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Installation Manual

IM 676
Group: Chiller
Part Number: 594920Y
Date: July 1996
Supersedes: None

SeasonPak
Packaged Air-Cooled Water Chiller
Models ALR 032E Through 185E

1996 McQuay International

Table of Contents

Introduction ...........................................................................................................3
General Description......................................................................................................................... 3
Inspection........................................................................................................................................ 3
Installation ...................................................................................................................................... 3
Handling ......................................................................................................................................... 3
Location .......................................................................................................................................... 4
Service Access ................................................................................................................................. 5
Vibration Isolators ........................................................................................................................... 6
Water Piping.................................................................................................................................... 7
Flow Switch..................................................................................................................................... 8
Water Connections........................................................................................................................... 8
Refrigerant Charge .......................................................................................................................... 9
Glycol Solutions .............................................................................................................................. 9
Evaporator Water Flow and Pressure Drop..................................................................................... 10

Physical Data........................................................................................................12
Electrical Data......................................................................................................18
Field Wiring .................................................................................................................................. 18

Dimensional Data.................................................................................................36
Unit Layout and Principles of Operation............................................................38
Control Center............................................................................................................................... 38

Start-up and Shutdown .......................................................................................40


Pre Start-up ................................................................................................................................... 40
Start-up ......................................................................................................................................... 40
Sequence of Operation ................................................................................................................... 41

IM 676

Introduction
General Description
McQuay SeasonPak air-cooled water chillers are complete, self-contained automatic refrigerating
units. Every unit is completely assembled, factory wired, charged, and tested. Each unit consists of
twin air-cooled condensers with integral subcooler sections, multiple accessible hermetic
compressors, replaceable tube dual circuit shell-and-tube evaporator, and complete refrigerant
piping. Liquid line components include manual liquid line shutoff valves, sight-glass/moisture
indicators, solenoid valves, and double diaphragm hydraulic element thermal expansion valves.
Other features include compressor crankcase heaters, an evaporator heater for chilled water freeze
protection, limited pumpdown during on or off periods, compressor lead-lag switch to alternate
the compressor starting sequence, and sequenced starting of compressors.
The electrical control center includes all safety and operating controls necessary for dependable
automatic operation. Condenser fan motors are fused in all three phases and started by their own
three-pole contactors. Compressors are not fused but may be protected by optional circuit breakers,
or by a field installed fused disconnect.

Inspection
Check all items carefully against the bill of lading. Inspect all units for damage upon arrival.
Report shipping damage and file a claim with the carrier. Check the unit name plate before
unloading, making certain it agrees with the power supply available. McQuay is not responsible for
physical damage after unit leaves the factory.
Note: Unit shipping and operating weights are available in the Physical Data tables
beginning on page 12.

Installation
Note: Installation is to be performed by qualified personnel who are familiar with local
codes and regulations.

WARNING
Sharp edges and coil surfaces are a potential hazard. Avoid contact with them.

Handling
Be careful to avoid rough handling of the unit. Do not push or pull the unit from anything other
than the base. Block the pushing vehicle away from the unit to prevent damage to the sheet metal
cabinet and end frame (see Figure 1).
To lift the unit, 2 1/2" (64mm) diameter lifting holes are provided in the base of the unit.
Arrange spreader bars and cables to prevent damage to the condenser coils or cabinet (see Figure 2).

IM 676

Figure 1, Suggested pushing arrangement


Blocking required
across full width

Figure 2, Suggested lifting arrangement

Spreader bars
recommended (Use
Caution)
NOTE: Number of fans can vary
from this diagram. Lifting method
remains the same.

Must use these rigging


holes. (Be aware of
control box location)

Location
Unit Placement
ALR units are for outdoor applications and can be mounted on a roof or ground level. Set units on a
solid and level foundation. For roof mounted applications, install the unit on a steel channel or Ibeam frame to support the unit above the roof. For ground level applications, install the unit on a
substantial base that will not settle. A one piece concrete slab with footings extended below the frost
line is recommended. Be sure the foundation is level (within 1/2 [13 mm] over its length and
width). The foundation must support the operating weights listed in the Physical Data tables
beginning on page 12.
On ground level applications protect fins against vandalism using the optional coil guards or by
erecting a screen fence. The fence must allow free flow of air to the condenser coil for proper unit
operation.

IM 676

Clearances
The flow of air to and from the condenser coil must not be limited. Restricting air flow or allowing
air recirculation will result in a decrease in unit performance and efficiency. There must be no
obstruction above the unit that would deflect discharge air downward where it could be recirculated
back to the inlet of the condenser coil. The condenser fans are propeller type and will not operate
with ductwork on the fan outlet.
Install the unit with enough side clearance for air entrance to the coil and for servicing.
Provide service access to the evaporator, compressors, electrical control panel and piping
components as shown in Figure 3.
Do not allow debris to accumulate near the unit. Air movement may draw debris into the
condenser coil causing air starvation. Give special consideration to low ambient operation where
snow can accumulate. Keep condenser coils and fan discharge free of snow or other obstructions to
permit adequate airflow.
Figure 3, Clearance requirements
5 ft. (1524mm) Clearance for
air inlet

4 Ft.

"X" clearance

(1220mm)

for evaporator

clearance for

tube removal

service access
5 Ft. (1524mm) clearance for
air inlet

ALR Unit Size


032E -075E
080E - 185E

Minimum "X" Dimension


8 ft (2438 mm)
10 ft (3048 mm)

Sound Isolation
The ultra-low sound levels of the ALR reciprocating
chiller is suitable for most applications. When
additional sound reduction is necessary, locate the
unit away from sound sensitive areas. Avoid
locations beneath windows or between structures
where normal operating sounds may be
objectionable. Reduce structurally transmitted sound
by isolating water lines, electrical conduit and the
unit itself. Use wall sleeves and rubber isolated
piping hangers to reduce transmission of water or
pump noise into occupied spaces. Use flexible
electrical conduit to isolate sound through electrical
conduit. Spring isolators are effective in reducing the low amplitude sound generated by
reciprocating compressors and for unit isolation in sound sensitive areas.

Service Access
Each end of the unit must be accessible after installation for periodic service. Compressors, filterdriers, and manual liquid line shutoff valves are accessible on each side of the unit adjacent to the
control box. High pressure, low pressure, and motor protector controls are on the compressor.
Freezestats and cooler barrel thermostats are near the cooler. Most other operational, safety and
starting controls are located in the unit control box.
The condenser fan and motors can be removed from the top of the unit.
IM 676

Vibration Isolators
Vibration isolators are recommended for all roof mounted installations or wherever vibration
transmission is a consideration.
Table 1 lists isolator loads and type. Table 2 lists spring isolator part numbers for all unit sizes. See
Dimensional Data beginning on page 36 for dimensions required to secure each isolator to the
mounting surface.
Table 1, Isolator loads and type
ALR
UNIT
SIZE
032E
035E
040E
045E
050E
055E
060E
065E
070E
075E
080E
085E
090E
100E
110E
120E
130E
135E
140E
145E
150E
160E
170E
180E
185E

TYPE
CP-1-28
CP-1-28
CP-1-28
CP-1-31
CP-1-31
CP-1-31
CP-1-32
CP-1-32
CP-1-32
CP-1-32
CP-2-28
CP-2-28
CP-2-28
CP-2-28
CP-2-28
CP-2-31
CP-2-31
CP-2-31
CP-2-31
CP-2-31
CP-2-32
CP-4-27
CP-4-27
CP-4-27
CP-4-27

ISOLATOR LOADS AND TYPE FOR EACH MOUNTING LOCATION


R
S
T
LB.
KG
TYPE
LB.
KG
TYPE
LB.
669
303
CP-1-28
677
307
CP-1-28
677
673
305
CP-1-28
680
308
CP-1-28
680
692
314
CP-1-28
699
317
CP-1-28
699
804
365
CP-1-31
794
360
CP-1-31
785
822
373
CP-1-31
798
362
CP-1-31
800
827
375
CP-1-31
819
371
CP-1-31
809
850
386
CP-1-32
841
381
CP-1-32
835
868
394
CP-1-32
858
389
CP-1-32
848
1040
472
CP-1-32
998
453
CP-1-32
912
1042
473
CP-1-32
1019
462
CP-1-32
914
1110
503
CP-2-28
1122
509
CP-2-31
1296
1180
535
CP-2-28
1186
538
CP-2-31
1474
1182
536
CP-2-28
1186
538
CP-2-31
1475
1193
541
CP-2-28
1214
551
CP-2-31
1508
1339
607
CP-2-28
1364
619
CP-2-31
1697
1362
618
CP-2-31
1490
676
CP-2-32
1748
1492
677
CP-2-32
1570
712
CP-2-32
1838
1506
683
CP-2-32
1670
758
CP-2-32
1904
1556
706
CP-2-32
1752
795
CP-2-32
1912
1572
713
CP-2-32
1680
762
CP-4-27
2093
1601
726
CP-2-32
1704
773
CP-4-27
2120
1948
884
CP-2-32
1962
890
CP-2-32
1848
2052
931
CP-2-32
2002
908
CP-2-32
1849
2052
931
CP-2-32
2002
908
CP-2-32
1849
2052
931
CP-2-32
2002
908
CP-2-32
1849

KG
307
308
317
356
363
367
379
385
414
415
588
669
669
684
770
793
834
864
867
949
962
838
839
839
839

NOTE: Two of each isolator type is required for a total of six per unit.

Table 2, Spring flex isolator part numbers

TYPE

COLOR

CP1-25
CP1-26
CP1-27
CP1-28
CP1-31
CP1-32
CP2-25
CP2-26
CP2-27
CP2-28
CP2-31
CP2-32
CP4-26
CP4-27
CP4-28
CP4-31
CP4-32

Red
Purple
Orange
Green
Gray
White
Red
Purple
Orange
Green
Gray
White
Purple
Orange
Green
Gray
White

McQuay
Part No.
477927A-25
477927A-26
477927A-27
477927A-28
477927A-31
477927A-32
477929A-25
477929A-26
477929A-27
477929A-28
477929A-31
477929A-32
580513A-26
580513A-27
580513A-28
580513A-31
580513A-32

Max. Load
Each
Lb.
450
600
750
900
1100
1300
900
1200
1500
1800
2200
2600
2400
3000
3600
4400
5200

KG
204
272
340
408
499
590
408
544
681
817
998
1180
1089
1361
1633
1996
2359

IM 676

Water Piping
Local authorities can supply the installer with the proper building and safety codes required for safe
and proper installation.
Install piping with minimum bends and changes in elevation to minimize pressure drop.
Consider the following when installing water piping:
1.
2.
3.
4.
5.
6.

7.

Vibration eliminators to reduce vibration and noise transmission to the building.


Shutoff valves to isolate the unit from the piping system during unit servicing.
Manual or automatic air vent valves at the high points of the system. Install drains at the
lowest points in the system.
A means of maintaining adequate system water pressure (expansion tank or regulating valve).
Temperature and pressure indicators located at the unit to aid in unit servicing.
A strainer or other means of removing foreign matter from the water before it enters the pump.
Place the strainer far enough upstream to prevent cavitation at the pump inlet (consult pump
manufacturer for recommendations). The use of a strainer will prolong pump life and keep
system performance up.
Place a strainer in the water line just before the inlet of the evaporator. This will help prevent
foreign material from entering and decreasing the performance of the evaporator.

CAUTION
If separate disconnect is used for the 110V supply to the evaporator heating cable, mark
the disconnect clearly to ensure disconnect is not accidentally shut off during cold seasons.
8.

The shell-and-tube evaporator has a thermostat and heating cable to prevent freeze-up down to 20F (-29C). It is suggested that the heating cable be wired to a separate 110V supply circuit.
As shipped from the factory, the heating cable is wired to the control circuit. All water piping
to the unit must also be protected to prevent freezing.
9. If the unit is used as a replacement chiller on a previously existing piping system, flush the
system thoroughly before unit installation. Regular water analysis and chemical water
treatment on the evaporator is recommended immediately at equipment start-up.
10. The total water volume in the system should be sufficient to prevent frequent on-off cycling.
Turnover rate should not be less than 15 minutes for normal variable cooling loads. Turnover
rate for process cooling or a constant load,should not be less than 6 minutes.

11. When glycol is added to the water system for freeze protection, the refrigerant suction pressure
will be lower, cooling performance less, and water side pressure drop greater. If the percentage
of glycol is high, or if propylene is used instead of ethylene glycol, the added pressure drop and
loss of performance could be substantial. Reset the freezestat and low leaving water alarm
temperatures. The freezestat is factory set to default at 36F (2.2C). Reset the freezestat
setting to approximately 4 to 5 degress F (2.3 to 2.8 degress C) below the leaving chilled water
setpoint temperature. See the section titled Glycol Solutions for additional information
concerning glycol.
12. Perform a preliminary leak check before insulating the piping and filling the system.
13. Piping insulation should include a vapor barrier to prevent condensation and possible damage
to the building structure.

IM 676

Figure 4, Typical field evaporator water piping


Vent
Outlet
Vibration
Eliminator

Valved
pressure
gauge

Flow Balancing Gate valve


Switch
valve

Protect all field piping


against freezing

Vibration
Eliminator
Drain

Water
strainer

Gate valve

Flow Switch
Mount a water flow switch in either the entering or leaving water line to shut down the unit when
water flow is interrupted.
A flow switch is available from McQuay (part number 00175033-00). It is a paddle type
switch and adaptable to any pipe size from 3 (76mm) to 8 (203mm) nominal. Certain minimum
flow rates are required to close the switch and are listed in Table 3. Installation should be as shown
in Figure 5. Connect the normally open contacts of the flow switch in the unit control center at
terminals 5 and 6. There is also a set of normally closed contacts on the switch that can be used for
an indicator light or an alarm to indicate when a no flow condition exists. Freeze protect any flow
switch that is installed outdoors.
NOTE: Differential pressure switches are not recommended for outdoor installation.
Table 3, Flow switch minimum flow rates
NOMINAL PIPE SIZE
INCHES (MM)
1 (25.4)
11/4 (31.8)
11/2 (38.1)
2 (50.8)
21/2 (63.50
3 (76.20
4 (101.6)
5 (127.0)
6 (152.4)

MINIMUM REQUIRED FLOW TO


ACTIVATE SWITCH - GPM (L/S)
6.00 (0.38)
9.80 (0.62)
12.70 (0.80)
18.80 (1.20)
24.30 (1.50)
30.00 (1.90)
39.70 (2.50)
58.70 (3.70)
79.20 (5.00)

Figure 5, Flow switch installation


Flow direction
marked on switch

1" (25mm) NPT flow


switch connection

Tee

5" (127mm) pipe dia.


