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A
11
16l
3
c
24pl
2
c
r
c
3pr
c
4r
2
c
t
2
_ _
8l
c
12r
2
c
t
2
_ _ _ _
48r
c
4
In order to predict the transverse modulus of the corru-
gated composites, a curved BernoulliEuler beam is consid-
ered as shown in Fig. 7. Calculation of the deection or
rotation angle at the point A leads to formulation of the
transverse modulus based on Castiglianos theorem. The
deection of the point A due to transverse load P, d, can
be described as
d
1
D
11
l
3
c
3
r
c
p
4
2l
2
c
r
2
c
_ _
2l
c
r
c
_ _
_ _
P S
p
P 5
Therefore, the eective transverse Youngs modulus of the
corrugated composites, E
Te
, is expressed as
E
Teff
w
c
P
4h
c
d
w
c
4h
c
S
p
6
In the same way, the rotation angle at the point A due to
moment M, w, is
w
1
D
11
p
2
r
c
l
c
_ _
M 7
The eective transverse exural modulus per width of the
corrugated composites, D
Te
, can be expressed as
D
Teff
r
c
w
M
r
c
D
11
p
2
r
c
l
c
8
The longitudinal and transverse stinesses are explicitly
related to extensional stiness of the fabrics, A
11
, and ex-
ural stiness, D
11
, respectively. These correlations cause the
unique property of the corrugated composites.
A
P
A
M
Fig. 7. Analytical beam model for transverse properties.
Fig. 6. Cross-section of corrugated composites: (a) micrograph and (b) analytical area.
1582 T. Yokozeki et al. / Composites: Part A 37 (2006) 15781586
It is worth noting that an interesting analytical approach
is presented for corrugated beam structures using the
asymptotic expansion method by Potier-Ferry and Siad
[12]. They demonstrated that the exural modulus in the
corrugation direction is obtained assuming that the overall
curvature is given by the dierence of the rotation angle at
the period boundaries divided by the period length of the
corrugation geometry. The eective transverse exural
modulus, Eq. (8), coincides with the analytical result of
Ref. [12].
3.2. Stiness prediction
In this study, the equivalent extensional and exural
stinesses of plain woven fabrics were determined using
the one-dimensional crimp model [10] with unidirectional
composite properties listed in Table 3 (estimated using ber
and matrix properties), normalized undulation length of
0.8, and ply thickness of 0.15 mm; A
11
= 4.96 10
6
(N/m)
and D
11
= 0.0056 (N/m). Using these eective properties
of plain woven fabrics, the tensile and exural stinesses
of the corrugated composites were calculated using Eqs.
(3), (4), (6) and (8). Comparison between predicted and
experimental results is shown in Table 4, in which slight
dierences are observed between the two. As the reproduc-
ibility of the experimental stiness measurements was satis-
factory (see Table 2), the conceivable reason of this
discrepancy is due to analytical simplicity. In this study,
the eective fabric properties are applied to the estimation
of the eective stinesses of the corrugated composites (i.e.
two-step modeling). Therefore, eects of local undulation
of the fabrics and local geometric variations on the
mechanical behavior of the periodic cells of corrugated
composites are not included in the present simple model.
Although there are slight dierences between predicted
and experimental values, mechanical properties of corru-
gated composites can be simply estimated using the present
analytical model.
Mechanical properties of the corrugated composites
depend on the corrugated appearance or shape parameters
(w
c
and h
c
). In Fig. 8, predicted longitudinal/transverse ten-
sile and exural stiness is plotted as functions of wave
spacing and height using geometrical and material proper-
ties described above. We can design the stiness of the cor-
rugated composites by choosing the appropriate shape
parameters, however, there should be some limitation of
shape parameters in manufacturing (e.g. too small spacing
is not realistic). Under the situations of wing application,
higher stiness out of the designable range may be neces-
sary in the longitudinal direction. Moreover, corrugated
composites have wavy surface, which may have adverse
eect on the aerodynamic characteristics. Therefore, two
issues are considered to be solved in the application of cor-
rugated composite to wing structures. One is the lack of
stiness in the longitudinal direction, and the other is wavy
surface. In the following section, some improvements are
attempted to the corrugated composites for these problems.
