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IM 676
Group: Chiller
Part Number: 594920Y
Date: July 1996
Supersedes: None
SeasonPak
Packaged Air-Cooled Water Chiller
Models ALR 032E Through 185E
Table of Contents
Introduction ...........................................................................................................3
General Description......................................................................................................................... 3
Inspection........................................................................................................................................ 3
Installation ...................................................................................................................................... 3
Handling ......................................................................................................................................... 3
Location .......................................................................................................................................... 4
Service Access ................................................................................................................................. 5
Vibration Isolators ........................................................................................................................... 6
Water Piping.................................................................................................................................... 7
Flow Switch..................................................................................................................................... 8
Water Connections........................................................................................................................... 8
Refrigerant Charge .......................................................................................................................... 9
Glycol Solutions .............................................................................................................................. 9
Evaporator Water Flow and Pressure Drop..................................................................................... 10
Physical Data........................................................................................................12
Electrical Data......................................................................................................18
Field Wiring .................................................................................................................................. 18
Dimensional Data.................................................................................................36
Unit Layout and Principles of Operation............................................................38
Control Center............................................................................................................................... 38
IM 676
Introduction
General Description
McQuay SeasonPak air-cooled water chillers are complete, self-contained automatic refrigerating
units. Every unit is completely assembled, factory wired, charged, and tested. Each unit consists of
twin air-cooled condensers with integral subcooler sections, multiple accessible hermetic
compressors, replaceable tube dual circuit shell-and-tube evaporator, and complete refrigerant
piping. Liquid line components include manual liquid line shutoff valves, sight-glass/moisture
indicators, solenoid valves, and double diaphragm hydraulic element thermal expansion valves.
Other features include compressor crankcase heaters, an evaporator heater for chilled water freeze
protection, limited pumpdown during on or off periods, compressor lead-lag switch to alternate
the compressor starting sequence, and sequenced starting of compressors.
The electrical control center includes all safety and operating controls necessary for dependable
automatic operation. Condenser fan motors are fused in all three phases and started by their own
three-pole contactors. Compressors are not fused but may be protected by optional circuit breakers,
or by a field installed fused disconnect.
Inspection
Check all items carefully against the bill of lading. Inspect all units for damage upon arrival.
Report shipping damage and file a claim with the carrier. Check the unit name plate before
unloading, making certain it agrees with the power supply available. McQuay is not responsible for
physical damage after unit leaves the factory.
Note: Unit shipping and operating weights are available in the Physical Data tables
beginning on page 12.
Installation
Note: Installation is to be performed by qualified personnel who are familiar with local
codes and regulations.
WARNING
Sharp edges and coil surfaces are a potential hazard. Avoid contact with them.
Handling
Be careful to avoid rough handling of the unit. Do not push or pull the unit from anything other
than the base. Block the pushing vehicle away from the unit to prevent damage to the sheet metal
cabinet and end frame (see Figure 1).
To lift the unit, 2 1/2" (64mm) diameter lifting holes are provided in the base of the unit.
Arrange spreader bars and cables to prevent damage to the condenser coils or cabinet (see Figure 2).
IM 676
Spreader bars
recommended (Use
Caution)
NOTE: Number of fans can vary
from this diagram. Lifting method
remains the same.
Location
Unit Placement
ALR units are for outdoor applications and can be mounted on a roof or ground level. Set units on a
solid and level foundation. For roof mounted applications, install the unit on a steel channel or Ibeam frame to support the unit above the roof. For ground level applications, install the unit on a
substantial base that will not settle. A one piece concrete slab with footings extended below the frost
line is recommended. Be sure the foundation is level (within 1/2 [13 mm] over its length and
width). The foundation must support the operating weights listed in the Physical Data tables
beginning on page 12.
On ground level applications protect fins against vandalism using the optional coil guards or by
erecting a screen fence. The fence must allow free flow of air to the condenser coil for proper unit
operation.
IM 676
Clearances
The flow of air to and from the condenser coil must not be limited. Restricting air flow or allowing
air recirculation will result in a decrease in unit performance and efficiency. There must be no
obstruction above the unit that would deflect discharge air downward where it could be recirculated
back to the inlet of the condenser coil. The condenser fans are propeller type and will not operate
with ductwork on the fan outlet.
Install the unit with enough side clearance for air entrance to the coil and for servicing.
Provide service access to the evaporator, compressors, electrical control panel and piping
components as shown in Figure 3.
Do not allow debris to accumulate near the unit. Air movement may draw debris into the
condenser coil causing air starvation. Give special consideration to low ambient operation where
snow can accumulate. Keep condenser coils and fan discharge free of snow or other obstructions to
permit adequate airflow.
Figure 3, Clearance requirements
5 ft. (1524mm) Clearance for
air inlet
4 Ft.
"X" clearance
(1220mm)
for evaporator
clearance for
tube removal
service access
5 Ft. (1524mm) clearance for
air inlet
Sound Isolation
The ultra-low sound levels of the ALR reciprocating
chiller is suitable for most applications. When
additional sound reduction is necessary, locate the
unit away from sound sensitive areas. Avoid
locations beneath windows or between structures
where normal operating sounds may be
objectionable. Reduce structurally transmitted sound
by isolating water lines, electrical conduit and the
unit itself. Use wall sleeves and rubber isolated
piping hangers to reduce transmission of water or
pump noise into occupied spaces. Use flexible
electrical conduit to isolate sound through electrical
conduit. Spring isolators are effective in reducing the low amplitude sound generated by
reciprocating compressors and for unit isolation in sound sensitive areas.
Service Access
Each end of the unit must be accessible after installation for periodic service. Compressors, filterdriers, and manual liquid line shutoff valves are accessible on each side of the unit adjacent to the
control box. High pressure, low pressure, and motor protector controls are on the compressor.
Freezestats and cooler barrel thermostats are near the cooler. Most other operational, safety and
starting controls are located in the unit control box.
The condenser fan and motors can be removed from the top of the unit.
IM 676
Vibration Isolators
Vibration isolators are recommended for all roof mounted installations or wherever vibration
transmission is a consideration.
Table 1 lists isolator loads and type. Table 2 lists spring isolator part numbers for all unit sizes. See
Dimensional Data beginning on page 36 for dimensions required to secure each isolator to the
mounting surface.
Table 1, Isolator loads and type
ALR
UNIT
SIZE
032E
035E
040E
045E
050E
055E
060E
065E
070E
075E
080E
085E
090E
100E
110E
120E
130E
135E
140E
145E
150E
160E
170E
180E
185E
TYPE
CP-1-28
CP-1-28
CP-1-28
CP-1-31
CP-1-31
CP-1-31
CP-1-32
CP-1-32
CP-1-32
CP-1-32
CP-2-28
CP-2-28
CP-2-28
CP-2-28
CP-2-28
CP-2-31
CP-2-31
CP-2-31
CP-2-31
CP-2-31
CP-2-32
CP-4-27
CP-4-27
CP-4-27
CP-4-27
KG
307
308
317
356
363
367
379
385
414
415
588
669
669
684
770
793
834
864
867
949
962
838
839
839
839
NOTE: Two of each isolator type is required for a total of six per unit.
TYPE
COLOR
CP1-25
CP1-26
CP1-27
CP1-28
CP1-31
CP1-32
CP2-25
CP2-26
CP2-27
CP2-28
CP2-31
CP2-32
CP4-26
CP4-27
CP4-28
CP4-31
CP4-32
Red
Purple
Orange
Green
Gray
White
Red
Purple
Orange
Green
Gray
White
Purple
Orange
Green
Gray
White
McQuay
Part No.
477927A-25
477927A-26
477927A-27
477927A-28
477927A-31
477927A-32
477929A-25
477929A-26
477929A-27
477929A-28
477929A-31
477929A-32
580513A-26
580513A-27
580513A-28
580513A-31
580513A-32
Max. Load
Each
Lb.
450
600
750
900
1100
1300
900
1200
1500
1800
2200
2600
2400
3000
3600
4400
5200
KG
204
272
340
408
499
590
408
544
681
817
998
1180
1089
1361
1633
1996
2359
IM 676
Water Piping
Local authorities can supply the installer with the proper building and safety codes required for safe
and proper installation.
Install piping with minimum bends and changes in elevation to minimize pressure drop.
Consider the following when installing water piping:
1.
2.
3.
4.
5.
6.
7.
CAUTION
If separate disconnect is used for the 110V supply to the evaporator heating cable, mark
the disconnect clearly to ensure disconnect is not accidentally shut off during cold seasons.
8.
The shell-and-tube evaporator has a thermostat and heating cable to prevent freeze-up down to 20F (-29C). It is suggested that the heating cable be wired to a separate 110V supply circuit.
As shipped from the factory, the heating cable is wired to the control circuit. All water piping
to the unit must also be protected to prevent freezing.
9. If the unit is used as a replacement chiller on a previously existing piping system, flush the
system thoroughly before unit installation. Regular water analysis and chemical water
treatment on the evaporator is recommended immediately at equipment start-up.
10. The total water volume in the system should be sufficient to prevent frequent on-off cycling.
Turnover rate should not be less than 15 minutes for normal variable cooling loads. Turnover
rate for process cooling or a constant load,should not be less than 6 minutes.
11. When glycol is added to the water system for freeze protection, the refrigerant suction pressure
will be lower, cooling performance less, and water side pressure drop greater. If the percentage
of glycol is high, or if propylene is used instead of ethylene glycol, the added pressure drop and
loss of performance could be substantial. Reset the freezestat and low leaving water alarm
temperatures. The freezestat is factory set to default at 36F (2.2C). Reset the freezestat
setting to approximately 4 to 5 degress F (2.3 to 2.8 degress C) below the leaving chilled water
setpoint temperature. See the section titled Glycol Solutions for additional information
concerning glycol.
12. Perform a preliminary leak check before insulating the piping and filling the system.
13. Piping insulation should include a vapor barrier to prevent condensation and possible damage
to the building structure.
IM 676
Valved
pressure
gauge
Vibration
Eliminator
Drain
Water
strainer
Gate valve
Flow Switch
Mount a water flow switch in either the entering or leaving water line to shut down the unit when
water flow is interrupted.