Min. after switch

5" (127mm) pipe dia.


Min. before switch

Water Connections
Bring water piping to the cooler from the bottom of the unit or through the side between the vertical
supports.
8

IM 676

Note: On units sizes 160E through 185E there is a diagonal bracket off of a vertical support
which will interfere with the water connection if brought in from the side. This brace can be
removed, but only after the unit is in place.

Refrigerant Charge
All units are designed for use with HCFC-22 and other refrigerants. See nameplate for specific
refrigerant used. Units are shipped with an operating charge. The operating charge
(using HCFC-22) for each unit is shown in the Physical Data tables beginning on page 12.

Glycol Solutions
The system glycol capacity, glycol solution flow rate in GPM, and pressure drop through the cooler
may be calculated using the following formulas and table.
Note: The procedure
does not specify the
type of glycol. Use
the derate factors
found in Table 4 for
corrections when
using ethylene glycol
and those in Table 5
for propylene glycol.

1.

Capacity -- Find the reduced capacity by multiplying the chillers capacity with water by the
capacity correction factor C.

2.

Flow -- To determine evaporator gpm (or Delta-T) knowing Delta-T (or gpm) and capacity:
24 capacity ( glycol )
Glycol GPM =
G (from table)
Delta T
For Metric Applications -- To determine evaporator L/s (or Delta-T) knowing Delta-T (or L/s)
and kW:
kW
Glycol L / s =
Flow (from table)
4.18 Delta T

3.

Pressure drop -- To determine pressure drop through the evaporator, when using glycol, enter
the water pressure drop curve on page 11 at the actual glycol GPM. Multiply the water pressure
drop by PD correction factor from Table 4 or Table 5 to obtain corrected glycol pressure drop.
4. To determine the unit's power consumption when using glycol, multiply the water system kW by
factor kW.
Test coolant with a clean, accurate glycol solution hydrometer (similar to that found in service
stations) to determine the freezing point. Obtain percent glycol from the freezing point table below.
On glycol applications it is normally recommended by the supplier that a minimum of 25% solution
by weight be used for protection against corrosion.

IM 676

CAUTION
Do not use an automotive grade antifreeze. Industrial grade glycols must be used.
Automotive antifreeze contains inhibitors which will cause plating on the copper tubes
within the chiller evaporator. The type and handling of glycol used must be consistent with
local codes.
Table 4, Ethylene glycol
%
E.G.
10
20
30
40
50

Freeze Point
F
C
26
-3
18
-8
7
-14
-7
-22
-28
-33

Cap.
0.991
0.982
0.972
0.961
0.946

kW
0.996
0.992
0.986
0.976
0.966

GPM
1.013
1.040
1.074
1.121
1.178

PD
1.070
1.129
1.181
1.263
1.308

Cap.
0.987
0.975
0.962
0.946
0.929

kW
0.992
0.985
0.978
0.971
0.965

GPM
1.010
1.028
1.050
1.078
1.116

PD
1.068
1.147
1.248
1.366
1.481

Table 5, Propylene glycol


%
P.G.
10
20
30
40
50

Freeze Point
F
C
26
-3
19
-7
9
-13
-5
-21
-27
-33

Table 6, Capacity and power derates


ALTITUDE

SEA
LEVEL

2000 feet

4000 feet

6000 feet

10

Chilled Water
Delta-T
F
6
8
10
12
14
16
6
8
10
12
14
16
6
8
10
12
14
16
6
8
10
12
14
16

C
3.3
4.4
5.6
6.7
6.8
8.9
3.3
4.4
5.6
6.7
6.8
8.9
3.3
4.4
5.6
6.7
6.8
8.9
3.3
4.4
5.6
6.7
6.8
8.9

Fouling Factor
0.00025 (0.044)
0.00075 (0.132)
Cap.
kW
Cap.
kW
0.992
0.995
0.996
0.982
0.995
0.997
0.969
0.984
1.000
1.000
0.975
0.986
1.005
1.002
0.980
0.989
1.010
1.005
0.985
0.991
1.014
1.007
0.989
0.993
0.978
1.005
0.957
0.990
0.982
1.007
0.961
0.993
0.986
1.009
0.965
0.995
0.992
1.011
0.970
0.998
0.997
1.014
0.973
1.001
1.000
1.016
0.975
1.002
0.966
1.016
0.944
0.999
0.969
1.018
0.947
1.001
0.973
1.021
0.952
1.005
0.978
1.025
0.956
1.008
0.982
1.027
0.959
1.011
0.986
1.028
0.961
1.015
0.953
1.025
0.930
1.009
0.955
1.028
0.934
1.011
0.959
1.031
0.939
1.013
0.963
1.034
0.942
1.017
0.968
1.036
0.946
1.020
0.972
1.037
0.949
1.024

0.00175 (0.308)
Cap.
kW
0.911
0.935
0.914
0.937
0.919
0.939
0.923
0.941
0.928
0.943
0.930
0.944
0.903
0.943
0.905
0.945
0.909
0.947
0.914
0.949
0.919
0.952
0.921
0.953
0.894
0.951
0.896
0.953
0.900
0.956
0.904
0.958
0.909
0.960
0.911
0.961
0.884
0.961
0.887
0.962
0.890
0.964
0.895
0.966
0.899
0.968
0.902
0.969

IM 676

Evaporator Water Flow and Pressure Drop


Evaporator flow rate must fall between the minimum and maximum values shown in the evaporator
pressure drop curve. Flow rates below the minimum values will result in laminar flow which will
reduce efficiency, cause erratic operation of the expansion valve and could cause low temperature
cutouts. Flow rates exceeding the maximum values can cause erosion on the evaporator water
connections and tubes.
Measure the chilled water pressure drop through the evaporator at field installed pressure taps.
It is important not to include the effect of valves or strainers in these readings.
Varying chilled water flow through the evaporator while the compressor(s) are operating is not
recommended.
Figure 6, Evaporator water pressure drop curve

IM 676

11

Physical Data
Table 7 , Physical data ALR032E Through 050E
PHYSICAL DATA
032E
BASIC DATA

Ckt.1

035E
Ckt.2

Ckt.1

ALR MODEL NUMBER


040E
045E
Ckt.2
Ckt.1
Ckt.2
Ckt.1
Ckt.2

050E
Ckt.1

Ckt.2

Unit Capacity @ ARI Conditions (1),


32.5 (114.3)
34.6 (121.7)
40.4 (142.0)
45.9 (161.4)
50.8 (178.6)
Tons (kW)
Number Of Refrigerant Circuits
2
2
2
2
2
Unit Operating Charge, R-22, lb.
20
20
23
23
30
30
32
32
32
32
Unit Operating Charge, R-22, (kg)
(9.1)
(9.1)
(11.3)
(11.3)
(13.6)
(13.6)
(13.6)
(13.6)
(13.6)
(13.6)
Cabinet Dimensions, LxWxH, In.
123 x 83 x 59
123 x 83 x 59
123 x 83 x 59
176 x 83 x 59
176 x 83 x 59
Cabinet Dimensions, LxWxH, (mm)
(3124 x 2108 x 1499) (3124 x 2108 x 1499) (3124 x 2108 x 1499) (4470 x 2108 x 1499) (4470 x 2108 x 1499)
Unit Operating Weight, Lb. (kg)
4045 (1835)
4065(1853)
4180 (1896)
4765 (2162)
4840 (2196)
Unit Shipping Weight, Lb. (kg)
3895 (1767)
3915 (1785)
4030 (1828)
4615 (2094)
4690 (2127)
Add'l Weight If Copper Finned Coils, Lb. (kg)
270 (122)
270 (122)
370 (168)
410 (186)
410 (186)
COMPRESSORS
Type
Semi-Hermetic
Semi-Hermetic
Semi-Hermetic
Semi-Hermetic
Semi-Hermetic
Nominal Horsepower
20
20
20
22
25
25
25
30
30
30
Number Of Cylinders Per Compressor
4
4
4
4
4
4
4
6
4
6
Oil Charge Per Compressor, Oz.
130
130
130
130
130
130
130
140
140
140
Oil Charge Per Compressor, (g)
(3686)
(3686)
(3686)
(3686)
(3686)
(3686)
(3686)
(3969)
(3969)
(3969)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Standard Staging - Circuit #1 in Lead
Standard 4 Stages
0-25-50-75-100
0-22-50-72-100
0-25-50-75-100
0-21-60-81-100
0-23-59-82-100
Standard Staging - Circuit #2 in Lead
Standard 4 Stages

0-25-50-75-100

0-28-50-78-100

0-25-50-75-100

0-39-60-79-100

0-36-59-77-100

Optional Staging - Circuit #1 in Lead


Optional 6 Stages

N/A

N/A

N/A

N/A

N/A

Optional Staging - Circuit #2 in Lead


Optional 6 Stages

N/A

N/A

N/A

N/A

N/A

CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft.
28.3
28.3
28.3
28.3
28.3
28.3
2
Coil Face Area, (M )
(2.6)
(2.6)
(2.6)
(2.6)
(2.6)
(2.6)
Finned Height x Finned Length, In.
40 x 102 40 x 102 40 x 102 40 x 102 40 x 102 40 x 102
Finned Height x Finned Length, (mm)
(1016 x
(1016 x
(1016 x
(1016 x
(1016 x
(1016 x
2591)
2591)
2591)
2591)
2591)
2591)
Fins Per Inch x Rows Deep
16 x 2
16 x 2
16 x 2
16 x 2
16 x 3
16 x 3
Maximum Relief Valve Pressure Setting, psig
450
450
450
450
450
450
(kPa)
(3103)
(3103)
(3103)
(3103)
(3103)
(3103)
CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE
Number Of Fans - Fan Diameter, In. (mm)
4 - 26 (660)
4 - 26 (660)
4 - 26 (660)
Number Of Motors - HP (kW)
4 - 1.0 (.7)
4 - 1.0 (.7)
4 - 1.0 (.7)
Fan And Motor RPM, 60/50Hz
1100/915
1100/915
1100/915
60 Hz Fan Tip Speed, FPM
7760
7760
7760
60 Hz Total Unit Airflow, CFM
28400
29840
26980
DIRECT EXPANSION EVAPORATOR - BAFFLED SHELL AND THRU-TUBE
Diameter, in. - Length, Ft.
10 - 08
10 - 08
10 - 08
Diameter, (mm) - Length, (mm)
(254 - 2439)
(254 - 2439)
(254 - 2439)
Water Volume, Gallons, (L)
17.90 (67.8)
17.90 (67.8)
17.90 (67.8)
Maximum Water Pressure, psig (kPa)
175 (1207)
175 (1207)
175 (1207)
Maximum Refrigerant Working Pressure, psig
225 (1552)
225 (1552)
225 (1552)
(kPa)
Water Inlet / Outlet Victaulic Connections,
4 (101.6)
4 (101.6)
4 (101.6)
In. (mm)
Drain - NPT int, In. (mm)
.375 (9.5)
.375 (9.5)
.375 (9.5)
Vent - NPT int, In. (mm)
.375 (9.5)
.375 (9.5)
.375 (9.5)
NOTE:
1.
Nominal capacity based on 95F ambient air and 54F/44F water range.

12

43.1
(4)
40 x 155
(1016 x
3937)
16 x 2
450
(3103)

43.1
(4)
40 x 155
(1016 x
3937)
16 x 2
450
(3103)

43.1
(4)
40 x 155
(1016 x
3937)
16 x 2
450
(3103)

43.1
(4)
40 x 155
(1016 x
3937)
16 x 2
450
(3103)

6 - 26 (660)
6 - 1.0 (.7)
1100/915
7760
42000

6 - 26 (660)
6 - 1.0 (.7)
1100/915
7760
42000

10 - 08
(254 - 2439)
17.90 (67.8)
175 (1207)
225 (1552)

12 - 08
(305 - 2439)
24.30 (92)
175 (1207)
225 (1552)

4 (101.6)

5 (127)

.375 (9.5)
.375 (9.5)

.375 (9.5)
.375 (9.5)

IM 676

Table 8, Physical data ALR055E Through 075E


PHYSICAL DATA
055E
BASIC DATA

Ckt.1

060E
Ckt.2

Ckt.1

ALR MODEL NUMBER


065E
070E
Ckt.2
Ckt.1
Ckt.2
Ckt.1
Ckt.2

075E
Ckt.1

Ckt.2

Unit Capacity @ ARI Conditions (1), Tons (kW)


54.6 (192.0)
59.6 (209.6)
64.0 (225.0)
69.0 (242.6)
72.2 (253.9)
Number Of Refrigerant Circuits
2
2
2
2
2
Unit Operating Charge, R-22, Lb.
45
45
45
45
45
45
58
58
60
60
Unit Operating Charge, R-22, (kg)
(15.9)
(15.9)
(15.9)
(15.9)
(18.1)
(18.1)
(18.1)
(18.1)
(20.4)
(20.4)
Cabinet Dimensions, LxWxH, In.
176 x 83 x 59
176 x 83 x 59
176 x 83 x 59
229 x 83 x 59
229 x 83 x 59
Cabinet Dimensions, LxWxH, (mm)
(4470 x 2108 x 1499) (4470 x 2108 x 1499) (4470 x 2108 x 1499) (5817 x 2108 x 1499) (5817 x 2108 x 1499)
Unit Operating Weight, Lb. (kg)
4910 (2228)
5052 (2292)
5148 (2335)
5900 (2677)
5950 (2700)
Unit Shipping Weight, Lb. (kg)
4760 (2160)
4850 (2200)
4946 (2244)
5635 (2556)
5685 (2579)
Add'l Weight If Copper Finned Coils, Lb. (kg)
410 (186)
615 (279)
615 (279)
825 (374)
825 (374)
COMPRESSORS
Type
Semi-Hermetic
Semi-Hermetic
Semi-Hermetic
Semi-Hermetic
Semi-Hermetic
Nominal Horsepower
30
30
30
35
35
35
35
40
40
40
Number Of Cylinders Per Compressor
6
6
6
6
6
6
6
6
6
6
Oil Charge Per Compressor, Oz.
140
140
140
140
140
140
140
255
255
255
Oil Charge Per Compressor, (g)
(3969)
(3969)
(3969)
(3969)
(3969)
(3969)
(3969)
(7229)
(7229)
(7229)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Standard Staging - Circuit #1 in Lead
Standard 4 Stages
0-33-50-83-100
0-30-67-82-100
0-33-50-83-100
0-32-67-83-100
0-33-50-83-100
Standard Staging - Circuit #2 in Lead
Standard 4 Stages
Optional Staging - Circuit #1 in Lead
Optional 6 Stages

