A Project report on Industrial visit [PUNJAB] SUBBMITED BY GROUP PROJECT

ROLL No. NAME

18 03 06 28 29 50 21

AAMIR .Y. KAPOOR NIKHIL R. BAGDE ROHIT S .BHOSALE PRATIK P .SHINDE MILION R .SHINDE ROHIT A .KHARAT SIDDHESH S .KULE SEM VI, T.Y.B.M.S.

SR.NO 1. 2. 3.

TOPIC VARDHAMAN LSI WINSOME

INDEX

VARDHAMAN Group Companies

HISTORY PRODUCT Export History Analysis CSR Initiatives ACHIEVEMENTS CORPORATE SOCIAL RESPONSIBILITY FACILITIES OVERVIEW MARKETS ALLIANCE ENQUIRY YARNS PRODUCT PROFILE YARNS MACHINERY YARNS OPERATIONS MISSION

CHAPTER 2
LSI INDUSTRIES

HISTORY TEXTILE AND OTHERS MANUFACTURING PRODUCTS DISTRIBUTION PRODUCT MANUFACTURINGPROCESS DISTRIBUTION NETWORK

CHAPTER 3 WINSOME

HISTORY

Facilities
PRODUCT QUALITY

The 10 Global Impact Principals as propagated at WINSOME GROUP

REFERENCES

Vardhman

Group is

textile

group

based

in Ludhiana, Punjab, India.

Vardhman Group was established in 1965 by Lala Rattan Chand Oswal. The group is engaged in manufacturing and trading in Yarn, Greige and Processed Fabric, Sewing Thread, Acrylic fibre and Alloy steel. Vardhman group was incorporated in 1962 as Vardhman Spinning & General Mills (VSGML). The company was promoted by VS Oswal and RC Oswal initially. The total number of employees in the company as of April 2011 is 23000.

Group Companies
The group is structured in such a way as to have a central holding company that is used for investing in the different group companies. The holding company in this case is Vardhman Holdings limited and the group companies are Vardhman Textiles (61%), Vardhman Industries (65%) and Vardhman Acrylic (60%). Vardhman textiles in-turn has holding in VMT Spinning (73.33%), Vardhman threads (100%) and Vardhman yarns and threads (98.04%).

HISTORY
Vardhman Textiles, incorporated in 1973, is one of the pioneers in textile industry with operations in the segments of yarn, sewing thread, steel, and fabric. Formerly known as Mahavir Spinning Mills, it is a part of Vardhman Group managed by Paul Oswal. In 1975, Vardhman Textiles? first plant was commissioned with 25,088 spindles in Hoshiarpur, Punjab. In 1977-78, the company set up a 25,000spindle textile mill at Malerkotla in Sanazur, Punjab. In 1992-93, a 100% Export Oriented Unit (EOU) was commissioned by Vardhman Textiles? at Mandideep. Both the Malerkotla mill and EOU unit was awarded the ISO 9002/BIS 14002 by Bureau of Indian Standards (BIS). In March 1995, its gassed and mercerized dyed yarn project at Hoshiarpur commenced production.In order to set up 100% EOU located at Baddi, Himachal Pradesh, the company formed joint venture with Marubeni Corporation and Toho Rayon of Japan. For this company established Vardhman Acrylics and started commercial production in September 1996. In 1998-99 company set up its 3rd 100% EOU at Mandideep with an installed production capacity of 25000 spindles. Company set up unit-II at Ludhiana in order to expand its sewing thread capacity. This unit had an installed capacity of 5 TPD. Company entered an agreement with Amercian & Effird Inc., USA to manufacture superior sewing thread. Much later in 2004 the textile business of Vardhman Spinning and General Mills was merged with Vardhman Textiles. The company added new units of Looms and Rotors with a installed capacity of 264 Nos and 528 Nos respectively Companies like VMT Spinning Company (VMT), Vardhman Threads (VTL) and Vardhman Yarns & Threads and Vardhman Acrylics are the subsidiaries of Vardhman Textiles. Vardhman Textiles is promoted by Ludhiana based Vardhman Group, a major textile business house in India. Company has received ISO 9002/ ISO 14002 certification for its quality management. Vardhman Textiles, exports its products to more than 25 countries and has a strong presence in markets like the EEC, USA, Canada, China, Japan, Korea, Mexico, Brazil and Mauritius, Middle East.

