ENERGY EFFICIENCY

Making sense of innovations in energy saving technologies.

Overview

Emerson Climate Technologies

Energy Efficiency Gains in

Commercial HVAC

Through Compressor Modulation

Commercial Refrigeration

With Electronic Controls for Low Condensing Pressure

Industrial Refrigeration

With Industrial Heat Pumps

Emerson is a Global Technology Leader in Many Markets

#1 AC & DC Power Systems #1 OEM Embedded Power #1 Precision Cooling Systems #1 Access & Control (KVM) #1 Power Switching & Controls

#1 Control Valves & Regulators #1 Measurement Devices #1 Wireless Devices

#1 Compressors #1 Controls

#1 Alternators #1 Fluid Control

#1 Ultrasonic Welding

#1 Food Waste Disposer #1 Plumbing Tools #1 Wet/Dry Vacuums #1 Integrated Mobile Point-of-Care Carts

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Emerson Climate Technologies Brands

Overview

Emerson Climate Technologies

Energy Efficiency Gains in

Commercial HVAC

Through Compressor Modulation

Commercial Refrigeration

With Electronic Controls for Low Condensing Pressure

Industrial Refrigeration

With Industrial Heat Pumps

Core Air Conditioning Market Trends

Efficiency
Compressor Is Largest Consumer Of Power In AC System Emerson Offers Compression Technologies To Meet Multiple Efficiency Requirements And Tiering Strategies

Capacity Modulation
Important Driver Of Efficiency Improvement / Energy Savings Load Matching Superior Comfort / Humidity Control Emerson Offers Full Range Of Modulation Technologies
Multiples, UltraTech, Digital, Variable Speed

Diagnostics & Communication

Emersons CoreSense Technology Uses Compressor As A Sensor Enhanced Reliability, Performance, Diagnostics

Emerson Confidential

Copeland ScrollTM Modulation Technologies

Multiple Compressors UltraTech Digital Variable Speed

Technology Modulation Range Full Load Efficiency Part Load Efficiency Applied Cost

Manifolding Stepped

Mechanical Unloading 67% or 100%

Mechanical Unloading 10-100%

Speed Control 25-100%

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$

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System* Performance Comparison Using Different Compression Technologies

Compression Variable Speed Tandem Capacity Steps System Rating Performance +10% Energy $$ Savings

Infinite

-5%

Uneven Fixed Tandem

Even Fixed Tandem

+2%

Total +39 %

-1%

Total -26%

+27%

-20%

Fixed Compressor
Emerson Confidential

* 20T Chiller Example

Life Cycle Cost Comparison 20 Ton Rooftop Unit In Dallas

Low Eff. Unit 1 Annual Operating Cost Equipment Life Life Cycle Operating Cost NPV Of Life Cycle Op. Cost $8,769 15 Years 131,535 75,058 High Eff. Unit 2 $6,826 15 Years 102,390 58,424 29,145 16,634 Difference $1,943

Installed Cost
Total Cost Of Ownership

40,000
$115,058

48,000
$106,424 IRR

(8,000)
$8,634 23.2%

Payback
Operating 92 Hrs/Wk At $0.12/KWH; 8% Cost Of Capital Unit 1: 9.5 EER At ARI And 9.8 IEER; Unit 2: 11.7 EER At ARI And 12.7 IEER (+30%)

4.1 Years

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Digital ScrollTM System Example Field Retrofit

Compression Digital Scroll Var. Sp Indoor Fan Infinite Total -46% Digital Scroll Capacity Steps Energy $$ Savings

-29%

Infinite

-17%

Digital ScrollTM Is A Cost Effective Capacity Modulation Technology That Enables Significant System Energy Savings

Fixed Compressor

Emerson Confidential

* 5Ton Rooftop Small Office Example

Efficiency Gains for New and Existing Equipment

New Equipment
High Efficient Systems Are Readily Available Today Using Modulation Technologies
Multiples Digital Scroll

Variable Speed Scroll

Specifying Is The Right Technology Is Key To Maximizing Energy Savings

Existing Install Base

Copeland Scroll Digital Retrofit Kit

Opportunities For Energy Savings Via System Retrofits Digital Scroll Is A Cost Effective Solution, In Particular When Coupled Variable Speed Indoor Fans VFDs Could Also Be Used With Existing Induction Motor Fixed Scroll Compressors (For An Approved Frequency Range)
Emerson Confidential

Overview

Emerson Climate Technologies

Energy Efficiency Gains in

Commercial HVAC

Through Compressor Modulation

Commercial Refrigeration

With Electronic Controls for Low Condensing Pressure

Industrial Refrigeration

With Industrial Heat Pumps

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Low Condensing Operation Benefits In Commercial Refrigeration

System Condensing Temperature
Temperature (F)

Improved Efficiency
30% Annual Savings Potential

105F Min. 100

Ambient Temperature 70F Min.

