0200 4702

Reference Manual
00809-0200-4702, Rev CA February 2013
Rosemount 702 Wireless Discrete Transmitter
Reference Manual
00809-0200-4702, Rev CA
Title Page
February 2013
Rosemount 702 Wireless Discrete Transmitter
Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure to thoroughly understand the contents before installing, using, or maintaining this product. The United States has two toll-free assistance numbers and one international number. Customer Central 1 800 999 9307 (7:00 a.m. to 7:00 p.m. CST) National Response Center 1 800 654 7768 (24 hours a day) Equipment service needs International 1 952 906 8888
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact an Emerson Process Management Sales Representative.
Title Page
February 2013
Reference Manual
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Explosions could result in death or serious injury: Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the 702 Reference Manual for any restrictions associated with a safe installation. Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practices Process leaks may cause harm or result in death: Install and tighten process connectors before applying pressure Electrical shock can result in death or serious injury: Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock
The 702 transmitter and all other wireless devices should be installed only after the Smart Wireless Gateway has been installed and is functioning properly. Wireless devices should also be powered up in order of proximity from the Smart Wireless Gateway, beginning with the closest. This will result in a simpler and faster network installation.
Shipping considerations for wireless products: The unit was shipped to you without the power module installed. Please remove the power module prior to shipping. Each power module contains two C size primary lithium batteries. Primary lithium batteries are regulated in transportation by the U. S. Department of Transportation, and are also covered by IATA (International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Please consult current regulations and requirements before shipping. The power module with the wireless unit contains two C size primary lithium/thionyl chloride batteries. Each battery contains approximately 2.5 grams of lithium, for a total of 5 grams in each pack. Under normal conditions, the battery materials are self-contained and are not reactive as long as the batteries and the pack integrity are maintained. Care should be taken to prevent thermal, electrical, or mechanical damage. Contacts should be protected to prevent premature discharge. Battery hazards remain when cells are discharged. Power modules should be stored in a clean and dry area. For maximum battery life, storage temperature should not exceed 30 C. The power module has surface resistivity greater than one gigaohm and must be properly installed in the wireless device enclosure. Care must be taken during transportation to and from the point of installation to prevent electrostatic charge build-up.
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Table of Contents
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Contents
1Section 1: Introduction
1.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Using this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3 Models covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3.1 Rosemount 702DX22 Wireless Discrete Transmitter . . . . . . . . . . . . . . . . . . 3 1.3.2 Rosemount 702DX61 Wireless Discrete Transmitter for liquid hydrocarbon leak detection3 1.3.3 Rosemount 702DX32 Wireless Discrete Transmitter . . . . . . . . . . . . . . . . . . 3 1.3.4 Rosemount 702DX42 Wireless Discrete Transmitter . . . . . . . . . . . . . . . . . . 3 1.4 Transmitter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.4.1 Functions of the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.4.2 Wireless Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.4.3 Choosing an Installation Location and Position. . . . . . . . . . . . . . . . . . . . . . . . 5 1.4.4 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.4.5 Verifying Operating Atmosphere. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.5 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.6 Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2Section 2: Configuration: Models 702DX22 and 702DX61

2.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.1.2 Connecting the switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 2.2 Configuring the Device Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 2.3 Configuring on the bench with a Field Communicator . . . . . . . . . . . . . . . . . . . . . .10 2.4 Configuring the Device Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 2.4.1 Configuring Transmitter with Dry Contact Inputs, Measurement Option Code 22 (702DX22)11 2.4.2 Configuring Transmitter with Liquid Hydrocarbon Detection, Measurement Option Code 61(702DX61)12 2.5 HART menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 2.5.1 Dry contact inputs, measurement option code 22 (702DX22) . . . . . . . . .13 2.5.2 Liquid Hydrocarbon Detection, Measurement Option Code 61(702DX61)14 2.5.3 Fast Key Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 2.6 Remove Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
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3Section 3: Mounting, Wiring Switches, and Sensors: Models 702DX22 and 702DX61
3.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 3.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 3.2 Installing the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 3.2.1 Installing the Transmitter in a Direct Mount Configuration . . . . . . . . . . . .19 3.2.2 Installing the Transmitter in a Remote Mount. . . . . . . . . . . Configuration21 3.3 Wiring Switches and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 3.3.1 Wireless Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 3.3.2 Wiring Switches and Sensors with Liquid Hydrocarbon Detection, Measurement Option Code 61(702DX61)24 3.4 LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 3.5 Grounding the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
4Section 4: Commissioning: Models 702DX22 and 702DX61

4.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 4.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 4.2 Configuring the transmitter to communicate with the wireless network . . . . . .30 4.3 Using AMS Wireless Configurator to configure the transmitter . . . . . . . . . . . . . .30 4.4 Using a field communicator to change the network ID and join key . . . . . . . . . .30 4.5 Verifying operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 4.5.1 AMS Wireless Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
5Section 5: Operation and Maintenance: Models 702DX22 and 702DX61

5.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 5.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 5.2 Discrete Input from Switches and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 5.2.1 Dry Contact Inputs, Measurement Option Code 22 (702DX22) . . . . . . . .36 5.2.2 Wireless output specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 5.2.3 Liquid Hydrocarbon Detection, Measurement Option Code 61 (702DX61)39 5.3 Interpreting LCD Screen Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 5.3.1 Startup Screen Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 5.3.2 Diagnostic Button Screen Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 5.3.3 Network Connection Status Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 5.3.4 Device Diagnostic Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 5.4 Replacing the power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
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6Section 6: Configuration: Models 702DX32 and 702DX42

6.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 6.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 6.1.2 Ensuring proper switch connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 6.2 Discrete channel configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 6.3 Device network configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 6.3.1 Configuring the Transmitter with Dry Contact Inputs, Measurement Option Code 32, 42 (702DX32, 702DX42)58 6.4 HART Menu Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 6.4.1 Measurement Option Code 32, 42 (702DX32, 702DX42) . . . . . . . . . . . . .59 6.4.2 Measurement Option Code 32, 42 (702DX32, 702DX42) . . . . . . . . . . . . .60 6.4.3 Measurement Option Code 32, 42 (702DX32, 702DX42) . . . . . . . . . . . . .61 6.4.4 Fast Key Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 6.5 Removing the power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
7Section 7: Mounting, Wiring Switches, and Output Circuits: Models 702DX32 and 702DX42
7.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 7.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 7.2 Installing the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 7.2.1 Installing the Rosemount 702 Transmitter in a direct mount . . . . . . . . . .64 7.2.2 Installing the 702 Transmitter in a Remote Mount. . . . . . . . . . . . . . . . . . . .66 7.3 Wiring switches and sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 7.3.1 Dry Contact Inputs, Measurement Option Code 32, 42 (702DX32, 702DX42) 67 7.3.2 Dry contact switch inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 7.3.3 Output Circuits, measurement option code 42 (702DX42) . . . . . . . . . . . .69 7.3.4 Safety shower and eye wash monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 7.4 LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 7.5 Grounding the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
8Section 8: Commissioning: Models 702DX32 and 702DX42

8.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 8.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 8.2 Configuring the transmitter to communicate with the wireless network . . . . . .78 8.3 Using a field communicator to change the network ID and join key . . . . . . . . . .78 8.4 Verifying operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 8.4.1 AMS Wireless Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
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9Section 9: Operation and Maintenance: Models 702DX32 and 702DX42

9.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 9.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 9.2 Discrete Input from Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 9.2.1 Dry Contact Inputs, Measurement Option Code 32, 42 (702DX32, 702DX42) 84 9.2.2 Wireless Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 9.2.3 Momentary Discrete Inputs, measurement option code 32 and 42 (702DX32, 702DX42)87 9.3 Discrete output circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 9.4 Modbus and OPC mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 9.5 Interpreting the LCD screen messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 9.5.1 Startup screen sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 9.5.2 Diagnostic button screen sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 9.5.3 Network connection status screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 9.5.4 Device diagnostic screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 9.6 Replacing the power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
AAppendix A: Specifications and Reference Data

A.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 A.1.1 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 A.1.2 Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 A.1.3 Performance specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 A.2 Dimensional drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 A.3 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 A.3.1 Wireless Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 A.3.2 Other Options (Include with selected model number) . . . . . . . . . . . . . . 113
BAppendix B: Product Certifications

B.0.1 Approved manufacturing locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 B.0.2 European Union Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 B.0.3 Telecommunication compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 B.0.4 FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 B.0.5 Ordinary Location Certification for FM Approvals. . . . . . . . . . . . . . . . . . . 115 B.0.6 Hazardous Locations Certificates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
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CAppendix C: High Gain Remote Antenna Option

C.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 C.1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 C.2 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 C.3 Installation Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 C.4 Transient / Lightning Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 C.5 Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 C.6 Installing the High Gain Remote Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
DAppendix D: Installation Instructions and Drawings for Safety Shower Monitoring
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Section 1: Introduction
February 2013
Section 1
Introduction
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1 Models covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3 Transmitter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7 Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
1.1
Safety messages
Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol.
1.1.1
Warnings
Failure to follow these installation guidelines could result in death or serious injury:
Only qualified personnel should perform the installation Explosions could result in death or serious injury.
Before connecting a Field Communicator in an explosive atmosphere, make sure that the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practices Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Process leaks could result in death or serious injury.
Do not remove the switch while in operation Install and tighten switches before applying pressure Electrical shock could cause death or serious injury.

Use extreme caution when making contact with the leads and terminals
1.2
Using this manual

The sections in this manual provide information on installing, operating, and maintaining the Rosemount 702 Wireless Discrete Transmitter. Section 2 through Section 5 are for the Rosemount 702DX22 and Rosemount 702DX61 models. The Rosemount 702DX22 is the legacy 702 transmitter that has discrete input function only. The Rosemount 702DX61 is a special version for liquid hydrocarbon leak detection with Tyco TraceTek sensors. Section 6 through Section 9 are for the Rosemount 702DX32 and Rosemount 702DX42 models. The Rosemount 702DX32 has all of the functionality of the 702DX22, with the addition of momentary discrete input sensing and counting. The 702DX42 adds the capability of discrete output switching. 1
Introduction
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Model Number
702DX22 702DX61 702DX32 702DX42
Functionality
Two channel discrete input One channel for Tyco TraceTek liquid hydrocarbon leak detection Two channel discrete input with momentary input detection and counting Two channel discrete input or discrete output, with momentary input detection and counting
Manual Sections
1, 2, 3, 4, 5 1, 2, 3, 4, 5 1, 6, 7, 8, 9 1, 6, 7, 8, 9
The manual sections are organized as follows: Section 2: Configuration: Models 702DX22 and 702DX61 contains information on the configuration of the Rosemount 702 transmitter so that it can be added to the wireless network. This configuration can be done using the AMS Suite Wireless Configurator or a Field Communicator. Field Communicator menu trees are here. Section 3: Mounting, Wiring Switches, and Sensors: Models 702DX22 and 702DX61 contains information on the mounting of the transmitter and wiring of switches and sensor to the transmitter. Section 4: Commissioning: Models 702DX22 and 702DX61 contains information for the commissioning of the transmitter onto the wireless network, and how to verify that the transmitter has successfully joined. Section 5: Operation and Maintenance: Models 702DX22 and 702DX61 provides detailed information on operation of the Rosemount 702 transmitter with various switch and sensor configurations. LCD display messages are shown. Power module replacement is described. Section 6: Configuration: Models 702DX32 and 702DX42 contains information on the configuration of the Rosemount 702 transmitter so that it can be added to the wireless network. This configuration can be done using the AMS Suite Wireless Configurator or a Field Communicator. Field Communicator menu trees are here. Section 7: Mounting, Wiring Switches, and Output Circuits: Models 702DX32 and 702DX42 contains information on the mounting of the transmitter and wiring of switches and sensor to the transmitter. Section 8: Commissioning: Models 702DX32 and 702DX42 contains information for the commissioning of the transmitter onto the wireless network, and how to verify that the transmitter has successfully joined. Section 9: Operation and Maintenance: Models 702DX32 and 702DX42 provides detailed information on operation of the 702 transmitter with various switch and sensor configurations. Also described are: Momentary discrete input detection and counting, discrete output switch function, and variable reporting and mapping. LCD display messages are shown. Power module replacement is described. Appendix A: Specifications and Reference Data supplies functional, physical and performance specifications; as well as ordering information. Appendix B: Product Certifications contains telecommunication compliance information, ordinary location certification, hazardous locations certificates and intrinsic safety installation drawings.
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Introduction
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February 2013
Appendix C: High Gain Remote Antenna Option describes the high gain remote antenna, its specifications and installation.
1.3
1.3.1
Models covered
The following Rosemount 702 Wireless Discrete Transmitters are covered by this manual:
Rosemount 702DX22 Wireless Discrete Transmitter

Two input channels, Discrete input only
1.3.2
Rosemount 702DX61 Wireless Discrete Transmitter for liquid hydrocarbon leak detection

Detects hydrocarbon leaks using Tyco TraceTek sensor Color coded terminal block for easy wiring of Tyco sensors Compatible with Tyco TT5000 TraceTek fuel sensing cable Compatible with Tyco TT-FSS TraceTek Fast Fuel Sensor
1.3.3

Two discrete input channels Momentary input detection and counting
1.3.4

Two channels Each channel configurable to discrete input or discrete output Momentary input detection and counting Discrete output switch function
1.4
Transmitter overview
Features of the Rosemount 702 Wireless Discrete Transmitter include:
An installation-ready solution that provides a variety of mounting options, transmitter configurations, and switches Flexibility to meet your most demanding applications Wireless output with >99% data reliability delivers rich HART data, protected by industry leading security Single or dual switch input with logic for limit contact and opposing contact applications The integral LCD conveniently displays the primary switch input and diagnostics of the transmitter Simple and easy installation practices currently being used for robust installations
Introduction
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1.4.1
Functions of the transmitter

Switches produce either an open or closed signal. By using simple HART configuration, the 702 transmitter converts the switch signal to a wireless-enabled signal.
1.4.2
Wireless Considerations
Power Up Sequence
The Smart Wireless Gateway should be installed and functioning properly before any wireless field devices are powered. Install the Black Power Module, SmartPower Solutions model number 701PBKKF (part number 00753-9220-0001) into the 702 transmitter to power the device. Wireless devices should also be powered up in order of proximity from the Gateway, beginning with the closest. This will result in a simpler and faster network installation. Enable Active Advertising on the Gateway to ensure that new devices join the network faster. For more information see the Smart Wireless Gateway Manual (Document Number 00809-0200-4420).
Antenna Position
The antenna should be positioned vertically, either straight up or straight down, and it should be approximately 3 ft. (1 m) from any large structure, building, or conductive surface to allow for clear communication to other devices. Figure 1-1. Antenna Position
Preparing (or sealing) the conduit entries

Upon installation, ensure that each conduit entry is either sealed with a conduit plug with appropriate thread sealant, or has an installed conduit fitting or cable gland with appropriate thread sealant.
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Figure 1-2. Locating Conduit Entries
Conduit Entry
Conduit Entry
Connecting the Field Communicator to the Power Module

The Power Module needs to be connected for the Field Communicator to interface with the 702 transmitter. Figure 1-3. Field Communicator Connections
2 P/N 00753-9200-0020 3 4
COMM
1.4.3
Choosing an Installation Location and Position

Choosing an Installation Location and Position
When choosing an installation location and position, take into account access to the transmitter. For best performance, the antenna should be vertical with space between objects in a parallel metal plane, such as a pipe or metal framework, as the pipes or framework may adversely affect the antennas performance.
Introduction
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1.4.4
Electrical
Caring for the Power Module
The Rosemount 702 Wireless Discrete Transmitter is self-powered. The included Black Power Module contains two C size primary lithium/thionyl chloride batteries. Each battery contains approximately 2.5 grams of lithium, for a total of 5 grams in each pack. Under normal conditions, the battery materials are self-contained and are not reactive as long as the batteries and the power module are maintained. Care should be taken to prevent thermal, electrical, or mechanical damage. Contacts should be protected to prevent premature discharge. Use caution when handling the power module, it may be damaged if dropped from heights in excess of 20 feet (6.10 m).
Making Switch Connections

Make switch connections through the cable entry in the side of the connection head. Be sure to provide adequate clearance for cover removal.
1.4.5
Verifying Operating Atmosphere

Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
Isolating the transmitter from sources of heat

The transmitter will operate within specifications for ambient temperatures between -40 and 185 F (-40 and 85 C). Heat from the process is transferred from the switch to the transmitter housing. If the expected process temperature is near or beyond specification limits, consider using an extension, or remote mount the transmitter to thermally isolate it from the process. Figure 1-4 provides an example of the relationship between the transmitter housing temperature rise and the extension length. Figure 1-4. Rosemount 702 Transmitter Connection Head Temperature Rise vs. Extension Length
60 (108) Housing Temperature Rise, Above Ambient C (F) 50 (90) 40 (72) 55 30 (54) 20 (36) 10 (18) 0 3 4 4.2 5 6 7 8 Extension Length (in.) 9 815 C (1500 F) Process Temperature 540 C (1000 F) Process Temperature 250 C (482 F) Process Temperature
Introduction
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February 2013
Example
The transmitter specification limit is 185 F (85 C). If the ambient temperature is 131 F (55 C) and the maximum process temperature to be measured is 1500 F(815 C), the maximum permissible connection head temperature rise is the transmitter specification limit minus the ambient temperature (moves 185 F to 131 F [85 to 55 C]), or 86 F (30 C). In this case, an extension of 5-in. (0.13 m) meets t his requirement, but 6-in. (0.15 m) provides an additional margin of protection, thereby reducing risk of ambient thermal damage.
Temperature Limits
Operating Limit
With LCD Display Without LCD Display -4 to 175 F -20 to 80 C -40 to 185 F -40 to 85 C
Storage Limit
-40 to 185 F -40 to 85 C -40 to 185 F -40 to 85 C
1.5
Service Support
To expedite the return process outside of North America, contact your Emerson Process Management representative, Within the United States, call the Emerson Process Management Response Center toll-free number 1 800 654 7768. The center, which is available 24 hours a day, will assist you with any needed information or materials. The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the process material to which the product was last exposed.
Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of, and understand, the hazard. If the product being returned was exposed to a hazardous substance as defined by OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods.
Introduction
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Shipping Wireless Products (Lithium Batteries): The unit was shipped with the Power Module not installed. Please remove the Power Module from the unit before shipping. Primary lithium batteries (charged or discharged) are regulated during transportation by the U.S. Department of Transportation. They are also covered by IATA (International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Consult current regulations and requirements before shipping.
1.6
Product Recycling/Disposal
Recycling of equipment and packaging should be taken into consideration. The product and packaging should be disposed of in accordance with local and national legislation.
Introduction
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Section 2: Configuration: Models 702DX22 and 702DX61

February 2013
Section 2
Configuration: Models 702DX22 and 702DX61
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9 Configuring the Device Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10 Configuring the Device Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11 HART menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13 Remove Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
2.1
Safety messages
2.1.1
Warnings
Failure to follow these installation guidelines could result in death or serious injury: Only qualified personnel should perform the installation Explosions could result in death or serious injury.