Products
Some of the important products of Vardhman group are: Simple and blended yarns, Acrylic fibre (brand Verlon), range of threads (apparel sewing, Tea bags, Industrial threads etc.), Shirting and trouser materials, forging and automotive components and steel

Yarn: Under this segment, the company manufactures wide range of yarn such as Grey Cotton, Grey Acrylic, Crayons, Hank Dyed Acrylic, Vardhman Knitting, Gassed Mercerised Cotton and many more. Company? annual manufacturing capacity of yarn is to 98,736 MT. Fabrics- Company manufactures fabric for shirting and bottom weights. It produces fabrics of various types viz. 100% Cotton, Polyester cotton, Chief Value Cotton and Cotton Stretch. Company? fabric manufacturing capacity is 30 million meters per annum Sewing Threads- Company manufactures wide range of threads such as cotton, polyster, core spun (polyester cotton/ polyester polyester), trilobal embroidery thread, bonded nylon and lubricated nylon thread including specialized threads like button fusing, bead fusing and anti wicking, button shanking, indigo dyed and so on. Steel- Under this, company has an installed capacity of 1,00,000 Metric tonnes per annum.

Export History
The company started exporting from 199091 and it exports mainly to Spain, UK, Germany, US, Japan and some African and E.Asian countries. Exports account for 22% of the groups revenues.

Strategic Analysis: 1. The group has a unique business model with presence in entire value chain from Fibre to Fabric this gives it the company the flexibility to reorganize their business effectively during down turns and ramp up faster than competitors when the economy is buoyant. 2. The group has a large cotton inventory holding capacity thus helping it to control its supply chain operations and thereby absorb fluctuations in market demand. 3. In order to build a competitive advantage, the group has been continuously working on improving its capabilities continuously and diversifying from its

core Yarn and fabric business. The groups foray into Steel is a good example of this. Financial Analysis: 1. Sales growth - An analysis of the gross sales of the company between 2004-2009 shows that sales of the company is growing at an CAGR of 9.5% 2. Sales Vs Profit Growth - Analyzing the gross sales and PBT ratio, while the sales is growing at 9.5% CAGR the PBT is decreasing from 11.5% in 2005-2006 to 4.3% in 2008-2009. If the businesses are ranked in terms of profitability the order would be as follows: Yarn, Thread, Steel and Fabric.

CSR Initiatives
The group has been active in multiple educational and general wellness initiatives. Some examples are given below: 1. Setting up Sri Aurobindo socio-economic and management research institute, setting up commerce and management colleges and schools 2. Active participant of Village Culture Adaptation program at Punjab to increase the cotton yield per hectare and the program was a huge success. Started similar village adaptation program in MP and till now 2 villages have been adopted.

ACHIEVEMENTS It's an overwhelming feeling when the efforts and hard work put in are recognized and felicitated. A feeling that galvanizes the Group into believing in more, in itself and reaffirming its commitment to offer products that invoke trust and reliability.

Back home, the Vardhman Group became India's first textile company to be awarded ICO9002/ ISO 14002 Certification. It is the largest producer and exporter of yarns and Grey woven fabrics from India. Vardhman is also the largest producer of tyercord yarns and the second largest producer of sewing threads in India.

Plaque for the Highest Exports of Grey Fabrics in the Category FIEO - Awarded in Oct. 2012Niyat Shree Bronze Award Textile Export Promotion Council 2011-12Silver Trophy in Processed YarnsSilver Trophy in Textile Export Promotion Council 2010-11Silver Trophy in Processed YarnsSilver Trophy in Textile Export Promotion Council 2009-10Gold Trophy in Processed Yarn CategorySilver Textile Export Promotion Council 2008-09Silver Trophy in Processed Yarn CategorySilver Textile Export Promotion Council 2007-08Special Achievement Award in Yarn Category Textile Export Promotion Council 2007-08Silver Top Exporter Award in Yarn Category Textile Export Promotion Council 2007-08Bronze Trophy in Processed Yarn Category Textile Export Promotion Council 2005-06World Trophy in highest export in Yarn Category Textile Export Promotion Council 2005-06Bronze Trophy for Highest Global Export Category (Overall) Textile Export Promotion Council 2004-05World Trophy in highest export in Yarn Category Textile Export Promotion Council 2004-05Silver Trophy for Highest Global Export Category (Overall) Textile Export Promotion Council 2003-04Gold trophy in EOU/EPZ for export of cotton yarn Textile Export Promotion Council 2003-04Bronze trophy in mill fabric exporter category Textile Export Promotion Council 2002-03Gold Trophy in EOU/EPZ for export of cotton yarn Textile Export Promotion Council 1998-99Silver Trophy Textile Export Promotion Council 1997-98Bronze Trophy Textile Export Promotion Council 1996-97Silver Trophy Govt. of India Award 1994-5, 1995-96Award of Merit Textile Export Promotion Council 1993-94(Merchant Export Category for Fabrics)Bronze Textile Export Promotion Council 1993-94(Merchant Export Category for Fabrics)Gold Textile Export Promotion Council 1990-00 Gold Trophy.

