R

IPS CARBON STEEL PIPE

DOUBLE GROOVED SYSTEM

15.01

PRODUCT DESCRIPTION

Style 808 Duo-Lock

High Pressure Coupling

15.01-1B

SIZE
Nominal
Inches

Actual mm

Dimensions
Inches/

mm

Bolt/Nut
Min.
Bolt Torque @
Lb. Ft.

Nm

Approx.
Wgt.
Each
Lbs./

kg

Height
X
Width
Y
Depth
Z No.
Diameter



Length
Inches

4 6.38 9.46 4.00
4

300 18.4

114,3 162 240 102 407 8,3

6 8.75 13.81 5.00
4 1

5
450 36.0

168,3 222 351 127 610 16,3

8 11.18 16.08 5.75
4 1

6
500 70.0

219,1 284 408 146 678 31,8
@ To achieve adequate tension on the bolts this is the minimum torque which must be applied.

DIMENSIONS
Y
X
Z
Y
X
Z
Size 4"
Sizes 6 - 8"
(114,3 mm)
(168,3 - 219,1 mm)

Style 808 Duo-Lock is a
double-bolted coupling
designed specically for
use with extra heavy dou-
ble grooved steel pipe for
working pressures up to
4,000 PSI (27,586 kPa) in
sizes 4 - 6" (114,3 - 168,3
mm), and 3,500 PSI (24,138
kPa) on 8" pipe. This cou-
pling provides superior
joint integrity at high pres-
sures while maintaining a
degree of exibility to facili-
tate joining.
Style 808 was developed in
response to industry needs
for a reliable high-pressure
coupling particularly for
mining, municipal and oil-
eld applications.
Duo-Lock couplings
engage directly into double
grooved pipe without the
need for special weld-on
nipples or collars. Style 808
is excellent for numerous
applications such as high-
pressure injection for the oil
and gas industries, high-
pressure slurry lines,
hydraulic mining, high
pressure sludge piping,
industrial piping and
hydraulic systems.

1.

Unique multiple groove engagement (patented) of mating coupling keys provide
superior joint integrity at high pressures by distributing pipe end loads.

2.

Rugged, heavy duty ductile iron housings assure firm, secure engagement of the
pipe.

3.

Housing design provides increased strength at points of high stress for high pres-
sure security.

4.

Proven pressure-responsive gasket provides triple sealing efficiency and has
high modulus for resistance to extrusion.
Double bolting on each side reinforces double groove positioning for positive high
pressure reliability.

Patented

1 2 3 4

Exaggerated for clarity

Victaulic

World Headquarters P.O. Box 31, Easton, PA 18044-0031 4901 Kesslersville Rd., Easton, PA 18040 1-800-PICK VIC FAX: 610/250-8817 www.victaulic.com

1673 Rev. D 1/01 Registered Trademark of Victaulic Copyright 2000 Victaulic Printed in U.S.A.

15.01 - 2 15.01 - 2

15.01-2A

1 2 3 4 5 6 7 8 9
SIZE
Nominal
Inches

Actual mm

Nominal
Steel Pipe Dimensions
Inches/

millimeters

A
Max.



Joint
Work.
Pressure
PSI/

kPa

Max.
Permiss.
End
Load
Lbs./

N

B, C
Pipe End Sep.
Standard
Gasket
Min. - Max.
Inches/

mm

B, C
Pipe End Sep.
ES
Gasket
Min. - Max.
Inches/

mm

B, C
Max. Deflection
From Center Line
Wall
Thick.
Sched.
No.
Degrees
Per Cplg.
Pipe
In./Ft.

