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'1 ·DESlGN-<MANUALfor'

i HEATING, VENTILATION, PLUMBINGand ... ..

AIR CONDITIONING SYSTEMS

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The Design Manual That Remains An Industry Standard

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AUTHOR:

LEE KENDRICK -'

COORDINATED

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STANDARD DESIGN DETAILS

PUBLISHER:

TECHNICAL STANDARDS PUBLICATIONS

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Reproduction of pages is permissable. Most major copy machines have transparent adhesive backed products available for suitable use in diazo type printing. This gives you the option for complete printing of data or for scissor drafting techniques.

The publisher and author present this book and the details contained therein in the hope that the information will assist the user as a guide in the preparation of better plans and specifications for Heating. Ventilating, and Air Conditioning systems. Although a great deal of research and study have aone into making every detail, no guaranty or warranty, either written or implied, is given for the fitness of usability of these details and desian data. Local building codes and regulations should be carefully checked to insure that the information agrees with the codes and regulations. Local conditions in regard to atmospheric and other conditions should be checked to insure the usability of the details and desian data.

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CHANGES:

USE OF THE TRANSPARENCY DURING PRELIMINARY DESIGN STAGES:

USE OF THE TRANSPARENCY DURING THE WORKING DRAWING STAGES:

REFERENCE SYSTEM:

USE AS A TRAINING AID:

USE AS A METHOD FOR STANDARDIZING DESIGN:

USE BY THE INSTALLING CONTRACTOR:

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OTHER USES

IF ANY CHAHGE OR DELETION IS, IN THE JUDGMENT OF THE DESIGHER, NECESSARY, IT IS QUITE EASY TO REMOVE ANY LINE OR LETTER FROM THE TRANSPARENCY BY THE USE OF AN ELECTRIC ERASING MACHINE. ADDITIONS MAY BE EQUALLY AS EASILY MADE WITH THE USE OF A DRAFTING PENCIL WITH IIH" LEAD. THE TRANSPARENCY, YOU WILL FIND, TAKES PENCIL AS WELL AS THE PROJECT TRACING PAPER.

IT HAS BEEN FOUND THAT THE TRANSPARENCIES MAY BE USED DURING PRELIMINARY DESIGN STAGES IN THE FOLLOWING MANNER: WHEN THE ARCHITECT OR ENGINEER REQUIRES DESIGN INFORMATION REGARDING THE W EIGHT CHARA~TERISTICS, PHYSICAL SIZE, ETC. OF MECHANICAL COMPONENTS, IT IS QUlTf EASY TO MAK~ A PRINT OF THE TRANSPARENCY, MARK THESE CHARACTERISTICS ON THE PRINT AND SEND IT TO THE ARCHITECT OR STRUCTURAL ENGINEER fOR HIS INFORMATION. INFORMATION USUALLY REQUIRED BY THE ELECTRICAL-ENGINEER, SUCH AS HORSEPOWER AND VOLTAGE AND CURRENT CHARACTERISTICS, MAY ALSO BE MARKED ON A PRINT AND SENT TO THE ELECTRICAL ENGINEER fOR HIS USE DURING THE DESIGH STAGES Of THE PROJECT.

THE PROJECT DESIGNER WILL FIND THE DETAILS IN THIS BOOK A WELCOME PICTORIAL AID IN EXPLAINING TO A DRAFTSMAN OR CLIENT EXACTLY WHAT PIECE OF EQUIPMENT HE HAS IN MIND AND PRECISELY HOW HE INTENDS TO INSTALL IT. OfTEN A PICTURE OF THE COMPONENT WILL QUICKLY CLEAR UP ANY LACK OF UNDERSTANDING WITHIN THE DESIGH TEAM AS TO THE EXACT INTENT, THEREBY SAVING VALUABLE DESIGN TIME AND ALLOWING DEADLINES TO BE MET. THE DESIGNER CAN, FURTHER, BETTER PRE·PLAN THE WORKING DRAWINGS AND PINPOINT EX· ACTLY WHAT DETAILS ARE TO BE USED AND ON WHAT SHEETS THEY ARE GOING TO BE PLACED.

