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Overview Typical View Major Components of CVHF Chiller Refrigeration System Operating Principle L brication & Motor Cooling S Lubrication System stem Purge System Chiller Control System M i t Maintenance Questions
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Overview
CVHF Feature > Single compressor, CENTRIFUGAL type water cooled liquid chillers > Uses R-123 as refrigerant and Trane Oil 0022 Model Number Coding System CVH F 049 D A 2 P 0 L C N 2 7 1 8 W B E 8 R B C00 12 3 4 567 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Digits 1,2 3 4 5,6.7 8 CV H F 049 D A 2P 0 L Unit type Centravac Hermetic Drive Type, Direct Driv Design Sequence, Sequence fifth Nominal Tonnage,770Ton Design tons 751.75 Voltage, 460/60/3 Unit type, Cooling Condenser Design Sequence Hotgas bypass, without Purge Purifier 14 C Control Interface, UCP3 15 N Comp KW, CPKW 16 17 18 271 16,17,18 Comp Impeller Cutback 1st 2nd 27.6 27.6 19 20 8 Evap Shell Size, 080 long shel W Evap tube bundle size,800 Nom
9
10,11 12 13
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Economizer Purge
It is a devices intended to reduce energy consumption, or to perform another useful function like p p preheating g a fluid. The purgeis designed to remove non-condensable gases and water from the refrigeration system.
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Refrigeration g System y
It provides cooling to equipment equipment, processes processes, and
personnel spaces. The systems do this with refrigerants that remove heat from the heat source and discharge it to a heat sink.
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3
HP Liquid line
CONDENSER
Metering Device
LP Vapor line
COMPRESSOR
4
Mixture
EVAPORATOR
1
Saturated vapor
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OPERATING PRINCIPLES
Evaporator Components
tube bundle
liquid refrigerant
eliminator
orifice system 8
Impellers
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1 0
Condenser
95
85
Condenser Water In
1 1
Metering Orifice
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ECONOMIZER
T 2 To ndS t ta g e
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Efficiency
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Purge System
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2. On -
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System Contamination
Results From:
Equipment Leaks Poor Evacuation Introducing Contaminated Refrigerant
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Condenser C Compressor
Carbon Tank Temp Sensor
Expansion Device
Restrictor
To Chiller Evaporator
Isolation V l Valve
Carbon Tank
Chiller Condenser
Isolation Valves
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150F Vapor
CO CONDENSER S
-16 F LIQUID
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Air
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When sufficient non-condensable have accumulated in the purge tank to decrease the compressor suction temperature below the pump out initiate set point a pump out cycle has begun. The cycle will be terminated when the compressor suction temperature sensor increases above the pump out terminate set-point.
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Control System
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Maintenance
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Maintenance
After the first 6 months or 1000 hours operation, whichever comes first, it is recommended to change the oil and filter. After this oil change, recommendations are to subscribe to an annual oil analysis program rather than automatically change the oil as part of scheduled maintenance.
The use of untreated or improperly treated water in a CenTraVac may result in scaling, erosion, corrosion, algae or slime. It is recommended that the services of a qualified water treatment specialist be engaged to determine what water treatment, if any, is required. Trane assumes no responsibility for equipment failures which result from untreated or improperly treated water, or saline or brackish water.
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100 X the Sum of the Deviation of the Voltages, (Currents), Di id d by Divided b 2 X the th Average A The Unbalance Should Not Exceed 2% Voltage or 10 % Current
Example:
Measured Voltages : 480 Volts 470 Volts 460 Volts Average: = 470 Volts Sum of the Deviation: 480 - 470 = 10 470 - 470 = 0 2 000 : 2 X 470 = 2 2,000 2.13 13 % 470 - 460 = 10 20 X 100 = 2,000
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CAUSES OF SURGE
Liquid refrigerant carry over
too much refrigerant too high evaporator water temperature Oil carry y over noisy compressor amperage fluctuations
SURGE CONSEQUENCES Q
Loss of performance Pressure instability Amperage peaks Vibrations and noise Bearing wears
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Normal Parameters
Normal Operating Conditions Description Condition E Evaporator t Pressure P 15 t to 20 H Hg (V (Vacuum) ) Condenser Pressure 0 to 10 psig Oil Sump Temperature Unit U t Not ot Running u g 140 0 to 145F 5 Unit Running 62 to 162F Differential Oil Pressure 18 to 22 psid Discharge Oil Pressure 7 to 15 psig Oil Tank Pressure 12 to 18Hg Condenser Approach Temp = Sat Cond Temp - Lvg Cond Water Temp Evaporator Approach Temp = Lvg CHW Temp - Sat Evap Temp Notes: 1. ARI Conditions are: cond water - 85F & 3 gp gpm/xxx tons Evaporator Water: 54 to 44F 2. Condenser pressure is dependent on condenser water temp and should equal the saturation pressure of HCFC-123 at a temp above that of leaving condenser water at full load load. 3. Std. Cond App Temp: 0 to 5F ; Std Evap App Temp: 0 to 4F
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Questions
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