Optional Staging - Circuit #2 in Lead


Optional 6 Stages

0-33-50-83-100

0-36-67-85-100

0-33-50-83-100

0-35-67-84-100

0-33-50-83-100

0-17-33-50-67-83100

0-15-33-48-67-82100

0-17-33-50-67-83100

0-16-33-49-67-83100

0-17-33-50-67-83100

0-17-33-50-67-83100

0-18-33-51-67-85100

0-17-33-50-67-83100

0-17-33-51-67-84100

0-17-33-50-67-83100

CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft.
43.1
43.1
43.1
43.1
43.1
43.1
2
Coil Face Area, (M )
(4)
(4)
(4)
(4)
(4)
(4)
Finned Height x Finned Length, In.
40 x 155 40 x 155 40 x 155 40 x 155 40 x 155 40 x 155
Finned Height x Finned Length, (mm)
(1016 x
(1016 x
(1016 x
(1016 x
(1016 x
(1016 x
3937)
3937)
3937)
3937)
3937)
3937)
Fins Per Inch x Rows Deep
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
Maximum Relief Valve Pressure Setting, psig
450
450
450
450
450
450
(kPa)
(3103)
(3103)
(3103)
(3103)
(3103)
(3103)
CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE
Number Of Fans - Fan Diameter, In. (mm)
6 - 26 (660)
6 - 26 (660)
6 - 26 (660)

57.8
(5.4)
40 x 208
(1016 x
5283)
16 x 3
450
(3103)

57.8
(5.4)
40 x 208
(1016 x
5283)
16 x 3
450
(3103)

57.8
(5.4)
40 x 208
(1016 x
5283)
16 x 3
450
(3103)

57.8
(5.4)
40 x 208
(1016 x
5283)
16 x 3
450
(3103)

8 - 26 (660)

10 - 26 (660)

Number Of Motors - HP (kW)

6 - 1.0 (.7)

6 - 1.0 (.7)

6 - 1.0 (.7)

8 - 1.0 (.7)

10 - 1.0 (.7)

Fan And Motor RPM, 60/50Hz

1100/915

1100/915

1100/915

1100/915

1100/915

60 Hz Fan Tip Speed, FPM


60 Hz Total Unit Airflow, CFM

7760
38250

7760
38250

7760
38250

7760
51000

DIRECT EXPANSION EVAPORATOR - BAFFLED SHELL AND THRU-TUBE


Diameter, in. - Length, Ft.
12 - 08
Diameter, (mm) - Length, (mm)

(305 - 2439)

7760
58000

12 - 08

12 - 08

12 - 08

12 - 08

(305 - 2439)

(305 - 2439)

(305 - 2439)

(305 - 2439)

Water Volume, Gallons, (L)

24.30 (92)

24.30 (92)

24.30 (92)

24.30 (92)

24.30 (92)

Maximum Water Pressure, psig (kPa)

175 (1207)

175 (1207)

175 (1207)

175 (1207)

175 (1207)

Maximum Refrigerant Working Pressure, psig


(kPa)
Water Inlet / Outlet Victaulic Connections,
In. (mm)
Drain - NPT int, In. (mm)

225 (1552)

225 (1552)

225 (1552)

225 (1552)

225 (1552)

5 (127)

5 (127)

5 (127)

5 (127)

5 (127)

.375 (9.5)

.375 (9.5)

.375 (9.5)

.375 (9.5)

.375 (9.5)

Vent - NPT int, In. (mm)

.375 (9.5)

.375 (9.5)

.375 (9.5)

.375 (9.5)

.375 (9.5)

NOTE:
1.
Nominal capacity based on 95F ambient air and 54F/44F water range.

IM 676

13

Table 9, Physical data ALR080E Through 100E


PHYSICAL DATA
BASIC DATA
Unit Capacity @ ARI Conditions (1), Tons (kW)
Number Of Refrigerant Circuits
Unit Operating Charge, R-22, Lb.
Unit Operating Charge, R-22, (kg)
Cabinet Dimensions, LxWxH, In.
Cabinet Dimensions, LxWxH, (mm)
Unit Operating Weight, Lbs. (kg)
Unit Shipping Weight, Lbs. (kg)
Add'l Weight If Copper Finned Coils, Lb. (kg)

ALR MODEL NUMBER


080E

085E

090E

100E

Ckt.1
Ckt.2
81.3 (285.9)
2
62
62
(22.7)
(22.7)
229 x 83 x 59
(5817 x 2108 x 1499)
7055 (3200)
6685 (3032)
826 (375)

Ckt.1
Ckt.2
85.3 (300.0)
2
65
65
(22.7)
(22.7)
229 x 83 x 59
(5817 x 2108 x 1499)
7680 (3484)
7310 (3316)
826 (375)

Ckt.1
Ckt.2
92.7 (326.0)
2
65
65
(24.9)
(24.9)
229 x 83 x 59
(5817 x 2108 x 1499)
7685 (3486)
7315 (3318)
826 (375)

Ckt.1
Ckt.2
99.2 (348.8)
2
68
68
(24.9)
(24.9)
229 x 83 x 59
(5817 x 2108 x 1499)
7830 (3552)
7535 (3418)
826 (375)

Semi-Hermetic
25-25
30-25
4-4
4-4
130 - 130
140 - 130
(3686 (3969 3686)
3686)

Semi-Hermetic
30-25
30-25
6-4
6-4
140 - 130
140 - 130
(3969 (3969 3686)
3686)

Semi-Hermetic
30-30
30-30
6-4
6-4
140 - 140
140 - 140
(3969 (3969 3969)
3969)

COMPRESSORS
Type
Nominal Horsepower
Number Of Cylinders Per Compressor
Oil Charge Per Compressor, Oz.
Oil Charge Per Compressor, (g)

Semi-Hermetic
25-25
25-25
4-4
4-4
130 - 130
130 - 130
(3686 - 3686)
(3686 3686)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Standard Staging - Circuit #1 in Lead
Standard 6 Stages

0-13-25-38-50-75-100

0-12-24-36-48-72-100

0-19-39-48-58-79-100

0-18-36-45-54-76-100

Standard Staging - Circuit #2 in Lead


Standard 6 Stages

0-13-25-38-50-75-100

0-12-24-36-48-76-100

0-19-39-48-58-79-100

0-18-36-45-54-76-100

0-13-25-38-50
-63-75-88-100

0-12-24-36-48
-60-76-88-100

0-19-39-48-58
-69-81-90-100

0-18-36-45-76
-68-82-91-100

0-13-25-38-50
-63-75-88-100

0-12-24-36-48
-64-76-88-100

0-19-39-48-58
-69-81-90-100

0-18-36-45-76
-68-82-91-100

57.8
57.8
(5.4)
(5.4)
40 x 208
40 x 208
(1016 x
(1016 x
5283)
5283)
16 x 3
16 x 3
450 (3103) 450 (3103)

57.8
57.8
(5.4)
(5.4)
40 x 208
40 x 208
(1016 x
(1016 x
5283)
5283)
16 x 3
16 x 3
450 (3103) 450 (3103)

57.8
57.8
(5.4)
(5.4)
40 x 208
40 x 208
(1016 x
(1016 x
5283)
5283)
16 x 3
16 x 3
450 (3103) 450 (3103)

10 - 26 (660)
10 - 1.0 (.7)
1100/915
7760
58000

10 - 26 (660)
10 - 1.0 (.7)
1100/915
7760
58000

10 - 26 (660)
10 - 1.0 (.7)
1100/915
7760
58000

14 - 10
(356 - 3048)
36.10 (136.6)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)

14 - 10
(356 - 3048)
36.10 (136.6)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)

14 - 10
(356 - 3048)
36.10 (136.6)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)

Optional Staging - Circuit #1 in Lead


Optional 8 Stages
Optional Staging - Circuit #2 in Lead
Optional 8 Stages

CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft.
2
Coil Face Area, (M )
Finned Height x Finned Length, In.
Finned Height x Finned Length, (mm)

57.8
(5.4)
40 x 208
(1016 x 5283)

Fins Per Inch x Rows Deep


Maximum Relief Valve Pressure Setting, psig (kPa)

16 x 3
450 (3103)

57.8
(5.4)
40 x 208
(1016 x
5283)
16 x 3
450 (3103)

CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE


Number Of Fans - Fan Diameter, In. (mm)
Number Of Motors - HP (kW)
Fan And Motor RPM, 60/50Hz
60 Hz Fan Tip Speed, FPM
60 Hz Total Unit Airflow, CFM

10 - 26 (660)
10 - 1.0 (.7)
1100/915
7760
58000

DIRECT EXPANSION EVAPORATOR - BAFFLED SHELL AND THRU-TUBE


Diameter, in. - Length, Ft.
Diameter, (mm) - Length, (mm)
Water Volume, Gallons, (L)
Maximum Water Pressure, psig (kPa)
Maximum Refrigerant Working Pressure, psig (kPa)
Water Inlet / Outlet Victaulic Connections, In. (mm)
Drain - NPT int, In. (mm)
Vent - NPT int, In. (mm)

12 - 08
(305 - 2439)
24.30 (92)
175 (1207)
225 (1552)
5 (127)
.375 (9.5)
.375 (9.5)

NOTE:
1.
Nominal capacity based on 95F ambient air and 54F/44F water range.

14

IM 676

Table 10, Physical data ALR100E Through 135E


PHYSICAL DATA

ALR MODEL NUMBER


110E

BASIC DATA

Ckt.1

Unit Capacity @ ARI Conditions (1), Tons (kW)


Number Of Refrigerant Circuits
Unit Operating Charge, R-22, Lb.
Unit Operating Charge, R-22, (kg)
Cabinet Dimensions, LxWxH, In.
Cabinet Dimensions, LxWxH, (mm)
Unit Operating Weight, Lbs. (kg)
Unit Shipping Weight, Lbs. (kg)
Add'l Weight If Copper Finned Coils, Lbs. (kg)

120E
Ckt.2

107.8 (379.0)
2
87
87
(36.3)
(36.3)
229 x 83 x 89
(5809 x 2118 x 2369)
8800 (3992)
8505 (3858)
1105 (501)

Ckt.1

130E
Ckt.2

120.7 (424.4)
2
90
90
(36.3)
(36.3)
229 x 83 x 89
(5809 x 2118 x 2369)
9200 (4173)
8760 (3974)
1105 (501)

Ckt.1

135E
Ckt.2

Ckt.1

Ckt.2

130.6 (459.2)
2
120
120
(38.6)
(38.6)
229 x 83 x 93
(5809 x 2118 x 2369)
9800 (4445)
9350 (4241)
1652 (750)

135.5 (476.4)
2
120
120
(38.6)
(38.6)
229 x 83 x 93
(5809 x 2118 x 2369)
10160 (4609)
9735 (4416)
1652 (750)

Semi-Hermetic
35-35
35-35
6-6
6-6
140 - 140 140 - 140
(3969 (3969 3969)
3969)

Semi-Hermetic
35-40
35-40
6-6
6-6
140 - 255
140 - 255
(3969 (3969 7229)
7229)

COMPRESSORS
Type
Nominal Horsepower
Number Of Cylinders Per Compressor
Oil Charge Per Compressor, Oz.
Oil Charge Per Compressor, (g)

Semi-Hermetic
Semi-Hermetic
30-30
30-35
30-35
35-35
6-6
6-6
6-6
6-6
140 - 140
140 - 140
140 - 140
140 - 140
(3969 (3969 (3969 (3969 3969)
3969)
3969)
3969)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Standard Staging - Circuit #1 in Lead
Standard 6 Stages

0-16-32-40-48-71-100

0-15-32-39-48-74-100

0-17-33-42-50-75-100

0-16-32-40-48-74-100

Standard Staging - Circuit #2 in Lead


Standard 6 Stages

0-16-32-40-48-76-100

0-17-32-41-48-76-100

0-17-33-42-50-75-100

0-16-32-40-48-74-100

Optional Staging - Circuit #1 in Lead


Optional 8 Stages

Optional Staging - Circuit #2 in Lead


Optional 8 Stages

0-16-32-40-48

0-15-32-39-48

0-17-33-42-50

0-16-32-40-48

-64-84-92-100

-67-84-91-100

-67-83-92-100

-66-84-92-100

0-16-32-40-48

0-17-32-41-48

0-17-33-42-50

0-16-32-40-48

-68-84-92-100

-65-84-91-100

-67-83-92-100

-66-84-92-100

CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft.
2
Coil Face Area, (M )
Finned Height x Finned Length, In.
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep
Maximum Relief Valve Pressure Setting, psig (kPa)

115.6
115.6
115.6
115.6
115.6
115.6
115.6
115.6
(10.3)
(10.3)
(10.3)
(10.3)
(10.3)
(10.3)
(10.3)
(10.3)
80 x 208
80 x 208
80 x 208
80 x 208
80 x 208
80 x 208
80 x 208
80 x 208
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
5283)
5283)
5283)
5283)
5283)
5283)
5283)
5283)
16 x 2
16 x 2
16 x 2
16 x 2
16 x 3
16 x 3
16 x 3
16 x 3
450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103)

CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE


Number Of Fans - Fan Diameter, In. (mm)
Number Of Motors - HP (kW)
Fan And Motor RPM, 60/50Hz
60 Hz Fan Tip Speed, FPM
60 Hz Total Unit Airflow, CFM

10 - 28 (711)
10 - 1.5 (1.1)
1100/915
8063
94710

10 - 28 (711)
10 - 1.5 (1.1)
1100/915
8063
94710

12 - 28 (711)
12 - 1.5 (1.1)
1100/915
8063
108240

12 - 28 (711)
12 - 1.5 (1.1)
1100/915
8063
108240

16 - 10
(406 - 3048)
43.6 (165)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)

16 - 10
(406 - 3048)
43.6 (165)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)

16 - 10
(406 - 3048)
43.6 (165)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)

DIRECT EXPANSION EVAPORATOR - BAFFLED SHELL AND THRU-TUBE


Diameter, in. - Length, Ft.
Diameter, (mm) - Length, (mm)
Water Volume, Gallons, (L)
Maximum Water Pressure, psig (kPa)
Maximum Refrigerant Working Pressure, psig (kPa)
Water Inlet / Outlet Victaulic Connections, In. (mm)
Drain - NPT int, In. (mm)
Vent - NPT int, In. (mm)

14 - 10
(356 - 3048)
36.10 (136.6)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)

NOTE:
1.
Nominal capacity based on 95F ambient air and 54F/44F water range.