ON SMALLER PROJECTS WHERE IT ISNOT DESIRED TO PRESENT DRAWINGS IN GREAT DETAIL, THE USE OF THE REfERENCE SYSTEM IS SUGGESTED. IN THE REFERENCE SYSTEM, THE DESIGHER CAN SHOW IN OUTLINE ON THE SMALL SCALE PLANS THE ITEM OF MECHANICAL EQUIPMENT WITH A NOTE THAT STATES, fOR EXAMPLE - liTHE PUMP SHALL BE INSTALLED IN ACCORDANCE WITH THE HEATING, VENTILATION AND AIR CONDITiONING MANUAL, PLATE NO. 62". THE USE OF THE REFERENCE SYSTEM IS NOT RECOMMENDED ON LARGE PROJECTS, SINCE IT IS FELT THAT IT IS FAR BETTER TO HAVE THE DETAILS ON DRAWINGS WITH THE REST OF THE PROJECT PLANS SO THAT ALL DETAILS WILL BE IN ONE DOCUMENT.

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WITH THE GROWTH OF THE CONSTRUCTION INDUSTRY AS A WHOLE, AND THE ARCHITECT·ENGINEER DESIGN PROFESSION SPECIFICALLY, HAS COME A SHORTAGE OF QUALIFIED DESIGNERS. THE RESUL T HAS BEEN A NECESSITY TO TRAIN NEW DESIGNERS AS QUICKLY AS POSSIBLE. THE BOOK AND THE TRANSPARENCIES OFFER AN EXCELLENT TRAINING INSTRUMENT fOR YOUNG NEW DESIGNERS NOT THOROUGHLY ACQUAINTED WITH THE VARIOUS COMPONENTS. THE DESIGN NOTES ACCOMPANYING THE DETAILS OFFER A CHECK LIST FOR INFORMATION REQUIRED ON THE SCHEDULES AND DRAWINGS AND A CONCISE METHOD OF DESIGN. SCHOOLS AND VOCATIONAL CLASSES WILL fiND THE BOOK AND DETAILS AN EXCELLENT REFERENCE TEXT IN ATTEMPTING TO TEACH THE DESIGN MAKE-UP, AND USE OF THE VARIOUS PARTS THAT GO TO MAKE UP A COMPLETE SYSTEM.

LARGER fiRMS WITH A LARGE STAFF OF DESIGNERS WILL FIND THE BOOK AND THE TRANSPARENCIES AN EXCELLENT MEANS OF STANDARDIZ~TION. PRINCIPALS IN THE FIRM CAN, BY GIVIMG EACH DESIGNER A BOOK AND INSTRUCTIONS TO FOLLOW THE DETAILS, ACHIEVE A FORM OF STANDARDIZATION IN THE DRAWINGS THE FIRM ISSUES. GOVERNMENT, INDUSTRY, SCHOOL BOARDS, INSTITUTIONS, ETC. ABOUT TO EMBARK ON A LARGE

SCALE CONSTRUCTION PROGRAM IN WHICH NUMEROUS ARCHITECT·ENGINEER FIRMS ARE TO BE USED, CAN, BY ISSUING THESE DETAILS, ACHIEVE A GOOD MEASURE OF STANDARDIZATION THRIIIGHOUT THE COURSE OF THE CONSTRUCTION PROGRAM.

WHERE ADEQUATE DETAILS OF THE COMPONENTS HAVE NOT BEEN GIVEN TO THE INSTALLING CONTRACTOR, THE CONTRACTOR WILL FIND THESE DETAILS WILL ENABLE HIM TO PROVIDE HIS JOB SUPERINTENDENT- A DETAILED DRAWING OF THE METHOD OF INSTALLATION OF EQUIPMENT, WITH· OUT THE NECESSITY OF SPENDING HOURS SKETCHING OUT THE INSTALLATION DETAILS. THE CONTRACTOR WILL ALSO FIND THAT THE DETAILS ARE QUITE USEFUL WHEN MAKING A DETAILED COST ESTIMATE OF A PROJECT THAT DOES NOT HAVE ADEQUATE DETAILS, THEREBY PROVIDING HIM WITH A VISUAL CHECK OF THE MANY ITEMS REQUIRED FOR COMPLETE INSTALLATION.

TABLE OF CONTENTS

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PAGE NO.

TITLE

PAGE NO.

INTRODUCTION -

Details of the Installation of the Two Pass, Oil Fired, Scotch Type,

Steam Boiler 18

Tille Page

Foreword .

ii

Designing the Installation of the Two Pass, Gas Fired, Scotch Type,

Hot Water Boiler .

