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Submitted by: Rizwan Ahmed Babar Azhar Rizwan Younas Imran Younas
Summary
In this project we will analyze the operation management at the Nestle Juice factory. Nestle is the world's leading nutrition, health and wellness company today and was founded in 1866 by Henri Nestl. It has employed around 250,000people and has factories or operations in almost every country in the world. Since its inception Nestle has provided quality products to its customer by providing product and packaging innovation. Nestle juices is Pakistans number one and fastest growing food company. The company is trying to differentiate themselves from the rest of the competition in Pakistan by adopting latest product development techniques and processes. In this detailed project we have covered the topics related to product development and processes that juice production goes through. Quality management is inspected thoroughly and supply chain management at Nestle is studied. First of all we have gone through industry analysis, which include Porters five force analysis and PEST analysis. Then we have completed company analysis and also given the brief introduction of company in this section. The section of company analysis include vision statement of Nestle, High quality standards of Nestle, vision statement of Nestle Juices, Mission of Nestle, Company main objectives, its structure, Juice manufacturing factories, SBUs within Nestle, Brands in Nestle, Its current Earnings and other financial stats and in the end SWOT analysis. Then we have examined product design phases at Nestle. Process phases are examined and value chain was examined in detail. Quality management at Nestle follows the process phases, followed by supply chain management at Nestle. In the end we have given recommendations.
Competitive Rivalry
The big factors determining the strength of rivalry is how actively and aggressively are rivals employing the various weapons of competition in jockeying for a stronger market position and seeking bigger sales. Many local companies have entered market and there is also great threat from established companies. Nestle also face lot of HIGH competitor rivalry.
Conclusion
We can conclude from above observation that whether the company is MNC or local it will face the tough competition from its competitors because competitive edge is the most volatile thing in business world now-a-days. Companies are reactive & they react to the change. We can conclude that the FMCG industry is unfavorable for the new entrant to enter in the market. However existing firms can control these five forces & attain the edge over their competitors as nestle is following a sound strategy.
PESTLE ANALYSIS
PESTLE analysis is a powerful tool to visualize your external surroundings, which enables you to understand the external factors such as Political, Economic, Social, technological, Legal & environmental affecting your business. So for understanding Nestls position in the market & to visualize the Nestls position among its competitor Pestle analysis is the best technique to understand the external forces.
Economic Forces
Now in Pakistan inflation rate is almost 22.3%, so if any increase in inflation rate then increase in prices of Nestle products which eventually affects the Nestle Pakistan Economy growth rate accelerate is 7% and plus which eventually affect the Nestle productivity & sales.
Technological forces
Nestle focusing concentric and conglomerate diversification because in present era it is not possible for any organization to exist in market for long run by providing just one product. Product innovation is becoming more necessary for the organization because of globalization people are becoming aware about the changes being taken place around them so in order tackle the situation nestle is focusing on product innovation. Now by the help of technology Nestle maintain the efficient scale of production which normally called economies of scale. Nestle has R&D department and Nestle total spending on R&D 70 millions.
COMPANY ANALYSIS
Nestl is the world's leading food and beverage company, with sales of about CHF 83 billion. It has 230,000 employees world-wide and operates 520 factories in 82 countries. Its products are available universally, including such remote markets as North Korea, and they are sold under a number of brands such as Nestl, Nescafe, Nestea, Maggie, Buitoni, Perrier and Friskies. Company belongs to more than 200,000 shareholders, today; Nestl is about twice the size of its nearest competitor in the food and beverage sector. The company is in business for over 130 years.
VISION
Nestl aim is to meet the various needs of the consumer every day by marketing and selling food of a consistently high quality. The confidences that consumers have in our brands is a result of our companys many years of knowledge in marketing, research and development, as well as continuity - consumers relate to this and feel they can trust our products.
CORPORATE MISSION
Nestls brands and products are the focus of continual innovation and renovation so that they meet and exceed our consumers' expectations. We seek to ensure that our products are available whenever, wherever and however our consumers want them.