A flow switch is available from McQuay (part number 00175033-00). It is a paddle type
switch and adaptable to any pipe size from 3 (76mm) to 8 (203mm) nominal. Certain minimum
flow rates are required to close the switch and are listed in Table 3. Installation should be as shown
in Figure 5. Connect the normally open contacts of the flow switch in the unit control center at
terminals 5 and 6. There is also a set of normally closed contacts on the switch that can be used for
an indicator light or an alarm to indicate when a no flow condition exists. Freeze protect any flow
switch that is installed outdoors.
NOTE: Differential pressure switches are not recommended for outdoor installation.
Table 3, Flow switch minimum flow rates
NOMINAL PIPE SIZE
INCHES (MM)
1 (25.4)
11/4 (31.8)
11/2 (38.1)
2 (50.8)
21/2 (63.50
3 (76.20
4 (101.6)
5 (127.0)
6 (152.4)
Tee
Water Connections
Bring water piping to the cooler from the bottom of the unit or through the side between the vertical
supports.
8
IM 676
Note: On units sizes 160E through 185E there is a diagonal bracket off of a vertical support
which will interfere with the water connection if brought in from the side. This brace can be
removed, but only after the unit is in place.
Refrigerant Charge
All units are designed for use with HCFC-22 and other refrigerants. See nameplate for specific
refrigerant used. Units are shipped with an operating charge. The operating charge
(using HCFC-22) for each unit is shown in the Physical Data tables beginning on page 12.
Glycol Solutions
The system glycol capacity, glycol solution flow rate in GPM, and pressure drop through the cooler
may be calculated using the following formulas and table.
Note: The procedure
does not specify the
type of glycol. Use
the derate factors
found in Table 4 for
corrections when
using ethylene glycol
and those in Table 5
for propylene glycol.
1.
Capacity -- Find the reduced capacity by multiplying the chillers capacity with water by the
capacity correction factor C.
2.
Flow -- To determine evaporator gpm (or Delta-T) knowing Delta-T (or gpm) and capacity:
24 capacity ( glycol )
Glycol GPM =
G (from table)
Delta T
For Metric Applications -- To determine evaporator L/s (or Delta-T) knowing Delta-T (or L/s)
and kW:
kW
Glycol L / s =
Flow (from table)
4.18 Delta T
3.
Pressure drop -- To determine pressure drop through the evaporator, when using glycol, enter
the water pressure drop curve on page 11 at the actual glycol GPM. Multiply the water pressure
drop by PD correction factor from Table 4 or Table 5 to obtain corrected glycol pressure drop.
4. To determine the unit's power consumption when using glycol, multiply the water system kW by
factor kW.
Test coolant with a clean, accurate glycol solution hydrometer (similar to that found in service
stations) to determine the freezing point. Obtain percent glycol from the freezing point table below.
On glycol applications it is normally recommended by the supplier that a minimum of 25% solution
by weight be used for protection against corrosion.
IM 676
CAUTION
Do not use an automotive grade antifreeze. Industrial grade glycols must be used.
Automotive antifreeze contains inhibitors which will cause plating on the copper tubes
within the chiller evaporator. The type and handling of glycol used must be consistent with
local codes.
Table 4, Ethylene glycol
%
E.G.
10
20
30
40
50
Freeze Point
F
C
26
-3
18
-8
7
-14
-7
-22
-28
-33
Cap.
0.991
0.982
0.972
0.961
0.946
kW
0.996
0.992
0.986
0.976
0.966
GPM
1.013
1.040
1.074
1.121
1.178
PD
1.070
1.129
1.181
1.263
1.308
Cap.
0.987
0.975
0.962
0.946
0.929
kW
0.992
0.985
0.978
0.971
0.965
GPM
1.010
1.028
1.050
1.078
1.116
PD
1.068
1.147
1.248
1.366
1.481
Freeze Point
F
C
26
-3
19
-7
9
-13
-5
-21
-27
-33
SEA
LEVEL
2000 feet
4000 feet
6000 feet
10
Chilled Water
Delta-T
F
6
8
10
12
14
16
6
8
10
12
14
16
6
8
10
12
14
16
6
8
10
12
14
16
C
3.3
4.4
5.6
6.7
6.8
8.9
3.3
4.4
5.6
6.7
6.8
8.9
3.3
4.4
5.6
6.7
6.8
8.9
3.3
4.4
5.6
6.7
6.8
8.9
Fouling Factor
0.00025 (0.044)
0.00075 (0.132)
Cap.
kW
Cap.
kW
0.992
0.995
0.996
0.982
0.995
0.997
0.969
0.984
1.000
1.000
0.975
0.986
1.005
1.002
0.980
0.989
1.010
1.005
0.985
0.991
1.014
1.007
0.989
0.993
0.978
1.005
0.957
0.990
0.982
1.007
0.961
0.993
0.986
1.009
0.965
0.995
0.992
1.011
0.970
0.998
0.997
1.014
0.973
1.001
1.000
1.016
0.975
1.002
0.966
1.016
0.944
0.999
0.969
1.018
0.947
1.001
0.973
1.021
0.952
1.005
0.978
1.025
0.956
1.008
0.982
1.027
0.959
1.011
0.986
1.028
0.961
1.015
0.953
1.025
0.930
1.009
0.955
1.028
0.934
1.011
0.959
1.031
0.939
1.013
0.963
1.034
0.942
1.017
0.968
1.036
0.946
1.020
0.972
1.037
0.949
1.024
0.00175 (0.308)
Cap.
kW
0.911
0.935
0.914
0.937
0.919
0.939
0.923
0.941
0.928
0.943
0.930
0.944
0.903
0.943
0.905
0.945
0.909
0.947
0.914
0.949
0.919
0.952
0.921
0.953
0.894
0.951
0.896
0.953
0.900
0.956
0.904
0.958
0.909
0.960
0.911
0.961
0.884
0.961
0.887
0.962
0.890
0.964
0.895
0.966
0.899
0.968
0.902
0.969
IM 676
IM 676
11
Physical Data
Table 7 , Physical data ALR032E Through 050E
PHYSICAL DATA
032E
BASIC DATA
Ckt.1
035E
Ckt.2
Ckt.1
050E
Ckt.1
Ckt.2
0-25-50-75-100
0-28-50-78-100
0-25-50-75-100
0-39-60-79-100
0-36-59-77-100
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft.
28.3
28.3
28.3
28.3
28.3
28.3
2
Coil Face Area, (M )
(2.6)
(2.6)
(2.6)
(2.6)
(2.6)
(2.6)
Finned Height x Finned Length, In.
40 x 102 40 x 102 40 x 102 40 x 102 40 x 102 40 x 102
Finned Height x Finned Length, (mm)
(1016 x
(1016 x
(1016 x
(1016 x
(1016 x
(1016 x
2591)
2591)
2591)
2591)
2591)
2591)
Fins Per Inch x Rows Deep
16 x 2
16 x 2
16 x 2
16 x 2
16 x 3
16 x 3
Maximum Relief Valve Pressure Setting, psig
450
450
450
450
450
450
(kPa)
(3103)
(3103)
(3103)
(3103)
(3103)
(3103)
CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE
Number Of Fans - Fan Diameter, In. (mm)
4 - 26 (660)
4 - 26 (660)
4 - 26 (660)
Number Of Motors - HP (kW)
4 - 1.0 (.7)
4 - 1.0 (.7)
4 - 1.0 (.7)
Fan And Motor RPM, 60/50Hz
1100/915
1100/915
1100/915
60 Hz Fan Tip Speed, FPM
7760
7760
7760
60 Hz Total Unit Airflow, CFM
28400
29840
26980
DIRECT EXPANSION EVAPORATOR - BAFFLED SHELL AND THRU-TUBE
Diameter, in. - Length, Ft.
10 - 08
10 - 08
10 - 08
Diameter, (mm) - Length, (mm)
(254 - 2439)
(254 - 2439)
(254 - 2439)
Water Volume, Gallons, (L)
17.90 (67.8)
17.90 (67.8)
17.90 (67.8)
Maximum Water Pressure, psig (kPa)
175 (1207)
175 (1207)
175 (1207)
Maximum Refrigerant Working Pressure, psig
225 (1552)
225 (1552)
225 (1552)
(kPa)
Water Inlet / Outlet Victaulic Connections,
4 (101.6)
4 (101.6)
4 (101.6)
In. (mm)
Drain - NPT int, In. (mm)
.375 (9.5)
.375 (9.5)
.375 (9.5)
Vent - NPT int, In. (mm)
.375 (9.5)
.375 (9.5)
.375 (9.5)
NOTE:
1.
Nominal capacity based on 95F ambient air and 54F/44F water range.
12
43.1
(4)
40 x 155
(1016 x
3937)
16 x 2
450
(3103)
43.1
(4)
40 x 155
(1016 x
3937)
16 x 2
450
(3103)
43.1
(4)
40 x 155
(1016 x
3937)
16 x 2
450
(3103)
43.1
(4)
40 x 155
(1016 x
3937)
16 x 2
450
(3103)
6 - 26 (660)
6 - 1.0 (.7)
1100/915
7760
42000
6 - 26 (660)
6 - 1.0 (.7)
1100/915
7760
42000
10 - 08
(254 - 2439)
17.90 (67.8)
175 (1207)
225 (1552)
12 - 08
(305 - 2439)
24.30 (92)
175 (1207)
225 (1552)
4 (101.6)
5 (127)
.375 (9.5)
.375 (9.5)
.375 (9.5)
.375 (9.5)
IM 676
Ckt.1
060E
Ckt.2
Ckt.1
075E
Ckt.1
Ckt.2
0-33-50-83-100
0-36-67-85-100
0-33-50-83-100
0-35-67-84-100
0-33-50-83-100
0-17-33-50-67-83100
0-15-33-48-67-82100
0-17-33-50-67-83100
0-16-33-49-67-83100
0-17-33-50-67-83100
0-17-33-50-67-83100
0-18-33-51-67-85100
0-17-33-50-67-83100
0-17-33-51-67-84100
0-17-33-50-67-83100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft.