4. Improvement of corrugated composites
Two improvements were attempted to the corrugated
composites; (1) installation of sti rod (e.g. unidirectional
Table 3
Material properties of unidirectional composites used for prediction
E
L
(GPa) E
T
(GPa) G
LT
(GPa) m
LT
m
TT
147 7.0 4.5 0.30 0.45
Table 4
Comparison of experimental and predicted mechanical properties
Experiment Prediction
E
L
(GPa) 4.26 4.08
E
T
(MPa) 0.92 0.80
D
L
(N/m) 14.3 11.5
D
T
(N/m) 0.0021 0.0023
0 2 4 6 8 10
1
5
10
50
100
0.01
0.1
1
10
100
E
L
[
G
P
a
]
Longitudinal Transverse
h
c
=1mm
h
c
=3mm
h
c
=5mm
h
c
=1mm
h
c
=3mm
h
c
=5mm
E
T
[
M
P
a
]
0 2 4 6 8 10
0.1
1
10
100
1000
0.1
0.5
1
5
10
w
c
[mm] w
c
[mm]
D
T
[
N
m
m
]
D
L
[
N
m
]
Longitudinal Transverse
h
c
=1mm
h
c
=3mm
h
c
=5mm
h
c
=1mm
h
c
=3mm
h
c
=5mm
Fig. 8. Predicted longitudinal and transverse stiness of corrugated composites as functions of wave spacing (w
c
) and wave height (h
c
); (left) tensile
stiness and (right) exural stiness.
T. Yokozeki et al. / Composites: Part A 37 (2006) 15781586 1583
CFRP rod) in the valley sections, and (2) one-sided lling
of exible rubber. The former is implemented in order to
improve the stiness in the longitudinal direction of the
corrugated composites, while the latter leads to the crea-
tion of smooth aerodynamic surface. Three modied spec-
imens were prepared (see Fig. 9); rod-stiened corrugated
composites (CC1), corrugated composites with one-sided
lling of rubber (CC2), and rod-stiened corrugated com-
posites with one-sided lling of rubber (CC3). Mechanical
properties of the modied corrugated composites are mea-
sured and compared with those of the original corrugated
composites (CC0). In this experiment, the emphasis is
placed on; (1) improvement of longitudinal stiness, (2)
whether the exibility in the transverse direction remains
or not, and (3) specic stiness.
4.1. Experiment
Unidirectional CFRP rods with diameter of 1 mm (Mit-
sui Kagaku Sanshi Co. Ltd.) are utilized as the sti rods,
and RTV rubber (KE45, Shin-Etsu Chemical Co. Ltd.) is
lled in the one side of the valley section of the corrugated
composites. In order to prepare CC1 and CC3 specimens,
CFRP rods were bonded to the valley sections of the cor-
rugated composites using epoxy adhesives. The measured
Youngs moduli of CFRP rod and RTV rubber were
92 GPa and 1.3 MPa, respectively.
Tensile and exural tests of the three modied compos-
ites were carried out under the condition that is same as
those described in the experimental procedure of the origi-
nal corrugated composites. In this study, it is assumed that
CFRP fabrics
CFRP fabrics
stiff rod (e.g. CFRP rod)
flexible rubber
smooth surface
CFRP fabrics
flexible rubber
smooth surface
stiff rod (e.g. CFRP rod)
(a)
(b)
(c)
(d)
Fig. 9. Modied corrugated composites: (a) original corrugated composites (CC0), (b) rod-stiened corrugated composites (CC1), (c) corrugated
composites withe one-sided lling of rubber (CC2) and (d) rod stiened corrugated with one-sided lling of rubber (CC3).
1584 T. Yokozeki et al. / Composites: Part A 37 (2006) 15781586
longitudinal moduli of CC2 are nearly equal to those of
CC0 because the modulus of lled rubber is very small
compared to the longitudinal stiness of the corrugated
composites (CC0). The longitudinal moduli of CC3 are
also assumed to be same as those of CC1. Thus, longitudi-
nal and transverse tests were conducted for CC1, while
only transverse tests were performed for CC2 and CC3.
