910

Sandwich panels
Technical catalogue
Contents
General information ..................................................................................................................4 Description of application ........................................................................................................4 Types of IZOPANEL sandwich panels .....................................................................................5 IPR and PUR sandwich panels ................................................................................................6 Benefits.......................................................................................................................................6 IzoWall IPR/PUR........................................................................................................................7 IzoGold IPR/PUR........................................................................................................................8 IzoCold IPR/PUR........................................................................................................................9 IzoRoof IPR/PUR......................................................................................................................10 EPS sandwich panels ..............................................................................................................11 Benefits ....................................................................................................................................11 IzoWall EPS...............................................................................................................................12 IzoRoof EPS...............................................................................................................................13 IzoDach EPS..............................................................................................................................14 MWF sandwich panels ...........................................................................................................15 Benefits.....................................................................................................................................15 IzoWall MWF.............................................................................................................................16 IzoRoof MWF............................................................................................................................17 Lining types and colours ........................................................................................................18 Proper selection of panels for various conditions ...............................................................18 UV effect ...................................................................................................................................18 Aggressive factors in special facilities (agriculture, food industry, etc.).....................................19 Tips for colour selection .........................................................................................................19 Stainless steel .........................................................................................................................22 Available colours .....................................................................................................................22 Profile tYpes .......................................................................................................................23 Coat charts ...............................................................................................................................25 STANDARD Coat ......................................................................................................................26 HDS Coat...................................................................................................................................27 HDX Coat...................................................................................................................................28 Farm Coat.................................................................................................................................29 Food Coat..................................................................................................................................30 Food Safe..................................................................................................................................31 HPS 200.....................................................................................................................................32 Colorcoat Prisma......................................................................................................................33 Properties of sandwich panels ..............................................................................................34 Insulating power .....................................................................................................................35 Burning behaviour ..................................................................................................................36 Euroclass - reaction to fire .....................................................................................................37 Fire resistance .........................................................................................................................38 Load capacity ...........................................................................................................................38 Leakproofness .........................................................................................................................39 Acoustic properties .................................................................................................................40 Dimensions and tolerances ..................................................................................................42 Environment protection .........................................................................................................42 Technical drawings .................................................................................................................43 1.1. IzoWall PUR/IPR - sandwich panel for walls with visible fastening, polyurethane / polyisocyanurate foam core .............................................................44 1.2. IzoWall MWF - sandwich panel for walls with visible fastening, mineral wool core..........................................................................................................45 1.3. IzoWall EPS - sandwich panel for walls with visible fastening, EPS core...............46 2. IzoGold PUR/IPR - sandwich panel for walls with hidden fastening, polyurethane / polyisocyanurate foam core .....................................................................................47 3. IzoCold PUR/IPR - sandwich panel for walls with hidden fastening, polyurethane / polyisocyanurate foam core .....................................................................................48 4.1. IzoRoof PUR/IPR - sandwich panel for roofs, polyurethane / polyisocyanurate foam core .......................................................................................................................49 4.2. IzoRoof MWF - sandwich panel for roofs, mineral wool core .................................50 4.3. IzoRoof EPS- sandwich panel for roofs, EPS core ....................................................51 4.4. IzoDach EPS - sandwich panel for roofs, EPS core ...................................................52 5.1. IzoWall PUR/IPR - vertical configuration, fastening to the structure ....................53 5.2. IzoWall MWF - vertical configuration, fastening to the structure ..........................54 5.3. IzoWall EPS - vertical configuration, fastening to the structure ............................55 6. IzoGold PUR/IPR - vertical configuration, fastening to the structure ....................56 7.1. IzoWall PUR/IPR - vertical configuration, ground beam joint ................................57 7.2. IzoWall MWF - vertical configuration, ground beam joint .......................................58 7.3. IzoWall EPS - vertical configuration, ground beam joint .........................................59 8. IzoGold PUR/IPR - vertical configuration, ground beam joint .................................60 9.1. IzoWall PUR/IPR - corner element .............................................................................61 9.2. IzoWall MWF- corner element ....................................................................................62 9.3. IzoWall EPS - corner element .....................................................................................63 10. IzoGold PUR/IPR - corner element .............................................................................64 11.1. IzoWall PUR/IPR - panel - horizontal configuration, fastening to the structure . 65 11.2. IzoWall MWF - horizontal configuration, fastening to the structure .....................66 11.3. IzoWall EPS - horizontal configuration, fastening to the structure .......................67 12. IzoGold PUR/IPR - horizontal configuration, fastening to the structure................68 13.1. IzoWall PUR/IPR - horizontal configuration, ground beam element .....................69 13.2. IzoWall MWF - horizontal configuration, ground beam element ...........................70 13.3. IzoWall EPS - horizontal configuration, ground beam element ..............................71 14. IzoGold PUR/IPR - horizontal configuration, ground beam element .....................72 15.1. IzoWall - partition wall..................................................................................................73 15.2. IzoWall MWF - partition wall.......................................................................................74 15.3. IzoWall EPS - partition wall .........................................................................................75 16.1. IzoRoof PUR/IPR - fastening to the structure with lateral panel joint .............................76 16.2. IzoRoof MWF - fastening to the structure with lateral panel joint ...............................77 16.3. IzoRoof EPS - fastening to the structure with lateral panel joint ................................78 17.1. IzoRoof PUR/IPR - roof ridge ......................................................................................79 17.2. IzoRoof MWF - roof ridge ............................................................................................80 17.3. IzoRoof EPS - roof ridge ...............................................................................................81 18.1. IzoRoof PUR/IPR - with optional snow guards fastening................................................82 18.2. IzoRoof MWF - with optional snow guards fastening..............................................83 18.3. IzoRoof EPS - with optional snow guards fastening................................................84 19.1. IzoRoof PUR/IPR - top wall panel joining element...................................................85 19.2. IzoRoof MWF - top wall panel joining element .........................................................86 19.3. IzoRoof EPS - top wall panel joining element ...........................................................87 20.1. IzoRoof PUR/IPR - joint of top wall panel protruding over the roof ..............................88 20.2. IzoRoof MWF - joint of top wall panel protruding over the roof...................................89 20.3. IzoRoof EPS - joint of top wall panel protruding over the roof.....................................90 21.1. IzoRoof PUR/IPR - joint of brick wall protruding over the roof ..............................91 21.2. IzoRoof MWF - joint of brick wall protruding over the roof .....................................92 21.3. IzoRoof EPS - joint of brick wall protruding over the roof .......................................93 22.1 IzoRoof PUR/IPR - joint of higher edge of a monopitched roof...............................94 22.2. IzoRoof MWF- joint of higher edge of a monopitched roof......................................95 22.3. IzoRoof EPS - joint of higher edge of a monopitched roof.......................................96 23.1. IzoRoof PUR/IPR - ridge skylight ...............................................................................97 23.2. IzoRoof MWF - ridge skylight ......................................................................................98 23.3. IzoRoof EPS - ridge skylight ........................................................................................99 24.1. IzoRoof PUR/IPR - strip skylight ..............................................................................100 24.2. IzoRoof MWF - strip skylight ....................................................................................101 24.3. IzoRoof EPS - roof penetration .................................................................................102 25.1. IzoRoof PUR/IPR - roof penetration ........................................................................103 25.2. IzoRoof MWF - roof penetration ...............................................................................104 25.3. IzoRoof EPS - roof penetration ................................................................................105 26.1. IzoRoof PUR/IPR - roof maintenance systems ......................................................106 26.2. IzoRoof MWF - roof maintenance systems ............................................................107 26.3. IzoRoof EPS - roof maintenance systems ...............................................................108 27. ob-01 flashing closing strip ...................................................................................109 28. ob-02 flashing EPS closing section .......................................................................109 29. ob-03 flashing roof ridge ........................................................................................110 30. ob-04 flashing lower roof ridge .............................................................................110 31. ob-05 flashing IzoDach EPS panel wind beam, Type I - overhanging ...............111 32. ob-06 flashing IzoDach EPS panel wind beam, Type II - non-overhanging.......111 33. ob-07 flashing facade drip cap ..............................................................................112 34. ob-08 flashing gutter flashing ...............................................................................112 35. ob-09 flashing large inner corner ..........................................................................113 36. ob-10 flashing large outer corner ..........................................................................113 37. ob-11 flashing small inner corner .........................................................................114 38. ob-12 flashing small outer corner .........................................................................114 39. ob-13 flashing gutter downside flashing .............................................................115 40. ob-14 flashing anti-snow guard rail .....................................................................115 41 ob-15 flashing broken inner corner .......................................................................116 42. ob-16 flashing drip cap strip ..................................................................................116 43. ob-17 flashing wall flashing ...................................................................................117 44. ob-18 flashing gutter flashing for ob-19...............................................................117 45. ob-19 flashing gutter downside flashing .............................................................118 46. ob-20 flashing C1 starter .........................................................................................118 47. ob-22 flashing wall flashing for cut panel ............................................................119 48. ob-31 flashing IzoRoof panel wind beam, Type I - overhanging ........................119 49. ob-32 flashing IzoRoof panel wind beam, Type II - non-overhanging ..............120 50. ob-33 flashing eaves masking strip with anti-snow guard rail .........................120 51. ob-34 flashing eaves masking strip ......................................................................121 52. ob-35 flashing panel joint masking strip ...............................................................121 53. ob-36 flashing roof ridge masking strip ...............................................................122 54. ob-37 flashing closing section ...............................................................................122 55. ob-41 flashing C2 starter .......................................................................................123 56. ob-42 flashing outer masking corner ...................................................................123 57. ob-43 flashing inner masking corner ...................................................................124 58. ob-44 flashing inner skylight flashing .................................................................124 59. I-01 fastener EPS roof panel connector ...............................................................125 60. I-02 fastener IzoGold IPR / PUR panel connector ...............................................125 61. I-03 fastener Calotte ...............................................................................................126 62. I-04 fastener Z strip ................................................................................................126 Storage, transport, installation and service rules .............................................................127 Certificates and admittances .............................................................................................131
GeNerAL iNfOrmAtiON
Sandwich panels may be used for building walls and roofs of buildings and also for building enclosures of industrial equipment, air conditioning devices, etc. Such panels are manufactured in a continuous process of joining the insulating core with external lining, most often metal plates. The final product is a sandwich panel consisted of several layers. Metal lining protects against weather conditions, such as rain or snow and also performs decorative function. These panels are also resistant to corrosive factors. They keep their parameters when exposed to moisture, steam, snow, chemicals or other difficult conditions. The core, made of PUR polyurethane foam, IPR polyisocyanurate foam, EPS expanded polystyrene boards or MWF mineral wool, guarantees thermal and acoustic insulation. When joined with the lining, it becomes a barrier protecting against fire, snow load, wind, temperature and other factors. User gets numerous benefits, using sandwich panels in building walls:
Perfect insulating properties. Thermal conductivity of panels with polyisocyanurate foam core is 0,020 W/m*K.
Perfect protection against weather conditions, maintaining properties and appearance for many years. When coating is properly selected for local conditions, several years durability of panels may be reached without any problem. Leakproofness - water, snow and damp will not get inside. Perfectly finished joints ensure complete leakproofness for many years, if installation standards are followed. Noise insulation. Properly selected core material can give very good noise insulation parameters. They are particularly important if insulation of outside noise, reduction of industrial noise propagation to the outside of the building or noise reduction within the building is required. Fire protection properties according to the needs. Proper type of core can ensure reaching fire resistance class up to EL120 (mineral wool). This enables protection of escape routes, separation of fire compartments from each other. Easy and quick installation, low construction costs, operating costs lower than in other buildings. 50 mm thick IPR foam panel has the same heat-transfer coefficient U as a 75 cm thick aerated concrete wall, 60 cm thick structural clay tile wall or a 190 cm thick brick wall. Good strength parameters. Roof panels can withstand the load of snow and wind depending on their thickness and climatic zone with supports span over 3 m. Wall panels in most cases may be used with supports span of up to 6 m. This results in real savings in terms of the supporting structure and also in the costs of the entire building. We have managed to combine all these benefits to the user with benefits to the natural environment. Entire power input in the production of the material used for thermal insulation of the building pays for itself after two or three years from installation, on average. Materials used in production are recyclable. Steel may be reused successfully, waste core materials can also be recycled, while production of the panels itself is not harmful to the environment.
DESCRIPTION OF APPLICATION
The scope of application of sandwich panels is very wide: in storage halls, production halls, small and large commercial facilities, public utility buildings such as gymnasiums and swimming pools, farm buildings such as cowhouses, poultry houses, mushroom-growing cellars. They are suitable for food storages, cold stores and freezers. Sandwich panels may also be used in food processing plants. In all locations where hygienic conditions are required, with no effect on food in contact with panels and resistance to chemicals used in food processing and cleaning. IZOPANEL sandwich panels may be used as walls of buildings, both external and internal, roofs and suspended ceilings in halls with additional protection. With proper coating, they can be very durable in areas with salty conditions (such as seaside regions) or high levels of industrial pollution. For more information on the principles of selection of lining material: see panel lining, types and profiles section.
IZOPANEL
S AN D W I C H PANEL S t e c h n i c a l c a t a l o g u e
TYPES OF AVAILABLE IZOPANEL SANDWICH PANELS

Core type
IPR
core made of stiff polyisocyanurate foam thickness [mm] modular width [mm]
PUR
core made of stiff polyisocyanurate foam thickness [mm] modular width [mm]
EPS
core made of expanded polystyrene thickness [mm] 40 50 60 75 80 100 120 125 140 150 160 175 180 200 250 modular width [mm]
MWF
core made of mineral wool thickness [mm] 40 50 60 75 80 100 120 140 150 160 175 200 230 250 modular width [mm]
Wall panel with visible fastening. To be installed on walls vertically or horizontally.
40 60 80 100 120
1150 1080**
40 60 80 100 120
1150 1080**
1150 1080** 1200**
1150 1080** 1200**
Wall panel with hidden fastening. To be installed on walls vertically or horizontally.
60 80 100 120
1080
60 80 100 120
1080
Insulating panel for freezers and cold stores, for walls and suspended ceilings.
120 140 160 180 200 220
1150 1080**
120 140 160 180 200 220
1150 1080**
High profile roof panel.
60 80 100 120 140 160
1080
60 80 100 120 140 160
1080
60 75 80 100 120 125 140 150 160 175 200 250 60 75 100 120 140 150 160 175 200 250 15 0,040
1080
60 75 80 100 120 125 140 150 160 175 200 230 250
1080
Low profile roof panel.
1200 1150**
core density [kg/m3] thermal conductivity [W/m*K] typical fire resistance class specific acoustic resistance coefficient, Rw * expected values, testing in progress ** non-standard modular width to be agreed with the manufacturer
40 0,020 EI 30 27
40 0,022 EI 15 27
100 0,040 EI 60, EI 120* 31
E 60, EW 60 24
IZOPANEL
LABELLING
Standard labelling of IZOPANEL sandwich panels has the following format:
IzoWall IPR 120.1080 zcSP9010F/wcSP9010F

Panel type Core type Thickness. Width External lining type Internal lining type
IPR (PIR) AND PUR SANDWICH PANELS

BENEFITS
IZOPANEL IPR and PUR sandwich panels have polyurethane-based foam cores. PUR/IPR foam is a material with excellent insulating and thermal properties, which is reflected by thermal conductivity rating. = 0,020 W/m*K (IPR) = 0,022 W/m*K (PUR) This foam is a good noise insulation material. Specific acoustic resistance coefficient: Rw= 25-27 dB acoustic absorption coefficient: w = 0,15 Our IPR/PUR sandwich panels are non-flammable due to the properties of PUR and IPR foam. B Flash resistant Panels with foam core give very good results in burning behaviour tests, depending on foam type and thickness their fire resistance class is EI 15 (PUR) EI 30 (IPR) Proper joint profile guarantees perfect leakproofness, preventing air infiltration and ensuring steam and blowing rain resistance. IPR and PUR panels manufacturing programme includes three types of wall panels and one type of roof panels. Our offer includes three types of wall panels: IzoWall Standard wall panel. Thickness range: 40 to 120 mm. Suitable for walls, to be installed vertically or horizontally. Fastening to the structure with screws through the panels. IzoGold Wall panel with hidden fasteners. Thickness range: 60 to 120 mm. Suitable for walls, to be installed vertically or horizontally. Fastening to the structure with screws inside panel joint. These panels form a smooth facade with no visible joints. IzoCold Cold store panel, with reverse heat flow direction. In contrast to standard panels, their joints do not have soft seals and aluminium seals which could form a thermal bridge. In order to eliminate heat flow, the core has a tongue-and-groove joint. Thickness range: 120 to 220 mm. Suitable for walls of cold stores and freezers, as well as ceilings and suspended ceilings. Panels installed outside building structure. Roof panel: IzoRoof Suitable for pitched roof with small and medium pitch angle. These panels have trapezoidal outer surface. Thickness range: 60 to 160 mm. On request IzoRoof panels may be produced with a lap joint which enables longitudinal assembly. The lap joint may be left-sided or right-sided. Technical drawing on page 129 presents the principle of determining the side of the lap joint.
IZOPANEL
IzoWall IPR / PUR
Sandwich panel with polyisocyanurate or polyurethane core - visible fastening.

