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Swivel Joints
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Kemper Valve & Fittings Corporation is a rapidly growing and leading provider of oilfield valves, hammer unions, swivel joints, oilfield flowline components, manifolds and complete rebuild / recertification services. This brochure outlines the products that are specifically designed and sold to the well servicing segment of the oil industry. See our companion brochure Oilfield Service and Distribution Products for additional products that are distributed through leading oilfield supply stores in North America. ISO 9001 Registered DNV Registered
Swing Check Valves ..................................................................... Plug Valves .................................................................................. Check, Pressure Relief and Rupture Disc Valves ......................... Manifold Trailers ......................................................................... Dual Choke and Ground Manifolds ............................................. Union Bulls, Crossovers, Swages ................................................. Adjustable and Positive Chokes .................................................. Integral Flow Line Fittings ........................................................... Integral Flow Line Fittings cont .................................................. Integral Manifold Fittings ............................................................ Pup Joints ................................................................................... Hose Loops ................................................................................. Swivel Joints - Code Red ............................................................. Swivel Joints, Hose Loops - Code Silver ...................................... Oilfield Hammer Unions ............................................................. Rebuild / Recertification Services ............................................... Locations ....................................................................................
Sales & Distribution 12343 Cutten Road Houston, TX 77066 Local: 281-781-2730 Toll Free: 800-231-2724 Fax: 281-781-2731 Sales & Service 1000 West 2nd Street Odessa, TX 79763 Local: 432-301-9990 Fax: 432-301-9991 Sales & Service 2733 Industrial Drive Sulphur, OK 73086 Local: 580-247-9623 Toll Free: 888-533-3722 Fax: 580-622-2058 Sales & Service 180 Sherman Way Kensett (Searcy), AR 72082 Local: 501-268-2698 Fax: 501-268-2196 Sales & Service 1423 4th Avenue Grand Junction, CO 81501 Local: 970-609-5845 Fax: 970-609-5839 Sales & Distribution 1243 East Highway 40 Unit 1 Vernal, UT 84078 Local: 435-781-8258 Fax: 435-781-3037 Manufacturing HQ 3001 Darrell Road Island Lake, IL 60042 Local: 847-526-2166 Toll Free: 800-323-1659 Fax: 847-526-2241
INDEX
Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19
Sales & Service 111 Arrowhead Drive Unit C Slippery Rock, PA 16057 Local: 724-790-4990 Fax: 724-738-0172 Sales & Service 1391 County Road 429 Pleasanton, TX 78064 Local: 210-446-5863 Fax: 830-569-8236
Canadian Sales 8001 Edgar Industrial Avenue Red Deer, Alberta T4P 3S2 Local: 403-348-0872 Fax: 403-348-0873
Sales: 800-231-2724
Service: 888-533-3722
STANDARD FLOW VALVE FEMALE INLET ; MALE OUTLET NOTE THE DIRECTION OF THE ARROW
OPTIONAL CAP WITHOUT HOIST RING FEMALE (THREAD) ALL METAL; ONE PIECE DESIGN HARDENED MACHINED CAST SURFACE NO ANNOYING PINS OR BUSINGS REPLACEABLE SEAT FLOWS THRU RUBBER SEAL AREA MALE (WING)
REVERSE FLOW VALVE MALE INLET ; FEMALE OUTLET NOTE THE DIRECTION OF THE ARROW
MALE (WING)
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The valve is designed with repair in mind for even the harshest applications. Each valve uses a set of replaceable wear inserts (2). This minimizes body erosion, allowing the valve to be inexpensively repaired with replacement wear items (Inserts, Plug and Seals) and for re-use of the costly valve body. Repair Kits, Seal Kits and individual parts are stocked throughout the Kempers distribution network. Each valve is serialized and pressure tested to 1.5 times NSCWP. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost. Kemper Low Torque Plug Valves are available in 1, 2, 3, 3 Heavy Duty and 4 Figure 1002 and 1502 available. Valve actuation options Bar Nut, Gear Op, Hydraulic and Pneumatic. Hydraulic Power units are also available for remote valve actuation for safety and emergency situations. Consult the factory for availability.
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Kemper Pressure Rupture Disc Valves provide safe, over-pressure protection for treating lines, reciprocating pumps, pressure vessels and other e q u i p m e n t o p e ra t i n g u n d e r h i g h p re s s u re . Available in 2 models only with operational pressure ranges from 150 to 15,000-psi for standard service.
