loop is proper, contact the mains supplier for troubleshooting. If the AC input is from the D.G., check the D.G. by referring to the Diesel Generator User Manual. If the power-off duration is short, supply DC power using batteries. If the power-off duration is long, start other systems for power supply.
AC input cable fault Grid fault or D.G. fault
2.
3.
AC power off
AC input cable fault Grid fault or D.G. fault
1.
2.
3.
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Fault Type AC overvoltage and undervoltage
Fault Analysis
Handling Method Check whether the AC undervoltage or overvoltage alarm threshold is properly set. If the threshold is excessively high or low, lower or raise the threshold according to the actual conditions. If the AC input is the mains supply, contact the mains supplier for troubleshooting. If the AC input is from the D.G., check the D.G. by referring to the Diesel Generator User Manual. Check the alarm thresholds of the DC overvoltage and undervoltage. If the thresholds are not proper, reset the thresholds according to the actual conditions. When the storage battery is powering the load, remove all the PSUs, and then insert each PSU one by one. If an overvoltage alarm is generated after a PSU is inserted, the voltage of the PSU exceeds the upper threshold. Then Replace the PSU. Check whether the rectifier module is in position or whether contact is proper. If the PMU is inserted in an incorrect position, insert it correctly. If the contact is not proper, remove and then insert it. Check whether the communication cables between the rectifier module and the monitoring signal transfer board is correctly and securely connected. If the connection is proper, restart the rectifier module. Check whether the battery loop is short-circuited or has other faults. Check whether the batteries are faulty. If the batteries are faulty, replace them.
Improper setting of 1. PMU AC undervoltage or overvoltage threshold Mains supply grid fault or D.G. fault 2.
DC overvoltage and undervoltage
Improper setting of 1. PMU DC undervoltage or overvoltage threshold 2.
Charging overcurrent
Communication failure between modules Battery loop fault
1.
2.
3. 4.
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Fault Type Load shutdown
Fault Analysis
Handling Method 1. Check whether the load detection cable (as shown in Figure 5-1 and Figure 5-2 )is securely connected. If the cable is not connected securely, connect it correctly. Check whether the load circuit breaker is turned off. Checking method: Check the position of the handle on the circuit breaker. If the circuit breaker is turned off, turn on the circuit breaker. Check whether the contactor is faulty and whether it can be connected and disconnected. If the contactor is faulty, replace it. Check whether the PMU load shutdown voltage is set excessively high. If it is set excessively high, set it according to the actual situation. Check whether the load power is higher than the configured rectifier module power. If the load power is higher than the configured rectifier module power, add a rectifier module. If the load power exceeds the maximum supported power of the system, lower the load power. Check whether the mains supply is off or the voltage of storage batteries is lower than the Battery Shutdown Voltage. Check whether the battery shutdown permission is set. Check whether the battery cables or the connectors are faulty. If the cables or connectors are faulty, replace them. Check whether the contactor is faulty and whether it can be connected and disconnected. If the contactor is faulty, replace it.
Load circuit breaker set to OFF Contactor fault Excessively high setting of PMU load shutdown voltage
2.
Output undervoltage due to greater load 3. power than configured rectifier module power 4.
5.
Battery shutdown
Improper setting of 1. PMU battery parameters Contactor fault 2. 3.
4.
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Fault Type Battery loop failure
Fault Analysis

Handling Method 1. Check whether cables of the battery loop or connectors are faulty. If the cables or connectors are faulty, replace them. Check whether the contactor is faulty and whether it can be connected and disconnected. If the contactor is faulty, replace it. Check whether batteries are faulty. If the batteries are faulty, replace them. Check whether PMU temperature alarm thresholds are set according to local conditions. If the thresholds are not proper, set the thresholds accordingly. Check whether the temperature control device in the shelter is faulty. If the temperature control device is faulty, repair it. The alarm is automatically cleared when the temperature in the shelter is adjusted to the proper range. If the alarm persists when the temperature is proper, check whether the temperature sensor is faulty. Check whether PMU humidity alarm thresholds are set according to local conditions. If the thresholds are not proper, set the thresholds accordingly. Check whether the floor of the shelter is wet. If the floor is wet, use a cotton cloth to wipe the floor and ensure it is dry or use other dehumidifiers. If the alarm persists when the humidity is proper, check whether the humidity sensor is faulty.