19

Standard Detail Transparencies iii

Details 0' the Installation of the Two Pass, Gas Fired, Scotch Type,

Hot Water Boiler 20

Step-by- Step Illustrated Instructions iv-v

Other Uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. vi

Designing the Installation 0' the Two Pass, Gas Fired, Scotch Type,

Steam Boiler .-.................................................... 21

Index

1

Details of the Installation of the Two Pass, Gas Fired, Scotch Type,

Steam Boilet 22

Index

2 3

Designing the Installation of the Three Pass, 011 Fired, Scotch Type,

Hot Water Boiler 23

Index

Index

4

.

Details of the Installation of the Three Pass, Oil Fired, Scotch Type,

Hot Water Boiler 24

Index

5 6

Designing the Installation of the Three Pass, Oil Fired, Scotch Type,

Steam Boiler 25·

Index

Index

7

Details of the Installation of the Three Pass, Oil Fired, Scotch Type,

Steam Boiler 26

Index

8

Designing the Installation of the Three Pass, Gas Fired, Scotch Type,

Hot Water Boiler 27

GENERAL-

Designers' Check list : .. / . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Details of the Installation of the Three Pass, Gas Fired, Scotch Type, .

Hot Water Boiler 28

Heating, Ventilating and Air Conditioning Symbols

10

Designing the Installation of the Three Pass, Gas Fired, Scotch Type,

Steam Boiler 29

BOILERS-

Designing'the Installation of the Gas Fired, Cast Iron, Boiler

11

Details of the Installation of the Three Pass, Gas Fired, Scotch Type,

Steam Boiler 30

Designing the Installation of the Oil Fired, Brick Set, Firetube,

Hot Water Boiler 31

Details ol the Installation 0' the Gas Fired, Cast Iron, Boiler 12

Designing the Installation 0' the No.2 Oil Fired, Cast Iron,

Hot Water Boiler .-........ 13

Details of the Installation of the No.2 Oil Fired, Cast Iron,

Hot Water Boiler 14

Details of the Installation of the Oil Fired, Brick Set, Firetube,

Hot Water Boiler 32

Designing the Installation of the Oil Fired, Brick Set, Firetube,

Steam Boiler 33

Designing the Installation of meTwo Pass, Oil Fired, Scotch Type,

Hot Water Boiler 15

Details of the Installation 0' the Oil Fired, Brick Set, Firetube.

Steam Boiler 34

Details of the Installation of the Two Pass, Oil Fired, Scotch Type,

Hot Water Boiler 16

Designing the Installation of the Two Pass, Oil Fired, Scotch Type,

Steam Boiler '. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Designing the Installation 0' the Medium

Capacity Steam Water Tube Boiler - Oil Fired 35

Details of the Installation of the Medium

Capacity Steam Water Tube Boiler - Oil Fired 36

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Designing the Installation of the Control System

lor the Medium Capacity Steam Water Tube Boiler 37

Designing the Installation of Horizontal Air Handling Unit with

Flat Filter Box and Combination Coil 57

Details of the Installation of the Control System

for the Medium Capacity Steam Water tube Boiler '. 38

Details of the Installation of Horizontal Ali' Handling Unit with

Flat Filter Box and Combination Coil 58

CHILLERS-

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Designing the Installation of the Reciprocating Chiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 39

Details of the InstCJllation of the Reciprocating Chiller 40

Designing the installation of the Reciprocating

Chiller for use with Air Cooled Condenser 41

Designing the Installation of Horizontal Air Handling Unit with

Filter Mixing Bo)( and Combination Coil 59

Details of the Installation of Horlzont&1 Ail Handling Unit with

Filter Mixing Box and Combination Coil 60

Designing the Installation of the Vertical AIr Handling Unit with

Flat Filter Box and Dual Coils 61

Details of the installation of the Reciprocating

Chiller for use with Air Cooled Condenser 42

Details of the Installation of the Vertical Air Handling Unit with

Flat Filter Box and Dual Coils ..........................................•.............. 62

Designing the Installation of the Outdoor Self Contained .