43.1
43.1
43.1
43.1
43.1
43.1
2
Coil Face Area, (M )
(4)
(4)
(4)
(4)
(4)
(4)
Finned Height x Finned Length, In.
40 x 155 40 x 155 40 x 155 40 x 155 40 x 155 40 x 155
Finned Height x Finned Length, (mm)
(1016 x
(1016 x
(1016 x
(1016 x
(1016 x
(1016 x
3937)
3937)
3937)
3937)
3937)
3937)
Fins Per Inch x Rows Deep
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
Maximum Relief Valve Pressure Setting, psig
450
450
450
450
450
450
(kPa)
(3103)
(3103)
(3103)
(3103)
(3103)
(3103)
CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE
Number Of Fans - Fan Diameter, In. (mm)
6 - 26 (660)
6 - 26 (660)
6 - 26 (660)
57.8
(5.4)
40 x 208
(1016 x
5283)
16 x 3
450
(3103)
57.8
(5.4)
40 x 208
(1016 x
5283)
16 x 3
450
(3103)
57.8
(5.4)
40 x 208
(1016 x
5283)
16 x 3
450
(3103)
57.8
(5.4)
40 x 208
(1016 x
5283)
16 x 3
450
(3103)
8 - 26 (660)
10 - 26 (660)
6 - 1.0 (.7)
6 - 1.0 (.7)
6 - 1.0 (.7)
8 - 1.0 (.7)
10 - 1.0 (.7)
1100/915
1100/915
1100/915
1100/915
1100/915
7760
38250
7760
38250
7760
38250
7760
51000
(305 - 2439)
7760
58000
12 - 08
12 - 08
12 - 08
12 - 08
(305 - 2439)
(305 - 2439)
(305 - 2439)
(305 - 2439)
24.30 (92)
24.30 (92)
24.30 (92)
24.30 (92)
24.30 (92)
175 (1207)
175 (1207)
175 (1207)
175 (1207)
175 (1207)
225 (1552)
225 (1552)
225 (1552)
225 (1552)
225 (1552)
5 (127)
5 (127)
5 (127)
5 (127)
5 (127)
.375 (9.5)
.375 (9.5)
.375 (9.5)
.375 (9.5)
.375 (9.5)
.375 (9.5)
.375 (9.5)
.375 (9.5)
.375 (9.5)
.375 (9.5)
NOTE:
1.
Nominal capacity based on 95F ambient air and 54F/44F water range.
IM 676
13
085E
090E
100E
Ckt.1
Ckt.2
81.3 (285.9)
2
62
62
(22.7)
(22.7)
229 x 83 x 59
(5817 x 2108 x 1499)
7055 (3200)
6685 (3032)
826 (375)
Ckt.1
Ckt.2
85.3 (300.0)
2
65
65
(22.7)
(22.7)
229 x 83 x 59
(5817 x 2108 x 1499)
7680 (3484)
7310 (3316)
826 (375)
Ckt.1
Ckt.2
92.7 (326.0)
2
65
65
(24.9)
(24.9)
229 x 83 x 59
(5817 x 2108 x 1499)
7685 (3486)
7315 (3318)
826 (375)
Ckt.1
Ckt.2
99.2 (348.8)
2
68
68
(24.9)
(24.9)
229 x 83 x 59
(5817 x 2108 x 1499)
7830 (3552)
7535 (3418)
826 (375)
Semi-Hermetic
25-25
30-25
4-4
4-4
130 - 130
140 - 130
(3686 (3969 3686)
3686)
Semi-Hermetic
30-25
30-25
6-4
6-4
140 - 130
140 - 130
(3969 (3969 3686)
3686)
Semi-Hermetic
30-30
30-30
6-4
6-4
140 - 140
140 - 140
(3969 (3969 3969)
3969)
COMPRESSORS
Type
Nominal Horsepower
Number Of Cylinders Per Compressor
Oil Charge Per Compressor, Oz.
Oil Charge Per Compressor, (g)
Semi-Hermetic
25-25
25-25
4-4
4-4
130 - 130
130 - 130
(3686 - 3686)
(3686 3686)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Standard Staging - Circuit #1 in Lead
Standard 6 Stages
0-13-25-38-50-75-100
0-12-24-36-48-72-100
0-19-39-48-58-79-100
0-18-36-45-54-76-100
0-13-25-38-50-75-100
0-12-24-36-48-76-100
0-19-39-48-58-79-100
0-18-36-45-54-76-100
0-13-25-38-50
-63-75-88-100
0-12-24-36-48
-60-76-88-100
0-19-39-48-58
-69-81-90-100
0-18-36-45-76
-68-82-91-100
0-13-25-38-50
-63-75-88-100
0-12-24-36-48
-64-76-88-100
0-19-39-48-58
-69-81-90-100
0-18-36-45-76
-68-82-91-100
57.8
57.8
(5.4)
(5.4)
40 x 208
40 x 208
(1016 x
(1016 x
5283)
5283)
16 x 3
16 x 3
450 (3103) 450 (3103)
57.8
57.8
(5.4)
(5.4)
40 x 208
40 x 208
(1016 x
(1016 x
5283)
5283)
16 x 3
16 x 3
450 (3103) 450 (3103)
57.8
57.8
(5.4)
(5.4)
40 x 208
40 x 208
(1016 x
(1016 x
5283)
5283)
16 x 3
16 x 3
450 (3103) 450 (3103)
10 - 26 (660)
10 - 1.0 (.7)
1100/915
7760
58000
10 - 26 (660)
10 - 1.0 (.7)
1100/915
7760
58000
10 - 26 (660)
10 - 1.0 (.7)
1100/915
7760
58000
14 - 10
(356 - 3048)
36.10 (136.6)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)
14 - 10
(356 - 3048)
36.10 (136.6)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)
14 - 10
(356 - 3048)
36.10 (136.6)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft.
2
Coil Face Area, (M )
Finned Height x Finned Length, In.
Finned Height x Finned Length, (mm)
57.8
(5.4)
40 x 208
(1016 x 5283)
16 x 3
450 (3103)
57.8
(5.4)
40 x 208
(1016 x
5283)
16 x 3
450 (3103)
10 - 26 (660)
10 - 1.0 (.7)
1100/915
7760
58000
12 - 08
(305 - 2439)
24.30 (92)
175 (1207)
225 (1552)
5 (127)
.375 (9.5)
.375 (9.5)
NOTE:
1.
Nominal capacity based on 95F ambient air and 54F/44F water range.
14
IM 676
BASIC DATA
Ckt.1
120E
Ckt.2
107.8 (379.0)
2
87
87
(36.3)
(36.3)
229 x 83 x 89
(5809 x 2118 x 2369)
8800 (3992)
8505 (3858)
1105 (501)
Ckt.1
130E
Ckt.2
120.7 (424.4)
2
90
90
(36.3)
(36.3)
229 x 83 x 89
(5809 x 2118 x 2369)
9200 (4173)
8760 (3974)
1105 (501)
Ckt.1
135E
Ckt.2
Ckt.1
Ckt.2
130.6 (459.2)
2
120
120
(38.6)
(38.6)
229 x 83 x 93
(5809 x 2118 x 2369)
9800 (4445)
9350 (4241)
1652 (750)
135.5 (476.4)
2
120
120
(38.6)
(38.6)
229 x 83 x 93
(5809 x 2118 x 2369)
10160 (4609)
9735 (4416)
1652 (750)
Semi-Hermetic
35-35
35-35
6-6
6-6
140 - 140 140 - 140
(3969 (3969 3969)
3969)
Semi-Hermetic
35-40
35-40
6-6
6-6
140 - 255
140 - 255
(3969 (3969 7229)
7229)
COMPRESSORS
Type
Nominal Horsepower
Number Of Cylinders Per Compressor
Oil Charge Per Compressor, Oz.
Oil Charge Per Compressor, (g)
Semi-Hermetic
Semi-Hermetic
30-30
30-35
30-35
35-35
6-6
6-6
6-6
6-6
140 - 140
140 - 140
140 - 140
140 - 140
(3969 (3969 (3969 (3969 3969)
3969)
3969)
3969)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Standard Staging - Circuit #1 in Lead
Standard 6 Stages
0-16-32-40-48-71-100
0-15-32-39-48-74-100
0-17-33-42-50-75-100
0-16-32-40-48-74-100
0-16-32-40-48-76-100
0-17-32-41-48-76-100
0-17-33-42-50-75-100
0-16-32-40-48-74-100
0-16-32-40-48
0-15-32-39-48
0-17-33-42-50
0-16-32-40-48
-64-84-92-100
-67-84-91-100
-67-83-92-100
-66-84-92-100
0-16-32-40-48
0-17-32-41-48
0-17-33-42-50
0-16-32-40-48
-68-84-92-100
-65-84-91-100
-67-83-92-100
-66-84-92-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft.
2
Coil Face Area, (M )
Finned Height x Finned Length, In.
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep
Maximum Relief Valve Pressure Setting, psig (kPa)
115.6
115.6
115.6
115.6
115.6
115.6
115.6
115.6
(10.3)
(10.3)
(10.3)
(10.3)
(10.3)
(10.3)
(10.3)
(10.3)
80 x 208
80 x 208
80 x 208
80 x 208
80 x 208
80 x 208
80 x 208
80 x 208
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
5283)
5283)
5283)
5283)
5283)
5283)
5283)
5283)
16 x 2
16 x 2
16 x 2
16 x 2
16 x 3
16 x 3
16 x 3
16 x 3
450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103)
10 - 28 (711)
10 - 1.5 (1.1)
1100/915
8063
94710
10 - 28 (711)
10 - 1.5 (1.1)
1100/915
8063
94710
12 - 28 (711)
12 - 1.5 (1.1)
1100/915
8063
108240
12 - 28 (711)
12 - 1.5 (1.1)
1100/915
8063
108240
16 - 10
(406 - 3048)
43.6 (165)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)
16 - 10
(406 - 3048)
43.6 (165)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)
16 - 10
(406 - 3048)
43.6 (165)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)
14 - 10
(356 - 3048)
36.10 (136.6)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)
NOTE:
1.
Nominal capacity based on 95F ambient air and 54F/44F water range.