Kemper Pressure Relief Valves provide safe, over-pressure protection for reciprocating pumps, treating lines, pressure vessels and other equipment operating under high pressure. These valves make use of the systems own hydraulic forces to open at the preset pressure. They will stay open while fluid flow is gradually diverted out the discharge port until the system pressure drops below the preset limit. When the predetermined and adjustable blowdown pressure is reached, the valve will automatically and smoothly close. Exclusive Kemper discharge flow recirculation design assures minimal hydraulic shock to the pumping device or treating iron during valve closure. Kemper Relief Valves are available in 1, 2 and 3 models with operation pressure ranges from 150 to 15,000-psi for standard or sour service.
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MANIFOLD TRAILERS
Kemper Well Service Manifold Trailers dramatically reduce the hookup and breakout labor of any frac job, with time savings of up to 50% over conventional hook-ups. Manifold Trailers can be chosen from a set of standard models or fabricated to exact customer specifications. They can be equipped with Kemper Hammer Union Integral or Non-Pressure Seal Flowline, Swivel Joints, Tees, Laterals, Check Valves, Butterfly Valves and Hammer Unions. All Union End Connections are supplied with blanking caps for protection of the environment during transit. NEW - Kemper now offers manifold trailers with Helical Wire Rope Isolators (see picture above right) in an improved mounting configuration that in conjunction with Kempers exclusive Extra Heavy Duty Union connection, results in a new mounting system that offers longer life and smoother operation. This is ideal for the vigorous Frac pump wing up connection. Kemper has many successful field installations both new build and retro-fits. Kemper strongly recommends the use of this system for Manifold Trailers with extreme service conditions. Kemper Manifold trailers are available in ratings of 6,000-psi, 10,000-psi and 15,000-psi and have proven to be effective in a variety of field applications. Trailer lengths include 30, 42 and 53 in 1 and 2 axle configurations. They can have from 3 to 8 pump hook-ups per side, depending on length. Piping is available in 3 and 4 nominal pipe diameters. Components are also available in the 3 Heavy Duty configuration (recommended). Every trailer comes with Hose Racks, but many other options are available including Pup Joint Racks, Swivel Joint Racks, Solar Powered Lights, Cranes and Hydraulic Feet. All these options help you to customize the trailer to your specific needs. Each component on the trailer is serialized and pressure tested to 1.5 times NSCWP. In addition, after assembly, each trailer is tested for 30 minutes at NSCWP to insure the integrity of the connections and proper sealing of the components. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost.
FEA Analysis
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Kemper Integral Hammer Union Bulls and Crossovers are manufactured to the same stringent specifications for material, heat treatment and dimensional tolerance as our Kemper Hammer Unions. Standard lengths and Union Figure number combinations are stocked for immediate delivery. Custom combinations or lengths can be delivered to order with minimal lead times. Kemper Integral Hammer Union Swages can replace couplings or nipples in oilfield service, stimulation and test systems where Hammer Union pipe connector modularity is essential. Standard API thread types and Union Figure Number combinations are stocked for immediate delivery. Custom combinations can be delivered to order with minimal lead times.
Union Bulls with Integral Autoclave AE High Pressure coned-and-threaded 9/16 standard connection.
NOTE: Kemper Hammer Union Crossovers and Swages with Male Union Ends are sold with the Hammer Lug Nut and / or Segmented Rings at no extra charge.
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Kemper Adjustable and Positive Choke Systems are field tested and provide control in Fracturing and Flowback applications up to 15,000-psi CWP. Both chokes are offered with 2 industry standard Male and Female End connections, have a Standard Service Rating of 15,000-psi NSCWP and are suitable for many types of manifold applications. For the Adjustable Choke, a simple clockwise turn of the hand wheel increases fluid flow restriction/pressure while a counterclockwise turn decreases fluid flow restriction/pressure. The Adjustable Chokes hand wheel is rotated until the desired system pressure is reached and can be verified from gages directly installed in the T of the Adjustable Choke. Finding the equivalent bean size at this point is as easy as directly reading (in 64ths) the value from the indicator hub on the stem at the top of the bonnet.
Note: The Adjustable Choke is not to be used as a shut off valve.
