((Specifier leave this line)) SBBC Design & Material Standards, January 01, 2010 diti!

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SECTION 03100 (03 10 00) CONCRETE FORMWORK

PART 1
1.1

GENERAL
SECTION INCLUDES:

"!r#$!r% f!r cast&in&place c!ncrete !r tilt&up&c!ncrete, $ith sh!ring, 'racing and anch!rage( )penings f!r !ther affected $!r%( "!r# access!ries Setting !f e#'eds in c!ncrete( Stripping f!r#s( 1.2 *( B( C( 1.3 RELATED SECTIONS: 0+200 & C!ncrete ,einf!rce#ent 0++00 & Cast&in&-lace C!ncrete 0.200 & C!ncrete /nit Mas!nry REFERENCES

*S0M 1nternati!nal2 1( D33. Specificati!n f!r -ref!r#ed 4pansi!n J!int "iller f!r C!ncrete (Bitu#in!us 0ype)( 2( 15. 0est Meth!ds f!r 6ater 7ap!r ,etarders /sed in C!ntact $ith arth /nder C!ncrete Sla's, !n 6alls !r as 8r!und C!ver( C!des and Standards2 C!#ply $ith the f!ll!$ing c!des, specificati!ns, and standards, e4cept $here #!re stringent re9uire#ents are sh!$n !r specified (Current diti!n /()(:()2 +( *C1 11; 0!lerances f!r C!ncrete C!nstructi!n and Materials( .( *C1 +01 Specificati!ns f!r Structural C!ncrete f!r Buildings( 5( *C1 +1< Building C!de ,e9uire#ents f!r ,einf!rced C!ncrete( =( *C1 +.; ,ec!##ended -ractice f!r C!ncrete "!r#$!r%( 1.4 QUALITY ASSURANCE "!r#$!r% ngineer2 -r!fessi!nal engineer, $ith "l!rida license and e4perience in design !f f!r#$!r% and related ite#s( "!r#$!r% C!ntract!r2 "l!rida licensed c!ntracting fir# having 5 years successful e4perience in fa'ricati!n and erecti!n !f f!r#$!r% syste#s !f si#ilar sc!pe and c!#ple4ity as re9uired f!r this pr!?ect( C!ntract!r shall have sufficient capacity t! pr!duce f!r#$!r% $ith!ut causing delay in $!r%(

>ualificati!ns2 1( 2(

1.5

FORMWORK AND RES ORING DESIGN

Secti!n 0+100 (0+ 10 00) C!ncrete "!r#$!r% @Specifier replace this line $ith issue dateA -age 1 !f =

0he Sch!!l B!ard !f Br!$ard C!unty, "l!rida @Specifier replace this line $ith SBBC pr!?ect nu#'er and na#eA @Specifier replace this line $ith -r!?ect C!nsultantBs na#eA

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"!r#$!r%2 1( 2( +( .( 5( =( C!#ply $ith *C1 +01 "!r#$!r% engineer shall perf!r# !r !versee design, dra$ings, erecti!n, and re#!val( Design f!r#$!r%, sh!res and resh!res acc!rding t! *C1 11; and *C1 +.;, including pr!visi!ns f!r c!nstructi!n l!ads and placing e9uip#ent t! 'e used !n pr!?ect( 7erify strength and stiffness !f in&place 'uilding ele#ents t! resist re9uired l!ads and restrict def!r#ati!ns t! specified t!lerances( arth cuts shall n!t 'e used as f!r#s f!r vertical surfaces( C!#ply $ith )SC*Ds E0rench Safety *ctE( Design and 1nstallati!n !f "!r#$!r%2 "!r# ties that leave thr!ugh h!les in the c!ncrete are n!t all!$ed(

