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Vision Sensor
IV Series
RAPID SET-UP
VISION SENSOR
I- SERIES
I n t e l l i g e n t s en sor
A U T O
F O C U S
IVSeries
Light does not reflect on a sloping surface Detection is not possible when the position is misaligned.
Vision Sensor
F O R P R E S E N C E D E T E C T I O N
EASY-TO - USE
RAPID SET-UP
STABLE DETECTION
OUTSTANDING IMAGING CAPABILITY
Clear images are realized with high-intensity illumination and high-performance lenses, which are standard equipment.
AFFORDABLY PRICED
REDUCE INTRODUCTION COSTS
Choose from 8 different sensor heads to suit your needs.
- SERIES
3
I n t e l l i g e n t s en sor
Mechanism of Sensor
RAPID SET-UP
Automatic Focus
Focusing, which used to be a manual process, can now be done automatically in the IV Series. One-touch quick focusing is achieved by a unique automatic focus motor developed exclusively for the IV Series.
Hi-R illumination
HP Quad lens
AU TO M AT I C B RI G H T N ES S A DJ US TM EN T I BA
- I N T EL L I G EN T B R I G H T N ES S A D J U S T -
Original brightness
Optimal brightness
With the newly developed algorithm installed in the IBA processor, the brightness is automatically adjusted to the optimum level in an instant. Additionally, our unique methods enable high-speed automatic adjustment without any adverse effects from the background.
Dark
Bright
By dividing the screen into multiple pixel blocks, presence/absence of the workpiece is recognized where the brightness has changed.
Instead of gradually moving towards the optimum brightness, adjustments can be made faster by making one large adjustment close to the optimum brightness and then performing fine adjustments.
Unit: mm inch
Model Focus adjustment Type Minimum Field of View Minimum Installation Distance Maximum Field of View Maximum Installation Distance
IV-500C Manual
IV-500MA Auto
IV-500M Manual
IV-150MA Auto
IV-150M Manual
IV-2000MA Auto
IV-2000M Manual
Monochrome 25 18 0.98" 0.71" 50 1.97" 210 157 8.27" 6.18" 500 19.69" 12 9 0.47" 0.35" 50 1.97" 36 27 1.42" 1.06" 150 5.91"
Monochrome 45 33 1.77" 1.30" 300 11.81" 300 225 11.81" 8.86" 2000 78.74"
HP-Quad* lens
The newly developed lens contains 4 layers of glass that achieve low aberration with high light-gathering power, enabling bright, clear images with low distortion for stable detection. *High Precision-Quad
The Quad lens enables capture of the entire field of view image under uniform conditions.
3 4
Hi-R* illumination
Our pursuit of an even more efficient reflector shape with less LED light intensity loss has enabled the realization of outstanding brightness and uniformity.
*High Reflection
Field of view
HS - H D R* FU N C TI O N
Detection is stabilized by widening the light-receiving sensitivity range when dispersion occurs in the reflection. High speeds are realized by adjusting within a single image capture.
*High Speed HDR HS-HDR function OFF HS-HDR function ON
PO L ARIZI N G FI LTER
Glare from glossy surfaces is reduced because only one direction of the light wave can pass through. The compact size enables easy installation.
D OM E LI GHT
[ U S I N G I V - D10 ]
Effective in reducing glare. Generating indirect light from various directions ensures the object is uniformly illuminated. This method is generally more effective than a polarizing filter at reducing glare.
Without dome attachment With dome attachment Automatic brightness correction ON
At setup
Over Time
At setup
Over Time
Stable Detection
Newly developed outline tool provides stable detection
Shape Detection
The match percentage of the object is calculated based on the shape of the registered master image. Brightness differences or differences in individual surface conditions, which were previously difficult to handle with normalized correlation methods (pattern matching), can now be distinguished.
PASS
Model type detection by internal diameter difference of metal part
FAIL
Area
Using the registered master area (number of pixels) as reference, the difference in area from the inspection object is calculated. When using a color model, judgment can be made based on the specified color. When using a monochrome model, brightness is judged by the area binarized in black and white.
PASS
Detection by cable color difference
FAIL
POSITION ADJUSTMENT
If the object is misaligned, 10 0% inspection cannot be achieved because the object may be outside the inspection area. The position adjustment function calculates the amount of misalignment from the master image in order to correct the position, and enable correct judgment. In addition, 360 rotation is supported for high speed tracking. This means you dont need to worry about misalignment of the objects.