IM 676

15

Table 11, Physical data ALR140E Through 160E


PHYSICAL DATA

ALR MODEL NUMBER


140E

BASIC DATA

Ckt.1

Unit Capacity @ ARI Conditions (1), Tons (kW)


Number Of Refrigerant Circuits
Unit Operating Charge, R-22, Lbs
Unit Operating Charge, R-22, (kg)
Cabinet Dimensions, LxWxH, In.
Cabinet Dimensions, LxWxH, (mm)
Unit Operating Weight, Lbs. (kg)
Unit Shipping Weight, Lbs. (kg)
Add'l Weight If Copper Finned Coils, Lb. (kg)

145E
Ckt.2

139.7 (491.2)
2
125
125
(45.4)
(45.4)
229 x 83 x 93
(5809 x 2118 x 2369)
10440 (4736)
10040 (4554)
1652 (750)

Ckt.1

150E
Ckt.2

144.7 (508.8)
2
130
130
(45.4)
(45.4)
229 x 83 x 93
(5809 x 2118 x 2369)
10690 (4849)
10290 (4668)
1652 (750)

Ckt.1

160E
Ckt.2

Ckt.1

Ckt.2

149.9 (527.0)
2
130
130
(45.4)
(45.4)
229 x 83 x 93
(5809 x 2118 x 2369)
10850 (4922)
10450 (4740)
1652 (750)

157.8 (554.8)
2
140
140
(49.9)
(49.9)
263 x 83 x 93
(6690 x 2118 x 2369)
11515 (5223)
11115 (5042)
1930 (876)

Semi-Hermetic
40-40
40-50
6-6
6-8
255 - 255 255 - 255
(7229 (7229 7229)
7229)

Semi-Hermetic
40-50
40-50
6-8
6-8
255 - 255
255 - 255
(7229 (7229 7229)
7229)

COMPRESSORS
Type
Nominal Horsepower
Number Of Cylinders Per Compressor
Oil Charge Per Compressor, Oz.
Oil Charge Per Compressor, (g)

Semi-Hermetic
Semi-Hermetic
40-40
40-40
40-40
40-40
6-6
6-6
6-6
6-6
255 - 255
255 - 255
255 - 255
255 - 255
(7229 (7229 (7229 (7229 7229)
7229)
7229)
7229)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT
Standard Staging - Circuit #1 in Lead
Standard 6 Stages (N/A on MicroTech Units)

0-17-33-42-50-75-100

0-17-33-42-50-75-100

0-15-32-40-48-72-100

0-17-33-42-50-77-100

Standard Staging - Circuit #2 in Lead


Standard 6 Stages (N/A on MicroTech Units)

0-17-33-42-50-75-100

0-17-33-42-50-75-100

0-15-32-40-48-76-100

0-17-33-42-50-77-100

Optional Staging - Circuit #1 in Lead


Optional 8 Stages (Std. on MicroTech Units)

Optional Staging - Circuit #2 in Lead


Optional 8 Stages (Std. on MicroTech Units)

0-17-33-42-50

0-17-33-42-50

0-15-32-40-64

0-17-33-42-50

-67-83-92-100

-67-83-92-100

-64-84-92-100

-63-71-86-100

0-17-33-42-50

0-17-33-42-50

0-15-32-40-48

0-17-33-42-50

-67-83-92-100

-67-83-92-100

-68-84-92-100

-63-71-86-100

CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft.
2
Coil Face Area, (M )
Finned Height x Finned Length, In.
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep
Maximum Relief Valve Pressure Setting, psig (kPa)

115.6
115.6
115.6
115.6
115.6
115.6
135
135
(10.3)
(10.3)
(10.3)
(10.3)
(10.3)
(10.3)
(12.5)
(12.5)
80 x 208
80 x 208
80 x 208
80 x 208
80 x 208
80 x 208
80 x 243
80 x 243
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
5283)
5283)
5283)
5283)
5283)
5283)
6172)
6172)
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103)

CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE


Number Of Fans - Fan Diameter, In. (mm)
Number Of Motors - HP (kW)
Fan And Motor RPM, 60/50Hz
60 Hz Fan Tip Speed, FPM
60 Hz Total Unit Airflow, CFM

12 - 28 (711)
12 - 1.5 (1.1)
1100/915
8063
108240

12 - 28 (711)
12 - 1.5 (1.1)
1100/915
8063
108240

12 - 28 (711)
12 - 1.5 (1.1)
1100/915
8063
108240

14 - 28 (711)
14 - 1.5 (1.1)
1100/915
8063
126280

18 - 10
(457 - 3048)
57.30 (216.9)
175 (1207)
225 (1552)
6 (152.4)
0.375 (9.5)
0.375 (9.5)

18 - 10
(457 - 3048)
57.30 (216.9)
175 (1207)
225 (1552)
6 (152.4)
0.375 (9.5)
0.375 (9.5)

18 - 10
(457 - 3048)
57.30 (216.9)
175 (1207)
225 (1552)
6 (152.4)
0.375 (9.5)
0.375 (9.5)

DIRECT EXPANSION EVAPORATOR - BAFFLED SHELL AND THRU-TUBE


Diameter, in. - Length, Ft.
Diameter, (mm) - Length, (mm)
Water Volume, Gallons, (L)
Maximum Water Pressure, psig (kPa)
Maximum Refrigerant Working Pressure, psig (kPa)
Water Inlet / Outlet Victaulic Connections, In. (mm)
Drain - NPT int, In. (mm)
Vent - NPT int, In. (mm)

16 - 10
(406 - 3048)
43.6 (165)
175 (1207)
225 (1552)
6 (152.4)
0.375 (9.5)
0.375 (9.5)

NOTE:
1.
Nominal capacity based on 95F ambient air and 54F/44F water range.

16

IM 676

Table 12, Physical data ALR170E Through 185E


PHYSICAL DATA

ALR MODEL NUMBER


170E

BASIC DATA

Ckt.1

Unit Capacity @ ARI Conditions (1), Tons (kW)


Number Of Refrigerant Circuits
Unit Operating Charge, R-22, Lb.
Unit Operating Charge, R-22, (kg)
Cabinet Dimensions, LxWxH, In.
Cabinet Dimensions, LxWxH, (mm)
Unit Operating Weight, Lbs. (kg)
Unit Shipping Weight, Lbs. (kg)
Add'l Weight If Copper Finned Coils, Lb. (kg)

180E
Ckt.2

167.2 (587.9)
2
140
140
(52.2)
(52.2)
263 x 83 x 93
(6690 x 2118 x 2369)
11805 (5355)
11405 (5174)
1930 (876)

Ckt.1

185E
Ckt.2

177.3 (623.4)
2
145
145
(54.4)
(54.4)
263 x 83 x 93
(6690 x 2118 x 2369)
11805 (5355)
11405 (5174)
1930 (876)

Ckt.1

Ckt.2

185.8 (653.3)
2
145
145
(54.4)
(54.4)
263 x 83 x 93
(6690 x 2118 x 2369)
11805 (5355)
11405 (5174)
1930 (876)

COMPRESSORS
Type
Nominal Horsepower
Number Of Cylinders Per Compressor
Oil Charge Per Compressor, Oz.
Oil Charge Per Compressor, (g)

Semi-Hermetic
Semi-Hermetic
50-50
50-50
50-60
50-60
8-8
8-8
8-8
8-8
255 - 255
255 - 255
255 - 255
255 - 255
(7229 (7229 (7229 (7229 7229)
7229)
7229)
7229)
CAPACITY REDUCTION STEPS - PERCENT OF COMPRESSOR DISPLACEMENT

Semi-Hermetic
60-60
60-60
8-8
8-8
255 - 255 255 - 255
(7229 (7229 7229)
7229)

Standard Staging - Circuit #1 in Lead


Standard 6 Stages (N/A on MicroTech Units)

0-19-37-44-50-75-100

0-17-34-40-46-73-100

0-19-37-44-50-75-100

Standard Staging - Circuit #2 in Lead


Standard 6 Stages (N/A on MicroTech Units)

0-19-37-44-50-75-100

0-17-34-40-46-73-100

0-19-37-44-50-75-100

Optional Staging - Circuit #1 in Lead


Optional 8 Stages (Std. on MicroTech Units)

Optional Staging - Circuit #2 in Lead


Optional 8 Stages (Std. on MicroTech Units)

0-19-37-44-50

0-17-34-40-46

0-19-37-44-50

-62-75-87-100

-67-89-94-100

-62-75-87-100

0-19-37-44-50

0-17-34-40-46

0-19-37-44-50

-62-75-87-100

-67-89-94-100

-62-75-87-100

CONDENSERS - HIGH EFFICIENCY FIN AND TUBE TYPE WITH INTEGRAL SUBCOOLING
Coil Face Area,Sq. Ft.
2
Coil Face Area, (M )
Finned Height x Finned Length, In.
Finned Height x Finned Length, (mm)
Fins Per Inch x Rows Deep
Maximum Relief Valve Pressure Setting, psig (kPa)

135
135
135
135
135
135
(12.5)
(12.5)
(12.5)
(12.5)
(12.5)
(12.5)
80 x 243
80 x 243
80 x 243
80 x 243
80 x 243
80 x 243
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
(2032 x
6172)
6172)
6172)
6172)
6172)
6172)
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
16 x 3
450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103) 450 (3103)

CONDENSER FANS - DIRECT DRIVE PROPELLER TYPE


Number Of Fans - Fan Diameter, In. (mm)
Number Of Motors - HP (kW)
Fan And Motor RPM, 60/50Hz
60 Hz Fan Tip Speed, FPM
60 Hz Total Unit Airflow, CFM

14 - 28 (711)
14 - 1.5 (1.1)
1100/915
8063
126280

14 - 28 (711)
14 - 1.5 (1.1)
1100/915
8063
126280

14 - 28 (711)
14 - 1.5 (1.1)
1100/915
8063
126280

18 - 10
(457 - 3048)
57.30 (216.9)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)

18 - 10
(457 - 3048)
57.30 (216.9)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)

DIRECT EXPANSION EVAPORATOR - BAFFLED SHELL AND THRU-TUBE


Diameter, in. - Length, Ft.
Diameter, (mm) - Length, (mm)
Water Volume, Gallons, (L)
Maximum Water Pressure, psig (kPa)
Maximum Refrigerant Working Pressure, psig (kPa)
Water Inlet / Outlet Victaulic Connections, In. (mm)
Drain - NPT int, In. (mm)
Vent - NPT int, In. (mm)

18 - 10
(457 - 3048)
57.30 (216.9)
175 (1207)
225 (1552)
6 (152.4)
.375 (9.5)
.375 (9.5)

NOTE:
1.
Nominal capacity based on 95F ambient air and 54F/44F water range.

IM 676

17

Electrical Data
Field Wiring

CAUTION
Internal power wiring to the compressors for single and multiple point option are different. Field wiring must be
installed according to unit wiring diagram.
Wiring must comply with all applicable codes and ordinances. Warranty is void if wiring is not in accordance with
specifications. Copper wire is required for all power lead terminations at the unit. Aluminum or copper can be used for all
other wiring.
ALR units may be ordered with internal power wiring for either single or multiple point power connection. If single
point power connection is ordered, a single large power terminal block is provided and wiring within the unit is sized in
accordance with the National Electrical Code. A single field supplied fused disconnect is required. An optional factory
mounted transformer may be installed.
If multiple point power wiring is ordered, three power connections, one per compressor circuit, one for condenser fans,
and control circuit, are required. Separate field supplied fused disconnects are required for each of the three circuits. A
single power block is provided for all of the condenser fans and the optional 115V control transformer.
If the evaporator heater is on a separate disconnect switch from the main unit power supply, the unit may be shut down
without defeating the freeze protection provided by the cooler heater.

18

IM 676

Table 13, 032E - 070E Electrical Data Single Point


Minimum
ALR
Unit
Size

032E

035E

040E

045E

050E

055E

060E

065E

070E

075E

POWER SUPPLY

Circuit
Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575

HZ.

60

60

60

60

60

60

60

60

60

60

Field Wire

FIELD FUSE SIZE


Hub

Ampacity
(MCA)

Wire
Gauge

Maximum

Quantity

Nominal
Size

Recommended

Quantity

151
151
76
58

3
3
3
3

2/0
2/0
4
6

1
1
1
1

1.50 (38)
1.50 (38)
1.00 (25)
1.00 (25)

175
175
90
70

200
200
100
80

151
151
76
61

3
3
3
3

2/0
2/0
4
6

1
1
1
1

1.50 (38)
1.50 (38)
1.00 (25)
1.00 (25)

175
175
90
70

200
200
100
80

183
183
92
79

3
3
3
3

3/0
3/0
3
4

1
1
1
1

2.00 (51)
2.00 (51)
1.25 (32)
1.00 (25)

225
225
110
90

250
250
125
100

217
217
108
89

3
3
3
3

4/0
4/0
2
3

1
1
1
1

2.00 (51)
2.00 (51)
1.25 (32)
1.25 (32)

250
250
125
110

300
300
150
125

228
228
113
94

3
3
3
3

4/0
4/0
2
3

1
1
1
1

2.00 (51)
2.00 (51)
1.25 (32)
1.25 (32)

300
300
150
110

300
300
150
125

238
238
118
94

3
3
3
3

250
250
1
3

1
1
1
1

2.50 (64)
2.50 (64)
1.25 (32)
1.25 (32)

300
300
150
110

300
300
150
125

270
259
134
102

3
3
3
3

300
300
1/0
2

1
1
1
1

2.50 (64)
2.50 (64)
1.50 (51)
1.25 (32)

350
300
175
125

350
350
175
125

296
276
147
108

3
3
3
3

350
300
1/0
2

1
1
1
1

2.50 (64)
2.50 (64)
1.50 (38)
1.25 (32)

350
350
175
125

400
350
200
150

322
303
156
120

3
3
3
3

400
350
2/0
1

1
1
1
1

3.00 (76)
2.50 (64)
1.50 (38)
1.25 (32)

400
350
200
150

450
400
200
150

344
326
164
130

3
3
3
3

500
400
2/0
1

1
1
1
1

3.00 (76)
3.00 (76)
1.50 (38)
1.25 (32)

400
400
200
150

450
450
225
175

See page 33 for all Electrical Data notes.

