Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Klaus Siegert
High Strength Steel Sheets Stretch Drawing of Flat Parts Controllable Draw Beads Cushion Systems and Die Design Summary
WagnerS-2005-03 (2)
Stuttgart University Institute for Metal Forming Technology Multiphase Steel Increase of strength by microstructural change Concerted control of grain refining by adding Titanium Solid solution hardening Diffusion of interst. N und C to increase the yield strength Embedding hard martensite parts in ferritic matrix Solid solution hardening by adding phosphorus Hardening by carbides of micro alloy elements Ti, Nb, V
1990 1995 2000
Micro-Alloyed Steel
1975 1980 1985
Source: Thyssen
Stuttgart University Institute for Metal Forming Technology Bake Hardening Steel HSLA 180BH HSLA 300BH
60 50 40 30 20 10
Complex-Phase Steel CP-W 800 CP-W 1000 MartensiteSteel MS-W 1000 MS-W 1200
Dual-Phase Steel DP 500 DP 600 Micro Alloyed HSLA 260 HSLA 420 400 500 600 700 800 900 1000
0 200
300
1100
kf
[N/mm] 700 600 500
TRIP 700
DP 600 DP 500
FePO4
0,05
0,10
g
WagnerS-2005-03 (5)
Yield Strength in MPa min High Strength Bake-Hardening Steels HSLA 180 BH HSLA 220 BH HSLA 260 BH HSLA 300 BH 180 220 260 300 240 280 320 360 max
R-Value 0 45 90
32 30 28 26
High and Advanced High Strength Steels DP 600 DP 700 DP 800 TRIP 700 CP 800 MS 1200 793 1150 381 583 567 680 903 1350 574 735 869 850 23 16 10 20-30 14 6 0,7 0,8 0,9
Source: Birzer
WagnerS-2005-03 (6)
High Strength Steel Sheets Stretch Drawing of Flat Parts Controllable Draw Beads Cushion Systems and Die Design Summary
WagnerS-2005-03 (7)
Stuttgart University Institute for Metal Forming Technology Punch Hydraulic Valves
Gripper Blankholder
Source: T. Krockenberger, IFU
Frame
Test Equipment for Stretch Drawing followed by Deep Drawing, Installed in Single Acting Hydraulic Press at IFU
WagnerS-2005-03 (9)
High Strength Steel Sheets Stretch Drawing of Flat Parts Controllable Draw Beads Cushion Systems and Die Design Summary
WagnerS-2005-03 (15)
Stuttgart University Institute for Metal Forming Technology Springback Reduction: Increased Wall Stresses in the Straight Sides by Driving the Active Drawbeads Upwards. Guideline:
Fracture
Safety Distance
Safety Distance
Elastic Hinge Vertical Force Horizontal Force in the Sheet (Restraining Force) Side Wall Stress Sensor Punch Force in the Sheet
Load Cell
Drawbead 3
Connected Optional
Drawbead 2
Sensor
Drawbead 4
Drawbead 1
Stress in N/mm
Side Wall Stress vs. Stroke for Constant Draw Bead Heights
WagnerS-2005-03 (20)
r = 1/R
Curvature of the Side Wall for Variable Draw Bead Heights vs. Stroke
WagnerS-2005-03 (21)
Source: M. Beth
Surface Quality with and without Controllable Drawbeads (Measured with the System Diffracto)
WagnerS-2005-03 (23)
High Strength Steel Sheets Stretch Drawing of Flat Parts Controllable Draw Beads Cushion Systems and Die Design Summary
WagnerS-2005-03 (24)
Box-Profile
C-Profile
Blankholder Pressure:
4 ...
... 0 N/mm2
Blank
Draw Ring
Blankholder
FPin
Source: M. Hussermann, IFU
F Pin
FPin, increased
F Pin
Draw Die with Segment-Elastic Blankholder, Prismatic Designed Draw Ring and 10-Point Cushion System Integrated into the Die
Punch Segment-Eelastic Blankholder Guide Return Stroke Cylinders Stroke Measurement Servo Valves
Normal Pressure:
4,5 ...
... 0 N/mm2
7 kN
102 kN
99 kN
13 kN
43 kN
24 kN
2 kN
90 kN
98 kN
52 kN
Die for the Deep Drawing of Longitudinal Beams with Cushion System integrated into the Die
Punch
Blankholder
Die for the Deep Drawing of Longitudinal Beams with Cushion System integrated into the Die
Experimental Die
Hydraulic HMI
Press HMI
IFU HMI
Cooling System
Control system with Touch Screen to Adjust the Blankholder Pressure Area by Area
WagnerS-2005-03 (36)
Nominal Value
Stroke
Actual Values Controller Ram Upper Binder Segment-elastic Blankholder Measuring Friction Force and Wrinkle Height
Source: IFU
WagnerS-2005-03 (38)
w w w . a u t o s t e e l . o r g