IM 676
15
BASIC DATA
Ckt.1
145E
Ckt.2
139.7 (491.2)
2
125
125
(45.4)
(45.4)
229 x 83 x 93
(5809 x 2118 x 2369)
10440 (4736)
10040 (4554)
1652 (750)
Ckt.1
150E
Ckt.2
144.7 (508.8)
2
130
130
(45.4)
(45.4)
229 x 83 x 93
(5809 x 2118 x 2369)
10690 (4849)
10290 (4668)
1652 (750)
Ckt.1
160E
Ckt.2
Ckt.1
Ckt.2
149.9 (527.0)
2
130
130
(45.4)
(45.4)
229 x 83 x 93
(5809 x 2118 x 2369)
10850 (4922)
10450 (4740)
1652 (750)
157.8 (554.8)
2
140
140
(49.9)
(49.9)
263 x 83 x 93
(6690 x 2118 x 2369)
11515 (5223)
11115 (5042)
1930 (876)
Semi-Hermetic
40-40
40-50
6-6
6-8
255 - 255 255 - 255
(7229 (7229 7229)
7229)
Semi-Hermetic
40-50
40-50
6-8
6-8
255 - 255
255 - 255
(7229 (7229 7229)
7229)
COMPRESSORS
Type
Nominal Horsepower
Number Of Cylinders Per Compressor
Oil Charge Per Compressor, Oz.
Oil Charge Per Compressor, (g)
Semi-Hermetic
Semi-Hermetic
40-40
40-40
40-40
40-40
6-6
6-6
6-6
6-6
255 - 255
255 - 255
255 - 255
255 - 255
(7229 (7229 (7229 (7229 7229)
7229)
7229)
7229)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Standard Staging - Circuit #1 in Lead
Standard 6 Stages (N/A on MicroTech Units)
0-17-33-42-50-75-100
0-17-33-42-50-75-100
0-15-32-40-48-72-100
0-17-33-42-50-77-100
0-17-33-42-50-75-100
0-17-33-42-50-75-100
0-15-32-40-48-76-100
0-17-33-42-50-77-100
0-17-33-42-50
0-17-33-42-50
0-15-32-40-64
0-17-33-42-50
-67-83-92-100
-67-83-92-100
-64-84-92-100
-63-71-86-100
0-17-33-42-50
0-17-33-42-50
0-15-32-40-48
0-17-33-42-50
-67-83-92-100
-67-83-92-100
-68-84-92-100
-63-71-86-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft.
2
Coil Face Area, (M )
Finned Height x Finned Length, In.
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep
Maximum Relief Valve Pressure Setting, psig (kPa)
115.6
115.6
115.6
115.6
115.6
115.6
135
135
(10.3)
(10.3)
(10.3)
(10.3)
(10.3)
(10.3)
(12.5)
(12.5)
80 x 208
80 x 208
80 x 208
80 x 208
80 x 208
80 x 208
80 x 243
80 x 243
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
5283)
5283)
5283)
5283)
5283)
5283)
6172)
6172)
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103)
12 - 28 (711)
12 - 1.5 (1.1)
1100/915
8063
108240
12 - 28 (711)
12 - 1.5 (1.1)
1100/915
8063
108240
12 - 28 (711)
12 - 1.5 (1.1)
1100/915
8063
108240
14 - 28 (711)
14 - 1.5 (1.1)
1100/915
8063
126280
18 - 10
(457 - 3048)
57.30 (216.9)
175 (1207)
225 (1552)
6 (152.4)
0.375 (9.5)
0.375 (9.5)
18 - 10
(457 - 3048)
57.30 (216.9)
175 (1207)
225 (1552)
6 (152.4)
0.375 (9.5)
0.375 (9.5)
18 - 10
(457 - 3048)
57.30 (216.9)
175 (1207)
225 (1552)
6 (152.4)
0.375 (9.5)
0.375 (9.5)
16 - 10
(406 - 3048)
43.6 (165)
175 (1207)
225 (1552)
6 (152.4)
0.375 (9.5)
0.375 (9.5)
NOTE:
1.
Nominal capacity based on 95F ambient air and 54F/44F water range.
16
IM 676
BASIC DATA
Ckt.1
180E
Ckt.2
167.2 (587.9)
2
140
140
(52.2)
(52.2)
263 x 83 x 93
(6690 x 2118 x 2369)
11805 (5355)
11405 (5174)
1930 (876)
Ckt.1
185E
Ckt.2
177.3 (623.4)
2
145
145
(54.4)
(54.4)
263 x 83 x 93
(6690 x 2118 x 2369)
11805 (5355)
11405 (5174)
1930 (876)
Ckt.1
Ckt.2
185.8 (653.3)
2
145
145
(54.4)
(54.4)
263 x 83 x 93
(6690 x 2118 x 2369)
11805 (5355)
11405 (5174)
1930 (876)
COMPRESSORS
Type
Nominal Horsepower
Number Of Cylinders Per Compressor
Oil Charge Per Compressor, Oz.
Oil Charge Per Compressor, (g)
Semi-Hermetic
Semi-Hermetic
50-50
50-50
50-60
50-60
8-8
8-8
8-8
8-8
255 - 255
255 - 255
255 - 255
255 - 255
(7229 (7229 (7229 (7229 7229)
7229)
7229)
7229)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Semi-Hermetic
60-60
60-60
8-8
8-8
255 - 255 255 - 255
(7229 (7229 7229)
7229)
0-19-37-44-50-75-100
0-17-34-40-46-73-100
0-19-37-44-50-75-100
0-19-37-44-50-75-100
0-17-34-40-46-73-100
0-19-37-44-50-75-100
0-19-37-44-50
0-17-34-40-46
0-19-37-44-50
-62-75-87-100
-67-89-94-100
-62-75-87-100
0-19-37-44-50
0-17-34-40-46
0-19-37-44-50
-62-75-87-100
-67-89-94-100
-62-75-87-100
CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft.
2
Coil Face Area, (M )
Finned Height x Finned Length, In.
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep
Maximum Relief Valve Pressure Setting, psig (kPa)
135
135
135
135
135
135
(12.5)
(12.5)
(12.5)
(12.5)
(12.5)
(12.5)
80 x 243
80 x 243
80 x 243
80 x 243
80 x 243
80 x 243
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
6172)
6172)
6172)
6172)
6172)
6172)
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103)
14 - 28 (711)
14 - 1.5 (1.1)
1100/915
8063
126280
14 - 28 (711)
14 - 1.5 (1.1)
1100/915
8063
126280
14 - 28 (711)
14 - 1.5 (1.1)
1100/915
8063
126280
18 - 10
(457 - 3048)
57.30 (216.9)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)
18 - 10
(457 - 3048)
57.30 (216.9)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)
18 - 10
(457 - 3048)
57.30 (216.9)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)
NOTE:
1.
Nominal capacity based on 95F ambient air and 54F/44F water range.
IM 676
17
Electrical Data
Field Wiring
CAUTION
Internal power wiring to the compressors for single and multiple point option are different. Field wiring must be
installed according to unit wiring diagram.
Wiring must comply with all applicable codes and ordinances. Warranty is void if wiring is not in accordance with
specifications. Copper wire is required for all power lead terminations at the unit. Aluminum or copper can be used for all
other wiring.
ALR units may be ordered with internal power wiring for either single or multiple point power connection. If single
point power connection is ordered, a single large power terminal block is provided and wiring within the unit is sized in
accordance with the National Electrical Code. A single field supplied fused disconnect is required. An optional factory
mounted transformer may be installed.
If multiple point power wiring is ordered, three power connections, one per compressor circuit, one for condenser fans,
and control circuit, are required. Separate field supplied fused disconnects are required for each of the three circuits. A
single power block is provided for all of the condenser fans and the optional 115V control transformer.
If the evaporator heater is on a separate disconnect switch from the main unit power supply, the unit may be shut down
without defeating the freeze protection provided by the cooler heater.
18
IM 676
032E
035E
040E
045E
050E
055E
060E
065E
070E
075E
POWER SUPPLY
Circuit
Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
HZ.
60
60
60
60
60
60
60
60
60
60
Field Wire
Ampacity
(MCA)
Wire
Gauge
Maximum
Quantity
Nominal
Size
Recommended
Quantity
151
151
76
58
3
3
3
3
2/0
2/0
4
6
1
1
1
1
1.50 (38)
1.50 (38)
1.00 (25)
1.00 (25)
175
175
90
70
200
200
100
80
151
151
76
61
3
3
3
3
2/0
2/0
4
6
1
1
1
1
1.50 (38)
1.50 (38)
1.00 (25)
1.00 (25)
175
175
90
70
200
200
100
80
183
183
92
79
3
3
3
3
3/0
3/0
3
4
1
1
1
1
2.00 (51)
2.00 (51)
1.25 (32)
1.00 (25)
225
225
110
90
250
250
125
100
217
217
108
89
3
3
3
3
4/0
4/0
2
3
1
1
1
1
2.00 (51)
2.00 (51)
1.25 (32)
1.25 (32)
250
250
125
110
300
300
150
125
228
228
113
94
3
3
3
3
4/0
4/0
2
3
1
1
1
1
2.00 (51)
2.00 (51)
1.25 (32)
1.25 (32)
300
300
150
110
300
300
150
125
238
238
118
94
3
3
3
3
250
250
1
3
1
1
1
1
2.50 (64)
2.50 (64)
1.25 (32)
1.25 (32)
300
300
150
110
300
300
150
125
270
259
134
102
3
3
3
3
300
300
1/0
2
1
1
1
1
2.50 (64)
2.50 (64)
1.50 (51)
1.25 (32)
350
300
175
125
350
350
175
125
296
276
147
108
3
3
3
3
350
300
1/0
2
1
1
1
1
2.50 (64)
2.50 (64)
1.50 (38)
1.25 (32)
350
350
175
125
400
350
200
150
322
303
156
120
3
3
3
3
400
350
2/0
1
1
1
1
1
3.00 (76)
2.50 (64)
1.50 (38)
1.25 (32)
400
350
200
150
450
400
200
150
344
326
164
130
3
3
3
3
500
400
2/0
1
1
1
1
1
3.00 (76)
3.00 (76)
1.50 (38)
1.25 (32)
400
400
200
150
450
450
225
175
IM 676
19
080E
085E
090E
100E
110E
120E
130E
135E
Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
HZ.