Reciprocating Chiller 43

Details of the Installation of the Direct Drive

Centrifugal Chiller 48

Designing the Installation of the Steam Absorption Chiller 49

Details of the Installation of the Steam Absorption Chiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 50

Designing the Installation of the Vertical Air Handling Unit with

Flat Filter Box, Dual Coils and Circulating Pump 63

Details of the Installation of the Vertical Air Handling Unit with

Flat Filler Box, Dual Coils and Circulating Pump 64

Designing the Installation of the Vertical AIr Handling Unit with _

Filter Mixing Box and Dual CoIls :-................... 65

Details of the Installation of the Vertical AIr Handling Unit with

Filter Mixing Box and Dual Colis 66

Designing the Installation of the Vertical Air Handling Unit with

Filter Mixing Box, Dual Coils and Circulating Pump 67

Details of the Installation of the Vertical Air Handling Unit with

Filter Mixing Box, Dual Coils and Circulating Pump 68

Designing the Installation of the Horizontal Air Handling Unit with

Flat Filter Box and Dual Coils . .. .. . .. . .. . .. .. .. 69

Details of the Installation of the Outdoor Self Contained

Reciprocating Chiller 44

DeSigning the Installation of the Electric Centrifugal Chiller 45

Details of the Installation of the Electric Centrifugal Chiller 46

Designing the Installation of the Direct Drive

Centrifugal Chiller 47

Designing the Installation of the Hot Water Absorption Chiller 51

Details of the Instal!:",)rI c, !h9 HGt Water Absorption Chiller " . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 52

Details of the Installation of the Horizontal Air Handling Unit with

Flat Filter Box and Dual Coils 70

AIR HANDLING EaUIPMENT -

Designing the Installation of the Horizontal Air Handling Unit with

Flat Filter Box, Dual Coils and Circulating Pump 71

Designing the Installation of the Vertical Air Handling Unit with

Flat Filter Box and Combination Coil 53

Details of the Installation of the Vertical Air Handling Unit with

Flat Filter Box and Combination Coil 54

Details of the Installation of the Horizontal Air Handling Unit with

Flat Filter Box, Dual Coils and Circulating Pump 72

Designing the Installation of the Horizontal Air Handling Unit with

Filter Mixing Box and Dual Coils . 73

Desiqninq the Installation of the Vertical Air Handling Unit with

Filler Mixing Box and Combination Coil 55

Details of the Installation of the Horizontal Air Handling Unit with

Filter Mixing Box and Dual Coils 74

Details of the Installation 01 the Vertical Air Handling Unit with

Filler MIXing Box and Combination Coil , ,. 56

Designing the Installation of the Horizontal Air Handling Unit with

Filter Mixing Box Dual Coils and Circulating Pump 75

PAGE NO.2

TITLE

PAGEHO.

TITLE

PAGE NO.

Details of the Installation of the Horizontal Air HGanduu.lill-lngY-"" n it-"'w ithl-l-------------------- __ ---"De~ta""'I'-'-"ls'--'o'<-"f--"the~I"-'ns""'I""a="a".,t'_"lon~of"_'__""the_""'__'D"_'u""'a"'_I_""Duct~'_'_M"_"i'_"_x"-,lng,¥-,,,Bo<>U>.x~with,-,-,· -'-'-------------------------

Filler Mixing Box Dual Coils and Circulating Pump 76 Diffuser Outlet 96

Designing the Installation of the Dual Duct Air Handling Unit n

Details ofthe Installation of the Dual Duct Air Handling Unit 78

Designing the Installation of the Dual Duct Mixing Box with

Rectangular Duct Outlet . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 97

Designing the Installation of the Computer Room Air Conditioning Unit .. :................... 79 Details of the Installation of the Computer Room Air Conditioning Unit ... . . . . . . . . . . . . . . . . . . .. 80

Details 0' the Installation of the Dual Duct Mixing Box with

Rectangular Duct Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 98

DesIgning the Installation 0' the Dual Duct Mixing Box with

Four Round C>utlets . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Designing the Installation of the Combination Coil Fan CoIl Unit with

Fan Control 81

Details of the Instnllatio.'1 of the Combination Coil Fan CoIl Unit with

Fan Control 82

Details 0' the Installation 0' the Dual Duct Mixing Box with

Four Round Outlets . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 100

Designing the Installation 0' the Large Volume Mixing Box 101

ROOM TERMINAL UNITS-

Details of the Installation of the Large Volume Mixing Box

102

ROOM TERMINAL UNITS-

DeSigning the Installation of the Combination Coil Fan Coli Unit with

3-Way Valve Control ................•................................................ 83

