ENGRO Fertilizers Limited

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A pressurized oil film between bearing surface and shaft that holds shaft weight. Bearing surface is coated with Babbitt material to reduce friction.

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PLANT-II MACHINERY PM PLAN OF K-201/202 (INTRUMENT AIR AND NITROGEN COMPRESSOR)

LEGEND
2*: Install new oil filter cartridge when pressure drop across filter exceeds 10 psid (0.7 bar differential) 7*: Change primary filter elements if pressure drop exceeds 5 in. H2O more than pressure drop across clean filter

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Manufacturing Division Department: Maintenance Area Engineer Signature Area Supervisor Signature ADJ: Adjust to maintain design conditions L: Check for leakages R: Replace CH: Check / Inspect RPN: Repair as necessary RN: Replace as necessary EW: Check for excessive wear RC: Record clearances C: Clean if necessary LU: Lubricate

No. Responsibility Description Daily CH, ADJ CH L, RPN CH, ADJ CH, ADJ CH, ADJ Weekly Annually

Maintenance Period Monthly Semi-annually Date Personnel/Technician Remarks

Machinery Lubrication system oil level

2*

Machinery Oil system pressure and temperatures

Machinery Oil, water and air system

Machinery Cooling water temperature

Machinery Air coolers

Machinery Compressor air temperature and pressure

7* CH, RN CH CH, RPN CH CH CH CH, RN R RN CH, RPN, RN R R R ADJ, RN EW, RN, RC EW,RPN, RN,LU EW, RPN, RN, RC C, RPN,RN, RC EW, RN EW, RPN, RN L, C, RPN, RN L, C, RPN, RN CH, RPN, RN RPN, RN CH, C, RN

Machinery Pressure drop across inlet air filter

Machinery Control indicators and monitoring devices

Machinery Overall mechanical operation, noises

10

Machinery Pneumatic controls and actuators for air leaks

11

Stationary Drainage of panel supply air filter

12

Machinery Auxilary oil pump

13

Machinery P of Oil Mist Eliminator

14

Stationary Intrument air filter (at control panel) cleanliness

15

Machinery Secondary inlet air filter

16

Machinery Sample lubricating oil

17

Stationary Inlet control valve actuator linkage for excessive play

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Stationary Filter element of panel supply air filter

19

Stationary In-line air filter element of E/P transmitters

20

Stationary Drain lubrication system reservoir and fill with clean oil

21

Stationary PAP Plus protective devices

22

Machinery Bearings

23

Machinery Drive coupling

24

Machinery Compressor gear and pinions

25

Machinery Impellers and diffusers for erosion and corrosion or dirt build up

26

Machinery Air and Oil seals

27

Machinery Main and auxilary pump

28

Stationary Intercooler tube bundles for dirt

29

Machinery Oil cooler for dirt

30

Machinery Inlet valve, unloading valve and discharge check valve

31

Stationary Gages, control components and protective devices

32

Stationary Pulsar TM automatic drain trap