Battery loop fault Contactor fault Battery fault
2.
3. Ambient overtemperature or undertemperature alarm (The alarm is generated only when the temperature sensor is installed.)

Improper setting of 1. PMU temperature alarm parameters Overtemperature or undertemperature in the shelter with the temperature sensor Temperature sensor fault 2.
3.
Ambient overhumidity or underhumidity alarm (The alarm is generated only when the humidity sensor is installed.)
Improper setting of 1. PMU humidity alarm parameters Overhumidity or underhumidity in 2. the shelter with the humidity sensor Humidity sensor fault 3.
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Fault Type Battery overtemperature or undertemperature alarm
Fault Analysis
Handling Method 1. Check whether PMU battery temperature alarm thresholds are properly set. If the thresholds are not proper, set the thresholds accordingly. Check whether the temperature in the battery room is excessively high. If the temperature is excessively high, the alarm can be cleared when the temperature is lowered. Check the charging current. If the current is excessively strong, switch equalized charging to float charging and check whether the charging current is weakened. If the charging current is still excessively strong, adjust the current suppression to reduce the charging current. If the preceding steps do not work, replace the faulty battery. Check whether the floor of the shelter is wet. If the floor is wet, use a cotton cloth to wipe the floor and ensure it is dry or use other dehumidifiers. If the alarm persists after the water is drained, check whether the water sensor is faulty. Check whether the smoke caused by fire pervades in the shelter. If there is fire, extinguish the fire and ventilate the shelter. If the alarm persists when there is no smoke, check whether the smoke sensor is faulty. Check whether the ALM indicator on the panel of the rectifier module blinks. If the ALM indicator blinks, it indicates that the rectifier module is faulty. Replace the rectifier module. Disconnect AC input to the rectifier module and restart the rectifier module later on. If the alarm persists, replace the rectifier module.
Battery cabin overtemperature
Improper setting of PMU battery temperature alarm 2. parameters Battery charging overcurrent Temperature sensor fault 3.
Water immersion alarm (The alarm is generated only when the water sensor is installed.) Smoke alarm (The alarm is generated only when the smoke sensor is installed.)
Shelter water accumulation Water sensor fault
1.
2.
Smoke in the shelter Smoke sensor fault
1.
2.
Module fault
Poor contact of the rectifier module Rectifier module fault
1.
2.
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Fault Type Module shutdown Module protection
Fault Analysis
Handling Method 1. Check whether the mains voltage is over the AC overvoltage alarm threshold (300 V) of the rectifier module or below the AC undervoltage alarm threshold (85 V). For the power supply network with long-time overvoltage or undervoltage, negotiate with the maintenance personnel of the electricity department to improve the power supply network. If the alarm persists when the input voltage of the rectifier module is proper, check whether the rectifier module is proper. If the rectifier module is faulty, replace it. Check whether the rectifier module is in position or whether contact is proper. If the PMU is inserted in an incorrect position, insert it correctly. If the contact is not proper, remove and then insert it. Check whether the communication cables between the rectifier module and the monitoring signal transfer board is correctly and securely connected. If the connection is proper, restart the rectifier module. If the alarm persists, replace the rectifier module. If the alarm is not cleared after the rectifier module is replaced, replace the monitoring signal transfer board. Check whether the signal cable of the DG is correctly and securely connected. If the signal cable is not correctly and securely connected, connect it correctly. Check whether the start permission of the DG in the PMU is set to NO and whether the diesel generator is started manually. If the permission is set to NO and the DG is started manually, this is normal. The alarm is cleared after the DG is shut down. Check whether the DG is faulty by referring to the Diesel Generator User Guide delivered with the DG.
Input overvoltage or undervoltage of the rectifier module Rectifier module fault
2.