Profiled lining with a unique surface design. Large bend radii guarantee durability of lining protective layers. Double panel lock guarantees best fire resistance properties. Profiled edges facilitate assembly and guarantee proper thermal insulating power. Core made of stiff, freon-free, self-extinguishing PUR/IPR foam with very good thermal insulation properties. Seamless polyurethane seal keeps proper thermal insulating power and tightness of connection - applied in manufacture. Protecting strip prevents diffusion, water and gas infiltration and steam penetration into the insulating core.
Suitable for building external and internal walls of industrial buildings: production halls, storage buildings, commercial halls, shopping centres, farm buildings. Vertical or horizontal installation. IPR core - stiff polyisocyanurate foam, thermal conductivity rating = 0,020 W/m*K, improved burning behaviour and higher density = 40 3 kg/m3. PUR core - stiff polyurethane foam, thermal conductivity rating = 0,022 W/m*K and density = 40 3 kg/m3. Steel sheet lining, anticorrosive protection depending on the intended use. Mechanical properties thickness modular width [mm] total width [mm] length [mm] mass 0,4/0,5 [kg/m ]
2 2
40
60
80 1150, 1080** modular width +18 mm 2000 - 15000*
100
120
9,0 9,8 0,48 0,54
9,8 10,6 0,33 0,36 -
10,6 11,4 0,25 0,27
11,4 12,2 0,20 0,22 EI 30 EI 15 B-s2, d0
12,2 13,0 0,17 0,18 EI 30 EI 15
mass 0,5/0,5 [kg/m ] Insulating power U IPR [W/m2K] U PUR [W/m2K] Burning behaviour IPR fire resistance PUR fire resistance IPR reaction to fire PUR reaction to fire fire propagation Acoustic properties acoustic resistance coefficient: Rw [dB] RA1 [dB] RA2 [dB]
acoustic absorption coefficient w
B-s2, d0
fire retardant
25 23 20 0,15 Perfect leakproofness at pressure difference -50/+50 Pa A class - perfect leakproofness at 1200 Pa mark.
S AN D W I C H PANEL S t e c h n i c a l c a t a l o g u e | 7
Leakproofness air permeability blowing rain resistance

* non-standard lengths to be agreed with the production department ** non-standard modular width to be agreed with the manufacturer
Panels are manufactured in accordance with PN-EN 14509:2010 and have the
IZOPANEL |
IzoGold IPR / PUR
Wall panel with polyisocyanurate or polyurethane core - hidden screw fasteners.

Profiled lining with a unique surface design. Hidden fastener gives the facade a uniform appearance. Large bend radii guarantee durability of lining protective layers. Double panel lock guarantees best fire resistance properties. Profiled edges facilitate assembly and guarantee proper thermal insulating power. Seamless polyurethane seal keeps proper thermal insulating power and tightness of connection - applied during production. Protecting strip prevents diffusion, water and gas infiltration and steam penetration into the insulating core. Core made of stiff, freon-free, self-extinguishing PUR/IPR foam with very good thermal insulation properties.
Suitable for building external and internal walls of industrial buildings: production halls, storage buildings, commercial halls, shopping centres, farm buildings. Vertical or horizontal installation. IPR core - stiff polyisocyanurate foam, thermal conductivity rating = 0,020 W/m*K, improved burning behaviour and higher density = 40 3 kg/m3. PUR core -stiff polyurethane foam, thermal conductivity rating = 0,022 W/m*K and density = 40 3 kg/m3. Steel sheet lining, anticorrosive protection depending on the intended use. Mechanical properties thickness modular width [mm] total width [mm] length [mm] mass 0,4/0,5 [kg/m ]
2 2
60
80 1080
100
120
modular width +18 mm 2000 - 15000* 10,0 10,9 0,36 0,37 10,8 11,7 0,26 0,27 B-s2, d0 B-s2, d0 fire retardant EI 15 EI 15 11,6 12,5 0,21 0,22 12,4 13,3 0,17 0,18
mass 0,5/0,5 [kg/m ] Insulating power U IPR [W/m2K] U PUR [W/m K]

2
Burning behaviour IPR fire resistance PUR fire resistance IPR reaction to fire PUR reaction to fire fire propagation Acoustic properties acoustic resistance coefficient: Rw [dB] RA1 [dB] RA2 [dB] acoustic absorption coefficient w Leakproofness air permeability blowing rain resistance
* non-standard lengths to be agreed with the production department
8 | IZOPANEL | S AN D W I C H PANEL S t e c h n i c a l c a t a l o g u e
IzoCold IPR / PUR

Cold store panel with polyisocyanurate or polyurethane core.
Profiled lining with a unique surface design Sealant applied at the construction site (optional). Large bend radii guarantee durability of lining protective layers. Profiled edges facilitate assembly and guarantee proper thermal insulating power. Double panel lock guarantees best fire resistance properties. Labyrinth core joint eliminates thermal bridge. Core made of stiff, freon-free, self-extinguishing PUR/IPR foam with very good thermal insulation properties.
Suitable for external and internal walls as well as ceilings and suspended ceilings of cold stores and freezers. These panels should be installed outside building structure. IPR core - stiff polyisocyanurate, thermal conductivity rating = 0,020 W/m*K, improved burning behaviour and higher density = 40 3 kg/m3. PUR core - polyurethane foam, thermal conductivity rating = 0,022 W/m*K and density = 40 3 kg/m3. Steel sheet lining, anticorrosive protection depending on the intended use. Mechanical properties thickness modular width [mm] modular width [mm] length [mm] mass 0,4/0,5 [kg/m ]
2 2
120
140
160 1150, 1080**
180
200
220
modular width +18 mm 2000 - 15000* 12,2 13,0 0,16 0,16 EI 15 EI 15 B-s2, d0 fire retardant 13,0 13,8 0,13 0,14 EI 15 EI 15 13,8 14,6 0,12 0,12 EI 15 EI 15 B-s1, d0 B-s1, d0 14,6 15,4 0,10 0,11 EI 15 EI 15 15,4 16,2 0,09 0,10 EI 15 EI 15 16,2 17,0 0,09 0,09 EI 15 EI 15
mass 0,5/0,5 [kg/m ] Insulating power U IPR [W/m2K] U PUR [W/m K]

2
Burning behaviour IPR fire resistance PUR fire resistance IPR reaction to fire PUR reaction to fire fire propagation Acoustic properties acoustic resistance coefficient: Rw [dB] RA1 [dB] RA2 [dB]
S AN D W I C H PANEL S t e c h n i c a l c a t a l o g u e | 9

* non-standard lengths to be agreed with the production department ** non-standard modular width to be agreed with the manufacturer
IZOPANEL |
IzoRoof IPR / PUR
Roof panel with polyisocyanurate or polyurethane core.

1. Profiled lining with a unique surface design. 2. Large lining bend radius guarantees durability of the protective layer. 3. Seamless polyurethane seal applied during production guarantees joint tightness. 4. Capillary action preventing chamber. 5. Core made of stiff, freon-free, self-extinguishing PUR/IPR foam with very good thermal insulation properties. 6. Profiled edges guarantee tightness of joint. 7. Protecting strip prevents diffusion, water and gas infiltration and steam penetration into the insulating core.
Suitable for roofs of industrial buildings: production halls, storage buildings, commercial halls, shopping centres, farm buildings. IPR core - stiff polyisocyanurate, thermal conductivity rating = 0,020 W/m*K, , improved burning behaviour and higher density = 40 3 kg/m3. PUR core - stiff polyurethane foam, thermal conductivity rating = 0,022 W/m*K and density = 40 3 kg/m3. Steel sheet lining, anticorrosive protection depending on the intended use. Mechanical properties thickness modular width [mm] total width [mm] length [mm] mass 0,4/0,5 [kg/m ]
2
60
80
100 1080
120
140
160
modular width +74 mm 2000 - 15000* 10,2 11,1 0,33 0,35 REI 15 11,0 11,9 0,25 0,26 11,8 12,7 0,20 0,21 REI 30 REI 15 B-s2, d0 BRoof (t1) BRoof (t1) fire retardant 12,6 13,5 0,17 0,18 REI 30 REI 15 13,4 14,3 0,15 0,16 REI 30 REI 15 14,2 15,1 0,13 0,14 REI 30 REI 15
mass 0,5/0,5 [kg/m2] Insulating power U IPR [W/m2K] U PUR [W/m K]

2
Burning behaviour IPR fire resistance PUR fire resistance IPR reaction to fire IPR reaction to external fire PUR reaction to external fire fire propagation Acoustic properties acoustic resistance coefficient: Rw [dB] RA1 [dB] RA2 [dB]

* non-standard lengths to be agreed with the production department
PANELS WITH EPS CORE

BENEFITS
The core of IZOPANEL EPS sandwich panels is made of expanded polystyrene boards. Expanded polystyrene has very good insulating and thermal properties, which is reflected by thermal conductivity rating = 0,040 W/m*K Noise insulation properties of sandwich panels with EPS core are also good. Weighted average specific acoustic resistance coefficient: Rw= 23-24 dB Burning behaviour of EPS sandwich panels allows to classify them as fire retardant Panels with EPS core reach fire resistance class E 60 / EW 60 Proper joint profile guarantees perfect leakproofness, preventing air infiltration and ensuring steam and blowing rain resistance. Our offer includes one type of wall panels: IzoWall Standard wall panel. Thickness range: 40 to 250 mm. Suitable for walls, to be installed vertically or horizontally. Fastening to the structure with screws through the panels. Our offer includes two types of roof panels: IzoRoof Suitable for pitched roof with small and medium pitch angle. These panels have trapezoidal outer surface. Thickness range: 60 to 250 mm. On request IzoRoof panels may be produced with a lap joint which enables longitudinal assembly. The lap joint may be leftsided or right-sided. Technical drawing on page 129 presents the principle of determining the side of the lap joint. IzoDach Economic roof panel suitable for pitched roof with small and medium pitch angle. Its external surface is flat. Thickness range: 60 to 250 mm.
IZOPANEL
11
IzoWall EPS
Wall panel with expanded polystyrene core. Visible screw fastening.

Profiled lining with a unique surface design. Large bend radii guarantee durability of lining protective layers. Double panel lock guarantees leakproofness. Profiled edges facilitate assembly. Expanded polystyrene core.
Suitable for building external and internal walls of industrial buildings: production halls, storage buildings, commercial halls, shopping centres, farm buildings. Vertical or horizontal installation. EPS core - expanded polystyrene, = 0,040 W/m*K, improved burning behaviour and higher density 15 kg/m3. Steel sheet lining, anticorrosive protection depending on the intended use. Mechanical properties thickness modular width [mm] total width [mm] length [mm] mass 0,4/0,5 [kg/m ]
2
40
50
60
75
80
100
120
125
140
150
160
175
180
200
250
1150, 1080***, 1200*** modular width +18 mm 2000 - 15000* 8,3 9,1 0,86 8,4 9,3 0,71 8,6 9,4 0,60 fire retardant 8,8 9,7 0,49 8,9 9,7 0,46 9,2 10,0 0,38 9,5 10,3 0,31 9,6 10,4 0,30 9,8 10,6 0,27 9,9 10,8 0,26 10,1 10,9 0,24 10,3 11,2 0,22 10,4 11,3 0,21 10,7 11,5 0,19 11,4 12,3 0,16
mass 0,5/0,5 [kg/m2] Insulating power U [W/m2K] Burning behaviour fire resistance reaction to fire fire propagation Acoustic properties acoustic resistance coefficient: Rw [dB] RA1 [dB] RA2 [dB]
E 60 / EW 60
23 (24)** 21 (22)** 18 (19)** 1,5 m3/h*m2 at pressure difference of 50 Pa A class - perfect leakproofness at 1200 Pa

* non-standard lengths to be agreed with the production department ** for lining sheet gauge 0.4/0.5 mm (for sheet gauge 0.5/0.5 mm) *** non-standard modular width to be agreed with the manufacturer
Manufacturing process according to technical approval AT-15-5340-2008
12
IZOPANEL
IzoRoof EPS
Roof sandwich panel with expanded polystyrene core. High surface profile.
Profiled lining with a unique surface design. Large lining bend radius guarantees durability of the protective layer. Profiled edges guarantee tightness of joint. Capillary action preventing chamber. Expanded polystyrene core.
Suitable for roofs of industrial buildings: production halls, storage buildings, commercial halls, shopping centres, farm buildings. EPS core - expanded polystyrene, =0,040 W/m*K, improved burning behaviour and higher density 15 kg/m3. Steel sheet lining, anticorrosive protection depending on the intended use. Mechanical properties thickness modular width [mm] total width [mm] length [mm] mass 0,4/0,5 [kg/m2] mass 0,5/0,5 [kg/m2] Insulating power U [W/m2K] Burning behaviour fire resistance reaction to fire roof resistance to external fire fire propagation Acoustic properties acoustic resistance coefficient: Rw [dB] RA1 [dB] RA2 [dB]
60
75
80
100
120
125 1080
140
150
160
175
200
250
modular width +74 mm 2000 - 15000* 8,8 9,7 0,61 9,0 9,9 0,50 BRoof (t1)** fire retardant ** 9,1 10,0 0,47 9,4 10,3 0,38 9,7 10,6 0,32 9,7 10,7 0,31 10,0 10,9 0,28 10,2 11,0 0,26 RE 20** 10,3 11,2 0,24 10,5 11,4 0,22 10,9 11,8 0,19 11,7 12,5 0,16
23 (24)** 21 (22)** 18 (19)** 1,5 m3/h*m2 at pressure difference 50 Pa** A class - perfect leakproofness at 1200 Pa**

* non-standard lengths to be agreed with the production department ** expected result of testing
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IzoDach EPS
Roof sandwich panel with expanded polystyrene core. Low surface profile.
Profiled lining with a unique surface design. Lining profile radius guarantees durability of the protective layer. Ob-01 roof flashing. Polyurethane foam. Drive screw with EPDM washer. Expanded polystyrene core. Milled side surfaces guarantee tightness of joint - no thermal bridges Double panel lock guarantees leakproofness.
Suitable for roofs of industrial buildings: production halls, storage buildings, commercial halls, shopping centres, farm buildings. EPS core - expanded polystyrene, = 0,040 W/m*K, improved burning behaviour and higher density 15 kg/m3. Steel sheet lining, anticorrosive protection depending on the intended use.
Mechanical properties thickness modular width [mm] total width [mm] length [mm] mass 0,4/0,5 [kg/m ]
2
60
75
80
100
120
125
140
150
160
175
200
250
1200, 1150*** modular width +18 mm 2000 - 15000* 8,6 9,4 0,61 8,8 9,7 0,50 BRoof (t1) fire retardant 8,9 9,7 0,47 9,2 10,0 0,38 9,5 10,3 0,32 9,6 10,4 0,31 9,8 10,6 0,28 9,9 10,8 0,26 RE 20 10,1 10,9 0,24 10,3 11,2 0,22 10,6 11,5 0,19 11,3 12,2 0,16
mass 0,5/0,5 [kg/m2] Insulating power U [W/m2K] Burning behaviour fire resistance reaction to fire roof resistance to external fire fire propagation Acoustic properties acoustic resistance coefficient: Rw [dB] RA1 [dB] RA2 [dB]
23 (24)** 21 (22)** 18 (19)** 1,5 m3/h*m2 at pressure difference 50 Pa A class - perfect leakproofness at 1200 Pa

* non-standard lengths to be agreed with the production department ** for lining sheet gauge 0.4/0.5 mm (for sheet gauge 0.5/0.5 mm) *** non-standard modular width to be agreed with the manufacturer
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PANELS WITH MWF CORE