Do not remove the switch while in operation Install and tighten switches before applying pressure Electrical shock could cause death or serious injury. Use extreme caution when making contact with the leads and terminals

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2.1.2
Connecting the switches

The 702 transmitter is compatible with a number of simple switches. When ordered in the optional configuration for Liquid Hydrocarbon Detection, option code 61, the 702 transmitter is compatible with Tyco TraceTek Fast Fuel Sensors and TraceTek sensing cable. Figure 2-1 on page 11 shows the correct input connections to the switch terminals on the transmitter. To ensure a proper switch connection, anchor the switch lead wires into the appropriate compression terminals and tighten the screws.
Wiring the transmitter

If the switch is installed in a high-voltage environment and a fault condition or installation error occurs, the sensor leads and transmitter terminals could carry lethal voltage. Use extreme caution when making contact with the leads and terminals. Use the following steps to wire the sensor and power supply to the transmitter: 1. 2. 3. 4. 5. Remove the transmitter enclosure cover (if applicable). Attach the sensor leads according to the wiring diagram Figure 3-3 on page 4. Connect the Black Power Module. Verify the connection by viewing the LCD. Replace the cover and tighten (if applicable).
2.2
Configuring the Device Sensor

Remove the power module-side housing cover to expose the terminal block and HART communication terminals, then connect the power module to power the unit for configuration. The 702 transmitter will receive any HART communication from a handheld Field Communicator, or AMS Wireless Configurator.
2.3
Configuring on the bench with a Field Communicator

When using a Field Communicator, any configuration changes must be sent to the transmitter using the Send key (F2). AMS Wireless Configurator configuration changes are implemented when the Apply button is clicked.
Configuring on the Bench with AMS Wireless Configurator

AMS Wireless Configurator is capable of connecting to devices directly, using a HART modem, or with the Gateway. When configuring on the bench with a HART modem, double click the device icon, then choose the Configure/Setup tab (or right click and select Configure/Setup). Configure the device settings using the Direct Connection menu. When configuring with the Gateway, double click the device icon then choose the Configure/Setup tab (or right click and select Configure/Setup). Configure the device settings using the Wireless Connection menu. To check or change sensor configuration using a Field Communicator, enter the following Fast Key Sequence: 2, 2, 2. Configuration: Models 702DX22 and 702DX61
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2.4
Configuring the Device Network

Configuring Device Network with Field Communicator
To communicate with the Gateway, and ultimately the Information System, the transmitter must be configured to communicate with the wireless network. Using a Field Communicator or AMS Wireless Configurator, enter the Network ID and Join Key so they match the Network ID and Join Key of the Gateway and the other devices in the network. If the Network ID and Join Key are not identical, the transmitter will not communicate with the network. The Network ID and Join Key may be obtained from the Gateway on the Setup>Network>Settings page on the web server. Using a Field Communicator, the Network ID can be configured by entering the Fast Key Sequence: 2, 2, 1, 1. The Join Key can also be configured using a Field Communicator with the Fast Key Sequence: 2, 2, 1, 2.
Configuring Device Network with AMS Wireless Configurator

The final device network configuration piece is the Update Rate which, by default, is 1 minute. It can be changed at commissioning, or at any time, by using AMS Wireless Configurator or the Gateways web server. The Update Rate should be between 4 seconds and 60 minutes. To change the Update Rate with a Field Communicator, use the Fast Key Sequence: 2, 2, 1, 3. If doing a bench top initial configuration, after completion remove the power module until installation. When the device is installed, insert he power module and close the housing cover securely. Always ensure a proper seal so that metal touches metal, but do not over tighten.
2.4.1
Configuring Transmitter with Dry Contact Inputs, Measurement Option Code 22 (702DX22)
Figure 2-1. 702 Terminal Block
1 2 3 4
Connect the HART communication leads to the COMM terminals on the terminal block.
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2.4.2
Configuring Transmitter with Liquid Hydrocarbon Detection, Measurement Option Code 61(702DX61)
Making Terminal Block Connections
Figure 2-2. Fuel Sensor Terminal Diagram
Connect Tyco TraceTek and Fast Fuel sensor lead wires by matching the colors of wires to colors on terminal block. Figure 2-3. Field Communicator Connections
2 P/N 00753-9200-0020 3 4
COMM
For HART communication, a 702 DD is required.
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2.5
2.5.1
HART menu tree

For ease of operation, changing setup, such as switch type, can be completed in several locations.
Dry contact inputs, measurement option code 22 (702DX22)

1. 2. 3. 4. 5. 6. 7. 8. Active Alerts Communication Status Discrete Input 1 Discrete 1 Status Discrete Input 2 Discrete 2 Status Last Update Time DD Version
Figure 2-4. Field Communicator Menu Tree, DD Revision 2

1. 2. 3. 4. 5. Network ID Join Device to Network Broadcast Rates Power Mode Power Source 1. 2. 3. 4. Configure Update Rate Message 1 Message 2 Message 3
1. 2. 3. 4.
Join Device to Network Configure Update Rate Configure Discrete Application Configure Device Display
1. Configure Discrete Application 2. Discrete Input 1 3. Discrete Input 2
1. Discrete State 2. Invert Option 3. Sensor Serial Number 1. Discrete State 2. Invert Option 3. Sensor Serial Number
1. Guided Setup 2. Manual Setup
1. 2. 3. 4. 5. 6.
Wireless Discrete Sensors Electronics Temperature Device Information Device Display Other
1. 2. 3. 4. 5.
Electronics Temperature Electronics Temperature Status Unit Maximum Minimum
1. Overview 2. Configure 3. Service Tools
1. 2. 3. 4. 5. 6. 7. 8.
Tag Long Tag Device Discrete Input 1 Discrete Input 2 Wireless Write Protect Poll Address
1. Manufacturer 2. Model 3. Final Assembly Number 4. Universal 5. Field Device 6. Software 7. Hardware 8. Descriptor 9. Message 10 Date 11 Model Number I 12 Model Number II 13 Model Number III 14 SI Unit Restriction 15 Country 16 Device ID
1. Sensor Serial Number 1. Mode
1. Sensor Serial Number 1. 2. 3. 4. 5. Manufacturer Device Type Device Revision Software Revision Hardware Revision
1. Write Protect 2. AC Power Filter 3. Measurement and Status Log
1. Active Alerts 2. History 1. 2. 3. 4. 5. 6. 7. 8. 9. Discrete Input 1 Discrete 1 Status Discrete Input 2 Discrete 2 Status Electronics Temperature Electronics Temperature Status Supply Voltage Supply Voltage Status Last Update Time
1. Clear Alert History
1. 2. 3. 4. 5.
Alerts Variables Communications Maintenance Simulate
1. 2. 3. 4. 5. 6.
Join Status Communication Status Join Mode Number of Available Neighbors Number of Advertisements Heard Number of Join Attempts 1. Discrete Input 1 Sensor Wiring Offset 2. Discrete Input 2 Sensor Wiring Offset 1. 2. 3. 4. Perform Master Reset Measurement History Advertise to New Devices Install New Power Module
1. Sensor Calibration 2. Other 1. 2. 3. 4. Discrete 1 Discrete 2 Ambient Temperature Supply Voltage
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2.5.2
Liquid Hydrocarbon Detection, Measurement Option Code 61(702DX61)
Figure 2-5. Field Communicator Menu Tree, DD Revision 1, for Leak Detection
1. 2. 3. 4. 5. 6. Device Status Communication Status Sensor State Sensor Status Update Rate DD Revision 1. Network ID 2. Join Device to Network 3. Broadcast Rates 1. 2. 3. 4. Configure Update Rate Message 1 Message 2 Message 3
1. Join Device to Network 2. Configure Update Rate 3. Configure Sensor
1. 2. 3. 4.
Configure Sensor Sensor State Sensor Status Sensor Serial Number
1. Guided Setup 2. Manual Setup
1. 2. 3. 4. 5.
Wireless Leak Sensor Electronics Temperature Device Information Other
1. 2. 3. 4. 5. 1. 2. 3. 4. 5. 6. 7. 1. 2. 3. 4. 5.
Electronics Temperature Electronics Temperature Status Unit Maximum Minimum Tag Long Tag Device Leak Sensor Wireless Write Protect Polling Address Write Protect AC Power Filter Measurement and Status Log Power Mode Power Source
1. Refresh Alerts 2. History 1. Overview 2. Configure 3. Service Tools 1. 2. 3. 4. 5. Alerts Variables Communications Routine Maintenance Simulate 1. 2. 3. 4. 5. 6. 7. 1. 2. 3. 4. 5. 6. Sensor State Sensor Status Electronics Temperature Electronics temperature Status Supply Voltage Supply Voltage Status Last Update Time Join Status Communication Status Join Mode Number of Available Neighbors Number of Advertisements Heard Number of Join Attempts
1. Manufacturer 2. Model 3. Final Assembly Number 4. Universal 5. Field Device 6. Software 7. Hardware 8. Descriptor 9. Message 10 Date 11 Model Number I 12 Model Number II 13 Model Number III 14 SI Unit Restriction 15 Country 16 Device ID 1. Sensor Serial Number 1. 2. 3. 4. 5. 6. Manufacturer Device Type Device Revision Software Revision Hardware Revision Transmit Power Level
1. Other
1. 2. 3. 4.
Perform Master Reset Measurement History Advertise to New Devices Install New Power Module
1. Input 2. Electronics Temperature 3. Supply Voltage
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2.5.3
Fast Key Sequence

Table 2-1 lists the fast key sequence for common transmitter functions. NOTE: The fast key sequences assume that a current DD is being used: DD Rev 2 for dry contact inputs, and DD Rev 1 for leak detection.
Table 2-1. 702 Fast Key Sequence
Function
Device Information
Key Sequence
2, 2, 4
Menu Items
Manufacturer, Model, Final Assembly Number, Universal, Field Device, Software, Hardware Descriptor, Message, Date, Model Number, I, II, III, SI Unit Restriction, Country Join Device to Network, Configure Update Rate, Configure Sensor, Calibrate Sensor, Configure Display, Configure Process Alarms Wireless, Process Sensor, Percent of Range, Device Temperature, Device Information, Device Configure, Other Network ID, Join Device to Network, Configure Update Rate, Configure Broadcast Power Level, Power Mode, Power Source Discrete Input Configuration
Guided Setup
2, 1
Manual Setup
2, 2
Wireless
2, 2, 1
Discrete Input Configuration
2, 2, 2
2.6
Remove Power Module

After the sensor and network have been configured, remove the power module and replace the transmitter cover. The power module should be inserted only when the device is ready for commissioning
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Section 3: Mounting, Wiring Switches, and Sensors: Models 702DX22 and 702DX61
February 2013
Section 3
Mounting, Wiring Switches, and Sensors: Models 702DX22 and 702DX61
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17 Installing the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19 Installing the Transmitter in a Direct Mount Configuration . . . . . . . . . . . . . . . . . . . . . . . page 19 Installing the Transmitter in a Remote Mount Configuration . . . . . . . . . . . . . . . . . . . . . . page 21 Wiring Switches and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22 Wiring Switches and Sensors with Dry Contact Inputs, Measurement Option Code 22 (702DX22) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22 Liquid Hydrocarbon Detection, Measurement Option Code 61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 24 LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 26 Grounding the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27
3.1
Safety Messages
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3.1.1
Warnings
Failure to follow these installation guidelines could result in death or serious injury:
Only qualified personnel should perform the installation Explosions could result in death or serious injury.
Use extreme caution when making contact with the leads and terminals This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.
This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
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3.2
Installing the transmitter

The 702 transmitter can be installed in one of two configurations: Direct Mount: The switch is connected directly to the 702 transmitter housings conduit entry. For installation instructions see Installing the Transmitter in a Direct Mount Configuration on page 19. Remote Mount: The switch is mounted separate from the 702 transmitter housing, then connected to the 702 transmitter via conduit. For installation instructions see Installing the Transmitter in a Remote Mount Configuration on page 21. Use Remote mount instructions for the installation of liquid hydrocarbon sensors.
3.2.1
Installing the Transmitter in a Direct Mount Configuration

1. 2. Install the switch according to standard installation practices making sure to use thread sealant on all of the connections. Attach the Rosemount 702 transmitter housing to the switch by using the pipe fittings threaded into the conduit entries.
Note Direct mount installation should not be employed when using tubing and connectors such as Swagelok fittings. 3. 4. Attach the switch wiring to the terminals as shown in the wiring diagrams beginning on page 22. If commissioning the device, install the Black Power Module.
Figure 3-1. Direct Mount
702 Transmitter
Float Switch
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Note Use caution when handling the power module, it may be damaged if dropped from heights in excess of 20 feet.
Note Wireless devices should only be powered up after the Smart Wireless Gateway, in order of proximity from the Smart Wireless Gateway beginning with the closest device. This results in a simpler and faster network installation.
Figure 3-2. Power Module Installation
5.
Close the housing cover and tighten to safety specifications. Always ensure a proper seal by installing the electronic housing covers so that metal touches metal, but do not over tighten. Position the antenna such that it is vertical, either straight up or straight down, as shown in Figure 3-3. The antenna should be approximately 3-ft. (1 m) from any large structures or buildings, to allow clear communication to other devices.
6.
Figure 3-3. Antenna Positioning
Possible antenna rotation shown. Antenna rotation allows for best installation practices in any configuration.
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3.2.2
Installing the Transmitter in a Remote Mount Configuration

1. 2. 3. 4. 5. Install the switch according to standard installation practices being sure to use thread sealant on all of the connections. Run wiring (and conduit, if necessary) from the switch to the 702 transmitter. Pull the wiring through the threaded conduit entry. Attach the switch wiring to the terminals as shown in the wiring diagrams beginning on page 22. If commissioning the 702 transmitter, connect the power module as shown in Figure 3-2 on page 20.
Figure 3-4. Remote Mount
NOTE Use caution when handling the power module, it may be damaged if dropped from heights in excess of 20 feet.
NOTE Wireless devices should only be powered up after the Smart Wireless Gateway, in order of proximity from the Gateway beginning with the closest device. This results in a simpler and faster network installation. 6. Close the housing cover and tighten to safety specifications. Always ensure a proper seal by installing the electronic housing covers so that metal touches metal, but do not over tighten. Position the antenna such that it is vertical, either straight up or straight down, as shown in Figure 3-3 on page 20. The antenna should be approximately 3-ft. (1 m) from any large structures or buildings, to allow clear communication to other devices.
7.
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3.3
Wiring Switches and Sensors

Wiring Switches and Sensors with Dry Contact Inputs, Measurement Option Code 22 (702DX22)
Figure 3-5. Rosemount 702 Terminal Diagram
1 2 3 4
3.3.1
Wireless Output Specifications

Dual Input
The 702 transmitter will accept the input from one or two single pole single throw switches on inputs S1 and S2. The wireless output of the transmitter will be both a primary variable (PV) and a secondary variable (SV). The PV is determined by the S1 input. The SV is determined by the S2 input. A closed switch drives a TRUE output. An Open switch drives a FALSE output. Figure 3-6. Single, Dual Input
Single Input Dual Input
S1 CMN S2 CMN
S1 CMN S2 CMN
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Dual Input, Limit Contact Logic

When configured for Limit Contact Logic, the 702 transmitter will accept the input from two single pole single throw switches on inputs S1 and S2, and will use limit contact logic for the determination of the wireless outputs. Please reference Figure 3-7 for details on the wireless outputs available when using limit contact logic. Figure 3-7. Dual Input, Limit Contacts
Dual Input Limit Contacts
S1 CMN S2 CMN
Dual Input, Opposing Contact Logic

When configured for Opposing Contact Logic, the 702 transmitter will accept the input from a single pole double throw switch on inputs S1 and S2, and will use opposing contact logic for the determination of the wireless outputs. Please reference Figure 3-8 for details on the wireless outputs available when using opposing contact logic. Figure 3-8. Dual Input, Opposing Contact
Dual Input Opposing Contact
S1 CMN S2 CMN
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3.3.2
Wiring Switches and Sensors with Liquid Hydrocarbon Detection, Measurement Option Code 61(702DX61)
Figure 3-9. Fuel Sensor Terminal
The Liquid Hydrocarbon Detection configuration is intended for use with the Tyco TraceTek Fast Fuel Sensor, or TraceTek sensing cable. Figure 3-10. Fuel Sensor Connection
Connecting to the fast fuel sensor and TraceTek sensing cable