Communication failure between modules
Signal cable connection fault of the rectifier module Rectifier module out of position Poor contact of the rectifier module Rectifier module fault
1.
2.
Monitoring signal transfer board fault 3. 4.
D.G. fault
DG signal cable fault Improper setting of the PMU D.G. fault
1.
2.
3.
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Fault Type Disconnection of the load fuse
Fault Analysis
Handling Method 1. Check whether the load circuit breaker is set to OFF. If it is set to OFF, set it to ON. If the circuit breaker is automatically set to OFF after you set it to ON, check whether the load branch is overloaded or short-circuited. Check and rectify the load loop fault. Check the observation window on the AC surge protector. If the color of the window is red, replace the surge protector. If the color is not red, check whether the fault detection cables of the AC surge protector are correctly connected or whether the cables are in good condition. If the cables are not in good condition, replace and reconnect them. If the cable connection is proper, it indicates that the alarm loop is faulty. Replace the PMU. If the alarm persists after the PMU is replaced, replace the monitoring signal transfer board. Check whether the fault detection cables of the DC surge protector are correctly and securely connected. If the cables are not correctly and securely connected, reconnect them. If the cables are correctly connected, replace the DC surge protector. If the alarm persists after the surge protector is replaced, replace the PMU. If the alarm cannot be cleared after the PMU is replaced, replace the monitoring signal transfer board.
Load circuit breaker set to OFF
2.
AC surge protector fault
AC surge protector 1. fault Monitoring signal transfer board fault
2.
DC surge protector fault
DC surge protector 1. fault
2. 3.
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If you rectify the corresponding faults, the alarms in the PMU are automatically cleared and saved in history alarm information. After the PMU is replaced, set parameters again. For details, see the TP48300B-N16B2 Quick Installation Guide and TP48600B-N16B2 Quick Installation Guide. The PMU and rectifier module are hot-swappable. Take anti-static measures when replacing the monitoring board. For example, wear ESD wrist strap.
Figure 5-1 TP48300B-N16B2 detection cables to loads
Figure 5-2 TP48600B-N16B2 detection cables to loads
5.2.2 Troubleshooting Components

AC SPD
Observe the indication window on the surge protection module. If the indication window turns red, the surge protection module is damaged. In this case, replace the surge protection module. If the indication window remains green, the SPD runs properly.
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Circuit Breaker
The circuit breaker fault is usually caused by overcurrent or short circuits. Circuit breaker faults are caused by overcurrent or short circuits. To check whether a circuit break is faulty, perform the following steps: Step 1 Switch the circuit breaker to the ON position. Step 2 Measure the resistance at the two ends of the circuit breaker using a multimeter. If the resistance is infinity, the circuit breaker is damaged.
DC Contactor
Table 5-3 DC contactor description Position Load Disconnected Branch Type Closed type, (when the contactor without electricity, the state is closed) Check Method
When there is no voltage at the control poles of the contactor, check whether the input and output poles of the contactor are proper by using the multimeter. For example, the contactor of the power system is closed type contactor as shown in Figure 5-3. When there is no voltage at control poles 1 and 2 but measuring shows that the input and output poles 3 and 4 are disconnected, it indicates that the contactor is faulty. When there is voltage at the control poles of the contactor, check whether the input and output poles of the contactor are proper by using the multimeter. For example, the contactor of the power system is a closed type contactor as shown in Figure 5-3. When there is voltage at control poles 1 and 2 but measuring shows that the input and output poles 3 and 4 are connected, it indicates that the contactor is faulty.
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Position Battery Fuse or battery circuit breaker Branch
Type Open type, (when the contactor without electricity, the state is open)
Check Method
When there is no voltage at the control poles of the contactor, check whether the input and output poles of the contactor are proper by using the multimeter. For example, the contactor of the power system is an open type contactor as shown in Figure 5-3. When there is no voltage at control poles 1 and 2 but measuring shows that the input and output poles 3 and 4 are connected, it indicates that the contactor is faulty. When there is voltage at the control poles of the contactor, check whether the input and output poles of the contactor are proper by using the multimeter. For example, the contactor of the power system is an open type contactor as shown in Figure 5-3. When there is voltage at control poles 1 and 2 but measuring shows that the input and output poles 3 and 4 are disconnected, it indicates that the contactor is faulty.