BENEFITS
The core of IZOPANEL MWF sandwich panels is mineral wool (stone wool). MWF has good insulating and thermal properties, which is reflected by thermal conductivity rating = 0,040 W/m*K MWF panels have very good noise insulation properties. Weighted average specific acoustic resistance coefficient: Rw= 31 dB* acoustic absorption coefficient: w = 0,1 Burning behaviour of sandwich panels with mineral wool core allows to classify the product as A1-A2* Non-flammable Results of fire resistance tests with MWF panels are very good. Depending on core thickness their fire resistance class is EI 60 / EI 120* Proper joint profile guarantees perfect leakproofness, preventing air infiltration and ensuring steam and blowing rain resistance. MWF panels manufacturing programme includes one type of wall panels and one type of roof panels. IzoWall Standard wall panel. Thickness range: 40 to 250 mm. Suitable for walls, to be installed vertically or horizontally. Fastening to the structure with screws through the panels. IzoRoof Suitable for pitched roof with small and medium pitch angle. These panels have trapezoidal external surface. Thickness range: 60 to 250 mm. On request IzoRoof panels may be produced with a lap joint which enables longitudinal assembly. The lap joint may be leftsided or right-sided.
* expected values, testing in progress
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IzoWall MWF
Sandwich panel for walls with mineral wool core. Visible screw fastening.
Profiled lining with a unique surface design. Large bend radii guarantee durability of lining protective layers. Double panel lock guarantees best fire resistance properties. Profiled edges facilitate assembly and guarantee proper thermal insulating power. Core made of hard incombustible mineral wool (MWF).
Suitable for external and internal walls of industrial buildings: production halls, storage buildings, commercial halls, shopping centres, farm buildings. Vertical or horizontal installation. Mineral wool core = 0,040 W/m*K and density = 100 20 kg/m3. Steel sheet lining, anticorrosive protection depending on the intended use. Mechanical properties thickness modular width [mm] total width [mm] length [mm] mass 0,5/0,5 [kg/m ]
2
40
50
60
75
80
100
120
140
150
160
175
200
230
250
1150, 1080***, 1200*** modular width +18 mm 2000 - 15000* 13,2 14,0 14,9 0,86 14,3 15,1 16,0 0,71 15,4 16,2 17,1 0,60 17,0 17,9 18,8 0,49 17,6 18,4 19,3 0,46 EI 45 19,8 20,6 21,5 0,38 22,0 22,8 23,7 0,31 EI 60 A2-s1, d0 fire retardant 24,2 25,0 25,9 0,27 25,3 26,1 27,0 0,25 26,4 27,2 28,1 0,24 28,0 28,9 29,8 0,22 30,8 31,6 32,5 0,19 34,1 34,9 35,8 0,17 36,3 37,1 38,0 0,15
mass 0,5/0,6 [kg/m2] mass 0,6/0,6 [kg/m2] Insulating power U [W/m2K]** Burning behaviour fire resistance reaction to fire fire propagation Acoustic properties acoustic resistance coefficient Rw [dB] RA1 [dB] RA2 [dB]
EI 120 **
31 ** 29 ** 27 ** 0,10 ** Perfect leakproofness at pressure difference -50/+50 Pa ** A class - perfect leakproofness at 1200 Pa **
Leakproofness air permeability lowing rain resistance

* non-standard lengths to be agreed with the production department ** expected values, testing in progress *** non-standard modular width to be agreed with the manufacturer
mark.
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IzoRoof MWF
Roof sandwich panel with mineral wool core. High surface profile.
Profiled lining with a unique surface design. Large lining bend radius guarantees durability of the protective layer. Capillary action preventing chamber. Core made of hard incombustible mineral wool (MWF). Profiled edges guarantee tightness of joint.
Suitable for roofs of industrial buildings: production halls, storage buildings, commercial halls, shopping centres, farm buildings. Mineral wool core = 0,040 W/m*K and density = 100 20 kg/m3. Steel sheet lining, anticorrosive protection depending on the intended use. Mechanical properties thickness modular width [mm] total width [mm] length [mm] mass 0,5/0,5 [kg/m2] mass 0,5/0,6 [kg/m ]
2 2
60
75
80
100
120
125
140 1080
150
160
175
200
230
250
modular width +74 mm 2000 - 15000* 15,6 16,5 17,4 0,61 17,3 18,2 19,1 0,50 17,8 18,7 19,6 0,47 20,0 20,9 21,8 0,38 22,2 23,1 24,0 0,32 22,8 23,7 24,6 0,31 24,4 25,3 26,2 0,28 25,5 26,4 27,3 0,26 REI 90** A2-s1, d0** BRoof (t1)** fire retardant ** 26,6 27,5 28,4 0,24 28,3 29,2 30,1 0,22 31,0 31,9 32,8 0,19 34,3 35,2 36,1 0,17 36,5 37,4 38,3 0,16
mass 0,6/0,6 [kg/m ] Insulating power U [W/m2K]** Burning behaviour fire resistance reaction to fire roof resistance to external fire fire propagation Acoustic properties acoustic resistance coefficient: Rw [dB] RA1 [dB] RA2 [dB]
31 ** 29 ** 27 ** 0,10 ** Perfect leakproofness at pressure difference -50/+50 Pa A class - perfect leakproofness at 1200 Pa

* non-standard lengths to be agreed with the production department ** expected values, testing in progress
mark.
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LINING TYPES AND COLOURS

In standard option lining is made of hot rolled DX51, S250GD, S280GD, S320 GD steel sheet. The steel sheet is coated on both sides with inorganic, zinc or aluzinc protective coat. Minimum thickness of the inorganic layer for outdoor applications is 225 g/m2 of zinc or 150 g/m2 of aluzinc coat. The aluzinc coat, due to its smaller density, gives the same thickness of layer, measured in microns, with lower mass. Paint coat is the final protective layer. On a standard basis, it is a polyester coat with thickness of 25 microns. For applications in non-standard environmental conditions different thicknesses and different types of paint coats are recommended. Choosing a coat that is proper for local conditions will guarantee a long and trouble-free functioning of the panels. In standard option, lining thickness is 0.4 mm (inside) and 0.5 mm (outside) in panels with EPS, PUR and IPR core. In MWF panels, lining thickness is 0.5 mm on both sides. In non-standard options, the thickness of the panel lining may be 0.5 mm (inside) and 0.6 mm (outside). Panels are covered with a protective film on both sides. This film protects layers during the transport and assembly. Remove protective film within 1 month from the date of manufacture and no later than after 3 weeks of exposure to sunlight (date of manufacture is marked on each packet of panels delivered to the customer).
PROPER SELECTION OF PANELS IN VARIOUS CONDITIONS

Lining of sandwich panels is exposed to various aggressive factors causing corrosion, discolouration or blooming. Such factors are substances present in the external atmosphere, such as water, moisture and chemicals contaminating the environment. They may also be chemicals generated in relation with the operations carried out at the facility. Moisture in gymnasiums, swimming pools and car wash buildings, substances produced by animals, such as ammonia, side products of chemical processes taking place inside the building or aggressive cleaning agents used in order to maintain high sanitary standards at food processing plants. Additionally, UV radiation may have destructive effect on the appearance of the lining, causing loss of gloss and colour. To choose a proper type of the lining for the environmental conditions and ensure long and trouble free functioning of the panels, users must take into account all the above mentioned factors. The effect of external conditions on durability of the lining is determined by EN ISO 12944-2 standard. The standard divides environment types into classes of aggressiveness, based on the rate of degradation of zinc protective coat. The table below presents the classes of aggressiveness:
Thickness loss in the 1st year Corrosivity class according to EN ISO 12944-2 C1 C2 C3 C4 C5-I C5-M insignificant low moderate heavy very heavy (industrial) very heavy (maritime) M <0,1 0,1-0,7 0,7-2,1 2,1-4,2 4,2-8,4 4,2-8,4
Examples of environments typical for temperate climate (informational purposes only) Indoors Heated buildings with clean atmosphere, e.g. offices, shops, schools, hotels. Uninsulated buildings with temporary condensation, e.g., store rooms, gymnasiums. Rooms with high relative humidity and minor pollution, e.g., food processing plants, laundries, breweries, dairies. Chemical production halls, swimming pools, shipyards. Buildings or areas with almost permanent condensation and heavy pollution. Buildings or areas with almost permanent condensation and heavy pollution. Outdoors N/A Slightly polluted atmosphere, dry climate, e.g., rural areas . Urban and industrial atmosphere with moderate SO2 pollution or coastal climate with low salt pollution. Industrial atmosphere and coastal atmosphere with moderate salt pollution. Industrial atmosphere with high relative humidity and aggressive atmosphere. Coastal and offshore areas with high salt pollution.
UV EFFECT
In natural conditions paint coats are subject to degradation caused, beside chemicals, by destructive effect of ultraviolet radiation. Paint coats resistance to ultraviolet radiation mainly depends on the type of used membrane forming substances as well as special additives - photo stabilisers. Solar radiation reaching the earth includes: infrared radiation with wavelength range from 700 to 4000 nm, visible light with wavelength range from 400 to 700 nm, UV-A radiation with wavelength range from 315 to 400 nm, UV-B radiation with wavelength range from 280 to 315 nm, UV-C radiation with wavelength range from 100 to 280 nm (absorbed by the atmosphere). Photodegradation of polymers, including membrane forming substances of paint coats, consists in inducing reactions of radicals leading to shortening of the polymer chain. This process is a direct effect of absorbing radiation quanta by polymer functional groups. The effect of radiation depends on the length of the lightwave and its intensity.
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Therefore we may assume that the paint coat is more subject to destructive effects when it is more exposed to sunlight with little reduction of the ultraviolet spectrum. Earths atmosphere can absorb UV radiation. Efficiency of such absorption grows if the air layer is thicker. In elevated locations, such as mountain regions, atmosphere is much thinner, which results in higher UV radiation hardness when it reaches the Earths surface.
Mechanism of polymer particle disintegration caused by a beam of UV radiation The following conditions must be taken into account when choosing a paint coat in terms of resistance to UV radiation: - geographical location (elevation, metres above sea level), - exposure to sunlight (North - South), - expected period of facility operation, - importance of aesthetical aspects for a given facility (purpose of the building).
AGGRESSIVE FACTORS IN SPECIAL PURPOSE BUILDINGS (AGRICULTURE, FOOD INDUSTRY, ETC.)

In special purpose buildings, where various industrial processes take place and harmful chemical substances are produced, contact with caustic liquids is possible and paint coats are exposed to damaging conditions. That must also be taken into account when choosing indoor protective layers.
Agriculture
One of the most specific environments in which IZOPANEL panels are installed are buildings where animals are kept. Very often lining of the panels is exposed to excrements which mainly contain ammonia and its derivatives. It is a very aggressive substance, in contact with which most layers corrode and deteriorate rapidly. FarmCoat protective layer is a perfect solution for such conditions.
Food industry
Major requirement for panels and their lining in food industry applications is, above all, no effect on food products in direct contact. This feature should be confirmed by proper hygienic certificates issued by a recognised institution or lining supplier. Risk factors are presence of caustic organic substances of animal origin in form of gas or liquid (blood, acids, fats), effect of more or less aggressive cleaning agents used in order to maintain high sanitary standards or substances used in food processing, such as acids, vinegar, etc. For this type of environment we recommend two types of layers available in our offer: FoodCoat or FoodSafe. These layers are described in detail in Coat charts section.
Freezers, cold stores, food stores
Sandwich panels most often consist of three layers. Internal lining, core and external lining. Variety of physical properties of these layers, in terms of thermal expansion, rigidity, insulating power, causes that such panels are subject to damaging effects caused by the difference of temperatures indoors and outdoors. Steel expands and shrinks more than the core under the influence of temperature, as it is a material with much higher rating of linear thermal expansion. Additionally, adhesive force joins steel with the lining. It causes tangent stress which may be transferred to a certain extent by the joint of the steel sheet and the core. However, when limit values are exceeded, layers may separate, bubbles may form or quite on the contrary, lining may depress or bulges may form.
TIPS FOR COLOUR SELECTION

Sandwich panels most often consist of three layers. Internal lining, core and external lining. Variety of physical properties of these layers, in terms of thermal expansion, rigidity, insulating power, causes that such panels are subject to damaging effects caused by the difference of temperatures indoors and outdoors. Steel expands and shrinks more than the core under the influence of temperature, as it is a material with much higher rating of linear thermal expansion. Additionally, adhesive force joins steel with the lining. It causes tangent stress which may be transferred to a certain extent by the joint of the steel sheet and the core. However, when limit values are exceeded, layers may separate, bubbles may form or quite on the contrary, lining may depress or bulges may form. The difference in expansion properties of steel and core material is even larger when surface temperature is higher, which is related to the level of light absorption, that is the colour. Bright coloured panels are less susceptible to occurrence of this phenomenon (stresses
IZOPANEL | S AN D W I C H PANEL S t e c h n i c a l c a t a l o g u e | 19
do not reach limit values), while with dark and very dark colours the influence of temperature must be taken into account with particular care and added to other loads. In most extreme cases length of individual panels should be reduced or even dark colours should be eliminated and replaced with brighter ones. Another harmful effect results from the fact that sandwich panels always function between two environments with different temperatures. On a standard basis, temperature indoors is around +20C while the outside temperature may drop to -30C. Quite opposite conditions may occur in case of freezers where temperature may be even -40C indoors while outdoors it may reach +30C. As a result, external and internal lining behave differently - cold lining shrinks while warm lining expands, which causes bending of the entire panel. Such bending must also be included when calculating the loads. In order to assess the influence of thermal load on the panels, all available colours have been divided into three brightness groups, based on the degree of heat absorption. Strength charts of our products include the influence of thermal loads specified in the Load charts. According to PN-EN 14509:2010 standard, the temperature of external lining (T1) reaches maximum value in summer. This value depends on the colour and the degree of reflection of the surface. T1 values that are minimum values for load capacity calculations and sufficient for calculating limit conditions of use are as follows: Very bright colours RG = 75-90 T1 = +55C Bright colours RG = 40-74 T1 = +65C Dark colours RG= 8-39 T1 = +80C RG is the reflection grade in relation to magnesia (100%) very bright colours 1013 1015 1018 1016 7035 9001 9002 9010 bright colours 1001 1002 1007 1020 1021 1024 2000 2001 2003 2004 3011 5012 6011 6018 6021 7001 7002 7024 7032 7038 8003 8017 9006 9007 dark colours 2002 3002 3004 3009 3016 5002 5007 5009 5010 5013 6001 6002 6003 6005 6008 6010 6020 7013 7015 7016 7040 8004 8007 8011 8014 8016 8025 9000
Division of colours in terms of degree of heat absorption. Colours in each group are in ascending order.
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STANDARD Coat type Thickness [microns] Surface finish SP 25 smooth HDS 35 smooth
PREMIUM HDX 55 granular Prisma 50 granular HPS200 200 Scintilla finish 1T FarmCoat 35 smooth
SPECIAL FoodCoat 55 smooth FoodSafe 120 smooth
Coat adherence (bending)
2T
1T
1T
0,5 T
1T
0T
1T
Coat elasticity Impact strength Surface hardness (pencil hardness scale) Scratch resistance (Clemen) Corrosion resistance (salt spray test), in hours Moisture resistance condensation (QCT), in hours
3T 18J HB-H
2T 18J HB H
1,5 T 18J F-H
2T 18J HB-H
2T 18J HB-H
2T 18J HB - H
1T 18J 2H
1T
2,0 kg
2,2 kg
3,0 kg
2,2 kg
2,2 kg
2,2 kg
3,5 - 4 kg
360
500
700
500
500
360
360
500
1000
1500
1500
1500
1500
1500
1000
Corrosion resistance class
RC3
RC4
RC5
RC4
RC5
RC3
UV resistance (QUV [UVA + H2O] [2000 hours]) - gloss retention
30%; E5
80%; E2
80%; E2
80%; E2
80%; E2
60%; E3
UV resistance class Resistance to acids and bases Resistance to aliphatic solvents and alcohols
RUV2 3
RUV4 3-4
RUV4 3-4
RUV4 3-4
RUV4 3-4
RUV3 3-4
Resistance to ketones Resistance to aromatic solvents Resistance to mineral oils
2 3-4 4
2 3-4 4
2 3-4 4
2 3-4 4
2 3-4 4
4 4 4
4 4 4
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STAINLESS STEEL
We produce PUR/IPR panels also with austenitic stainless steel lining, using two basic grades of steel:
Steel grade accor- Steel grade according to EN 10088 ding to AISI / ASTM
Chemical composition ( % ) C 0.07 0.03 Si 1.00 1.00 Mn 2.00 2.00 P max 0.045 0.045 S 0015 0015 N Cr Mo 2.00 - 2.50 Ni 8.00 - 10.50 10.00 - 13.00
1.4301 1.4404
304 316L
0.11 17.50 - 19.50 0.11 16.50 - 18.50
Standard finish of external lining - 2b
AVAILABLE COLOURS ACCORDING TO RAL