PASS
Detection of sticker presence/absence by using position adjustment
FAIL
Enhanced Utilities
Versatile use, reasonable price
Software for IV Series, IV-H1
IV-Navigator
The IV Series can be set up with an intelligent monitor (IV-M30) or a PC. Setup procedures are easy to understand and can quickly be set up by first time users.
Simulation Function
This function allows you to check and modify program configurations and perform simulations based on the image history without needing to connect to the sensor. This allows for easy determination of the optimal thresholds while looking at the detection result statistics and histograms, even when you are away from the actual worksite.
Run the configuration with the sensor. (The image history is recorded.)
Simulation result
Simulator
Remote Operation
The IV Series can be set up and monitored via Ethernet. Naturally, remote setup procedures are just as easy as normal operations. (Can be performed on a PC or an IV-M30 intelligent monitor.)
Ethernet
PC
Statistics Function
Statistical data of the detection results can be displayed, and the results can be checked even during operation. (Can be viewed on a PC or an IV-M30 intelligent monitor.)
Histogram display
OK/Fail count
Logic Function
Output conditions can be specified using results from multiple tools with AND, OR, and inversion logic. The output can be changed according to the situation. For example, you might use the OK output to check for products, while the NG output could be used to eliminate defective products. The sensors themselves offer a versatile setup, which allows for easy installation in existing systems with or without PLCs.
AND Circuit OR Circuit
TOOL1 TOOL1 TOOL2
TOOL3
TOOL2
TOOL2
PLC
A P P L I C AT I O N S
AUTOMOTIVE INDUSTRY
OK
OK
NG
NG
Shape detection
HS-HDR
Thread detection
HS-HDR
OK
OK
NG
Area HS-HDR Position adjustment
NG
Area HS-HDR Position adjustment 16 tools
10
FOOD/PHARMACEUTICAL INDUSTRY
A P P L I C AT I O N S
Hot-melt presence
OK
OK
NG
NG
Shape detection
Position adjustment
Area
Print presence
OK
OK
NG
NG
Area
Position adjustment
Area
11
A P P L I C AT I O N S
O T H E R M A N U FA C T U R I N G I N D U S T R Y
OK
OK
NG
Area HS-HDR Position adjustment
NG
Area 16 tools
Position adjustment
OK
OK
NG
Area HS-HDR Position adjustment
NG
Shape detection
HS-HDR
12
O T H E R M A N U FA C T U R I N G I N D U S T R Y
Presence and direction detection for electrical components
A P P L I C AT I O N S
OK
OK
NG
NG
Area Position adjustment 16 tools
Area
Position adjustment
HS-HDR
OK
OK
NG
NG
Area
Area
13
SPECIFICATIONS
SENSOR
Model
Installation distance
IV-500CA
IV-500C
IV-500MA
IV-500M
IV-150MA
Short range
IV-150M
IV-2000MA
Long range
IV-2000M
Standard distance (50 to 500 mm) (1.97" to 19.69") Installation distance 50 mm 1.97" : 25 (H) x 18 (V) mm 0.98 "(H) x 0.71"(V) to Installation distance 500 mm 19.69" : 210 (H) x 157 (V) mm 8.27"(H) x 6.18"(V) 1/3 inch color CMOS Pixel Auto*1 Illumination Lighting method Type Number*2 Numbers Condition 100 images*4 Manual Auto*1 Manual 1/10 to 1/50000 White LED 1/10 to 1/25000 Red LED Auto*1
(50 to 150 mm) (1.97" to 5.91") Installation distance 50 mm 1.97" : 12 (H) x 9 (V) mm 0.47"(H) x 0.35"(V) to Installation distance 150 mm 5.91": 36 (H) x 27 (V) mm 1.42"(H) x 1.06"(V) 1/3 inch monochrome CMOS 752 (H) x 480 (V) Manual 1/20 to 1/25000 Pulse lighting/DC lighting (selectable) Outline search, Color area*7, Area*8, Position adjustment Detection tools : 16 tools, Position adjustment tool : 1 tool 32 programs 300 images*5 NG only/All (selectable)
(300 to 2000 mm) (11.81" to 78.74") Installation distance 300 mm 11.81": 45 (H) x 33 (V) mm 1.77"(H) x 1.30"(V) to Installation distance 2000 mm 78.74": 300 (H) x 225 (V) mm 11.81"(H) x 8.86"(V)
Field of view
Manual
Analysis information*6