Figure 5-3 DC contactor
Rectifier
The rectifier is damaged if either of the following conditions is not met:
The Run indicator of the rectifier is steady on and the Fault indicator is off when the rectifier does not communicate with the PMU and the input AC voltage is around 220 V. The rectifier outputs power normally. The PMU can perform control on the charge mode (boost charge or floating charge) and current for the rectifier when the rectifier communications cable is properly connected and the rectifier communicates with the PMU normally.
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PMU
If any of the following occurs, the PMU is faulty: 1. 2. 3. 4. 5. 6. 7. The PMU breaks down or fails to start, or its LCD or keyboard fails. The PMU does not generate an alarm when a fault occurs in the system. The PMU generates an alarm (false alarm) when the system runs properly. Communication between the PMU and all subordinate equipment is interrupted. The PMU fails to control or monitor all the modules when these modules run properly and communications cables are connected properly. The PMU fails to monitor or control AC or DC distribution when AC/DC power is distributed normally and communications cables are connected properly. Parameters cannot be set or operating information cannot be viewed on the PMU.
5.3 Component Replacment

Describe how to replace the main components of the power system.
Load disconnection is prohibited when you replace the main components. Take measures to ensure that important loads are always connected during the replacement. For example, keep the circuit breaker of important loads set to ON and storage batteries and AC input are not cut off. If a load must be disconnected, ask for the customer's prior permission. The rectifier and the PMU are hot-swappable. For more safety precautions, see 3 Safety Precautions.
Replacing a PSU
To replace a PSU, perform the following steps: 1. 2. 3. 4. 5. Loosen the screws on the PSU to be replaced and open the handle. Pull the handle to disengage the latch from the subrack, as shown in Figure 5-4. Insert a new PSU into the subrack. Then loosen the screws on the handle and open the handle. Push the PSU slowly into the subrack along the guide rail and lock the handle. Tighten the screws on the handle, as shown in Figure 5-5.
Figure 5-4 Removing a PSU
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Figure 5-5 Installing a PSU
Replacing the Monitoring Board

To replace the monitoring board, perform the following steps: 1. 2. 3. 4. Loosen the screws on the shell of the monitoring board and remove the shell. Remove all external cables and screws and take out the monitoring board, as shown in Figure 5-6. Insert a new monitoring board, fasten screws, and connect external cables. Set parameters on the PMU panel.
Figure 5-6 Replacing a monitoring board
Replacing an AC SPD
To replace an AC SPD, perform the following steps: 1. 2. Remove the faulty AC SPD. Insert a new AC SPD.
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Figure 5-7 Replacing an AC SPD
Replacing Circuit breakers

To replace a circuit breaker, perform the following steps: Step 1 Disconnect the power supply of a circuit breaker. For example, disconnect the DC input and set the circuit breaker to OFF before replacing the input circuit breaker. Step 2 Remove the cables or copper bars connected to the circuit breaker using a Phillips screwdriver, and then wrap the cables or copper bars using black PVC insulation tape to avoid hazards. Step 3 Press the contact plate at the bottom of the circuit breaker using a flat-head screwdriver. Then, remove the circuit breaker, as shown in Figure 5-8. Step 4 Press the contact plate at the bottom of the circuit breaker using a flat-head screwdriver again to install the new circuit breaker in the correct position. Then, push the contact plate upwards using the screwdriver. Step 5 Install the cables or copper bars to the circuit breaker using a Phillips screwdriver in the same way. Step 6 Set the circuit breaker to ON and connect power supply of this circuit breaker, as shown in Figure 5-9. ----End Figure 5-8 Removing the circuit breaker
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Figure 5-9 Installing the circuit breaker
Replacing a Fuse
To replace a fuse, perform the following steps: 1. 2. 3. 4. Disconnect the fuse loop. Remove the damaged fuse using a fuse extracting unit, as shown in Figure 5-10. Install a new fuse, as shown in Figure 5-11. Connect the fuse loop.