Details of the Installation of the Combination Coil Fan Coil Unit with

3-Way Valve Control 84

Designing the Installation of the Dual CoIl Fan Coil Unit :........................ 85

Details ofthe Installation of the Dual Coil Fan Coli Unit 86

Designing the Installation of the Wall Hung Induction Unit,

Combination Coil with Water Control 103

Details of the Installation of the Classroom Type Unit Ventilator,

Hot Water Heating ' , : , , . . . . . . . . . . . . . . . . . . . . 92

Details of the Installation of the Wall Hung Induction Unit,

Combination Coil with Water Control-: .. ;; .. . . .. . .. .. . . . . .. . . .. . . . . . . .. .. .. . . . . . .. .. . . .. 104

Designing the Installation of the Wall Hung Induction Unit,

Combination Coil with Air Control ..•................................................... 105

Details of the Installation 0' the Wall Hung Induction Unit,

Combination Coil with Air Control 106

, Designing the Installation of the Wall Hung Induction Unit,

Dual Co ail with Water Control 107

Details of the Installation of the Wall Hung Induction Unit,

Dual Coail with Water Control 108

Designing the Installation of the Air Supply and Retum Ligh Fixture 109

Details of the Installation of the Air Supply and Retum ligh Fixture , . . . . . . . . . . .. 110

Designing the Installation of the Recessed Hot Water Converter 111

Details of the Installation of the Recessed Hot Water Converter ,...................... 112

Designing the Installation of the Classroom Type Unit Ventilator with

Combination Coil 87

Details of the Installation of the Classroom Type Unit Ventilator with

Combination Coil 88

DeSigning the Installation of the Classroom Type Unit Ventilator with

Dual Coils 89

Details of the Installation of the Classroom Type Unit Ventilator with

Dual Coils 90

Designing the Installation of the Classroom Type Unit Ventilator,

Hot Water Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 91

Designing the Installation of the Classroom Type Unit Ventilator,

Stearn Healing , '. . . . . . . . . . . . . . . . .. 93

Designing the Installation of the Recessed Steam Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 113

Details of the Installation of the Recessed Steam Converter 114

Details 01 the Installation 01 the Classroom Type Unit Ventilator,

Stearn Healing .. , ' , , . . . . . . . . . . . . . . . . .. . . . . . . . .. 94

Designing the Installation of the Dual Duct Mixing Box with

Diffuser Outlet , ".......................................................... 95

Designing the Installation of the Hot Water Convertor, Wall Hung,

Sloping Top 115

Details of the Installation 0' the Hot Water Convertor, Wall Hung,

Sloping Top , 116

PAGE NO.3

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TITLE

PAGE NO.

Designing tha Installation of the Steam Convertor, Wall Hung,

Sloping Top 117

Designing the Installation 0' the Variable Air Volume Terminal with

Electric Reheat and Pnet.matic Controls 141

Details oltha Installation 0' the Steam Convertor, Wall Hung,

Sloping Top 118

Designing the Installation 01 the Fin Tube Radiation, Hot Water 119

Details 01 the Installation of the Fin Tub8 Radiation, Hot Water 120

Details 0' the Installation 0' the Variable Air Volume Terminal with

Electric Reheat and Pnet.matic Controls 142

Designing the Installation 0' the Variable Air Volume Terminal with

Hot Water Heat and Electric Contois ,......... 143

Designing the Installation of the Fin Tube Radiation, Tow-Pipe Steam 121

Details 0' the Installation of the Fin Tube Radiation, Tow-Pipe Steam 122

Details of the Installation of the Variable Air Volume Terminal with

Hot Water Heat and Electric Contois 144

Designing the Installation of the Variable Air Volume Terminal with

Hot Water Heat and Pnet.matic Contois 145

Designing the Installation 0' the Vertical Hot Water Unit Heater :........................ 123