Awards. The Company was awarded Golden trophy by Textile Export Promotion Council (Merchant Export Category for Fabrics) for the various export performance in the year 1993-94. Vardhman Textiles received the award of merit from the Government of India in the year 1994-95 and 1995-96. Vardhman Group (Parent Company) Vardhman Group was set up in the year 1965 at Ludhiana, Northern India. The group has business interest in area of Yarns, Fabrics, Sewing Threads, Fibre and Alloy Steel. Vardhman group is one of the largest spinning group of the country with a spindlage of over 5,50,000. The group has 12 production plants located in the states of Punjab, Himachal Pradesh and Madhya Pradesh. Currently the group has manufacturing capacity of approximately 25 metric tonne/per day of sewing thread in its plant at Hoshiarpur, Ludhiana, Baddi and Perundurai. Currently the group employs 20,000 people.

CORPORATE SOCIAL RESPONSIBILITY CMD. Sh. S. P. Oswal welcoming S. Sukhbir Singh Badal, Deputy Chief Minister, Punjab on the inaugural function of the 3rd Block of Sri Aurobindo College engaged of in Commerce the and Management of education, on 16th November' and 2013. Sri Aurobindo Socio-Economic and Management Research Institute is promotion research publications highlighting social and economic issues facing the society. The Institute runs a Human Resource Development Centre for providing career counseling and guidance to college students in Punjab. The teams of experts also visit the colleges in the state to prepare college students for gainful employment in the industry. FACILITIES Yarn Manufacturing Units. Location SpindlesVardhman Spinning and General Mills Ludhiana (Punjab) 67744Vardhman Spinning Mills Baddi (Himachal Pradesh) 55440Auro Spinning Mills Baddi (Himachal Pradesh) 77904Arisht Spinning Mills Baddi (Himachal Pradesh) 80640VMT Spinning Company Limited Baddi (Himachal Pradesh) 46320Arihant Spinning Mills Malerkotla (Punjab) 114240Anant Spinning Mills Mandideep (Madhya Pradesh) 130944Vardhman yarns Satlapur (Madhya Pradesh) 288480Vardhman Fabrics (Yarns Division) Bhudhni(Madhya Pradesh) 115008Vardhman Yarns and Threads Ltd. Spinning Hoshiarpur (Punjab) 71440 Location SpindlesVardhman Spinning and General Mills Ludhiana (Punjab) 67744Vardhman Spinning Mills Baddi (Himachal Pradesh) 55440Auro Spinning Mills Baddi (Himachal Pradesh) 77904Arisht Spinning Mills Baddi (Himachal Pradesh) 80640VMT Spinning Company Limited Baddi (Himachal Pradesh) 46320Arihant Spinning Mills Malerkotla (Punjab) 114240Anant Spinning Mills Mandideep (Madhya Pradesh) 130944Vardhman yarns Satlapur (Madhya Pradesh) 288480Vardhman Fabrics (Yarns Division) Bhudhni(Madhya Pradesh) 115008Vardhman Yarns and Threads Ltd. Spinning Hoshiarpur (Punjab) 71440Spinning-Total 1048160 RotorsAuro Spinning Baddi (Himachal Pradesh) 1548Vardhman Fabrics Bhudhni(Madhya Pradesh) 5640Total 7188 VortexVardhman Yarns Satlapur (Madhya Pradesh) 640Total 64O.

Stiching Machines Garment business - formal shirts Location Production CapacityVardhman Nisshinbo garment company limited Ludhiana 5000 pieces/dayPost cured wrinkle free shirts 2500 pieces/dayRegular shirts 2500pieces/day Yarn & Fibre Dyeing Units Location Production CapacityVardhman Spinning and General Mills, Dye House Ludhiana (Punjab) 20 Tonnes per dayAuro Dyeing Baddi (Himachal Pradesh) 28 Tonnes per day day Fibre Dyeing 13 Tonnes per Yarn Dyeing 15 Tonnes per dayMahavir Mercerizing Unit Hoshiarpur