,e#!val Strength2 ;( 6all f!r#s and c!lu#n f!r#s #ay 'e re#!ved 12 h!urs after p!uring( <( Sla's supp!rted 'y precast ?!ists #ay have f!r#s re#!ved as f!ll!$s, 'ut n!t earlier than re9uired 'y the pre&cast #anufacturer !r f!r#$!r% engineer2 (a) J!ist spacing .D&=E !r less, 2. hrs( (') J!ist spacing 'et$een .D&=E and =D&<E, .< hrs( (c) J!ist spacing 'et$een =D&<E and <D&<E, ;2 hrs( 3( Bea#s and !ther sla's shall n!t have f!r#s re#!ved until the c!ncrete has achieved ;5 percent !f its design strength !r as !ther$ise re9uired 'y *C1 +.;( Bea#s shall 'e resh!red i##ediately up!n re#!val !f f!r#s( 10( 1n additi!n t! the a'!ve, flat sla' f!r#s and stair sla' f!r#s shall n!t 'e re#!ved f!r 5 days( /p!n re#!val !f f!r#s, resh!res shall 'e placed and re#ain in place until c!ncrete is 1. days !ld !r as !ther$ise re9uired 'y the f!r#$!r% engineer( 11( 6here side f!r#s !f $alls, 'ea#s, !r c!lu#ns are supp!rted !ther f!r#$!r%, the re#!val ti#e f!r the latter shall g!vern( 12( Supp!rting f!r#s and sh!res #ust n!t 'e re#!ved fr!# 'ea#s, fl!!rs, c!lu#ns and $alls until these structural units are str!ng en!ugh t! carry their !$n $eight and any appr!ved superi#p!sed l!ads( 1+( Strength !f c!ncrete shall 'e deter#ined fr!# testing !f ?!'&cured c!ncrete cylinders( C!st !f cylinder casting and testing !f ?!'&cured speci#ens cast f!r this use shall 'e '!rne 'y the c!ntract!r( ,esh!ring2 1.( 15( 1=( 1;( Design resh!ring t! resist active l!ads( Space sh!ring s! n! l!$er fl!!r !r #e#'er $ill 'e e4cessively l!aded fr!# design live l!ads !r $ill induce tensile stress in c!ncrete #e#'ers $here n! reinf!rcing steel is pr!vided( 4tend sh!res 'ey!nd #ini#u#s t! ensure pr!per distri'uti!n !f l!ads thr!ugh!ut structure( C!nsider special l!ading re9uire#ents t! supp!rt l!ad !f special ele#ents $here ele#ents !f si#ilar siFe and capacity d! n!t e4ist in supp!rting structure 'el!$(

1.!

FORMWORK SU"MITTALS

-r!duct Data2 Su'#it #anufacturerDs pr!duct data $ith applicati!n and installati!n instructi!ns f!r pr!prietary #aterials and ite#s( "!r#$!r%2 1( Su'#it sh!p dra$ings, signed and sealed 'y f!r#$!r% engineer, f!r fa'ricati!n and erecti!n !f specific finished c!ncrete surfaces as indicated(
Secti!n 0+100 (0+ 10 00) C!ncrete "!r#$!r% @Specifier replace this line $ith issue dateA -age 2 !f = 0he Sch!!l B!ard !f Br!$ard C!unty, "l!rida @Specifier replace this line $ith SBBC pr!?ect nu#'er and na#eA @Specifier replace this line $ith -r!?ect C!nsultantBs na#eA

((Specifier leave this line)) SBBC Design & Material Standards, January 01, 2010 diti!n)

2(

Sh!$ c!nstructi!n !f f!r#s as re9uired( Sh!ring dra$ings are re9uired f!r all elevated c!ncrete $!r%( *G BS revie$ is f!r general applicati!ns and features !nly( Design !f f!r#$!r% f!r structural sta'ility and efficiency is C!ntract!rDs resp!nsi'ility, and $ill n!t 'e revie$ed(