9010 Available for: SP25, HDS, HDX, FARM, FOOD COAT, FOOD SAFE Available for: SP25 Available for: SP25, HDS Available for: SP25, HDS, HDX Available for: SP25, HDS Available for: SP25 Available for: SP25 Available for: SP25 1002 Available for: SP25 Available for: SP25 Available for: SP25 Available for: SP25 Available for: SP25 Available for:: SP25 Available for: SP25 Available for: SP25 Available for: SP25
9002
8017
7035
3011
9006
5010
9007
5012
6011
7040
7024
3016
8004
6020
1015
Available for: SP25 Available for: SP25
1003
7016
Note:
RAL colour system indicates colours with a certain accuracy and tolerance. It may happen that two types of paint that are classified as the same colour according to RAL look different when compared. Due to the fact that slight differences in the shade of coats are unavoidable, even when products come from one supplier, we recommend precise planning of cutting and installation order to obtain uniform colour of the facade. It is even more likely that shade differences occur when part of the structure is assembled after a certain period of time. Inevitable loss of colour and gloss caused by UV radiation results in a noticeable change in shading after a few months, even if steel sheet comes from one supplier. An effective solution for this issue is designing and installing a decorative element which separates two surfaces. It may be flashing, drain pipe, etc. Colours presented herein should only be used for informative purposes as they may differ from the actual colours. In order to determine a proper colour, use a RAL colour sampler.
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PROFILE TYPES
Thanks to the variety of profile types of IZOPANEL sandwich panels lining and a wide selection of paint coats in various colours, our products can give a unique character to any building.
linear
60
60
60
60
grooved
20
100
20
100
corrugated
15
15
15
15
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23
gold
65
15
15
flat
Beside the profile types presented above, 1200 mm wide IzoDach and IzoWall panels are available with special profile types
30
30
30
30
100
16
Technical data specified herein are estimated values and may be verified after a comprehensive process of certification.
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Coat charts
Coat catalogue chart
STANDARD Coat
Purpose: Properties: Sheet gauge Metal coat Organic coat 0,50 mm Zn225 - zinc, both sides, 225 g/m2 AlZn 150 - aluzinc, both sides, 150 g/m2 Modified thermosetting polyester coat - ground coat: 5 microns - prime coat: 20 microns 2T 3T 18J HB-H 2,0 kg 360 hours 1000 hours RC3 Good Very good Low Good to very good Very good Low Very good E 5; gloss retention 30% RUV2 Smooth 30 GU 9010 9002 7036 9006 To be agreed with the manufacturer Designed for long-term application in moderately aggressive environments with corrosivity category C1-C3, that is in most locations in Europe. Regions with low atmosphere aggressiveness. Structures not exposed to excessive UV radiation.
Mechanical strength: Coat adherence Coat elasticity Impact strength Surface hardness (pencil hardness scale) Scratch resistance (Clemen) Corrosion resistance: Salt spray test Moisture resistance (condensation) (QCT) Corrosion resistance class Chemical resistance: Resistance to acids and bases Resistance to solvents: Aliphatic compounds and alcohols Ketones Aromatic compounds Resistance to mineral oils Resistance to ammonia Resistance in contact with household products UV resistance: QUV test (UVA + H2O) (2000 hours) UV resistance class Aesthetical features Surface finish Gloss (Gardner 60) Colours: STANDARD 1 STANDARD 2 Other Other features:
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HDS Coat
Purpose:
Regions with increased environmental corrosivity. Regions with increased level of UV radiation (above 900 metres above sea level) 0,50 mm Zn 225 - zinc 225 g/m2 (both sides) Modified thermosetting polyester-polyurethane coat - ground coat: 15 microns - prime coat: 20 microns 1T 2T 18J HB-H 2,2 kg 500 hours 1500 hours RC4 Good to very good Very good Low Good to very good Very good Low Very good E 2; gloss retention 80% RUV4 Smooth 30 GU 9010 9006, 7035 To be agreed with the manufacturer Designed for long-term application in aggressive environments with corrosivity category C4.
Properties: Sheet gauge Metal coat Organic coat
Mechanical strength: Coat adherence Coat elasticity Impact strength Surface hardness (pencil hardness scale) Scratch resistance (Clemen) Corrosion resistance: Salt spray test Moisture resistance (condensation) (QCT) Corrosion resistance class Chemical resistance: Resistance to acids and bases Resistance to solvents: Aliphatic compounds and alcohols Ketones Aromatic compounds Resistance to mineral oils Resistance to ammonia Resistance in contact with household products UV resistance: QUV test (UVA + H2O) (2000 hours) UV resistance class Aesthetical features: Surface finish Gloss (Gardner 60) Colours: STANDARD 1 STANDARD 2 Other Other features:
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HDX Coat
Purpose:
Regions with highly corrosive environment. Regions with very high level of UV radiation. Structures for which colour stability and appearance are very significant. 0,50 mm Zn 275 g/m2 (both sides) Modified thermosetting polyurethane coat - ground coat: 25 microns - prime coat: 30 microns 1T 1,5 T 18J F-H 3,0 kg 700 hours 1500 hours RC5 Good to very good Very good Low Good to very good Very good Low Very good E 2; gloss retention 80% RUV4 Granular 30 GU 9010 9006 To be agreed with the manufacturer Designed for long-term application in aggressive environments with corrosivity category C5.
Mechanical strength: Coat adherence Coat elasticity Impact strength Surface hardness (pencil hardness scale) Scratch resistance (Clemen) Corrosion resistance: Salt spray test Moisture resistance (condensation) (QCT) Corrosion resistance class Chemical resistance: Resistance to acids and bases Resistance to solvents: Aliphatic compounds and alcohols Ketones Aromatic compounds Resistance to mineral oils Resistance to ammonia Resistance in contact with household products UV resistance: QUV test (UVA + H2O) (2000 hours) UV resistance class Aesthetical features: Surface finish Gloss (Gardner 60) Colours: STANDARD 1 STANDARD 2 Other Other features:
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Farm Coat
Purpose:
Food industry. Aggressive and damp interior conditions, approved for contact with food. 0,50 mm Zinc - 275 g/m2 (both sides) Modified thermosetting polyesther coat - ground coat: 15 microns - prime coat: 20 microns 1T 2T 18J HB-H 2 kg 360 hours 1500 hours RC3 Good to very good Very good Very good Very good Very good Very good Very good E 3; gloss retention 60% RUV3 Smooth 30 GU 9010 To be agreed with the manufacturer Very good chemical resistance, with particular consideration of ammonia.
Mechanical strength: Coat adherence Coat elasticity Impact strength Surface hardness (pencil hardness scale) Scratch resistance (Clemen) Corrosion resistance: Salt spray test Moisture resistance (condensation) (QCT) Corrosion resistance class Chemical resistance: Resistance to acids and bases Resistance to solvents Aliphatic compounds and alcohols Ketones Aromatic compounds Resistance to mineral oils Resistance to ammonia Resistance in contact with household products UV resistance: QUV test (UVA + H2O) (2000 hours) UV resistance class Aesthetical features: Surface finish Gloss (Gardner 60) Colours: STANDARD 1 STANDARD 2 Other Other features:
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Food Coat
Purpose:
Food industry. Aggressive and damp interior conditions. Approved for contact with food. 0,50 mm Zinc - 225 g/m2 (both sides) Colaminate: - ground coat: 15 microns - prime coat: 20 microns - external coat 1T 1T 18J 2H 360 hours 1000 hours -20C to 100C 200C -40C Very good Very good Very good Very good Very good Very good Smooth 30 GU 9010 To be agreed with the manufacturer Resistance to staining and soiling in contact with various chemicals and most aggressive cleaning agents.
Mechanical strength: Coat adherence Coat elasticity Impact strength Surface hardness (pencil hardness scale) Scratch resistance (Clemen) Corrosion resistance: Salt spray test Moisture resistance (condensation) (QCT) Corrosion resistance class Resistance to temperature: Continuous exposure Maximum temporary temperature Minimum temporary temperature Chemical resistance: Resistance to acids and bases Resistance to solvents: Aliphatic compounds and alcohols Ketones Aromatic compounds Resistance to mineral oils Resistance to ammonia Resistance in contact with household products Aesthetical features: Surface finish Gloss (Gardner 60) Colours: STANDARD 1 STANDARD 2 Other Other features:
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Food Safe
Purpose:
Refrigeration and food industry. Aggressive and damp interior conditions. Approved for contact with food. 0,50 mm Zinc - 275g/m2 Polyvinyl coat: 120 microns 1T 1T No defects 3,5 - 4 kg 500 hours Not applicable 100 hours at 70OC Smooth 9010 To be agreed with the manufacturer Anticorrosive protection, possibility of modification: bending, profiling, extrusion.
Properties: Sheet gauge Metal coat Organic coat Mechanical strength: Coat adherence Coat elasticity Impact strength Surface hardness (pencil hardness scale) Scratch resistance (Clemen) Corrosion resistance: Salt spray test Moisture resistance (condensation) (QCT) Corrosion resistance class Resistance to temperature: Continuous exposure Chemical resistance: Resistance to acids and bases Resistance to solvents: Aliphatic compounds and alcohols Ketones Aromatic compounds Resistance to mineral oils Resistance to ammonia Resistance in contact with household products UV resistance: QUV test (UVA + H2O) (2000 hours) UV resistance class Aesthetical features: Surface finish Gloss (Gardner 60) Colours: STANDARD 1 STANDARD 2 Other Other features:
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HPS 200
Purpose:
Regions with increased environmental corrosivity. Regions with increased level of UV radiation (above 900 metres above sea level) 0,50 mm ZnAl 255 g/m2 (both sides) Polyvinyl coat (thermosetting): 200 microns 1T 2T 18J HB-H 2,2 kg 500 hours 1500 hours RC5 Good to very good Very good Low Good to very good Very good Low Very good E 2; gloss retention 80% RUV4 Scintilla finish 30 GU To be agreed with the manufacturer Designed for long-term application in very aggressive environments with corrosivity category C5.
Properties: Sheet gauge Metal coat Organic coat Mechanical strength: Coat adherence Coat elasticity Impact strength Surface hardness (pencil hardness scale) Scratch resistance (Clemen) Corrosion resistance: Salt spray test Moisture resistance (condensation) (QCT) Corrosion resistance class Chemical resistance: Resistance to acids and bases Resistance to solvents: Aliphatic compounds and alcohols Ketones Aromatic compounds Resistance to mineral oils Resistance to ammonia Resistance in contact with household products UV resistance: QUV test (UVA + H2O) (2000 hours) UV resistance class Aesthetical features Surface finish Gloss (Gardner 60) Colours: STANDARD 1 STANDARD 2 Other Other features:
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Colorcoat Prisma
Purpose: Regions with increased environmental corrosivity. Regions with increased level of UV radiation (above 900 metres above sea level) 0,50 mm ZnAl 255 g/m2 (both sides) Polyurethane coat (thermosetting): 50 microns 1T 2T 18J HB-H 2,2 kg 500 hours 1500 hours RC4 Good to very good Very good Low Good to very good Very good Poor Very good E 2; gloss retention 80% RUV4 Granular 30 GU To be agreed with the manufacturer Designed for long-term application in aggressive environments with corrosivity category C4.
Properties: Sheet gauge Metal coat Organic coat Mechanical strength: Coat adherence Coat elasticity Impact strength Surface hardness (pencil hardness scale) Scratch resistance (Clemen) Corrosion resistance: Salt spray test Moisture resistance (condensation) (QCT) Corrosion resistance class Chemical resistance: Resistance to acids and bases Resistance to solvents: Aliphatic compounds and alcohols Ketones Aromatic compounds Resistance to mineral oils Resistance to ammonia Resistance in contact with household products UV resistance: QUV test (UVA + H2O) (2000 hours) UV resistance class Aesthetical features: Surface finish Gloss (Gardner 60) Colours: STANDARD 1 STANDARD 2 Other Other features:
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Properties of sandwich panels
THERMAL INSULATING POWER

Civilisational development of the world has a great influence on the natural environment. Emission of greenhouse gases is one of the major hazards for our planet and it is difficult to estimate its size. Increase of CO2 content in the air may lead to global rise of temperature, climatic changes and natural disasters on an unprecedented scale. This process has been observed by scientists and climatologists for a long time. It is being discussed whether these changes are really the result of human activity or rather long-term cycles that have repeated on the Earth for millions of years. But for certain, we should care about reducing CO2 emissions, just in case. Such approach has been taken by the European governments which promote supporting activities with proper legislation and incentives. One of the methods of reducing global CO2 emission is setting higher requirements for buildings within the scope of thermal insulation. That is why building materials with good thermal insulation parameters are the future of construction engineering. Polish legislation is currently not too restrictive in these matters. The table below presents the requirements for production and storage buildings in relation to the interior temperature and their purpose, according to the Regulation of the Minister of Infrastructure concerning technical requirements applicable to buildings and their locations, dated 12 April 2002 (Journal of Laws No. 75, item 690).
Barrier type and temperature inside the building
Heat transfer coefficient U (max) W/m2 K 0,30 g mm 80 40 40 100 60 60
IPR U W/m2 K 0,25 0,48 0,48 0,21 0,34 0,34 g mm 80 40 40 100 100 100
PUR U W/m2 K 0,27 0,54 0,54 0,21 0,35 0,35 g mm 140 60 60 160 80 80
EPS U W/m2 K 0,27 0,63 0,63 0,25 0,50 0,50 g mm 140 60 60 160 80 80
MWF U W/m2 K 0,28 0,63 0,63 0,25 0,50 0,50
External walls (in contact with the outside air, regardless of the wall type): a) at ti > 16OC b) at 8 C < ti 16 C
O O
0,65 0,90 0,25
c) at ti 8 C
O
Roofs, slab roofs and ceilings under unheated attics or over passages: a) at ti > 16OC b) at 8 C < ti 16 C
O O
0,50 0,70
c) at ti 8 C
O
As it can be noticed in the table, relatively thin sandwich panels, in particular with IPR/PUR cores, meet the requirements of the standard. However, it is worth remembering that Poland will follow other countries and the requirements for thermal insulating power of structural barriers will be tightened. Probably from 1 January 2014 onwards basic heat transfer coefficients will have to meet much more restrictive standards. Taking into account the fact that after a properly long period lower costs of heating will compensate for any expenses incurred in relation with the improvement of thermal insulating power, we recommend choosing panels with better insulating properties than those required by the currently valid regulations.
OUR RECOMMENDATIONS
Barrier type and temperature inside the building Heat transfer coefficient U (max) W/m2 K 0,24 0,30 0,44 0,65 0,55 0,90 0,18 0,25 0,36 0,50 0,55 0,70 g mm 100 60 40 100 60 60 IPR U W/m2 K 0,20 0,33 0,48 0,19 0,31 0,31 g mm 100 60 40 120 60 60 PUR U W/m2 K 0,22 0,36 0,54 0,18 0,34 0,34 g mm 160 100 80 220 120 80 EPS U W/m2 K 0,24 0,38 0,47 0,18 0,32 0,46 g mm 160 100 80 220 120 80 MWF U W/m2 K 0,24 0,38 0,47 0,18 0,32 0,46
External walls (in contact with the outside air, regardless of the wall type): a) at ti > 16OC b) at 8OC < ti 16OC c) at ti 8OC a) at ti > 16OC b) at 8OC < ti 16OC c) at ti 8OC
Roofs, slab roofs and ceilings under unheated attics or over passages:
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IPR W/m*K 40 50 60 75 80 100 120 125 140 150 160 175 180 200 230 250 60 80 100 120 120 140 160 180 200 220 60 75 80 100 120 125 140 150 160 175 200 230 250 U W/m2*K 0,48 0,33 0,25 0,20 0,17 0,36 0,26 0,21 0,17 0,16 0,13 0,12 0,11 0,09 0,09 0,33 0,25 0,20 0,17 0,15 0,13
IzoWall
IzoGold
0,020
IzoCold
IzoRoof IzoDach
PUR U W/m*K W/m2*K 0,54 0,36 0,27 0,22 0,18 0,37 0,27 0,22 0,18 0,022 0,16 0,14 0,12 0,11 0,10 0,09 0,35 0,26 0,21 0,18 0,16 0,14
EPS U W/m*K W/m2*K 0,86 0,71 0,60 0,49 0,46 0,38 0,31 0,30 0,27 0,26 0,24 0,22 0,21 0,19 0,16 0,040 0,61 0,50 0,47 0,38 0,32 0,31 0,28 0,26 0,24 0,22 0,19 0,16
MWF U W/m*K W/m2*K 0,86 0,71 0,60 0,49 0,46 0,38 0,31 0,27 0,26 0,24 0,22 0,19 0,17 0,16 0,040 0,61 0,50 0,47 0,38 0,32 0,31 0,28 0,26 0,24 0,22 0,19 0,17 0,16
The calculations have been made on the basis of the tests of the thermal conductivity rating according to the standard. Using the thermal conductivity rating determined experimentally, heat transfer coefficient U has been calculated. It has been assumed in the calculations that the temperature of operation of all panels except for IzoCold is +10C. In case of IzoCold panels, operating temperature of 0C has been taken. That temperature has influence on thermal conductivity: when temperature is lower, insulating power rating is also lower. It enables carrying out specific calculations for structures in which temperature is lower, for instance for partition walls between cold store or freezer chambers.
BURNING BEHAVIOUR
Fire safety issues, burning behaviour and fire consequences are becoming more and more significant aspects of the building design. Using materials with better fire resistance parameters has become essential due to the currently valid regulations, awareness of hazards among the investors and changing policy of insurance companies. The requirements for wall and roof materials depend on the purpose of the building, fire load inside the building - that is the amount of combustible materials, distance to other structures and the category of hazard to human life.
EUROCLASS - REACTION TO FIRE