(Punjab) 7.5 Tonnes per dayTotal 55.5 Tonnes per day Fabric - Weaving Units Location Production CapacityAuro Weaving Mills Baddi (Himachal Pradesh) 264 loomsMahavir Spinning Mills Baddi (Himachal Pradesh) 224 loomsVardhman Fabrics Bhudhni(Madhya Pradesh) 820 loomsTotal 1308 looms Fabric Processing Units ( Finished Fabric) Location Production CapacityAuro Textile Baddi (Himachal Pradesh) 50 million meters per anuumVardhman Fabrics Bhudhni(Madhya Pradesh) 65 million meters per anuumTotal 115 million meters per anuum Sewing Thread Business Location Production CapacityVardhman Yarns and Threads Limited (Unit -I) Hoshiarpur (Punjab) 21 MT per dayVardhman Yarns and Threads Limited (Unit -II) Ludhiana (Punjab) 8 MT per dayVardhman Yarns and Threads Limited (Unit III) Perundrai (Tamil Nadu) 3 MT per dayVardhman Yarns and Threads Limited (Unit -IV) Baddi (Himachal Pradesh) 2 MT per dayTotal 34 MT per day Steel Business Location Production CapacitySteel Unit-Vardhman Special Steels Ludhiana (Punjab) 120000 MT er annum Acrylic Business Location Production CapacityFibre Manufacturing Unit-Vardhman Acrylic Ltd. Jhagaria (Gujarat) 20000 MT per annum OVERVIEW GlobalizationVardhman ventured in to the global market in 1986 with an export value of one core to reach exports of $282 mn in FY 2010-11. Little wonder then, that Vardhman, today, exports 35% of its yarn production to more than 25 countries and has a strong presence in markets like the EEC, USA, Canada, China, Japan, Korea, Mexico, Brazil and Mauritius, Middle East. Vardhman has a share of more than 6% in total Yarn exports from India. Similarly, vardhman also exports about 35% of its total fabric production.

MARKETS

Some of our prominent markets are Australia PortugalSouth Africa MoroccoTunisia TurkeyBrazil RussiaBangladesh Saudi ArabiaBelgium SingaporeChina Sri LankaCanada SpainColombia SwitzerlandEgypt ThailandGermany U.K.Greece UkraineHongkong UruguayIndonesia USAItaly VenezuelaJapan VietnamS. Korea NewzealandMalasiya Mauritius .

ALLIANCES Vardhmans International Alliances GarmentsNisshinbo Textiles Inc., Japan Senko, Japan Rayon, Japan Fabric Dyeing & FinishingTokai Cotton YarnToho Acrylic

Fiber & Yarn DyeingNihon Sanmo Dyeing Co. Ltd., Japan Sewing ThreadAmerican & Efird Inc., USA

Gassed Mercerized YarnsKiyung Bang South Korea FibreMarubeni Corp, and Japan Exlan of Japan

ENQUIRIES YARNS Rana Harjinder,Vice President Exports,Email: ranaharjinder@vardhman.com CORPORATE OFFICE :Vardhman Textiles LimitedChandigarh Road, Ludhiana.Phone : +91-0161-2228943-48Fax: +91-0161-2222447 Standard Business Terms: All business is on irrevocable letter of credit term

Lead Time For Grey Yarn: 15 to 30 daysFor Dyed Yarn: 30 to 60 daysFABRICS Mahesh AroraChief Executive - Marketing, Vardhman FabricsEmail: mahesharora@vardhman.com 5th Floor , Plot No. 19 , Sagar Plaza Building ,Laxmi Nagar,District Centre, Vikas Marg, New

YARNS - Product Profile At Vardhman our portfolio of Yarns include the following. Click further to learn more about any of the following product segments. Grey Cotton Yarn Grey Acrylic Yarn Grey polyester cotton yarn Special Blended Yarns Crayons Rainbow

YARNS - Machinery PreparatoryReiter, Trutzschler SpinningLakshmi Murata Reiter, Pre-SpinningReiter, Cherry Hara, Toyoda. Toyoda Post SpinningSchlaforst,

Kirloskar

DoublingVolkman, Leewha, Vijaylakshmi

YARNS - Integrated Yarn Dyeing Unit 1994 has witnessed a milestone toward our mission, to supply value added product i.e. cone and fibre dyed yarn and tops. A fully integrated dye house plant with technology from Nihon Synmo, Japan, the leader in dyeing