Summary of the test results (tensile/exural stiness and
strength) is provided in Table 5. It can be concluded that
the longitudinal stiness increases due to the installation
of CFRP rods without loss of exibility in the transverse
direction. The longitudinal-to-transverse stiness ratios
and specic stiness are summarized in Fig. 10. Specic
stiness based on the exural modulus is calculated accord-
ing to the following equation:
E
L
q
_ _
flexural
12D
L
qh
3
c
9
The modied corrugated composites were found to have
excellent mechanical properties for morphing wing struc-
tures (anisotropic characteristics) as well as light weight
structures (specic stiness). One-sided lling of rubber,
which was attempted in order to create smooth aerody-
namic surface, resulted in the decrease of specic stiness.
Specic stiness will increase when thin lm is attached to
the corrugated composites instead of lling rubber. It is
concluded that installation of sti rods in the valley section
of corrugated composites is eective method in order to im-
prove the mechanical properties in the longitudinal direc-
tion without loss of exibility in the transverse direction.
Table 5
Summary of mechanical properties of modied corrugated composites
CC0 CC1 (+rod) CC2 (+rub.) CC3 (+rod + rub.)
Longitudinal tensile modulus E
L
(GPa) 4.26 22.1 (4.26)
a
(22.1)
b
Transverse tensile modulus E
T
(MPa) 0.92 2.86 2.06 5.26
Longitudinal bending modulus D
L
(N/m) 14.3 43.8 (14.3)
a
(43.8)
b
Transverse bending modulus D
T
(N/m) 0.0021 0.0035 0.0029 0.0049
Longitudinal tensile strength (MPa) 43.4 240 (43.4)
a
(240)
b
Transverse tensile strength (MPa) 0.40 0.44 0.55 0.60
Longitudinal bending strength (MPa) 35.8 141 (35.8)
a
(141)
b
Density q (Kg/m
3
) 163 493 677 813
a
Assumed to be identical to the values of CC0.
b
Assumed to be identical to the values of CC1.
Fig. 10. Comparison of stiness ratios and specic stinesses.
T. Yokozeki et al. / Composites: Part A 37 (2006) 15781586 1585
4.2. Notes on exible wing structures
Wing components are structurally rigid against aerody-
namic forces even in the case of morphing wings. Bending
moments in the span direction act primarily on the wing
components. Therefore, ultra-anisotropic materials such as
corrugated composites are appreciated for wing components
excluding the rigid wing box. In addition, rigidity in the lon-
gitudinal direction of the corrugated composites provides
excellent following capacity in the longitudinal direction of
the deformation in the transverse direction, which leads to
the reduction of the number of actuators (e.g. variable ribs).
It is shown that some improvements provide the corrugated
composites to have enough stiness in the longitudinal direc-
tion keeping the exibility in the transverse direction and the
light weight feature. Although major challenges in applica-
tion of corrugated composites to morphing wing compo-
nents still remain (e.g. shape controllability, structural
integrity under large deformation and cyclic loading, atter
and dynamic properties), the corrugated composites may be
a superior candidate for exible wing components.
5. Concluding remarks
Corrugated composites were proposed as candidate
materials for exible wing structures in relation to the
morphing aircraft technology. Mechanical properties of
the corrugated composites in the longitudinal and trans-
verse directions were evaluated through tensile and exural
tests. It was conrmed that the corrugated composites have
ultra-anisotropic characteristics (i.e. sti in the longitudinal
direction and exible in the transverse direction), and the
capacity to extend and deform exibly in the transverse
direction. A simple analytical model of the stiness of the
corrugated composites was developed, and validated by
comparing with the experimental results.
Modications for the improvement of stiness and the
creation of smooth aerodynamic surface were attempted
to the corrugated composites; (1) installation of CFRP
rod in the valley regions, and (2) one-sided lling of exible
rubber. Mechanical properties of the modied corrugated
composites were evaluated and compared with those of
the original corrugated composites. It was concluded that
longitudinal stiness increases due to the installation of
CFRP rods without loss of exibility in the transverse
direction. The modied corrugated composites turned out
to have excellent mechanical properties for morphing wing
components as well as light weight structures.
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