The connections to the Fast Fuel Sensor TraceTek sensing cable are made by matching the appropriately colored wires to the matching colored termination lugs.
The Emerson Smart Wireless 702 transmitter can support up to 3 Fast Fuel sensors. These Fast Fuel sensors are connected using TraceTek Modular Leader Cable (TT-MLC-MC-BLK), optional modular jumper cables (TT-MJC-xx-MC-BLK) and branching connectors (TT-ZBC-MC-BLK) as suggested in Figure 3-11. If more than one Tyco Fast Fuel sensor is attached to a 702 transmitter, the detection of liquid hydrocarbon by one sensor is sufficient to cause the 702 transmitter to send a Leak message. However, it is not possible for the 702 transmitter to discern which individual sensor has detected liquid hydrocarbon.
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Figure 3-11. Fuel Sensor wiring
TT-MLC-MC-BLK (Leader Cable)
TT-FFS-100 or TT-FFS-250 (Fast Fuel Sensor Probe)
TT-MLC-MC-BLK (Leader Cable) TT-MJC-xx-MC-BLK (Optional Jumper Cable) TT-ZBC-xx-MC-BLK (Branch Connector)
TT-FFS-100 or TT-FFS-250 (Fast Fuel Sensor Probe)
Note All part numbers on this page refer to products sold by Tyco Thermo Controls, LLC.
The Emerson Smart Wireless 702 transmitter can support up to 500 feet (150 m) of TraceTek hydrocarbon or solvent sensor cable (TT5000 or TT5001 series). The total amount of sensor cable connected to a single 702 transmitter is not to exceed 500 ft. However leader cable, jumper cables (if used) and branch connectors are not included in the 500 foot limit. See Figure 3-12 for typical configurations.
Figure 3-12. Fuel Sensor sensor cable wiring
TT-MLC-MC-BLK (Leader Cable) TT5000/TT5001 Sensor Cable (up to 500 ft.)
TT-MET-MC (End Termination)
TT-MJC-xx-MC-BLK (Optional Jumper Cable) TT-ZBC-xx-MC-BLK (Branch Connector) TT-MET-MC (End Termination)
TT-MET-MC (End Termination)
Up to 500 ft. TT5000 or TT5001 sensor cable (Total per 702)
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3.4
LCD Display
If an LCD display is ordered, it will be shipped attached to the transmitter. Note An LCD display is not available with measurement option code 61, for liquid hydrocarbon detection. The optional LCD display can be rotated in 90-degree increments by squeezing the two tabs, pulling out, rotating and snapping back into place. If the LCD pins are inadvertently removed from the interface board, carefully re-insert the pins before snapping the LCD display back into place.
Installing the LCD Display

To install the LCD display, use Figure 3-13 on page 26 and the following instructions: 1. 2. Remove the LCD cover. Do not remove the instrument cover in explosive environments when the circuit is live. Put the four-pin connector into the LCD display, rotate to the desired position and snap into place.
Note the following LCD temperature limits: Operating:-4 to 175 F (-20 to 80 C) Storage:-40 to 185 F (-40 to 85 C) 3. Replace the transmitter cover.
NOTE Only use Rosemount Wireless LCD Part Number: 00753-9004-0002.
Figure 3-13. Optional LCD Display
LCD Pins
LCD Display
LCD Cover
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3.5
Grounding the Transmitter

The 702 transmitter operates with the housing grounded or floating. Floating systems, however, can cause extra noise that may affect many types of readout devices. If the signal appears noisy or erratic, grounding at a single point may solve the problem. Grounding of the electronics enclosure should be done in accordance with local and national installation codes. Grounding is accomplished through the process connection using the internal or external case grounding terminal.
Determining Grounding Requirements

Each process installation has different grounding requirements. Use the options recommended by the facility for the specific switch type, or begin with Option 1, which is the most common. Option 1: 1. 2. Connect switch wiring shield to the grounded transmitter housing. Ensure that the transmitter housing is electrically isolated from the switch wiring.
Option 2: 1. 2. Ground switch wiring shield at the switch. Ensure that the switch wiring and shield are electronically isolated from the transmitter housing.
NOTE Always use facility recommended wiring practices.
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Section 4: Commissioning: Models 702DX22 and 702DX61

February 2013
Section 4
Commissioning: Models 702DX22 and 702DX61
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29 Configuring the transmitter to communicate with the wireless network . . . . . . page 30 Verifying operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31 AMS Wireless Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33
4.1
Safety messages
4.1.1
Warnings
Failure to follow these installation guidelines could result in death or serious injury.
Make sure only qualified personnel perform the installation. Explosions could result in death or serious injury.
Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments are installed in accordance with intrinsically safe or non-incendive field wiring practices. Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications. Process leaks could result in death or serious injury.
Do not remove the switch while in operation. Install and tighten sensors before applying pressure Electrical shock could cause death or serious injury.

Use extreme caution when making contact with the leads and terminals.
Note The 702 transmitter and all other wireless devices should be installed only after the Gateway has been installed and is functioning properly. Wireless devices should be powered up in order of proximity from the Gateway, beginning with the device closest to the Gateway. This will result in a simpler and faster network installation.
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4.2
Configuring the transmitter to communicate with the wireless network

In order to communicate with the Smart Wireless Gateway, and ultimately the Information System, the transmitter must be configured to communicate with the wireless network. This step is the wireless equivalent of connecting wires from a transmitter to the information system. Using a Field Communicator or AMS Wireless Configurator, enter the Network ID and Join Key so that they match the Network ID and Join Key of the gateway and other devices in the network. If the Network ID and Join Key are not identical, the 702 transmitter will not communicate with the network. The Network ID and Join Key may be obtained from the Smart Wireless Gateway on the Setup>Network>Settings page on the web server, shown in Figure 4-1. Figure 4-1. Gateway Network Settings
4.3
Using AMS Wireless Configurator to configure the transmitter

Right click on the 702 transmitter and select Configure. When the menu opens, select Join Device to Network and follow the method to enter the Network ID and Join Key.
4.4
Using a field communicator to change the network ID and join key

The Network ID and Join Key may be changed in the wireless device by using the following Fast Key sequence. Set both Network ID and Join Key. Function
Wireless Setup
Key Sequence
2, 1, 1
Menu Items
Network ID, Set Join Key
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4.5
Verifying operation
There are four ways to verify operation: using the optional local display (LCD), using the Field Communicator, using the Smart Wireless Gateway's integrated web interface, or by using AMS Suite Wireless Configurator. If the 702 transmitter was configured with the Network ID and Join Key, and sufficient time has passed, the transmitter will be connected to the network.
Troubleshooting
If the device is not joined to the network after power up, verify the correct configuration of the Network ID and Join Key, and verify that Active Advertising has been enabled on the Gateway. The Network ID and Join Key in the device must match the Network ID and Join Key of the Gateway.
Operating the local display

The LCD displays the PV and SV values at the configured update rate, but no faster than once every 60 seconds.
Diagnostic button display sequence

More detailed diagnostic information can be obtained by removing the display cover of the 702 transmitter, and momentarily depressing the "DIAG" button. The LCD will display the diagnostic screens as shown in Figure 4-3. Press the Diagnostic button to display the TAG, Device ID, Network ID, Network Join Status and Device Status screens. Figure 4-2. Diagnostic Screen Sequence Network Join Status Device Status
Tag
Device ID
Network ID
Abcde fgh
id - 12 345678
netwk
netwk OK
Suply volts
13 0 5
ID
7. 2 1
Network join status

The chevron-shaped status bar at the top of the screen indicates the progress of the network join process. When the status bar is filled, the device is successfully connected to the wireless network. This is shown, in Figure 4-3 on page 32.
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Figure 4-3. Network Join Status Screens Searching for Network Connected with Limited Bandwidth
Joining Network
Connected
NETwK SRCHNG
netwk NEGOT
netwk LIM-OP
netwk OK
Connecting with a Field Communicator

A 702 DD is required for HART communication. For connecting with a Field Communicator, refer to Figure 2-3 on page 12. Function
Communications
Key Sequence
3,3
Menu Items
Join Status, Communication Status, Join Mode, Number of Available Neighbors, Number of Advertisements Heard, Number of Join Attempts
Checking for Communication Using the Smart Wireless Gateway

In the integrated web interface from the Gateway, navigate to the Explorer page. This page shows whether the device has joined the network and if it is communicating properly. NOTE: The time to join the new device(s) to the network is dependent upon the number of devices being joined and the number of devices in the current network. For one device joining an existing network with multiple devices, it may take up to five minutes. It may take up to 60 minutes for multiple new devices to join the existing network.
What to do if there is Immediately an Alarm Present

If the device joins the network and immediately has an alarm present, it is likely due to sensor configuration. Check the sensor wiring (see 702 Terminal Block on page 11) and the sensor configuration (see Fast Key Sequence on page 15).
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Figure 4-4. Smart Wireless Gateway Explorer Page
4.5.1
AMS Wireless Configurator

When the device has joined the network, it will appear in the Device Manager as illustrated below
Troubleshooting
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The Network ID and Join Key may be obtained from the Gateway on the Setup>Network>Settings page on the web interface (see Figure 4-4 on page 33). The Network ID and Join Key may be changed in the wireless device by using the following Fast Key sequence. Function
Wireless
Key Sequence
2,1,1
Menu Items
Join Device to Network
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Section 5: Operation and Maintenance: Models 702DX22 and 702DX61

February 2013
Section 5
Operation and Maintenance: Models 702DX22 and 702DX61

page 35 page 36 page 43 page 52
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Discrete Input from Switches and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interpreting LCD Screen Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
Safety Messages
5.1.1
Warnings
Do not remove the switch while in operation. Install and tighten sensors before applying pressure Electrical shock could cause death or serious injury.

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5.2
5.2.1
Discrete Input from Switches and Sensors

Dry Contact Inputs, Measurement Option Code 22 (702DX22)
1 2 3 4
5.2.2
Wireless output specifications

Dual input
The Rosemount 702 transmitter will accept the input from one or two single pole single throw switches on inputs S1 and S2. The wireless output of the transmitter will be both a primary variable (PV) and a secondary variable (SV). The PV is determined by the S1 input. The SV is determined by the S2 input. A closed switch drives a TRUE output. An Open switch drives a FALSE output. Note Any dry contact input can be inverted by the device, so as to give the opposite effect. This is useful, for instance, if a normally open switch is used to replace a normally closed switch.
Figure 5-2. Single, Dual Input

Single Input Dual Input
S1 CMN S2 CMN
S1 CMN S2 CMN
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Single or Dual Input, No Logic Switch Input S1

Closed Open
Wireless Output PV
TRUE (1.0) FALSE (0.0)
Switch Input S2
Closed Open
Wireless Output SV

When configured for Limit Contact Logic, the 702 transmitter will accept the input from two single pole single throw switches on inputs S1 and S2, and will use limit contact logic for the determination of the wireless outputs. The following tables describe the wireless outputs available when using limit contact logic. Figure 5-3. Dual Input, Limit Contacts
Dual Input Limit Contacts
S1 CMN S2 CMN
Dual Input, Limit Contact Logic Switch Inputs S1

Open Open Closed Closed Open Closed Open Closed
Wireless Outputs PV
TRAVEL (0.5) FALSE (0.0) TRUE (1.0) FAULT (NaN)
S2
SV
TRAVEL (0.5) FALSE (0.0) TRUE (1.0) FAULT(NaN)
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When configured for Opposing Contact Logic, the 702 transmitter will accept the input from a single pole double throw switch on inputs S1 and S2, and will use opposing contact logic for the determination of the wireless outputs. The following tables describe the wireless outputs available when using opposing contact logic. Figure 5-4. Dual Input, Opposing Contact
Dual Input Opposing Contact
S1 CMN S2 CMN
Dual Input, Opposing Contact Logic Switch Inputs S1

Open Open Closed Closed
Wireless Outputs PV
FAULT(NaN) FALSE (0.0) TRUE (1.0) FAULT(NaN)
S2
Open Closed Open Closed
SV
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5.2.3
Liquid Hydrocarbon Detection, Measurement Option Code 61 (702DX61)

Figure 5-5. Fuel Sensor Terminal
The Liquid Hydrocarbon Detection configuration is intended for use with the Tyco TraceTek Fast Fuel Sensor, or TraceTek sensing cable. Figure 5-6. Fuel Sensor Connection
Connecting the transmitter to the fast fuel sensor and TraceTek sensing cable
The connections to the Fast Fuel Sensor TraceTek sensing cable are made by matching the appropriately colored wires to the matching colored termination lugs.
The Rosemount 702 Wireless Discrete Transmitter can support up to 3 Fast Fuel sensors. These Fast Fuel sensors are connected using TraceTek Modular Leader Cable (TT-MLC-MC-BLK), optional modular jumper cables (TT-MJC-xx-MC-BLK) and branching connectors (TT-ZBC-MC-BLK) as suggested in Figure 3-11 on page 25.
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Using the AMS Suite Intelligent Device Manager with the Liquid Hydrocarbon Detection Option
The following figures show how the AMS Suite Intelligent Device Manager overview screen looks for the 702 transmitter with Liquid Hydrocarbon Detection option, for each of the leak sensor conditions. Figure 5-7. Normal - AMS Device Manager Overview screen
Figure 5-8. Leak - AMS Device Manager Overview screen
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Figure 5-9. Leak Sensor Not Connected - AMS Device Manager Overview screen
Table 5-1. Liquid Hydrocarbon Detection Interface, for Modbus mapping PV

1.0 0.0 1.0
SV
1.0 1.0 or 0.0 0.0
Description / Interpretation
Normal condition, no leak detected, sensor status good Leak detected, sensor status good Sensor Not Connected, Assume Leak, take appropriate action
Table 5-1 describes use of the 702 transmitter for hydrocarbon detection in other communications protocols such as Modbus or OPC. It is imperative that both PV and SV be mapped to the host system so as to make a good interpretation of the condition and status of the leak detector. Important Notice It is imperative that both PV and SV be mapped to the host system so that the diagnostic information on the sensor status is captured. In addition, system considerations must be observed to ensure that the device is still connected to the wireless network and reporting values. On an Emerson Smart Wireless Gateway, this can be done by referring to the parameter: PV_HEALTHY. PV_HEALTHY has a True state when the device is on the network and its updates are current, not late or stale, and the device is functioning properly. A False state of PV_HEALTHY means that the device is either off of the network, the data updates are not current, or that there is a malfunction of the device (such as an electronics failure). In the case of a False state of PV_HEALTHY, it is recommended to assume that the device is not connected to the network and to take appropriate action.
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Mapping the PV, SV, and PV_HEALTHY Variables and Parameter

Below is a shot of the gateway screen where the PV, SV and PV_HEALTHY variables and parameter can be mapped. Figure 5-10. Smart Wireless Gateway Modbus Register Map
The Fast Fuel Sensor Diagnostics will propagate via the SV variable. This additional information will provide additional sensor Status information while using the TraceTek Fast Fuel Sensor. Warning: If a device becomes not present on the wireless network, Appropriate action must be taken by the host system.
Important notes regarding the use of Tyco TraceTek Fast Fuel Sensor and TraceTek sensing cable:

Tyco TraceTek sensors must be installed as per manufacturer recommendations. Do not run the702 transmitter for long periods (more than two weeks) with a Tyco fuel sensor in the leak state as this will more rapidly deplete the power module.
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5.3
Interpreting LCD Screen Messages

Note Dry Contact Inputs only, Measurement Option Code 22. LCD is not available for Liquid Hydrocarbon Detection, Measurement Option Code 61.
5.3.1
Startup Screen Sequence

The following screens will display when the power module is first connected to the 702 transmitter.
XXXXX
1.
XXXXxxx
xxxxxx
All Segments On: used to visually determine if there are any bad segments on the LCD
702 WIrels
2.
Device Identification: used to determine Device Type.
3.
Abcde fgh
Device Information - Tag: user entered tag which is 8 characters long - will not display if all characters are blank
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s n s r1 True
4.
PV Screen - Discrete input 1 or logic output value depending on how the device is configured
SNSR2 True
5.
SV Screen - Discrete input 2
DEV deg c
2 5. 2 5
6.
TV Screen - feature board temperature value
Suply volts
7.
7. 2 1
QV Screen - voltage reading at the power module terminals
alert presnt
8.
Alert Screen - at least one alert is present - this screen will not display if no alerts are present
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5.3.2
Diagnostic Button Screen Sequence

The following five screens will display when the device is operating properly and the Diagnostic Button has been pressed.
1.
Abcde fgh
id - XX XXXXXX
2.
Device Identification: used to determine Device ID
3.
netwk
13 0 5
ID
Network ID: assuming the device has the correct join key, this ID tells the user what network the device can connect with
4.
netwk OK
Network Connection Status: the device has joined a network and has been fully configured and has multiple parents
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Suply volts
5.
7. 2 1
Supply Voltage: voltage reading at the power module terminals
5.3.3
Network Connection Status Screens

These screens display the network status of the device. Only one will be shown in the fourth position of the diagnostic button screen sequence.
netwk unknwn
Diagnostic Button Screen 4.1: the device is attempting to start the radio
netwk INIT
Diagnostic Button Screen 4.2: the device has just restarted
netwk idle
Diagnostic Button Screen 4.3: the device is starting to join the process
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netwk DISCNT
Diagnostic Button Screen 4.4: the device is in a disconnected state and requires a Force Join command to join the network
NETwK SRCHNG
Diagnostic Button Screen 4.5: the device is searching for the Network
netwk NEGOT
Diagnostic Button Screen 4.6: the device is attempting to join a network
netwk conect
Diagnostic Button Screen 4.7: the device is connected to the Network, but is in a Quarantined state
netwk LIM-OP
Diagnostic Button Screen 4.8: the device is joined and operational, but is running with limited bandwidth for sending periodic data
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netwk OK
Diagnostic Button Screen 4.9: the device has joined a network and has been fully configured and has multiple parents
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5.3.4
Device Diagnostic Screens

The following screens will show the device diagnostics depending on the state of the device and will appear after screen 5 of the Diagnostic Button Screen Sequence.
DEV fAilur
Device Information - Status: there is a critical error which may prevent the device from operating correctly. Check additional status screens for more information.
s n s r1 True
PV Screen - Discrete input 1 or logic output value depending on how the device is configured
SNSR2 True
SV Screen - Discrete input 2
DEV deg c
2 5. 2 5
TV Screen - feature board temperature value
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Suply volts
7. 2 1
QV Screen - voltage reading at the power supply terminals
alert presnt
Alert Screen - at least one alert is present - this screen will not display if no alerts are present
Abcde fgh
Diagnostic Button Screen 1 - Tag: user entered tag which is 8 characters long - will not display if all characters are blank
id - 12 345678
Diagnostic Button Screen 2: the devices identifier that is used to make up the HART long address the 1420 Wireless Gateway may use this to help identify devices if no unique user tag is available
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suply failur
Diagnostic Button Screen 7.1: the terminal voltage has dropped below level of operating limit. Replace the power module (Part Number: 00753-9220-0001)
suply low
Diagnostic Button Screen 7.2: the terminal voltage is below the recommended operating range if this is a self-operated device, the power module should be replaced - for line powered devices, the supply voltage should be increased
radio failur
Diagnostic Button Screen 8: the device cannot retrieve information from the radio in the device - the device may still be operational and publishing HART data
confg failur
Diagnostic Button Screen 9.1: configuration of the transmitter is invalid such that critical operation of the device may be affected check the extended configuration status to identify which configuration item(s) need to be corrected
confg warn
Diagnostic Button Screen 9.2: configuration of the transmitter is invalid such that non-critical operation of the device may be affected - check the extended configuration status to identify which configuration item(s) need to be corrected
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snsr failur
Diagnostic Button Screen 10.1: a switch attached to the transmitter has failed, and valid readings from that switch are no longer possible - check the switch and switch wiring connections check additional status for more detailed information of the failure source
Note Use Rosemount Wireless LCD Part Number: 00753-9004-0002.
5.4
Replacing the power module