The Adjustable Choke contains a bonnet assembly that can easily be removed while the choke is still installed. This allows the replacement of a worn seat or stem with minimal effort.
Note: This should only be done after system pressure has been relieved otherwise serious injury can result.
The Positive Choke maintains a constant flow restriction based on the installed seat size (or more commonly called the bean). If a different restriction is desired, the bean must be changed out by removing the chokes bull plug, unscrewing the undesired bean, screwing in the desired bean and then reinstalling the bull plug. This same procedure applies to replacing a worn out bean. As is true for the Adjustable Choke, all this can be done to the Positive Choke with the choke still installed provided the system pressure has been relieved.
Note: Gages are installed in the bull plug of the choke. As a result, the gage port may easily be changed from one type or size to another by just changing the inexpensive bull plug instead of replacing the more costly choke T.
Chokes are serialized and pressure tested to 1.5 times NSCWP. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost.
Both Kemper Adjustable and Positive Chokes are available in 2 connections. 3 is possible consult factory. Fully-lined carbon seats/beans; Gage ports available in NPT or Autoclave. Complete chokes and repair parts are stocked throughout Kempers distribution network. Adjustable Choke 1 & seats. Positive Choke various bean sizes available in 64th increments.
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INTEGRAL FLOW LINE FITTINGS FIG 1502 FLOW TEES FIG 1502 CUSHION ELLS THREAD X NUT X NUT THREAD X NUT
SIZE
1
A
6.38 6.38 6.38 8.13 8.25 9.09
B
6.38 6.38 6.38 8.13 8.25 9.09
C
12.75 12.75 12.75 16.25 16.50 18.18
1
2 3
602/ 1002
4 4
1502
A B
10
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INTEGRAL FLOW LINE FITTINGS (CONTD) FIG 1502 FLOW CROSSES 2. 3 & 4
Ke m p e r C ro s s e s a re f i e l d te ste d a n d p ro v i d e t h e n e c e s s a r y connections for demanding applications. They are manufactured from high strength alloy steel and heat treated to exacting requirements for strength and longevity. Crosses are available in 2 industry standard Male and Female End co n n e c t i o n s F i g u re 1 5 0 2 , 1 0 0 2 a n d 6 0 2 co nf i g u rat i o n s w i t h corresponding standard service ratings of 15,000-psi, 10,000-psi and 6,000-psi. Sour gas service is also available at de-rated pressures. Crosses are serialized and pressure tested to 1.5 times N S C W P. A l l s u p p o r t i n g d o c u m e ntat i o n , i n c l u d i n g M T R s a n d Hydrostatic test reports, are available at time of order for no additional cost.
Kemper Wyes are field tested and provide a utility for applications where flow needs to be split. They are manufactured from high strength alloy steel and heat treated to exacting requirements for strength and longevity. Wyes are available in 2 with industry standard Male and Female End connections in Figure 1502, 1002 and 602 configurations with corresponding standard service ratings of 15,000-psi, 10,000-psi and 6,000-psi. Sour Gas service is also available at de-rated pressures. Wyes are serialized and pressure tested to 1.5 times NSCWP. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost.
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supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost.
EXTRA HEAVY DUTY CONNECTION (EHD) Kemper has engineered an exclusive large bore connection that can easily be used on both integral manifold Tees, Laterals and Plug Valves. The 3 1502 EHD can stand up to the forces derived from the frac pump inlet that normally overstresses standard 3 1502 connections used in 4 trailer mounted manifolds. The added strength of the 3 1502 EHD is a direct result of the 75% increase in critical wall thickness along with the extended thread length of the Hammer Lug Nut connection. The Extra Heavy Duty connection will outperform the standard 3 1502 connection AND is strongly recommended for truck manifold applications. The EHD is available in both standard and sour gas service but ONLY in 3 1502 connections. Note: When connecting the EHD connection to a 3 Code Red Swivel Joint, an EHD no. 8 pc Swivel Component must be used to mate with the EHD Lateral, Tee, or Plug Valve. Plug Valves and other fittings are available with EHD connections to allow direct connection and increased strength to all trailer mounted connections attached to the frac pump. See page 5 with the heading Manifold Trailers and Dual Choke Manifolds for recommended frac pump hookups.