Minimum
Circuit
Ampacity
(MCA)
60
60
60
60
60
60
60
60
POWER SUPPLY
Field Wire
Hub
Wire
Nominal
Quantity
Gauge
Quantity
Size
Maximum
355
355
177
154
3
3
3
3
500
500
3/0
2/0
1
1
1
1
3.00 (76)
3.00 (76)
2.00 (51)
1.50 (51)
400
400
200
175
400
400
200
175
368
368
184
160
3
3
3
3
500
500
3/0
2/0
1
1
1
1
3.00 (76)
3.00 (76)
2.00 (51)
1.50 (51)
400
400
200
175
450
450
225
175
402
402
200
165
6
6
3
3
250
250
3/0
2/0
1
1
1
1
3.00 (76)
3.00 (76)
2.00 (51)
1.50 (51)
450
450
225
200
450
450
225
200
424
424
210
175
6
6
3
3
300
300
4/0
2/0
1
1
1
1
4.00 (102)
4.00 (102)
2.00 (51)
1.50 (51)
450
450
225
200
500
500
250
200
494
483
244
184
6
6
3
3
350
350
250
3/0
1
1
1
1
4.00 (102)
4.00 (102)
2.50 (64)
2.00 (51)
600
600
300
200
600
500
300
225
547
517
270
196
6
6
3
3
500
400
300
3/0
1
1
1
1
4.00 (102)
4.00 (102)
2.50 (64)
2.00 (51)
600
600
300
225
600
600
300
225
584
546
289
206
6
6
3
3
500
500
350
4/0
1
1
1
1
4.00 (102)
4.00 (102)
2.50 (64)
2.00 (51)
700
600
300
225
700
600
300
225
615
579
298
220
6
6
3
3
350
350
350
300
2
2
1
1
2.50 (64)
2.50 (64)
2.50 (64)
2.00 (51)
700
700
350
250
700
700
350
250
20
IM 676
140E
145E
150E
160E
170E
180E
185E
Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
HZ.
Minimum
Circuit
Ampacity
(MCA)
60
60
60
60
60
60
60
POWER SUPPLY
Field Wire
Hub
Wire
Nominal
Quantity
Gauge
Quantity
Size
Maximum
643
609
306
232
6
6
3
3
500
500
350
250
2
2
1
1
3.00 (76)
3.00 (76)
2.50 (64)
2.50 (64)
700
700
350
250
700
700
350
250
643
609
306
232
6
6
3
3
500
500
350
250
2
2
1
1
3.00 (76)
3.00 (76)
2.50 (64)
2.50 (64)
700
700
350
250
700
700
350
250
677
653
328
257
6
6
3
3
500
500
400
300
2
2
1
1
3.00 (76)
3.00 (76)
3.00 (76)
2.50 (64)
800
800
350
300
800
800
450
300
716
700
352
281
6
6
3
3
500
500
500
300
2
2
1
1
3.00 (76)
3.00 (76)
3.00 (76)
2.50 (64)
800
800
400
300
800
800
400
300
770
770
388
321
6
6
3
3
600
600
600
400
2
2
1
1
3.00 (76)
3.00 (76)
3.00 (76)
3.00 (76)
800
800
450
350
800
800
450
350
860
860
413
337
12
12
3
3
300
300
600
500
2
2
1
1
4.0 (102)
4.0 (102)
3.00 (76)
3.00 (76)
1000
1000
500
400
1000
1000
500
400
940
940
435
351
12
12
6
3
350
350
300
500
2
2
1
1
4.0 (102)
4.0 (102)
3.00 (76)
3.00 (76)
1000
1000
500
400
1000
1000
500
400
IM 676
21
ALR
Unit
Size
Field Wire
Wire
Hub
Hub
Rec.
Fuse
Size
Size
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
20
20
75
20
20
75
15
15
38
15
15
28
10
20
20
75
20
20
75
15
15
38
15
15
28
10
20
20
93
20
20
93
15
15
47
15
15
39
25
25
93
25
25
93
15
15
47
15
15
39
25
25
107
25
25
107
15
15
53
15
15
45
25
25
119
25
25
119
15
15
59
15
15
45
25
25
119
25
25
119
15
15
59
15
15
45
032E
035E
040E
045E
050E
055E
060E
208
17
12
230
17
12
8.5
14
575
9.4
14
208
17
12
230
17
12
8.5
14
575
9.4
14
208
17
12
230
17
12
8.5
14
575
9.4
14
208
25
12
230
25
12
12.5
14
575
13.8
14
208
25
12
230
25
12
12.5
14
575
13.8
14
208
25
12
230
25
12
12.5
14
575
13.8
14
208
25
12
230
25
12
12.5
14
13.8
14
460
460
460
460
460
460
460
575
60
60
60
60
60
60
60
Hub
Rec. Max.
Hub Fuse Fuse
100
100
125
75
50
60
38
35
45
28
10
100
125
75
100
125
75
50
60
38
35
45
30
10
125
150
93
125
150
93
60
80
47
50
60
39
125 150
119
125 150
119
60
80
59
50
60
45
150 175
119
150 175
119
70
90
59
60
80
45
150 200
119
150 200
119
80
100
59
60
80
45
150 200
152
2/0
150 200
140
1/0
80
100
75
60
80
53
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.25
(32)
2.00
(51)
2.00
(51)
1.50
(38)
1.25
(32)
2.00
(51)
2.00
(51)
1.50
(38)
1.25
(32)
2.00
(51)
2.00
(51)
1.50
(38)
1.25
(32)
1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)
Size
100
125
100
125
50
60
35
45
100
125
100
125
50
60
40
50
125
150
125
150
60
80
50
60
150
200
150
200
80
100
60
80
150
200
150
200
80
100
60
80
150
200
150
200
80
100
60
80
200
250
200
250
100
125
70
90
22
IM 676
065E
070E
075E
25
12
230
25
12
12.5
14
575
13.8
14
208
33
10
230
33
10
16.5
12
575
18.1
12
208
41
230
41
21
12
23
12
460
460
460
60
60
60
575
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
1.00
(25)
1.00
(25)
1.25
(32)
1.25
(32)
1.00
(25)
1.00
(25)
25
25
152
2/0
25
25
140
1/0
15
15
75
15
15
53
35
35
152
2/0
35
35
140
1/0
20
20
75
20
20
53
45
45
169
2/0
45
45
159
2/0
25
25
80
25
25
60
1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)
1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)
1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)
200
250
152
2/0
200
250
140
1/0
100
125
75
70
90
53
200
250
169
2/0
200
250
159
2/0
100
125
80
70
90
60
225
300
169
2/0
225
250
159
2/0
110
125
80
80
100
60
1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)
1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)
1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)
200
250
200
250
100
125
70
90
225
300
225
250
110
125
80
100
225
300
225
250
110
125
80
100
Min.
Volts HZ. Circuit
Size
080E
085E
090E
100E
Power Supply
Field Wire
Hub
Amps
Wire
(MCA) Qty. Gauge Qty.
208
41
230
41
21
12
575
23
12
208
41
230
41
21
12
575
23
12
208
41
230
41
21
12
575
23
12
208
41
230
41
21
12
23
12
460
460
460
460
575
60
60
60
60
Hub
Size
1.25
(32)
1.25
(32)
1.00
(25)
1.00
(25)
1.25
(32)
1.25
(32)
1.00
(25)
1.00
(25)
1.25
(32)
1.25
(32)
1.00
(25)
1.00
(25)
1.25
(32)
1.25
(32)
1.00
(25)
1.00
(25)
Field
Min.
Fusing
Rec. Max. Circuit
Power Supply
Field Wire
Hub
45
167
2/0
45
45
167
2/0
25
25
84
25
25
70
45
45
167
2/0
45
45
167
2/0
25
25
84
25
25
70
45
45
193
3/0
45
45
193
3/0
25
25
96
25
25
76
45
45
204
4/0
45
45
204
4/0
25
25
101
25
25
81
Field
Min.
Fusing
Rec. Max. Circuit
Power Supply
Field Wire
Field
Fusing
Rec. Max.
Hub
Hub
Size
2.00
(51)
2.00
(51)
1.00
(25)
1.00
(25)
2.00
(51)
2.00
(51)
1.00
(25)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
200
225
167
2/0
200
225
167
2/0
100
110
84
80
100
70
200
225
181
3/0
200
225
181
3/0
100
110
90
80
100
76
225
250
193
3/0
225
250
193
3/0
110
125
96
90
110
76
250
250
204
4/0
250
250
204
4/0
125
125
101
100
110
81
2.00
(51)
2.00
(51)
1.00
(25)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
200
225
200
225
100
110
80
100
225
250
225
250
110
125
90
110
225
250
225
250
110
125
90
110
250
250
250
250
125
125
100
110
IM 676
23
Min.
Volts HZ. Circuit
Size
110E
120E
130E
135E
Power Supply
Field Wire
Hub
Amps
Wire
(MCA) Qty. Gauge Qty.
208
60
230
60
29
10
575
24
10
208
60
230
60
29
10
575
24
10
208
71
230
71
35
575
28
10
208
71
230
71
35
28
10
460
460
460
460
60
60
60
60
575
Field
Min.
Fusing
Rec. Max. Circuit
Hub
Size
Power Supply
Field Wire
Hub
1.50
(38)
1.50
(38)
1.00
(25)
1.00
(25)
1.50
(38)
1.50
(38)
1.00
(25)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
60
60
214
4/0
60
60
214
4/0
30
30
106
25
25
81
60
60
247
250
60
60
235
250
30
30
122
25
25
89
80
80
273
300
80
80
252
250
35
35
135
1/0
30
30
95
80
80
290
350
80
80
271
300
35
35
140
1/0
30
30
102
Field
Min.
Fusing
Rec. Max. Circuit
Power Supply
Field Wire
Field
Fusing
Rec. Max.