Expected power module life is ten years at reference conditions.(1) When the power module needs to be replaced, remove the power module cover and the depleted power module. Replace the power module with a new Black Power Module, SmartPower Solutions model number 701PBKKF (part number 00753-9220-0001). Then replace the cover and tighten it to specification. Always ensure a proper seal so that metal touches metal, but do not overtighten.
Handling the Power Module

The Black Power Module with the wireless unit contains two C size primary lithium/thionyl chloride batteries. Each battery contains approximately 2.5 grams of lithium, for a total of 5 grams in each pack. Under normal conditions, the battery materials are self-contained and are not reactive as long as the batteries and the battery pack integrity are maintained. Care should be taken to prevent thermal, electrical or mechanical damage. Contacts should be protected to prevent premature discharge. Use caution when handling the power module, it may be damaged if dropped from heights in excess of 20 feet. Battery hazards remain when cells are discharged.
Environmental Considerations
As with any battery, local environmental rules and regulations should be consulted for proper management of spent batteries. If no specific requirements exist, recycling through a qualified recycler is encouraged. Consult the materials safety data sheet for battery specific information.
(1) Reference conditions are 70 F (21 C), wireless update of once per minute, and routing data for three additional network devices.
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Shipping Considerations
The unit was shipped to you without the power module installed. Please remove the power module prior to shipping. Each power module contains two C size primary lithium batteries. Primary lithium batteries are regulated in transportation by the U.S. Department of Transportation, and are also covered by International Air Transport Association (IATA), International Civil Aviation Organization (ICAO), and European Ground Transportation of Dangerous Goods (ARD). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Please consult current regulations and requirements before shipping.
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Section 6
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55 Discrete channel configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 56 Device network configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 57 HART Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 59 Removing the power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 62
6.1
Safety messages
6.1.1
Warnings

Do not remove the switch while in operation Install and tighten switches before applying pressure Electrical shock could cause death or serious injury. Use extreme caution when making contact with the leads and terminals
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6.1.2
Ensuring proper switch connections

The 702 transmitter is compatible with a number of simple switches. When ordered in the optional configuration for Liquid Hydrocarbon Detection, option code 61, the 702 transmitter is compatible with Tyco TraceTek Fast Fuel Sensors and TraceTek sensing cable. Figure 6-1 on page 58 shows the correct input connections to the switch terminals on the transmitter. To ensure a proper switch connection, anchor the switch lead wires into the appropriate compression terminals and tighten the screws.
Switch leads
If the switch is installed in a high-voltage environment and a fault condition or installation error occurs, the sensor leads and transmitter terminals could carry lethal voltage. Use extreme caution when making contact with the leads and terminals.
Wiring the sensor and power supply to the transmitter

Use the following steps to wire the sensor and power supply to the transmitter: 1. 2. 3. 4. 5. Remove the transmitter enclosure cover (if applicable). Attach the sensor leads according to the wiring diagram Figure 3-3 on page 4. Connect the power module. Verify the connection by viewing the LCD. Replace the cover and tighten (if applicable).
6.2
Discrete channel configuration

Remove the power module-side housing cover to expose the terminal block and HART communication terminals, then connect the power module to power the unit for configuration. The 702 transmitter will receive any HART communication from a handheld Field Communicator, or AMS Wireless Configurator. When using a Field Communicator, any configuration changes must be sent to the transmitter using the Send key (F2). AMS Wireless Configurator configuration changes are implemented when the Apply button is clicked.
Configuring on the bench with a HART modem

AMS Wireless Configurator is capable of connecting to devices directly, using a HART modem, or with the Gateway. When configuring on the bench with a HART modem, double click the device icon, then choose the Configure/Setup tab (or right click and select Configure/Setup). Configure the device settings using the Direct Connection menu. When configuring with the Gateway, double click the device icon then choose the Configure/Setup tab (or right click and select Configure/Setup). Configure the device settings using the Wireless Connection menu. To check or change discrete channel configuration using a Field Communicator, enter the following Fast Key Sequence: 2, 2, 2.
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6.3
Device network configuration

To communicate with the Gateway, and ultimately the Information System, the transmitter must be configured to communicate with the wireless network.
Entering the network ID and join key

Using a Field Communicator or AMS Wireless Configurator, enter the Network ID and Join Key so they match the Network ID and Join Key of the Gateway and the other devices in the network. If the Network ID and Join Key are not identical, the transmitter will not communicate with the network. The Network ID and Join Key may be obtained from the Gateway on the Setup>Network>Settings page on the web server. Using a Field Communicator, the Network ID can be configured by entering the Fast Key Sequence: 2, 2, 1, 1. The Join Key can also be configured using a Field Communicator with the Fast Key Sequence: 2, 2, 1, 2.
Changing the update rate with a field communicator

The final device network configuration piece is the Update Rate which, by default, is 1 minute. It can be changed at commissioning, or at any time, by using AMS Wireless Configurator or the Gateways web server. The Update Rate should be between 1 second and 60 minutes. To change the Update Rate with a Field Communicator, use the Fast Key Sequence: 2, 2, 1, 3.
Configuring on the bench

If doing a bench top initial configuration, after completion remove the power module until installation. When the device is installed, insert he power module and close the housing cover securely. Always ensure a proper seal so that metal touches metal, but do not over tighten.
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6.3.1
Configuring the Transmitter with Dry Contact Inputs, Measurement Option Code 32, 42 (702DX32, 702DX42)
Figure 6-1. 702 Terminal Block
Connect the HART communication leads to the COMM terminals on the terminal block. Figure 6-2. Field Communicator Connections
2 P/N 00753-9200-0020 3 4
COMM
For HART communication, a 702 DD is required.
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6.4
HART Menu Tree

For ease of operation, changing setup, such as switch type, can be completed in several locations.
6.4.1
Measurement Option Code 32, 42 (702DX32, 702DX42)
Figure 6-3. Field Communicator Menu Tree-Overview

Home 1 Overview 2 Configure 3 Service Tools Overview 1 Device Status 2 Communication Status 3 Channel 1 Value 4 Channel 1 Status 5 Channel 1 count 6 Channel 1 Direction 7 Channel 2 Value 8 Channel 2 Status 9 Channel 2 Count 10 Channel 2 Direction 11 Update Rate 1 12 Update Rate 2 13 Update Rate 3 14 DD Revision 15 Device Information Device Status 1 Active Alerts Active Alerts 1 Good- only if no alerts 2 Failed - Fix Now 3 Advisory 4 Maintenance Fix Soon
Good- only if no alerts 1 No Active Alerts Failed - Fix Now 1 Electronics Failure 2 Input/Output Failure 3 Radio Failure 4 Supply Voltage Failure Advisory 1 Electronics Warning 2 Electronics Temperature has Exceeded Limits 3 Module Temperature has Exceeded Limits 4 Supply Voltage Low
Device Information 1 Identification 2 Revisions 3 Radio 4 Device Options 5 Security
Identification 1 Device Image 2 Tag 3 Long Tag 4 Model 5 Serial Number 6 Date 7 Descriptor 8 Message 9 Model Number I 10 Model Number II 11 Model Number III Revisions 1 HART 2 Field Device 3 Software 4 Hardware 5 DD
Maintenance Fix Soon 1 Sensor Degraded 2 Terminal Temperature Out of Range 3 Calibration Error 4 Primary Out of Limits 5 Sensor Out of Range 6 Analog Output Saturated 7 Analog Output Fixed
Radio 1 Manufacturer 2 Device Type 3 Device Revision 4 Software Revision 5 Hardware Revision 6 Transmit Power Level 7 Minimum Broadcast Update Rate Device Options 1 Measurement Option
Security 1 Write Protect 2 Lock Status 3 Over the Air Upgrade
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6.4.2
Figure 6-4. Field Communicator Menu Tree-Configure

Home 1 Overview 2 Configure 3 Service Tools Configure 1 Guided Setup 2 Manual Setup
Guided Setup 1 Join Device To Network 2 Configure Update Rate 3 Configure Discrete Channels 4 Configure Device Display 5 Basic Setup Manual Setup 1 Wireless 2 Discrete Channel 3 Display 4 HART 5 Security 6 Device Temperature 7 Device Information 8 Power
Wireless 1 Network Id 2 Join Device To Network 3 Broadcast Information Discrete Channel 1 Application Type 2 Channel 1 Direction 3 Channel 1 Status 4 Channel 2 Direction 5 Channel 2 Status 6 Setup Channel 1 7 Setup Channel 2 Display 1 Display Mode 2 Display Item HART 1 Measurement and Status Log 2 Variable Reporting 3 Primary Variable, PV 4 2nd Variable, SV 5 3rd Variable, TV 6 4th Variable, QV 7 Configure Data History Security 1 Write Protect 2 Lock Status 3 Lock/Unlock 4 Over the Air Upgrade Device Temperature 1 Electronics Temperature 2 Electronics Temperature Status 3 Unit 4 Maximum 5 Minimum Device Information 1 Tag 2 Long Tag 3 Descriptor 4 Message 5 Date 6 Country 7 SI Unit Control Power 1 Power Mode 2 Power Source
Broadcast Information 1 Configure Advanced Broadcasting (Method) Setup Channel 1 1 Channel 1 Direction 2 Channel 1 Status 3 Channel 1 Count 4 Logic Option 5 Count Rollover Value 6 Reported Value 7 Fault State Option 8 Fault State Value 9 Fault State Time Setup Channel 2 1 Channel 2 Direction 2 Channel 2 Status 3 Channel 2 Count 4 Logic Option 5 Count Rollover Value 6 Reported Value 7 Fault State Option 8 Fault State Value 9 Fault State Time
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6.4.3
Figure 6-5. Field Communicator Menu Tree-Service Tools

Home 1 Overview 2 Configure 3 Service Tools Service Tools 1 Alerts 2 Variables 3 Trends 4 Communication 5 Maintenance 6 Simulate Alerts 1 Refresh Alerts 2 Active Alerts 3 History
Active Alerts 1 Good- only if no alerts 2 Failed - Fix Now 3 Advisory 4 Maintenance Fix Soon History 1 Clear Alert History 2 Refer service tools-alerts
Good- only if no alerts 1 No Active Alerts
Variables 1 Channel 1 State 2 Channel 1 Status 3 Channel 2 State 4 Channel 2 Status 5 Electronics Temperature 6 Electronics Temperature Status 7 Supply Voltage 8 Supply Voltage Status
Failed - Fix Now 1 Electronics Failure 2 Input/Output Failure 3 Radio Failure 4 Supply Voltage Failure
Trends 1 Channel 1 State 2 Channel 2 State 3 Channel 1 Count 4 Channel 2 Count 5 Data History Communication 1 Join Status 2 Communication Status 3 Join Mode 4 Available Neighbors 5 Advertisements 6 Join Attempts
Data History 1 Device Variable 2 Refresh
Advisory 1 Electronics Warning 2 Electronics Temperature has Exceeded Limits 3 Module Temperature has Exceeded Limits 4 Supply Voltage Low Maintenance - Fix Soon 1 Database Memory Warning 2 Configuration Error 3 Button Stuck 4 Simulation Active
Maintenance 1 Routine Maintenance 2 Manual Override 3 Reset/Restore
Routine Maintenance 1 Mesurement History 2 Find Device 3 Install New Power Module Manual Override 1 Channel 1 Output 2 Channel 2 Output
Simulate 1 Channel (Input) 2 Electronics Temperature 3 Supply Voltage
Reset/Restore 1 Device Reset 2 Restore Default Settings 3 Reset Discrete Channel Count
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6.4.4
Fast Key Sequence

Table 6-1 lists the fast key sequence for common transmitter functions. NOTE: The fast key sequences assume that a current DD is being used: DD Rev 2 for dry contact inputs, and DD Rev 1 for leak detection.
Table 6-1. 702 Fast Key Sequence
Function
Device Information
Key Sequence
1, 15
Menu Items
Manufacturer, Model, Final Assembly Number, Universal, Field Device, Software, Hardware Descriptor, Message, Date, Model Number, I, II, III, SI Unit Restriction, Country Join Device to Network, Configure Update Rate, Configure Sensor, Calibrate Sensor, Configure Display, Configure Process Alarms Wireless, Process Sensor, Percent of Range, Device Temperature, Device Information, Device Configure, Other Network ID, Join Device to Network, Configure Update Rate, Configure Broadcast Power Level, Power Mode, Power Source Discrete Channel Configuration
Guided Setup
2, 1
Manual Setup
2, 2
Wireless
2, 2, 1
Discrete Channel Configuration
2, 2, 2
6.5
Removing the power module

After the sensor and network have been configured, remove the power module and replace the transmitter cover. The power module should be inserted only when the device is ready for commissioning.
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Section 7: Mounting, Wiring Switches and Output Circuits, Models 702DX32 and 702DX42
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Section 7
Mounting, Wiring Switches, and Output Circuits: Models 702DX32 and 702DX42
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 63 Installing the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 64 Installing the Rosemount 702 Transmitter in a direct mount . . . . . . . . . . . . . . . . . . page 64 Installing the 702 Transmitter in a Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . page 66 Wiring switches and sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 67 Dry Contact Inputs, Measurement Option Code 32, 42 (702DX32, 702DX42) . . . page 67 LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 75 Grounding the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 76
7.1
Safety messages
7.1.1
Warnings

Use extreme caution when making contact with the leads and terminals This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation.
This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
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7.2
Installing the transmitter

The 702 transmitter can be installed in one of two configurations: Direct Mount: The switch is connected directly to the 702 transmitter housings conduit entry. For installation instructions see Installing the Rosemount 702 Transmitter in a direct mount on page 64. Remote Mount: The switch is mounted separate from the 702 transmitter housing, then connected to the 702 transmitter via conduit. For installation instructions see Installing the 702 Transmitter in a Remote Mount on page 66. Use Remote mount instructions for the installation of liquid hydrocarbon sensors.
7.2.1
Installing the Rosemount 702 Transmitter in a direct mount

1. 2. Install the switch according to standard installation practices making sure to use thread sealant on all of the connections. Attach the 702 transmitter housing to the switch by using the pipe fittings threaded into the conduit entries.
Note Direct mount installation should not be employed when using tubing and connectors such as Swagelok fittings. 3. 4. Attach the switch wiring to the terminals as shown in the wiring diagrams beginning on page 67. If commissioning the device, install the Black Power Module.
Figure 7-1. Direct Mount
702 Transmitter
Float Switch
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Note Wireless devices should only be powered up after the Smart Wireless Gateway, in order of proximity from the Smart Wireless Gateway beginning with the closest device. This results in a simpler and faster network installation.
Figure 7-2. Power Module Installation
5.
Close the housing cover and tighten to safety specifications. Always ensure a proper seal by installing the electronic housing covers so that metal touches metal, but do not over tighten. The antenna should be positioned vertically, typically straight up but the antenna may also be pointed straight down, as shown in Figure 7-3 on page 65.
6.
Figure 7-3. Antenna Positioning
Possible antenna rotation shown. Antenna rotation allows for best installation practices in any configuration.
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7.2.2
Installing the 702 Transmitter in a Remote Mount

1. 2. 3. 4. 5. Install the switch according to standard installation practices being sure to use thread sealant on all of the connections. Run wiring (and conduit, if necessary) from the switch to the 702 transmitter. Pull the wiring through the threaded conduit entry. Attach the switch wiring to the terminals as shown in the wiring diagrams beginning on page 67. If commissioning the 702 transmitter, connect the Black Power Module as shown in Figure 7-2 on page 65.
Figure 7-4. Remote Mount
Note Wireless devices should only be powered up after the Smart Wireless Gateway, in order of proximity from the Gateway beginning with the closest device. This results in a simpler and faster network installation. 6. Close the housing cover and tighten to safety specifications. Always ensure a proper seal by installing the electronic housing covers so that metal touches metal, but do not over tighten. The antenna should be positioned vertically, typically straight up but the antenna may also be pointed straight down, as shown in Figure 7-3 on page 65.
7.
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7.3
7.3.1
Wiring switches and sensors

Dry Contact Inputs, Measurement Option Code 32, 42 (702DX32, 702DX42)
702 Transmitter Terminal Block
The 702 transmitter has a pair of screw terminals for each of two channels, and a pair of communication terminals. These terminals are labeled as follows:
CH1+: CMN: CH2+: CMN: COMM: Channel One Positive Common Channel Two Positive Common Communication
7.3.2
Dry contact switch inputs

Dual input
The 702 transmitter will accept the input from one or two single pole single throw switches on inputs CH1 and CH2. The wireless output of the transmitter will be both a primary variable (PV) and a secondary variable (SV). The PV is determined by the CH1 input. The SV is determined by the CH2 input. A closed switch drives a TRUE output. An Open switch drives a FALSE output.
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Note Any dry contact input can be inverted by the device, so as to change the discrete logic state. This is useful, for instance, if a normally open switch is used to replace a normally closed switch.

