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LAB MANUAL RPTR ~ Mechanical Guru's

http://sumitshrivastva.blogspot.in/2011/05/lab-manual-rptr.html

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LAB MANUAL RPTR


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RECIPROCATING PUMP TEST RIG


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Reciprocating pump is a positive displacement plunger pump. It is often used where relatively small quantity of water is to be handled and delivery pressure is quite large. Reciprocating pump is widely used as Automobile Service Stations, Chemical Industries, or as metering and dosing pumps. The UNICOOL! apparatus consists of a single cylinder, double acting reciprocating pump mounted over the sump tan". The pump is driven by #immer Control #C motor with stepped cone pulley. An energy meter measure electrical input to motor. $easuring tan" is provided to measure discharge of the pump. The pressure and vacuum gauges provided to measure the delivery pressure and suction vacuum respectively. SPECIFICATIONS Reciprocating pump % &'.(mm bore, stro"e length )*mm, double acting with air vessel on discharge side, suction +,mm, discharge ++mm. #.C motor, #immer Control Type. $easuring tan" % ---mm . ---mm . ---mm height. Sump tan" % /00mm . *00mm . /00mm height. $easurements % a1 2ressure gauge %03) 4g5cm+ for discharge pressure. b1 6acuum gau00ge %03'/0mm 7g for suction vacuum. c1 8 2h. 9nergy meter for motor input measurement.
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3/21/2014 12:53 AM

LAB MANUAL RPTR ~ Mechanical Guru's

http://sumitshrivastva.blogspot.in/2011/05/lab-manual-rptr.html

EXPERIMENTAL PROCEDURE :ill up suf;icient water in sump tan". :ill up the air vessel for about +5&rd capacity. <pen the gate valve in the discharge pipe of the pump fully. Close the =all valve and drain valve of the measuring tan". Chec" nut bolts > the driving belt for proper tightening. #riven the outlet pipe into funnel and slowly increase the pump speed, slightly close the discharge valve. ?ote down the various reading in the observations table. Repeat the procedure for different gate valve openings. Ta"e care that discharge pressure does not rise above ) 4g5cm+. Change the speed and tan" readings for different =all valve

December (34) November (8) October (1) August (7) June (5) May (9) DISCLAIMER PREVIOUS YEAR QUESTION PAPERS CAD & CAM ( KUK ) LAB MANUAL RPTR PRACTICAL SUMMER TRAINING UNDERTAKEN AT BEL PREFAC... MAIL ID BEST OF LUCK MESSAGE SUGGESTIVE READINGS ENTERPRENEURSHIP REPORT

openings. Repeat the procedure for different speeds and complete the observation table. OBSERVATIONS Sr No. Pump speed NpRpM Disc !r"e V!cuum #"s$cm% Suc&io' V!cuum Mm o( )"

PT Notes April (25) March (1)

Time (or *+ L&s. Time (or *+ reo( I' me!suri'" LABELS &!', E'er". me&er & sec &e sec

February (8)

Manuals (15) New Technology (1) Notes (100) Suggested Books (1) Ten Years (23) Powered by Blogger.

DISCLAIMER
With my best effort I have given these data for your help although might have some incorrectness, author is not responsible for that. Thank You For Reading Disclaimer!!

CALCULATIONS */ Suc&io' e!d 7s @ suction vacuum of 7p . Ap7g 3 pw1 Bhere, p7g @ Sp gravity of mercury 8&./ pw @ Sp gravity of water 8

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3/21/2014 12:53 AM

LAB MANUAL RPTR ~ Mechanical Guru's

http://sumitshrivastva.blogspot.in/2011/05/lab-manual-rptr.html

7s @ 8+./ . suction vacuum mtrs.

%/ De0i-er. e!d 7a @ #ischarge pressure, 4g 5 cm+ . 80 Aas 80m of water @ 8 4g 5 cm+1

1/ To&!0 e!d 7q @ 7s C 7p C &mtr Bhere, Doss of head in piping and ;ittings is assumed to be & mtrs.

2/ Disc !r"e D . = . .08 Actual discharge, Ea @ 333333333 m& 5 sec T

3/ Ou& pu& po4er o( pump B. Ea. 7p 2w @ 33333333333333333333 4w 8000 Bhere, B @ Speci;ic weight of water @ *,80 ?5m& Ea @ #ischarge m&5sec 7p @ total head. $tr.

5/ I'pu& po4er &o pump Det time required for 80 rev of energy meter is to sec. Then, 80 &/00 I2 @ 333333333 . 33333333333333 4w te 8+00

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3/21/2014 12:53 AM

LAB MANUAL RPTR ~ Mechanical Guru's

http://sumitshrivastva.blogspot.in/2011/05/lab-manual-rptr.html

where, 9nergy meter constant is 8+00 Rev5 4wh. Ta"ing motor ef;iciency /0F, we have input shaft power S.2 @ I.2. . 0./

6/ O-er !00 e(7icie'c. o( pump 2w Go @ 33333333 . 800F S2

PRECAUTIONS

<perate all the controls gently. Sever allow to rise the discharge the pressure above ) 4g5cm+. Always use clean water for e.periment. =efore starting the pump ensure that discharge valve is opened fully.
SAMPLE CALCULATION

OBSERVATIONS Sr No. Pump speed NpRPM Disc !r"e Pressure 8#"$cm%/ Suc&io' V!cuum mm o( )" Times (or Time (or *+ 0i& rise *+ re- o( i' me!suri'" &!', & sec * % 1 2 ))( )&' )&) )+( 0.( 8 + & )(+ ))( ))0 )++ 8/.8+ 8/.'( 8'.8/ 8'.&' &().8 &8'./ +/*./ ++(.0 E'er". me&er &e Sec

Suc&io' e!d 9

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3/21/2014 12:53 AM

LAB MANUAL RPTR ~ Mechanical Guru's

http://sumitshrivastva.blogspot.in/2011/05/lab-manual-rptr.html

7s @ 8+./ . 0.)(+ mtrs @ (./*( mtrs De0i-er. e!d 9 7a @ 0.( . 80 @ ( mtrs To&!0 e!d 9 7q @ (./*( C ( C & mtr @ 8&./*( mtrs. : ere; Doss of head in piping and ;itting is assumed to be & mtrs. Disc !r"e 0.08 Actual discharge, Ea @ 333333333333 m&5sec 8/.8+ @ /.+0 . 803) m&5sec Ou&pu& po4er o( pump *,80 . /.+0 . 803) . 8&./*( 2w @ 33333333333333333333333333333333333333333 "w 8000 @ 0.0,& "w I'pu& po4er &o pump 9 Det time required for 80 rev. of energy meter be to sec. Then, 80 &/00 I2 @ 333333333333 . 3333333333333333 "w &().8 +)0 @ 0.)+ "w Bhere, energy meter constant +)0 rev5"wh Ta"ing motor ef;iciency ,0F we have input shaft power Sp @ 0.)+ . 0.,

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3/21/2014 12:53 AM

LAB MANUAL RPTR ~ Mechanical Guru's

http://sumitshrivastva.blogspot.in/2011/05/lab-manual-rptr.html

@ 0.&) "w <verall ef;iciency of pump % 0.0,& H< @ 333333333333 . 800F 0.&) @ +).)8F
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