Various building materials behave differently during the fire. In order to unify classification of materials within the scope of burning behaviour, Euroclass rating has been introduced. This classification enables testing reaction to fire of various materials according to uniform principles. It determines three major parameters: the influence of a given material on fire propagation, volume and speed of smoke production - as smoke is the cause of the majority of deaths in fires, and also occurrence of burning droplets (material debris). The chart below presents the Euroclass division and basic requirements: Euroclass A1 burning behaviour no flame attack contribution to fire non-flammable, negligible calorific potential, no contribution to fire non-flammable, low calorific potential, insignificant contribution to fire slow-burning, very limited contribution to fire limited but noticeable contribution to fire FIGRA
A2 B
no flame attack no flame attack no flame attack in 100 kW heat flux, flame attack in 300 kW heat flux no sooner than after 10 minutes flame attack no sooner than after 2 minutes in 100 kW heat flux flame attack sooner than after 2 minutes in 100 kW heat flux no requirements
<120 W/s <120 W/s
<250 W/s
D E F
FIGRA - FireGrowthRate.
significant contribution to fire crucial contribution to fire not specified
<750 W/s >750 W/s no requirements
For materials that cannot be included in A1 class, two previously mentioned parameters are determined: smoke production and burning droplets. Smoke causes more deaths than flames. High volume of smoke hinders rescue action, spreads panic and confusion. Classification s1 s2 s3 Description almost no smoke medium volume and density of smoke a lot of thick smoke
Burning droplets may cause burns and create new pockets of fire. Classification d0 d1 d2 Description no burning droplets few burning droplets high number of flaming droplets and particles
Example of Euroclass labelling:

A1 - Euroclass A1 is the only one which is not followed by any additional classifications. B-s2, d0 - all other Euroclass ratings have additional classifications. This particular rating indicates a slow-burning material which produces medium volume of smoke and does not produce burning droplets or particles. Currently Polish legislation (Regulation of the Minister of Infrastructure concerning technical requirements applicable to buildings and their locations, dated 12 April 2002) does not refer directly to Euroclass ratings. Descriptive classification is still valid (flammable, slow-burning, non-flammable), however adjustment of Polish regulations to the EU acts should be expected.
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FIRE RESISTANCE
Fire resistance of the barrier, that is wall or roof, is the time for which such barrier keeps its specific properties in terms of: R load capacity E leakproofness I insulating power R parameter indicates the time for which a loaded element maintains its load capacity, not exceeding the limit values of load capacity and safety of operation. In case of sandwich panels this parameter applies for roof panels. E parameter indicates the time for which the barrier stops flames and smoke. I parameter indicates the time for which the barrier meets the insulating power condition and prevents exceeding the standard limit temperature values on the side that is not exposed to flames. Certain additional parameters that are less important in case of sandwich panels, are also determined: W - transmittance. This classification is reflected in the requirements for buildings. According to the Regulation of the Minister of Infrastructure concerning technical requirements applicable to buildings and their locations, dated 12 April 2002, Journal of Laws No. 75, item 690) fire load classification is used for industrial buildings with one overground storey. Fire safety issues, burning behaviour and fire consequences are becoming more and more significant aspects of the building design. Using materials with better fire resistance parameters has become essential due to the currently valid regulations, awareness of hazards among the investors and changing policy of the insurance companies. The requirements for wall and roof materials depend on the purpose of the building, fire load inside the building - that is the amount of combustible materials, distance to other structures and the category of hazard to human life.
LOAD CAPACITY
Load capacity charts - the easiest method of designing
Load capacity charts included herein are the easiest, most reliable and the fastest method for choosing sandwich panels in terms of their load capacity. These charts include combinations of loads in most standard cases, that is dead load, wind and thermal load in case of walls or dead load, snow, wind and creep in case of roofs. Design procedure in this case is limited to determining specific loads and comparing them with the values in the load capacity charts. In case of structures with non-standard components or when the set of loads is non-standard (e.g. temperature differences other than the estimated values), special design procedure is required.
General information
Sandwich panels are complex structures. Most often they consist of three layers, two of which is thin steel sheet lining with low density and high strength and modulus of elasticity. The third layer is a thick core with low density, strength and modulus of elasticity. As a result, such composite is much stronger than its components separately. We may assume that the lining is responsible for carrying normal stress, while the core is responsible for carrying shear stress. For example, if we bend such structure, we may compare its behaviour to a double-tee bar. Upper lining (upper flange) carries the compressive stress, while the lower lining (lower flange) carries the tensile stress. Whereas the core (web), as a result of the shearing forces, carries the shearing stress. Sandwich panels, as the wall or roof components, must carry permanent loads, variable loads and interactions caused by long-term effects. Permanent loads: - panel dead load - weight of permanent structures that load the sandwich panel - other permanent loads, e.g. temperature in cold stores - rheological loads Variable loads: - snow - service load - wind load - structural loading - climatic effects, for instance those related with the difference of the temperature of the internal and the external lining of the sandwich panel
Strength of the panels
Strength parameters required for the calculations are determined on the basis of the Initial Type Testing and current testing set by the Factory Production Control. These values include possible statistical deviations resulting from any irregularities of the production process.
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Design procedures
These procedures are consistent with PN-EN 14509:2010 standard (panels with IPR/PUR and MWF core). They refer to the safety of the structure with respect to ultimate limit state (ULS) and serviceability limit state (SLS). Standard load combinations, load safety coefficients, strength parameters according to the Initial Type Testing and the Factory Production Control, along with material factors are included. One of the following methods of analysis may be used in calculations: - elastic state analysis - plastic state analysis Elasticity analysis should apply for serviceability limit state and may be used for ultimate limit state. Plasticity analysis may be used only for ultimate limit state, with the assumption that bending stresses under the intermediate support are critical. Plasticity analysis may be carried out when panel might be destroyed by core shear. We may assume that in most cases load capacity of the sandwich panel divides into two components: - for bending moments - into MF moment component in metal lining and MS (core part) component distributed into normal forces NF1 and NF2 within the lining. In case of flat linings, MF component is negligible - for shearing forces, into VF shearing force component within the lining and Vs component within the core. Similarly, in case of flat linings VF component is negligible. Wall panels are designed for work in conditions in which their sides are exposed to different temperatures. As a result, internal and external lining expand unevenly, which is equivalent to applying a bending moment. These loads must be taken into account in the design procedure. For summer ultimate limit state (ULS) external surface temperature value should be Text = +80C. Temperature for the serviceability limit state (SLS) should be chosen according to the chart below. Lining colours are divided into appropriate groups in page 20. The determinant of classification into a given group is the Reflection Grade RG compared to reflection of a surface covered with magnesia (MgO). Very bright colours Bright colours Dark colours RG = 7590% RG = 4074% RG = 839% Tout= +55 C Tout= +65 C Tout= +80 C
Thermal load
Winter value of external wall surface temperature (Tout), depending on the geographical location, should be from -10C to -30C. In case of roof, the value of external temperature should be 0C, assuming that in most unfavourable load conditions roof is covered with snow, and its temperature near the panel surface is exactly 0C. The value of indoor temperature inside (Tins) standard structures should be 20C (in winter) and 25C (in summer). Indoor temperatures in cold stores or freezers result from the technical design.
LEAKPROOFNESS
Air permeability through panel joints and resistance to blowing rain have been tested in order to determine leakproofness of walls and roofs constructed of IZOPANEL sandwich panels.
Air permeability
Air permeability has been checked in accordance with PN-EN 12114:2003 standard. The test consisted in precise determining the volume of air leaking through the joint from one side to the other, with different pressure values on both sides of the barrier (-50 Pa/ +50 Pa). The test has confirmed perfect leakproofness and no air transfer through the barrier. Conclusion: IZOPANEL sandwich panels meet the requirements of the standard. In practice it means that walls or roofs built of IZOPANEL sandwich panels constitute airtight barriers. Therefore there is no heat loss, which is an inseparable effect of air transfer. Perfect leakproofness of IZOPANEL sandwich panels is followed by high energy efficiency of the barriers. However, ventilation of rooms built of IZOPANEL sandwich panels is highly important. Perfect leakproofness of wall and roofs made of IZOPANEL sandwich panels prevents transfer of moisture from the interior. If ventilation systems are not designed properly, it may lead to outdropping on the walls and unfavourable conditions inside the building.
Resistance to blowing rain
BBlowing rain resistance has been tested according to PN-EN 12865:2004 standard. The test consisted in spraying sections of walls and roofs made of IZOPANEL sandwich panels with water under pressure. The tests have indicated that panels subject to total water pressure of 1200 Pa are perfectly leakproof, which classifies them in the highest leakproofness category - A class. It means that a barrier made of IZOPANEL sandwich panels prevents leaking of rain water to the interior of the building.
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ACOUSTIC PROPERTIES
According to PN-EN 14509:2010 acoustic properties of sandwich panels must be tested. The test consists in determining the level of noise on both sides of the barrier - on the side of the source of the noise and on the other side. Measurement is made in 16 bands, from 100 Hz to 3150 Hz, every 1/3 octave. On the basis of these 16 results, a complete insulating capacity profile is created. The obtained diagram is adjusted to the standard reference curve, reflecting human ear sensitivity in individual bands. The value which is the result of such adjustment for the frequency of 500 Hz is the proper acoustic resistance coefficient - Rw This coefficient is the measure of overall insulating capacity, within the entire range of the audible spectrum. However, this coefficient does not inform about insulating properties of the barrier in specific ranges of the acoustic spectrum. In order to determine the noise insulating properties in detail, two additional indexes are determined, correcting Rw coefficient to values proper for the area of high and low frequencies: C low frequency spectral adaptive index Ctr high frequency spectral adaptive index (traffic) Using these parameters additional insulating capacity indexes are determined: RA1 = Rw - C RA1 index determines barrier properties in the range of low tones, such as fast road traffic, railway traffic, aircrafts flying nearby, sounds of everyday life, human speech, etc RA2= Rw - Ctr RA2 index determines barrier properties in the range of high tones, such as slow road traffic, disco music, etc. An additional parameter determining acoustic properties of sandwich panels is the acoustic absorption coefficient w = absorbed energy/reflected energy Barriers with higher w coefficient reflect less energy back to the inside, which means that they dampen the echo (aftersound) indoors better. Reverberation is intensified in rooms with barriers with lower w coefficient.
Rw dB 40 60 IzoWall 80 100 120 60 IzoGold 80 100 120 120 IPR/PUR IzoCold 140 160 180 200 220 60 80 IzoRoof 100 120 140 160 27 25 25 25 25 26 27 27 27 25 25 25 25 25 27 26 26 26 26 26 26
C dB -3 -2 -2 -2 -2 -1 -4 -4 -4 -2 -2 -2 -2 -2 -3 -2 -2 -2 -2 -2 -2
Ctr dB -5 -5 -5 -5 -5 -4 -6 -6 -6 -5 -5 -5 -5 -5 -5 -5 -5 -5 -5 -5 -5
RA1 dB 24 23 23 23 23 25 23 23 23 23 23 23 23 23 24 24 24 24 24 24 24
RA2 dB 22 20 20 20 20 22 21 21 21 20 20 20 20 20 22 21 21 21 21 21 21
0,15
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Rw dB 40 50 60 75 80 100 120 125 140 150 160 175 180 200 250 60 75 80 100 120 125 140 150 160 175 200 250 40 50 60 75 80 100 120 140 150 160 175 200 230 250 60 75 80 100 120 125 140 150 160 175 200 230 250 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 23 (24)** 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31
C dB -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2 -2
Ctr dB -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4 -4
RA1 dB 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 21 (22) 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29
RA2 dB 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 18 (19) 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27
IzoWall
EPS
IzoRoof IzoDach
IzoWall
MWF*
0,10
IzoRoof
* expected values, testing in progress ** for lining sheet gauge 0.4/0.5 mm (for sheet gauge 0.5/0.5 mm)
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DIMENSIONS AND TOLERANCES

Dimensional deviations and slight differences in physical properties may influence behaviour of installed panels. Therefore it is essential that the scope of such deviations is properly limited, so that the quality of the products delivered to the customer is always the same. Table 3 - Dimensional tolerances of sandwich panels Size Thickness of the sandwich panel Deviation of flatness (according to the measurement vof L length) Height of metal section (rib) Tolerance (allowable maximum) D 100 mm D > 100 mm L = 200 mm L = 400 mm L > 700 mm 5 < h 50 mm 50 < h 100 mm ds 1 mm Height of section bracing 1 mm < ds 3 mm 3 mm < ds 5 mm Length of the sandwich panel Width of the sandwich panel Deviation of rectangularity Deviation of longitudinal rectilinearity (length) Buckling Section pitch (p) Rib width (b1) and wave hollow width (b2) L3m L>3m w 2 mm 2% flatness deviation 0,6 mm flatness deviation 1,0 mm flatness deviation 1,5 mm 1 mm 2,5 mm 30% ds 0,3% 10% ds 5 mm 10 mm 2 mm
s 0.6% w (nominal covering width) 1 mm per one metre of length, 5 mm max. 2 mm per one metre of length, 10 mm max. 8,5 mm per one metre of width in case of flat sections h 10 mm 10 mm per one metre of width of the sections h > 10 mm For h 50 mm For b1 For b2 p: 2 mm 1 mm 2 mm
Test procedures are described in detail in PN-EN 14509:2010 standard.
ENVIRONMENTAL PROTECTION
Civilizational growth is related to the growing environmental impact. Rapid growth of population resulted in the necessity of reducing the consumption of non-renewable resources and CO2 emissions. Our life cycle assessments and life cycle cost analyses include costs and consumption of energy during the production, transport, installation, use and final disposal of the product. In order to reduce production of plastics based on non-renewable resources (currently 50,000,000 tons in Europe!) it would be best to replace them with natural products, such as mineral wool, wood, cement or steel. However, the amount of produced plastics is too high and it would consume 150,000 tons of alternative resources, while energy consumption in the entire life cycle of products would increase from 4 million GJ/year to 7 million GJ/year. That is 60 million tons of oil, which is one gigantic tanker a day! It would result in the increase in emission of greenhouse gases by approximately 120 million tons a year, which is 40% of the reduction of emission of these gases, according to the provisions of the Kyoto Protocol. In case of insulating products, the cost of the operational period has greatest impact on the total cost of the product and is most environmentally significant. Recycling is not always the most environmentally friendly solution. Although all polyurethanes may be recycled, it requires a lot of energy. In this case, the process of energy recovery seems more efficient. In the European Union these materials [b1] are neutralised in the process of clean and careful incineration in which contaminants are filtered and combustion generates energy. Less than 0.1% of the global oil consumption is related to the production of polyurethanes, which gives even 100 times larger savings for the environment. Application of polyurethanes in such products as insulating panels or refrigerators contributes to lowering of the energy consumption. Due to their durability and properties, polyurethanes may be used longer in comparison with other substances, which results in saving additional energy (in relation to the energy used during their production). The energy required for production of polyurethane insulation for one building is saved in a year, thanks to thermal insulation.
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Technical drawings
Drawing 1.1 IzoWall PUR/IPR - wall sandwich panel with visible fastening, polyurethane / polyisocyanurate foam core
1. Steel lining, external, standard gauge 0.50-0.60 mm 2. Polyurethane / polyisocyanurate foam core 3. Protection strip preventing diffusion and water infiltration. 4. Steel lining, internal, standard gauge 0.40-0.50 mm 5. Polyurethane seal 6. Available profile types: Linear, Grooved, Corrugated, Flat
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Drawing 1.2 IzoWall MWF - sandwich panel for walls with visible fastening, mineral wool core
1. Steel lining, external, standard gauge 0.50-0.60 mm 2. MWF mineral wool core 3. Steel lining, internal, standard gauge 0.50-0.60 mm 4. Available profile types: Linear, Grooved, Corrugated, Flat
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Drawing 1.3 IzoWall EPS - sandwich panel for walls with visible fastening, EPS core
1. Steel lining, external, standard gauge 0.50-0.60 mm 2. EPS expanded polystyrene core 3. Steel lining, internal, standard gauge 0.40-0.50 mm 4. Available profile types (panel widths 1150, 1080): Linear, Grooved, Corrugated, Flat 5. Available profile types (panel widths 1200): A, B, E
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Drawing 2 IzoGold PUR/IPR - wall sandwich panel with hidden fastening, polyurethane / polyisocyanurate foam core
1. Steel lining, external, standard gauge 0.50-0.60 mm 2. Polyurethane / polyisocyanurate foam core 3. Protection strip preventing diffusion and water infiltration. 4. Steel lining, internal, standard gauge 0.40-0.50 mm 5. Polyurethane seal 6. Fastening screw slot 6. Available profile types: Linear, Grooved, Corrugated, Gold, Flat
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Drawing 3. IzoCold PUR/IPR - sandwich panel for walls with hidden fastening, polyurethane / polyisocyanurate foam core
external side
internal side
1. Steel lining, external, standard gauge 0.50-0.60 mm 2. Polyurethane / polyisocyanurate foam core 3. Steel lining, internal, standard gauge 0.40-0.50 mm 4. Sealant, permanently plastic 5. Available profile types: Linear, Grooved, Corrugated, Flat
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Drawing 4.1 IzoRoof PUR/IPR - sandwich panel for roofs, polyurethane / polyisocyanurate foam core
1. Steel lining, external, standard gauge 0.50-0.60 mm 2. Polyurethane / polyisocyanurate foam core 3. Protection strip preventing diffusion and water infiltration. 4. Steel lining, internal, standard gauge 0.40-0.50 mm 5. Polyurethane seal
6. Capillary chamber 7. Internal side profile types as in IzoWall panels, one profile type available on the external side
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Drawing 4.2 IzoRoof MWF - sandwich panel for roofs, mineral wool core
1. Steel lining, external, standard gauge 0.50-0.60 mm 2. MWF mineral wool core 3. Steel lining, internal, standard gauge 0.50-0.60 mm
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Drawing 4.3 IzoRoof EPS - sandwich panel for roofs, expanded polystyrene core
1. Steel lining, external, standard gauge 0.50-0.60 mm 2. EPS expanded polystyrene core 3. Steel lining, internal, standard gauge 0.40-0.50 mm
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Drawing 4.4 IzoDach EPS - sandwich panel for roofs, expanded polystyrene core
Detail A
1. Steel lining, external, standard gauge 0.50-0.60 mm 2. EPS expanded polystyrene core 3. Steel lining, internal, standard gauge 0.40-0.50 mm 4. Drive screw with EPDM washer. 5. Fastening screw 6. Self-adhesive aluminium bituminous seal (optional) 7. Polyurethane foam 8. Ob-01 flashing. 9. L-01 fastener 10. Available profile types: A, B, E
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Drawing 5.1 IzoWall PUR/IPR - vertical layout, fastening to the structure
1. IzoWall PUR/IPR panel 2. Drive screw with EPDM washer. 3. Polyurethane seal 4. Self-adhesive PES sealing tape 5. Steel section, according to the design of the structure
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Drawing 5.2 IzoWall MWF - vertical layout, fastening to the structure
1. IzoWall MWF panel 2. Drive screw with EPDM washer. 3. Self-adhesive PES sealing tape 4. Steel section, according to the design of the structure
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Drawing 5.3 IzoWall EPS - vertical layout, fastening to the structure
1. IzoWall EPS panel 2. Drive screw with EPDM washer. 3. Self-adhesive PES sealing tape 4. Steel section, according to the design of the structure
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Drawing 6 IzoGold PUR/IPR - vertical layout, fastening to the structure
1. IzoGold PUR/IPR panel 2. Drive screw with EPDM washer. 3. Polyurethane seal 4. Self-adhesive PES sealing tape (recommended) 5. L-02 fastener 6. Steel section, according to the design of the structure
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Drawing 7.1 IzoWall PUR/IPR - vertical configuration, ground beam joint