When configured for Limit Contact Logic, the 702 transmitter will accept the input from two single pole single throw switches on inputs CH1 and CH2, and will use limit contact logic for the determination of the wireless outputs. Please reference Figure 9-3 on page 86 for details on the wireless outputs available when using limit contact logic. Figure 7-7. Dual Input, Limit Contacts

When configured for Opposing Contact Logic, the 702 transmitter will accept the input from a single pole double throw switch on inputs CH1 and CH2, and will use opposing contact logic for the determination of the wireless outputs. Please reference Figure 9-4 on page 87 for details on the wireless outputs available when using opposing contact logic.
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Figure 7-8. Dual Input, Opposing Contact
7.3.3
Output Circuits, measurement option code 42 (702DX42)

The 702 transmitter has two channels that can each be configured for discrete input or output. Inputs must be dry contact switch inputs and these were described in a preceding section of this document. Outputs are a simple switch closure to activate an output circuit. The 702 transmitter output does not provide any voltage or current, the output circuit must have power of its own. The 702 transmitter output has maximum switch capacity per channel of 26 volts DC and 100 milliamps. A typical power supply for powering an output circuit can be 24 volts or lower. Note It is very important that the polarity of the output circuit is as shown in the wiring diagrams, with the positive (+) side of the circuit wired to the CH1+ or CH2 + terminal, and the negative (-) side of the circuit wired to the CMN terminal. If the output circuit is wired backwards it will remain active (switch closed) regardless of the state of the output channel.
Note The output functionality of the 702 transmitter requires that the network is managed by a version 4 Smart Wireless Gateway, with v4.3 firmware installed.
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Figure 7-9. Output Circuit Wiring
Figure 7-10. Possible Configurations for Both Channel1 and Channel 2
Special Considerations for dual output circuits:

If both channels are connected to output circuits, it is very important that the CMN terminal of each circuit be at the same voltage. Employing a common ground for both output circuits is one way to ensure that both circuits have CMN terminals at the same voltage.
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Figure 7-11. Dual Output Circuits with a Common Ground
If two output circuits are connected to a single 702 transmitter with a single power supply, both CH + and CMN terminals must be connected to each output circuit. The negative power supply wires must be at the same voltage and connected to both CMN terminals. Figure 7-12. Dual Output Circuits with One Power Supply
Switching Greater Currents or Voltages

It is important to note that the maximum output switching capacity is 26 volts DC and 100 milliamps. If a greater voltage or current is to be switched, an interposing relay circuit can be used. Figure 7-13 shows an example of a circuit to switch higher currents or voltages.
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Figure 7-13. Wiring an Interposing Relay to Switch Greater Currents or Voltages
7.3.4
Safety shower and eye wash monitoring

The Rosemount 702 transmitter can be used to monitor safety showers and eye wash stations by using switch kits provided by TopWorx, an Emerson company. These kits are ordered as a part of the Rosemount 702 model code and are available for both insulated and un-insulated pipes. These kits contain the switches, brackets and cables that are necessary to install the Rosemount 702 to monitor both the safety shower and the eye wash in a single station. Because each has two input channels, one Rosemount 702 transmitter can be used to monitor both a safety shower and an eye wash. Each Safety Shower Monitoring kit contains:

Two TopWorx Go Switch magnetic proximity switches Two cables, one six foot and one 12 foot Two black polymer cable glands Mounting kit for safety shower and eye wash
Safety shower monitoring

When the shower valve is activated (valve open) by pulling down on the handle, the TopWorx switch is activated (closed switch) and the 702 transmitter senses that switch closure. This switch state is then transmitted by the 702 transmitter to the Gateway, which then sends that information to the control host or alert system. When the shower valve is closed, the switch remains in the activated state until it is reset by a technician. The switch can be re-set only by placing a ferrous metal object on the far side of the sensing area of the switch.
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Figure 7-14. TopWorx switch installed on a safety shower.
Figure 7-15. Detail of the switch installation on a safety shower.
Figure 7-16. Safety shower valve in the activated position.
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Eye wash monitoring

When the eye wash valve is activated (valve open) by pushing down on the hand paddle, the TopWorx switch is activated (closed switch) and the 702 transmitter senses that switch closure. This switch state is then transmitted by the 702 transmitter to the Gateway, which then sends that information to the control host or alert system. When the eye wash valve is closed, the switch remains in the activated state until it is reset by a technician. The switch can be re-set only by placing a ferrous metal object on the far side of the sensing area of the switch. Figure 7-17. TopWorx switch installed on an eye wash station.
Figure 7-18. Eye wash in activated position
Installation of safety shower and eye wash monitoring kits

Drawings to aid in the installation of safety shower and eye wash kits can be found in Appendix D: Installation Instructions and Drawings for Safety Shower Monitoring on page 137of this Reference Manual.
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7.4
LCD Display
If an LCD display is ordered, it will be shipped attached to the transmitter. The optional LCD display can be rotated in 90-degree increments by squeezing the two tabs, pulling out, rotating and snapping back into place. If the LCD pins are inadvertently removed from the interface board, carefully re-insert the pins before snapping the LCD display back into place.
Installing the Optional LCD Display

To install the LCD display, use Figure 7-19 on page 75 and the following instructions: 1. 2. Remove the LCD cover. Do not remove the instrument cover in explosive environments when the circuit is live. Put the four-pin connector into the LCD display, rotate to the desired position and snap into place.
Note the following LCD temperature limits: Operating:-4 to 175 F (-20 to 80 C) Storage:-40 to 185 F (-40 to 85 C) 3. Replace the transmitter cover.
Note Only use Rosemount Wireless LCD Part Number: 00753-9004-0002.
Figure 7-19. Optional LCD Display
LCD Pins
LCD Display
LCD Cover
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7.5
Grounding the Transmitter

The 702 transmitter operates with the housing grounded or floating. Floating systems, however, can cause extra noise that may affect many types of readout devices. If the signal appears noisy or erratic, grounding at a single point may solve the problem. Grounding of the electronics enclosure should be done in accordance with local and national installation codes. Grounding is accomplished through the process connection using the internal or external case grounding terminal.
Determining Grounding Requirements

Each process installation has different grounding requirements. Use the options recommended by the facility for the specific switch type, or begin with Option 1, which is the most common. Grounding the Transmitter with Option 1: 1. 2. Connect switch wiring shield to the grounded transmitter housing. Ensure that the transmitter housing is electrically isolated from the switch wiring.
Grounding the Transmitter with Option 2: 1. 2. Ground switch wiring shield at the switch. Ensure that the switch wiring and shield are electronically isolated from the transmitter housing.
Note Always use facility recommended wiring practices.
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Section 8
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 77 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 77 Configuring the transmitter to communicate with the wireless network . . . . . . page 78 Verifying operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 79 AMS Wireless Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 81
8.1
Safety messages
8.1.1
Warnings
Do not remove the switch while in operation. Install and tighten sensors before applying pressure. Electrical shock could cause death or serious injury.

Note The 702 transmitter and all other wireless devices should be installed only after the Gateway has been installed and is functioning properly. Wireless devices should be powered up in order of proximity from the Gateway, beginning with the device closest to the Gateway. This will result in a simpler and faster network installation.
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8.2
Configuring the transmitter to communicate with the wireless network

In order to communicate with the Smart Wireless Gateway, and ultimately the Information System, the transmitter must be configured to communicate with the wireless network. This step is the wireless equivalent of connecting wires from a transmitter to the information system. Using a Field Communicator or AMS Wireless Configurator, enter the Network ID and Join Key so that they match the Network ID and Join Key of the gateway and other devices in the network. If the Network ID and Join Key are not identical, the 702 transmitter will not communicate with the network. The Network ID and Join Key may be obtained from the Smart Wireless Gateway on the Setup>Network>Settings page on the web server, shown in Figure 8-1. Figure 8-1. Gateway Network Settings
Using AMS Wireless Configurator to configure the transmitter

Right click on the 702 transmitter and select Configure. When the menu opens, select Join Device to Network and follow the method to enter the Network ID and Join Key.
8.3
Using a field communicator to change the network ID and join key

The Network ID and Join Key may be changed in the wireless device by using the following Fast Key sequence. Set both Network ID and Join Key.
Function
Wireless Setup
78
Key Sequence
2, 1, 1
Menu Items
Network ID, Set Join Key
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8.4
Verifying operation
There are four ways to verify operation: using the optional local display (LCD), using the Field Communicator, using the Smart Wireless Gateway's integrated web interface, or by using AMS Suite Wireless Configurator. If the Rosemount 702 transmitter was configured with the Network ID and Join Key, and sufficient time has passed, the transmitter will be connected to the network.
Troubleshooting
Operating the local LCD display

During steady state operation, the LCD gives a periodic display of user-chosen variables at the configured wireless update rate. These variables can be chosen from a list of six: Channel 1 State, Channel 1 Count, Channel 2 State, Channel 2 Count, Electronics Temperature, and Supply Voltage. The chevron-shaped status bar at the top of the screen indicates the progress of the network join process. When the status bar is filled, the device is successfully connected to the wireless network. Start-up Display Sequence: When the Rosemount 702 transmitter is first powered up, the LCD will display a sequence of screens: All Segments On, Device Identification, Device Tag, and then the user-chosen variables of the Periodic Display.
Diagnostic button display sequence

More detailed diagnostic information can be obtained by removing the display cover of the 702 transmitter, and momentarily depressing the "DIAG" button. The LCD will display the diagnostic screens as shown below. Press the Diagnostic button to display the TAG, Device ID, Network ID, Network Join Status and Device Status screens. Figure 8-2. Start-up Screen Sequence All Segments Device ID Device Tag User Chosen Variables
XXXXX
702 WIrels
Abcde fgh
CH1 True
XXXXxxx
xxxxxx
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Figure 8-3. Diagnostic Screen Sequence Tag Device ID Network ID Network Join Status Device Status
Abcde fgh
id - 12 345678
netwk
netwk OK
Suply volts
13 0 5
ID
7. 2 1
Figure 8-4. Network Join Status Screens Searching for Network Connected with Limited Bandwidth
Joining Network
Connected
NETwK SRCHNG
netwk NEGOT
netwk LIM-OP
netwk OK
Connecting with a Field Communicator

A 702 DD is required for HART communication. For connecting with a Field Communicator, refer to Figure 2-3 on page 12. Function
Communications
Key Sequence
3, 4
Menu Items
Join Status, Communication Status, Join Mode, Number of Available Neighbors, Number of Advertisements Heard, Number of Join Attempts
Checking for communication using the Smart Wireless Gateway

In the integrated web interface from the Gateway, navigate to the Explorer page. This page shows whether the device has joined the network and if it is communicating properly. Note The time to join the new device(s) to the network is dependent upon the number of devices being joined and the number of devices in the current network. For one device joining an existing network with multiple devices, it may take up to five minutes. It may take up to 60 minutes for multiple new devices to join the existing network.
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What do to if there is immediately an alarm present

If the device joins the network and immediately has an alarm present, it is likely due to sensor configuration. Check the sensor wiring (see 702 Terminal Block on page 11) and the sensor configuration (see Fast Key Sequence on page 15). Figure 8-5. Smart Wireless Gateway Explorer Page
8.4.1
AMS Wireless Configurator

When the device has joined the network, it will appear in the Device Manager as illustrated below.
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Troubleshooting
Changing the Network ID and Join Key

The Network ID and Join Key may be obtained from the Gateway on the Setup>Network>Settings page on the web interface (see Figure 8-5 on page 81). The Network ID and Join Key may be changed in the wireless device by using the following Fast Key sequence. Function
Wireless
Key Sequence
2,1,1
Menu Items
Join Device to Network
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Section 9
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 83 Discrete Input from Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 84 Discrete output circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 91 Interpreting the LCD screen messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 96 Replacing the power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 105
9.1
Safety messages
9.1.1
Warnings
Do not remove the switch while in operation. Install and tighten sensors before applying pressure. Electrical shock could cause death or serious injury.

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9.2
9.2.1
Discrete Input from Switches

Dry Contact Inputs, Measurement Option Code 32, 42 (702DX32, 702DX42)
Rosemount 702 Transmitter terminal block
The Rosemount 702 transmitter has a pair of screw terminals for each of two channels, and a pair of communication terminals. These terminals are labeled as follows:
CH1+: CMN: CH2+: CMN: COMM:
Channel One Positive Common Channel Two Positive Common Communication
9.2.2
Wireless Output Specifications

Dual Input
The 702 transmitter will accept the input from one or two single pole single throw switches on inputs CH1 and CH2. The wireless output of the transmitter will be both a primary variable (PV)
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and a secondary variable (SV). The PV is determined by the CH1 input. The SV is determined by the CH2 input. A closed switch drives a TRUE output. An Open switch drives a FALSE output. Note Any dry contact input can be inverted by the device, so as give the opposite effect. This is useful, for instance, if a normally open switch is used to replace a normally closed switch.
Single or Dual Input, No Logic Switch Input CH1

Closed Open
Wireless Output PV
Switch Input CH2

Closed Open
Wireless Output SV

When configured for Limit Contact Logic, the 702 transmitter will accept the input from two single pole single throw switches on inputs CH1 and CH2, and will use limit contact logic for the determination of the wireless outputs. The following tables describe the wireless outputs available when using limit contact logic.
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Figure 9-3. Dual Input, Limit Contacts
Dual Input, Limit Contact Logic Switch Inputs CH1

Wireless Outputs PV
TRAVEL (0.5) FALSE (0.0) TRUE (1.0) FAULT (NaN)
CH2
SV
TRAVEL (0.5) FALSE (0.0) TRUE (1.0) FAULT(NaN)

When configured for Opposing Contact Logic, the 702 transmitter will accept the input from a single pole double throw switch on inputs CH1 and CH2, and will use opposing contact logic for the determination of the wireless outputs. The following tables describe the wireless outputs available when using opposing contact logic.
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Figure 9-4. Dual Input, Opposing Contact
Dual Input, Opposing Contact Logic Switch Inputs CH1

Wireless Outputs PV
CH2
SV
9.2.3
Momentary Discrete Inputs, measurement option code 32 and 42 (702DX32, 702DX42)

The 702 transmitter is capable of measuring momentary discrete inputs of 10 millisecond or more in duration, regardless of the wireless update rate. At each wireless update, the device reports current discrete input state and an accumulating count of close-open cycles for each input channel.
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Figure 9-5. Momentary Inputs and Accumulating Count
Figure 9-6. Reporting of Current Discrete State and Count in AMS Wireless Configurator
Setting variable reporting in AMS Wireless Configurator

The 702 transmitter has two choices for variable reporting: Classic - Discrete State Only, or Enhanced Discrete State and Count. In the Classic variable reporting mode, the 702 transmitter will report variables exactly like the previous version of the device (measurement option code 22). In the Enhanced variable reporting mode, the 702 transmitter will provide both current state of the discrete channels, and a count of the discrete state change cycles. Following is a table that shows the variable mapping for both cases. Variable Reporting can be set in AMS Wireless Configurator by going to Configure > Manual Setup > HART.
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Table 9-1. Variable Mapping Variable Reporting PV

Classic Discrete State Only Enhanced Discrete State with Count CH1 State CH1 State
Variable Mapping SV
CH2 State CH2 State
TV
Electronics Temperature CH1 Count
QV
Supply Voltage CH2 Count
Setting the reported value in AMS Wireless Configurator

The 702 transmitter reports the discrete state of switches wired to the input channels. There are various pairs of discrete states that correspond to an open or closed input switch. This pair of discrete states is called the Reported Value and can be set in AMS Wireless Configurator by going to Configure > Manual Setup > Discrete Channels > Setup Channel X (1 or 2). Under Reported Value there is a drop down menu of choices. The Reported Value can be set independently for each of the two channels. Figure 9-7. Setting the Reported Value
Reported Value: Table 9-2 gives the Reported Value choices and the names for each possible state. Also given are the corresponding Analog Value and Discrete Value for each possible state. Value Name: The Name of the reported value will be seen in AMS Wireless Configurator, and on the device display. The device display may shorten the Name to fit the available display segments. Analog Value: The Analog Value is seen on the Gateway web interface under the PV or SV. This is also the value that is reported through the Gateway to a control host that requires an analog floating point value for PV or SV. Operation and Maintenance: Models 702DX32 and 702DX42
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Discrete Value: The Discrete Value is reported through the gateway to a control host that requires the true discrete state value, rather than the floating point decimal of the Analog Value. Table 9-2. State Table for Reported Values State Table for Dual Independent, or Single Channel Application Types Value Name Reported Value
Default Off/On Opened/Closed Running/Stopped Slow/Fast Forward/Reverse Bottom/Top Empty/Full Cold/Hot Dry/Wet Absent/Present
Analog Value Open Switch

0.000 0.000 46.000 25.000 8.000 9.000 12.000 14.000 16.000 32.000 45.000
Discrete Value Open Switch

240 0 46 25 8 9 12 14 16 32 45
Open Switch
False Off Opened Stopped Slow Forward Bottom Empty Cold Dry Absent
Closed Switch
True On Closed Running Fast Reverse Top Full Hot Wet Present
Closed Switch
1.000 1.000 6.000 26.000 7.000 10.000 11.000 13.000 15.000 33.000 44.000
Closed Switch
242 1 6 26 7 10 11 13 15 33 44
Note Changing logic option from Direct to Inverted has the effect of changing Open Switch to Closed Switch on the table above.
Variable reporting, limit contact or opposing contact logic

If the Rosemount 702 transmitter has two inputs and is set for limit contact or opposing contact logic, there is a different list of reported values. Table 9-3 describes the values that are reported as a function of the Reported Value setting, and the four possible discrete states of True, False, Fault and Travel. Please reference Figure 9-3 on page 86 for limit contact switches and Figure 9-4 on page 87 for opposing contact switches.
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Table 9-3. State table for Limit Contact and Opposing Contact State Table for Dual Input Limit Contact Logic, or Dual Input Opposing Contact Logic Application Types Value Name Reported Value
Default All Others
Analog Value False True Switch Switch Travel Active Active

Travel Travel 0.000 0.000 1.000 1.000
Discrete Value False Switch Active

240 240
False True Switch Switch Active Active

False False True True
Fault
Fault Fault
Fault
NAN 243.0
Travel
0.500 241.0
True Switch Active

242 242
Fault
243 243
Travel
241 241
9.3
Discrete output circuits

Output circuits, measurement option code 42
The 702 transmitter has two channels that can each be configured for discrete input or output. Inputs must be dry contact switch inputs and these were described in a preceding section of this document. Outputs are a simple switch closure to activate an output circuit. The 702 transmitter output does not provide any voltage or current, the output circuit must have power of its own. The 702 transmitter output has maximum switch capacity per channel of 26 volts DC and 100 milliamps. A typical power supply for powering an output circuit can be 24 volts or lower. Note It is very important that the polarity of the output circuit is as shown in the wiring diagrams, with the positive (+) side of the circuit wired to the CH2 + terminal, and the negative (-) side of the circuit wired to the CMN terminal. If the output circuit is wired backwards it will remain active (switch closed) regardless of the state of the output channel.
Discrete output switch functionality