IM 676

19

Table 14, 080E - 135E Electrical Data Single Point


ALR
Unit
Size

080E

085E

090E

100E

110E

120E

130E

135E

Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575

HZ.

Minimum
Circuit
Ampacity
(MCA)

60

60

60

60

60

60

60

60

POWER SUPPLY
Field Wire
Hub
Wire
Nominal
Quantity
Gauge
Quantity
Size

FIELD FUSE SIZE


Recommended

Maximum

355
355
177
154

3
3
3
3

500
500
3/0
2/0

1
1
1
1

3.00 (76)
3.00 (76)
2.00 (51)
1.50 (51)

400
400
200
175

400
400
200
175

368
368
184
160

3
3
3
3

500
500
3/0
2/0

1
1
1
1

3.00 (76)
3.00 (76)
2.00 (51)
1.50 (51)

400
400
200
175

450
450
225
175

402
402
200
165

6
6
3
3

250
250
3/0
2/0

1
1
1
1

3.00 (76)
3.00 (76)
2.00 (51)
1.50 (51)

450
450
225
200

450
450
225
200

424
424
210
175

6
6
3
3

300
300
4/0
2/0

1
1
1
1

4.00 (102)
4.00 (102)
2.00 (51)
1.50 (51)

450
450
225
200

500
500
250
200

494
483
244
184

6
6
3
3

350
350
250
3/0

1
1
1
1

4.00 (102)
4.00 (102)
2.50 (64)
2.00 (51)

600
600
300
200

600
500
300
225

547
517
270
196

6
6
3
3

500
400
300
3/0

1
1
1
1

4.00 (102)
4.00 (102)
2.50 (64)
2.00 (51)

600
600
300
225

600
600
300
225

584
546
289
206

6
6
3
3

500
500
350
4/0

1
1
1
1

4.00 (102)
4.00 (102)
2.50 (64)
2.00 (51)

700
600
300
225

700
600
300
225

615
579
298
220

6
6
3
3

350
350
350
300

2
2
1
1

2.50 (64)
2.50 (64)
2.50 (64)
2.00 (51)

700
700
350
250

700
700
350
250

See page 33 for all Electrical Data notes.

20

IM 676

Table 15, 140E - 185E Electrical Data Single Point


ALR
Unit
Size

140E

145E

150E

160E

170E

180E

185E

Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575

HZ.

Minimum
Circuit
Ampacity
(MCA)

60

60

60

60

60

60

60

POWER SUPPLY
Field Wire
Hub
Wire
Nominal
Quantity
Gauge
Quantity
Size

FIELD FUSE SIZE


Recommended

Maximum

643
609
306
232

6
6
3
3

500
500
350
250

2
2
1
1

3.00 (76)
3.00 (76)
2.50 (64)
2.50 (64)

700
700
350
250

700
700
350
250

643
609
306
232

6
6
3
3

500
500
350
250

2
2
1
1

3.00 (76)
3.00 (76)
2.50 (64)
2.50 (64)

700
700
350
250

700
700
350
250

677
653
328
257

6
6
3
3

500
500
400
300

2
2
1
1

3.00 (76)
3.00 (76)
3.00 (76)
2.50 (64)

800
800
350
300

800
800
450
300

716
700
352
281

6
6
3
3

500
500
500
300

2
2
1
1

3.00 (76)
3.00 (76)
3.00 (76)
2.50 (64)

800
800
400
300

800
800
400
300

770
770
388
321

6
6
3
3

600
600
600
400

2
2
1
1

3.00 (76)
3.00 (76)
3.00 (76)
3.00 (76)

800
800
450
350

800
800
450
350

860
860
413
337

12
12
3
3

300
300
600
500

2
2
1
1

4.0 (102)
4.0 (102)
3.00 (76)
3.00 (76)

1000
1000
500
400

1000
1000
500
400

940
940
435
351

12
12
6
3

350
350
300
500

2
2
1
1

4.0 (102)
4.0 (102)
3.00 (76)
3.00 (76)

1000
1000
500
400

1000
1000
500
400

See page 33 for all Electrical Data notes.

IM 676

21

Table 16, 032E - 075E Electrical Data Multiple Point


Electrical Circuit #1 - Fans and Transformer
Min.
Power Supply
Field Fusing

ALR
Unit
Size

Volts HZ. Circuit


Amps

Field Wire
Wire

Hub
Hub

Rec.
Fuse

Size

Size

1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
.75
(19)
.75
(19)

20

20

75

20

20

75

15

15

38

15

15

28

10

20

20

75

20

20

75

15

15

38

15

15

28

10

20

20

93

20

20

93

15

15

47

15

15

39

25

25

93

25

25

93

15

15

47

15

15

39

25

25

107

25

25

107

15

15

53

15

15

45

25

25

119

25

25

119

15

15

59

15

15

45

25

25

119

25

25

119

15

15

59

15

15

45

(MCA) Qty. Gauge Qty.

032E

035E

040E

045E

050E

055E

060E

208

17

12

230

17

12

8.5

14

575

9.4

14

208

17

12

230

17

12

8.5

14

575

9.4

14

208

17

12

230

17

12

8.5

14

575

9.4

14

208

25

12

230

25

12

12.5

14

575

13.8

14

208

25

12

230

25

12

12.5

14

575

13.8

14

208

25

12

230

25

12

12.5

14

575

13.8

14

208

25

12

230

25

12

12.5

14

13.8

14

460

460

460

460

460

460

460
575

60

60

60

60

60

60

60

Electrical Circuit #2 - Compressor Circuit #1


Min.
Power Supply
Field
Fusing
Max. Circuit Field Wire
Hub
Rec. Max.
Fuse Amps
Wire
Hub Fuse Fus
e
Size (MCA) Qty. Gauge Qty. Size Size Size
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.25
(32)
2.00
(51)
2.00
(51)
1.25
(32)
1.25
(32)
2.00
(51)
2.00
(51)
1.50
(38)
1.25
(32)
2.00
(51)
2.00
(51)
1.50
(38)
1.25
(32)
2.00
(51)
2.00
(51)
1.50
(38)
1.25
(32)

Electrical Circuit #3 - Compressor Circuit #2


Min.
Power Supply
Field Fusing
Circuit Field Wire
Amps
Wire

Hub
Rec. Max.
Hub Fuse Fuse

100

(MCA) Qty. Gaug


e
125
75
3
4

Qty. Size Size

100

125

75

50

60

38

35

45

28

10

100

125

75

100

125

75

50

60

38

35

45

30

10

125

150

93

125

150

93

60

80

47

50

60

39

125 150

119

125 150

119

60

80

59

50

60

45

150 175

119

150 175

119

70

90

59

60

80

45

150 200

119

150 200

119

80

100

59

60

80

45

150 200

152

2/0

150 200

140

1/0

80

100

75

60

80

53

2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.25
(32)
2.00
(51)
2.00
(51)
1.50
(38)
1.25
(32)
2.00
(51)
2.00
(51)
1.50
(38)
1.25
(32)
2.00
(51)
2.00
(51)
1.50
(38)
1.25
(32)
1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)

Size

100

125

100

125

50

60

35

45

100

125

100

125

50

60

40

50

125

150

125

150

60

80

50

60

150

200

150

200

80

100

60

80

150

200

150

200

80

100

60

80

150

200

150

200

80

100

60

80

200

250

200

250

100

125

70

90

See page 33 for all Electrical Data notes.

22

IM 676

Table 17, 032E - 075E Electrical Data Multiple Point (continued)


ALR
Unit
Size

065E

070E

075E

Electrical Circuit #1 - Fans and Transformer


Electrical Circuit #2 - Compressor Circuit #1
Electrical Circuit #3 - Compressor Circuit #2
Min.
Power Supply
Field
Min.
Power Supply
Field
Min.
Power Supply
Field
Fusing
Fusing
Fusing
Volts HZ. Circuit Field Wire
Hub
Rec. Max. Circuit Field Wire
Hub
Rec. Max. Circuit Field Wire
Hub
Rec. Max.
Amps
Wire
Hub Fuse Fuse Amps
Wire
Hub Fuse Fuse Amps
Wire
Hub Fuse Fuse
(MCA) Qty. Gauge Qty. Size Size Size (MCA) Qty. Gauge Qty. Size Size Size (MCA) Qty. Gauge Qty. Size Size Size
208

25

12

230

25

12

12.5

14

575

13.8

14

208

33

10

230

33

10

16.5

12

575

18.1

12

208

41

230

41

21

12

23

12

460

460

460

60

60

60

575

1.00
(25)
1.00
(25)
.75
(19)
.75
(19)
1.00
(25)
1.00
(25)
1.00
(25)
1.00
(25)
1.25
(32)
1.25
(32)
1.00
(25)
1.00
(25)

25

25

152

2/0

25

25

140

1/0

15

15

75

15

15

53

35

35

152

2/0

35

35

140

1/0

20

20

75

20

20

53

45

45

169

2/0

45

45

159

2/0

25

25

80

25

25

60

1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)
1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)
1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)

200

250

152

2/0

200

250

140

1/0

100

125

75

70

90

53

200

250

169

2/0

200

250

159

2/0

100

125

80

70

90

60

225

300

169

2/0

225

250

159

2/0

110

125

80

80

100

60

1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)
1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)
1.50
(38)
1.50
(38)
2.00
(51)
1.50
(38)

200

250

200

250

100

125

70

90

225

300

225

250

110

125

80

100

225

300

225

250

110

125

80

100

Table 18, 080E - 135E Electrical Data Multiple Point


Electrical Circuit #1 - Fans and Transformer
ALR
Unit

Min.
Volts HZ. Circuit

Size

080E

085E

090E

100E

Power Supply
Field Wire

Hub

Amps
Wire
(MCA) Qty. Gauge Qty.
208

41

230

41

21

12

575

23

12

208

41

230

41

21

12

575

23

12

208

41

230

41

21

12

575

23

12

208

41

230

41

21

12

23

12

460

460

460

460
575

60

60

60

60

Hub
Size
1.25
(32)
1.25
(32)
1.00
(25)
1.00
(25)
1.25
(32)
1.25
(32)
1.00
(25)
1.00
(25)
1.25
(32)
1.25
(32)
1.00
(25)
1.00
(25)
1.25
(32)
1.25
(32)
1.00
(25)
1.00
(25)

Electrical Circuit #2 - Compressor Circuit #1

Field
Min.
Fusing
Rec. Max. Circuit

Power Supply
Field Wire

Hub

Fuse Fuse Amps


Wire
Size Size (MCA) Qty. Gauge Qty.
45

45

167

2/0

45

45

167

2/0

25

25

84

25

25

70

45

45

167

2/0

45

45

167

2/0

25

25

84

25

25

70

45

45

193

3/0

45

45

193

3/0

25

25

96

25

25

76

45

45

204

4/0

45

45

204

4/0

25

25

101

25

25

81

Electrical Circuit #3 - Compressor Circuit #2

Field
Min.
Fusing
Rec. Max. Circuit

Power Supply
Field Wire

Field
Fusing
Rec. Max.

Hub

Hub
Size

Fuse Fuse Amps


Wire
Hub Fuse Fuse
Size Size (MCA) Qty. Gauge Qty. Size Size Size

2.00
(51)
2.00
(51)
1.00
(25)
1.00
(25)
2.00
(51)
2.00
(51)
1.00
(25)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)

200

225

167

2/0

200

225

167

2/0

100

110

84

80

100

70

200

225

181

3/0

200

225

181

3/0

100

110

90

80

100

76

225

250

193

3/0

225

250

193

3/0

110

125

96

90

110

76

250

250

204

4/0

250

250

204

4/0

125

125

101

100

110

81

2.00
(51)
2.00
(51)
1.00
(25)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)

200

225

200

225

100

110

80

100

225

250

225

250

110

125

90

110

225

250

225

250

110

125

90

110

250

250

250

250

125

125

100

110

See page 33 for all Electrical Data notes.

IM 676

23

Table 19, 080E - 135E Electrical Data Multiple Point (continued)


Electrical Circuit #1 - Fans and Transformer
ALR
Unit

Min.
Volts HZ. Circuit

Size

110E

120E

130E

135E

Power Supply
Field Wire

Hub

Amps
Wire
(MCA) Qty. Gauge Qty.
208

60

230

60

29

10

575

24

10

208

60

230

60

29

10

575

24

10

208

71

230

71

35

575

28

10

208

71

230

71

35

28

10

460

460

460

460

60

60

60

60

575

Electrical Circuit #2 - Compressor Circuit #1

Field
Min.
Fusing
Rec. Max. Circuit

Hub
Size

Power Supply
Field Wire

Hub

Fuse Fuse Amps


Wire
Size Size (MCA) Qty. Gauge Qty.

1.50
(38)
1.50
(38)
1.00
(25)
1.00
(25)
1.50
(38)
1.50
(38)
1.00
(25)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)

60

60

214

4/0

60

60

214

4/0

30

30

106

25

25

81

60

60

247

250

60

60

235

250

30

30

122

25

25

89

80

80

273

300

80

80

252

250

35

35

135

1/0

30

30

95

80

80

290

350

80

80

271

300

35

35

140

1/0

30

30

102

Electrical Circuit #3 - Compressor Circuit #2

Field
Min.
Fusing
Rec. Max. Circuit

Power Supply
Field Wire

Field
Fusing
Rec. Max.

Hub

Hub
Size

Fuse Fuse Amps


Wire
Hub Fuse Fuse
Size Size (MCA) Qty. Gauge Qty. Size Size Size

2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.50
(64)
2.50
(64)
1.25
(32)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)

250

300

247

250

250

300

235

250

125

150

122

100

110

89

300

350

273

300

300

300

252

250

150

150

135

1/0

110

125

95

350

350

273

300

300

350

252

250

175

175

135

1/0

110

125

95

350

400

290

350

350

350

271

300

175

200

140

1/0

125

150

102

2.50
(64)
2.50
(64)
1.25
(32)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)

300

350

300

300

150

150

110

125

350

350

300

350

175

175

110

125

350

350

300

350

175

175

110

125

350

400

350

350

175

200

125

150

See page 33 for all Electrical Data notes.