Sh!ringG,esh!ring2 +( Su'#it sh!p dra$ings, signed and sealed 'y f!r#$!r% engineer, f!r sh!ringGresh!ring syste# sh!$ing2 (a) *rrange#ent, 'racing and se9uencing !f sh!resGresh!res re9uired( (') Design l!ad all!$ances (vertical and lateral) and thic%nesses !f all #e#'ers supp!rted( (c) 0ypes !f sh!ringGfra#ing #aterial t! 'e used including catal!g cuts !f syste#sGc!#p!nents (if used)( (d) Specific areas $here sh!resGresh!res d! n!t align vertically( (e) ,e9uired installati!n pr!cedures( (f) ,e#!val criteria( "!undati!ns f!r "!r#$!r% and Sh!ringG,esh!ring2 .( Su'#it sh!p dra$ings, signed and sealed 'y f!r#$!r% engineer, !r include $ith f!r#$!r% and sh!ringGresh!ring sh!p dra$ings, sh!$ing2 (a) Su' grade preparati!n re9uired including c!#pacti!n and #!isture c!ntr!l( (') SiFe and descripti!n !f sill asse#'lies( "!r#$!r% ,e#!val2 5( *uth!riFati!n f!r ,e#!val2 "!r#$!r% engineer shall furnish a signed and sealed rep!rt esta'lishing the criteria f!r re#!val !f f!r#$!r%, sh!ring, and resh!ring( Deviati!n fr!# esta'lished criteria is n!t all!$ed(

PART 2
1.#

PRODUCTS
FORM MATERIALS

"!r#s f!r 4p!sed "inish C!ncrete2 1( /nless !ther$ise indicated, c!nstruct f!r#$!r% f!r e4p!sed c!ncrete surfaces $ith ply$!!d, #etal, !r !ther accepta'le panel&type #aterials( -r!vide c!ntinu!us, straight, s#!!th, e4p!sed surfaces( arth f!r#ing f!r f!undati!ns is pr!hi'ited, e4cept f!r #!n!lithic f!!tings( 2( "urnish in largest practica'le siFes t! #ini#iFe nu#'er !f ?!ints and t! c!#ply $ith ?!int syste# sh!$n !n dra$ings( +( -r!vide f!r# #aterial $ith sufficient thic%ness t! $ithstand pressure !f ne$ly placed c!ncrete, restricting '!$ and deflecti!n t! specified t!lerances( .( /se ply$!!d c!#plying $ith /(S( -r!duct Standard -S&1 EB&B (C!ncrete "!r#) -ly$!!dE, Class 1, 4teri!r 8rade !r 'etter, #ill&!iled and edge& sealed, $ith each piece 'earing legi'le inspecti!n trade#ar%( 5( 6here c!ncrete is scheduled t! have S#!!th ,u''ed "inish (S# ,'&"n), use ply$!!d c!#plying $ith /(S( -r!duct Standard -S&1 EB&B (Mediu# Density )verlaid C!ncrete "!r#E, Class 1, $ith each piece 'earing legi'le inspecti!n trade#ar%( "!r#s f!r /ne4p!sed "inish C!ncrete2 "!r# c!ncrete surfaces t! 'e c!ncealed in finished structure $ith ply$!!d, lu#'er, #etal, !r !ther #aterial(
0he Sch!!l B!ard !f Br!$ard C!unty, "l!rida @Specifier replace this line $ith SBBC pr!?ect nu#'er and na#eA @Specifier replace this line $ith -r!?ect C!nsultantBs na#eA Secti!n 0+100 (0+ 10 00) C!ncrete "!r#$!r% @Specifier replace this line $ith issue dateA -age + !f =

((Specifier leave this line)) SBBC Design & Material Standards, January 01, 2010 diti!n)