technology in the world, emerged on the landscape of Vardhman. With setting up of this new dye house , the installed capacity to process has increased to 42.5 tons of Yarn and 13 ton of Fibre per day. YARNS - Operations Assurance System The unique combination of man and machine, competing and supplementing each other with continuous increase in productivity has enable Vardhman to dexterously ripe the fruit of economies of scale and process variety of raw material required for variety of end products to textile. Our Evennes Results fall in 5% to 15% of Uster standards, achieved through Proper selection of Raw Material World class Pre-spinning and Spinning Facilities Technical Know How Human Skills 100% Quality. Shirting Count range Ring spun Ne 20's to 80's Ring spun Blends 2/40's to 2/210's 100% cotton, Polyester cotton, Cotton stretch DowXLA, Cotton Tencel, Cotton Modal, Cotton Bamboo, Cotton silk, Cotton Nylon, Cotton Nylon stretch, Cotton Linen. Weave Yarn Dyed: Chambray, fil-a-fil, checks, stripes, Oxford, HBT Others (yarn dyed & piece dyed) Plain, twill, satin, oxford, dobby, herringbone, Pique Cord. Fabric weight 2-5.6 oz/yd'2Finished width 58"

Bottom weights Count range Ring spun Ne 20's to Ne 2/80's Open end Ne 6's to Ne 16's 100% cotton, Polyester cotton, Cotton stretch DowXLA, Cotton Tencel, Cotton Modal, Cotton Bamboo, Cotton silk, Cotton Nylon, Cotton Nylon stretch, Cotton Linen Coolmax. Weave Chambray, fil-a-fil, checks, stripes, Oxford, HBT Others (yarn dyed & piece dyed) Plain, twill, Drill, satin, oxford, dobby, herringbone, Pique Cord, Fabric weight 6.00 to 12.00 Oz.yd'2Finished width 58" to 60

Finishes Soft, Peach, Mechanical stretch, Microsand, Easy to iron, Water resistant, Stain Release, Stiff finish, Airo finish, Carbon finish, Diamond finish, Airo enzyme, Soft Easy Care, Soil resistant, Thirsty finish, Feather touch, Banana Peel and to add Ammonia finish. Eco-Friendly Blends Bamboo, Organic Cotton, LinenAlso certified by FLO, OEKOTEX, SKAL.

Hand / Needle Hand Embroidery People have always found deep personal pleasure and sense of satisfaction in creating articles of daily use and artistic works from basic equipment and materials. One of the crafts practiced since times immemorial is needlecraft and embroidery - the urge to create with colourful threads. Embroidery was used in Ancient Egypt to decorate the hems of royal robes, in tapestries in the Middle Ages, and in ladies' samplers during the Colonial and Victorian eras. It continues as an art form today. Hand embroidery is used to decorate wall hangings, pillowcases, quilts and table runners. Hand embroidery differs from counted cross stitch in that it uses many different types of stitches to achieve texture and interest, whereas counted cross stitch uses a single stitch and relies on color and shading for texture. Five stitches form the basis for hand embroidery. The stitches are outline, satin, lazy daisy, cross and French knot. Hand embroidery is a beautiful art that almost anyone can learn. It is an art that should be preserved and well worth learning. The hand embroidery market in India is segmented into three segments.

MISSION
Vardhman aims to be world class textile organization producing diverse range of products for the global textile market. Vardhman seeks to achieve customer delight through excellence in manufacturing and customer service based on creative combination of state-of-the-art technology and human resources. Vardhman is committed to be responsible corporate citizen

LSI Industries
LS Industries Ltd. is a diversified company listed on the Bombay stockexchange BSE: LSIND, involved in manufacturing, logistics, distribution and property development in India, Middle East and South-east Asia. LS Industries acquired the EZY Group of companies in 2010 to tap the Global Network and Manufacturing operations. Today LS Industries has over 100 offices in 25 countries across 5 continents with Revenues well over USD 500 million. We employ a culturally diverse force of over 2000 people speaking 42 languages in over 30 countries.

LS Industries has four major manufacturing units worldwide situated in Singapore, Nalagarh , Himachal Pradesh - India, Dubai and Colombo SriLanka. Due to the expansion, consolidation and fast growth of the common economic zone of CIS markets, we have now setup a new 1 Million plus Square Ft Assembly facility in Uzbekistan under the regional development scheme provided by the Uzbekistan government where we will assemble Desktop, Notebook, Computer Monitor etc, and LCD TVs , DVD, Speaker etc and other Consumer Electronic Products both for Branded and OEM manufacturers and ship these into the other markets within this common economic zone. We use EMS (electronic management services) for Kitting, Assembly, Integration, and SW Loading & Testing which gives us both technical edge and precision over other. We also provide Compliance & Certifications such as WHQL, EMC, ROHS,CE,FCC,UL and many others. The OOBA, ORT, Incident Quality Review further enhance this process. All our manufacturing facilities have automated packaging plants with four color printing, facility, and EPE. As we support green technology, we also provide Level 4 repair and refurbishing facilities for goods that have been discarded but are still within usable life and condition.