Figure 5-10 Removing a fuse(take the TP48300B-N16B2 as an example)
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Figure 5-11 Installing a fuse(take the TP48300B-N16B2 as an example)
5.4 Querying Alarms

When the ALM indicator on the PMU is steady on, query the alarm on the LCD screen of the PMU or in the EMS, and then clear the alarm. For details about how to query the alarm, see Figure 5-12,Figure 5-13.
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Figure 5-12 Querying alarms on the PMU
Figure 5-13 Querying alarms on the NetEco net work management UI
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A Appendix
A
A.1 Technical Specifications
Table A-1 Technical specifications Category Environm ental conditions Item Operating temperature Storage temperature Transportation temperature Operating humidity Storage humidity Altitude Specifications 10 C to +50 C (14 F to +122.0 F) 40 C to +70 C (40 F to +158 F) 40 C to +70 C (40 F to +158 F) 5%95% RH (non-condensing) 5%95% RH (non-condensing) 0-4000 m (0-13123.2 ft)
Appendix
When the altitude ranges from 2000 m (6561.6 ft) to 4000 m (13123.2 ft), the operating temperature is derated by 1 C (1.8 F) for each additional 200 m (656.16 ft). AC input Input mode Input voltage Input frequency Power factor DC output Output voltage range Default output voltage Maximum output power Three-phase, four-wire (L1, L2, L3, N) 90290 V AC (rated voltage: 220 V AC) 4566 Hz (rated frequency: 50/60 Hz) 0.99 (50%100% load) 43.2 V DC to 57.6V DC 53.5 V DC Number of rectifiers multiplied by the output power of a single rectifier
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A Appendix
Regulated voltage precision Peak-to-peak noise voltage AC input protection AC input overvoltage protection threshold AC input overvoltage recovery threshold AC input undervoltage protection threshold AC input undervoltage recovery threshold DC output protection DC output overvoltage protection threshold Efficiency
1%
200 mV (020 MHz) Overvoltage protection is performed when the single-phase AC input voltage exceeds the AC input overvoltage protection threshold (300 V AC by default). When the voltage is restored to 290 V AC, the output resumes.
Undervoltage protection is performed when the single-phase AC input voltage is below the AC input undervoltage protection threshold (85 V AC by default). When the voltage is restored to 90 V AC, the output resumes.
58.560.5 V DC
Rectifier
R4850G196.0%30%60% load R4850N191.5%35%80% load R4850G1: 3000W (176V AC-300V AC) 1200W (85V AC-175V AC)
Output power
R4850N1: 2900W (176V AC-300V AC) 1200W (85V AC-175V AC)
Output soft start Overvoltage protection
At the moment when the rectifier is powered on, the output voltage rises slowly. Voltage range: 58.560.5 V DC
If overvoltage occurs inside the rectifier due to a fault, the rectifier experiences a deadlock. External overvoltage:
If the external voltage is less than 63 V, the rectifier is in the standby state. If overvoltage disappears, the rectifier output resumes. If the external voltage is greater than 63 V for more than 500 ms, the rectifier experiences a deadlock.