"!r#s f!r 0e4tured "inish C!ncrete2 =( "!r# te4tured finish c!ncrete surfaces $ith units !f face design, arrange#ent, and c!nfigurati!n as sh!$n !n dra$ings !r as re9uired t! #atch *G BS c!ntr!l sa#ple( ;( -r!vide f!r# supp!rts t! ensure sta'ility !f te4tured f!r# liners( Cylindrical C!lu#ns and Supp!rts2 <( "!r# r!und&secti!n #e#'ers $ith paper !r fi'er tu'es, c!nstructed !f la#inated plies using $ater&resistant adhesive $ith $a4&i#pregnated e4teri!r f!r $eather and #!isture pr!tecti!n( 3( -refa'ricated fi'erglass !r steel f!r#s #ay 'e used( 10( -r!vide units $ith sufficient $all thic%ness t! resist l!ads i#p!sed 'y $et c!ncrete and restrict def!r#ati!n t! specified t!lerances( "!r# 0ies2 0ies that leave plastic tu'e lined h!les thr!ugh #e#'ers are n!t all!$ed( -r!vide fact!ry&fa'ricated ad?usta'le&length, re#!va'le !r snap&!ff #etal f!r# ties, designed t! prevent f!r# deflecti!n and t! prevent spalling c!ncrete( -r!vide units that $ill leave n! #etal cl!ser than 1 and 1(5 inches t! e4p!sed surface( -r!vide ties that $ill leave h!les n! larger than 1 inch dia#eter in c!ncrete surface( "!r# C!atings2 -r!vide c!##ercial f!r#ulati!n f!r#&c!ating c!#p!unds $ith a #a4i#u# 7)C !f +50 #gGl that $ill n!t '!nd $ith, stain, n!r adversely affect c!ncrete surfaces, and $ill n!t i#pair su'se9uent treat#ents !f c!ncrete surfaces( "!r#ing *ccess!ries2 C,D&C5;2&;. p!lyvinyl chl!ride (-7C)( 11( 6aterst!ps2 "lat du#''ell type at c!nstructi!n ?!ints and center 'ul' type at 'uilding e4pansi!n ?!ints( 12( Cha#fers2 1G2 inch radius !n !utside c!rners !f e4p!sed&t!&vie$ c!ncrete unless dra$ings sh!$ !ther siFe !r shape( 1+( Drips2 +G< inch $ide 4 1G2 inch high drip gr!!ve placed +G. inch 'ac% fr!# edge in cast&in&place e4teri!r s!ffits( -re#!lded 4pansi!n J!int2 *S0M D33., 1G2 inch thic%( 7ap!r ,etarder2 1.( 15( -r!vide #!isture retarder c!ver !ver prepared 'ase #aterial $here indicated( /se p!lyethylene sheet n!t less than 10 #ils thic% !r !ther #aterials resistant t! decay $hen tested acc!rding t! *S0M 15.(

PART 3
1.%

E$ECUTION
FORMS

rect, supp!rt, 'race, and #aintain f!r#$!r% t! supp!rt applied vertical and lateral l!ads until such l!ads can 'e supp!rted 'y c!ncrete structure( C!nstruct f!r#$!r% s! c!ncrete #e#'ers and structures are !f c!rrect siFe, shape, align#ent, elevati!n, and p!siti!n( 1( "!r#$!r% shall 'e c!ated $ith a f!r# release $hich $ill n!t stain !r da#age the c!ncrete( 0he f!r# release shall 'e applied pri!r t! the installati!n !f any reinf!rcing steel( 2( Design f!r#$!r% t! 'e readily re#!va'le $ith!ut i#pact, sh!c%, !r da#age t! cast&in&place c!ncrete surfaces and ad?acent #aterials( "!r#$!r% shall 'e designed t! supp!rt pressure resulting fr!# place#ent and c!ns!lidati!n !f the c!ncrete( Design !f f!r#$!r% is the resp!nsi'ility !f the C!ntract!r(
0he Sch!!l B!ard !f Br!$ard C!unty, "l!rida @Specifier replace this line $ith SBBC pr!?ect nu#'er and na#eA @Specifier replace this line $ith -r!?ect C!nsultantBs na#eA Secti!n 0+100 (0+ 10 00) C!ncrete "!r#$!r% @Specifier replace this line $ith issue dateA -age . !f =