The discrete output of the Rosemount 702 transmitter is driven by the host control system, through the Smart Wireless Gateway, and out to the 702 Transmitter. The time required for this wireless communication from the gateway to the 702 transmitter is dependent on many factors, including the size and topology of the network and the total amount of downstream traffic on the wireless network. For a network that is constructed to our best practices, typical delays in communication of a discrete output from the Gateway to the 702 transmitter are 15 seconds or less. Remember that this delay is only part of the latency that will be observed in a control loop. Note The output functionality of the Rosemount 702 transmitter requires that the network is managed by a version 4 Smart Wireless Gateway, with v4.3 firmware installed.
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Figure 9-8. Output Circuit Wiring
Figure 9-9. Possible Configurations for Both Channel 1 and Channel 2
Discrete output switch voltage and current limits

It is important to note that the maximum output switching capacity is 26 volts DC and 100 milliamps. If a greater is to be switched an interposing relay circuit can be used. Figure 9-9 shows an example of a circuit to switch higher currents or voltages.
Special considerations for dual output circuits:

If both channels are connected to output circuits, it is very important that the CMN terminal of each circuit be at the same voltage. Employing a common ground for both output circuits is one way to ensure that both circuits have CMN terminals at the same voltage.
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Figure 9-10. Dual Output Circuits with a Common Ground
Connecting two output circuits with a single power supply

If two output circuits are connected to a single 702 transmitter with a single power supply, both CH + and CMN terminals must be connected to each output circuit. The negative power supply wires must be at the same voltage and connected to both CMN terminals. Figure 9-11. Dual Output Circuits with One Power Supply
Switching greater currents or voltages

It is important to note that the maximum output switching capacity is 26 volts DC and 100 milliamps. If a greater voltage or current is to be switched, an interposing relay circuit can be used. Figure 9-12 shows an example of a circuit to switch higher currents or voltages.
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Figure 9-12. Wiring an Interposing Relay to Switch Greater Currents or Voltages
Setting the reported value

Though the output switch state is driven by command from the control host, the 702 then reports back the state of the output switch via the PV and SV. There are various pairs of discrete states that correspond to an open or closed output switch. This pair of discrete states is called the Reported Value and can be set in AMS Device Manager by going to Configure > Manual Setup > Discrete Channels > Setup Channel X (1 or 2). Under Reported Value there is a drop down menu of choices. The Reported Value can be set independently for each of the two channels. Reported Value: Table 9-4 gives the Reported Value choices and the names for each possible state of the output switch. Also given are the corresponding Analog Value and Discrete Value for each possible state. Value Name: The Name of the reported value will be seen in AMS Device Manager, and on the device display. The device display may shorten the Name to fit the available display segments. Analog Value: The Analog Value is seen on the Gateway web interface under the PV or SV. This is also the value that is reported through the Gateway to a control host that requires an analog floating point value for PV or SV. Discrete Value: The Discrete Value is reported through the gateway to a control host that requires the true discrete state value, rather than the floating point decimal of the Analog Value.
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Table 9-4. State table for Discrete Output State Table for Channels Set to Output Direction Value Name Reported Value
Default Off/On Opened/Closed Running/Stopped Slow/Fast Forward/Reverse Bottom/Top Empty/Full Cold/Hot Dry/Wet Absent/Present Fault
Analog Value Open Switch

0.000 0.000 46.000 25.000 8.000 9.000 12.000 14.000 16.000 32.000 45.000
Discrete Value Open Closed Switch Switch

240 0 46 25 8 9 12 14 16 32 45 242 1 6 26 7 10 11 13 15 33 44 243
Open Switch
False Off Opened Stopped Slow Forward Bottom Empty Cold Dry Absent
Closed Switch
True On Closed Running Fast Reverse Top Full Hot Wet Present
Closed Switch
1.000 1.000 6.000 26.000 7.000 10.000 11.000 13.000 15.000 33.000 44.000
Fault
243.000
Note The Fault condition applies to all Reported Value settings. Changing logic option from Direct to Inverted has the effect of changing Open Switch to Closed Switch on the table above. The Manual Override of an output channel changes the value from the Open Switch state to the Closed Switch state.
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9.4
Modbus and OPC mapping

Following is a table of parameters that can be used for Modbus and OPC mapping. These parameters are used by the Smart Wireless Gateway and can be found in the web interface of the Gateway. Some of these parameters are analog values and some are discrete, and this is noted in the description. The Setpoint parameters are used to drive the output channel and for the readback of the state of the output channel. Parameters for Modbus and OPC Mapping Parameter Name
CHANNEL_1_STATE CHANNEL_1_COUNTS CHANNEL_1_STATE_D CHANNEL_1_SETPOINT_D CHANNEL_2_STATE CHANNEL_2_COUNTS CHANNEL_2_STATE_D CHANNEL_2_SETPOINT_D SUPPLY_VOLTAGE DEVICE_TEMPERATURE
Description
Analog value for channel 1 state Analog value for channel 1 state Discrete value for channel 1 state Discrete value for channel 1 setpoint Analog value for channel 2 state Analog value for channel 2 state Discrete value for channel 2 state Discrete value for channel 2 setpoint Analog value for power module voltage Analog value for device temperature
Read/Write
Read Read Read Read/Write Read Read Read Read/Write Read Read
9.5
9.5.1
Interpreting the LCD screen messages

Startup screen sequence
The following screens will display when the power module is first connected to the Rosemount 702 transmitter.
XXXXX
XXXXxxx
xxxxxx
All Segments On: used to visually determine if there are any bad segments on the LCD
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702 WIrels
Device Identification: used to determine Device Type.
Abcde fgh
CH1 True
PV Screen - Discrete State of Channel 1
CH2 True
SV Screen - Discrete State of Channel 2
DEV deg c
2 5. 2 5
Electronics Temperature
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Suply volts
7. 2 1
Supply Voltage
CH1 XXXXXX Counts
Channel 1 Count of close/open cycles
CH2 XXXXXX Counts
Channel 2 Count of close/open cycles
9.5.2
Diagnostic button screen sequence

The following five screens will display when the device is operating properly and the Diagnostic Button has been pressed.
Abcde fgh
Diagnostic Button Screen 1: Tag user entered tag which is 8 characters long - will not display if all characters are blank
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id - XX XXXXXX
Diagnostic Button Screen 2: Device Identification - used to determine Device ID
netwk
13 0 5
ID
Diagnostic Button Screen 3: Network ID
netwk OK
Suply volts
7. 2 1
Diagnostic Button Screen 5: voltage reading at the power module terminals
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9.5.3
Network connection status screens

One of the following network diagnostic status screens will display in the fourth position of the Diagnostic Button Screen sequence. The screen displayed is dependent on the progress of the device in joining the wireless network.
netwk unknwn
Diagnostic Button Screen 4.1: the device is attempting to start the radio
netwk INIT
Diagnostic Button Screen 4.2: the device has just restarted
netwk idle
Diagnostic Button Screen 4.3: the device is starting to join the process
netwk DISCNT
Diagnostic Button Screen 4.4: the device is in a disconnected state and requires a Force Join command to join the network
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NETwK SRCHNG
Diagnostic Button Screen 4.5: the device is searching for the Network
netwk NEGOT
Diagnostic Button Screen 4.6: the device is attempting to join a network
netwk conect
Diagnostic Button Screen 4.7: the device is connected to the Network, but is in a Quarantined state
netwk LIM-OP
Diagnostic Button Screen 4.8: the device is joined and operational, but is running with limited bandwidth for sending periodic data
netwk OK
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9.5.4
Device diagnostic screens

The following screens will show the device diagnostics depending on the state of the device, continuing after Diagnostic Button Screen 5.
Board failur
Diagnostic Button Screen 6.1: There is a critical error which may prevent the electronics board from operating correctly.
Board wARN
Diagnostic Button Screen 6.2: There is a warning which should be addressed, but should not affect the device output.
suply failur
Diagnostic Button Screen 7.1: the terminal voltage has dropped below level of operating limit. Replace the Black Power Module model number 701PBKKF (Part Number: 00753-9220-0001)
suply low
Diagnostic Button Screen 7.2: the terminal voltage is below the recommended operating range if this is a self-operated device, the power module should be replaced - for line powered devices, the supply voltage should be increased
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radio failur
Diagnostic Button Screen 8: the device cannot retrieve information from the radio in the device - the device may still be operational and publishing HART data
confg failur
Diagnostic Button Screen 9: configuration of the transmitter is invalid such that critical operation of the device may be affected check the extended configuration status to identify which configuration item(s) need to be corrected
snsr failur
Diagnostic Button Screen 10: a switch attached to the transmitter has failed, and valid readings from that switch are no longer possible - check the switch and switch wiring connections check additional status for more detailed information of the failure source
bdWTh limitd
Diagnostic Button Screen 11: The device has not yet received all of the requested wireless bandwidth needed to operate as configured.
Fault output
Diagnostic Button Screen 12: One or more output channels are being driven to a fault state.
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Diagnostic Button Screens 13 +: All of the periodic screens except Supply Voltage will now be displayed to conclude the Diagnostic Button Screen Sequence. These screens are: Channel 1 State Channel 2 State Electronics Temperature Channel 1 Count Channel 2 Count Note Use Rosemount Wireless LCD Part Number: 00753-9004-0002.
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9.6
Replacing the power module

Expected power module life is ten years at reference conditions.(1) When the power module needs to be replaced, remove the power module cover and the depleted power module. Replace the power module with a new Black Power Module, SmartPower Solutions model number 701PBKKF (part number 00753-9220-0001). Then replace the cover and tighten it specification. Always ensure a proper seal so that metal touches metal, but do not overtighten.
Handling the power module

The Black Power Module with the wireless unit contains two C size primary lithium/thionyl chloride batteries. Each battery contains approximately 2.5 grams of lithium, for a total of 5 grams in each pack. Under normal conditions, the battery materials are self-contained and are not reactive as long as the batteries and the battery pack integrity are maintained. Care should be taken to prevent thermal, electrical or mechanical damage. Contacts should be protected to prevent premature discharge. Use caution when handling the power module. It may be damaged if dropped from heights in excess of 20 feet. Battery hazards remain when cells are discharged.
Environmental considerations
As with any battery, local environmental rules and regulations should be consulted for proper management of spent batteries. If no specific requirements exist, recycling through a qualified recycler is encouraged. Consult the materials safety data sheet for battery specific information.
Shipping considerations
The unit was shipped to you without the power module installed. Please remove the power module prior to shipping. Each Black Power Module contains two C size primary lithium batteries. Primary lithium batteries are regulated in transportation by the U.S. Department of Transportation, and are also covered by International Air Transport Association (IATA), International Civil Aviation Organization (ICAO), and European Ground Transportation of Dangerous Goods (ARD). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Please consult current regulations and requirements before shipping.
(1)
Reference conditions are 70 F (21 C), wireless update of once per minute, and routing data for three additional network devices. 105

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Appendix A: Specifications and Reference Data

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Appendix A
Specifications and Reference Data
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 107 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 111 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 112
A.1
A.1.1
Specifications
Functional specifications
Discrete Input
Single or dual SPST dry contacts, single SPDT dry contacts or leak detection. To maintain I.S. ratings, contacts must be limited to simple switches or leak detection only.
Switching Threshold, Model 702DX22

Open > 1000 Ohm Closed < 100 Ohm
Switching Threshold, Models 702DX32, 702DX42

Open > 100 K Ohm Closed < 5 K Ohm
Momentary Discrete Input, Models 702DX32, 702DX42

Detects momentary discrete inputs of 10 millisecond or more duration. At each wireless update, device reports current discrete state and accumulating count of close-open cycles. Accumulating count registers from 0 to 999,999, then re-sets to 0.
Discrete Output, Model 702DX42

Maximum Rating: 26 Vdc, 100 mA On resistance: typical 1 Ohm
Wireless output
IEC 62591 (WirelessHART) 2.4 GHz DSSS.
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Radio frequency power output from antenna

External (WK option) antenna: Maximum of 10 mW (10 dBm) EIRP Extended Range, External (WM option) antenna: Maximum of 18 mW (12.5 dBm) EIRP High Gain, Remote (WN option) antenna: Maximum of 40 mW (16 dBm) EIRP
Local display(1)
The optional integral LCD can display discrete state and diagnostic information. Display updates at each wireless update.
(1) The option for a local display is not available with option 61, Liquid Hydrocarbon Leak Detection.
Humidity limits
0100% relative humidity
Wireless Update Rate, Models 702DX32, 702DX42

User selectable, 1 sec. to 60 min.
Wireless Update Rate, Models 702DX22, 702DX61

User selectable, 4 sec. to 60 min.
A.1.2
Physical specifications
Electrical connections Wireless power module
Replaceable, Intrinsically Safe Lithium-Thionyl Chloride power module with PBT polymer enclosure. Ten year life at one minute update rate.(1)
(1) Reference conditions are 70 F (21 C), and routing data for three additional network devices. NOTE: Continuous exposure to ambient temperature limits (-40 F or 185 F) (-40 C or 85 C) may reduce specified power module life by less than 20 percent.
Switch terminals
Screw terminals permanently fixed to terminal block
Field communicator connections

Communication Terminals Clips permanently fixed to terminal block
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Materials of construction
Enclosure Housing - Low-copper aluminum, or stainless steel Paint - Polyurethane Cover O-ring - Buna-N Terminal Block and Power Module Pack PBT Antenna PBT/PC integrated omnidirectional antenna Conduit Entries 1 /2 - 14 NPT
Weight
Low - Copper Aluminum: 702 without LCD - 4.6 lbs. (2.0 kg) 702 with M5 LCD - 4.7 lbs (2.1 kg) Stainless Steel: 702 without LCD - 8.0 lbs. (3.6 kg) 702 with M5 LCD - 8.1 lbs (3.7 kg)
Enclosure ratings (702)

NEMA 4X, and IP66/67.
Mounting
Transmitters may be attached directly to switch, brackets also permit remote mounting. See Dimensional drawings on page 111.
A.1.3
Performance specifications
ElectroMagnetic Compatibility (EMC)
All Models: Meets all relevant requirements of EN 61326-2-3:2006 Vibration Effect Wireless output unaffected when tested per the requirements of IEC60770-1 field or pipeline with high vibration level (10-60 Hz 0.21mm displacement peak amplitude / 60-2000 Hz 3g). Wireless output unaffected when tested per the requirements of IEC60770-1 field with general application or pipeline with low vibration level (10-60 Hz 0.15mm displacement peak amplitude / 60-500 Hz 2g).
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Temperature limits
Description
Without LCD Display With LCD Display
Operating Limit
40 to 185 F 40 to 85 C 4 to 175 F 20 to 80 C
Storage Limit
40 to 185 F 40 to 85 C 40 to 185 F 40 to 85 C
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A.2
Dimensional drawings
702 Transmitter
Dimensions are in inches (millimeters)
702 Transmitter Mounting Configurations with Optional Mounting Bracket
Pipe Mounting
2 inch U-bolt for pipe mounting
1 inch U-bolt for transmitter mounting
6.20 (158)
Dimensions are in inches (millimeters)
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A.3
Ordering information
Table 1. Rosemount 702 Wireless Discrete Transmitter Ordering Information

The Standard offering represents the most common options. The starred options () should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Product Description
Standard 702 Standard D DiscreteTransmitter Standard Standard Standard Standard Standard Standard
Transmitter Type
Wireless Field Mount
Output
Standard X Standard 22 32 42 61(1) Wireless
Measurement
Dual Discrete Inputs (Dry Contact) Discrete Dual Input (Dry Contact), Detects Momentary Inputs and Counts Discrete Dual Input or Output, Configurable Liquid Hydrocarbon Detection (For use with TraceTek Fast Fuel Sensor or TraceTek sensing cable)
Housing
Standard D E Standard 1 Standard I5 I6 I1 IU I7 IY I4 I3 N5 N6 NA Dual Compartment Housing - Aluminum Dual Compartment Housing - SST
Conduit Threads
1
/2 - 14 NPT
Certifications
FM Intrinsically Safe, Non-Incendive, and Dust Ignition-Proof CSA Intrinsically Safe ATEX Intrinsic Safety ATEX Intrinsic Safety for Zone 2 IECEx Intrinsic Safety IECEx Intrinsic Safety for Zone 2 TIIS Intrinsic Safety China Intrinsic Safety FM Division 2, Non-Incendive CSA Division2, Non-Incendive No Approval
Measurement Option Codes

22, 32, 61 22, 32, 61 22, 32, 61 32, 42 22, 32, 61 32, 42 22 22 32, 42 32, 42 22, 32, 42, 61 Standard
A.3.1
Wireless Options
Standard Standard
Wireless Update Rate, Operating Frequency and Protocol Standard WA3 User Configurable Update Rate, 2.4 GHz DSSS, IEC 62591 (WirelessHART) Omnidirectional Wireless Antenna and SmartPower Solutions Standard WK1 External Antenna, Adapter for Black Power Module (I.S. Power Module Sold separately)(2) WM1 Extended Range, External Antenna, Adapter for Black Power Module (I.S. Power Module Sold separately)(2)
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Table 1. Rosemount 702 Wireless Discrete Transmitter Ordering Information

The Standard offering represents the most common options. The starred options () should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
Expanded WN1 High-Gain, Remote Antenna, Adapter for Black Power Module (I.S. Power Module Sold separately)(2)
Expanded
A.3.2
Other Options (Include with selected model number)

Standard Standard Standard Standard Standard
Meter Standard M5(1) LCD Meter Mounting Bracket Standard B4 Universal L mounting bracket for 2-inch pipe mounting - SST bracket and bolts Configuration Standard C1 Factory Configure Date, Descriptor, Message Fields, and Wireless Parameters Cable Gland Standard G2 Cable gland (7.5 mm - 11.9 mm) G4(3) Thin Wire Cable Gland (3 mm - 8 mm) Switches and Kits Standard SS01 Universal Safety Shower/Eyewash Kit with UL Switches SS02 Universal Safety Shower/Eyewash Kit for Insulated Pipe with UL Switches SS03 Universal Safety Shower/Eyewash Kit with CSA Switches SS04 Universal Safety Shower/Eyewash Kit for Insulated Pipe with CSA Switches
Typical Model Number: 702 D X 22 D 1 NA WA3 WK1 M5