Table 20, 140E - 185E Electrical Data Multiple Point


Electrical Circuit #1 - Fans and Transformer
Min.
Power Supply
Field Fusing

ALR
Unit
Size

140E

145E

Volts HZ Circuit
.
Amps
(MCA)

Field Wire

Qty

Hub

Wire
Gauge Qty

208

71

230

71

35

575

28

10

208

71

230

71

35

28

10

460

460
575

60

60

Hub
Size
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)

Rec.

Electrical Circuit #2 - Compressor Circuit #1


Min.
Power Supply
Field Fusing

Max. Circuit

Field Wire

Fuse Fuse Amps


Size Size (MCA) Qty

Hub

Wire
Gauge Qty

80

80

304

350

80

80

286

350

35

35

144

1/0

30

30

108

80

80

304

350

80

80

286

350

35

35

144

1/0

30

30

108

Electrical Circuit #3 - Compressor Circuit #2


Min.
Power Supply
Field
Fusing
Rec. Max. Circuit Field Wire
Hub
Rec. Max.

Hub Fuse Fuse Amps


Wire
Size Size Size (MCA) Qty Gauge Qty

Hub
Size

2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)

2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)

350

400

304

350

350

400

286

350

175

200

144

1/0

125

150

108

350

400

304

350

350

400

286

350

175

200

144

1/0

125

150

108

Fuse Fuse
Size Size
350

400

350

400

175

200

125

150

350

400

350

400

175

200

125

150

See page 33 for all Electrical Data notes.

24

IM 676

Table 26, 140E - 185E Electrical Data Multiple Point (continued)


ALR
Unit
Size

Electrical Circuit #1 - Fans and Transformer


Electrical Circuit #2 - Compressor Circuit #1
Electrical Circuit #3 - Compressor Circuit #2
Min.
Power Supply
Field Fusing Min.
Power Supply
Field Fusing Min.
Power Supply
Field Fusing
Volts HZ Circuit
Field Wire
Hub
Rec. Max. Circuit Field Wire
Hub
Rec. Max. Circuit Field Wire
Hub
Rec. Max.
.
Amps
Wire
Hub Fuse Fuse Amps
Wire
Hub Fuse Fuse Amps
Wire
Hub Fuse Fuse
(MCA) Qty Gauge Qty Size Size Size (MCA) Qty Gauge Qty Size Size Size (MCA) Qty Gauge Qty Size Size Size

150E

160E

170E

180E

185E

208

71

230

71

35

575

28

10

208

83

230

83

40

575

33

10

208

83

230

83

40

575

33

10

208

83

230

83

40

575

33

10

208

83

230

83

40

33

10

460

460

460

460

460
575

60

60

60

60

60

2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)
2.00
(51)
2.00
(51)
1.25
(32)
1.00
(25)

80

80

304

350

80

80

286

350

35

35

144

1/0

30

30

108

90

90

338

500

90

90

330

400

40

40

167

2/0

35

35

133

1/0

90

90

365

500

90

90

365

500

40

40

185

3/0

35

35

153

2/0

90

90

415

300

90

90

415

300

40

40

199

3/0

35

35

162

2/0

90

90

455

350

90

90

455

350

40

40

210

4/0

35

35

169

2/0

2.50
(64)
2.50
(64)
1.50
(38)
1.25
(32)
3.00
(76)
3.00
(76)
2.00
(51)
1.50
(38)
3.00
(76)
3.00
(76)
2.00
(51)
2.00
(51)
3.00
(76)
3.00
(76)
2.00
(51)
2.00
(51)
4.00
(102)
4.00
(102)
2.00
(51)
2.00
(51)

350

400

338

500

350

400

330

400

175

200

167

2/0

125

150

133

1/0

400

400

338

500

400

400

330

400

200

225

167

2/0

175

200

133

1/0

450

500

365

500

450

500

365

500

225

250

185

3/0

175

200

153

2/0

500

600

415

300

500

600

415

300

225

250

199

3/0

200

225

162

2/0

600

600

455

350

600

600

455

350

250

300

210

4/0

200

225

169

2/0

3.00
(76)
3.00
(76)
2.00
(51)
1.50
(38)
3.00
(76)
3.00
(76)
2.00
(51)
1.50
(38)
3.00
(76)
3.00
(76)
2.00
(51)
2.00
(51)
3.00
(76)
3.00
(76)
2.00
(51)
2.00
(51)
4.00
(102)
4.00
(102)
2.00
(51)
2.00
(51)

400

400

400

400

200

225

175

200

400

400

400

400

200

225

175

200

450

500

450

500

225

250

175

200

500

600

500

600

225

250

200

225

600

600

600

600

250

300

200

225

See page 33 for all Electrical Data notes.

IM 676

25

Table 21, 032E - 075E Compressor And Condenser Fan Motor Amp Draw
Rated Load Amps
ALR
Unit

Compressors

Fan

No. Of

Fan

No.

No.

No.

No.

Motors

Fan

Motors

(Each)

Motors

(Each)

No. 1

No. 2

No. 3

No. 4

No. 1

No. 2

No. 3

No. 4

208

60

60

----

----

4.0

17.0

308

308

----

----

188

188

----

----

230

60

60

----

----

4.0

17.0

308

308

----

----

188

188

----

----

30

30

----

----

2.0

8.5

154

154

----

----

104

104

----

----

575

22

22

----

----

2.2

10.3

135

135

----

----

81

81

----

----

208

60

60

----

----

4.0

17.0

308

374

----

----

188

222

----

----

230

60

60

----

----

4.0

17.0

308

374

----

----

188

222

----

----

Volts

HZ.

Size

032E

035E

460

460

60

60

045E

050E

055E

060E

065E

070E

Reduced Inrush

30

30

----

----

2.0

8.5

154

187

----

----

104

108

----

----

22

24

----

----

2.2

10.3

135

135

----

----

81

81

----

----

208

74

74

----

----

4.0

17.0

428

428

----

----

250

250

----

----

74

74

----

----

4.0

17.0

428

428

----

----

250

250

----

----

37

37

----

----

2.0

8.5

214

214

----

----

132

132

----

----

575

31

31

----

----

2.2

10.3

172

172

----

----

103

103

----

----

208

74

95

----

----

4.0

17.0

428

565

----

----

250

340

----

----

230

74

95

----

----

4.0

17.0

428

565

----

----

250

340

----

----

37

47

----

----

2.0

8.5

214

283

----

----

132

156

----

----

575

31

36

----

----

2.2

10.3

172

230

----

----

103

138

----

----

208

85

95

----

----

4.0

17.0

470

565

----

----

292

340

----

----

230

85

95

----

----

4.0

17.0

470

565

----

----

292

340

----

----

42

47

----

----

2.0

8.5

235

283

----

----

141

156

----

----

575

36

36

----

----

2.2

10.3

200

230

----

----

130

138

----

----

208

95

95

----

----

4.0

17.0

565

565

----

----

340

340

----

----

230

95

95

----

----

4.0

17.0

565

565

----

----

340

340

----

----

47

47

----

----

2.0

8.5

283

283

----

----

156

156

----

----

575

36

36

----

----

2.2

10.3

230

230

----

----

138

138

----

----

208

95

121

----

----

4.0

17.0

565

650

----

----

340

400

----

----

230

95

112

----

----

4.0

17.0

565

594

----

----

340

340

----

----

47

60

----

----

2.0

8.5

283

297

----

----

156

195

----

----

460

460

460

460

460

60

60

60

60

60

575

36

42

----

----

2.2

10.3

230

245

----

----

138

152

----

----

208

121

121

----

----

4.0

17.0

650

650

----

----

400

400

----

----

230

112

112

----

----

4.0

17.0

594

594

----

----

340

340

----

----

60

60

----

----

2.0

8.5

297

297

----

----

195

195

----

----

460

60

575

42

42

----

----

2.2

10.3

245

245

----

----

152

152

----

----

208

121

135

----

----

4.0

17.0

650

754

----

----

400

463

----

----

230

112

127

----

----

4.0

17.0

594

594

----

----

340

340

----

----

60

64

----

----

2.0

8.5

297

297

----

----

195

195

----

----

575

460

60

42

48

----

----

2.2

10.3

245

245

----

----

152

152

----

----

208

135

135

----

----

4.0

10

17.0

754

754

----

----

463

463

----

----

127

127

----

----

4.0

10

17.0

594

594

----

----

340

340

----

----

64

64

----

----

2.0

10

8.5

297

297

----

----

195

195

----

----

48

48

----

----

2.2

10

10.3

245

245

----

----

152

152

----

----

230
075E

Compressors
Across-The-Line

575

230
040E

Locked Rotor Amps

460
575

60

See page 33 for all Electrical Data notes.

26

IM 676

Table 22, 080E -135E Compressor And Condenser Fan Motor Amp Draw
Rated Load Amps
ALR
Unit

Compressors
Volts

HZ.

085E

090E

100E

120E

130E

135E

Fan

Compressors

No.

No.

No.

Motors

Fan

Motors

(Each)

Motors

(Each)

No. 1

No. 2

No. 3

No. 4

No. 1

No. 2

No. 3

No. 4

208

74

74

74

74

4.0

10

17.0

428

428

428

428

250

250

250

250

230

74

74

74

74

4.0

10

17.0

428

428

428

428

250

250

250

250

37

37

37

37

2.0

10

8.5

214

214

214

214

132

132

132

132

575

31

31

31

31

2.2

10

10.3

172

172

172

172

103

103

103

103

208

74

74

74

85

4.0

10

17.0

428

428

428

470

250

250

250

292

230

74

74

74

85

4.0

10

17.0

428

428

428

470

250

250

250

292

37

37

37

42

2.0

10

8.5

214

214

214

235

132

132

132

141

575

31

31

31

36

2.2

10

10.3

172

172

172

200

103

103

103

130

208

95

95

74

74

4.0

10

17.0

565

565

428

428

340

340

250

250

230

95

95

74

74

4.0

10

17.0

565

565

428

428

340

340

250

250

460

460

460

60

60

Reduced Inrush

47

47

37

37

2.0

10

8.5

283

283

214

214

156

156

132

132

36

36

31

31

2.2

10

10.3

230

230

172

172

138

138

103

103

208

95

95

85

85

4.0

10

17.0

565

565

470

470

340

340

292

292

230

95

95

85

85

4.0

10

17.0

565

565

470

470

340

340

292

292
141

460

60

Across-The-Line

575

47

47

42

42

2.0

10

8.5

283

283

235

235

156

156

141

575

60

36

36

36

36

2.2

10

10.3

230

230

200

200

138

138

130

130

208

95

95

95

121

5.8

10

23.7

565

565

565

650

340

340

340

400

95

95

95

112

5.8

10

21.4

565

565

565

594

340

340

340

340

47

47

47

60

2.8

10

10.7

283

283

283

297

156

156

156

195

575

36

36

36

42

2.3

10

11.5

230

230

230

245

138

138

138

152

208

95

121

121

121

5.8

10

23.7

565

650

650

650

340

400

400

400

230

95

112

112

112

5.8

10

21.4

565

594

594

594

340

340

340

340

47

60

60

60

2.8

10

10.7

283

297

297

297

156

195

195

195

575

36

42

42

42

2.3

10

11.5

230

245

245

245

138

152

152

152

208

121

121

121

121

5.8

12

23.7

650

650

650

650

400

400

400

400

230

112

112

112

112

5.8

12

21.4

594

594

594

594

340

340

340

340

60

60

60

60

2.8

12

10.7

297

297

297

297

195

195

195

195

575

42

42

42

42

2.3

12

11.5

245

245

245

245

152

152

152

152

208

121

121

135

135

5.8

12

23.7

650

650

754

754

400

400

463

463

230

112

112

127

127

5.8

12

21.4

594

594

594

594

340

340

340

340

60

60

64

64

2.8

12

10.7

297

297

297

297

195

195

195

195

42

42

48

48

2.3

12

11.5

245

245

245

245

152

152

152

152

230
110E

No. Of

No.

Size

080E

Locked Rotor Amps


Fan

460

460

460

460
575

60

60

60

60

See page 33 for all Electrical Data notes.

IM 676

27

Table 23, 140E - 185E Compressor And Condenser Fan Motor Amp Draw
Rated Load Amps
ALR
Unit

Compressors

Fan

No. Of

Fan

No.

No.

No.

No.

Motors

Fan

Motors

(Each)

Motors

(Each)

No. 1

No. 2

No. 3

No. 4

No. 1

No. 2

No. 3

No. 4

208

135

135

135

135

5.8

12

23.7

754

754

754

754

463

463

463

463

230

127

127

127

127

5.8

12

21.4

594

594

594

594

340

340

340

340

64

64

64

64

2.8

12

10.7

297

297

297

297

195

195

195

195

Volts

HZ.

Size

140E

145E

460

60

160E

170E

180E

185E

Compressors
Across-The-Line

Reduced Inrush

575

48

48

48

48

2.3

12

11.5

245

245

245

245

152

152

152

152

208

135

135

135

135

5.8

12

23.7

754

754

754

754

463

463

463

463

230

127

127

127

127

5.8

12

21.4

594

594

594

594

340

340

340

340

64

64

64

64

2.8

12

10.7

297

297

297

297

195

195

195

195

575

460

60

48

48

48

48

2.3

12

11.5

245

245

245

245

152

152

152

152

208

135

135

135

162

5.8

12

23.7

754

754

754

1070

463

463

463

654

127

127

127

162

5.8

12

21.4

594

594

594

1070

340

340

340

654

64

64

64

82

2.8

12

10.7

297

297

297

510

195

195

195

330

575

48

48

48

68

2.3

12

11.5

245

245

245

405

152

152

152

262

208

135

135

162

162

5.8

14

23.7

754

754

1070

1070

463

463

654

654

230

127

127

162

162

5.8

14

21.4

594

594

1070

1070

340

340

654

654

64

64

82

82

2.8

14

10.7

297

297

510

510

195

195

330

330

575

48

48

68

68

2.3

14

11.5

245

245

405

405

152

152

262

262

208

162

162

162

162

5.8

14

23.7

1070

1070

1070

1070

654

654

654

654

230

162

162

162

162

5.8

14

21.4

1070

1070

1070

1070

654

654

654

654

82

82

82

82

2.8

14

10.7

510

510

510

510

330

330

330

330

575

68

68

68

68

2.3

14

11.5

405

405

405

405

262

262

262

262

208

162

162

202

202

5.8

14

23.7

1070

1070

1070

1070

654

654

654

654

230

162

162

202

202

5.8

14

21.4

1070

1070

1070

1070

654

654

654

654

82

82

93

93

2.8

14

10.7

510

510

510

510

330

330

330

330

575

68

68

75

75

2.3

14

11.5

405

405

405

405

262

262

262

262

208

202

202

202

202

5.8

14

23.7

1070

1070

1070

1070

654

654

654

654

230

202

202

202

202

5.8

14

21.4

1070

1070

1070

1070

654

654

654

654

93

93

93

93

2.8

14

10.7

510

510

510

510

330

330

330

330

75

75

75

75

2.3

14

11.5

405

405

405

405

262

262

262

262

230
150E

Locked Rotor Amps

460

460

460

460

460
575

60

60

60

60

60

See page 33 for all Electrical Data notes.