Type I
Type II
1. IzoWall PUR/IPR panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. Permanently plastic sealant 5. PURS tape (recommended) / polyurethane foam 6. PES tape (recommended) 7. Ob-00 flashing. (specify parameters and section drawing)
8. Ob-07 flashing. 9. Optionally Ob-11 flashing 10. Optionally Ob-15 flashing 11. Ground beam 12. Steel section, according to the design of the structure
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Drawing 7.2 IzoWall MWF - vertical configuration, ground beam joint

Type I
Type II
1. IzoWall MWF panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. Permanently plastic sealant 5. PURS tape (recommended) / polyurethane foam 6. PES tape (recommended) 7. Ob-00 flashing. (specify parameters and section drawing)
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Drawing 7.3 IzoWall EPS - vertical configuration, ground beam joint

Type I
Type II
1. IzoWall EPS panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. Permanently plastic sealant 5. PURS tape (recommended) / polyurethane foam 6. PES tape (recommended) 7. Ob-00 flashing. (specify parameters and section drawing)
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Drawing 8 IzoGold PUR/IPR - vertical configuration, ground beam joint

Type I
Type II
1. IzoGold PUR/IPR panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. Permanently plastic sealant 5. PURS tape (recommended) / polyurethane foam 6. PES tape (recommended) 7. Ob-00 flashing. (specify parameters and section drawing)
60
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Drawing 9.1 IzoWall PUR/IPR - corner joint

Vertical arrangement:
Horizontal arrangement:
1. IzoWall PUR/IPR panel 2. Drive screw with EPDM washer. 3. Polyurethane foam 4. PES tape (recommended) 5. Optionally Ob-9 flashing 6. Ob-10 flashing
7. Ob-11 flashing 8. Optionally Ob-12 flashing 9. Optionally Ob-42 flashing 10. Optionally Ob-43 flashing 11. Steel section, according to the design of the structure
IZOPANEL
61
Drawing 9.2 IzoWall MWF- corner joint

1. IzoWall MWF panel 2. Drive screw with EPDM washer. 3. Polyurethane foam 4. PES tape (recommended) 5. Optionally Ob-9 flashing 6. Ob-10 flashing
62
IZOPANEL
Drawing 9.3 IzoWall EPS - corner joint

1. IzoWall EPS panel 2. Drive screw with EPDM washer. 3. Polyurethane foam 4. PES tape (recommended) 5. Optionally Ob-9 flashing 6. Ob-10 flashing
IZOPANEL
63
Drawing 10. IzoGold PUR/IPR - corner joint

1. IzoGold PUR/IPR panel 2. Drive screw with EPDM washer. 3. Polyurethane foam 4. PES tape (recommended) 5. Optionally Ob-9 flashing 6. Ob-10 flashing
64
IZOPANEL
Drawing 11.1 IzoWall PUR/IPR panel - horizontal configuration, fastening to the structure
PANEL JOINT
INTERMEDIATE SUPPORT
1. IzoWall PUR/IPR panel 2. Drive screw with EPDM washer. 3. Polyurethane foam as ~20 mm movement joint fill 4. PES tape (recommended) 5. Permanently plastic sealant 6. Ob-35 flashing 7. Steel section, according to the design of the structure
IZOPANEL
65
Drawing 11.2 IzoWall MWF - horizontal configuration, fastening to the structure

PANEL JOINT
1. IzoWall MWF panel 2. Drive screw with EPDM washer. 3. Polyurethane foam as ~20 mm movement joint fill 4. PES tape (recommended) 5. Permanently plastic sealant 6. Ob-35 flashing 7. Steel section, according to the design of the structure
66
IZOPANEL
Drawing 11.3 IzoWall EPS - horizontal configuration, fastening to the structure

PANEL JOINT
1. IzoWall EPS panel 2. Drive screw with EPDM washer. 3. Polyurethane foam as ~20 mm movement joint fill 4. PES tape (recommended) 5. Permanently plastic sealant 6. Ob-35 flashing 7. Steel section, according to the design of the structure
IZOPANEL
67
Drawing 12 IzoGold PUR/IPR - horizontal configuration, fastening to the structure
PANEL JOINT
1. IzoGold PUR/IPR panel 2. Drive screw with EPDM washer (optionally two fasteners next to each other) 3. Polyurethane foam as ~20 mm movement joint fill 4. PES tape (recommended) 5. Permanently plastic sealant 6. Ob-35 flashing 7. L-02 fastener 8. Steel section, according to the design of the structure
68
IZOPANEL
Drawing 13.1 IzoWall PUR/IPR - horizontal configuration, ground beam joint

Type I Type II
Type III
1. IzoWall PUR/IPR panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. Permanently plastic sealant 5a. PURS tape (recommended) / polyurethane foam 5b. PURS tape (recommended) 6. PES tape (recommended)
7. Custom Ob-00 flashing (specify parameters and section drawing) 8. Ob-07 flashing 9. Ob-11 flashing 10. Ob-20 flashing 11. Ob-41 flashing 12. Ground beam 13. Steel section, according to the design of the structure
IZOPANEL
69
Drawing 13.2 IzoWall MWF - horizontal configuration, ground beam joint

Type I Type II
Type III
1. IzoWall MWF panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. Permanently plastic sealant 5a. PURS tape (recommended) / polyurethane foam 5b. PURS tape (recommended) 6. PES tape (recommended)
70
IZOPANEL
Drawing 13.3 IzoWall EPS - horizontal configuration, ground beam joint

Type I Type II
Type III
1. IzoWall EPS panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. Permanently plastic sealant 5a. PURS tape (recommended) / polyurethane foam 5b. PURS tape (recommended) 6. PES tape (recommended)
IZOPANEL
71
Drawing 14 IzoGold PUR/IPR - horizontal configuration, ground beam joint
1. IzoGold PUR/IPR panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. Permanently plastic sealant 5. PURS tape (recommended) 6. PES tape (recommended) 7. Custom Ob-00 flashing (specify parameters and section drawing) 8. Ob-07 flashing 9. Ob-11 flashing 10. Ground beam 11. Steel section, according to the design of the structure
72
IZOPANEL
Drawing 15.1 IzoWall - partition wall
1. IzoWall PUR/IPR panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. PES tape (recommended) 5. U-beam, cold-bent 6. Ceiling 7. Concrete foundation
IZOPANEL
73
Drawing 15.2 IzoWall MWF - partition wall
1. IzoWall MWF panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. PES tape (recommended) 5. U-beam, cold-bent 6. Ceiling 7. Concrete foundation
74
IZOPANEL
Drawing 15.3 IzoWall EPS - partition wall
1. IzoWall EPS panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. PES tape (recommended) 5. U-beam, cold-bent 6. Ceiling 7. Concrete foundation
IZOPANEL
75
Drawing 16.1 IzoRoof PUR/IPR - fastening to the structure with lateral panel joint
1. IzoRoof PUR/IPR panel 2. Drive screws axis 2a. Drive screw with EPDM washer (for lateral joining of panels) 2b. Drive screw with EPDM washer (fastening panels to the structure) 3. Purlin 4. Capillary chamber 5. L-03 fastener (suggested) 6. Polyurethane seal 7. PES tape (recommended) 8. PURS tape (recommended) 9. Butyl tape, 2 strips minimum (3 strips recommended for low slope)
76
IZOPANEL
Drawing 16.2 IzoRoof MWF - fastening to the structure with lateral panel joint
1. IzoRoof MWF panel 2. Drive screws axis 2a. Drive screw with EPDM washer (for lateral joining of panels) 2b. Drive screw with EPDM washer (fastening panels to the structure) 3. Purlin 4. Capillary chamber 5. L-03 fastener (suggested) 6. Polyurethane seal 7. PES tape (recommended) 8. PURS tape (recommended) 9. Butyl tape, 2 strips minimum (3 strips recommended for low slope)
IZOPANEL
77
Drawing 16.3 IzoRoof EPS - fastening to the structure with lateral panel joint
1. IzoRoof EPS panel 2. Drive screws axis 2a. Drive screw with EPDM washer (for lateral joining of panels) 2b. Drive screw with EPDM washer (fastening panels to the structure) 3. Purlin 4. Capillary chamber 5. L-03 fastener (suggested) 6. Polyurethane seal 7. PES tape (recommended) 8. PURS tape (recommended) 9. Butyl tape, 2 strips minimum (3 strips recommended for low slope)
78
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Drawing 17.1 IzoRoof PUR/IPR - roof ridge
1. IzoRoof PUR/IPR panel 2. Drive screw with EPDM washer. 3. Polyurethane foam 4. Neoprene seal 5. Ob-03 roof flashing 6. Ob-04 roof flashing 7. Ob-36 roof flashing 8. L-03 fastener 9. Purlin 10. PES tape (recommended) 11. Permanently plastic sealant
IZOPANEL
79
Drawing 17.2 IzoRoof MWF - roof ridge
1. IzoRoof MWF panel 2. Drive screw with EPDM washer. 3. Polyurethane foam 4. Neoprene seal 5. Ob-03 roof flashing 6. Ob-04 roof flashing 7. Ob-36 roof flashing 8. L-03 fastener 9. Purlin 10. PES tape (recommended) 11. Permanently plastic sealant
80
IZOPANEL
Drawing 17.3 IzoRoof EPS - roof ridge
1. IzoRoof EPS panel 2. Drive screw with EPDM washer. 3. Polyurethane foam 4. Neoprene seal 5. Ob-03 roof flashing 6. Ob-04 roof flashing 7. Ob-36 roof flashing 8. L-03 fastener 9. Purlin 10. PES tape (recommended) 11. Permanently plastic sealant
IZOPANEL
81
Drawing 18.1 IzoRoof PUR/IPR - eaves with optional snow guards fastening
Type I
Type II
Type III 1. IzoRoof PUR/IPR panel 2. Drive screw with EPDM washer. 3. Gutter and steel gutter bracket 4. IzoWall/ IzoGold wall panel 5. Polyurethane foam 6. Ob-08 roof flashing 7. Ob-11 roof flashing 8. Ob-13 roof flashing 9. Ob-14 (optionally) 10. Ob-18 roof flashing 11. Ob-19/g roof flashing / g=0.88 mm 12. Ob-33 roof flashing 13. Optionally Ob-34 instead of Ob-33 14. OSB panel 15. L-04 fastener 16. Permanently plastic sealant 17. Leakproof rivet, 4.0 x 10 mm
82
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Drawing 18.2 IzoRoof MWF - eaves with optional snow guards fastening
Type I
Type II
Type III 1. IzoRoof MWF panel 2. Drive screw with EPDM washer. 3. Gutter and steel gutter bracket 4. IzoWall/ IzoGold wall panel 5. Polyurethane foam 6. Ob-08 roof flashing 7. Ob-11 roof flashing 8. Ob-13 roof flashing 9. Ob-14 (optionally) 10. Ob-18 roof flashing 11. Ob-19/g roof flashing / g=0.88 mm 12. Ob-33 roof flashing 13. Optionally Ob-34 instead of Ob-33 14. OSB panel 15. L-04 fastener 16. Permanently plastic sealant 17. Leakproof rivet, 4.0 x 10 mm
IZOPANEL
83
Drawing 18.3 IzoRoof EPS - eaves with optional snow guards fastening
Type I
Type II
Type III 1. IzoRoof EPS panel 2. Drive screw with EPDM washer. 3. Gutter and steel gutter bracket 4. IzoWall/IzoGold wall panel 5. Polyurethane foam 6. Ob-08 roof flashing 7. Ob-11 roof flashing 8. Ob-13 roof flashing 9. Ob-14 (optionally) 10. Ob-18 roof flashing 11. Ob-19/g roof flashing / g=0.88 mm 12. Ob-33 roof flashing 13. Optionally Ob-34 instead of Ob-33 14. OSB panel 15. L-04 fastener 16. Permanently plastic sealant 17. Leakproof rivet, 4.0 x 10 mm
84
IZOPANEL
Drawing 19.1 IzoRoof PUR/IPR - top wall panel joining element

Type I - overhanging
Type II - non-overhanging
1. IzoRoof PUR/IPR panel 2. Drive screw with EPDM washer. 3. Ob-11 roof flashing 4. Ob-31 roof flashing 5. Ob-32 roof flashing
6. Ob-37 roof flashing 7. Cut at the construction site 8. Polyurethane foam 9. IzoWall/ IzoGold wall panel 10. Permanently plastic sealant
IZOPANEL
85
Drawing 19.2 IzoRoof MWF - top wall panel joining element

1. IzoRoof MWF panel 2. Drive screw with EPDM washer. 3. Ob-11 roof flashing 4. Ob-31 roof flashing 5. Ob-32 roof flashing
86
IZOPANEL
Drawing 19.3 IzoRoof EPS - top wall panel joining element

