UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!

&

Fluor Daniel-IKPT Con!ra%! No' (509))

SPECIFICATION SP-(509-(*-9 STAND+, DIESEL ENERATOR

The attached specification, revision as shown below, is issued herewith. If this is a later revision than now in your possession please void or destroy previous issue.

Revision No. Revision No. Revision No. Revision No. Revision No. Revision No.

A % ' 1

Approved Approved Approved Approved Approved Approved

N/A N/A N/A N/A

Date Date Date Date Date Date

21 ep !" " &ct !" 2( &ct !" 2) Dec !"

#a$es #a$es #a$es #a$es #a$es #a$es

All All All *over

Note+

New Issue -ntire pecification Reissued

#repared by+ Dated+

Dennis .. /oss

2( &ct !"

Approved for *onstruction 0luor Daniel1I2#T 4olf$an$ .rein5e

Approved for *onstruction 3nocal D.6. %yford

Date+

12/2)/!"

Date+

1/7/!(

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UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

SPECIFICATION SP-(509-(*-9 STAND+, DIESEL ENERATOR

TA+LE OF CONTENTS -*TI&N #A.-

SPECIFICATION SP-(509-(*-9 STAND+, DIESEL 0 ENERAL The re;uire8ents specified in this pro<ect shall apply to and $overn the wor5 e=cept where indicated in the followin$ articles. O-era!in. an/ De&i.n Con/i!ion& -;uip8ent shall be suitable for operation in a tea8 Turbine #ower #lant located in a tropical cli8ate at 1:"" 8eters above sea level and :" o* a8bient. The area where the specified e;uip8ent are located, has very corrosive environ8ent due to the presence of hydro$en sulfide >6 2 ? which attac5s copper, bron@e, cad8iu8 and silver. All hardware and accessories shall be 8ade fro8 corrosion proof 8aterials suitable for service within this environ8ent. All 8aterial or e;uip8ent containin$ copper, silver or bron@e shall be tinned. S0&!e# De&%ri-!ion The electric power $eneratin$ syste8 shall have a site capability of ("' 54, 717 5/A, '.7' power factor, A'' volts, 4ye connected, solidly $rounded, three phase, "' hert@, co8plete with all appurtenances and accessories. This power shall be applied for tandby operation. 0 CODES AND STANDARDS The followin$ *odes and tandards are specifically applicable to the desi$n, 8anufacturin$ and testin$ of the e;uip8ent included in this specification. -lectrical .eneratin$ yste8s Association >-. A?A8erican National tandard Association >AN I?Institute of -lectrical and -lectronics -n$ineers >I---?International -lectrotechnical *o88ission >I-*?National -lectric Banufacturers Association >N-BA?National 0ire #rotection Association >N0#A?&ccupational afety and 6ealth Act >& 6A? 0 PRODUCT The followin$ articles and para$raphs are intended to define a power $eneration syste8 of proven type and desi$n, of current production, and with all co8ponents co88ercially available. ENERATOR

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#a$e 1 of 17

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

SP-(509-(*-9 STAND+, DIESEL En.ine ENERATOR

The en$ine shall be a stationary, li;uid cooled, 1"'' rp8, four cycle desi$n, vertical inline or /1type, with Dry e=haust 8anifolds. It shall be 8anufactured in the 3nited tates. It shall not be 8anufactured with any *lass I o@one depletin$ substances >&D ? as defined by 0ederal Re$ister /ol. ") No. 7(. En.ine E1ui-#en! The en$ine shall be e;uipped with air filters, fuel filters and pressure $au$e, lubricatin$ oil cooler, filters, and pressure $au$e, water pu8p and te8perature $au$e, service hour 8eter, flywheel, and flywheel housin$ when applicable. S!ru%!ure23e!allur.0 The desi$n of the basic en$ine shall provide for 8a=i8u8 structural inte$rity to e=tend service life. Baterials used in the en$ine shall incorporate the hi$hest level of proven 8etallur$ical and 8anufacturin$ technolo$y. %loc5 shall be of one piece desi$n and cast of hi$h tensile stren$th iron in the syste8 8anufacturerCs own foundry. *ounterborin$ for cylinder liners shall not be per8itted. *ran5shaft shall be a one piece for$in$ with re$rindable wear surfaces hardened throu$h heat treat 8ethods. *ylinder wear surfaces shall be induction hardened over their entire len$th. Bain and rod bearin$s shall consist of alu8inu8 bonded by copper to a steel bac5in$. The wear surface shall be coated with a lead1tine overlay and the bearin$ covered by a tin flashin$. *onnectin$ rods shall be hi$h stren$th steel with tapered pin bore. Drilled passa$es to supply oil fro8 rod bearin$ for piston coolin$ and lubricatin$ oil will not be per8itted. #istons shall be a li$htwei$ht alu8inu8 alloy which is elliptically $round across the s5irt and tap Lu4ri%a!ion S0&!e# The lubrication oil pu8p shall be a positive displace8ent type that is inte$ral with the en$ine and $ear driven fro8 the en$ine $ear train. The syste8 shall incorporate full flow filtration with bypass valve to continue lubrication in the event of filter clo$$in$. The bypass valve 8ust be inte$ral with the en$ine filter base or receptacle. yste8s where bypass valves are located in the replaceable oil filter are not acceptable. #istons shall be oil cooled by

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

STAND+, DIESEL

SP-(509-(*-9 ENERATOR continuous <et spray to the underside or inside of the crown and piston pin. The filter shall incorporate a self1lubricatin$, free rotatin$ seal and have a non8etallic core sufficiently ri$id to 8ini8i@e 8ove8ent or shiftin$ of the filtration 8edia.