OBJECTIVES
Nestls purpose is to offer safe, tasty, convenient and nutritious foods to improve health and well-being of consumers of all ages all over the world. To meet the needs and desires of todays and tomorrows consumers, Nestl is strongly committed to Research and Development (R&D) to improve existing products and develop new foods with specific health benefits.
Company Structure
Nestle head office in Pakistan is in Lahore. It also has its registered office in Lahore. Nestle has divided the whole Pakistan in to three Zones. Northern Zone Central Zone Southern Zone Nestle has 8 regional offices in all over Pakistan. These offices work under their respective zonal offices.
Factories
Nestle has two factories in Pakistan for the production of juice items. One near Sheikhupura near Lahore (29 Kilometer on Lahore Sheikhupura road) Second in Kabirwala near Multan (Khanewal raod, Distt. Kabirwala)
Zones
Zone of Food and beverages are shown below
Zone
Food And Beverage Europe AMS Food and Bevearge Amercia AOA Food and Bevearge Asia, Oceania and Africa
Targeted Ares
Europe United States of America, Canada, Latin America and Caribbean Asia, Oceania, Africa and Middle East
BRANDS
The main brands of Nestle are Coffee Nescafe, Nespresso, Tasters Choice, Ricor, Ricoffy, Bonka, Zogas, Loumidis Water Poland Spring, Nestl Pure Life, Arrowhead, Vittel, Deer Park, Levissima, Perrier, S.Pellegrino, Ozarka, Contrex, Ice Mountain, Zephyrhills, Nestl Aquarel, Hpar, Acqua Panna Other beverages Nestea, Nesquik, Nescau, Milo, Carnation, Libbys, Caro, Nestomalt, Nestl Dairy - Shelf stable Nestl, Nido, Nespray, Ninho, Carnation, Milkmaid, La Lechera, Moa, Klim, Gloria, Svelty, Molico, Nestl Omega Plus, Bear Brand, Coffee-Mate Ice cream Nestl, Antica Gelateria del Corso, Dreyer's/Edy's, Drumstick/Extrme, Maxibon/Tandem, Mega, Mvenpick, Sin Parar/Sem Parar/Non Stop, Delta Infant nutrition Nestl, Nan, Lactogen, Beba, Nestogen, Cerelac, Nestum, Neslac, Guigoz, Good Start HealthCare nutrition Nutren, Clinutren, Peptamen, Modulen Bouillons, soups, seasonings, pasta, sauces Maggi, Buitoni, Thomy, Winiary, Torchin, Osem, Totole, Haoji Frozen foods (prepared dishes, pizzas, small meals) Stouffers, Lean Cuisine, Hot Pockets, Buitoni, Maggi, Wagner, La Cocinera Refrigerated products (cold meat products, dough, pasta, pizzas, sauces, snacks) Nestl, Buitoni, Herta, Toll House, Sabra Chocolate, confectionery and biscuits Nestl, Crunch, Cailler, Galak/Milkybar, Kit Kat, Smarties, Butterfinger, Aero, Polo Nestl Professional Chef, Davigel, Minors
EARNINGS
For 2011 the Nestl Group reported sales of CHF 83.6 billion and 7.5% organic growth on top of good growth in recent years. The organic growth was composed of 3.9% real internal growth and pricing of 3.6%. Foreign exchange had a negative impact of 13.4% and divestitures, net of acquisitions, a further 4.2%, mainly Alcon. Excluding the impact of the sale of Alcon, sales were down by 4.8%. Following are the highlights The Group's trading operating profit was CHF 12.5 billion. The margin increased 60 basis points (90 basis points in constant currencies) to 15.0%. Nestl Continuous Excellence in all areas of the company continued to create significant savings ahead of target, helping to partially offset major input cost pressures. Higher input costs increased the cost of goods sold by 190 basis points. Total marketing costs were down 100 basis points, mainly the result of leveraging our sales and marketing structures. Consumer facing marketing remained at almost the same level after two years of double-digit increases, which allowed us to further build our market positions in most categories. Administrative costs were down 80 basis points. Net profit was CHF 9.5 billion, up 8.1% on a continuing basis. Sales by activity breakdown: 27% from drinks, 26% from dairy and food products, 18% from ready-prepared dishes and ready-cooked dishes, 12% from chocolate, 11% from pet products, 6% from pharmaceutical products. Sales by geographic area breakdown: 32% from Europe, 31% from Americas (26% from US), 16% from Asia, 21% from rest of the world.