Details 0' the Installation 0' the Vertical Hot Water Unit Heater 124

Details of the Installation of the Variable Air Volume Terminal with

Hot Water Heat and PnelmBtic Contois 146

,

Designing the Installation of the Variable Air Volume Terminal with

Electric Reheat and Integrated Electric Baseboard Heat 147

Details of the Installation of the Variable Air Volume Terminal with

Electric Reheat and Integrated Electric Baseboard Heat 148

Designing the Installation of the Package Self Contained

Air Conditioning Unit for the Variable Air Volume System 149

Details of the Installation of the Package Self Contained

Air Conditioning Unit for the Variable Air Volume System 150

Designing the Installation of the Typical Air Handling Unit

Aoofn Sound Attenvation 151

Details of the Installation of the Typical Air Handling Unit

. Room Sound Attenvation 152

Designing the Installation 0' the Horizontal Hot Water Unit Heater 125

Details 0' the Installation 0' the Horizontal Hot Water Unit Heater 126

Designing the Installation 0' the Vertical Steam Unit Heater 127

Details of the Installation 0' the Vertical Steam Unit Heater 128

Designing the Installation 0' the Horizontal Steam Unit Heater 129

Details of the Installation 0' the Horizontal Steam Unit Heater 130

Designing the Installation 0' the Cabinet Type Unit Heater, Hot Water .131

Details of the Installation 0' the Cabinet Type Unit Heater, Hot Water 132

Designing the Installation of the Cabinet Type Unit Heater, Steam 133

Details 0' the Installation 0' the Cabinet Type Unit Heater, Steam. . . . . . . . . . . . . . . . . . . . . . . . . .. 134

PUMPS-

VARIABLE AIR VOLUME SYSTEMS-

Designing the Installation of thein-Una Circulating Pump

153

Designing the Installation of the Variable Air Volume Terminal with

Electric Reheat and Electric Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 139

Details of the Installation of the In-Una Circulating Pump 154

Designing the Installation of the End Suction Pump .. .. .. . .. .. .. .. .. . .. . .. .. . . . . .. .. .. 155

Details olthe Installation of the End Suction Pump 156

Designing the Installation of the Double Suction Horizontally Split

Case Pump' 157

Details of the Installation of the Double Suction Horizontally Split

Case Pump 158

Designing the Installation 0' the Vertical Split Case Double

Suction Single Stage Pump 159

Designing the Installation 01 the Variable Air Volume Terminal for

Cooling Only with Electric Controls ...... . . . . . . .. . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . .. . . . . .. 135

Details 01 the Installation of the Variable Air Volume Terminal for

Cooling Only with Electric Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 136

Designing the Installation of the Variable Air Volume Terminal for

Cooling Only with Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 137

Details 01 the Installation 01 the Variable Air Volume Terminal for

Cooling Only with Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 138

Details of the Installation of the Variable Air Volume Terminal with

Electric Reheat and Electric Controls 140

Details of the Installation of the Vertical Split Case Double

Suction Single Stage Pump . . . . . . . . .. 160

PAGE NO.4

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PAGE NO.

COOLING TOWERS - AIR COOLED CONDENSERS-

Designing the Installation of the Ceiling Hung Utility Vent Set

183

Designing the Installation of the Air Cooled Condenser 161

Details of the Installation of the Ceiling Hung Utility Vent Set 184

Designing the Installation of the Double Width Double Inlet Fan 185

Details of the Installation of the Double Width Double Inlet Fan . . . . . . . . .. 186

Details of the Installation of the Air Cooled Condenser 162

Designing the Installation of the Cement Asbestos Casing, Wood Fill,

Propeller Fan, Cooling Tower 163

Designing the Installation of the Propeller Fan 187

Details of the Installation of the Propeller Fan 188

Designing the Installation of the Fly Fan 189

Details of the Installation of the Fly Fan 190

Designing the Installation of the Centrifugal In- The-Une Fan 191

Details of the Installation of the Cement Asbestos Casing, Wood Fill,

Propeller Fan, Cooling Tower 164

Designing the Installation of the Steel Casing, Steel Fill,

Centrifugal Fan, Cooling Tower 165

Details of the Installation of the Steel Casing, Steel Fill.