Die&el Fuel S0&!e# The fuel syste8 shall be inte$ral with the en$ine. It shall consist of fuel filter, transfer pu8p, in<ection pu8ps, lines, and no@@les. The transfer pu8p shall deliver fuel under low pressure to individual in<ection pu8ps 1 one for each cylinder. The in<ection pu8ps shall be driven fro8 the ca8shaft and si8ultaneously controlled by a rac5 and pinion asse8bly that is hydraulically actuated by si$nals fro8 the en$ine $overnor. The pu8ps shall be of a variable displace8ent type to alter the volu8e of fuel delivered to the spray no@@les accordin$ to load de8and. The no@@les shall in<ect fuel directly into the cylinder in the opti8u8 spray pattern for efficient co8bustion. #RIBARD 03-E 0IET-R In addition to the standard filter, the fuel syste8 shall include a pri8ary fuel filter between the fuel tan5 and transfer pu8p to screen lar$e conta8inants. 03-E #RIBIN. #3B# A 8anual fuel pri8in$ pu8p shall facilitate pri8in$ and bleedin$ air fro8 the syste8 03-E EIN0le=ible fuel lines between en$ine and fuel supply shall be installed to isolate vibration. .&/-RN&R, -E-*TR&NI* 1 E&AD 6AR-/ #--D *&NTR&E The en$ine $overnor shall be a 4oodward 72!' -lectronic peed *ontrol and 4oodward Eoad ensor with 2A volt D* -lectric Actuator. The $overnor shall have 8a=i8u8 speed re$ulation of 211/2 F throu$h the load ran$e of the $enerator. peed droop shall be e=ternally ad<ustable fro8 ' >isochronous? to 1'F fro8 no load to full rated load. teady state fre;uency re$ulation shall be G/1 '.2"F. It shall capable of sharin$ load within "F when paralleled with si8ilarly e;uipped en$ines. peed shall be sensed by a 8a$netic pic5up off the en$ine flywheel rin$ $ear. A provision for re8ote speed ad<ust8ent shall be included. In the event of a D* power loss, the forward actin$ actuator will 8ove to the 8ini8u8 fuel position.

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

SP-(509-(*-9 STAND+, DIESEL ENERATOR Coolin. S0&!e# The en$ine <ac5et water coolin$ syste8 shall be a closed circuit desi$n with provision for fillin$, e=pansion, and deaeration. The coolin$ pu8p shall be driven by the en$ine. Au=iliary coolant pu8ps re;uired for heat e=chan$ers or separate circuit aftercoolin$ shall also be en$ine driven. The coolin$ syste8 shall tolerate at least 1)2 5#a >2" # I? static head. *oolant te8perature shall be internally re$ulated to disconnect e=ternal coolin$ syste8s until operatin$ te8perature is achieved. RADIAT&R, -N.IN- B&3NT-D 6eat re<ected to the en$ine <ac5et water shall be dischar$ed to the at8osphere throu$h a close coupled radiator. The $enerator set shall be installed in an? enclosure and have a "'F antifree@e/coolant 8i=ture. The radiator shall cool the <ac5et water while the en$ine is operatin$ at full site capability and '.'(2 5#a >'.2" 6 2'? e=ternal air restriction. Additional restriction affectin$ air flow shall not li8it the radiatorCs capability to ade;uately cool at 8a=i8u8 site te8perature. 0AN AND %-ET .3ARDIN. The fan, fan drive, and fan belts shall be covered with 1A $au$e punched steel 8esh $uardin$ for personnel protection. The $uardin$ shall confor8 to I-* :A1", I & and & 6A standards. %E&4-R 0AN The radiator coolin$ fan shall be a blower type driven fro8 the en$ine. Air shall be drawn fro8 the en$ine side and e=hausted throu$h the radiator core. Inle! Air S0&!e# The en$ine air cleaner shall be en$ine 8ounted with dry ele8ent re;uirin$ replace8ent no 8ore fre;uently than 2"' operatin$ hours or once each year. If e=ternal ductin$ is re;uired, 8a=i8u8 restriction to the co8bustion air inlet shall be (.) 5#a >2) in 6 2&? with air flow of ""." cu.8/8in.