Hub
Hub
Size
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.50
(64)
2.50
(64)
1.25
(32)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
250
300
247
250
250
300
235
250
125
150
122
100
110
89
300
350
273
300
300
300
252
250
150
150
135
1/0
110
125
95
350
350
273
300
300
350
252
250
175
175
135
1/0
110
125
95
350
400
290
350
350
350
271
300
175
200
140
1/0
125
150
102
2.50
(64)
2.50
(64)
1.25
(32)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
300
350
300
300
150
150
110
125
350
350
300
350
175
175
110
125
350
350
300
350
175
175
110
125
350
400
350
350
175
200
125
150
ALR
Unit
Size
140E
145E
Volts HZ Circuit
.
Amps
(MCA)
Field Wire
Qty
Hub
Wire
Gauge Qty
208
71
230
71
35
575
28
10
208
71
230
71
35
28
10
460
460
575
60
60
Hub
Size
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
Rec.
Max. Circuit
Field Wire
Hub
Wire
Gauge Qty
80
80
304
350
80
80
286
350
35
35
144
1/0
30
30
108
80
80
304
350
80
80
286
350
35
35
144
1/0
30
30
108
Hub
Size
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
350
400
304
350
350
400
286
350
175
200
144
1/0
125
150
108
350
400
304
350
350
400
286
350
175
200
144
1/0
125
150
108
Fuse Fuse
Size Size
350
400
350
400
175
200
125
150
350
400
350
400
175
200
125
150
24
IM 676
150E
160E
170E
180E
185E
208
71
230
71
35
575
28
10
208
83
230
83
40
575
33
10
208
83
230
83
40
575
33
10
208
83
230
83
40
575
33
10
208
83
230
83
40
33
10
460
460
460
460
460
575
60
60
60
60
60
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
80
80
304
350
80
80
286
350
35
35
144
1/0
30
30
108
90
90
338
500
90
90
330
400
40
40
167
2/0
35
35
133
1/0
90
90
365
500
90
90
365
500
40
40
185
3/0
35
35
153
2/0
90
90
415
300
90
90
415
300
40
40
199
3/0
35
35
162
2/0
90
90
455
350
90
90
455
350
40
40
210
4/0
35
35
169
2/0
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
3.00
(76)
3.00
(76)
2.00
(51)
1.50
(38)
3.00
(76)
3.00
(76)
2.00
(51)
2.00
(51)
3.00
(76)
3.00
(76)
2.00
(51)
2.00
(51)
4.00
(102)
4.00
(102)
2.00
(51)
2.00
(51)
350
400
338
500
350
400
330
400
175
200
167
2/0
125
150
133
1/0
400
400
338
500
400
400
330
400
200
225
167
2/0
175
200
133
1/0
450
500
365
500
450
500
365
500
225
250
185
3/0
175
200
153
2/0
500
600
415
300
500
600
415
300
225
250
199
3/0
200
225
162
2/0
600
600
455
350
600
600
455
350
250
300
210
4/0
200
225
169
2/0
3.00
(76)
3.00
(76)
2.00
(51)
1.50
(38)
3.00
(76)
3.00
(76)
2.00
(51)
1.50
(38)
3.00
(76)
3.00
(76)
2.00
(51)
2.00
(51)
3.00
(76)
3.00
(76)
2.00
(51)
2.00
(51)
4.00
(102)
4.00
(102)
2.00
(51)
2.00
(51)
400
400
400
400
200
225
175
200
400
400
400
400
200
225
175
200
450
500
450
500
225
250
175
200
500
600
500
600
225
250
200
225
600
600
600
600
250
300
200
225
IM 676
25
Table 21, 032E - 075E Compressor And Condenser Fan Motor Amp Draw
Rated Load Amps
ALR
Unit
Compressors
Fan
No. Of
Fan
No.
No.
No.
No.
Motors
Fan
Motors
(Each)
Motors
(Each)
No. 1
No. 2
No. 3
No. 4
No. 1
No. 2
No. 3
No. 4
208
60
60
----
----
4.0
17.0
308
308
----
----
188
188
----
----
230
60
60
----
----
4.0
17.0
308
308
----
----
188
188
----
----
30
30
----
----
2.0
8.5
154
154
----
----
104
104
----
----
575
22
22
----
----
2.2
10.3
135
135
----
----
81
81
----
----
208
60
60
----
----
4.0
17.0
308
374
----
----
188
222
----
----
230
60
60
----
----
4.0
17.0
308
374
----
----
188
222
----
----
Volts
HZ.
Size
032E
035E
460
460
60
60
045E
050E
055E
060E
065E
070E
Reduced Inrush
30
30
----
----
2.0
8.5
154
187
----
----
104
108
----
----
22
24
----
----
2.2
10.3
135
135
----
----
81
81
----
----
208
74
74
----
----
4.0
17.0
428
428
----
----
250
250
----
----
74
74
----
----
4.0
17.0
428
428
----
----
250
250
----
----
37
37
----
----
2.0
8.5
214
214
----
----
132
132
----
----
575
31
31
----
----
2.2
10.3
172
172
----
----
103
103
----
----
208
74
95
----
----
4.0
17.0
428
565
----
----
250
340
----
----
230
74
95
----
----
4.0
17.0
428
565
----
----
250
340
----
----
37
47
----
----
2.0
8.5
214
283
----
----
132
156
----
----
575
31
36
----
----
2.2
10.3
172
230
----
----
103
138
----
----
208
85
95
----
----
4.0
17.0
470
565
----
----
292
340
----
----
230
85
95
----
----
4.0
17.0
470
565
----
----
292
340
----
----
42
47
----
----
2.0
8.5
235
283
----
----
141
156
----
----
575
36
36
----
----
2.2
10.3
200
230
----
----
130
138
----
----
208
95
95
----
----
4.0
17.0
565
565
----
----
340
340
----
----
230
95
95
----
----
4.0
17.0
565
565
----
----
340
340
----
----
47
47
----
----
2.0
8.5
283
283
----
----
156
156
----
----
575
36
36
----
----
2.2
10.3
230
230
----
----
138
138
----
----
208
95
121
----
----
4.0
17.0
565
650
----
----
340
400
----
----
230
95
112
----
----
4.0
17.0
565
594
----
----
340
340
----
----
47
60
----
----
2.0
8.5
283
297
----
----
156
195
----
----
460
460
460
460
460
60
60
60
60
60
575
36
42
----
----
2.2
10.3
230
245
----
----
138
152
----
----
208
121
121
----
----
4.0
17.0
650
650
----
----
400
400
----
----
230
112
112
----
----
4.0
17.0
594
594
----
----
340
340
----
----
60
60
----
----
2.0
8.5
297
297
----
----
195
195
----
----
460
60
575
42
42
----
----
2.2
10.3
245
245
----
----
152
152
----
----
208
121
135
----
----
4.0
17.0
650
754
----
----
400
463
----
----
230
112
127
----
----
4.0
17.0
594
594
----
----
340
340
----
----
60
64
----
----
2.0
8.5
297
297
----
----
195
195
----
----
575
460
60
42
48
----
----
2.2
10.3
245
245
----
----
152
152
----
----
208
135
135
----
----
4.0
10
17.0
754
754
----
----
463
463
----
----
127
127
----
----
4.0
10
17.0
594
594
----
----
340
340
----
----
64
64
----
----
2.0
10
8.5
297
297
----
----
195
195
----
----
48
48
----
----
2.2
10
10.3
245
245
----
----
152
152
----
----
230
075E
Compressors
Across-The-Line
575
230
040E
460
575
60
26
IM 676
Table 22, 080E -135E Compressor And Condenser Fan Motor Amp Draw
Rated Load Amps
ALR
Unit
Compressors
Volts
HZ.
085E
090E
100E
120E
130E
135E
Fan
Compressors
No.
No.
No.
Motors
Fan
Motors
(Each)
Motors
(Each)
No. 1
No. 2
No. 3
No. 4
No. 1
No. 2
No. 3
No. 4
208
74
74
74
74
4.0
10
17.0
428
428
428
428
250
250
250
250
230
74
74
74
74
4.0
10
17.0
428
428
428
428
250
250
250
250
37
37
37
37
2.0
10
8.5
214
214
214
214
132
132
132
132
575
31
31
31
31
2.2
10
10.3
172
172
172
172
103
103
103
103
208
74
74
74
85
4.0
10
17.0
428
428
428
470
250
250
250
292
230
74
74
74
85
4.0
10
17.0
428
428
428
470
250
250
250
292
37
37
37
42
2.0
10
8.5
214
214
214
235
132
132
132
141
575
31
31
31
36
2.2
10
10.3
172
172
172
200
103
103
103
130
208
95
95
74
74
4.0
10
17.0
565
565
428
428
340
340
250
250
230
95
95
74
74
4.0
10
17.0
565
565
428
428
340
340
250
250
460
460
460
60
60
Reduced Inrush
47
47
37
37
2.0
10
8.5
283
283
214
214
156
156
132
132
36
36
31
31
2.2
10
10.3
230
230
172
172
138
138
103
103
208
95
95
85
85
4.0
10
17.0
565
565
470
470
340
340
292
292
230
95
95
85
85
4.0
10
17.0
565
565
470
470
340
340
292
292
141
460
60
Across-The-Line
575
47
47
42
42
2.0
10
8.5
283
283
235
235
156
156
141
575
60
36
36
36
36
2.2
10
10.3
230
230
200
200
138
138
130
130
208
95
95
95
121
5.8
10
23.7
565
565
565
650
340
340
340
400
95
95
95
112
5.8
10
21.4
565
565
565
594
340
340
340
340
47
47
47
60
2.8
10
10.7
283
283
283
297
156
156
156
195
575
36
36
36
42
2.3
10
11.5
230
230
230
245
138
138
138
152
208
95
121
121
121
5.8
10
23.7
565
650
650
650
340
400
400
400
230
95
112
112
112
5.8
10
21.4
565
594
594
594
340
340
340
340
47
60
60
60
2.8
10
10.7
283
297
297
297
156
195
195
195
575
36
42
42
42
2.3
10
11.5
230
245
245
245
138
152
152
152
208
121
121
121
121
5.8
12
23.7
650
650
650
650
400
400
400
400
230
112
112
112
112
5.8
12
21.4
594
594
594
594
340
340
340
340
60
60
60
60
2.8
12
10.7
297
297
297
297
195
195
195
195
575
42
42
42
42
2.3
12
11.5
245
245
245
245
152
152
152
152
208
121
121
135
135
5.8
12
23.7
650
650
754
754
400
400
463
463
230
112
112
127
127
5.8
12
21.4
594
594
594
594
340
340
340
340
60
60
64
64
2.8
12
10.7
297
297
297
297
195
195
195
195
42
42
48
48
2.3
12
11.5
245
245
245
245
152
152
152
152
230
110E
No. Of
No.