28

IM 676

Table 24, 032E -075E Field Wiring Data, Single Point Power
Wiring to
Standard Power Block

ALR
Unit
Size

032E

035E

040E

045E

050E

055E

060E

065E

070E

075E

Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575

HZ.

60

60

60

60

60

60

60

60

60

60

Wiring to
Optional Disconnect Switch

Terminal
Amps

Connector Wire Range


(Copper Wire Only)

Terminal
Amps

Connector Wire Range


(Copper Wire Only)

335
335
335
335

(1 qty.) #4 - 400 MCM


(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM

225
225
100
100

(1 qty.) #3 - 300 MCM


(1 qty.) #3 - 300 MCM
(1 qty.) #14 - 1/0
(1 qty.) #14 - 1/0

335
335
335
335

(1 qty.) #4 - 400 MCM


(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM

225
225
100
100

(1 qty.) #3 - 300 MCM


(1 qty.) #3 - 300 MCM
(1 qty.) #14 - 1/0
(1 qty.) #14 - 1/0

335
335
335
335

(1 qty.) #4 - 400 MCM


(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM

225
225
100
100

(1 qty.) #3 - 300 MCM


(1 qty.) #3 - 300 MCM
(1 qty.) #14 - 1/0
(1 qty.) #14 - 1/0

335
335
335
335

(1 qty.) #4 - 400 MCM


(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM

225
225
150
100

(1 qty.) #3 - 300 MCM


(1 qty.) #3 - 300 MCM
(1 qty.) #4 - 4/0
(1 qty.) #14 - 1/0

335
335
335
335

(1 qty.) #4 - 400 MCM


(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM

400
400
150
100

(1 qty.) 250 - 500 MCM


(1 qty.) 250 - 500 MCM
(1 qty.) #4 - 4/0
(1 qty.) #14 - 1/0

335
335
335
335

(1 qty.) #4 - 400 MCM


(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM

400
400
150
100

(1 qty.) 250 - 500 MCM


(1 qty.) 250 - 500 MCM
(1 qty.) #4 - 4/0
(1 qty.) #14 - 1/0

335
335
335
335

(1 qty.) #4 - 400 MCM


(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM

400
400
150
150

(1 qty.) 250 - 500 MCM


(1 qty.) 250 - 500 MCM
(1 qty.) #4 - 4/0
(1 qty.) #4 - 4/0

335
335
335
335

(1 qty.) #4 - 400 MCM


(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM

400
400
250
150

(1 qty.) 250 - 500 MCM


(1 qty.) 250 - 500 MCM
(1 qty.) #4 - 350 MCM
(1 qty.) #4 - 4/0

840
840
335
335

(2 qty.) 1/0 - 600 MCM


(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM

400
400
250
150

(1 qty.) 250 - 500 MCM


(1 qty.) 250 - 500 MCM
(1 qty.) #4 - 350 MCM
(1 qty.) #4 - 4/0

840
840
335
335

(2 qty.) 1/0 - 600 MCM


(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM

400
400
250
150

(1 qty.) 250 - 500 MCM


(1 qty.) 250 - 500 MCM
(1 qty.) #4 - 350 MCM
(1 qty.) #4 - 4/0

See page 33 for all Electrical Data notes.

IM 676

29

Table 25, 080E - 135E Field Wiring Data ,Single Point Power
ALR
Unit

Volts

HZ.

Connector Wire Range

Terminal

Amps

(Copper Wire Only)

Amps

(Copper Wire Only)

840

(2 qty.) 1/0 - 600 MCM

400

(1 qty.) 250 - 500 MCM

840

(2 qty.) 1/0 - 600 MCM

400

(1 qty.) 250 - 500 MCM

335

(1 qty.) #4 - 400 MCM

250

(1qty.) #4 - 350 MCM

575

335

(1 qty.) #4 - 400 MCM

250

(1qty.) #4 - 350 MCM

208

840

(2 qty.) 1/0 - 600 MCM

400

(1 qty.) 250 - 500 MCM

840

(2 qty.) 1/0 - 600 MCM

400

(1 qty.) 250 - 500 MCM

335

(1 qty.) #4 - 400 MCM

250

(1qty.) #4 - 350 MCM

575

335

(1 qty.) #4 - 400 MCM

250

(1qty.) #4 - 350 MCM

208

840

(2 qty.) 1/0 - 600 MCM

600

(2 qty.) 250 - 500 MCM

230

840

(2 qty.) 1/0 - 600 MCM

600

(2 qty.) 250 - 500 MCM

335

(1 qty.) #4 - 400 MCM

250

(1qty.) #4 - 350 MCM

575

335

(1 qty.) #4 - 400 MCM

250

(1qty.) #4 - 350 MCM

208

840

(2 qty.) 1/0 - 600 MCM

600

(2 qty.) 250 - 500 MCM

840

(2 qty.) 1/0 - 600 MCM

600

(2 qty.) 250 - 500 MCM

335

(1 qty.) #4 - 400 MCM

250

(1qty.) #4 - 350 MCM

575

335

(1 qty.) #4 - 400 MCM

250

(1qty.) #4 - 350 MCM

208

840

(2 qty.) 1/0 - 600 MCM

600

(2 qty.) 250 - 500 MCM

840

(2 qty.) 1/0 - 600 MCM

600

(2 qty.) 250 - 500 MCM

335

(1 qty.) #4 - 400 MCM

400

(1 qty.) 250 - 500 MCM

575

335

(1 qty.) #4 - 400 MCM

250

(1qty.) #4 - 350 MCM

208

840

(2 qty.) 1/0 - 600 MCM

600

(2 qty.) 250 - 500 MCM

230

840

(2 qty.) 1/0 - 600 MCM

600

(2 qty.) 250 - 500 MCM

335

(1 qty.) #4 - 400 MCM

400

(1 qty.) 250 - 500 MCM

575

335

(1 qty.) #4 - 400 MCM

250

(1qty.) #4 - 350 MCM

208

840

(2 qty.) 1/0 - 600 MCM

N/A

840

(2 qty.) 1/0 - 600 MCM

N/A

335

(1 qty.) #4 - 400 MCM

400

(1 qty.) 250 - 500 MCM

575

335

(1 qty.) #4 - 400 MCM

250

(1qty.) #4 - 350 MCM

208

840

(2 qty.) 1/0 - 600 MCM

N/A

230

840

(2 qty.) 1/0 - 600 MCM

N/A

335

(1 qty.) #4 - 400 MCM

400

(1 qty.) 250 - 500 MCM

335

(1 qty.) #4 - 400 MCM

250

(1qty.) #4 - 350 MCM

208
230
460

60

230
085E

090E

460

460

60

60

230
100E

460

60

230
110E

120E

460

460

60

60

230
130E

135E

Wiring to
Optional Disconnect Switch

Terminal

Size

080E

Wiring to
Standard Power Block

460

460

60

60

575

Connector Wire Range

See page 33 for all Electrical Data notes.

30

IM 676

Table 26, 140E - 185E Field Wiring Data, Single Point Power
ALR
Unit

Volts

HZ.

Connector Wire Range

Terminal

Connector Wire Range

Amps

(Copper Wire Only)

Amps

(Copper Wire Only)

840

(2 qty.) 1/0 - 600 MCM

N/A

840

(2 qty.) 1/0 - 600 MCM

N/A

335

(1 qty.) #4 - 400 MCM

400

(1 qty.) 250 - 500 MCM

575

335

(1 qty.) #4 - 400 MCM

400

(1 qty.) 250 - 500 MCM

208

840

(2 qty.) 1/0 - 600 MCM

N/A

840

(2 qty.) 1/0 - 600 MCM

N/A

335

(1 qty.) #4 - 400 MCM

400

(1 qty.) 250 - 500 MCM

575

335

(1 qty.) #4 - 400 MCM

400

(1 qty.) 250 - 500 MCM

208

840

(4 qty.) 1/0 - 600 MCM

N/A

230

840

(4 qty.) 1/0 - 600 MCM

N/A

840

(2 qty.) 1/0 - 600 MCM

400

(1 qty.) 250 - 500 MCM

575

840

(2 qty.) 1/0 - 600 MCM

400

(1 qty.) 250 - 500 MCM

208

840 (*)

(4 qty.) 1/0 - 600 MCM

N/A

208
230
460

60

230
145E

150E

460

460

60

60

230
160E

840 (*)

(4 qty.) 1/0 - 600 MCM

N/A

840

(2 qty.) 1/0 - 600 MCM

400

(1 qty.) 250 - 500 MCM

575

840

(2 qty.) 1/0 - 600 MCM

400

(1 qty.) 250 - 500 MCM

208

840 (*)

(4 qty.) 1/0 - 600 MCM

N/A

460

60

230
170E

180E

840 (*)

(4 qty.) 1/0 - 600 MCM

N/A

840

(2 qty.) 1/0 - 600 MCM

600

(1 qty.) 250 - 500 MCM

575

840

(2 qty.) 1/0 - 600 MCM

400

(1 qty.) 250 - 500 MCM

208

840 (*)

(4 qty.) 1/0 - 600 MCM

N/A

230

840 (*)

(4 qty.) 1/0 - 600 MCM

N/A

840

(2 qty.) 1/0 - 600 MCM

600

(1 qty.) 250 - 500 MCM

575

840

(2 qty.) 1/0 - 600 MCM

400

(1 qty.) 250 - 500 MCM

208

840 (*)

(4 qty.) 1/0 - 600 MCM

N/A

460

460

60

60

230
185E

Wiring to
Optional Disconnect Switch

Terminal

Size

140E

Wiring to
Standard Power Block

460

840 (*)

(4 qty.) 1/0 - 600 MCM

N/A

840

(2 qty.) 1/0 - 600 MCM

600

(1 qty.) 250 - 500 MCM

840

(2 qty.) 1/0 - 600 MCM

400

(1 qty.) 250 - 500 MCM

60

575

* There are 2 power blocks, each having 840 terminal amps. (1680 total terminal amps)

See page 33 for all other Electrical Data notes.

IM 676

31

Table 27, 032E - 075E Field Wiring Data, Multiple Point Power
ALR
Unit
Size

032E

035E

040E

045E

050E

055E

060E

065E

070E

075E

Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575

HZ.

60

60

60

60

60

60

60

60

60

60

Terminal Amps
Circuit 1
Circuit 2
Circuit 3
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175

175
175
175
175
175
175
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
840
840
175
175
840
840
175
175

175
175
175
175
175
175
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
840
840
175
175
840
840
175
175

Wiring to Standard Power Block


Connector Wire Range (Copper Wire Only)
Circuit 1
Circuit 2
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0

(1 qty.) #12 - 2/0


(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0

Circuit 3

(1 qty.) #12 - 2/0


(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0

See page 33 for all Electrical Data notes.

32

IM 676

Table 28, 080E - 185E Field Wiring Data, Multiple Point Power
ALR
Unit
Size

080E

085E

090E

100E

110E

120E

130E

135E

140E

145E

150E

160E

170E

180E

185E

Volts
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575
208
230
460
575

HZ.

60

60

60

60

60

60

60

60

60

60

60

60

60

60

60

Terminal Amps
Circuit 1
Circuit 2
Circuit 3
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175

335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335

335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
335
335
175
175
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335
840
840
335
335

Wiring to Standard Power Block


Connector Wire Range (Copper Wire Only)
Circuit 1
Circuit 2
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0

(1 qty.) #4 - 400 MCM


(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM

Circuit 3

(1 qty.) #4 - 400 MCM


(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #12 - 2/0
(1 qty.) #12 - 2/0
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM
(2 qty.) 1/0 - 600 MCM
(2 qty.) 1/0 - 600 MCM
(1 qty.) #4 - 400 MCM
(1 qty.) #4 - 400 MCM

See page 33 for all Electrical Data notes.

IM 676

33

Notes for Electrical Data Single Point and Electrical Data Multiple Point Power:
1.
2.
3.

Unit wire size ampacity (MCA) is equal to 125% of the largest compressor-motor RLA plus 100% of RLA of all other
loads in the circuit including the control transformer.
If the control transformer option is furnished, no separate 115v power is required.
If a separate 115V power supply is used for the control circuit, then the wire sizing amps is:

4.

5.
6.
7.
8.

10 amps for unit sizes ALR032E through ALR075E

12 amps for unit sizes ALR080E through ALR185E


Recommended power lead wire sizes for 3 conductors per conduit are based on 100% conductor ampacity in
accordance with NEC. Wire sizes for 6 conductors per conduit are based on 80% conductor ampacity in accordance
with NEC. Voltage drop has not been included. Therefore, it is recommended that power leads be kept short. All
terminal block connections must be made with copper (type THW) wire.
The unit power terminal block may have 2 lugs per phase. Single or parallel conductors should be used for power
connections as listed under Recommended Power Lead Wire Size.
Recommended Fuse Sizes are selected at approximately 150% of the largest compressor RLA, plus 100% of all other
loads in the circuit.
Maximum Fuse Sizes are selected at approximately 225% of the largest compressor RLA, plus 100% of all other
loads in the circuit.
The recommended power lead wire sizes are based on an ambient temperature of 86 F. Ampacity correction factors
must be applied for other ambient temperatures. Refer to the National Electrical Code Handbook.