MARKETING
Nestle hold strong reputation for high quality brands. In major markets, trade marketers are frequently rated highly in customer surveys on professionalism and service. They don't believe in 'one brand fits all' and thats their marketing strategy. They have a strong, diversified global portfolio well focused and defined offers a brand for all key consumer and market sectors.
Global commitment
Nestl firmly supports the principles of the United Nations Global Compact and is committed to reflecting these in its business principles and practices. Search for trust: A basic reason company has grown to be the world's largest food company is that consumers have learned to trust its brands. Additionally company introduced the Nestl Seal of Guarantee and emphasized corporate logo. This Seal of Guarantee is a visible sign of companys corporate responsibility for the safety and quality of every product, which leads to maintain consumer confidence and trust in this corporation Nestle companys Success is built on quality: Quality is the cornerstone of companys success. Every day, millions of people all over the world show their confidence in company by choosing Nestl products. This confidence is based on our quality image and a reputation for high standards that has been built up over many years. Every product on the shelf, every service and every customer contact helps to shape this image. A Nestl brand name on a product is a promise to the customer that it is safe to consume, that it complies with all regulations and that it meets high standards of quality. The customer comes first: Trade customers expect excellent service, correct information and timely delivery. Consumers consider taste, appearance and price when they make their choice. Companys task is to understand what customers want and respond to their expectations rapidly and effectively. All customers expect good quality at a reasonable price. Customers are central to companys business and company always respects their needs and preferences. Nestl's Position on Technology: From its inception more than 130 years ago, Nestl has built its business on successfully applying scientific breakthroughs and technological innovations while taking full responsibility for the quality and the safety of its products. Nestl supports a responsible application of gene technology for food production based on sound scientific research. Consumer information and labeling: Consumers confidence in the food they are buying is supported by having access to information. Nestl's Consumer Services are well equipped to provide this access and thus are the first source of information, including the use of ingredients, derived from genetically modified crops, in Nestl products.
SWOT ANALYSIS
STRENGTH
Below are areas where the strength of Nestle Lies Its a company that does not depend on personalities. Leaders in Dairy Products. Long term experience. Innovative products. Designative packaging. Innovative planning and ideas. Wide variety of brands.
WEAKNESSES
Below are the areas where, Nestle is weak Supply Chain Exports
OPPORTUNITIES
Below are the opportunities available for Nestle High credibility Ability to secure more credit. Available means for expansion. Improving trends Industry leadership. Consumer preference. Fewer competitors. Dedicated workforce Untapped rural market.
THREATS
Some threats to Nestle are Highly competitive market (multinational companies are very organized and financially strong). Increasing prices of raw materials. Competitors like Opler, Shezan, Coca Cola breverages, Halla, Askari, Pure water, Nurpur dairies, and Prime yogurt.
Product Development
It includes phase of Planning, concept development, system level designs, design details, testing and refinement and production ramp up.
Planning Phase
In this phase, product type is selected based on Nestles corporate strategy and market demand. Nestle has introduced many product for specialized market and as they believe that one product cannot serve all the customers. They believe in quality product and wellbeing of customers. They believe in building trust of customer.
Product Ingredients
In this process Nestle defines the product architecture and composition of product. What would be the ingredients and what would be its nutrition value is decided in this phase.
Design Detail
In this phase Nestle define the complete composition of product, its packaging and the nutrition value it will provide to customer.
Product Launch
After all the testing and making necessary adjustments to taste and nutrition value, product is launched.
Inbound Logistics
Operation
Outbound Logistics
Service
Inbound Logistics
Major raw materials of Nestle orange juices are different pulps of orange which they import from Germany and France. Nestle company get their other raw material from local market in Pakistan. Nestle juices raw material include ingredients such as fresh fruit, nectar of mango, apple, and pineapple, orange. Nestle imported all machinery and formulas, which is advantage of Nestle company.