Textile and Others

LS Industries Textile division has over 1 Million sq feet World class Manufacturing facilities , equipped with state-of-the-art World class machinery. LS Industries has a Fully Integrated Facility from Design Development Centre, to Manufacturing to Packaging and Distribution. It is. All the intermediate processes are done in house under controlled conditions. Our main factory is situated in a Fully Tax Exempt Zone under State and Indian Federal Laws. The Factories are eligible for all Concession which the Indian Government ahs with other Countries / economic zones like SAFTA, CECA etc. Our facilities are fully compliant with all International Standards on Environment, Human resources working conditions, Health and Safety and we support Conservation of natural resources. We have developed green zones in and around the plants and offices and comply with applicable environmental laws, rules and regulations. We facilitate reduction in waste generation and its proper disposal and provide for a safe and healthy environment at the workplace for employees and visitors. We are an equal opportunity employer and comply with applicable Labor law & Prevention of Child Labor.

Our plant and organization is certified with WRAP and ISO 14001 and OHSAS 18001 standards.

IT & Consumer Electronics

Contract Manufacturing

Textile & Others

Technology & Consumer Electronics

General Merchandise

Toys

MANUFACTURING

OWN BRAND & OWN FACTORIES (India, Singapore, Dubai, Sri Lanka) : Personal Computers, Laptops, Servers, External Storage, TV, Monitors, Garments; Packaging OWN BRAND & SUB CONTRACTED FACTORIES : Processed Foods, Lighting, House ware, Paper 3rd PARTY BRANDS : IT; Beverages; Toys Intel, Microsoft, HP, SAP, Acer, Samsung, WD, Mattel, Graco, Rubbermaid etc.

DISTRIBUTION NETWORK (Own 100 + Offices / Warehouses in 25 Countries)

IT (Hardware & Software) Consumer Electronics Textiles Packaging Processed Foods Lighting HouseWare Flex & Media Paper Alcoholic Beverages Toys

WINSOME YARNS LTD

The Winsome Group put down its roots with a trading company in Calcutta in 1952. With an eye on increasing business opportunities being offered by the textile industry, Winsome established a spinning unit at Baddi in Himachal Pradesh in 1980. Since then our textile ventures are:
50,000 Spindles 9,500 kgs per dyeing 1,10,000 Spindles

WINSOME TEXTILE INDUSTRIES LTD WINSOME YARNS LTD (100% E.O.U.)

day

of

fibre/yarn

All our spinning units are equipped with latest machinery from Reiter, Lakshmi, Schlafhorst and Murata. Special stress has been given to minimize contamination, both at pre-spinning and post-spinning stages by adding machines like Vision Shield in Blow Room and Schlafhorst-338 with LOEPFE 9001 (SIRO CLEANER) Contamination Control Channel at winding stage. The dye house is a fully imported plant with precision winder from SSM, dyeing vessels from Cubotex, hydro extractor from Galvanin & R/F dryer from Stalam. We can develop any shade in Melange / package dyed / fiber dyed yarns here. It is our continuous endeavor to produce good quality yarn consistently in accordance with the internationally acceptable yarn parameters. We are equipped with most modern production facility to meet our goals.

Facilities
Spindles Blow Room 100,000 Rieter, Lakshmi - Vision Shield for contamination control in Natural Yarn - Uniblend for Melange Yarns Rieter Rieter, Lakshmi Rieter, Lakshmi Lakshmi Rieter Lakshmi Rieter Murata, Schlafhorst with LOEPFE Contamination Control Channel Ring doubling & TFO LUWA Cubotex Galvanin

Card Draw Frame Comber Speed Frame Ring Frame Winding Doubling Humidification Dyeing Vessels Hydro Extractor

Precision Winder SSM

Product
At WINSOME development of products is a continuous process. For this, customer suggestions are always solicited as we consider them as our partners in progress Winsome can offer following in knitting and weaving both in single and double count. Dyed Fibre Yarn

Raw White 100% Cotton 100% Acrylic Cotton Blends with : Viscose Polyester Modal Silk Wool Acrylic Flax/Linen

Melange

We can deliver small and large lot sizes quickly as per customer's requirement International business With spindlage capacity of 1, 00,000 and dye house with capacity to produce 9500 kgs per day of dyed yarn & fibre we can ensure regular supply of yarn throughout the year. We have experience to understand and are well equipped to meet our customers requirement.