(1) LCD Display not available for option code 61. (2) Black Power Module must be shipped separately, order Model 701PBKKF or Part # 00753-9220-0001. (3) Thin wire cable gland is preferred for measurement option 61.
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Appendix B: Product Certifications

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Appendix B
Product Certifications
Approved manufacturing locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 115 European Union Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 115 Telecommunication compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 115 FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 115 Ordinary Location Certification for FM Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . page 115 Hazardous Locations Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 116
B.0.1
Approved manufacturing locations

Rosemount Inc. Chanhassen, Minnesota, USA Emerson Process Management GmbH & Co. - Karlstein, Germany Emerson Process Management Asia Pacific Private Limited - Singapore
B.0.2
European Union Directive Information

The most recent revision of the EC Declaration of Conformity can be found at www.rosemount.com under Documentation or in the .
B.0.3
Telecommunication compliance
All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Emerson is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage.
B.0.4
FCC and IC
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.
B.0.5
Ordinary Location Certification for FM Approvals

As standard, the transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM Approvals, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA).
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B.0.6
Hazardous Locations Certificates

North American Certifications
FM Approvals I5 FM Approvals Intrinsically Safe, Non-Incendive and Dust Ignition-proof Certificate Number: 3031506 Applicable Standards: Class 3600, 1998; Class 3610, 2010; Class 3611, 2004; Class 3810, 2005; ANSI/NEMA 250 Marking: IS CL I,II,III, DIV 1, GP A, B, C, D, E, F, G. NI CL I, DIV 2, GP A, B, C, D. IS CL I, Zone 0, AEx ia llC T4 Ta =-50 to 70C DIP CL II/III, DIV 1, GP E, F, G, AMB TEMP LIMITS -50 TO 85C WHEN INSTALLED PER ROSEMOUNT DWG 00702-1000. FOR USE WITH EMERSON SMARTPOWER OPTION 701PBKKF WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS ENCLOSURE TYPE 4X IP66 / 67 Special Conditions of Certification: 1. The Model 702 transmitter housing contains aluminum and is considered a potential risk of ignition by impact or friction. Care must be taken into account during installation and use to prevent impact and friction. The surface resistivity of the polymeric antenna is greater than 1 G. To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth. For use only with the Model 701P or Rosemount 753-9220-XXXX Smart Power Battery Module. FM Approvals Non-Incendive and Dust Ignition-proof Certificate Number: 3031506 Applicable Standards: Class 3600, 1998; Class 3611, 2004; Class 3810, 2005; ANSI/NEMA 250 Marking: NI CL I, DIV 2, GP A, B, C, D. T4 Ta =-50 to 70C DIP CL II/III, DIV 1, GP E, F, G, AMB TEMP LIMITS -50 TO 85C WHEN INSTALLED PER ROSEMOUNT DWG 00702-1000. FOR USE WITH EMERSON SMART POWEROPTION 701PBKKF WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS ENCLOSURE TYPE 4X IP66 / 67 Special Conditions of Certification: 1. For use only with the Model 701P or Rosemount 753-9220-XXXX Smart Power Battery Module.
2.
3. N5
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CSA International I6 CSA Intrinsically Safe Certificate Number: 1143113 Applicable Standards: CAN/CSA Std. 22.2 No. 0-10, CSA Std. 22.2 No. 142-M1987, CAN/CSA Std. 22.2 No. 157-92, CSA Std. 22.2 No. 60529:05 Markings:Ex ia; INT. SAFE FOR USE IN CL I, DIV 1, GP A, B, C, D HAZ. LOC. TEMP CODE T3C ENCLOSURE TYPE 4X, IP66 / IP67 FOR USE WITH EMERSON PROCESS MANAGEMENT SMARTPOWER OPTION 701PBKKF WHEN INSTALLED PER ROSEMOUNT DWG 00702-1020 Fuel Sensor Terminal Parameters Option Code 61
Uo = 7.8 V Io = 92 mA Po = 180 mW Ca = 9.2 uF La = 5 mH
Switch Terminal Output Parameter Limits Option Code 32

Uo = 6.6 V Io = 13.37 mA Po = 21.77 mW Ca = 21.78 uF La = 198 mH Uo = 6.6 V Io = 26.2 mA Po = 42.6 mW Ca = 23.8 uF La = 50 mH
Switch Terminal Output Parameter Limits Option Code 22
N6
CSA Class I Division 2 Certificate Number: 1143113 Applicable Standards: CAN/CSA Std. 22.2 No. 0-10, CSA Std. 22.2 No. 142-M1987, CSA Std. 22.2 No. 213-M1987, CSA Std. 22.2 No. 60529:05 Markings:SUITABLE FOR USE IN CL I, DIV 2, GP A, B, C, D HAZ. LOC. TEMP CODE: T3C FOR USE WITH EMERSON SMART POWEROPTION 701PBKKF ENCLOSURE TYPE 4X, IP66 / 67
European Certifications
I1 ATEX Intrinsic Safety Certificate No.: Baseefa 07ATEX0239X Applicable Standards: IEC 60079-0: 2011, EN60079-11: 2012 Markings: II 1G Ex ia IIC T5 Ga (60 C Tamb +40 C); Ex ia IIC T4 Ga (60 C Tamb +70 C) 1180 IP66 / IP67 FOR USE WITH ROSEMOUNT SMARTPOWER POWER MODULE PART NUMBER 753-9220-0001, or FOR USE WITH EMERSON PROCESS MANAGEMENT SMART POWER OPTION 701PBKKF WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS
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SWITCH TERMINAL OUTPUT PARAMETER LIMITS Option Code 32

Uo = 6.6 V Io = 13.4 mA Po = 21.8 mW Ci = 0.216 uF CoIIC = 23.78 uF CoIIB = 549.78 uF CoIIA = 1000 uF Li=0 LoIIC = 200 mH LoIIB = 800 mH LoIIA = 1000 mH Uo = 6.6 V Io = 26 mA Po = 42.6 mW Co = 11 uF Lo = 25 mH
FUEL SENSOR TERMINAL PARAMETERS Option Code 61

Uo = 7.8 V Io = 92 mA Po = 180 mW Ci = 10 nF CoIIC = 9.2 uF CoIIB = 129 uF CoIIA = 1000 uF Li=0 LoIIC = 4.2 mH LoIIB = 16.8 mH LoIIA = 33.6 mH
Special Conditions for Safe Use (X) 1. NM The surface resistivity of the antenna is greater than 1G. To avoid electrostatic change build-up, it must not be rubbed or cleaned with solvents or a dry cloth. ATEX Intrinsic Safety for Mining applications Certificate No.: Baseefa 07ATEX0239X Applicable Standards: IEC 60079-0: 2011, EN60079-11: 2012 Markings: I M1 Ex ia I Ma (-60 C Ta +70 C) 1180 IP66 / IP67 FOR USE WITH EMERSON PROCESS MANAGEMENT SMART POWER OPTION 701PBKKF WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS

Uo = 6.6 V Io = 13.4 mA Po = 21.8 mW Ci = 0.216 uF CoIIC = 23.78 uF CoIIB = 549.78 uF CoIIA = 1000 uF Li=0 LoIIC = 200 mH LoIIB = 800 mH LoIIA = 1000 mH
Special Conditions for Safe Use (X) 1. The surface resistivity of the antenna is greater than 1G. To avoid electrostatic change build-up, it must not be rubbed or cleaned with solvents or a dry cloth.
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IU
ATEX Intrinsic Safety for Zone 2 Certificate Number: Baseefa12ATEX0122X Applicable Standards: IEC 60079-0: 2011, EN60079-11: 2012 Markings: 3G Ex ic IIC T4 Gc (-60 C Ta +70 C) Ex ic IIC T5 Gc (-60C Ta +40C) IP66 / IP67 FOR USE WITH EMERSON PROCESS MANAGEMENT SMART POWEROPTION 701PBKKF Switch Terminal Parameters Option Code 42 Input
Uo = 6.6 V Io = 13.4 mA Po = 21.8 mW Ci= 0.216 uF CoIIC = 23.78 uF CoIIB = 549.78 uF CoIIA = 1000 uF Li=0 LoIIC = 200 mH LoIIB = 800 mH LoIIA = 1000 mH

Output
Ui = 26 V Ii = 100 mA Pi = 65 W Ci= 0.216 uF Li=0
Specific Conditions of Use 1. 2. The surface resistivity of the antenna is greater than 1 G. To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth. The Model 701PB Power Module may be replaced in a hazardous area. The Power Module has surface resistivity greater than 1 G and must be properly installed in the wireless device enclosure. Care must be taken during transportation to and from the point of installation to prevent electrostatic charge build-up.
IECEx System Certifications I7 IECEx Intrinsic Safety Certificate No.: IECEx BAS 07.0082X Applicable Standards: IEC 60079-0: 2011, IEC 60079-11: 2011 Markings: Ex ia IIC T5 Ga (60 C Ta +40 C); Ex ia IIC T4 Ga (60 C Ta +70 C) IP66 / IP67 FOR USE WITH ROSEMOUNT SMARTPOWER POWER MODULE PART NUMBER 753-9220-0001, or FOR USE WITH EMERSON PROCESS MANAGEMENT SMART POWER OPTION 701PBKKF WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS
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Uo = 6.6 V Io = 13.4 mA Po = 21.8 mW Ci = 0.216 uF CoIIC = 23.78 uF CoIIB = 549.78 uF CoIIA = 1000 uF Li=0 LoIIC = 200 mH LoIIB = 800 mH LoIIA = 1000 mH Uo = 6.6 V Io = 26 mA Po = 42.6 mW Co = 11 uF Lo = 25 mH
FUEL SENSOR TERMINAL PARAMETERS Option Code 61

Uo = 7.8 V Io = 92 mA Po = 180 mW Ci = 10 nF CoIIC = 9.2 uF CoIIB = 129 uF CoIIA = 1000 uF Li=0 LoIIC = 4.2 mH LoIIB = 16.8 mH LoIIA = 33.6 mH
Special conditions for safe use (X) 1. 2. The surface resistivity of the antenna is greater than 1 G. To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth. The Model 701PB Power Module may be replaced in a hazardous area. The Power Module has surface resistivity greater than 1 G and must be properly installed in the wireless device enclosure. Care must be taken during transportation to and from the point of installation to prevent electrostatic charge build-up.
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IY
IECEx Intrinsic Safety for Zone 2 Certificate Number: IECEx BAS 12.0082X Applicable Standards: IEC 60079-0: 2011, IEC 60079-11: 2011 Markings: Ex ic IIC T4 Gc (-60 C Ta +70 C) Ex ic IIC T5 Gc (-60 C Ta +40 C) IP66 / IP67 FOR USE WITH EMERSON PROCESS MANAGEMENT SMART POWER OPTION 701PBKKF WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS SWITCH TERMINAL PARAMETERS Option Code 42 Input

Output
Ui = 26 V Ii = 100 mA Pi = 65 W Ci= 0.216 uF Li=0
Specific Conditions of Use 1. 2. The surface resistivity of the antenna is greater than 1 G. To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth. The Model 701PB Power Module may be replaced in a hazardous area. The Power Module has surface resistivity greater than 1 G and must be properly installed in the wireless device enclosure. Care must be taken during transportation to and from the point of installation to prevent electrostatic charge build-up.
Japanese certifications
I4 TIIS Intrinsic Safety Certificate Number: TC18640 Markings:Ex ia IIC T4 Ambient Temp -20~ 60 C
Dry Contact Inputs Option Code 22

Uo = 6.6 V Io = 26 mA Po = 42.6 mW Co = 10.9 uF Lo = 25 uH
China (NEPSI) certifications

I3 China Intrinsic Safety Certificate No.: GYJ081015 Markings: Ex ia IIC T4/T5
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Special Condition for Safe Use 1. The temperature class depends on ambient temperature range as follows: Ambient Temper12ature Range
(-60 ~ +70) C (-60 ~ +40) C
Temperature Class
T4 T5
2. 3. 4.
Safety Parameters (Option Code 22): Uo = 6.6 V, Io = 26.2 mA, Po = 42.6 mW, Co = 10.9 uF, Lo = 25 uH The cable entry of transmitter should be protected to ensure the degree of protection of the enclosure IP 20 (GB4208-1993) at least. The cables between transmitter and associated apparatus should be shielded cables (the cables must have insulated shield). The cable core section area should be more than 0.5 mm2. The shield has to be grounded reliably. The wiring has to not be affected by electromagnetic disturbance. COMM interface is forbidden to use in hazardous location. Associated apparatus should be installed in a safe location, and during installation, operation, and maintenance, the regulations of the instruction manual have to be strictly observed. End users are not permitted to change any components insides. During installation, use, and maintenance of the transmitter, observe the following standards. a. GB3836.13-1997 Electrical apparatus for explosive gas atmospheres Part 13: Repair and overhaul for apparatus used in explosive gas atmospheres
5. 6.
7. 8.
b. GB3836.15-2000 Electrical apparatus for explosive gas atmospheres Part 15: Electrical installations in hazardous area (other than mines) c. GB3836.16-2006 Electrical apparatus for explosive gas atmospheres Part 16: Inspection and maintenance of electrical installation (other than mines)
d. GB50257-1996 Code for construction and acceptance of electric device for explosion atmospheres and fire hazard electrical equipment installation engineering 9. Note all installation practices must be followed and if connected to a device that doesn't meet these same approval requirements, the overall system installed approval may be affected.
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Figure B-1. Rosemount 702 FM Intrinsically Safe Installation Drawing (1 of 2)
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Figure B-2. Rosemount 702 FM Intrinsically Safe Installation Drawing (2 of 2)
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Figure B-3. Rosemount 702 CSA Intrinsic Safety Installation Drawing
125
Electronic Master PRINTED COPIES ARE UNCONTROLLED Rosemount Proprietary
ECCN RESTRICTED Distribute Accordingly

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Appendix C: High Gain Remote Antenna Option

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Appendix C
High Gain Remote Antenna Option
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 129 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 130 Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 131 Transient / Lightning Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 131 Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 132 Installing the High Gain Remote Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 132
C.1
Safety messages
Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.
C.1.1
Warnings
When installing remote mount antennas for the wireless field device, always use established safety procedures to avoid falling or contact with high-power electrical lines. Install remote antenna components for the wireless field device in compliance with local and national electrical codes and use best practices for lightning protection. Before installing consult with the local area electrical inspector, electrical officer, and work area supervisor. The wireless field device remote antenna option is specifically engineered to provide installation flexibility while optimizing wireless performance and local spectrum approvals. To maintain wireless performance and avoid non-compliance with spectrum regulations, do not change the length of cable or the antenna type. If the supplied remote mount antenna kit is not installed per these instructions, Emerson Process Management is not responsible for wireless performance or non-compliance with spectrum regulations. Be aware of overhead electrical power lines.
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C.2
Functional specifications
Output
WirelessHART 2.4 GHz DSSS (Direct Sequence Spread Spectrum). Radio Frequency Power Output from Antenna:
High Gain Remote (WN option) antenna: Maximum of 40 mW (16 dBm) EIRP (Equivalent Isotropically Radiated Power)
Communications Range
2/3 mile (3,300 feet) (1.0 km) with L.O.S.
Coaxial Length
25 feet (7.6 meters) with Type N Connections
Coaxial Material

Heavy duty, low loss LMR400 cable Minimum coaxial bend diameter: 1.0 ft (0.3 meter)
Antenna

Remote mount Omni directional Antenna Fiberglass & Aluminum construction 8 Db Gain Meets MIL-STD-810G (Method 510.5, Procedure I and II)
Physical Specifications
Weight: 1.0 lb (0.4 kg)
RF Lightning Arrestor
In-line lightning arrestor Electrical Connection: Lightning arrestor MUST be grounded per local electrical codes and regulations. Mounting Bracket

Horizontal or vertical mast accommodation Supported mast diameter: 1.0-2.5 inch (2.5-6.4 cm) Aluminum bracket Nickel/Zinc plated mounting U-bolts
Ratings
NEMA 4X, and IP66/67
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Vibration
3g Max vibration
C.3
Installation Considerations
Antenna Mounting
Mount antenna vertically (5)
Antenna Height
Mount antenna 14 feet (4.3 meters) above infrastructure with clear line of sight. Coaxial Cable Ensure that coaxial cable is securely affixed to the mast to avoid excessive cable movement.
Installing Coaxial Drip Loop

Ensure a drip loop is installed not closer than 1 foot (0.3 meters) from the transmitter. It may also be convenient to affix the drip loop to the lower portion of the mast ensuring that condensation or rainwater will flow away from the coaxial connections.
Coaxial Drip Loop
Applying Coaxial Sealant Moisture Protection

Utilize the coaxial sealant that is included in the high gain remote mounting kit package. Follow included instructions for application on the coaxial connection.
C.4
Transient / Lightning Considerations

Gateway Transient Protection
When installing, consider including transient / lightning protection (not provided) on interface connections (Ethernet, Modbus, and Coaxial connections) to other equipment.
RF Lightning Arrestor Ground Connection

Ensure grounding connection is made on the RF lightning arrestor ground connection point. 131 High Gain Remote Antenna Option

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C.5
Dimensional Drawings
Device Connection & RF Lightning Arrestor
.53
[X] 2.75 4 PLS
C.6
Installing the High Gain Remote Antenna

1. Mount the transmitter following best practice mounting procedures as outlined in the Quick Installation Guide and Product Manual.
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2.
Connect the RF Lightning protector to the device and tighten.