Operation
Production Process
Process is any part of an organization that takes inputs and transforms them into output of greater value. Fruit Juice production procedures involved in fruit drinks manufacturing depends on type of juice unit is going to make. For purpose of this- feasibility, Nestle propose 4% token juice drink of citrus fruit (Orange), Mango and pineapple. The type of process that Nestle uses is make-to-stock as it produces standardized products. The process is multistage as few stages are similar for all juices and few are different.
Process Type
The process for Nestle Juices is continuous flow process as juice, which is liquid, flows through the production process.
Reject Production
NO
YES
Storage
Boiler
Pasteurizers
Bulk Transport
Retailer
Wholesaler
Transport
Outbound Logistics
In Nestle Company the activities that include in outbound logistics are, They establish their sale and distributive offices in big cities like Karachi, Lahore, Islamabad, Faisalabad, Gujranwala etc. and also hire suitable distributors on agreed profit margins. Who buy product from Nestle office of the cities and try to distribute to each retailers and shop keeper in the cities and rural areas.
Services
Company established the customer center in each office in a major city and also given toll free number as a help line number. This means that if customer feels any problem then they can contact through their help line.
Bottleneck
The limiting factor or the constraint in the process is called bottleneck. In Nestle juices Batch making is the bottle neck. What should be the size of batch? Another bottleneck is mixing plant. It takes the largest amount of time.
Efficiency
It is the ratio of actual output of a process relative to some standard input. Packing machine at 100 % efficiency produces 7000 packs in 1 hour. At Nestle the packing machine efficiency is 95%.
Run time
It is the time required to produce a batch of parts. This is calculated by multiplying the time required to produce each unit by the batch size. If the machine produces 7000 packs in 60 mins, then it takes 0.514 sec to produce one pack. So the batch will be completed in 3855 secs, if packed on two similar machines. This will make in total 15000 packs.
Setup time
It is the time required to prepare a machine to make a particular item. For Nestle Juices, 3.5 hrs. is the setup time. (Sum of CIP and sterilization processes)
Operation time
It is the sum of the setup time and run time for a batch of parts that are run on a machine. For Nestle it is 210 + 75 = 285 min
QUALITY MANAGEMENT
Quality assurance (QA) refers to the planned and systematic activities implemented in a quality system so that quality requirements for a product or service will be fulfilled. It is the systematic measurement, comparison with a standard, monitoring of processes and an associated feedback loop that confers error prevention. This can be contrasted with quality control, which is focused on process outputs. Two principles included in QA are: "Fit for purpose", the product should be suitable for the intended purpose; and "Right first time", mistakes should be eliminated. QA includes management of the quality of raw materials, assemblies, products and components, services related to production, and management, production and inspection processes. Following the similar functional steps the Nestle Pakistan has a great focus on the quality of its products. To ensure the consistency of its Juice and to get it free from any foreign contamination HACCP is applied at the plant. HACCP is a system which comes under the food safety programme and in this system such points or process steps in the system are determined which can lead to the deterioration of the product quality. Once these steps are finalized then the controls are applied on these steps. Similarly controls are applied from End to end product process i.e. form receipt of raw materials to the finished goods. All the Raw materials are checked before being given to production and their conformance with the agreed specifications with suppliers are verified. Similarly the function of QC is also to check in line parameters of product manufacturing process. In juice plant the sugar percentage and brix is checked and after that taste testing is also done by a panel of people which is certified by the company. Similarly this QA function also gets involved in the start of the project to do the design HACCP of the equipment so that the equipment being procured is well worth and is not prone to any of the potential problems regarding food safety.
RECOMMENDATIONS
According to the analysis we did nestle only have few problem otherwise company is doing their best in the industry so far. They have attained the highest market share for their brands. The only problem they can face is from limited Distribution Channel and the bottleneck of mixer. Nestls problem can be eliminated by strategically thinking &implementing some strategies which can be effective in terms of both profit& growth. Solutions to the problems which have been discussed before is that, they should go joint ventures with their distributors cut short their own tensions &make others to their job as Pepsi co. have Riaz bottlers for their distribution which eventually gave them an edge. So if they go forward integration then they might be able to have more market share & demand for the product can be increased & more market can be taped. They can increase throughput of the mixer by having an added mixing plant.