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+( .( 5( =( ;( <( 3( 10(

11(

12(

1+(

1.(

C!nstruct f!r#s t! siFes, shapes, lines, and di#ensi!ns sh!$n t! !'tain accurate align#ent, l!cati!n, grades, and level and plu#' $!r% in finished structures( -r!vide f!r !penings, !ffsets, sin%ages, %ey$ays, recesses, #!ldings, rusticati!ns, reglets, cha#fers, 'l!c%ing, screeds, 'ul%heads, anch!rages and inserts, and !ther features re9uired in $!r%( /se selected #aterials t! !'tain re9uired finishes( S!lidly 'utt ?!ints and pr!vide 'ac%up at ?!ints t! prevent lea%age !f ce#ent paste( "a'ricate f!r#s f!r easy re#!val $ith!ut ha##ering !r prying against c!ncrete surfaces( -r!vide crush plates !r $rec%ing plates $here stripping #ay da#age cast c!ncrete surfaces( -r!vide t!p f!r#s f!r inclined surfaces $here sl!pe is t!! steep t! place c!ncrete $ith '!tt!# f!r#s !nly( Herf $!!d inserts f!r f!r#ing %ey$ays, reglets, recesses, and the li%e, t! prevent s$elling and f!r easy re#!val( -r!vide te#p!rary !pening $here interi!r area !f f!r#$!r% is inaccessi'le f!r clean !ut, f!r inspecti!n 'ef!re c!ncrete place#ent, and f!r place#ent !f c!ncrete( (a) Securely 'race te#p!rary !penings and set tightly t! f!r#s t! prevent l!ss !f c!ncrete #!rtar( (') I!cate te#p!rary !penings !n f!r#s at inc!nspicu!us l!cati!ns( Cha#fer e4p!sed c!rners and edges as sh!$n !n Dra$ings, using $!!d, #etal, -7C, ru''er cha#fer strips fa'ricated t! pr!duce unif!r# s#!!th lines and tight edge ?!ints( -r!vide c!rners and edges $ith 1G2 inch radius -7C access!ries t! pr!duce unif!r# s#!!th lines and tight edge ?!ints, unless !ther$ise indicated !r accepted 'y *G ( "!r# 0ies2 (a) "act!ry&fa'ricated, ad?usta'le&length, re#!va'le !r snap!ff #etal f!r# ties, designed t! prevent f!r# deflecti!n, and t! prevent spalling c!ncrete surfaces up!n re#!val( (') /nless !ther$ise indicated, pr!vide ties s! p!rti!n re#aining $ithin c!ncrete after re#!val is at least 1&1G2 inch inside c!ncrete( (c) /nless !ther$ise sh!$n, pr!vide f!r# ties that $ill n!t leave h!les larger than 1&inch dia#eter in c!ncrete surface( -r!visi!ns f!r )ther 0rades2 (a) -r!vide !penings in c!ncrete f!r#$!r% t! acc!##!date $!r% !f !ther trades( (') Deter#ine siFe and l!cati!n !f !pening, recesses, and chases fr!# trades pr!viding such ite#s( (c) *ccurately place and securely supp!rt ite#s 'uilt int! f!r#s( (d) *ccurately place and securely anch!r e#'eds pri!r t! the placing !f c!ncrete( Cleaning and 0ightening2 (a) 0h!r!ughly clean f!r#s and ad?acent surfaces t! receive c!ncrete( (') ,e#!ve chips, $!!d, sa$dust, dirt, !r !ther de'ris ?ust 'ef!re c!ncrete is placed(

1.&

'OINTS

C!nstructi!n J!ints2 I!cate and install c!nstructi!n ?!ints n!t sh!$n !n dra$ings t! n!t i#pair strength and appearance !f the structure, as accepta'le t! *G ( -r!vide %ey$ays at least 1&1G2 inch deep in c!nstructi!n ?!ints in $alls, sla's, and 'et$een $alls and f!!tings( *ccepted 'ul%heads designed f!r this purp!se #ay 'e used f!r sla's(
0he Sch!!l B!ard !f Br!$ard C!unty, "l!rida @Specifier replace this line $ith SBBC pr!?ect nu#'er and na#eA @Specifier replace this line $ith -r!?ect C!nsultantBs na#eA Secti!n 0+100 (0+ 10 00) C!ncrete "!r#$!r% @Specifier replace this line $ith issue dateA -age 5 !f =

((Specifier leave this line)) SBBC Design & Material Standards, January 01, 2010 diti!n)

-lace c!nstructi!n ?!ints perpendicular t! the #ain reinf!rce#ent( C!ntinue reinf!rce#ent acr!ss c!nstructi!n ?!ints( *( 6aterst!ps2 1( -r!vide $aterst!ps in c!nstructi!n ?!ints as indicated( 2( 1nstall $aterst!ps t! f!r# c!ntinu!us diaphrag# in each ?!int( +( Ma%e pr!visi!ns t! supp!rt and pr!tect e4p!sed $aterst!ps during pr!gress !f $!r%( .( "a'ricate field ?!ints in $aterst!ps acc!rding t! #anufacturerDs printed instructi!ns( 5( 1s!lati!n J!ints in Sla's&!n&8r!und2 (a) C!nstruct is!lati!n ?!ints in sla's&!n&gr!und at p!ints !f c!ntact 'et$een sla's !n gr!und and vertical surfaces, such as c!lu#n pedestals, f!undati!n $alls, grade 'ea#s, and else$here as indicated( (') J!int filler and sealant #aterials are specified in Divisi!n ; secti!ns !f these specificati!ns( =( C!ntracti!n (C!ntr!l) J!ints in Sla's&!n&8r!und2 (a) C!nstruct c!ntracti!n ?!ints in sla's&!n&gr!und t! f!r# panels !f patterns as sh!$n !n dra$ings( (') /se inserts 1G. inch $ide 4 1G. !f sla' depth, unless !ther$ise indicated( (c) "!r# c!ntracti!n ?!ints 'y inserting pre#!lded hard'!ard !r fi'er'!ard strip int! fresh c!ncrete until t!p surface !f strip is flush $ith sla' surface( *fter c!ncrete has cured, re#!ve inserts and clean gr!!ve !f l!!se de'ris( (d) C!ntracti!n ?!ints #ay 'e f!r#ed 'y sa$ cuts ($hen per#itted 'y the dra$ings) as s!!n after sla' finishing as p!ssi'le $ith!ut disl!dging aggregate !r tearing !r raveling the c!ncrete( Depth !f cut shall 'e 1G. !f sla' depth( RE(USE OF FORMS

1.10

Clean and repair surfaces !f f!r#s t! 'e re&used in $!r%( Split, frayed, dela#inated, !r !ther$ise da#aged f!r# facing #aterials are n!t accepta'le f!r e4p!sed surfaces( *pply ne$ f!r# c!ating c!#p!und as specified f!r ne$ f!r#$!r%( 6hen f!r#s are e4tended f!r successive c!ncrete place#ent, th!r!ughly clean surfaces, re#!ve fins and laitance, and tighten f!r#s t! cl!se ?!ints( *lign and secure ?!int t! av!id !ffsets( D! n!t use EpatchedE f!r#s f!r e4p!sed c!ncrete surfaces, e4cept as accepta'le t! *G (

END OF SECTION

0he Sch!!l B!ard !f Br!$ard C!unty, "l!rida @Specifier replace this line $ith SBBC pr!?ect nu#'er and na#eA @Specifier replace this line $ith -r!?ect C!nsultantBs na#eA

Secti!n 0+100 (0+ 10 00) C!ncrete "!r#$!r% @Specifier replace this line $ith issue dateA -age = !f =