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Section 30

Power

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DC Power Supplies

Transformers (Magnetics)

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Power Products

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DC-to-DC Converters

Powerline Filters and other Accessories

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Quality power products...


Rhino PSS Series Power Supplies Rhino PSB Series Power Supplies Rhino PSM Series Power Supplies

Universal input voltage, 85-264 VAC /100-375 VDC 24 VDC or 12 VDC outputs, 35 to 100 Watts Adjustable output voltage Rugged aluminum housing, screw mounts in three different orientations Output voltage status LED Robust fixed-screw terminal strips Overload, overvoltage and thermal protection UL60950-1 recognized, CE marked

Universal input voltage,: 85-264 VAC / 120-375 VDC single phase, or 320-575 VAC 3-phase 24 VDC or 12 VDC outputs, 15 to 480 Watts Adjustable output voltage Rugged plastic or aluminum housings with integral 35mm DIN rail mounting adapters Overload, overvoltage and thermal protection UL508 listed, UL60950-1 recognized, CSA certified, CE marked

Industrial grade Sturdy metal case Low output ripple DIN rail mounting/optional wall mount Specialty modules for redundancy, power backup and UPS 12VDC from 78 to 156 watts 24VDC from 90 to 600 watt Overload and overvoltage protection UL508 listed, UL60950-1 recognized, CSA certified, CE marked

Rhino PSP Slimline Power Supplies

Compact footprint Plastic housing Universal input 85 to 264 VDC/VAC 20 W to 120 W 5 VDC, 20 W, 4 A output 12 VDC from 24 to 120 watts 24 VDC from 24 to 120 watts DIN rail mounting Overload and overvoltage protection UL508 listed, UL60950-1 recognized, CE marked

DIN rail mounting 12W to 90W Universal 85 to 264 VAC input voltage and output current limitation. Plastic-housed low-profile UL508 listed, UL1310 recognized for NEC Class 2 compliance, and CE marked

Rhino PSC Series NEC Class 2 Power Supplies

Rhino PS Series Power Supplies


DIN rail mounting Durable metal case 12VDC from 50 to 75 watt 24 VDC from 50 to 600 watt Overload and overvoltage protection UL508 listed, UL60950-1 recognized, UL1604 listed for hazardous locations (most models), CE marked

Ultra compact, low profile plastic case Single or dual output models 5, 12, 15 and 24 VDC 15W to 60W Screw terminal blocks Chassis mount or 35mm DIN rail mount with optional adaptor
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Rhino PSE Series Encapsulated Power Supplies


Universal input 85-264 VAC, 47-440 Hz (60 Watt, 47-63 Hz) Double insulated - no external ground required UL508 listed, UL60950-1 recognized, CE marked Short circuit and overload protection 3-year warranty

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DC to DC Converters

PSP series - wide input ranges of 9.5 to 18VDC and 18 to 75VDC for operation with all popular DC supply voltage systems. 5, 12 and 24 VDC adjustable output ranges.

DIN-rail and panel mount DC-to-DC converters

...at great prices


Transformers
HPS Fortress Encapsulated Transformers starting at $86.00

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures

FA-DCDC-1 - Isolated 10VDC, 5VDC multiple outputs. 12-24VDC input voltage range. Designed to handle many types of configuration applications.

Hammond encapsulated power transformers are manufactured with electrical grade silica sand and resin compounds, which completely enclose the core and coil to seal out moisture, airborne contaminants and eliminates corrosion and deterioration. Industry standard sizes Easy installation and hook-up, wall mounting 10 year warranty - superior quality in materials and workmanship NEMA 3R rated commercial wall-mounted encapsulated transformer Sizes range from 100VA to 25kVA Input voltage ranges - 208 to 480 VAC Output voltages of 240 and 120 VAC

HPS Imperator control transformers from Hammond are specifically designed for high inrush applications requiring reliable output voltage stability. This series comes with a lifetime warranty; secondary fuse kit is included. Four series of compact control transformers are available: MQMJ Series - 480x240 VAC to 240x120 VAC PG Series - 240x120 VAC to 24x12 VAC MGJ Series - 380x277x208 VAC to 240x120 VAC MLI Series - 480x240 VAC to 120x25 VAC

HPS Imperator Compact Control Transformers starting at $37.50

Buck-boost transformers are designed to maximize the performance and life of electrical equipment. They are typically used to power loads with specific voltage requirements that differ from the available line voltage. NEMA 3R rated commercial wall-mounted Ratings: Single phase from 50VA to 2kVA; encapsulated transformer 60 Hz 10-year limited warranty Encapsulated with electrical grade resin (limited to mfg. defects) Cores of high-quality electrical steel Aluminum/copper windings

Jefferson Electric Buck-Boost Transformers starting at $53.00

15 amp rated, NEMA 5 -15 R DIN rail mounting UL 508 listed

Convenience Outlet

Open Frame Power Supplies


DIN rail mounting 24 VDC Units available with 1.25 amp or 3.7 amp Universal inputs: FA-24PS: 100-240 VAC/VDC FA-24PS-90: 95-130 VAC or 190-264 VAC

Tools Pneumatics

Powerline Filters

Safety Appendix Product Index Part # Index

120 or 230 VAC input single phase 1 to 5 amps Filter bandwidth 10 kHz to 50 mHz 5-year warranty
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RHINO PSS Series Panel Mount Power Supplies


AutomationDirects RHINO PSS series of panel mount power supplies is perfect for applications that require a basic DC voltage power supply. These low cost power supplies offer high performance and reliability without all the additional features of higher cost full-featured power supplies. The RHINO PSS series is available with universal single-phase input and with output voltages of 12 and 24 VDC from 35 to 100 Watts. The rugged aluminum housing easily screw mounts in three different mounting orientations. These high-quality power supplies include overload, overvoltage and thermal protection, and are UL 60950 recognized, CE marked and RoHS compliant.

Features

Universal input voltage, 85-264 VAC / 100-375 VDC 24 VDC or 12 VDC outputs, 35 to 100 Watts Adjustable output voltage Rugged aluminum housing, screw mounts in three different orientations Output voltage status LED Robust fixed-screw terminal strips Overload, overvoltage and thermal protection UL 60950 recognized, CE marked and RoHS compliant Two year warranty

PSS Series Input Specifications


Part No. PSS12-035 PSS12-050 PSS12-100 PSS24-035 PSS24-050 PSS24-100
*Characteristic B

Price
<---> <---> <---> <---> <---> <--->

Weight
0.21 kg (0.46 lb) 0.26 kg (0.57 lb) 0.45 kg (0.99 lb) 0.237 kg (0.52 lb) 0.255 kg (0.56 lb) 0.410 kg (0.90 lb)

Frequency Nominal Current Input Voltage Input Range

Inrush Current Limitation l2t @ 77F (+25C) typ.

Leakage Recommended Current Circuit Breaker*

85-264 VAC (DC input range 100-375 VDC)

47-63 Hz (0 Hz @ DC Input)

0.72A Max @ 115 VAC, <30A @ 115 VAC, 60A @ 230 VAC 0.45A Max @ 230 VAC 1.1A Max @ 115 VAC, <30A @ 115 VAC, 60A @ 230 VAC 0.7A Max @ 230 VAC 2.0A Max @ 115 VAC, <60A @ 115 VAC, 130A @ 230 VAC 1.1A Max @ 230 VAC 0.72A Max @ 115 VAC, <30A @ 115 VAC, 60A @ 230 VAC 0.4A Max @ 230 VAC 1.1A Max @115 VAC, <30A @ 115 VAC, 60A @ 230 VAC 0.7A Max @ 230 VAC 2.0A Max @ 115 VAC, <50A @ 115 VAC, 100A @ 230 VAC 1.1A Max @ 230 VAC

16A

<1 mA 10A

16A

PSS Series Output Specifications


Part No. PSS12-035 PSS12-050 PSS12-100 PSS24-035 PSS24-050 PSS24-100
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Output Power

Output Current

Output Voltage (Vnom) / Adjustment Range

Ripple and Noise (20MHz)

Start-Up Time

Hold-Up Time

Rise Time

Efficiency
>84% (typical) >83% @ 115 VAC & >84% @ 230 VAC >84% (typical) >85% @ 115 VAC & >84% @ 230 VAC

35 Watts 12 VDC / 11-14 VDC 50 Watts 100 Watts 35 Watts 24 VDC / 22-28 VDC 50 Watts 100 Watts

3 Amp 4.17 Amp 8.33 Amp 1.46 Amp 2.1 Amp 4.17 Amp <150mVpp (@ nominal vlaues) <100mVpp (@ nominal vlaues)

>15ms @ 115 VAC, >80ms @ 230 VAC with 35W load <2500ms @ 100% (25C [77F] load (25C [77F]) and >15ms @ 115 VAC, >80ms typical line input @ 230 VAC with 50W load (25C [77F] <1000ms @ 100% >15ms @ 115 VAC, >80ms load (25C [77F]) and @ 230 VAC with 100W load typical line input (25C [77F] <30ms @ 100% load (25C [77F]) >15ms @ 115 VAC, >80ms @ 230 VAC with 35W load <2500ms @ 100% (25C [77F] load (25C [77F]) and >15ms @ 115 VAC, >80ms typical line input @ 230 VAC with 50W load (25C [77F] <1000ms @ 100% >15ms @ 115 VAC, >90ms load (25C [77F]) and @ 230 VAC with 100W load typical line input (25C [77F]

>86% (typical)

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RHINO PSS Series Panel Mount Power Supply Specifications


General Specifications
Output Line Regulation Output Load Regulation Overload/Short Circuit Protection Overvoltage Protection Case Cover Signals MTBF Noise Cooling Input/Output Terminal Shock Test Vibration Operating Temperature Storage Temperature Humidity at +25 C (77F), no condensation
<0.5% typical (@ 85-264 VAC input, 100% load) <1% typical (@ 85-264 VAC input, 0-100% load) <120% rated load current, hiccup mode with automatic recovery 32 VDC max. Aluminium (Al1100) Green LED DC OK > 700,000 hrs. Sound pressure level (SPL) < 40 dBA Convection Terminal block 5 Pin rated 300V/20A 30g half sine, 3 time per direction, 6 directions, per IEC60068-2-27 10 to 150Hz, 5g, 20 min. each axis per IEC60068-2-6 -10 C to +70 C* (14F to 158F) -25 C to +85 C (-13F to 185F) < 95 % RH non-condensing

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights

* Operating to 70C (158F) possible with a linear derating to half power from 50C to 70C (122F to 158F)

Safety and Agency Approvals


EMC / Emissions Immunity Voltage Dips Galvanic Isolation Approvals RoHS Compliant
FCC Title 47, Class B/EN 55022;CISPR22, Class B EN 61000-4-2,1995; EN 61000-4-3,1998; EN 61000-4-4,1995; IEC61000-4-5,1995; EN 61000-4-6,1996; EN 61000-4-8 or IEC61000-4-12 or IEEE C62.41; EN 61000-3-2,1994 Conform to EN 61000-4-11 Input to Output : 3KVAC, Input to Ground : 1.5KVAC, Output to Ground : 0.5KVAC UR/cUR recognized to UL60950-1 (#E198298); CB test certificate and report to IEC60950-1, CE (EMC and Low Voltage directive) Yes

Additional Data
Part No. PSS12-035 PSS12-050 PSS12-100 PSS24-035 PSS24-050 PSS24-100 Dimensions (L x W x H)
98 mm x 97 mm x 38 mm (3.86 in x 3.82 in x 1.50 in) 128 mm x 97 mm x 38 mm (5.04 in x 3.82 in x 1.50 in) 158 mm x 97 mm x 38 mm (6.22 in x 3.82 in x 1.50 in) 128 mm x 97 mm x 38 mm (5.04 in x 3.82 in x 1.50 in) 128 mm x 97 mm x 38 mm (5.04 in x 3.82 in x 1.50 in) 158 mm x 97 mm x 38 mm (6.22 in x 3.82 in x 1.50 in) 0.32-3.3 mm (AWG 22-12) / 1.3 Nm (11.3 lb-in) 0.32-2.1 mm (AWG 22-14) / 1.3 Nm (11.3 lb-in) 0.4 to 0.8 Nm (3.5 to 7 lb-in)

Process

Wire Size / Torque

Chassis Mounting Torque

Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

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RHINO PSS Series Panel Mount Power Supply Dimensions


All dimensions in mm [inches] Drill template available for download at www.AutomationDirect.com

PSS12-035
Wiring Connection
Input
L N Line Neutral AC Ground -V +V

Output
Out Out +

PSS12-050 PSS24-035 PSS24-050


Wiring Connection
Input
L N Line Neutral AC Ground -V +V

Output
Out Out +

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RHINO PSS Series Panel Mount Power Supply Dimensions


All dimensions in mm [inches] Drill template available for download at www.AutomationDirect.com

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

PSS12-100 PSS24-100
Wiring Connection
Input
L N Line Neutral AC Ground -V +V

Output
Out Out +

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RHINO PSB Series DIN rail Power Supplies


AutomationDirects RHINO PSB series of DIN rail power supplies is perfect for applications that require a basic DC voltage power supply. These low cost power supplies offer high performance and reliability without all the additional features of higher cost full-featured power supplies. The RHINO PSB series is available with universal single- and three-phase input and with output voltages of 12 and 24 VDC from 15 to 480 Watts. The rugged plastic and aluminum housings easily install with integral 35mm DIN rail mounting adapters. These high-quality power supplies include overload, overvoltage and thermal protection, and are UL 508 listed, UL 60950 recognized, CSA certified, CE marked and RoHS compliant.

Features

Universal input voltage, 85-264 VAC / 120-375 VDC single phase or 320-575 VAC 3-phase 24 VDC or 12 VDC outputs, 15 to 480 Watts Adjustable output voltage Rugged plastic or aluminum housings with integral 35mm DIN rail mounting adapters Output voltage status LED Robust fixed-screw terminal strips with finger-safe covers Overload, overvoltage and thermal protection UL 508 listed, UL 60950 recognized, CSA certified, CE marked and RoHS compliant Three year warranty

PSB Single-Phase Series Input Specifications


Leakage Current Inrush Current Limitation l2t @ 77F (+25C) typ. Recommended Circuit Breaker* Mains Buffering at Nominal Load (Typ.)

Part No.

Price Weight Housing

Input Voltage

Nominal Current

PSB12-015-P PSB12-030-P PSB12-060 PSB12-100 PSB24-060 PSB24-060-P PSB24-120 PSB24-240 PSB24-480


*Characteristic B
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<---> <---> <---> <---> <---> <---> <---> <---> <--->

0.175 kg (0.39 lb) 0.197 kg (0.43 lb)

Plastic Plastic

0.37A @ 115 VAC, 0.22A @ 230 VAC 0.7A @ 115 VAC, 0.42A @ 230 VAC 1.35A @ 115 VAC 0.8A @ 230 VAC 2.5A @ 115 VAC 1.5A @ 230 VAC 1.1A @ 115 VAC 0.7A @ 230 VAC 1.1A @ 115 VAC 0.7A @ 230 VAC 1.4A @ 115 VAC 0.8A @ 230 VAC 2.9A @ 115 VAC 1.5A @ 230 VAC 5.7A @ 115 VAC 2.8A @ 230 VAC

<30A @ 115 VAC, <65A @ 230 VAC 6A <40A @ 115 VAC, <80A @ 230 VAC <50A @ 115 VAC, <100A @ 230 VAC <100A @ 115 VAC, no <1 mA damage @ 230 VAC <40A @ 115 VAC, <80A @ 230 VAC <40A @ 115 VAC, <80A @ 230 VAC <80A @ 115 VAC, <150A @ 230 VAC <40A @ 115 VAC, <100A @ 230 VAC <50A @ 115 VAC, <150A @ 230 VAC <3.5 mA <1.25 mA 16A >35 ms @ 115 VAC, >70 ms @ 230 VAC <1 sec. >20 ms @ 115 VAC & 230 VAC >20 ms @ 115 VAC, >125 ms @ 230 VAC <2.5 sec. >22 ms @ 115 VAC, >110 ms @ 230 VAC

0.325 kg Aluminum (0.72 lb) 0.636 kg Aluminum (1.40 lb) 85-264 VAC (DC input range 0.37 kg 47-63 Hz Aluminum 120-375 VDC); (0.82 lb) (0 Hz @ DC Input) Nominal 100-240 VAC 0.325 kg Plastic (0.72 lb) 0.54 kg Aluminum (1.19 lb) 1.04 kg Aluminum (2.29 lb) 1.8 kg Aluminum (3.97 lb)

<600 ms

<3 sec.

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Turn-on Time

Input Frequency Range

RHINO PSB Series DIN rail Power Supplies


PSB Single-Phase Series Output Specifications
Part No. Output Current Output Power Output Voltage (Vnom) / Adjustment Range Ripple and Noise (20MHz) Startup with Derating above Capacitive 50C (122F) Loads
Max 5,000 F

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

Max Power (at 400 Dissipation Idling Efficiency VAC and Nominal MTBF / Nominal Load Values) Approx.
3.2 Watts 5.6 Watts 83.5% Min @ 115VAC & 83% Min @ 230VAC 84.5% Min @ 115VAC & 230VAC 85.5% Min @ 115VAC & 230VAC 86% Min @ 115VAC & 87% Min @ 230VAC

VDC 2%/11-14VDC 15 Watt 1.25A PSB12-015-P 12 (maximum power <15W) VDC 2%/11-14VDC PSB12-030-P 12 (maximum power 30W) 30 Watt 2.5A <100mV

Max 6,600 F 2.5%/C. (>70C [158F] 4%/C) Max 8,000 F

PSB12-060 PSB12-100 PSB24-060

12 VDC 2%/11-14VDC (maximum power 60W) 60 Watt 12 VDC 2%/11-14VDC (maximum power 100W) 100 Watt

>300,000 hrs.

5A

10.2 Watts 16.3 Watts

8.33A

Max 10,000 F

24 VDC 2%/22-28VDC (maximum power 60W) 60 Watt

2.5A Max 8,000 F 2.5%/C. (<0 [32F] 1%/C) 10 Watts >85% typical >800,000 hrs. 22.5 Watts >84% typical

VDC 2%/22-28VDC PSB24-060-P 24 (maximum power 60W) 60 Watt 2.5A

PSB24-120 PSB24-240 PSB24-480

24 VDC 2%/22-28VDC (maximum power 120W) 24 VDC 2%/22-28VDC (maximum power 240W) 24 VDC 2%/22-28VDC (maximum power 480W)

120 Watt 240 Watt 480 Watt

5A

<50mV / <240mVpp Max 10,000 F

2.5%/C. 2.5%/C. (>70 [158F] 4%/C) 2.5%/C.

10A

42.5 Watts >300,000 hrs. 72 Watts >86% typical

20A

PSB Single-Phase Series General Specifications


Output Line Regulation Output Load Regulation Parallel Operation Case Cover Signals Humidity at 25C (77F), no condensation Shock Vibration (Non-Operating) Pollution Degree Climatic Class
<0.5% typical (@ 85-264 VAC input, 100% load) <1% typical (@ 85-264 VAC input, 0-100% load) With decoupling diode Aluminium (AI5052) or Plastic (PC), for P Series (closed) Green LED DC OK <95% RH 30g half sign, 3 times per direction, 6 directions, per IEC60068-2-27 10 to 150Hz, 5 g, 90 min. each axis per IEC60068-2-6 2 3K3 according to EN 60721

PSB Single-Phase Series Certification and Standards


Electrical Equipment of Machines Electronic Equipment for use in Electrical Power Installations Safety Entry Low Voltage Electrical Safety (of information technology equipment) Industrial Control Equipment Protection Against Electric Shock CE
IEC60204-1 (over voltage category III) EN 50178 / IEC62103 PELV (EN 60204), SELV (EN 60950) UL/C-UL recognized to UL60950-1 (#E198298), CSA C22.2 No.60950-1 (#249074), CB scheme to IEC60950-1 UL listed to UL508 (#E197592), CSA to CSA C22.2 No.107.1-01 (#249074) DIN 57100-410 In conformance with EMC directive 2004/108/EC and low voltage directive 2006/95/EC

PSB Single-Phase Series Safety and Protection


Transient surge voltage protection Overload/Short Circuit Protection Overvoltage Protection Isolation Voltage:: Input/output (type test/routine test) Input/GND (type test/routine test) Output/GND (type test/routine test) Protection Degree Safety Class
VARISTOR <150% rated load current, hiccup mode with automatic recovery 35 VDC max. 4 kVAC / 3 kVAC 1.5 kVAC / 1.5 kVAC 1.5 kVAC / 500 VAC IPX0 Class I with GND connection
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RHINO PSB Series DIN rail Power Supplies


Additional Data
Part No. PSB12-015-P PSB12-030-P PSB12-060 PSB12-100 PSB24-060 PSB24-060-P PSB24-120 PSB24-240 PSB24-480 Dimensions (L x W x H)
100 mm x 32 mm x 100 mm (3.94 in x 1.26 in x 3.94 in) 121 mm x 32 mm x 120 mm (4.76 in x 1.26 in x 4.72 in) 121 mm x 50 mm 118.2 mm (4.76 in x 1.97 in x 4.65 in) 121 mm x 32 mm x 120 mm (4.76 in x 1.26 in x 4.72 in) 126 mm x 32 mm x 113 mm (4.96 in x 1.26 in x 4.45 in) 121 mm x 50 mm x 118.2 mm (4.76 in x 1.97 in x 4.65 in) 121 mm x 85 mm x 118.2 mm (4.76 in x 3.35 in x 4.65 in) 121 mm x 160 mm x 115 mm (4.76 in x 6.30 in x 4.53 in) (1) 1.3-2.1mm (AWG 16-14) (2) 3.5-5.3mm (AWG 12-10) / 1.181.57Nm (10.41-13.89 lb-in) 0.32-2.1 mm (AWG 22-14) / 0.780.98Nm (6.94-8.68 lb-in) -20C to 75C (>50C [122F] derating) [-4F to 167F] -25C to 85C (-13F to 185F)

Wire Size / Torque*


0.32-2.1 mm (AWG 22-14) / 0.79Nm (7.0 lb-in)

Ambient Operating Temperature

Storage Temperature

0.52-2.1 mm (AWG 20-14) / 0.78- -20C to 50C (-4F to 122F) 0.98Nm (6.94-8.68 lb-in) 0.82-2.1 mm (AWG 18-14) / 0.780.98Nm (6.94-8.68 lb-in)

-25C to 85C (-13F to 185F)

Dimensions

*Stripping length 7 mm (0.28 in) or use suitable lug to crimp

All dimensions in mm [inches]

PSB12-015-P PSB12-030-P
Wiring Connection
Input
L N Line Neutral AC Ground + -

Output
Out + Out -

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RHINO PSB Series DIN rail Power Supply Dimensions


PSB12-060 PSB24-060
Wiring Connection
Input
L N Line Neutral AC Ground + -

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors

Output
Out + Out -

PSB12-100 PSB24-120
Wiring Connection
Input
L N Line Neutral AC Ground + -

Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index

Output
Out + Out -

All dimensions in mm [inches]


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Part # Index

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RHINO PSB Series DIN rail Power Supply Dimensions


PSB24-060-P
Wiring Connection
Input
L N Line Neutral AC Ground + -

Output
Out + Out -

PSB24-240
Wiring Connection
Input
L N Line Neutral AC Ground + -

Output
Out + Out -

All dimensions in mm [inches]


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RHINO PSB Series DIN rail Power Supply Dimensions


PSB24-480
Wiring Connection
Input
L N Line Neutral AC Ground + -

Company Information Systems Overview Programmable Controllers Field I/O

Output
Out + Out -

Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

All dimensions in mm [inches]

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RHINO PSB Series DIN rail Power Supplies


AutomationDirects RHINO PSB series of DINrail three-phase input power supplies is perfect for applications that require a basic DC voltage power supply. These low cost power supplies offer high performance and reliability without all the additional features of higher cost full-featured power supplies. The threephase input eliminates the need for a separate step-down transformer and the output of 24 VDC is available from 60 to 480 Watts. The rugged aluminum housings easily install with integral 35mm DINrail mounting adapters. These high-quality power supplies have a 3-year warranty, include overload, overvoltage and thermal protection, and are UL 508 listed, UL 60950 recognized, CSA certified, CE marked and RoHS compliant. units are covered by a 3-year warranty.

Three-Phase PSB Series Units

PSB Three-Phase Series Input Specifications


Inrush Current Limitation l2t @ 77F (+25C) typ. Leakage Current Input Frequency Range

Part No.

Price Weight Housing

Input Voltage

Nominal Current

0.56kg Aluminum PSB24-060-3 <---> (1.23 lb)

0.3A @ 400 VAC approx. <30A @ 400 VAC 3 x circuit breakers 16A <3.5mA 0.8A @ 400 VAC approx. 1.6A @ 400 VAC approx. <40A @ 400 VAC <50A @ 400 VAC 3 x circuit breakers or fuses, 16A

>30ms @ 3 x 400 VAC, >60ms @ 3 x 500 VAC >35ms @ 3 x 400 VAC, >70ms @ 3 x 500 VAC >35ms @ 3 x 400 VAC, >60ms @ 3 x 500 VAC >25ms @ 3 x 400 VAC, >50 ms @ 3 x 500 VAC

<2 sec.

320 to 575 VAC 0.72kg 0.5A @ 400 VAC Aluminum (DC input range 47 - 63 Hz PSB24-120-3 <---> (1.59 lb) approx.

PSB24-240-3 <--->

450 to 800 VDC), (0 Hz @ 0.99 kg Aluminum Nominal 3 x 400- DC Input) (2.18 lb) 500 VAC

<1 sec.

1.71 kg Aluminum PSB24-480-3 <---> (3.77 lb)


*Characteristic B

PSB Three-Phase Series Output Specifications


Part No. Output Power Output Current Output Voltage (Vnom) / Adjustment Range
24 VDC 2% / 22-28 VDC (60W) 24 VDC 2% / 22-28 VDC (120W) 24 VDC 2% / 22-28 VDC (240W) 24 VDC 2% / 22-28 VDC (480W)

PARD (ripple Startup with Derating above Capacitive +50C (122F) and noise) Loads (20MHz)

Max Power (at 400 Dissipation Idling Efficiency VAC and Nominal MTBF / Nominal Load Values) Approx.
9 Watts 86% min @ 3x400 VAC 85% min @ 3x500 VAC 18 Watts >500,000 hrs.

PSB24-060-3 PSB24-120-3 PSB24-240-3 PSB24-480-3

60 Watt 120 Watt 240 Watt 480 Watt

2.5A 2.5%/C 5A <50mV / <240 mVpp 10A Max 10,000 F 2.5%/C. (>70C [158F] 4%/C) 2.5%/C

36 Watts

87% min @ 3x400 VAC 86% min @ 3x500 VAC 86% min @ 3x400 VAC 85% min @ 3x500 VAC

>300,000 hrs.

20A

72 Watts

PSB Three-Phase Series General Specifications


Output Line Regulation Output Load Regulation Parallel Operation Case Cover Signals Humidity at +25C (77F), no condensation Shock Vibration (Non-operating) Pollution Degree Climatic Class
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<0.5% typical (@ 320-575 VAC input, 100% load) <1% typical (@ 320-575 VAC input, 0-100% load) With decoupling diode Aluminium (AI5052) Green LED DC OK <95% RH 30g half sign, 3 times per direction, 6 directions, per IEC60068-2-27 10 to 150Hz, 5 g, 90 min. each axis per IEC60068-2-6 2 3K3 according to EN 60721

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Turn-on Time

Recommended Mains Buffering Circuit at Nominal Load Breaker* (Typ.)

RHINO PSB Series DIN rail Power Supplies


PSB Three-Phase Series Certification and Standards
IEC60204-1 (over voltage category III) EN 50178 / IEC62103 PELV (EN 60204), SELV (EN 60950) UL/C-UL recognized to UL60950-1(#E198298), CSA C22.2 No.60950-1 (#249074), CB scheme to IEC60950-1 UL listed to UL508 (#E197592), CSA to CSA107.1-01 (#249074) DIN 57100-410 In conformance with EMC directive 2004/108/EC and low voltage directive 2006/95/EC EN 55022, EN 61000-3-2, EN 61000-3-3, EN 55024 EN 55011 EN 61000-3-2

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors

Electrical Equipment of Machines Electronic Equipment for use in Electrical Power Installations Safety Entry Low Voltage Electrical Safety (of information technology equipment) Industrial Control Equipment Protection Against Electric Shock CE EMC for ITE EMC for Industrial Limitation of Mains Harmonic Currents Transient Surge Voltage Protection Overload/Short Circuit Protection Overvoltage Protection Isolation Voltage:: Input/output (type test/routine test) Input/GND (type test/routine test) Output/GND (type test/routine test) Protection Degree Safety Class

PSB Three-Phase Series Safety and Protection


VARISTOR <150% rated load current, hiccup mode with automatic recovery 35 VDC max. 4 kVAC / 3 kVAC 1.5 kVAC / 1.5 kVAC 1.5 kVAC / 500 VAC IPX0 Class I with GND connection

Additional Data
Part No. PSB24-060-3
121 mm x 70 mm x 118.5 mm (4.76 in x 2.76 in x 4.67 in)

Dimensions (L x W x H)

Wire Size / Torque*


0.82-2.1mm (AWG 18-14) / 1.181.57 Nm (10.41-13.89 lb-in)

Ambient Operating Temperature

Storage Temperature

Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

PSB24-120-3 PSB24-240-3 PSB24-480-3


121 mm x 85 mm x 120.5 mm (4.76 in x 3.35 in x 4.74 in)

0.82-8.4mm (AWG 18-8) / 1.181.57 Nm (10.41-13.89 lb-in) -20C to +75C (>50C [122F] -25C to +85C (-13F to 185F) derating) [-4F to 167F] Input - 0.82-2.1mm (AWG 18-14) / 1.18-1.57 Nm (10.41-13.89 lb-in) Output - 3.3 - 5.3mm (AWG12-10) / 1.18-1.57 Nm (10.41-13.89 lb-in)

121 mm x 160 mm x 115 mm (4.76 in x 6.3 in x 4.53 in)

*Stripping length 7 mm (0.28 in) or use suitable lug to crimp

All dimensions in mm [inches]

Dimensions

PSB24-060-3 PSB24-120-3
Output
Line 1 Line 2 Line 3 -V +V Out Out +

Wiring Connection
Input
L1 L2 L3

AC Ground

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RHINO PSB Series DIN rail Power Supply Dimensions


PSB24-240-3
Wiring Connection
Input
L1 L2 L3 Line 1 Line 2 Line 3 AC Ground -V +V

Output
Out Out +

PSB24-480-3
Wiring Connection
Input
L1 L2 L3 Line 1 Line 2 Line 3 AC Ground -V +V

Output
Out Out +

PSB Power Supply Accessories


All dimensions in mm [inches]

PSB Series Power Supply Accessories


Part No. PSB-CVR Price
<--->

Description
Universal replacement terminal cover kit for all RHINO PSB series power supplies. Universal kit includes (9) terminal covers to replace all terminal covers on any PSB power supply model

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Over 12,000 In-stock Quality Products


Value Pricing
Starting with the enclosure, we carry everything you need to build an electrical control system, right down to the wire and tools. And we have the devices that go in the panel, such as logic controllers, HMI, drives, relays, and motor controls. If youre maintaining existing systems, weve got great prices on MRO parts such as circuit breakers, fuses, motors, pneumatics and pilot devices. In addition to our catalog all our products are available to order 24/7 at www.automationdirect.com

If its in your cabinet, its in our catalog!

Our everyday prices on industrial control products are well below the list prices of more traditional automation companies because, with our direct business model and focus on high efficiency, AUTOMATIONDIRECT has the lowest overhead in the industry. We pass the savings on to you by offering high-quality products at low prices.

Almost 99% of AUTOMATIONDIRECT customers responding to surveys say they would recommend us to someone else, and they do! And weve been voted tops in service by independent magazine surveys nine years running.

FREE Award Winning Support

FREE & Fast Shipping*

The majority of our products are stocked for same-day shipping, when you place your order by 6 p.m. EST.
* Same day shipping with approved company credit or credit card. Free 2-day (transit) shipping for orders over $300; other expedited services extra. See Web site or catalog Terms and Conditions for all details and exceptions.

AUTOMATIONDIRECT offers the most practical industrial control power supplies available. The RHINO PSM series power supplies are industrial grade switching DC Multiple output terminals output supplies with a sturdy steel case to for easy wiring withstand harsh environments. Autoselect inputs for 115 VAC or 230 VAC and international agency approvals make the Dual color status RHINO PSM series suitable for worldwide indicator LED use. RHINO PSM power supplies are available in 12 or 24 VDC output, with adjustable output voltages, and feature Adjustable output voltage low output ripple along with overload and overtemperature protection. The seven models offer power ratings from 78W to DC-OK monitoring via 600W, and up to 25A output current.

Versatile switching power supplies are DIN-rail mountable

RHINO PSM Series Power Supplies


Remote ON/OFF Control output for true N+1 redundancy or battery operation For parallel operation or battery charge mode selectable by jumper Rugged, ultracompact metal case, shock and vibration to IEC 68-2 Industrial approvals: CSA C22.2-60950 IEC/EN 60950 UL508 UL60950

Features

relay contact and PNP output

Convection cooling, no internal fan, thermal overload protection Full CE compliance including EN61000-3-2

Industrial grade design Sturdy metal case to withstand harsh industrial environments Model PSM24-090S-N meets NEC Class 2 Universal 100/230 VAC input voltage Adjustable output voltage Low output ripple Short-circuit, overvoltage and overtemperature protection Power Good signal Remote ON/OFF Optional wall mounting Specialty modules for redundancy, power backup and UPS Terminal connectors included 3-year product warranty

Universal input voltage for worldwide use

Self-locking DIN-rail fixing latch

PSM 24 090S-N

Part Numbering System


NEC Class 2 Screw Terminal Connector Output Watts Output Volts Series Name : PSM = metal case

RHINO PSM Industrial Power Supplies


Part Number PSM12-078S PSM24-090S PSM24-090S-N PSM12-156S PSM24-180S PSM24-360S PSM24-600S *Output Voltage (Vnom) **Output Current (Imax) ***Output Power (Pmax)
12 VDC 24 VDC 24 VDC 12 VDC 24 VDC 24 VDC 24 VDC 6.5 A 3.75 A 3.75 A 13.0 A 7.5 A 15.0 A 25.0 A 78 W 90 W 90 W 156 W 180 W 360 W 600 W

*12V models adjustable from 12 to14 VDC. 24V models adjustable from 24 - 28 VDC **Maximum current at nominal output voltage ***Up to an operating temperature of +40C

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RHINO PSM Series Power Supplies Specifications


Input Specifications
Part Number PSM12-078S PSM24-090S PSM24-090S-N PSM12-156S PSM24-180S PSM24-360S PSM24-600S Input Voltage Range
100 - 240 VAC 85 - 264 VAC (47 - 63 Hz) 100 - 120 VAC/ 220 - 230 VAC 85 - 132 VAC/ 187 - 264 VAC (47 - 63 Hz) Autoselect 47-63 Hz

Company Information Systems Overview Programmable Controllers Field I/O Software

Input Frequency Range

Input Current Inrush Current max Efficiency Breaker or (Typical) at full load (<2ms) @ +25C Holdup Time (Typical) Circuit @ 115VAC Fuse (slo-blo) 115 VAC 230 VAC 115 VAC 230 VAC
2.0 A 2.1 A 2.1 A 2.5 A 2.8 A 5.0 A 10.0 A 1.0 A 1.0 A 1.0 A 1.4 A 1.5 A 2.5 A 5.0 A <16 A <25 A <25 A <30 A <13 A <25 A <12 A <20 A 20 ms min. (full load 115/230 VAC) 82% 85% 85% 85% 88% 87% 89% 10.0 A to 16.0 A 16.0 A to 25.0 A 6.0 A to 16.0 A

C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors

Output Specifications
Part Number PSM12-078S PSM24-090S PSM24-090S-N PSM12-156S PSM24-180S PSM24-360S PSM24-600S Price
<---> <---> <---> <---> <---> <---> <---> 24 VDC 24 - 28 VDC

Output Output Output Output Voltage Adj. Current Power Voltage Range (Max.) (Max.)
12 VDC 24 VDC 12 VDC 12 - 14 VDC 24 - 28 VDC 12 - 14 VDC 6.5 A 3.75 A 3.75 A 13.0 A 7.5 A 15.0 A 25.0 A 78 watts 90 watts 90 watts 156 watts 180 watts 360 watts 600 watts

Power - Good Signal Output Overvoltage Trigger Active Output Protection Threshold Signal
20 V 35 V 35 V 20 V 35 V 35 V 35 V 18 - 22 V 22 V 2 V/20 mA max 9 - 11 V 18 - 22 V 9 - 11 V 11 V 1 V/20 mA max. 22 V 2 V/10 mA max 11 V 1 V/40 mA max.

MTBF Relay Output (IEC 61709 @ 25C)

DC OK = contact closed (rated:30 VDC 1.0A)

350,000 hours

Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

General Specifications
Specification Temperature Humidity Isolation Output Regulation Output Voltage Ripple Output Protection Over-temperature Protection Status Indicator Remote ON/OFF Maximum Capacitive Load Vibration Shock Enclosure Rating Enclosure Material Mounting Connection Agency Approvals Description
Operating (ambient): -25C to + 70C max (-13F to 158F). Above +40C(104F) load derating Storage (non-operating): -25C to + 85C max (-13F to 185F). Temperature drift: 0.02%/C. Cooling: convection, no internal fan 95% (non-condensing) relative humidity maximum According to IEC/EN 60950, EN50178, EN61558-2-8, EN60204, CSA Input variation: 0.5% maximum. Load variation (10 to 100%): 0.5% maximum 100 mV peak-to-peak typical (20 MHz bandwidth), (200 mV peak - peak maximum at Imax) Current limit: 110% constant current, automatic recovery, thermal protection, output rating, Voltage limit: 140% Vout nom Switch off at over-temperature, automatic restart Dual color LED (green: DC Ok; Red: DC Off) By external contact. DC On: -S contact open. DC Off: -S connected via 1 K to -Vout, [3VDC max across Vout(+) and Vout(-)] Unlimited IEC 60068-2-6: 3 axis, sine sweep, 10-55 Hz, 1g, 1 oct/min IEC 60068-2-27: 3 axis, 15g half sine, 11ms IP20 (IEC 529) Aluminum (chassis) / zinc plated steel (cover) Snap-on with self-locking spring for 35mm DIN rails per EN 50022-35x15/75, or wall mount with bracket Pluggable screw terminals (plugs included) 2 terminals per output (not available in 600 watt unit.) UL 508 Listed File E197592, UL 60950 Recognized File E198298; CSA C22.2-60950 File 229285; CE

Note: Unless otherwise stated all specifications are valid at nominal input voltage, full load and +25C after warmup time.

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RHINO PSM Series Power Supplies Specifications


General Specifications (continued)
Specification Harmonic Limits Standard
Harmonic Current Limits Information technology equipment Industrial control equipment Electrical equipment of machines

Document Number
EN 61000-3-2, Class A for limited output power IEC/EN60950; CSA 60950-1-03/UL 60950-1 UL 508 EN 60204 EN 50178 EN 61558-2-8 EN 60950 sect. 2.5 and NEC Class 2

Safety Standards
Electronic equipment for power installation Safety, transformers Limited power source (model PSM24-090S-N)

Safety Approvals Safety Class Electromagnetic Compatibility (EMC), Emissions

CB-Report per IEC 60950 Degree of electrical protection Class1 EMC, Emissions Conducted RI suppression on input Radiated RI suppression EMC, Immunity Electrostatic Discharge (ESD) Radiated RF field immunity (80-1000 MHz) Electrical fast transient / burst immunity

EN 50178, EN 60079-15 EN 61558-2-8, CSA IEC 536 EN 61204-3, EN61000-6-3 EN 55011 class B, EN 55022 class B EN 55011 class B, EN 55022 class B EN 61000-6-2, EN 61204-3 IEC / EN 61000-4-2 4 kV (contact discharge) / 8 kV (air discharge) IEC / EN 61000-4-3 10 V / m IEC / EN 61000-4-4 2 kV IEC / EN 61000-4-5 1 kV / 2 kV IEC / EN 61000-4-6 10 V IEC / EN 61000-4-8 30 A / m IEC / EN 61000-4-11(70% UN Crit. B/40%/100% UN Crit. C)

Electromagnetic Compatibility (EMC), Immunity

Surge immunity Immunity to conducted RF disturbances (0.15 to 80 MHz) Power frequency field immunity Voltage dips

Pollution Degree

2*

*Note: Normally, only non-conductive pollution occurs. Temporary conductivity caused by condensation is to be expected.

Output Power Derating


100 90

A)

Output Power Derating vs Ambient Temperature

B)

Output Power Derating vs Input Voltage

100 90

O utput Power [% Pmax]

70 60 50 40 30 20 10 0 -25 40 50 Temperature [C] 60 70

O utput Power [% Pmax]

80
PSM 600 PSM 078 PSM 156 PSM 090 PSM 180 PSM 360

80 70 60 50 40 30 20 10 0
85 90 100 110 115 132 187 Input Voltage [VAC] 230 264

Note: Unless otherwise stated, all specifications are valid at nominal input voltage, full load and +25C after warmup time.

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RHINO PSM Series Dimensions/Connections


PSM12-078S/PSM24-090S PSM24-REM360S PSM24-BCM360S

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors

J1
Pin 1 Earth Pin 2 Neutral Pin 3 Line Pin 4 Pin 5

J2
GND (-) Vout (+) DC-OK Signal DC-OK Relay contact 1 DC-OK Relay contact 2

J3 J4
S+ Normal mode S- Common Parallel mode

PSM12-156S/PSM24-180S PSM24-BFM600S
J1
Pin 1 Earth Pin 2 Neutral Pin 3 Line Pin 4 Pin 5 Pin 6 Pin 7

Pressure Sensors Temperature Sensors Pushbuttons/ Lights

J2

J3 J4

GND (-) S+ Normal mode GND (-) S- Common Vout (+) Parallel mode Vout (+) DC-OK Signal DC-OK Relay contact 1 DC-OK Relay contact 2

Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

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RHINO PSM Series Dimensions/Connections


PSM24-360S
J1
Pin 1 Earth Pin 2 Neutral Pin 3 Line Pin 4 Pin 5 Pin 6 Pin 7

J2
GND (-) GND (-) Vout (+) Vout (+) DC-OK Signal DC-OK Relay contact 1 DC-OK Relay contact 2

J3 J4
S+ Normal mode S- Common Parallel mode

PSM24-600S

J1
Pin 1 Earth

J2

J3 J4

J5

Normal DC-OK Relay mode contact 1 DC-OK Relay Pin 2 Neutral GND (-) S- Common contact 2 Parallel DC-OK Signal Pin 3 Line Vout (+) mode Pin 4 Vout (+) GND (-) S+

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RHINO PSM24-REM360S Redundancy Module


Using two PSM24 power supplies and a redundancy module, you can configure a redundant power system, featuring active current sharing, without any additional components. Even if one power supply fails or becomes disconnected, the second unit will supply full current to the load. The module has an alarm contact for monitoring of operations. The inputs are hotswappable and can be loaded up to 15A each.

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters

Redundancy Module
Part Number PSM24-REM360S (includes terminal plugs) Price
<--->

Input
2 x 24 VDC 2 x Control Input

Max Power per Input Output Voltage Adjust Output Power Max
2 x 360 W 24 VDC (24 - 27 VDC) 360 W

Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.

General Specifications
Operating Temperature Electromagnetic Compatibility Redundancy OK Signal Dimensions Remote Link Wire 0.5m Remote ON/OFF Alarm Contact Rating
-25C to +70C max (-13F to +158F), derating above 40C (104F) In correspondence to connected units (no internal switching device) Trigger threshold at 18 to 22 VDC. Contact closed if one or both inputs failed Same as model PSM24-090S (see dimensions page) Two cables included with PSM24-REM360S module By external contact: ON = J5.3 + J5.4 not shorted OFF = J5.3 + J5.4 shorted 30 VDC/1.0 A max

Redundancy Module Function Diagram

Redundancy Module Connector Positions


Front view
1 2 3 4

Bottom view

Top view

J2- - + +
J1.2 J2.3 J2.4 J1.1 J2.1 J2.2

J1
Output Remote Link 2 Remote Link 1
1 2 1 2

J4

J3.1

PSM

J3.2

J3

J1.4

J1.3

Terminal Blocks & Wiring

J4.1

J5
DC IN 1 DC IN 2
1 2 3 4

Power

PSM

J4.2

J2 J1 - + - +
J5.1 J5.2 J5.3 J5.4
1 2 3 4

Circuit Protection Enclosures Tools

J1
Note: this redundancy module only works with the PSM series. Other series of power supplies are not compatible.

J2

J3 J4 Voltage control 1 Voltage control 2 J5 for Input 1 for Input 2


S+ S DC-OK Signal DC-OK Relay contact
Remote ON/OFF Remote ON/OFF

Pneumatics Safety Appendix Product Index Part # Index

Pin 1 Pin 2 Pin 3 Pin 4

Input 1 -Vin Input 1 +Vin Input 2 -Vin Input 2 +Vin

GND (-) S+ GND (-) SVout (+) Vout (+)

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RHINO PSM24-BCM360S Battery Control Module


The battery control module, when combined with a PSM24 power supply, makes a perfect DC-UPS system by providing the means to charge and monitor an external lead acid battery. The power supply charges the connected battery and keeps it in a charged mode. Consequently, the output voltage of the system is equivalent to the battery voltage. To avoid overcharging the battery, an external temperature sensor (sold separately) automatically adjusts the battery voltage to the required end of charge voltage. This configuration extends the battery life.

Battery Control Module


Part Number PSM24-BCM360S (includes terminal plugs) Price
<--->

Input
24 VDC power supply and 24 VDC battery

Input Power Max


360 W

Output Voltage Nom *Output Power Max


24 VDC 360 W

*reduce maximum output current by battery charging current.

General Specifications
Operating Temperature Electromagnetic Compatibility Battery Protection Status Signals Rating per Relay Contact Dimensions Remote Link Wire 0.5m Remote ON/OFF
-25C to +70C max (-13F to +158F) 1.5%/K, derating above 40C (104F) In correspondence to connected units (no internal switching device) Over voltage, deep discharge, short-circuit and reverse connection (built-in fuse) DC-OK input, DC-OK output, BAT OK (all relay contacts closed at status OK) 30 VDC / 1.0 A max. Same as model PSM24-090S (see dimensions page) One cable included with PSM24-BCM360S module By external contact: ON = J5.7 + J5.8 not shorted OFF = J5.7 + J5.8 shorted

Battery Control Module Function Diagram


J1.2 J2.3 J2.4 J1.1 J2.1 J2.2 J3.1

J1

J2

J3 J4

J5
DC-OK Relay contact
Bat-OK Signal Bat-OK Relay Contact

J6
PSM24-360S (factory setting) PSM24-180S PSM24-090S

Pin 1 - Vin (DC In) GND (-) S+

15 sec test DC Input-OK Signal

PSM

J3.2

J1.4

J1.3

Pin 2 + Vin (DC In) GND (-) S- Common Pin 3 - Bat in Vout (+) 10 min test Pin 4 + Bat in Vout (+) Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10

Battery Control Module Connector Positions

DC Output OK Signal DC Output OK Relay Contact Remote ON/OFF Remote ON/OFF Temperature Sensing Temperature Sensing

J5.1

J5.2 J5.3

J5.4 J5.5

J5.6

J5.7 J5.8

J5.9

J5.10

AC
DC Input-OK Battery-OK DC Output-OK Remote ON/OFF

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RHINO PSM24-BFM600S Buffer Module


The buffer module will maintain the output voltage of a 24 VDC power supply after brownouts or voltage dips for up to 200 ms at 25 amps. It is a cost effective alternative to a battery-based backup system. The operation modes are indicated by an LED on the front panel.

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives

Storing the energy in a capacitor bank, this backup solution is completely maintenance free. Its storage capacity does not deteriorate over the lifetime of the unit.

Buffer Module
Part Number PSM24-BFM600S (includes terminal plugs) Price
<--->

Soft Starters

Input
24 VDC

Operating Voltage Range


22 to 28 VDC

Buffer Time
200 msec typical @ 25A max load 4.0 sec maximum @ 1.2A load

Output Power Max


25.0 A (600 W)

Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.

General Specifications
Operating Temperature Electromagnetic Compatibility Buffer Voltage Charging Status Signals Inhibit Input Dimensions Signal Output Ratings
-25C to +70C max (-13F to +158F), derating above 40C (104F) In correspondence to connected units (no internal switching device) Adjustable, >1 V below input voltage, min. 22 VDC 0.6 A max/30s max Buffer Active, Buffer Ready (optocoupler output), dual-color LED for status indication Optocoupler input: supply between 5 VDC and 28 VDC to Inhibit Same as model PSM12-156S (see dimensions page) 10 mA

Buffer Module Function Diagram

Buffer Module Connector Positions


1 2 3 4 5 6

J2
J2.2

Inhibit
J2.1

Discharge

PSM

Charge
J1.1 J1.2 J1.3 J1.4

Volt adjust

Load
J2.4

Terminal Blocks & Wiring Power

Active
J2.3

Voltage Detection

Voltage Detection

J2.5

Ready
J2.6

Circuit Protection Enclosures

J1
1 2 3 4 5

Tools Pneumatics Safety Appendix Product Index Part # Index

J1
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 + Vin + Vin - Vin - Vin FG

J2
Inhibit GND Inhibit + Active GND Active Signal Ready GND Ready Signal

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RHINO PSM Power Supplies - Accessories


A variety of accessories is available to complement the RHINO PSM power supplies. Choose panel mounting brackets and replacement plug kits from the table below, based on the size of the power supply. There is also a temperature sensor for the battery control module and replacement link cable for the redundancy and battery control modules.

Accessories
Part Number PSM-PANEL1 PSM-PANEL2 PSM-PK1 PSM-PK2 PSM-PK3 PSM-PK4 PSM-PK5 PSM-TS PSM-JC01 Price
<---> <---> <---> <---> <---> <---> <---> <---> <--->

Description
Panel mounting bracket. 1 bracket type A includes M4-screw (DIN 74-4fA) for 78W, 90W, 156W, 180W PSM power supplies Panel mounting bracket. 2 brackets type A include M4-screws (DIN 74-4fA) for 360W, 600W PSM power supplies Replacement plug kit for PSM series with 78W and 90W outputs Replacement plug kit for PSM series with 156W, 180W and 360W outputs Replacement plug kit for PSM series redundancy module Replacement plug kit for PSM series buffer module Replacement plug kit for PSM series battery control module Temperature sensor for PSM24-BCM360S battery control module Replacement link cable for PSM series redundancy module PSM24-REM360S and battery control module PSM24-BCM360S

Mounting

To attach the power supply to the DIN rail

PSM power supplies are designed for mounting on a DIN rail. Please allow minimum free space of 80 mm (3.15) above and below, and 50 mm (1.97) on each side of the power supply for air convection. To attach unit onto the DIN rail, hook the top part of clip on DIN rail, then push down and inward until you hear the clipping sound. To remove, pull the latch of the clip using an insulated flathead screwdriver. For wall or chassis mounting, use mounting brackets PSM-PANEL1 (for 78W to 180W PSM style power supplies) or PSM-PANEL2 (for 360W and 600W PSM power supplies). Remove the DIN clips and replace with the brackets. Use the countersink screws included with the wall mount kit to attach the brackets to the power supply.

Fig. 2.1

Fig. 2.2

To remove the power supply from DIN rail

Fig. 2.3

Fig. 2.4

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RHINO PSM Panel Mounting Bracket Dimensions


85.0 (3.35) 42.5 (1.67)

Company Information Systems Overview Programmable Controllers Field I/O

PSM12-078S, PSM24-090S
34.5 (1.36)

PSM-PANEL1
4.3
(0.17)

34.5 (1.36)

Software C-more & other HMI Drives Soft Starters


2 . 0 (0 . 0 8 )

3 1 . 0 (5 . 0 6 )

5 5 . 0 (2 . 1 6 )

4.3

(0.17)

4.3

(0.17)

4 x positioning holes

PSM12-156S, PSM24-180S
15.0
(0.59)

Motors & Gearbox Steppers/ Servos Motor Controls

15.0
(0.59)

7 . 0 (0 . 2 8 )

5 5 . 0 (2 . 1 6 )

Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors

Material: 2 mm Mild Steel Tolerance: 0.1mm ( 0.004)

46.0 (1.81) 33.0 (1.30)

PSM24-360S
96.0 (3.78)

25 (0.98)

PSM-PANEL2
3 0 . 0 (1 . 1 8 )

2 . 0 (0 . 0 8 )

5 0 . 0 (1 . 9 7 )

4.3
2x 4.3 (0.17)

(0.17)

6 2 . 5 (2 . 4 6 )

Temperature Sensors Pushbuttons/ Lights Process

2 . 0 (0 . 0 8 )

PSM24-600S
4 x positioning holes

Relays/ Timers Comm. Terminal Blocks & Wiring

173.0 (6.81)
15.0
(0.59)

7 . 0 (0 . 2 8 )

6 2 . 5 (2 . 4 6 )

Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

Material: 2 mm Mild Steel Tolerance: 0.1mm ( 0.004)

Dimensions: [mm] ( ) = Inch

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Free on orders over $300

Get it fast AND free!


** for items shipped from Cumming, GA

* shipping is now available for orders over $300, Free standard 2-day (transit)* within the U.S. and Puerto Rico. We use our choice of carrier and a combination of ground and air services that allow us to reach any U.S. destination within 2 days transit time (or less). (Canadian orders use the same method, but may take longer based on destination.) Orders placed by 6 p.m. EST will ship the same day (with approved company credit or credit card; LTL items require 5 p.m. order cutoff). Note that the 2-day transit time does not apply for LTL shipping of heavy items or drop-shipped items. (We cannot ship heavy items to Alaska, Hawaii or Puerto Rico. To determine if an item is excluded, check the Availability column of the printed price list.) For orders under $300, you may request that your order ship via the 2-day (transit) method; shipping charges will be added to invoice. For complete details on shipping methods and charges, see Terms and Conditions pages TC-4 to 6 of our catalog or on our Web site.
* We do not guarantee delivery times of the carriers. AutomationDirect is not responsible for carrier delays due to weather, mechanical failures or other issues.

1-800-633-0405

www.automationdirect.com

RHINO PSP Series 5,12 & 24 VDC Power Supplies


Starting at

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

<--->
Power ON LED

Screw terminals or spring clamp

Power good signal

Slimline Power Supplies

Output voltage adjust Slim, stylish plastic case Universal input

DIN-rail mount

The RHINO PSP series of switching power supplies offer an excellent price/performance ratio. They provide tightly regulated output voltage for sensitive loads in industrial environments. The slim plastic case is lightweight and compact, and comes in both screw and spring clamp terminal versions. The constant-current, short-circuit protection limits the output current as the voltage is reduced, to safely protect the control components from direct shorts and device failures. Once a fault is corrected, the power supply automatically resumes supplying full-voltage power. (PSPxx-024x models have foldback current protection with autorecovery.)

RHINO PSP series power supplies are plastic housed ultracompact switching supplies available in 5V, 12V and 24V adjustable models. There are 13 models available with power ratings of 20W to 240W and up to 10A output current. They are DIN rail or panel-mountable and feature universal 85-264 VAC/DC inputs, adjustable DC voltage outputs, power good signal and feature low output ripple along with short circuit, overvoltage and overload protection.

The RHINO PSP power supplies have a Power ON LED for easy visual indication of operation as well as a Power Good signal for feedback to your system controller.

Features

With a UL 508C rating, the RHINO PSP series is the right choice for space limited applications. Regulated switch mode type Ultra-compact plastic case Finger-safe terminals Reliable snap-on mounting on DIN-rails Wall mounting bracket included Universal input 85-264 VAC, 50/60 Hz or 85-375 VDC (no DC input on PSP24-240S) Models with 5, 12 or 24 VDC output Output voltage adjustable Parallel operation up to five units (not PSP24-240S) Power good signal (some models) Low ripple and noise Overload and short-circuit protection UL/cUL 508 listed, UL/cUL 60950 recognized* Worldwide safety approvals 3-year product warranty

PSP24-120S

PSP12-120C

PSP24-060S

PSP12-060C

PSP24-024S

PSP24-024C

* Note: PSP24-240S is not cUL listed. PSP05-020S, PSP12-024S, and PSP24-240S are not UL 60950 recognized.

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RHINO PSP Series Power Supplies Specifications


Input Specifications
Part Number PSP05-020S Input Voltage Range
30% output derating below 93 VAC/ 130 VDC 20% output derating below 93 VAC/ 130 VDC

Input Input Current Circuit Efficiency C-Curve Freq. (Typical) at full load (Typ.) Breaker or Range 115 VAC 230 VAC Slow-blow Fuse
0.35 A 0.2A 88% 0.35 A 0.2 A

PSP05-020S PSP12-024S PSP24-024S

PSP24-024C

PSP12-024S PSP24-024S PSP24-024C PSP12-060S PSP12-060C PSP24-060S PSP24-060C PSP12-120S PSP12-120C PSP24-120S PSP24-120C PSP24-240S

85-264 VAC 85-375 VDC 15% output derating below 93 VAC/ 130 VDC

47-63 Hz

1.2 A

0.6 A

88%

5.0 A

2.0 A

1.0 A 88%

85-132/ 187-264 VAC

20% output derating below 93 VAC

4.7 A

2.0 A

Output Specifications
Part Number Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> 24 VDC 24-28 VDC

Output Voltage
5.1 VDC 12 VDC 24 VDC

Output Volt. Output Adjust. Range Current (Max.)


5-5.25 VDC 12-16 VDC 24-28 VDC 4.0 A 2.0 A 1.0 A

Output Power (Max.)


20 W 24 W 24 W

Hold-Up Time 115 VAC 230 VAC

MTBF (IEC 1709 @ 25C)

PSP12-060S PSP24-060S

PSP12-060C PSP24-060C

PSP05-020S PSP12-024S PSP24-024S PSP24-024C PSP12-060S PSP12-060C PSP24-060S PSP24-060C PSP12-120S PSP12-120C PSP24-120S PSP24-120C PSP24-240S

2,681,000 hours

12 VDC

12-15 VDC

4.0 A 60 W 15 ms 125 ms 2,947,000 hours

24 VDC

24-28 VDC

2.5 A

12 VDC

12-15 VDC

8.0 A 120 W 5.0 A 10.0 A 240 W 1,912,000 hours 1,620,000 hours

Part numbering system


PSP12-120C PSP24-120C PSP24-120S PSP12-120S PSP24-240S
The unit can be mounted on a chassis or wall using the included mounting bracket.

PSP24-024S

Terminal Connector Type: C: Clamp S: Screw Output Watts Output Volts PSP: Series Name

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RHINO PSP Series Power Supplies Dimensions


General Specifications
Temperature Humidity Output Regulation Switching Frequency Safety Standards Output Voltage Ripple Output Protection Power Good Signal* Electromagnetic Compatibility (EMC) Enclosure Rating Enclosure Material Mounting Connection Agency Approvals
Operating: -10C to +70C (14F to 158F), Derating at 93-132 VAC or 130-187 VDC: -1.10%/C above 40C, Derating at 187-264 VAC or 265-375 VDC: -1.67%/C above 50C, Derating at 85-93 VAC or 85-130 VDC: -1.30%/C above 30C, Temperature Coefficient: 0.02%/C Storage: -25C to +85C (-13F to 185F) 95% (non-condensing) relative humidity max. 2.5% (1% for PSP12-060x), 10 to 90% load variation 55 - 180 kHz depending on load IEC/EN 60950 (output SELV), UL 60950, UL 508, EN 50178, EN 60204, EN 61558-2-8 <50 mV peak-to-peak Current Limit at 120% typ., constant current, auto recovery (PSPxx-024x foldback, auto-recovery), Voltage Limit <40 VDC Trigger Point 12 VDC Models: >11 V 24 VDC Models: >22 V EN 61000-3-2, EN 61000-6-2, EN 61000-6-3 IP 20 Plastic FR2010-110C (UL 94 V-O rated) 35 mm DIN rails, snap on with self-locking spring or wall mount adapter included S models: Plug-in Screw Terminals, C Models: Clamp Terminals. For 28-12 AWG wire UL/cUL 508 listed File E197592(PSP24-240S not cUL), UL 60950 recognized, file E198298 (except PSP05-020S, PSP12-024S and PSP24=240S). Output Signal (reference to -Vout) 11.0 V+/- 1.0 V @ 60 mA max. 22.0 V+/- 2.0 V @ 30 mA max.

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders

*Note: PSP05-020S, PSP12-024S and PSP24-024x models do not have Power Good output.

PSP05-020S, PSP12-024S, PSP24-024x


OUTPUT 1 2

Note: All specifications are valid at nominal input voltage, full load and +25C after warmup time, unless otherwise stated.

PSPxx-060x
100.0 (3.94)

100.0 (3.94)

OUTPUT 1 2 3 4 5

Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights

75.0 (2.95)

35 (1.38)

2.2 (0.09)

1 2 3 INPUT 27 (1.06)

1 2 3 INPUT

45 (1.77)

3.2 (0.13)

35 (1.38)

DC-ON LED Output voltage adjust

75.0 (2.95)

DC-ON LED Output voltage adjust

Input Input
1 2 3 AC Ground Neutral Line

Output

Output
1 2 +Vout -Vout
Weight: 265g (9.4 oz.)

Weight: 140g (4.9 oz.)

1 AC Ground 1 +Vout 2 Neutral 2 +Vout 3 Line 3 -Vout 4 -Vout 5 Power Good

Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

PSPxx-120x
DIN rail mounting hooks 20mm (0.79) wide OUTPUT 1 2 3 4 5 100.0 (3.94)

Note: All dimensions are in millimeters (inches).


TCL 240 model
OUTPUT

PSP24-240S
125(4.92)

1 2 3 4 5

DC-ON LED

75.0 (2.95)

110 (4.33)

1 2 3 INPUT

85 (3.35)

3.2 (0.130)

35 (1.38)

35 (1.38)

DC-ON LED Output voltage adjust

Output voltage adjust

2 3 INPUT

85 (3.35)

Input

Output

Input

Output

Weight: 440g (15.5 oz.)

1 AC Ground 1 +Vout 2 Neutral 2 +Vout 3 Line 3 -Vout 4 -Vout 5 Power Good

Weight: 950g (33.5 oz.)

1 AC Ground 1 +Vout 2 Neutral 2 +Vout 3 Line 3 -Vout 4 -Vout 5 Power Good


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RHINO PSP24-REM240S Redundancy Module


The PSP24-REM240S redundancy module used with two Rhino PSP Series power supplies creates redundancy to help prevent costly downtime due to power supply failure. The PSP24-REM240S decouples the outputs of the two connected power supplies so that in case of failure, one power supply cannot overload the other.

PSP Redundancy Module


Part Number PSP24-REM240S Price
<--->

Input Voltage Range


2 x 5 60 VDC

Max Power per Input


144 W

Current Connection Output Voltage Output Max.


V in - 0.9 VDC 8A Detachable screw terminal block

PSP24-REM240S General Specifications


Temperature Parallel Operation Electromagnetic Compatibility Enclosure Material Mounting Indication Connections Wire Size range Dimensions Agency Approvals
Operating: -10C to +70C max (14F to +158F max), Storage: -25C to +85C max, (-13F to +185F max), Cooling: Natural air convection (2) Rhino PSP power supplies (except PSP24-240S) per module In correspondence with connected power supplies Gray plastic, FR2010-110C (UL94 V-0 rated) Built-in snap-on connection for 35mm DIN rail or surface mount adapter included Green LED for Output ON Plug-in screw terminals, 0.5 to 0.7Nm (4.5 to 6.2lb-in) recommended tightening torque 24 to12 AWG (0.21 to 3.16 mm2) HxWxD 2.95 x 1.06 x 3.94 (75 x 27 x 100mm) UL/cUL 508 listed, File E197592, CE
Load 8A Max.

Redundancy Module Function Diagram


Failure + Monitor Failure + Monitor

Redundancy Module Connector Positions

100.0 (3.94) OUTPUT 1 2

+ +
DC-OK

+ +
DC-OK

+ +
V Out
DC-ON LED 75.0 (2.95) 35 (1.38)

PSP24

PSP24

PSP24REM240S
V in 2 V in 1 Com
1 2 3 INPUT

27 (1.06)

Input
L1 L2 N
5.0A C-curve circuit breaker or slow blow fuse 5.0A C-curve circuit breaker or slow blow fuse

Output

1 +Vin1 1 +Vout 2 +Vin2 2 +Vout 3 Common

Recommendations for redundant PSP Series power supply applications: With no load connected, adjust the output voltage of both power supplies to the same value. Use separate input over-current protection for each power supply. When possible, connect the input power to each power supply to different phases or circuits. Use the DC-OK output and/or DC-ON LED on each power supply to monitor for failure. (PSP05-020S, PSP12-024S and PSP24-024x do not have DC-OK output). Connect all output leads together at a single distribution node using leads having the same length and cross section.
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2.2 (0.09)

RHINO PSC Series Power Supplies Specifications


NEC Class 2 Compliant Supplies
The RHINO PSC series power supplies are plastic low-profile housed switching supplies available in 5, 12 and 24 VDC adjustable output models. There are 8 models with power ratings from 12W to 90W. They have an integral DIN rail mounting adapter and feature universal 85 to 264 VAC input voltage, adjustable DC output, DC-OK LED indication, and output current limitation. The RHINO PSC series is both UL508 listed for demanding industrial applications and UL1310 recognized for NEC Class 2 compliance in industrial, commercial and residential applications.

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors

Features

PSC-05-012, PSC-12-015, PSC-24-015

PSC-12-030, PSC-24-030

The RHINO PSC series of switching power supplies provide tightly regulated output voltage for sensitive loads in industrial, commercial and residential environments. The plastic housing is lightweight and low-profile, designed to fit in shallow depth control panels often used in the building automation industry. Screw terminals are provided for simple and speedy wiring terminations.

Low-profile housing - only 2.15 inches (55mm) deep (MCB form factor) 5, 12, 24VDC adjustable outputs Output power ratings from 12 to 90W Integral DIN rail mouting adapter Universal input voltage range 85-264VAC Tight output voltage regulation DC-OK LED indication UL508 Listed UL1310 Recognized for NEC Class 2 compliance CE compliant RoHS compliant

PSC-12-060, PSC-24-060

PSC-24-090

Input Specifications
Part Number PSC-05-012 PSC-12-015 PSC-24-015 PSC-12-030 PSC-24-030 PSC-12-060 PSC-24-060 PSC-24-090 Input Voltage Range Input Frequency Range Input Current (Typical) at Efficiency full load (Typ.) 115 VAC 230 VAC
0.25A typ. 0.29A typ. 100-240VAC - Nominal 85 to 264VAC - Universal (output power derating 5% / V for operation below 90 VAC) 47-63 Hz 0.57A typ. 1.00A typ. 1.10A typ. 1.60A typ. 0.39A typ. 0.68A typ 0.70A typ. 1.07A typ. 0.17A typ. 0.20A typ. 73% 79% 81% 81% 83% 83% 85% 86% 6.0 A

Pressure Sensors

C-Curve Circuit Breaker or Slowblow Fuse

Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power

Output Specifications
Part Number PSC-05-012 PSC-12-015 PSC-24-015 PSC-12-030 PSC-24-030 PSC-12-060 PSC-24-060 PSC-24-090 Price
<---> <---> <---> <---> <---> <---> <---> <--->

Output Voltage
5.0VDC 12.0VDC 24.0VDC 12.0VDC 24.0VDC 12.0VDC 24.0VDC 24.0VDC

Output Volt. Adjust. Range


5.0 to 5.2VDC 12.0 to 16.0VDC 24.0 to 28.0VDC 12.0 to 16.0VDC 24.0 to 28.0VDC 12.0 to 16.0VDC 24.0 to 28.0VDC

Output Current (Max.)


2.4A 1.25A 0.63A 2.5A 1.25A 4.5A 2.5A 3.75A

Output Power (Max.)


12 Watt 15 Watt

Hold-Up Time 115 VAC 230 VAC

MTBF (IEC 1709 @ 25C)


1,600,000 hours

Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

30 Watt 54 Watt 60 Watt 90 Watt

minimum 10 ms

minimum 20 ms

1,300,000 hours

2,100,000 hours 1,300,000 hours


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RHINO PSC Series Power Supplies Specifications and Dimensions


General Specifications
Temperature Humidity Output Regulation Safety Standards Output Voltage Ripple Output Protection Electromagnetic Compatibility (EMC) Enclosure Rating Enclosure Material Mounting Connection Agency Approvals
Operating: -25C (-13F) to +60C (+140F) max at nominal load, above +60C (+140F) 2.5% / C derating up to +70C (+185F) Storage: -25C (-13F) to +85C ( +185F) max 95% (non-condensing) relative humidity max. 1% UL508, UL1310, Class 2 IEC/EN 60950-1, UL60950-1, EN50178 EN60204, EN61558-2-8 <100 mV peak-to-peak Current limitation at 100 - 150% typ. (automatic recovery) Emissions - EN61000-6-3 Immunity - EN61000-6-2 Conducted RI suppression on input - EN55022 class B EN61000-4-X Radiated RI suppression - EN55022 class B IP 20 (IEC 60529) Plastic FR2010-110C (UL 94V- 0 rated) DIN-rails as per EN50022-35x15/735 (snap-on with self-locking springs) Screw terminals with combi-type screw heads for wire size 24 to 12 AWG (0.20 to 3.30mm) UL508 Listed, file #E197592 UL1310 Class 2 Recognized, file #E198298

Part No. PSC-05-012 PSC-12-015 PSC-24-015 PSC-12-030 PSC-24-030 PSC-12-060 PSC-24-060 PSC-24-090

Dimensions Width (W) - mm [inches]


26.3 [1.04] 26.3 [1.04] 26.3 [1.04] 52.5 [2.07] 52.5 [2.07] 70.0 [2.76] 70.0 [2.76] 105.0 [4.13]

Weight oz [g]
3.53 [100] 3.53 [100] 3.53 [100] 5.64 [160] 5.64 160] 8.11 [230] 8.11 [230] 12.0 [340]

Input/Output AC Input DC Output DC Output

Wiring Description
all models: L, N only (2 pin terminal) 15 -30 Watt models: single + and - terminals 60 - 90 Watt models: double + and - terminals

Wire size
24 -12 AWG / 3.30mm max 24 -12 AWG / 3.30mm max 24 -12 AWG / 3.30mm max

TOLERANCE +/- 0.5mm [0.02]


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PS Series 12 VDC and 24 VDC Power Supplies


Switching power supplies at linear supply prices
Removable plug terminals: Easy to install and disconnect wiring

Company Information Systems Overview Programmable Controllers Field I/O

The PS Series power supplies give you consistent, reliable, switched DC power at linear power supply prices.

These power supplies use efficient switching technology to produce the most power in the smallest space, while generating a minimum amount of heat. The constant-current short circuit protection limits the output current as the voltage is reduced to safely protect your control components from direct shorts and device failures. Once the short is corrected, the PS Series power supplies automatically resume supplying fullvoltage power. Precisely regulated output power is suitable for battery charging applications. Extra-sturdy DIN rail mounts and removable plug connections make installation a breeze. Meeting UL/cUL 60950, 508 and 1604* (Class I, Div. 2), our PS-D (DIN-rail mounted) power supplies meet the standards required for practically any industrial control application. 2A - 24A at 24 VDC, 3.5A at 12 VDC Regulated switch mode type Low profile case Easy DIN-rail mounting Constant-current short circuit protection Low ripple and noise Selectable input voltage (115/230 VAC) High EMC immunity EMI meets EN 55011-B and FCC Part 15, Level B Worldwide safety approvals: UL/cUL 508, 60950 and 1604 Class I, Div. 2 , CE * (PS12-050D, PS24-050D and PS24-500D do not meet UL 1604 Class I Div 2)

Sturdy DIN-rail mounting: Easy to mount and remove, but still secure

Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors

Power ON LED: Quick visual check for troubleshooting

Durable metal case: A reliable industrial duty package

Features

Constant current protection with auto-recovery: No current spikes to damage powered devices due to improper wiring or a powered device failure

Efficient switching technology: Smaller size and less heat generated results in less wasted space and energy

Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

Part numbering system PS12-050D


D: DIN-Rail Mounting Output Watts Output Volts PS: Series Name

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PS Series Power Supplies Specifications


General Specifications
Temperature Humidity Switching Frequency Isolation Output Regulation Output Voltage Ripple Output Protection Vibration Shock Enclosure Rating Enclosure Material Mounting Connection Agency Approvals
Operating (ambient): -25C to + 70C (-13F to 158F) max, Derating above 50C 2%/C Storage (non-operating): -25C to + 85C (-13F to 185F) max, Temperature drift: 0.02%/C 95% (non-condensing) relative humidity max 80 kHz typical (PWM) According to IEC/EN 60950, UL 60950, UL 508 Input variation: 0.2% max Load variation: 50 W, 75 W, 150 W models: 1% max . . . . . . . . . . 300 W, 500 W, 600 W models: 0.3% max < 50 mV peak to peak (20 MHz bandwidth) Current limit: 110% maximum output rating. Voltage limit: 140% Vout nom 1gn 20 sweeps each axis 15gn, 11mS each axis IP 20 Aluminum (chassis) / stainless steel (cover) Snap-on with self-locking spring for 35mm DIN rails Removable screw terminals for 22-10 AWG UL/cUL 60950 recognized, file E198298, UL/cUL 508 listed File E197592, UL/cUL 1604 listed (Class I, Div 2, groups A,B,C, and D hazardous locations), File E197886, except PSxx-050D and PS24-500D, which are not UL/cUL1604 listed. CE

PS12-050D PS24-050D

PS12-075D PS24-075D

Note: All specifications are valid at nominal input voltage, full load and +25C after warm-up time, unless otherwise stated.

Input Specifications

PS24-150D

PS24-300D

Input Current Inrush Current Input Voltage Input (<2mS) Part Number Range Frequency (Typical) Range 115 VAC 230 VAC 115 VAC 230 VAC 1.2 A 0.7 A PS12-050D 93-264 VAC <15 A <30 A 1.2 A 0.7 A PS24-050D 93-264 VAC 1.7 A 0.9 A PS12-075D <16.5 A <33 A 1.7A 0.9 A PS24-075D 93-132 VAC 187-264 VAC 3.0 A 1.7 A PS24-150D (switch selectable) 47-63 Hz <35 A <70 A 5.4 A 3.3 A PS24-300D 9.5 A N/A <50 A N/A PS24-500D 93-132 VAC PS24-600D
93-132 VAC 187-264 VAC (switch selectable) 10.5 A 6.4 A <70 A <80 A

C-Curve Efficiency Circuit Breaker or (Typ.) Slow-blow Fuse


84% 87% 83% 85% 84% 87% 87% 88% 10.0 A 15.0 A 20.0 A 5.0 A

Output Specifications
Part Number Price Output Output Output MTBF Hold-Up Time Output Output Voltage Current Power Voltage 1709 Voltage Adj. Range (Max.) (Max.) Regulation* 115 VAC 230 VAC (IEC @ 25C)
12 VDC 24 VDC 12 VDC 12-14 VDC 24-28 VDC 12-14 VDC 3.5 A 2.0 A 6.0 A 3.0 A 6.0 A 24 VDC 24-28 VDC 12.0 A 20.0 A 24.0 A 50 W 50 W 75 W 75 W 150 W 300 W 500 W 600 W 0.3% 20 mS 15 mS N/A 25 mS 1% 25 mS 30 mS 2,992,000 hours 1,800,000 hours 1,939,000 hours 1,913,000 hours 1,467,000 hours 1,434,000 hours

PS24-500D

PS12-050D PS24-050D PS12-075D PS24-075D PS24-150D PS24-300D PS24-500D PS24-600D

<---> <---> <---> <---> <---> <---> <---> <--->

PS24-600D
Volume 14

*Load variation (10-90%)

Notes: Output current characteristic suitable for battery charging applications. Not recommended for redundancy or parallel operation. Replacement terminal blocks are available. See price list.

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PS12-050D, PS24-050D

PS Series Power Supplies Dimensions


PS24-300D
Note: All dimensions are in millimeters (inches). Tolerances 0.5mm

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos

PS12-075D, PS24-075D

PS24-500D

Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights

PS24-150D

PS24-600D

Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

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The PSE series are AC/DC switch mode power supplies encapsulated in an ultra-compact, low profile housing. They are ideal for space limited applications and are easily screw mounted to a panel or equipment chassis, or can be DIN rail mounted using the optional DIN rail mounting kit. The PSE series features a universal input from 85-264 VAC and single or dual outputs from 15 Watts up to 60 Watts (above 30 Watt, single output only).

RHINO PSE Series Encapsulated Power Supplies

Features

Ultra compact, low profile plastic case Single or dual output models Screw terminal blocks Chassis mount or 35mm DIN rail mount with optional adaptor Universal input 85-264 VAC, 47-440 Hz (60 Watt, 47-63 Hz) Double insulated - no external ground required UL508 listed, UL60950-1 recognized, CE marked Short circuit and overload protection 3-year warranty

Single Output Models 15 to 60 Watt


Part No. PSE05-115 PSE12-115 PSE15-115 PSE24-115 PSE05-130 PSE12-130 PSE15-130 PSE24-130 PSE05-150 PSE12-160 PSE15-160 PSE24-160 Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->

Weight (lbs)
0.3 0.3 0.3 0.3 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8

Output Power Max.


15 Watt

Output
5 VDC / 3000 mA 12 VDC / 1250 mA 15 VDC / 1000 mA 24 VDC / 625 mA 5 VDC / 6000 mA 12 VDC / 2500 mA 15 VDC / 2000 mA 24 VDC / 1250 mA 5.1 VDC / 10,000 mA 12 VDC / 5000 mA 15 VDC / 4000 mA 24 VDC / 2500 mA

30 Watt

51 Watt 60 Watt

Dual Output Models 15 to 30 Watt


Part No. PSE12-215 PSE15-215 PSE12-230 PSE15-230 Price
<---> <---> <---> <--->

Weight (lbs)
0.3 0.3 0.5 0.5

Output Power Max.


15 Watt 30 Watt

Output 1
+12 VDC / 650 mA +15 VDC / 500 mA +12 VDC / 1300 mA +15 VDC / 1000 mA

Output 2
-12 VDC / 650 mA -15 VDC / 500 mA -12 VDC / 1300 mA -15 VDC / 1000 mA

Input Specifications
Nominal 100 - 240 VAC 85 - 264 VAC 120 - 370 VDC (not for 60 Watt models) 47 - 440 Hz (47 - 63 Hz for 60 Watt models) 15 Watt models 30 Watt models 51/60 Watt models (typical for all) 15 Watt models 30 Watt models 60 Watt models 15 and 30 Watt models 51/60 Watt models 300 mA / 190 mA typ. 550 mA / 330 mA typ. 1050 mA / 670 mA typ. 15 mA @ 115 VAC & 20 mA @ 230 VAC typ. 15A / 30A 20 A / 40 A 30 A / 50 A 1.5 A slow blow 3.0 A slow blow

Input Voltage Input Frequency Input Current at Full Load (115 VAC / 230 VAC) Input Current at No Load Inrush Current (< 2ms, cold start at 115 VAC / 230 VAC) External Input Fuse Required (recommended value)

AC range (universal input) DC range

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PSE Series Encapsulated Power Supplies


Output Specifications
Voltage Set Accuracy
Input variation 2% 1% max. Single output models (10-100%): 1% max. Dual output models balanced load (10-100%): 2.5% max. Dual output models unbalanced load (20/100%): 5.0% max. 10% of rated max. current 1.8% of Vout [mVpk-pk] 1.3% of Vout [mVpk-pk]

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors

Regulation Minimum Load Ripple and Noise (20MHz bandwidth) Overload Protection by Current Limit Output Max. Capacitive Load [F]

Load variation Single and dual output models 5.0 VDC outputs All other outputs

105% min. of nominal current, fold back, automatic recovery (long term overload condition may cause damage to the power supply)

Model Series PSE15


5.0 VDC; 5.1 VDC 3900 2200 1000 1500 12 / 15 VDC 24 VDC

PSE30
8000 3900 1500 1500

PSE60
8000 3900 1500 NA

Single Output Models Dual Output Models

+/-12 V; +/-15V

General Specifications
Operating Temperature Storage Temperature Power Derating Temperature Coefficient Humidity (non-condensing) Efficiency Switching Frequency Isolation Voltage (60 sec.) Isolation Resistance Electromagnetic Compatibility (EMC), Emissions
-13 to 140F (-25 to +60C) -40 to 185F (-40 to 85C) 3.75% per C above +122F (50C) 2.5% per C above +104F (40C) (for PSE05-150) 0.02 %/C 95% rel. H max. 78% typ. 100 kHz typ. (fixed) Input/Output Input/Output 100 M (@ 500 VDC) EN 61000-6-3: 2007 EN61204-3: 2000, class A EN 55022, level B, FCC Part 15 level B EN61000-6-2: 2005 EN61204-3: 2000, class A Electrostatic discharge ESD RF field susceptibility Electrical fast transient / burst immunity input EN61000-4-2 - 8kV / 4 kV, criteria B EN61000-4-3 - 10 V/m, criteria A EN61000-4-4 - 2 kV, criteria B EN61000-4-4 - 2 kV, criteria B EN61000-4-5 - 1 kV, criteria B EN61000-4-5 - 0.5 kV, criteria B EN61000-4-6 - 10 V, criteria B EN61000-4-11 - 30% 10 ms, criteria B, 60% 100 ms, criteria C, 95% 5000 ms, criteria C to IEC/EN 60536 Information technology equipment IEC/EN 60950-1, UL 60950-1 Yes None None 15 Watt Models 30 Watt Models 60 Watt Models Plastic resin + fiberglass (UL 94V-0 rated) 4~5 in-lb [0.45~0.56 Nm] >280,000 hours >250,000 hours >125,000 hours UL and cUL for UL 508, Listed file #E197592; UL and cUL for UL 60950-1, Recognized file #E198298; CE 3,000 VAC

Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

Electromagnetic Compatibility (EMC), Immunity

Electrical fast transient / burst immunity output Surge immunity line - neutral Surge immunity output Immunity to conducted RF distrubances Mains voltage dips and interruptions

Protection Class II Safety Standards Agency Approvals RoHS Compliant Vibration Shock Reliability / Calculated MTBF (MIL-HDBK-217F, @ +25C, ground benign) Casing Material Mounting Screw Torque Specifications

Note: All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated.
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PSE Series Encapsulated Power Supplies


Derating Curves
100 80
Output Power (%)

PSE 15 & 30W Models


100 80 Output Power (%)

PSE 51 & 60W Models


other PSE05-150 60 40 25% 20 0

60 40
25%

20 0 -25 -13 10 50 20 68 30 86 40 104 50 122 60 140 70 C 158 F

-25 -13

10 50

20 68

30 86

40 104

50 122

60 140

70 C 158 F

PSE 15W models for chassis mount


Ambient Temperature

Ambient Temperature

Connection
#4 screw size, Typ

Pin
1 2 3 4 5 6 7

Single

Dual (12V, 15V)

AC(N) - AC Neutral AC(L) - AC Line NC -Vout NC +Vout NC Common

PSE 30W models for chassis mount

Dimensions mm [inches]

Connection
#4 screw size, Typ

Pin
1 2 3 4 5 6 7

Single

Dual (12V, 15V)

AC(N) - AC Neutral AC(L) - AC Line +Vout NC -Vout NC NC -Vout Common

Dimensions mm [inches]
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PSE Series Encapsulated Power Supplies


PSE 60W models for chassis mount
Connection
#4 screw size, Typ

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety

Pin
1 2 3 4 5 6 7

Function
AC(N) - AC Neutral AC(L) - AC Line NC +Vout NC -Vout NC

Dimensions mm [inches]

35mm DIN Rail Mounting Bracket


Part No. PSE-BRKT-1 PSE-BRKT-2 Price
<---> <--->

Weight (lbs)
0.2 0.2

Description
DIN rail mounting bracket for 15W models DIN rail mounting bracket for 30W, 51W and 60W models

Note: Kit contains interface plate, DIN rail clip and necessary screws.

PSE-BRKT-1

PSE-BRKT-2
Dimensions mm [inches]
Volume 14

Appendix Product Index Part # Index

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Power Products

e30-41

RHINO DC to DC Converters
Four models for DC input voltage are available in the PSP series of DIN-rail DC-to-DC converters. Wide input ranges of 9.5 to 18VDC and 18 to 75VDC allow these models to be operated from all popular DC supply voltage systems. With tightly regulated output voltage these DC/DC converters provide a reliable power source for sensitive loads in industrial process controls, factory automation and other equipment exposed to a critical industrial environment. They can be used to isolate a specific load from the 24 volt bus voltage, and offer easy installation with snap-on mounting on DIN rails and detachable screw terminal block.

PSP12-DC24-2

PSP24-DC12-1

Features

Ultra-wide input voltage range Output voltage adjustable Overload and short circuit protection Low ripple and noise I/O-isolation 1500 VDC Compact, slim plastic case Reliable snap-on mount on 35mm DIN rail Wall-mount bracket included 3-year warranty

PSP05-DC24-5
Input Specifications
Part Number PSP24-DC12-1 PSP05-DC24-5 PSP12-DC24-2 PSP24-DC24-1 Input Voltage Range
9.5 18.0 VDC 18 75 VDC 1.0 W. max

PSP24-DC24-1

Input Startup Power (no load) Voltage


8.4 VDC 17.2 VDC

Undervoltage Efficiency Shut-down (Typical)


7.6 VDC 15.7 VDC 86%

Output Specifications
Part Number PSP24-DC12-1 PSP05-DC24-5 PSP12-DC24-2 PSP24-DC24-1 Price
<---> <---> <---> <--->

Output Ripple/ Output Overvoltage Short MTBF Output Output Current Noise Voltage Protection, Circuit (IEC 1709 Voltage Voltage Adj. Range (Max.) Regulation* Trigger Point Protection @ 25C)
24 VDC 24.0 - 28.0 VDC 5 VDC 5.0 - 5.25 VDC 12 VDC 12.0 - 15.0 VDC 24 VDC 24.0 - 28.0 VDC 1A 5A 2A 1A <50mV peak to peak 0.5 % max <42 V <6.5 V <24 V <42 V Current limited at 110% typical 2.5 million hours

*Note: Input variation Vin min to Vin max and load variation 0 to 100%

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RHINO DC to DC Converters
General Specifications
Temperature: Operating Storage (non-operating) Derating Humidity (Non-condensing) Temperature Coefficient Switching Frequency Isolation Voltage (1 min.) Input/Output Reliability, Calculated MTBF @ 25C Safety Standards Electromagnetic Compatibility (EMC), Emissions Electromagnetic Compatibility (EMC), Immunity Parallel Operation Safety Class Enclosure Rating Enclosure Material Mounting Agency Approvals UL Approval CB Report
-10C to 70C max (14F to 158F max) -25C to 85C max, (-13F to 185F max) 1.5%/K above 50C (122F) 95 % relative humidity max. 0.02 %/K 55 180 kHz depending on load (frequency modulation) 1500 VDC >2.5 Mio h (according to IEC-1709) IEC 60950-1, EN 60950-1 (output SELV), UL/cUL 60950-1, EN 60204 EN 61000-6-3 EN 61000-6-2 No parallel operation Degree of protection class 1 IP 20 (IEC 60529) Plastic FR2010-110C (UL 94V-0 rated) DIN rails per EN 50022-35x15/7.5 (snap-on with self-locking spring) bracket for wall/chassis mount included UL/cUL 508 Listed, File E197592, CE

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics

Note: All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated.

Dimensions

Input
1 Ground 2 -Vin 3 +Vin

Output
1 +Vout 2 -Vout

The unit can be mounted on a chassis or wall using the included mounting bracket.

Safety Appendix Product Index Part # Index

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RHINO DC to DC Isolated Converter


This isolated DC to DC power supply is used for eliminating ground loops or addressing isolation issues when interfacing to PLC analog I/O modules. The design features handle many types of configuration problems. The FA-DCDC-1 is a DIN-rail mount, 10VDC, 5VDC isolated power supply, with each output rated at 125mA. The 10V and 5V outputs are fixed at 1.0% regulation. The input voltage range is 12-24V DC 15% at approximately 6.7 Watts. Input Voltage Range Input Power 2 Output Voltage 3 (25C) Output Current Output Ripple Line Regulation 4 Load Regulation 5 Isolation Inrush Current (50ms) Holdup Time (all channels) Overshoot Protection Input Protection (reverse DC input voltage) Overload Protection Output Protection Peak Line Transient Voltage Operating Temperature Storage Temperature Enclosure Mounting Connection Relative Humidity Environmental Air Vibration Shock Noise Immunity Agency Standards and Approvals

FA-DCDC-1
<--->
FA-DCDC-1 General Specifications1
12V to 24VDC 15% 6.7 Watts, Vin 27.6V, 125mA load each channel +5V 1%, 125mA load,-5V 1% 125mA load +10V 1% 125mA load,-10V 1% 125mA load 125mA (per output voltage) 5V channels: <10mV peak to peak, Vin 10.2V 125mA load on both channels 10V channels: <25mV peak to peak, Vin 10.2V, 125mA load on both channels 5V channels: <10mV, Vin 10.2V to 27.6V, 125mA load on both channels 10V channels: <20mV, Vin 10.2V to 27.6V, 125mA load on both channels 5V channels: <20mV, Vin 10.2V, 0 - 125mA load variation 10V channels: <40mV, Vin 10.2V, 0 - 125mA load variation Input to Output: 1500V; 5V to 10V: 1500V 970mA, Vin 10.2V, 125mA load all channels 30mS minimum, Vin 10V, 125mA load all channels No overshoot - Turn on and turn off of Vin Up to -50V reverse. Vin reverse polarity connection. Auto shutdown. Short circuit. Cycle Vin post event Indefinite duration. 5V tied to 10V 100V for 10mS. Voltage spike on input 0 to 60C (32 to 140F) full rated -20 to 70C (-4 to 158F) Clear Lexan 221-111 with UN5016 transparent blue colorant 35mm wide DIN rail: part # DN-R35S1 or DN-35HS1; surface mount 5mm screw terminal 5 to 90% (non-condensing) No corrosive gases permitted MIL STD 810C 514.2 MIL STD 810C 516.2 NEMA ICS3-304 UL/cUL listed, UL file E200031, UL508/CSA - C22.2 No. 142-M1987 for ordinary locations. Class I, Division 2, Groups A, B, C, D Hazardous Locations

Notes: 1. All specifications are over the full operating temperature range (0C to 60C) unless stated otherwise. 2. Channel means Output Voltage. For example: +5V is one channel and -10V is another. 3. All output voltage channels are independent of each other. Changing loading on one will have no effect on the other voltage outputs. 4. LINE Regulation: varying the Input Voltage over entire range (12V to 24V 15%) and the resultant change in the Output Voltage(s) under worst case load conditions (all output channels drawing 125mA). 5. LOAD Regulation: varying the output loads from no-load to a worst case 125mA load and measuring the resultant change in the Output Voltage(s) under a worst case minimum Input Voltage (10.2V) condition.
"B"

V+

Com

12-24 V o lt
*internal diagram

10-30 Volt Controller

5 Volt Regulator

10 Volt Regulator

+5

Com2 -5 " C"

+10

Com1 "A"

-10

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RHINO DC to DC Isolated Converter


Applications
FA-DCDC -1

Company Information Systems Overview Programmable Controllers Field I/O Software

Wetting Resistive Device

IN

ANALOG 4CH

Isolated Module Power Supply


OUT
+10V - 10V

Load Cell Application


ANALOG 2CH
+10V COM1 Load Cell

IN

+ 10 V Com1

TEMP VOLT

C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights

F 2--04AD--2
FA-DCDC-1 FA-DCDC-1
Wiper
18-30VDC 80mA ANALOG IN 0-5VDC - 5-+5VDC

FA-DCDC-1

F 2--04THM

+V

0V +24V CH1-Resistive Device 0 - 1 0V

0V +V

0V
+25V

0V1 +V1
CH1-V CH1+V

+V

COM

+V COM

CH1+ CH2-CH2+ CH3-CH3+ CH4--

COM

* output in mV

N/C N/C 0V2 +V2


+ 5V Com2
CH2-V

(Fig. 1)

CH4+
0-10VDC - 10-+10VDC

(Fig. 2)

CH2+V

(Fig. 3)
Note: F2-04THM must be set for proper voltage range.

CH1+ CH1 CH2+ CH2 CH3+ CH3 CH4+ CH4 +24V 0V

F 2--04AD--2

F 2--02DAS --2

When using a linear potentiometer, the +10V connects to the high side of the potentiometer and the COM1 becomes the zero volt reference. The wiper connects to the analog input. The result is 0 to 10V at the analog module input. (Fig. 1)

Use in a solar/battery application where unregulated 12VDC is available and the analog module requires 24VDC for operation, connect the +10V to +24V module power, connect the -10V to the +5V and the COM2 to the 0V module power. (Fig. 2)

Use to power a load cell application. (Fig. 3)

THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2/ZONE 2, GROUPS A, B, C AND D NON-HAZARDOUS LOCATIONS ONLY.

WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2/ZONE 2. WARNING - EXPLOSION HAZARD - DO NOT CONNECT OR DISCONNECT CONNECTORS OR OPERATE SWITCHES WHILE CIRCUIT IS LIVE UNLESS THE AREA IS KNOWN TO BE NON HAZARDOUS.

Dimensions, in(mm)
Dia. 0.24 (6.2) Dia. 0.24 [6.2] (2)

Process Relays/ Timers Comm. Terminal Blocks & Wiring Power


+10V 125mA
COM1

FA-DCDC-1 +10
COM1

-10 A

-10V 125mA

FA-DCDC-1
DC DC CONVERTER 5VDC ISOLATED 10VDC ISOLATED

Circuit Protection

12-24V DC
V+ COM

4.06 [103.0]

4.53 [115.0]

12-24VDC 15%

COM

3.07 [77.9]

Enclosures Tools Pneumatics Safety

+5
COM2

+5V 125mA
COM2

-5 C

-5V

125mA

4.34 [110.1] 0.91 [23.0] 4.67 [118.6]

Appendix Product Index Part # Index

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Power Supplies: Open Frame


The most economical choice for 24 VDC power FA-24PS
<--->
The FA-24PS compact switching power supply accepts 100-240 VAC or DC input and provides up to 1.25A (30 watts) output current at 24 VDC. The FA-24PS-90 supplies 3.7A (90 watts) at 24 VDC and its input is jumper selectable between 95-130 or 190-264 VAC. These power supplies are especially useful when an inexpensive external supply is required.

FA-24PS-90 <--->

AC Terminals L N Jumper for 95-130 VAC input

3.7 (94mm)

3.7 (94mm)

DC Terminals (24VDC)

- +

DC Terminals (24VDC)

- +

2.5 (63.5mm)

3.0 (76.2mm)

3.5 (89mm)

4.9 (124.5mm)

General Specifications
Part Number Input Voltage Range Input Voltage Frequency Input Power Output Voltage Output Current Output Ripple Temperature Rating Transient Response Mounting Screw Terminals Insulation Resistance Dielectric Withstand Voltage Brown-out Protection Input Protection Overload Protection Inrush Current (2mS) Overshoot Protection Agency Standards and Approvals
Volume 14

FA-24PS
100-240 VAC/DC 47 to 63 Hz 40 VA 24 VDC 5% 1.25 A maximum continuous 200 mV maximum 0C to 60C full rated

FA-24PS-90
95-130 VAC or 190-264 VAC, jumper selectable 47 to 63 Hz 112 VA 24 VDC 5% 3.7 A maximum continuous, subject to derating 200 mV maximum

0C to 30C full rated; derate current 1.1% per degree above 30C; 60C max Output stays within 1% for a load current change from 75% (0.9A) to Output stays within 1% for a load current change from 75% (2.8A) to either 50% (0.6A) or 100% (1.25A) either 50% (1.8A) or 100% (3.7A) DIN rail, 35mm wide; Models DN-R35S1 or DN-R35HS1 Wire Size: 18-12 AWG Rec. Screw Torque: 4.4 inlb or 0.5 Nm 10 M at 500 V minimum DIN rail, 35mm wide; Models DN-R35S1 or DN-R35HS1 Wire Size: 18-12 AWG Rec. Screw Torque: 4.4 inlb or 0.5 Nm 10 M at 500 V minimum

L or N Input to Output: 500 V min; Ground Input to Output: 250 V min L or N Input to Output: 500 V min; Ground Input to Output: 250 V min Provides temporary regulation down to 85 VAC at full load The power supply has an internal fuse for the AC input line, rated at 3.15 amps; not user replaceable; external input fusing required. Protects power supply from overload and short circuit conditions. Includes automatic recovery upon removal of the overload condition 115 V <12.5 A / 230 VAC <13.9 A No overshoot on turn-on or turn-off Provides temporary regulation at 95VAC at full load The power supply has an internal fuse for the AC input line, rated at 3.15 amps; not user replaceable; external input fusing required. Protects power supply from overload and short circuit conditions. Includes automatic recovery upon removal of the overload condition 115 VAC <79 A / 230 VAC <37 A No overshoot on turn-on or turn-off

UL 508; Class I, Div 2, Groups A, B, C, D hazardous locations; CUL, UL Listed File E200031

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Hammond Transformers

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos

HPS Imperator control transformers from Hammond are specifically designed for high inrush applications requiring reliable output voltage stability. Designed to meet industrial applications where electromagnetic devices such as relays, solenoids, etc. are used, they maximize inrush capability and output voltage regulation when electromagnetic devices are initially energized. HPS Imperator control transformers use Mylar, Nomex and other high-quality insulating materials. Insulation is used to electrically insulate turn-to-turn windings, layer-to-layer windings, primaryto-secondary windings and ground. These transformers are vacuum impregnated with VT polyester resin and oven-cured, which seals the surface and eliminates moisture. Filling the entire unit provides a strong mechanical bond and offers protection from the environment. This design utilizes superior insulation systems and is constructed with high quality silicon steel laminations, which provide optimum performance and reliability. The custom injection-molded cover, with its unique fin-shaped design, provides excellent cooling properties while protecting the coils and terminations from moisture, dirt and other industrial airborne contaminants. The heavy steel mounting feet are welded to the core, providing maximum strength and low noise in a compact design. The HPS imperators unique terminal block design (patent pending) allows for the quick and easy installation of standard secondary or optional primary 13/32 x 1 1/2 midget/type CC fuse clips on every unit. This is the simplest and most inexpensive fusing installation provided on any industrial control transformer in the market today. The windings and internal terminations of the HPS Imperator are encapsulated, which protects them from moisture, dirt and other airborne contaminants. The custom molded coil covers with their unique fin shaped design combine superior transformer cooling properties with a clean bold look.

HPS Imperator control transformers for industrial applications


tm

Get years of reliable service from a quality transformer at a practical price

HPS Fortress commercial potted transformers


tm

The HPS Imperator utilizes custom serrated terminals, in combination with standard SEMS washer screws making assembly easier and quicker to install; and provides superior connection strength when connecting with bare, solid, or stranded wire. It also allows for ring or spade termination connectors.

Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

The HPS Fortress commercial potted transformers provide an innovative design with commercial applications where quality, ease of installation, and low cost are key. All Fortress units are encapsulated with electrical grade silica sand and resin compounds, which completely enclose the core and coil to seal out moisture, airborne contaminants and eliminates corrosion and deterioration. Compact, efficient design Easy installation and hook-up Inexpensive while maintaining superior quality in materials and workmanship Wall mounting

Superior quality and value

Applications

Shopping centers Schools Sports complexes Office buildings Lighting

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Control Transformer Selection


To select the proper transformer, you must first determine three characteristics of the load circuit. They are: total steady-state (sealed) VA, total inrush VA, and inrush load power factor.

Control transformer selection

The inrush VA is the amount of VA that the transformer must supply for all components in the control circuit that are energized together. Consideration for the start-up sequence may be required. (Inrush VA data should be obtained from the device manufacturers.)

Total steady-state sealed VA is the total amount of VA that the transformer must supply to the load circuit for an extended length of time. Calculate by adding the total steady-state VA of all devices in your control circuit. (The operating VA data for the devices should be available from the manufacturers.)

rated transformer: A. With a continuous VA rating that is equal to or greater than the value in Step 2. B. With a maximum inrush VA equal to or greater than the value obtained in Step 4.
Note: See over-current protection chart for transformers at the end of this section.

HPS Imperator Transformer Regulation Data Table


Continuous VA Transformer Nameplate 50 75 100 150 250 350 500 750 1000 1500

Inrush VA @ 40% Power Factor


85% Secondary Voltage
330 350 620 895 1596 2464 3939 6422 9842 12797

The inrush load power factor is difficult to determine without detailed vector analysis of all the control components. In the absence of such information, we recommend that a 40% power factor be utilized.

90% Secondary Voltage


259 258 467 699 1229 1889 2854 4778 7102 9018

95% Secondary Voltage


192 170 321 512 880 1345 1819 3228 4530 5489

Once the three load circuit variables have been determined, follow these steps to select the proper transformer. 1. Determine your primary (supply) and secondary (output) voltage requirements, as well as the required frequency (i.e. 60 Hz). 2. Calculate the total sealed VA of your circuit by adding the total sealed VA of all devices in the control circuit. 3. Calculate the inrush VA by adding the inrush VA of all components being energized together. Remember to add the sealed VA of all components that do not have inrush VA (lamps, timers, etc.), as they do present a load to the transformer during maximum inrush. If the inrush for your components is unknown, assume a 40% inrush power factor. 4. Calculate the total inrush VA using one of two methods:

Six easy steps

Note: It is recommended that a control transformer be sized at a 40% power factor. Some components in a circuit, such as electromagnetic devices, typically operate at that level due to their inherently lower power factor. Selecting a transformer at 40% power factor will more than adequately size the unit for all the various loads in the circuit.

Voltage regulation in transformers is the difference between the No-Load voltage and the Full-Load voltage. This is expressed in terms of percentage.

A
or

B
Method B will result in slightly larger transformer selected. 5. If the nominal supply voltage does not fluctuate more than 5%, then reference the 90% secondary voltage column in the Regulation Data Table for the correct VA rating. If the supply voltage varies up to 10%, the 95% secondary voltage column should be used to size the transformer. The 85% secondary voltage column gives minimum values for proper electromagnetic device operation and should only be used as a reference.

Regulation = Percentage

ENo-Load - EFull Load EFull Load

(100%)

T h e secondary voltage (nominal) listed in these pages are at Full-Load, meaning the point at which the transformer is operating at maximum permissible secondary current. No-Load voltage can increase 4 to 6%. Warning: Secondary voltages of transformers may damage some loads. For example, a transformer connected as 480/120 Volt but applied 495 Volt primary can produce at No-Load a voltage of 134 Volts which will damage the inputs of a PLC D0-06AA, whose maximum input voltage is 132 Volt. Notice that the current of D0-06AA input is 10mA, making it very close to NoLoad.

6. Using the regulation data table below, select the appropriate VA


Volume 14

e30-48

Power Products

1 - 80 0 - 633 - 0405

Features

HPS ImperatorTM 480x240 / 240x120 VAC Control Transformers Specifications


600V class, machine tool rated industrial control transformers 50/60 Hertz VA range from 50 VA up to 1500 VA Constructed with high quality silicon steel laminations that provide optimum performance and reliability Encapsulated coils, encased in a custom injection molded cover, protect coils and terminations from moisture, dirt and other industrial airborne contaminants. Temperature Range: -20C (-4F) to 40C (104F) Terminated with #8/32 slot/Phillips terminal screws complete with SEMS washer (suitable for 18 AWG to 14 AWG solid or 14 AWG stranded wire) Insulation system: 50 - 150VA, temperature rise 55C (131F), insulation class 105C (221F), 250 - 1500VA, temperature rise 80C (176F), insulation class 130C (266F) SEMS (standard machine screw with lock washer) standard Standard secondary fuse kits utilizing 13/32 x 1 fuse clips included with all transformers. Fuses are not included. (See Edison fuse section for MEN fuses.)

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos

Optional primary fuse kits available utilizing 13/32 x 1 fuse clips (See Edison fuse section for HCTR fuses.) Optional finger-safe terminal covers LIFETIME warranty (limited to mfg. defects)

Agency Approvals

UL Listed (approved for U.S. and Canada) File E50394 CE Mark standard on all units RoHS Compliant

HPS Imperator 480x240/240x120 Control Transformer Specifications


Part Number PH50MQMJ PH75MQMJ PH100MQMJ PH150MQMJ PH250MQMJ PH350MQMJ PH500MQMJ PH750MQMJ PH1000MQMJ PH1500MQMJ Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <--->

Volt-Amp Rating*
50 75 100 150 250 350 500 750 1000 1500

Mtg. Fig.
A A A B B B B B B B

Primary Voltage (50/60Hz)

Secondary Voltage (Nominal)

Output Current (Amps) 120/240


0.42/0.21 0.63/0.31 0.83/0.42 1.25/0.63 2.08/1.04 2.92/1.46 4.17/2.08 6.25/3.13 8.33/4.17 12.5/6.25

Impedance % VA
50 75 100 150 250 350 500 750 1000 1500

%z
8.3 8.7 8.4 8.0 7.8 7.0 5.0 4.9 3.9 3.9

Total Heat Dissipation (Watts)**


11 14 14 18 29 33 40 54 69 101

Wt/Lbs
3.50 3.54 4.50 5.70 7.50 10.1 14.2 16.6 23.6 34.0

Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights

240x480 230x460 220x440

120x240 115x230 110x220

Dimensions

Note: *VA capacity rated at the output of the transformer. ** Heat dissipation calculated based on full rated load on transformer.

C GxH

Process

GxH

Relays/ Timers Comm.

(100VA and less)

FIGURE A

E
FIGURE B (150VA to 1500VA)

Terminal Blocks & Wiring Power

HPS Imperator 480x240/240x120 Control Transformer Dimensions


Part Number PH50MQMJ PH75MQMJ PH100MQMJ PH150MQMJ PH250MQMJ PH350MQMJ PH500MQMJ PH750MQMJ PH1000MQMJ PH1500MQMJ Mtg. Fig.
A A A B B B B B B B

Overall Dimensions inches (mm) A B C


3.00 (76.2) 3.25 (82.6) 3.25 (82.6) 4.00 (101.6) 4.50 (114.3) 4.50 (114.3) 4.75 (120.7) 5.13 (130.3) 5.25 (133.4) 5.25 (133.4) 4.38 (111.3) 3.88 (85.9) 4.19 (106.4) 4.94 (125.5) 5.44 (138.2) 5.19 (131.8) 5.94 (150.9) 6.69 (169.9) 6.81 (173.0) 8.19 (208.0) 3.19 (81.0) 3.56 (90.4) 3.63 (92.2) 3.81 (96.8) 3.81 (96.8) 4.44 (112.8) 4.31 (109.5) 4.31 (109.5) 4.94 (125.5) 4.94 (125.5)

Mounting Centers inches (mm) D E


2.50 (63.5) 2.63 (66.8) 2.63 (66.8) 3.38 (85.9) 3.75 (95.3) 3.75 (95.3) 4.06 (103.1) 4.38 (111.3) 4.50 (114.3) 4.50 (114.3) 2.25 (57.2) 2.50 (63.5) 2.63 (66.8) 2.75 (69.9) 3.13 (79.5) 3.75 (95.3) 3.81 (96.8) 4.31 (109.5) 4.44 (112.8) 6.06 (153.9)

Mounting Slot inches (mm) GxH


0.22 x 0.44 (5.6 x 11.2) 0.22 x 0.44 (5.6 x 11.2) 0.22 x 0.44 (5.6 x 11.2) 0.22 x 0.75 (5.6 x 19.1) 0.22 x 0.75 (5.6 x 19.1) 0.22 x 0.75 (5.6 x 19.1) 0.31 x 0.94 (7.9 x 23.9) 0.31 x 0.81 (7.9 x 20.6) 0.31 x 0.81 (7.9 x 20.6) 0.38 x 1.00 (9.7 x 25.4)

Height with Finger Guard inches (mm)


4.00 (101.6) 4.37 (111.0) 4.44 (112.8) 4.31 (109.5) 4.31 (109.5) 4.94 (125.5) 4.81 (122.2) 4.81 (122.2) 5.44 (138.2) 5.44 (138.2)

Depth with Finger Guard inches (mm)


5.82 (147.8) 5.32 (135.1) 5.63 (143.0) 6.44 (163.6) 6.94 (176.3) 6.69 (169.9) 7.44 (189.0) 8.19 (208.1) 8.31 (211.1) 9.69 (246.1)
Volume 14

Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

Note: All dimensions are 0.06 inches unless otherwise noted.

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Power Products

e30-49

HPS ImperatorTM 480x240 / 240x120 VAC Control Transformers Wiring Specifications


Wiring
HV
1 2
6
5 1 2 3 8 4

HV
4 1 2 3
7

PH***MQMJ Schematic for 50, 75 and 100VA Units


4

High Voltage (HV)


(Primary Volts)

Install Jumpers/Links Between Lines 1-2, 3-4 2-3 1-2, 3-4 2-3 Install Jumpers/Links Between Lines 3-4, 1-2 2-3 3-4, 1-2 2-3

Supply Lines Connect To 1, 4 1, 4 6, 7 6, 7 Load Lines Connect To 1, 4 1, 4 4, 6 4, 6

Install Fuse Clips To

240 480 240 480

230 460 230 460

220 440 220 440

1-5, 4-8 1-5, 4-8 Install Fuse Clips To

Low Voltage (LV)


4 3 2 65 1

(Secondary Volts)

LV

LV

120 240 120 240

115 230 115 230

110 220 110 220

1-5 1-5

HV
2 3
1
7 2 3 4

HV
5 2 3 4
6
8 5

PH***MQMJ Schematic for 150VA to 1500VA Units


5

High Voltage (HV)


(Primary Volts)

Install Jumpers/Links Between Lines 2-3, 4-5 3-4 2-3, 4-5 3-4 Install Jumpers/Links Between Lines 4-5, 2-3 3-4 4-5, 2-3 3-4

Supply Lines Connect To 2, 5 2, 5 1, 6 1, 6 Load Lines Connect To 2, 5 2, 5 1, 5 1, 5

Install Fuse Clips To

240 480 240 480

230 460 230 460

220 440 220 440

2-7, 5-8 2-7, 5-8 Install Fuse Clips To

Low Voltage (LV)


5 4 3 17 2

(Secondary Volts)

LV

LV

120 240 120 240

115 230 115 230

110 220 110 220

2-7 2-7

Notes FUSES NOT INCLUDED (see Edison fuse section for fuses). Secondary fuse clips supplied but not installed. Order fuses and primary fuse clips separately. Jumper links to make primary/secondary series/parallel connections supplied, but not installed.

Volume 14

e30-50

Power Products

1 - 80 0 - 633 - 0405

HPS ImperatorTM 380x277x208 / 240x120 VAC Control Transformers Specifications


Features
600V class, machine tool rated industrial control transformers 50/60 Hertz VA range from 50 VA up to 500 VA Constructed with high quality silicon steel laminations that provide optimum performance and reliability Encapsulated coils, encased in a custom injection molded cover, protect coils and terminations from moisture, dirt and other industrial airborne contaminants. Temperature Range: -20C (-4F) to 40C (104F) Terminated with #8/32 slot/Phillips terminal screws complete with SEMS washer (suitable for 18 AWG to 14 AWG solid or 14 AWG stranded wire) Insulation system: 50 - 150VA, temperature rise 55C (131F), insulation class 105C (221F), 250 - 500VA, temperature rise 80C (176F), insulation class 130C (266F) SEMS (standard machine screw with lock washer) standard Standard secondary fuse kits utilizing 13/32 x 1 fuse clips included with all transformers. Fuses are not included. (See Edison fuse section for MEN fuses.)

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos

Agency Approvals

Optional primary fuse kits available utilizing 13/32 x 1 fuse clips (See Edison fuse section for HCTR fuses.) Optional finger-safe terminal covers LIFETIME warranty (limited to mfg. defects)

UL Listed (approved for U.S. and Canada) File E50394 CE Mark standard on all units RoHS Compliant

HPS Imperator 380x277x208/240x120 Control Transformer Specifications


Part Number PH50MGJ PH75MGJ PH100MGJ PH150MGJ PH250MGJ PH350MGJ PH500MGJ Price
<---> <---> <---> <---> <---> <---> <--->

Volt-Amp Rating*
50 75 100 150 250 350 500

Mtg. Fig.
A A A B B B B

Primary Voltage (50/60Hz)

Secondary Voltage (Nominal)

Output Current (Amps) 120/240


0.42/0.21 0.63/0.31 0.83/0.42 1.25/0.63 2.08/1.04 2.92/1.46 4.17/2.08

Impedance % VA
50 75 100 150 250 350 500

%z
8.3 8.7 8.4 8.0 7.8 7.0 5.0

Total Heat Dissipation (Watts)**


11 14 14 18 29 33 40

Wt/Lbs
3.5 4.5 5.2 7.6 8.3 11.0 16.3

Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors

208x277x380

120x240

Note: *VA capacity rated at the output of the transformer. ** Heat dissipation calculated based on full rated load on transformer.

Dimensions

B
B

Pressure Sensors Temperature Sensors Pushbuttons/ Lights

C GxH

GxH

Process Relays/ Timers Comm.

A
(100VA and less)

E
FIGURE B
(150VA to 500VA)

Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

FIGURE A

HPS Imperator 380x277x208/240x120 Control Transformer Dimensions


Part Number PH50MGJ PH75MGJ PH100MGJ PH150MGJ PH250MGJ PH350MGJ PH500MGJ Mtg. Fig. A
A A A B B B B 3.25 (82.6) 3.25 (82.6) 3.25 (82.6) 4.00 (101.6) 4.50 (114.3) 4.50 (114.3) 4.75 (120.7)

Overall Dimensions inches (mm) B


3.88 (98.6) 4.19 (106.4) 4.69 (119.1) 5.44 (138.2) 4.88 (124.0) 5.56 (141.2) 6.69 (169.9)

Mounting Centers inches (mm) C D


2.63 (66.8) 2.63 (66.8) 2.63 (66.8) 3.38 (85.9) 3.75 (95.3) 3.75 (95.3) 4.06 (103.1)

Mounting Slot inches (mm) GXH


0.22 x 0.44 (5.6 x 11.2) 0.22 x 0.44 (5.6 x 11.2) 0.22 x 0.44 (5.6 x 11.2) 0.22 x 0.75 (5.6 x 19.1) 0.22 x 0.75 (5.6 x 19.1) 0.22 x 0.75 (5.6 x 19.1) 0.31 x 0.94 (7.9 x 23.9)

E
2.50 (63.5) 2.63 (66.8) 2.63 (66.8) 2.75 (69.9) 3.75 (95.3) 3.75 (95.3) 4.50 (114.3)

Height with Finger Guard, inches (mm)


4.37 (111.0) 4.44 (112.8) 4.44 (112.8) 4.50 (114.3) 4.94 (125.5) 4.94 (125.5) 4.81 (122.2)

Depth with Finger Guard inches (mm)


5.32 (135.1) 5.63 (143.0) 6.13 (155.7) 6.94 (176.3) 6.38 (162.1) 7.06 (179.3) 8.19 (208.0)

3.56 (90.4) 3.63 (92.2) 3.63 (92.2) 3.81 (96.8) 4.44 (112.8) 4.44 (112.8) 4.31 (109.5)

Note: All dimensions are 0.06 inches unless otherwise noted.


Volume 14

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Power Products

e30-51

HPS ImperatorTM 380x277x208 / 240x120 VAC Control Transformers Wiring Specifications


Wiring
6
5 1

PH***MGJ Schematic for 50, 75 and 100VA Units

HV
Dotted line represents supplied jumper lead.

4
8 3 7 2

High Voltage (HV)


(Primary Volts)

Install Supplied Jumpers Between Terminals None None None 3-8 8-7 2-8 Install Supplied Links Between Terminals 3-4, 1-2 2-3 3-4, 1-2 2-3

Supply Lines Connect To 1, 3 1, 7 1, 2 6, 4 6, 4 6, 4 Load Lines Connect To 1, 4 1, 4 4, 6 4, 6

Install Fuse Clips To Unfused Unfused Unfused 1-5, 4-8 1-5, 4-8 1-5, 4-8 Install Fuse Clips To Unfused Unfused 1-5 1-5

380V 277V 208V

380 277 208 380 277 208 Low Voltage (LV)


(Secondary Volts)

2 65

120V

LV

240V

120 240 120 240

PH***MGJ Schematic for 150VA to 1000VA Units


1
7 2

HV
Dotted line represents supplied jumper lead.

5
8 6 4 3

High Voltage (HV)


(Primary Volts)

Install Supplied Jumpers Between Terminals None None None 8-6 4-8 3-8 Install Supplied Links Between Terminals 4-5, 2-3 3-4 4-5, 2-3 3-4

Supply Lines Connect To 2, 6 2, 4 2, 3 1, 5 1, 5 1, 5 Load Lines Connect To 2, 5 2, 5 1, 5 1, 5

Install Fuse Clips To Unfused Unfused Unfused 2-7, 5-8 2-7, 5-8 2-7, 5-8 Install Fuse Clips To Unfused Unfused 2-7 2-7

380V 277V 208V

380 277 208 380 277 208 Low Voltage (LV)

3 17

(Secondary Volts)

6 5 4

3 2 1

6 5 4 3 2 1
240V

120V

LV

120 240 120 240

Notes FUSES NOT INCLUDED (see Edison fuse section for fuses). Secondary fuse clips supplied but not installed. Order fuses and primary fuse clips separately. Jumper links to make primary/secondary series/parallel connections supplied, but not installed.

Volume 14

e30-52

Power Products

1 - 80 0 - 633 - 0405

Features

HPS ImperatorTM 240x120 / 24x12 VAC Control Transformers Specifications


600V class, machine tool rated industrial control transformers 50/60 Hertz VA range from 50 VA up to 1000 VA Constructed with high quality silicon steel laminations that provide optimum performance and reliability Encapsulated coils, encased in a custom injection molded cover, protect coils and terminations from moisture, dirt and other industrial airborne contaminants. Temperature Range: -20C (-4F) to 40C (104F) Terminated with #8/32 slot/Phillips terminal screws complete with SEMS washer (suitable for 18 AWG to 14 AWG solid or 14 AWG stranded wire, not on PH750PG or PH1000PG). A ring or spade connector must be used on larger size wire. Insulation system: 50 - 150VA, temperature rise 55C (131F), insulation class 105C (221F), 250 - 1000VA, temperature rise 80C (176F), insulation class 130C (266F) Standard secondary fuse kits utilizing 13/32 x 1 CC fuse clips included with all transformers. Fuses are not included. (See Edison fuse section for MEN Midget fuses.)

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos

UL Listed (approved for U.S. and Canada) File E50394 CE Mark standard on all units RoHS Compliant

Agency Approvals

Optional primary fuse kits available utilizing 13/32 x 1 fuse clips (See Edison fuse section for HCTR fuses.) Optional finger-safe terminal covers LIFETIME warranty (limited to mfg. defects)

HPS Imperator 240x120/24x12 Control Transformer Specifications


Part Number PH50PG PH75PG PH100PG PH150PG PH250PG PH350PG PH500PG PH750PG*** PH1000PG*** Price
<---> <---> <---> <---> <---> <---> <---> <---> <--->

Volt-Amp Rating*
50 75 100 150 250 350 500 750 1000

Mtg. Fig.
A A A B B B B B B

Primary Voltage (50/60Hz)

Secondary Voltage (Nominal)

Output Current (Amps) 12/24


4.17/2.08 6.25/3.13 8.33/4.17 12.5/6.25 20.8/10.4 29.2/14.6 41.7/20.8 62.5/31.3 83.3/41.7

Impedance % VA
50 75 100 150 250 350 500 750 1000

%z
8.3 8.7 8.4 8.0 7.8 7.0 5.0 4.9 3.9

Total Heat Dissipation (Watts)**


11 14 14 18 29 33 40 54 69

Wt/Lbs
3.5 3.5 4.5 5.7 7.5 10.1 14.2 16.6 23.6

Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights

120x240 115x230 110x220

12x24 11.5x23 11x22

Note: *VA capacity rated at the output of the transformer. ** Heat dissipation calculated based on full rated load on transformer. *** Terminated with 1/4-20 screw on secondary side to accept ring terminal connector

Dimensions

B
B

C GxH

GxH

Process Relays/ Timers Comm.

A
(100VA and less) FIGURE A

Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

FIGURE B (150VA to 1000VA)

HPS Imperator 240x120/24x12 Control Transformer Dimensions


Part Number PH50PG PH75PG PH100PG PH150PG PH250PG PH350PG PH500PG PH750PG PH1000PG Mtg. Fig.
A A A B B B B B B

Overall Dimensions inches (mm) A B C


3.00 (76.2) 3.25 (82.6) 3.25 (82.6) 4.00 (101.6) 4.50 (114.3) 4.50 (114.3) 4.75 (120.7) 5.13 (130.3) 5.25 (133.4) 4.38 (111.3) 3.88 (85.9) 4.19 (106.4) 4.94 (125.5) 5.44 (138.2) 5.19 (131.8) 5.94 (150.9) 6.69 (169.9) 6.81 (173.0) 3.19 (81.0) 3.56 (90.4) 3.63 (92.2) 3.81 (96.8) 3.81 (96.8) 4.44 (112.8) 4.31 (109.5) 4.31 (109.5) 4.94 (125.5)

Mounting Centers inches (mm) D E


2.50 (63.5) 2.63 (66.8) 2.63 (66.8) 3.38 (85.9) 3.75 (95.3) 3.75 (95.3) 4.06 (103.1) 4.38 (111.3) 4.50 (114.3) 2.25 (57.2) 2.50 (63.5) 2.63 (66.8) 2.75 (69.9) 3.13 (79.5) 3.75 (95.3) 3.81 (96.8) 4.31 (109.5) 4.44 (112.8)

Mounting Slot inches (mm) GXH


0.22 x 0.44 (5.6 x 11.2) 0.22 x 0.44 (5.6 x 11.2) 0.22 x 0.44 (5.6 x 11.2) 0.22 x 0.75 (5.6 x 19.1) 0.22 x 0.75 (5.6 x 19.1) 0.22 x 0.75 (5.6 x 19.1) 0.31 x 0.94 (7.9 x 23.9) 0.31 x 0.81 (7.9 x 20.6) 0.31 x 0.81 (7.9 x 20.6)

Height with Finger Guard, inches (mm)


4.00 (101.6) 4.37 (111.0) 4.44 (112.8) 4.31 (109.5) 4.31 (109.5) 4.94 (125.5) 4.81 (122.2) 4.81 (122.2) 5.44 (138.2)

Depth with Finger Guard inches (mm)


5.82 (147.8) 5.32 (135.1) 5.63 (143.0) 6.44 (163.6) 6.94 (176.3) 6.69 (169.9) 7.44 (189.0) 8.19 (208.1) 8.31 (211.1)
Volume 14

Note: All dimensions are 0.06 inches unless otherwise noted.

w w w. a u to m at i o n d i re c t . c o m / p owe ra n d a c c es s o r i es

Power Products

e30-53

HPS ImperatorTM 240x120 / 24x12 VAC Control Transformers Wiring Specifications


Wiring
1
110V 115V 120V

HV
4 1

220V 230V 240V

PH***PG Schematic for 50, 75 and 100VA Units


4

2
6
5 1

3
7
8

High Voltage (HV)


(Primary Volts)

Install Supplied Links Between Terminals 1-2, 3-4 2-3 1-2, 3-4 2-3 Install Supplied Links Between Terminals 3-4, 1-2 2-3 3-4, 1-2 2-3

Supply Lines Connect To 1, 4 1, 4 6, 7 6, 7 Load Lines Connect To 1, 4 1, 4 4, 6 4, 6

Install Fuse Clips To Unfused Unfused 1-5, 4-8 1-5, 4-8 Install Fuse Clips To Unfused Unfused 1-5 1-5

120 240 120 240

115 230 115 230

110 220 110 220

Low Voltage (LV)


4 3 2 65 1

(Secondary Volts)

11V 11.5V 12V


110V 115V 120V

LV
HV

22V 23V 24V


220V 230V 240V

12 24 12 24

11.5 23 11.5 23

11 22 11 22

PH***PG Schematic for 150VA to 500VA Units


High Voltage (HV)
(Primary Volts)

1 2 3
1

4 5 6

1 2 3
6

4 5 6

Install Supplied Links Between Terminals 2-3, 4-5 3-4 2-3, 4-5 3-4 Install Supplied Links Between Terminals 4-5, 2-3 3-4 4-5, 2-3 3-4

Supply Lines Connect To 2, 5 2, 5 1, 6 1, 6 Load Lines Connect To 2, 5 2, 5 1, 5 1, 5

Install Fuse Clips To Unfused Unfused 2-7, 5-8 2-7, 5-8 Install Fuse Clips To Unfused Unfused 2-7 2-7

7 2 3 4

8 5

120 240 120 240

115 230 115 230

110 220 110 220

3 17

Low Voltage (LV)


(Secondary Volts)

6 5 4

3 2 1

6 5 4

3 2 1

11V 11.5V 12V

22V 23V 24V

LV
110V 115V 120V

12 24 12 24

11.5 23 11.5 23

11 22 11 22

HV

220V 230V 240V

PH***PG Schematic for 750VA and 1000VA Units


High Voltage (HV)
(Primary Volts)

1 2 3 4 5 6
1 7 2 3

1 2 3 4 5 6
6 8 4 5

Install Supplied Links Between Terminals 2-3, 4-5 3-4 2-3, 4-5 3-4 Install Supplied Links Between Terminals 3-4, 1-2 2-3

Supply Lines Connect To 2, 5 2, 5 1, 6 1, 6 Load Lines Connect To 1, 4 1, 4

Install Fuse Clips To Unfused Unfused 2-7, 5-8 2-7, 5-8 Install Fuse Clips To Unfused Unfused

120 240 120 240

115 230 115 230

110 220 110 220

Low Voltage (LV)


(Secondary Volts)

4 3

2 1

4 3

2 1

11V 11.5V 12V

22V 23V 24V

12 24

11.5 23

11 22

LV
Notes - FUSES NOT INCLUDED (see Edison fuse section for fuses).

Note: secondary fuse clips not available on PH750PG or PH1000PG.

Jumper links to make primary/secondary series/parallel connections supplied, but not installed. Secondary fuse clips supplied but not installed. Order fuses and primary fuse clips separately.

Volume 14

e30-54

Power Products

1 - 80 0 - 633 - 0405

Features

HPS ImperatorTM 480x240 / 120x25 VAC Control Transformers Specifications


600V class, machine tool rated industrial control transformers 50/60 Hertz VA range from 50 VA up to 500 VA Constructed with high quality silicon steel laminations that provide optimum performance and reliability Encapsulated coils, encased in a custom injection molded cover, protect coils and terminations from moisture, dirt and other industrial airborne contaminants. Temperature Range: -20C (-4F) to 40C (104F) Terminated with #8/32 slot/Phillips terminal screws complete with SEMS washer (suitable for 18 AWG to 14 AWG solid or 14 AWG stranded wire) Insulation system: 50 - 150VA, temperature rise 55C (131F), insulation class 105C (221F), 250 - 500VA, temperature rise 80C (176F), insulation class 130C (266F) SEMS (standard machine screw with lock washer) standard Standard secondary fuse kits utilizing 13/32 x 1 fuse clips included with all transformers. Fuses are not included. (See Edison fuse section for MEN fuses.) Optional primary fuse kits available

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos

utilizing 13/32 x 1 fuse clips (See Edison fuse section for HCTR fuses.) Optional finger-safe terminal covers LIFETIME warranty (limited to mfg. defects)

Agency Approvals

UL Listed (approved for U.S. and Canada) File E50394 CE Mark standard on all units RoHS Compliant

HPS Imperator 480x240/120x25 Control Transformer Specifications


Part Number PH50MLI PH100MLI PH250MLI PH350MLI PH500MLI Price
<---> <---> <---> <---> <--->

Volt-Amp Rating*
50 100 250 350 500

Mtg. Fig.
A A B B B

Primary Voltage (50/60Hz)


240x480 208x230x460 200x220x440

Secondary Voltage (Nominal)


25x120 24x115 23x110

Output Current (Amps) 25/120


2.0/0.47 4.0/0.83 10.0/2.08 14.0/2.92 20.0/4.17

Impedance % VA
50 100 250 350 500

%z
8.3 8.4 7.8 7.0 5.0

Total Heat Dissipation (Watts)**


11 14 29 33 40

Wt/Lbs
4.0 5.2 10.1 11.0 16.3

Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring

Note: *VA capacity rated at the output of the transformer. ** Heat dissipation calculated based on full rated load on transformer.

Dimensions

B
B

C GxH

GxH

E
FIGURE B

FIGURE A (100VA and less)

(150VA to 500VA)

Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

HPS Imperator 480x240/120x25 Control Transformer Dimensions


Part Number PH50MLI PH100MLI PH250MLI PH350MLI PH500MLI Mtg. Fig.
A A B B B

Overall Dimensions inches (mm) A


3.25 (82.6) 3.25 (82.6) 4.50 (114.3) 4.50 (114.3) 4.75 (120.7)

Mounting Centers inches (mm) C D


2.63 (66.8) 2.63 (66.8) 3.75 (95.3) 3.75 (95.3) 4.06 (103.1)

Mounting Slot inches (mm) GXH


0.22 x 0.44 (5.6 x 11.2) 0.22 x 0.44 (5.6 x 11.2) 0.22 x 0.75 (5.6 x 19.1) 0.22 x 0.75 (5.6 x 19.1) 0.31 x 0.94 (7.9 x 23.9)

B
4.06 (103.1) 4.69 (119.1) 5.19 (131.8) 5.56 (141.2) 6.69 (169.9)

E
2.50 (63.5) 2.63 (66.8) 3.75 (95.3) 3.75 (95.3) 4.50 (114.3)

Height with Finger Guard, inches (mm)


4.37 (111.0) 4.44 (112.8) 4.94 (125.5) 4.94 (125.5) 4.81 (122.2)

Depth with Finger Guard inches (mm)


5.32 (135.1) 6.13 (155.7) 6.38 (162.1) 7.06 (179.3) 8.19 (208.0)

3.56 (90.4) 3.63 (92.2) 4.44 (112.8) 4.44 (112.8) 4.31 (109.5)

Note: All dimensions are 0.06 inches unless otherwise noted.

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HPS ImperatorTM 480x240 / 120x25 VAC Control Transformers Wiring Specifications


Wiring
PH***MLI Schematic for 50, 75 and 100VA Units
High Voltage (HV)
8 3 7 2

6
5 1

HV
Dotted line represents supplied jumper lead.
480V/460V/440V 240V/230V/220V 208V/200V

(Primary Volts)

Install Supplied Jumpers Between Terminals None None None 3-8 8-7 2-8 Install Supplied Jumpers Between Terminals None None None None

Supply Lines Connect To 1, 3 1, 7 1, 2 6, 4 6, 4 6, 4 Load Lines Connect To 1, 4 1, 3 4, 6 3, 6

Install Fuse Clips To Unfused Unfused Unfused 1-5, 4-8 1-5, 4-8 1-5, 4-8 Install Fuse Clips To Unfused Unfused 1-5 1-5

SECTION 1

480 240 480 240

460 230 208 460 230 208

440 220 200 440 220 200

25V/24V/23V

Low Voltage (LV)


(Secondary Volts)

120V/115V/110V

LV

6 5 1

120 25 120 25

115 24 115 24

110 23 110 23

1
7 2

HV
Dotted line represents supplied jumper lead.
480V/460V/440V 240V/230V/220V 208V/200V

5
8 6 4 3

PH***MLI Schematic for 150VA to 500VA Units


High Voltage (HV)
(Primary Volts)

Install Supplied Jumpers Between Terminals None None None 8-6 4-8 3-8 Install Supplied Jumpers Between Terminals None None None None

Supply Lines Connect To 2, 6 2, 4 2, 3 1, 5 1, 5 1, 5 Load Lines Connect To 2, 4 2, 3 1, 4 1, 3

Install Fuse Clips To Unfused Unfused Unfused 2-7, 5-8 2-7, 5-8 2-7, 5-8 Install Fuse Clips To Unfused Unfused 2-7 2-7

480 240 480 240

460 230 208 460 230 208

440 220 200 440 220 200

25V/24V/23V

Low Voltage (LV)


(Secondary Volts)

120V/115V/110V

4 1

LV

120 25 120 25

115 24 115 24

110 23 110 23

Notes FUSES NOT INCLUDED (see Edison fuse section for fuses). Secondary fuse clips supplied but not installed. Order fuses and primary fuse clips separately. Jumper links to make primary/secondary series/parallel connections supplied, but not installed.

Transformers secondary is NOT designed for dual voltages. Secondary voltage is either 25/24/23V or 120/115/110V.

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HPS ImperatorTM Transformers Accessories Terminal Covers and Fuse Kits


These one-piece molded terminal covers are a quick and easy way to provide safety and protection in the workplace. They protect operators from potential shock hazards and guard against accidental contact with the fuses.

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters

Finger-safe terminal covers

Fuse Kits

These optional primary side fuse kits contain four fuse clips, four mounting screws, and complete instructions. The table below makes it easy to choose the correct terminal covers and fuse kits for your Hammond control transformer.

Transformer
Part Number PH50MQMJ PH50PG PH75MQMJ PH100MQMJ PH150MQMJ PH250MQMJ PH350MQMJ PH500MQMJ PH750MQMJ PH1000MQMJ PH1500MQMJ PH50MLI PH50MGJ PH100MLI PH150MGJ PH250MLI PH350MLI PH500MLI

Finger-Safe Terminal Covers


Part Number Pcs/Pkg Price FG1 FGF1
1 cover 1 cover 1 cover 1 cover 1 cover 1 cover 1 cover 1 cover 1 cover 1 cover 1 cover 1 cover 1 cover 1 cover <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->

Primary Side Fuse Kits


Part Number Pcs/Pkg Price

Description
Finger-safe cover for MQMJ and PG series 50VA unfused control transformers. Cover fits primary side or secondary side. Finger-safe cover for MQMJ and PG series 50VA unfused control transformers. Cover fits primary side or secondary side. Finger-safe cover for all 75VA, all 100VA, PH50MLI and PH50MGJ fused control transformers. Cover fits primary or secondary side. Finger-safe cover for 75VA, all 100VA, PH50MLI and PH50MGJ unfused control transformers. Cover fits primary or secondary side. Finger-safe cover for all 150VA, PH250MQMJ and PH250PG fused and unfused control transformers. Cover fits primary or secondary side. Finger-safe cover for all 350VA, 500VA, 750VA, 1000VA, 1500VA transformers and the PH250MLI and PH250MGJ transformers fused and unfused control transformers. Cover fits primary or secondary side. Finger-safe cover for all 750VA, 1000VA, 1500VA fused and unfused control transformers. Cover fits primary or secondary side. Finger-safe cover for all 75VA, all 100VA, PH50MLI and PH50MGJ unfused control transformers. Cover fits primary or secondary side. Finger-safe cover for 75VA, all 100VA, PH50MLI and PH50MGJ fused control transformers. Cover fits primary or secondary side. Finger-safe cover for all 75VA, all 100VA, PH50MLI and PH50MGJ unfused control transformers. Cover fits primary or secondary side. Finger-safe cover for 75VA, all 100VA, PH50MLI and PH50MGJ fused control transformers. Cover fits primary or secondary side. Finger-safe cover for all 150VA, PH250MQMJ and PH250PG fused and unfused control transformers. Cover fits primary or secondary side. Finger-safe cover for all 350VA, 500VA, 750VA, 1000VA, 1500VA transformers and the PH250MLI and PH250MGJ transformers fused and unfused. Cover fits primary or secondary side. Finger-safe cover for all 350VA, 500VA, 750VA, 1000VA, 1500VA transformers and the PH250MLI and PH250MGJ transformers fused and unfused. Cover fits primary or secondary side.

PFK1

PH75PG PH100PG FGF2 PH150PG FG3 PH250PG PH350PG PH500PG FG4 PH750PG FG5 PH1000PG FG2 FGF2 PH75MGJ FG2 PH100MGJ FGF2 FG3 PH250MGJ FG4 PH350MGJ FG4 PH500MGJ

FG2

4 fuse clips, 4 mounting screws

<--->

Motors & Gearbox Steppers/ Servos

PFK2

4 fuse clips, 4 mounting screws

<--->

Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders

PFK3

4 fuse clips, 4 mounting screws

<--->

PFK4

4 fuse clips, 4 mounting screws 1 cover 4 fuse clips, 4 mounting screws 1 cover 4 fuse clips, 4 mounting screws 1 jumper wire 4 fuse clips, 4 mounting screws 1 jumper wire

<--->

PFK5

<--->

Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process

PFK6

<--->

PFK7

<--->

1. Torque all terminal screws between 12 and 14 in-lbs. 2. For all bare wire connections, the recommended wire size range is 18 AWG to 14 AWG for solid wire, and 14 AWG for stranded. A ring or spade connector must be used if using a wire size outside the range listed above. 3. Ensure mounting screws used for transformer installation (not supplied) are properly sized for transformer weight. 4. When mounting fuse clips, remove the appropriate captive washer screw(s) from terminal block and install fuse clip(s) and new terminal screw(s). 5. Please refer to wiring instructions included with the Hammond control transformer for connection details.
Fuse Clips accessories Finger-safe Cover accessories
Sample Assembly Drawing for Finger Guard Installation (for 50, 75 and 100VA)

Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

Sample Assembly Drawing for Finger Guard Installation (for 150VA to 1500VA)

Sample Assembly Drawing for Fuse Clip Installation (for 50, 75 and 100VA)

Sample Assembly Drawing for Fuse Clip Installation (for 150VA to 1500VA)

Standard secondary fuse kits utilizing 13/32 x 1 fuse clips included with all transformers. Fuses are not included. (See Edison fuse section for MEN fuses.)
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Recommendations for Overcurrent Protection UL and CSA (North American) Standards


UL and CSA (North American) Standards
Option 1 (Primary only Protection)

North American standards, including UL 508, National Electric Code 450, and the Canadian Electrical Code, Part 1, require overcurrent protection on all control circuit transformers. There are two options for overcurrent protection: Provide an overcurrent device in the primary circuit rated to the current of the transformer. The overcurrent limits are as follows: Primary 9 Amps or more: no more than 125% of rated current Primary 2 to 9 Amps: no more than 167% of rated current Primary less than 2 Amps: no more than 300% of rated current for power circuits; no more than 500% of rated current for control circuits
Note: This method is considered less desirable, as start-up inrush to the transformer can frequently surpass the current rating of the device and result in nuisance interruptions.

The second option is to install overcurrent devices in both the primary and secondary circuits of the transformer. In this option, the secondary device must be rated no more than 125% of rated current of the transformer and the primary no more than 250%. The Canadian Electrical Code permits 300% overcurrent on the primary for this option. In both options listed, it is recommended that time delay fuses be considered to avoid unnecessary interruptions.

Option 2 (Primary and Secondary Protection)

REFERENCES:

UL 508 UL 845 NEC 430-72 NEC 450-3 CEC Part 1, 26-256

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Recommendations for Overcurrent Protection UL and CSA (North American) Standards, continued
To assist in the selection of fuses, the following chart recommends the maximum primary fuse rating in amperes. The first number shown is the maximum overcurrent protection when the primary current is less than 2 amps and the overcurrent protection device is rated for 300%. The second number (shown in brackets) is recommended when the primary is less than 2 amps and the overcurrent device is to be rated at 500% of rated current. Where only one number is indicated, the primary is 2 amps or more and one rating of overcurrent protection is shown as optimal. Choose the next higher fuse rating if these numbers do not correspond with standard fuse selections.

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

PRIMARY (UL and CSA)

HCTR Current Limiting Class CC Fuses


Part Number HCTR-25 HCTR-5 HCTR-75 HCTR1 HCTR1-25 HCTR1-5 HCTR2 HCTR2-5 HCTR3 HCTR3-5 HCTR4 HCTR5 HCTR6 HCTR7-5 HCTR8 HCTR10 HCTR15 HCTR20 HCTR25 HCTR30 AMP Rating Pcs/Pkg Weight Price
0.25 0.5 0.75 1 1.25 1.5 2 2.5 3 3.5 4 5 6 7.5 8 10 15 20 25 30 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->

Recommended Maximum Primary Fuse Ratings in Amps Where Primary Current is less than 2 Amps.

Note: See HCTR fuse catalog page for characteristic curves.

Primary Overload Voltage Protection 50


115 120 220 208 230 240 277 380 440 460 480
300% 500% 300% 500% 300% 500% 300% 500% 300% 500% 300% 500% 300% 500% 300% 500% 300% 500% 300% 500% 300% 500% 1.25 (2.0) 1.25 (2.0) 0.6 (1.125) 0.6 (1.125) 0.6 (1.0) 0.6 (1.0) 0.5 (0.8) 0.3 (0.6) 0.3 (0.5) 0.3 (0.5) 0.3 (0.5)

Hammond Transformers VA RATING


75
1.8 (3.2) 1.8 (3.2) 1 .0 (1.6) 1.0 (1.8) 0.8 (1.6) 0.8 (1.5) 0.8 (1.25) 0.5 (0.8) 0.5 (0.8) 0.4 (0.8) 0.4 (0.75)

100 150 250 350 500 750 1000 1500 2000 3000 5000
2.5 (4.0) 2.25 (4.0) 1.25 (2.25) 1.4 (2.25) 1.25 (2.0) 1.25 (2.0) 1.0 (1.8) 0.75 (1.25) 0.6 (1.125) 0.6 (1.0) 0.6 (1.0) 3.5 4.0 (6.5) 3.5 4.0 (6.5) 2 .0 3.2 (3.2) (5.6) 2.0 3.5 (3.5) (6.0) 1.8 3. 2 (3.2) (5.0) 1.8 3.0 (3.0) (5.0) 1.6 2.5 (4.5) (6.25) 1.125 1.8 (1.8) (3.2) 1 .0 1.6 (1.6) (2.8) 0.8 1.6 (1.6) (2.5) 0.8 1.5 (1.5) (2.5) 5.0 5.0 4.5 (7.5) 5.0 (8.0) 4.5 (7.5) 4.0 (7.0) 3.5 (9.0) 2.5 (4.5) 2.25 (3.5) 2.25 (3.5) 2.0 (3.5) 8.0 8.0 4.0 4.0 4.0 3.5 5.0 3.5 (6.25) 3.2 (5.6) 3.2 (5.0) 3.0 (5.0) 10.0 10.0 6.0 6.0 6.0 5.0 5.0 5.6 (9.0) 5.0 (8.0) 4.5 (8.0) 4.5 (7.5) 15.0 15.0 8.0 8.0 8.0 7.0 6.0 4.5 4.0 3.5 3.5 20.0 15.0 12.0 12.0 10.0 10.0 9.0 6.25 6.0 6.0 5.0 25.0 20.0 15.0 15.0 15.0 15.0 12.0 9.0 8.0 8.0 7.0 20.0 20.0 20.0 15.0 15.0 15.0 12.0 12.0 10.0 30.0 30.0 30.0 30.0 25.0 20.0 15.0 15.0 15.0

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Recommendations for Overcurrent Protection UL and CSA (North American) Standards, continued
The overcurrent protection listed below, in amperes, is 125% of the rated current of the transformer. Choose the next higher fuse rating if these numbers do not correspond with standard fuse selections.

SECONDARY

MEN General Purpose Midget Class Fuses


AMP Rating Pcs/Pkg Weight Price
0.5 0.6 1 1.4 1.5 2 2.5 3 3.5 4 5 6 7 8 10 12 15 20 25 30 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 10/1 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb 0.2 lb <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->

Part Number MEN-5 MEN-6 MEN1 MEN1-4 MEN1-5 MEN2 MEN2-5 MEN3 MEN3-5 MEN4 MEN5 MEN6 MEN7 MEN8 MEN10 MEN12 MEN15 MEN20 MEN25 MEN30

Note: See MEN fuse catalog page for characteristic curves.

Recommended Maximum Secondary Fuse Ratings in Amps.

Hammond Transformers VA RATING Secondary Overload Voltage Protection 50 75 100 150 250 350 500 750 1000 1500 2000 3000 5000
12 24 110 115 120 220 230
125% 125% 125% 125% 125% 125% 125% 5.3 2.7 0.6 0.6 0.6 0.3 0.3 7.9 4.0 0.9 0.9 0.8 0.5 0.5 11.0 5.3 1.2 1.1 1.1 0.6 0.6 16.0 7.9 1.8 1.7 1.6 0.9 0.9 27.0 14.0 2.9 2.8 2.7 1.5 1.4 19.0 4.0 3.9 3.7 2.0 2.0 27.0 5.7 5.5 5.3 2.9 2.8 8.6 8.2 7.9 4.3 4.1 12.0 11.0 11.0 5.7 5.5 18.0 17.0 16.0 8.6 8.2 23.0 22.0 21.0 12.0 11.0 18.0 17.0 29.0 28.0

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HPS FortressTM Commercial Encapsulated Transformers


Features
Totally enclosed to seal out moisture and airborne contaminants Easily accessible nameplate Installation is made quick and easy with keyhole mounting slots

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.

All units are encapsulated with an electrical grade silica sand and resin compound NEMA 3R enclosure meets or exceeds listing criteria including NEMA and ANSI standards for indoor and outdoor applications

Conduit knockouts and an easily accessible wiring compartment

Voltage Regulation

Voltage regulation in transformers is the difference between the No-Load voltage and the Full-Load voltage. This is expressed in terms of percentage.
ENo-Load - EFull Load EFull Load

Regulation = Percentage

(100%)

Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

The secondary voltage (nominal) listed in these pages are at Full-Load, meaning the point at which the transformer is operating at maximum permissible secondary current. No-Load voltage can increase 6 to 10% max. Warning: Secondary voltages of transformers may damage some loads. For example, a transformer connected as 480/120 Volt but applied 495 Volt primary can produce at No-Load a voltage of 134 Volts which will damage the inputs of a PLC D0-06AA, whose maximum input voltage is 132 Volt. Notice that the current of D0-06AA input is 10mA, making it very close to No-Load.

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HPS FortressTM Commercial Encapsulated Transformers Primary 480 x 240 VAC Secondary 240 x 120 VAC
Features
Ratings: Single phase from 0.50kVA to 25kVA; 60 Hz Electrostatic Shield: Standard on all single phase units 0.75kVA and larger Quality Design: All units are encapsulated with electrical grade silica sand and resin compounds which completely enclose the core and coil to seal out moisture, airborne contaminants and eliminates corrosion and deterioration. Insulation: Offering UL class 130C (266F) insulation, 95C (203F) temperature rise up to 1kVA on single phase; 180C (356F) insulation, 135C (275F) temperature rise on all units over 1kVA on single phase. Quiet operation with sound levels below NEMA standards. Enclosures: NEMA 3R enclosures meet or exceed listing criteria including NEMA, ANSI, and OSHA standards for indoor and outdoor service. To provide NEMA 3R protection (protection from falling rain), the transformer must be mounted vertically with the mounting tabs facing up. Rear and side entry conduit knockouts into an easily accessible and roomy wiring compartment. Color is ANSI 61 gray, UL50 Taps are convenient to select output voltage. Wiring compartment: Provides tinned copper lead wire terminations up to 5kVA, terminal pad termination on 7.5KVA and larger and standard ground lug assembly for easy cable installation. Output voltage adjustable by taps. Temperature Range: -20C (-4F) to average ambient temperature 30C (86F), not to exceed 40C (104F)

Agency Approvals

Installation made quick and easy: All encapsulated transformers are designed for wall mounting and include keyhole mounting slots. 10 year warranty (limited to mfg. defects)

UL Listed File No. E50394 (Type Q) CSA File No. LR3902 (Type Q) CE (up to 10 kVA) RoHS

C1FC50LE

C1F1C5LES

C1F005LES

HPS Fortress 480x240/240x120 Encapsulated Transformer Specifications


Part Number C1FC50LE C1FC75LES C1F1C0LES C1F1C5LES C1F002LES C1F003LES C1F005LES C1F007LES C1F010LES C1F015LES** C1F025LES**
** Not CE
Volume 14

Price
<---> <---> <---> <---> <---> <---> <---> <---> <---> <---> <--->

kVA Rating
0.50 0.75 1.0 1.5 2.0 3.0 5.0 7.5 10 15 25

Primary Voltage (60Hz)

Secondary Voltage (Nominal)

Output Current (Amps) 120/240


4.17/2.08 6.25/3.13 8.33/4.17 12.5/6.25 16.7/8.33

Impedance % VA
500 750 1000 1500 2000 3000 5000 7500 10000 15000 25000

%z
7.6 5.6 4.8 4.1 4.3 3.7 4.2 3.6 3.7 2.4 2.0

Total Heat Dissipation (Watts)*


35.8 57.2 75.3 100.0 121.6 160.8 314.0 402.0 525.0 585.0 838.0

Product Wt/Lbs
15.0 18.0 22.0 25.0 40.0 55.0 88 145 165 286 346

240x480

120x240

25.0/12.5 41.7/20.8 62.5/31.3 83.3/41.6 125/62.5 208.3/104.2

* Heat dissipation calculated based on full rated load on transformer.

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HPS FortressTM Commercial Encapsulated Transformers Primary 480 x 240 VAC Secondary 240 x 120 VAC
Figure A - 500VA to 3kVA

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches

Dimensions

Figure B - 5kVA to 25kVA

* Front bottom panel is hinged for access to terminals, shaded areas show view of rear mounting holes and knockout.

Dimensions inches [mm]

Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights

HPS Fortress 480x240/240x120 Encapsulated Transformer Dimensions


Part Number C1FC50LE C1FC75LES C1F1C0LES C1F1C5LES C1F002LES C1F003LES C1F005LES C1F007LES C1F010LES C1F015LES C1F025LES Mtg. Fig. A
A A A A A A B B B B B 5.00 (127.0) 5.00 (127.0) 5.88 (149.4) 5.88 (149.4) 7.00 (177.8) 7.00 (177.8)

Overall Dimensions inches (mm) B


4.75 (120.7) 4.75 (120.7)

Mounting Holes inches (mm) D


8.25 (209.6) 8.25 (209.6)

Mounting Hole Dia. inches (mm) G


0.22 (5.6) 0.22 (5.6) 0.28 (7.1) 0.28 (7.1) 0.28 (7.1) 0.28 (7.1) 0.44 (11.2) 0.44 (11.2) 0.44 (11.2) 0.44 (11.2) 0.56 (14.2)

Knock Out Dimensions inches (mm) J K L

Rear Mtg. Holes inches (mm) M

C
9.25 (235.0) 9.25 (235.0)

E
3.88 (98.6) 3.88 (98.6) 4.13 (104.9) 4.13 (104.9) 5.38 (136.7) 5.38 (136.7)

F
7.75 (196.9) 7.75 (196.9) 8.25 (209.6) 8.25 (209.6) 9.50 (241.3) 9.50 (241.3)

1.00 (25.4) 1.50 (38.1) 2.00 (50.8) 1.00 (25.4) 1.50 (38.1) 2.00 (50.8) 1.25 (31.8) 1.50 (38.1) 2.00 (50.8) 1.25 (31.8) 1.50 (38.1) 2.00 (50.8) 1.50 (38.1) 1.50 (38.1) 2.00 (50.8) 1.50 (38.1) 1.50 (38.1) 2.00 (50.8) 4.00 (101.6) 2.00 (50.8) 2.00 (50.8) 6.00 (152.4) 5.00 (127.0) 2.00 (50.8) 2.00 (50.8) 8.00 (203.2) 5.00 (127.0) 2.00 (50.8) 2.00 (50.8) 8.00 (203.2) 6.00 (152.4) 2.00 (50.8) 2.00 (50.8) 10.00 (254.0) 6.00 (152.4) 2.00 (50.8) 2.00 (50.8) 10.00 (254.0) N/A

5.50 (139.7) 10.00 (254.0) 8.50 (215.9) 5.50 (139.7) 10.00 (254.0) 8.50 (215.9) 6.50 (165.1) 11.25 (285.8) 9.75 (247.7) 6.50 (165.1) 11.25 (285.8) 9.75 (247.7)

Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

10.00 (254.0) 7.75 (196.9) 17.25 (438.2) 15.25 (387.4) 7.38 (187.5) 15.38 (390.7) 12.25 (311.2) 9.25 (234.9) 17.63 (447.8) 15.56 (395.2) 9.38 (238.3) 14.88 (377.9) 12.25 (311.2) 9.25 (234.9) 20.88 (530.4) 18.88 (479.6) 9.38 (238.3) 18.13 (460.5) 14.50 (368.3) 10.75 (273.1) 21.38 (543.1) 19.38 (492.3) 11.63 (295.4) 18.63 (473.2) 14.50 (368.3) 10.75 (273.1) 27.38 (695.5) 24.88 (631.9) 11.13 (282.7) 24.50 (622.3)

Note: All dimensions have a tolerance of 0.06 inches unless otherwise noted. To provide NEMA 3R protection (protection from falling rain), the transformer must be mounted vertically with the mounting tabs facing up. Additional information in installation insert.

Volume 14

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HPS FortressTM Commercial Encapsulated Transformers Primary 480 x 240 VAC Secondary 240 x 120 VAC
Wiring Diagram - For 500VA to 3kVA
SCHEMATIC
Primary Volts 480 240 Secondary Volts 240 120/240 120

CONNECTIONS
Connect lines to H1, H4 H1, H4 Connect lines to X1, X4 X1, X2, X4 X1, X2

Inter-connect H2-H3 H1-H3, H2-H4 Inter-connect X2-X3 X2-X3 X2-X4, X1-X3

Wiring Diagram - For 5kVA to 25kVA


SCHEMATIC
Primary Volts 504 492 480 468 456 444 432 240 228 216 Secondary Volts 240 120 120/240 X1, X4 X1, X2 X1, X2, X4

CONNECTIONS

Connect lines to H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2

Inter-connect 1-2 2-3 3-4 4-5 5-6 6-7 7-8 H1-2, H2-1 H1-4, H2-3 H1-6, H2-5 H1-8, H2-7 Inter-connect X2- X3 X2-X4, X1-X3 X2-X3

H1

HV

H2
2468

H1 OR
7 5 31

HV

H2
2468

7 5 31

X4

X2

X3

X1 OR

LV

X4

X2

X3

X1

LV

LV

LV

Connect lines to

Termination*
Part No. C1FC50LE C1FC75LES C1F1C0LES C1F1C5LES C1F002LES C1F003LES C1F005LES C1F007LES C1F010LES C1F015LES C1F025LES HV
#18 AWG Leads #18 AWG Leads #18 AWG Leads #14 AWG Leads #14 AWG Leads #14 AWG Leads #14 AWG Leads #12 AWG Leads #10 AWG Leads #8 AWG Leads #6 AWG Leads

LV
#18 AWG Leads #14 AWG Leads #14 AWG Leads #14 AWG Leads #14 AWG Leads #14 AWG Leads #12 AWG Leads Terminal Pad 1C Terminal Pad 1C Terminal Pad 1A Terminal Pad 1A

Terminal Pad Diagram


1A = 0.28 [7.1] DIA 1C = 0.22 [5.6] DIA

Dimensions inches [mm]

* Transformers are provided with copper leads or copper terminal pads.

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HPS FortressTM Commercial Encapsulated Transformers Primary 277/240/208/120 VAC Secondary 240 x 120 VAC
Features
Ratings: Single phase from 100VA to 5kVA; 60 Hz Electrostatic Shield: Standard on all single phase units 0.75kVA and larger Quality Design: All units are encapsulated with electrical grade silica sand and resin compounds which completely enclose the core and coil to seal out moisture, airborne contaminants and eliminates corrosion and deterioration. Insulation: Offering UL class 130C (266F) insulation, 80C (176F) temperature rise up to 1kVA on single phase; 180C (356F) insulation, 135C (275F) temperature rise on all units over 1kVA on single phase. Quiet operation with sound levels below NEMA standards. Enclosures: NEMA 3R enclosures meet or exceed listing criteria including NEMA, ANSI, and OSHA standards for indoor and outdoor service. Rear and side entry conduit knockouts into an easily accessible and roomy wiring compartment. Color is ANSI 61 gray, UL50 Wiring compartment: Provides tinned copper lead wire terminations and standard ground lug assembly for easy cable installation. Taps are convenient to select output voltage. Output voltage adjustable by taps. Temperature Range: -20C (-4F) to average ambient temperature 30C (86F), not to exceed 40C (104F) Installation made quick and easy: All encapsulated transformers are designed for wall mounting and include keyhole mounting slots. 10 year warranty (limited to mfg. defects)

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors

Agency Approvals

UL Listed File No. E50394 (Type Q) CSA File No. LR3902 (Type Q) CE RoHS

C1FC10WE

C1F1C0WES
HPS Fortress Encapsulated Transformer Specifications
Output Current (Amps) 120/240
0.83/0.42 2.08/1.04 4.16/2.08 120/208/240/277 120/240 8.33/4.16 16.67/8.33 25.0/12.5 41.67/20.83

C1F005WES

Pushbuttons/ Lights Process Relays/ Timers

Part Number C1FC10WE C1FC25WE C1FC50WE C1F1C0WES C1F002WES C1F003WES C1F005WES

Price
<---> <---> <---> <---> <---> <---> <--->

kVA Rating
0.10 0.25 0.50 1.0 2.0 3.0 5.0

Primary Voltage (60Hz)

Secondary Voltage (Nominal)

Impedance % VA
100 250 500 1000 2000 3000 5000

%z
12.6 12.2 8.9 5.4 3.8 4.3 4.3

Total Heat Dissipation (Watts)*


27 52 71 91 130 138 380

Product Wt/Lbs
6.36 8.25 14.0 22.0 50.0 86.0 150.0

Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

Note: * Heat dissipation calculated based on full rated load on transformer.

Volume 14

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HPS FortressTM Commercial Encapsulated Transformers Primary 277/240/208/120 VAC Secondary 240 x 120 VAC
Figure A - 100VA to 2kVA

Dimensions

Figure B - 3kVA to 5kVA

* Front bottom panel is hinged for access to terminals, shaded areas show view of rear mounting holes and knockout.

Dimensions inches [mm]

HPS Fortress Encapsulated Transformer Dimensions


Part Number Mtg. Fig. C1FC10WE C1FC25WE C1FC50WE C1F1C0WES C1F002WES C1F003WES C1F005WES
A A A A A B B

A
3.75 (95.25) 3.75 (95.25) 5.00 (127.0) 5.88 (149.4) 7.00 (177.8)

Overall Dimensions inches (mm) B C


5.25 (133.4) 5.25 (133.4) 4.75 (120.7) 7.25 (196.9) 7.25 (196.9) 9.25 (234.9)

D
6.25 (158.8) 6.25 (158.8) 8.25 (209.5)

Mounting Holes inches (mm) E F


2.50 (63.5) 2.50 (63.5) 3.88 (98.5) 4.13 (104.9) 5.38 (136.7) 5.63 (143.0) 5.63 (143.0) 7.75 (196.9) 8.25 (209.6) 9.50 (241.3)

Mounting Hole Dia. inches (mm) G


0.22 (5.6) 0.22 (5.6) 0.22 (5.6) 0.28 (7.1) 0.28 (7.1) 0.44 (11.2) 0.44 (11.2)

Knock Out Dimensions inches (mm) J K L


N/A 0.8 (20.3) 1.00 (25.4) 1.25 (31.8) 1.50 (38.1) 4.00 (101.6) 4.00 (101.6) 1.50 (38.1) 1.50 (38.1) 1.50 (38.1) 1.50 (38.1) 1.50 (38.1) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8)

5.50 (139.7) 10.00 (254.0) 8.50 (215.9) 6.50 (165.1) 11.25 (285.8) 9.75 (247.7)

10.00 (254.0) 7.75 (196.9) 17.25 (438.2) 15.25 (387.4) 7.38 (187.5) 15.38 (390.7) 10.00 (254.0) 7.75 (196.9) 17.25 (438.2) 15.25 (387.4) 7.38 (187.5) 15.38 (390.7)

Note: All dimensions have a tolerance of 0.06 inches unless otherwise noted. To provide NEMA 3R protection (protection from falling rain), the transformer must be mounted vertically with the mounting tabs facing up. Additional information in installation insert.

Volume 14

e30-66

Power Products

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HPS FortressTM Commercial Encapsulated Transformers Primary 277/240/208/120 VAC Secondary 240 x 120 VAC
Wiring Diagram - For 100VA to 2kVA
SCHEMATIC
H1 H3 H5 H2 H4 H1 H3 H5 H2 H4

Company Information Systems Overview Programmable Controllers Field I/O Software

CONNECTIONS
Primary Volts 277 240 208 120 Secondary Volts 240 120/240 120 Connect lines to H1, H5 H1, H4 H1, H3 H1, H2 Connect lines to X1, X4 X1, X2, X4 X1, X2 Inter-connect Inter-connect X2-X3 X2-X3 X2-X4, X1-X3 HV

C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors

HV
X4 X2 X3 X1

OR

LV

OR

X4

X2

X3

X1

LV LV

LV

Wiring Diagram - For 3kVA and 5kVA


SCHEMATIC
Primary Volts 277
HV HV

CONNECTIONS

Connect lines to H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2

Inter-connect 1-2 2-3 3-4 4-5 5-6 6-7 7-8

Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm.

240
H2
2468

H1

H2
2468

H1 OR
7 5 31

208 120

7 5 31

X4

X2

X3

X1 OR

LV

X4

X2

X3

X1

LV

LV

LV

Secondary Volts 240 120 120/240

Connect lines to X1, X4 X1, X2 X1, X2, X4

Inter-connect X2- X3 X2-X4, X1-X3 X2-X3

Termination*
Part No. C1FC10WE C1FC25WE C1FC50WE C1F1C0WES C1F002WES C1F003WES C1F005WES HV
#18 AWG Leads #18 AWG Leads #18 AWG Leads #14 AWG Leads #14 AWG Leads #10 and #14 AWG Leads #6 AWG Leads

LV
#18 AWG Leads #18 AWG Leads #18 AWG Leads #14 AWG Leads #14 AWG Leads #14 AWG Leads #12 AWG Leads

Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

* Transformers are provided with copper leads.

Volume 14

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Power Products

e30-67

HPS FortressTM Commercial Encapsulated Transformers Primary 480**/440/416/400/380 x 240**/220/208/200/190 VAC Secondary 240 x 120 VAC
Features
Ratings: Single phase from 0.25kVA to 5kVA; 50/60 Hz** Electrostatic Shield: Standard on all single phase units 0.75kVA and larger Quality Design: All units are encapsulated with electrical grade silica sand and resin compounds which completely enclose the core and coil to seal out moisture, airborne contaminants and eliminates corrosion and deterioration. Insulation: Offering UL class 130C (266F) insulation, 95C (203F) temperature rise up to 1kVA on single phase; 180C (356F) insulation, 135C (275F) temperature rise on all units over 1kVA on single phase. Quiet operation with sound levels below NEMA standards. Enclosures: NEMA 3R enclosures meet or exceed listing criteria including NEMA, ANSI, and OSHA standards for indoor and outdoor service. Rear and side entry conduit knockouts into an easily accessible and roomy wiring compartment. Wiring compartment: Provides tinned copper lead wire terminations and standard ground lug assembly for easy cable installation. Taps are convenient to select output voltage. Output voltage adjustable by taps. Temperature Range: -20C (-4F) to average ambient temperature 30C (86F), not to exceed 40C (104F)

Agency Approvals

Installation made quick and easy: All encapsulated transformers are designed for wall mounting and include keyhole mounting slots. 10 year warranty (limited to mfg. defects)

UL Listed File No. E50394 (Type Q) CSA File No. LR3902 (Type Q) CE RoHS

C1FC25XE

C1F1C0XES
HPS Fortress Encapsulated Transformer Specifications

C1F005XES

Part Number C1FC25XE C1FC50XE C1F1C0XES C1F002XES C1F003XES C1F005XES

Price
<---> <---> <---> <---> <---> <--->

kVA Rating
0.25 0.50 1.0 2.0 3.0 5.0

Primary Voltage (50/60Hz)**

Secondary Voltage (Nominal)

Output Current (Amps) 120/240


2.08/1.04 4.16/2.08

Impedance % VA
250 500 1000 2000 3000 5000

%z
13.0 10.7 5.4 4.5 4.3 4.3

Total Heat Dissipation (Watts)*


76 95 110 140 145 351

Product Wt/Lbs
8.25 14.0 26.0 52.0 65.0 115.0

190/200/208/ 220/240 x 380/400/416/ 440/480

120/240

8.33/4.16 16.67/8.33 25.0/12.5 41.67/20.83

* Heat dissipation calculated based on full rated load on transformer. ** The primary voltage ratio of 240 or 480 is available at 60Hz only with a secondary voltage of approximately 130/262V

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Power Products

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HPS FortressTM Commercial Encapsulated Transformers Primary 480/440/416/400/380 x 240/220/208/200/190 VAC Secondary 240 x 120 VAC
Dimensions
Figure A - 250VA to 2kVA Figure B - 3kVA to 5kVA

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

* Front bottom panel is hinged for access to terminals, shaded areas show view of rear mounting holes and knockout.

Dimensions inches [mm]

HPS Fortress Encapsulated Transformer Dimensions


Part Number Mtg. Fig. C1FC25XE C1FC50XE C1F1C0XES C1F002XES C1F003XES C1F005XES
A A A A B B

A
3.75 (95.3) 4.50 (114.3) 5.88 (149.4) 7.00 (177.8)

Overall Dimensions inches (mm) B C


5.25 (133.4) 5.75 (146.1) 7.25 (194.2) 7.25 (194.2)

D
6.25 (158.8) 6.25 (158.8)

Mounting Holes inches (mm) E F


2.50 (63.5) 3.13 (79.5) 4.13 (104.9) 5.38 (136.7) 5.63 (143.0) 5.63 (143.0) 8.25 (209.6) 9.50 (241.3)

Mounting Hole Dia. inches (mm) G


0.22 (5.6) 0.22 (5.6) 0.28 (7.1) 0.28 (7.1) 0.44 (11.2) 0.44 (11.2)

Knock Out Dimensions inches (mm) J K L


N/A 0.81 (20.6) 1.25 (31.8) 1.50 (38.1) 4.00 (101.6) 4.00 (101.6) 1.50 (38.1) 1.50 (38.1) 1.50 (38.1) 15.0 (381.0) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8)

5.50 (139.7) 10.00 (254.0) 8.50 (215.9) 6.50 (165.1) 11.25 (285.8) 9.75 (247.7)

10.00 (254.0) 7.75 (196.9) 17.25 (438.2) 15.25 (387.5) 7.38 (187.5) 15.38 (390.7) 10.00 (254.0) 7.75 (196.9) 17.25 (438.2) 15.25 (387.5) 7.38 (187.5) 15.38 (390.7)

Note: All dimensions have a tolerance of 0.06 inches unless otherwise noted. To provide NEMA 3R protection (protection from falling rain), the transformer must be mounted vertically with the mounting tabs facing up. Additional information in installation insert.

Volume 14

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HPS FortressTM Commercial Encapsulated Transformers Primary 480/440/416/400/380 x 240/220/208/200/190 VAC Secondary 240 x 120 VAC
Wiring Diagram - For 250VA to 2kVA
SCHEMATIC
H1 H2 H3 H4 H5 H6 H7 H8 H9 H10

Primary Volts 480 (60Hz) 440 (50/60Hz) 416 (50/60Hz) 400 (50/60Hz) 380 (50/60Hz) 240 (60 Hz) 220 (50/60Hz) 208 (50/60Hz) 200 (50/60Hz) 190 (50/60Hz) Secondary Volts

CONNECTIONS
Connect lines to H1, H10 H1, H10 H1, H9 H1, H8 H1, H7 H1, H10 H1, H10 H1, H9 H1, H8 H1, H7 Connect lines to X1, X4 X1, X2, X4 X1, X4

Inter-connect H5-H6 H5-H6 H4-H6 H3-H6 H2-H6 H1-H6, H5-H10 H1-H6, H5-H10 H1-H6, H4-H9 H1-H6, H3-H8 H1-H6, H2-H7 Inter-connect X2-X3 X2-X3 X2-X4, X1-X3

X4

X3

X2

X1

240 120/240 120

Wiring Diagram - For 3kVA and 5kVA


SCHEMATIC
Primary Volts 440 or 480
HV HV

CONNECTIONS

Connect lines to H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2 H1, H2

Inter-connect 1-2 2-3 3-4 4-5 5-6 6-7 7-8 H1-2, H2-1 H1-4, H2-3 H1-6, H2-5 H1-8, H2-7 Inter-connect X2- X3 X2-X4, X1-X3 X2-X3

416
H2
2468

H1

H2
2468

H1 OR
7 5 31

400 380 220 or 240 208 200 190 Secondary Volts 240 120 120/240 X1, X4 X1, X2 X1, X2, X4

7 5 31

X4

X2

X3

X1 OR

LV

X4

X2

X3

X1

LV

LV

LV

Connect lines to

Termination*
Part No. C1FC25XE C1FC50XE C1F1C0XES C1F002XES C1F003XES C1F005XES HV
#18 AWG Leads #18 AWG Leads #18 AWG Leads #14 AWG Leads #14 AWG Leads #14 AWG Leads

LV
#18 AWG Leads #18 AWG Leads #14 AWG Leads #14 AWG Leads #14 AWG Leads #12 AWG Leads

* Transformers are provided with copper leads.

Volume 14

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Power Products

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Jefferson Electric Buck-Boost Transformers


What is a buck-boost transformer?
Buck-boost transformers are designed to maximize the performance and life of electrical equipment. They are typically used to power loads with specific voltage requirements that differ from the available line voltage. The 2008 NEC Handbook Section 210.9 provides the following definition for a buck-boost transformer:

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index

A buck-boost transformer is classified as an autotransformer. A buck-boost transformer provides a means of raising (boosting) or lowering (bucking) a supply line voltage by a small amount (usually no more than 20 percent). A buck-boost is a transformer with two primary windings (H1-H2 and H3-H4) and two secondary windings (X1-X2 and X3-X4). Its primary and secondary windings are connected so that the electrical characteristics are changed from a transformer that has its primary and secondary windings isolated from each other to one that has primary and secondary windings connected to buck or boost the voltage as an autotransformer, correcting voltage by up to 20 percent.

Applications*

A single unit is used to boost or buck single-phase voltage. Two or three units are used to boost or buck three-phase voltage. An autotransformer requires little physical space, is economical, and above all, is efficient. A Buck-Boost transformer can have two main applications: 1. When connected as an autotransformer, you can buck (lower) or boost (raise) available line voltage anywhere from 5 to 20 percent.

Features

Air conditioners Heating elements Motor applications (not motor control circuits per NFPA 79 9.1.1.1) 277 volt supply for lighting systems

Standards/Approvals

2. When connected as an isolation transformer, they can be used to step-down supply power to low voltage circuits at the nameplate rating listed.

Encapsulated with electrical grade resin Cores of high-quality electrical steel Aluminum/copper windings (see nameplate for product specific information) 60 Hz operation NEMA 3R-rated enclosures 135C temperature rise, 180C insulation class or 95C temperature rise, 130C insulation class depending on kVA size Heat-cured ASA-61 gray powder coat finish Slotted mounting holes for quick and easy mounting Permanently affixed wiring diagram 10-year limited warranty (limited to mfg. defects) Single-phase encapsulated isolation transformer ratings 50VA to 2kVA Ambient temperature 0 - 25C (32 - 77F) (Per UL506, UL5085-1, 2 General Purpose Transformers)

Built in accordance with UL1446, CAN/CSA - C22.2 No. 0 Agency Approval UL File #E4466

* Note: Buck-boost transformers do not compensate for fluctuating line voltages. They should only be used when line voltage is relatively constant.
Volume 14

Part # Index

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Buck-Boost single-phase connections


NEC Handbook 2008 Exhibit 210.18 Typical single-phase connection diagrams for buck or boost transformers connected as autotransformers to change 240 volts single-phase to 208 volts and vice versa.

Boost (increase)
HV = High Voltage LV = Low Voltage

Buck (decrease)

Courtesy of NFPA, from 2008 Handbook

Because autotransformers require fewer windings and smaller cores, they are typically lighter and less costly than conventional isolation transformers with the same ratings. Autotransformers do have some performance advantages too. They have increased power handling capability, flatter frequency response, lower insertion loss and lower distortion than conventional transformers of similar size and cost. They do not, however, provide electrical isolation or stabilize fluctuating supply line voltages. Autotransformers are best suited for applications where the line voltage needs to be matched to a protected piece of equipment, for example to adapt a piece of equipment manufacturered in one country to operate in another where the line voltage is slightly different. Autotransformers are a smart choice if the difference between the input and desired output voltages is nominal.

The principal difference between an autotransformer and an isolation transformer is the separation of secondary windings. In an autotransformer, the input (or primary) and the output (or secondary) are electrically connected, while in an isolation transformer they are completely separated, as shown to the right.

Difference between an autotransformer and an isolation transformer

Autotransformer (Autoformers)

Isolation (or Insulating) Transformer

Volume 14

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Fusing Buck-Boost Transformers


(A) Overcurrent Protection: Each autotransformer 600 volts, nominal, or less shall be protected by an individual overcurrent device installed in series with each ungrounded input conductor. Such overcurrent device shall be rated or set at not more than 125 percent of the rated full-load input current of the autotransformer. Where this calculation does not correspond to a standard rating of a fuse or nonadjustable circuit breaker and the rated input current is 9 amperes or more, the next higher standard rating described in 240.6 shall be permitted. An overcurrent device shall not be installed in series with the shunt winding (the winding common to both the input and the output circuits) of the autotransformer between Points A and B as shown in Exhibit 450.6 (below).

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Volume 14

The method for determining the correct size overcurrent protection for an autotransformer is covered in the 2008 National Electric Code (NEC) 450.4 Autotransformers 600 Volts, Nominal, or Less.

Courtesy of NFPA, from 2008 Handbook

Exhibit 450.6 provides an example of overcurrent protection for an autotransformer. It shows a twowinding, single-phase transformer connected to boost a 208-volt supply to 240 volts. The autotransformer is provided with a two-pole disconnect switch with both overcurrent devices (OC-1a and OC-1b) located on the supply side of the autotransformer.

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Buck-Boost Transformer Selection Information


How to select the proper transformer
Line Voltage
To select the proper transformer for buck-boost applications, determine the following first: The voltage that you want to buck (decrease) or boost (increase). This can be found by measuring the supply line voltage with a voltmeter. The voltage at which your equipment is designed to operate. This is listed on the nameplate of the load equipment.

Load Voltage

Load kVA or load Amps

You do not need to know both. One is sufficient for selection purposes. This information usually can be found on the nameplate of the equipment that you want to operate. The supply line frequency must be the same as the frequency of the equipment to be operated. This will be 60 Hz for buck-boost transformers.

Supply Line and Equipment Frequencies Number of Phases

Single-phase or three-phase line and load should match because a transformer is not capable of converting single-phase to three-phase.

The Type of Electrical Configuration


Delta or Wye.

How to use the selection charts on the following pages


2. Read across the appropriate input/output voltage rows and find the nearest ratio of required load voltage to line voltage for the application desired. (High voltage (HV) and low voltage (LV) may be either input or output voltage depending on the circumstances.) 1. Find the appropriate single-phase, three-phase delta or three-phase wye table.

Example:

(Assume the following information) 1. A reasonably constant line voltage of 200 volts. 3. 1.6 kVA load capacity needed. 2. A required equipment voltage of 236 volts. 4. Single-phase line and equipment. In the voltage rows, 208 is closest to our line voltage of 200. The 236 high voltage meets our requirements.

4. Now move left across the kVA row to locate the appropriate transformer catalog number for your application.

3. Reading vertically down the column beginning with your application voltage ratio, locate in one of the kVA rows a kVA capacity equal to or larger than your load requirement.

Reading vertically down this column, find 1.8 kVA, the closest larger kVA to our required 1.6 load kVA.

Moving left across this row, you will find the transformer catalog number to be 416-1221-000.

Volume 14

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Buck-Boost Single-Phase Selection Chart


Single-Phase Connection
Part Number 416-1100-000 HV Amps LV Amps 416-1101-000 HV Amps LV Amps 416-1111-000 HV Amps LV Amps 416-1121-000 HV Amps LV Amps 416-1131-000 HV Amps LV Amps 416-1141-000 HV Amps LV Amps 416-1151-000 HV Amps LV Amps 416-1161-000 HV Amps LV Amps 416-1171-000 HV Amps Wiring Diagram Input or Part Number Output LV Amps 416-1201-000 HV Amps LV Amps 416-1211-000 HV Amps LV Amps 416-1221-000 HV Amps LV Amps 416-1231-000 HV Amps LV Amps 416-1241-000 HV Amps LV Amps 416-1251-000 HV Amps LV Amps 416-1261-000 HV Amps LV Amps 416-1271-000 HV Amps Wiring Diagram kVA kVA kVA kVA kVA kVA kVA kVA Input or Output LV Amps LV HV kVA 100 120
2.5 0.3 2.1 5.0 0.5 4.2 7.5 0.8 6.3 12.5 1.3 10.4 25.0 2.5 20.8 37.5 3.8 31.3 50.0 5.0 42.0 75.0 7.5 63.0 100.0 10.0 83.0 2

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

109 120
4.6 0.5 4.2 9.2 1.0 8.3 13.8 1.5 12.5 22.9 2.5 20.8 45.8 5.0 41.7 68.8 7.5 62.5 92.0 10.0 83.0 138.0 15.0 125.0 183.0 22.0 167.0 1

120 132
4.6 0.6 4.2 9.2 1.1 8.3 13.8 1.7 12.5 22.9 2.8 20.8 45.8 5.5 41.7 68.8 8.3 62.5 92.0 11.0 83.0 138.0 16.5 125.0 183.0 22.0 167.0 1

120 144
2.5 0.3 2.1 5.0 0.6 4.2 7.5 0.9 6.3 12.5 1.5 10.4 25.0 3.0 20.8 37.5 4.5 31.3 50.0 6.0 42.0 75.0 9.0 63.0 100.0 12.0 83.0 2

208 230
2.3 0.5 2.1 4.6 1.0 4.2 6.9 1.4 6.3 11.5 2.4 10.4 22.9 4.8 20.8 34.4 7.2 31.3 46.0 9.5 42.0 69.0 14.3 63.0 92.0 19.1 83.0 4

218 240
2.3 0.5 2.1 4.6 1.0 4.2 6.9 1.5 6.3 11.5 2.5 10.4 22.9 5.0 20.8 34.4 7.5 31.3 46.0 10.0 42.0 69.0 15.0 63.0 92.0 20.0 83.0 4

240 252
4.4 1.1 4.2 8.8 2.1 8.3 13.1 3.2 12.5 21.9 5.3 20.8 43.8 10.5 41.7 65.6 15.8 62.5 88.0 21.0 83.0 131.0 31.5 125.0 175.0 42.0 167.0 3

240 264
2.3 0.6 2.1 4.6 1.1 4.2 6.9 1.7 6.3 11.5 2.8 10.4 22.9 5.5 20.8 34.4 8.3 31.3 46.0 11.0 42.0 69.0 16.5 63.0 92.0 22.0 83.0 4

LV HV kVA

95 120
4.0 0.4 3.1 5.9 0.6 4.7 9.9 0.9 7.8 19.8 1.9 15.6 29.7 2.8 23.4 40.0 3.8 31.0 59.0 5.6 47.0 79.0 7.5 63.0 2

106 120
7.1 0.8 6.3 10.6 1.1 9.4 17.7 1.9 15.6 35.4 3.8 31.3 53.1 5.6 46.9 71.0 7.5 63.0 106.0 11.3 94.0 142.0 15.0 125.0 1

120 136
7.1 0.9 6.3 10.6 1.3 9.4 17.7 2.1 15.6 35.4 4.3 31.3 53.1 6.4 46.9 71.0 8.5 63.0 106.0 12.8 94.0 142 17.0 125.0 1

120 152
4.0 0.5 3.1 5.9 0.7 4.7 9.9 1.2 7.8 19.8 2.4 15.6 29.7 3.6 23.4 40.0 4.8 31.0 59.0 7.1 47.0 79 9.5 63.0 2

208 236
3.5 0.7 3.1 5.3 1.1 4.7 8.9 1.8 7.8 17.7 3.7 15.6 26.6 5.5 23.4 35.0 7.4 31.0 53.0 11.1 47.0 71.0 14.7 63.0 4

212 240
3.5 0.8 3.1 5.3 1.1 4.7 8.9 1.9 7.8 17.7 3.8 15.6 26.6 5.6 23.4 35.0 7.5 31.0 53.0 11.3 47.0 71.0 15.0 63.0 4

225 240
6.7 1.5 6.3 10.0 2.3 9.4 16.7 3.8 15.6 33.3 7.5 31.3 50.0 11.3 46.9 67.0 15.0 63.0 100.0 22.5 94.0 133.0 30.0 125.0 3

240 272
3.5 0.9 3.1 5.3 1.3 4.7 8.9 2.1 7.8 17.7 4.3 15.6 26.6 6.4 23.4 35.0 8.5 31.0 53.0 12.8 47.0 71.0 17.0 63.0 4

kVA

kVA

kVA

kVA

kVA

kVA

kVA

Volume 14

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Buck-Boost 3-Phase Open Delta Selection Chart


Please note: Three-phase open delta connections require two transformers. Three-Phase Open Delta Connection
Part Number Input or Output LV Amps 416-1100-000 HV Amps LV Amps 416-1101-000 HV Amps LV Amps 416-1111-000 HV Amps LV Amps 416-1121-000 HV Amps LV Amps 416-1131-000 HV Amps LV Amps 416-1141-000 HV Amps LV Amps 416-1151-000 HV Amps LV Amps 416-1161-000 HV Amps LV Amps 416-1171-000 HV Amps Wiring Diagram kVA kVA kVA kVA kVA LV HV 208 230
2.3 0.8 2.1 4.6 1.7 4.2 6.9 2.5 6.3 11.5 4.1 10.4 22.9 8.3 20.8 34.4

218 240
2.3 0.9 2.1 4.6 1.7 4.2 6.9 2.6 6.3 11.5 4.3 10.4 22.9 8.7 20.8 34.4 13.0 31.3 46.0 17.3 42.0 69.0 26.0 63.0 92.0 34.6 83.0 10

229 240
4.4 1.7 4.2 8.8 3.5 8.3 13.1 5.2 12.5 21.9 8.7 20.8 43.8 17.4 41.7 65.6 26.0 62.5 88.0 34.7 83.0 131.0 52.1 125.0 175.0 69.4 167.0 9

240 252
4.4 1.8 4.2 8.8 3.6 8.3 13.1 5.5 12.5 21.9 9.1 20.8 43.8 18.2 41.7 65.6 27.3 62.5 88.0 36.4 83.0 131.0 54.6 125.0 175.0 72.7 167.0 9

240 264
2.3 1.0 2.1 4.6 1.9 4.2 6.9 2.9 6.3 11.5 4.8 10.4 22.9 9.5 20.8 34.4 14.3 31.3 46.0 19.1 42.0 69.0 28.6 63.0 92.0 38.1 83.0 10

Part Number

Input or Output LV Amps

LV HV kVA

208 236
3.5 1.3 3.1 5.3

212 240
3.5 1.3 3.1 5.3 2.0 4.7 8.9 3.3 7.8 17.7 6.5 15.6 26.6 9.8 23.4 35.0 13.0 31.0 53.0 19.5 47.0 71.0 26.0 63.0 10

225 240
6.7 2.6 6.3 10.0 3.9 9.4 16.7 6.5 15.6 33.3 13.0 31.3 50.0 19.5 46.9 67.0 26.0 63.0 100.0 39.0 94.0 133.0 52.0 125.0 9

240 272
3.5 1.5 3.1 5.3 2.2 4.7 8.9 3.7 7.8 17.7 7.4 15.6 26.6 11.0 23.4 35.0 14.7 31.0 53.0 22.1 47.0 71.0 29.4 63.0 10

416-1201-000 HV Amps LV Amps 416-1211-000 HV Amps LV Amps 416-1221-000 HV Amps LV Amps 416-1231-000 HV Amps LV Amps 416-1241-000 HV Amps LV Amps 416-1251-000 HV Amps LV Amps 416-1261-000 HV Amps LV Amps 416-1271-000 HV Amps Wiring Diagram

kVA

1.9 4.7 8.9

kVA

3.2 7.8 17.7

kVA

6.4 15.6 26.6

kVA

9.6 23.4 35.0

kVA 12.4
31.3 46.0

kVA 12.8
31.0 53.0

kVA 16.5
42.0 69.0

kVA 19.1
47.0 71.0

kVA 24.8
63.0 92.0

kVA 25.5
63.0 10

kVA 33.0
83.0 10

Volume 14

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Buck-Boost 3-Phase Wye Selection Chart


Please note: Three-phase wye delta connections require three transformers. Three-Phase Wye Connection
Part Number 416-1100-000 HV Amps LV Amps 416-1101-000 HV Amps LV Amps 416-1111-000 HV Amps LV Amps 416-1121-000 HV Amps LV Amps 416-1131-000 HV Amps LV Amps 416-1141-000 HV Amps LV Amps 416-1151-000 HV Amps LV Amps 416-1161-000 HV Amps LV Amps 416-1171-000 HV Amps Wiring Diagram Part Number 416-1201-000 HV Amps LV Amps 416-1211-000 HV Amps LV Amps 416-1221-000 HV Amps LV Amps 416-1231-000 HV Amps LV Amps 416-1241-000 HV Amps LV Amps 416-1251-000 HV Amps LV Amps 416-1261-000 HV Amps LV Amps 416-1271-000 HV Amps Wiring Diagram kVA kVA kVA kVA kVA kVA kVA Input or Output LV Amps kVA LV HV kVA kVA kVA kVA kVA kVA kVA kVA Input or Output LV Amps kVA LV HV 173 208
2.5 0.7 2.1 5.0 1.5 4.2 7.5 2.2 6.3 12.5 3.7 10.4 25.0 7.5 20.8 37.5 11.2 31.3 50.0 15.0 42.0 75.0 22.5 63.0 100.0 30.0 83.0 6

Company Information Systems Overview Programmable Controllers

189 208
1.8 0.6 1.6 3.5 1.2 3.1 13.8 4.5 12.5 22.9 7.5 20.8 45.8 15.0 41.7 68.8 22.5 62.5 92.0 30.0 83.0 138.0 45.0 125.0 183.0 60.0 167.0 5

208 229
4.6 1.7 4.2 9.2 3.3 8.3 13.8 5.0 12.5 22.9 8.3 20.8 45.8 16.5 41.7 68.8 24.8 62.5 92.0 33.0 83.0 138.0 49.5 125.0 183.0 66.0 167.0 5

208 249
2.5 0.9 2.1 5.0 1.8 4.2 7.5 2.7 6.3 12.5 4.5 10.4 25.0 9.0 20.8 37.5 13.5 31.3 50.0 18.0 42.0 75.0 27.0 63.0 100.0 36.0 83.0 6

378 416
2.3 1.5 2.1 4.6 3.0 4.2 6.9 4.5 6.3 11.5 7.5 10.4 22.9 15.0 20.8 34.4 22.5 31.3 46.0 30.0 42.0 69.0 45.0 63.0 92.0 60.0 83.0 8

397 416
4.4 3.0 4.2 8.8 6.0 8.3 13.1 9.0 12.5 21.9 15.0 20.8 43.8 30.1 41.7 65.6 45.1 62.5 88.0 60.2 83.0 131.0 90.2 125.0 175.0 120.3 167.0 7

416 437
4.4 3.2 4.2 8.8 6.3 8.3 13.1 9.5 12.5 21.9 15.8 20.8 43.8 31.5 41.7 65.6 47.3 62.5 88.0 63.0 83.0 131.0 94.6 125.0 175.0 126.0 167.0 7

416 457
2.3 1.7 2.1 4.6 3.3 4.2 6.9 5.0 6.3 11.5 8.3 10.4 22.9 16.5 20.8 34.4 24.8 31.3 46.0 33.0 42.0 69.0 49.5 63.0 92.0 66.0 83.0 8

Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Volume 14

164 208
4.0 1.1 3.1 5.9 1.7 4.7 9.9 2.8 7.8 19.8 5.6 15.6 29.7 8.4 23.4 40.0 11.2 31.0 59.0 16.9 47.0 79.0 22.5 63.0 6

183 208
7.1 2.2 6.3 10.6 3.4 9.4 17.7 5.6 15.6 35.4 11.2 31.3 53.1 16.8 46.9 71.0 22.5 63.0 106.0 33.7 94.0 142.0 44.9 125.0 5

208 235
7.1 2.6 6.3 10.6 3.8 9.4 17.7 6.4 15.6 35.4 12.8 31.3 53.1 19.1 46.9 71.0 25.5 63.0 106.0 38.3 94.0 142.0 51.0 125.0 5

208 263
4.0 1.4 3.1 5.9 2.1 4.7 9.9 3.6 7.8 19.8 7.1 15.6 29.7 10.7 23.4 40.0 14.3 31.0 59.0 21.4 47.0 79.0 28.5 63.0 6

367 416
3.5 2.3 3.1 5.3 3.4 4.7 8.9 5.6 7.8 17.7 11.3 15.6 26.6 16.9 23.4 35.0 22.5 31.0 53.0 33.8 47.0 71.0 45.0 63.0 8

390 416
6.7 4.5 6.3 10.0 6.8 9.4 16.7 11.3 15.6 33.3 22.5 31.3 50.0 33.8 46.9 67.0 45.0 63.0 100.0 67.5 94.0 133.0 90.1 125.0 7

416 443
6.7 4.8 6.3 10.0 7.2 9.4 16.7 12.0 15.6 33.3 24.0 31.3 50.0 36.0 46.9 67.0 48.0 63.0 100.00 72.1 94.0 133.0 96.1 125.0 7

416 471
3.5 2.6 3.1 5.3 3.8 4.7 8.9 6.4 7.8 17.7 12.8 15.6 26.6 19.1 23.4 35.0 25.5 31.0 53.0 38.3 47.0 71.0 51.0 63.0 8

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Buck-Boost Wiring Diagrams

Wiring Diagram 1

Wiring Diagram 2

Wiring Diagram 3

Wiring Diagram 4

Wiring Diagram 5

Wiring Diagram 6

Wiring Diagram 7

Wiring Diagram 8

Wiring Diagram 9
Volume 14

Wiring Diagram 10

30-78

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Buck-Boost Transformers General Specifications and Terminations


Single-Phase - 600V Class Transformers General Specifications
KVA
0.05

Company Information Systems Overview Programmable Controllers Field I/O

Part Number 416-1100-000 416-1101-000 416-1111-000 416-1121-000 416-1131-000 416-1141-000 416-1151-000 416-1161-000 416-1171-000 Part Number 416-1201-000 416-1211-000 416-1221-000 416-1231-000 416-1241-000 416-1251-000 416-1261-000 416-1271-000

Temp. Rise C

Termination HV
#18 AWG Leads #18 AWG Leads #18 AWG Leads

LV
#18 AWG Leads #18 AWG Leads #18 AWG Leads #14 AWG Leads #10 AWG Leads #8 AWG Leads #8 AWG Leads #6 AWG Leads #4 AWG Leads

Height (in.)
8.03 8.03 8.03 8.03 10.19 10.19 10.19 12.50 12.50

Width (in.)
3.31 3.31 3.31 3.31 5.06 5.06 5.06 6.69 6.69

Depth (in.)
3.08 3.08 3.08 3.08 4.59 4.59 4.59 5.34 5.34

Shipping Weight (lbs.)


4.4 4.8 5.6 6.7 15.0 17.0 19.5 35.0 41.2

Price
<---> <---> <---> <---> <---> <---> <---> <---> <--->

Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

120 x 240 V - 12/24 V 60 Hz

0.10 0.15 0.25 0.50 0.75 1 1.5 2

95

#18 AWG Leads #18 AWG Leads #18 AWG Leads #18 AWG Leads #18 AWG Leads

135 #16 AWG Leads

KVA 120 x 240 V - 16/32 V 60 Hz


0.10 0.15 0.25 0.50 0.75 1 1.5 2

Temp. Rise C

Termination HV
#18 AWG Leads #18 AWG Leads #18 AWG Leads

LV
#18 AWG Leads #18 AWG Leads #14 AWG Leads #10 AWG Leads #10 AWG Leads #8 AWG Leads #6 AWG Leads #6 AWG Leads

Height (in.)
8.03 8.03 8.03 10.19 10.19 10.19 12.50 12.50

Width (in.)
3.31 3.31 3.31 5.06 5.06 5.06 6.69 6.69

Depth (in.)
3.08 3.08 3.08 4.59 4.59 4.59 5.34 5.34

Shipping Weight (lbs.)


4.8 5.6 6.7 15.0 17.0 19.5 35.0 41.2

Price
<---> <---> <---> <---> <---> <---> <---> <--->

95 #18 AWG Leads #18 AWG Leads #18 AWG Leads #18 AWG Leads 135 #16 AWG Leads

Volume 14

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30-79

Buck-Boost Transformer Connections


Used as an Isolation Transformer
Maximum Secondary Current
KVA
0.05 0.10 0.15 0.25 0.50 0.75 1 1.5 2

Part Number 416-1100-000 416-1101-000 416-1111-000 416-1121-000 416-1131-000 416-1141-000 416-1151-000 416-1161-000 416-1171-000 Part Number 416-1201-000 416-1211-000 416-1221-000 416-1231-000 416-1241-000 416-1251-000 416-1261-000 416-1271-000

Maximum Secondary Amperage 12V


4.16 8.33 12.5 20.8 41.6 62.5 83.3 125 166.6

24V
2.08 4.16 6.25 10.4 20.8 31.2 41.6 62.5 83.3

KVA
0.10 0.15 0.25 0.50 0.75 1 1.5 2

Maximum Secondary Amperage 16V


6.25 9.38 15.6 31.2 46.8 62.5 93.7 125

32V
3.12 4.69 7.81 15.6 23.4 31.2 46.8 62.5

Isolation Transformer Connections


Connections
Primary Volts
240 120 H2 to H4

Interconnect
H2 to H3 H1 to H3

Primary Lines to Connect to


H1-H4 H1-H4

Secondary Volts
24 12 32 16

Interconnect
X2 to X3 X1 to X3

Primary Lines to Connect to


X1-X4 X1-X4

X2 to X4

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Dimensional Diagrams
Housing Dimensions Inches (mm)
416-1100-000 416-1101-000 416-1111-000 416-1121-000 416-1201-000 416-1211-000 416-1221-000
8.03 (203.96) 3.31 (80.07) 3.08 (78.23) 6.81 (172.97) 6.19 (157.23) 2.25 (57.15) 1.00 (25.4) 1/2 (12.7) 1.00 (25.4) 1.50 (38.1)

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Sensors Pushbuttons/ Lights Process

416-1131-000 416-1141-000 416-1151-000 416-1231-000 416-1241-000 416-1251-000


10.19 (258.83) 5.06 (128.52) 4.56 (115.82) 9.06 (230.12) 8.38 (212.85) 2.25 (57.15) 1.00 (25.4) 1/2 (12.7) & 3/4 (19.05) 1.25 (31.75) 1.50 (38.1)

Part Numbers A B C D E F G H I J

Housing Dimensions Inches (mm)


Part Numbers 416-1161-000 416-1171-000 416-1261-000 416-1271-000

Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Volume 14

A B C D E F G H1 H2 I J K

12.50 (317.5) 6.69 (169.93) 5.34 (135.64) 10.56 (268.22) 12.00 (304.8) 2.25 (57.15) 1.50 (38.1) 3/4 (19.05) & 1 (25.4) 1/2 (12.7) & 3/4 (19.05) 1/2 (12.7) & 3/4 (19.05) 1/2 (12.7) & 3/4 (19.05)

3.5 (88.9) 1.50 (38.1) 1.50 (38.1)

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Buck-Boost Transformer Cross-reference


Automation Direct
416-1100-000 416-1101-000 416-1111-000 416-1121-000 416-1131-000 416-1141-000 416-1151-000 416-1161-000 416-1171-000 416-1201-000 416-1211-000 416-1221-000 416-1231-000 416-1241-000 416-1251-000 416-1261-000 416-1271-000

Hammond
QC05ERCB QC10ERCB QC15ERCB QC25ERCB QC50ERCB QC75ERCB Q1C0ERCB Q1C5ERCF Q002ERCF QC10ESCB QC15ESCB QC25ESCB QC50ESCB QC75ESCB Q1C0ESCB Q1C5ESCF Q002ESCF

Acme
T1-81047 T1-81048 T1-81049 T1-81050 T1-81051 T1-81052 T1-11683 T1-11684 T-1-11685 T-1-81055 T-1-81056 T1-81057 T1-81058 T1-81059 T1-13073 T1-13074 T-1-13075

Federal
SB12N.050F SB12N.100F SB12N.150F SB12N.250F SB12N.500F SB12N.750F SB12N1F SB12N1.5F SB12N2F SB16N.100F SB16N.150F SB16N.250F SB16N.500F SB16N.750F SB16N1F SB16N1.5F SB16N2F

Square D
50SV43A 100SV43A 150SV43A 250SV43B 500SV43B 750SV43F 1S43F 1.5S43F 2S43F 100SV46A 150SV46A 250SV46B 500SV46B 750SV46F 1S46F 1.5S46F 2S46F

Siemens
050BB1224 100BB1224 150BB1224 205BB1224 505BB1224 705BB1224 1BB1224 105BB1224 2BB1224 100BB1632 150BB1632 205BB1632 505BB1632 705BB1632 1BB1632 105BB1632 2BB1632

Micron
J050A1EA1A01 J100A1EA1A01 J150A1EA1A01 J250A1EA1A02 J500A1EA1A02 J750A1EA1A02 J001K1EA1A02 J1X5K1EA1A02 J002K1EA1A02 J100A1EB1A01 J150A1EB1A01 J250A1EB1A02 J500A1EB1A02 J750A1EB1A02 J001K1EB1A02 J1X5K1EB1A02 J002K1EB1A02

GE
9T51B0102 9T51B0104 9T51B0105 9T51B0107 9T51B0108 9T51B0109 9T51B0110 9T51B0111 9T51B0112 9T51B0124 9T51B0125 9T51B0127 9T51B0128 9T51B0129 9T51B0130 9T51B0131 9T51B0132

Sola-Hevi Duty
HS19B50 HS19B100 HS19B150 HS19B250 HS19F500B HS19F750B HS19F1B HS19F1.5A HS19F2A HS20B100 HS20B150 HS20B250 HS20F500B HS20F750B HS20F1B HS20F1.5A HS20F2A

Cuttler Hammer
S10N04A81N S10N04A82N S10N04A83N S10N04A26N S10N04A51N S10N04A76N S10N04A01N S10N04A16N S10N04A02N S10N06A82N S10N06A83N S10N06A26N S10N06A51N S10N06A76N S10N06A01N S10N06A16N S10N06A02N

Note: All cross reference results are to the best of our knowledge. Please compare and verify all product specifications before selecting.

Volume 14

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Power Products

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Cutler-Hammer Powerline Filters


Three stages of protection
Automation Powerline Filter
Part Number 1. Suppressors shunt high energy surges to ground 2. LC filter provides noise and voltage clamping 3. Bi-directional protection stops voltage surges and noise traveling upstream or downstream through the APF Low let-through feature clamps voltage transients at levels just over operating voltage to protect equipment from cumulative damage. APF120N01 APF120N03 APF120N05 APF230L01 APF230L03 APF230L05 Description
110/120V, 1 Amp 110/120V, 3 Amp 110/120V, 5 Amp 230/240V, 1 Amp 230/240V, 3 Amp 230/240V, 5 Amp

Company Information Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos

Price
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Low-cost protection for your control system

The Automation Powerline Filter (APF) is a high-performance surge filter designed to protect electronic loads from surges, transients and noise. The APF diverts these disturbances away from the load with a low impedance path to ground. This compact unit is ideal for PLCs, industrial PCs, robotics and other automation equipment.

High-end noise attenuation inductorcapacitor (L-C) circuitry grabs EMI/RFI noise before it gets into your system. High-surge current capability of up to 39,000 a.mps (L-N or L-G) handles the surges your electronics cant. The filters feature lightning fast response of less than one nanosecond.

4.25"

Motor Controls

Proximity Sensors Photo Sensors Limit Switches

4.25"

Features

Benefits

120 or 230 VAC input voltage, single phase One, three and five amp models 50/60 Hz operation Protection modes L-N, L-G, N-G Five-year product warranty Internally fused Status indication UL, CSA approvals Tested to ANSI/IEEE Cat. B3 Ringwave and C1 Impulse waveforms

APF specifications
Input voltage Amperage Frequency Protection modes MCOV Noise attenuation: (Normal mode) Filter bandwidth Peak surge current Internal thermal fuses Fault current rating: (AIC rating per UL) Operating temp. Response time Agency approvals Warranty Test waveforms

DIN rail mounting requires no special mounting hole patterns. Unit comes with short DIN rail for mounting in non-DIN installations.

Encoders

120, 230 VAC, single phase (L,N,G or L,L,G) 4.25" 1, 3, 5 Amp 50/60 Hz L-N, L-G, N-G 150, 320 V

4.25"

2.75" 4.25"

Current Sensors Pressure Sensors Temperature Sensors

2.375"

Pushbuttons/ Lights Process Relays/ Timers Comm.

4.25"

55dB @ 100 kHz 10 kHz to 50 MHz 39,000 Amps per phase

Low let-through voltage ensures significantly better protection than other suppressors Excellent LC noise filter reduces operating glitches and disruptions High surge current capability protects against lightning induced surges Small footprint, DIN-rail mounted (DIN rail section included) easy to install in control cabinet or OEM application

500A -40 to +50 C Less than 1ns UL 1449 2nd Ed., CSA 2.375" Five years IEEE C62.41 (1991)

2.75"

2.75" 2.375"

Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index

Note: Cutler-Hammer products available to North America locations only.

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Convenience Outlet
The hard way The convenient way

Need power in your panel?

Have you ever needed to plug in your laptop or oscilloscope at the control enclosure only to find there was no outlet available?

Specifications
Output voltage: Outlet type: Output current: Total current:

Our customers asked us for a solution to this problem. We turned to our friends at FACTS Engineering for help. To install the FA-REC3 outlet, snap the outlet on the DIN rail, terminate three wires, and thats it! It doesnt get much more convenient than that. Practically every enclosure installed these days has DIN rail incorporated into the control design. Instead of buying metallic boxes, covers, outlets, and strain reliefs, why not just install one of our convenience outlets?

GFCI: Mounting: Wire capacity: Tightening torque: Operating temp.: Circuit protection: UL 508 listed

125VAC NEMA 5-15R 15A maximum Must not exceed 15A if all outlets are used None 35mm DIN rail 14 to 12 AWG 6 in-lbs. 0 to 60 C (32 to 140F) None

FA-REC3

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Power Products

1 - 80 0 - 633 - 0405