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A Appendix
EMC
CE/RE Harmonic Fluctuation and blinking ESD EFT RS CS SURGE
CISPR 22/EN 55022 class A IEC 61000-3-12 IEC 61000-3-11 Contact discharge voltage: 6kV (Class B); air discharge voltage: 8 kV (Class B); standard: IEC61000-4-2 The voltage at signal ports is 1 kV, and the voltage at the power ports is 2 kV (criterion B). 10 V/m (criterion A) The voltage at signal ports and power ports is 10 V (criterion A). It complies with the IEC61000-4-5 standard. The voltage at the AC power ports in differential mode is 2 kV. The voltage at the AC power ports in common mode is 4 kV (criterion B). Level-B surge protection

Others
AC surge protection
Standard surge discharge current: 20 kA, 8/20 s Maximum surge discharge current: 40 kA, 8/20 s Differential mode: 10 kA, 8/20 s Common mode: 20 kA, 8/20 s
DC surge protection Safety and regulatory design MTBF Structure Dimensions (H x W x D) Weight (including modules) Protection level Installation Maintenance Cabling Cooling
IEC/EN 60950-1, and CE
250,000 hours 1600 mm (62.99 in.) x 600 mm (23.62 in.) x 400 mm (15.75 in.) 100 kg (without rectifier modules and storage batteries)
IP20 (after being covered with a top cover) On a concrete floor or an ESD floor Maintained from the front and located along a wall with at least 100 mm (3.94 in.) slack Routing cables from the top or bottom. Natural ventilation
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A Appendix
A.2 LCD Menu

Figure A-1 Menu tree
Figure A-2 LCD Menu Main Menu Status Second Menu Active History Rectifiers Third Menu ID Forth Menu ID *V *A Curr Limit Fifth Menu Default Value -
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A Appendix
Main Menu
Second Menu
Third Menu
Forth Menu Status
Fifth Menu -
Default Value Auto FC No 0 Chinese 9600 Yes 3 TP48600B 192.168.0.10 255.255.255.0 192.168.0.1 31220 192.168.0.1 192.168.0.2 No
Batt Test Result Version Display
Address Text M/S Baud Data Time Batt 2 Shunt Disp Contrast System Type IP Address Subnet Mask Gateway Server Port Server IP Addr1 Server IP Addr2 Engineer Settings
Modify Password
Maintenance
Mgmt Mode Start Rect PMU Reset System Settings
Settings
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A Appendix
Main Menu
Second Menu
Third Menu
Forth Menu Initial parameter Initial info
Fifth Menu -
Default Value No No
Alarm Settings
Alarm Level
Alarm Level
Digital Alarm
DI No. Mode Set DI Name
Alarm Control
Audible Alarm Clr Hist Alarm Redundant Enable
Yes No Disable Open 280V 180V No 58.0V 45.0V 1 400AH 0Ah 2001-01-01 Yes Yes Yes 300min 44.0V 43.0V
Alarm Relate
Relate relay Relay Type
AC Settings
Over Volt Under Volt State Measure
Batt String Capacity 1 Capacity 2 Install Date
DC Settings Batt Settings
Over Volt Under Volt Batt Selection
LVD Setting
LLVD Enable BLVD Enable LLVD Mode Load OFF time LLVD BLVD
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A Appendix
Main Menu
Second Menu
Third Menu Charge
Forth Menu Float Boost Cyc BC Duration Curr Limit
Fifth Menu AutoTest Enable Cycle Test End Volt Duration Test Delay
Default Value 53.5V 56.5V 60 days 0.10C10 Discharge test 120 days 45.6V 10 hours 14 days 45.0V 60minutes No 53 C 0 C
Batt Test
Auto Test
Short test
Test end voltage Duration
Temperature co efficiency
BHTD enable BHTD temperature Low temperature alarm High temperature alarm Temperature compensation
50 C
80mV/ C 50 C 0 C No
AMB. Settings
High Alarm Low Alarm
Generator Generator
Status
Rect Sleep
Rect Sleep Best Effi Point
Yes 70%
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A Appendix
Main Menu
Second Menu
Third Menu Rect Exch Sleep Rect Mini Num
Forth Menu -
Fifth Menu -
Default Value 7 days 1
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B Acronyms and Abbreviations
B
A ATS ACDB B BLVD D D.G.
Acronyms and Abbreviations
automatic transfer switch alternating current distribution box
battery low voltage disconnection
diesel generator
E EMC EMI EMS electromagnetic compatibility electromagnetic interference element management system electromagnetic susceptibility
L LLVD load low voltage disconnection
I IEC International Electrotechnical Commission
M MTBF mean time between failures
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B Acronyms and Abbreviations
O OPEX operational expenditure
P PSU PMU PDU power supply unit power monitor unit power distribution unit
R RoHS restriction of the use of certain hazardous substances
S SNMP SPD Simple Network Management Protocol surge protection device
T TCU temperature control unit
U UIM user interface module
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