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

SP-(509-(*-9 STAND+, DIESEL ENERATOR T3R%&*6AR.IN. Turbochar$ers shall be of the a=ial turbine type driven by en$ine e=haust $ases and direct 1 connected to a co8pressor supplyin$ en$ine co8bustion air. A0T-R*&&EIN. Aftercooler core air surfaces shall be coated with a corrosion inhibitor to 8ini8i@e o=idation. E5"au&! S0&!e# The en$ine e=haust syste8 shall be installed to dischar$e co8bustion $ases ;uic5ly and silently with 8ini8u8 restriction. yste8 includin$ silencer shall be desi$ned for 8ini8u8 restriction, and in no case shall bac5pressure e=ceed (.) 5#a >2) in 6 2'?. Add 17' inches of pipe and si@e so that (.) 5#a is not e=ceeded. 6eavy walled pipin$ such as chedule A' is preferred, with radii of !' bends at least 111/2 ti8es the pipe dia8eter. #ipin$ shall be installed with 2:' 88 >! in? 8ini8u8 clearance fro8 co8bustible 8aterial or incorporate appropriate insulation and shieldin$. #ipin$ shall be supported and braced to prevent wei$ht or ther8al $rowth bein$ transferred to the en$ine and fle=ible e=pansion fittin$s provided to acco88odate ther8al $rowth. upport da8pers and sprin$s shall be included where necessary to isolate vibration. Eon$ runs of pipe shall be pitched away fro8 the en$ine and water traps installed at the lowest point. -=haust stac5s shall be e=tended to avoid nuisance fu8es and odors, and outlets cut at A" to 8ini8i@e noise. IE-N*-R 1 *RITI*AE The silencer shall provide e=tre8e noise attenuation for environ8ents with low bac5$round noise and sli$ht noise e8issions would be ob<ectionable. IE-N*-R *&N0I.3RATI&N The silencer shall have a side inlet and end outlet. 3oun!in. +a&e - Fuel Tank The base shall be of heavy duty steel construction with rolled HIH bea8 structural 8e8bers reinforced to 8aintain en$ine and $enerator ali$n8ent durin$ s5iddin$, liftin$ and $enerator set operation. tructural side 8e8bers shall have botto8 8ountin$ holes and incorporate welded end caps to enhance s5idability. It shall have

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

STAND+, DIESEL

SP-(509-(*-9 ENERATOR provision for sin$le point liftin$ arch and enclosure, and incorporate a fuel tan5 with 2"'' liter >('' $al.? capacity.

I&ola!or - S-rin. T0-e teel sprin$ isolators shall be installed between the $enerator set base and the 8ountin$ surface. The isolators shall bolt to the base, and have a waffled or ribbed pad on their botto8 surface. The pads shall be resistant to heat and a$e, and i8pervious to oil, water, antifree@e, diesel fuel, and cleanin$ co8pounds. En%lo&ure - S!an/40 Pa%ka.e6 Full 7O-!ion8 The enclosure shall offer protection as specified by & 6A fro8 all 8ovin$ and hot parts of the en$ine, $enerator and radiator and li8it the noise level to 7" D%A at 1 8eter. It shall be constructed to allow full access to the en$ine for 8aintenance without e=posin$ personnel to any 8ovin$ 8achinery. Radiator and radiator fan asse8bly shall be totally enclosed with loc5able door over the radiator cap. The radiator shall be si@ed to acco88odate any resultin$ air flow restrictions. #rovision shall be 8ade for a duct flan$e or perforated 8etal $rill to protect the radiator core. Doors shall be the lift off hin$eless type with loc5able stainless steel security latches. Eouvers shall allow sufficient air flow to allow full load operation of the $enerator set. The louvers shall be twisted to deflect water and direct noise downward. The enclosure shall satisfy I-* I#22 re;uire8ents for drip proof construction acceptable for outside installation when doors are in place. The enclosure shall be fitted to the $enerator set base and isolated fro8 en$ine vibration. *orners shall be for8ed and welded to assure stren$th and ri$idity. heet 8etal with 8ini8u8 thic5ness of 2.' 88 for enclosure and 1.2 88 for doors shall have no burrs or sharp ed$es. Inside and outside surfaces shall be finished with a ba5ed hi$h perfor8ance ena8el. -=posed fasteners shall be 8ini8i@ed with all hardware @inc plated. 9irin. an/ Con/ui! -n$ine and $enerator control wirin$ shall be 8ulti1strand annealed tinned copper conductors encased by cross1lin5ed polyethylene insulation resistant to heat, abrasion, oil, water, antifree@e, and diesel fuel. 4irin$ shall be suitable for continuous use at 12' * >2"'0? with insulation not brittle at 1"' * >1('0?. -ach cable will be heat sta8ped throu$hout the entire len$th to identify the cableCs ori$in and ter8ination. *ables shall be enclosed in nylon fle=ible conduit which is slotted to allow easy access and 8oisture to escape. Reusable bul5head fittin$s will attach the conduit to $enerator set 8ounted <unction bo=es.

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

SP-(509-(*-9 STAND+, DIESEL ENERATOR Ele%!ri% S!ar!in. S0&!e# The en$ine startin$ syste8 shall include a electrical start syste8 consistin$ of one electrical starter and associated dual batteries for startin$ the en$ine, co8plete with battery stand, battery char$er, char$e control and auto8atic volta$e re$ulator, a88eter, and ther8al cutout in suitable I#"A enclosures, 2A volt D* startin$ 8otor, starter relay, and auto8atic reset circuit brea5er to protect a$ainst en$a$e8ent. %atteries shall be 8aintenance free, lead acid type 8ounted near the startin$ 8otor. A corrosion resistant or coated steel battery rac5 shall be provided for 8ountin$. Re;uired cables will be furnished and si@ed to satisfy circuit re;uire8ents. The syste8 shall be capable of startin$ a properly e;uipped en$ine within 1' seconds at a8bient te8peratures $reater than 22 * >)'0?. %ATT-RI%atteries for startin$ and control shall be selected and supplied by the $enerator set 8anufacturer. They shall be a heavy duty EI lead acid type with thru1partition connectors, and housed in a hard rubber or polypropylene case with provision for ventin$. tartin$ batteries shall be rated 2A volt D* with a 8ini8u8 of 1' a8per1hour and 12"' **A. %atteries shall be si@ed for startin$ the diesel en$ine and for furnishin$ all control power and shall be sufficient to operate the en$ine starter throu$h five co8plete series of cran5in$ cycles in ten18inute period. i@in$ shall consider specific application re;uire8ents of en$ine oil viscosity, a8bient startin$ te8perature, control volta$e, overchar$in$ and vibration. %atteries shall be located as close to the startin$ 8otor as practical, away fro8 spar5 sources, in a relatively cool a8bient, and per8it easy inspection and 8aintenance. %attery warranty shall be the responsibility of the $enerator set 8anufacturer. *6AR.-R %attery char$in$ e;uip8ent shall be of the current li8itin$, silicon diode, full wave rectifier, volta$e1re$ulated type, Ea Barche or e;ual. %attery char$in$ e;uip8ent shall be desi$ned for 22' /, "' 6@, sin$le1 phase ac power supply and shall have an isolation transfor8er to ensure that the battery is co8pletely isolated fro8 the ac power syste8. *har$er shall float at 2.2" volts per cell and e;uali@e at 2.:: volts per cell. In&!ru#en!a!ion - En.ine The en$ine 8ounted instru8ent panel shall consist of a shoc51 8ounted for8ed and welded enclosure pri8ed for coastal environ8ent and finished in se8i$loss blac5 ena8el. Betric/-n$lish 8ar5ed

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

STAND+, DIESEL

SP-(509-(*-9 ENERATOR $au$es with 8ini8u8 (:." 88 >2." in? dia8eter dial face shall be 8ounted in a brushed stainless steel face panel with pressure instru8ents piped to bul5 head connections in the enclosure botto8. .au$es shall include+ en$ine oil pressure, oil filter differential, fuel pressure, <ac5et water te8perature and electric service 8eter. Te8perature as pressure $au$es shall be non1vented with interior filled with ar$on $as. .au$es shall resist water entry under 22." 5#a >:.2( # I? pressure. #rovision shall be 8ade in the panel for three additional $au$es.

Ele%!ri%al De&i.n The $enerator shall be rated for tandby service at ("' 54, 71:.' 5/A, '.7 #0, :7' /, three phase, four wire, "' 6@, 1"'' rp8, with three neutral leads brou$ht out for connection. The $enerator neutral shall be solidly $rounded. TR3*T3RThe $enerator shall be close coupled, drip proof and $uarded, constructed to N-BA 1 and I# 22 standards, $uarded, sin$le bearin$, salient pole, revolvin$ field, synchronous type with a8ortisseur windin$s in the pole faces of the rotatin$ field. The $enerator shall be capable of withstandin$ a three phase load of :''F rated current for 1' seconds, and sustainin$ 1"'F of continuous load current for 2 8inutes with field set for nor8al rated load e=citation. It shall e=hibit less than "F wavefor8 deviation at no load. Botor startin$ capability shall be established with the followin$ considerations+

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

SP-(509-(*-9 STAND+, DIESEL ENERATOR E#er.en%0 enera!or Loa/ Da!a Ti#e 7Se%8 1' 1:' 2'' 2"' Loa/ 7k98 "( 11 )" 1'

S!a.e 1 2 : A

Loa/ De&%ri-!ion Instru8ent Air *o8pressor Iac5in$ &il #u8p Bain Eube/Turnin$ &il #u8p Bisc. 1 Resistive Eoad

:!0 1 : ( :

.enerator efficiencies shall be calculated accordin$ to I-* :A12 ection A, with all I2R losses corrected to 11" *. 3e%"ani%al De&i.n - Sin.le +earin. The $enerator housin$ shall be one piece and 8ount directly to the en$ine flywheel housin$ without bolted adaptors. -n$ine tor;ue shall be trans8itted throu$h fle=ible steel plates to the $enerator rotor. The $enerator ventilatin$ fan shall 8ount to the en$ine flywheel and act as a pressure plate to secure the fle=ible plates. The rotor core shall be constructed of low loss non1orientated steel la8inations attached to the core len$ths and fitted with low resistance a8ortisseur bars bra@ed/welded to plates at both ends of the core. The rotor asse8bly shall de8onstrate 1"'F overspeed capability at 1)'* for 2 hours. Rotor dyna8ic, two plane balance shall not e=ceed 2" 8icrons on brac5et or "' 8icrons on shaft pea5 to pea5 a8plitude at operatin$ speed. All rotatin$ co8ponents shall be secured with A.rade 7 hardware. 9in/in.& - S!a!or Ther8al *lass 2'' 8a$net wire as described by N-BA Ba$net 4ire tandard B4 1''', ection B4 :"1*, shall be used for rotor and stator windin$s. The windin$s shall consist of copper 8a$net wire coated with an underlay of polyester >a8ide? >i8ide? resins and a superi8posed heavy coat of polya8idei8ide resins. All windin$ insulation 8aterials shall be *lass 6 in accordance with % and I--standards with *lass 0 rise. No 8aterials shall be used which support fun$us $rowth, and shall be i8pervious to oil, dirt, and fu8es encountered in diesel and natural $as en$ine operatin$ environ8ents. tator shall have at least two dips and ba5es usin$ *lass 6 i8pre$natin$ varnish. %asic i8pulse insulation level >%IE? shall not be less than : 5/. 4indin$s shall be tested at :''' volts A*. 9in/in.& - Fiel/ The field coils shall be precision wet layer would with epo=y based 8aterial applied to each layer of 8a$net wire.

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

SP-(509-(*-9 STAND+, DIESEL ENERATOR #A*- 6-AT-R .enerator>s? shall be e;uipped with 22' volt A* sin$le phase space heaters to 8ini8i@e condensation while the $enerator set is idle. E5%i!a!ion The $enerator e=citer shall be brushless with the circuit consistin$ of a three1phase ar8ature and a three1phase full wave brid$e rectifier 8ounted on the rotor shaft. ur$e suppressors shall be included to protect the rotatin$ diodes fro8 volta$e spi5es. -,*IT-R 1 #-RBAN-NT BA.N-T The per8anent 8a$net e=citation syste8 shall derive e=citation current fro8 a pilot e=citer 8ounted on the rotor shaft. It shall enable the $enerator to sustain :''F of rated current for ten seconds durin$ a fault condition. ;ol!a.e Re.ula!or The auto8atic volta$e re$ulator shall 8aintain $enerator output volta$e by controllin$ the current applied to the e=citer field of the $enerator. The re$ulator shall be a totally solid state desi$n which includes electronic volta$e buildup and overcurrent protection. It shall incorporate 1+1 volts per 6ert@ characteristics with the re$ulated volta$e a linear function proportional to fre;uency over a :' to )' 6@ ran$e. The re$ulator shall be suitable for 8ountin$ within or e=ternal to the $enerator asse8bly, and have provision for re8ote volta$e level control. As installed, the volta$e re$ulator shall 8eet the applicable sections of the followin$ standards+ *anadian tandards Association >* A? International -lectrotechnical *o88ission >I-*? Institute of -lectrical and -lectronic -n$ineers >I---? National -lectrical Banufacturers Association >N-BA? /&ETA.- R-.3EAT&R 1 -AE-D The auto8atic volta$e re$ulator shall be 8anufactured by the 8anufacturer of the en$ine1$enerator set. The volts/hert@ re$ulator shall sense line1to1line three phases of $enerator output volta$e and e=hibit the followin$ characteristics+ .enerator output volta$e 8aintained within G/1 1/2F at steady state conditions.

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

STAND+, DIESEL

SP-(509-(*-9 ENERATOR .enerator output volta$e 8aintained within G/1 1F of rated value for any load variation between no load and full load. .enerator output volta$e drift no 8ore than G/11/2F of rated value at constant te8perature. .enerator output volta$e drift no 8ore than G/1 1F of rated value within a A'* chan$e over a8bient te8perature ran$e of 1A' o* to )'o*. Response ti8e less than 2' 8illiseconds. /olta$e buildup with $enerator output as low as ( volts. At full throttle en$ine startin$, output volta$e overshoot no 8ore than "F of its rated value, with respect to the volts/6@ curve. #ower dissipation :' watts. Telephone Influence 0actor >TI0? of less than "'. -lectronic Interference/Radio 0re;uency suppressed to co88ercial standards. Interference >-BI/R0I?

Baintain volta$e control with 2'F total har8onic distortion. The re$ulator shall include the followin$ features+ /olta$e level rheostat to provide $enerator output volta$e ad<ust8ent of 12"F to G1'F of no8inal. .ain ad<ust8ent to provide output volta$e co8pensation for chan$es in load or fre;uency. Reactive droop control to allow parallelin$ without interconnect wirin$ between $enerators, with 7F 8ini8u8 droop at full load and '.7 #0. #rotection a$ainst loss of volta$e sensin$ and lon$ ter8 overcurrent conditions. The overcurrent protection function shall auto8atically reset when the re$ulator is de1ener$i@ed. the re$ulator shall not be da8a$ed or result in unsafe operation when sub<ected to open or shorted input due to sensin$ loss, or a short to $round or ad<acent conductor. 0aster blow fuses shall be included in two of the sensin$ leads to fully protect the re$ulator. The re$ulator 8odule sealed in a waterproof and airti$ht shoc5 resistant plastic housin$ and shall withstand+ &peratin$ te8peratures between 1A' o* to )'o*. hoc5 tolerance to 2' $Cs

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

STAND+, DIESEL

SP-(509-(*-9 ENERATOR /ibration of A." $Cs >pea5? between fre;uencies of 17 to 2''' 6@ in three perpendicular planes, and 8echanical shoc5 of 1" $Cs in all three planes. alt spray resistant as described by BIE1 TD 1 71'*, Bethod "'!.1 and A TB 1%11). #ressure sealed to withstand :" 5#a ># I?.

Con!rol& -

enera!or Se! 3oun!e/

The control panel shall be floor 8ounted. The 2A volt D* syste8 shall incorporate ener$i@e to run lo$ic and include+ *ontrol+ .enerator volta$e level rheostat and a88eter/volt8eter phase selector switch shall be 8ounted on the panel door. The en$ine start1stop switch shall be door 8ounted and include positions for off/reset, run and start. hutdowns/Annunciation+ The $enerator set shall shut down and a sin$le red li$ht shall si$nal operational faults of hi$h water te8perature, low oil pressure, and overspeed. Bonitor+ Bonitorin$ devices shall include A* volt8eter, A* a88eter, a88eter/volt8eter phase select switch, fre;uency 8eter, electric hour8eter, oil pressure $au$e, and water te8perature $au$e. afety Devices+ I & red e8er$ency stop push1button shall be provided, and all controls, annunciation, and 8onitors labeled with I & sy8bols. #rotection+ A loc5able door shall be included which is botto8 hin$ed to allow full panel e=posure when open. D3 T 1 #R&&0 -N*E& 3RThe panel enclosure shall be dustproof, and incorporate a sealed front cover and rubber18ounted ple=i$las window to 8eet the intent of The control panel shall be shoc5 8ounted on the $enerator and have the capability to face either side or the rear of the $enerator. The 2A volt D* syste8 shall incorporate ener$i@e to run lo$ic and include+ *ontrol+ .enerator volta$e level rheostat and a88eter/volt8eter phase selector switch shall be 8ounted on the panel door. The en$ine start1stop switch shall be door 8ounted and include positions for off/reset, 8anual, auto8atic, and stop. hutdowns/Annuncition+ The $enerator set shall shut down and individual red li$hts shall si$nal operational faults of hi$h water te8perature, law oil pressure, overspeed, and overcran5.

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

STAND+, DIESEL

SP-(509-(*-9 ENERATOR Bonitor+ Bonitorin$ devices shall include A* volt8eter, A* a88eter, a88eter/volt8eter phase select switch, fre;uency 8eter, electric hour8eter, oil pressure $au$e, and water te8perature $au$e. afety Devices+ I & red e8er$ency stop push1button shall be provided, and all controls, annunciation, and 8onitors labeled with I & sy8bols. *D*E- *RAN2IN. A cycle cran5 ti8er shall provide five 1' second cran5in$ periods separated by 1' second rest periods. -N.IN- *&&ED&4N A cool down ti8er shall provide an ad<ustable '1:' 8inute en$ine runnin$ period before shutdown after re8oval of load. AEARB B&D3EN0#A1!! re;uire8ents for the alar8 panel shall be satisfied by a 2A volt D* alar8 8odule 8ounted in the panel and includin$ red indicatin$ li$hts and silencable alar8 horn to annunicate alar8 conditions for hi$h and low coolant te8perature, low oil pressure, low D* volta$e, and syste8 not in auto8atic. Eow fuel level alar8 and two spare E-Ds shall be available to accept re8ote switch inputs. R-B&T- ANN3N*IAT&R #AN-E N0#A1!! re;uire8ents for re8ote annunciation shall be satisfied by a re8ote 8ounted electro18echanical panel which includes red and yellow indicatin$ li$hts and silencable alar8 horn for low oil pressure shutdown, low coolant te8perature alar8, hi$h coolant te8perature shutdown, overcran5, overspeed shutdown, low fuel level alar8 >via custo8er switch?, battery char$er 8alfunction >via char$er switch?, $enerator on load >via custo8er switch?.

Con!rol& - 3ain Con!rol Roo# A 5eyloc5 switch shall be provided to loc5 out re8ote controls and prevent startin$ while the en$ine is bein$ serviced. This re8ote control subpanel shall contain the followin$ features+ Banual start and shutdown switches ac output a88eter ac output watt8eter ac output volt8eter 0re;uency Beter Alar8 Indications 2eyloc5 switch