Centrifugal Fan, Cooling Tower 166

Designing the Ins~allatioil of the Cooling Tower with Freeze Protection

for use with Centrifugal Chiller . . . . .. .. . . . . . . . . .. . . .. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. .. ... 167

Details of the Installation of the Cooling Tower with Freeze Protection

for use with Centrifugal Chiller . . . . . .. . . . . . . . . . . . . .. . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. .. . . .. 168

Details of the Installation of the Centrifugal In- The-Une Fan

192

HOODS-

Designing the Installation of the Four Sided Kitchen Hood

193

OIL SYSTEMS-

Details of the Construction and Installation of the Four Sided

Kitchen Hood 194

Designing the Installation of the No.5 Oil Sto~age Tank, Underground

169

Details of the Installation of the No.5 Oil Storage Tank, Underground 170

Designing the Installation of the No.6 Fuel Oil Storage Tank, Underground 171

Details of the Installation of the No.6 Fuel Oil Storage Tank, Underground 172

DeSigning the Installation of the light Oil Storage Tank, Underground 173

Details of the Installation of the light Oil Storage Tank, Underground 174

Designing the Installation olthe Three Sided Kitchen Hood 195

Details of the Construction and Installation of the Three Sided

Kitchen Hood 196

Designing the Installation of the Three Sided Kitchen Hood, Light Duty

197

Details of the Construction and Installation of the Three Sided

Kitchen Hood, Light Duty 198

Designing the Piping Layout for No.5 Oil Burning System 175

Piping Diagram for No.5 Oil Burning System 176

DeSigning the Piping Layout for NO.6 Oil Burning System 177

CONVERTORS -

Designing the Installation of the Steam to Water Convertor

199

Piping Diagram lor NO.6 Oil Burning System

178

Details of the Installation of the Steam to Water Convertor " 200

Designing the Installation of the Water to Water Convertor 201

Details of the Installation of the Water to Water Convertor

202

FANS-

Designing the Installation 01 the Power Rool Ventilator 179

HOT WATER GENERATORS-

Details 01 the Installation 01 the Power Rool Ventilator 1 SO

Designing the Installation of the Steam Horizontal Hot Water Generator

203

Designing the Installation of the Rool Mounted Utility Vent Set 181

Details of the Installation of the Steam Horizontal Hot Water Generator . . . . . . . . . . . . . . . . . . . . .. 204

Details of the Installation 01 the Rool Mounted Utility Vent Set 182

Designing the Installation of the Steam Vertical Hot Water Generator 205

PAGE NO.5

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Details 01 the Installation 01 the Steam Vertical Hot Water Generator ,........... 206

Designing the Installation of the Medium and High Pressure Duct System

229

Designing the Installation of the Water to Water Horizontal

HoI Water Generator 207

Details ofthe Medium and High Pressure Duct layout 230

Details of the Installation of the Water to Water Horizontal

Hot Water Generator 208

Designing the Installation oflhe Underfloor Duct System 231

Details ofthe Installation oflhe Underfloor Duct System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 232

Designing the Fixed lower .. 233

Details of the Installation of the Fixed louver 234

Designing the Installation of the Water to Water Vertical

Hot Water Generator 209

Details of the Installation of the Water to Water Vertical

Hot Water Generator 210

Notes on the Use of low Velocity Duckwork Schedule

215

Designing the Adjustable louver 235

Details of the Installation of the Adjustable louver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 236

Designing the Installation of the Round Ceiling Diffuser 237

Details of the Installation of the Round Ceiling Diffuser 238

Designing the Installation of the Square Ceiling Diffuser . . . . . . . . .. . . . . . . . .. . . . . . . . . . . . . . . .. 239

Details of the Installation of the Square Ceiling Diffuser 240

Designing the Installation 01 the Air Registers " 241

Details of the Installation of the Air Registers 242

Designing the Installation 01 the Electric Reheat Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 243

Details 01 the Installation 01 the Electric Reheat Coil 244

Designing th8 Installation of the Vertical Electric

Hot Water Generator 211

Details of the Installation 01 the Vertical Electric

Hot Water Generator 212

Designing the Installation of the Horizontal Electric

Hot Water Generator 213

Details of the Ins'.allation of the Horizontal Electric

Hot Water Generator 214

DUCTWORK-

Thickness and Reinforcing Schedule -low Velocity Ductwork 216

Notes on the Use of Medium and High Pressure Round Ductwork Schedule 217

Designing the Installation of the Hot Water Reheat Coil 245

Details of the Installation of the Hot Water Reheat Coil 246

Thickness and R9inforcing Schedule Medium and High pressure Round Ductwork 218

Designing the Installation of the Steam Preheat Coil 247

Designing the Installa.ion of the Hanger and Supports for Ductwork .. . . . . . . . . . . . . . . . . . . . . . .. 219

Details of the Ins!allation of the Hanger and Supports for Ductwork 220

Details of the Installation of the Steam Preheat Coil .