mm/m

4 0.337
80
3,000 47,710 0.258 - 0.438 0.298 - 0.478
2 - 17
0.32

114,3 8,6 20690 212214 6,6 - 11,1 7,6 - 12,1 26,7

4 0.531
160
4,000 63,610 0.258 - 0.438 0.298 - 0.478 0.32

114,3 13,5 27586 282937 6,6 - 11,1 7,6 - 12,1 26,7

6 0.432
80
3,000 103,410 0.258 - 0.438 0.298 - 0.478
1 - 33
0.35

168,3 11,0 20690 459968 6,6 - 11,1 7,6 - 12,1 29,2

6 0.719
160
4,000 137,880 0.258 - 0.438 0.298 - 0.478 0.35

168,3 18,3 27586 613290 6,6 - 11,1 7,6 - 12,1 29,2

8 0.500
80
2,500 146,060 0.188 - 0.438 0.260 - 0.510
1 - 39
0.35

219,1 12,7 17241 649675 4,8 - 11,1 6,6 - 13,0 29,2

8 0.906
160
3,500 204,490 0.188 - 0.438 0.260 - 0.510 0.35

219,1 23,0 24138 909572 4,8 - 11,1 6,6 - 13,0 29,2

COLUMN 1

Victaulic couplings are identified by nominal pipe size.

COLUMN 2

Nominal pipe wall thickness. For data with other wall thicknesses contact Victaulic.

COLUMN 3

Pipe wall thickness schedule as established by ANSI Standard B36.10.

COLUMN 4

Maximum line pressure, including surge, to which a joint should be subjected. This figure provides a nominal safety factor
of 3. Working pressure ratings are based on pipe prepared in accordance with Victaulic double cut groove specifications. Maxi-
mum allowable working pressures for other pipe schedules or grades must be determined by applicable code requirements.

NOTE A: ONE TIME FIELD TEST ONLY.

The Maximum Joint Working Pressure may be increased to 1

times the figures shown.

COLUMN 5

Maximum end load from all internal and/or external forces to which the joint should be subjected under working condi-
tions.

COLUMNS 6 & 7

Range of pipe end separation normally available on double cut grooved steel pipe. Maximum allowable movement
is the difference between minimum and maximum pipe end separation subject to tolerances (see Design Data).

COLUMNS 8 & 9

Maximum allowable deflection of pipe from centerline, subject to tolerances (see Design Data). See Note B.

NOTE B:

Maximum Pipe Movement will be reduced by Deflection (Col. 8 & 9) and vice versa.

NOTE C:

Refer to Design Data for information on tolerances and pipe gap settings.

PERFORMANCE DATA

MATERIAL SPECIFICATION

Housing:

Ductile iron conform-
ing to ASTM A-395, grade 65-
45-15, and ASTM A-536, grade
65-45-12.

Housing Coating:

Orange
enamel

Optional:

Hot dipped galva-
nized and others

Coupling Gasket:

(specify
choice*)

Grade N nitrile

Specially compounded with
excellent oil resistance and a
high modulus for resistance
to extrusion. Temperature
range 20F to +150F (29C
to +66C). Recommended for
petroleum products, air with
oil vapors, and vegetable and
mineral oils within the speci-
ed temperature range. Not
recommended for hot water
services over +150F (+66C)
or for hot, dry air over +140F
(+60C). For maximum gasket
life under pressure extremes,
temperature should be lim-
ited to +120F (+49C).

Grade T EndSeal

Specially compounded with
excellent oil resistance and a
high modulus for resistance
to extrusion. Temperature
range 20F to +150F (29C
to +66C). Recommended for
petroleum products, air with
oil vapors, and vegetable and
mineral oils within the speci-
ed temperature range. Not
recommended for hot water
services over +150F (+66C)
or for hot, dry air over +140F
(+60C). For maximum gasket
life under pressure extremes,
temperature should be lim-
ited to +120F (+49C).
*Services listed are General Ser-
vice Recommendations only. It
should be noted that there are
services for which these gaskets
are not recommended. Refer-
ence should always be made to
the latest Victaulic Gasket
Selection Guide for specic gas-
ket service recommendations
and for a listing of services
which are not recommended.

Bolts/Nuts:

Heat-treated plated
carbon steel, trackhead con-
forming to physical properties of
ASTM A-183 minimum tensile
110,000 PSI (758340 kPa).

This product shall be manufactured by Victaulic Company. All products shall be installed in accordance with current Victaulic installation/assembly instructions.
Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligations.