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A characteristic or tendency of a material towards brittleness at a range of temperatures. Materials with hot short tendencies do not have enough tensile strength to resist stresses that result from cooling. Learn more about hot short in the class Arc Wel di ng Al um i num Al l oy s 310 below.
Welding Training
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Tooling U classes are offered at the beginner, intermediate, and advanced levels. The typical class consists of 12 to 25 lessons and will take approximately one hour to complete. Cl ass Nam e: Desc ri pti on: Arc Wel di ng Al um i num Al l oy s 310 This class describes the welding characteristics of aluminum and explains how its properties affect each variable in the welding process. 650205 650210 650220 650230 650240 650260 Advanced Below are all the competencies and job programs that contain the class Arc Wel di ng Al um i num Al l oy s 310 . Job programs are our traditional class lists organized according to common job functions. Competencies are our latest job-specific curricula that help tie online learning to practical, hands-on tasks. Click on any title to view its details. Com petenc i es AWS Welding
Cl ass Outl i ne Objectives Properties of Aluminum Aluminum Alloy Classifications Aluminum Alloying Elements Joint Design Cleaning Aluminum Preheating Aluminum Power Sources for Aluminum Welding Aluminum with DC Welding Aluminum with AC Using the Inverter Electrode Selection Filler Metal Selection Shielding Gas Selection Welding Aluminum with GTAW Welding Aluminum with GMAW Metal Transfer Mode Feeding Aluminum Wire
Cl ass Obj ec ti ves Describe the properties of aluminum. Distinguish between wrought alloy and cast alloy designations. Classify common aluminum alloying elements according to their weldability. Describe common joint designs for aluminum. Explain the methods used to clean aluminum. Explain the importance of properly preheating aluminum. Explain the benefits of constant current power sources for welding aluminum. Describe the advantages of using DC on aluminum. Describe the advantages of using AC on aluminum. Explain the advantages of using an inverter for welding aluminum. Explain how to select an electrode for GTAW. Explain how to select an electrode for GMAW. Describe factors to consider when selecting a filler alloy for aluminum. Describe factors to consider when selecting a shielding gas for aluminum.
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Types of Wire Feeders Common Defects in Aluminum Summary
Cl ass V oc abul ary Vocabulary Term AC Wave Balance Alternating Current Aluminum Definition A control on the welder, which allows an operator to manually adjust the oxide removal and weld penetration cycles. Current that regularly reverses the direction of its flow. AC is often used in GTAW to weld aluminum alloys. A silvery white metal that is soft, light, and an effective conductor. The steady heating of a metal at a certain temperature followed by a gradual cooling process. Annealing is Annealing Anodizing Argon Balling Bird Nesting Burnthrough Carbon Dioxide Cast Alloy Chromium Cold Lap Cold Working Column Strength Contact Tip Copper Corrosion Resistance Crater Crack Cup DCEP Direct Current Electrode Negative Direct Current Electrode Positive Drag Angle Drive Roll Tension Drive Rolls Drooper Output Slope Edge Notching ER1100 ER5356 Extruded Globular Transfer GMAW Groove Angle often used when welding nonferrous metals. A chemical process, which produces an oxide film or coating on the surface of aluminum alloys to improve corrosion resistance. An inactive gas commonly used for shielding. Argon is much heavier than air, thus it effectively shields the weld area. An electrode preparation process in which the tip of the tungsten electrode is formed into a hemispherical ball. This shape is required for AC and DCEP welding. The tangling of filler wire in a wire feeder, usually caused by resistance in the drive rolls. Excessive melt through or a hole in the base metal. Extremely high welding temperatures can cause burnthrough. An active gas commonly used as shielding for GMAW. Carbon dioxide is inexpensive but yields a violent arc. An aluminum alloy that is poured as a liquid into a mold and cooled into a solid shape. An alloying element commonly found in stainless steel to deter corrosion. Lack of fusion, which is the result of applying too cold of a weld to a plate that is too thick. Cold lap is also called incomplete fusion. The shaping of metal at temperatures substantially below the point of recrystallization. Cold working adds strength and hardness. The ability of a material to remain rigid and maintain its strength. The device located inside the welding gun that conducts electricity to the electrode. A reddish metal that is very ductile, thermally and electrically conductive, and corrosion resistant. Aluminum-copper alloys generally have poor weldability. A metal's ability to resist attack by other elements and chemicals. A crack in the crater of the weld bead. Crater cracks occur in aluminum welds due to aluminum's high thermal conductivity. A device attached to the front of the torch body on a GTAW torch that directs inert shielding gas over the weld area. An abbreviation for direct current electrode positive. DCEP is another way of expressing direct current with reverse polarity. Direct current with straight polarity. This is often expressed as DCEN. Direct current with reverse polarity. This is often expressed as DCEP. Moving the electrode along the workpiece opposite the direction of welding. Drag angles can cause porosity in aluminum welds. The amount of tightness or pressure that the drive rolls impress on the filler wire. When welding aluminum, drive roll tension should be reduced to prevent crushing of the wire. Specially designed wheels for various types and sizes of filler wires to facilitate feeding through a wire feeder. The slope on a static volt-ampere curve, which graphs the power that a constant current welder produces. The application of indentations on the edges of two base metal parts, using a saw or chisel, to faciliate complete joint penetration. A wire aluminum electrode often used to weld pure aluminum. ER1100 is the softest wire and requires extra care to ensure good feeding. A commonly used filler alloy used to weld 5XXX series alloys. Forced out of something. Wrought alloys are extruded from shapes. A type of metal transfer in which the electrode produces a large ball of metal when it touches the workpiece. This deposits large amounts of metal into the weld puddle. The American Welding Society abbreviation for gas metal arc welding. The total angle of the groove in between workpieces. Aluminum welds generally require large groove angles.
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angles. GTAW Heat-Treatable Alloy Helically Wound Helium Hot Cracking Hot Short Hydrated Oxide Hydrocarbons Ingot Intermittent Spray Transfer Inverter Liner Machine Welding Magnesium Manganese Nonheat-Treatable Alloy Open-Circuit Voltage Oxide Film Oxygen Polarities Porosity Pulsed Spray Transfer
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Stringer Bead Thermal Conductivity Torque Transition Current Vertical Up Weave Bead Wire Feeder Wrought Alloy Zinc Zirconiated Tungsten Electrode
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