248

Noles on the Use olthe Medium Pressure Rectangular Ductwork Schedule .... . . . . . . . . . . . . .. 221

Maximum Duct Size thru Open Web Steel Joist 249

Details ofthe Installation of the Ducts thru Bar Joists 250

Thickness and Reinforcing Schedule - Medium Pressure Rectangular Ductwork 222

Notes on the Use of the H'igh Pressure Rectangular Ductwork Schedule . . . . . . . . . . .. 223

Thickness and Reinforcing Schedule - High Pressure Renctangular Ductwork 224

Designing the Installation of the low Velocity Duel System 225

Details of the low Velocity Duct layout 226

PIPING-

Designing the Pipe Anchor

251

Details of Pipe Anchors 252

Designing the Installation of Fire Dampers 227

Designing the Pipe Support .

Details olthe Pipe Supports .

253

254

Details 01 the Installation of Fire Dampers 228

Designing the Expansion loop

255

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Details 01 the Expansion Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 256

Designing the Urethane Envelope lor Underfloor Piping 257

Details 01 the Installation 01 the Urethane Underfloor Pipe Envelope 258

Design 01 Closed System, Piping - Hot or Chilled Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 259

Allowable Flow Rates lor Low Pressure Steam Piping 260

Design 01 Low Pressure Steam Piping 261

Allowable Flow Rates for Low Pressure Steam Piping 262

DeSign 01 Medium Pressure Steam Piping 263

Allowable Flow Rates lor Medium Pressure Steam Piping 264

Design 01 High Pressure Steam Piping 265

Allowable Flow Rales for High Pressure Steam Piping 266

Design of Low Pressure Condensate Piping 267

Allowable Flow Rates for Low Pressure Condensate Piping 268

Design of Medium Pressure Condensate Piping 269

Allowable Flow Rates for Medium Pressure Condensate Piping 270

Design of High Pressure Condensate Piping 271

Allowable Flow Rates for High Pressure Condensate Piping 272

Desiqn of Cooling Tower Water Piping 273

Allowable Flow Rates for Cooling Tower Water Piping 274

Design of Refrigerant 12 Piping 275

Allowable Flow Rates for Refrigerant 12 Piping 276

Design of Refrigerant 22 Piping ' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 277

Allowable Flow Rates for Refrigerant 22 Piping 278

Design of Compressed Air Pumping 279

Allowable Flow Rates for Compressed Air Piping 280

Design of Vacuum Air Piping " 281

-,

Allowable Flow Rates for Vacuum Air Piping 282

.. , Desiqn of Oil Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 283 fI:"

fr/ 'Allowable Flow Rates for Oil Piping

284

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Design of Cooling Coil Condensate Drip Piping 285

Sizing the Cooling Coil Condensate Drip Piping ,............................... 286

Physical Properties of Steel Pipe ,............. 287

Physical Properties of Copper Tubing 288

DeSign of Natural Gas Piping 289

Allowable Flow Rates for Natural Gas Piping ~ . . . . . . . . . . . . . .. 290

Design of LPG Gas Piping 291

Allowable Flow Rates for LPG Gas Piping . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . .. . . . . .. 292

Welding BlackSteel Pipe for the H.V. & A.C. System "' 293

Welding Procedure Specifications 294

MOTOR STARTERS-

Notes on Completing the Motor and Motor Starter Schedule 295

Motor and Motor Controls for Mechanical System 296

Notes on Completing the Motor Control Center Schedule 297

Motor Control Center Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 298

HOT WATER SPECIALTlES-

Designing the Air Release Tank

299

Details olthe Installation of the Air Release Tank 300

Designing the Expansion Tank (Less than 100 Gallons) 301

Details of the Installation of the Expansion Tank (Less than 100 Gallons) 302

Designing the Expansion Tank (Over 100 Gallons) 303

Details of the Installation of Expansion Tank (Over 100 Gallons)

304

STEAM SPECIALTIES -

Designing the Flash T allk

305

Details of the Installation of the Flash Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 306

DeSigning the End of Main Drip 307

Details of the Installation of the End of Main Drip

308

PAGE NO.7