OFF/Statistics/Histograms (selectable) Statistics : Processing time (latest value, MAX, MIN, AVE), number of OKs, number of NGs, trigger numbers, trigger errors, judgment results list by tool Histograms : Histogram, matching degree (latest value, MAX, MIN, AVE), numbers of OKs, numbers of NGs HDR, HighGain, Color filters*7, Digital zoom*8, Brightness correction, Tilt correction, White balance*7, Mask outline, Mask area, Test run, ToolAutoTune, Input monitor, Output test, Security settings, Simulator*9 PWR/ERR, OUT, TRIG, STATUS, LINK/ACT Non-voltage input/voltage input Simulator For non-voltage input : ON voltage 2V or lower, OFF current 0.1mA or lower, ON current 2mA (short circuit) For voltage input : Maximum input rating 26.4V, ON voltage 15V or higher, OFF current 0.2mA or lower, ON current 2mA (for 24V) Inputs Function 6 inputs (IN1 to IN6) IN1 : External trigger, IN2 to IN6 : Enable by assigning the optional functions Assignable functions : Program switching, Clear error, External master image registration Open collector output NPN/PNP (selectable), N.O./N.C. (selectable) For open collector NPN output : Maximum rating 26.4V 50mA, remaining voltage 1.5V or lower For open collector PNP output : Maximum rating 26.4V 50mA, remaining voltage 2V or lower Outputs Function Standard 4 outputs (OUT1 to OUT4) Enable by assigning the optional functions Assignable functions : Total judge result, RUN, BUSY, Error, Position adjustment result, Judge result of each tool, Logic results 100BASE-TX/10BASE-T M12 4pin connector FTP client, EtherNet/IP, PROFINET 24VDC 10% (including ripple) 0.6A or less 0 to +50 C 32 to 122F (No freezing) 35 to 85%RH (No condensation) 10 to 55 Hz, 1.5 mm 0.06" double amplitude, 2 hours each for X, Y, and Z axes 500m/s 2 6 different directions in 3 times IP67 Main unit case : Aluminum die-casting, Packing : NBR, Front Cover : Acrylic, Mounting adapter : POM Approx. 270 g
*6 This can be displayed on the intelligent monitor (IV-M30) or by software for IV (IV-H1). *7 Color type only. *8 Monochrome type only. *9 Simulator can be used with the IV software (IV-H1). *10 This is for connection with the intelligent monitor (IV-M30) or software for IV (IV-H1). *11 Except when polarized filter attachment (OP-87436/OP-87437) is mounted
Input
Output
Ethernet*10
Connector Protocol Power voltage Current consumption Ambient temperature Relative humidity Vibration Shock resistance Enclosure rating*11
Rating
Environmental resistance
Material Weight
*1 The focus position can be automatically adjusted at the time of installation. Deactivated during the operation. Focus position can be registered by program. *2 Tools that can be installed per program. *3 Saves to the internal memory of the sensor. The images saved in the sensor can be backed up to the USB memory installed to the intelligent monitor (IV-M30) or to the PC by the software for IV (IV-H). *4 When using the FTP client function ; 70 pictures *5 When using the FTP client function ; 210 pictures
MONITOR
Model Display Touch panel Backlight Indicators Ethernet *1 Languages Expanded memory Rating Power voltage Current consumption Ambient temperature Relative humidity * Environmental resistance Vibration Drop impact resistance Enclosure rating Material Weight
3
SOFTWARE
IV-M30 3.5" TFT color LCD 320 x 240 dot (QVGA) Method Actuating force Method Duration Standard Connector Analog resistive 0.8 N or less White LED System requirements Approx. 50000 hours (25 C) PWR, SENSOR 100BASE-TX/10BASE-T M12 4pin connector Japanese / English / German / Simplified Chinese / Traditional Chinese / Italian / French / Spanish / Portuguese / Korean USB memory * 0.2 A or lower 0 to + 50C 32 to 122F (No freezing) 35 to 80 % RH (No condensation) 10 to 55 Hz, 0.7 mm 0.03" double amplitude, 2 hours each for X, Y, and Z axes 1.3 m 4.27' over the concrete (2 times each in the arbitrary direction) IP40 Polycarbonate Approx. 180 g
2
Model Interface OS
IV-H1 Equip the Ethernet (100BASE-TX) interface Windows 7 Home Premium/Professional/Ultimate *1 Windows XP Professional/HomeEdition; either of OS above needs to be pre-installed Japanese / English / German / Simplified Chinese / Traditional Chinese / Italian / French / Spanish / Portuguese / Korean Windows 7: needs to be compliant with system requirements for OS Windows XP: Pentium III or better, Clock speed 1 GHz or faster Windows 7: needs to be compliant with system requirements for OS Windows XP: 512 MB or more (1 GB or more is recommended) 1 GB or more Resolution 1024 x 768 pixel or higher, Display: High Color (16bit) or higher .NET Framework 2.0 SP2 needs to be installed *2
Languages Processor Memory capacity Required capacity for installation Monitor Operating conditions
*1 Supported for 32bit and 64bit version. *2 If .NET Framework 2.0 is not being installed, this will be automatically installed at the time of IV-H1 installation.