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PUP JOINTS
Kemper Non-Pressure Seal Pup Joints are available in 1, 1, 2, 3 and 4 nominal sizes. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost. Standard lengths range from 1 foot up to 20 feet at CWPs of 6,000-psi (Code Silver), 10,000-psi (Code Black) and 15,000-psi (Code Red). Non-standard lengths in any quantity are available with minimal lead time for custom requirements. Please consult the factory for details.
Kemper Integral Pup Joints feature an entirely one piece, seamless upset-forged construction and are utilized when welded or threaded connections are cause for concern. They are available in 2, 3 and 4 15,000-psi (Code Red) in lengths up to 10 feet. These Pups can be used with the complete range of high pressure and abrasive oilfield fluids.
2
Wt. Ibs.
3
Wt. Ibs.
4
Wt. Ibs.
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Extra High Pressure Cementing/Circulating Hose Loops, Figure 1502 & 1002, in 2 and 3 sizes. For test lines, fracturing, acidizing, cementing and well servicing up to 15,000-psi CWP. Our Extra Leverage Hose Loop features an extended (No. 7) piece to accomplish breaking, positioning and making the swivel connection with less effort than standard hose loops. Hose Loops can be custom ordered in non-standard lengths with minimal lead time for custom requirements. Manufactured to the highest quality standards in the industry. Optimal combination of core strength and case hardness without sacrificing ductility. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost. Maintenance, rebuild and recertification is available through our Service locations.
SIZE
2 3
A1
57 57
A2
60 60
A3
72 N/A
B
10.69 16.38
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1 1502
1 1502
Extra High Pressure Long Radius Swivel Joints, Figure 1502 & 1002, in 1, 1, 2, 3 and 4 sizes. For test lines, fracturing, acidizing, cementing and well servicing up to 15,000-psi CWP. Swivel Joints can be custom configured in any style for quick delivery. Manufactured to the highest quality standards in the industry. Optimal combination of core strength and case hardness without sacrificing ductility. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost.
Style 30 MxF
Style 10 MxF
Style 20 MxF
Style 10 MxM
Style 50 MxF
Style 60 MxM
Note: All Male Union Ends are supplied with Detachable Hammer Lug Nuts.
Style 80 MxF
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High Pressure Swivel Joints - 6,000-psi CWP (Cold Working Pressure) in , 1, 1, 1 and 2 LPT sizes. For test lines, fracturing, acidizing, cementing and well servicing up to 6,000-psi CWP. Swivel Joints can be custom configured in any style for quick delivery. All supporting documentation, including MTRs and Hydrostatic test reports, are available at time of order for no additional cost. Hose Loops factory built to customer specification and certified for service. Maintenance, rebuild and recertification is available through our Service facilities.
Two Style 50 Swivel Joints and one Figure 602 Hammer Union
3 Swivels, 2 Elbows
Style 10
Style 20
1 Swivel
1 Swivel, 1 Elbow
Style 30
1 Swivel, 2 Elbows
Style 40
2 Swivels, 2 Elbows
Style 50
2 Swivels, 1 Elbow
Style 60
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3 Swivels, 3 Elbows
Style 80
2 Swivels, 3 Elbows
Style 70
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Figure 100
Figure 200
Figure 300
Figure 400
Figure 600
