Palett system POWER-GRIP

POWER-GRIP
Userfriendly modular pallet system
rugged, productivity increasement mount and adjust only once m  achine on all machine tables Multifunctional machining possibilities in connection with RHM clamping tools.

Your production will be like a walk in the park

Nothing can compare to the POWER-GRIP system. It easily fits into any production process even automated ones and is oriented way: simply different from others and works in a more customer-
Palett system POWER-GRIP

The dimensions of the palleting system are standardized here via different inside micrometers. A major advantage for you! After the correct design of the inside micrometer, your devices are no longer bound to single machines. Where and on which machine you now machine your workpiece will no longer play any role. With POWER-GRIP , your device can be used throughout your factory without difficulties as easily as a walk in the park!

All good things come in threes

1. It  doesnt matter whether you measure, mill, turn, wire-cut/cavity sink by EDM, face/circular grind, drill or laser-cut POWERGRIP puts an end to the jumble of incompatible systems and clamping tapers. POWER-GRIP: A single interface for your entire production sequence! The POWER-GRIP system clamps gently on material at 2.  17.000 N and up. On request, there is extra power available up to 30.000 N per spring unit. 3. P  OWER-GRIP is made of high-quality material. The reference surfaces are thoroughly hardened. The basic support consists of 1.2085 steel, the spring unit is made of M333 (Bhler, Gillette blade steel). The entire system is rust-resistant. The material fatigue is negligibly low, the lifetime of the components almost unlimited!

Milling

Turning

Eroding
Taking the workpiece from turning and milling to eroding. Checking the machining progress is always possible on the measuring machine.

Measuring
In order to check after every machining operation, the machined workpiece can be quickly taken up at any time without reference loss.

The modular structure allows Simple coupling of the workall machine tables to be loaded piece from milling to turning individually. Machining of cylin- machining. drical and square workpieces by changing the workpiece pallets super-fast.

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Palett system POWER-GRIP

POWER-GRIP structure

Change pallet Centering/clamping sleeve Centering unit Pallet support Air connections

1. Change pallet 2. Centering / clamping collets 3. Clamping cone 4. Axially resilient centering lip 5. Centering unit 6. Piston 7. Pallet carrier 8. XY-reference surfaces 9. Z-reference surfaces 10. Spring 11. Bore for Z-support cleaning
The well thought-out POWER-GRIP technology is your productions safety belt. During pallet changes, contact with reference surfaces is ruled out from the very beginning. The axially resilient centering lips compensate for thermal distortion, the Z supports are cleaned automatically during the clamping process. This ensures an extra advantage with regard to reliability and precision. 4089

Palett system POWER-GRIP

Palett system POWER-GRIP

Dimensions
S H

4 er
L

6 er
L

2 er
L B
B

Tool group A22

milled grounded L 0,2 B 0,2 R 0,01 S Thickness of pallet H Height of pallet Item no. 488743 Item no. 488744 318 158 160

Paletts

R 2R

488747 488748 318 318 38,10,02 / 38 0,01 milled 42,1/42 0,01 grounded

488764 488765 478 318

The involved centering and clamping sleeves are also available in single pieces to fit into any pallets.

Central unit

A2

B
Basic body

A1

Palett system POWER-GRIP

R L

Tool group A22

Palett carrier
Item no. L 0,2 B 0,2 R 0,01 A1 connection block long A2 connection block .......... A3 connection block short 1011207 316 156 488716 316 316

A2

A3

488724 476 316 160 140 0,1 30 0,1 80 0,1

Mounting holes in 50, 63, 100 and 125 mm grid as well as customized available. Basic body and centering unit also available in single pieces for fitting.
D1 D4

6 x M6

T1 8 x M6 G G1 S

T2

D2 D3

Complete system clamped

D1 +0,012 92 +0,004 Dimensions in mm D2 100 +0,02 +0,005 D3 112 0,1 D4 62 0,1 D5 129 +0 -0,02 T1 19 0,01 T2 25 0,1

D5

G 88

G1 +0,01 46 0

K 69 0,01

S 31 0,01

Centering unit index 90 prevents twisting when using the centering sleeve index 90 for 1 x change pallets.

Centering unit Standard

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Palett system POWER-GRIP

Centering and clamping sleeves

Take advantage of the pallet savings potential by means of direct device fastening with different centering and clamping sleeves

TK

Standard

for installation in pallets and devices Item no. 488742

9 - 2 62

6 x M6

With threaded bolt

Flat design for directly fastening in the clamping device and fixtures
Tool group A22
G M12 M16 A 25 25 32 h 32 32 Id.-Nr. 1081407 1) 1084431 1084432

1) A32 on request

With standard screw

Simple design for direct installation in fixtures and clamping device

Tool group A22
G M12 M16 A 25 25 32 h 38 40 Id.-Nr. 1081405 1) 1084434 1084437

1) A32 on request
h

With inner thread

for fastening from above through clamping device or fixture
Tool group A22
G M12 M16 A 25 25 32 h 32 42 Id.-Nr. 1084439 1) 1084440 1084441
G A

1) A32 on request
h

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Palett system POWER-GRIP

h

23

Palett system POWER-GRIP

Accessories
Pneumatic operating unit
For up to 3 air connections. Allows pallets to be released, Z-support cleaning, pneumatic reclamping and air purge supply.

Gasket
For protecting from contamination during machining and to seal during erosion.

Palett system POWER-GRIP

Protection caps
Optimum protection for non-active centering units.

Support
For gentle depositing and xing of pallets on rotary tables.

Basic body cover

For covering the pallet support instead of a centering unit. As an inexpensive option for later retrotting of the pallet support with a centering unit.

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Palett system POWER-GRIP

Special solutions
Machine table of a profilegrinding machine with 8 centering and clamping sleeves integrated into the machine table, with special pallet.

2x pallet support for direct mounting of a special clamping device.

Machine rotary table 860 mm for machine Hedelius with countersunk centering and clamping sleeves.

Machine table 1400 x 750 mm with countersunk centering and clamping sleeves.

510 mm face plate with POWER-GRIP centering and clamping sleeves for machining of turbine blades in the aircraft industry.

Lathe chuck 200 mm with integrated POWER-GRIP flange. POWER-GRIP 6x clamping device for the machining of crankshafts.

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Palett system POWER-GRIP