Size
080E
460
460
460
460
575
60
60
60
60
IM 676
27
Table 23, 140E - 185E Compressor And Condenser Fan Motor Amp Draw
Rated Load Amps
ALR
Unit
Compressors
Fan
No. Of
Fan
No.
No.
No.
No.
Motors
Fan
Motors
(Each)
Motors
(Each)
No. 1
No. 2
No. 3
No. 4
No. 1
No. 2
No. 3
No. 4
208
135
135
135
135
5.8
12
23.7
754
754
754
754
463
463
463
463
230
127
127
127
127
5.8
12
21.4
594
594
594
594
340
340
340
340
64
64
64
64
2.8
12
10.7
297
297
297
297
195
195
195
195
Volts
HZ.
Size
140E
145E
460
60
160E
170E
180E
185E
Compressors
Across-The-Line
Reduced Inrush
575
48
48
48
48
2.3
12
11.5
245
245
245
245
152
152
152
152
208
135
135
135
135
5.8
12
23.7
754
754
754
754
463
463
463
463
230
127
127
127
127
5.8
12
21.4
594
594
594
594
340
340
340
340
64
64
64
64
2.8
12
10.7
297
297
297
297
195
195
195
195
575
460
60
48
48
48
48
2.3
12
11.5
245
245
245
245
152
152
152
152
208
135
135
135
162
5.8
12
23.7
754
754
754
1070
463
463
463
654
127
127
127
162
5.8
12
21.4
594
594
594
1070
340
340
340
654
64
64
64
82
2.8
12
10.7
297
297
297
510
195
195
195
330
575
48
48
48
68
2.3
12
11.5
245
245
245
405
152
152
152
262
208
135
135
162
162
5.8
14
23.7
754
754
1070
1070
463
463
654
654
230
127
127
162
162
5.8
14
21.4
594
594
1070
1070
340
340
654
654
64
64
82
82
2.8
14
10.7
297
297
510
510
195
195
330
330
575
48
48
68
68
2.3
14
11.5
245
245
405
405
152
152
262
262
208
162
162
162
162
5.8
14
23.7
1070
1070
1070
1070
654
654
654
654
230
162
162
162
162
5.8
14
21.4
1070
1070
1070
1070
654
654
654
654
82
82
82
82
2.8
14
10.7
510
510
510
510
330
330
330
330
575
68
68
68
68
2.3
14
11.5
405
405
405
405
262
262
262
262
208
162
162
202
202
5.8
14
23.7
1070
1070
1070
1070
654
654
654
654
230
162
162
202
202
5.8
14
21.4
1070
1070
1070
1070
654
654
654
654
82
82
93
93
2.8
14
10.7
510
510
510
510
330
330
330
330
575
68
68
75
75
2.3
14
11.5
405
405
405
405
262
262
262
262
208
202
202
202
202
5.8
14
23.7
1070
1070
1070
1070
654
654
654
654
230
202
202
202
202
5.8
14
21.4
1070
1070
1070
1070
654
654
654
654
93
93
93
93
2.8
14
10.7
510
510
510
510
330
330
330
330
75
75
75
75
2.3
14
11.5
405
405
405
405
262
262
262
262
230
150E
460
460
460
460
460
575
60
60
60
60
60
28
IM 676
Table 24, 032E -075E Field Wiring Data, Single Point Power
Wiring to
Standard Power Block
ALR
Unit
Size
032E
035E
040E
045E
050E
055E
060E
065E
070E
075E
Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
HZ.
60
60
60
60
60
60
60
60
60
60
Wiring to
Optional Disconnect Switch
Terminal
Amps
Terminal
Amps
335
335
335
335
225
225
100
100
335
335
335
335
225
225
100
100
335
335
335
335
225
225
100
100
335
335
335
335
225
225
150
100
335
335
335
335
400
400
150
100
335
335
335
335
400
400
150
100
335
335
335
335
400
400
150
150
335
335
335
335
400
400
250
150
840
840
335
335
400
400
250
150
840
840
335
335
400
400
250
150
IM 676
29
Table 25, 080E - 135E Field Wiring Data ,Single Point Power
ALR
Unit
Volts
HZ.
Terminal
Amps
Amps
840
400
840
400
335
250
575
335
250
208
840
400
840
400
335
250
575
335
250
208
840
600
230
840
600
335
250
575
335
250
208
840
600
840
600
335
250
575
335
250
208
840
600
840
600
335
400
575
335
250
208
840
600
230
840
600
335
400
575
335
250
208
840
N/A
840
N/A
335
400
575
335
250
208
840
N/A
230
840
N/A
335
400
335
250
208
230
460
60
230
085E
090E
460
460
60
60
230
100E
460
60
230
110E
120E
460
460
60
60
230
130E
135E
Wiring to
Optional Disconnect Switch
Terminal
Size
080E
Wiring to
Standard Power Block
460
460
60
60
575
30
IM 676
Table 26, 140E - 185E Field Wiring Data, Single Point Power
ALR
Unit
Volts
HZ.
Terminal
Amps
Amps
840
N/A
840
N/A
335
400
575
335
400
208
840
N/A
840
N/A
335
400
575
335
400
208
840
N/A
230
840
N/A
840
400
575
840
400
208
840 (*)
N/A
208
230
460
60
230
145E
150E
460
460
60
60
230
160E
840 (*)
N/A
840
400
575
840
400
208
840 (*)
N/A
460
60
230
170E
180E
840 (*)
N/A
840
600
575
840
400
208
840 (*)
N/A
230
840 (*)
N/A
840
600
575
840
400
208
840 (*)
N/A
460
460
60
60
230
185E
Wiring to
Optional Disconnect Switch
Terminal
Size
140E
Wiring to
Standard Power Block
460
840 (*)
N/A
840
600
840
400
60
575
* There are 2 power blocks, each having 840 terminal amps. (1680 total terminal amps)
IM 676
31
Table 27, 032E - 075E Field Wiring Data, Multiple Point Power
ALR
Unit
Size
032E
035E
040E
045E
050E
055E
060E
065E
070E
075E
Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
HZ.
60
60
60
60
60
60
60
60
60
60
Terminal Amps
Circuit 1
Circuit 2
Circuit 3
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
840
840
175
175
840
840
175
175
175
175
175
175
175
175
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
840
840
175
175
840
840
175
175
Circuit 3
32
IM 676
Table 28, 080E - 185E Field Wiring Data, Multiple Point Power
ALR
Unit
Size
080E
085E
090E
100E
110E
120E
130E
135E
140E
145E
150E
160E
170E
180E
185E
Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
HZ.
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
Terminal Amps
Circuit 1
Circuit 2
Circuit 3
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
Circuit 3
IM 676
33
Notes for Electrical Data Single Point and Electrical Data Multiple Point Power:
1.
2.
3.
Unit wire size ampacity (MCA) is equal to 125% of the largest compressor-motor RLA plus 100% of RLA of all other
loads in the circuit including the control transformer.
If the control transformer option is furnished, no separate 115v power is required.
If a separate 115V power supply is used for the control circuit, then the wire sizing amps is:
4.
5.
6.
7.
8.
Voltage Limitations:
Unit Nameplate - 208V/60Hz/3Ph: 187V to 253V (except ALR060E through ALR155E: 187V to 220V)
Unit Nameplate - 230V/60Hz/3Ph: 187V to 253V (except ALR060E through ALR155E: 207V to 253V)
Unit Nameplate - 460V/60Hz/3Ph: 414V to 506V
Unit Nameplate - 575V/60Hz/3Ph: 517V to 633V
Notes for Compressor and Condenser Fan Amp Draw:
1.
Compressor RLA values are for wiring sizing purposes only but do not reflect normal operating current draw at rated
capacity. If unit is equipped with SpeedTrol condenser fan motors, the first motor on each refrigerant circuit is a single
phase, 1hp motor, with a FLA of 2.8 amps at 460 volts, 5.6 amps at 208, 230, and 575 volts.
2. Compressor LRA for reduced inrush start are for the first winding only. If the unit is equipped with SpeedTrol motors,
the first motor is a single phase, 1 hp motor, with a LRA of 7.3 amps at 460 volts, 14.5 amps at 208, 230 and 575 volts.
Notes for Field Wiring Data - Both Single and Multiple Point Power:
1.
Single point power supply requires a single disconnect to supply electrical power to the unit. This power must be
fused.
2.
3.
Multiple point power supply requires two independent power circuits each with separate disconnects and a separate
control circuit.
All field wiring to unit power block or optional non-fused disconnect switch must be copper.
4.
All field wire size values given in table apply to 75 C rated wire per NEC.
34
IM 676
IM 676
35
Dimensional Data
Figure 8, 032E through 100E Dimensions
ALR
ISOLATOR LOCATION
R
NUMBER
"A"
CONN.