Figure Number Standard Service Color Code (Subs - Nut) Non-Shock Cold Working Pressure Rating (psi) Standard H2S Service Service (3) CWP 1000 1000 2000 2000 2000 2000 2000 2000 4000 4000 6000 6000 6000 10000 7500 15000 20000 Test 1500 1500 3000 3000 3000 3000 3000 3000 6000 6000 9000 9000 9000 15000 12000 22500 30000 15000 22500 6000 6000 7500 5000 10000 9000 9000 12000 7500 15000 4000 4000 6000 6000 CWP Test
Figure 1002
Figure 1502
Nominal Pipe Size (Inches)
1-1/4
1-1/2
2-1/2
10
12
100 101 200 201 206 207 211 300 400 402 600
* * *
2 2 2 2
* * *
* *
* Indicates reduced Cold Working Pressure due to Pipe Size or other design factor - Reduction as shown below; 5, 6, 10, 12 Figure 400 - CWP = 2500 psi - Test = 4000 psi 5 Figure 1002 w/ LPT Ends - CWP = 5000 psi - Test = 7500 psi 5, 6, Figure 1002 B/W - CWP = 7500 psi - Test = 12000 psi 5, 6 Figure 1003 B/W - CWP = 7500 psi - Test = 12000 psi Sour Gas Service Prepped 5, 6 Figure 1002 B/W - CWP = 5000 psi - Test = 7500 psi Sour Gas Service Prepped 5 Figure 1003 B/W - CWP = 5000 psi - Test = 7500 psi
1 - ALSO AVAILABLE IN 16 FIGURE 100 w/ BUTTWELD SCHEDULE 80 ENDS 2 - ALSO AVAILABLE IN API 8 OR 10 ROUND THREADED ENDS 3 - MINIMUM ORDER QUANTITIES MAY BE REQUIRED FOR UNIONS PREPPED FOR SOUR GAS SERVICE, OR OTHER NON-STANDARD UNION CONFIGURATIONS PLEASE CONSULT MANUFACTURING, DISTRIBUTION OR STIMULATION SALES FOR AVAILABILITY, MINIMUM ORDER QUANTITIES, AND PRICING
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Sales: 800-231-2724
Service: 888-533-3722
KEMPER LOCATIONS
Manufacturing Headquarters 3001 Darrell Road Island Lake, IL 60042 ph: 847-526-2166 fax: 847-526-2241 toll free: 800-323-1659
ROCKY MOUNTAIN SALES 1423 4th Avenue Grand Junction, CO 81501 ph: 970-609-5845 fax: 970-609-5839
MID-CONTINENT SALES 2733 Industrial Drive Sulphur, OK 73086 ph: 580-247-9623 fax: 580-622-2058 toll free: 888-533-3722
WEST TEXAS SALES 1000 West 2nd Street Odessa, TX 79763 ph: 432-301-9990 fax: 432-301-9991
PENNSYLVANIA SALES 111 Arrowhead Drive, Unit C Slippery Rock, PA 16057 ph: 724-790-4990 fax: 724-738-0172
UTAH SALES 1243 East Highway 40, Unit 1 Vernal, UT 84078 ph: 435-781-8258 fax: 435-781-3037
NATIONAL SALES HEADQUARTERS 12343 Cutten Road Houston, TX 77066 ph: 281-781-2730 fax: 281-781-2731 toll free: 800-231-2724
CANADA SALES 8001 Edgar Industrial Avenue Red Deer, Alberta T4P 3S2 ph: 403-348-0872 fax: 403-348-0873
SOUTH TEXAS SALES 1391 County Road 429 Pleasanton, TX 78064 ph: 210-446-5863 fax: 830-569-8236
ARKANSAS SALES 180 Sherman Way Kensett (Searcy), AR 72082 ph: 501-268-2698 fax: 501-268-2196
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Sales & Distribution 12343 Cutten Road Houston, TX 77066 Local: 281-781-2730 Toll Free: 800-231-2724 Fax: 281-781-2731 Sales & Service 1000 West 2nd Street Odessa, TX 79763 Local: 432-301-9990 Fax: 432-301-9991
Sales & Service 2733 Industrial Drive Sulphur, OK 73086 Local: 580-247-9623 Toll Free: 888-533-3722 Fax: 580-622-2058 Sales & Service 180 Sherman Way Kensett (Searcy), AR 72082 Local: 501-268-2698 Fax: 501-268-2196
Sales & Service 1423 4th Avenue Grand Junction, CO 81501 Local: 970-609-5845 Fax: 970-609-5839
Manufacturing HQ 3001 Darrell Road Island Lake, IL 60042 Local: 847-526-2166 Toll Free: 800-323-1659 Fax: 847-526-2241
Sales & Service 111 Arrowhead Drive Unit C Slippery Rock, PA 16057 Local: 724-790-4990 Fax: 724-738-0172
Sales & Distribution 1243 East Highway 40 Unit 1 Vernal, UT 84078 Local: 435-781-8258 Fax: 435-781-3037
Canadian Sales Sales & Service 8001 Edgar Industrial Avenue 1391 County Road 429 Red Deer, Alberta T4P 3S2 Pleasanton, TX 78064 Local: 403-348-0872 Local: 210-446-5863 Fax: 403-348-0873 Fax: 830-569-8236
Issue Date 10/11/2013