1. IzoRoof EPS panel 2. Drive screw with EPDM washer. 3. Ob-11 roof flashing 4. Ob-31 roof flashing 5. Ob-32 roof flashing
IZOPANEL
87
Drawing 20.1 IzoRoof PUR/IPR - joint of top wall panel protruding over the roof
1. IzoRoof PUR/IPR panel 2. Drive screw with EPDM washer. 3. Polyurethane foam 4. Cut at the construction site 5. Custom Ob-00 flashing (specify parameters and section drawing) 6. Ob-11 roof flashing 7. IzoWall/ IzoGold wall panel 8. Permanently plastic sealant
88
IZOPANEL
Drawing 20.2 IzoRoof MWF - joint of top wall panel protruding over the roof
1. IzoRoof MWF panel 2. Drive screw with EPDM washer. 3. Polyurethane foam 4. Cut at the construction site 5. Custom Ob-00 flashing (specify parameters and section drawing) 6. Ob-11 roof flashing 7. IzoWall/ IzoGold wall panel 8. Permanently plastic sealant
IZOPANEL
89
Drawing 20.3 IzoRoof EPS - joint of top wall panel protruding over the roof
1. IzoRoof EPS panel 2. Drive screw with EPDM washer. 3. Polyurethane foam 4. Cut at the construction site 5. Custom Ob-00 flashing (specify parameters and section drawing) 6. Ob-11 roof flashing 7. IzoWall/IzoGold wall panel 8. Permanently plastic sealant
90
IZOPANEL
Drawing 21.1 IzoRoof PUR/IPR - joint of brick wall protruding over the roof
1. IzoRoof PUR/IPR panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. Polyurethane foam 5. Custom Ob-00 flashing (specify parameters and section drawing) 6. Ob-11 roof flashing 7. Panel for flashing installation (e.g. OSB panel) 8. Cut at the construction site 9. Permanently plastic sealant
IZOPANEL
91
Drawing 21.2 IzoRoof MWF - joint of brick wall protruding over the roof
1. IzoRoof MWF panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. Polyurethane foam 5. Custom Ob-00 flashing (specify parameters and section drawing) 6. Ob-11 roof flashing 7. Panel for flashing installation (e.g. OSB panel) 8. Cut at the construction site 9. Permanently plastic sealant
92
IZOPANEL
Drawing 21.3 IzoRoof EPS - joint of brick wall protruding over the roof
1. IzoRoof EPS panel 2. Drive screw with EPDM washer. 3. Nail plug screw 4. Polyurethane foam 5. Custom Ob-00 flashing (specify parameters and section drawing) 6. Ob-11 roof flashing 7. Panel for flashing installation (e.g. OSB panel) 8. Cut at the construction site 9. Permanently plastic sealant
IZOPANEL
93
Drawing 22.1 IzoRoof PUR/IPR - joint of higher edge of a monopitched roof
1. IzoRoof PUR/IPR panel 2. Drive screw with EPDM washer. 3. Ob-11 roof flashing 4. Ob-31 roof flashing 5. Ob-36 roof flashing 6. Polyurethane foam 7. Neoprene seal adjusted to the profile type of the IzoRoof IPR / PUR panel 8. IzoWall / IzoGold wall panel 9. Permanently plastic sealant
94
IZOPANEL
Drawing 22.2 IzoRoof MWF - joint of higher edge of a monopitched roof
1. IzoRoof MWF panel 2. Drive screw with EPDM washer. 3. Ob-11 roof flashing 4. Ob-31 roof flashing 5. Ob-36 roof flashing 6. Polyurethane foam 7. Neoprene seal adjusted to the profile type of the IzoRoof IPR / PUR panel 8. IzoWall / IzoGold wall panel 9. Permanently plastic sealant
IZOPANEL
95
Drawing 22.3 IzoRoof EPS - joint of higher edge of a monopitched roof
1. IzoRoof EPS panel 2. Drive screw with EPDM washer. 3. Ob-11 roof flashing 4. Ob-31 roof flashing 5. Ob-36 roof flashing 6. Polyurethane foam 7. Neoprene seal adjusted to the profile type of the IzoRoof IPR / PUR panel 8. IzoWall / IzoGold wall panel 9. Permanently plastic sealant
96
IZOPANEL
Drawing 23.1 IzoRoof PUR/IPR - ridge skylight
1. IzoRoof PUR/IPR panel 2. Drive screw with EPDM washer. 3. Custom Ob-00 flashing (specify parameters and section drawing) 4. Ob-36 roof flashing 5. Skylight frame 6. Expanded polystyrene 7. Polycarbonate 8. Purlin 9. PES tape (recommended)
IZOPANEL
97
Drawing 23.2 IzoRoof MWF - ridge skylight
1. IzoRoof MWF panel 2. Drive screw with EPDM washer. 3. Custom Ob-00 flashing (specify parameters and section drawing) 4. Ob-36 roof flashing 5. Skylight frame 6. Expanded polystyrene 7. Polycarbonate 8. Purlin 9. PES tape (recommended)
98
IZOPANEL
Drawing 23.3 IzoRoof EPS - ridge skylight
1. IzoRoof EPS panel 2. Drive screw with EPDM washer. 3. Custom Ob-00 flashing (specify parameters and section drawing) 4. Ob-36 roof flashing 5. Skylight frame 6. Expanded polystyrene 7. Polycarbonate 8. Purlin 9. PES tape (recommended)
IZOPANEL
99
Drawing 24.1 IzoRoof PUR/IPR - strip skylight
Joint on the longer side of the roof panel with skylight on the side of the roof ridge
Joint on the longer side of the roof panel with skylight on the side of the eaves
assembly direction
Longitudinal joint of the skylights
right side panel STEP V
upper panel near the ridge, min. 2m STEP IV
left side panel STEP I
rooflight STEP III
lower panel near the eaves, min. 2m STEP II
1. IzoRoof PUR/IPR panel 2. Polycarbonate panel with resin and glass facing 3. System screws and rivets - every 300 mm on the edges 4. Drive screw with EPDM washer. 5. Ob-44 roof flashing 6. L-03 fastener
7. Spacer 8. Purlin 9. Substructure, if purlins width < 100 mm 10. PES tape (recommended) 11. Butyl tape
100
IZOPANEL
Drawing 24.2 IzoRoof MWF - strip skylight
assembly direction
rooflight STEP III
1. IzoRoof MWF panel 2. Polycarbonate panel with resin and glass facing 3. System screws and rivets - every 300 mm on the edges 4. Drive screw with EPDM washer. 5. Ob-44 roof flashing 6. L-03 fastener
IZOPANEL
101
Drawing 24.3 IzoRoof EPS - roof penetration
assembly direction
rooflight STEP III
1. IzoRoof EPS panel 2. Polycarbonate panel with resin and glass facing 3. System screws and rivets - every 300 mm on the edges 4. Drive screw with EPDM washer. 5. Ob-44 roof flashing 6. L-03 fastener
102
IZOPANEL
Drawing 25.1 IzoRoof PUR/IPR - roof penetration
Wielko konierza Collar size rednica zewn rury [mm] Outer diameter of trzna the pipe [mm]
1 1 5-50 5-50
2 2 44-82 44-82
3 3 6-127 6-127
4 5 6 7 8 9 4 5 6 7 8 9 75-160 108-190 125-230 150-280 175-330 154-483 75-160 108-190 125-230 150-280 175-330 154-483
CROSS SECTION 1-1

con st tio ruc ns ite)
R=
iab var
le (
cut
he at t
1. IzoRoof PUR/IPR panel 2. Drive screw with EPDM washer. 3. Rubber based roof sealant 4. Pipe sealing collar (e.g. PIPECO / EPDM) 5. Custom Ob-00 flashing (specify parameters and section drawing)
IZOPANEL
103
Drawing 25.2 IzoRoof MWF - roof penetration
Collar size Wielko konierza rednica zewn rury [mm] Outer diameter of trzna the pipe [mm]
1 1
2 2
3 3
5-50 5-50
44-82 44-82
6-127 6-127
7 8 9 75-160 75-160 108-190 108-190 125-230 125-230 150-280 150-280 175-330 175-330 154-483 154-483
4 4
5 5
6 6
CROSS SECTION 1-1

uc str tion site )
r =va
iab
le (
cu
t t at
he
con
1. IzoRoof MWF panel 2. Drive screw with EPDM washer. 3. Rubber based roof sealant 4. Pipe sealing collar (e.g. PIPECO / EPDM) 5. Custom Ob-00 flashing (specify parameters and section drawing)
104
IZOPANEL
Drawing 25.3 IzoRoof EPS - roof penetration
Wielko konierza Collar size rednica zewn rury [mm] Outer diameter of trzna the pipe [mm]
1 5-50 5-50
2 44-82 44-82
3 6-127 6-127
4 5 6 7 8 9 75-160 75-160 108-190 108-190 125-230 125-230 150-280 150-280 175-330 175-330 154-483 154-483
CROSS SECTION 1-1

con uc str tion site )
r =va
iab
le (
cu
t t at
he
1. IzoRoof EPS panel 2. Drive screw with EPDM washer. 3. Rubber based roof sealant 4. Pipe sealing collar (e.g. PIPECO / EPDM) 5. Custom Ob-00 flashing (specify parameters and section drawing)
IZOPANEL
105
Drawing 26.1 IzoRoof PUR/IPR - roof maintenance systems
1. Structural Anchors according to PN-EN 795:1999/A1:2003 must be arranged in consultation with the Designer of the structure. 2. Rope should run at an angle not smaller than 45 to the roof edge. 3. Small deadweight guarantees constant tension of the rope and stability. 4 Fall arrester according to PN-EN 353-2:2005 (device guide should be anchored to the structural anchor and loaded with a small deadweight for stability). 5. Body harness according to PN-EN 361:2005, fall arrester mechanism should be connected to a body harness clamp. 6. In order to reduce reaction on people and structure as a result of a possible fall, use of properly selected fall arresters is recommended. 7. Removable flexible sheath. 8. Any penetrations of the structure through IzoRoof PUR/IPR should be sealed according to the detail drawing below. 9. All bearing parts of the system should be made of stainless steel according to the Polish Standards, in particular: PN-EN 795:1999/A1:2003 Protection against falls from a height - Anchor devices - Requirements and testing PN-EN 363:2008 Personal fall protection equipment - Personal fall protection systems PN-EN 365:2006 Personal protective equipment against falls from a height - General requirements
drive screw with EPDM washer rubber based roof sealant
sealing collar (e.g. PIPECO/EPDM) rubber based roof sealant
drive screw with EPDM washer
flashing
IzoRoof IPR/PUR panel
106
IZOPANEL
Drawing 26.2 IzoRoof MWF - roof maintenance systems
1. Structural Anchors according to PN-EN 795:1999/A1:2003 must be arranged in consultation with the Designer of the structure. 2. Rope should run at an angle not smaller than 45 to the roof edge. 3. Small deadweight guarantees constant tension of the rope and stability. 4. Fall arrester according to PN-EN 353-2:2005 (device guide should be anchored to the Structural Anchor and loaded with a small deadweight for stability). 5. Body harness according to PN-EN 361:2005, fall arrester mechanism should be connected to a body harness clamp. 6. In order to reduce reaction on people and structure as a result of a possible fall, use of properly selected fall arresters is recommended. 7. Removable flexible sheath. 8. Any penetrations of the structure through IzoRoof PUR/IPR should be sealed according to the detail drawing below. 9. All bearing parts of the system should be made of stainless steel according to the Polish Standards, in particular: PN-EN 795:1999/A1:2003 Protection against falls from a height - Anchor devices - Requirements and testing PN-EN 363:2008 Personal fall protection equipment - Personal fall protection systems PN-EN 365:2006 Personal protective equipment against falls from a height - General requirements
flashing
IzoRoof MWF panel
IZOPANEL
107
Drawing 26.3 IzoRoof EPS - roof maintenance systems
1. Structural Anchors according to PN-EN 795:1999/A1:2003 must be arranged in consultation with the Designer of the structure. 2. Rope should run at an angle not smaller than 45 to the roof edge. 3. Small deadweight guarantees constant tension of the rope and stability. 4. Fall arrester according to PN-EN 353-2:2005 (device guide should be anchored to the Structural Anchor and loaded with a small deadweight for stability). 5. Body harness according to PN-EN 361:2005, fall arrester mechanism should be connected to a body harness clamp. 6. In order to reduce reaction on people and structure as a result of a possible fall, use of properly selected fall arresters is recommended. 7. Removable flexible sheath. 8. Any penetrations of the structure through IzoRoof PUR/IPR should be sealed according to the detail drawing below. 9. All bearing parts of the system should be made of stainless steel according to the Polish Standards, in particular: PN-EN 795:1999/A1:2003 Protection against falls from a height - Anchor devices - Requirements and testing PN-EN 363:2008 Personal fall protection equipment - Personal fall protection systems PN-EN 365:2006 Personal protective equipment against falls from a height - General requirements
flashing
IIzoRoof MWF panel
108
IZOPANEL
Drawing 27 Ob-01 flashing Closing strip
surface development sheet gauge mass standard length
s = 110 mm g = 0,50 mm m = 0,44 kg/m l = 2500 mm
Drawing 28 Ob-02 flashing EPS closing section
s = 150 mm g = 0,50 mm m = 0,60 kg/m l = 2500 mm
IZOPANEL
109
Drawing 29 Ob-03 flashing Roof ridge
s = 400 mm g = 0,50 mm m = 1,60 kg/m l = 2500 mm
NOTE: Specify roof slope if it is larger than 10%
Drawing 30 Ob-04 flashing Lower roof ridge
s = 210 mm g = 0,50 mm m = 0,84 kg/m l = 2500 mm
110
IZOPANEL
Drawing 31 Ob-05 flashing IzoDach EPS panel wind beam, Type I - overhanging
g [mm] 60 75 100 125 150 200 250
development [mm] 300 315 340 365 390 440 490
mass [kg/m] 1,20 1,26 1,36 1,46 1,56 1,76 1,96
surface development sheet gauge mass standard length panel thickness
see chart g = 0,50 mm see chart l = 2500 mm see chart
Drawing 32 Ob-06 flashing IzoDach EPS panel wind beam, Type II - non-overhanging
g [mm] 60 75 100
development [mm] 260 275 300 325 350 400 450
mass [kg/m] 1,04 1,10 1,20 1,30 1,40 1,60 1,80
125 150 200 250
IZOPANEL
111
Drawing 33 Ob-07 flashing Facade drip cap
s = 180 mm g = 0,50 mm m = 0,72 kg/m l = 2500 mm
Drawing 34 Ob-08 flashing Gutter flashing
s = 230 mm g = 0,50 mm m = 0,92 kg/m l = 2500 mm
112
IZOPANEL
Drawing 35 Ob-09 flashing Large inner corner
s = 208 mm g = 0,50 mm m = 0,83 kg/m l = 2500 mm
Drawing 36 Ob-10 flashing Large outer corner
s = 208 mm g = 0,50 mm m = 0,83 kg/m l = 2500 mm
IZOPANEL
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Drawing 37 Ob-11 flashing Small inner corner
s = 125 mm g = 0,50 mm m = 0,50 kg/m l = 2500 mm
Drawing 38 Ob-12 flashing Small outer corner
s = 125 mm g = 0,50 mm m = 0,50 kg/m l = 2500 mm
114
IZOPANEL
Drawing 39 Ob-13 flashing Gutter downside flashing
g [mm] 60 75 80 100 120 125 150 200 250
development [mm] 215 230 235 255 275 280 305 355 405
mass [kg/m] 0,86 0,92 0,94 1,02 1,10 1,12 1,22 1,42 1,62
Drawing 40 Ob-14 flashing Anti-snow guard rail
s = 390 mm g = 0,50 mm m = 1,56 kg/m l = 2500 mm
IZOPANEL
115
Drawing 41 Ob-15 flashing Broken inner corner
s = 170 mm g = 0,50 mm m = 0,68 kg/m l = 2500 mm
Drawing 42 Ob-16 flashing Drip cap strip
s = 185 mm g = 0,50 mm m = 0,74 kg/m l = 2500 mm
116
IZOPANEL
Drawing 43 Ob-17 roof flashing Wall flashing
s = 245 mm g = 0,50 mm m = 0,98 kg/m l = 2500 mm
Drawing 44 Ob-18 flashing Gutter flashing for Ob-19
surface development sheet gauge mass standard length a - roof slope
s = 160 mm g = 0,50 mm m = 0,64 kg/m l = 2500 mm custom, specified in degrees
IZOPANEL
117
Drawing 45 Ob-19 flashing Gutter downside flashing
surface development sheet gauge mass standard length a - roof slope g - panel thickness
custom g = 0,88 mm custom l = 2500 mm custom, specified in degrees
Drawing 46 Ob-20 flashing C1 starter
g [mm] 40 50 60 75 80 100 120 125 140 150 160 180 200 220 250
development [mm] 160 170 180 195 200 220 240 245 260 270 280 300 320 340 370
mass [kg/m] 0,64 0,68 0,72 0,78 0,80 0,88 0,96 0,98 1,04 1,08 1,12 1,20 1,28 1,36 1,48
panel thickness g = 0,50 mm panel thickness l = 2500 mm panel thickness
118
IZOPANEL
Drawing 47 Ob-22 flashing Wall flashing for cut panel
s = 230 mm g = 0,50 mm m = 0,92 kg/m l = 2500 mm
Drawing 48 Ob-31 flashing IzoRoof panel wind beam, Type I - overhanging
g [mm] 60 80 100 120 140 160
development [mm] 320 340 360 380 400 420
mass [kg/m] 1,28 1,36 1,44 1,52 1,60 1,68
surface development sheet gauge mass standard length g - panel thickness
IZOPANEL
119
Drawing 49 Ob-32 flashing IzoRoof panel wind beam, Type II - non-overhanging
g [mm] 60 80 100 120 140 160
development [mm] 325 345 365 385 405 425
mass [kg/m] 1,30 1,38 1,46 1,54 1,62 1,70
Drawing 50 Ob-33 flashing Eaves masking strip with anti-snow guard rail
s = 400 mm g = 0,50 mm m = 1,60 kg/m l = 2500 mm
120
IZOPANEL
Drawing 51 Ob-34 flashing Eaves masking strip
s = 125 mm g = 0,50 mm m = 0,50 kg/m l = 2500 mm
Drawing 52 Ob-35 flashing Panel joint masking strip
s = 250 mm g = 0,50 mm m = 1,00 kg/m l = 2500 mm
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Drawing 53 Ob-36 flashing Roof ridge masking strip
s = 125 mm g = 0,50 mm m = 0,50 kg/m l = 1250 mm
Drawing 54 Ob-37 flashing Closing section
s = 133 mm g = 0,50 mm m = 0,53 kg/m l = 2500 mm
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Drawing 55 Ob-41 flashing C2 starter
g [mm] 40 60 80 100 120 140 160 180 200 220
development [mm] 106 126 146 166 186 206 226 246 266 286
x [mm] 26 46 66 86 106 126 146 166 186 206
mass [kg/m] 0,42 0,50 0,58 0,66 0,74 0,82 0,90 0,98 1,06 1,14
surface development sheet gauge mass standard length g - panel thickness x
see chart g = 0,50 mm see chart l = 2500 mm see chart see chart
Drawing 56 Ob-42 flashing Outer masking corner
g [mm] 40 60 80 100 120 140 160 180 200 220
development [mm] 350 390 430 470 510 550 590 630 670 710
mass [kg/m] 1,40 1,56 1,72 1,88 2,04 2,20 2,36 2,52 2,68 2,84
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Drawing 57 Ob-43 flashing Inner masking corner
surface development sheet gauge mass standard length x
270 mm g = 0,50 mm 1,08 kg/m 2500 mm x = 80 mm
Drawing 58 Ob-44 flashing Inner skylight flashing
g [mm] 60 80 100 120 140 160
development [mm] 165 185 205 225 245 265
mass [kg/m] 1,16 1,30 1,44 1,58 1,73 1,87
see chart g = 0,50 mm see chart 2500 mm see chart
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Drawing 59 L-01 fastener EPS roof panel connector
clench at the construction site after connector installation
fastening screw hole
s = 133 mm g = 1,00 mm m = 0,16 kg / piece l = 150 mm
Drawing 60 L-02 fastener IzoGold IPR / PUR panel connector
s = 30 mm g = 1,50 mm m = 0,06 kg / piece l = 150 mm
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Drawing 61 L-03 fastener Calotte
aluminium sheet
neoprene pad
surface development sheet gauge standard length
s = 50 mm g = 1,00 mm l = 35 mm
Drawing 62 L-04 fastener Z strip
g [mm] 60 80 100 120 140 160 180
development [mm] 160 180 200 220 240 260 280
mass [kg/m] 1,13 1,27 1,41 1,55 1,69 1,83 1,97
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STORAGE, TRANSPORT, INSTALLATION AND SERVICE RULES