*1 This is dedicated for connection with IV-series sensor. *2 Use the KEYENCE recommended product. *3 If the ambient temperature is over 40C, use it in the absolute humidity of 40C 80% RH or lower.
14
*Windows is a registered trademark of Microsoft Corporation in the United States and/or other countries.
DIMENSIONS
Unit: mm inch
5.28" 134
0 R5 7" .9 R1
2.05" 52
(108) (4.25") 1.97" 50 0.02" 0.4 3.21" 81.5 0.41" 10.5 2.26" 57.4 1.28" 32.4 56 2.20" 1.97" 50 0.41" 10.5 Mounting adapter 1/4-20UNC (Depth 6 mm 0.24") 0.79" 20 WD reference surface 0.41" 10.5
1.61" 41 0.24" 6
Focusing position adjustment screw (MF type only) 3-M3 (Depth 6 mm 0.24") 20.5 0.81"
* When using dome attachment, please set the workpiece within the range of 0 to 50 mm 1.97" from the top. * Dome attachment can be used for standard distance and close range types.
2.28" 58
2.20" 56
1.77" 45 0.59" 15
5.91" 150
5 0.20"
0.26" 6.7
4.72" 120
5 0.20"
With OP-87685
0.02" 0.4 112.5 4.43" 56 2.21"
7.09"180
5 0.20"
1.97" 50 3.66" 93 1.24" 31.6 99 3.90" (99) (3.90") 1.91" 48.4 0.77" 19.6
102.3 4.03" 70.56 2.78" (Display area) 0.06" 1.4 3.31" 84 2.05" 52.12 (Display area) (0.51") (13)
(0.09") (2.2)
110.5 4.35"
3.62" 0
+0.04" +1
1.41" 35.9
4.37" 0
+1 111 0 +0.04"
92 0
3.94" 100
2.25" 57.1
33.8 1.33"
Monitor cable OP-87450 (2 m 6.56')/OP-87451 (5 m 16.40')/ OP-87452 (10 m 32.81')/OP-87453 (20 m 65.61')
0.25" 6.4 2000 78.74" 5000 196.85" 10000 393.70" 47.3 1.86" 20000 787.40" 47.3 1.86"
47.3 1.86"
0.58" 14.8
15
S YS T E M CO N FI G U R AT I O N
Software for IV
IV-H1
Dome attachment
IV-D10
PC
OP-87436
OP-87437
Mounting adapter
OP-87460
24 V
OP-87685
Adjustable bracket Front cover OP-87461 [Supplied with the sensor]
Sensor head
OP-87450 (2 m 6.56') OP-87451 (5 m 16.40') OP-87452 (10 m 32.81') OP-87453 (20 m 65.62')
OP-87464
OP-87465
OP-87466
Stylus
OP-87462
[Supplied with the IV-M30]
OP-87463
Intelligent monitor
24 V
OP-87502
IV-M30
Providing lineups comprising of units for various purpose from building a full-scale vision system to detection or existence check at a reasonable price. The lineup covers the needs of all customers to resolve the every issue that appears on-site.
IV
Low Standard Standard
Multiple High
1-888-KEYENCE
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T O C O N TA C T Y O U R L O C A L O F F I C E
www.keyence.com
SAFETY INFORMATION
Please read the instruction manual carefully in order to safely operate any KEYENCE product.
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KEYENCE CORPORATION
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KA1-1014
The information in this publication is based on KEYENCEs internal research/evaluation at the time of release and is subject to change without notice. Copyright (c) 2012 KEYENCE CORPORATION. All rights reserved. IV-KA-C2-US 1024-2 611705 Printed in Japan
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