Enhanced Reliability
Lower Compression Ratios 90% Less Cycles

50

Compressor Performance
160 20

Precision Temperature Control

Improved Product Quality
Power (kW)

Capacity
Capacity (kBtu/hr)

140 120 100 80 50F

16 12 8 4

Faster Pulldown
15% More Capacity @ 80F SCT

Power
36% Increase In EER
70F 90F 110F
Condensing Temperature

Lower Refrigerant Charge

25 Lbs In 15HP System

Emerson Confidential

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Low Condensing Operation Enabled By Electronic Control & Compressor Modulation

Typical Setup 1 105F 4 2 3 5 5 2 3 Low Condensing Setup

1
80F

System Changes Required:

1. Remove Head Pressure Control Valve Minimum Condensing 105F => 80F 2. Add Variable Speed Fan Control 3. Remove 25 lbs. Refrigerant 4. Switch To Electronic Expansion Valve 5. Add Compressor Modulation

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Low Condensing Retrofit Example Theoretical Energy Comparison (Compressors Only)

Typical System 105F SCT Minimum 30 HP Unit 2 x 3DS3R17 Low Condensing System 80F SCT Minimum

526,000 29.65 112,280 $8,820 31% Energy Reduction $3,958/yr Energy Savings 15% Capacity Increase

Capacity (Btu/hr) AEER Annual Energy Usage (KWh) Total Energy Cost/Yr. ($0.08kw/hr)
All Capacities are based on 45 F Evaporating Temp. Total Energy Cost of Compressor for 8760 hrs per year

456,000 20.58 161,740 $12,940

$40K Annual Savings for a 10 Unit Facility

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AEER : Annual Energy Efficiency Ratio (BTU/Input Power) Based on Annual Weighted Avg. Ambient Temperatures for Toronto Area
All calculations were done using Copeland 3DS3R17ME-TFE Compressor Data

Low Condensing Retrofit Example Actual Energy Comparison - Jan. 21st thru 28th
HP SCC Floating Head Project
Load Profile for CRAC 116 and CRAC 150

From: January 21, 2013 00:00:00 To: January 28, 2013 00:00:00

kW Load Profile
50

Typical System
30.91840339

40

kWh
kW Total , C

30

Low Condensing System Ambient

20

10

-10

-20

Time

Total Energy Used for this Period CRAC 116 7007.33 kWh CRAC 150 5711.98 kWh

Temperature C

1295 kWh Savings 23% 1295.35 kWhEnergy 23% Reduction

www.eagroup.on.ca

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Overview

Emerson Climate Technologies

Energy Efficiency Gains in

Commercial HVAC

Through Compressor Modulation

Commercial Refrigeration

With Electronic Controls for Low Condensing Pressure

Industrial Refrigeration

With Industrial Heat Pumps

18

Heat Pump Applications Driven by Savings

6.0 5.0 4.0 3.0 2.0
Combustion Efficiency System Efficiency 80% 97% 82% 97%

Water Heating Energy Efficiency

+500%

1.0
0.0

65%

Steam Boiler System

Steam Boiler System w/ Economizer

Direct Contact Hot Water Heater

Heat Pump Hot Water System

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Limitations Ammonia Heat Pumps

Compressors are Limited by Pressure

(circa 2008)
(circa 2008)

Twin Screw High Bearing Loads Challenged at High Pressures

Single Screw

Balanced Loads
Suited for High Pressures

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Scavenging Ammonia Heat Pump for Meat Processing - USA

VSSH-451 delivers: 170 GPM Water at 145F

+$31/hour savings
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Self-Contained Ammonia Heat Pump i.e. for Chocolate Processing England

(2) VSSH-451 deliver: 470 tons of cooling 135 GPM of 140F water

+$85/hour savings
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Condensing Unit Ammonia Heat Pump for Poultry Processing - Chile

(2) VSSH-1201s deliver: 608 tons at +14F suction 348 GPM of 126F water +$100/hour savings

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(Consider it Solved)

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