STEEL ASSEMBLY CALCULATION

1.1 Steel Assembly Design

Yield Stress of Material - SS316 Allowable Tensile Stress - SS316 Allowable Shear Stress - SS316 Allowable Weld Stress Safety factor

Fy Vt = 0.6 Fy Vs = 0.4 Fy Fw = 0.4 Fy F.S.

= = = = =

207 N/mm2 124 N/mm2 83 N/mm2 83 N/mm2 2

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STEEL ASSEMBLY CALCULATION

Scenario : The assembly experiencing the shear stress.

Fs

Fs

Shear and Tensile Failure at the edge of the assembly

Fs

Length Width Thickness Shear Area, Allowable Shearing Load Max. Force Acting on the shear plane Shear Load Allowable Tensile Load Max. Tensile Force Tensile Load Max. Safe Working Load

L w t As = w x t FAS = Vs x As Fs = FAS / F.S. Ws = Fs / g FAT = Vt x As Ft = FAT / F.S. Wt = Ft / g SWL

= = = = = = = = = = =

230 mm 40 mm 19 mm
2 760 mm

62,928 N 31000 N 3160 kg 94392 N 47000 N 4791 kg 1580 kg

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STEEL ASSEMBLY CALCULATION

1.2 Weldment Design

40 mm 19 mm

Stresses In Weld Length of Weld on Lug Tensile load on per unit length of weld Shear load per unit length of weld Lw = 2 (w+t) Swt = Ft / Lw Swx = Fsx / Lw = = = = 118 mm 398 N/mm 263 N/mm 477 N/mm

Resultant load per unit length of weld R1 (Assumption = Bending stresses ignored) Weld Size Resultant stress in weld tw Sw = R1 0.707. tw Sw / Fw =

= =

12 mm
2 56.2 N/mm

Check

0.68

<1

(OK)

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Design Calculation - Pin

Yield Strength of Material - Grade 60 Allowable Tensile Stress Allowable Shear Stress Allowable Bending Stress Safety factor Impact factor

Fy Vt = 0.6 Fy Vs = 0.4 Fy Vb = 0.66 Fy F.S. I.M.

= = = = = =

420 N/mm2 252 N/mm2 168 N/mm2 277 N/mm2 2.0 1

Maximum Shear Stress at the pin cross section Pin Diameter No of Pins Shear Area, Allowable Shearing Load Max. Force Acting on the shear plane Shear Load Max. Safe Working Load per pin Max. Safe Working Load - for N pins d N As FAS = Vs x As Fs = FAS / F.S. Ws = Ft / g SWL SWL' = = = = = = = = 25.4 mm 4 nos
2 507 mm

85,138 N 42000 N 4281 kg 2141 kg 8563 kg

Maximum Tensile Stress at the pin cross section Allowable Tensile Load Max. Tensile Force Tensile Load Max. Safe Working Load per pin Max. Safe Working Load - for N pins FAT = Vt x As Ft = FAT / F.S. Wt = Ft / g SWL SWL' = = = = = 127707 N 63000 N 6422 kg 3211 kg 12844 kg

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