Some of the salient features are:

Most Modern Lab equipped with latest shade and sample developing machines for quick sampling and shade matching as per customers requirement. Deliver small and large lot sizes quickly as per requirements. Quick response time and ability to deliver yarn customized to client's requirement. There are traders in U.K. who maintain stock of selected shades and counts for quick delivery in Europe. Availability of EEC quota for shipments to Europe.

National marketing

Presently doing business with all the well known groups, knitters as well as major buying houses in India. From our product range we can provide you samples as per your need be it baby cones or fabric samples. We have our own knitting facility to supply you samples. We are supplying Melange Yarn for weaving also and well known weavers have successfully tried our yarn for high value woven garments. In order to be close to the major markets in India, we have our own marketing branches. Here we have complete infrastructure to look after all the needs of the regional customers, thereby cutting time and expenses of communication.

City Chandigarh, Ludhiana, Delhi, Ahmadabad, Mumbai, Calcutta, Salem, Tirupur Quality Improving and maintaining quality of our products is of paramount importance. To ensure consistent supply of good quality yarn, we follow a comprehensive quality control management system. We have well equipped laboratories for fibre & yarn testing and colour matching & testing.

Quality Management System Foreign Matter Contamination Fibre Quality Yarn Quality

ISO 9002 Manual sorting Vision Shield in Blow Room Siro Cleaner in winding stage HVI AFIS Uster Tester 3 Uster Tensorapid 3 Classimat II Twist Tester Uster Autosorter III Data Colour SSM precision winders ISO 14001 (for Winsome Textile Indus. Ltd.)

Colour Matching Winding Environment Management System

Quality
Improving and maintaining quality of our products is of paramount importance. To ensure consistent supply of good quality yarn, we follow a comprehensive quality control management system. We have well equipped laboratories for fibre & yarn testing and colour matching & testing.

Quality Management System Foreign Matter Contamination Fibre Quality Yarn Quality

ISO 9002 Manual sorting Vision Shield in Blow Room Siro Cleaner in winding stage HVI AFIS Uster Tester 3 Uster Tensorapid 3 Classimat II Twist Tester Uster Autosorter III Data Colour SSM precision winders ISO 14001 (for Winsome Textile Indus. Ltd.)

Colour Matching Winding Environment Management System

The 10 Global Impact Principals as propagated at WINSOME GROUP GLOBAL COMPACT

Rising beyond mere rhetoric, our companies have evolved and embosomed within their sphere of influence, a set of immutable core values in the areas of Human Rights, Labor Standards, Environment and Corruption. We follow a policy of zero tolerance in these areas which are discussed in the succeeding paragraphs. HUMAN RIGHTS 1. Our organization is committed in its support to and respect for the internationally proclaimed human rights. This is regarded not merely as an issue of statutory compliance but as a benchmark specifying the lowest acceptable limits. There is no recruitment where the candidate doesn't produce a birth certificate. The organization takes due care that the age of the recruitee is verified from the Panchayat (village local body) or the municipal authority of the respective area . In the current year there were 121 recruits but only 109 actually joined as they were found to be above the lower age limit i.e. above 18 yrs, 12 of them were rejected as their certificates were not found to be in order. 2. The organization continuously evaluates itself viz- a- viz its own policies with regards to human rights apart from internationally proclaimed human rights. We have an explicit policy that ensures our contractors do not violate the Child Labor statute. They are required to submit their reports under various Labor laws and factory's act and also that they work in accordance with the laid down working standards. LABOR STANDARD 3. Our business not only upholds the labor standards set by ILO as a statutory requirement but also considers them as an ethical issue for the organization. The company has the strict policy that there shall be no discrimination in respect of employment on occupation of extraneous and irrelevant factors like caste, color, creed, sex and place of residence etc. Merit is overriding criteria in employment as well as for promotion, with due regard to seniority. The women workers are trained in the technical as well as non technical aspects with due consideration to the appropriate technology and skill right fit to the job.

4. Our organization has highest regards for the laws relating to abolition of child labor. We strictly follow the minimum age prescribed under Indian Factories Act i.e. 18 years duly verified from their certificate before they are lawfully employed. We also carry out survey of our vendors or customers and do not deal with them if they employ or encourage Child Labor. On the other hand, we have made special arrangement for the education of the work force by keeping them engaged in the extracurricular and sport activities and they are encouraged to participate in in-house sports. 5. The Trade Union of our workmen has been got registered under the appropriate law, at the initiative of management. While this has kept the outside interference to minimum at the same time it has afforded the legitimate and democratic body to our workforce, to negotiate with the management on all the relevant issues. With the upcoming of twofold collective bargaining and trade unions, the joint councils and quality circles have been promoted. This has resulted in the Workers Participation in Management and a cordial working environment. ENVIRONMENT Keeping our objectives and environment policy into consideration, we continue to comply with all relevant environmental legislations and regulations as applicable to our organization. Continuous efforts are made for the prevention of pollution and protection of environment by conserving natural resources such as water, petrol, diesel and raw material. Innovative practices have been adopted to improve environmental performance and have also catalyzed the induction of new and better technology. Our objectives are reviewed and reset to improve upon our past performance. Being an ISO certified organization( Environment Management System ) it is our endeavor to get our system audited by the certifying agency i.e. Bureau of Indian Standards who also carry out internal Audits to ensure that we comply with the laid down procedures. The following objectives have been achieved during the year: 6. Water pollution Proper disposal of waste water generated from canteen which was earlier directly going into open drains is now being re-treated through the Effluent Treatment Plant (ETP). Thus the waste water is now treated and used for gardening.

7. Land Contamination The company has taken measures for the prevention of land contamination by minimizing the chances of spillage of Hydro Chloric Acid during the process of shifting to dye house from the Hcl Storage tank. Precautions and preventive measures are adopted while pumping the Hcl to overhead Hcl storage tank with the aid of a mechanical pump manufactured especially for this purpose. By adopting this measure we have been able to reduce the spillage from 5% to 2%.

For safety and security, personnel handling Hcl are provided with personal protection equipment (PPE) such as goggles for eye protection, special gloves and shoes. To safeguard the workmen from acid burns which may be caused by accidental fallout of Hcl, special showers have been established near the working area. 8. Air Pollution Control Air pollution is the major problem of any manufacturing concern. Our organization aims at minimizing this problem by improving the technology, so that the employee related and the environmental hazards are controlled and at the same time prevented. For this, there is proper channel of measuring the ambient air on regular basis. Following results have been achieved. National Ambient Air TEST Quality RESULTS Pollutants METHODS Standards(NAAQS) ACHIEVED USED 1994 PM SO2 500 g/m3 120 g/m3 372.4 mg/m3 22.8 mg/m3 IS : 11255 P 1/3 IS : 11255 P2 USEPA 40 CFR/CPCB method KM-900 Hand held combustion Analyses

NOX

120

g/m3

9.89

mg/m3

CO ppm

10.0 g/m3

19 mg/m3

To reduce noise pollution, the machinery is upgraded/replaced and the noise level is well within the permissible limit laid down under Factorys Act 1948. Further to avoid any ill- effect due to air and noise pollution the workers have been provided with facemasks and earplugs. 9. Chemical pollutant at Dye House The chemical pollutant is the most hazardous one to the environment and to the human life. In our organization, dyeing of cotton fibre involves consumption of significant quantity of water, dyestuff, and auxiliary chemicals, in thermal environment that generates a considerable amount of liquid effluent, which effect the ecology. For this the organization has taken following measures:

a. The unit has implemented a scheme on energy and water management by introducing and using sophisticated process machinery with low M/L ratio so as to reduce the quantity of effluent generation. b. Environmental management schemes on the production, so as to reduce the re-processing to a virtual zero level. c. Partial recovery of water, energy and chemicals wherever possible, for intra-process recycling / utilization. d. Adaptation of suitable end of the pipe technology. By introducing the above measures, we have achieved the following results in our Effluent Treatment Plant: ETP INLET PARAMETER COD 300-600 BOD 150-170 1000-1500 200-250 OUTLET PARAMETER 40-60 2-6 100-150 10-18

DILUTE(mg/l) CONCENTRATE(mg/l) DILUTE(mg/l) CONCENTRATE(mg/l)

CONCLUSION

After making this project we come to know more about these industries [Vardhman, LSI, and winsome] we Mentally went these industries by the sites to look their process and actives done by the industries. We saw their management structure, production, co-ordination and controlling the process. Each process is divided in a systematically manner. Due to these activities the company gets good outputs. It is situated in Punjab it is the national company. They have their production in India itself. It is the cotton base industry. It also have the branches in other states also like Nasik, pune, etc. it produce clothes, bed sheets, woolen clothes. It produces new designs of clothes and very fine work done in the production.

References
"Vardhman Group History". Official website. 2011-06-21. Retrieved 2011-06-21.

"Vardhman Group Performance". Official website. 2011-06-21. Retrieved 2011-06-30. Lsi Group History. Official websites. 2011-06-21.2011-06-21 Retrived 2011-06-30

Winsome group history. Official websites. 2011-06-21.2011-06-21 Retri 2011-06-30

Winsome group performance. Winsome group manufacturing products.