SIZE
LENGTH
SIZE (1)
032E
123 (3124)
4 (102)
96.3 (2446)
11.0 (279)
22.7 (477)
13 (330)
43 (1092)
109 (2769)
035E
123 (3124)
4 (102)
96.3 (2446)
11.0 (279)
22.7 (477)
13 (330)
43 (1092)
109 (2769)
040E
123 (3124)
4 (102)
96.3 (2446)
11.0 (279)
22.7 (477)
13 (330)
43 (1092)
109 (2769)
045E
176 (4470)
4 (102)
98.4 (2499)
13.0 (330)
29.7 (754)
13 (330)
58 (1473)
162 (4115)
050E
176 (4470)
5 (127)
98.4 (2499)
13.0 (330)
28.6 (726)
13 (330)
58 (1473)
162 (4115)
055E
176 (4470)
5 (127)
98.4 (2499)
13.0 (330)
28.6 (726)
13 (330)
58 (1473)
162 (4115)
060E
176 (4470)
5 (127)
98.4 (2499)
13.0 (330)
28.6 (726)
13 (330)
58 (1473)
162 (4115)
065E
176 (4470)
5 (127)
98.4 (2499)
13.0 (330)
28.6 (726)
13 (330)
58 (1473)
162 (4115)
070E
229 (5817)
5 (127)
13 (330)
58 (1473)
215 (5461)
075E
229 (5817)
5 (127)
13 (330)
58 (1473)
215 (5461)
10
080E
229 (5817)
5 (127)
13 (330)
58 (1473)
215 (5461)
10
085E
229 (5817)
6 (152.4)
28.6 (726)
13 (330)
58 (1473)
215 (5461)
10
090E
229 (5817)
6 (152.4)
28.6 (726)
13 (330)
58 (1473)
215 (5461)
10
100E
229 (5817)
6 (152.4)
28.6 (726)
13 (330)
58 (1473)
215 (5461)
10
36
CENTER OF GRAVITY
UNIT
OF
FANS
IM 676
ALR
EVAPORATOR
UNIT
"A"
CONN.
SIZE
LENGTH
SIZE (1)
110E
229 (5817)
6 (152.4)
CENTER OF GRAVITY
WATER CONNECTIONS
B
117.6
13.8 (351)
19.5 (495)
(2987)
120E
229 (5817)
6 (152.4)
118.5
229 (5817)
6 (152.4)
118.5
12.9 (328)
19.5 (495)
229 (5817)
6 (152.4)
118.5
12.9 (328)
19.5 (495)
229 (5817)
6 (152.4)
118.5
12.9 (328)
19.5 (495)
229 (5817)
6 (152.4)
118.5
12.9 (328)
19.5 (495)
229 (5817)
6 (152.4)
118.5
12.9 (328)
20.5 (521)
263 (6680)
6 (152.4)
153.2
12.9 (328)
20.5 (521)
263 (6680)
6 (152.4)
153.2
47.6 (1209)
20.5 (521)
263 (6680)
6 (152.4)
153.2
47.6 (1209)
20.5 (521)
263 (6680)
6 (152.4)
153.2
(3891)
IM 676
58 (1473)
215 (5461)
10
106.5
41.7 (1059)
13 (330)
58 (1473)
215 (5461)
10
107.0
41.7 (1059)
13 (330)
58 (1473)
215 (5461)
12
105.0
41.7 (1059)
13 (330)
58 (1473)
215 (5461)
12
108.0
41.7 (1059)
13 (330)
58 (1473)
215 (5461)
12
103.0
41.7 (1059)
13 (330)
58 (1473)
215 (5461)
12
105.0
41.7 (1059)
13 (330)
58 (1473)
215 (5461)
12
121.0
41.7 (1059)
13 (330)
95 (2413)
250 (6350)
14
119.0
41.7 (1059)
13 (330)
95 (2413)
250 (6350)
14
41.7 (1059)
13 (330)
95 (2413)
250 (6350)
14
41.7 (1059)
13 (330)
95 (2413)
250 (6350)
14
(3023)
47.6 (1209)
20.5 (521)
(3891)
185E
13 (330)
(3074)
(3891)
180E
41.7 (1059)
(2667)
(3891)
170E
106.5
(2616)
(3010)
160E
OF
FANS
(2743)
(3010)
150E
NUMBER
T
(2667)
(3010)
145E
(2718)
(3010)
140E
ISOLATOR LOCATION
R
(2705)
(3010)
135E
(2705)
(3010)
130E
118.0
(2997)
47.6 (1209)
20.5 (521)
118.0
(2997)
37
Control Center
All electrical controls are enclosed in a weatherproof control center with keylocked, hinged access
doors. The control center has two separate compartments, high voltage and low voltage. All high
voltage components are located in the compartment on the right side of the unit.
The low voltage components are located on the left side with the live terminals behind the
deadfront panel. This protects service personnel from live terminals when accessing the adjustable
and resettable controls.
Note: PB1, PB2, PB3 are used with multiple point power wiring
38
IM 676
Note: PB1, PB2, PB3 are used with multiple point power wiring
Figure 15,Recommended field installed unit disconnect location
Stationary Panel
Hinged Doors on
Control Center
9.5"
(241mm)
Min.
Disconnect Switch
Power
Into
Unit
6" (152mm) Min.
Note: Mount disconnect on stationary panel so it does not interfere with hinged doors or
with air intake into coil.
IM 676
39
Open all electric disconnects and check all electric connections for tightness. Check all
compressor valve connections for tightness.
Inspect all water piping for flow direction and correct connections at the evaporator.
Verify thermostat water temperature sensor is installed in the leaving water line (supply to
building). On all ALR units the sensor well and sensor are factory mounted.
Check compressor oil level. The oil level should be visible in the oil sightglass.
Check voltage of the unit power supply and make certain voltage is within 10% of nameplate
rating.
6. Check unit power supply wiring for proper ampacity and a minimum insulation temperature of
75C.
7. Verify all mechanical and electrical inspections have been completed according to local codes.
8. Verify all auxiliary control equipment is operative and an adequate cooling load is available.
9. Open compressor suction and discharge shutoff valves until backseated. Always replace valve
seal caps.
10. Open control stop switch S1(off) and place pumpdown switches PS1 and PS2 on manual
pumpdown,. Turn on the main power and control disconnect switches. This will energize
crankcase heaters. Wait at least 12 hours before starting up unit.
11. Open all water flow valves and start the chilled water pump. Check all piping for leaks and
vent the air from the evaporator as well as from the system piping. Flush the evaporator and
system piping to obtain clean, noncorrosive water in the evaporator.
5.
NOTE: If LWC1 is a Unit 33 Metasys control, the control must be energized before the
chilled water flow switch is closed.
CAUTION
Most relays and terminals in the unit control center are energized with S1 and the control
circuit disconnect on. Do not close S1 until start-up.
Start-up
1.
2.
3.
4.
5.
6.
40
Verify compressor suction and discharge shutoff valves are backseated. Always replace valve
seal caps.
Open oil equalization line valve (ALR 080E through 185E only).
Open manual liquid line shutoff valve at the outlet of the condenser subcooler.
Set temperature controller LWC1 to the desired chilled water temperature. Set the control
band.
Start auxillary equipment by turning on the following:
Time clock
Ambient thermostat and/or remote on/off switch
Chilled water pump.
Verify pumpdown switches PS1 and PS2 are in manual pumpdown (open) position. If
pressures on the low side of the system are above 60 psig (414 kPa), the unit will start and
pump down.
IM 676
7.
After compressor lockout timer TD1 has timed out, start the system by moving pumpdown
switches PS1 and PS2 to auto pumpdown position.
8. After running the unit for a short time, check the following:
Oil level in each compressor crankcase
Rotation of fans
Flashing in refrigerant sightglass.
9. Verify superheat temperature is at the factory setting of 8 to 12 degrees F (4.4 to 6.7 degrees C).
10. After system performance has stabilized, complete the Compressorized Equipment Warranty
Form (Form No. 415415Y) to obtain full warranty benefits. Return the form to McQuay
International through your sales representative.
Sequence of Operation
The following sequence of operation is typical for ALR SeasonPak air-cooled water chiller, Models
ALR 032E through ALR 185E (items in italics apply only to Models ALR 080E through 185E).
The sequence varies depending upon options.
Start - up
With the control circuit power on and the control stop switch S1 closed, 115V power is applied
through the control circuit fuse F1 to the compressor crankcase heaters HTR1 and HTR2 (HTR3 and
HTR4), the compressor motor protections MP1 and MP2 (MP3 and MP4), and the primary of the
24V control circuit transformer. The 24V transformer provides power to the contacts of the low
pressure controls LP1 and LP2 and the compressor lockout timer TD1 and TD2.
When the remote time clock or manual shutdown switch turns on the chilled water pump, the
flow switch closes and 115V power is applied to the relay contacts on the leaving water control
LWC1. The unit will automatically operate in response to the LWC1 if the manual pumpdown
switches PS1 and PS2 are closed ( in the auto position); the compressor lockout time relays R5
and R6 (R7 and R8); and the freezestats FS1 and FS2, high pressure controls HP1 and HP2, and the
compressor motor protectors MP1 and MP2 (MP3 and MP4) do not sense failure conditions.
On a call for cooling, the leaving water control LWC1 completes the circuit to the liquid line
solenoid valve SV1 for refrigerant circuit #1, opening the valve and allowing refrigerant to flow
through the expansion valve and into the evaporator. As the evaporator refrigerant pressure
increases, the low pressure control LP1 closes. This energizes the compressor starting relay R9,
starting the compressor via the compressor contactors M1 and M5. Closing the R9 contacts also
energizes the condenser fan motor contacts M11 and M12 starting the fan motors.
As additional stages of cooling capacity are required, the leaving water control LWC1 energizes
the liquid line solenoid valve SV2 of the refrigerant circuit #2. After the compressor sequencing
time delay TD11 has closed, the same starting sequence is initiated in refrigerant circuit #2.
If still more cooling is required, the leaving water control will start the remaining compressors
and then de-energize unloader solenoids until the capacity requirement is met.
IM 676
41
Pumpdown
As the leaving water control is satisfied, it will unload the compressor(s) and then de-energize the
liquid line solenoid valve(s) SV1 and SV2, causing the valve(s) to close. When the compressor has
pumped most of the refrigerant out of the evaporator and into the condenser, the low pressure
control(s) LP1 and LP2 will open. If the refrigerant leaks into the low side causing the pressure to
close the low pressure controls LP1 and LP2, the compressor will start after a two-hour time delay.
For normal temperature controlled operation, the timer is bypassed and the compressor will start on
a refrigerant pressure rise.
Note: Do not shut the unit down without going through the pumpdown cycle. Flow switch,
time clock, and ambient lockout thermostat must be wired to allow pumpdown when unit is
turned off.
.
42
IM 676
13600 Industrial Park Boulevard, P.O. Box 1551, Minneapolis, MN 55440 USA
(612) 553-5330