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

SP-(509-(*-9 STAND+, DIESEL ENERATOR E5er%i&er The diesel $enerator shall be provided with a $rid synchroni@in$ facilities for e=ercisin$ the 8achine. This provision will provided facilities to synchroni@e the $enerator with the unit loads. Pain!in. *arbon steel surfaces shall be blast cleaned per teel tructures #aintin$ *ouncil pecification #*1 #(. *leaned surfaces shall be pri8ed with one coat of inor$anic @inc >International Inter@inc :"1? to a dry fil8 thic5ness of 2." to :." 8ils. pri8ed surfaces shall be finish painted with hi$h build aliphatic polyurethane >International Interthane 7)'6 ? to a dry fil8 thic5ness of A.' to ".' 8ils. The finish color shall be International *hro8ascan II *olor "'1!# Ei$ht %lue 1 .ray. 0 :UALIT, ASSURANCE2:UALIT, CONTROL The upplier shall fulfill the ;uality assurance/;uality control re;uire8ents listed for individual e;uip8ent in the respective e;uip8ent pecifications. :A2:C Pro.ra# The upplier shall have in effect at all ti8es a JA #ro$ra8 which clearly establishes the authority and responsibility of those responsible for the JA #ro$ra8. #ersons perfor8in$ ;uality functions shall have sufficient and well defined responsibility and authority to enforce ;uality re;uire8ents, to identify, initiate, reco88end, and provide solutions to ;uality proble8s, and to verify the effectiveness of the solutions. A copy of the upplierCs JA #ro$ra8 shall be sub8itted with its bid to the en$ineer for review and concurrence prior to award. If upplierCs facility where wor5 is to be perfor8ed is I & !''' certified, then JA #ro$ra8 review and concurrence is waived, and only a copy of the I & !''' certificate is re;uired. In addition, if upplierCs facility is I & !''' certified, %uyer JA audits will be waived in favor of I & !''' re$istrar audits, unless %uyerCs JA Trend Analysis pro$ra8 indicates areas of concern. In addition, if upplier is I & !''' certified certain in process inspections and tests 8ay not be witnessed by %uyerCs upplier Juality Representative > JR? and will be so noted on the upplierCs Inspection #lan. Su--lier<& Re&-on&i4ili!ie& =or Su--lier& The upplier shall identify, in purchase docu8ents to his sub1suppliers, all applicable ;uality and JA re;uire8ents i8posed by the %uyerCs specification on the upplier and shall ensure co8pliance thereto. upplier is responsible for the review and approval of its sub1suppliers. JA #ro$ra8 and inspection plan shall provide the JR with ob<ective evidence that reviews occurred as re;uested. The Juality Assurance/Juality *ontrol procedures shall also cover the followin$+

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

SP-(509-(*-9 STAND+, DIESEL ENERATOR Insulation 6i$h #otential Testin$ *leanin$ and #aintin$ The Juality Assurance/Juality *ontrol docu8entation shall include but not be li8ited to the followin$. Inspection Reports *ertified Test Reports All other docu8entation re;uired by applicable codes and standards No!i=i%a!ion Poin!& The %uyer shall have the ri$ht to establish notification points for which the upplier shall $ive prior notification. In addition, the %uyer 8ay establish te8porary notification points to ensure resolution of te8porary ;uality proble8s. Notification points re;uire receipt of notification at least five wor5in$ days in advance of the scheduled ti8e of perfor8ance. The %uyer 8ay re;uire that activities perfor8ed without proper notification be repeated for its JRCs observation at the upplierCs e=pense. The JR will witness the event or will authori@e the proceed without %uyerCs JR witnessin$ of the event. Pre-ro/u%!ion Re>ie? #rior to order of 8aterials and/or start of fabrication, the upplier shall review the purchase order, specification, other contractual docu8ents, and his previously approved Juality Assurance #ro$ra8 with the JR. The upplier shall de8onstrate his understandin$ of the ;uality and JA re;uire8ents in the specification and present his 8ethods of co8plyin$ with those re;uire8ents. This e;uip8ent has been desi$nated as Juality Eevel 2 by the &wner. Su4#i!!al o= 3anu=a%!urin. an/ In&-e%!ion Plan Thirty >:'? days after award of purchase order, but prior to the -n$ineerin$/#re1 Inspection Beetin$, the upplier shall sub8it copies of his Banufacturin$ and Inspection #lan to the %uyer for their review and subse;uent establish8ent of Notification #oints. Do%u#en!a!ion Re%or/& S0&!e# A records syste8 shall be established and 8aintained that provides for the identification of 8aterials and correlation of those 8anufacturin$, test, and inspection records and certificates re;uired by this specification and the docu8ents referenced herein. Reports of upplier in writin$ to

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

STAND+, DIESEL

SP-(509-(*-9 ENERATOR nondestructive and/or perfor8ance tests and other inspections shall be written for each test/inspection. All shall show the approved procedure and revision used, the results, the date, the identification of the inspector or tester, and the product e=a8ined.