RF Lightning Protector
3.
Connect antenna to mounting bracket and tighten nut carefully.
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4.
Unwind coaxial cable and connect the cable to both the antenna and the lightning protector connected to the transmitter, leaving one loop minimum for a drip loop. Ensure the drip loop is lower than the device, allowing water to flow away from the device.
5.
Apply the coaxial sealant around each of the coaxial connections and at the lightning arrestor, making sure the RF connections are completely sealed.
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6.
Attach u-bolts to mounting bracket in correct orientation ensuring that antenna will be positioned in a vertical position.
7.
Tighten u-bolts to mast and ensure that antenna is pointed in a vertical direction.
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Appendix D: Installation Instructions and Drawings for Safety Shower Monitoring

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Appendix D
Installation Instructions and Drawings for Safety Shower Monitoring
10 Series GO Switch Mounted on Universal Thermal Shower . . . . . . . . . . . . . . . . . . page 140 10 Series GO Switch Mounted on Universal Thermal Eyewash . . . . . . . . . . . . . . . . . page 141 Use these instructions to mount 10 Series GO Switches on a Universal Thermal Shower and Eyewash. Refer to Figure D-1 on page 140, Figure D-2 on page 141, and the Parts Lists for mounting parts identification. Refer to the 10 Series Instruction Manual for 10 Series parts identification. Refer to the appropriate Shower and Eyewash instruction manual for Shower and Eyewash installation, operation, maintenance, and parts identification.
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1.
Isolate the control valve from the process line pressure, release pressure from both sides of the valve body, and drain the process media from both sides of the valve. Shut off all pressure lines to the Shower and Eyewash, releasing all pressure from the Shower and Eyewash. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment. Begin Shower Mounting Kit installation by drilling two holes in the Shower Handle as shown. Attach the Target Arm to the Shower Handle using two #10-24 X .75 Hex Head Screws, two #10 Lock Washers, and two #10-24 Hex Nuts. Loosely attach the Target Magnet to the Target Arm using two #10-24 X .75 Flat Head Screws, two #10 Lock Washers, and two #10-24 Hex Nuts. Fasten the two Mounting Brackets to the Shower using the four 1/4-20 X 10.00 Threaded Studs, eight 1/4 Plain Washers, eight 1/4 Lock Washers, and sixteen 1/4-20 Hex Nuts. Loosely attach the 10 Series GO Switch to the Mounting Plate with the hardware provided. Fasten the Mounting Plate to the Mounting Brackets with four 1/4-20 X .75 Hex Head Screws, four 1/4 Plain Washers, four 1/4 Lock Washers, and four 1/4-20 Hex Nuts. 8. Adjust the Mounting Plate, 10 Series GO Switch, and Target Magnet as needed so that the Magnet properly engages the Switch. Tighten hardware to hold the Mounting Plate, 10 Series GO Switch, and Target Magnet in place. Adjust the Mounting Plate, 10 Series GO Switch, and Target Magnet as needed so that the Magnet properly engages the Switch. Tighten hardware to hold the Mounting Plate, 10 Series GO Switch, and Target Magnet in place. Begin Eyewash Mounting installation by loosely attaching the two Mounting Brackets to the Eyewash using the four 1/4-20 X 10.00 Threaded Studs, eight 1/4 Plain Washers, eight 1/4 Lock Washers, and sixteen 1/4-20 Hex Nuts. Loosely attach the Switch Mounting Bracket to the Eyewash Mounting Brackets with four 1/4-20 X .75 Hex Head Screws, four 1/4 Plain Washers, four 1/4 Lock Washers, and four 1/4-20 Hex Nuts. Loosely attach the 10 Series GO Switch to the Switch Mounting Bracket with the hardware provided. Attach the Target Magnet to the Target Arm using two #10-24 X .75 Flat Head Screws, two #10 Lock Washers, and two #10-24 Hex Nuts. Place the Target Arm on the face of the Eyewash Handle and adjust the position of the Mounting Brackets, 10 Series GO Switch, and Target Arm so that the Target Magnet properly engages the Switch. Mark the position of the slot of the Target Arm. Drill two holes in the Eyewash Handle as shown to be able to attach the Target Arm. Attach the Target Arm to the Eyewash Handle using two #10-24 X .50 Round Head Screws, two #10 Lock Washers, and two #10-24 Hex Nuts. Tighten hardware to hold the Mounting Brackets, 10 Series GO Switch, and Target Arm in place. Installation Instructions and Drawings for Safety Shower Monitoring
2. 3. 4. 5.
6. 7.
8.
9.
10.
11. 12. 13.
14. 15.
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16. 17.
Set up and calibrate the GO Switches as described in the 10 Series GO Switch operation and installation instructions. Make supply and electrical connections to the GO Switches as described in the 10 Series GO Switch operation and installation instructions.
Parts List ITEM QTY DESCRIPTION 1 1 KIT, SHOWER MOUNTING 2 1 KIT, EYEWASH MOUNTING
139
140
(.25) 8 7 12 3 11 10 9 4 9 11 4 5 6 5 8 7 6 2 2 6 7 13 9 10 11 13 7 10 6 9 1 2 1 9 11 10 11 9 2 SHOWER PULL
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10
12
11 10
11
12
11 10
11
Figure D-1. 10 Series GO Switch Mounted on Universal Thermal Shower
SHOWN WITHOUT SHOWER PULL
.229 .217
.875
3.00
SHOWER PULL
VALVE
SHOWER HANDLE
Parts List ITEM QTY DESCRIPTION 1 2 BRACKET, MOUNTING 2 4 1/4-20 X 10.00 STUD, THREADED 3 1 PLATE, MOUNTING 4 1 ARM, TARGET 5 1 MAGNET, TARGET 6 4 #10 WASHER, SPRING LOCK 7 4 #10-24 NUT, HEX 8 2 #10-24 X .75 FLAT HEAD SCREW 9 20 1/4-20 NUT, HEX 10 12 1/4" WASHER, LOCK/SPRING 11 12 1/4" WASHER, PLAIN 12 4 1/4-20 X .75 SCREW, HEX HEAD 13 2 #10-24 X 0.75" HEX HEAD SCREW
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NOTE: GIVEN DIMENSIONS ARE FOR REFERENCE ONLY.
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Figure D-2. 10 Series GO Switch Mounted on Universal Thermal Eyewash

12 11 8 9 12 9 8 10 6 11 (.25) 13 4 9 3 4 5 3 1 1.50 3 .229 .217 4 5 5 4 3 2 4 5 13 2 3 4 5 8 7 5 3 5 4 3 2 1 13 4 5 3
13
13
EYEWASH HANDLE
SHOWN WITHOUT MOUNTING BRACKET
Parts List DESCRIPTION ITEM QTY 1 2 BRACKET, MOUNTING 2 4 1/4-20 X 10.00 STUD, THREADED 3 20 1/4-20 NUT, HEX 4 12 1/4" WASHER, PLAIN 5 12 1/4" WASHER, LOCK/SPRING 6 1 BRACKET, MOUNTING 7 2 #10-24 X .75 FLAT HEAD SCREW 8 4 #10-24 NUT, HEX 9 4 #10 WASHER, SPRING LOCK 10 1 MAGNET, TARGET 11 1 ARM, TARGET 12 2 #10-24 X .50 SCREW, ROUND HEAD 13 4 1/4-20 X .75 SCREW, HEX HEAD
NOTE: GIVEN DIMENSIONS ARE FOR REFERENCE ONLY.
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141
142
Figure D-3.
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(10.14) 2
2 D
D 2
1 1 SHOWER HANDLE 5 3 3 4 5 4
5 3 6 7 (7.41) 9 5 4
9 9
C 4 5 7
6 6
7 8
4 8
(4.00)
2X .219
.875
2.00 B
SHOWER HANDLE
NOTE: -DRILL SHOWER HANDLE AS SHOWN BEFORE ASSEMBLING KIT. -KIT PROVIDED WITH MOUNTING HARDWARE FOR 1" NPT PIPE ONLY. U-BOLTS FOR OTHER PIPE SIZES MUST BE PROVIDED BY USER. -GIVEN DIMENSIONS ARE FOR REFERENCE ONLY. REVISION 2 DATE 07/06/11 BY RDC UNLESS OTHERWISE SPECIFIED
TOLERANCES: .XX .01, .XXX .005, ANGLES UNIT OF MEASURE
INCHES
ANSI Y14.5/ISO 1101
DRAWN DATE 11/12/2010 IGB MFG BD 11/12/2010 APPROVED 11/12/2010 RKC
KIT, MOUNTING
DO NOT SCALE THIS DRAWING STATUS: Released
10 SERIES GO SWITCH
UNIVERSAL SHOWER, 3/4" - 2" NPT DWG NO. REV
4-U13060-S51
SCALE: NONE 3 NOTICE: Drawing contains confidential & proprietary material and is furnished upon condition that it will not be used in any way detrimental to the interest of TOPWORX INC. 2
Parts List ITEM QTY DESCRIPTION 1 1 MAGNET, TARGET 1 ARM, TARGET A 2 3 2 #10-24 X .75 FLAT HEAD SCREW 4 4 #10 WASHER, SPRING LOCK 5 4 #10-24 NUT, HEX 6 1 BRACKET, MOUNTING 7 2 #10-24 X .50 SCREW, HEX HEAD 8 2 5/16-18 X 1.00 1.00" NPT U-BOLT 9 4 5/16 WASHER, PLAIN 4
2
SIZE: C SHEET: 1 OF 1 1
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Figure D-4.
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2 4 (6.88)

VIEW A-A
8 8 C 1 (7.67) B 7 2 6 4 10 SERIES SWITCH (6.75) REVISION 2 DATE 07/06/11 BY RDC UNLESS OTHERWISE SPECIFIED NOTE: -GIVEN DIMENSIONS ARE FOR REFERENCE ONLY.
TOLERANCES: .XX .01, .XXX .005, ANGLES UNIT OF MEASURE
INCHES
ANSI Y14.5/ISO 1101
DRAWN DATE 11/15/2010 CMM MFG BD 11/15/2010 APPROVED 11/15/2010 RKC
KIT, MOUNTING
DO NOT SCALE THIS DRAWING STATUS: Released
Type 10 Series Switch with or

Without Latcher DWG NO. REV
4-U13061-S51
SCALE: NONE 3 NOTICE: Drawing contains confidential & proprietary material and is furnished upon condition that it will not be used in any way detrimental to the interest of TOPWORX INC. 2
ITEM 1 2 3 4 5 6 7 8
QTY 1 4 2 1 2 1 2 1
Parts List DESCRIPTION VALVE, BALL .5 NPT #10 WASHER, SPRING LOCK #10-24 NUT, HEX MAGNET, TARGET #10-24 X .75 FLAT HEAD SCREW BRACKET, MOUNTING #10-24 X .375 SCREW, HEX HEAD HANDLE/LABEL ASSY 4
2
SIZE: C SHEET: 1 OF 1 1
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Index
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Index
A
Active Advertising . . . . . . . . . . . . . . . . . . 4, 31, 33, 79, 82 alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 81 AMS Wireless Configurator. . . . . . . . . . . . . 10, 11, 56, 57 Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Antenna Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
L
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 75 LCD pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 75 LCD temperature limits . . . . . . . . . . . . . . . . . . . . . . 26, 75 lethal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 56 Limit Contacts . . . . . . . . . . . . . . . . . . . . . . 23, 37, 68, 86 Liquid Hydrocarbon Detection . . . . . . . 24, 26, 39, 41, 75 lithium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 52, 105 Local Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
B
Battery hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52, 105
C
Conduit Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 conduit entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 66
M
MSDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
N
Network ID . . . . . . . . . . . . . . . . . . .11, 31, 33, 57, 79, 82 nuclear-qualified applications . . . . . . . . . . . . . . . . . . . . . . i
D
Device Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 81 Direct Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 64 Dry Contact Inputs . . . . . . . . . . . . . . . . . . . 11, 13, 58, 59
O
Opposing Contact . . . . . . . . . . . . . . . . 23, 38, 68, 69, 86 OSHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
F
Fast Fuel Sensor . . . . . . . . . . . . . . . . . . 10, 24, 39, 42, 56 Fast Fuel sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Fast Key sequence . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 82 fast key sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 62 Field Communicator . . . . . . . . . . . 10, 11, 32, 56, 57, 80 Field Communicator Connections . . . . . . . . . . . . . . . . . . 5 Field Communicator Menu Tree . . . . . . 13, 14, 59, 60, 61
P
Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 power module . . . . . . . . 10, 15, 43, 52, 56, 62, 96, 105 Power Up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 process temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 proper switch connection . . . . . . . . . . . . . . . . . . . . 10, 56
G
Gateway . . . . . . . 10, 11, 29, 32, 33, 56, 57, 77, 80, 82 ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 76
R
Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 64 return process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
H
HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 80 HART communication terminals . . . . . . . . . . . . . . . 10, 56 hazardous locations certification . . . . . . . . . . . . . . . . . . . 6 high-voltage environment . . . . . . . . . . . . . . . . . . . . 10, 56
S
sensor configuration . . . . . . . . . . . . . . . . . . . . . . . . 32, 81 sensor wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 81 Shipping Considerations . . . . . . . . . . . . . . . . . . . . . . . . . .8 Smart Wireless Gateway . . . . . . . . . . . . . . 20, 21, 65, 66 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 27, 66, 76 Switch Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 56
I
Information System . . . . . . . . . . . . . . . . . . . . . . . . . 11, 57
J
Join Key . . . . . . . . . . . . . . . . . . . . . 11, 31, 33, 57, 79, 82
T
Temperature Effects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Temperature Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 56
Index-145
Index
Index
February 2013
Reference Manual
00809-0200-4702, Rev CA
TraceTek sensing cable . . . . . . . . . . . . . . . . . . . .10, 24, 56 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . .31, 33, 82 Tyco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Tyco Sensors . . . . . . . . . . . . . . 10, 12, 24, 25, 39, 42, 56
U
Update Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 57 update rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
W
wireless-enabled signal. . . . . . . . . . . . . . . . . . . . . . . . . . . 4 wiring practice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 76
Index-146
Index
Reference Manual 00809-0200-4702, Rev CA 2013
Standard Terms and Conditions of Sale can be found at www.rosemount.com/terms_of_sale The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount. the Rosemount logotype, and SMART FAMILY are registered trademarks of Rosemount Inc. Coplanar is a trademark of Rosemount Inc. Halocarbon is a trademark of the Halocarbon Products Corporation.o. Fluorinert is a registered trademark of Minnesota Mining and Manufacturing Company Corporation Syltherm 800 and D.C. 200 are registered trademarks of Dow Corning Corporation. Neobee M-20 is a registered trademark of PVO International, Inc. HART is a registered trademark of the HART Communication Foundation. Foundation fieldbus is a registered trademark of the Fieldbus Foundation. TopWorx, GO Switch, Lumitech, Status, and DXP are marks owned by TopWorx, Inc. All other marks are the property of their respective owners. 2013 Rosemount, Inc. All rights reserved. Emerson Process Management Rosemount Measurement 8200 Market Boulevard Chanhassen MN 55317 USA Tel (USA) 1 800 999 9307 Tel (International) +1 952 906 8888 Fax +1 952 906 8889 Emerson Process Management GmbH & Co. Argelsrieder Feld 3 82234 Wessling Germany Tel 49 (8153) 9390 Fax 49 (8153) 939172 Emerson Process Management Asia Pacific Private Limited 1 Pandan Crescent Singapore 128461 T (65) 6777 8211 F (65) 6777 0947 Enquiries@AP.EmersonProcess.com Beijing Rosemount Far East Instrument Co., Limited No. 6 North Street, Hepingli, Dong Cheng District Beijing 100013, China T (86) (10) 6428 2233 F (86) (10) 6422 8586

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Reference Manual

00809-0200-4702, Rev CA February 2013

Rosemount 702 Wireless Discrete Transmitter

Rosemount 702 Wireless Discrete Transmitter

2Section 2: Configuration: Models 702DX22 and 702DX61

4Section 4: Commissioning: Models 702DX22 and 702DX61

5Section 5: Operation and Maintenance: Models 702DX22 and 702DX61

6Section 6: Configuration: Models 702DX32 and 702DX42

8Section 8: Commissioning: Models 702DX32 and 702DX42

9Section 9: Operation and Maintenance: Models 702DX32 and 702DX42

AAppendix A: Specifications and Reference Data

BAppendix B: Product Certifications

CAppendix C: High Gain Remote Antenna Option

DAppendix D: Installation Instructions and Drawings for Safety Shower Monitoring

Using this manual

Rosemount 702DX22 Wireless Discrete Transmitter

Two input channels, Discrete input only

Rosemount 702DX32 Wireless Discrete Transmitter

Two discrete input channels Momentary input detection and counting

Rosemount 702DX42 Wireless Discrete Transmitter

Functions of the transmitter

Preparing (or sealing) the conduit entries

Figure 1-2. Locating Conduit Entries

Connecting the Field Communicator to the Power Module

Choosing an Installation Location and Position

Making Switch Connections

Verifying Operating Atmosphere

Isolating the transmitter from sources of heat

Section 2: Configuration: Models 702DX22 and 702DX61

Configuration: Models 702DX22 and 702DX61

Configuration: Models 702DX22 and 702DX61

Section 2: Configuration: Models 702DX22 and 702DX61

Connecting the switches

Wiring the transmitter

Configuring the Device Sensor

Configuring on the bench with a Field Communicator

Configuring on the Bench with AMS Wireless Configurator

Section 2: Configuration: Models 702DX22 and 702DX61

Configuring the Device Network

Configuring Device Network with AMS Wireless Configurator

Configuration: Models 702DX22 and 702DX61

Section 2: Configuration: Models 702DX22 and 702DX61

For HART communication, a 702 DD is required.

Configuration: Models 702DX22 and 702DX61

Section 2: Configuration: Models 702DX22 and 702DX61

HART menu tree

Dry contact inputs, measurement option code 22 (702DX22)

Figure 2-4. Field Communicator Menu Tree, DD Revision 2

1. Configure Discrete Application 2. Discrete Input 1 3. Discrete Input 2

1. Guided Setup 2. Manual Setup

Electronics Temperature Electronics Temperature Status Unit Maximum Minimum

1. Overview 2. Configure 3. Service Tools

1. Sensor Serial Number 1. Mode

1. Write Protect 2. AC Power Filter 3. Measurement and Status Log

1. Clear Alert History

Alerts Variables Communications Maintenance Simulate

1. Sensor Calibration 2. Other 1. 2. 3. 4. Discrete 1 Discrete 2 Ambient Temperature Supply Voltage

Configuration: Models 702DX22 and 702DX61

Section 2: Configuration: Models 702DX22 and 702DX61

Liquid Hydrocarbon Detection, Measurement Option Code 61(702DX61)

1. Join Device to Network 2. Configure Update Rate 3. Configure Sensor

Configure Sensor Sensor State Sensor Status Sensor Serial Number