Sandwich panels may be easily damaged if handled improperly, on each stage from the production to the installation in a building. Therefore several basic rules must be followed.
Storage and transport conditions

Packaging Panels leave the production plant in packets. The amount of panels in a package depends on the type of the panel, its thickness and length. On request, panels may be delivered in a non-standard packaging, with different amount of panels or different order of panels in a package. However, transport restrictions must be taken into account, as well as the fact that in certain cases costs of transport might be higher. Protective film During production panels are laminated with a protective film on one side or on both sides, depending on the type. It protects the surface of the lining against damage during production, transport and installation. This is only a temporary solution. If exposed to weather conditions and sunlight, foil may vulcanise to the metal and as a result it may be impossible to remove the protective film. That is why it should be removed no later than 1 month from the production date and no later than after 3 weeks of exposure to sunlight. Date of manufacture is specified on each package of panels delivered to the customer. Transport of panels In most cases IZOPANEL delivers panels to a site specified by the customer using special vehicles which guarantee safety of the transport. If the transport is arranged by the Customer, a few basic principles should be taken into account: - panels are loaded at the production plant with use of forklift trucks, - only technically fit vehicles may be used for the transport of sandwich panels, - loading platform must be flat and clean, without sharp protruding parts, - open semitrailers, without canvas cover, with minimum width of 250 cm are recommended. It might be difficult to place two packets of panels side by side on a covered semitrailer (it mainly applies to panels with modular width of 1200 mm), - it is assumed that a packet of panels may extend beyond the rear edge of the vehicle up to 1.5 m (except MWF panels that may extend only up to 0.5 m), - the vehicle must be equipped with ratchet straps, at least 2 pieces per two packages - if loaded in two rows or 2 pieces per packet, in case of loading in one row. Packets should be secured with ratchet straps placed at least every 3 metres. - do not place packets with panels on top of other goods. Unloading Panels delivered to the construction site may be unloaded with use of a forklift truck or a crane. In both cases packets of panels have to be properly secured against damage. Place soft pads with proper width (approx. 15-20 cm) on the fork of the forklift truck or install crane sling securely. While unloading, follow general safety precautions for hoisting equipment operation. Storage There are no special requirements for storage of panels before installation if storage period is no longer than one week. One important thing is to provide an appropriate number of supports and place them on a flat surface to prevent bending or local damage if the weight of the panels is not distributed evenly on all supports. In case of storing panels for a longer period, packets should be placed on supports with a proper slope, so that rain water is drained naturally. It must also be remembered that there is a risk of vulcanisation of foil and metal, as it has been mentioned above. Additionally, panels should be separated with spacers to ensure free airflow. Installation Installation of sandwich panels is relatively simple in comparison with other methods of building walls and roofs, however, it should be performed by professional personnel, using appropriate equipment. Structure check Before installation of panels, supporting structure must be checked in terms of its consistency with the design and allowable tolerances. If any deviations are found, investors representatives must be notified. Installing panels on a structure which does not meet the requirements may result in damaging the panels and loss of warranty. Quality of each panel must be checked thoroughly before installation. Any faults and damages found, should be reported to the manufacturer before installation. Basic installation tools: - driver with adjustable torque, - driver bit for screw over tightening and indenting panel surface, - cold cutting tool. Angle grinders are not acceptable. Firstly, as a result of heating of lining edges protective paint and zinc coat is damaged and corrosion centres form. What is more, EPS core may ignite as a result of contact with sparks and fire, later on it may propagate inside the panel. - other basic tools, such as meter, level, plate shears, sealant gun, - suction cup handles would be very useful for handling and installation of panels.
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Installation of wall panels IZOPANEL sandwich panels have two sides: external and internal. Internal side is marked with a coloured film. Panels must not be installed reversely. An accidental reverse installation may result in a noticeable difference of wall colour. Additionally, in relation with the technology of production, external side is always smoother and core adherence to lining is better. It is recommended that panels are installed in the order in which they are placed in the packet and in the order of packets delivery. This should reduce the risk of occurrence of differences in the colour of neighbouring panels. Colour uniformity should be checked very frequently, particularly in case of metallic colours. To carry out such inspection, having removed the protective film, watch the surface of the wall at different angles from the distance of approximately 25 metres. If there are any differences, notify the manufacturer without delay. Panels should be fastened to the structure with use of dedicated galvanised or stainless steel screws recommended by the manufacturer. Use clutch drivers to install the fasteners. Pay special attention to the torque in case of panels with visible fastening system. In case of panels with concealed joints, IZOPANEL recommends using additional L-02 washers, according to drawing No. 60. Such washers increase bearing capacity of the joint and reduce the risk of occurrence of indentations in the area around the fastener. In the past damaging of panel surface was reported. It was caused by tightening screws with excessive torque, without using such washers. While installing a neighbouring panel, pay attention to press it properly to the previously installed panel, so the width of the gap between them corresponds to the value specified in the technical drawings. Standard amount and location of fasteners have been specified in the reference drawing location and amount of fasteners at the end of this part. Installation of roof panels While determining the direction of roof panels installation, give consideration to the prevailing wind direction. Wind should blow in the direction of the lap joints of the roof panels. Installing panels in the opposite direction may increase the risk of rain water leaking to the interior of the building.
Before installation, check roof rectangularity and position the first panel carefully perpendicularly to the eaves. This way offsets of joints of the neighbouring panels are eliminated, which facilitates further installation of eaves flashing and gutter. Remove protective film from the inner side before installing the next panel. Check linearity of the lower joint before panel installation. Local deformations may hinder assembly of the panels and impair the appearance of the underside of the roof. Panels should be fastened with screws recommended by IZOPANEL. The warranty becomes void if the distances between the edges of the panels and fastening points specified in the drawings are not kept. Additional screw washers, so called calottes, are recommended for IzoRoof panels. Drawing 61 presents this type of washers. They reduce the risk of roof leaking. IZOPANEL offers two solutions for joining roof panels: - STANDARD version - TIGHT version In TIGHT solution we recommend the use of a double sided adhesive butyl seal, applied on entire joint surface between the metal panel joints and under calotte washers. If assembled correctly, this solution eliminates all leakages if roof slope is more than 3%. Remove protective film from the panels after installation and no later than 30 days from the manufacture. Remove all residues and dirt from the assembled surface (in particular filings left after cutting and drilling). Next, check all surfaces and repair all scratches with a touch-up paint. Standard amount and location of fasteners have been specified in the reference drawing location and amount of fasteners at the end of this part.
Rotate panel to join
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Panel with left-sided joint
Panel with right-sided joint
Minimum longitudinal roof slope for whole panels without skylights: 5%
L (pane
l length ) 50-300 mm
Minimum longitudinal roof slope for whole panels without skylights: 5%
Recommended minimum longitudinal roof slope for joined panels and roofs with skylights: 7%
Recommended minimum longitudinal roof slope for joined panels and roofs with skylights: 7%
Maintenance, inspections and repairs At least once a year inspect all parts of the structure with installed sandwich panels. Clean all found surface damages and repair using a touch-up paint to eliminate potential centres of corrosion. If panels are exposed to dirt, clean facades once a year using mild detergents and pressure cleaners. Inner surfaces may also be washed with mild detergents. Snow should be removed from roofs with particular care. Thin outer lining can be damaged easily when scratched by a sharp edge of a snow shovel. Improper footwear can also cause damage. Use tools with rubber or plastic edges to prevent scratching panels while removing snow, otherwise warranty shall become void. Potential damage to the metal lining will become a centre of corrosion or a spot through which water may get inside the panel, leak to the interior or remain within the insulating core, impairing panel properties. Fastening screws may loosen as a result of impacts. People performing works on the roof should be properly trained within the scope of work at heights and have all required certificates allowing to perform such works. People performing works at heights must be secured against fall. Additionally, people performing works on the roof should wear safety shoes (slip protection), however this footwear should not cause any damage to the protective layer of the sandwich panels. Load capacity of sandwich panels is limited, therefore only one worker should stand on each span of the panel.
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Location and amount of fasteners Most common fastening configurations are presented below. Verify specified values in proper calculations for a given structure.
IzoWall
In normal area, 2 fasteners per panel over each support, 150-250 mm from panel joint
150
150
In normal area, 2 fasteners per panel over each support, 150-250 mm from panel joint and 1 in the middle
L/2
150
150
IzoGold
In normal area, 1 set of fasteners per panel over each support, a set consists of two screws with EPDM washers and L-02 fastener
In normal area, 2 sets of fasteners per panel over each support, a set consists of two screws with EPDM washers and L-02 fastener
IzoRoof
In normal area, 2 fasteners per panel over each support
In edge area, 3 fasteners per panel over each support
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CertificAtes ANd AdmittANces

IZOPANEL sandwich panels with polyurethane core (PUR), polyisocyanurate core (IPR) and with mineral wool core are manufactured according to the guidelines of PN-EN 14509:2010 harmonised standard. Products are subject to inspection and test procedures described in detail in the abovementioned standard. On the grounds of these tests and inspections, products are marked with the CE mark admitting to trading in the member states of the European Union. Initial Type Testing determining the properties of the panels, declared herein, have been carried out in cooperation with the following institutions: - FIRES - ITB Sandwich panels with EPS core are manufactured according to the guidelines included in Technical Approval AT 15-5340:2008.
The manufacturer reserves the right to introduce technical modifications and will not be responsible for misprints
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Notes
132
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Notes
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133
Notes
134
IZOPANEL
Head office: 80-298 Gdask, ul. Budowlanych 36 tel. +48 58 340 17 17 fax +48 58 340 17 18 export@izopanel.pl www.izopanel.eu
We reserve the right to introduce technical modifications. Specifications valid on 12/2012. We shall bear no responsibility for misprints. This catalogue does not constitute an offer according to art. 66 and subsequent articles of the Civil Code.

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Sandwich panels

TYPES OF AVAILABLE IZOPANEL SANDWICH PANELS

Wall panel with visible fastening. To be installed on walls vertically or horizontally.

1150 1080** 1200**

1150 1080** 1200**

Wall panel with hidden fastening. To be installed on walls vertically or horizontally.

120 140 160 180 200 220

120 140 160 180 200 220

High profile roof panel.

60 80 100 120 140 160

60 80 100 120 140 160

Low profile roof panel.

100 0,040 EI 60, EI 120* 31

IzoWall IPR 120.1080 zcSP9010F/wcSP9010F

IPR (PIR) AND PUR SANDWICH PANELS

IzoWall IPR / PUR

Sandwich panel with polyisocyanurate or polyurethane core - visible fastening.

80 1150, 1080** modular width +18 mm 2000 - 15000*

9,0 9,8 0,48 0,54

9,8 10,6 0,33 0,36 -

10,6 11,4 0,25 0,27

11,4 12,2 0,20 0,22 EI 30 EI 15 B-s2, d0

12,2 13,0 0,17 0,18 EI 30 EI 15

Leakproofness air permeability blowing rain resistance

IzoGold IPR / PUR

Wall panel with polyisocyanurate or polyurethane core - hidden screw fasteners.

mass 0,5/0,5 [kg/m ] Insulating power U IPR [W/m2K] U PUR [W/m K]

IzoCold IPR / PUR

160 1150, 1080**

mass 0,5/0,5 [kg/m ] Insulating power U IPR [W/m2K] U PUR [W/m K]

Leakproofness air permeability blowing rain resistance

IzoRoof IPR / PUR

Roof panel with polyisocyanurate or polyurethane core.

mass 0,5/0,5 [kg/m2] Insulating power U IPR [W/m2K] U PUR [W/m K]

Leakproofness air permeability blowing rain resistance

PANELS WITH EPS CORE

Wall panel with expanded polystyrene core. Visible screw fastening.

Leakproofness air permeability blowing rain resistance

Manufacturing process according to technical approval AT-15-5340-2008

Leakproofness air permeability blowing rain resistance

Manufacturing process according to technical approval AT-15-5340-2008

Leakproofness air permeability blowing rain resistance

Manufacturing process according to technical approval AT-15-5340-2008

PANELS WITH MWF CORE

Leakproofness air permeability lowing rain resistance

Leakproofness air permeability blowing rain resistance

LINING TYPES AND COLOURS

PROPER SELECTION OF PANELS IN VARIOUS CONDITIONS

AGGRESSIVE FACTORS IN SPECIAL PURPOSE BUILDINGS (AGRICULTURE, FOOD INDUSTRY, ETC.)

Freezers, cold stores, food stores

TIPS FOR COLOUR SELECTION

SPECIAL FoodCoat 55 smooth FoodSafe 120 smooth

Coat adherence (bending)

1,5 T 18J F-H

Corrosion resistance class

UV resistance (QUV [UVA + H2O] [2000 hours]) - gloss retention

Resistance to ketones Resistance to aromatic solvents Resistance to mineral oils

0.11 17.50 - 19.50 0.11 16.50 - 18.50

Standard finish of external lining - 2b

AVAILABLE COLOURS ACCORDING TO RAL

Available for: SP25 Available for: SP25

Coat catalogue chart

Coat catalogue chart

Properties: Sheet gauge Metal coat Organic coat

1150 1080 1200

1150 1080 1200