Do%u#en! Su4#i!!al& This specification re;uires specific docu8ents to be for8ally sub8itted to the %uyer for infor8ation, concurrence, or concurrence with subse;uent certification. 4hen re;uired by this specification, those docu8ents $enerated by the supplierCs sub1suppliers shall also be sub8itted. #rior to sub8ittal to the %uyer, the upplier shall review the8 for confor8ance to re;uire8ents and note his approval on the face of the docu8ents. Revisions to docu8ents after %uyerCs concurrence shall re;uire that the revised docu8ents be resub8itted for concurrence. @ol/ Poin!& Bandatory hold points 8ay be established by the %uyer. Bandatory hold points are considered to be those tests, inspections, and operations which re;uire witnessin$ by the %uyerCs JR and beyond which operations shall not proceed without written consent of the JR. The uppliers failure to stop at a hold point will be cause for the re<ection of those ite8s for which notification was not provided. 6old points re;uire receipt of notification at least five wor5in$ days in advance of the scheduled ti8e of perfor8ance. The %uyer 8ay re;uire that activities perfor8ed without proper notification be repeated for JR observation at the upplierCs e=pense. +u0er2Su--lier :uali!0 A&&uran%e In!er=a%e The upplier is sub<ect to audits, inspections, and witnessin$ by the %uyer to ensure co8pliance with the re;uire8ents of the specification, codes, drawin$s, and sub8ittals. The %uyers e=ercise of, or failure to e=ercise, his ri$ht to inspect, witness, or audit, and any subse;uent review or concurrence by the -n$ineer, shall not relieve the upplier of his obli$ation to co8ply with the ter8s/conditions of the purchase order/contract. Any re;uest for approval of deviations or nonconfor8ances to the purchase order/contract docu8ents shall be addressed to the %uyer. S!o- 9ork A%!ion The JR will orally notify and confir8 in writin$ to the upplier of any situation where, in the <ud$8ent of the JR, the upplier or uppliers sub1suppliers are perfor8in$ wor5 contrary to the conditions and ter8s of the procure8ent docu8ents or where continued operations could cause da8a$e, preclude further inspection, or render re8edial action ineffective for any product for8/service provided by the upplier or its sub1suppliers. If, after this notification by the JR, the upplier does not co88ence, appropriate corrective action to the satisfaction of the %uyer, by actin$ throu$h

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

SP-(509-(*-9 STAND+, DIESEL ENERATOR channels previously established by the %uyer, its JR shall initiate stop wor5 action on the specified product or services and so notify the upplier in writin$. 3pon receipt of a top 4or5 Directive fro8 the %uyer, the upplier and its sub1 suppliers shall cease operations, includin$ ship8ents, on any specified product or service to the e=tent stipulated by the %uyer. Resu8ption of operations shall not be underta5en until the upplier has obtained a written authori@ation fro8 the %uyer. A written authori@ation to resu8e further operations shall only be $ranted upon approval of the upplierCs written co88it8ent to correct those conditions ite8i@ed. Su--lier Do%u#en!a!ion JA docu8ents are a deliverable ite8. The upplierCs JA/J* shall approve the8, then present the8 to the JR. The upplier shall asse8ble all JA records into two identical sets. -ach pa$e of each docu8ent sub8itted shall be clearly identified with the #urchaserCs na8e, the station and unit, the purchase order nu8bers, the e;uip8ent description and specific identification, and the 8anufacturerCs na8e and address. -ach individual docu8ent shall be le$ible and shall have reproducible 8icrofor8 capability. Docu8ents that have been sub8itted with a previous ship8ent shall not be duplicated. 6owever, a state8ent shall be furnished to the JR ite8i@in$, by docu8ent, the docu8ents previously furnished for each ite8 of e;uip8ent and the date of that previous sub8ittal. Final In&-e%!ion an/ C"e%k o= Re%or/& The upplier shall be responsible for inspectin$ the ite8>s? and chec5in$ the applicable records, prior to ship8ent, to verify that all specification re;uire8ents have been co8plied with. Two co8plete sets of all docu8ents re;uired to co8ply with this specification shall be sub8itted to the %uyer. Acceptance of the co8pleted sets of records does not relieve the upplier of responsibility for co8pliance with specification re;uire8ents. After co8pletion but prior to sub8ittal of these records, the upplier shall co8plete and sub8it a *ertificate of *o8pliance. The *ertificate of *o8pliance certifies that the inspection>s? and test>s?, and docu8entation re;uired by the specification, have been satisfactorily co8pleted by the upplier for that ship8ent confor8s to the procure8ent re;uire8ents, this specification, and applicable codes and standards. The *ertificate of *o8pliance shall be co8pleted and si$ned by the upplier ;uality representative and sub8itted to the %uyer, to$ether with the other docu8entation applicable to that ship8ent. S"i--in. Relea&e No ship8ents shall be 8ade without inspection and/or written release fro8 the %uyer. The JA *ertificate of *o8pliance, when approved and si$ned by the %uyer, will constitute this written release. These re;uire8ents also apply to ship8ents fro8 the upplierCs sub1suppliers when ite8>s? are to be shipped directly to the %uyer or the &wner. In addition to the %uyerCs inspection, third party inspection prior to e=port to Indonesia by ociete .eneral de urveillance

UNOCAL PROJECT 9502 Salak eo!"er#al Pro$e%!&

Fluor Daniel-IKPT Con!ra%! No' (509))

SP-(509-(*-9 STAND+, DIESEL ENERATOR > . ? shall be re;uired. This third party inspection 8ay ta5e place either at the place of final asse8bly and 8anufacture or at e=port pac5er/8arshalin$ yard, or at the shippin$ doc5.