Voltage Limitations:
Unit Nameplate - 208V/60Hz/3Ph: 187V to 253V (except ALR060E through ALR155E: 187V to 220V)
Unit Nameplate - 230V/60Hz/3Ph: 187V to 253V (except ALR060E through ALR155E: 207V to 253V)
Unit Nameplate - 460V/60Hz/3Ph: 414V to 506V
Unit Nameplate - 575V/60Hz/3Ph: 517V to 633V
Notes for Compressor and Condenser Fan Amp Draw:
1.

Compressor RLA values are for wiring sizing purposes only but do not reflect normal operating current draw at rated
capacity. If unit is equipped with SpeedTrol condenser fan motors, the first motor on each refrigerant circuit is a single
phase, 1hp motor, with a FLA of 2.8 amps at 460 volts, 5.6 amps at 208, 230, and 575 volts.
2. Compressor LRA for reduced inrush start are for the first winding only. If the unit is equipped with SpeedTrol motors,
the first motor is a single phase, 1 hp motor, with a LRA of 7.3 amps at 460 volts, 14.5 amps at 208, 230 and 575 volts.
Notes for Field Wiring Data - Both Single and Multiple Point Power:
1.

Single point power supply requires a single disconnect to supply electrical power to the unit. This power must be
fused.

2.
3.

Multiple point power supply requires two independent power circuits each with separate disconnects and a separate
control circuit.
All field wiring to unit power block or optional non-fused disconnect switch must be copper.

4.

All field wire size values given in table apply to 75 C rated wire per NEC.

34

IM 676

Figure 7,ALR 032E through 185E, typical field wiring diagram

IM 676

35

Dimensional Data
Figure 8, 032E through 100E Dimensions

ALR

EVAPORATOR WATER CONNECTIONS


C

ISOLATOR LOCATION
R

NUMBER

"A"

CONN.

SIZE

LENGTH

SIZE (1)

032E

123 (3124)

4 (102)

96.3 (2446)

11.0 (279)

22.7 (477)

14.9 (378) 55.0 (1397) 41.7 (1059)

13 (330)

43 (1092)

109 (2769)

035E

123 (3124)

4 (102)

96.3 (2446)

11.0 (279)

22.7 (477)

14.9 (378) 55.0 (1397) 41.7 (1059)

13 (330)

43 (1092)

109 (2769)

040E

123 (3124)

4 (102)

96.3 (2446)

11.0 (279)

22.7 (477)

14.9 (378) 55.0 (1397) 41.7 (1059)

13 (330)

43 (1092)

109 (2769)

045E

176 (4470)

4 (102)

98.4 (2499)

13.0 (330)

29.7 (754)

14.9 (378) 77.0 (1956) 41.7 (1059)

13 (330)

58 (1473)

162 (4115)

050E

176 (4470)

5 (127)

98.4 (2499)

13.0 (330)

28.6 (726)

15.9 (404) 77.0 (1956) 41.7 (1059)

13 (330)

58 (1473)

162 (4115)

055E

176 (4470)

5 (127)

98.4 (2499)

13.0 (330)

28.6 (726)

15.9 (404) 77.0 (1956) 41.7 (1059)

13 (330)

58 (1473)

162 (4115)

060E

176 (4470)

5 (127)

98.4 (2499)

13.0 (330)

28.6 (726)

15.9 (404) 77.0 (1956) 41.7 (1059)

13 (330)

58 (1473)

162 (4115)

065E

176 (4470)

5 (127)

98.4 (2499)

13.0 (330)

28.6 (726)

15.9 (404) 77.0 (1956) 41.7 (1059)

13 (330)

58 (1473)

162 (4115)

070E

229 (5817)

5 (127)

150.6 (3825) 66.8 (1697) 28.6 (726)

15.9 (404) 90.0 (2286) 41.7 (1059)

13 (330)

58 (1473)

215 (5461)

075E

229 (5817)

5 (127)

150.6 (3825) 66.8 (1697) 28.6 (726)

15.9 (404) 90.0 (2286) 41.7 (1059)

13 (330)

58 (1473)

215 (5461)

10

080E

229 (5817)

5 (127)

150.6 (3825) 66.8 (1697) 28.6 (726)

15.9 (404) 90.0 (2286) 41.7 (1059)

13 (330)

58 (1473)

215 (5461)

10

085E

229 (5817)

6 (152.4)

117.6 (2987) 13.8 (351)

28.6 (726)

19.5 (495) 88.0 (1059) 41.7 (1059)

13 (330)

58 (1473)

215 (5461)

10

090E

229 (5817)

6 (152.4)

117.6 (2987) 13.8 (351)

28.6 (726)

19.5 (495) 88.0 (1059) 41.7 (1059)

13 (330)

58 (1473)

215 (5461)

10

100E

229 (5817)

6 (152.4)

117.6 (2987) 13.8 (351)

28.6 (726)

19.5 (495) 104.7 (2659) 41.7 (1059)

13 (330)

58 (1473)

215 (5461)

10

36

CENTER OF GRAVITY

UNIT

OF
FANS

IM 676

Figure 9, 110E through 185E Dimensions

ALR

EVAPORATOR

UNIT

"A"

CONN.

SIZE

LENGTH

SIZE (1)

110E

229 (5817)

6 (152.4)

CENTER OF GRAVITY

WATER CONNECTIONS
B

117.6

13.8 (351)

19.5 (495)

(2987)
120E

229 (5817)

6 (152.4)

118.5

229 (5817)

6 (152.4)

118.5

12.9 (328)

19.5 (495)

229 (5817)

6 (152.4)

118.5

12.9 (328)

19.5 (495)

229 (5817)

6 (152.4)

118.5

12.9 (328)

19.5 (495)

229 (5817)

6 (152.4)

118.5

12.9 (328)

19.5 (495)

229 (5817)

6 (152.4)

118.5

12.9 (328)

20.5 (521)

263 (6680)

6 (152.4)

153.2

12.9 (328)

20.5 (521)

263 (6680)

6 (152.4)

153.2

47.6 (1209)

20.5 (521)

263 (6680)

6 (152.4)

153.2

47.6 (1209)

20.5 (521)

263 (6680)

6 (152.4)

153.2
(3891)

IM 676

58 (1473)

215 (5461)

10

106.5

41.7 (1059)

13 (330)

58 (1473)

215 (5461)

10

107.0

41.7 (1059)

13 (330)

58 (1473)

215 (5461)

12

105.0

41.7 (1059)

13 (330)

58 (1473)

215 (5461)

12

108.0

41.7 (1059)

13 (330)

58 (1473)

215 (5461)

12

103.0

41.7 (1059)

13 (330)

58 (1473)

215 (5461)

12

105.0

41.7 (1059)

13 (330)

58 (1473)

215 (5461)

12

121.0

41.7 (1059)

13 (330)

95 (2413)

250 (6350)

14

119.0

41.7 (1059)

13 (330)

95 (2413)

250 (6350)

14

41.7 (1059)

13 (330)

95 (2413)

250 (6350)

14

41.7 (1059)

13 (330)

95 (2413)

250 (6350)

14

(3023)
47.6 (1209)

20.5 (521)

(3891)
185E

13 (330)

(3074)

(3891)
180E

41.7 (1059)

(2667)

(3891)
170E

106.5

(2616)

(3010)
160E

OF
FANS

(2743)

(3010)
150E

NUMBER
T

(2667)

(3010)
145E

(2718)

(3010)
140E

ISOLATOR LOCATION
R

(2705)

(3010)
135E

(2705)

(3010)
130E

118.0
(2997)

47.6 (1209)

20.5 (521)

118.0
(2997)

37

Unit Layout and Principles of Operation


Figure 10, Major component locations
The figure below illustrates component locations for each unit size.

Control Center
All electrical controls are enclosed in a weatherproof control center with keylocked, hinged access
doors. The control center has two separate compartments, high voltage and low voltage. All high
voltage components are located in the compartment on the right side of the unit.
The low voltage components are located on the left side with the live terminals behind the
deadfront panel. This protects service personnel from live terminals when accessing the adjustable
and resettable controls.

Control center layouts ALR 032E through 75E


Figure 11, Left side, 115V control section

Figure 12, Right side, high voltage power


section

Note: PB1, PB2, PB3 are used with multiple point power wiring

38

IM 676

Control center layouts ALR 080E through 185E


Figure 13, Left side, 115V control section

Figure 14, Right side, high voltage power


section

Note: PB1, PB2, PB3 are used with multiple point power wiring
Figure 15,Recommended field installed unit disconnect location

Stationary Panel

Hinged Doors on
Control Center
9.5"
(241mm)
Min.

Disconnect Switch

Power
Into
Unit
6" (152mm) Min.

Note: Mount disconnect on stationary panel so it does not interfere with hinged doors or
with air intake into coil.

IM 676

39

Start-up and Shutdown


Pre Start-up
1.
2.
3.
4.

Open all electric disconnects and check all electric connections for tightness. Check all
compressor valve connections for tightness.
Inspect all water piping for flow direction and correct connections at the evaporator.
Verify thermostat water temperature sensor is installed in the leaving water line (supply to
building). On all ALR units the sensor well and sensor are factory mounted.
Check compressor oil level. The oil level should be visible in the oil sightglass.

Check voltage of the unit power supply and make certain voltage is within 10% of nameplate
rating.
6. Check unit power supply wiring for proper ampacity and a minimum insulation temperature of
75C.
7. Verify all mechanical and electrical inspections have been completed according to local codes.
8. Verify all auxiliary control equipment is operative and an adequate cooling load is available.
9. Open compressor suction and discharge shutoff valves until backseated. Always replace valve
seal caps.
10. Open control stop switch S1(off) and place pumpdown switches PS1 and PS2 on manual
pumpdown,. Turn on the main power and control disconnect switches. This will energize
crankcase heaters. Wait at least 12 hours before starting up unit.
11. Open all water flow valves and start the chilled water pump. Check all piping for leaks and
vent the air from the evaporator as well as from the system piping. Flush the evaporator and
system piping to obtain clean, noncorrosive water in the evaporator.
5.

NOTE: If LWC1 is a Unit 33 Metasys control, the control must be energized before the
chilled water flow switch is closed.

CAUTION
Most relays and terminals in the unit control center are energized with S1 and the control
circuit disconnect on. Do not close S1 until start-up.

Start-up
1.
2.
3.
4.
5.

6.

40

Verify compressor suction and discharge shutoff valves are backseated. Always replace valve
seal caps.
Open oil equalization line valve (ALR 080E through 185E only).
Open manual liquid line shutoff valve at the outlet of the condenser subcooler.
Set temperature controller LWC1 to the desired chilled water temperature. Set the control
band.
Start auxillary equipment by turning on the following:
Time clock
Ambient thermostat and/or remote on/off switch
Chilled water pump.
Verify pumpdown switches PS1 and PS2 are in manual pumpdown (open) position. If
pressures on the low side of the system are above 60 psig (414 kPa), the unit will start and
pump down.
IM 676

7.

After compressor lockout timer TD1 has timed out, start the system by moving pumpdown
switches PS1 and PS2 to auto pumpdown position.
8. After running the unit for a short time, check the following:
Oil level in each compressor crankcase
Rotation of fans
Flashing in refrigerant sightglass.
9. Verify superheat temperature is at the factory setting of 8 to 12 degrees F (4.4 to 6.7 degrees C).
10. After system performance has stabilized, complete the Compressorized Equipment Warranty
Form (Form No. 415415Y) to obtain full warranty benefits. Return the form to McQuay
International through your sales representative.

Sequence of Operation
The following sequence of operation is typical for ALR SeasonPak air-cooled water chiller, Models
ALR 032E through ALR 185E (items in italics apply only to Models ALR 080E through 185E).
The sequence varies depending upon options.

Start - up
With the control circuit power on and the control stop switch S1 closed, 115V power is applied
through the control circuit fuse F1 to the compressor crankcase heaters HTR1 and HTR2 (HTR3 and
HTR4), the compressor motor protections MP1 and MP2 (MP3 and MP4), and the primary of the
24V control circuit transformer. The 24V transformer provides power to the contacts of the low
pressure controls LP1 and LP2 and the compressor lockout timer TD1 and TD2.
When the remote time clock or manual shutdown switch turns on the chilled water pump, the
flow switch closes and 115V power is applied to the relay contacts on the leaving water control
LWC1. The unit will automatically operate in response to the LWC1 if the manual pumpdown
switches PS1 and PS2 are closed ( in the auto position); the compressor lockout time relays R5
and R6 (R7 and R8); and the freezestats FS1 and FS2, high pressure controls HP1 and HP2, and the
compressor motor protectors MP1 and MP2 (MP3 and MP4) do not sense failure conditions.
On a call for cooling, the leaving water control LWC1 completes the circuit to the liquid line
solenoid valve SV1 for refrigerant circuit #1, opening the valve and allowing refrigerant to flow
through the expansion valve and into the evaporator. As the evaporator refrigerant pressure
increases, the low pressure control LP1 closes. This energizes the compressor starting relay R9,
starting the compressor via the compressor contactors M1 and M5. Closing the R9 contacts also
energizes the condenser fan motor contacts M11 and M12 starting the fan motors.
As additional stages of cooling capacity are required, the leaving water control LWC1 energizes
the liquid line solenoid valve SV2 of the refrigerant circuit #2. After the compressor sequencing
time delay TD11 has closed, the same starting sequence is initiated in refrigerant circuit #2.
If still more cooling is required, the leaving water control will start the remaining compressors
and then de-energize unloader solenoids until the capacity requirement is met.

IM 676

41

Pumpdown
As the leaving water control is satisfied, it will unload the compressor(s) and then de-energize the
liquid line solenoid valve(s) SV1 and SV2, causing the valve(s) to close. When the compressor has
pumped most of the refrigerant out of the evaporator and into the condenser, the low pressure
control(s) LP1 and LP2 will open. If the refrigerant leaks into the low side causing the pressure to
close the low pressure controls LP1 and LP2, the compressor will start after a two-hour time delay.
For normal temperature controlled operation, the timer is bypassed and the compressor will start on
a refrigerant pressure rise.
Note: Do not shut the unit down without going through the pumpdown cycle. Flow switch,
time clock, and ambient lockout thermostat must be wired to allow pumpdown when unit is
turned off.
.

42

IM 676

13600 Industrial Park Boulevard, P.O. Box 1551, Minneapolis, MN 55440 USA

(612) 553-5330

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