CMC - Microcontroller

CMC

microcontroller

Control. The key to smooth, reliable, efficient operation. And to peace of mind. The CMC microcontroller for your centrifugal compressor provides that control and more. Using state-ofthe-art software and electronics, it is the most advanced microcontroller for centrifugals available today. And with its built-in flexibility, the CMC can adapt to your future needs, so it will be there for you tomorrow, too.

User-Friendly

Operation
The CMC uses a large graphical screen, which is available in 24 different languages, to display the operating parameters of the compressor. This allows the user to quickly view large amounts of data at one time, making the interface more user-friendly.

Acknowledge Key Graphic Display Contrast Key Navigation Keys Reset Key Start Key Stop Key Load/Unload Keys

Flexibility and

Efficiency
Designed to accommodate any equipment or system upgrades you may consider, the CMC is the most dependable, reliable and energy efficient microcontroller that can be installed on a centrifugal air compressor. The key to obtaining maximum energy efficiency from a centrifugal is running it as close to the natural surge line as possible without fluctuation or instability. With its advanced software and leading edge electronics, the CMC accomplishes this far better than any other microcontroller. For example, the CMC offers Ambient Control plus Parallel Valve control logic which combines air density compensation with the best valve logic algorithms in the industry, resulting in the most efficient and reliable control system. It is in a class all its own.

CMC Control Logic CMC Controller

Surge Line Discharge Pressure (PSIG)

Other Controllers

The closer to surge line you get...

Compressor Flow

...the less power you consume more reliably!

Power, kW

4-18% Energy Savings

Control Modes Available: Limit Amp or KW Control Amient Control plus Parallel Valve Control Logic Mass Flow Control Turbine or Engine Drive Control

SYSTEM

INFO

SETTINGS
400.0 100.0

High Load Limit (HLL) Throttle Limit (TL) Surge Indexing Enabled

The CMCs advanced electronics will provide you with all essential information and settings to automatically obtain maximum efficiency from your compressor. Selectable surge indexing and reload allows your compressor to reset and reload without manual intervention. This removes the need to manually reload a compressor due to sudden system changes, thus eliminating operation interruptions. The CMC offers two modes of operation to optimize your compressed air system. Modulate (constant pressure) control is available if you require tight pressure control. However, if your system is cyclical, Auto Dual may be the best mode of operation to save you money on energy costs. The CMC makes maintenance simple. Your compressors operating parameters are displayed in a way that is quick and easy to read. It will even provide you with the complete operators manual for your compressor right on screen, along with parts lists, maintenance schedules and toll-free telephone numbers to call for assistance, should the need arise. The event log screen simplifies troubleshooting and analysis of your compressor. Over two hundred (200) events can be logged, which includes any alarm, trip, and operational function changes.

Surge Indexing TL Increment Surge Indexing TL

1.0

3 Surge Reload Enabled

Surge Sensitivity 9

Ready

Trip Remote

2/6

SYSTEM
Control Mode Manual Modulate Autodual

INFO

SETTINGS

Reload Percent Unload Point (BV % Open) Unload Delay Time 1 1

Ready

Trip Remote

4/6

SYSTEM
Stage # 1 2 O i l water

INFO
Pressure 30 106 18

SETTINGS
Temperature 95 93 115 80 Vibration 0.25 0.22

Ready

Trip Remote

2/4

SYSTEM

INFO

SETTINGS

SYSTEM
Event Name 1 2 3 4 5 6 7

INFO

SETTINGS
Date 970720 970720 970720 970720 970720 970720 970720 Time 09:18:44 09:18:43 09:18:34 09:08:43 08:58:23 08:24:01 08:18:33

ROUTINE START/STOP Prior to starting, the operator should become familiar with the operation of the main driver. Refer to the driver manufacturer's instructions in the Operation Manual. The operator should also be familiar with all the accessory and optional equipment contained on the unit. Personnel who are unfamiliar with the compressor

Low Oil Pressure Trip Reset key pressed Low Oil Pressure Trip Acknowledge key pressed Low Oil Pressure Alarm Load key pressed Start key pressed

Ready

Trip Remote

Not Ready
6/6

Trip Remote

2/4

Universal

Communications
The optional Universal Communications Module (UCM) provides additional flexibility to the CMC. The UCM allows the CMC to communicate with other industrial systems MODBUS & MODBUS Plus Protocol The UCM supports MODBUS protocol a widely used industry standard method of message structuring created by Modicon. This feature allows the CMC to communicate with any MODBUS-compliant product using the RTU transmission mode. In addition, through the use of a converter, the UCM is capable of communicating via MODBUS Plus. This is a benefit when you want to standardize your compressed air system controls and communicate with other products. AB DF1 Protocol Ingersoll-Rand understands the importance of being able to integrate with other systems and the latest technology on the market. The UCM supports Allen-Bradley DF1 protocol as well as Data Highway Plus with the use of an Allen-Bradley 1770-KF2 network adapter. Modem Awareness For additional flexibility and functionality, the UCM module is also capable of communicating through a modem to accept modem commands.

CMC
Universal Communication Module

DCS MODEM
6

ASM/ASC

Additional Control Relay (Opt)

Ingersoll-Rand provides you with the ability to control additional auxiliary equipment (ie. water solenoid valve).

Universal Communications Module (Opt)

The UCM allows the CMC to communicate with other industrial systems.

Microcontroller Board
Simple microcontroller board for control, monitoring and protection of your compressor.

Start (Run) Relay

Main relay (CR1) for compressor start circuit.

Test Connection
Provided for testing purposes.

Control Transformer (Opt)

Converts incoming power to 120V. Can be installed by Ingersoll-Rand for simple installation and start-up.

Customer Connection
Three simple connections for your incoming power.

Prelube Pump Starter & Lube Oil Heater Contactor (Opt)

By Ingersoll-Rand installing these components installation and start-up of your compressor is simplified.

Terminal Blocks
Easily accessible and simple to understand connections.

Vibration Transmitters
Vibration is monitored on all stages to ensure compressor reliability and performance.

Seal Air Switch

Protective functions such as this are incorporated into control panel to maintain compressor integrity.

Seal Air Regulator

Provides adequate seal air to maintain 100% oil free air at all times.

System Pressure
This transducer provides a system discharge pressure signal for easy monitoring of compressed air system.

Simplified

Installation and Start-up

Stage Data (Opt)

Interstage temperature and pressure is monitored to ensure proper compressor operation.

D S R E G IS

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SURANC

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I S O 9 0 01

More Than Air. Solutions.

Online solutions: www.air.ingersoll-rand.com
Ingersoll-Rand air compressors are not designed, intended or approved for breathing applications. Ingersoll-Rand does not approve specialized equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained in this brochure is intended to extend any warranty or representation, expressed or implied, regarding the products described herein. Any such warranties or other terms and conditions of sale shall be in accordance with Ingersoll-Rand's standard terms and conditions of sale for such products which are available upon request. Product improvement is a continuing goal at Ingersoll-Rand. Designs and specifications are subject to change without notice or obligation.

Ingersoll-Rand Company 800-B Beaty Street Davidson, NC 28036 (800) 247-8640 Ingersoll-Rand Italiana S.p.A. Strada Provinciale Cassanese 20060 Vignate, Milano, Italy (02) 950561
2003 Ingersoll-Rand Company Form 8519 Printed in USA

CMC - Microcontroller